manuale05155_EN
Contents
1. LAFORTEZZA TS CTRL Industrial Store Systems Fig 4 1 Belt activation push button Pedal operation push button Light activation push button Status LED indicators Emergency push button Power switch pm DI 1 Belt activation push button activates photocell controlled movement of belts 2 Pedal operation push button when pressed enables pedal operated control mode only and deactivates photocells 3 Light activation push button when first pressed the checkout signal light will turn on when pressed again the light will flash checkout closing when pressed for the third time the light is switched off 4 Status LED indicators SERVICE is on when the control panel needs maintenance S START is on when the soft start belt activation mode has been set OUT indicates the output connectors voltage for the signal light continuous or flashing CTRL is on when the motor is in operation 5 Emergency push button red mushroom push button when pressed the belt operation is immediately turned off When it is pulled back in place belt operation can start again by either pressing the push button 1 or switching off and then on the control panel 6 220V main power switch illuminated red switch which interrupts power supply to both the checkout electrical control panel and the electronic board Attention after switching off wait at least 5 seconds before switching on again ENGLISH LAFORTEZZA EN 192. EN 14 3 4 INSTALLATION OF THE EN 14 3 4 1 14 3 4 2 Assembly of the EN 15 3 4 3 Lifting and transport of the EN 15 3 4 4 Positioning ttt ttt ttt EN 15 3 4 8 Alignment and 9 EN 16 3 4 9 Fixing to the ttt EN 16 3 5 ELECTRICAL CONNECTION OF THE EN 17 3 5 1 Connection of the control panel MV4K ttt EN 18 3 9 2 Connection of the checkout central area to the grounding system EN 18 3 6 FIRST INSTALLATION TESTS EN 18 3 6 1 Electrical tests EN 18 3 6 2 Operating 686 EN 18 RR nn EN 18 LAFORTEZZA ene ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 CHAPTER 4 OPERATING INSTRUCTIONS ttt ttt ttti EN 19 4 1 CHECKOUT COMMANDS AND CONTROLS EN 19 4 1 1 Commands and controls on the control panel mod EN 19 4 2 OPERATION EN 20 NN OU M EN 20 4 2 2 Start Up RR EN 20 EN 20 CHAPTER 5 MAINTENANCE EN 21 EN 21 9 2 PREVENTIVE MAINTENANCE EN 21 9 2 1 General cleaning ttt ttt btt EN 21 9 2 2 23 5 2 2 1 Tensioning and centering of the front belt EN 23 9 2 2 2 Tensioning and centering of the rear belt EN 23 9 2 2 3 Microswitch CHECK EN 24 9 2 2 4
3. ITALY Viale Kennedy 204 Email assistenza banchicassa afortezza com IMPIANTO BANCO CASSA TIPO ESA N 1N 3719 ANNO DI COSTRUZIONE 2013 MATRICOLA 113011714505 220 240 Hz 50 60 2 5 NU Fig 2 5 Manufacturer data CONSTRUCTION CHARACTERISTICS AND TECHNICAL DATA Construction Characteristics checkout structure in aluminium and epoxy powder painted sheet metal deck in AISI 430 stainless steel front and rear ends in shockproof PVC or semirigid self extinguishing foamed polyurethane side protection strips in shockproof PVC electrical control panel model MV4K 2 4 2 Technical Data EN 12 Mains power supply Power suppl 220 V Phases single phase Frequenc Absorbed current max for one belt Absorbed current max for two belts Max belt load Dimensions According to the various models LAFORTEZZA TQ ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 3 INSTALLATION INSTRUCTIONS 3 1 CONDITIONS REQUIRED FOR INSTALLATION 3 1 1 General indications For correct installation of the equipment for correct functioning and for easy maintenance the following conditions must be respected The equipment must be installed in a covered and appropriately ventilated environment typically a supermarket The design of the checkout barrier arra
4. ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT 4 2 OPERATION 4 2 1 Safety When using the equipment the operators must carefully observe the safety warnings as described in CHAPTER 1 N Do not spill liquids on the electrical parts of the checkout Avoid the public coming into contact with moving parts of the checkout and if necessary press the emer gency pushbutton on the control panel 4 2 2 Start up 1 Turn on the main power switch 2 Press switch 1 3 Enable the indicator functions Checkout open light turns on automatically when the checkout is switched on Checkout closing light by pressing the yellow switch Checkout closed light by pressing the red switch 4 2 3 Stop The checkout can be stopped with a normal stop or an emergency stop Normal stop press the main switch Emergency stop press the red mushroom button N B THE MUSHROOM EMERGENCY PUSHBUTTON MUST NOT BE USED TO STOP THE MOVE MENT OF THE FRONT BELT TEMPORARILY IT SHOULD ONLY BE USED BLOCK THE CHECKOUT IN EMERGENCY SITUATIONS DO NOT USE THE PUSHBUTTON AS A HOOK FOR OBJECTS IF THE PUSHBUTTON SHOULD BE ACCIDENTALLY DAMAGED INFORM THE MAINTENANCE STAFF IMMEDIATELY THE CHECKOUT IS FITTED WITH AN AUTOMATIC TIMER THAT STOPS THE MOVEMENT OF THE BELT AFTER A PERIOD OF CONTINUOUS ROTATION OF 20 SECONDS THE
5. 3 1 3 Lighting The lighting of the environment in which the checkout is positioned and of the work place must be sufficient and with the cor rect contrast to allow the operator to easily carry out all the operations connected with the foreseen commercial transactions without causing eye fatigue At the same time the lighting must not cause problems due to glare unwanted reflections etc The lighting level at the operator position must be greater than 500 lux Do not position the checkout close to laser sources 3 1 4 Physical parameters The operator s working position must also comply with the legal limits relative to danger caused by the following physical agents noise vibrations electromagnetic non ionizing radiation ionizing radiation The checkout does not present any risk of danger connected with these physical agents LAFORTEZZA EN 13 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT 3 1 5 Other parameters The operator s working position must also comply with the legal limits relative to danger caused by exposure to dangerous substances chemical agents cancerogenous and mutagenic agents biological agents asbestos 3 2 TYPE OF PACKAGING AND SHIPMENT The checkout components are delivered dismantled individually packaged and shipped in a box containing everything neces sa
6. Emergency pushbutton check EN 24 9 3 CORRECTIVE EN 24 5 3 1 Problems and solutions ttt ttt EN 24 9 4 TECHNICAL INTERVENTIONS REGISTRATION EN 25 CHAPTER 6 DEMOLITION AND DISPOSAL EN 25 6 1 PROCEDURE FOR DEMOLITION AND EN 25 CHAPTER 7 DRAWINGS DIAGRAMS AND APPENDICES ln EN 26 WIRING DIAGRAM FOR MV4K CONTROL PANEL EN 26 WIRING DIAGRAM FOR FORTEZZA MODEL CASH DRAWER EN 27 EN 4 LAFORTEZZA TQ ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 INTRODUCTION 0 1 GENERAL DATA This manual provides the user with the necessary instructions to ensure safe and appropriate use and to facilitate the installa tion and maintenance of the checkout equipment n particular this manual consists of seven chapters and this introduction chapter 1 contains the general safety warnings chapter 2 provides general information on the manufacturer the description of the checkout technical data etc chapter 3 contains the instructions necessary for the installation of the equipment in the place of use chapter 4 contains the operating instructions chapter 5 contains the maintenance instructions chapter 6 provides recommendations for the demolition and disposal of the equipment in compliance with protection of the envir
7. FOR MAINTENANCE Before carrying out any maintenance operation that does require the equipment to be functioning it is advisable to discon nect the electrical power supply and place a sign on the main switch indicating MAINTENANCE IN PROGRESS to ensure that the equipment is not involuntarily reconnected by unauthorised persons Mechanical and electrical repairs as well as repositioning of the equipment must only be carried out by qualified personnel Unauthorised persons are not allowed to carry out any work on the equipment Before carrying out any repairs or maintenance work make sure that the main power line is disconnected the moving parts are stationary the moving parts cannot start to move during the maintenance operations it is not possible to accidentally reconnect the power supply while maintenance and repairs are being carried out In addition during repairs or maintenance work do not exclude the functioning of any safety devices or modify them or apply them in a different way to the foreseen function do not modify or transform the equipment in any way This prohibition does not refer to minor modifications that do not involve consequences for the operating safety and general safety of the equipment or to measures designed to increase safety the user must assume responsibility for these modifications and their consequences 1 7 1 Regulations for work on electrical components Work on electrical co
