Manual - Goldair
Contents
1. Do not operate this BBQ before reading the instruction booklet Do not place articles on or against this BBQ Do not use or store flammable or combustible materials chemicals or spray aerosols near your BBQ Do not operate this BBQ indoors the BBQ is for outdoor use only Do not obstruct any ventilation of the BBQ Do not light or operate with cover on Never store a spare ULPG cylinder under or near your BBQ This could cause excess pressure to be expelled through the relief valve resulting in fire explosion or severe personal injury including death ULPG gas is heavier than air and will collect in low areas proper ventilation is extremely important Keep the ventilation opening of the ULPG cylinder enclosure free and clear from obstruction and debris Do not insert any foreign objects into the valve outlet Damage may result causing a leak possible explosion fire severe bodily harm or death Children and adults should be alerted to the hazards of high surface temperature burns and clothing ignition Never leave children unattended in the area where the BBQ is being used Do not store items of interest to children around below or in the shelf of the BBQ Never allow children to sit or stand on any part of the BBQ Some users prefer cooking on Hotplates You must always have at least 1 Grill plate to ensure adequate air flow Fully covering your BBQ will create a safety hazard safety Guide Always choose a safe loca2. The longer you leave the food to stand in the marinade the more thoroughly the flavour will soak through Several pre made marinades are available and good recipes are easy to come by It is best to leave food standing in the refrigerator If you use a tomato or sugar based sauce for basting apply it in the last 5 10 minutes of cooking Using these sauces over a longer period of time will result in over browning To prevent meat from curling slash the remaining fat at roughly 5cm intervals taking care not to cut into the meat Maintenance Page 20 e Do not perform any repair or servicing on the BBQ yourself This includes internal adjustment of the regulator and gas valves This must only be carried out by authorised technicians Your BBQ should be serviced annually by a certified gas service agent e Clean the drip tray regularly e Burning off the BBQ after every use for approx 15 minutes will keep excessive food residue to a minimum e The pressure regulator and hose assembly supplied with the BBQ must be used Replacement pressure regulator and hose assembly must be those specified by the manufacturer Replacement parts may be obtained from the manufacturer or your local BBQ retail specialist e Storage of this BBQ indoors is permissible only if the cylinder is disconnected and removed from the BBQ e Please note that the Goldair BBQ Cover if supplied with this model is not covered under your Warranty Th
3. allowing it to hang Take the hose that came with the BBQ check that it has a rubber seal on the regulator end of the hose and connect this end to the gas cylinder ensuring that the hose is not twisted You won t need a spanner here Just turn the fitting in an anti clockwise direction and hand tighten as much as you can This should seal it sufficiently It is important to conduct a leak test prior to use Follow leak test procedure Procedure located on Page 2 of this manual Important The hose must not be kinked Operating your BBQ Page 16 Never leave burners on high for more than 10 minutes unless actually cooking If the burner makes hissing sounds when lit it may be burning inside Turn burner off allow it to cool and try again Close the gas cylinder valve after each use Never use plastic or glass utensils on the BBQ Never use the BBQ in strong winds Never lay the gas cylinder down always keep upright Never allow the flexible gas supply hose or any electrical cord to come in contact with any heated surface of the BBQ Never lean heavily on the side shelves of your BBQ or attempt to transport your BBQ by lifting it from the side shelves Before you start cooking for the first time clean the BBQ thoroughly with hot soapy water This is necessary to remove residuals and solvents oil and grease which may have remained from the manufacturing process The hotplate and grill should be thoroughly cleaned in the sam
4. are advised that The manufacturer does not undertake that repair facilities and parts are necessarily available for this product If any of the provisions of the foregoing are contrary to any relevant legislation then that provision shall be deemed to be excluded from the Warranty and the rest of the provisions will continue to apply IMPORTANT Please retain this Warranty card TECHNICAL SPECIFICATION Model No GBQC100 Gas Type ULPG Injector Size 0 94mm Total Gas Consumption 42 8 MJ h Gas Pressure 2 75 kPa SUPPORT AND TECHNICAL ADVICE GOLDAI R PO Box 100707 NSMC Auckland New Zealand Monday Friday 8am 5pm Phone 0800 232 633 Website www goldair co nz
