1KVA_Triple_Conversion Without Isolation Manual
Contents
1. PKG ML 143 USER S MANUAL IFU NSN TRIPLE CONVERSION ONLINE UPS 1000VA 24V as g o SI o a g x fe lt w a fe K D 3 Salient features DSC based High frequency design using latest IGBTs Triple Conversion Voltage Frequency Independent technology 18 KHz PWM sine wave topology Active Input power factor correction with lower pollution to the power grid Reduced hardware hence increased reliability Higher efficiency Extended battery life with Pure DC Charger 95555555 High crest factor handling all high inrush current loads GLOBAL CERTIFICATIONS ISO 9001 2000 ma ISO 14001 2004 GOVERNMENT OF INDIA MINISTRY OF SCIENCE amp TECHNOLOGY Before connecting operating or adjusting this unit please read this instruction booklet carefully Customer care 91 11 44231111 IN Su Kam powered by innovation mu Triple Conversion Online UPS Ga 1 SN tradudion 1 1 Main Ap 5 bcalions of Onbne YS OEE SS EENI NE KA al EENET 1 F2 Smportant Safely eat cicPions PAN anededanga ET 2 3 1 3 Jle Adance Characterist LCS EOE E L E TE E 4 5 1 4 Font Vew EEE E E E E E S E E S ES 6 7 E E AAEE E CR BAG A KA A E 7 2 Jistallation and operation 2 1 Snstallation and operation E T E 8 10 2 2 Preventive Maintenance EEIEIE ED AEAII ODESI T OUSIA E KAB ENI 11 3 Trouble Shooting cccccscscssessssssesusesesneesnessees 12 4 Technical Specifications c scccecsssseessser2. LED indications on Online UPS INDICATION DESCRIPTION NORMAL LED11 This LED when green shows that the incoming mains is available BACKUP LED11 This LED when red shows that the incoming mains is not available and the system is in backup mode LED1 LED2 LED3 LED4 These green LEDs glows when the load is 25 50 75 amp 100 respectively OVERLOAD LEDS This red LED shows that the UPS is overloaded and buzzer gives intermittent beep If overload continues even after specified time UPS turns off permanently and buzzer gives continuous beep Sof Yoo E REV 15 09 08 6 Triple Conversion Online UPS mam N Su Kam powered by innovation INDICATION DESCRIPTION BATTERY LOW LED 6 This red LED shows that battery voltage has gone down to a low limit during discharge The buzzer gives intermittent beeps With indication UPS will shut down automatically after a few minutes After shutdown this LED glows and the buzzer gives continuous beep BATTERY CHARGED LED7 LED8 LED9 LED10 These green LEDs glow when the battery is charged up to 30 50 80 amp Charged respectively 15 Kea View INDICATION DESCRIPTION Communication Port RS 232 2X6A 250V Universal Output socket D type 6A 250V Output socket Input Fuse 10A 250V slow blow Output Fuse 10A 250V slow blow AC Input 16A 250V Battery Wires red
3. it any other liability or obligation in connection with the sale of UPS Claims if any to this warranty shall be made only before courts having jurisdictionin New Delhi Now register your product or launch online complaints at www su kam com for promptafter sales services N Warranty EE REV 15 09 08 16 NSN v fe 6 Je 0 a g x 6 lt p e 5 ZK D SU KAM OFFICES ADDRESSES a BANGALORE H No 449 Ground Floor 7 th Cross Bangalore 560076 Karnataka Tel 080 32961610 41506332 E mail bangalore su kam com CHATTISGARH Flat No 1 Govind Kunj Civil Line Near Jabal Fabricator Raipur 492001 Chattisgarh Tel 0771 3209092 09981541645 DEHRADUN Vedwalia Ward No 15 Bhusa Store Near Shiv Mandir Sharanpur Road Village amp P O Majra Deharadun 248001 Uttarakhand Tel 09999399605 Email dehradun su kam com VADODARA 203 Padmavati Complex Shrenik Park Char Rasta BPC Road Akota Vadodara 390020 Tel 0265 3206250 09974555280 E mail vadodara su kam com JAIPUR 206 Adarsh Plaza Khasa Kothi Crossing SJS Highway Jaipur Rajasthan Tel 0141 4016625 09878694005 E mail jaipur su kam com KOLKATA 8th Floor Room No 14 Shanti Niketan Building 8 Camac Street Kolkata 17 West Bengal Tel 033 32963664 09903114026 Email kolkata su kam com PATNA D 3 Jula Niketan West Boring Canal Road Anand Puri Patn
4. switch and disconnect the Mains I P supply to UPS i Check if all the connections are tight ii If loose tighten the same with insulated spanner iii Remove the dirt dust from terminals iv Clean the terminal with a dry cloth v Apply petroleum jelly Vaseline vi Check the individual Battery Voltage with multi meter All batteries should be in equalized charge state For Lead Acid Battery use the following additional steps i Avoid naked light in battery room ii Check the battery level at least once in 60 days iii Use only PVC mug for topping up iv Always use distilled water for topping up v Topping should be done before charging or early part of charger cycle vi Check amp record individual battery voltages All batteries should be in equalized charge state reventive es fy Tainlenanes REV 15 09 08 1 mu Triple Conversion Online UPS N Su Kam powered by innovation 3 ealik shooting Problem Possible Cause s Action Recommended UPS system works 1 Input connecting wire Check the wiring on battery when may be loose Mains is present 2 Mains may be low Check I P Fuse high or frequency is out of range 3 UPS is defective Call engineer No Battery backup Connecting wires may be Check the wiring of batteries or less battery loose backup Batteries of battery bank Call engineer may be defective Charger section of UPS Call engineer may be defective UPS do
