user manual standard
Contents
1. Caution t Handle this electronic precision measuring de vice carefully in packed as well as in unpacked condition t r The device must not be subject to any changes or modifications t The device may not be thrown ta To avoid damaging the diaphragm remove packaging and protective cap only directly before starting up the device A delivered protective cap must be stored t Place the protective cap on the pressure port again immediately after disassembling t Handle the unprotected diaphragm very carefully itis very sensitive and may be easily damaged t Do not use any force when installing the device to prevent damage of the device and the plant t Take note that no inadmissibly high mechanical stresses occur at the pressure port as a result of the installation since this may cause a shifting of the characteristic curve or to the demage This is especially important for very small pressure ranges as well as for devices with a pressure port made of plastic t amp n hydraulic systems position the device in such a way that the pressure port points upward vent ing t Provide a cooling line when using the device in steam lines 3 2 General installation instructions Carefully remove the device from its packaging and dispose of the packaging properly Then proceed as described in the following in stallation instructions 3 3 Installation instructions for DIN 3852 con nectors A DO NOT USE ANY ADDIT2. Date Production date Values are put by factory and are not adjustable Menu 10 11 Mode Display on off Leakage Number Values Setting of the number of the measuring values 1 500 Duration Information of the duration of the recording Menu 11 11 Low Setting of the lower value of a measuring area Leakage Upp Setting of the upper value of a measuring area Tag Naming of the measuring point Error Display No Sensor display and pressure sensor module are separated Left Button Right Button Menu Button if is a functional button and can be configured in the menu 6 Light Zero Reset or Min function can be assigned to the button The configured function is active in the display mode Hold the button during approx 2 seconds to activate the function In the operating mode you move in the menu system backward lt lt or you reduce the set value if is a functional button and can be configured in the menu 6 Light Zero Reset or Max function can be assigned to the button Hold the button during approx 2 seconds to activate the function In the operating mode you move in the menu system forward gt gt or you raise the set value by pressure of this button menu you reach in the operating mode moreover she serves for the choice of the single menu points Edit or in the confirmation the opposed worth Next To the configuration of the single menu points the desired menu point is to be put with the help of
3. 6 Datalogger 7 Initial start up 8 9 a a Placing out of service Operation 10 Maintenance 11 Service Repair 12 Disposal 13 Guarantee Conditions 14 Declaration of Conformity CE 1 General Information 1 1 Information concerning the user manual Follow the safety and handling instructions that are set out in this user manual Compliance with the applicable accident prevention regulations and safety regulations as well as with national installation stand ards and recognized codes of practice must also be ensured This user manual is part of the device and should be kept accessible to personnel at all times in the imme diate vicinity of the installation location of the device Subject to technical alteration 1 2 Symbols used Nature and source of danger Measures to prevent dan ger Immediate danger Failure to observe will result in death or serious injury Possible danger Failure to observe may result in death or serious injury Dangerous situation Failure to observe may result in slight or moderate injury t2r NOTE Tips and information for the user in order to ensure trouble free operation 1 3 Qualification of personnel Installation commissioning operation maintenance decommissioning and disposal may be carried out only by appropriately qualified specialist personnel Work on electrical components must be performed only by a qualified electrician and in accordance with t
4. aggressive cleaning solution and a soft brush or sponge If the diaphragm is calcified it is recommended to send the device to BD SENSORS for decalcification Please read therefore the chapter Repair below tA false cleaning of the device can cause an ir reparable damage on the diaphragm Therefore never use pointed objects or pressured air for cleaning the diaphragm 11 Service Repair We recommend that the instrument is regularly recalibrated by BD SENSORS with timeintervals of approx 12 months Before you return the device has to be cleaned carefully and packed shatter proofed You have to enclose a notice of return with detailed defect description when sending the device If your device came in contact with harmful substances a declaration of decontamination is additionally required Appropriate forms can be downloaded from our homepage www bdsensors com Should you dispatch a device without a declaration of decontamination and if there are any doubts in our service department regarding the used medium repair will not be started until an acceptable declaration is sent Danger of injury from A pollutants If the device has come into Caution contact with pollutants wear suitable protective clothing e g gloves goggles when cleaning it 12 Disposal The device must be disposed of in accord ance with European Directives 2002 96 EC and 2003 108 EC Waste Electrical and Electronic Equipment Waste e