5. BBQ Replacement hose and regulators can be purchased from your local BBQ retail specialist Leak Test procedure is located on Page 2 of this manual BURNERS The location of the tube burner to the jet is vital for safe operation Check to assure the jets are inside the burner tubes before using the gas BBQ SPIDER AND INSECT WEBS Some times spiders ants and other insects climb into the tube burners gas lines and other areas of the BBQ The insects can spin webs build nests and lay eggs The webs or nests can be very small but they are very strong and can block the flow of gas aly To avoid this occurring clean burners prior to use after storing at the beginning of your BBQ season or after a period of one month with out use Guards are on the air intakes in an effort to reduce this problem but it will not eliminate it An obstruction can result in a flashback a fire in the burner tubes The burner may still light but the obstruction does not allow full gas flow to the burners NOTE Complications arising from spider and insect webs built up inside gas lines are expressly excluded from Warranty Safety Guide GAS CYLINDER INFORMATION 1 This BBQ is designed to be used with a gas cylinder not exceeding 9KG 2 The gas cylinder supply valve must be turned off when the BBQ is not in use 3 Gas cylinders must be stored outdoors out of reach of children and must not be stored in a building garage or any other encl
6. installation of the product Normal wear amp tear and any issues involving spider insect web build up s inside gas lines are expressly excluded If your Goldair product fails to operate satisfactorily please contact Goldair via phone in the first instance To obtain a repair or replacement product under this Warranty you will need to produce satisfactory evidence of date of purchase The completed Warranty and purchase receipt must be presented with the product The Warranty should be filled out at the time of purchase It is in your interest to make sure this is done Please note BBQ covers if included are not covered under the Warranty If the product is to be replaced cannot be repaired then that replacement will be of the same or similar product or accessory excluding packaging instruction card etc Where a replacement product is supplied this shall be guaranteed for the balance of the original Warranty period Any model that is no longer available will be replaced by a model of a value and with such features as we consider appropriate in the circumstances Goldair Ltd is not responsible for freight forwarding charges losses or damage in transit If service is required after the Warranty period has expired the product should be inspected by a qualified gas service technician Service outside of the Warranty period will be at your cost Consumers Guarantee Act 1993 In accordance with the above act consumers
7. shelf should lie towards the wheel legs The shelf is fitted to the assemblies using 4pcs M6 x 30 screws and 4pcs M6 flange nuts 2pcs each side Assembly Procedure Step 3 With the assembly standing upright on the legs and wheels fit the front panel in position using 4pcs M5 x 8mm screws x4 S Note This BBQ does not come with hole in base shelf Step 4 us Fit the condiment rack by hooking rack into front panel and securing with one M5 x 8mm screw and one M5 hex nut Step 5 Take the main body and place it on the leg assembly with 3 screws M6 x 12mm slotted hex head black Attach the gas bottle bracket to the left hand side of the barbeque On the outside of the barbeque insert 2 M6x12mm screws through the bracket and into the holes in left side panel of the main body the M6 nuts are fitted from the inside Assembly Procedure Step 6 The front curved fascia panel is additionally secured by one M4 x 8mm self tapping screw NOTE This is a self tapping screw ensure the screw is in tight until the fascia cannot move IMPORTANT If the screw is not installed and if the BBQ is lifted up by the wing to move the BBQ wing will bend up resulting in the BBQ being damaged Assembly Procedure Step 7 Place the flame tamer in position over the right hand burner The ends of the flame tamer locate on brackets inside
8. store with a BBQ cover and to clean amp maintain your BBQ regularly will result in Stainless Steel tea staining amp rusting Consequently it will not be covered by the warranty Goldair recommends the use of stainless steel protectors amp cleaners to also pro long the life of your BBQ For use with ULPG III i WWWWWDWhMmnmnLhll MUU yy T L 00 Read Me First GAS LEAK TESTING lt is important that you leak test the BBQ before first use and every time the gas cylinder is refilled and reconnected to the BBQ To complete a Leak Test e Make sure all the control knobs are OFF e n a small container mix up a solution of water and detergent soap Mix the solution well about the same concentration as washing up water e Turn the cylinder ON by rotating the knob to the open position e Using a brush or spray bottle apply the soap solution to the gas line and each join in the gas line including e The gas connection at the inlet of the BBQ e The gas hose e The gas connection at the gas cylinder e If bubbles appear there is a gas leak e Ifthe leak is at the connection re tighten and re seal e Ifthe leak is anywhere else or you cannot resolve the leak by tightening the connection DO NOT PROCEED e Replace gas hose and regulator e Replacement hose and regulators can be purchased from your local BBQ f Yj f Yj f retail specialist Yj Yj o h h h f WWD WMm nMn lll aS Yy safety Guide
