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FP7 CPU Hardware Manual (PIDSX version), WUME-FP7CPUH-05

1. Ja S HR S ga o fa 8 amp wy ely Scr Oo 0 Power Supply Unit ra Model number Remarks 8 AFP7PSA1_ 100 to 240V AC 24W l 5 Model number Remarks AFP7PSA2 100 to 240V AC 43W i Le CPU Unit Model number Remarks 196k steps AFP7CPS4E With Ethernet function 120k steps AFPA With Ethernet function 120k steps AFELCESS With Ethernet function 196k steps i AGIRE With Ethernet function wl 120k steps HARE ROS With Ethernet function i 120k steps Oy APGE Without Ethernet function 196k steps AFP7CPS41ES With Ethernet function With Encryption function AFP7CPS31ES 120k steps With Ethernet function With Encryption function AFP7CPS31S 120k steps Without Ethernet function With Encryption function 1 2 Digital I O Units r Model number Remarks a AFP7X16DW Input 16 point 12 to 24VDC 3 AFP7Y16R Output 16 point Relay 3 AFP7Y16T Output 16 point Sink type AFP7Y16P Output 16 point Source type Model number Remarks H AFP7X32D2 _ Input 32 point 24V DC E AFP7Y32T Output 32 point Sink type J AFP7Y32P Output 32 point Source type Model number Remarks ___
2. a ie 6 OUT WE a EXPS F D 2 a Pps _ 7 BHE 6 5 E Names and functions of parts 1 Operation monitor LEDs Body LED Contents display color Turns on when the total length of standard expansion cables for combined units is 9 m SPO Green or less Turns on when the total length of standard expansion cables for combined units is 10 m SP1 Green or more Blinks while communication between the expansion master unit and slave units is COM Green perfomred Turns on when an error occurs in the expansion system Error in communication between the expansion master uint and slave units such as communication cable unconnection or disconnection ERROR Red Power supply error in expansion block Error in the I O unit or intelligent unit installed in the expansion block The end unit in the expansion block is not installed For the expansion master unit The displayed L shaped LED rotates during the initialization processing between the expansion master unit and the expansion slave unit It turns off on the completion of the BLOCK initialization N Green o For the expansion slave unit The connected position numbers of expansion block 1 to 3 are displayed with the LED A 4x5 dot LED is used When an error occurs in the initialization processing or th
3. AFP7X64D2__ Input 64 point 24V DC AFP7Y64T Output 64 point Sink type AFP7Y64P Output 64 point Source type Input 32 point 24V DC a APENE Output 32 point Sink type AFP7XY64D2P Input 32 point 24V DC Output 32 point Source type Analog I O Units Model number Remarks AFP7AD4H Input 4ch AFP7AD8 Input 8ch AFP7DA4H Output 4ch Model number Remarks AFP7TC8 Thermocouple Input 8ch AFP7RTD8 RTD Input 8ch E Model number Remarks AFP7HSC2T 2ch Model number Remarks AFP7HSC4T 4ch 1 1 System Configuration Pulse Output Unit Model number Remarks AFP7PG02T 2 axis Pulse train 500kpps Open collector output fo AFP7PG02L 2 axis Pulse train 4Mpps Line driver output Model number Remarks AFP7PG04T 4 axis Pulse train 500kpps Open collector output AFP7PG04L 4 axis Pulse train 4Mpps Line driver output Positioning Unit Model number Remarks AFP7PP02T 2 axis Pulse train 500kpps Open collector output AFP7PP02L 2 axis Pulse train 4Mpps Line driver output Model number AFP7PP04T Remarks 4 axis Pulse train 500kpps Open collector output AFP7PPO04L 4 axi
4. COPY Card operation switch CARD ROM gt CARD E When power is OFF 1 Attach an SD memory card that houses the auto execution file autoexec fp7 and the comment file comment fp7 for a project to the CPU unit Close the cover and power on the unit Until COPY LED flashes approx 5 seconds set the RUN PROG COPY switch to COPY Transmission of project data is started Once COPY LED starts to flash the transmission process continues if you let go off the COPY switch Once transmission is completed COPY LED turns off 5 14 5 4 SD Memory Card Operation E When power is ON 1 Change to the PROG mode 2 Attach an SD memory card that houses the auto execution file autoexec fp7 and the comment file comment fp7 for a project to the CPU unit Close the cover 4 Until COPY LED flashes approx 5 seconds set the RUN PROG COPY switch to COPY Transmission of project data is started Once COPY LED starts to flash the transmission process continues if you let go off the COPY switch Once transmission is completed COPY LED turns off p KEY POINTS e Copying of a project triggered by the COPY switch does not depend on settings for the card operation switch Operation starts whether the switch is set to CARD or ROM 5 4 6 Precautions Concerning SD Memory Card Operation eIn an SD memory card to be used create an AUTO folder and save an auto execution file autoe
5. 64 points 4 words 64 points AFP7PGO4L Words 64 points Words 64 points AFP7PP02T vee 4 AFP7PP02L Positioning Unit AFP7PP04T 12 words 196 points 12 words 196 points AFP7PP04L Pee SARPINSC 2 words 32 points 2 words 32 points PHLS master unit AFP7PHLSM 63 Words G3 words 1 008 points 1 008 points Note 1 The starting numbers of I O contacts of each unit including the CPU unit can be changed by the setting of tool software Note 2 As for the PHLS master unit input occupies 63 words 1 008 points and output occupies 63 words 1 008 points The actual input output points that can be used vary by the number of slave units that are connected with the maximum of 1 008 points 3 5 1 0 Number Allocation 3 2 Optional Allocation Using FPWIN GR7 3 2 1 Registration of a Unit to be Used and the Starting Word Number E Allocation method The unit to be used and the starting I O number are set in the following procedure neg PROCEDURE 1 From the menu bar select Option gt FP7 Configuration I O map The I O map dialog box is displayed EES select Power Supply UnitjExpansion Unit Max consumption 3 0 Unit maximum registered 9 00 MB Expansion 1 N Power Supply Unit Total Tore capacity Expansion 2 Not used voc 5 ae iri emaining registerer Expansion 3 Not used Remaining 3 0 A Capacity 000 MB Expansion unt Expansion
6. E Precautions regarding system design e In certain applications malfunction may occur for the following reasons Power on timing differences between the PLC system and input output or mechanical power apparatus Response time lag when a momentary power drop occurs Abnormality in the PLC unit external power supply or other devices In order to prevent a malfunction resulting in system shutdown take the following measures as adequate E Install the interlock circuit outside PLC e When a motor clockwise counter clockwise operation is controlled provide an interlock circuit externally E Install the emergency stop circuit outside PLC e Install an emergency stop circuit outside PLC to turn off power supply to the output device E Start up other devices before PLC e The PLC should be started after booting the I O device and mechanical power apparatus e When stopping the operation of PLC have the input output devices turned off after PLC has stopped operating E Install safety measures in case of alarm outside the PLC body e When an alarm is released PLC output is turned off and its operation is stopped In order to prevent a malfunction resulting in system shutdown under the above conditions install safety measures outside PLC E Perform secure grounding e When installing PLC next to devices that generate high voltages from switching such as inverters do not ground them together Use an exclusive ground for each devi
7. Numbers are automatically allocated in order of attachment of units when power supply is turned on p KEY POINTS e When automatic allocation is used the system automatically reads the unit attachment status and formulates an I O map when power supply is turned on e If a difference with the actual attachment status is identified during operation from the status when power supply was turned on such a difference is reported as a self diagnosis error e Based on the starting word number allocated to each unit I O numbers are allocated e In cases where optional allocation or mount registration has already been performed and the resulting information is registered in the CPU unit the system does not perform automatic allocation e In cases where configuration data are to be set for input output units and intelligent units optional allocation is required 3 12 3 5 I O Map Registration 3 5 I O Map Registration 3 5 1 I O Map Registration E What is I O map registration This refers to a status where I O map information is registered in the CPU unit To register an I O map the following methods are available e Download an I O map created through optional allocation using FPWIN GR7 into the CPU unit e Perform mount registration operation in the online editing mode of FPWIN GR7 3 5 2 I O Map Clearance m How to clear an I O map A registered I O map can be cleared in the following procedure p Z
8. occurs Operation 2 a 4 When a self diagnostic error Stop occurs Stop Error E s a System watchdog timer has Sto 7 been activated P Waiting for connection of the i PHLS slave Stop Note e ON A Flashing o OFF Varies ON or OFF 6 1 2 Operation at the Time of Error Normally when an error occurs the operation stops E Configuration menu of FPWIN GR7 Operation mode of the CPU unit at the time of error can be set Continue or Stop in the FP7 Configuration menu of the tool software FPWIN GR7 Wi CPU configuration setting Ba Setting item Setting description Select Programmable Display A Programmable display Type Not selected Select operation At detection of a DF instruction in the MG RTC error alarm Battery error alarm Generate alarm Enabling duplicated output Not allow Select operation based on the memory initialization command Hold the last value Generate alarm m R hitialize L hitialize T C hitialize DT hitialize LD hitialize K hitialize E hitialize Select operation when a self diagnostic error occurs Stop operation Stop operation Stop operation Stop operation Stop operation Stop operation 4 unit alarm occurred 4 unit error occurred Unit verification error detection Registered unit count mismatch Unit initialization complete wait timeout Unit configuration data target unit mismatch CPU configuration 6 2 6 2 What to Do If a
9. Also twist the power supply cables to minimize adverse effects from noise E Keep the power supply wiring separate Wiring to the CPU unit input devices and power equipment should have separate wiring systems Circuit breaker gt Mechanical oT power o apparatus T i Input Output A devices PLC Isolation transformer or insulated DC power supply E Measures regarding power supply sequence start up sequence e Have the power supply sequence such that the power supply of PLC turns off before the power supply for input and output e If the input output power supplies are turned off before the power PLC the CPU unit will detect the input fluctuations and may begin an unscheduled operation 4 8 4 2 Wiring the Power Supply 4 2 2 Wiring for Power Supply Units E Terminal layout for power supply units cL 100 240V 0 75A 50 60Hz uN ol NC ALARM OUTPUT Ss 1A 30V LILI E Power supply voltage Confirm that the connected voltage is within the allowable range of the power supply Model Rated input Allowable voltage Rated output Rated output number voltage range capacity current AFP7PSA1 100 to 240 V AC 85 to 264 V AC 24 W 1A AFP7PSA2 100 to 240 V AC 85 to 264 V AC m Power supply cable Use a power supply wire of 2mm AWG14 to minimize the voltage drop E Suitable wires and tightening torque Terminal Sui
10. Cie N ea area CSO to CS4095 Note 2 number Counter elapsed p 4 096 double words ine aunty enorata 2 coterie value area CEO to CE4095 Note 2 corresponds to the timer number Signed decimal K K 32768 to K32767 for 16 bit operation constants K 2147483648 to K2147483647 for 32 bit operation Unsigned decimal y U 0 to U65535 for 16 bit operation constants U 0 to U4294967295 for 32 bit operation a Hexadecimal a HO to HFFFF for 16 bit operation Cc g constants HO to HFFFFFFFF for 32 bit operation 8 Single precision SF 1 175494 x 10 to SF 3 402823 x 10 floating point SF abe SF 1 175494x10 to SF 3 402823x10 number Double precision DF 2 2250738585072014 x 10 to DF 1 7976931348623158 x 10 floating point DF a ea DF 2 2250738585072014 x 10 to DF 1 7976931348623158 x 10 number Note 1 Figures in the table indicate the number of devices that can be used in the program The actual inputs and outputs that can be used vary by configuration Note 2 Operation devices are categorized into hold type which memorizes the status immediately before power failure or switch to the PROG mode and non hold type which resets such status Non hold area is cleared to zero when the unit is powered on or the mode is switched between PROG and RUN Types of operation devices Hold or Non hold LD Internal relays R Data registers DT Link relays L Link registers Can be set as no
11. E Allowable current 24 V of CPU unit when power is directly supplied Product name Model number Max allowable current Ver 1 AFP7CPS4E AFP7CPS3E AFP7CPS3 2A CPU Unit Ver 2 0 or later AFP7CPS41E AFP7CPS31E AFP7CPS31 3A AFP7CPS41ES AFP7CPS31ES AFP7CPS31S Expansion Slave Unit AFP7EXPS 3A E Output current of power supply units 24V Product name Model number Rated output current 100 to 240V AC 24W AFP7PSA1 1A Power Supply Unit 100 to 240V AC 43W AFP7PSA2 1 8A BQ e er roms e The current consumption can be checked on the I O map dialog box in FPWIN GR7 Ver 2 3 or later l 1 0 map Select Power Supply Unit Expansion Unit Max consumption 3 0 amp Unit maximum registered 1 20 MB i Power Supply Unit Total ola capacity sv DC z Remaining registered 1 20 MB Remaining 2 0 fe capacity Expansion unit Not used z Expansion unit startup 5 Seconds 5 1800 wait time Slot No Product No Unit used Head Input Outp Veri Refresh Time Consum Cassette Programmabl E 0 AFP7CPS41E FP CPU unit 0 10 10 valid Valid 290ma AFP7CCS1 AIGO3MQO3DE E 1 AFP7x64D2 Input unit DC type 10 4 0 Valid Valid 0 35mA E 2 AFP 7Y64T Output unit sink typ 14 0 4 valid valid 75mA 3 AFP7ADSH Analog input unit hi 18 8 8 Valid Valid 100ma E 4 AFP7TC8 Thermocouple multia 26 16 8 valid Valid 80m4 E 5 AFP7HSC2T High speed counter 42 8 4 valid valid 65mA E 6
12. H DC Input 32 point MIL connector 24V DC AFP7X32D2 30 mA or less 64 point MIL connector 24V DC AFP7X64D2 35 mA or less Relay 16 point terminal block AFP7Y16R 180 mA or less output 16 point terminal block sink type AFP7Y16T 35 mA or less Output 32 point MIL connector sink type AFP7Y32T 50 mA or less Unit Transistor 64 point MIL connector sink type AFP7Y64T 75 mA or less output 16 point terminal block source type AFP7Y16P 35 mA or less 32 point MIL connector source type AFP7Y32P 50 mA or less 64 point MIL connector source type AFP7Y64P 75 mA or less Input 32 point output 32 point MIL AEP7XY64D2T 55 mA or less connector sink type I O mixed unit F Input 32 point output 32 point MIL AFP7XY64D2P 55 mA or less Continued on the next page Overview Product name Model number Beith mA Analog Input Unit 4ch AFP7AD4H 100 mA or less 8ch AFP7AD8 85 mA or less Analog Output Unit 4ch AFP7DA4H 250 mA or less Thermocouple Multi analog Input Unit AFP7TC8 80 mA or less RTD Input Unit AFP7RTD8 65 mA or less High speed Counter 2 ch type AFP7HSC2T 65 mA or less Unit 4 ch type AFP7HSC4T 65 mA or less 2 axis open collector output AFP7PG02T 65 mA or less 4 axis open collector output AFP7PG04T 65 mA or less Pulse Output Unit 2 axis line driver output AFP7PG02L 65 mA or less 4 axis line driver output AFP7PG04L 65 mA or less 2 axis open collecto
13. Output Unit Users Manual WUME FP7AOH Thermocouple multi analog input unit RTD input unit Thermocouple multi analog input unit RTD input unit Users Manual WUME FP7TCRTD FP7 High speed counter Unit FP7 High speed counter Unit Users Manual WUME FP7HSC FP7 Pulse Output Unit FP7 Pulse Output Unit Users Manual WUME FP7PG FP7 Positioning Unit FP7 Positioning Unit Users Manual WUME FP7POSP FP7 Serial Communication Unit FP7 series Users Manual SCU communication WUME FP7COM PHLS System PHLS System Users Manual WUME PHLS Programming Software FPWIN GR7 FPWIN GR7 Introduction Guidance WUME FPWINGR7 Selection of CPU Units Selection of CPU Units Note the following points when selecting a CPU unit E Specification changes of CPU unit e The firmware version of CPU units has been changed in accordance with the extension of the specifications Specify units with new model numbers Conventional New model number model number Ver 2 Ver 3 Ver 1 Program Ethernet With Encryption No Eencryption With Encryption capacity function function function function 196K steps Available AFP7CPS4E AFP7CPS41E AFP7CPS41ES Available AFP7CPS3E AFP7CPS31E AFP7CPS31ES 120K steps Not available AFP7CPS3 AFP7CPS31 AFP7CPS31S e The CPU units Ver 2 and Ver 3 are upward compatible with the conventional Ver 1 e
14. Unit 5 Power supply connector Connected with an external power supply 24V DC When a power supply unit is used do not connect this 6 DIN hook Used for fixation on the DIN rail 7 LAN port CPS4E CPS41E CPS41ES CPS3E CPS31E CPS31ES Port for connection to Ethernet LAN 8 USB port Connected to a PC using the tool software 9 Unit connectors Connected to the internal circuit of I O units and intelligent units 10 Dip switches Do not change the setting The switches are all set to OFF at the factory i EA EI AN 1 0 i J20 30 j 4o SN p4 AI e M o 11 CF card cover Number Name Functions 11 1 Battery holder Attach a battery 11 2 SD memory card slot Insert an SD memory card Select between ROM operation or SD operation By selecting SD 11 3 Card operation switch operation provisional operation from the SD memory card becomes possible 11 4 Power supply connector Connected to a power supply connector 12 Mode switch Switch position Operation Mode RUN left Set to the RUN mode The program is executed and operation begins PROG middle Set to the PROGRAM mode When the switch is set to COPY a project stored in the internal RAM ROM1 is COPYright momentary transmitted to ROM2 as a backup project Note Whether the switch is set to RUN or PROG the
