Johnson Systems Inc. 6-PORT Merger User Manual
Contents
1. Contents Introduction 3 Character 4 BI e Berell 4 Example Application Riser Diagrams pp 6 caoscacouscosc 8 ug Oslo S 8 Power Supply Input 9 DMX Input Output Connections 10 DMX 6PM Controller 13 ttes 14 System Status LED Indicators 15 System Status LCD 15 Quick Programming Reference to System Configuration Menu Items 16 Detailed Programming of System Configuration Menu ltems 16 USB Tech Port 19 Warranty DMX 6 PORT MERGER models come with a standard one 1 year limited warranty Extended warranties of up to ten 10 years are available at the time of purchase For details visit www johnsonsystems com warranties htm For Technical Assistance 1 Refer to your product user manual The most current revision is available online www johnsonsystems com literature htm 2 Contact the point of sale dealer or distributor from which this product was originally purchased an2. WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 2 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Powerlermo Lite Terminal Setup Information For suitable viewing some setup is required On PowerTerm Lite select the Terminal menu tab and click Setup The Terminal Setup window pops up and the following settings should be configured for each of the tabs Emulation General Emulation General Display Keyboard Printer Tabs Colors Preferences VT Terminals IBM Terminals ASCII Terminals 52 C VT 100 C 3270 Display C 3270 Printer C 5250 Display 5250 Printer C VT 220 7 C VT 220 8 C VT 320 7 C VT 320 8 C VT 420 7 C VT 420 8 VT 525 7 VT 525 8 C DG General Terminals ANSI Terminals TANDEM C HP 700 SIEMENS C 3151 C SCD ANSI C BBS ANSI AT386 AIXTERM LINUX C XTERM C WYSE 370 C WYSE 50 C WYSE 50 C WYSE 60 C 910 C 920 925 C 950 C 955 C ADDS 2 C 21500 Cancel Defaults Emulation General Display Display Keyboard Printer Tabs Colors Preferences Ctrl Characters Cursor Ruler Cursor General Reverse Display Colors Unsealed Screen Autowrap Characters History Scroll Bar Crosshair Block
3. WARNING AC power supply input requires an external disconnect circuit breaker WARNING AC wiring termination must be completed by qualified D personnel only WARNING For connection use copper wire only rated for 167 F 75 minimum WARNING Ensure all AC power supply connections are tightened to the torque specification provided before turning on the AC power supply WARNING Ensure the enclosure lid is secure before turning on the AC power supply WWW JOHNSONSYSTEMS COM 9 4 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com Models DMX 6PM XLR DMX 6PM TB DMX 5PM RJ45 DMX 6PM XLR RM DMX 6PM TB RM DMX 6PM RJI45 RM DC Power Supply Input 12VDC 0 5A MIN A wall wart type AC DC power supply is provided Plug the power supply into a standard 120VAC Edison NEMA 5 15 or 5 20 receptacle and plug the center positive 12VDC 2 1mm output plug into the jack located at the rear of the enclosure DMX Input Output Connections All DMX 6 PORT MERGER models are equipped with six 6 DMX input ports and one 1 DMX output port All DMX inputs are terminated and must be the last end of line DMX receiving device in the daisy chain topology The DMX output is terminated as per the USITT DMX512 A protocol Complies with USITT DMX512 A ANSI E1 11 2008 sta
4. Entrance Sipan EEG DMX Console Theatrical Example fe 120 VAC Booth House DMX IN 1 o DMX OUT DMX IN 1 Control DMX IN 2 DMX 6 PORT DMX IN 2 DMX 6 PORT MERGER COMBINER DM X IN 43 MERGER COMBINER DMX IN 4 DMX OUT DMX IN 5 z HBnunid Boon 888 SMP DMX IN 6 DMX IN 6 H 5 WWW JOHNSUNSYSTEMS LUM WWW_JOHNSONSYSTEMS COM Control Booth Control Up DMX IN Stage O Left Grip DMX IN o 4 o PE 4 House House Back Down Right Left Of House Stage Center Right 22 22m ub M WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 2 info johnsonsystems com 1 4 JOHNSON PROFESSIONAL LIGHT CONTROL PRODUCTS Example Application Riser Diagrams Architetural Example 1 120 VAC DMX 6 PORT MERGER COMBINER DMX OUT ROOM 1 ROOM 2 ROOM 3 ROOM 4 ROOM 5 ROOM 6 Architetural Example 2 120 E DMX 5 PORT DMX MERGER COMBINER MERGER COMBINER DMX OUT coro Bcc Future Spare o WWW JOHNSONSYSTEMS COM WWW JOHNSONSYSTEMS COM DMX Input DMX IN 1 DMX IN 6 DMX IN 3 DMX IN 5 ROOM 1 ROOM 2 ROOM 3 ROOM 4 ROOM 5 WWW JOHNSONSYSTEMS COM 7 1923 Highfie
5. gt ee Tt EXECUTE ESCAPE RESET 1777677 i MENU Ci e 1 0 gt WWW JOHNSONSYSTEMS COM 6 4 User Manual DMX 6 PORT MERGER Mode Description 004 DMX 6PIM 6 PORT Installation Merger for permanent hardwired installations DMX 6PIM FM Flush Mount version of DMX 6PIM above DMX 6PM XLR Portable 6 PORT Merger with 5 XLR connectors DMX 6PM XLR RM 99935080 19 Rack Mount 1RU 6 PORT Merger with 5 pin XLR connectors DMX 6PM TB SL E E EE Portable 6 PORT Merger with break away terminal block DMX connectors DMX 6PM TB RM 19 Rack Mount 1RU 6 PORT Merger with break away terminal block DMX connectors DMX 6PM RJ45 85855550 Portable 6 PORT Merger with RJ45 Ethercon connectors DMX 6PM RJ45 RM 19 Rack Mount 1RU Merger with RJ45 Ethercon connectors PC not included Requires Windows PowerTerm software not included JOHNSON SYSTEMS INL WWWJIOHNSONSYSTEMS COM ROR 5 plasa 5 e member 1923 Highfield Cres S E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com 4 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 2 info johnsonsystems com 4 JOHNSON PROFESSIONAL LIGHT CONTROL PRODUCTS