9. tank Leave lid in position and let fire burn out After grill cools remove and clean all parts Turn knobs to OFF Clean burner and or burner tubes Troubleshooting Electronic Ignition No sparks appear at any electrodes when ignition button is pushed no noise can be heard from spark module Not installed properly Check battery orientation Install battery make sure that and connectors are oriented correctly with end up and end down Dead battery Has battery been used Replace battery with new previously AA size alkaline battery Check to ensure threads Unscrew button cap Button assembly not installed properly Faulty spark module No sparks appear at any electrodes when ignition switch is pushed noise can be heard from spark module Sparks are present but not at all electrodes and or not at full strength Output lead connections not completed Output lead connections not complete Arcing to grill away from are properly engaged Button should travel up and down without binding If no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill assembly and reinstall making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electro
10. GOLDAIR Operating Instructions Chef 4 Burner BBQ wn FO aD O E Model GBQC100 Yj Yy Gj Gj Uj Uj yj i f i f i f i F O Read Me First BBQ Please read these instructions amp user manual carefully Take extra care when unpacking and assembling your Goldair BBQ Some edges may be sharp from the manufacturing process and may result in cuts if not handled with care Before attempting to assemble your Goldair BBQ ensure all parts are correct and contained within the box as per the components list Goldair suggests laying out all components on a large flat surface and removing any plastic or protective material before assembling your BBQ If your BBQ has lockable castors ensure these are locked before attempting to assemble otherwise the BBQ may move during assembling resulting in injury Do not dispose of packaging until completely satisfied with assembly of your BBQ Please refer to your user manual for operating instructions further information or trouble shooting before you call the Customer Service number listed within the user manual O O Lid must be in open position before lighting When cooking with hood closed all burners should be on low and never exceed maximum temperature of 250c 450f Caution hood maybe hot avoid contact Warning all surfaces are hot If your BBQ has any Stainless Steel please note the following Note Stainless Steel will rust Failure to
11. attery No gas flow Coupling nut and regulator not fully connected Obstruction of gas flow Disengagement of burner to valve Is grill assembled correctly Out of gas Excess flow valve tripped High or gusting winds Low on ULPG gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Burner and or burner tubes are blocked Clean wire and or electrode with rubbing alcohol and clean swab Replace electrode s Reconnect wires or replace electrode wire assembly Replace ignition wire electrode assembly Replace with a new AA battery Check to see if ULPG tank is empty If ULPG tank is not empty refer to Sudden drop in gas flow Turn the coupling nut until solid stop Clear burner tube s Reengage burner and valve Check steps in assembly instructions Check for gas in ULPG tank Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and ULPG tank valve Disconnect regulator Reconnect regulator and leak test Procedure located on Page 2 of this manual Turn on ULPG tank valve wait 30 seconds and then light grill Turn front of grill to face wind or increase flame height Refill ULPG tank Refer to Sudden drop in gas flow above Clean grill Trim fat from meat before grilling Adjust lower temperature accordingly Turn knobs to OFF Turn gas off at ULPG