15. When a programmable display GT series is connected to the GT power supply terminal 24V of the CPU unit use it within the range of 21 6 to 26 4 V DC E Selection of a power supply e Referring to Section 1 2 select a power supply larger than the capacity of the unit In the minimum configuration select a power supply of 24 W or larger e n order to protect the unit against abnormal voltage from the power supply line the power supply should be an insulated type and should be enclosed within a protective circuit The regulator on the unit is a non insulated type e If using a power supply device without an internal protective circuit always make sure power is supplied to the unit through a protective element such as a fuse 4 2 4 Wiring of Power Supply Part of Expansion Slave Unit When the power supply unit is not used make the wiring for the power supply as well as the CPU unit with the power supply cable attached to AFP7EXPS 4 10 4 2 Wiring the Power Supply 4 2 5 Grounding e Ground the instrument to ensure sufficient noise suppression e The point of grounding should be as close to the PLC as possible The ground wire should be as short as possible e Sharing the ground with another device may have an adverse effect Therefore be sure that grounding is dedicated e Earth terminals for an AC power supply unit should be grounded at a grounding resistance of 100 Q or less eWhen 24V DC is directly supplied to the
16. error alarm Saves the total number of error alarm relays that are on Max SD60 relay 4096 relays By specifying SD60 in RST instruction all data in y the error alarm buffer can be cleared Saves the number of the error alarm relay that turned on in SD61 No 1 error alarm relay the first place No 1 that turned on By specifying SD61 in RST instruction all data in the error alarm buffer can be cleared Saves the numbers of the error alarm relays that turned on By specifying the device number in RST instruction all data of the relevant relay s in the error alarm buffer can be cleared Device numbers of system data registers SDs and error alarm relays correspond as follows Device Error alarm number relay SD62 No 2 SD63 No 3 SD64 No 4 SD65 No 5 SD66 No 6 SD62 No 2 to No 19 error alarm relays SD67 No 7 to SD79 that turned on SD68 No 8 SD69 No 9 SD70 No 10 SD71 No 11 SD72 No 12 SD73 No 13 SD74 No 14 SD75 No 15 SD76 No 16 SD77 No 17 SD78 No 18 SD79 No 19 SD80 Calendar timer year SD81 F Calendar timer month or SD82 error Calendar timer day Saves time when the error alarm relay saved in SD61 turned SD83 a Calendar timer hour on rela SD84 3 Calendar timer minute SD85 Calendar timer second 8 18 8 1 CPU Unit Specifications D100 SD115 and SD120 SD125 For logging trace control beste Na
17. ers eee laa r Baer 4 15 OPO ALO maios rir eenaa a raa e a ara EE eaaa Eii 5 1 5 1 Before Powering ON seesescorerrsrrrrnrprrnnrninnnnndnnrunnnnnnnnnanrenennnneseeeeceones 5 2 SET Check POMS irran aa A E AO 5 2 5 1 2 Procedures before Starting Operation eessssseeeseerreseerrsserrrssrrrrssrerrssee 5 3 5 2 RAM ROM Operation 00 cceeeeeeeeeeeeeee cece eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 5 4 5 2 1 Transmission of the Project eeror iiien eaei ai E 5 4 5 2 2 Operations following Powering ON essssssesssserrssesrrsserrssrerrssrernssrrrnsstes 5 5 5 2 3 Data Hold During Power Failure ssseseesssseesesereseerrssrerrssrrrssrrnsserrnssres 5 6 AA Online EdUng aie engi a E EO 5 6 5 3 Backing Up the Projects vic cise aven cass csiontucentedeascdseeceeescnaey cia esdeeuedenaen cece 5 7 5 3 1 Transmission from the Execution Memory RAM to the Backup Memory PROM 2 aaas aide eR a state ade E AEA sa aes ATA sa tated aaa 5 7 5 3 2 Transmission from the Backup Memory ROM2 to the Execution Memory RAM ROM Ticani eenaa a ee aa a aae 5 8 5 3 3 Operations following Powering On Off esssseeeeseseesseereeseerrsseerreserrrssees 5 8 5 4 SD Memory Card Operation eeeeeeeeeeeeeeeeeeeeeeerirrrresssrnirrrnnnnssrrenenne 5 9 5 4 1 Preparing SD Memory Cards sssesssseseeesesrisserrssetrrsstnnssttnnsstennsstrnsseen 5 9 5 4 2 How to Insert an SD Memory Card 0 ec ceceeeeseeeeeeeneeeeeeneeeeeenueeeeeeaes 5 10 5 4 3 Sa
18. is not turned on 2 Use the Totally Check Project function under Debug in FPWIN GR7 to identify the syntax error 6 2 3 ALARM LED Turns ON on the CPU Unit E Condition The system watchdog timer has been activated and the operation of controller has been stopped E Solution _ PROCEDURE 1 Switch the CPU unit to the PROG mode and turn off the power supply and then on again If the ALARM LED lights again there may be a problem with the unit If the ALARM LED goes out after the power supply is turned off and then on again the problem may have been caused by noise or another temporary phenomenon 2 Switch to the RUN mode If ALARM LED turns on after switching to the RUN mode the program is taking excessive time Review and modify the program 3 Check the ambient environment for influence of noise If there is no problem with the program there may be a problem in the ambient environment Check the wiring including the earth wiring In particular check if the RS 232C wiring is not close to power cables and if the wiring is shielded p KEY POINTS e When the program is to be reviewed check the following points Example 1 Is there any infinite loop in the program resulting from a JP instruction LOOP instruction or other instructions that control the program flow Example 2 Are there multiple interrupt instructions that are being consecutively executed 6 2 What to Do If an Error Oc
19. mode can be switched through remote operation from the programming tool When power is turned on again it operates in the mode set on the switch 2 3 Names and Functions of Parts 13 Fixing hook Used for fixing a power supply unit to the CPU unit 2 2 Power Supply Unit 2 2 Power Supply Unit FP7 PSA1 FP7 PSA2 PSA1 e PSA2 tee POWER POWER 2 2 100 240V Le 100 240V i 0 75A 50 60HZ M se ee 1 254 50 60Hz 3 R ty 5 ne 4 Ne 4 ALARM ALARM OUTPUT ouTPUT 1A 30V M ie 1A 30V E NEZA i w7 SIEA E Names and functions of parts 1 POWER LED blue Turns on when power supply is turned on 2 Power supply terminals Terminal block for power supply wiring A solderless terminal for M3 can be used 3 Earth terminals The unit should be grounded at a grounding resistance of 100 Q or less to prevent noise and electric shock 4 Alarm contact output terminal Closed when power supply is ON If the watchdog timer is operated due to a hardware error or a program error turning the relay contact into an open status 5 DIN rail attachment lever Used for fixation on the DIN rail 2 5 Names and Functions of Parts 2 3 Expansion Master Unit Expansion Slave Unit EXPM 1 25 nc eee SPO e SP1 COM ERROR gt
20. necessary 4 1 2 3 i A 5 Hy gi i es H L g g ks sillas ae H TLLLLLLLLLI 2 TTT PTT PLE E Se LOT PTT ge H g gt Hf ae 2 Biles i C cI ge J B B H a B a T ey w Sa hey R7 za Power supply Expansion 1 init 2 aster unit 3 CPUunit 4 Unit 5 End unit E Combinations of expansion block e Install the expansion slave unit AFP7EXPS on the left hand side of the CPU unit e Install the power supply unit on the left hand side of the expansion master unit AFP7EXPM if used 4 1 2 A 5 5 i H o Nk K zl g2 _ E l Ge LUTTE LUT LTT CELELELELELI PTT So Se le Te D alle ge ES a p R aeh a UN PRS a EE a 4 Unit 5 End unit E Base block and expansion block common restrictions e Make sure to connect the end unit to the right side of the terminal unit e As a power supply for driving the system you can either connect the power supply unit used at 100 V 230 V AC or directly supply 24 V DC power to the CPU unit
21. o H E ge k5 e H rahe ey ee eee Saxe Saxe uzm Supplied from an external VO uni t Vo uni High pert it Supplied from an High performance unit Power SURDIY 100 240V AQ sale aaa external power supply 100 240V AC Select units so that the sum of internal current Select units so that the sum of internal current consumptions of connected input output units and consumptions of connected input output units and intelligent units does not exceed the capacity of the intelligent units does not exceed max 2 A or 3 A power supply unit Note 1 Note 1 The allowable current without the power supply unit varies according to the model numbers of CPU unit Refer to the next page Note 2 The allowable current of the expansion slave unit without the power supply unit is max 3 A E Selection of a 24V DC power supply e Select a power supply larger than the capacity of the units In the minimum configuration select a power supply of 24 W or larger e n order to protect the unit against abnormal voltage from the power supply line the power supply should be an insulated type and should be enclosed within a protective circuit e f using a power supply device without an internal protective circuit always make sure power is supplied to the unit through a protective element such as a fuse When a power supply unit is used do not connect a DC power supply to the CPU unit It is the same for an expansion slave unit Overview
22. of Expansion Cable 4 3 3 Connecting Position and Direction of Expansion Cables e The expansion cable is connected to the MIL connector of the expansion master unit AFP7EXPM and the MIL connector on the IN side of the expansion slave unit AFP7EXPS e For adding the expansion block remove the dummy connector on the OUT side of the expansion slave unit AFP7EXPS and connect the expansion cable to the MIL connector on the IN side of the expansion slave unit AFP7EXPS in the block to be added e Connect the connector with the function earth wire to the MIL connector on the IN side of the expansion slave unit AFP7EXPS eDo not use the expansion cable in the same raceway as other cables are placed A pecee Le j 3 RALES rH pees besg Expansion a Base block 1 master unit 3 Expansion cable F Expansion Earth wire of b Expansion block 2 slave unit 4 Dummy connector 5 expansion cable 4 13 Installation and Wiring 4 4 Safety Measures 4 4 1 Safety Circuit
23. register 15 double words l0 to IE with a switching function Note 3 ea set value register 4 096 double words TSO to TS4095 Note 3 32 bit device Direct input IN Allocate input numbers to each slot INO to IN62F Note 3 Note 4 Timerelapsed value 4 096 double words TEO to TE4095 Note 3 register TE est set value register 4 024 double words CS0 to C 1023 Note 3 Timer counter elapsed 1 024 double words CEO to CE1023 Note 3 value register CE 8 1 CPU Unit Specifications a e Fixed cycle execution type PB 1 PB per project Execution interval unit 0 1 ms or 1 ms Interrupt program Interrupt from High speed counter unit Max 8 points per unit Max 8 units per project Built in non volatile memory backs up the project program Memory backup for power failure comments and configuration data and operation memory Excluding calendar timer Calendar timer Yes a separately sold backup battery is required Note 5 Note 6 Self diagnosis function Watchdog timer program syntax check Rewriting during RUN function Yes rewriting on a PB basis no limit to the number of rewriting steps Password function no read settings encryption can be set for the Security function program comments and configuration data Note 1 The program capacity data register capacity and maximum number of program blocks PBs vary according 2 the type of CPU and memory configuration settings They are set fr
24. to X511F Note 1 Turns on or off based on external input aa Y 8 192 points YO to Y511F Note 1 Externally outputs on or off state Internal relay R 32 768 points RO to R2047F Note Relay which turns on or off only within program Link relay L 16 384 points LO to L1023F Note 2 the Plays a stated relay Used Tor ELG Timer T 4 096 points TO to T4095 Note 2 This goes on when the timer reaches the specified time F Counter Cc 1 024 points CO to C1023 Note 2 This goes on when the timer increments me x Approx 1120 points Relay which turns on or off based on 2 System Telay a approx 70 words specific conditions and is used as a flag This relay only turns on during one scan at pulse relay F 4 096 points PO to P255F the start of the execution condition Error alarm This relay ensures that error conditions rela E 4 096 points E0 to E4095 that are freely allocated by the user are y memorized in the memory Direct input IN Can allocate input numbers to each i p slot INO to IN62F Note 3 This relay is for input output processing z TE ai TE during operation without depending on an allocate output numbers to eac usual I O refresh Direct output OT Slot OTO to OT62F Note 3 External input Code for specifying 16 external input Notet WAX I YXO to W XS TINote T points as one word 16 bits of data External Code for specifying 16 external output output WE i MOO WYSITNote 1 points as one word 1
25. unit startup 5 Seconds 5 1800 akad wait time a Slot No Product No Unit used Head Input Outp Veri Refresh Time Consum Cassette Programmabl Up AnWNHO 2 Select and double click Slot No 0 The Unit selection dialog box is displayed i Select unit to use Unit type E Unit name FP7 CPU unit x Input time constant 0 Installation location setting Starting word No 0 0 502 Number of input words 10 0 128 Number of output words 10 0 128 Option Exclude this unit from the target for verification Exclude this unit from the target for I O refresh 3 6 3 2 Optional Allocation Using FPWIN GR7 3 Confirm the installation position setting and press the OK button The CPU unit is registered in the I O map If the CPU unit is different select Tool gt Convert PLC Type from the menu bar and change the type 4 Select and double click Slot No 1 The Unit selection dialog box is displayed Unit selection Slot No 1 Select unit to use Ok Unit type Ganen iy Unit name x Cancel Input time constant 0 Installation location setting Starting word No 10 0 511 Number of input words 0 0 128 Number of output words 0 0 128 Option F Exclude this unit from the target for verification Exclude this unit from the target for I O refresh 5 In th
26. units Thermocouple multi analog input unit RTD input unit 28 10 80 4 lt gt 4 gt 4 i 1s Ss se a OO re bs M BE O O L i J J limi L 1 Lit fa 8 29 Specifications 8 3 5 Connector Type Unit Digital I O unit 32 point High speed counter unit 2 ch Pulse output unit 2 axis Positioning unit 2 axis Expansion master unit Digital I O unit 64 point High speed counter unit 4 ch Pulse output unit 4 axis Positioning unit 4 axis Expansion slave unit 28 28 A A Ly Hy y LST STET 8 Ss ae mula y EE P y 07 RBS 19 a 80 4 eet ee een me Pe ce ee ee me E aa A rae Note The expansion slave unit is equipped with a power supply connector 8 30 8 3 Dimensions 8 3 6 Serial Communication Unit The drawing below show
27. would generate high switching surges 100 mm or more E Clearance e In order to secure clearance for ventilation ensure that the top and the bottom of the unit are at least 50 mm away from other devices wiring ducts etc s mm or more i i a J a a 50 mm or more 50 mm or more _ gt SOOO00004 SEISIS See al Shee Se OR T S 50 mm or more 4 2 4 1 Installation e Do not install the unit stacked up horizontally or upside down Doing so will prevent proper cooling of the unit and cause overheating inside m mel 0 ma AILLI 1 ANN Stacked up installation Horizontal installation Upside down installation e Do not install the unit above devices which generate heat such as heaters transformers or large scale resistors e In order to eliminate any effects from noise emission power wires and electromagnetic devices should be kept at least 100 mm away from the surfaces of the unit When installing the unit behind the doors
28. 26 Logging data error Continue An error has been detected in logging data 127 Comment data error Continue An error has been detected in comment data 1000 to Error by ERR instruction Stop poet 4999 An error as specified by ERR instruction in the user program has occurred Handle the error in 2000 n i i accordance with the specified detection conditions to Error by ERR instruction Continue 2999 Note 1 If an RTC data error is detected the date is set to April 1 2012 8 24 8 2 Power Supply Unit Specifications 8 2 Power Supply Unit Specifications 8 2 1 General Specifications tems dSSSC gH SSC d Operating ambient 5 temperature 0 to 55 C Operating ambient 10 to 95 RH at 25 C no condensin humidity eRH pno ing Storage ambient A temperature AON 708C Storage ambient humidity 10 to 95 RH at 25 C no condensing All the AC inputs lt All the DC outputs 2300 V AC 1 minute Note Breakdown voltage All the AC inputs lt gt Protective earth terminals 1500 V AC 1 minute Note All the AC inputs lt gt All the alarms 2300 V AC 1 minute Note All the AC inputs lt gt All the DC outputs Insulation resistance test voltage 500V DC All the AC inputs lt gt Protective earth terminals 100 MQ or larger All the AC inputs lt gt All the alarms Based on JIS B 3502 and IEC 61131 2 5 to 8 4 Hz half amplitude 3 5 mm 8 4 to 150 Hz const
29. 5 6 2 6 If Expected Output Is Not Available c ccccceeeeeseeceeceeeeeeeteestnneeeees 6 6 6 2 7 ERR LED Turns ON on the Expansion Uniit cceeececeeeeeeeeeeeeeeeeees 6 7 7 Maintenance and Inspection cccccceeeeeeeeeeeeeeeeeeeeeeeeeees 7 1 7 1 Handling of Backup Battery occ oaks ocean a ends nate eeceesecdedoeeen 7 2 7 1 1 Functions of Backup Battery 0 ec eeeeeeeeeeeeeeeeeenneeeeeenaeeeeeenaeeeeseaaes 7 2 7 1 2 Replacement of Backup Battery cccccceccceceeeseeeeeeeeeeeeeeeseneaaeeeeees 7 3 7 1 3 Lifetime and Replacement Interval of Backup Battery ee 7 4 FaZ MINSPOCUONS amp sve vocstescoresasaaserteeauteeteiostedasced AA E 7 5 8 Specifications pisri ituen ir A aiaee er Hse Siiani 8 1 8 1 CPU Unit Specifications ccc cece cece cece cece cece eneren eneen nenne nenna ennenen 8 2 8 1 1 General Specifications ccececcecececeeeeeeeceeceeeeeeeeeeceneaeceeeeeeesesuaeeeeeess 8 2 8 1 2 Performance Specifications ccccccceecceccececeeeeeseeceeceeeeeeesessnsaeeeees 8 4 8 1 3 CPU Unit Communication Specifications eceececceceeeeeeeeetteeeeteees 8 6 8 1 4 Operation Memory Ared ccceececeeescteeeeeeeteeeeeeneeeeetneeeeeeneeeeetineeeeeaaes 8 8 vii Table of Contents viii 8 2 8 3 8 1 5 List of System Relays sereine aea AN E E rA 8 10 8 1 6 List of System Data Registers ce ecceeeeceee
30. 5g he DC input 32 point MIL connector AFP7X32D2 Approx 95g 64 point MIL connector AFP7X64D2 Approx 110g Relay F output 16 point terminal block AFP7Y16R Approx 180g Ta 16 point terminal block AFP7Y16T AFP7Y16P Approx 125g ni i ede 32 point MIL connector AFP7Y32T AFP7Y32P Approx 95g 64 point MIL connector AFP7Y64T AFP7Y64P Approx 115g r Input 32 point Output I O Mixed Unit 32 point MIL connector AFP7XY64D2T AFP7XY64D2P Approx 115g 4ch AFP7AD4H Approx 130g Analog Input Unit 8ch AFP7AD8 Approx 130g Analog Output Unit 4ch AFP7DA4H Approx 130g Thermocouple multi analog input unit AFP7TC8 Approx 145g RTD input unit AFP7RTD8 Approx 145g High speed Counter Unit AFP7HSC2T AFP7HSC4T Approx 130g 2 axis AFP7PG02T AFP7PG02L Approx 130g Pulse Output Unit 4 axis AFP7PG04T AFP7PG04L Approx 150g 2 axis AFP7PP02T AFP7PP02L Approx 145g Positioning Unit 4 axis AFP7PP04T AFP7PP04L Approx 145g Serial Communication Unit AFP7NSC Approx 110g PHLS Master Unit AFP7RMTM Approx 110g 8 point terminal block AFPRP1X08D2 Approx 140g F AFPRP1X16D2 AFPRP1Y16T 16 point terminal block AFPRP1XY16D2T Approx 210g PHLS Slave Unit e Con AFPRP2X08D2E Approx 75g Small terminal block AEP BRS 1602 ARPRF2Y16T Approx 75g Approx 120g Approx 200g 8 3 Specifications 8 1 2 Performance Specifications Program method Relay symbol method Control method Cyclic operation method Basic configuration Max 1 024 points
