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Operator`s Manual for METAL SHARK® COMBI

1. BU QUE ON ato 13 48 13 2 11 Exit Report MenW uices Ee EAR CE YE ns 13 48 13 3 PRODUCT 13 49 133 41 suelo maii end ot 13 49 13 50 13 3 9 PRODUCE X TOL eiie ie nenne ee 13 50 43 34 BRODUELYTOL items avr RU riesen Ies 13 51 13 93 25 Teach ATEO 13 51 133 6 Amplification ii eere eren etr DER Ee Ee i eerie be torte etin 13 51 13 3 7 Amplification RN Eres dd uer d 13 52 13 3 8 UU e 13 52 1339 fr ck 13 52 13 3 10 METAL 13 53 13 3 11 Copy e E 13 53 13 3 12 Exit een sen en near 13 53 13 4 TEACH n 13 54 13 4 1 Sense min mV ei eee ien ed ere teet er Eo aeg eee eee 13 54 43 4 2 Teach min Count uere are YER wis 13 54 18 43 Teach MAX COUNT Dira vr pra 13 55 1344 Teach uu aee i E FLY REUS Te LE HR UY 13 55 13 4 5 STATISTIC ER 13 55 13 46 Teach nable i i see a nennen E Tee eo
2. Ep T Spe Fu A Reo n 12 40 12 8 DISPLAY PRINT A REPORT ne aeri got kV reap ei arr ehe 12 41 13 METAL DETECTOR FUNCTIONS IN 13 42 13 1 MENU M 13 42 13 1 1 Screen Product and signal eee esee eene eere 13 42 13 1 2 Teach product teach product effect esses esent 13 42 13 1 3 Product tolerant risonante ies olen un conie e ir eed ha 13 43 13 1 4 Sense mV isse e axe CO dead tas e TERRENI ENTRE XE 13 43 IILS Monat EA T a E 13 43 13 16 OPEN MENU ooo 13 44 ISAT IPIsSSWOFU 13 44 13 2 REPORT MENU 22er 13 45 1321 Metal COUNT 13 45 1322 Info East metal eet aioe d ed eine he hed eit Ta ante 13 45 13 2 3 nucis ian 13 46 13 24 Info Software Version v 13 46 13 46 13 20 Interface susc io EDO 13 47 132 7 E 13 47 13 2 8 SHARKNET 8 nn inneren are aude 13 47 19 2 9 JReportio printer s eR A N HI REMO 13 47 13 2 10
3. seen ai ar vea ba lea eda 13 70 13 6 10 SENSOR CALIBRATION cries nassen 13 72 13 7 EXIT MEN A ML ME M 13 74 14 ELECTRICAL CONNECTIQONS 2 rero areas caet auo coo Soa aee uva 14 75 14 1 POWER SUPPLY sia verto t FI UA TVELE CER ETC 14 75 14 2 CONTROL SIGNALS An er Dr tem 14 76 14 3 MASTER AND SLAVE PCB BOARD TERMINALS eene ee nnn aeree nennen 14 77 14 3 1 Terminals at power supply board eese eee 14 77 14 3 2 Relays K2 function 14 77 1433 Terminals at mainboard estere nn Eu ue etes eres se ee ES EE NRW ee pea ER 14 78 14 3 4 PCB Boards Terminals Electrical wiring and functions eee 14 79 15 MAINTENANCE AND REGULAR INSPECTIONS ee eee 000000020000 0000 15 81 15 1 EUREN 15 81 15 2 REGULAR INSPECTIONS ssccccccssscceccessseeeccecsseescceceusseeeceessseeceessseuscceeeensseceesessseeeeeessueseeeeeenans 15 81 15 3 NOTES ee 15 81 16 ERROR MESSAGE OF THE 5 21 2 sata 16 82 17 INSTRUCTIO
4. 1 01 2 A D6 3 GND 1 5 24V 6 2 7 24V 8 n N N N N Z N gt gt gt gt 5 E lt lt SHARK MAINBOARD IV MAT HEIGHT IV 10VDE BELT SPEED ANALOG GROUND 24V RESET METAL HIGH 24V OUT 3mA 24V IN 2 24V OUT 3mA 24V IN4 HIGH EXTERN METAL 24V OUT 3mA GROUND FOR 24V DC 24V IN 3 24V OUT SIMA DRIVER OUT 21mA SHARK POWER SUPPLY BOARD ERROR OR OPERATION OK METAL MODE ALARM ADJUST MODE 32 33 34 35 36 37 4 I ERROR LOW OK HIGH DRIVER D 24 mA 6 ETAL HIGH NO METAL LOW 7 DRIVER 3 mA 8 METAL LOW NO METAL HIGH 9 DRIVER DUT 4 111 20 ETAL LOW NO METAL HIGH 21 Rx RS232 RECEIVER 22 RS232 TRANSMITTER 23 GND GROUND FOR RS232 RS485 26 24 RS485 A 27 POWER SUPPLY 25 B RS485 B OFF 28 ERROR 29 3 3l 24V METAL 31 3 z ERROR 33 K2 3L 35 METAL 36 K1 37 L1 N POWER SUPPLY 85 260 V 10 0 Watt PE 14 80 METAL SHARK METAL SHARK COMBI SD 15 Maintenance and regular inspections 15 1 Maintenance The metal detector is a sensitive measuring device which
5. 605 aaia ense sense ess esses a sans a aene eene 11 27 11 5 KEEP CONVEYOR BELT CLEAN 0 0001 000000000 11 27 11 6 INSTALLATION OF SENSOR HEAD 0cccccesssseeceeceeesceeceeussececeessseeeseessensnececeeesseeeceessaeeseessenaaeeeeees 11 27 12 OPERATING INSTRUCTIONS cents 12 28 12 1 MASTER KEYBOARD et iste nenne UN VE I UI E IMS NINE MIU 12 28 12 2 STRUCTURE OF THE MENU ape HR ea Ede 12 29 12 3 PRODUCT EFFECT COMPENSATION BACKGROUND INFORMATION 12 30 12 4 STARTING UP c 12 31 CE 12 31 1242 Setproductspeed io RR 12 31 1243 Teach product effects ia iie rede OR UE Are ded 12 32 METAL SHARK A METAL SHARK COMBI 12 4 4 Optimize product effect compensation esses eee eene nennen enne enne 12 34 12 4 5 Check metal sensitivity eese eene neret nene ener ens 12 35 12 5 ENTER PRODUCT NAME unse nein skin hai 12 36 12 6 PASSWORD FEATURE 12 37 12 6 1 Enable password 12 37 12 62 Set new password hee d 12 38 12 6 3 Enable parameter pass protection sees 12 39 12 7 NET DATE AND TIME 2 avere att Dr te ee on
6. 13 56 DET NEMO LE CC m 13 56 I EDEN 13 56 13 5 VALIDATION 13 57 13 5 1 Reject Confr te vas ee Tee eH ERE 13 57 ENIM 13 57 43 5 3 LOWA anise 13 57 13 5 4 Performance Validation Menu 13 58 13 35 Exit Validation Menu e terere ee rere ee E en o Ra darte ve seo enne 13 60 13 6 SYSTEM MENU sere 13 61 13 0 PEE MUI E 13 61 13 62 Remote DYOdWGt eroi eet ite orte ree e vorrei age eeu pet ipei 13 61 13 0 3 Password E e 13 62 METAL SHARK METAL SHARK COMBI SD 1364 verax Eye RIS TRE TS FER 13 62 13 6 5 DATE TIME MENU 13 63 1360 AULOSPEED MENU eto ss REN VEN uad ven YEN ERN REN FRA VIS Ea INTUS AR een 13 64 13 67 CIP MENU 13 66 13 6 8 13 67 126 FILTER SUBMENU 5
7. 14 Electrical connections 14 1 Connect power supply CABLE INFEED m gt DERA CCC mnnn E 1 NA N p All electrical Power IN comes into the same terminal Power supply is single phase 220 240 V AC 50 60 Hz 14 75 METAL SHARK SSD METAL SHARK COMBI 14 2 Control signals 8 8 ss E 8 i E E Ss ce E22 ESSE 5 8 388 z L SEE Device Name Ratings Function Supply OTR1 230V AC 24V DC 24V DC power supply internal use only Terminal OV 0V DC DC Ground distribution internal use only Terminal 24V DC 24 V DC 24 V DC distribution internal use only Relays dry METAL ALARM All slaves Dry contacts internal use only Relays 2 FAULT ALARM slaves Dry contacts Relays OK2B dry FAULT ALARM All slaves Dry contacts Relays 0K4 dry RESET METAL ALARM All slaves Dry contacts internal use only Relays 1 1K24 dry METAL ALARM individual slave 1 24 Dry contacts Terminal 24 RS485 A SHARKNET serial interface Terminal 25 RS485 B SHARKNET serial interface Terminal 30 24V DC RESET METAL ALARM All slaves internal use only Terminal 31 24V DC 200mA FAULT ALARM All slaves Terminal 32 24V DC Out R
8. 13 66 METAL SHARK METAL SHARK COMBI SD 13 6 8 IN OUT MENU Setup of the input and output switching lines of the metal detector IN OUT MENU ESC HOME OK OPEN Press o to open the IN OUT submenu Press 2 at any time to abort your current data entry and return to system menu 13 67 METAL SHARK METAL SHARK COMBI 13 6 8 1 IN 1 IN 4 IN1 ESC HOME MET ERR RESET SET Set function of input lines 1 4 Terminals on Shark mainboard corresponding to IN 1 In 4 IN 1 Terminal 4 IN 2 Terminal 6 IN 3 Terminal 11 IN 4 Terminal 8 Each Output Terminal may have only one of the following funtions ERR RESET HIGH Return to normal operation mode after METAL or ERROR CONVEYOR ON OFF Belt control push button input START STOP RESET START TEACH HIGH Start automatic TEACH procedure REJECT TEST HIGH Trigger reject device now REJECT VALID Connect feedback signal from reject device ERROR if no signal transition after METAL OUT REJECT SYNC Connect Reject Sync Photodiode METAL OUT is triggered DELAY mm after REJECT SYNC REJECT SAFETY LOW Reject device is locked in position NORMAL e g during cleaning KEYPAD LOCK LOW Keyboard is locked no data entry possible Typical application Key switch LOW AIR LOW Unit switches to ERROR see Validation Menu Supervision of compresse
9. If any of the TEACH STEPs measures the maximum number of samples the menu switches automatically to the next teach step This parameter is used with product 1 120 not with PRODUCT 000 13 4 4 Teach time TEACH TIME sec 15 ESC HOME SET Setting range 2 300 Default 15 seconds During TEACH PRODUCT it defines the time for the teach steps STEP but STATISTIC VERY IMPORTANT The TEACH TIME value must be high enough to get at least one product signal during each single TEACH STEP Each TEACH STEP requires one or more product signals for reliable product effect compensation Otherwise the compensation fails Recommendations Product speed 100 200 mm sec gt TEACH TIME sec 45 Product speed 200 300 mm sec gt TEACH TIME sec 30 Product speed 300 500 mm sec gt TEACH TIME sec 20 Product speed above 500 mm sec gt TEACH TIME sec 15 This parameter is used with product 1 120 not with PRODUCT 000 13 4 5 STATISTIC sec STATISTIC SEC 30 ESC HOME SET Setting range 5 900 Default 30 seconds Defines the time for the last TEACH STEP STATISTIC VERY IMPORTANT The STATISTIC TIME value must be high enough to get at least 3 product signals during the last TEACH STEP Otherwise the compensation may fail Recommendations Product speed 100 200 mm sec gt STATISTIC TIME sec 240 Product speed 200 300 mm sec gt STATISTIC TIME sec 120 Product speed 300 500 mm sec gt STATISTIC TIME sec 60 Pr
10. the REJECT submenu 13 6 5 DATE TIME MENU DATE TIME MENU ESC HOME OK OPEN Press eo to open the DATE TIME submenu 13 6 5 1 Set Date YY MM DD YY MM DD 02 03 19 SET ESC HOME Adjustment of the date variables for the correct printout or the correct documentation of the metal messages YY year MM month DD day Refer to Set date and time in the Operating instructions 13 63 METAL SHARK A METAL SHARK COMBI 13 6 5 2 Set Time HH MM SS HH MM SS 12 24 58 ESC HOME SET Adjustment of the time variables for the correct printout or the correct documentation of the metal messages HH hour MM minute SS second Refer to Set date and time in the Operating instructions 13 6 5 3 Exit Date Time Menu EXIT MENU ESC HOME OK EXIT Press eo to exit the DATE TIME submenu and return to system menu 13 6 6 AUTOSPEED MENU Calibration of input belt speed AUTOSPEED MENU ESC HOME OK OPEN Press o to open the AUTOSPEED submenu Press 2 at any time to abort your current data entry and return to system menu AUTOSPEED is included if the metal detector comes along with a belt control unit with Hitachi frequency inverter With AUTOSPEED the metal detector automatically takes into account the actual speed by probing the input terminal AD6 0 10V dc signal Then a manual input of the speed in the input field SPEED is not necessary Instead the automatically determin
11. aeo 4 5 8 5 1 HINTS FOR USING THIS 0 0 0020200000 seni ense einen nenne ee eese es 5 8 6 DECLARATIONS 5 6 9 6 1 CE DECLARATION OF 2 2120200 0000200 0000000 000000000000 6 9 6 2 MANUFACTURER S DECLARATION 6 10 7 SCOPE OF APPLICATION AND 1 7 11 oA P 01a y a O EE E A E TA 7 11 FEET E 7 11 7 3 REQUIREMENTS FOR OPERATING STAFF ccccccccecccsescecescescsseeeceeceecescessesenseueseesecsescesecsesenseeuseeeeesess 7 11 7 4 OWNER S OBLIGATION TO EXERCISE DUE enne nnn nn nennen ente nee eese esses 7 12 7 5 REQUIREMENTS FOR SERVICE AND MAINTENANCE STAFF eerte I e eene 7 12 8 GENERAL SAFETY 1 2 2 8 13 8 1 BASIC SAFETY MEASURES 000 0010 1 snas rine 8 13 8 2 SAFETY INSTRUCTIONS ABOUT THE METAL 0 n nennen 8 14 8 2 1 Installation instructions cccccccccccccccccccccssscccccccsscccccccsuecccsessuscecsc
12. PCB Boards Terminals Electrical wiring and functions Terminal Name Ratings Function 1 A D7 0 10V DC Analog input application specific 2 A D6 0 10V DC Analog input SHARK BD belt speed input for speed 3 AGND AGND Analog Ground 4 IN1 24V DC Logic input functions see settings in the IN OUT MENU 5 24 24V DC 3mA 24 DC source for logic inputs 6 IN2 24V DC Logic input functions see settings in the IN OUT MENU 7 24 24V DC 3mA 24V DC source for logic inputs 8 INA 24V DC Logic input functions see settings in the IN OUT MENU 9 24 24V DC 3mA 24V DC source for logic inputs 10 GND GND Ground for 24V DC 11 IN3 24V DC Logic input functions see settings in the IN OUT MENU 12 24 24V DC 50mA 24 DC source for photo cell proximity switch etc 13 24 24V DC 20mA 24V DC source for alarm device e g bulb buzzer etc 14 OUT1 24V DC Logic output functions see settings in the IN OUT MENU 15 OUT2 24V DC Logic output functions see settings in the IN OUT MENU 16 24 24V DC 100mA 24V DC source for alarm device e g bulb buzzer etc 17 OUT3 24V DC Logic output functions see settings in the IN OUT MENU 18 24 24V DC 100mA 24V DC source for alarm device e g bulb buzzer etc 19 OUT4 24V DC Logic output functions see settings in the IN OUT MENU 20 24 24V DC 100mA 24V DC source
13. Product SPEED PASSWORD protection and REMOTE PRODUCT number control Date and time YY MM DD HH MM SS Setup of the control signal to the reject device DELAY DURATION METAL CONTACT Automatic belt SPEED calibration of conveyors driven from frequency inverters Clean In Place switching of the reject device for SHARK Inline Models Setup of the Input and Output control lines 24Vdc switching Choice and setup of digital filters NOISE LEVEL FFT FILTER FIR FILTER GF MODE Individual factory settings for the delivered sensor head which must not be changed by the user FACTORY SETUP 12 29 METAL SHARK SD METAL SHARK COMBI 12 3 Product effect compensation background information Many conveyed materials especially in the food industry generate an effect similar to metal parts when they enter the electromagnetic field This effect is caused by conductive components in the conveyed material e g salt sugar and is called product effect To enable the metal detector to recognize whether the signal coming from the sensor is caused by the product being monitored or by a metal part the metal detector must be taught the product effect The product effect is learned on the basis of product samples which have to be passed through the sensor The product effect may vary from one product sample to another The better the samples represent the product the better the product effect will be learned Below graphs illust
14. and the software version Settings for the print out and data logging of metal alarms and related data PRINT Settings to integrate many units into a network or communicate with a PC INTERFACE BAUD SHARKNET UNIT list of the latest 50 metal alerts providing signal magnitudes and time of alert which can be printed REPORT TO PRINTER or viewed in the display REPORT TO LCD PRODUCT MENU Settings which are specific to an individual product taught product can be NAMEd in alphanumeric format to be easily memorized e Settings as obtained after TEACH PRODUCT PRODUCT IS X 96 AMP PRODUCT X TOL PRODUCT Y TOL PHASE PHASE TRACK Automatic PHASE TRACKing for products with continuously changing properties e Transfer of settings to other product number COPY PROD TEACH MENU General settings to control the TEACH PRODUCT assistant A minimum value of METAL SENSE which can be set by TEACH PRODUCT SENSE MIN Settings for the duration and minimum product count during TEACH PRODUCT Lock unlock product number to 0 no product teach possible TEACH ENABLE NO Reject behaviour during TEACH PRODUCT VALIDATION MENU Supervision of proper operation Supervision of automatic reject devices REJECT CONFIRM BIN FULL LOW AIR The PERFORMANCE VALIDATION SYSTEM submenu to enforce periodical tests of the metal sensitivity SYSTEM MENU general configuration of the metal detector several submenus
