3AXD50000028574
Contents
1. In8 Exceptional cases Inputs which are not connected are added as default value e Overflow to positive side output is limited to Max float Overflow to the negative side output is limited to negative Max float Underflow value 0 is kept at output Program elements 29 AND Performs logic AND AND AND Output Name Type Default value Out Boolean 0 Inputs 2 8 Default inputs 2 Name Type Default value Function Ini In8 Boolean N A Block inputs Block function Function block performs logical conjunction operation with inputs Out In1 8 In2 amp 4 In8 The truth table of AND operation is below Example uses two inputs Same logic can be applied to other inputs Output is 1 true if and only if all inputs have value 1 true In1 In2 Out 0 0 0 0 1 0 1 0 0 1 1 1 Exceptional cases Inputs which are not connected have no effect on the output f some inputs are connected and others are not only the connected inputs are evaluated 30 Program elements Divide Divides block inputs Divide Denon Output Name Type Default value Out Float O ______ Inputs 2 Name Type Default value Function Num Fot 0O Dividend Denom Float 0o Divisor Block function Output In1 In2 Dividing by zero will set block output to zero Exceptional cases Inputs which are not connected are assigned wit2. Set bits 0 7 Output Name Type Default value Out Float 0 Inputs 9 Name Type Default value Function In Float 0 Value to be updated Bito Boolean N A Value of bit O lowest Bit1 Boolean N A Value of bit 1 Bit2 Boolean N A Value of bit 2 Bit3 Boolean N A Value of bit 3 Bit4 Boolean N A Value of bit 4 Bit5 Boolean N A Value of bit 5 Bit6 Boolean N A Value of bit 6 Bit7 Boolean N A Value of bit 7 Block function Rounds the float input to closest integer and updates bits 0 7 of the integer value based on the boolean inputs Bit0 Bit7 Takes then the lowest 16 bits of the integer result and converts the value to float and writes it to output 50 Program elements Exceptional cases When float input value is higher lower than the range of unsigned 32 bit integer then the default value of the input is used Bits 0 7 of the default value will be updated If Boolean input is not connected the value of that bit is not updated Program elements 51 Set bits 8 15 Update bits 8 15 of the input value 5 Set bits 8 15 Output Name Type Default value Out Float 0 Inputs 9 Name Type Default value Function In Float 0 Value to be updated Bit8 Boolean N A Value of bit 8 Bit9 Boolean N A Value of bit 9 Bit10 Boolean N A Value of bit 10 Bit11 Boolean N A Value of bit 11 Bit12 Boolean N A Value of bit 12 Bit13 Boolean N A Value of bit 13 Bit14 Boolean N A Value of bit 14 Bit15 Boolean N A Value o
3. ABB industrial drives Adaptive Programming Adaptive Programming 0 19 In the drive Y Program tools Y Functional Blocks 3 MN Undo Redo Open Constants 1 0 Actual values Status Data storage Arithmetic blocks 8 IM Lesical bipcks 7 Selection blocks 7 vO Start control Add Ly Download to drive On PC Add Subtract Multiply Divide Abs Filter D gt Mo Mo Mi D Speed control Frequency control Torque control Limitations Power and productivity for a better world List of related manuals Drive firmware manuals Code English ACS880 primary control program firmware manual 3AUA0000085967 Option manuals Drive composer start up and maintenance PC tool 3AUA0000094606 User s manual You can find manuals and other product documents in PDF format on the Internet See section Document library on the Internet on the inside of the back cover For manuals not available in the Document library contact your local ABB representative Application guide Adaptive Programming Table of contents E 2015 ABB Oy All Rights Reserved 3AXD50000028574 Rev A EN EFFECTIVE 2015 06 30 Table of contents 5 Table of contents Listiotrelategimanwals birra a ta A ANN 2 1 Introduction to the guide Contents of this chapter ssu 200 deeee ee cha de o A D RA EA 7 Applicabllity esos init A tad aare ape ied 7 Compatibility acento hme ene ee tt ace eee aa een
4. ee ee ae eee 7 Drive composer PIO vias ia a A a eek Sed Be teed 7 A A A ES A 7 Safety INSTTUCIONS sss esi eai pe aa a A ee A ta 8 Target QUudIENCE isteri cease pir E T E EEEE EEEE EE E ee ea ES boe ap Eaa 8 Purpose of the guide cance eck edhe teen ean e aE 8 Contents ofthe guide escocia a 8 Related documentS 0 0 ccc a a ni Aai ida ee ee eee ai iE Aa 8 2 Adaptive Programming Contents of this Chapter bes crias sar AA 9 Overview of Adaptive Programming oooocccoccccc tees 9 Connecting a program to the drive application 0 0 00 ee 10 Execution f a program scs ico steer ete eth dees eae RTE DO ERED ER RAR Ea 10 3 Using PC tool interface Gomntents of this Chapters cirios irrita 11 Adaptive programming user interface 0 00 eee eee 11 Program tools vivir a Rodale tee a 12 Function DIOCKS ix ca ce ctee dae eee ba ae i Eee EEE e 13 INPUES pi a alias nta Beat meto dde eae 14 QUT NS at asada 16 Creating a Programi i sa airi smi a a teens 17 Downloading the program to a drive oooococccccococococ 19 4 Program elements Contents of this chapter ooococcccccoc ete ee 23 System INpuls eas whe shee cde bbb deed ee dee bbe eta dee sen ea 24 COnsStamtS nina cee ees EEr EEEE ERE A eR eR PEER EE RA 24 WO siaaa nii aiaia bent athe weak awed eau ha eaten Saeed 24 A CHU Al VAMOS iii id Ad titi 24 A O 24 Data storage ora e dde 24 SYSICM OULPUIS recs ciicc A RR Aa 25 O sasaaa ip dt eda