12. c or other materials capable of being ignited and burned Parts Diagram Grili 17 435 x 349 Hotplate i SS1886 436 x 340 p SR x2 4 Burner SS1884 Warming Rack SS1885 Shelf RHS Burner x4 ESED Powdercoated Stainless Steel Knob x4 Silver Bezel x4 Chrome il 4 Burner SS1894 rip Tra p Iray Square Hood Side Frame RHS Powdercoated am SS1968 Drip Cup Gas Bottle Bracket Foot x2 Side Frame LHS Powdercoated Powdercoate Spark Generator 4 Burner Base Powdercoated Front Panel Shelf LHS Powdercoated Powdercoated SS1882 Screw Pack Condiment Rack SS1935 SS1936 S1937 SS1579 MA x 8mm Self Tapping Screw x2 M5 x8mm Screw x5 M6 x12mm Screw x14 M6 x30mm Screw x4 Wheel Bolt Nut x2 VY ni CS J i JI Il ia SS ES ESEJ Y Hose Regulator Hinge Pin x2 Thermometer SS1938 SS1939 M5 Flange Nut x1 M6 Flange Nut x4 SZ ce IS Ey Control Valve x4 R Clip x2 RE Nas meg Assembly Procedure Note Tools required for assembly 2 x adjustable spanners Medium Philips screwdriver Step 1 On the left leg panel assembly this one has the larger holes and no rubber feet attach the wheels using axle bolt and nuts Knock out the hub caps attach the wheels using axle bolt and nuts then put back the hub caps Er Mi Y 8 Step 2 Fit the bottom shelf between the leg assemblies The large hole in the
13. des Remove and reconnect all output connections at module and electrodes If sparks are observed burner s in dark location Operate jother than from burner s ignition system and look wire insulation maybe for arcing between output damaged Replace wires wires and grill flames Weak battery All sparks present but weak or at slow rate Replace battery with a new AA size alkaline battery Has moisture accumulated on electrode and or in burner ports Electrodes are wet Use paper towel to remove moisture Electrodes cracked or broken sparks at crack Inspect electrodes for cracks Replace cracked or broken electrodes GOLDAIR One Year Warranty Your Goldair product has been inspected tested and is guaranteed subject to the following for a period to one year from the date of purchase against defects in workmanship and materials During this period such defects will be rectified by repair or replacement of the product purchased Your Warranty becomes invalid if in our opinion the product has been misused incorrectly assembled tampered with connected to a gas supply not corresponding with the name plate specification stored outdoors without the use of a BBQ cover and exposed to the elements or not regularly maintained as per the Maintenance notes at the end of this user manual The Warranty does not include any labour or other associated expense that may be involved in removal or
14. e 5 Open side at least 25 of total wall area 30 or more in total of the remaining wall area is open and unrestricted safety Guide A strong gas smell or hissing sound of escaping gas indicates a serious problem with the BBQ or ULPG cylinder Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious injury death or property damage e Shut off gas supply at cylinder e Turn the control knobs of the BBQ to the off position e Extinguish any open flame e Open the BBQ hood e Get away from the ULPG cylinder e Do not try and fix the problem yourself e If gas odour continues or you cannot extinguish fire call fire brigade To prevent fire and smoke damage remove all packaging material before operating BBQ HOSE ASSEMBLY AND SAFETY A leak test Procedure located on Page 2 of this manual must be carried out prior to using the BBQ for the first time and each time the gas cylinder is refilled or each time the gas hose and gas regulator have been disconnected Check all gas hose and line connections for damage cuts or cracks each time you use the BBQ If the hose shows signs of deterioration or damage complete a leak test to identify any leaks and if required replace the hose The hose must remain free of kinks and sharp bends Never puncture or put stress on the hose or fittings Hose connection is located at the lower front area on the right side wall of the main body of the
15. e BBQ is for portable outdoor use and is not intended for permanent installation or installation in vehicles or boats Storing your BBQ Your BBQ is designed to be used outdoors However just like a car you will prolong the life of the BBQ if you store it out of direct exposure to the elements when not in use This can be done in many ways including the use of a waterproof cover These are available from most BBQ retailers BBQ Covers All BBQ s must be stored with a BBQ cover when not in use regardless of whether the BBQ is stainless steel or powder coated as per the Warranty After use allow your BBQ to cool completely before fitting the cover the BBQ cover may melt or burn if placed onto a hot BBQ Also condensation can occur when the BBQ cools down under the cover which can foster rust growth Please note a cover can foster a micro environment where moisture salts and fat deposits can develop when stored for long periods of time typically this will occur during the Winter months when your BBQ is not used During these longer periods of non use a BBQ can develop stains and or rust marks It is important to check regularly monthly for any signs of these stains rust and clean if needed If surface stains and rust are left over time they develop and can become very hard to remove this is expressly excluded from your Warranty e Move the BBQ to a covered location If you are storing it in a closed room eg shed or garage you