15. which is a circle around the zero piont of the graph 12 30 METAL SHARK METAL SHARK COMBI A 12 4 Starting up Steps to put the metal detector into first operation Power on Set product speed e Teach product effects e Check metal sensitivity 12 4 1 Power On Step Operation Screen 1 Were the assembly steps followed See Electric connection correctly Is the electrical connected Check correctly Were safety regulations kept Are installation all cables intact 2 If the installation is ok switch power supply ADJUST on The metal detector runs an internal auto 2048 2047 94100 94100 Power On calibration ADJUST and then displays the 2 main screen 3 The metal detector is now in operation The main screen informs about actual product NEUE ae nn Main screen number signal amplitude mV and signal i phase 9 Set PRODUCT 000 with e Confirm with o 12 4 2 Set product speed 1 Esc Press to return to main screen PRODUCT 000 3mV Ret rn NEUTRAL 0 00 main menu OPEN MENU OPEN MENU ESC HOME OK OPEN Press Press o until SYSTEM MENU is SYSTEM MENU Go SYSTEM displayed ESC HOME OK OPEN MENU Press ie Enter product speed using the e e SPEED mm sec 550 Set Speed keys ESC HOME SET Press o to confirm Set the actual speed at which material i
16. CONFIRM HIGH if TEACH procedure ended successfully TEACH END displayed CIP OUT HIGH if detector is in CIP mode see C P submenu for details REJECT DEVICE HIGH Conveyor belt stops for a short time and triggers the reject device START CONVEYOR Conveyor belt control output state toggled by BELT ON OFF input OFF Output not active always LOW 13 6 8 3 Exit In Out Menu EXIT MENU ESC HOME OK EXIT Press the IN OUT submenu 13 69 METAL SHARK 2 0 METAL SHARK COMBI 13 6 9 FILTER SUBMENU FILTER MENU ESC HOME OK OPEN Press o to open the FILTER submenu Press 2 at any time to abort your current data entry and return to system menu 13 6 9 1 Noise Level NOISE LEVEL mV 10 ESC HOME SET Setting range 0 2000 Default optimum value This parameter sets a trigger level to avoid teaching of noise signals Noise signals are e g vibrations metal impurities in the conveyor belt etc In addition it controls action of the VIBRATION FILTER which blanks out ALL signals deviating less than NOISE LEVEL from an axis along the calibrated phase To set NOISE LEVEL 1 Set PRODUCT 000 AMP X 100 AMP Y 100 2 Run the production line or the conveyor but without products and without metal 3 Read out the peak mV level 4 Set NOISE LEVEL to the maximum peak mV level plus 30 Read peak mV level here PRODUKT 000 3mV NEUTRAL 0 00 With
17. Each metal alert immediately causes a printed message containing date time the signal magnitude as displayed in INFO LAST METAL and the value of METAL COUNTER PRINT REPORT A report of metal alerts is printed on demand containing up to 50 metal alerts since the last reset of the METAL COUNTER If more than 50 metal alerts occurred the latest 50 are reported Print out is started by REPORT TO PRINTER see below PRINT SERVICE enables you to transfer the current raw data on a connected laptop PRINT SHARKNET All protocol data is transmitted to an external PC via serial port 13 46 METAL SHARK METAL SHARK COMBI SD 13 2 6 Interface INTERFACE RS232 SET ESC HOME Default value RS232 Choose the same interface for all instruments that are communicating with SHARKNET RS232 standard serial interface RS485 serial interface symmetrical data transmission for improved reliability ETHERNET with optional Com Server 13 2 7 BAUD BAUD 9600 SET ESC HOME Default 9600 Set data transfer rate of the interface for all instruments that are communicating with SHARKNET Possible values 9600 14400 57600 115200 230400 Baud 13 2 8 SHARKNET Unit SHARKNET UNIT 0 SET ESC HOME Default value 0 The Unit Number is the identification of each single unit within the Sharknet The number 0 zero automatically sets the unit as the master of a system of detectors Numbers 1 to XX automatically
18. METAL SHARK I METAL SHARK COMBI 12 6 2 Set new password 1 Press the Esc key to return to the main screen PRODUCT 000 3mV Return 10 NEUTRAL 0 00 main screen 2 l Press until you see the PASS UNLOCK screen PASS UNLOCK Go PASS LOCK OK NEW m Press to set a new password It consists of a PASS UNLOCK Set new four digit number LOCK OK NEW password Press E to set the first digit PASS NEW2 4 LOCK OK NEXT Press o to move to the next cell The selected digit will remain and the cursor will now flash at the next cell Repeat this for all cells to set 4 digit pass NEW2 8 password LOCK OK NEXT PASS NEW2 Now repeat setting exactly the same PASS NEW1 4 4 digit password for confirmation LOCK OK NEXT PASS NEW1 8 LOCK OK NEXT After confirming the last digit the display shows the PASS NEW1 PASS UNLOCK screen LOCK OK NEXT You have now changed to your own new password 12 38 METAL SHARK COMBI METAL SHARK SD 12 6 3 Enable parameter pass protection Password The password feature is available if feature PASSWORD YES SYSTEM PARAMETER PASSWORD YES ESC HOME SET Refer to above Enable password feature Enable Parameter pass protection is enabled pass PASS ENABLED protection o automatically at each power supply on UNLOCK OK NEW o automatically
19. PRODUCT 001 3mV Select product number between 1 120 Confirm with NO NAME 0 00 product 3 Press OPEN MENU OPEN e ESC HOME MENU Press to Open Menu 4 o Press PRODUCT MENU is PRODUCT MENU Go displayed ESC HOME OK OPEN PRODUCT MENU Press 5 In the display appears NAME Su NAME Press to entera MODE NEXT 6 ALU FOIL_ Edit NAME An underline cursor will start flashing This cell EDIT MODE NEXT is active Press the or e key until you find the PRODUCT 001 3mV letter or number you wish as the first letter ALU FOIL 0 00 This letter will flash Press the o key to move to the next cell The selected letter will remain and the cursor di EDIT will now flash at the next cell If you wish to place a space between a letter NAME ALU FOIL or number you press the key without selecting an letter or number EDIT MODE NEXT When you have finished naming this product press The screen will change and show NAME A_ you the NAME you have designated for that EDIT MODE NEXT product If you agree press 2 to fetch the main NAME _ screen If you want to modify the name follow EDIT above item 3 and make your changes Hint If you wish to erase the whole name NAME A press at the same time EDIT MODE NEXT Now you have changed Product 001 to read ALU FOI
20. SALTY Products with high amount of salt or high electrical conductivity e g cheese blocks bloody raw meat FROZEN Deep frozen products 18 C 0 F MELTING Frozen products in warm environment ALU FOIL Products packed in alu vaporized foil PLASTIC Plastic granulates with graphite VIBRATION Vibration signals SHOCK Shock like action on detector DEFAULT No product specific adjustments are preset Adjust PRODUC TOL and related parameters by hand PRODUCT IS is available with product 1 120 not with PRODUCT 000 13 3 3 PRODUCT X TOL PRODUCT X TOL 1 0 ESC HOME SET Setting range 0 0 9 9 Default 1 0 Scales the Product effect area along the X direction PRODUCT TOL X is multiplied by PRODUCT TOL Refer to Product compensation Background information Chapter Operating instructions and Product tolerance in the main menu for details PRODUCT X TOL is available with product 1 120 not with PRODUCT 000 13 50 METAL SHARK METAL SHARK COMBI SD 13 3 4 PRODUCT Y TOL PRODUCT Y TOL 1 0 ESC HOME SET Setting range 0 0 9 9 Default 1 0 Scales the Product effect area along the Y direction PRODUCT TOL Y is multiplied by PRODUCT TOL Refer to Product compensation Background information Chapter Operating instructions and Product tolerance in the main menu for details PRODUCT Y TOL is available with product 1 120 not with PRODUCT 000 1
21. Visible or invisible shoe prints may contain metal particles e Ensure that the belt is well covered e g with cardboard before welding or grinding Hot welding slag or grinding sparks can embed themselves in the surface of the belt 11 6 Installation of sensor head Important The sensor head must not be subjected to any mechanical stress or tension during the installation and during tightening of the mounting bolts Caution Always attach the grounding clamp of the welding unit directly next to the welding spot Do not allow welding current to flow through the case of the metal detector under any circumstances This will lead to the destruction of the detector 11 27 METAL SHARK Sn METAL SHARK COMBI 12 Operating instructions 12 1 Master Keyboard Names and Functions of Parts Detection Metal Operation Level Detection Indicator METAL ERROR OK DIGITAL METAL DETECTOR eo Lo Mode switch keys These keys scroll through all the metal detector screens OK key This key confirms any selection or setting 3 Minus Plus keys These keys change any mode setting Escape key This key quits the current screen and locates the previous menu Programmable function keys Press 5 seconds to program actual screen to this key The function which has just been selected is shown in the LCD display If a key is held down the value changes rapidly until the key is rel
22. YES BD type applications with non defined speed e g chutes rollers YES all gravity feed applications With this parameter it is possible to choose between two different signal evaluation programs YES FFT bandpass filter is set to a wide characteristic NO FFT bandpass filter is set to a very narrow characteristic 13 6 9 6 Exit Filter Menu EXIT MENU ESC HOME OK EXIT Press Do exit the FILTER submenu and return to system menu 13 6 10 SENSOR CALIBRATION Sensor calibration is done by TECTRONIX and adapts the control unit to the specific sensor settings This menu is only to be opened by the user when TECTRONIX tells him to check the settings advice from Tectronix This would lead to malfunction or damage the electronic VERY IMPORTANT Never change any value in the factory set up without clear e board SENSOR CALIBRATION ESC HOME OK OPEN Push open the submenu SENSOR CALIBRATION 13 6 10 1 Sensor field SENSOR FIELD mm 300 SET ESC HOME Setting range 10 999 Default value refer to LIST OF PARAMETER SET UP Do not change setting of default value This parameter calibrates the control unit to the dimensions of the sensor The value is specified by TECTRONIX The original value is written inside the control box lid 13 72 METAL SHARK METAL SHARK COMBI SD 13 6 10 2 Frequency FREQUENCY HZ 299600 SET ESC HOME Setting range 290000 310000 Default value refer t
23. end e Never lay the mains cable and control cable together a single cable run e sure the metal detector is properly grounded neutral earth avoid ground loops use the shortest connection to the mains ground METAL SHARK METAL SHARK COMBI SD 8 2 3 Instructions about operation To prevent Metal Detector SHARK series from ageing prematurely or being damaged beyond repair please observe the following instructions The metal detector should always remain switched on This will maximise the service life of the electronic circuitry Use a Filtered UPS in order to supply clean reliable power to the detector Only operate the metal detector under suitable conditions refer to Normal use 8 2 4 Protection against interference The mains input of the metal detector is protected against interference A high level of operational reliability and additional protection against malfunctions is achieved by the following measures e Use of mains filters if the mains voltage is affected by the switching on of heavy load appliances compensation systems welding equipment HF furnaces solenoid valves etc e Providing suppresser circuits for inductance appliances solenoid valves contactors electromagnets using RC elements Resistor Capacitor elements in order to absorb the energy being released by switching off Use a Filtered UPS in order to supply clean reliable power to the detector
24. for alarm device e g bulb buzzer etc 21 Rx 5 5V digital RS232 Asynchronous Serial Data receiver input 22 Tx 5 5V digital RS232 Asynchronous Serial Data transmitter output 23 GND GND Ground for RS232 RS485 24 A 3V RS485 Non inverting Receiver Input and Non inverting Driver Output 25 B 3V RS485 Inverting Receiver Input and Inverting Driver Output 26 GND GND Ground for 24V DC 27 GND GND Ground for 24V DC 28 GND GND Ground for 24V DC 29 24 24V DC 33 24V DC source for PLC alarm device e g bulb buzzer etc 30 24 24V 33 24V DC source for PLC alarm device e g bulb buzzer etc 31 24 24V DC 33 mA 24V DC source for PLC alarm device e g bulb buzzer etc 32 33 K2 max 230V AC ERROR ALARM 34 at 2A Dry contacts 34 33 close contact Power off Error Adjust mode Failure 34 32 close contact Normal metal detector function 35 36 max 230V AC METAL ALARM 37 at 2A Dry contacts 37 36 close contact Power off Metal alarm 37 35 close contact Normal metal detector function L1 LIVE 85 260V AC Power supply Input 50 60Hz Single Phase Never mix 24 VDC and 115 230 VAC wiring in the same cable 100 Watt N NEUTRAL Neutral wire of single phase power supply PE PE Ground Safety ground This point must be connected to protective earth or adjacent building steel 14 79 METAL SHARK SAS METAL SHARK COMBI
25. if no key pressed for 5 minutes o manually by pressing e at the PASS UNLOCK time in the PASS UNLOCK screen LOCK OK NEW Disable Parameter pass protection is disabled unlocked pass only manually by entering your 4 digit password with PASS UNLOCK protection T LOCK OK NEW To enter the password see Set new password PASS The screen changes to PASS UNLOCK once you SET OK NEXT entered the correct password 12 39 METAL SHARK A METAL SHARK COMBI 12 7 Set date and time 1 Press Esc to return to main menu PRODUCT 000 3mV Return to main NEUTRAL 0 00 menu 2 OPEN MENU Press OPEN MENU o ESC HOME OK OPEN Press to Open Menu B Q Press until you see the SYSTEM MENU sysTEM MENU screen ESC HOME OK OPEN Open SYSTEM MENU with o 4 o Press until DATE TIME MENU is displayed DATE TIME MENU G DATE 5 en Press until YY MM DD is displayed YY MM DD 00 00 00 The date is displayed in the year month day ESC HOME SET format two digits each 6 e continuously pressed down The yy MM DD 03 01 23 Set Date displayed date changes with increasing ESC HOME SET Release as soon as the displayed date approaches the actual date year month Set the exact date using and 7 Q Press until HH MM SS is displayed HH MM SS 00 13 48 INNE The time is formatted as hou