8. can provide specialised techni cians and original spare parts To request technical assistance the customer should send an email to assistenza banchicassa lafortezza com indicating the details of the problem the model and serial number of the checkout the address of the point of sale the telephone number the name of the contact person the opening times and the closing day of the point of sale La Fortezza S p A guarantees a reply to the request for assistance within 48 forty eight hours of receiving the request LAFORTEZZA EN 5 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE ge nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT 0 2 2 How to order spare parts Although the checkout is constructionally simple and functional it may be necessary to replace parts that are subject to wear The Purchaser should consult this instruction manual and quote the data on the checkout rating plate type model serial number year of manufacture when contacting our Technical Assistance Service to order spare parts 0 3 EC DECLARATION OF CONFORMITY The EC declaration of conformity to the applicable European directives is shown below CE DICHIARAZIONE CE DI CONFORMITA Il Costruttore RTEZZA Industrial Store Systems Sede legale e 50038 Scarperia Stabilimento Viale Kennedy 204 Tel 39 055 8432411 Fax 39 055 846690 Dichiara qui di seguito che i
9. control panel push buttons are LIGHTS Not working properly lit Make sure fuse is not broken 9 3 2 Replacement of fuses These are located on the front of the control panel and protect the system in the event of a short circuit or a current overload To replace a fuse turn off the checkout and unscrew the fuse supports replace the fuse with one of the same type E N B do not use fuses with a greater capacity as this could seriously damage the electronic equipment The technical specifications of the fuses that must be respected are Transformer fuse HB F2 Lightandfrontbeltmotorfuse Rear belt fuse EN 24 LAFORTEZZA TQ ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 9 4 TECHNICAL INTERVENTIONS REGISTRATION FORM DATE TECHNICIAN TECHNICAL INTERVENTION ENGLISH CHAPTER 6 DEMOLITION AND DISPOSAL 6 1 PROCEDURE FOR DEMOLITION AND DISPOSAL At the end of the checkout s working life it snould be disposed of without causing damage to the environment The dismantling and demolition operations must be carried out by qualified personnel respecting safety in the workplace admet be carried out respecting the regulation for protection of the environment Generally deteriorated and obsolete machinery and equipment are considered special waste The equipment in question consists of plastic mater
10. faults and irregularities that can occur during use of the equipment Correcti ve maintenance operations essentially consist of the replacement of electromechanical components or control panel compo nents FAULT POSSIBLE CAUSES TECHNICAL INTERVENTIONS CONTROL PANEL Lack of power supply Verify that the power switch is on Check the Does not switch on fuse and change it if necessary PHOTOCELLS Connection to the control panel terminal blocks Check the connection to the terminal blocks Not reading photocells cleaning see par 3 5 1 of the complete user manual Clean photocells FRONT BELT Control panel in emergency connection to the Verify that the emergency push button is in its Not rotating control panel terminal blocks photocells not rest position as well as the protection on the reading faulty motor second belt if applicable Check the connec tion to the terminal blocks see par 3 5 1 of the complete user manual Clean photocells Make sure fuse is not broken REAR BELT Control panel in emergency connection to the Verify that the emergency push button is in its Not rotating control panel terminal blocks protection fuse rest position as well as the protection on the faulty motor second belt if applicable Check the connec tion to the terminal blocks see par 3 5 1 of the complete user manual Make sure fuse is not broken CHECKOUT OPEN CLOSED Lack of insertion protection fuse Verify that the