16. e manner Operating your BBQ Page 17 Lighting the BBQ Lighting the BBQ is easy but must be done with due care Make sure that the gas is turned on at the cylinder or that gas is available to the BBQ Also if your BBQ has a roasting hood ensure that the hood is up Spark Ignition Push the knob control in and turn anticlockwise to the high position You should hear clicking as the ignitor creates sparks to light the gas Once lit release the ignitor button Manual Ignition You can light your BBQ manually by holding a lit match next to one of the burners using the match holder while the burner is on low You can access the burners through the grill of your BBQ with the match holder Difficulty lighting If the burner doesn t light first go check the gas controls and try a couple more times If the burner still does not light wait a few minutes to allow the gas to disperse before trying again If satisfactory operation cannot be achieved consult your retailer before proceeding Note Failure to follow the lighting procedures correctly can lead to a hazardous condition Controlling the flames The knobs have three basic positions Off High and Low You can achieve any flame height between low and high by rotating the BBQ control knob between these positions Checking the flame Look underneath the BBQ so that you can see the flames They should be a soft blue colour with yellow tips If the flames are too yellow there is
17. es in a gas BBQ safety Guide REGULATOR CONNECTION 1 Check that all control knobs are in the Off position 2 Make sure the cylinder valve is off 3 Remove the protective cap from the cylinder if present 4 Leak test the connection with a soapy water solution Procedure located on Page 2 of this manual NOTE 1 Never use a rusty or dented gas cylinder with a damaged gas valve 2 Never fill the gas cylinder beyond 80 capacity 3 Always have the gas cylinder filled by an authorized ULPG supplier 4 If you have any questions concerning assembly or operation consult your dealer or ULPG Gas Company 5 When used always place the BBQ and cylinder on flat level ground 6 You will need to have the ULPG cylinder serviced or replaced every ten years The date of the last service should be stamped on the neck of the bottle 7 Always use a spanner to tighten all gas fittings Standard POL Regulator Pee Shutoff Valve Spanner wrench Tighten in this direction D s Bleeder valve screw Regulator and hose Protector cap safety Guide Do not leave food unattended on the BBQ In case of a fat fire turn gas off at cylinder immediately Particular care must be taken when removing the fat drip tray Hot fat can cause serious burn injuries Proper clearance from combustible materials must be maintained at all times The minimum clearances is as follows Side 700mm Rear 700mm Ceiling 1500mm Tur
18. g residue with paper towels or a cotton rag from plates grills then take a long handled brush and a scraper and remove remaining oil and food scraps You should use an oven mitt to avoid burning yourself This can also be completed after each time you use your BBQ Depending on how often you use your BBQ you should also wash your plates grills bi monthly After you have completed the steps above and have allowed time for the BBQ to cool remove the plates grills and wash with warm hot soapy water Wash off soapy water with warm hot clean water leave to air dry and place back into BBQ Warming Rack Flame Tamers Remove and wash with warm hot soapy water Wash off soapy water with warm hot clean water leave to air dry and place back into BBQ For stubborn stains on your warming rack soak in hot soapy water The Drip Tray Your BBQ is equipped with a two stage fat drainage system Food residue drops onto the main tray then falls through the centre hole into the drip cup It is a good idea to line the fat tray with aluminium foil to assist with cleaning Ensure there is a hole in the foil to allow fats and oils to drip through into the drip cup below Also placing absorbent material into the drip tray will avoid splashing and overflowing when the container starts to fill Suitable absorbent material is available from your retailer You should change the fat absorbent material regularly in your drip tray also keep the main fat tray itself clea