5. to direct the flow to the vent opening location To reduce the risk of battery explosion follow all instructions of battery suppliers or any equipment you intend to use in the vicinity of batteries If the batteries are not used for any length of time they will discharge naturally Batteries should be recharged if not used for a specified time otherwise warranty will be cancelled While in installed and running condition the batteries are recharged automatically Important Safety SSS EEE ooo abane ons REV 15 09 08 2 Triple Conversion Online UPS mam N Su Kam powered by innovation Do not cover the UPS with any cover or cloth Keep it 10 12 inches away from wall Do not install this UPS on or near flammable materials plywood chemicals gasoline etc Be extra cautious when working with metal tools on and around batteries It could short circuit the batteries or other electrical parts producing a spark that could cause an explosion Remove personal metal items such as rings bracelets necklaces and watches when working with a battery A battery can produce Short Circuit current high enough to weld a ring or the like causing severe burns Smmportant Precautions The output side of the UPS AC wiring should never be connected to a generator or incoming utility power This condition is far worse than a short circuit If the unit survives this condition it will shut down until correction
6. ANDIGARH SCO 215 217 3 Floor Office No 302 Sector 34 A Chandigarh 160019 Tel 0172 4648509 09878694005 E mail chandigarh su kam com COCHIN Door No 27 77 Plot No 188 8th Cross Road Girinagar Cochin Ernakulam 682020 Kerala Tel 0484 2316141 09995882575 Fax 0484 2316141 E mail cochin su kam com GHAZIABAD 13 7 Site No 3 Meerut Road Industrial Area 3 Near Uttam Toyota Ghaziabad 201001 Uttar Pradesh Tel 91 120 3239910 9810434566 9997797852 E mail ghaziabadservice su kam com INDORE F 47 MIG Colony Near Criestean Eminent School Indore 452001 Madhya Pradesh Tel 0731 3204887 09993590245 E mail indore su kam com KANPUR 403 404 Gopala Chambar 4th Floor Parade Kanpur Tel 09956295691 Email kanpur su kam com NAGPUR R 2 Near 8 Rasta Chowk Laxmi Nagar Nagpur 440022 Tel 0712 3297252 09975496264 Email nagpur su kam com RANCHI 74 D Plot No 1 Park Road 3 Ashok Nagar Ranchi 834002 Jharkhand Tel 0651 3203277 09934015338 Email ranchi su kam com PKG ML 143
7. PS Storage Dihratinns To prolong the battery life and proper functioning of UPS system maintain the surrounding temperature at 25 C to 35C Charge the battery for at least 12 hrs every three months 2 months is necessary if in high temperature area Site Preparation The UPS system should be installed in a clear well ventilated room with adequate space for movement of personnel for servicing whenever required There should be a clear space of minimum 2 feet around the UPS The customer should provide the following facilities Sos ta b tion amp SSS H SSS Ee REY 15 09 08 Operation IN Su Kam powered by innovation mu Triple Conversion Online UPS 230V 1 Phase 3 wire 50Hz power outlet of adequate capacity with an independent switch fuse unit or MCBs for powering the UPS system in the room at a convenient point and this should be easily accessible A load distribution panel for connecting the various computer Loads This Board should have one SPN isolator of adequate rating feeding individual loads with separate MCB of adequate rating to enable any load to be isolated in case of branch faults The output of UPS is fed to the main isolator and distributed to individual loads through the branch circuit MCB 3 core PVC insulated copper cable is required for connecting the UPS output to the load Distribution Panel A 2 core PVC insulated cables of proper gauge is required for connecting the