5. programming page 12 Following are the function block categories Arithmetic blocks e Logical blocks Selection blocks Comparison blocks Timer blocks e Operation blocks 14 Using PC tool interface Inputs The predefined inputs are categorized into groups The available groups and inputs are dependent on the drive type Typical examples are e Constants e 10 Actual values You can use the same input multiple times in the same program Hovering over an input on the shelf highlights every instance of that input on the canvas so you can easily locate where the input is used in the program VO 0 E gt E z F m I gt EE Figure 2 Inputs Using PC tool interface 15 To edit the input label and add a comment proceed as follows 1 Click 5 label in the function block input Figure 3 Editing label 2 Editthe label and add the comment as desired Figure 4 Editing label and comment For more information on Input descriptions refer firmware manual s in List of related manuals 16 Using PC tool interface Outputs The predefined outputs are categorized into groups The available groups and outputs are dependent on the drive type Typical examples are e 10 Start control Speed control Each output can be used only once in the program When you drag and drop an output to the canvas it is faded on the shelf E m Figu
6. the delay 1 T_on D Output Name Type Default value Out Boolean 0 Inputs 2 Name Type Default value Function In Boolean 0 Provides boolean value Delay Float 0 Provides time value to delay outputting 1 Block function If the value of n is O then it is written to the output If the value of nis 1 itis written to the output only after a time period is passed which is defined by Delay Delay is limited to 2097152 seconds Exceptional cases In case a block input is not connected then its value is set to default value Program elements 63 XOR XOR inputs 1 XOR Output Name Type Default value Out Boolean 0 Inputs 2 Name Type Default value Function Ind Boolean 0 Block input In2 Boolean 0 Block input Block function Function block performs logical XOR operation with inputs The truth table of XOR operation In1 In2 Out 0 0 0 0 1 1 1 0 1 1 1 0 Output has value 1 when the inputs have different values otherwise the output is 0 Exceptional cases In case a block input is not connected the default value of the input is used in the operation 64 Program elements Further information Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type designation and serial number of the unit in question A listing of ABB sales support and service contact
7. Block function Compares all input values to determine the lowest one and outputs it Exceptional cases If some inputs are connected and others are not connected only the connected inputs are evaluated 38 Program elements Multiply Multiples n inputs and outputs the result Multiply Multiply D D Output Name Type Default value Out plat 0 __ Inputs 2 8 Default inputs 2 Name Default value Function Int In8 et N A Provides values for multiply block to perform multiplication Block function Out In1 In2 In8 Exceptional cases Inputs which are not connected are not multiplied If one input is connected its value is at output All inputs are not connected output is assigned a default value Overflow to positive side output is limited to Max float e Overflow to the negative side output is limited to negative Max float Underflow value 0 is kept at output NOT Inverts value at input x NOT D Output Name Type Default value Out Boolean 1 Input 1 Name Type Default value In Boolean 0 Block function Function block performs inversion In 0 Out 7 1 Exceptional cases Program elements 39 Function Block input In case a block input is not connected then its value is set to 0 by default 40 Program elements OR Performs logic OR 1 2 OR OR D B Output Name Type Def
8. alue nis limited Min Float 3 4028235e 38 Minimum value Inis limited Block function Inis written to the output as long as it is within the value range of Max and Min When Inexceeds or falls below the respective limit values it will first be capped to the appropriate limit value and then written to the output In is evaluated first against Max If Max is not limiting then n is evaluated against Min Exceptional cases If nis not connected then the block output is zero If Max or Min input is not connected then the highest and lowest float values are set as the default values for Max or Min 36 Program elements Max Compares n inputs and outputs the largest input value Output Name Type Default value Out Float 0 Inputs 2 8 Default inputs 2 Name Type Default value Function Int In8 Float 0 Provides an input value to compare Block function Compares all input values to determine the highest one and outputs it Exceptional cases If some inputs are connected and other inputs are not connected only the connected inputs are evaluated Program elements 37 Min Compares n inputs and outputs the smallest input value 1 2 Min Min Output Name Type Default value Out Flot___ O _________ Inputs 2 8 Default inputs 2 Name Type Default value Function In In8 Float 0 Provides an input value to be compared