5. delivery and check for consistency specified in your order The batteries are already used The circuit is inter rupted by an insulation foil Take this before first introduction see in addition battery change 2 Product identification The type plate serves to identify the device The most important data can be taken from this The order code is used for unique identification of your product manufacturing label for display BD SENSORS ESTA Soman HA sensors de SN 1000143700 Battery 3x 15VAA Transfer rate 38400 B Type designation Supply Ordering code Serialnumber manufacturing label for pressure sensor module BD SENSORS 55nn cema fy sensors d DM 01 M0K 2502 0 200 1 000 SN 1000143700 Input 0 25 bar rel Input Ordering code Fig 1 Type plate t2rThe manufacturing label must not be removed from the device 3 Installation 3 1 Installation and safety instructions Danger of death from electric shock Install the device only when the machine is depressurized and the power supply has been switched off Danger of death from improper installation Installation must be performed only by appropriately qualified specialist personnel who have read and understood the user manual A Destruction of the device with not material appropriate use Do not use the display to tightenor solve to the mechanical connection of the pressure transmitter module AN
6. display with pressure transmit ter module lock against Ax EN T protection i Oi pressure transmit SSE na ter moodle display l fr Fig 2 Lock against protection Connect display with pressure transmitter module as follows bring together carefully the display with pressure transmitter module press the display sturdy pressure transmitter mod ule to this engages 5 Supply changing the batteries As soon as in the display the announcement of battery is shown carry out battery change as follows unscrew three fixing screws with a suitable screwdriver take the battery case cap and exchange the batteries 3 x 1 5 V AA remove the insulation foil before first introduction lock the device after that properly t2rAn incorrect usage may cause a leak out of batteries and so a damage the device t Never combine batteries of different types or old with new ones t Make sure that the batteries are connected correctly with the corresponding contacts in the battery tray t Never try to charge batteries demount them or short circuit them t Keep the batteries away from heat and unshielded flame battery case fixing screw battery protection screwing connecting cable 9 N battery case cap comm interface insulation foil Fig 3 Battery case cap and communication interface 6 Data logger The battery powered digital gauge disposes of an
7. the left button lt lt or right button gt gt Confirm this afterwards with the menu button Edit the menu point is marked and the configuration can begin To store an opposed value the menu button Next must be also pressed To leave the menu press the menu button so often to the mark of the single menu point and choose with the left button lt lt or right button gt gt the menu 1 and press the menu button once more Exit The operating mode will also leave after approx 1 min automatically t Changes become first after activity of the menu button Next and after abandonment of the menu point effective With the abandonment of the whole menu system the opposed parameters are checked once again in dependence to each other and concerning the characteristics of the device With the configuration of the unity a conversion of the measuring area oc curs in the new unity only after abandonment of the menu system According to pressure area not all units can be also used if necessary 10 Maintenance In principle this device is maintenance free If desired the housing of the device can be cleaned when switched of using a damp cloth and non aggressive cleaning solutions With certain media however the diaphragm may be polluted or coated with deposit It is recommended to define corre sponding service intervals for control After placing the device out of service correctly the diaphragm can usually be cleaned carefully with a non
8. BDI SENSORS EN th Operating Manual C Digital gauge DL01 www bdsensors com Headquarters BD SENSORS GmbH BD Sensors Str 1 D 95199 Thierstein Germany Czech Republic Tel 49 0 9235 9811 0 Tel 42 0 572 4110 11 Fax 49 0 9235 9811 11 Fax 42 0 572 4114 97 Eastern Europe BD SENSORS s r o Hradi tsk 817 CZ 687 08 Buchlovice China BD SENSORS China Co Ltd Russia BD SENSORS RUS 39a Varshavskoe shosse Room B 2nd Floor Building 10 RU Moscow 117105 No 1188 Lianhang Rd 201112 Shanghai Russia China Tel 7 0 95 380 1683 Tel 86 0 21 51600 190 Fax 7 0 95 380 1681 Fax 86 0 21 33600 613 You can find our offices in EUROPA ASIEN e Belgien e Rum nien e Indien e D nemark e Schweden e Iran e England e Schweiz e Israel e Finnland e Slowakei e Japan e Frankreich e Spanien e Kasachstan e Griechenland e T rkei e Korea e Italien e Ukraine e Malaysia e Litauen e Singapur e Luxemburg AFRIKA e Taiwan e Niederlande e gypten e Thailand e Norwegen e S dafrika e Vietnam e Polen e Portugal AUSTRALIEN The addresses of our overseas offices can be found at www bdsensors de Data sheets user manuals ordering codes and certificates are also available for you to download from our website Table of contents General Information Productidentification Installation Connection display with pressure transmitter module 5 Supply Changing the batteries