31. 6 bits of data Code for specifying 16 internal relay points Internal relay WR WRO to WR2047 Note 2 as one word 16 bits of data Code for specifying 16 link relay points as g Link relay WL WLO to WL1023 one word 16 bits of data 3 Data reaister DT Max DT 999424 words Data memory used in program 9 DTO DT999423 Note 2 Note 4 Data is handled in 16 bit units one word a This is a shared data memory which is Link register LD 16 384 words LDO to LD16383 used within the PLC link Data is handled Note 2 ae in 16 bit units one word This device is for accessing the unit Unit memory UM Max 512K words per unit Note 3 memory of intelligent units Its size varies by unit and is allocated by default System data Data memory for storing specific data y SD Approx 110 words Various settings and error codes are stored 8 8 8 1 CPU Unit Specifications Index register Usable devices and ranges 15 double words I0 to IE with a switching function Functions Register can be used as an address of memory area and constants modifier Timer set value TS 4 096 double words Data memory for storing timer target area TSO to TS4095 Note 2 data It corresponds to the timer number o ar Timer elapsed TE 4 096 double words Gis ar N aA g value area TEO to TE4095 Note 2 2 number ire Counter set value cs 4 096 double words
32. 64 points x 16 slots Controllable I O points oe Max 16 128 points 1 008 points x 16 slots Execution project saving memory RAM and ROM1 Non volatile Built in memory memory Program Backup project saving memory ROM2 Non volatile memory memory Memory capacity Note 1 Max program blocks Note 1 Comment 3 M bytes all comments including I O comments note comments Memory capacity memory and block comments Operation speed Basic instructions Min 11 ns step High level instructions Approx 206 types External inputs X 8 192 points XO to X511F Note 2 Note 3 External outputs Y 8 192 points YO to Y511F Note 2 Note 3 Internal relays R 32 768 points RO to R2047F Note 3 Link relays L 16 384 points LO to L1023F Note 3 1 bit device R P 1 024 points CO to C1023 Note3 Counters C Can count up to 1 to 4 294 967 295 Timers T 4 096 points TO to T4095 Note 3 Can count up to Unit 10us 1ms 10ms 100ms 1s x 4 294 967 295 System relays 1120 points approx 70 words Pulse relays 4 096 points PO to P255F Note 3 Error alarm relays E 4 096 points E0 to E4095 Note 3 Direct output OT Ka output numbers to each slot OTO to OT62F Note 3 Data register DT Note 1 Note 3 16 bit Link data register LD 16 384 words LDO to LD16383 Note 3 device Operation memory Unit memory UM Max 512 K words per unit Note 4 System data register SD 110 words Index
33. AFP7PGO4L Pulse output Line dri 50 4 4 valid valid 65m 7 AFP7PPO4L Positioning line driver 54 12 12 Valid Valid 65m E 8 AFP7NSC scu 66 2 2 valid Valid 110ma AFPFCCML E 9 AFP7PHLSM PHLS master unit valid valid 85m 68 63 63 lt E EE ee ES SSS SS ESS ae 1 4 Selection of Power Supply and Restrictions on Combination 1 4 2 List of Power Supply Unit s Current Consumption for Internal Circuit m Unit s current consumption table 24V Product name Model number Current consumption mA connector source type AFP7CPS4E 196k steps Built in Ethernet function AFP7CPS41E 200 mA or less AFP7CPS41ES AFP7CPS3E CPU Unit 120k steps Built in Ethernet function AFP7CPS31E 200 mA or less AFP7CPS31ES AFP7CPS3 120k steps No Ethernet function AFP7CPS31 200 mA or less AFP7CPS31S RS 232C x 1ch AFP7CCS1 35 mA or less Add on Cassette RS 232C x 2ch AFP7CCS2 60 mA or less Communication RS 422 485 x 1ch AFP7CCM1 60 mA or less Cassette Note 1 Note 2 RS 422 485 x 2h AFP7CCM2 90 mA or less When attaching to RS 232C x 1ch CPU unit RS 485 x 1ch AFP7CCS1M1 70 mA or less Ethernet AFP7CCET1 35 mA or less Analog I O cassette AFP7FCA21 75 mA or less Add on Cassette Analog input cassette AFP7FCAD2 40 mA or less Function Cassette Thermocouple input cassette AFP7FCTC2 45 mA or less 16 point terminal block 5 to 24 V DC AFP7X16DW 25 mA or less
34. CPU unit install the attached functional earth Green O CORRECT S INCORRECT Other device Bre Other device Inverter etc Inverter etc PLC L Installation and Wiring 4 3 Wiring of Expansion Cable 4 3 1 Expansion Cable Type Use the expansion cable AFP7EXPC sold separately for connecting the expansion master unit AFP7EXPM and expansion slave unit AFP7EXPS or connecting the expansion slave units AFP7EXPS together Model number Cable length AFP7EXPCR5 0 5m AFP7EXPC01 1m AFP7EXPCO03 3m AFP7EXPC10 10m 4 3 2 Connection of Function Earth Wire eA function earth wire is attached to the expansion cable In order to avoid influence of noise the function earth wire of the expansion cable must be grounded e Make grounding as the same as that of the expansion block to which the connector with the function earth wire is connected Connected to the OUT side of the expansion master unit AFPEXPM or expansion 1 OUT side slave unit AFPEXPS 2 IN side Connected to the IN side of the expansion slave unit AFPEXPS 3 Function earth Make grounding as the same as that of the expansion block to which the connector wire with the function earth wire is connected e Do not use the expansion cable in the same raceway as other cables are placed 4 12 4 3 Wiring
35. Codes Table Error codes 1 to 6 synchronization error Code Name Operation Error contents and steps to take 1 CPU hardware error 1 Stop There may be a hardware problem Please contact your dealer 2 CPU hardware error 2 Stop O bus power suppl Error in the I O bus part is probable such that the end unit has SEON PPly not been attached Double check the attachment status of 3 error including no Stop i i units This error also occurs when an expansion cable is end cover removed during operation Unit attachment limit is probable that the unit attachment limit has been exceeded 4 Stop exceeded Double check the configuration 5 Project data error Stop Turns on when there is an error in project data Turns on when there is an error in the expansion block side Expansion unit power such that the power to the expansion unit is not on or the 6 supply Stop expansion cable is not connected correctly when the power turns on The wait time until the power turns on can be set in the I O map configuration dialog box 8 20 8 1 CPU Unit Specifications Error codes 20 to 27 20 SURE SLCHI Stop A program with a syntax error has been written Switch to the y Auto clear PROG mode and correct the error The same relay is used multiple times in OT instruction etc Switch to the PROG mode and correct the error Or set the Stop duplicated output to enable in the CPU con
36. For using CPU units Ver 2 Ver 2 0 or later version of FPWIN GR7 is required e For using CPU units Ver 3 Ver 2 4 or later version of FPWIN GR7 is required e For using the projects programs comments and configuration data created for the conventinal CPUs Ver 1 the projects must be converted to the projects for CPU units Ver 2 or Ver 3 using the Convert PLC Type function of the tool software e For information on the CPU versions and FPWIN GR7 version that can be used with each unit and extension cassettes refer to 1 2 Restrictions on Combinations of Units e The layout of the operation monitor LEDs on Ver 1 of the CPU unit is different from that on Ver 2 or later E Regulations on Encryption function in China e Some CPU units have the encryption function which encrypts a part or all parts of programs in projects e ln China the types equipped with the encryption function cannot be used as they are subject to Regulation of Commercial Encryption Codes For using machines or systems incorporating FP7 series in China or exporting and importing them select the types without the encryption function Table of Contents Table of Contents 1 OVETVICW wecisiececaiihictcctcsiidces ecceaeend eineeeeeiincaneeeeienee 1 1 1 1 System Configuration rsrsrsr aeea ia aeea aeia 1 2 CET Listo UNIS aa ao ae eee le 1 2 1 2 Restrictions on Combinations of Units eeeererierrierrnerrernenn 1 4 1 2 1 Common Restrictions on Each Unit
37. N SD SR35 SD memory card type OFF SDHC ON FAT16 SR36 SD memory card file system OFF FAT32 SR37 Logging into FTP server Turns on while logging in ON Being executed SR38 Logging trace execution OFF Stops ON Starts SR39 Logging trace start OFF Stops This relay is used to check whether other SD card access SD card access instruction instructions are executed or not SR3A PE execution ON Being executed OFF Stops This relay is used to check the completion of SD card access SD card access instruction instruction with the change of this flag ON to OFF and used SR3B c mpleted to turn off the trigger of the instruction P ON Completed OFF Being executed The execution result of SD card access instruction is stored SD card access instruction Error codes are stored in system data register SD30 SR3C j execution result ON Error OFF Normal SR3D SR3E Not used Powered off while accessing SD ae SR3F memory card registration of Turns on if the CPU unit is powered off while accessing an records is required SD memory card 8 13 Specifications WS10 Logging trace control relays For LOGO Device number Name Description SR100 Logging trace execution Turns on when the logging trace is performed Other relays in LOGn turns off while this relay turns on Storing data in the buffer memory is executed while this relay turns on SR101 SR102 SD card logging executio
38. PROCEDURE 1 From the menu bar select Option gt FP7 Configuration 2 Inthe relevant field select I O Map The I O Map dialog box is displayed 3 Press Initialize button The I O map is initialized p KEY POINTS e Once the Initialize button is pressed other configuration information is also deleted 3 13 1 0 Number Allocation 3 14 4 Installation and Wiring Installation and Wiring 4 1 Installation 4 1 1 Installation Environment and Space E Installation environment Operating environment Use the unit within the range of the general specifications when installing e Ambient temperatures 0 to 55 C e Ambient humidity 10 to 95 RH at 25 C no condensing e Pollution degree 2 e Usable altitude 2 000m above sea level or lower e Equipment class Class 1 e Overvoltage category II or lower e Installation location Inside the control panel Do not use the unit in the following environments Direct sunlight Sudden temperature changes causing condensation Inflammable or corrosive gas Excessive airborne dust metal particles or saline matter Benzine paint thinner alcohol or other organic solvents or strong alkaline solutions such as ammonia or caustic soda Direct vibration shock or direct drop of water Influence from power transmission lines high voltage equipment power cables power equipment radio transmitters or any other equipment that
39. Panasonic PROGRAMMABLE CONTROLLER FP7 CPU Unit User s Manual Hardware WUME FP7CPUH 05 2014 8 panasonic net id pidsx global Safety Precautions Observe the following notices to ensure personal safety or to prevent accidents To ensure that you use this product correctly read this User s Manual thoroughly before use Make sure that you fully understand the product and information on safety This manual uses two safety flags to indicate different levels of danger WARNING If critical situations that could lead to user s death or serious injury is assumed by mishandling of the product Always take precautions to ensure the overall safety of your system so that the whole system remains safe in the event of failure of this product or other external factor Do not use this product in areas with inflammable gas It could lead to an explosion Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts Battery may explode if mistreated Do not recharge disassemble or dispose of fire CAUTION If critical situations that could lead to user s injury or only property damage is assumed by mishandling of the product To prevent excessive exothermic heat or smoke generation use this product at the values less than the maximum of the characteristics and performance that are assured in these specifications Do not dismantle or remodel the product It coul
40. TPE is outside the stepladder area In the program high level instructions which execute in every High level instruction Sto scan and at the leading edge of the trigger are programmed to 25 execution p be triggered by one contact Correct the program so that the he as Auto clear f combination error high level instructions executed in every scan and only at the leading edge are triggered separately The program is too large to compile in the program memory Switch to the PROG mode and reduce the total number of steps for the program Compile memory full Stop er error Auto clear Note For errors where Auto clear is indicated in the Operation column error clearance is executed when power supply is cut off or when the unit is set to the RUN mode again after the status has been corrected 8 21 Specifications Error codes 40 to 55 Code Name Operation Error contents and steps to take 40 Copy failure Stop The card cover is open and the copy process cannot be Cover open Auto clear executed Close the cover 41 Copy failure Stop Copying cannot be executed because there is no SD No SD card Auto clear memory card Insert an SD memory card Copy failure Stop Copying cannot be executed because the SD memory card 42 SD card reading error Auto clear is damaged Insert a normal SD memory card FAT file error 43 Copy failure Stop Copying can
41. an external input XO to X9 and XA to XF are used lt Decimal gt 11217 F lt Hexadecimal gt 3 1 2 Concept of I O Number Allocation E Examples of I O Number Allocation I O numbers are determined by the status of unit attachment and the occupied I O points allocated to respective units pun Ajjdns uemog wun Ndd qulod pg yun yndu quiod 7g yun yndjno julod ze nd no yulod z yndu yun p x u O Input 64 point X100 to X13F occupies 4 words Output 64 point Y140 to Y17F occupies 4 words Input 32 point X180 to X19F occupies 2 words Output 32 point Y180 to Y19F occupies 2 words E Starting word numbers of input output units and intelligent units e By default the starting word number for the unit attached next to the CPU unit is set at 10 and the I O numbers start with X100 or Y100 e The starting word number for each unit can be freely changed in the FP7 Configuration menu of the tool software FPWIN GR7 3 2 3 1 Basics of I O Allocation m How to count I O numbers for units that have both inputs and outputs In the case of a unit that has both inputs and outputs e g mixed input output units intelligent units input numbers and output numbers start with the same value E g If input numbers for a mixed input output unit are X100 to X11F the unit s output numbers are set at Y100 to Y11F E O numbers allocated to the CPU unit A fixed area is allocated t
42. and expansion slave units For the restrictions on combinations refer to 1 4 Selection of Power Supply and Restrictions on Combination 1 8 1 3 Restrictions on Using Expansion Unit 1 3 3 Installation Position of Units and Access Time E Restrictions on installation position of units e There is no restriction on the installation position of each unit in FP7 series However the access time to the units installed in the expansion block is longer than that to the units installed in the base block as shown in the table below and it affects the scan time e When large volume data access is assumed with a communication system unit a unit in which interrupt occurs or user programs it is recommended to install the target units in the base block It enables to decrease the scan time relatively E Difference in access time between installation positions of units j Access time Installation eE Remarks position atio to pase Time per word block Base block 0 47 us word Even N The total length of expansion cabels is 9 m or Expansion less block Short 2 5 us word 5 3 times E distance mode The LED SPO on the expansion master unit turns on i The total length of expansion cabels is 10 m Expansion to 30 m block Long 4 1 us word 8 7 times P a distance mode ie LED SP1 on the expansion master unit urns on Note 1 The values in the above table indicate each time which the CPU unit accesses the
43. and the number of connections in combination can be used simultaneously SCU built in the CPU unit COM 1 port to COM 2 port Serial communication unit COM 1 port to COM 4 port ET LAN built in the CPU unit System connections 1 to 4 User connections 1 to 16 General purpose communication There is no restriction 1 5 Overview 1 2 5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR7 For using the unit the following versions of CPU unit and FPWINGR7 are required Applicable versions Unit type Remarks CPU unit FPWINGR7 FP7 High speed Counter Unit Ver 1 2 or later Ver 1 2 or later Note 1 FP7 Serial Communication Unit Ver 1 2 or later Ver 1 3 or later FP7 Communication Cassette Ver 1 3 or later Ver 1 0 or later Note 2 Ethernet type FP7 Analog I O Cassette Analog Input Cassette Thermocouple Input Cassette Ver 2 0 or later Ver 2 0 or later FP7 Pulse Output Unit Ver 2 0 or later Ver 2 0 or later Thermocouple Multi analog Input Unit RTD Input Unit Ver 2 0 or later Ver 2 3 or later FP7 Analog Input Unit AFP7AD8 Ver 3 1 or later Ver 2 4 or later FP7 Expansion Master Unit FP7 Expansion Slave Unit Ver 3 1 or later Ver 2 4 or later Note 1 For using the high speed counter unit and the positioning unit in combination and for using the interrupt function with the high speed counter unit the position
44. ant acceleration 9 8 m s X Y and Z axes 10 sweeps 1 octave mm Shock resistance Based on JIS B 3502 and IEC 61131 2 147 mis X Y and Z axes times Noise resistance 1500 V p p with pulse widths of 50 ns or 1 us based on in house measurements Environment Free from corrosive gases and excessive dust S applicable EMC Directive EN 61131 2 Low Voltage Directive EN 61131 2 Overvoltage category Category II or lower Pollution degree Pollution degree 2 or lower Weight mai it AFP7PSA1 approx 240g ei main uni g AFP7PSA2 approx 290g Note Cutoff current 10 mA Factory default setting Vibration resistance 8 25 Specifications 8 2 2 Performance Specifications tems dSSSCSCSCS pio Input current AFP7PSA1 0 75A AFP7PSA2 1 25A Leakage current 0 75 mA or less between AC input and protective earth terminals AFP7PSA1 24V DC 1A Output Rated output current Note 1 AFP7PSA2 24V DC 1 8A Overcurrent protection Note 2 On Guaranteed lifetime 27 000 hours 55 C Terminal screw Built in Replacement is not available Note 1 Use the unit within the rated output current Note 2 Oscillation is stopped during protected operation To recover turn off the input and then on again Wait at least 180 seconds before turning the input on again 8 2 3 Alarm Output Specifications e E Cd Contact capacity 1A 30V DC Alarm contact operations Contact OFF at CPU alarm occurrence 8 26 8 3 D