19. his has been shown to be unhealthy Don t leave cooked food standing for too long before eating Keeping your food moist It s easy to keep food moist and succulent on a BBQ by following these guidelines e Use tongs instead of a fork when turning meat and poultry A fork pierces the flesh and causes the juice to seep out e Resist the temptation to keep turning meat over Juices tend to rise to the top of a piece of meat then settle Each time you turn the meat over the juices are lost It s better to quickly sear the meat on both sides about half a minute then with the burner controls down low leave the meat cook on one side turning only once before serving e If you like salt with your food try adding it at the end instead of before or during cooking Salt draws the natural moisture out of the food and dries it out e Baste the food with light marinade or canola oil a couple of times while cooking though watch out for excessive flare up How covered cooking works Place the food you wish to roast on one side of the BBQ Turn on the burners that are not directly underneath the food Make sure the burners that are directly under the food are turned off This way the food receives no direct heat Moist hot air rises from the burners and circulates around the food trapping the juices and flavour Best results are achieved by using a roasting rack and drip pan Cooking times Keeping the hood closed traps the hea
20. lare ups are sudden bursts of flame that come up over the top of the grill They are caused by natural cooking juices from your food falling onto the flame tamer and then burning A little bit of flare up as well as the resulting smoke is a good thing It s what gives BBQd food that unique outdoor flavour But if it happens too often or if the flame last more than a couple of seconds your food will char so you need to control it First of all cooking very fatty foods will cause a lot of flare up You should trim excess fat off your meat Also excess flaring usually means your controls are up too high Try turning them down Finally moving the meat away from flaring will help reduce the problem Some really fatty foods can only be cooked on the hotplate Turning off When you ve finished cooking leave the burner controls on high for a maximum of 5 minutes to burn off excess grease from the flame tamer the burner and other surfaces To turn the BBQ off it is best to turn the cylinder off first and allow the gas left in the hose to burn off This will only take a couple of seconds Then turn off all burner controls If your BBQ is connected to piped ULPG you can simply turn the burner controls off It s okay to leave the cylinder connected to your BBQ while it s not in use Note Failure to follow these shutdown procedures correctly can lead to a hazardous condition Cooking with your BBQ Avoid burning or charring food as t
21. n off all gas valves including cylinder after use Do not allow build up of unburned gas Cool the BBQ before replacing the lid or cover Accessible parts maybe very hot Always keep children away from the BBQ Always wear protective gloves when handling hot components Never lean over BBQ when lighting Never use BBQ with any cover on Never dismantle control valves Never modify the construction of the BBQ or the size of any burner injector orifice or any other components This will void your Warranty Never move the BBQ during use The use of unauthorised parts will void your Warranty and can create an unsafe environment and conditions of use Never use charcoal or any other solid fuel in this BBQ Never disconnect any gas fittings while the BBQ is in use In the event that a burner goes out and gas escapes turn off the burner knobs open the BBQ hood fully and let it air out Wait 5 minutes before attempting to relight the BBQ Never let clothing pot holders or other flammable materials come in contact with or close to any grill burner or hot surface until it has cooled Fabric may ignite and result in personal injury Certain materials or items when stored under or near the BBQ will be subjected to radiant heat and could be seriously damaged Clothing or other combustible materials should not be hung from the BBQ or placed on or near the BBQ Combustible materials are considered to be wood compressed paper plant fibres plasti
22. n to prevent a build up of grease If you don t do this a fat fire can result This can be quite dangerous and will certainly void the Warranty on your BBQ Burners Over time fat marinades juices etc can build up and cover the port holes in your burners This reduces gas and flame flow and may result in fires within the BBQ during cooking Leaving the burners on for a maximum of 5 minutes with the hood open after you ve finished cooking will remove most of this However you should check the burners periodically for any sort of blockage In particular you should ensure that the aeration vents are free of insect nests and spider webs To clean the burners let them cool down then remove and inspect them If any of the holes are clogged gently tap the burner onto a hard surface to remove residue Use a wire brush to unclog the holes Then lightly coat the burners with canola oil for on going protection Troubleshooting Page 23 Possible Cause Prevention Solution Burner s will not light using ignition Burner s will not Light using match stick Sudden drop in gas flow or low flame Flames blow out Flare up Persistent grease fire Flashback fire in burner tube s Wire and or electrode covered with cooking residue Electrode cracked or broken sparks at crack Electrode tip not in proper position Wires are loose or disconnected Wires are shorting sparking between ignition and electrode Dead b