9. an 0 Provides selectable input value for the block Block function This is a selector block that can have different input connected to output Input to be connected is selected by Sel input When Sel 1 then Out n7 when Sel 2 Out n2 etc When Sel 8 Out Ing Allowable value range for Sel input is 1 lt Sel lt 8 46 Program elements Exceptional cases When Sel input is out of its allowable range then Out 0 Inputs which are not connected will have a default value Program elements 47 Select value Outputs the float input value that is selected by the selector input Select value Select value Output Name Type Default value Out Float 0 Inputs 3 9 Default inputs 3 Name Type Default value Function Sel Float 0 Selects input to be connect to output Int In8 Float 0 Provides selectable input value for the block Block function This is a selector block that can have different input connected to output Input to be connected is selected by Sel input When Sel 1 then Out n7 and Se 2 then Out n2 and etc When Sel 8 then Out n8 Allowable value range for Sel input is 1 lt Sel lt 8 48 Program elements Exceptional cases When Sel input is out of its allowable range then Output 0 Inputs which are not connected will have a default value Program elements 49 Set bits 0 7 Updates bits 0 7 of the input value
10. and current value is 0 Otherwise output is 0 Exceptional cases If input nis not connected it will get the default value If input n has value 0 at the first execution cycle of the block the output of the block is set to 0 60 Program elements Trigger up Rising edge detection Trigger up LD Output Name Type Default value Out Boolean 0 Input 1 Name Type Default value Function In Boolean 0 Block input Block function Function block performs rising edge detection Output is 1 when block input previous value is O and current value is 1 Otherwise output is 0 Exceptional cases When input nis not connected it will get the default value Ifinput n has value 1 at the first execution cycle of the block the output of the block is set to 1 Program elements 61 T_off Turns off the delay T_off Output Name Type Default value Out Boolean 0 Inputs 2 Name Type Default value Function In Boolean 0 Provides boolean value Delay Float 0 Provides time value to delay outputting 0 Block function If the value of nis 1 then it is written to the output If the value of In is 0 it is written to the output only after a time period is passed which is defined by Delay Delay is limited to 2097152 seconds Exceptional cases In case a block input is not connected then its value is set to default value 62 Program elements T_on Turns on
11. ault value Out Boolean 0 Inputs 2 8 Default inputs 2 Name Type Default value Function Int In8 Boolean OO Block inputs Block function Function block performs logical or operation with inputs Out In1 v In2 v v In8 The truth table of OR operation is below Example uses two inputs Same logic can be applied to other inputs Output has value 1 when one of the inputs have value 1 Output is 0 if and all inputs have value 0 0 Out 0 ojo 3 o o 3 1 1 1 Exceptional cases If some inputs are connected and others are not only the connected inputs are evaluated Pl PI controller 1 PI Program elements 41 Output Name Type Default value Out Float 0 Inputs 8 Name Type Default value Function Setpoint Float 0 Desired output value Actual Float 0 Actual output value Gain Float 0 Proportional gain Kp Int time Float 0 Integration time Track Boolean 0 Enables tracking mode Track Float 0 Output value in reference tracking mode Min Float 3 40282358 38 Maximum output value Max Float 3 4028235e 38 Minimum output value 42 Program elements Block function Calculates the P and terms based on error proportional gain and an integral coefficient The sum of P and is written to the output Sets output to tracking reference value when tracking is enabled and limits the output when needed In these
12. cases the term value is maintained directly in reference to the tracking reference or limit values to provide smooth transfer anti windup PI output continuous changing from track reference value when track is disabled In the limitation the value is evaluated first against Max limit If Max is not limiting then the value is evaluated against Min limit Exceptional cases Incase a block input is not connected then its value is set to default value When either Setpoint Actual or Gain are not connected then output is set to 0 When Track is enabled and Track reference is not connected then output is set to 0 When Integration time input is not connected then integral component is reset and PI block functions as a P controller When Min or Max is not connected the default values of these inputs are used Ramp Program elements 43 Changes the output value to match the input value at a defined rate of change Ramp Output Name Default value Out Float 0 Inputs 7 Name Type Default value Function In Float 0 Reference value to ramp to output Min Float Increase Float 0 The amount of output increased per second Decrease Float 0 The amount of output decreased per second Track Boolean 0 Enables tracking mode Track Float 0 Output value in tracking reference mode Max Float 3 4028235e 38 Maximum value block output will be limited 3 4028235e 38 Minimum value block output w