26. installations use the supplied cable clamps and tie wraps to secure the cables to the metal detector housing Doing so will avoid whip lash at the transmit receive box strain relief connections In addition to this we recommend that you loop the cables as they exit the conduit These loops will then flex as the conveyor cycles It is also advisable to follow this procedure on belt conveyor installations Do Not touch the sensor coil surface of the detector Mechanical contacts may cause detection errors Keep the sensing surface free of debris Mount the FLAT PLATE type coils as close as possible to the underside of the vibrating conveyor or belt conveyor Do not allow the sensor face to touch the conveyor pan The closer the coil to the product being conveyed the greater the sensitivity Do not allow material to build up on the sensing face so that it touches the conveyor pan Doing so creates a closed conductive loop and the metal detector will false trip Isolate rollers on belt and driven roll conveyors On belt and roller conveyor applications where a roller is less than 24 610mm from the centreline of the detector the roller must be isolated on one side to avoid the possible effect of errant static charges Use a UHMW shim beneath the bearing and nylon washers or some other non conductive material beneath the bolt head and nut flat washer The bolts should also be sleeved with a non conductive material It may be necessary to isolate mo
27. locked 8 13 METAL SHARK SX METAL SHARK COMBI 8 2 Safety instructions about the metal detector Important Smooth and safe operation of Metal Detector SHARK series is only possible if the following points are observed 8 2 1 Installation instructions Always attach an earth clamp for welding equipment directly next to the weld e Never allow the welding current to flow through the housing of the metal detector This would damage the metal detector beyond repair 8 2 2 Connecting instructions e Check to make sure the mains voltage is the same as that required for the equipment e The detector must be fitted and connected up by trained staff only Observe general installation regulations for setting up and operating electrical equipment VDE 0100 Consequently never perform any work on the metal detector when it is switched on e Take precautions to protect human life and the machine in accordance with the local conditions and regulations e Metal Detector SHARK series is designed for permanent steady state installation e Never connect or disconnect control cables or coaxial cables while the metal detector is switched on e Never connect mains cables control cables or coaxial cables incorrectly Observe the current carrying capacity of the output contacts e Use screened twisted wire mains and control cables Only connect the screening to the earth lead at the metal detector
28. teach process Minimum sensitivity after TEACH PRODUCT Minimum product signals in each TEACH STEP Maximum product signals in each TEACH STEP Time duration for each single TEACH STEP 1 and 2 Time duration for STATISTIC STEP Enable or disable TEACH PRODUCT disabled Product 0 Activates metal out contact during TEACH PRODUCT Settings for the automatic performance validation test Enable reject check option Enable bin full option Enable low air option Monitoring of the preset sensitivity for detecting metal Enable Performance Validation System Time between PV tests Time available to perform PV Size of Fe test sphere requested for PV maximum signal accepted as test sphere Size of NFe test sphere requested for PV maximum signal accepted as NFe test sphere Size of SS test sphere requested for PV maximum signal accepted as NFe test sphere maximum number of failed tries OK Performance validation NOW 18 86 METAL SHARK COMBI METAL SHARK ADD SYSTEM MENU SPEED mm sec YES NO Product speed through sensor e g Belt speed REMOTE PRODUCT Enable or disable remote product number setup PASSWORD YES NO Avoids unauthorized parameter set up REJECT MENU DELAY mm Time delay for metal out contact DURATION ms Time duration for metal out contact METAL CONTACT Program metal out contacts to different modes DATE TIME ME
29. the AUTOSPEED Menu 13 65 METAL SHARK METAL SHARK COMBI 13 6 7 CIP MENU Clean In Place automatic cleaning option for METAL sHARK Inline Metal Detectors This menu is not used for the SHARK COMBI models Use default setup If activated the reject device toggles between positions NORMAL production and REJECT as log as the CIP input is in state HIGH Cleaning fluid running through the product pipes will clean all interior surfaces of the reject device CIP MENU ESC HOME OK OPEN Press o to open the CIP submenu Press 2 at any time to abort your current data entry and return to system menu 13 6 7 1 CIP REJECT sec CIP REJECT sec 1 ESC HOME SET Setting range 0 320 Default 0 Set the time the reject device is switched to position REJECT in seconds 13 6 7 2 CIP NORMAL sec CIP NORMAL sec 5 ESC HOME SET Setting range 0 999 Default 0 Set the time the reject device is switched to position NORMAL in seconds 13 6 7 3 CIP TIMEOUT min CIP TIMEOUT min 10 ESC HOME SET Setting range 0 999 Default 1 Set the maximum time the detector is in CIP mode in minutes After this time the detector will switch to normal operation even if CIP input remains HIGH Next CIP can be activated only after CIP input has been reset to low 13 6 7 4 Exit CIP submenu EXIT MENU ESC HOME OK EXIT Press Do exit the CIP submenu and return to system menu
30. 3 3 5 Teach Area TEACH AREA 1620 74 INFO PRODUCT 001 Information on the current teach area which is influenced by the above parameters PRODUCT IS PRODUCT X TOL and PRODUCT Y TOL TEACH AREA is available with product 1 120 not with PRODUCT 000 13 3 6 Amplification X AMP X 100 ESC HOME SET Default 100 only PRODUCT 0 Hardware amplification factor for the product effect X channel The larger the product effect is the smaller the amplification X has to be adjusted Possible values are 3 6 12 25 50 100 and 200 3 corresponds to the smallest hardware amplification When using product memories 1 120 AMP X is set automatically during TEACH process in STEP 1 PRODUCT 1 50 according to the following rule Very strong product effect amplitude AMP FACTOR X 3 Low product effect amplitude AMP FACTOR X 200 13 51 METAL SHARK METAL SHARK COMBI 13 3 7 Amplification Y AMP Y 100 ESC HOME SET Default 100 only PRODUCT 0 Hardware amplification factor for the metal signals Y channel The larger the product effect crosstalk is the smaller the amplification Y has to be adjusted Possible values are 3 6 12 25 50 100 and 200 3 corresponds to the smallest hardware amplification When using product memories 1 120 AMP Y is set automatically during TEACH process in STEP 3 PRODUCT 1 50 according to the following rule Very strong product eff
31. 8 15 METAL SHARK A METAL SHARK COMBI 9 Technical description This section tells you about the design of your metal detector and how it operates We are sure that the information will help you to use the metal detector to full advantage 9 1 Technical data Power supply 85 264 V 50 60 Hz 10 Power consumption 1kW 0 1kW number of segments Product speed 20 300 m min other speeds on request Ambient temperature 10 50 C 15 120 F Protective type Sensor IP65 Control cabinet IP54 Sensor link cables 10 m 4 1 ft with conduit Measuring Balanced pair of inductive coils Multi channel technology Latest digital technology Digital dynamic noise filter Digital balance control Digital frequency control Self monitoring of function No maintenance required Self adjusting of all circuits Power Drive circuit Keyboard and LC display Intuitive self explaining menus LEDs bar meter metal signal LEDs for OK Fault Metal User interface Programmable function keys Password protection Product library for 120 set ups Product teach manager Timer for reject device control History feature data logging General metal alarm dry contact Out signals General error alarm dry contact Segment metal alarm dry contact for each segment Flash light general metal alarm Horn general metal alarm Segment metal alarm red lamp per segment Run indicator green lamp Error indicator red lamp Re
32. Confirm your choice with Compare sensitivities by toggling between the two product numbers 12 33 METAL SHARK A METAL SHARK COMBI 12 4 4 Optimize product effect compensation After teaching a product products which are free of metal should not cause metal alerts However product properties vary as well as ambient conditions Metal alerts due to these variations can be avoided by increasing the value of PRODUCT TOL Press to return to main screen PRODUCT 001 3mV en NO NAME 0 00 screen ice to ch PRODUCT TOL ER 855 wer IES PRODUCT TOL 1 5 PRODUCT screen Press increase the value ESC HOME SET TOL High PRODUCT TOL Better product effect compensation Metal sensitivity may be lower Check metal sensitivity see below 12 34 METAL SHARK METAL SHARK AD 12 4 5 Check metal sensitivity The metal sensitivity can be checked either at PRODUCT 000 without teach or at any product number PRODUCT 001 120 with teach 1 Press return to main screen PRODUCT 001 Return to main NO NAME 0 00 Screen 2 Run metal test pieces with products through the detector several times PRODUCT 001 Run metal test NO NAME 0 00 pieces through detector 3 Watch the display PRODUCT 001 134 mV Watch display mV actual signal magnitude NO NAME 23 68 0 00 actual si
33. EPORT MENU provides e information on metal alerts e information on the current product parameters and e settings to control data logging print out and network integration REPORT MENU ESC HOME OK OPEN Press o to open the REPORT MENU Press 2 at any time to abort your current data entry and return to main menu 13 2 1 Metal counter METAL COUNTER 0 5 ESC HOME Each metal signal increments the day counter If the E are pressed down simultaneously for approx 2 seconds the counter is reset to zero This also resets the report memory see below 13 2 2 Info Last metal Here the strength of the most recent metal signal of the detector coil is displayed This value remains on display until the next metal object passes through the detector AMOUNT Signal strength PHASE Type and form of signal 90 magnitude indicates the quantity to 90 range indicates which kind of of a metal or product effect metal or product MET 57 PH 28 57 INFO LAST METAL Non spherical metal objects result in a variety of values dependent upon their length Magnetic metals produce a stronger signal than non magnetic metals Signals are stronger at the edges of the opening than in its centre Long metal objects may result in the issue of several signals The INFO LAST METAL display allows product samples to be selected for the teaching process which are as representative as possible Each product or
34. ESET METAL ALARM All slaves REMOTE push button close contact Terminal 33 24V DC In RESET METAL ALARM All slaves REMOTE push button close contact Terminal 34 24V DC 200 mA METAL ALARM All slaves for alarm device e g horn Terminal 35 DC METAL ALARM All slaves for alarm device e g horn Terminal PE DC Ground Protection earth e g for cable screen Terminal 36 24V DC 200 mA METAL ALARM slaves for alarm device e g lamp Terminal 37 DC METAL ALARM All slaves for alarm device e g lamp Terminal 38 0 10V DC AUTOSPEED signal input Terminal PE DC Ground Protection earth e g for cable screen Terminal N 230 V AC Neutral power supply distribution internal use only Terminal PE Protection Earth power supply distribution internal use only Terminal 1 230 V AC Live power supply distribution internal use only Relays OK5 230 V AC Live power supply distribution internal use only Relays OK6 230 V AC Live power supply distribution internal use only Time 021 230 Live power supply distribution internal use only relays Time 0Zt2 230 V AC Live power supply distribution internal use only relays Overvolt 0OVP1 230 V AC Live power supply distribution internal use only Protect Fuse OF1 230 V AC Live power supply distribution internal use only Fuse oF2 230 V AC Live power supply distribution internal use only 14 76 METAL SHARK META
35. ETAL SHARK METAL SHARK COMBI SLAVE PHAS CAL mV CAL 1 2 20 21 22 23 24 25 26 27 28 29 30 18 88 METAL SHARK METAL SHARK COMBI Ae Tectronix Systems Inc 9 18812 96th Ave Surrey Canada Tel 1 604 607 6028 Fax 1 604 607 6026 Internet www metal shark com Email service metal shark com Manual and operating instruction SHARK metal detector Version 04 2008 Edition 1 software version 3 90c1 combi and higher 18 89
36. H ENABLE TEACH REJECT VALIDATION MENU REJECT CONFIRM BIN FULL LOW AIR PERFORM VALID SYSTEM PVS PV FREQ hrs PV WINDOW min PV Fe mm PV Fe max mV PV NFe mm PV NFe max mV PV SS mm PV SS max mV PV ERROR COUNT RUN PV TEST Model Unit Product memory number Start product teach procedure Product 1 120 Product effect compensation Product 1 120 Metal sensitivity Access the menus listed below Information and documentation Counts each metal alarm just for information Last metal signal amplitude just for information Display of product parameters just for information Display of next Performance validation test date time Display software version just for information Print mode for metal alarm data logging Type of serial interface Network protocol Data rate of serial interface Network ID of unit 0 master stand alone system Send report of metal alarms to printer Display report of metal alarms on LCD Product name Product 1 50 Product property for product teach process Product suppression X in addition to PRODUCT TOL Product suppression Y in addition to PRODUCT TOL Info teach area Amplification X channel product signals Amplification Y channel metal signals Product compensation phase Product 1 50 Step size for automatic product phase tracking Switch behaviour metal alarm separate for every Copy content of current product menu to other product Controlling of the
37. L if that is what you entered Press the key to change to PRODUCT 002 Follow the same procedure as before to name Product 002 12 36 METAL SHARK COMBI METAL SHARK SD 12 6 Password feature METAL SHARK metal detectors provide a password function By its use the parameter set up is protected against unauthorized access Only the PRODUCT is left to change 12 6 1 Enable password feature The password feature is shown in the main menu only when enabled To enable the password feature Press the key to return to the main screen PRODUCT 000 3mV Return to main NEUTRAL 0 00 screen 2 Press OPEN MENU OPEN MENU e ESC HOME OK OPEN Press to Open Menu 8 Q Press until you see the SYSTEM MENU SYSTEM MENU V DE Screen ESC HOME Open SYSTEM MENU with o 4 Q until you see the PASSWORD screen PASSWORD NO Go ESC HOME SET PASSWORD 5 2 Press 1x to enable PASSWORD functions PASSWORD YES Enable with YES ESC HOME ET PASSWORD E Confirm with o 6 Esc Press 3x the key to return to the main screen PRODUCT 000 3mV Return to main NEUTRAL 0 00 screen 7 Press until you see the PASS UNLOCK pass UNLOCK Go PASSscreen LOCK OK NEW UNLOCK The initial password is 0000 It is strongly recommended to set up your own new password right now Refer to next chapter Set new password 12 37
