Installation Instructions
Contents
1. 7 For Cap installations fasten the Cap Harness to the rear door glass using supplied adhesive backed foam tubes installed on the harness Be sure that the glass is clean and dry then remove the adhesive backing and stick it to the glass Route the harness down along the bottom and over to the driver s side of the door then up to the top corner making sure that it stays in the blacked out area of the glass when possible Leave a small loop at the top to allow the door to fully open then route the harness down the inside of the door frame using supplied Cable Clamps and Clamp Screws 8 For Tonneau installations route the Tonneau Harness from the Lock Module over to the driver s side Gas Prop or Lift Arm using supplied Cable Clamps and Clamp Screws be sure not to screw into a thin portion of the tonneau or the screws could penetrate the outer surface Fasten the Tonneau harness down the gas prop or lift arm using the supplied foam tubes with adhesive baking be sure the surface is clean and dry before applying the foam tubes Install black cover with the two supplied screws one on the driver side and one in the bottom 9 Install the Truck Harness by removing the driver s side tail light then running the non fused end of the harness up under the bed rail through the back of the tail light compartment down to the truck frame following the factory wiring harness to the front of the truck Run the harness up from the frame t2. Cover www popandliock net aS 800 342 5911 Cover Screws aT PL9555 and PL9772 are ay Power Lock li AASA Installation Instructions a a A agge POWERED BY Wire Taps j F i Cap and Tonneau E i Harness Cable eta ae 1 Locate and remove the Emergency Release Handle with Phillips screw 2 Locate and remove the black plastic Dust Cover if one is installed May need to cut it off if necessary Remove plastic dust cover and also emergency release handle before installing Lock Module Be sure Lock Module is in lt 5 the UNLOCK position before installing it onto the handie 3 Install the Lock Module by sliding it over the handle be sure the mounting tab is at the bottom and lines up with the notch in the handle when sliding it on Mounting Tab must be at the bootm when installing on the Handie 4 Install the Stainless Steel E clip j into the groove in the handle to hold aeea ene pee the Lock Module in place Install E Clip into groove in handle 5 Reinstall the Emergency Handle and cables to the rotary latch route the passenger side cable through the cable guide hole on the Lock Module the out to the rotary latch Reinstall passenger side cable by routing it through the guide hole in the Lock Module then out to the rotary latch 6 Install the Cap and Tonneau Harness insert the red female spade ends of the harness into the Lock Module with the red wire on top
3. 9 Blue Black wire The unlock wire is located in the 12 pin plug pin 10 Blue Red wire both plugs are hanging loose in the driver side kick panel Note 8 On the Ford 09 crew cabs the lock unlock wires are located under the drivers side sill plate the plate you step on when getting in and out of the truck The wires run from the driver s side front door to the driver s side rear door Gray Brown for Lock and Purple Gray for unlock there are multiple and different size purple gray wires use the largest gauge Note 9 On some models the factory keyless system may be programmed to re lock the truck doors after 1 or 5 minutes if the truck is unlocked and the door are not physically opened Please refer to the user s manual or contact your local dealer if you require a change to the factory programming Please visit www PopandLock net for the latest wiring Info For Technical Support Monday Friday 8 00 am to 5 00 pm CST 1 800 342 5911 LOAD GIDLOCK LIMITED WARRANTY TERMS AND CONDITIONS 1 Installation Pop amp Lock LLC and Pop amp Lock Corporation is not responsible for installing the Pop amp Lock or for the harm suffered by any person as a result installing it 2 Warranties a Customer acknowledges that it is unreasonable to believe that any device whatever will prevent a theft in the case of every attempt and that the most that can be expected from a so called anti theft or security dev