13. ck function Output In1 In2 Exceptional cases Incase both inputs are not connected output has a default value Inputs which are not connected are assigned default value e Overflow to positive side output is limited to Max float e Overflow to the negative side output is limited to negative Max float Underflow value 0 is kept at output Program elements 55 Switch boolean Outputs the input Boolean value whose enable value is set first 1 2 Switch Switch boolean boolean Output Name Type Default value Out Boolean 0 56 Program elements Inputs 3 15 Default inputs 3 Name Type Default value Function Sel1 Sel7 Boolean 0 Selects deselects input value Int In7 Boolean 0 Provides selectable input value for the block Default Boolean 0 Default output when Sel is not active for any inputs Block function The value written to the output is In X value whose Sel X is set first If no Sel X is set then Default input is written to the output Example Multiple Sel inputs have value 1 Inputs are evaluated from top to bottom In case of multiple In Sel pairs Int Sel1 is checked first followed by n2 Sel2 and etc In case Multiple Sel inputs are 1 the first one will be connected to output In this example if both Sel1 and Sel 2 are 1 then In1 is connected to output Exceptional cases Inputs which are not connected will have a default value Switch va
14. d dee a onde tad bei 25 Start CONTO karearea ea hae ea ree ee ee ORE GE Hans da eee aR Pe ae 25 SPESO COMO escritos tira atacada 25 Frequency Control ia E E aS 26 6 Table of contents TOrQue CONTO inicio ir a a A a Pees 26 EimtationS sassi uoir e AE ae E aE eoad 26 EVEN ara aa 26 Process PID acatar Rds otto a ed 26 Function block specifications oooooooocononcronnaaaran anar 27 ADS os ronca ii a ia RE ee 27 Add rica e e dan i a a A Aa ds 28 AND Earn iii lee ta 29 A A O 30 Equal Dia e dd 31 FIET rins NS 32 Greater tha ssaa toimiii pea ma il ca oe eee N a a 33 LOSS than iai a a ee a A a Pa A ee eae A 34 T ali ARE E E A A EEE E E EAA TE A EA EEEN 35 MAX ae is la da 36 A O NR RN 37 Multiply cueca ra A A A a 38 NOT siii a AA A AA ta beeing 39 OR sodales piama aah awn etle ssn dvd Shuhawbelt eed eelagtadtdes bac eons 40 Plain A Orie ecco ale atts 41 A 43 Sel ct DOOM iia aa 45 Select Valu siii ta A ei 47 SEEDUSDAT nres ensam a AA AAA A A a aa d aand 49 SS nce ea a ee ea eee nea E E a EE EEE E Pes 51 RO 53 SUDITACE 23 iii dd id 54 Switch boolean ooococococoo ete tee 55 Switch vale s 33 kd eee Ca Abed ede bedded eae 57 Tigger GOWN sorrerari niaaa aae AAA hae eae 59 Tigger Upee vate ae wad had ote ie ee aed coat yaad 60 O ae 61 MBO sg carder O O A A A ene Sieben 62 Oi ta sao erg 63 Further information Product and service inquiries ooooccocccoccne tee 65 Productiralning 8x2 bd a 65 Providing feedback
15. ence given to the drive For example Torque ref1 Torque ref2 and Torque additive 2 Limitations Defines the source of maximum torque limit for the drive For example Minimum torque 2 and Maximum torque 2 Events Defines the source of external events For example External event 1 External event 2 etc Process PID Selects the source that determines whether process PID parameter set is used For example Set 1 setpoint 1 Set 1 feedback 1 Set 1 tracking mode etc For more information on output descriptions refer firmware manual s in List of related manuals Program elements 27 Function block specifications You can adjust the number of inputs by dragging the bottom line in the function block Note Function blocks which do not contain bottom line cannot be adjusted Abs Calculates absolute value Abs D Output Name Type Default value Out Float 0 Input 1 Name Type Default value Function In Float 0 Block input Block function Block calculates absolute value of value in input In Output n Exceptional cases Block input is not connected Input has a default value 28 Program elements Add Adds n inputs and outputs result Add Add D D Output Name Type Default value Out Foa 0O Inputs 2 8 Default inputs 2 Name Type Default value Function Ini In8 Float 0 Provides values to add Block function Output In1 In2