38. L SHARK COMBI SD 14 3 Master and Slave PCB Board terminals 14 3 1 Terminals at power supply board The connectors are on the left side of the power supply in the main controller box GROUND 24V DC relays K2 K1 Fuse 85 265V AC 45 440Hz T 26 28 29 31 32 34 35 37 SIT 1A L1 N PE PE Terminal Function Description 26 27 28 Ground Ground potential for internal power supply 29 30 31 an Internal Power supply source max 100mA ipe Ir Closed line dry contacts switching capacity 230V AC at 2A Relays K1 Metal alarm E 35 36 37 OUT Closed line dry contacts switching capacity 230V AC at 2 L1 N PE AC Power Mains power supply 1777 supply IN 85 265 V AC 45 440 Hz 100 Watt 14 3 2 Relays K1 K2 function Relays Terminal Power supply Error or adjust Operational ok Metal alarm OFF mode mode K2 32 oh 4 Error 34 o K1 35 36 Metal 9 37 Oo 14 77 TAL SHARK METAL SHARK 14 3 3 Terminals at mainboard Terminals 1 25 1 9 Jopuas 1no 14 78 METAL SHARK COMBI METAL SHARK SAD 14 3 4
39. N SHEEP 17 84 17 1 GENERAL 88888 en enses 17 84 17 2 GENERAL METAL DETECTOR ne nene 17 85 17 3 EXAMPLE DAILY METAL DETECTOR RECORD ssscccccessseeeceececeescceseeeuseeeceecusececeeseunseeeseeeaes 17 85 18 PARAMETER LIST SHARK METAL DETECTOR SOFTWARE 3 18 86 4 7 METAL SHARK AD METAL SHARK COMBI 5 General Information 5 1 Hints for using this Manual Model METAL SHARK COMBI Manufacturer Tectronix Systems Inc 9 18812 96th Ave Surrey BC Canada VAN 1 Print Date of this Manual April 2008 This manual contains all needed information for operating the Metal SHARK and is directed to the workers and experts Before operation of this metal detector it is important this manual is read in its entirety It is important that function and operation is understood Please pay special attention to the safety notes At no time is any page to be removed from this manual If this manual or any pages become lost you should request a new manual immediately Note Tectronix Systems Inc gives no implicit guarantees regarding standard qualities or suitability for a certain application This documentation contains information which is subject to copyright No part of it may be photocopied duplicated translated or recorded on data me
40. NU YY MM DD Set date HH MM SS Set time AUTOSPEED MENU AUTOSPEED YES NO Enable Autospeed function for BD conveyor type only 0 mm sec mV Calibrates belt speed input at 0 mm sec 300 mm sec mV Calibrates belt speed input at 300 mm sec MENU CIP REJECT sec Clean in place timing for reject position CIP NORMAL sec Clean in place timing for normal position CIP TIMEOUT min Clean in place stops after this time elapsed IIN OUT MENU 2 5 E t Sa E t 5 i 9 TRIER 5 lt o amp 5 54 5 d 4 5 8 4 be 2 su b gt t x 9 b zc m IN1 IN2 IN3 INA z 5 5 8 2 g o 4 4 z gt 5 4 4 4 5 8 es s E b we 4 ss 88 g gt 2 sz 59 OUT1 OUT2 OUT3 OUT4 FILTER MENU NOISE LEVEL mV Sensor Noise Level VIBRATION FILTER YES NO Vibrationfilter on off FFT FILTER YES NO Bandpass filter on off FIR FILTER YES NO Lowpass filter on off GF MODE YES NO Gravity Feed Mode on off SENSOR CALIBRATION SENSOR FIELD mm FREQUENCY Hz BALANCE FACTOR DO NOT CHANGE Adjustment of the control unit to the sensor head Adapts sensor size to electronic never change Sensor resonance frequency never change Sensor balance regulation factor never change 18 87 M
41. ROZEN Deep frozen products 18 C 0 F ALU FOIL Products packed in alu vaporized foil PLASTIC Plastic granulates with graphite VIBRATION Vibration signals SHOCK Shock like action on detector DEFAULT Uses no product tolerances Confirm your selection with 5 Start running products over the sensor e g start RUN PRODUCT LINE Run products the conveyor ESC HOME OK NEXT Confirm with Qua product is now running Continued on next page 12 32 METAL SHARK METAL SHARK COMBI SD 6 Automatic teach procedure The following steps STEP1 STEPS are performed automatically STEP1 STEP5 in the RUN PRODUCT STEP1 case of strong product effects e g meat X 200 2 15 IMPORTANT NOTE While RUN PRODUCT is displayed pass your RUN PRODUCT STEP2 product continuously through the PHASE 5 12 sensor Otherwise the TEACH process may fail TEACH COUNT TEACH COUNT Each STEP needs at least Proust signals or more product signals TEACH TIME TEACH TIME You have e g 15 seconds time countdown for each single step in order to lead product samples through the sensor The time can be changed according to your own desires in the submenu PRODUCT PARAMETER under TEACH TIME e g set a longer TEACH TIME with a slow conveyor belt AMP X sets the hardware amplification for the product effect measuring chanel PHASE sets product ef
42. SET Default NO BIN FULL YES enables supervision of the bin for the rejected product with optional equipment 13 5 3 Low Air LOW AIR NO ESC HOME SET Default NO LOW AIR YES enables supervision of the air pressure which operates a reject device with optional equipment Status of the metal detector will switch to ERROR i e relays K2 OFF if air pressure is too low 13 57 METAL SHARK METAL SHARK COMBI 13 5 4 Performance Validation Menu not required in most insatllations The PVS submenu contains the setup of the PERFORMANCE VALIDATION SYSTEM If activated regular sensitivity checks of the metal detector are enforced A signal lamp indicates the need for a check The operation personnel is then guided through the check step by step via clear instructions on the display If the performance validation fails timeout metal test piece not recognized status of the metal detector will switch to ERROR i e relay K2 All relevant parameters can be set up by the local quality co ordinator in this submenu Unauthorized access to the detector settings is then blocked using the password feature PERFORM VALID SYSTEM ESC HOME OK OPEN Press o to open the PERFORMANCE VALIDATION MENU Press 2 at any time to abort your current data entry and return to main menu 13 5 4 1 PVS PVS NO ESC HOME SET Default NO PVS YES enables the performance valid
43. Sensor out of the Replace Turn on off metal alignment mainboard detector e Mainboard Contact technician damaged metal object in the detector 2 COMP FINE Mainboard Replace Turn on off metal damaged mainboard detector 3 SIGNAL CLIP During the learn Use other Confirm with OK process product products effect to high Restart learn Contact technician pones 4 REJECT e Reject problem Check pusher for confirm with OK mechanical problem Error reoccurs after next rejection when Check reject pusher does not sensor photo cell work properly or proximity switch 5 PV e Performance Confirm with OK Confirm with OK ELAPSED validation test not and repeat test done within Error reappears if preset period of period of time has time expired and the PV test was unsuccessful 6 BIN FULL e The bin is full or a Empty bin Confirm with OK product blocks sensor Check bin photo Error message cell or proximity reappears after 30 switch seconds if bin still full 16 82 METAL SHARK METAL SHARK COMBI SD Error Error text Cause Remedy Confirmation 7 LOW AIR Compressed air Check air Confirm with OK problem pressure Error message Check air reappears after 30 pressure sensor seconds if not enough air pressure 8 NO During learn Check whether Confirm with OK PRODUCT period no product products pass effects measured sensor during Restart LEARN learn period Product does not have a product ef
44. TscrRONIX SYSTEMS INC METAL SHARK x METAL DETECTOR METAL SHARK COMBI Manual English Software 3 90c1 TECT COMBI service manual with FP doc METAL SHARK XP METAL SHARK COMBI 1 System Information Customer Name Location Date in Service d m y We would like to take this opportunity to thank you for purchasing your Metal Detector from Tectronix The confidence you have placed in our product is sincerely appreciated and we will endeavour to provide the best service and support possible Please take the time to read the User Manual completely as this provides you with the expertise necessary to install and adjust the System according to your requirements In addition to this you will learn about the sophisticated options provided by the METAL SHARK electronics If you have any problems in the set up and operation of your system the Tectronix team are available to assist you Tectronix Systems inc Unit 9 18812 96 Ave Surrey British Columbia Canada 3R1 Equipment Information Label Telephone 001 604 607 6028 Fax 001 604 607 6026 E mail service metal shark com METAL SHARK METAL SHARK COMBI SD 2 Installation Do s and Don ts Electrical Do Not cut the sensor head cables These cables are equipped with special double shields and connectors and must not be cut The cable supplied with your metal detector has been used to tune the sensor h
45. V SS max mV 320 ESC HOME SET Setting range 0 9999 Default 0 Enter the maximum allowed signal to be recognized as a proper test piece in millivolts 13 5 4 10 PV ERROR COUNT PV ERROR COUNT 3 ESC HOME OK START Setting range 0 999 Default 3 Enter the maximum allowed number of signals which are not accepted as the required test piece 13 5 4 11 RUN PV TEST RUN PV TEST ESC HOME OK START Press o to start a sensitivity check right now 13 5 4 12 Exit Perform Valid Menu EXIT MENU ESC HOME OK EXIT Press o to exit the PERFORMANCE VALIDATION SUBMENU 13 5 5 Exit Validation Menu EXIT MENU ESC HOME OK EXIT Press o to exit the VALIDATION MENU 13 60 METAL SHARK METAL SHARK COMBI SD 13 6 System Menu The parameters of the SYSTEM MENU are pre set by TECTRONIX They configure the whole system consisting of sensor control unit and optional equipment SYSTEM MENU ESC HOME OK OPEN Press to open the SYSTEM MENU Press 2 at any time to abort your current data entry and return to main menu 13 6 1 SPEED SPEED mm sec 330 ESC HOME SET For optimum signal evaluation the unit has to be adjusted to the velocity at which the products are passed through the sensor Correct setting of SPEED is absolutely essential IMPORTANT NOTE A correct calibration of the conveyor belt with m min exactness is absolutely necessary Otherwise lower metal detection sensitiv
46. ation system Regular checks of the metal sensitivity are enforced by the system 13 5 4 2 PV FREQ hrs PV FREQ hrs 8 ESC HOME SET Setting range 1 500 Default 8 Set the time between subsequent sensitivity checks in hours 13 5 4 3 PV WINDOW min PV WINDOW min 30 ESC HOME SET Setting range 1 180 Default 30 Set the time available to finish sensitivity check successfully in minutes 13 58 METAL SHARK METAL SHARK COMBI SD 13 5 4 4 PV FE mm PV FE mm 2 5 ESC HOME SET Setting range 0 0 99 9 Default 0 Enter the size of the ferrous metal test piece in millimetres 13 5 4 5 PV FE max mV PV FE max mV 320 ESC HOME SET Setting range 0 9999 Default 0 Enter the maximum allowed signal to be recognized as a proper test piece in millivolts 13 5 4 6 PV NONFE mm PV NONFE mm 2 5 ESC HOME SET Setting range 0 0 99 9 Default 0 Enter the size of the non ferrous metal test piece in millimetres 13 5 4 7 PV NONFE max mV PV NONFE max mV 320 ESC HOME SET Setting range 0 9999 Default 0 Enter the maximum allowed signal to be recognized as a proper test piece in millivolts 13 5 4 8 PVSS mm PV SS mm 2 5 ESC HOME SET Setting range 0 0 99 9 Default 0 Enter the size of the stainless steel metal test piece in millimetres 13 59 METAL SHARK A METAL SHARK COMBI 13 5 4 9 PV SS max mV P
47. before commencing work for the first time and also thereafter on a regular basis these staff receive instruction on all the relevant issues regarding safety at work and environmental protection and that they are acquainted with the Operating Instructions and particularly the safety instructions therein e that all the safety signs and warnings attached to the machine are not removed and remain legible 7 5 Requirements for service and maintenance staff To be able to perform maintenance work properly a period of occupational training in the area of mechanical engineering or electrical engineering must have been successfully completed Repair work may only be performed by trained maintenance staff For service and maintenance work on the metal detector knowledge of the German or English language is absolutely essential After initial training the service and maintenance staff must be in a position to perform the following activities without supervision Conduct regular performance checks and visual inspections on the metal detector e Locate faults and remedy faults e Regularly inspect the safety devices e Initial commissioning maintenance repair and shutdown of the metal detector 7 12 METAL SHARK METAL SHARK COMBI SD 8 General safety instructions 8 1 Basic safety measures Danger Never put the metal detector into operation without the safety devices provided by the A manufacturer Only specially
48. carry them out e Perform regular performance checks and visual inspections on the metal detector e Inspect the safety devices prior to commencement of work and during operation e Elimination of minor faults for which no occupational training in the field of mechanical engineering or electrical engineering is required METAL SHARK SX METAL SHARK COMBI 7 4 Owner s obligation to exercise due care Metal Detector SHARK series has been designed and built taking due consideration of a hazard analysis and after careful selection of the harmonised standards to be observed as well as other technical specifications It is therefore state of the art and guarantees maximum safety However in practical operation this safety can only be maintained if all the necessary measures are taken As part of his obligation to exercise due care the owner must plan these measures and monitor their implementation The owner of the equipment must in particular ensure e that the machine is only subjected to normal use refer to 7 1 Normal use e that the machine is only operated if it is in good working order and particularly the safety devices are regularly checked to make sure they are operative e that the Operating Instructions are always in a legible state and are available in their entirety at the place where the machine is used e that only adequately qualified and authorised staff operate service and repair the machine e that