45. apacitor If the built in capacitor has not been sufficiently charged calendar timer data may become indefinite Make sure that the battery connector cable is not pinched by the card cover 7 3 Maintenance and Inspection 7 1 3 Lifetime and Replacement Interval of Backup Battery E Lifetime of backup battery Lifetime of backup battery Suggested replacement interval 3 3 years or more 5 years Note 1 The lifetime indicated above is the value when no power at all is supplied Note 2 Note that the lifetime in actual use may be shorter than the indicated value depending on the use conditions Note 3 Backup battery is consumed for the backup battery detection circuit even while power is being supplied Lifetime while power is being supplied is approx two times longer than the value when no power is supplied E Detection of errors and replacement interval of backup battery e When voltage of the backup battery declines the system relays SR24 and SR25 are turned on As necessary create a program for reporting the error to outside elf the system register s Report Battery Error setting is turned valid the CPU ERROR LED on the CPU unit flashes e Promptly replace the battery though data are retained for about one week from the detection of a backup battery error even if no power at all is supplied NOTES e The retained memory data may become indefinite after one week has passed with no power supp
46. as Sales Division Head Office 2431 1 Ushiyama cho Kasugai shi Aichi 486 0901 Japan E Telephone 81 568 33 7861 W Facsimile 81 568 33 8591 panasonic net id pidsx global About our sale network please visit our website Panasonic Industrial Devices SUNX Co Ltd 2014 August 2014 PRINTED IN JAPAN WUME FP7CPUH 05
47. ce which should be grounded at a grounding resistance of 100 Q or less 4 4 2 Momentary Power Drop Operation in the case of momentary power drop varies depending on the combination of units the power supply voltage and other factors In some cases operation may be the same as that for a power supply reset e When a power supply unit AC is being used operation is continued in the case of momentary power drop shorter than 10 ms e When 24V DC is being supplied to the CPU unit operation is continued in the case of momentary power drop shorter than 4 ms 4 14 4 4 Safety Measures 4 4 3 Alarm Output eA power supply unit has an alarm output contact that can be used for releasing alarm signals to outside in the event of error e The relay contact for alarm output is closed when power supply is ON If the watchdog timer is operated due to a hardware error or a program error the relay contact is turned into an open status Power supply unit rik Hi COM Lamp for alarm signal b ALARM eNO e The watchdog timer is a program error and hardware error detection timer e When the watchdog timer is operated the ALARM LED in the front of the controller unit turns on In cases where a power supply unit is attached the ALARM contact of the power supply unit is operated at the same time All outputs to the output units are turned off and the unit is put in halted state In the meantime no processing is underta
48. cece cs ce eeeeeeeeeeesueeeeeevane 1 4 1 2 2 Restrictions on the Number of Installed Units eee eee e eee 1 4 1 2 3 Restrictions on the Combination of Extension Cassettes 00 1 5 1 2 4 Restrictions on Communication Functions to be Used 1 5 1 2 5 Unit to be Used and Applicable Versions of CPU Unit and FPWIN GR71 6 1 3 Restrictions on Using Expansion Unit ee eeeeeeeeeeeeeeeeeeeneeeeeees 1 7 1 3 1 Configuration When Using Expansion Unit eee eeneeeeeenneeeeeenaes 1 7 1 3 2 Restrictions on Combinations of Units ee ceececeeeeeeeeeeeteeeeteees 1 8 1 3 3 Installation Position of Units and Access Time ccseeseceeeeeeeeeees 1 9 1 3 4 Restrictions on Configuration Capacity eeecceeeeeeeeeeeeeeeeneeeseeaees 1 9 1 4 Selection of Power Supply and Restrictions on Combination 1 11 1 4 1 Power Supply for Internal Circuit 0 cccccceceeeeceeceeeeeeeeeeeeeeeeeeeettees 1 11 1 4 2 List of Power Supply Unit s Current Consumption for Internal Circuit 1 13 1 4 3 Power Supply for External Circuit 0 0 ccccccceeceeceeeeeeeeeeeseneeeeeeeeeetees 1 15 1 5 Programming TOONS is sites cise csayssceoee cer pienine deyir intide nade 1 16 Names and Functions of Parts ccceceeseeseeeeeeeeeeeeeeees 2 1 2A SCPUW UN EE E olen celerceduasvsuveveienielas E T 2 2 2 2 Power Supply UN Itvsenccoces esawiaiiiern ens a e e A a 2 5 2 3 Expansion Master Unit Expansion S
49. cted time constants are added to the hardware specific response time of each unit For details please see the FP7 Digital Input Output Unit Users Manual E Exclude this unit from the scope of verification e In general this check box should be turned off e If you want to exclude this unit from the scope of verification error temporarily for unit replacement or adjustment turn on this check box E Exclude this unit from the scope of I O refresh e In general this check box should be turned off Input output processing is performed at the timing of I O refresh in a normal scan e By using operation devices Direct input IN or Direct output OT it becomes possible to directly perform input output processing during operation independent of normal I O refresh When this operation device is used turn on the check box Exclude this unit from the scope of I O refresh e By turning this check box on all inputs and outputs of registered units are excluded from the scope of I O refresh 3 8 3 2 Optional Allocation Using FPWIN GR7 3 2 3 Settings When Using Expansion Unit Make the settings according to the used configuration E 1 0 map a reson Select Power Supply Unit Expansion Unit x consumption 3 0 4 Unit maximum registered 2 29 MB Expansion 1 Power Supply Unit Total mae capacity Expansion 2 Not used faw ret j 4 X i Expansion 3 Not used Remaining 24 emaining registeres 2 20 MB Expansi
50. curs 6 2 4 POWERLED Does Not Turn ON on the Power Supply Unit E Condition It is possible that sufficient power is not supplied E Solution Confirm the status in the following procedure Mag PROCEDURE 1 Power off the unit and double check the wiring status e g Is there any loose terminal 2 Check if output of the power supply unit exceeds the rating If capacity of the internal power supply 24V does not suffice examine changing combination of the units 3 Disconnect the power supply wiring to the other devices if the power supplied to the unit is shared with them If LED on the power supply unit turns on following the above step undercapacity of power supply is possible Review the power supply design 6 2 5 A Protect Error Message Appears E Condition It is possible that the project is password locked E Solution Confirm the status in the following procedure PROCEDURE 1 Select Tools gt Register Delete Password in FPWIN GR7 The Register Delete Password dialog box is displayed 2 Enter a password and press the OK button The protection is canceled p KEY POINTS e If you press the Forced Cancellation button all projects saved in PLC are deleted 6 5 Troubleshooting 6 2 6 If Expected Output Is Not Available E Condition Both software reasons e g program I O allocation and hardware reasons e g wiring power supply are possib
51. d Head Input Outp Veri Refresh Time Consum Cassette Programmabl Up 0 AFP7CPS41E FP CPU unit 0 10 10 Valid Valid 200m4 Not registered Not registered 1 AFP7X64D2 Input unit DC type 10 4 O Valid valid 0 35mA 2 AFP 7Y64T Output unit sink typ 14 0 4 Valid Valid 75m4 3 AFP7AD4H Analog input unit hi 18 8 8 valid valid 100m4 4 AFP7ADB Analog input unit In 26 16 8 Valid Valid 85m a a eee a ee E a 6 7 a 1 10 1 4 Selection of Power Supply and Restrictions on Combination 1 4 Selection of Power Supply and Restrictions on Combination 1 4 1 Power Supply for Internal Circuit E Restrictions on combination of power supply for internal circuit and units e Power for internal circuit is supplied from a power supply terminal of the power supply unit or the CPU unit or a power supply terminal of the expansion slave unit e Select units within the respective restrictions indicated below When a power supply unit is used When no power supply unit is used To each unit via the internal bus ip ca ES a as a aj ry l i i a corres i y Ee e a a o ait o Ja e S egal JEET ao 4 a a a Ge g ge a Jo go ale ae
52. d cause excessive exothermic heat or smoke generation Do not touch the terminal while turning on electricity It could lead to an electric shock Use the external devices to function the emergency stop and interlock circuit Connect the wires or connectors securely The loose connection could cause excessive exothermic heat or smoke generation Ground the protective earth PE terminal Class D grounding Failure to do so could lead to an electric shock Do not allow foreign matters such as liquid flammable materials metals to go into the inside of the product It could cause excessive exothermic heat or smoke generation Do not undertake construction such as connection and disconnection while the power supply is on It could lead to an electric shock Copyright Trademarks This manual and its contents are copyrighted You may not copy this manual in whole or part without written consent of Panasonic Industrial Devices SUNX Co Ltd Windows is a registered trademark of Microsoft Corporation in the United States and other countries Ethernet is a registered trademark of Fuji Xerox Co Ltd and Xerox Corp All other company names and product names are trademarks or registered trademarks of their respective owners PLC_BATPE_ET Introduction Introduction Thank you for buying a Panasonic product Before you use the product please carefully read the installation instructions and the users manual and understand th
53. d operation 1 3 Overview 1 2 Restrictions on Combinations of Units 1 2 1 Common Restrictions on Each Unit e You can use FP7 series combining the CPU unit with optional input output units and intelligent units Up to 16 input output units and intelligent units can be connected e Make sure to connect an end unit to the end of the system e You can either connect a power supply unit for system driving power or directly supply power from an external 24 V DC power supply to the CPU unit See 1 4 Selection of Power Supply and Restrictions on Combination for restrictions on combination e For using an SD memory card it is recommended to select a connector type unit as a unit installed to the right of the CPU unit in order to prevent interference with the wirings of the unit 3 1 2 a DE s z gp ea yk alien 3 nan i g 6 OUT TTT LOTT TT DTT TT UT g aor g2 zo aE ge E PES IEE A J i 5 Bp i SS TW Tw ows 1 Power supply unit 2 CPU unit 3 Unit 4 End unit 1 2 2 Restrictions on the Number of Installed Units There are following restrictions depending on units to be used Unit type Number of installed units Remarks Power Sup
54. de only Max and Min values z are cleared at switching between SD24 Scan time maximum value Saves the maximum he RUN mode and the PROG SD25 to SD26 Not used SD27 Interval for PB for execution at a Saves interval for PB for execution at a specified interval specified interval P SD28 Not used SD29 Ethernet communication error Saves the error code when the Ethernet communication code instruction is executed SD30 SD card access instruction Error codes while the SD card access instruction is executed execution result are stored SD31 to SD39 Not used Note 1 SDO to SD5 are available only when the corresponding system relays SRO to SR5 are on 8 17 Specificatio ns SD50 SD85 Devico Name Description number SD50 Calendar timer year SD51 Calendar timer month Saves year month day hour minute second and day of the SD52 Calendar timer day week data of the calendar timer as 16 bit binary data The y built in calendar timer will operate correctly through the year SD53 Calendar timer hour 2099 and support leap years The calendar timer can be set SD54 Calendar timer minute time synch by writing desired values using the programming tool or a program based on calendar setting instruction SD55 Calendar timer second TIMEWT SD56 Calendar timer day of the week Total ON number of
55. dited e Rewritten data in the RAM is incorporated into the ROM1 e Comments and configuration data can also be rewritten E RUN mode e While editing a program the program is written into the RAM by PG converting a given network inside the program block that is being edited e Rewritten data in the RAM is incorporated into the ROM1 e Configuration data cannot be rewritten e Comments can be rewritten e It is not possible to download the entire project e It is possible to download the Program Block PB After a program is rewritten in the RUN mode operation stops for a time length proportionate to the size of the relevant PB 5 6 5 3 Backing Up the Project 5 3 Backing Up the Project 5 3 1 Transmission from the Execution Memory RAM to the Backup Memory ROM2 In normal operation you can save your project in the execution memory RAM ROM1 and use the saved data In order to prepare for unplanned rewriting backup memory ROM2 is also installed When the mode switch is set to PROG you can back up the execution project that is saved in RAM into ROM2 Switch setting conditions Switch Setting Mode switch PROG Card operation switch ROM E Procedure 1 Set the mode switch to PROG 2 By executing Online gt Project Backup using FPWIN GR7 the project is transmitted from the execution memory RAM to the backup memory ROM2 5 7 Operation 5 3 2 Transmissi
56. e connection of expansion block 0 is displayed 2 OUT connector Used for connecting to the IN connector of the expansion slave unit in the next block with an exclusive expansion cable 2 6 2 3 Expansion Master Unit Expansion Slave Unit 3 IN connector Used for connecting to the OUT connector of the expansion slave unit in the previous block with an exclusive expansion cable 4 Power supply connector AFP7EXPS only Connected with an external power supply 24V DC When a power supply unit is used do not connect this 5 DIN hook Used for fixing the unit on the DIN rail 6 Unit connector Used for connecting the internal circuit of an I O unit or intelligent unit The end unit is attached with shipment 7 Dip switches Do not change the setting The switches are all set to OFF at the factory ii H ok T wo ias lt T y k ojo 0 e H 8 Fixing hook Used for fixing a power supply unit 2 7 Names and Functions of Parts 2 8 3 I O Number Allocation 1 0 Number Allocation 3 1 Basics of I O Allocation 3 1 1 How to Count the I O Numbers E Counting and expression of the I O numbers Since I O numbers are handled in units of 16 points they are expressed as a combination of a device type code and the lowest digit of a decimal or hexadecimal number E g In the case of
57. e following procedure In the following procedure it is assumed that an I O map is already displayed P aai PROCEDURE 1 On the I O Map double click a unit for which the starting word number should be changed Unit selection Slot No 1 Ea Select unit to use Ok Unit type Unit name B m Cancel Input time constant 0 Installation location setting Starting word No 10 0 511 Number of input words 0 0 128 Number of output words a 0 128 Option Exclude this unit from the target for verification Exclude this unit from the target For I O refresh 2 Enter a desired starting word number and press the OK button The changed number is registered in the I O map p KEY POINTS e Once you change the starting word number using FPWIN GR7 the I O map is changed from the initial status following mount registration It is necessary to edit the I O map online or to download the project once again e Pressing the Reallocate button with a desired slot selected displays the word No reallocation dialog box I O Number Allocation 3 4 Automatic Allocation 3 4 1 Allocation without Using FPWIN GR7 E What is automatic allocation In cases where optional allocation or mount registration is not performed using FPWIN GR the system automatically allocates starting word numbers and I O numbers in order of attachment of units E Allocation method
58. e updated It does not turn off even if the instruction is normally completed after the occurrence of the error s In order to check if any error has occurred in a specific instruction either see address data saved in the SD or clear error flags using ERR instruction immediately before the specific instruction and check flags immediately after executing the instruction SR9 Carry flag CY flag Used in shift instruction and rotate instruction with a carry flag The flag can also be operated in carry set instruction and carry reset instruction It is not set in overflow or underflow of operation results Turns on when an error occurs during the execution of Ethernet communication instruction The error code is stored in the system data register SD29 SRA SRB gt flag flag Executes comparison instruction and turns on if the result is larger Executes comparison instruction and turns on if the result is equal Executes operation instruction and turns on if the result is 0 SRC lt flag Executes comparison instruction and turns on if the result is smaller SRD Support timer instruction flag Turns on after support timer instruction SPTM is executed and subsequently specified time has passed Turns off when execution conditions go off SRE All error alarms relay Turns on when any of the error alarm relays EO to E4095 turns on Turns off once all of the error alarm relays g
59. e Ifthe card cover is opened during access to the SD memory card while the CPU unit is operating a self diagnosis error is detected and operation is stopped Access to the SD memory card is also stopped e Before removing an SD memory card confirm that the operation monitor LED SD on the CPU unit has been turned off 5 10 5 4 SD Memory Card Operation 5 4 3 Saving an Execution File for SD Memory Card Operation In order to enable operation by an SD memory card it is necessary to convert the created project into an auto execution file Take the following procedure ee PROCEDURE 1 Create an AUTO folder in an SD memory card 2 From the menu bar select Tools gt SD Memory Card Create an Auto Execution File The Browse Folders dialog box is displayed 3 Select the AUTO folder created in Step 1 and press the OK button An auto execution file autoexec fp7 and a comment file comment fp7 are created Operation 5 4 4 Provisional Operation by an SD Memory Card E Provisional operation of a project saved in an SD memory card Insert an SD memory card set the mode switch to RUN and set the card operation switch to CARD to enable provisional operation of a project saved in the card E Switch setting conditions Switch Setting Mode switch RUN Card operation switch CARD E Procedure 1 Power off the unit 2 Attach an SD memory card that houses th
