Adam Equipment AELP Pallet Beams
Contents
1. If you have a problem with the scale that is not directly addressed by this manual then contact your supplier for assistance In order to provide further assistance the supplier will need the following information which should be kept ready A Details of your company Name of your company Contact person s name Contact telephone e mail fax or any other methods B Details of the unit purchased This part of information should always be available for any future correspondence We suggest you to fill in this form as soon as the unit is received and keep a print out in your record for ready reference Model name of the product Serial number of the unit Software revision number Displayed when power is first turned on Date of Purchase Name of the supplier and place C Brief description of the problem Include any recent history of the unit For example Has it been working since it s delivered Has it been in contact with water Damaged from a fire Electrical Storms in the area Dropped on the floor etc Adam Equipment Company 2008 21 Adam Equipment Company 2008 22 WARRANTY INFORMATION Adam Equipment offers Limited Warranty Parts and Labour for the components failed due to defects in materials or workmanship Warranty starts from the date of delivery During the warranty period should any repairs be necessary the purchaser must inform its supplie2. Set to move to the next parameter for setting the baud rate Store the desired settings by pressing Kg Ib Set and move to the next parameter Adam Equipment Company 2008 16 8 2 2 BAUD RATE The value as set previously will be displayed for ex B 9600 e Press the x10 Inc key to scroll through the other options 1200 2400 4800 9600 e Select the desired setting by pressing Kg Ib Set and move to the last parameter for viewing the A D Count 8 2 3 A D COUNT Press Acc to show the A D Count or press Kg Ib Set to return to normal weighing When viewing the A D count press Kg Ib Set to return to normal weighing Adam Equipment Company 2008 17 9 0 RS 232 INTERFACE The RS 232 connector is a 9 pin d subminiature socket mounted on the rear panel COMMUNICATION CONNECTION Pin 2 RXD RS 232 input Pin 3 TXD RS 232 output Pin5 GND PC COMMAMNDS upper case P CR lt LF gt Print current weight T CR Send Total of accumulator C CR Clear Totals of accumulator Z CR LF Zero Tare the scale OUTPUT FORMATS n item number w the weight u units Continuous output 14 ASCII Characters leading zeros are spaces denoted by t wwww wi__ KG cr lf 123456758 R LW LI I2 13 14 1 e 14 6 K G cr lf Accumulation into memory 16 ASCII characters leading zeros are spaces nnonnn wwww
3. of entering a calibration mass value input zeros then press the Kg Ib Set key to skip range calibration and return to normal weighing display After calibration turn the power off Put the setting link back to the DS side and then turn on the power to use A D VALUE DISPLAY A D value display can be used to check whether the meter or the sensor is working correctly Normally A D value is around 38000 when no load or unplug the sensor plug Adam Equipment Company 2008 14 8 0 USER PARAMETERS Switch the power to off Press and hold Acc and switch on the power again The factory parameters will be skipped and user function parameters will be displayed for setting Please see the full AE 202 User manual for access to factory parameters Switch the power to off Press and hold Acc and switch on the power again The factory parameters will be skipped and user function parameters will be displayed for setting f you enter this section the user functions will be displayed in the format F AbGdE The related functions are listed below Press Acc 3 The first digit will start flashing e Press the x10 Inc key to change the options 0 or 1 Press Acc 3 to move to the next digit Once all the values are entered press Kg Ib Set to move to the next parameter for setting the filter No auto power off function With auto power off function If the weighing value does not change in 15 minutes t
4. the user settings Press the Kg Ib Set key for 2 seconds to change The LED below the Ib symbol will be turned on Press the Kg Ib Set key for 2 seconds to change back 5 9 HOLD FUNCTION ANIMAL WEIGHING e The scale will automatically hold a weight value that is greater than the minimum weight value when the filter is set from 2 to 9 See section 8 6 Filter The display will remain unchanged even when the weight is increased or returns to zero The higher the value the stronger the filter will be for animal weighing applications e To un Hold the display to continue weighing or return to zero you may press the Zero key If the weight returns below the minimum weight setting the next time the scale is loaded it will un hold automatically e To disable this function return the filter setting to 0 or 1 This can be found in parameter settings directly after User parameters 5 10 COUNT OPERATION If the count function is enabled as explained in section 8 0 the following operation is available In weighing mode when zero is displayed press the On Off key to enter count mode e The display will show anP and the Count indicator will be on Adam Equipment Company 2008 11 Use the Acc 3 and x10 Inc keys to input sample value This value will be stored for the next sample until power is removed Place a known quantity and press the Kg lb Set key After few seconds the count will be display