49. d air START CIP HIGH Unit operates in CIP mode see CIP submenu in System menu BIN FULL Supervision of reject bin HIGH for more than 30sec Unit switches to ERROR see Validation Menu RESET METAL HIGH resetting of the metal counter COUNTER False trip To mark a metal alarm a false alarm in connection with the SHARKNET software OFF Input is not active 13 68 METAL SHARK METAL SHARK COMBI SD 13 6 8 2 OUT 1 OUT METAL ESC HOME SET Set function of output lines 1 4 Terminals on Shark mainboard corresponding to OUT 1 OUT 4 OUT 1 Terminal 14 OUT 2 Terminal 15 OUT 3 Terminal 17 OUT 4 Terminal 19 Each output may have only one of the following functions METAL HIGH if metal detected see Reject submenu for details METAL INVERSE LOW if metal detected ERROR HIGH during normal operation LOW if detector is not in normal operation ERROR INVERSE LOW during normal operation HIGH if detector is not in normal operation MET ERROR HIGH if metal alarm or unit not in normal operation LOW during normal operation MET ERROR LOW if metal alarm or unit not in normal operation HIGH during normal operation INVERS MET ZERO DELAY HIGH if metal detected no DELAY see Reject submenu PV TEST HIGH if last sensitivity test more than PV FREQ hours ago see VALIDATION MENU DUAL FREQ For dual frequency detectors only TEACH
50. d hence through the magnetic field the magnetic field of the transmitter coil is changed As a result of the change in the magnetic field an electric current is created in the receiver coil This process is termed electromagnetic induction The amount of current generated induced is directly proportional to the magnetic and electrical properties of the particle of metal e Large metal particles induce a higher current than small metal particles e Magnetic metals e g steel induce a higher current than non magnetic metals e g aluminium The current thus induced is measured and then processed and analysed by the electronic circuitry Since this method of measurement responds to e electrical conductivity and e magnetism all types of metal are detected However magnetic metals are detected more reliably than non magnetic ones The method of measurement also makes it possible to detect metal particles inside the product or in non metal packaging The products examined are not harmed or changed by the measurement in any way 9 21 METAL SHARK SX METAL SHARK COMBI 9 6 Operating limits Not only metals but also many other materials and raw materials are more or less electrically conductive The reasons for this can for example be salts e sugar e minerals e moisture or e carbons in the materials This means that a current is constantly being induced in the receiver coil although there are n
51. d therefore are specific to each product number The product parameters may be changed by experienced users PRODUCT MENU ESC HOME OK OPEN Press o to open the PRODUCT MENU Press 2 at any time to abort your current data entry and return to main menu 13 3 1 Name PRODUCT NAME ESC HOME SET Enter an alpha numeric name to memorize assignment of products to product memory entries Edit current digit with e and e Choose next digit with Press e E simultaneously to erase whole name See Enter product name for detailed instructions PRODUCT NAME is available with product 1 120 not with PRODUCT 000 13 49 METAL SHARK METAL SHARK COMBI 13 3 2 Product is PRODUCT IS DRY ESC HOME SET Choose a product property which characterizes your actual product According to this property product compensation will be adjusted to optimally fit your application see chapter Teach product effects Here you can change the product property also after finishing TEACH PRODUCT The result is the same as if TEACH PRODUCT had been performed with the currently set product property Therefore different product properties can be tried without repeating TEACH PRODUCT every time One of the following properties can be chosen DRY Products with low humidity e g powder and bulk materials WET Products with water content but not too much spices e g sausages meat fruits vegetables
52. detection signal is issued e The testing schedule should establish when the detector is to be tested and by whom Example The electrician on duty on a given shift has to test the detector using the testing object one hour after the start of each shift The test results are recorded in the log book with the date time and signature Example Test object recognised 24 August 2001 08 30 signed Smith 15 3 Notes The metal detector is generally set up to detect very small metal particles Please observe the following simple points Do not modify the assembly without consulting the manufacturer of the metal detector beforehand Do not operate radio transmitters or mobile telephones within 5 m of the detector These devices may trigger a metal detection alarm Checking the equipment in the field is the only way to determine if they are effecting the detector 15 81 METAL SHARK METAL SHARK COMBI 16 Error message of the software Frequent reasons for malfunctions are wrong settings or insufficient carefulness when connecting the metal detector Please isolate the cause using the index below Often it is just a bagatelle that causes the malfunction If all attempts are of no success write down the number of your metal detector located on a white label on the base plate in the control unit and contact Tectronix Systems Inc Error Error text Cause Remedy Confirmation 1 COMP PRE e gt
53. dia without prior consent from Tectronix Systems Inc This documentation is subject to change by Tectronix Systems Inc The manufacturer reserves the right to make changes to this documentation All rights reserved 5 8 METAL SHARK METAL SHARK COMBI SD 6 Declarations 6 1 CE Declaration of conformity The producer Tectronix Systems Inc 9 18812 198th Ave Surrey BC Canada certify herewith the machine Metal detector type SHARK conforms with the protection requirements of Council Directive 89 336 EEC on the approximation of the laws of the Member States relating to electromagnetic compatibility The machine is produced according to the relevant harmonised European standards DIN EN 292 Sicherheit von Maschinen Grundbegriffe allgem eine Gestaltungsleitsatze Technische Leitsatze und Spezifikationen Safety of machinery basic concepts general principles for design DIN EN 60204 1 Sicherheit von Maschinen Elektrische Ausr stungen von Maschinen Allgemeine Anforderungen Safety of machinery Electrical equipment of machines General requirements DIN EN 60529 Schutzarten durch Geh use IP Code Degrees of protection provided by enclosures IP code DIN EN 60947 7 Niederspannungs Schaltger te Teil 7 Hilfseinrichtungen Reihenklemmen f r Kupferleiter Low voltage switchgear and controlgear Part 7 Ancillary equipment Terminal blocks for copper conductors DIN EN 60742 Trenntransforma
54. e checked again that have run through the metal detector since the last test Furthermore a test should be made every time a new shift begins and a new product runs through the metal detector Production It must be secured that the metal detector checks all products systematically and steadily Metal ferrous product It must be secured that all metal ferrous products are not accidentally reused or delivered to a customer These products are to be removed from the production and labelled clearly e g with a red label Locked metal 17 84 METAL SHARK METAL SHARK COMBI SD 17 2 General metal detector manual Target group for this manual HACCP agent ISO9000 manual ISO 9000 The metal detector is installed to protect our customers from metallic impurity in their products HACCP The metal detector is a crucial physical control point against the danger of a metal impurity It is possible that when you do not have this control a critical contamination risk occurs Method of operation The metal detector establishes an electro magnetic field in the search coil This field changes when a metal passes through Then a metal alarm is set off A metal detector reacts on magnetism and electric conductivity Operating instructions e In order to minimize interferences do not install any mobile metal parts near the search coil e The search coil must be free from vibrations Do not put any objects on the search coi
55. e coils and a slave control unit Parameter setup is done at the Master control unit only All parameters are transmitted to the Slave control units through the integrated RS485 digital network This ensures that all sensor segments are always configured with the same metal sensitivity Control cabinet 3 mm 60000 Control unit MASTER network pe F Control Control Control Control unit unit unit unit Slave 4 Slave 6 Slave N Control Control unit unit Slave 1 Slave 5 Sensor link cable Sensor 2 Sensor 4 Sensor 6 Sensor N Sensor 1 Sensor 3 Sensor 5 Multi Seqment Sensor 9 20 METAL SHARK METAL SHARK COMBI SD 9 5 Method of operation Metal Detector SHARK series operates on the principle of inductance measurement which is briefly described below The sensor has two coils transmitter coil and e receiver coil The pair of coils must first be balanced before measurement commences This step takes place automatically after switching on and is termed adjustment In the transmitter coil a generator is used to create a flow of electric current This creates an electromagnetic alternating field magnetic field in the sensor If a particle of metal now passes through the metal detector an
56. e printer is optional equipment 7 Alternatively the REPORT of the metal alerts can Display Report be viewed on the display Press until REPORT TO LCD is displayed METAL mV 675 7 03 01 23 15 33 48 Press o to display the last metal alert Use to navigate through all metal alert entries REPORT TO LCD ESC HOME METAL mV 586 6 03 01 23 14 05 23 12 41 METAL SHARK METAL SHARK COMBI 13 Metal detector functions in detail 13 1 Main menu The main menu you always reach by returning to the main screen pressing 2 several times There you can choose the several menus by pressing 13 1 1 Main Screen Product and signal You can cancel the current data entry and return to the main screen by pressing 2 Selected product effect memory number Product name when entered N PRODUCT 000 NAME a 3mV 0 00 er Actual sensor signal magnitude amount Actual sensor signal phase e The PRODUCT line indicates which product effect is blanked out at the present moment The keys can be used to set the product memory number e Inthe setting Product 000 product effects can not be learned and blanked out Product effects can be taught using the Teach Product assistant for the product memories 1 120 e When the product effect is blanked out value and phase are only displayed when
57. each material generates a particular phase The larger the quantity of this material which passes simultaneously through the sensor the larger the Amount becomes Frequently the product composition varies somewhat and consequently the phase from the product effect also varies This variation is also learned if correspondingly varying products are included in the teaching process It must be ensured that the product samples for the teaching process do not contain any metal pieces as otherwise the metal part will be learned together with the product 13 45 METAL SHARK METAL SHARK COMBI 13 2 3 Info Product AMP X 100 AMP Y 100 INFO PRODUCT 001 Information on current product related parameters is displayed The displayed content changes every few seconds values are examples NO NAME Name of product memory NO NAME if no name is assigned PRODUCT IS DEFAULT Current product property setting TOL x1 5 METAL 20mV Current PRODUCT TOL and METAL SENSE values AMP X 100 AMP Y 100 Signal amplification X and Y PHASE 0 00 Product phase TEACH AREA 1996 20 Size of product effect area after teach neglecting tolerances 13 2 4 Info Software Version SHARK BD3 32a E INFO SOFTWARE VERS Displays the full name of the software in use 13 2 5 Print PRINT OFF ESC HOME OK STORE Default setting OFF Protocol mode for optional printer Possible settings are PRINT OFF No output to printer PRINT ONE BY ONE
58. ead and must be the only cable used to connect the sensor head to the electronics It is therefore recommended that consideration be given to where the connection boxes are located and that all cables be installed in conduit Do Not weld in reasonable proximity to the metal detector Welding in the vicinity of the metal detector may cause false metal alarms due to the spectrum of frequencies that welding induces into the environment ground Turn detector power off before welding near the detector When welding do not use the control panel mounting surface as a ground Install a UPS uninterruptible power supply to supply clean power and a filtered ground Voltage fluctuations and changing ground potentials can cause false tripping therefore a UPS with a filtered ground is highly recommended Do Not install the metal detector near MCC s or control panels Stray electromagnetic fields can trigger false trips Runthe connector cables to the metal detector separately Connector cables are part of the metal detector and have to be protected against noise It is highly recommended to run them in a dedicated conduit The conduit should be metal but must be grounded If the conduit is to be connected at the transmit receive boxes on the coil and or the control panel all fittings must be plastic Do Not install the detection coil inside an electromagnetic field strong power supply fluctuations Interferences can trigger faults For example Whe
59. eased 12 28 METAL SHARK METAL SHARK COMBI SD 12 2 Structure of the Menu The keys are used to navigate through the user interface Press 2 several times to return to the main screen the main screen is displayed after switch on With pressed in the main screen the TEACH PRODUCT assistant is accessed as well as the important product related entries PRODUCT TOL and METAL SENSE The TEACH PRODUCT assistant allows for the choice of a characteristic product property Then it automatically adjusts the signal analysis of the metal detector to the products which are supplied during the teach process Teaching of products is described in detail in the next sections Product effect compensation and Starting up The last item to be accessed with is OPEN MENU Press access all other items of the user interface which are organized in the following menus and sub menus Choose the menu of interest using the keys For a complete list of accessible menu items see the List of parameters at the end of this manual The individual menu items are explained in chapter Metal detector functions in detail REPORT MENU Information documentation and communication The counter for metal alerts METAL COUNTER Characteristic data of the last metal alert INFO LAST METAL Info on current product related settings INFO PRODUCT 0xx Info on the next performance validation if activated