60. e auto execution file autoexec fp7 and the comment file comment fp7 a project to be used for provisional operation to the CPU unit Set the card operation switch to CARD 4 Close the cover and power on the unit The auto execution file autoexec fp7 and the comment file comment fp7 a project saved in the SD memory card is transmitted to the execution memory RAM Transmission of the project takes place when the unit is powered on or the mode switch is set to RUN 5 12 5 4 SD Memory Card Operation E Operations during SD Memory Card Operation If the following steps are taken the unit runs in the SD memory card operation mode Until the unit is powered off it cannot be switched into RAM ROM operation Example 1 1 Power on the unit while the card operation switch is set to ROM 2 Set the card operation switch to CARD 3 Set the mode switch to RUN Example 2 1 Power on the unit while the card operation switch is set to CARD 2 Set the mode switch to RUN p KEY POINTS e The online editing functions is not usable protect error 5 13 Operation 5 4 5 Transmission from an SD Memory Card to the Execution Memory Insert an SD memory card and set the mode switch to COPY in order to transmit a project saved in the SD memory card to ROM1 and write it in as an execution project E Switch setting conditions Switch Setting OFF ON Mode switch RUN gt COPY PROG
61. e control relay SR239 For LOG13 SR240 Logging trace control relay SR249 For LOG14 SR250 Logging trace control relay SR259 For LOG15 8 15 Specifications WS100 WS149 Device Name Description number Can monitor program blocks that are being started up SR1000 to SR1499 are allocated to 500 PBs Device PB number number SR1000 PB 000 SR1001 PB 001 SR1002 PB 002 SR1000 Program block J fee ee to SR1499 PB starting up relay SR1009 PB 009 SR1010 PB 010 SR1011 PB 011 SR1498 PB498 SR1499 PB499 8 16 8 1 CPU Unit Specifications 8 1 6 List of System Data Registers SD0 SD39 Device Name Description number SDO Self diagnostic error code Stores the error code when a self diagnosis error occurred SD1 Alarm Occurrence Unit Slot No Saves me slot number of the unit where an alarm has SD2 Error Occurrence Unit Slot No Saee me slot number of the unit where an error has SD3 Warning Occurrence Unit Slot No Saves me slot number of the unit where a warning has SD4 Verification Error Occurrence Unit Saves the slot number of the unit where a verification error Slot No has occurred SD5 Installation error detection slot No Saves the slot number of the unit where an installation error SD6 Not used SD7 Operation error occurrence PB Saves the PB number where the first operati
62. e unit type field select a unit to be attached Subsequently input words and output words are automatically entered 6 As necessary enter the starting word number and press the OK button The registered unit and the starting word number are included in the I O map A number that combines the starting word number registered for each unit and 0 to F becomes the starting I O number 7 Repeat registrations 8 Press the OK button while the FP7 configuration dialog box is displayed KEY POINTS The I O map registered using FPWIN GR7 is downloaded into the CPU unit together with other project information If a difference with the actual units and or attachment status is identified when power supply is turned on or during operation such a difference is reported as a self diagnosis error If a starting word number is not entered the system automatically enters one Based on the starting word number allocated to each unit I O numbers are allocated The starting number of I O numbers allocated to the internal functions of the CPU unit can be changed to another number from the word number 0 3 7 I O Number Allocation 3 2 2 Optional Settings in the Unit Selection Dialog Box E Input time constants Input time constants for an input unit or a mixed input output unit can be changed as necessary Select and set for each unit a desirable value from No settings 0 1 0 5 1 0 5 0 10 0 20 0 or 70 0 ms The sele
63. e via LAN port Turns off in normal conditions Turns off when time is being updated with SNTP and turns on Shes SNTE tmeupdate csmpleted when the update is completed Note1 SR28 Not used SR29 Forcing flag Turns on while forced input output operations are in progress SR2A Interrupt enable Turns on when interrupt is enabled SR2B Interrupt error flag Turns on when an interrupt error occurs Turns on when an interrupt program is being executed Only SR2C Interrupting flag valid within a PB for execution at a specified interval or within an INT program SR2D PB for execution at a Turns on when a PB program block for execution at a specified specified interval in progress interval is being executed SR2E Not used SR2F Rewriting during RUN Turns on in the first scan only following completion of rewriting completed during RUN Note 1 Available from the CPU unit Ver 3 03 or later 8 12 8 1 CPU Unit Specifications WS3 wie Name Description number ON Cover open SR30 SD slot cover status flag OFF Cover closed SR31 SD memory card attachment ON With an SD memory card flag OFF Without an SD memory card SR32 SD memory card recognition ON Completed recognition of an SD memory card completed flag OFF Other than the above SR33 SD memory card recognition ON Error result flag OFF Normal SR34 SD memory card write ON Protected protection flag OFF Not protected O
64. eeeeeeeneeeeeeeneeeesenaeeeeeeaaees 8 17 81 7 Error Codes Table 2ci c cicteetacieuigecueet eindtune nei riai eneid 8 20 Power Supply Unit Specifications 0 c c cseceeeeeeeeeeeeeeeeeseesseenseeees 8 25 8 2 1 General Specifications ccccceccceccecceceeeeeeeeeceeeceeeeeseeseaceeeeseseennaees 8 25 8 2 2 Performance Specifications cccceccececeeeseceeceeeeeeeeeeenaeeeeeeesetennaees 8 26 8 2 3 Alarm Output Specifications 2 0 2 2 ececeeccececeeeeeeeeceeceeeeeeesecencaeeeeeeeeeeeees 8 26 DIMENSIONS actors ogge in miea E E ae ott tere eects et 8 27 8 3 1 Power Supply Unit 2 cece ccecccccceeeeececceeceeeeeeesecaeaeeeeeeesesecneeeeeeeeeeeneaees 8 27 8 322 CRW UMI a tener Hadi cae cease ae iets 8 28 8 3 3 Terminal Block Type Unit 1 ee cece eeeeeeeeeeeneeeeeeeeeeeteeeeeeeeeaees 8 28 8 3 4 Terminal Block Type Unit 2 eeeeee ester eeeeeeeeeeeeneeeeeeteeeeeeeeaees 8 29 8 3 5 Connector Type Unit sueis iieiea eid eee dead ee ee 8 30 8 3 6 Serial Communication Unit ec eeceeeeeeeeeeeeseeeeeeeseeeeeeseeeeeeeeeeaees 8 31 8 3 7 PHES Master Uniten scta cede diise eel oii nee tee 8 31 8 3 8 End Unit efna unn ernie Ate aa a eerie 8 32 8 3 9 Figures of Unit COMbINATION 0 ee eee ee eeeete ee eeteeeeteeeeeeteteaeeetennaees 8 33 1 Overview Overview 1 1 System Configuration 1 1 1 List of Units
65. eir contents in detail to use the product properly Types of Manual Types of Manual e There are different types of users manual for the FP7 series as listed below Please refer to a relevant manual for the unit and purpose of your use e The manuals can be downloaded on our website http industrial panasonic com ac e dl_center manual Unit name or purpose of use Manual name Manual code FP7 Power Supply Unit FP7 CPU Unit FP7 CPU Unit Users Manual Hardware WUME FP7CPUH FP7 CPU Unit Command Reference Manual WUME FP7CPUPGR FP7 CPU Unit Users Manual Logging Trace Function WUME FP7CPULOG FP7 CPU Unit Users Manual Security Function WUME FP7CPUSEC Instructions for Built in LAN Port FP7 CPU Unit Users Manual LAN Port Communication WUME FP7LAN Instructions for Built in COM Port FP7 Extension Cassette Communication RS 232C RS485 type FP7 series Users Manual SCU communication WUME FP7COM FP7 Extension Cassette Communication Ethernet type FP7 series Users Manual Communication cassette Ethernet type WUME FP7CCET FP7 Extension Function Cassette FP7 Analog Cassette Users Manual WUME FP7FCA Analog Cassette Upcoming FP7 Digital Input Output Unit FP7 Digital Input Output Unit Users Manual WUME FP7DIO FP7 Analog Input Unit FP7 Analog Input Unit Users Manual WUME FP7AIH FP7 Analog Output Unit FP7 Analog
66. eps 1 octave mm Shock resistance Based on JIS B 3502 and IEC 61131 2 147 mis X Y and Z axes 3 times 1 000 V P P with pulse widths 50 ns and 1 us using a noise simulator power supply terminals Environment Free from corrosive gases and excessive dust ee ee EMC Directive EN 61131 2 Low Voltage Directive EN 61131 2 Overvoltage category Category II or lower Pollution degree Pollution degree 2 or lower Note 1 When a programmable display GT series is connected to the GT power supply terminal of the CPU unit use it within the range of 21 6 to 26 4 V DC Note 2 10 ms when an AC power supply unit AFP7PSA1 AFP7PAS2 is used Note 3 Cutoff current 50 mA Note 4 With 500 V DC megohmmeter Vibration resistance Noise resistance 8 2 8 1 CPU Unit Specifications Expansion master unit Expansion slave unit including an end unit AFPRP2XY16D2T AFPRP2Y04R AFP7EXPM AFP7EXPS E Weight Product name Model number Weight 100 to 240V AC 24W AFP7PSA1 Approx 240g Power Supply Unit 100 to 240V AC 3W AFP7PSA2 Approx 290g CPU Unit AFP7CPS Approx 220g AFP7CCS1 AFP7CCS2 AFP7CCM1 Approx 25g Add on Cassette Communication Cassette AFP7CCM2 AFP7CCS1M1 i AFP7CCET1 Approx 20g Add on Cassette Function Cassette AFP7FCA21 AFP7FCAD2 AFP7FCTC2 Approx 25g 16 point terminal block AFP7X16DW Approx 12
67. erval 5 years After power is supplied to the CPU unit for 30 minutes or longer data can be retained for approx one week by the internal capactitor even without a battery Note 6 Precision of the calendar timer real time clock Difference less than 95 seconds per month 0 C less than 15 seconds per month 25 C less than 130 seconds per month 55 C When the unit is connected to ET LAN the time is synchronized by the SNTP function 8 5 Specifications 8 1 3 CPU Unit Communication Specifications E USB port for tool software Description Standard USB2 0 FULL SPEED Communication function MEWTOCOL COM slave MEWTOCOL7 COM slave E COMO port Pema iin 300 600 1 200 2 400 4 800 9 600 19 200 38 400 57 600 115 200 bit s Data length 7 bit 8 bits Parity Yes No Odd Even Communication format Start code Without STX With STX End code CR CR LF None ETX Stop bit 1 bit 2 bits Data transmission order Transmits from bit 0 character by character MEWTOCOL COM master slave MEWTOCOL7 COM slave MODBUS RTU master slave general purpose communication modem initialization Communication function Note 1 Baud rate transmission format and applications of communication should be set using the tool software Note 2 When communication is performed at a baud rate of 38 400 bps or higher use the cable not longer than 3 m For wiring the RS232C a shielded wire must be u
68. figuration 21 Duplicated use Auto clear Applicable devices and instructions are as follows Operation device X Y R L timer counter instruction SSTP instruction For instructions which must be used in a pair one instruction is either missing or in an incorrect position Switch to the PROG mode and enter the two instructions which must be used in a pair in the correct positions Applicable instructions and cases are as follows 22 Not paired Stop MC and MCE are not paired Auto clear LBLs corresponding to LOOP and JP are not located in the same area normal program area same sub routine area same interrupt program area e There are no sub routines corresponding to CALL and FCALL e There is no STPE corresponding to SSTP An instruction that can only executed in a specified area is written in another location Switch to the PROG mode and correct the error Applicable instructions and cases are as follows LBL LOOP JP MC and MCE are in the stepladder area e MC is nested in more than 16 layers Stop e CNDE is outside the normal program area 24 Program area error Auto clear EDPB is outside the blank area ED is inside the sub routine area or the interrupt area SBL is outside the blank area or the sub routine area e An interrupt program is outside the blank area or the interrupt program area e RET is outside the sub routine area IRET is outside the interrupt program area e S
69. g numbers of I O contacts of each unit including the CPU unit can be changed by the setting of the tool software E I O Unit Occupied words Unit Type Model number occupied I O points Input Output Input unit 16 points AFP7X16DW 1 word 16 points Input unit 32 points AFP7X32D2 2 words 32 points Input unit 64 points AFP7X64D2 4 words 64 points AFP7Y16R Output unit 16 points AFP7Y16T 1 word 16 points Input Output Units E Output unit 32 points AFP7Y32P 2 words 32 points 2 F AFP7Y64T Output unit 64 points AFP7Y64P 4 words 64 points Mixed input output units Input 32 points Output BEE pean er 2 words 32 points 2 words 32 points 32 points AFP7XY64D2P Continued on the next page 3 1 Basics of I O Allocation E Intelligent Unit Occupied words Unit Type Model occupied I O points number Input Output Analog Input Unit AFP7AD4H 8 words 128 points 4 words 64 points AFP7AD8 16 words 256 points 8 words 128 points Analog Output Unit AFP7DA4H 4 words 64 points 8 words 128 points Thermocouple Multi AFP7TC8 16 words 256 points 8 words 128 points analog Input Unit RTD Input Unit AFP7RTD8 16 words 256 points 8 words 128 points igh AFP7HSC2T ie AEPTHSCAT 8 Words 128 points 4 words 64 point eer 2 words 32 points 2 words 32 points Intelligent Unit Pulse Output Unit AEFTRGO I 4 words
70. h a 0 2 second cycle lt _ relay 02s SR1C 1 second clock pulse relay Clock pulse with a 1 second cycle 1s SR1D 2 second clock pulse relay Clock pulse with a 2 second cycle lt _ 2s SR1E 1 minute clock pulse relay Clock pulse with a 1 minute cycle _ 1 min SR1F Not used Specifications WS2 DGS Name Description number ON RUN mode SR20 CPU operation modes OFF PROG mode ON SD memory card SR21 Operation program memory OFF ROM SR22 RTC data error Turns on if an error is detected in calendar timer data when the unit is powered on SR23 Power supply unit lifetime Turns on when it is detected that a power supply unit is close to warning its lifetime Turns on when an RTC backup battery error is detected The flag turns on if the battery is out even if battery error alarm is SR24 ad Pesos disabled in the configuration menu Once a battery error has g yP been detected this is held even after recovery has been made The flag is turned off when power supply is cut off Turns on when an RTC backup battery error is detected Is off in RTC backup battery the normal status The flag turns on if the battery is out even if SR25 eg error flag current type battery error alarm is disabled in the configuration system register Turns on if acquisition of time data has failed during time synch SR26 SNTE tme pdating failur
71. he expansion master unit and the expansion slave unit depends on the expansion cables used 1 4 Selection of Power Supply and Restrictions on Combination 1 4 3 Power Supply for External Circuit The 24 VDC power supply used as the input power supply of the input units and the output circuit driving power of the output units are supplied from the external terminal of each unit m Unit s current consumption table 24V Product name Model name Current consumption mA Input 16 point terminal block 5 to 24 V DC AFP7X16DW 6 mA per point Unit DC Input 32 point MIL connector 24V DC AFP7X32D2 2 7 mA per point Note 1 64 point MIL connector 24V DC AFP7X64D2 2 7 mA per point Relay output 16 point terminal block AFP7Y16R 16 point terminal block sink type AFP7Y16T 70 mA or less 32 point MIL connector sink type AFP7Y32T 110 mA or less es Transistor 64 point MIL connector sink type AFP7Y64T 140 mA or less output 16 point terminal block source type AFP7Y16P 70 mA or less 32 point MIL connector source type AFP7Y32P 130 mA or less 64 point MIL connector source type AFP7Y64P 180 mA or less Input 32 point output 32 point MIL connector sink AEP7XY64D2T Input 2 7 mA per point 1 0 mixed type Output 70 mA unit Inupt 32 point output 32 point MIL connector source AFP7XY64D2P Input 3 4 mA per point type Output 90 mA Note 1 Figures for input unit indicate current that f
72. he unit from stress 4 5 Installation and Wiring 4 1 3 DIN Rail Attachment m DIN rail attachment procedure Fully pull out the DIN rail attachment lever on the back of the unit 1 r 2 5 c E x 8 a o x uw O Q fe 2 o h iL T Z QO o d o 2 i 2 r 2 5 E e E o x u O E fe E fa a o aa zZ QO oO x O Cg ECE gog zZ cC c 560 EL o GOs Oa S o2 SEE Cc oO p z eo TC D no N g Qa Z 3 Push up the DIN rail attachment lever 4 on the back of the unit until it clicks to lock 4 6 4 1 Installation E DIN rail removal procedure 1 x O a oO x p c e Sm oO gt 2 oO da O Z 5 o S J u e Fully pull out the DIN rail Pull the bottom of the unit forward 2 3 Z QO v 2 9 gt 3 D While pulling up the unit 4 7 Installation and Wiring 4 2 Wiring the Power Supply 4 2 1 Common Precautions E To avoid the influence of noises e Use a low noise power supply e The inherent noise resistance is sufficient for the noise superimposed on the power wires however the noise can be attenuated further by using the isolation transformer e
73. he unit in the slot number saved in the Default stop system data register SD1 An error has occurred in an attached unit Check the 81 nit errorocc irence Select status of the unit in the slot number saved in the Default stop system data register SD2 Verify the configuration settings Unit wiring condition has changed compared to that at 82 Unit verification error Select the time of power up detection Default stop Check the status of the unit in the slot number saved in the system data register SD4 Reaistered unit number Select The number of units differs from that registered in the 83 SeSi I O map Check the I O map and the attachment inconsistency Default stop status 84 Unit initial completed Select An error has occurred during the unit initial operation Waiting timeout Default stop Check the unit status Unit configuration data Select The unit s configuration data is not consistent with the 85 inconsistency with applicable unit Check the I O map and the Default stop applicable unit configuration data An operation error has occurred Reasons for an operation error vary by instruction Refer to the 86 Operation error Select Instruction Manual etc and correct the appropriate P Default stop reasons PB and address where an operation error has occurred are saved in the system data registers SD7 to SD12 Select 100 Bus current error A bus error is probable Please contact your dealer Default continue 104 Se
74. imensions 8 3 Dimensions 8 3 1 Power Supply Unit 50 70 Of O l eh SC 5l D _ D el E 7 cay ey ay 12 8 80 4 E A e 8 27 Specifications 8 3 2 CPU Unit 40 10 80 qomi f i n Q O LN L 4 im y 5 oS ey 8 3 3 Terminal Block Type Unit 1 Applicable units Digital I O unit 16 point Analog input unit Analog output unit 28 18 80 4 TT VOPEN A Haor pS op Se CT So EN EO 90 00000000G DOQOQ0OQO i 8 28 8 3 Dimensions 8 3 4 Terminal Block Type Unit 2 Applicable