4. See Notes following page LOAD GND LOCK VEHICLE WIRING CHART Pop N Lock Load N Lock All wire color information is for reference only and may vary by vehicle Please verify with a test light If you have trouble locating the lock and unlock wires test all the wires with a test light that are inside the rubber boot that runs between the door and the cab of the truck to find correct wire colors To Test With a Test Light Ground the test light to good conducting ground and probe the wire to be tested by piercing the wire case to connect to the copper wire inside Hit the lock button to see if the test light lights up If so this is the lock wire Do the same with the unlock wire to verify the correct wire Note 1 If the wiring is connected in the driver s side kick panel the Handle will lock unlock with the driver s door If you prefer the Handle to lock unlock with the passenger door on some models the wiring may be connected into the passenger side kick panel using the same color wiring If the same colors can t be found use a test light to find the passenger side colors Note 2 On the CHEV Y GMC 03 Two door or Extended Cab Models if not using a relay harness it is necessary to remove the driver s side door panel and attach the lock and unlock wires directly to the wires of the door lock actuator inside the door Once the door panel is removed you will need to remove the driver s side kick panel and fish th
5. EHICLE MAKE MODEL STATE ZIP REASON FOR RETURN continue on other side TELEPHONE EMAIL ADDRESS
6. e harness wires through the rubber boot that runs between the door and the cab of the truck and into the door Use the supplied Wire Taps to attach to the specified wires directly under the truck s door lock switch and test the locks If the truck locks operate opposite the lid lock reverse the leads connected Note 3 Some 04 Toyota Tundra models used blue white instead of pink black for the lock wire and black yellow instead of red orange for the unlock wire Note 4 Make sure the key is out of the ignition when testing this model as the doors will automatically unlock when trying to lock Note 3 If you have trouble locating the lock and unlock wires test all the wires that are inside the rubber boot that runs between the door and the cab of the truck Once you locate them you can follow them to a location that makes tapping to the wires easier This works on most models except 03 G M Note 6 On the Honda Ridgeline the lock and unlock wires are located in the fuse panel down by the driver s side kick panel The yellow black lock and the yellow green unlock wires are in the small green plug that is located at the bottom front side of the fuse box A small hole may need to be drilled in the side of the bed rail near the top rear on the driver s side of the bed to access the rear tail light compartment to attach the brake light and power lock wiring Note 7 On the 07 Double Cab Tacoma the lock wire is located in the 10 pin plug pin
7. erado Sierra 99 02 Gray Just Below bare Side Fuse Block Silverado Sierra Chevy GMC S 10 Sonoma 03 06 Gray Driver Side Door Between Switch and Lock Actuator Note 2 Colorado Canyon Silverado Sierra Chevy GMC S 10 Sonoma Blue Driver Side Door Between Switch and Lock Actuator Note 2 Colorado Canyon Chevy GMC ae ee Under the sill plate in the wiring harness that goes under the driver s Crew Cab Syn ey side seat Colorado Canyon as E SENOS ENOTES i O oe Driver Side Kick Panel Dodge Dakota Lt Green Blue Purple Black Or Passenger Side Kick Panel Note 5 Dodge Ram 1500 94 03 Savin O Driver Side Kick Panel Note 5 Ram 1500 2500 Brown Orange or f IN Ram 1500 2500 Orange Gray or Lime Green or ENI Ram 2500 3500 94 03 Orange Black Pink Violet Driver Side Kick Panel Note 5 Ridgeline 6 Yellow black Yellow green Driver s Side Kick Panel Note 6 amp 9 i i Brown or Green Red or Toyota Pae PEU ae 98 06 Blue Blue White Driver Side Kick Panel Note 4 amp 9 Access cab Tacoma Double cab 98 06 Blue Pink Driver Side Kick Panel Note 4 amp 9 Toyota Poco Pau 07 Blue Black Blue Red Driver Side Kick Panel Note 7 amp 9 Access Cab 99 03 Pink Black Red Orange Driver Side Kick Panel Note 5 amp 9 Toyota Tundra 04 Pink Black or Blue White rien tag Driver Side Kick Panel Note 3 amp 9 Black Yellow Tundra Crew Max Tundra Double cab Blue Red Blue Black Diver Side Kick Panel Note 5 amp 9