16. er is connected to the adaptive program Execution of a program Adaptive program is executed on firmware time level Status of the adaptive program is seen from parameter 7 30 Adaptive program status lf Adaptive program in the drive is incompatible or corrupted the fault 64A6h Adaptive program is activated The extension code of the fault explains the detail of the problem with the adaptive program Note For time level actual value refer firmware manual s in List of related manuals Editing of the Adaptive program is possible only when the drive is in stopped state While editing Adaptive program the start inhibit is ON so that the drive cannot be started The Adaptive program executes the function blocks in numerical order with all blocks on the same time level This cannot be changed by the user The user can build a program using blocks and connections change the numbering of the blocks by moving them to different positions select the operation mode of the program run edit Using PC tool interface 11 Using PC tool interface Contents of this chapter This chapter describes the main Ul elements of PC tool interface for adaptive programming Adaptive programming user interface The main user interface of adaptive programming consists of the following sections Program tools e Function blocks Inputs Outputs 12 Using PC tool interface The working area can be used either with tab or floating
17. f bit 15 Block function Rounds the float input to closest integer and updates bits 8 15 of the integer value based on the Boolean inputs Bit8 Bit15 Takes then the lowest 16 bits of the integer result and converts the value to float and writes it to output 52 Program elements Exceptional cases When float input value is higher lower than the range of unsigned 32 bit integer then the default value of the input is used Bits 8 15 of the default value is updated If Boolean input is not connected the value of that bit is not updated SR SR trigger is used to store Set value SR Program elements 53 Output Name Type Default value Out Boolean 0 Input 2 Name Type Default value Function Set Boolean 0 Set input Reset Boolean 0 Reset Block function This is SR latch Output keeps it value once set by Setinput Value at output is reset to 0 when Reset 1 Value at output depends on previous output value See truth table __PreviousOut_ Reset Se Current Out poa po Exceptional cases f Setis not connected it is assumed to have default value f Resetis not connected it is assumed to have default value 54 Program elements Subtract Performs subtract Subtract Output Name Type Default value Out Float 0 Inputs 2 Name Type Default value Function Ind Float 0 Value to subtract from In2 Float 0 Value to be subtracted Blo
18. h default values e Overflow to positive side output is limited to Max float e Overflow to the negative side output is limited to negative Max float Underflow value 0 is kept at output Program elements 31 Equal Checks if values at inputs are equal Equal gt Output Name Type Default value Out Boolean 0 Inputs 2 Name Type Default value Function A Float 0 First comparison value B Float 0 Second comparison value Block function Block compares the whole number parts of numbers in A and B Behavior of the block can be seen in table below Condition Out A and B are equal 1 A and B are not equal PO Inputs are rounded before comparison Only whole number part of the inputs are compared For example if value 70 5 is in input it will be compared as 71 If value 70 4 is in input it will be compared as 70 Rounding of negative numbers works as illustrated in the following example 70 4 rounds to 70 70 5 rounds to 71 Exceptional cases Inputs which are not connected will have a default value 32 Program elements Filter Filters input for a defined length of time and then outputs it 1 Filter TE Output Name Type Default value Out Float 0 Inputs 2 Name Type Default value Function In Float 0 Signal to be filtered Time Float 0 Filter time constant in seconds Block function This block is a single pole low pass fil
19. ill be limited 44 Program elements Block function If output value does not equal input reference then the output value starts changing towards the input value The amount of change per second is defined by the inputs for increasing and decreasing the output Sets output to track reference value when track is enabled Output is limited to maximum and minimum limit values In the limitation the output is evaluated first against Max limit If Max is not limiting then the output is evaluated against Min limit Ramp output continues changing from tracking reference value when tracking is disabled Exceptional cases Incase a block input is not connected then its value is set to default value e Incase either maximum or minimum limit is disconnected then their values will be defaulted to the highest and lowest value representable by a float e Incase Increase or Decrease input is disconnected then Output In when trying to ramp with the disconnected input If the other input is connected then ramping with it behaves as normal Incase In input is disconnected then Output 0 Program elemenis 45 Select boolean Outputs the Boolean input value that is selected by the selector input 1 2 Select Select boolean boolean Output Name Type Default value Out Boolean 0 Inputs 3 9 Default inputs 3 Name Type Default value Function Sel Float 0 Selects input value to connect to output Int In8 Boole