75. in RAM and is also automatically saved in the ROM 5 4 5 2 RAM ROM Operation 5 2 2 Operations following Powering On When the unit is powered on whether in the PROG mode or in the RUN mode the project is transmitted from ROM1 to RAM E Switch setting conditions Switch Setting Mode switch PROG or RUN Card operation switch ROM RUN Q COPY S iil se E Procedure 1 The execution project is automatically transmitted from ROM1 to RAM 2 Inthe RUN mode operation is started 5 5 Operation 5 2 3 Data Hold During Power Failure The FP7 CPU unit backs up most data into ROM non volatile memory E Data saved in ROM non volatile memory e Project data programs configuration data comments e Hold type data in the operation memory e System monitors system records data e g lifetime data error records E Data held by the built in capacitor and the backup battery e Calendar timer p KEY POINTS e Calendar timer values can continue operation for about one week by the built in capacitor even if no battery is used e In order to charge the built in capacitor supply power to the CPU unit for at least 30 minutes 5 2 4 Online Editing The FP7 CPU unit can be edited online Usable operations vary by mode E PROG mode e While editing a program the program inside the RAM is rewritten by PG converting a given network inside the program block that is being e
76. ing unit Ver 1 1 or later is required Note 2 Configurator WD should be Ver 1 7 or later 1 6 1 3 Restrictions on Using Expansion Unit 1 3 Restrictions on Using Expansion Unit 1 3 1 Configuration When Using Expansion Unit_ eIn FP series blocks in which units are combined with the expansion master unit and expansion slave units can be added eFrom 0 to 16 I O units and intelligent units can be combined in one block e Up to 3 expansion blocks can be connected to one CPU unit 1 3 s Pat g S peeoeed Oe OOO eg wa lt Expansion a Base block 1 masterunit 3 Expansion cable Expansion Earth wire of b Expansion block 2 sl ve unit 4 Dummy connector 5 expansion cable 1 7 Overview 1 3 2 Restrictions on Combinations of Units E Combinations of base block e Install the expansion master unit AFP7EXPM on the left hand side of the CPU unit e Install the power supply unit on the left hand side of the expansion master unit AFP7EXPM as
77. ion is cc cistandect a E nde divi data des tee 3 13 3 5 2 WO Map Clearance tininda a e eea 3 13 Installation and Wiring c ecccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 4 1 4 1 Installation since iiceceucess weit elie aa a a ASE 4 2 4 1 1 Installation Environment and Space cececeececeeeeeeeeeceeeaeeeeeeeeeeeees 4 2 41 2 Attaching Units aridenn eeii a E i 4 4 A1 DIN Ral Atache eee eaa EEE A A 4 6 4 2 Wiring the Power Supply ssssssessesssseesriirrereeeseirnrrrrssssrrtrrnnrnsssstrnennna 4 8 42 1 Common PrecaytiS aeaa EEEE A E ATERA 4 8 4 2 2 Wiring for Power Supply Units 00 eee cee ee eset eeeeeeeeeeeeeeeeeeeeaaees 4 9 4 2 3 Wiring for the Power Supply Part of the CPU Unit ee 4 10 4 2 4 Wiring of Power Supply Part of Expansion Slave Unit 00 005 4 10 422 5 GrOUNGING viii fede tice ed nied enei ea E e ES 4 11 Table of Contents vi 4 3 Wiring of Expansion Cable s iiccici Gia eieeecetenasteatiee Maas chhard 4 12 43 1 Expansion Cable Type cin araa a ea a a a aaa aaa 4 12 4 3 2 Connection of Function Earth Wire sseeseeesesessseerrsseerrssrrrnssrrrrssrerrssee 4 12 4 3 3 Connecting Position and Direction of Expansion Cables 08 4 13 BA Safety M aS re Snaren aa essa enbaitedatons AA EEEN E Ea 4 14 4 41 Saey CEU one A AA 4 14 4 4 2 Momentary Power Drop 0 ccccceeeseeeeeeetteeeeeeeneeeeeeneeeeeenaeeeeeeneeeeeaas 4 14 4 43 Alarm Output ovis le ieee
78. iring of the input device e g Is there any loose terminal If LED on the unit turns on following the above step undercapacity of power supply is possible Review the power supply design 3 Check that the power is properly supplied to the input terminals If the power is properly supplied to the input terminals there is probably an abnormality in the unit s input part If the power is not supplied to the input 6 6 6 2 What to Do If an Error Occurs terminal there is probably an abnormality in the power supply or the input device 4 Monitor the input status using the tool software FPWIN GR7 If the input monitored is off there is probably an abnormality with the unit s input part Modify the program if the input monitored is on If the input device is a two wire sensor influence of leaked current is possible p KEY POINTS e When the program is to be reviewed check the following points 1 Check if output specifications are rewritten e g duplicated output use 2 Check if the program flow has been changed due to an MCR instruction JMP instruction or other control instructions 3 Check if the I O map allocation agrees with the actual mount status 6 2 7 ERR LED Turns ON on the Expansion Unit E Condition There is probably an error in the power supply system of the expansion block in which the expansion slave unit with the ERROR LED lit is attached or another expansion block connected to the subsequent
79. ken at all and communication with the programming tool is also halted 4 15 Installation and Wiring 4 16 9 Operation Operation 5 1 Before Powering On 5 1 1 Check Points Once wiring has been completed check the following points before powering on E Check Points Items Description 1 Attaching Units Does the product name match the device list during the design stage e Are the unit mounting screws properly tightened Is there any looseness e Has the dust proof sheet been removed from the unit 2 Wiring e Are the terminal screws properly tightened Is there any looseness Does the wiring of terminal match the signal name e Does the wiring have sufficient thickness for expected current 3 Connecting cables 4 Settings of CPU e Is the cable securely connected Are the connection cables properly connected e Is the mode switch set to PROG e Are settings for the card operation switch correct 5 Others e Carefully check if there is any potential for an accident 5 2 5 1 Before Powering On 5 1 2 Procedures before Starting Operation Procedures following installation and wiring and before starting operation are as follows 1 Powering on 1 Before powering on carry out a check referring to 5 1 1 Check Points 2 After powering on check that the POWER LED Blue and PROG LED Green are ON on the CPU unit When a power sup
80. lave Uniit ceccceeeeeeeees 2 6 Table of Contents VO Number Allocation cc ccssceeeeeceeeeeeeeeeeeeeeeeeeseeeeneeeees 3 1 3 1 Basics of I O AlloCation cccccceecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeseeeeeeeeeeeeeees 3 2 3 1 1 How to Count the I O Numbers 0 eee eeeeeeeeeene eset enteeeeeenaeeeeeenaeeeeeeaas 3 2 3 1 2 Concept of I O Number Allocation cccceceeeseeeececeeeeeeeseesnaneeeeees 3 2 3 1 3 List of Occupied I O Points for Each Uniit 0 ceceecceceeeeeseeeeceeeeeees 3 4 3 2 Optional Allocation Using FPWIN GR7 0 0 0 eee ceceeeeeeeeeeeeeeeeeeneeeeeeeees 3 6 3 2 1 Registration of a Unit to be Used and the Starting Word Number 3 6 3 2 2 Optional Settings in the Unit Selection Dialog Box c eee 3 8 3 2 3 Settings When Using Expansion Unit 0 eee eeeeeeeeeeeeteeeeeentteeeeeaes 3 9 3 3 Mount Allocation Using FPWIN GR7 o oo eee ceeeeeeeeeeeeeeeeeeeneeeeeeeeeees 3 10 3 3 1 Mount Registration of a Unit to be Used and the Starting Word NUMDE 00 cceeeeeeeeeeeeeeeeeeeneeeeeenaeeeeeenaeeeeeeaas 3 10 3 3 2 Changing the Starting Word NUMDE 0 cceeeeeeeeeeeeeeeteteeeeetneeeeees 3 11 3 4 Automatic Allocations nene a e a ei 3 12 3 4 1 Allocation without Using FPWIN GR7 essseessserssseerrsserresrerresrerrsseees 3 12 3 5 VO Map Registration ian tenes notin tors dea Reta Sie oreo ad 3 13 3 59 14 HO Map Registrat
81. le E Solution check of the output side Proceed from the check of the output side to the check of the input side n PROCEDURE 1 Check if output indication LED on the input output units is on If it is on proceed to the next step If it is not proceed to Step 4 2 Check the wiring of the load e g Is there any loose terminal If LED on the unit turns on following the above step undercapacity of power supply is possible Review the power supply design 3 Check if the power is properly supplied to both ends of the load If the power is properly supplied to the load there is probably an abnormality in the load If the power is not supplied to the load there is probably an abnormality in the output section 4 Monitor the output status using the tool software FPWIN GR7 If the output monitored is turned on there is probably a duplicated output error etc 5 Forcibly turn on and off the relevant output using the forced input output functions of the tool software FPWIN GR7 If the output indicator LED of the units is turned on go to input condition check If the output indicator LED remains off there is probably an abnormality in the unit s output part E Solution check of the input side Clarify the situation in the following procedure PROCEDURE 1 Check whether the input indication LED on the unit is ON If itis OFF proceed to the next step If it is proceed to Step XX 2 Check the w
82. lied from the time when the system relays SR24 and SR25 turned on or when the ERROR LED on the CPU unit flashed e The system relays SR24 and SR25 turn on when a backup battery error is detected regardless of settings in the CPU s configuration e Regardless of time passed from detection of a backup battery error supply power to the CPU unit for at least 5 minutes before replacing the backup battery 7 2 Inspection 7 2 Inspection In order to use the unit in the optimal conditions ensure routine periodic inspection E Inspection items Inspection Items Description Criteria Related Pages Power Supply Unit Check POWER LED on power Normal if on p 2 5 supply unit Body of the Power Supply Unit Periodic replacement p 2 5 Display on the CPU Check of the RUN MODE On in the RUN mode p 2 2 unit INDICATION LED Check of the CPU ERROR LED Normally off Check of the ALARM LED Normally off Installation Installation to the DIN rail Is The unit should be securely p 4 2 to p 4 5 there any looseness installed Is there any looseness of the unit Connection status Loose terminal screw There should be no p 4 8 to p 4 11 Proximity to a solderless terminal looseness Loose connector The screws should be evenly Connection of expansion cables fastened Locking should be on There should be no looseness in the connector part Voltage of the power Voltage between terminals 100 to 240V AC p 4 8 supply unit
83. lows into the internal circuit Figures for other units indicate current values required for driving the internal circuit This value does not include the load current of the output unit Note 2 For current consumption of a 24 V power supply used for the I O circuits of high speed counter unit pulse output unit and positioning unit please see the User s Manual of each unit Overview 1 5 Programming Tools E Required tools Body of FP7 0000000 ey ee 2 PC connection cable Computer 1 Programming tool software 4 1 Tool software FPWIN GR7 e Dedicated to the FP7 series e Used for program editing debugging and documentation 2 PC connection cable e Use a commercial cable Cable type Length USB 2 0 cable A miniB Max 5m ro mo USB A type Male USB miniB type 5 pin Male PC side PLC side 2 Names and Functions of Parts Names and Functions of Parts 2 1 CPU Unit 13 sean A 9 pee H e Sy 1 Panasonic FP7 CPS41E Hh 1 Pa
84. me Description D100 Buffer free space for LOGO D101 Buffer free space for LOG1 D102 Buffer free space for LOG2 D103 Buffer free space for LOG3 D104 Buffer free space for LOG4 D105 Buffer free space for LOG5 SD106 Buffer free space for LOG6 D107 Buffer free space for LOG7 Saves free space of buffer memory during logging D108 Buffer free space for LOG8 Unit kB D109 Buffer free space for LOG9 D110 Buffer free space for LOG10 D111 Buffer free space for LOG11 D112 Buffer free space for LOG12 D113 Buffer free space for LOG13 D114 Buffer free space for LOG14 D115 Buffer free space for LOG15 D120 Buffer overflow counter for LOGO D121 Buffer overflow counter for LOG1 D122 Buffer overflow counter for LOG2 D123 Buffer overflow counter for LOG3 D124 Buffer overflow counter for LOG4 D125 Buffer overflow counter for LOG5 D126 Buffer overflow counter for LOG6 Saves the number of times buffer overflow flags e g D127 Buffer overflow counter for LOG7 SOS TOF LOGO turon s0128 Buferoverfow counterforLoGs For cheang me numberof imes loging data ost D129 Buffer overflow counter for LOG9 counter as logging data D130 Buffer overflow counter for LOG10 D131 Buffer overflow counter for LOG11 D132 Buffer overflow counter for LOG12 D133 Buffer overflow counter for LOG13 D134 Buffer overflow counter for LOG14 D135 Buffer overflow counter for LOG15 8 19 Specifications 8 1 7 Error
85. memory card e The SD memory card has been affected by static electricity or electric noise e The SD memory card was taken out or the PLC body was powered off while the card was being accessed e g saving data into the card deleting data from the card E Formatting of SD memory cards In principle SD memory cards have been formatted by the time of purchase and no formatting by the user is required If formatting becomes necessary download formatting software for SD memory cards on the following website SD Association s website https www sdcard org home NOTES e A file system formatted by PC s standard formatting software does not satisfy the SD memory card specifications Please use the dedicated formatting software It is recommended to save important data in another media for backup Never remove the card or power off the PLC body while the SD LED on the CPU unit is flashing data is being read from or written into the card Data may be damaged e Do not use a SD memory card with the memory capacity of which is more than the usable capacity Data in the card may be damaged 5 9 Operation 5 4 2 How to Insert an SD Memory Card Take the following procedure to insert an SD memory card E Procedure 1 Open the card cover on the surface of the CPU unit 2 Press in an SD memory card into the SD memory card slot until it locks 3 Close the SD memory card cover gare BQ e er roms
86. mory card is 54 password inconsistency f f limited distribution Auto clear not consistent with the password for the execution project 5 saved in the built in ROM Check the password settings function SD operation Sto SD memory card operation cannot be executed because an 55 impossible hae ojear error has been identified in project data saved in the SD Invalid project data memory card Check the project data 60 Duplicated or excessive Stop There is an error with I O maps that have been collected in collected I O maps Auto clear the CPU unit Verify the registered data 61 Duplicated or excessive Stop There is an error with I O maps that have been registered in registered I O maps Auto clear the CPU unit Verify the registered data 62 Interrupt error 1 Stop There may be a hardware problem Please contact your Auto clear dealer Stop The interrupt program definition by INTPG instruction may be a Interrupt erron 2 Auto clear disappeared by rewriting during RUN Check the program Note For errors where Auto clear is indicated in the Operation column error clearance is executed when power supply is cut off or when the the same operation is executed again after the status has been corrected 8 22 8 1 CPU Unit Specifications Error codes 80 to 106 Code Name Operation Error contents and steps to take Select An alarm has occurred in an attached unit Check the 80 Unit alarm occurrence status of t
87. n Logging trace completed Turns on when writing files to a SD card becomes enabled after the logging trace execution relay turned on buffer logging was enabled Turns on after the completion of file writing when stopping the logging trace is requested or it is automatically stopped SR103 Logging excessive speed relay Turns on when the buffer logging speed exceeds the writing speed to a SD memory card in logging operations Turns on when the number of data stored previously and the number of data stored this time increase Turns on at the timing of buffer logging and turns off at the timing of buffer logging or the end of scan SR104 SR105 Buffer overflow Logging trace error Turns on when the buffer memory has been exhausted At that time new data cannot be stored The value of the buffer overflow counter SD120 is incremented 1 In that case writing to SD card does not stop Turns off at the end of scan when buffer vacancy occurs while writing to a SD memory card is performed The buffer overflow counter SD120 is cleared to 0 After buffer vacancy occurred data logging is executed at the timing of logging to the buffer Turns on when an error is detected during the logging trace and stops the logging trace SR106 No SD card free space Turns on when an error is detected during the logging trace and stops the logging trace SR107 Device and trigger setting error Turns on when a
88. n Error Occurs 6 2 What to Do If an Error Occurs 6 2 1 ERROR LED Flashes on the CPU Unit E Condition A self diagnostic error has occurred E Solution Confirm the status in the following procedure 1 _ PROCEDURE 1 Select Online Status Display in FPWIN GR7 and check the error details error code 2 Switch to the PROG mode 3 Ifa self diagnosis error other than syntax error has occurred cancel the situation in accordance with the error code 4 Inthe case of a syntax error use the Totally Check Project function under Debug in FPWIN GR7 to identify the syntax error p KEY POINTS e Inthe case of an operation error check the address where the error occurred before performing error clearance e Inthe case of an error coded 80 or higher the error can be cleared by pressing the Error Clearance button in the Status Display dialog box e Inthe PROG mode the power supply can be turned off and then on again to clear the error but all of the contents of the operation memory except hold type data are cleared e Anerror can also be cleared by executing a self diagnostic error set instruction ERR 6 3 Troubleshooting 6 2 2 PROG Mode Does Not Change to RUN E Condition A syntax error or a self diagnosis error that caused operation to stop has occurred E Solution Confirm the status in the following procedure 1 PROCEDURE 1 Confirm that the ERROR or ALARM LED