5. 6 5 13 6 6 BATTERY FE A eae 13 TAO ATION r ua 14 8 0 USER PARAMETER S zi o de ds oo boa Ar A Pag dk miata 15 8 1 PETER DO 16 8 2 COMMUNICATION 5 16 8 2 1 COMMUNICATION ADDRESS eee 16 8 2 2 BAUD A 17 8 2 9 AID COUNT A A 17 9 07 AS72392 INTERFACE rniii 18 10 0 LOAD CELL SONNE U 19 11 0 ERROR MESSAGES AND TROUBLE SHOOTING en 20 12 0 SERVICE INFORMATION eene eee ener nn 21 Adam Eguipment Company 2008 Adam Equipment Company 2008 1 0 INTRODUCTION AELP Pallet Beam Scales come with the following standard features Lightweight for ease of handling Supplied complete with the AE 202 Indicator in plastic housing Precision load cells for accurate weighing results every time Handles for portability Low profile beams to allow easy weighing of pallets 2 beams per set Adam Equipment Company 2008 3 The AE 202 Indicator offers e Large clear red LED Display highly visible in all work areas e Simple user friendly operations e Full range tare e Manual or automatic memory accumulation facility e Selectable automatic power off e Bi directional RS 232 Interface Operation from internal rechargeable battery or main power e Lockable keyboard calibration and configurat
6. ERATIONS 5 1 POWER e Attach the mains power adapter to the power supply The indicator will charge the internal battery whenever it is connected to the 230VAC power supply e To turn on the AE 202 turn on the power switch at the rear of the indicator and then press the On Off key e The display will show the software revision then a self test showing the segments are all working The message Pt XX will be shown before the display goes to zero This is an indication of the percentage of charge of the internal battery The value XX will vary from a low value of about 10 to a maximum of 99 To switch off the power press the On Off key again It may be necessary to hold the key a few seconds until display shows OFF When the power is to be off for a long time as in storage or shipping turn off the switch at the rear to save the battery from being drained 5 2 ZERO FUNCTION To zero the display press the key Zero with nothing on the platform e The Zero indicator will be on 5 3 TARE FUNCTION When the scale has a container on it press the Tare key when the Stable indicator is on It will display zero The NET indicator will be turned on To cancel the tare value press the Tare key again The NET indicator will be switched off and the gross weight will be displayed Adam Equipment Company 2008 8 ACCUMULATION 5 4 ACCUMULATION CONTROL SETTING NB If printing control is
7. ables and load failed cells Err 3 Zero point is abnormal Check ADC counts in parameters for when power on stability or verify connections to scale Err A A D value is too small Ensure load cell is not damaged and that when calibrate zero point any dead load is applied Err 5 Range calibration has Check that load cell is wired correctly and failed is the correct size and output for scale Ensure that correct mass was loaded Err 6 Weighing value can not Check load cell for liquid ingress or be stabilized in environmental influences calibration period Check battery charge OUEr Weighing value is bigger Enter A D value display then check whether the ADC is working correctly Ensure that the load cell has not been overloaded Check parameter setting for max value or recalibrate range Weighing display will not show stable value Check the battery for correct charge Plug in different scale to test if problem is with the scale or indicator Ensure increment value setting is not too small Can not turn on the power Ensure that power switch at the rear is turned on Plug in the adapter and check that the POWER LED on the front of the indicator is lit Test voltage on the battery to ensure that itis charging above 6 volts Check load cell and RS232 connection to see if any are shorted Adam Equipment Company 2008 20 12 0 SERVICE INFORMATION This manual covers the details of operation
8. as defined by European Directive 2002 95 EEC must be recycled or disposed using techniques that do not introduce hazardous substances harmful to our health or the environment as listed in Directive 2002 95 EC or amending legislation Battery disposal in Landfill Sites is more regulated since July 2002 by regulation 9 of the Landfill England and Wales Regulations 2002 and Hazardous Waste Regulations 2005 Battery recycling has become topical and the Waste Electrical and Electronic Equipment WEEE Regulations are set to impose targets for recycling Adam Equipment Company 2008 ADAM EQUIPMENT is an ISO 9001 2000 certified global company with more than 35 years experience in the production and sale of electronic weighing equipment Adam products are predominantly designed for the Laboratory Educational Medical retail and Industrial Segments The product range can be described as follows Analytical and Precision Balances Compact and Portable Balances High Capacity Balances Moisture analysers balances Mechanical Scales Counting Scales Digital Weighing Check weighing Scales High performance Platform Scales Crane scales Medical Scales Retail Scales for Price computing For a complete listing of all Adam products visit our website at www adamequipment com Copyright by Adam Equipment Co Ltd All rights reserved No part of this publication may be reprinted or translated in any form or by an