20. lue Outputs the input float value whose enable value is set first 3 Switch value 2 Switch value In4 Default Output Name Type Default value Out Float 0 Program elements 57 58 Program elements Inputs 3 15 Default inputs 3 Name Type Default value Function Sel1 Sel7 Boolean 0 Selects deselects input value Int In7 Float 0 Provides selectable input value for the block Default Float 0 Default that is connected to output when no Sel is 1 Block function The value written to the output is In X value whose Sel X is set first If no Sel X is set then the Default input is written to the output Example Multiple Sel inputs have value 1 Inputs are evaluated from top to bottom In case of multiple In Sel pairs In1 Sel1 is checked first followed by n2 Sel2 etc In case Multiple Sel inputs are 1 the first one will be connected to output In this example if both Se 7 and Sel2 are 1 then In1 is connected to output Exceptional cases Inputs which are not connected will have a default value Program elements 59 Trigger down Falling edge detection 1 Trigger down gt Output Name Type Default value Out Boolean 0 Input 1 Name Type Default value Function In Boolean 0 Block input Block function Function block performs falling edge detection Output is 1 when input previous value is 1
21. n download the program to a drive 1 Click Download to drive Adaptive Programming 1 1 Ly Download to drive On PC an tooit Functional Blocks iz Limit Select value Pod Switch value Rowan E E 5 Undo Redo Open P Sel Sel Sell Sell D D dE TDB Ca Ind Max Ink Int Int Ink ma a Save Run program Restore 4 Arithmetic blocks 8 Logica biocks 7 Seleftion biocks 7 y ae o12 E gt or E gt i 2 DI4 B aaa AND T_on pis E gt B Ds m 2 ao 2 on E an EY an EY Y pio E gt Figure 9 Downloading to drive 20 Using PC tool interface Program is downloaded to the drive Adaptive Programming 1 1 Prog ram tools Figure 10 Program downloaded to a drive After downloading to the drive if you want to edit the program click Edit After editing the program can be downloaded to the drive by clicking Download to drive 2 Inthe Program tools click Run program to start the program 3 To stop the drive click Edit 4 Click Save to save the diagram to the PC Using PC tool interface 21 22 Using PC tool interface Program elements 23 Program elements Contents of this chapter This chapter describes system inputs outputs and function blocks available in the master control program 24 Program elements System inputs The below mentioned system inputs are examples only Constants Constants con
22. on ABB Drives manuals 0000 0c cece eee eee 65 Document library on the Internet 00000 te eee 65 Introduction to the guide 7 Introduction to the guide Contents of this chapter This chapter gives general information on the guide Applicability This guide applies to the ACS880 control program and Drive composer pro version 1 9 or later Compatibility The guide complies with the drive application programs in which the Adaptive Programming features are included Drive composer pro Adaptive Programming is available in Drive composer pro version 1 9 or later with Microsoft Windows 7 or newer For further information on Drive composer pro see the list of related manuals on the inside of the front cover Drives Adaptive Programming is compatible with ACS880 primary control program version 2 20 or later 8 Introduction to the guide Safety instructions Follow all safety instructions delivered with the drive Read the complete safety instructions before you install commission or use the drive The complete safety instructions are delivered with the drive as either part of the Hardware manual or in the case of ACS880 multidrives as a separate document Read the software function specific warnings and notes before changing the default settings of the function For each function the warnings and notes are given in the Firmware Manual in the subsection describing the related user adjus
23. re 5 Outputs For more information on output descriptions refer firmware manual s in List of related manuals Using PC tool interface 17 Creating a program To create a program using function blocks proceed as follows 1 Drag and drop the desired function blocks to the canvas Adaptive Programming 0419 Y Program tools Y Functional Blocks 5 e o Switch value El Gresterthan Less than Equal Lon Tott Undo Redo Open i Seii Sett A A A n in D D B D D gt E an wa m a a a Daley Deuy e Run program Restore ae ts _ 4 Arithmetic blocks 8 Logical blocks 7 Selection blocks 7 Eestibariso Timer Jopera_ puts a w 0O on E gt n 5 gt RO1 DI2 B AND Ton E do gt RO2 pis E gt m2 Delay gt RO3 a gt _ Die E gt D gt AO1 pul E gt AO2 All jax zi m p Z Figure 6 Function block 18 Using PC tool interface 2 Drag and drop the desired inputs from the Input categories to the function block DI2 B AND D Figure 7 Adding inputs 3 Drag and drop the desired output from the Output categories to the function block AND Ton on 7 D ED zu gt RO2 Figure 8 Adding output Similarly you can create the programs as desired by adding multiple function blocks using inputs and outputs Using PC tool interface 19 Downloading the program to a drive After creating a program in canvas you ca