8. Positive black negative 16 sq mm Seng amp Rear Veo 0 REV 15 09 08 mu Triple Conversion Online UPS IN Su Kam powered by innovation 2 1 Installation ET Operation Do not try to install the UPS system yourself A qualified engineer from Su Kam will be deputed for installation and commissioning of the UPS Systems Any tampering or shifting or unauthorized addition of load after the installation annuls warranty Strictly follow the operating instructions given in the manual Unpacking and Inspection While unpacking a brand new UPS system check for the following 1 The condition of the packing box 2 The UPS Box contains Warranty Card amp Product Manual 3 Check for the physical damages occurred during transit if any Keep safe all the packing material until the inspection amp installation is complete Pre Check amp Commissioning The installation work should be carried out under the supervision of a qualified engineer from Su Kam The customer should provide all necessary material handling equipments hand tools and labour including an electrician Battery Bank Connections Install batteries in the Battery Cabinet Stand Measure the individual battery voltages should be 12V 13V and connect all the batteries in series All batteries should be in equalized charge state The total battery bank should be as per UPS DC bus design Check and tighten all the battery connections A
9. a 800001 Bihar Tel 0612 3200776 09934015347 Email patna su kam com www su kam com SU KAM POWER SYSTEMS LTD 6th Main MICO Layout BTM II Stage BHUBANESHWAR 389 Bomikhal Cuttack Puri Road Bhubaneshwar 751006 Orissa Tel 0674 2585120 09937014979 CHENNAI Old No 87 amp New No 23 Valluvar Salai Arumbakkam Chennai 600106 Tel 044 32984497 09952966135 09940634442 E mail chennai su kam com DELHI WZ 1401 02 Nangal Raya Near Lajwanti Garden New Delhi 110046 Tel 011 32560709 32533361 09971497598 Email delhiservicecenter su kam com HYDERABAD Plot No 81 Syndicate Bank Colony West Marredpally Secunderabad 500 026 Andhra Pradesh Tel 91 40 27717628 09959778881 E mail hydservice su kam com JAMMU Malik Market Channi Rama Bye Pass Road Jammu 180004 J amp K Tel 91 9906908470 9906905009 E mail jammu su kam com MUMBAI 15 RNA Arcade 1st Floor Cross Lane No 3 Lokhandwala Complex Andheri West Mumbai 400058 Email mumbaiservice su kam com Tel 022 40166900 Fax 022 40166905 PUNE 940 2nd Floor Synagogue Street Near Railway Reservation Centre Camp Pune 1 Maharashtra Tel 020 32303900 30523788 09975496268 Email pune su kam com FACTORY 64 DIC INDUSTRIAL AREA BADDI DISTT SOLAN H P INDIA CORP OFF 54 SECTOR 37 PH VI DISTT GURGAON HARYANA INDIA REGD OFF WZ 1401 2 NANGAL RAYA NEW DELHI 46 CH
10. ation Light weight and compact in design resulting into reduced freight cost and space saving Pure DC charger with extended power resulting in extended battery life and lower maintenance cost The high crest factor of the inverter handles all high inrush current loads without a need to upgrade the power rating Lane 3 cate jiwana mama a aaa aaa ak Bow cleristics REV 15 09 08 4 Triple Conversion Online UPS mam N Su Kam powered by innovation Future upgradeability through digital flash memory Multiple protection features like input under over voltage frequency variation pulse by pulse current limiting over temperature overload short circuit and surge protection ensure load safety DC start function makes sure of the start up of UPS during power outages Advanced thermal management through thermistor as temperature sensor User friendly LED display A nce SSS H gag SS SSS Ea REV 15 09 08 E aracteristics 5 N Su powered by innovation m Triple Conversion Online UPS A Jont View 25 50 75 100 O L E Normal 4 o s w J LOw 30 50 80 CHGD POWER On the front panel of the UPS there is a On Off switch and a LED display for indications On Off switch This is a non latching On Off reset switch When pressed on second beep first beep in case of mains present the output turns on
11. battery bank to the UPS system All the cables of proper gauge are required for connecting the Battery Bank to the UPS system All the cable required for making the above connection has to be arranged by the customer unless Su Kam has specifically agreed to supply the same SMF flooded lead acid Battery Bank can be used for backup power it can be placed in the same room as the UPS inside suitable acid resistant battery cabinet rugged plastic trolley GIL Kequirement Earthing Requirement i The UPS cabinet should be earthed to prevent any shock hazards due to leakage current ii All connected loads are to be earthed to output earth terminal Installation C5 a EEE EES O REV 15 09 08 eration Triple Conversion Online UPS mam N Su Kam powered by innovation 2 2 reventive TI TE PENE To get long trouble free service with UPS System the frequent maintenance of UPS as well as batteries is required Read Important Safety Instructions before attempting any maintenance of UPS System UPS Maintenance Switch off UPS through front switch and disconnect the Mains I P supply to UPS Ensure the following i Proper ventilation of site ii Premises are dry and clear iii No loose contacts anywhere in the utility output powering the UPS iv UPS is not overloaded v Clean the panel at least once in 30 days with a dry cotton cloth Battery Maintenance Switch off UPS through front