60. ect crosstalk in metal channel AMP FACTOR Y 3 Low product effect crosstalk in metal channel AMP FACTOR Y 200 13 3 8 Phase PHASE 179 55 ESC HOME SET Default 0 00 The setting of the product phase helps to blank out any product effect PHASE is set automatically during TEACH process PHASE is available with product 1 120 not with PRODUCT 000 13 3 9 Phase track PHASE TRACK 0 00 ESC HOME SET Setting range 0 00 10 00 Default 0 00 When working with products 1 120 the product phase determined in the teach process can be adjusted during the operation to compensate slow changes of the products The product effect phase may change depending on product temperature and composition The parameter PHASETRACK indicates the increment with that the phase is adjusted Phase tracking gets stronger as higher this value E g a 0 10 means 0 10 degree tracking with each roduct or metal signal PHASE TRACK is available with product 1 120 not with PRODUCT 000 13 52 METAL SHARK METAL SHARK COMBI SD 13 3 10 METAL ALARM METAL ALARM PULSE ESC HOME SET METAL ALARM in the product menu controls the switching behaviour of the metal alarm outputs The setting is made for every product number individually This way can for example the pusher be activated when product 001 passes through and when product 002 passes through the conveyor belt can stop and a horn start This menu it
61. ed speed is displayed The input of the metal detector must be calibrated during commissioning if not preset by manufacturer to ensure the correct registration of the belt speed Two values must be calibrated e The voltage in mV at terminal 2 A D6 that corresponds to a belt speed of 0 mm sec belt stop e voltage in mV at terminal 2 A D6 that corresponds to a belt speed of 300 mm sec Systems consisting of detector and conveyor belt are pre set by TECTRONIX Then AUTOSPEED is activated 13 6 6 1 AUTOSPEED AUTOSPEED NO ESC HOME SET AUTOSPEED YES activates the automatic adjustment of the detector to the speed of the belt 13 64 METAL SHARK METAL SHARK COMBI SD 13 6 6 2 0mm sec mV 0 mm sec mV 770 ESC HOME SET Setting range 0 9990 Default 0 Set calibration voltage of frequency inverter for zero belt speed Hint Press e simultaneously to view the actual input signal mV at terminal 2 A D6 This may help you to find the correct calibration values 13 6 6 3 300mm sec mV 300 mm sec z mV 1820 ESC HOME SET Setting range 0 9990 Default 0 Set calibration voltage of frequency inverter for belt speed 300mm sec 18 m min Press e e simultaneously to view the actual input signal mV at terminal 2 A D6 This may help you to find the correct calibration values 13 6 6 4 Exit AUTOSPEED submenu EXIT MENU ESC HOME OK EXIT Press
62. em is only activated and visible respectively when in the SYSTEM MENU REJECT MENU METALL ALARM PRODUCT is activated HOLD Standard value for belt stop with reset push button PUSH1 Pusher with photo cell active OV synchronized reject signal PUSH2 Pusher with photo cell active 24V synchronized reject signal PUSHS Pusher without photo cell synchronization PULSE Metal alarm as a pulse with a set duration DURATION also see main menu Use e g when pneumatic nozzles separate the metal Drives reject flaps with gravity feed applications Error flap in reject position GF2 Drives reject flaps with gravity feed applications Error flap in ok position INLINE Security drive of inline reject EX PWC MESEP Metal separator model MESEP SE METAL CONTACT is available with product 1 120 not with PRODUCT 000 13 3 11 Copy Product COPY PROD 000 gt ALL ESC HOME SET Copy all PRODUCT MENU parameters of the current PRODUCT to another PRODUCT or to all Products WARNING If parameters are copied to a product which was taught already all the teach settings of this product will be lost 13 3 12 Exit Product Menu EXIT MENU ESC HOME OK EXIT Press o to exit the PRODUCT MENU 13 53 METAL SHARK METAL SHARK COMBI 13 4 TEACH Menu The parameters in the TEACH menu are pre set by TECTRONIX to reasonable values They adapt the control unit to suit various product effect condi
63. esuucecesseuuuscessseuuccesesuuaeceseseueees 8 14 8 2 2 EE 8 14 8 2 3 Instructions about 8 15 8 2 4 Protection against interference 8 15 9 TECHNICAL 2 020 9 16 9 1 TECHNICAL 9 16 9 2 METAL DETECTOR SHARK COMBI eene terere teens 9 17 93 CONTROL 25 tees IMP REM 9 18 OA SYSTEM OVERVIEW ai 9 20 9 5 METHOD OF OPERATION iori gei eee aia 9 21 9 6 OPERATING LIMITS 8 9 22 10 5 M 10 23 10 1 SAFETY INSTRUCTIONS FOR TRANSPORT AND INSTALLATION 004044000 enne 10 23 10 2 c 10 24 11 INSTALLATION INSTRUCTIONS scccssssssssssceeceeccecceccccccccccccecsssssssssscescesceeseececeesccssoeses 11 25 11 1 MET L FREE ZONE M 11 25 11 2 balyruuoet E 11 25 11 3 FEED OF MATERIAL OVER THE 5 5 2 101 2 12 2 2 2 2 000000000000000000000020000000 11 26 11 4 MOUNTING ON CONVEYOR FRAME
64. fect 9 KEYBOARD Keyboard Disconnect the Confirm with OK problem e g due connection to mechanical between Error message damage a key is keyboard and appears until jamming mainboard Error keyboard is 9 should not replaced reoccur Replace keyboard 10 MEMORY Memory problem Turn on off metal Confirm with OK parameters can detector not be saved Error message Replace the appears until memory if error memory is reappears after replaced turning on off 10 times 11 SLAVE NET Network problem Turn on off metal Error message Slave has no connection with Master detector Check network cable connection at this slave Replace the salve mainboard if error reappears after turning on off 10 times appears until problem is solved 16 83 METAL SHARK METAL SHARK COMBI 17 Instruction sheet 17 1 General function Target group for this manual quality checking personnel HACCP agent Start of work Turn on the metal detector and wait about 1 min alignment time until the message PRODUCT xx appears on the display and the green LED goes on e Retrieve the product relevant product number Metal detection e Pass numerous metal free samples through the metal detector e No metal alarm is to occur Pass a sample with a metal sphere through the metal detector A metal alarm is to occur The test intervals must be specified in a way that when an irregularity occurs all products can b
65. fect phase STATISTIC Frequently the product composition varies somewhat and consequently the phase from the product effect also varies This 4 nn variation is considered in the STATISTIC STEP 7 End of procedure The resulting parameters are displayed They When TEACH END is displayed the teach procedure has been completed TEACH END OK EXIT teach X25 Y200 YmV126 are stored in a non volatile memory and can be displayed later in the INFORMATION MENU under INFO PRODUCT 00X Press o to return to the main menu IMPORTANT NOTE As long as the function TEACH is set no metals are detected or signalled The metal detector is now set to highly sensitive metal detection at robust product effect compensation Check the performance resulting from the automatic teach process If necessary perform the adjustments described on the next page Optimize product effect compensation If the result is still not satisfactory Choose another product number e g PRODUCT 002 Repeat teach procedure o Hint Use various product samples o Hint During TEACH keep wrist watches wedding rings or keys and coins in your pocket at distance to the sensor aperture Another PRODUCT IS setting may yield better results PRODUCT 15 can also be changed after performing the TEACH Press gt until PRODUCT MENU is displayed Press to enter product menu Use to choose a different product property
66. gnal phase The mV value represents the size of metal METAL objects Write down the maximum value for each metal test piece passing the sensor Do the specified metal test pieces reliably trigger a metal alert PRODUCT 001 120 If not return to teach procedure above or decrease the value of PRODUCT TOL PRODUCT 000 Adjust METAL SENSE a 4 Adjust SENSE METAL Press until METAL SENSE mV is displayed Is METAL SENSE much smaller than the smallest value obtained from the test pieces If so METAL SENSE can be increased up to this smallest test piece value This additionally suppresses noise and interference and allows metal objects of negligible size to pass Press e to increase METAL SENSE Check Metal sensitivity again 2 Run metal 3 Watch display High METAL SENSE mV Small metal pieces are faded out Better oppression of interfering signals Check the metal sensitivity again METAL SENSE mV 35 ESC HOME SET 12 35 METAL SHARK LD METAL SHARK COMBI 12 5 Enter product name Below are instructions for assigning alpha numeric product names You can use any combination of 11 characters including spaces This feature is available for PRODUCT 1 120 1 Press the key to return to the main PRODUCT 000 3mV Return to screen NEUTRAL 0 00 main Screen 2 Set PRODUCT 001 with e e or any other
67. ic motors Power supply and ground are critical Older analogue systems require a constant voltage power supply while the newer micro processor systems require a filtered UPS to supply clean power Depending on the angle metal is presented to the sensing face will in part dictate the sensitivity or the ability of the unit to see the metal For example a piece of 4 thick mild steel that is 6 long x 3 wide produces a very large signature however if this piece is on end so that only the narrowest point is presented to the sensing face there is a likelihood it will not be detected Of course this is dependent on two very important factors Distance from the sensing face and the sensitivity setting of the metal detector False Nuisance tripping can be controlled if not virtually eliminated especially on the newer systems Simply stated a metal detector is an antenna and an antenna will sense both mechanical and electrical noise Ref Item 3 Follow the installation operational and maintenance directions instructions of the manufacturer to the letter 3 4 METAL SHARK METAL SHARK COMBI SD 4 Table of contents 1 SYSTEM INFORMATION 1 1 2 INSTALLATION DO S AND 2 a ee se 2 3 3 IMPORTANT KNOW oec eee sea edes 3 4 4 TABLE CONTENT D Rm 4 5 5 GENERAL INFORMA TION
68. ity is the result 13 6 2 Remote product REMOTE PRODUCT NO ESC HOME SET Default NO REMOTE PRODUCT YES enable remote product number setup through Shark terminal 1 request separate documentation remote product The product number then is addressed via 0 10 V DC signal REMOTE PRODUCT NO de activates remote product setup and enables product number setup via keyboard 13 61 METAL SHARK A METAL SHARK COMBI 13 6 3 Password PASSWORD NO ESC HOME SET YES enables password function NO disables the password function 13 6 4 REJECT MENU REJECT MENU ESC HOME OK OPEN Press o to open the REJECT submenu Press 2 at any time to abort your current data entry and return to system menu 13 6 4 1 DELAY mm DELAY mm 200 ESC HOME SET Metal signal delay is the distance in millimetres mm between the metal part being detected and the signal relay switching Therefore the metal detector calculates a time delay based delay mm and speed parameters Use and to set the distance in the range from 0 to 30000 millimetres This function is useful if the product which is contaminated with metal is to be rejected automatically downstream of the sensor During the delay period other metal signals which occur are stored in a shift register and are not lost 13 6 4 2 DURATION ms DURATION ms 500 ESC HOME SET Metal signal duration is the length of
69. l e The settings in the specific operating instructions of our products must be made e Always take metal alarms seriously You have to look for the source of the metal impurity e Most material is conductive Therefore the metal detector has to learn the product effect and blank it out Additional hints The regular metal detector check may be omitted from the specific operating instructions Irregularities and error messages are to be told to the HACCP agent 17 3 Example Daily Metal Detector Record Date Processing line CALIBRATION CHECK Time Results Comments Initials 71 mm REJECT RECORD Time No of packages Disposition Comments Initials rejected of packages Reviewed by Date 17 85 METAL SHARK METAL SHARK COMBI 18 Parameter List SHARK Metal Detector Software 3 Project Date PRODUCT TEACH PRODUCT PRODUCT TOL SENSE mV OPEN MENU REPORT MENU METAL COUNTER INFO LAST METAL INFO PRODUCT TEACHAREA INFO PV TEST INFO SOFTWARE VERS PRINT INTERFACE BAUD SHARKNET UNIT REPORT TO PRINTER REPORT TO LCD PRODUCT MENU NAME PRODUCT IS PRODUCT X TOL PRODUCT Y TOL TEACH AREA PHASE PHASE TRACK METAL ALARM product COPY PROD 001 gt 002 TEACH MENU only SENSE MIN mV TEACH MIN COUNT TEACH MAX COUNT TEACH TIME sec STATISTIC sec TEAC
70. l free zone of 500 mm is required in front of and behind the sensor heads Sensor 500 mm 11 2 Vibration Install the metal detector so that it is exposed to as little vibration as possible in operation Light vibrations do not affect the detector The metal alarm can be triggered by a hard shock 11 25 METAL SHARK 11 3 Feed of material over the sensor The material shall be moved over the sensor with a gap of 0 to 1 mm The material shall touch the detectors anti static sensor surface The sensor must align with the material as close as possible Make sure that all sensors touch the material Material Sensor segment 11 26 METAL SHARK METAL SHARK COMBI SD 11 4 Mounting on conveyor frame e Ensure even and stable contact between detector and mounting bracket e The metal detector must not be subjected to any mechanical stress or tension during the installation and during tightening of the mounting bolts 11 5 Keep conveyor belt clean In case of installation with a conveyor belt The transport belt must be kept absolutely clean Even small metal particles and contamination could trigger a metal alarm on cycle of the transport belt The conveyor must be cleaned of metal fines and dust before installation Do not unpack the belt until immediately before installation Do not walk on the conveyor belt without clean protective shoe covers or other protective measures