9. IONAL SEALING MATERIALS SUCH AS YARN HEMP OR TEFLON TAPE Check to ensure the proper groove fitting of the o ring and additionally to ensure no damage to the o ring Ensure that the sealing surface of the taking part is perfectly smooth and clean RZ 3 2 Screw the device into the corresponding thread by hand If you have a device with a knurled ring the transmitter has to be screwed in by hand only Devices with a spanner flat have to be fully tight ened with an open end Devices G1 4 approx 5 Nm G1 2 approx 10 Nm The indicated tightening torques must not be exceeded 3 4 Installation instructions for EN 837 connect Use a suitable seal that is compatible with the process medium and the pressure to be meas ured e g a copper seal Make sure that the sealing surface of the receiv ing part is perfectly clean and smooth Rz 6 3 Screw the device into the mounting thread by hand Then tighten it with the open end wrench for G1 4 approx 20 Nm for G1 2 approx 50 Nm The specified tightening torques must not be exceeded 3 5 Installation instructions for NPT connectors Additional seal materials e g PTFE tape may be used to provide sealing Screw the device into the mounting thread by hand Then tighten it with the open end wrench for 1 4 NPT approx 30 Nm for 1 2 NPT approx 70 Nm The specified tightening torques must not be exceeded 4 Connection
10. activated by option Off Brightness the brightness can be put into 5 of steps between 0 and 100 Menu 8 9 Data Logger configuration Data Logger Data Logger the following settings ar ossible linearly Linear value admission to the counter level 8500 is reached cyclically Loop after the value is reached in 8500 the data logger automatically begins the values once more to grasp and besides headlines the old values or Off in the display appears _ if the data logger is activated and goes out if the data logger is off Interval Intervals to the memory of the measuring values pressure temperature second 1 99 sec minute 1 99 min hour 1 99 hour or day 1 99 days Time Measuring value admission in which time the measuring value admission should occur is only efficiently for the setting daily Counter Number of the grasped measuring values is indicated Maximum value 8500 Put back counter reading menu point with Edit select button Next four times operate button gt gt operate There appears the question Reset once more operate the button gt gt It seems Sure additional confirmation whether the value should be reset gt repeated confirming with the button gt gt reset the grasped measuring values Display announcement Counter 0 8500 Menu 9 9 SN the standard number is indicated Upper Measuring area end Sensor Data Lower Measuring area beginning
11. he applicable regulations and guidelines 1 4 Limitation of liability and warranty Failure to follow the instructions or observe technical regulations improper use or use of the device in a manner other than that intended or alteration or damage to the device will void the warranty and invalidate claims for liability 1 5 Intended use The battery powered digital gauge has been de signed for extremely high demands in the sector of leak testing and pipeline monitoring It can be easily and quickly installed in situ It is in the responsibility of the user to verify whether the chosen device is suitable for the intended application In case of any doubts contact our sales department to eliminate any indistinctness BD SENSORS does not assume any liability for an incorrect selection and its consequences Permissible media are gases or liquids which are compatible with the media wetted parts described in the data sheet In addition it has to be ensured that this medium is compatible with the media wet ted parts The technical data listed in the current data sheet are engaging If the data sheet is not available please order or download it from our homepage http www bdsensors com Danger of death through incorrect use In order to avoid accidents use the device only in accordance with its intended use A WARNING 1 6 Package contents Please verify that all listed parts are undamaged included in the
12. integrated data logger The measuring values stored away in the device can be selected above the com munication interface by means of software BD LOG included in delivery 6 1 PC connection Connect device with a computer as follows unscrew the protective screwing of the commu nication interface with a suitable slit screwdriv er connect the handle plug of the connecting cable included in delivery with the interface socket of the device Connect the side with the USB plug with a free USB connection on the computer install the COM driver and data logger software BD LOG receive available on CD included in delivery after the use disconnect the connection and lock the protection screwing again properly 7 Initial start up t remove the insulation foil before first introduc tion t2r Before start up the user has to check for proper installation and for any visible defects tr The device can be started and operated by authorized personnel only who have read and understood the operating manual t The device has to be used within the technical specifications only compare the data in the data sheet 8 Placing out of service t2r When dismantling the device it must always be done in the depressurized and _ currentless condition Check also if the medium has to be drained off before dismantling ts Depending on the medium it may cause danger for the user Comply therefore with adequate precautions f