23. osed area 4 The gas cylinder used must incorporate a safety collar to protect the valve assembly 5 Never store a spare cylinder under the BBQ shelves or inside the trolley housing Any ULPG cylinder not attached to the BBQ for use should be stored outdoors and well away from the BBQ IMPORTANT 1 When disconnecting and removing the gas cylinder for the purpose of refilling always follow these procedures 2 Ensure that all gas control valves on the BBQ and the gas cylinder are turned off before disconnecting the regulator from the cylinder 3 Do not smoke or use a naked flame near the BBQ or gas cylinder while disconnecting the gas line between the BBQ and gas cylinder 4 Remove the gas cylinder from the enclosure before disconnecting the regulator from the BBQ 5 Tighten all connections before placing the gas cylinder back in to place 6 The gas leak testing procedure should be conducted every time the gas cylinder is refilled and reconnected to the BBQ prior to using the BBQ Procedure located on Page 2 of this manual For safe use of your BBQ and to avoid serious injury DO NOT let children operate or play near the BBQ 3 KEEP BBQ area clear and free from materials that burn DO NOT block holes in bottom or back of BBQ Check burner flames regularly Use BBQ in well ventilated space NEVER use in enclosed spaces such as a carport garage porch covered patio etc DO NOT use charcoal or ceramic briquett
24. should keep the cylinder away from any other cylinders or any cars boats motorcycles or any other petrol engines e If you dont intend to use it for a few months lightly spray all the surfaces with canola oil This will help protect against corrosion Rust on your BBQ from lack of protective agents or misuse are expressly excluded from Warranty Maintenance Page 21 On going Maintenance Your BBQ requires regular maintenance interior and exterior The use on a BBQ cover in conjunction with the instructions below will help to ensure it remains in proper working order and maintains its appearance Exterior Stainless Steel BBQ s Overtime grease fat and other cooking oils may build up on your BBQ To clean wash with warm hot soapy water Wash off soapy water with warm hot clean water leave to air dry Apply a stainless steel BBQ protector to stainless steel surfaces This will apply a protective coating on the exterior of the BBQ and assist in repelling the elements Stainless steel will rust if you do not look after it properly From time to time spotting may occur on the exterior of your BBQ This is normal and is due to moisture and or other elements becoming trapped under the cover of your BBQ and building up it is highly recommended that all BBQ s are stored under an eve with a cover to protect against the harsh New Zealand elements any BBQ not stored and covered correctly will not be covered under Warranty To en
25. sure that spotting and discoloration does not become worse and more visible resulting in permanent damage to your BBQ it should be cleaned and removed straight away This is best done with a stainless steel cleaner cutback solution or if the spotting is larger and harder to remove use a Stainless steel metal polish and then a cleaner solution Always use a soft cloth to clean your BBQ Never use abrasive heavy duty sponges or scouring pads on the exterior of your BBQ these products will begin to remove the stainless steel finish resulting in an uneven surface and faster rusting in the future Powder Coated BBQ s Overtime grease fat and other cooking oils may build up on your BBQ To clean wash with warm hot soapy water Wash off soapy water with warm hot clean water leave to air dry Once dry use a BBQ exterior cleaner this will apply a protective coating on the exterior of the BBQ and assist in repelling the elements Always you use a soft cloth to clean your BBQ Never use abrasive heavy duty sponges or scouring pads on the exterior of your BBQ these products will begin to remove the powder coated finish resulting in an uneven surface and may result in rusting in the future Maintenance Page 22 On going Maintenance Interior Plates and Grills The best way to clean your BBQ plates grills is to light up the BBQ and leave it on with the hood down to warm up for 10 15 minutes After this time remove excess fat oils cookin