6. Strip insulation length to 0 3 7 5mm Torque connector terminals to 3 6 IN LBS 0 4 NM Be sure to isolate and protect all shield wires NOTE For connection use copper wire only rated for 167 F 75 C minimum 3 Pin Breakaway Type Connector Connection Details Pinout Pin 1 DMX Shield Common Pin 2 DMX Data Pin 3 DMX Data WWW JOHNSONSYSTEMS COM 4 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 3003 fax 403 267 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Models DMX 6PM TB DMX 6PM TB RM DMX is connected via 3 pin breakaway type connectors located on the rear panel of the enclosure Unplug the breakaway connector to terminate the three 3 wires Use a 1 8 flathead screwdriver to torque the connector terminals to the specification provided below Once the wire termination is complete plug the breakaway connector back in and ensure it is fully seated Breakaway Type Connector Wire Termination Strip insulation length to 0 3 7 5mm Torque connector terminals to 3 6 IN LBS 0 4 NM Be sure to isolate and protect all shield wires 3 Pin Breakaway Type Connector Connection Details Pinout Pin 1 SH DMX Shield Common Pin 2 D DMX Data Pin 3 D DMX Data Models DMX 6PM XLR DMX 6PM XLR RM DMX is connected via 5 XLR type connectors located on the rear panel of the enclosure There are six 6 male connectors for t
7. Two 2 19 rack mounting brackets are provided To install the brackets use a 2 Philips screwdriver to remove the four 4 two 2 per side mounting screws on the front left side and front right side and fasten the brackets in place using the same mounting screws Install the unit in a 19 rack using standard rack mounting hardware not included Power Supply Input Connections Models DMX 6PIM DMX 6PIM FM AC Power Supply Input 100 240VAC 1P3W 20A MAX 50 60Hz With the lid removed the AC power supply input termination area is located at the top of the enclosure A break away style terminal block is provided for the AC power supply input connections Two 2 1 109 knockouts suitable for 0 75 conduit are located on the top of the enclosure The top left knockout location is recommended for the AC wire conduit entry Unplug the terminal block to terminate the three 3 wires Use a 1 8 flathead screwdriver to torque the power terminals to the specification provided below Once the wire termination is complete plug the terminal block back in and ensure it is fully seated Verify all wiring terminations and secure the lid before powering up AC power supply connections HOT LINE NEU NEUTRAL GND GROUND Use wire size 18 to 12 AWG stranded or solid core copper wire only rated for 167 F 75 C minimum Strip insulation length to 0 25 6 4mm Torque power terminals HOT NEU GND to 4 5 IN LBS 0 5 NM
8. for the DC wire conduit entry Unplug the breakaway connector to terminate the wires Use a 1 8 flathead screwdriver to torque the connector terminals to the specification provided below Once the wire termination is complete plug the breakaway connector back in and ensure it is fully seated Verify all wiring terminations and secure the lid before powering up Breakaway Type Connector Wire Termination Terminate to 12VDC and COMMON on the 49 connector Use wire size 28 to 12 AWG copper wire only rated for 167 F 75 C minimum Strip insulation length to 0 3 7 5mm Torque connector terminals to 3 6 IN LBS 0 4 NM NOTE Ensure external devices do not exceed the maximum combined current draw of 2 Amps WWW JOHNSONSYSTEMS COM 13 4 14 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 2 info johnsonsystems com JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS User Interface All DMX 6 PORT MERGER models are equipped with a user interface located on the front panel of the enclosure The user interface provides access to all programming and configuration settings System status is easily visible on the LCD display and LED indicators EXECUTE ESCAPE RESET LCD Display Programming Switches Status LED Indicators All of the programming is accomplished using four 4 switches Within a few minutes most users will find the menu structure very
9. C Underline C Horizontal Ins Change C Vertical 24 Blinks Visible Visible nterpret C Display Power GUI NRC Set Se Terminal ID 7 52 Online NewLine CR gt CRLF None UPS Set 150 Latin 3 8 bit Controls 0 98 Enabled UTF8 Use 8 Bit Data Characters User Defined Keys Locked Show Frame Dimensions C 80 Columns C 132 Columns Lines Per Screen 30 Other 100 Limit Font Size Scrolling C Smooth Jump Jump Scroll Speed Unlimited Y Enable Soft Fonts Cancel Defaults Help Cursor Keys Keypad Normal Numeric Application Application Numlock Cursor coupling Status Line Vertical v Labels Line Cancel Defaults Keyboard Sound Numpad Decimal Sends Comma Auto Repeat Backspace Key Sends Delete Capslock Mode Reverse win Always On Use Emulator Alt Keys Local Echo Use VT Keyboard Mode Auto Answerback Answerback Message Clear Conceal Cancel Defaults Help WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada 3 tel 403 287 8003 fax 403 287 9003 4 2 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Printer Tabs Print D
10. DMX 6 PORT MERGER and PC the correct USB driver needs to be installed on the PC Refer to the USB Driver Information section on page 23 for details WWW JOHNSONSYSTEMS COM 19 4 PROFESSIONAL LIGHT CONTROL PRODUCTS Parameters Baud Rate Parity 9600 Check Stop Bits Flow Control 1 hd Port Number Dial Number SUPER LAT E Session Type 4 Terminal 52 Y ID vrg Upon Connection Run 2 PES Connect Save As Script File Setup File Sessions List Rename Modify Delete Close Help SSS ee 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com Open PowerTerm Lite on the PC The Connect window automatically pops up when PowerTerm is first opened Alternatively select the Communication menu tab and click Connect Set Session Type to and Terminal Type to VT 52 In the Parameters area the only important setting is the Port Number all other settings within the Parameters area are ineffective Be sure the correct Port Number is selected If unsure of the Port Number refer to point 7 of the USB Driver Information section on page 23 Click Connect to continue On the DMX 6 PORT MERGER go to menu item TECHPORT and set to ENABLED A hybrid USB symbol appears on the top