12. down 125 150 system will shutdown Short Circuit Short Circuit protection provided Output voltage at 100 load through 42 13 on off Battery deep discharge Overcharge Yes provided protection Godse OCS Yr OCSCS Comm Pore ides SSCS LED Bar Battery Bar LED Alarm Overload Red 100 Green 100 Green 80 Green 75 Green 50 Green 50 Green 30 Green 25 Green Low Red GO Batter us jama System on Utility Green lighting No beep Power Low battery Only red LED of battery bar will glow B B B Continuous beep on shutdown Overload Red LED will glow with 25 100 B B B depends on load load bar green LED s Continuous beep on shutdown Mechanical Dimensions 180 W X512 D X280 H Note Specifications subject to change without prior notice Dh staal Specification REV 15 09 08 N Su Kam powered by innovation Triple Conversion Online UPS mam 5 TA Lawas y Cand WARRANTY CARD amp Model No Ga ane arn ee og Seay Serial No SERRE RRR Pn nen n Name of Purchaser i Address Deir e intense Date of P rehdases Saron aaa aana naa akarana Dealer s Name angan aaa AE DEALER STAMP Wirz ty REV 15 09 08 15 mu Triple Conversion Online UPS N Su Kam powered by innovation 6 err and conditions of warra nly SU KAM POWER SYSTEMS LIMITED warrant to th
13. e original purchaser provided the product is still in possession of and used by the original purchaser from the date due of purchase The warranty stands on all parts except LED s switches and external body for UPS will be fora period of 12 months The warranty will be automatically terminate on the expiry of the warranty period evenincase ofthe UPS not being in use in the specified period This warranty is valid only ifitis duly signed by the authorized dealer The warranty will be invalidated if defects arising in company s opinion by reasons of accident abuse misuse neglect improper installation if not undertaken by the company or its representative fire flood orother actof GOD and any other natural calamities and any other unauthorized repairs done or carried out will have to be borne by the purchaser The problem of fuse blown will not be included in the warranty of the product The services given forthe same will be paid service The company will not be held liable in any condition for any loss or injury or damage caused to life or property or death and disability caused to any form of life for any reason whatsoever Thewarranty will not apply ifthe original seals are found broken or tampered with Freeservice under the terms of warranty will be provided only by authorized representatives dealers of the company anywherein India Thecompany expressly denies the right of any person toincur or assure for
14. es not start 1 Mains not present Call engineer Problem with UPS Indications no mains 1 Input mains not present present Isolator defective LED may be defective No problem with UPS Call engineer Sudden shutdown Short circuit overload Check for short circuit Overload of unit at output System may be faulty Call engineer Excessive gassing of Charger section may be Call engineer immidiately batteries defective Trouble Shooting 12 REV 15 09 08 N Su powered by innovation Triple Conversion Online UPS mam 4 Helja Specificat tons Online Triple Conversion UPS 1000VA 24V with External Battery ou l Input Mains S0Hz 0 1Hz TT ee MAE DC AC During entire mains input range 0 84 0 98 depending on load and battery charge status e ja Battery Type Voltage Lead acid SMF 24V 2X12V 65AH 100AH Charging Current 7 0A 1 0A Default Set Battery Low Warning 21 7V 0 4V Battery Low Cut 21 0V 0 4V Battery Boost Voltage 27 6V 0 4V Charging Current can be adjusted from 0 7A to 8A by using potentiometer POT 2 on charger PCB card as per connected battery capacity from 7Ah to 100Ah Thal cah Specification ce REV 15 09 08 N Su powered by innovation mu Triple Conversion Online UPS Protection Overload 101 110 system will shutdown after apporx 5 min 110 125 system will shut
15. is made Note Never disconnect the battery cables while the UPS is delivering power or battery charger is operating The UPS active switch has no effect on the charger it turns off the Output of the UPS To disconnect the batteries for service a turn off the UPS through UPS active switch b disconnect all AC power c disconnect all the battery cables Keep unauthorized personnel away from the system Being Class A UPS product the user may be required to take additional measures as this product may cause radio interference in domestic environment Sa p orla nt Soiden id REV 15 09 08 4 Pow utions 3 N Su Kam powered by innovation mu Triple Conversion Online UPS 1 3 The Adan radarile Digital Signal Controller based High frequency design using latest IGBTs guarantees high reliability Triple Conversion Voltage Frequency independent technology Online architecture with a stable regulated transient free pure sine wave AC Power 18 KHz PWM sine wave topology yields an excellent overall performance High input power factor with lower pollution to the power grid A boost flyback converter with active input current shaping technique is used for PF control and DC voltage fast regulation Reduced hardware hence increased reliability Higher efficiency Wide input voltage range minimizes battery usage and enhances battery utilization amp life Noiseless oper