89. n error is detected in setting values during the startup operation The error relay SR105 also turns on At that time the execution relay SR100 does not turn on as the logging trace function cannot be started SR108 Tracing stop trigger monitor Monitors a registered trace stop trigger when executing tracing Turns on when conditions are met SR109 Trace data acquisition complete Turns on after logging data for a specified number of times after detecting the tracing stop trigger during the execution of trace SR10A SR10F Not used 8 14 8 1 CPU Unit Specifications WS11 WS25 Logging trace control relays For LOG1 LOG15 Device Name Description number SR110 Logging trace control relay SR119 For LOG1 SR120 Logging trace control relay SR129 For LOG2 SR130 Logging trace control relay SR139 For LOG3 SR140 Logging trace control relay SR149 For LOG4 SR150 Logging trace control relay SR159 For LOG5 SR160 Logging trace control relay SR169 For LOG6 SR170 Logging trace control relay SR179 For LOG7 SR180 Logging trace control relay For the details of each control relay refer to the previous SR189 For LOG8 page SR190 Logging trace control relay SR199 For LOG9 SR200 Logging trace control relay SR209 For LOG10 SR210 Logging trace control relay SR219 For LOG11 SR220 Logging trace control relay SR229 For LOG12 SR230 Logging trac
90. n hold type or hold type by the tool software However data registers that can be used as hold type are a maximum of 262 144 words Error alarm relays E Counters C Counter set values CS Counter elapsed values CE Hold type registers SD Inputs X Outputs Y Timers T Timer set values TS Timer elapsed values TE Pulse relays P Direct inputs IN Direct outputs OT Index registers I Unit memories UM System data Non hold type Note 3 Direct inputs IN direct outputs OT and unit memories UM are used by specifying unit slot numbers and memory addresses to be controlled by instructions Note 4 The number of usable data registers DT varies according to the type of CPU and memory configuration settings Unit type femnenn ibe Memory select pattern 1 2 3 4 5 CPS4 Data register capacity word 65 536 131 072 262 144 524 288 999 424 CPS3 Data register capacity word 131 072 262 144 425 985 589 824 8 9 Specifications 8 1 5 List of System Relays wso Device number Name Description SRO Self diagnostic error flag Turns on when a self diagnosis error occurs Self diagnosis error codes are saved in the system data register SDO SR1 SR2 Unit alarm occurrence Unit error occurrence Turns on when a unit alarm is detected The slot number of the unit where an alarm has occurred is saved in the s
91. nasonic FP7 CPS4E D ot R az PE gem aa a ee 11 4 m s a cG 11 11 aa fi Meee fi des Loe i 2 _ lt 10 B 10 a 11 2__ oy 113 i tee a eo P H 8 8 o o n Eed Ta 2 LINK LINK oar Siji A r fey 6 6 5 OUTPUT ACT p ACT p E are Lo cpeiepsacepss CPS41E CPS31E CPS31 CPS41ES CPS31ES CPS31S E Names and functions of parts 1 Operation monitor LEDs Body display LED Contents color Blue Turns on when the CPU unit power is ON RUN Green Turns on in the RUN mode Blinks during forced input output PROG Green Turns on in the PROG mode REN SD Green Turns on while sending data from the COM 0 port RD Green Turns on while receiving data from the COM 0 port SD Green Turns on while accessing the SD memory card CARD Green Turns on while operation by the SD memory card is selected COPY Green Turns on during the COPY operation ERROR Red Turns on when an error has been detected through self diagnosis ALARM Red eae or operation slows because of the program Note The layout of the operation monitor LEDs in Ver 1 of the CPU unit is different from that in Ver 2 or later 2 Add on cassette Optional Attach an optional Add on Cassette Communication Cassette or Function Cassette 3 COMO port terminal 3 wire RS 232C port 4 GT power supply terminal For our programmable display GT series either 5V DC or 24V DC can be used 2 2 2 1 CPU
92. not be executed because there is no file in the No file Auto clear SD memory card Check if a project file is saved in the card Copy failure Copying cannot be executed because the password for the 44 password inconsistency Stop project file saved in the SD memory card is not consistent limited distribution Auto clear with the password for the execution project saved in the built function in ROM Check the password settings Copy failure Sto Copying cannot be executed because an error has been 45 Py p identified in project data saved in the SD memory card Invalid project data Auto clear Check the project data SD operation Stop SD memory card operation cannot be executed because the 50 impossible c Auto clear card cover is open Close the cover over open SD operation Stop SD memory card operation cannot be executed because 51 impossible Auto clear there is no SD memory card Insert an SD memory card No SD card SD operation SD memory card operation cannot be executed because the impossible Stop 52 SD memory card is damaged Insert a normal SD memory SD card reading error Auto clear ard FAT file error i SD operation Sto SD memory card operation cannot be executed because 53 impossible A E ajea there is no file in the SD memory card Check if a project file No file z is saved in the card ee operation SD memory card operation cannot be executed because the impossible A Stop password for the project file saved in the SD me
93. ntelligent units End unit 70mm 40mm n x 28mm 14 5mm 124 5mm n x 28mm 8 33 Specifications E When no power supply unit is used m Y FP7 system full width CPU unit n devices input output units and intelligent units End unit 40mm n x 28mm 14 5mm 54 5mm n x 28mm 8 34 Record of changes Manual No Date Record of Changes WUME FP7CPUH 01 WUME FP7CPUH 02 WUME FP7CPUH 03 WUME FP7CPUH 04 WUME FP7CPUH 05 Mar 2013 Jun 2013 Oct 2013 Dec 2013 Aug 2014 1st Edition 2nd Edition Added new models CPU units CPS3E and CPS3 I O units Y32P Y64P and XY64D2P Error correction 3rd Edition Added new models High speed counter unit 4th Edition Added new models Serial communication unit AFP7NSC Communication cassette Ethernet type AFP7CCET1 CPU unit Ver 2 AFP7CPS41 AFP7CPS31 Pulse output unit AFP7PG02 AFP7PG04 Analog I O cassette AFP7FCA21 Analog input cassette AFP7FCAD2 Thermocouple input cassette AFP7FCTC2 Error correction 5th Edition Added new models Thermocouple Multi analog input unit AFP7TC8 RTD input unit AFP7RTD8 Analog input unit ch AFP7AD8 Expansion master unit AFP7EXPM Expansion slave unit AFP7EXPS Added the information of new GUI for FPWINGR7 Error correction Please contact Panasonic Industrial Devices SUNX Co Ltd E Overse
94. o off 8 10 8 1 CPU Unit Specifications SRF Constant scan error Turns on if scan time exceeds the setting during constant scan It flag also turns on if 0 is set in FP7 configuration ws1 DEVICE Name Description number SR10 Normally on relay Is normally on SR11 Normally off relay Is normally off SR12 Scan relay Turns on or off in each scan HA Goes on for only the first scan after operation RUN has been ois Initial pulse relay ON started and goes off for the second and subsequent scans i Goes off for only the first scan after operation RUN has been SR14 Initial pulse relay OFF started and goes on for the second and subsequent scans Stepladder Turns on in the first scan only following startup of any single SR15 Sa Initial pulse relay ON process during stepladder control SR16 PB initial relay ON Turns on at the start of execution of a program block Turns off in the next scan SR17 PB initial relay OFF Turns off at the start of execution of a program block Turns on in the next scan SR18 0 01 second clock pulse Clock pulse with a 0 01 second cycle MEER relay 0 01s SR19 0 02 5econd Clock pulse Clock pulse with a 0 02 second cycle a relay 0 02 s SR1A 0 tzsepondi clock pulse Clock pulse with a 0 1 second cycle lt relay 01s SR1B 0 2 second clock pulse Clock pulse wit
95. o the COM port and the ET LAN port NOTE When the number of occupied input words is different from the number of occupied output words the larger number is allocated to the unit 3 3 1 0 Number Allocation 3 1 3 List of Occupied I O Points for Each Unit m CPU Unit Occupied words Unit Type Model number occupied I O points Input Output ii 2 words 32 points 2 words 32 points SCU built in CPU Unit Common WX0 WX1 WYO0 WY1 Communication 4 words 64 points 2 words 32 points Cassette AFP7CCET1 WX0 WX3 WY0 WY1 Ethernet type Analog I O Cassette AFP7FCA21 OTEP Pani 2 words 32 points Analog Input Cassette AFP7FCAD2 WX2 to WX3 5 CPU Unit Thermocouple Cassette AFP7FCTC2 az System reserved area Common WX4 WX5 WY4 WY5 ET LAN common WX6 occupied area Itaj User connections 3 words 48 points 3 words 48 points ET LAN built in CPU ie 1 to 16 WX7 WX9 WY7 WY9 eer Gonnections Max 26 words Max 26 words 17 to 216 416 points 416 points WX11 WX36 WY11 WY36 Note 1 Input output contacts of the CPU unit are allocated for the usage of communication functions of each cassette Regardless of use of such functions input occupies 10 words 160 points WX0 to WX9 and output occupies 10 words 160 words WYO to WY 9 Note 2 Occupied area in the area of user connections 17 to 216 varies according to the number of used connections Note 3 The startin
96. of the control board be especially careful to secure clearances as above 100 mm or more Body of FP7 Other device e Secure a clearance of at least 170 mm from the mounting surface of the PLC body for connecting programming tools and cables Approx 110mm Body of FP7 J 170 mm or more 4 3 Installation and Wiring 4 1 2 Attaching Units e Attach unit attachment connectors on the side of each unit e Make sure to connect an end unit to the right of the end unit e After attaching units attach the assembly to the DIN rail I O unit r P High performance unit Up to 16 units Power suplly unit CPU unit 5 A End unit AK i AL one gS SS ee m ee 26 Ge 26 a oa H E Unit attaching procedure 1 Release the fixing hook on the side of the unit When attaching a power supply unit remove the connector cap 2 Attach unit connectors on the side of each unit 4 1 Installation 3 Lock the fixing hook 3 BBEBCO0ON N E Unit removing procedure 1 Release the fixing hook on the side of 1 the unit S BEBLOCOM fe 2 Slide the unit horizontally to remove it NOTES e Make sure to turn off power supply before attaching a unit e Do not directly touch the connector part of the unit e Protect the connector part of t
97. om the configuration menu of tool software FPWIN GR7 The default values are pattern 3 for CPS4 and pattern 1 for CPS3 x Memory select pattern Unit type Memory type 1 7 3 7 5 Program capacity step 234 000 221 500 196 000 144 500 51 500 CPS4 ne aes capacity 65 536 131 072 262 144 524 288 999 424 Maximum number of PBs 468 443 392 289 103 Program capacity step 121 500 96 000 64 000 32 000 CPS3 Data register capacity 131 072 262 144 425 984 589 824 word Maximum number of PBs 243 192 128 64 Note 2 Figures in the table indicate the number of devices that can be used in the program The actual inputs and outputs that can be used vary by configuration Note 3 Operation devices are categorized into hold type which memorizes the status immediately before power failure or switch to the PROG mode and non hold type which resets such status Internal relays data registers link relays and link registers can be set as non hold type or hold type by the tool software Counters and error alarm relays are hold type Other operation memories are non hold type However data registers that can be used as hold type are a maximum of 262 144 words Note 4 Direct inputs IN direct outputs OT and unit memories UM are used by specifying unit slot numbers and memory addresses to be controlled by instructions Note 5 Battery lifetime 3 3 years or more suggested replacement int
98. on error occurred number hold type after the unit has started operating Operation error occurrence SD8 address hold type 32 bit a E RS Saves the address where the first operation error occurred after the unit has started operating Perform monitoring using Operation error occurrence 32 bit data SD9 address hold type 32 bit higher level address Saves the PB number where an operation error occurred SD10 Aber FB Every time a new error occurs the data are updated The yP value 0 is recorded at the start of the scan Operation error occurrence sD11 address latest type Saves the address where an operation error occurred Every 32 bit lower level address time a new error occurs the data are updated The value 0 is Operation error occurrence recorded at the start of the scan Perform monitoring using 32 D12 address latest type bit data 32 bit higher level address SD13 to SD18 Not used SD19 RING counter 2 5 ms The saved value is increased by one every time the respective time unit has passed HO to HFFFF pee RING counter 20105 Current values of SD19 to SD21 can only be read when SD19 SD21 RING counter 100 us to SD21 are directly specified and read by MV instruction The scan start value is read by other instructions Saves the current Saved value decimal x 10 us SD22 Scan time current value value scan time indication Indicates i operation cycle time in the RUN SD23 Scan time minimum value Sorea the minimum mo
99. on from the Backup Memory ROM2 to the Execution Memory RAM ROM1 It is possible to transmit the backup project saved in ROM2 to RAM ROM 1 to be used as an execution project E Switch setting conditions Switch Setting Mode switch PROG Card operation switch ROM ee PROG RUN o p p O COPY Teer ea we rove amas 4 me E Procedure 3 Set the mode switch to PROG 4 By executing Online gt Project Restore using FPWIN GR7 the project is transmitted from the backup memory ROM2 to the execution memory RAM 5 The project data is also automatically transmitted from RAM to ROM1 5 3 3 Operations following Powering On Off Powering the unit on or off does not affect data saved in the backup memory ROM2 5 8 5 4 SD Memory Card Operation 5 4 SD Memory Card Operation 5 4 1 Preparing SD Memory Cards E Usable SD memory cards Use of Panasonic SD memory cards for industrial use is recommended Note An operation check has not been conducted for SD memory cards made by other manufacturers Logo printed on Usable SD memory cards the CPU unit Card type Capacity Ss SD memory card 2GB SDHC memory card 4GB to 32GB E Cautions on handling an SD memory card The data saved in the SD memory card may be lost in the following cases We assume no responsibility whatsoever for the loss of saved data e The user or a third party has misused the SD
100. on unit AFP7EXPM Master Short distance Y capacity r yir 1 E Selection of Power supply unit and Expansion unit Setting item Description Common to Bee and Ponet Select 24 V DC or a power supply unit according to the used configuration Expansion supply unit 1 3 AFPEXPM Master short distance Select when the total length of expansion B Expansion cables is 9 m or less ase unit AFPEXPM Master long distance Select when the total length of expansion cables is 10 m or more Expansion Expansion Select AFP7EXPS Slave 1 3 unit Set the wait time until the power to the expansion unit turns ON after the power to Common to the CPU unit turned ON A self diagnostic error occurs when the power to the Base and Expansion expansion unit does not turn on even after the elapse of the startup wait time Expansion unit startup Communication via the USB port COM port and LAN port of the CPU unit 1 3 wait time cannot be performed during the startup wait time Setting range 5 to 1800 secs Default 5 secs 3 9 1 0 Number Allocation 3 3 Mount Allocation Using FPWIN GR7 3 3 1 Mount Registration of a Unit to be Used and the Starting Word Number E What is mount registration If all units to be used are physically at hand you can connect FPWIN GR7 online to the FP7 CPU unit read the actual mount status and complete registration E Allocation method Mount registration of the unit
101. on when the power to the expansion block turns off during operation e If the power to the expansion block expansion slave unit turns off during operation a self diagnostic error will occur and the CPU unit will stop Other expansion blocks will also stop e Operation will not restart even if the power to the expansion block turns on again when the CPU stops due to the error If the power to the base block is turned on when the power to all the expansion blocks is on the system will be rebooted 5 5 2 Insertion and Removal of Expansion Cable e Do not insert or remove the expansion cable when the power is on e The whole system operation will stop if the expansion cable is removed during operation Even if the cable is inserted again during operation the operation will not restart 5 16 6 Troubleshooting Troubleshooting 6 1 Self Diagnosis Function 6 1 1 CPU Unit s Operation Monitor LED The CPU unit has a self diagnostic function which identifies errors and stops operation if necessary Indications concerning self diagnosis are as follows E LED indications concerning self diagnosis errors LED indications on the CPU unit RUN PROG ERROR ALARM Description hiatal Green Green Red Red o o o Normal operation Operation Normal o o o PROG mode Stop operation Prae Forcing input output in the H A o o o RUN mode Operation A a When a self diagnostic error Operation
102. p 8 25 to p 8 26 Power supply voltage Voltage supplied to 24V DC p 1 11 p 8 2 of the CPU the power supply connector unit Expansion slave unit Ambient environment Ambient temperature in board 0 to 55 C p 4 2 temperature 10 to 95 RH Ambient humidity in board Free from corrosive gases and humidity excessive dust Ambient air Backup battery Backup battery for the CPU unit Periodic replacement p 7 2 to p 7 4 7 5 Maintenance and Inspection 7 6 8 Specifications Specifications 8 1 CPU Unit Specifications 8 1 1 General Specifications a a Rated voltage 24V DC Operating voltage range 20 4 to 28 8V DC Note 1 When the CPU unit only DC is used Momentary power off time 4 ms 20 4 V is used 7 ms 24 V is used 10 ms 28 8 V is used Note 2 Operating ambient 3 temperature 0 to 55 C Storage ambient 5 temperature 40 to 70C Operating ambient humidity 10 to 95 RH at 25 C no condensing Storage ambient humidity 10 to 95 RH at 25 C no condensing Breakdown voltage All of the COM port USB and LAN port 500V AC Note 3 All of the power supply terminals and functional earths 1 minute Insulation resistance All of the COM port USB and LAN port 100 MQ or Note 4 All of the power supply terminals and functional earths larger Based on JIS B 3502 and IEC 61131 2 5 to 8 4 Hz half amplitude 3 5 mm 8 4 to 150 Hz constant acceleration 9 8 m s X Y and Z axes 10 minutes 10 swe