11. of hours HHHHH and minutes MM of run time View the microcontroller s unique eight character hard key code The DMX 6 PORT MERGER may be shipped with an invalid hard key code of 00000000 A valid hard key must be entered before the run time RTIME counter reaches 2160 hours 90 days If the run time expires without a valid hard key the LCD display will show a runtime counter error RTC ERR and the DMX output port transmits all zero level data rendering it useless until a valid hard key code is entered This feature can help to ensure full and timely payments for product distributors A dash between HARD and KEY represents a valid hard key A blank space between HARD and KEY represents an invalid hard key Shows the unique eight character hard key code XXXXXXXX This menu is disabled to help prevent inadvertent changes Follow the procedure below to enable the menu and modify the hard key Press and hold MENU A and MENU Y at the same time for 4 5 seconds The cursor indicates the hard key character being modified Press MENU to modify the hard key character Press EXECUTE to advance within the menu to the next hard key character Press ESCAPE to back up within the menu to previous hard key character Repeat until all characters are modified to the desired valid hard key code Press ESCAPE to exit the menu and save the desired hard key code Press RESET to exit the menu without saving The menu will automati
12. run time of the microcontroller View the microcontroller s unique eight character hard key code View the microcontroller s unique eight character silicone serial number View the microcontroller s firmware version View the type of EEPROM memory module plugged in Load firmware into the microcontroller via the EEPROM memory module Adjust the contrast of the LCD Display for optimum viewing Detailed Programming of System Configuration Menu Items NOTE The programming switches can be locked out to prevent inadvertent configuration changes To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds The sequence of the following system configuration menu items appear as the MENU DOWN switch is pressed Pressing the MENU UP switch will sequence the system configuration menu items in the opposite order Pressing and holding either of the MENU UP DOWN switches will speed up the scroll rate which can be helpful to speed up the configuration time 1 DMX TYPE FAST MEDIUM SLOW DMX PORT IN 1 IN 6 ON IN 6 OFF Set the DMX output data rate to fast medium or slow The DMX output data rate may be adjusted for compatibility with some older legacy DMX equipment incapable of receiving the maximum DMX output data rate If there is a problem receiving DMX from the DMX 6 PORT MERGER try adjusting the DMX output data rate FAST i
13. tab set the Lines Per Screen to nthe Display tab set the Cursor to Block Inthe Colors tab set the prefered colors NOTE The Terminal Setup only needs to be completed once When Terminal Setup is complete save the configuration settings Selecting the File menu tab and click Save Terminal Setup As and name and save the file in a convenient location Alternatively when Lite is closed it will prompt to save changes The terminal setup has changed Save settings file ptdef pts before closing Mo Cancel ee WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 2 info johnsonsystems com JOHNSON 8 PROFESSIONAL LIGHT CONTROL PRODUCTS PowertTerm Lite Screenshot E File Edit Terminal Communicatio Options Script Help ion Sessions os mm 5 af n USB Driver Information When the USB Tech Port is first connected to a PC the PC will automatically try to find a driver It is unlikely to find a driver automatically so the applicable USB driver will need to be downloaded and installed The USB interface chip FT245R USB FIFO on the DMX 6PM controller board is manufactured by FTDI Future Technology Devices International and requires an FTDI driver loaded on the same PC as the PowerTerm Lite software The driver
14. type required is VCP Virtual COM Port The VCP driver makes the USB device appear as though it is connected to a COM port 1 Select the applicable driver to download from the following link http www ftdichip com Drivers VCP htm The driver download is a ZIP archive folder named CDM 2 08 28 WHQL Certified Save it in a convenient location 2 Create a folder in a convenient location recommend C FTDI Driver and extract the ZIP archive folder contents to the newly created folder 3 Connect the USB Tech Port to the PC The Found New Hardware Wizard automatically pops up Select the Install from a list or specific location Advanced option and click Next to continue Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for FT245R USB FIFO If your hardware came with an installation CD S36 or floppy disk insert it now What do you want the wizard to do O Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue WWW JOHNSONSYSTEMS COM 23 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 6003 fax 403 267 9003 info johnsonsystems com 4 PROFESSIONAL LIGHT CONTROL PRODUCTS 4 Select the Search for the best driver in these locations and Include this location in the seach options and click Browse to con