71. ly very large metal parts are signalled To determine which magnitude a particular metal part generates refer to INFO LAST METAL Bear in mind that non spherical metal parts may generate different magnitudes depending on their orientation Magnetic metal parts produce a larger signal than non magnetic metal parts IMPORTANT set separately for each product memory if you work with different product e By default the METAL SENSE is set by the product memory and must be memories 1 120 mainly used in food industries 13 1 5 Info next PV test 03 08 27 17 52 06 INFO NEXT PV TEST Default Not visible Date and time of the next performance validation are displayed This screen is only visible if the performance validation system is activated See PVS MENU in the chapter VALIDATION MENU below 13 43 METAL SHARK A METAL SHARK COMBI 13 1 6 OPEN MENU OPEN MENU ESC HOME OK OPEN Press o to access the advanced parameter menus described below 13 1 7 Password PASSWORD XXXX SET OK NEXT Default Not visible Enter password to make settings To switch option PASSWORD on off go to submenu SYSTEM MENU Set SYSTEM PARAMETER PASSWORD YES This screen is only visible if password protection is activated See section Password Feature of chapter Operating Instructions for a step by step introduction 13 44 METAL SHARK METAL SHARK COMBI SD 13 2 Report menu The R
72. o LIST OF PARAMETER SET UP Do not change setting of default value This parameter calibrates the control unit to the sensor resonance frequency The value is specified by TECTRONIX The original value is written inside the control box lid 13 6 10 3 Balance factor BALANCE FACTOR 3 ESC HOME SET Setting range 0 110 Default 6 BD type conveyor applications 20 Gravity feed applications MESEP SE This parameter sets up the regulation speed for the automatic temperature drift compensation circuit of the sensor When BALANCE FACTOR high e High changes of temperature and similar noises are compensated signal of slow moving products and metal parts is also compensated Recommended value refer to LIST OF PARAMETER SET UP or the control box lid Do not change setting of this value 13 6 10 4 Phase calibration PHASE CAL 79 50 ESC HOME SET Default value refer to LIST OF PARAMETER SET UP Do not change setting of default value This parameter calibrates the measured product effect phases The value is specified by TECTRONIX The origin value is written inside the control box lid 13 6 10 5 Exit System Menu EXIT MENU ESC HOME OK EXIT Press exit the SYSTEM MENU 13 73 METAL SHARK A METAL SHARK COMBI 13 7 Exit Menu EXIT MENU ESC HOME OK EXIT Press Qo exit the MENU and return to the main screen 13 74 METAL SHARK METAL SHARK COMBI lS
73. o metal particles in the material being examined This effect is termed product effect or material effect The product effect has a characteristic value for each material Since the value is constant within a certain bandwidth it can be taken into account by the metal detector and compensated for The level of sensitivity which can be achieved in practice is often dependent on e How well any product effect can be compensated for by the metal detector e How carefully the metal detector has been installed e g strong vibrations moving metal directly next to the sensor electromagnetic interferences etc 9 22 METAL SHARK METAL SHARK COMBI SD 10 Transport 10 1 Safety instructions for transport and installation Danger To prevent damage to the machine and hazardous injuries when transporting and installing the machine it is absolutely essential that the following instructions are observed e Transport and installation work may only be performed by qualified personnel observing the safety instructions The machine may only be lifted using the frame provided e transport the machine only the hoisting and sling gear specified here may be used e When selecting suitable hoisting equipment always take the following weights into account e depending on size and type the metal detector can weigh up to 1 000 kg e The transport route must always be guarded by a third person transport ro
74. oduct speed above 500 mm sec gt STATISTIC TIME sec 30 This parameter is used with product 1 120 not with PRODUCT 000 13 55 METAL SHARK METAL SHARK COMBI 13 4 6 Teach enable TEACH ENABLE YES ESC HOME SET Default YES TEACH ENABLE YES enables the TEACH function with product 001 120 TEACH ENABLE NO de activates the TEACH function In this mode the metal detector operates only with PRODUCT 000 This parameter is used with product 1 120 not with PRODUCT 000 13 4 7 Teach reject TEACH REJECT NO ESC HOME SET Default NO TEACH REJECT YES set metal contacts active during TEACH procedure TEACH REJECT NO de activates metal alarm during TEACH procedure This parameter is used with product 1 120 not with PRODUCT 000 13 4 8 Exit Teach Menu EXIT MENU ESC HOME OK EXIT Press o to exit the TEACH MENU 13 56 METAL SHARK METAL SHARK COMBI SD 13 5 Validation Menu VALIDATION MENU ESC HOME OK OPEN Press eo to open the VALIDATION MENU Press 2 at any time to abort your current data entry and return to main menu 13 5 1 Reject Confirm REJECT CONFIRM NO ESC HOME SET Default NO REJECT CONFIRM YES enables supervision of the rejection process using optional equipment Status of the metal detector will switch to ERROR i e relays K2 OFF if reject device does not operate 13 5 2 Bin Full BIN FULL NO ESC HOME
75. product memory 1 120 The minimum setting of METAL SENSE is limited by NOISE LEVEL 13 70 METAL SHARK METAL SHARK COMBI SD 13 6 9 2 VIBRATION Filter VIBRATION FILTER YES ESC HOME SET Default YES With this parameter it is possible to blank out noise due to mechanical vibrations of the sensor head YES Vibration filter activated NO Vibration filter deactivated The value of NOISE LEVEL above controls the filter strength NOISE LEVEL increased Better suppression of vibrational noise lower detection sensitivity NOISE LEVEL decreased Less suppression of vibrations better detection sensitivity 13 6 9 3 FFT Filter FFT FILTER YES ESC HOME SET Default YES BD detectors when using a conveyor belt NO gravity feed applications with reject device YES gravity feed applications without reject device With this parameter it is possible to choose between two different signal evaluation programs YES Strong bandpass filter activated NO Bandpass filter deactivated 13 6 9 4 FIR Filter FIR FILTER YES ESC HOME SET Default YES With this parameter it is possible to choose between two different signal evaluation programs YES Lowpass filter activated NO Lowpass filter deactivated 13 71 METAL SHARK METAL SHARK COMBI 13 6 9 5 GF Mode GF MODE YES ESC HOME SET Default NO BD type conveyor applications with defined belt speed
76. r minute second FSC HOME SET two digits each 8 e Keep continuously pressed down The HH MM SS 14 28 35 Set Time displayed time changes with increasing speed ESC HOME SET Release as soon as the displayed time approaches the actual time hour minute Set the exact time using and 12 40 METAL SHARK COMBI METAL SHARK AD 12 8 Display print a report 1 Press Esc to return to main menu PRODUCT 000 3mV Return to main NEUTRAL 0 00 2 Press until OPEN MENU appears OPEN MENU OPEN MENU e ESC HOME Press to open menu 3 REPORT MENU is displayed Open menu with REPORT MENU Open REPORT ESC HOME MENU 4 The current value of the metal counter is a ESC HOME Hint To reset metal counter press e simultaneously Press until PRINT is displayed PRINT OFF Go PRINT ESC HOME OK STORE Press to choose printing mode REPORT Confirm with In printing mode REPORT the last 50 metal alerts are sent at once to the protocol printer optional Time and signal magnitude of each alert event are printed PRINT REPORT In the alternative mode ONE BY ONE ESC HOME OK STORE alerts are printed continuously as soon as they 6 o Press until REPORT TO PRINTER is REPORT TO PRINTER Print out Report displayed ESC HOME OK OPEN Press o to start print out Note Th
77. rate the TEACH PRODUCT procedure and related parameters Y Roduct effect The sensor head delivers a signal with the two components X and Y Such signals are represented as curves in a plane see graph The ratio of X and Y defines an angle called PHASE in degrees The distance to the zero point is the MAGNITUDE amount of the signal in mV A product passing through the detector causes a signal Product effect along a general phase Product PHASE Detector noise produces small signals near the zero point of the graph Poduct FHASE C 7 X Noise level M Poduct effect x PRODUCT TOL gine 7 X In the first steps of the teach procedure the product phase is subtracted by the signal processor Product signals therefore have small Y components In the STATISTIC step of the teach procedure the area enclosing all product effect signals and the noise is determined The parameter PRODUCT TOL scales this area A value of PRODUCT TOL which is larger than one tells the metal detector to ignore a larger region around the product effect area A Metal signal a Metal sense threshold Metal parts cause signals with a phase different from that of the products It can therefore be detected even if its magnitude is smaller than that of the product effects A metal alarm is triggered if the magnitude amount of the metal signal exceeds the threshold given by METAL SENSE
78. re than one roller in either direction to achieve the desired results 2 3 METAL SHARK METAL SHARK COMBI 3 Important To Know IMPORTANT THINGS YOU NEED TO KNOW ABOUT METAL DETECTORS Fiction outweighs fact when it comes to information available about metal detectors There is an unlimited supply of opinions and assumptions made about metal detectors and how they should operate and perform You will never get the same opinion from two people on how a metal detector functions let alone how it is expected to perform The following information is simply stated and designed to educate Fact 1 A metal detector can not be selectively programmed to ignore small metal such as dross from drag chains staples or fine particulate and only trip on larger metal that can damage downstream processing equipment There is and play All systems will require some adjustment following installation The closer the metal is to the sensing face the smaller the size that will make the unit trip For example A grouping of small ferrous metal particles the size of pin heads can register the same signature as a 3 8 diameter x 3 long bolt Installing a system prior to the metal detector to capture the smaller ferrous tramp metal is a good idea A metal detector must be installed in an environment that is as stable as possible avoiding such things as proximity to high voltage lines and or MCC panels or large electr
79. re units are installed in close proximity to chipper motors when under high amperage draw can cause nuisance or false tripping and this may require the fabrication of a shield Do Not disconnect the metal detector from the power supply main A constant uninterrupted power supply enables more sensitive adjustments Powering the unit on and off causes it to recalibrate during which time metal will not be detected Mechanical Do Not use conductive Anti Static belt material Use of 4 ply Log Handler style with a slider back Non conductive belt material is mandatory When splicing belts use a Finger over Finger splice for best results Ensure all surfaces are clean and free of metal debris at the splice Vibration less installation of the detector coil except VT Higher sensitivities can be attained and maintained if the operating conditions are optimal Ensure the coil is mounted to a structure that is stationery at all times Eliminate loose metal to metal connections near or within the detection field Intermittent metal to metal contacts from such things as roller axis loose bolted connections or broken welds can cause the metal detector to false trip especially on the higher sensitivity settings Vibration less installation of the Control Panel Mount the control panel on a vibration free surface Vibration can cause premature electronic component failure Avoid cable whiplash On VT Vibratory Conveyor
80. rewith we declare that the described product is intended to be incorporated into machinery and must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the EU directives 98 37 CE The equipment complies with DIN EN 292 Safety of machinery basic concepts general principles for design DIN EN 60204 1 Safety of machinery Electrical equipment of machines General requirements DIN EN 60529 Degrees of protection provided by enclosures IP code DIN EN 60947 7 Low voltage switchgear and controlgear Part 7 Ancillary equipment Terminal blocks for copper conductors DIN EN 60742 Isolating transformers and safety isolating transformers DIN EN 61000 Electromagnetic compatibility EMC EN 50022 Low voltage switchgear and controlgear for industrial use mounting rails top hat rails 35 mm wide for snap on mounting of equipment EN 50081 2 Electromagnetic compatibility EMC generic emission standard part 2 industrial environment EN 50082 2 Electromagnetic compatibility EMC Generic Immunity Standard Part 2 Industrial environment Surrey 01 March 2007 Greg Balmer Tectronix Managing Director 42 e 2 METAL SHARK METAL SHARK COMBI SD 7 Scope of application and qualification 7 1 Normal use Metal Detector SHARK series is solely designed for detecting metal foreign bodie
81. s passed over the sensor heads 12 31 METAL SHARK A METAL SHARK COMBI 12 4 3 Teach product effects See Product effect compensation background information above for illustrations of the parameters used here The SHARK COMBI usually does not need any teach since the materials are none conductive With SHARK COMBI first try to use PRODUCT 000 and skip these teach product effects instructions With a SHARK COMBI model jump next to Check metal sensitivity Item Operation Screen Press to return to main menu PRODUCT 000 3mV Return to main NEUTRAL 0 00 2 Set PRODUCT 1 with e e Press o to PRODUCT 001 3mV Choose product confirm NO NAME 0 00 Note Teaching product effects is possible with product 1 120 but not with product 0 3 6 we Press until TEACH PRODUCT is displayed TEACH PRODUCT Enter TEACH ESC HOME OK START PRODUCT Press eo to start teach procedure 4 Select now with e the product property Choose product Which fits best your product or application PRODUCT IS DRY property DRY Products with low humidity e g powder ESEL bulk materials DRY is recommended for SHARK COMBI WET Products with water content but not too much spices e g sausages meat fruits vegetables SALTY Products with high amount of salt or high electrical conductivity e g cheese blocks bloody raw meat F