9. e socket provided at the back of the pallet beams e Ensure both the beams are connected e Switch the main supply to ON e Read this User Manual before starting the weighing operation e Place the pallets on the beams for weighing Adam Equipment Company 2008 6 4 0 KEYBOARD AND DISPLAY ADAM AE 202 Inc kg O O O O O O O Power Lo Bat Count Auto Stable NET Zero Lb The AE 202 indicator has the following LED symbols Power Main power is applied to the indicator Lo Bat Battery needs charging Count Parts counting mode Auto The automatic accumulation function is active Stable The weight is stable NET A weight has been tared the display is showing the net weight Zero The scale is at zero Lb Show pounds as unit of weight The keys perform the following functions Zero Zero the display set the zero point or enter a tare value Tare Tare the balance x10 Show resolution x 10 nc Increase the flashing digit during parameter setting Manual accumulation function if enabled 3 Move the flashing digit to the right during parameter setting Kg Ib Selection of units normally factory setting is done for kg only Set Selection and setting of parameters On Off function enter parts counting or exit setting up mode Adam Equipment Company 2008 7 5 0 OP
10. eH ADAM Adam Equipment AELP Pallet Beams AE 202 Indicators P N 9359 Rev A1 August 2008 Adam Equipment Company 2008 Adam Equipment Company 2008 CONTENTS dana tal bos D 3 20 SPECIFICATIONS ik 5 3 0 UNPACKING SCALE dnt etd etienne tlg elec oo 6 4 0 KEYBOARD AND DISPLAY eren kranke rhe tuba ak eain kr vh in ker osla rab brala 7 ss OPERATIONS Sa Orta EE nU t nn Eid ma M EE 8 5 1 POWER cenna ii d n al 8 5 2 ZERO dau ion 8 5 3 TARE FUNCTION M do da alent 8 5 4 ACCUMULATION CONTROL SETTING eee 9 5 5 MANUAL MEMORY ACCUMULATION eene 9 5 6 AUTOMATIC MEMORY ACCUMULATION eene 10 5 7 ACCUMULATION VALUE DISPLAY PRINT AND CLEAR 10 5 8 SWITCH BETWEEN 11 5 9 HOLD FUNCTION ANIMAL 11 5 410 COUNT OPERATION 3 3 za 11 5 11 HIGH RESOLUTION DISPLAY sott p oulscerotertie deduce ratedit ate tudecezebed itu potus 12 6 0 BATTERY OPERATION 32 2 13 6 1 19 6 2 BATTERY CHARGE PROME edad tri 19 6 3 OVER DISCHARGE PROTECT sie 2 1 32 2 60 rt tri euh r 13 6 4 POWER SAVING MODE eso neuen ana inr et ar ar m s m een 13
11. ed e If at SamP the sample value is not set and the Kg Ib Set is pressed directly the value shown will be based on the sample value set previously e Press the On off key to enter weighing mode and the Count indicator will be switched off 5 11 HIGH RESOLUTION DISPLAY This operation is available only if the function is enabled as explained in section 8 0 In weighing mode press the x10 Inc to enter high resolution display 10 times and the right most decimal point will be lit Press the x10 Inc key again to return to the normal weighing display Adam Equipment Company 2008 12 6 0 BATTERY OPERATION 6 1 BATTERY CAPACITY During switching the power of the indicator to on or off if the display shows Pht 89 it means battery capacity is 85 of the full capacity 6 2 BATTERY CHARGE PROMPT When battery capacity is less than 30 the LED indicator above Lo Bat will be on to remind that the battery needs to be re charged When battery capacity is less than 20 the indicator will be flickering to remind to charge immediately 6 3 OVER DISCHARGE PROTECT When battery capacity is less than 10 the indicator will be switched off automatically to avoid battery over discharge 6 4 POWER SAVING MODE Auto power saving mode If there is no weighing operation for 3 minutes and if auto power off mode has been set the display will show to minimize the battery consumption 6 5 AUTO POWER OFF Aut
12. he indicator will be turned power off No unit switch to lbs With unit switch enabled No count function With count function enabled No accumulation function With accumulation function enabled No high resolution display function With high resolution X10 display function enabled Adam Equipment Company 2008 15 8 1 FILTER The value as set by the factory will be displayed for ex FLt e Press the x10 Inc key to scroll through the other options 0 to 9 see Note below e Select the desired setting by pressing Kg Ib Set and move to the next parameter for setting the communication parameters Note Flt 0 Standard filter 1 Increased filter 2109 High filter with hold for animal weighing Select the desired settings by pressing Kg Ib Set and move to the next parameter 8 2 COMMUNICATION PARAMETERS These set of parameters allow you to set the values for functions that control communicating with a PC or a printer via the RS 232 interface 8 2 1 COMMUNICATION ADDRESS The value as set previously will be displayed for ex Ad S 00 e f you wish to change it press Acc The first digit will start flashing Use the Acc gt key to advance to the next digit and the x10 Inc key to increment the value of the digit Note Ads 00 Continuous output mode 01 98 External command mode from PC 99 Manual print mode with Acc gt Once the value is entered press Kg lb