15. EXECUTE and the menu feature is disabled for factory use only Load firmware into the microcontroller via the memory module If a firmware update is required Johnson Systems Inc may supply an EEPROM memory module with the latest firmware version The firmware EEPROM memory module must be inserted into EEPROM memory module port located on the DMX 6PM controller board and the firmware can then be loaded into the microcontroller Press EXECUTE to enter the menu This menu is disabled for inadvertent use Proceed to enable Press and hold MENU Y and MENU at the same time for 4 5 seconds Automatically checks the EEPROM memory module for firmware type Automatically does a CRC test on the firmware code in the EEPROM CRC test in progress Displays the firmware version on the EEPROM memory module Press EXECUTE to proceed Press EXECUTE to proceed Firmware update in progress Firmware update in progress Firmware update in progress Firmware update in progress Firmware update in progress When update is complete the RUN LED flashes and system restarts Displayed if an EEPROM memory module is not detected Displayed if wrong type parameter EEPROM memory module is detected Displayed if wrong type parameter EEPROM memory module is detected Displayed if wrong product type of EEPROM memory module detected Displayed if wrong product type of EEPROM memory module detected Displayed if CRC test fails and the EE
16. IM Installation box version 7 4 lbs 3 3 Kg Material 18 gauge steel 5 Finish Hammer texture black powder coat Drawings amp Details Models DMX 6PIM DMX 6PIM FM 8 00 1 1 109 4 Knockouts For Wire Conduit Entry 4 Mounting Keyholes For 1 4 6mm Hardware e WWW JOHNSONSYSTEMS COM 4 12 00 PROFESSIONAL LIGHT CONTROL PRODUCTS Model DMX 6PIM 6 50 21 109 9 50 DMX 6 PORT MERGER COMBINER WWW JOHNSONSYSTEMS COM 12 00 3 55 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com Model DMX 6PIM FM 7 00 D 1 109 11 70 DMX 6 PORT MERGER COMBINER 14 20 Witt JOHASONVSYS TEMS COM Model DMX 6PM 7 00 9 00 _ V LO m Model DMX 6PM RM WWW JOHNSONSYSTEMS COM 5 4 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS Example Application Riser Diagrams 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com Booth House Control SMP House Control Entrance Theatrical Example 1 120 VAC DMX IN 1 DMX IN 2 DMX IN 3 DMX IN 4 DMX IN 5 DMX IN 6 DMX 6 PORT MERGER COMBINER DMX OUT WWW JOHNSONSYSTEMS COM
17. PROM memory module is defective WARNING Do not reset or turn the power off while the firmware is being updated Doing so will cause unrecoverable loss of firmware data that is being loaded into the DMX 6PM microcontroller Adjust the contrast of the LCD Display for optimum viewing Press EXECUTE to enter the menu Press MENU A to adjust the LCD contrast Press ESCAPE to exit the menu and save the desired LCD view Press RESET to exit the menu without saving The menu will automatically timeout after 2 minutes of inactivity and save WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada 4 a tel 403 287 8003 fax 403 287 9003 JOHNSON SY 2 PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com USB Tech Port Operation The Tech Port is used to connect to a PC via USB Emulation software such as be used to monitor view the DMX channel levels received on each of the DMX input ports as well as the DMX channel levels transmitted on the DMX output port Other diagnostics such as status packet size packet rate can also be viewed Lite is the PC emulation software recommended by the factory Other software that emulates VI 52 may be used but is not advised or supported in this manual Lite Specifications http www ericom com specs Lite Plus pdf Buy Lite Online https www ericom co
18. SS HARD KEY HARD KEY HARD KEY XXXXXXXX DISABLED DISABLED ENABLED XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX XXXXXXXX SERIAL XXXXXXXX VERSION VER X X 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 2 info johnsonsystems com Enable or disable the USB Tech Port used to monitor DMX via a PC A USB Tech Port is provided on all DMX 6 PORT MERGER models For models DMX 6PM XLR DMX 6PM TB DMX 6PM RJ45 DMX 6PM XLR RM DMX 6PM TB RM DMX 6PM RJ45 HM the Tech Port is located on the front panel of the enclosure For models DMX 6PIM and DMX 6PIM FM the Tech Port is located on the DMX 6PM controller board When using the Tech Port to monitor DMX via a PC be sure to read and follow the instructions included in the USB Tech Port Operation section starting on page 19 of this manual Press EXECUTE to toggle the Tech Port from DISABLED to ENABLED Press EXECUTE to toggle the Tech Port from ENABLED to DISABLED Any change in the configuration is automatically saved View the total run time of the microcontroller The run time counter keeps track of the total time the microcontroller is powered up The maximum time is 99999 hours 59 minutes 59 seconds or about 11 4 years System operation is not effected when the maximum run time is reached and can be reset to zero at the factory Shows the number of seconds SS of run time Shows the number
19. UCTS