103. p Battery 7 1 1 Functions of Backup Battery When the calendar timer function is to be used attach the separately sold backup battery E Area backed up by the backup battery Calendar timer data E Types of Backup Battery separately sold Appearance Product name Description Product no Backup battery With a connector AFPX BATT p KEY POINTS e Calendar timer values can continue operation for about one week by the built in capacitor even if no battery is used e In order to charge the built in capacitor supply power to the CPU unit for at least 30 minutes 7 2 7 1 Handling of Backup Battery 7 1 2 Replacement of Backup Battery FP7 CPU unit s backup battery can be replaced while power is on Replace the backup battery in the following procedure E Procedure 1 Open the SD memory card cover on the surface of the CPU unit 2 Remove the battery connector 3 While extending the lever to outside take out the backup battery from the battery holder 4 While extending the lever to outside attach a new backup battery to the battery holder 5 Connect to a power supply connector 6 Close the card cover BQ e kevronrs e For the FP7 CPU unit the battery can be replaced while power is on If the battery is to be replaced while power is off undertake replacement within 10 minutes from powering off after supplying power for at least 5 minutes in order to charge the built in c
104. ply Unit CPU Unit Max 1 unit Serial Communication Unit Max 8 units 1 2 Restrictions on Combinations of Units 1 2 3 Restrictions on the Combination of Extension Cassettes There are following restrictions depending on units and cassettes to be used Attachable add on cassettes Number of Communication c icati ASI Unit type attachable EEA ommunication pplication E E caveat AFP7CCM CPU Unit Max 1 unit Attachable Attachable Attachable Serial Max 2 unit Communication e Uns Per Attachable Not attachable Not attachable Unit 1 2 4 Restrictions on Communication Functions to be Used There are the following restrictions on functions to be used when using the SCU or ET LAN that is built in the CPU unit or the serial communication unit SCU Function to be used Restrictions PLC link function Up to two communication ports can be used For using two ports allocate different link areas to them SCU built in the CPU unit COM 1 port Serial communication unit COM 1 port MEWTOCOL COM master MODBUS RTU master A maximum of 16 communication ports and the number of connections in combination can be used simultaneously SCU built in the CPU unit COM 1 port to COM 2 port Serial communication unit COM 1 port to COM 4 port ET LAN built in the CPU unit User connections 1 to 16 MEWTOCOL COM slave MEWTOCOL7 COM slave MODBUS RTU slave A maximum of 15 communication ports
105. ply unit is to be used check that the power supply units POWER LED is ON r 2 Entering a project 1 Create a project using the programming tool software 2 Use the programming tool s total check function to check for syntax errors r 3 Checking output wiring Use the forced I O function to check the output wiring r 4 Checking input wiring programming tool Check the input wiring by using the input display LEDs or the monitoring function of the r 5 Trial operation 1 Set the mode switch to RUN and check that the RUN LED is turned on 2 Check the sequence operation r 6 Debugging 1 If there is an error in the operation check the project using the monitoring function of the programming tool 2 Correct the project r 7 Saving the project Save the created project 5 3 Operation 5 2 RAM ROM Operation 5 2 1 Transmission of the Project Set the mode switch to PROG Check that the card operation switch is set to ROM and subsequently power on the unit E Switch setting conditions Switch Setting Mode switch PROG Card operation switch ROM E Procedure 1 Set the mode switch to PROG 2 Set the card operation switch to ROM 3 Power on the unit 4 Download the project from the PC to FP7 The downloaded data is saved in the built
106. r output AFP7PP02T 120 mA or less Positioning Unit 4 axis open collector output AFP7PP04T 120 mA or less 2 axis line driver output AFP7PP02L 120 mA or less 4 axis line driver output AFP7PP04L 120 mA or less Serial Communication Unit AFP7NSC 50 mA or less Extension Cassette RS 232C x 1ch AFP7CCS1 20 mA or less Communication RS 232C x 2ch AFP7CCS2 40 mA or less Cassette Note 1 Note 2 RS 422 485 x 1ch AFP7CCM1 30 mA or less When attaching to RS 422 485 x 2h AFP7CCM2 60 mA or less alae ae Serre a AFP7CCS1M1 50 mA or less PHLS master unit AFP7RMTM 85 mA or less Programmable display GT series 5V DC type Note 3 100 mA or less Expansion Master Unit Note4 AFP7EXPM 120 mA or less Expansion Slave Unit Note4 AFP7EXPS 100 mA or less Note 1 Power consumption indicated under Add on Cassette refers to the current consumption increment of the CPU unit following addition of the relevant cassette Note 2 The consumption current of add on cassette communication cassette varies according to the unit to which the cassette is attached CPU unit or serial communication unit Note 3 Power consumption indicated under Display refers to the current consumption increment of the CPU unit following connection of a GT series display 5V power supply type to the GT power supply terminal of the CPU unit For GT series displays 24V power supply type please see their respective hardware specifications Note 4 The current consumption of t
107. rvice power supply Select An error has been detected in the GT power supply current error Default continue terminal part Check if it is correctly connected 105 CPU temperature error 1 Selec l Default continue A temperature rise has been detected in hardware In eneral select Continue 106 CPU temperature error 2 Selec 3 Default continue Note 1 For errors where Select is indicated in the Operation column either Stop or Continue can be selected in the configuration menu 8 23 Specifications Error codes 120 to 127 1000 to 2999 Code Name Operation Error contents and steps to take 120 RTC data error Continue An error has been detected in clock data of the calendar timer Power supply unit It is alarmed that the power supply unit is close to its 121 SA A Continue Sa lifetime warning lifetime Replace the power supply unit Voltage of the optional battery has declined Replace 122 Battery voltage decline Continue the battery If no battery is used disable battery error alarm in the CPU configuration 123 Gold capacitor Continue It is alarmed that voltage of the built in gold capacitor voltage decline of the CPU unit has declined Charge the CPU unit 124 SNTP time acquisition Continue Acquisition of time data has failed during time synch failure via LAN port 125 Logging settings Continue An error has been detected in logging data settings mismatch 1
108. s Pulse train 4Mpps Line driver output Serial Communication Unit Model number Remarks AFP7NSC Selectable combination of two interfaces from AFP7CCS1 AFP7CCS2 AFP7CCM1 AFP7CCM2 AFP7CCS1M1 Expansion unit Model number Remarks AFP7EXPM Master unit Model number Remarks AFP7EXPS Slave unit End Unit Connect to the end of system Attaches to CPU unit Add on Cassette Optional e Communication Cassette Model number Remarks AFP7CCS1 RS 232C x 1ch AFP7CCS2 RS 232C x 2ch AFP7CCM1 RS 422 RS 485 x 1ch AFP7CCM2_ RS 422 RS 485 x 2ch RS 232C x 1ch AFP7CCS1M1 RS 485 x 1ch Model number Remarks AFP7CCET1 Ethernet x 1ch Add on Cassette Optional e Function Cassette Model number Remarks AFP7FCA21 Analog input x 2ch Analog output x 1ch AFP7FCAD2 Analog input x 2ch AFP7FCTC2 Thermocouple input x 2ch CPU Unit Attachment Options eBackup battery Model number Remarks AFPX BATT Only used for theo clock calendar eSD memory card SD Commercially available products For project backup and SD memory C car
109. s the state that two communication cassettes are attached 28 10 80 4 _ __ _ _ gt gt 4 gt i A NE Tol Te yn E hu 3 H j Ei Lg J NE 8 3 7 PHLS Master Unit 28 12 8 80 4 nO bt nO s Go D i H j mi T gt Z a aa 8 31 Specifications 8 3 8 End Unit A Po rental ganar ek 90 eee ere a Ae erreerte ee 8 32 8 3 Dimensions 8 3 9 Figures of Unit Combination E When the power supply unit AFP7PSA1 is used AFP7PSA1 FP7 system full width Power supply unit AFP7PSA1 CPU unit n devices input output units and intelligent units End unit 50mm 40mm n x 28mm 14 5mm 104 5mm n x 28mm E When the power supply unit AFP7PSA2 is used AFP7PSA2 2 ar 68608 le FP7 system full width Power supply unit AFP7PSA2 CPU unit n devices input output units and i
110. sed to increase noise suppression Note 3 When connecting a commercially available device please confirm operation using the actual device 8 6 8 1 CPU Unit Specifications E LAN port CPS4E CPS41E CPS3E CPS31E fp tems Csi SSCSC d Baud rate 100 Mbps 10 Mbps auto negotiation Note 1 No of nodes 254 unit Number of simultaneous User connections 16 connections System connections 4 Communication protocol TCP IP UDP IP DNS Supports name server DHCP Automatic getting of IP address File transmission server function No of users 3 SNTP Time synch function MEWTOCOL DAT master slave MEWTOCOL COM master slave MEWTOCOL7 COM slave MODBUS TCP master slave general purpose communication 16 kB per connection Communication function Note 1 Switching between different speeds is done automatically by auto negotiation function Note 2 The standards cite 100 m as the maximum but noise resistance measures such as attaching a ferrite core may be necessary in some cases depending on the usage environment Also it is recommended to position a hub near the control board and limit the length within 10 m Note 3 System connection is used when connecting tool software via LAN 8 7 Specifications 8 1 4 Operation Memory Area Name Usable devices and ranges Functions register External input X 8 192 points XO
111. stage or an error in a unit in the expansion block E Solution Clarify the situation in the following procedure Ma PROCEDURE 1 Check if the power supplies to all the expansion blocks registered in the I O map are ON 2 Check the wiring conditions of expansion cables and power supplies 3 Check if the end unit is connected at the end of the expansion block 4 Check if an error occurs in a unit in the expnasion block If a unit error occurs refer to the manual of each unit and find the cause of the error Clear the self diagnostic error of the CPU unit Turn on the power to the expansion units first and then turn on the power to the CPU unit 6 7 Troubleshooting 6 8 KEY POINTS The expansion unit startup wait time can be set in the I O map dialog box The settable range is 5 to 1800 seconds 30 minutes The default is 5 seconds A self diagnostic error Error code 6 Expansion unit power supply synchronization error will occur if the power to the expansion block does not turn on after the startup wait time passed since the power to the CPU unit has turned on Check the power supply sequence When more than one expansion block is used the ERROR LED on the expansion slave units in the expansion block of the next stage connected to the expansion block to which the power supply is off does not turn on l Maintenance and Inspection Maintenance and Inspection 7 1 Handling of Backu
112. table wires Tightening torque Power supply terminal and ground AWG14 2 0 mm terminal 0 5 to 0 6 N m Alarm output terminal AWG22 to 14 0 3 mm to 2 0 mm E Suitable crimp terminal M3 terminal screws are used for the terminal Use the following solderless terminals for wiring to the terminals Fork type terminals Round type terminal a 6 mm or less gt 6 mm or less O 3 2 mm or more 3 2 mm or more E Suitable crimp terminal Manufacturer Shape Part no Suitable wires Round type 2 MS3 5 1 04 to 2 63 mm Fork type 2 N3A J S T Mfg Co Ltd Round type 1 25 MS3 2 0 25 to 1 65 mm Fork type 1 25 B3A Installation and Wiring 4 2 3 Wiring for the Power Supply Part of the CPU Unit e When the CPU unit is used with 24V DC power supply perform wiring for power supply as follows e Use the power supply cables Part No AFPG805 that come with the unit to connect the power supply Brown 24V DC Blue OV Green functional earth E Power supply part of the CPU unit Power supply cable attached Brown 24V Green Function earth External power supply Blue OV Fed from an external power supply 24V DC E Power supply voltage e Confirm that the power supply voltage is within the allowable range of the power supply Rated input Allowable Rated output voltage voltage range capacity 24V DC 20 4 to 28 8 V DC At least 24 W e
113. to be used and the initial I O number are set in the following procedure ag Ee PROCEDURE 1 From the menu bar select Online Online Editing The screen is switched to the Online Editing mode Select Option gt FP7 Configuration In the relevant field select I O Map The I O Map dialog box is displayed 4 Press the Mount Registration button The mount status is read and the read I O map is registered in the CPU unit p KEY POINTS e Following the mount registration operation the system automatically reads the unit attachment status formulates an I O map and enters the initial word number e The I O map that has been mount registered using FPWIN GR7 is registered into the CPU unit together with other project information If a difference with the actual units and or attachment status is identified when power supply is turned on or during operation such a difference is reported as a self diagnosis error e If a starting word number is not entered the system automatically enters one e Based on the starting word number allocated to each unit I O numbers are allocated 3 10 3 3 Mount Allocation Using FPWIN GR7 3 3 2 Changing the Starting Word Number When you want to change the starting word number following mount registration please take the following procedure E Allocation method Changing the starting word number following mount registration should be performed in th
114. units installed in each block via bus in the I O refresh processing or operation processing The scan time that an operation processing time and base time are added can be confirmed in the status display dialog blox of the tool software 1 3 4 Restrictions on Configuration Capacity E Unit configuration capacity e If units in which a lot of configuration data are set such as a positioning unit are used in the expansion block a lot the configuration capacity may exceed the capacity that the CPU unit can handle e Check the configuration capacity in the I O map dialog box of the tool software in advance e The configuration capacity varies according to the functions and settings used in each unit Also the maximum registration capacity to be assigned depends on the number of installed expansion units 1 9 Overview KEY POINTS The configuration capacity can be checked on the I O map dialog box in FPWIN GR7 Ver 2 4 or later Select Power Supply Unit Expansion Unit Max consumption 3 0 4 Unit maximum registered 2 29 MB Expansion 1 Power Supply Unit Total Tela capacity Expansion 2 Not used a F d Expansion 3 Not used Remaining 2 4 A panaris ee 2 20 MB Expansion unit AFP7EXPM Master Short distance y Expansion unit startup 5 Seconds 5 1800 Relneation Advanced wait time Slot No Product No Unit use
115. ving an Execution File for SD Memory Card Operation 00 5 11 5 4 4 Provisional Operation by an SD Memory Card eeens 5 12 5 4 5 Transmission from an SD Memory Card to the Execution Memory 5 14 5 4 6 Precautions Concerning SD Memory Card Operation ce 5 15 5 5 Operation When Using Expansion Master Unit Slave Unit 5 16 Table of Contents 5 5 1 Operation When Power Supply Turns ON OFF ccceeeteeeeeees 5 16 5 5 2 Insertion and Removal of Expansion Cable ceeeeeteeeeeeeees 5 16 6 Troubleshooting ois sc Sonia oes 6 1 6 1 Self Diagnosis Function xsasicentic dard stata megpeatey capaataionticeoucntsdenedecangecnensetss 6 2 6 1 1 CPU Unit s Operation Monitor LED cccccceceeeeeceeceeeeeeeteeeteeeeeeeees 6 2 6 1 2 Operation at the Time of Error ccececeececceceeeeeeeeeeeeeeeeeeeseeesnanaeeeeees 6 2 6 2 What to Do If an Error Occurs cccceccceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 6 3 6 2 1 ERROR LED Flashes on the CPU Unit 0 ccccececeesteeeeesteeeeeeaes 6 3 6 2 2 PROG Mode Does Not Change to RUN 0 ccccceeeeeeeeeeeeteeeeeeteeeeeenaes 6 4 6 2 3 ALARM LED Turns ON on the CPU Uniit cccccceeeesteeeessteeeeeees 6 4 6 2 4 POWER LED Does Not Turn ON on the Power Supply Unit 6 5 6 2 5 A Protect Error Message Appears ccccceceeeeeeecaeeeeeeeseeeentnaeeeeeess 6
116. xec fp7 and a comment file comment fp7 eWhile the card project regular operation mode LED COPY Green is on do not remove the SD memory card from the slot It may cause damage to the project e f the card operation switch is set to CARD while no SD memory card is inserted a self diagnosis error will result e If the unit cannot access a project in the SD memory card while the card operation switch is set to CARD and SD memory card operation is in progress a self diagnosis error will result 5 15 Operation 5 5 Operation When Using Expansion Master Unit Slave Unit 5 5 1 Operation When Power Supply Turns ON OFF E Sequence of turning ON OFF the power supply e The power supply should be turned on or off in the following sequence Item Sequence When turning on Power supply for I O device Expansion block Expansion slave unit gt Base block CPU power unit When turning off Base block CPU unit Expansion block Expansion slave unit gt Power supply for I O power device E Operation when the power to the base block turns off during operation e If the power supply to the base block CPU unit turns off during operation the expansion block will stop the operation At this time the output of the units attached to the expansion block will be turned OFF e f the power to the base block is turned on when the power to the expansion block is on the system will be rebooted E Operati
117. ystem data register SD1 Turns on when a unit error is detected The slot number of the unit where an error has occurred is saved in the system data register SD2 SR3 Unit warning occurrence Turns on when a unit warning is detected The slot number of the unit where a warning has occurred is saved in the system data register SD3 SR4 Unit verification error occurrence Turns on when an I O verification error is detected The slot number of the unit where an I O verification error has occurred is saved in the system data register SD4 SR5 Unit installation error detection Turns on when a unit installation error is detected The slot number of the unit where an I O verification error has occurred is saved in the system data register SD5 SR6 Not used SR7 Operation error flag hold type Turns on when an operation error occurs after the unit has started operating and remains on while the unit operation continues The PB number where an error has occurred is saved in the system data SD7 and the address is saved in system data registers SD8 to SD9 It indicates the first operation error that has occurred SR8 Operation error flag latest type Turns on every time an operation error occurs The PB number where an operation error has occurred is saved in the system data register SD10 and the address is saved in system data registers SD11 to SD12 Every time a new error occurs the data ar

FP7 CPU Hardware Manual (PIDSX version), WUME-FP7CPUH-05

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