13. in accordance with the harmonised European standards following the provisions of the below stated directives Electro Magnetic Compatibility Directive 2004 108 EC Low Voltage Directive 2006 95 EC Adam Equipment Co Lid Maistone Road Kingston Milton Keynes MK10 OBD United Kingdom FCC COMPLIANCE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment The equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Shielded interconnect cables must be employed with this equipment to insure compliance with the pertinent RF emission limits governing this device Changes or modifications not expressly approved by Adam Equipment could void the user s authority to operate the equipment WEEE COMPLIANCE ay Sealed Lead Acid 2 Battery D a ev Must be recycled Properly Any Electrical or Electronic Equipment EEE component or assembly of parts intended to be incorporated into EEE devices
14. ion for security e Selectable digital filtering for stability e Hold function to lock the display e Unit of weight can be switched between kg and Ib when enabled Counting function e High resolution setting when enabled Adam Equipment Company 2008 4 2 0 SPECIFICATIONS AELP 1000 AELP 2000 Readability 0 2 kg 0 5 kg Repeatability 0 2 kg 0 5 kg Linearity 0 4 kg 1 kg Tare Function Full Units of measure Kg or lb when enabled Power supply 230 VAC 110 VAC 50 60 Hz 10 watts or internal 6 V lead acid battery charged by internal power supply Interface Bi directional RS 232 Interface RS 232 Connector 9 Pin d sub miniature socket Display LED Calibration Lockable keyboard calibration Housing Plastic Indicator Overall 220 x 160 x 105 mm dimension 8 7 x 6 3 x 4 1 Beam Dimension 1200 x 120 x 85 mm 47 27x 4 7 x 3 3 Net weight 45 kg 99 Lb Functions Weighing Manual and automatic memory accumulation facility Manual and automatic print Automatic power off Counting Adam Equipment Company 2008 5 3 0 UNPACKING THE SCALE e Remove the 2 sets of pallet beams using the handles provided e Take care while removing the beams to avoid banging or injury e Remove the Indicator and the power supply adapter packed separately e Place it on a level and firm floor e Position the beams side by side e Plug in the Indicator into th
15. o power off mode If there is no weighing operation for 15 minutes and if auto power off mode has been set the power will be switched off automatically 6 6 BATTERY LIFE The battery life of 6V 4Ah built in maintain free battery supplied with the indicator is 48 hours if it is fully charged Adam Equipment Company 2008 13 7 0 CALIBRATION If you need to calibrate then the indicator has to be openned for a link to be fitted to the PCB jumper marked EN Contact your supplier or Adam Equipment for details After calibration the link should be returned to DS to lock the calibration to the user and enable Kg Ib Set key functions e Enter Calibration by pressing the Kg Ib Set key e The display will show GAL SP Press Acc 3 The display will show GAL 007 e With no load on the scale and stable press the Kg Ib Set key e The display will show maximum capacity You must input the calibration mass to be loaded using the Acc and the x10 Inc keys and load the mass onto the scale Wait for the stable indicator and press the Kg Ib Set key After the calibration is complete the display will return to the normal weighing mode Note 1 If the zero point is correct and just range calibration is needed as the then when the display shows CAL 00 press the Zero key to skip zero point calibration and enter range calibration directly Note 2 If only the zero point needs calibration then instead
16. omatically as above accumulation control setting Ensure it has been enabled see section 8 0 e To check the total accumulation press the Kg Ib Set key If the memory already has values stored in it the display will show how many entries have been stored ie 9 followed by the total stored value this value will scroll across the display if it is too large to fit the display digits gt 999999 f the memory has previously been cleared it will show n 0 followed by zero weight f you wish to clear the memory press the Kg Ib Set to view totals then Zero when the totals are being displayed key 5 7 ACCUMULATION VALUE DISPLAY PRINT AND CLEAR Press Kg lb Set key e The display will indicate the times of accumulation for example n 92 2 seconds later display the accumulated weight 235906 9 if in the weighing mode e f in count mode it will display the times of accumulation Tl 92 2 seconds later the total number of count accumulated will be displayed 12508 When the number 92 is displayed and before the total is shown press the Acc gt key the accumulated value will be printed if communication address is 99 e When the number 92 is displayed and before the total is shown press Zero to clear the accumulated value Adam Equipment Company 2008 10 5 8 SWITCH BETWEEN KILOGRAM POUND e The scale can be switched from kilograms to pounds when enabled in