20. cally timeout after 2 minutes of inactivity and save NOTE Be sure to record and file the hard key code for future reference View the microcontroller s unique eight character silicone serial number Shows the unique eight character serial number View the microcontroller s software version Shows the microcontroller s software version WWW JOHNSONSYSTEMS COM 17 4 JOHNSON SY 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS 8 10 EEPROM NO MEM 6PORT F VER X X DISABLED FW LOAD DISABLED ENABLED MEMCHECK CRC TEST gt gt gt gt gt gt gt gt VER UPDATE SURE UPDATING WILL AUTO RESTART PLEASE WAIT NO MEM WRONG MEM TYPE WRONG PRODUCT CRC ERR 0 LCD VIEW ADJUST View the type of EEPROM memory module plugged in An EEPROM memory module is not installed on DMX 6 PORT MERGER products If a firmware update is required Johnson Systems Inc may supply an EEPROM memory module with the latest firmware version A firmware F type EEPROM is used to update the current firmware version running on the DMX 6PM microcontroller to the firmware version saved on the EEPROM Indicates the EEPROM memory module is not installed Indicates the EEPROM type is programmed for firmware F operation Press EXECUTE to display the version VER of the firmware Press
21. d ask for technical assistance 3 If neither of the above can provide you with the necessary information please contact our factory via email info johnsonsystems com or phone 403 287 8003 during business hours Monday to Friday 8 00AM to 5 00PM MST 2 WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 4 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com Introduction JSI s DMX 6 PORT MERGER combines up to six DMX512 data lines into one DMX512 universe A cost effective DMX input management solution for temporary and hardwired installations requiring multiple DMX 6 PM DMX sources or multiple opto isolated DMX input locations Model variants include compact portable 19 rack mount and installation boxes for permanent installations DMX I O options include RJ45 terminal block and 5 Pin XLR connector Input DMX data streams are combined in a Highest Take Precedence HTP or Pile On Multiple units can be cascaded together for larger installations A USB TECH PORT interface for use with a PC for ease of monitoring DMX output level data on all 512 channels at one time Features Six DMX512 inputs one DMX512 output State of the art design permits real time DMX merging combining of all six DMX inputs at 44 packets per second LCD display for easy setup and monitoring Pow
22. er and data receive LED indicators DMX I O options include RJ 45 terminal block and 5 pin XLR connectors DMX 6 PIM USB TECH PORT for PC monitoring of all DMX inputs and output e Removable EEPROM module allows for ease of firmware upgrade Unique power saving standby idle mode reduces power consumption to less than 1 Watt a green power management product Keypad lockout prevents unauthorized access Up to 10 year product warranty available DMX 6 PORT MERGER COMBINER WWW JOHNSONSYSTEMS COM WWW JOHNSONSYSTEMS COM 3 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 4 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com Characteristics Power Supply Requirements DMX 6PM all models 12VDC adapter included DMX 6PIM installation version 90 to 264VAC 47 63HZ 10 3 wire Environment Temperature Range 23 F 5 C to 104 F 40 C ambient Humidity Range 0 to 90 non condensing Isolation 2 500 Vrms minimum per DMX input Auto resetting 240V polyswitch fusing of all DMX inputs and output Physical DMX 6PM All models 9 x 7 x 1 75 23 cm x 18 cm x 4 4 cm DMX 6PIM Installation box version 9 5 x 12 x 3 4 24 cm x 30 cm x 8 6 DMX 6PIM FM Flush Mount cover for above 11 7 x 14 2 30 cm x 36 cm Weight 6 Portable table top version 3 6 Ibs 1 6 Kg DMX 6P
23. evice Tab Stops Use Form Feed LF gt CRLF Print Manager m Print Line Graphics as Text 1 2 3 4 5 123456789012345678901234567890123456789012345678901234 Device Device Name Print Screen Data Conversion Graphic lt gt Slave Printer Data Conversion None Set Every Clear All File Creation Append Slave Printer Job Delimiter None v Overwrite Delay for Print Closing Seconds 0 Advanced Printing Cancel Defaults Cancel Defaults Help Colors Preferences Dink On Terminal Setup File Open On PowerT erm E xit Default Colors Show BMP Auto Connect Save Terminal Setup Color Frame Show Connect Dialog Box Confirm Save Text Background Save Window Size amp Position Window Title Confirm Disconnect Session E Inactivity Timeout Minutes fo Hi Buff On Session E xi E History Buffer n Session Exit History Buffer Size Auto ReConnect Underline Reverse Blink fa 200K Auto Exit PowerTerm Defaults Help Cancel Defaults Help Important Pointers Most tabs will not require modification but should be verified Inthe Display tab set the Dimensions to Other 100 Inthe Display
24. he DMX inputs and one 1 female connector for the DMX output Before connecting ensure the DMX cable complies with industry standards 5 Pin XLR Connection Details Pinout Pin 1 DMX Shield Common Pin 2 DMX Data Pin 3 DMX Data Pin 4 Not Used No Connection Pin 5 Not Used No Connection WWW JOHNSONSYSTEMS COM 11 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 6003 fax 403 267 9003 2 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Models DMX 65PM RJ45 DMX B5bPM R J45 RM DMX is connected via RJ45 etherCON type connectors located on the rear panel of the enclosure There are seven 7 female connectors for the DMX inputs and output For connection use conventional Ethernet cables CAT5 or CAT5e terminated in either EIA TIA 568A or 568B wiring standards Neutrik etherCON cable connectors may be installed to lock the connectors in place RJ45 Connection Details Pinout Pin 1 DMX Data Pin 2 DMX Data Pin 3 Not Used No Connection Pin 4 Not Used No Connection Pin 5 Not Used No Connection Pin 6 Not Used No Connection Pin 7 DMX Shield Common Pin 8 DMX Shield Common TIA EIA 568A Wiring CT white and Green TIA EIA 568B Wiring EST EW ET white and Orange 1 1 2 Green Orange LW DW 8 white and Orange White and Green a u Te LES BH lwnh