11. MOVEMENT CAN BE REACTIVATED BY PASSING A HAND IN FRONT OF THE PHOTOCELLS OR PRESSING SWITCH 1 ON THE DIGITAL KEYBOARD N B To restart after an emergency stop the emergency pushbutton must be reset by turning it and checking that normal conditions are restored EN 20 LAFORTEZZA TQ ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 CHAPTER 5 MAINTENANCE 5 1 SAFETY Durin maintenance the general warnings and specific safety regulations described in CHAPTER 1 must be kept in mind Preventive maintenance work must only be carried out by specifically trained qualified personnel Corrective maintenance repairs must only be carried out by specialised technicians or by the supplier s Technical Assistance personnel 9 4 PREVENTIVE MAINTENANCE The recommended preventive maintenance operations are as follows General cleaning Adjustments Microswitch check Emergency pushbutton check It is advisable to carry out the various preventive maintenance operations on a regular basis according to the working condi tions of the equipment and in any case before restarting after a long period of inactivity 5 2 1 General cleaning It is necessary to carry out general cleaning of the equipment on a daily basis fig 5 1 Carefully read the instructions on the adhesive label When cleaning avoid liquids coming into con
12. ON AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 WIRING DIAGRAM FOR FORTEZZA MODEL CASH DRAWER CONNECTION fig 7 2 T EXTERNAL PLUG SIDE VIEW e CONNECTION SIDE O 1 Red 24V DC gt 2 Orange 12 VDC Lu 3 Not used 4 Orange N O contact normally open 5 Green N C contact normally closed 6 12 VDC Black 12 VDC 8 Not used 9 Brown Common Fig 7 2 LAFORTEZZA EN 27
13. OUT INSTALLATION OPERATION AND MAINTENANCE EG n Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT 3 4 8 Alignment and levelling After establishing the correct position of the checkout it should be perfectly levelled horizontally and aligned with the other checkouts using the outer edge of the deck as a reference as shown in figure 3 4 A spirit level should be used for horizontal levelling of the front part belt of the checkout Correct alignment and levelling of the checkout is fundamental for correct and long lasting functioning 3 4 9 Fixing to the ground Fix the checkout to the ground using the relative holes in the bases see fig 3 5 N B Correct fixing is important to avoid any functioning problems Proceed as follows 1 Mark the position of the holes 2 Drill the holes using an 8 mm drill bit 3 Clean the floor thoroughly after inserting the expansion plugs and tightening the screws EN 16 JA ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 3 5 ELECTRICAL CONNECTION OF THE SYSTEM Once the checkouts have been positioned and fixed to the ground connect the power supply distribution board to the control panels of the checkouts The electrical power supply appropriate to the number of checkouts must comply with 64 8 regulati
14. SE ACCORDING TO INSTRUCTIONS EN 7 l9 OPERATIONS NOT ALLOWED enn iai IU M UE EN 7 1 4 QUALIFIED PERSONNEL EN 7 1 5 GENERAL WARNINGS EN 7 1 6 SAFETY REGULATIONS FOR EN 8 1 7 SAFETY REGULATIONS FOR EN 8 1 7 1 Regulations for work on electrical components EN 6 1 8 INFORMATION ON AMBIENT EN 9 CHAPTER 2 GENERAL INFORMATION EN 10 2 1 GENERAL DESCRIPTION OF THE EN 10 2 2 DESCRIPTION OF THE EN 10 2 2 1 Structure and belt movement SYSTEM EN 11 VIN zc ne ESI RENE EN 11 2 2 3 Protective and safety devices ttti ttti EN 11 2 3 MANUFACTURER AND CHECKOUT IDENTIFICATION EN 12 2 4 CONSTRUCTION CHARACTERISTICS AND TECHNICAL EN 12 2 4 1 Construction CharacteliSUGS scricciolo dii EN 12 2 4 2 Technical 12 CHAPTER 3 INSTALLATION ttt ttt ttt ttti EN 13 3 1 CONDITIONS REQUIRED FOR INSTALLATION EN 13 3 1 1 General indications ttc EN 13 3 1 2 Operating conditions ttt ttt ttc 13 BET Be 1 13 Re FISICA ECO A RR UN IE EN 13 3 1 5 Other parameters ttt ttt ttt EN 14 3 2 TYPE OF PACKAGING AND ttc EN 14 3 3 LIFTING AND