13. lectrical products may not be disposed of with household waste x tr Depending on the medium used residues on the device may constitute a hazard to the environment You should therefore take appropriate pre cautions if necessary and dispose of the device properly 13 Guarantee Conditions The guarantee conditions are subject to the statutory warranty period of 24 months starting from the date of dispatch No warranty claims will be accepted if the device has been used improperly modified or dam aged The warranty does not cover damaged dia phragms Warranty cover also excludes any claims for defects that have arisen as a result of normal wear 14 Declaration of Conformity CE The supplied device fulfills the statutory require ments The relevant directives harmonized stand ards and documents are listed in the EU Declaration of Conformity applicable to the product This can be found at http Awww bdsensors de In addition the operational safety of the device is confirmed by the CE mark on the type plate DLOX_E_011114
14. or purification 9 Operation 9 1 Operating and display elements e barograph timer battery time display pressure value right button menu button temperature left button Fig 4 Display and operating foil The display of the measuring value as well as config uring the single parameters occurs menu steered about a LC display capable of graphic arts The single functions are regulated on the basis of three front sided arranged push buttons The menu system is closed thereby one can browse forward as well as backward by the single setting menus to reach to the desired setting point 9 2 Structure of the menu system display mode measured value is displayed menu 5 11 menu 1 11 settings 1 menu on off language choose menu leave sample rate or browse switch off time menu 6 11 menu 9 1 menu 2 11 d settings 2 sensor dal date time info s left button serial numb date i right button start time damping end version f data menu 10 menu 3 11 menu 7 11 Leackag unit illumination settings Pressure switch on time Mode Decimal places brightness Number Al temperature Duratior menu 11 menu 4 11 menu 8 11 Leackag min max value data logger settings Pmin data logger Low L Pmax intervall Upp T Tmin time Tag j Tmax counter 9 3 Menu list Min Max Values Switch on The device can be switched on with every button left button menu but
15. ton right button sree By push the menu button the operating mode will be selected left Menu Exit PORY me jinto Setting of topical time and the topical date Software version will be showed Menu 3 9 Setting of the pressure unit Units adjustable units bar mbar PSI inHg cmHg mmHg hPa kPa MPa mmH20 mH20 kg cm 2 or user the user defined unit can be programmed only by means of the software BD LOG a conversation of all pressure related parameters is carried out automatically Setting of decimal places adjustable decimal place standard Std 1 2 Setting of the temperature unit the unity is not adjustable Factory setting C Menu 4 9 Displaying of Min Max Values P min Minimum pressure display The minimum pressure applied during measuring is shown in the display Pmax Maximum pressure display The maximum pressure applied during measuring is shown in the display Tmin Maximum pressure display The minimum temperature during measuring is shown in the display Tmax Maximum temperature display The maximum pressure applied during measuring is shown in the display Possible options reset value Reset Resetting of a value select the menu point with Edit button gt gt operate There appears the question Reset once more operate the button gt gt It seems Sure additional confirmation whether the value should be put back repeated confirming with the b
16. utton gt gt takes over topically adjoining pressure as a minimum value Menu 5 9 Configuration 1 Language Setting of user languages German DE or English EN Measuring rate here it is put how often the measurement is carried out and is indicated Possible settings are a measurement per second 1 sec or two measurements per second 2 sec Auto Off Time Setting of the automatic switch off in minutes The automatic switch off is able in steps from 1 min 2 min 3 min 4 min or 5 min 30 seconds before switching off the timer is activated and indicated in the display By the option Off the device can be deactivated After deactivation the precision digital gauge is in the continuous operation Menu 6 9 Configuration 2 Button settings left button right button Left Button function configurations Min Light Zero Reset Right Button function configurations Max Light Zero Reset Function descriptions Min Max minimum maximum pressure value will be showed Light the display backlight is activated Zero the zero point is automatically put in the display appears Reset the opposed zero is put back goes out Damping the damping can be put in 1 second steps between 1 sec and 10 sec or be deactivated by option Off Menu 7 9 Backlight settings of display Backlight On Time the backlight duration can be put in 1 second steps between 1 sec and 10 sec or be de
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