25. ie and Blue s DU white and Blue EN orange 6 X Green white and Brown White and Brown 5558 sov WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 2 info johnsonsystems com 4 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS DMX 6BPM Controller Board The DMX 6PM controller board is the central electronic control system aka brain for all DMX 6 PORT MERGER models 1 DMX Output Connector 6 DMX Input Connectors DMX 6 L L 3 2 1 S lt 2 amp Pt o Lr o T T T T m m n ie i m m n ies i m m n ss i m m n ss i m m see i m m n 55s I nent DMX 6 PORT MERGER SERIAL NUMBER 3l d WWW JOHNSONSYSTEMS COM COMMON o J8 o EEPROM Memory Module 12VDC Power Supply Input Connector e ELD USB Tech Port 12VDC Power Supply Output Connector e VDC Power Supply Output for Models DMX 6PIM DMX 6PIM FM The AC DC power supply located at the top of the enclosure is capable sourcing up to a total of 30 Watts 2 4 Amps of power at 12VDC Up to 24 Watts 2 Amps may be used to power external devices via the provided 6 pin breakaway type connector Two 2 1 109 knockouts suitable for 0 75 conduit are located on the bottom of the enclosure and are the recommended locations
26. intuitive and easy to navigate All configuration settings are automatically stored into an on board EEPROM LCD Display The LCD display is capable of displaying 2 lines of 8 Characters A backlight automatically comes on when activity is sensed on the switches The LCD contrast can be easily adjusted for optimum viewing Refer to menu item LCD VIEW on page 18 for further details Programming Switches The MENU UP DOWN 4 y switches are used for navigating through the various system configuration menu items They also allow for programming of other specific parameters within a selected menu Pressing and holding either switch will speed up the scroll rate which can be helpful to speed up the configuration time The EXECUTE gt switch is normally used to select enter a menu item advance forward within a selected menu item or toggle between parameters within a selected menu item The ESCAPE lt switch is normally used to back up within a selected menu item one step at a time or exit the menu completely NOTE The programming switches can be locked out to prevent inadvertent configuration changes To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds The RESET switch has two purposes First it allows for quick exit from a menu item after a programming change and automatically puts the system into normal run mode Second it provides a soft reboot f
27. ld Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 267 9003 info johnsonsystems com PROFESSIONAL LIGHT CONTROL PRODUCTS Installation All DMX 6 PORT MERGER models are intended for indoor use only in a controlled environment at room temperature Mount in a suitable location Refer to the Mounting Options section on page 8 for applicable details Connect the applicable power supply input Refer to the Power Supply Input Connections section on page 9 for applicable details Connect DMX inputs and output Refer to the DMX Input Output Connections section on page 10 for details Program setup test and verify functionality Refer to the Detailed Programming of System Configuration Menu Items section on page 16 for details Optionally monitor view the DMX channel levels on a PC Refer to the USB Tech Port Operation section on page 19 for details D WARNING Type 1 enclosure for indoor use only Mounting Options DMX 6 PORT MERGER models are capable of various mounting options to suit the application required Model DMX 6PIM Mount to any wall surface located in a suitable location Four 1 4 6mm screws or bolts are required to fasten the enclosure safely to the wall refer to drawing for mounting locations and dimensions To access the mounting locations simply remove the lid The lid is secured by four 4 6 32 x 3 8 machine screws Use a 2 Philips scre
28. line of the LCD display to indicate valid communication between the DMX 6 PORT MERGER and Lite on the PC Monitor view the DMX channel levels received on each of the DMX input ports as well as the DMX channel levels transmitted on the DMX output port Other diagnostics such as status packet size packet rate can also be viewed Press the key to refresh the screen Press the 1 key to view the DMX input port 1 levels Press the 2 key to view the DMX input port 2 levels Press the 3 key to view the DMX input port 3 levels Press the 4 key to view the DMX input port 4 levels Press the 5 key to view the DMX input port 5 levels Press the 6 key to view the DMX input port 6 levels Pressthe 7 key to view the DMX output port levels Press the U key to toggle the units displayed Percent Hexadecimal or Decimal For suitable viewing some setup is required Refer to the NOTE PowerTerm Lite Terminal Setup Information section on page 21 for details NOTE Once viewing is complete be sure to disconnect from the session properly as indicated below Disconnection Procedure 6 On the DMX 6 PORT MERGER go to menu item TECHPORT and set to DISABLED On PowerTerm Lite select the Communication menu tab and click Disconnect Close Lite on the PC Disconnect the USB cable from the Tech Port and PC