15. Sede legale e stabilimento Viale Kennedy 204 50038 Scarperia FI ITALY Doc ESAMTO1 Tel 39 055 8432411 Rev 02 Fax 39 055 846690 Date 12 12 2013 www lafortezza com BC005155 CE ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE ESA FORTEZZA CONCEPT This manual contains confidential industrial information which is the property of La Fortezza S p A All rights reserved No part of this manual may be reproduced in any form without the prior written permission of LA FORTEZZA S p A ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT LIST OF REVISIONS OF THE MANUAL 00 2 S 15A012 02 Variations pages 6 12 17 18 19 20 24 25 26 124243 w tw wtm xx mxmxx xx xx x1 x _ hKh L__ __ EN 2 LAFORTEZZA EG MA ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE DA Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 TABLE OF CONTENTS lapiepVes EN 5 ET eS a EN 5 0 2 GUARANTEE EN 5 0 2 1 How to request assistance EN 5 0 2 2 How to order spare EN 6 0 3 EC DECLARATION OF EN 6 CHAPTER 1 GENERAL SAFETY ttt EN 7 EN 7 1 2 U
16. e present and that it is perfectly safe to use The equipment must only be used if all the protective and safety devices are fitted and operational Before starting the equipment the operator must ensure that there are no persons in a position of risk During use of the equipment the operator must supervise the operations and if necessary press the emergency pushbutton Do not climb onto the checkout while it is functioning pay particular attention to children Do not remove or tamper with the protective guards of moving parts or live parts in particular do not operate the checkout without these protective guards In the event of functioning irregularities the equipment must be stopped and blocked immediately Eliminate any irregularities immediately Do not in any way continue to operate the equipment until it has been repaired by qualified personnel and the irregu larities have been resolved If the problems persist consult our Technical Assistance Service Anyone who becomes aware of an immediate danger to persons must press the emergency pushbutton without delay This also applies if damage occurs to any parts of the equipment that requires an immediate halt After an emergency stop the operator can reset and restart the equipment only after making sure that the cause of the irregularity has been removed and that the equipment can continue to function without causing any more danger 1 7 SAFETY REGULATIONS
17. enance and repair interventions on the equipment The qualified personnel must be familiar with all the causes of danger and all the directions regarding efficiency maintenance according to the data contained in this manual It is therefore indispensable to carefully read all of this manual to learn the use of the various controls and of all the devices and safety devices present on the equipment In addition to what is reported in the instructions the general legal standards and regulations in force regarding accident LAFORTEZZA EN 7 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT prevention and protection of the environment must also be observed Warnings and danger indications in the form of signs stickers and markings must not be removed or made unrecognisable and must also be maintained so that they are legible The equipment may not be modified supplemented or transformed in any way that could compromise safety It is extremely important that this manual be kept in perfect condition for future reference If the equipment is sold or if the operators are replaced make sure that this manual is delivered with the equipment or that it 5 made available to future operators 1 6 SAFETY REGULATIONS FOR OPERATION Every time the equipment is started the operator must ensure that the proper conditions for its use ar