26. t moisture and flavour that is normally lost on an open top BBQ The result is that food cooks considerably faster using less gas and with a juicier more even finish Foods require less attention and less basting because the heat is less intense and moisture is more easily retained Grilling Food may be cooked in about 3 4 the usual time producing well browned surfaces while still maintaining the foods natural juices Roasting Larger joint of meat achieve similar results as ina conventional oven except in about 2 3 the usual cooking time due to the natural convection effect created by the hood Rotisserie This method of cooking is terrific producing moist evenly cooked meats and poultry in about 2 3 the usual cooking time Do not allow the temperature to exceed 250 C Approximate Cooking Times Beef 30 50 minutes per kg Lamb 40 50 minutes per kg Veal 40 50 minutes per kg Pork 50 60 minutes per kg Poultry 40 45 minutes per kg Fish 30 40 minutes per kg Times will vary depending on size and shape of meat initial temperature and how well you like your meat cooked LA Ree gt uP ss U Tips Although cooking on the plate looks easier cooking on the Grill gives you a more authentic BBO flavour Natural juices drip onto the flame tamer then vaporise with the vapors penetrating back into the food As an alternative to simply grilling try marinating your meat fish poultry or vegetables first
27. the main body The flame tamers just sit on these brackets above the burners co FI I Aa z zeva as Step 8 Place the cast iron hotplate and grill plate onto the top of the body The grill goes over the burners protected by the flame tamer Assembly Procedure smi Step 9 Set the warming rack over the cooking surfaces at the rear with the legs of the rack locating into holes on either side NOTE The up stand goes to the back Ul cit B HAMANN NINI Step 10 Slide the Drip Tray into position from the rear of the BBQ The hole in the Drip Tray must be located away from the gas bottle position Slide the Drip Cup into the rails under the hole in the Drip Tray Note This BBQ does not come with hole in base shelf Assembly Procedure Step 11 Fitting Battery to Ignitor Unscrew the front of the ignitor button and insert AA size battery Alkaline recommended into the ignitor body ensuring the negative end points inwards refit the button When ignitor spark is not present or erratic change the battery If storing the BBQ for long periods remove the battery Step 12 The BBQ is intended to be used with a standard 9kg ULPG cylinder This is the type of cylinder that can be refilled at petrol station or swapped for similar cylinder Place the cylinder in position on the gas bottle bracket of the BBQ under the left hand side burner so that the bracket sits through the neck of the cylinder
28. tion for the BBQ keeping in mind the safety precautions outlined Ensure all packaging has been removed from the unit before use NOTE This BBQ shall only be used in an above ground open air situation with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection Any enclosure in which the BBO is used shall comply with one of the following An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover Refer to Figure 1 Within a partial enclosure that includes an overhead cover and no more than two walls Refer to Figure 2 and Figure 3 Within a partial enclosure that includes an overhead cover and more than two walls the following shall apply e At least 25 of the total wall area is completely open refer to Figure 4 and e At least 30 of the remaining wall area is open and unrestricted refer to Figure 5 In the case of balconies at least 20 of the total wall area shall be and remain open and unrestricted LI Figure 1 Enclosure with walls on all sides but no overhead cover Figure 2 Partial Enclosure with overhead cover and no more than two walls AS A Figure 3 Partial Enclosure with overhead cover and no more than two walls Figure 4 Open side at least 25 of total wall area 30 or more in total of the remaining wall area is open and unrestricted Figur
29. too much gas and not enough air The flame will be inefficient and will give off too much smoke If the flame is too pale there is too much air and not enough gas If either of these situations occur you may need to clean the burners See Maintenance section of this manual Note Blowback is a situation where the flame burns inside the burner towards the front It can be recognised by a sharp roaring sound coming from the burner It is not dangerous unless it is allowed to persist If this occurs simply turn the burner off wait a few seconds then relight Operating your BBQ Page 18 Before first use Curing the cast iron During manufacturing the cooking surfaces plates and grills were coated with a non toxic paint This paint will come off completely over time Its purpose is to help protect your BBQ during transport and storage Coat the top of the hotplates and grills with canola oil or something similar Light the BBQ as described earlier Leave the BBQ with all burners on low for about 30 minutes Paint may come off at this time Now clean the surfaces with water and a brush Be careful of steam coming off the cast iron surface while doing this The hotplates and grills are now cured and ready for use This process only needs to be done the first time you use the BBQ For on going protection of the cooking surfaces follow the procedures in the Maintenance section of this manual Controlling flare up F
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