29. m BuyNow default asp Once PowerTermQ Lite has been downloaded and installed on a PC itis very important to set it up correctly to communicate with the host DMX 6 PORT MERGER NOTE Johnson Systems Inc is not responsible for any PC related problems In no event shall Johnson Systems Inc be liable for any direct indirect incidental special exemplary or consequential damages including but not limited to procurement of substitute goods or services loss of use data or profits or business interruption however caused and on any theory of liability whether in contract strict liability or tort including negligence or otherwise arising in any way out of the use of this software even if advised of the possibility of such damage NOTE Use of the Tech Port is recommended for proficient PC users only USH Tech Port Connection and Disconnection Procedure is set to DISABLED If TECHPORT is set to ENABLED before communications is established with the terminal emulator it will lock up the PC and may require a reboot Be extremely diligent in the connection and disconnection procedure NOTE Ensure the DMX 6 PORT MERGER menu item TECHPORT Connection Procedure 1 Ensure the DMX 6 PORT MERGER menu item TECHPORT is set to DISABLED 2 Usea standard USB A type male to B type male cable printer cable to connect the Tech Port to a USB connector on the PC USB Cable not included NOTE To establish communication between the
30. ndard protocol for digital data control Recommended cable is Belden 9829 9842 CAT 5 or equivalent low capacitance twisted pair Wiring must follow a daisy chain topology Maximum of 32 receiving devices on a single DMX line Maximum cable length is 1 500 feet 455 meters For more information Google DMX or visit http old usitt org DMX512FAQ aspx Models DMX 6PIM DMX 6PIM FM DMX is connected via 3 pin breakaway type connectors located on the DMX 6PM controller board Two 2 1 109 knockouts suitable for 0 75 conduit are located on the bottom of the enclosure and are the recommended locations for the DMX wire conduit entry Unplug the breakaway connector to terminate the three 3 wires Use a 1 8 flathead screwdriver to torque the connector terminals to the specification provided below Once the wire termination is complete plug the breakaway connector back in and ensure it is fully seated Verify all wiring terminations and secure the lid before powering up DMX OUT DMX IN 6 DMX IN 5 DMX IN 4 DMX IN 3 DMX IN 2 DMX IN 1 x x x x x az gt az az gt gt gt gt gt gt gt gt o lt lt lt lt lt lt 6 lt lt lt lt lt lt lt lt 59 amp 5 59 5 5 59 5 5 59 amp 5 59 5 5 59 5 a 59 amp 5 Breakaway Connector Wire Termination
31. or the systems microcontroller The programming switches are backlit with blue LED s The LED s automatically turn on when activity is sensed NOTE A detailed procedure for programming all system configuration menu items can be found on pages 16 to 18 WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada a tel 403 287 8003 fax 403 287 9003 JOHNSON SY 2 PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com System Status LED Indicators RUN Green Illuminates when the system is powered and the microcontroller is functioning normally RX1 RX2 RX3 RX4 RX5 RX6 Green and Yellow The green LED illuminates when the DMX input port is powered on and the isolated power supply is functioning normally The yellow LED illuminates when valid DMX is received and flashes when invalid DMX is received TX Green and Yellow The green and yellow LED s illuminate when any of the DMX input ports are powered on and the system is transmitting DMX System Status LCD Display The top line of the LCD display shows the system is a DMX 6 PORT MERGER unless the system configuration menu items are being accessed The bottom line of the LCD display shows the number of valid DMX inputs being received and merged MERGE 0 thru MERGE 6 unless the system configuration menu items are being accessed or abnormal system status is detected and displayed as follow
32. our hardware from the list below e 7 USB Serial Port e FT245R USB FIFO Description Version Manufacturer Location USB Serial 28280 FTDI c Mtdi driverNcdm v2 08 28 certified Windows Update F3 This driver is digitally signed Tell me why driver signing is important 6 Once the PC completes the driver installation click Finish to continue Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for 7 USB Serial Port s Click Finish to close the wizard 24 WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 2 info johnsonsystems com JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS 7 Open Device Manager Under the Ports COM amp LPT devices locate and select double click the USB Serial Port COM the Tech Port is plugged into In the General tab verify the Manufacturer FTD and status This device is working properly Note record the COM port number indicated as it is required for the terminal emulator USB Serial Port COM4 Properties General Port Settings Driver Details Sj USB Serial Port COM4 7 Device type Ports COM Manufacturer FTDI Location Location 0 Device status This device is wo
33. rking properly If you are having problems with this device click Troubleshoot to start the troubleshooter Troubleshoot Device usage Use this device enable m by Future Technology Devices International Limited FTDI g NOTE Johnson Systems Inc JSI echoes the important note provided regarding their driver software This software is provided by Future Technology Devices International Limited as is and any express or implied warranties including but not limited to the implied warranties of merchantability and fitness for a particular purpose are disclaimed In no event shall Future Technology Devices International Limited be liable for any direct indirect incidental special exemplary or consequential damages including but not limited to procurement of substitute goods or services loss of use data or profits or business interruption however caused and on any theory of liability whether in contract strict liability or tort including negligence or otherwise arising in any way out of the use of this software even if advised of the possibility of such damage WWW JOHNSONSYSTEMS COM gu User Manual DMX 6 PORT MERGER Rev 1 WWWJIOHNSONSYSTEMS COM plasa gt 1923 Highfield Cres S E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com 4 JOHNSON SY 2 PROFESSIONAL LIGHT CONTROL PROD