8. es using extreme caution when buying through auction sites as you ll be doing so at your own risk 3 No Liability Pop amp Lock Corporation is not liable for any loss or damage claimed by Customer or any third person to have been suffered or incurred as a result or or related to the Locks purchased under this Agreement regardless of the circumstances or form of action except any bodily injury or death for which Pop amp Lock is liable under products liability law Without limiting the generality of the foregoing in no event will Pop amp Lock LLC be liable to Customer for any indirect special or consequential damages regardless of the circumstances or the cause of action particularly not for the value of a vehicle or any other money damages in the event that a tailgate is stolen either notwithstanding the use of a Pop amp Lock or when it has been returned for repair or replacement END OF TERMS AND CONDITIONS Please Mail Completed Warranty Form below In Self Addressed Envelope To POP amp LOCK LLC 1271 CONTRACT DRIVE GREEN BAY WI USA 54304 Additional Install Instructions and answers to technical questions can be found on our website at www popnlock net or by calling Technical Support 1 800 342 5911 Q Monday Friday 8am to 5pm CST POP amp LOCK LIMITED WARRANTY FORM Please complete and mail this form to record your warranty with the manufacturer NAME POP amp LOCK MODEL ADDRESS VEHICLE YEAR CITY _ V
9. hrough the firewall and into the driver s side kick panel Fasten the harness to the truck securely using the supplied Cable Ties as needed 10 Using the supplied Vehicle Wiring Chart locate your make and model to determine which two wires to tie into Confirm the wires with a test light by grounding the test light probing each wire and push lock and unlock on the driver s side door The lock wire should light the test light when lock is pushed on the door lock switch and the unlock wire should light the test light when unlock is pushed on the door lock switch On most models you can also locate the lock and unlock wire in the rubber boot that runs in between the driver s side door and the cab of the truck slide the boot back from the truck and test the wires Once the wires are located tap the red wire to the lock wire and the black wire to the unlock wire using supplied red Wire Taps Test the lock if the lock works opposite of the truck switch the red and black wires around this will change the polarity VEHICLE WIRING CHART Pop N Lock Load N Lock All wire color information is for reference only and may vary by vehicle Please verify with a test light If you have trouble locating the lock and unlock wires test all the wires with a test light that are inside the rubber boot that runs between the door and the cab of the truck to find correct wire colors MAKE MODEL YEARS SS ee Note 1 Driver D Panel Chevy GMC Silv
10. ice is that it will deter many thieves b POP amp LOCK LLC and Pop amp Lock Corporation MAKES AND CUSTOMER RECEIVES NO WARRANTY EXPRESSED OR IMPLIED EXCEPT THE WARRANTIES OF TITLE TO THE POP amp LOCK AND THEIR MERCHANTABILITY PARTICULARILY NO WARRANTY OF FITNESS FOR A PARTICULAR USE OR PURPOSE OR AGAINST INFRINGEMENT c As Customer s only remedy Pop amp Lock LLC and Pop amp Lock Corporation will repair or replace at its option and without charge any lock that is defective in material or workmanship when received by Customer and is returned to Pop amp Lock LLC and Pop amp Lock Corporation FOB Pop amp Lock Corporation s offices within one 1 year after it s receipt by the Customer Pop amp Lock LLC will ship all replacement or repaired Locks to Customer FOB Pop amp Lock s shipping point d Factory support is only available for Pop amp Lock products purchased as new through an Authorized Pop amp Lock dealer Please Note Pop amp Lock Products purchased on auction sites such as Ebay Amazon and Craigslist to name a few will not be covered under factory warranty under any circumstance Pop amp Lock LLC and Pop amp Lock Corporation is unable to verify whether products sold through Auction Sites are new used or refurbished and as such Pop amp Lock LLC and Pop amp Lock Corporation is unable to warranty such purchases Pop amp Lock LLC advis
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