82. s in non metal products For measurement the products may be in solid e liquid or powder form 7 2 Misuse Metal Detector SHARK series is not designed for uses other than those listed in 7 1 Normal use otherwise it is regarded as misuse In particular we draw attention to the fact that it is not allowed e to change or remove safety devices from the metal detector or the associated peripheral equipment in order to perform measurements other than those indicated in 7 1 Normal use e to use the machine for a purpose which is not approved e to convert the machine without consent from Tectronix Systems Inc in order to use it for a different purpose Please bear in mind that if you perform any conversion work you may be deemed the manufacturer of the metal detector with all the consequences 7 3 Requirements for operating staff To operate the Metal Detector SHARK series no special knowledge of measuring technology mechanical engineering or electrical engineering is necessary However the operating staff must be at least 18 years of age and before commencing work for the first time must have received training from the owner of the machine After receiving initial training the operating staff must be in a position to perform the following activities without supervision e Put the metal detector into operation and take it out of operation acquainted with the functions of the metal detector and be able to
83. serves to protect other machinery from damage thus preventing expensive unscheduled interruptions of production The installation operation and adjustment of the sensitivity is described in these operating instructions The conveyor belt upon which the metal detector is mounted is generally designed to ensure the detector s trouble free service The metal detector will generally work safely and reliably without additional adjustment measures after the initial commissioning 15 2 Regular inspections Regular tests of the metal detector s functions are very important to ensure safe operations The detector must be tested at least on a weekly basis as well as after each maintenance stop or in the event that works have been performed in the detector s vicinity Any faults of the detector s functions must be rectified immediately if not those machines protected by the detector must be stopped It is recommended to regularly test the metal detector with standardised test objects and to keep records of these tests in a log book Metal testing spheres are generally supplied with the detector A suitable metal testing object and a testing schedule should be established for the examination e testing object should be a sphere of the smallest diameter which detection is required The sphere can be glued to a piece of plastic or may be cast in The sphere is passed through the detector together with the product in order to observe whether a metal
84. set metal alarm push button internal remote Local 24V DC 2 5 Amps power supply Siemens brand Cabinet cooling fan Automatic circuit breaker 16A Over voltage surge protection 230V AC Mains filter electromagnetic interference filter Mains switch UPS uninterruptible power supply Double shielded sensor coax cable Power on timer for proper boot procedure Electric equipment Kl ckner Moeller brand Cabinet Rittal brand grey RAL 7035 Electronics Features METAL SHARK METAL SHARK COMBI SD 9 2 Metal Detector SHARK COMBI Metal Detector SHARK COMBI consists of two assemblies Asensor head for attaching to conveyor belts webs or textile materials Control unit for operating controlling and signal processing 9 17 METAL SHARK METAL SHARK COMBI 9 3 Control unit The control unit comprises e controls e electrical connections and e signal evaluation system mmes 1 display MASTER Displays all functions parameters and system parameters Function values are transmitted automatically to all slave units via a network The texts and messages displayed can be grouped into 4 categories e status display e info displays e function parameters e system parameters All the displays and messages are shown in plain text METAL SHARK METAL SHARK COMBI SD 2 LCdisplay SLAVE Displays all func
85. set the corresponding unit as a slave which then is remote controlled For single detector stand alone operation set SHARKNET UNIT 0 13 2 9 Report to printer REPORT TO PRINTER ESC HOME OK OPEN Press print out a report of metal alerts in mode PRINT REPORT see above The print out is formatted similar to the entries displayed by REPORT TO LCD see below 13 47 METAL SHARK A METAL SHARK COMBI 13 2 10 Report to LCD REPORT TO LCD ESC HOME OK OPEN Press eo to display a report of metal alerts on the LCD screen same information as REPORT TO PRINTER The last entry is displayed METAL mV 148 4 03 01 27 14 53 24 Use o and e to navigate through the entries Press 2 to return leave display mode and return to INFORMATION MENU If METAL COUNTER 0 no metal alerts since last counter reset the display shows If no metal alert occured since switch on of the detector the software version and power on time are displayed POWER ON BD2 012e 03 01 27 07 46 57 13 2 11 Exit Report Menu EXIT MENU ESC HOME OK EXIT Push to exit the submenu REPORT MENU 13 48 METAL SHARK METAL SHARK COMBI SD 13 3 Product Menu Important For every product the parameters of the product menu are set individually Most parameters in the product menu are set automatically during TEACH PRODUCT They adapt the control unit to suit the individual product effect conditions an
86. there is a metal notification IMPORTANT are not sure what is stored in the product memories 1 120 If this rule is not observed e Set always PRODUCT 000 as long as you have not taught any product effects or if you even large metals may not be indicated 13 1 2 Teach product teach product effect TEACH PRODUCT 001 OK START ESC HOME TEACH PRODUCT assistant This screen starts the teaching process necessary to learn the product properties Product effect is learned and compensated for Product memories 1 to 120 can be taught Product 0 is neutral and cannot be taught METAL SHARK METAL SHARK COMBI SD 13 1 3 Product tolerance PRODUCT TOL 1 3 SET ESC HOME This parameter scales the product effect area Metal alerts due to variations in product effect can be suppressed by increasing PRODUCT TOL The initial setting depends on the chosen product property PRODUCT See Product compensation Background information and Teach product effects for details 13 1 4 Metal Sense mV METAL SENSE mV 50 SET ESC HOME This function allows the operator to specify the minimum signal amplitude of metal parts which have to be signalled The mV value can be adjusted in the range from 3 to 3000 by means of the keys With METAL SENSE mV 3 the smallest detectable metal parts are signalled The sensitivity decreases linearly with increasing value of METAL SENSE At 3000 mV on
87. time in milliseconds for which the Metal signal relay remains switched This function is useful if the product which is contaminated with metal is to be separated out automatically downstream of the sensor Use and to set the delay time in the range from 150 to 30000 milliseconds Whilst the relay is in the switched state other metal signals which occur are stored in a shift register and are not lost 13 62 METAL SHARK METAL SHARK COMBI SD 13 6 4 3 METAL CONTACT METAL CONTACT PULSE ESC HOME SET This parameter programs the metal out contacts The recommended setup for SHARK COMBI models is PULSE or HOLD PULSE Pulse metal alarm pulse length DURATION parameter E g for reject blow nozzles HOLD Standard value for belt stop with reset push button PUSH1 Pusher with photo cell active OV synchronized reject signal PUSH2 Pusher with photo cell active 24V synchronized reject signal PUSH3 Pusher without photo cell synchronization PULSE Metal alarm as a pulse with the duration DURATION also see main menu Use e g when pneumatic nozzles separate the metal GF 1 Drives reject flaps with gravity feed applications Error flap in reject position GF2 Drives reject flaps with gravity feed applications Error flap in ok position INLINE Security drive of inline reject EX PWC MESEP Metal separator model MESEP SE 13 6 4 4 Exit Reject Menu EXIT MENU ESC HOME OK EXIT Press
88. tions The teach parameters may be changed by experienced users TEACH MENU ESC HOME OK OPEN Press o to open the TEACH MENU Press 2 at any time to abort your current data entry and return to main menu 13 4 1 Sense min mV SENSE MIN mV 20 SET ESC HOME Setting range 3 2000 Default 20 Defines the minimum value for METAL SENSE mV that can be automatically set by the TEACH PRODUCT function During TEACH PRODUCT the value of METAL SENSE is automatically set as low as possible SENSE MIN mV sets a lower bound to the METAL SENSE value METAL SENSE can not be set lower than SENSE MIN This is to avoid unreasonably low values of METAL SENSE This parameter is used with product 1 120 not with PRODUCT 000 13 4 2 Teach min count TEACH MIN COUNT 1 ESC HOME SET Setting range 1 2000 Default 1 TEACH MIN COUNT defines a minimum number of product samples required for each TEACH STEP in order to receive useful results If any of the TEACH STEPs measures less product signals the TEACH step is repeated up to 12 times then the TEACH function sets parameters to the most sensitive values This parameter is used with product 1 120 not with PRODUCT 000 13 54 METAL SHARK METAL SHARK COMBI SD 13 4 3 Teach max count TEACH MAX COUNT 100 ESC HOME SET Setting range 1 3000 Default 1 TEACH MAX COUNT defines a maximum number of product samples required for each TEACH STEP
89. tions parameters and system parameters just for data transmission control purposes Function values are transmitted automatically to all slave units Displays also mV and PHASE values of each single sensor head 3 Buttons on the conirol unit You can perform all operating procedures and make all entries using the four buttons on the front panel of the control unit tt and 5 Press one of the two buttons to select one of the possible functions of the metal detector 0 Scroll forwards 2 Scroll backwards and Press one of the buttons to change the value of the function currently selected Increase value Reduce value 4 Output relay for metal signals and fault messages 5 RESET button Press the RESET button to reset current metal signals Metal signals are indicated by a visual or audible indicator optional Only reset the metal signal when you have removed the product containing metal or the metal part 9 19 METAL SHARK SD METAL SHARK COMBI 9 4 System overview The metal detector is constructed as a multi segment sensor The total inspection field of the detector is thus divided into several single zones each of them being about 300 mm wide This makes it possible to assign detected metal particles to a definite area of the textile width Neighbour segments overlap each other to have the full sensitivity even at the segment edges Each sensor segment consists of a balanced pair of inductiv
90. toren und Sicherheitstransformatoren Isolating transformers and safety isolating transformers DIN EN 61000 Elektromagnetische Vertraglichkeit EMV Electromagnetic compatibility EMC EN 50022 Industrielle Niederspannungs Schaltger te Tragschienen Hutschienen 35 mm breit zur Schnappbefestigung von Ger ten Low voltage switchgear and controlgear for industrial use mounting rails top hat rails 35 mm wide for snap on mounting of equipment EN 50081 2 Elektromagnetische Vertr glichkeit EMV Fachgrundnorm St raussendung Teil 2 Industriebereich Electromagnetic compatibility EMC generic emission standard part 2 industrial environment EN 50082 2 Elektromagnetische Vertraglichkeit EMV Fachgrundnorm St rfestigkeit Teil 2 Industriebereich Electromagnetic compatibility EMC Generic Immunity Standard Part 2 Industrial environment Surrey April 05 2002 Greg Balmer lt lt Managing Director 6 9 METAL SHARK METAL SHARK COMBI 6 2 Manufacturer s Declaration The producer certifies herewith that the machines Tectronix Systems Inc 9 18812 198th Ave Surrey BC Canada Metal detector type SHARK are in conformity with the provisions of the following EC Directive s when installed in accordance with the installation instructions contained in the product documentation EG Machinery Directive 98 37 CE EG Directive electromagnetic compatibility 89 336 CE He
91. trained maintenance staff are allowed to operate the equipment without the safety devices Shut the machine down immediately if the safety devices are not operating properly or if there are other apparent defects which pose a danger Any defects must be remedied or reported without delay Always observe any warning signs attached to the machine They help prevent dangerous situations Removal of these warning signs is strictly prohibited Never put the metal detector into operation if you have not received complete initial training from the owner or if you have not fully read these Operating Instructions or if you have not fully understood these Operating Instructions Operating errors may result in severe injury or damage Entering the area of the equipment is strictly prohibited for unauthorised persons An unauthorised person is a person who has not been instructed to work on the metal detector Wear closely fitting working clothes which cannot get caught in rotating parts e g conveyor belt Keep the floor at your place of work clean Remove any oil and obstructions without delay Naked flames and smoking are not allowed Danger Never touch any live parts Electric shocks may lead to severe injury or death A During servicing or maintenance work always wear insulated safety shoes with thick crepe soles Report any damaged cables to the maintenance staff immediately Keep all access doors to the electrical equipment
92. utes must be cordoned off and guarded so that no unauthorised persons may enter the danger zone projecting sharp edges may cause injuries due to cuts e Suspended loads may drop in which case there is a risk of fatal injury never remain under suspended loads Live ends of electric cables and components may cause injury due to electric shock e Parts lying unsecured on top of one another may slip and drop e During welding there is a risk of fire Cables which have not been laid properly e g radius of curvature too small may cause smouldering fires and cable fires e Also read the section General Safety Instructions 10 23 METAL SHARK AD METAL SHARK COMBI 10 2 Transporting Choosing suitable hoisting equipment When choosing hoisting equipment always use padded cables or straps Using of chains could lead to damaging of the metal detector Danger Never lift the entire set of equipment directly at the sensor head The heavy weight of the entire set of equipment may cause damage to the sensor head 10 24 METAL SHARK METAL SHARK COMBI SD 11 Installation instructions The following points require special attention during installation Metal free zone Vibration Feed of belt through sensor Mounting on conveyor frame Keep conveyor belt clean Welding of transversal struts and contact points Installation of sensor head 11 1 Metal free zone A meta

Operator`s Manual for METAL SHARK® COMBI

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Operator`s Manual for METAL SHARK&reg; COMBI

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Operator`s Manual for METAL SHARK® COMBI