34. s RTC ERR Displayed when the system detects a runtime counter error This occurs when there is an invalid hard key code and the runtime counter is greater than 2160 hours 90 days Refer to menu item HARD KEY on page 17 for further details USB ERR Displayed when the Tech Port is enabled and connected to a PC with the terminal emulator running and then a USB error occurs When using the Tech Port to monitor DMX via a PC be sure to read and follow the instructions included in the USB Tech Port Operation section starting on page 19 of this manual LOCKED Displayed when an attempt is made to access the system configuration menu items and the programming switches are locked out To toggle between LOCKED and UNLOCKED press and hold down the EXECUTE and then ESCAPE switches at the same time for 4 5 seconds WWW JOHNSONSYSTEMS COM 15 4 PROFESSIONAL LIGHT CONTROL PRODUCTS 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada tel 403 287 8003 fax 403 287 9003 info johnsonsystems com Quick Programming Reference ro system Configuration Menu Items TECHPORT RTIME HARD KEY SERIAL VERSION EEPROM FW LOAD 10 LCD VIEW Set the DMX output data rate to fast medium or slow Turn the power on or off for each of the 6 DMX input ports Enable or disable the USB Tech Port used to monitor DMX via a PC View the total
35. s the maximum setting for the DMX output data rate transmitting 44pps Packets Per Second FAST is the factory default MEDIUM is the intermediate setting for the DMX output data rate transmitting 37pps Packets Per SLOW is the minimum setting for the DMX output data rate transmitting 30pps Packets Per Second Press EXECUTE to toggle the DMX output data rate to FAST Press EXECUTE to toggle the DMX output data rate to MEDIUM Press EXECUTE to toggle the DMX output data rate to SLOW Any change in the configuration is automatically saved Turn the power on or off for each of the 6 DMX input ports Each of the 6 DMX input ports may be powered off to conserve energy when DMX input s are not connected or in use Powering off DMX input port s may also be used as a troubleshooting tool When the DMX input port power is off DMX can not be received on the input The corresponding green RX LED is illuminated when the power is on and extinguished when the power is off All 6 of the DMX input ports are powered on by factory default Press EXECUTE to enter the menu Displays the DMX input IN 1 port and the power setting ON Press MENU 4 to select the DMX input port from 1 to 6 Press EXECUTE to toggle the power setting ON or OFF Any change in the configuration is automatically saved WWW JOHNSONSYSTEMS COM JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS 3 TECHPORT DISABLED ENABLED RTIME RTIME
36. tinue Select the file folder created in step 2 Once the folder is selected highlighted click OK and then Next to continue Found New Hardware Wizard Browse For Folder Please choose your search and installation options Select the Folder that contains drivers your hardware 5 Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Local Disk C apps gt ATI 5 Documents and Settings 23 FedEx 3 C3 FTDI Driver CDM v2 08 28 Certified amd64 OB i386 C3 Static kworking C Search removable media floppy CD ROM v Include this location in the search CAFTDI Driver CDM v2 08 28 Certified Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware To view any subfolders click a plus sign above Je Cae 5 Be patient It can take several minutes for the PC to find the driver Once the driver is found ensure the correct file path is selected highlighted and click Next to continue Found New Hardware Wizard Found New Hardware Wizard Please wait while the wizard searches gt Please select the best match for y
37. wdriver to remove the screws Be sure to save the screws to re install the lid once installation is complete Model DMX 6PIM FM Mount inside a studded 3 5 minimum depth wall for a flush finish in a suitable location Four 1 4 6mm screws or bolts are required to fasten the enclosure safely in the wall refer to drawing for mounting locations and dimensions Alternatively the enclosure may be mounted on the sides of the enclosure to a single stud or two studs with 9 5 centers When side mounting the enclosure to studs drill suitable mounting holes in the sides of the enclosure When drilling holes on the side s of the enclosure be sure to protect the internal electronics and clean out all metal filings The lid is secured by four 4 6 32 x 3 8 machine screws Use a 2 Philips screwdriver to remove the screws Be sure to save the screws to re install the lid once installation is complete WWW JOHNSONSYSTEMS COM 1923 Highfield Cres 5 E Calgary Alberta 5M1 Canada gt tel 403 287 8003 fax 403 287 9003 4 JOHNSON SY PROFESSIONAL LIGHT CONTROL PRODUCTS info johnsonsystems com Models DMX 6PM XLR DMX 6PM TB DMX 6PM RJI45 For portable or permanent installation applications Set on a flat surface in just about any indoor location Rubber feet on the bottom of the enclosure help keep the enclosure in place Models DMX 6PM XLR RM DMX 6PM TB RM DMX B5PM RJ45 RM For 19 rack mount applications
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