16. ized systems Silt M ects amp pa saa maan NG SSS Ss Main REV 15 09 08 Abplications 0 mu Triple Conversion Online UPS N Su Kam powered by innovation 1 2 Important Safety SV ihinelions Before proceeding further kindly go through the safety instructions carefully General Precautions Before using the Online UPS read all instructions cautionary markings on the UPS the Batteries and all appropriate section of this instruction manual carefully Do not expose the UPS to rain direct sunlight dust corrosive and overheating surrounding and liquids of any type The UPS is designed for interiors only The surrounding temperature should be 0 35 C and humidity of 30 to 90 non condensing Do not dis assemble the UPS take it to a Su Kam Engineering Service Centre when service or repair is required Opening by unqualified personnel entails electric shock or fire hazard To reduce risk of electric shock disconnect all wiring before cleaning Warning Risk of Explosive gases WORKING IN THE VICINITY OF A LEAD ACID BATTERY MAY BE DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION Provide ventilation to outdoors form the battery compartment The battery enclosures should be designed to prevent accumulation and concentration of hydrogen gas in pockets at the top of the compartment Vent the battery compartment from the highest point A sloped lid can also be used
17. pply white petroleum jelly on the terminals to avoid corrosion Ai tention User must exercise due caution while using the batteries Please ensure that instructions laid down by battery manufacturers are followed properly Improper use and carelessness in handling batteries can be hazardous and the company does not take any responsibility for any accidents damages arising out of the same Installation C5 E O REV 15 09 08 eration N Su Kam powered by innovation Triple Conversion Online UPS mam After Unpacking amp Inspection follow the simple Installation procedure 1 Check the I P Earth to Neutral voltage It should be less than 5V 2 Connect the UPS to Utility Mains 3 Switch on the mains power amp measure the DC voltage at battery terminal If OK press the switch to switch on the UPS and measure the UPS output voltage If OK switch off the UPS by UPS active switch by pressing it again Check the battery type amp note the Battery AH Connect the batteries in series and make the DC bank Connect the Battery Bank to the UPS confirm polarity at terminals Allow batteries to charge for 12 hours before its first use Once battery charging is over switch ON the UPS 9 Load the UPS gradually 10 Switch off the Mains Power amp allow the UPS to be with batteries for some time 11 Switch on the Mains Power oN DAMN PB Congratulations You have successfully installed the U
18. sesveesesriesses 13 14 5 Warranty Cai sasa eaaa kesana akata aa action 15 6 Terms and Conditions of Wratten 16 2 on ten bs REV 15 09 08 Triple Conversion Online UPS mam IN Su Kam powered by innovation NAH Thank you for selecting Uninterruptible Power Supply UPS of Su Kam as your power protection system ISO 9001 certification represents Su Kam s commitment to building world class products We take pride in every unit that leaves our manufacturing facility Su kam s Uninterruptible Power Supply UPS Systems supply No break clean amp perpetual Power to loads UPS is connected between the Mains or Utility Power and the Load e g PC It protects the Load against Mains disturbances like Blackout Brownouts Sags amp Surges Voltage variations and Fluctuations Frequency variations Spikes Distortion and Noise This UPS model is a Triple Conversion True Uninterruptible Power Supply with stable power best suited for your critical load Rest Assured You have chosen highly dependable UPS with numerous stunning features Main Applications of Onkne UPS e Computers like Workstations Servers Data Centers Plotters Monitors and Modems e Telecommunications Communications e Medical equipments e Printing amp Media equipments e Point of sale e Video amp sound equipments e Small Automation control equipments e Security equipments e Sensitive electronics or any other computer
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