24. s can be found by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com drives documents Contact us www abb com drives www abb com drivespartners 3AXD50000028574 Rev A EN 2015 06 30 wiy A UD ED Power and productivity for a better world PA ae ap
25. sists of Numerical and Boolean constant input values These constant inputs can be reused in different blocks by changing their values For example Numerical value and Boolean value 1 0 Analog inputs Analog inputs can be filtered inverted or scaled with parameter configuration i e not in Adaptive programming Analog inputs can be independently set as voltage or current input by a jumper Each input can be filtered inverted or scaled The drive can be set to perform an action if the value of an analog input moves out of a predefined range Digital inputs and outputs Digital inputs and outputs can be set as either an input or an output Digital input output DIO1 can be used as a frequency input DIO2 as a frequency output For example Al1 Al2 DI1 DI2 DIO1 DIO2 etc Actual values Basic signals for monitoring the drive For example Motor speed Output frequency Motor current and so on Status Drive status word Example Enabled inhibited Ready to start etc Data storage Data storage parameters are reserved for data storage These parameters are unconnected by default and can be used for linking testing and commissioning purpose For example Data storage 1 real32 Data storage 2 real32 etc Program elements 25 For more information on Input descriptions refer firmware manual s in List of related manuals System outputs The below mentioned system outputs are examples only 1 0 Analog o
26. t true If A lt B Hyst then output is reset to 0 Third if neither are true Previous output value is kept at block output Exceptional cases When either A or B input is not connected then output is set to default value 0 A disconnected Hyst input has value 0 34 Program elements Less than Comparison block Compares values at its inputs to see if first value is smaller than second Comparison accuracy is set by the user 1 Less than gt Output Name Type Default value Out Boolean 0 Inputs 3 Name Type Default Function value A Float 0 Provides first comparison value B Float 0 Provides second comparison value Hyst Float 0 Value that is added toB Block function Takes two inputs to compare with one another A and B and a third input that manipulates input B First IfA lt B output is set to 1 Second if first isn t true If A gt B Hyst then output is reset to 0 Third if neither are true Previous output value is kept at block output Exceptional cases When either A or B input is not connected then output is set to default value 0 A disconnected Hyst input has value 0 Program elements 35 Limit Takes an input that is limited and outputs the value after limiting it x Limit D Output Name Type Default value Out Float 0 Inputs 3 Name Type Default value Function In Float 0 Value to be limited Max Float 3 4028235e 38 Maximum v
27. table parameters Target audience This guide is intended for people who design commission or operate the drive system Purpose of the guide This guide is used together with the firmware manual of the drive application program The firmware manual contains the basic information on the drive parameters including the parameters of the Adaptive Programming This guide gives more detailed information on the Adaptive Programming what is Adaptive Programming how to build a program how the function blocks operate how to use the system inputs and outputs Contents of the guide This guide contains the following chapters Adaptive Programming contains the overview of the Adaptive Programming Using PC tool interface provides the main Ul elements of PC tool interface for Adaptive Programming Program elements contains descriptions of function blocks of Adaptive Programming Related documents A list of related manuals are printed on the inside of the front cover Adaptive Programming 9 Adaptive Programming Contents of this chapter This chapter describes the overview of the adaptive programming feature Overview of Adaptive Programming Adaptive programming is used to customize the operation of a drive in case the drive parameter setting is not sufficient The program is built with standard function blocks included in the drive firmware A predefined list of inputs is available for getting information from the drive parame