17. r or Adam Equipment Company The company or its authorised Technician reserves the right to repair or replace the components at the purchaser s site or any of its workshops depending on the severity of the problems at no additional cost However any freight involved in sending the faulty units or parts to the service centre should be borne by the purchaser The warranty will cease to operate if the equipment is not returned in the original packaging and with correct documentation for a claim to be processed All claims are at the sole discretion of Adam Equipment This warranty does not cover equipment where defects or poor performance is due to misuse accidental damage exposure to radioactive or corrosive materials negligence faulty installation unauthorised modifications or attempted repair or failure to observe the requirements and recommendations as given in this User Manual Repairs carried out under the warranty does not extend the warranty period Components removed during the warranty repairs become the company property The statutory right of the purchaser is not affected by this warranty The terms of this warranty is governed by the UK law For complete details on Warranty Information see the terms and conditions of sale available on our web site Adam Equipment Company 2008 23 Adam Equipment Company 2008 24 CE Manufacturer s Declaration of Conformity This product has been manufactured
18. set to 99 Manual then the weight output will be printed with accumulation Press Kg Ib Set twice quickly e Display will show auto accumulation state as Aut 0 The rightmost digit 0 means manual accumulation The rightmost digit 1 means auto accumulation when load is stable The rightmost digit 2 means auto save displaying value when load is stable When unload to less than minimum weighing value the last stable value will be accumulated automatically Use the x10 Inc key to select and the Kg Ib Set key to enter your selection and return to normal weighing Note In automatic accumulation state the Auto indicator will be on 5 5 MANUAL MEMORY ACCUMULATION If the accumulation function is enabled refer to section 7 0 when weighing is stable press Acc 3 the accumulated value and the number of accumulation will be displayed as n 26 The value of M is the number of weights that are stored If communication address is 99 the weighing value will be printed Note Accumulation can only be used once in one weighing process The next accumulation is available only after displaying value is less then minimum weighing value set in user parameters section 7 0 Alternatively the indicator can be set to do an automatic memory accumulation see section below Adam Equipment Company 2008 9 5 6 AUTOMATIC MEMORY ACCUMULATION e The indicator can also be set to store the weight values in memory aut
19. w wuiu lt cr gt lt lf gt 12345 67 8 9 1011121314 15 16 le 12 54 5 KG cr lf Adam Equipment Company 2008 18 Total from Accumulation memory x x x x k che ck ck KOKA zor gt lt I gt n nn n n lt cr gt lt lf gt total www www K G lt cr gt lt lf gt lf lf Sbt lf Le k ck ode ce de ck A kok o d ck Uk Zorz gt lt I gt nuc 6 lt cr gt lt lf gt totalc 62 5 K G lt cr gt lt lf gt lf lf lf 1f 10 0 LOAD CELL CONNECTION Load cell supply voltage 5 VDC Pin 1 2 E Load cell excitation positive Pin 4 5 E Load cell excitation negative Pin 7 S Load cell output positive Pin 8 Load cell output positive Pin 3 GND Load cell cable shield Adam Equipment Company 2008 19 11 0 ERROR MESSAGES AND TROUBLE SHOOTING then the maximum weighing Error Possible Causes Suggestions Messages Err E The memory has failed Turn off power switch at the rear of the scale and wait for ten seconds Turn on again Err1 A D value is less than Unplug the load cell connection normal range the ADC or If the problem still exists then the ADC is the load cell may have faulty If not then check cables and load failed cells Err2 A D value is bigger than Unplug the load cell connection normal range the ADC or If the problem still exists then the ADC is the load cell may have faulty If not then check c
20. y means without the prior permission of Adam Equipment Adam Equipment reserves the right to make changes to the technology features specifications and design of the equipment without notice All information contained within this publication is to the best of our knowledge timely complete and accurate when issued However we are not responsible for misinterpretations which may result from the reading of this material The latest version of this publication can be found on our Website www adameguipment com Adam Eguipment Company 2008
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