28. ter Input signal n is filtered using provided time constant Time The following equation is used for internal calculations Coefficient TimeLevel TimeLevel Time Out i Coefficient In i Out i 1 Out i 1 Where Variable Functiom___________________ Current calculated output value Previous output value of the filter from previous time cycle Current input value Value of timelevel that the program is running at This function is a discrete model for single pole low pass filter Exceptional cases Time constant Time lt timelevel or negative constant is provided Filter does not filter input signal Input is written to output unaltered Time constant is evaluated to 0 Inis not connected Input gets default value Time constant is not connected assumed to have default value Program elements 33 Greater than Comparison block Compares values at its inputs to see if first value is greater than second Comparison accuracy is set by the user Greater than L gt Output Name Type Default value Out Boolean 0 Inputs 3 Name Type Default value Function A Float 0 Provides first comparison value B Float 0 Provides second comparison value Hyst Float 0 Value B is subtracted Block function Takes two inputs to compare with one another A and B and a third input that manipulates input B First IfA gt B output is set to 1 Second if first is no
29. ters to use in the adaptive program A predefined list of outputs is available that defines parameters where it is possible to write from the adaptive program Adaptive program is created with Drive composer pro Drive composer pro is used to download adaptive program to the drive and to start the adaptive program By default adaptive program is started when the drive is powered ON if the adaptive program exists in the drive Standard function blocks for example Add AND are used to create an executable adaptive program The maximum size of an adaptive program is approximately 20 standard function blocks depending on the block types used and the number of predefined inputs and outputs utilized in the program The standard function blocks available are presented in Program elements page 23 Numerical function blocks use floating point numbers in the calculations 10 Adaptive Programming Connecting a program to the drive application Adaptive program is connected to the drive application through predefined system inputs and outputs Drive provides the available inputs and outputs and sets the pointer parameter values accordingly based on the created program When the predefined output value bit pointer parameter is written to from the adaptive program the parameter is write protected and it is not changed in the parameter table The control panel and Drive composer pro shows a text in the pointer parameter to indicate that the paramet
30. utputs Analog outputs can be filtered inverted or scaled with parameter configuration i e not in Adaptive programming Relay outputs The signal to be indicated by the outputs can be selected by parameters Digital inputs and outputs Digital input output DIO1 can be used as a frequency input DIO2 as a frequency output For example AO1 AO2 RO1 RO2 RO3 DIO1 and DIO2 Start control Operating mode The two external control locations EXT1 and EXT2 are available The user can select the sources of the start and stop commands separately for each location Run enable The source of the external run enable signal If the run enable signal is switched off the drive will not run Fault reset The drive can automatically reset itself after overcurrent overvoltage undervoltage and external faults For example Ext1 Ext2 selection Run enable 1 Fault reset etc Speed control The output of the speed reference selection block The motor follows a speed reference given to the drive For example Speed ref1 Speed ref2 and Speed additive 1 26 Program elements Frequency control The output of the frequency reference selection block The motor follows a frequency reference given to the drive Frequency control is only available in scalar motor control mode For example Frequency ref1 Frequency ref2 etc Torque control The output of the torque reference selection block Motor torque follows a torque refer
31. window The selection between tab and floating window can be made using Drive composer pro View menu The figure below shows the user interface with tabbed window Adaptive Programming 0419 In the drive ON On PC N Y Program tools Y Functional Blocks Add Subtract Multiply Divide Abs Fitter Ramp sieja D D D B LP LP Arithmetic bidieks 8 togica blocks 7 Selection blocks 7 comparis Timer Joper gt Constants vO vO Start control Actual values Add Speed control Status i Frequency control Data storage D Torque control Limitations Events Process PID 5 m Figure 1 Adaptive programming Program tools The program tools contains the following options e Undo Erases the last change made and reverts it to an older state Redo Reverses the undo or advances to a more current state Open Opens a program from locally saved file Save Saves the active program to a local file dcap format Run program Starts the program Restore Restores the default program Import blocks Allows to import function blocks from the file system Using PC tool interface 13 Function blocks Function blocks of adaptive programming are grouped into categories and are shown on a horizontal shelf The scroll bar shows category labels and indicates the current view The blocks are quickly accessible The user can drag and drop the required blocks to the canvas See Adaptive
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