18. essing the noise it is however necessary to consider the overall situation and therefore take into account numerous parameters including the position and number of checkouts installed the ambient conditions the working conditions the position in which the parameters are measured It is therefore the user s responsibility to carry out in the work place the measurements of exposure to noise of the operators and of the public and to implement the necessary provisions according to the regulations in force in the country in which the equipment is used LAFORTEZZA EN 9 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG n Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT CHAPTER 2 GENERAL INFORMATION 2 1 GENERAL DESCRIPTION OF THE EQUIPMENT The equipment generally consists of several checkouts arranged to form a barrier at the supermarket exit The modular construction of the checkouts makes it possible to obtain various combinations during the assembly stage this allows different installation and positioning requirements to be satisfied traditional installation island installation tandem in stallation mixed tandem installation according to the various parameters to be taken into consideration expected customer traffic architectural characteristics of the point of sale etc 2 2 DESCRIPTION OF THE CHECKOUT As an example fig 2 1 shows two mode
19. he belt must be moving Turn the relative adjustment screw by 1 4 of a turn wait for the belt to move and repeat the operation until the belt is centered ENGLISH Fig 5 3 9 2 2 2 Tensioning and centering of the rear belt Tensioning of the rear belt To tension the belt it is necessary to turn the adjustment screws C and D of the motor roller fig 5 4 Lift the riser ref E and use a 5 mm Allen key to turn both screws equally Belt centering on the motor roller It is necessary to turn the adjustment screws C and D differentially to center the belt By tightening the screw D the belt mo ves towards C and vice versa N B to center the belt correctly the belt must be moving Turn the relative adjustment screw by 1 4 of a turn Wait for the belt to move and repeat the operation until the belt is centered LAFORTEZZA EN 23 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT 5 2 2 3 Microswitch check Visually check the condition of the microswitch and make sure its stop function is correct 9 2 2 4 Emergency pushbutton check Periodically activate the emergency pushbutton to check it is functioning correctly checking also that the belts remain statio nary when the emergency pushbutton is returned to its original position 5 3 CORRECTIVE MAINTENANCE Corrective maintenance is necessary to resolve
20. ial and metal material which must be separated and delivered to authori sed collection centres steps to be followed for demolition and disposal of the equipment are as follows Disconnect all electrical connections Dismantle the equipment the control panel and all the plastic components These parts can be disposed of at collec tion centres for plastic material Deliver the remaining metal parts to an authorised centre for metal waste collection respecting the transport proce dures LAFORTEZZA EN 25 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE ge nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 7 DRAWINGS DIAGRAMS AND APPENDICES WIRING DIAGRAM FOR MV4K CONTROL PANEL CONNECTION fig 7 1 FORTEZZA CONCEPT QUADRO MAINS O O 43 OAVO E d gt PEDALE NASTRO 2 RX NERO OAVO TX GRIGIO FOTOCELLULA FOTOCELLULA MICROINTERRUTTORE SICUREZZA NASTRO 2 SENSORE INDUTTIVO PNP PEDALE NASTRO MOTORE NASTRO 2 du MOTORE NASTRO SSS SS Sh FUSE EN 26 lirici LINEA 250 Voc 50 Hz ILLUMINA ZIONE APERTA Fig 7 1 LAFORTEZZA N A ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATI
21. l prodotto BANCO CASSA Modello N di matricola Anno di costruzione il cui FASCICOLO TECNICO stato costituito dal Responsabile dell Ufficio Tecnico dello stabilimento di Scarperia Fl ed ubicato presso lo stabilimento stesso a risulta in conformit con quanto previsto dalle seguenti direttive comunitarie comprese le ultime modifiche e con la relativa legislazione nazionale di recepimento e Direttiva 2006 42 CE concernente il ravvicinamento delle legislazioni degli Stati membri relative alle macchine e Direttiva 2004 108 CE concernente il ravvicinamento delle legislazioni degli Stati membri relative alle compatibilit elettromagnetica b e che sono state applicate le seguenti norme armonizzate e Sicurezza EN ISO 12100 1 2 2010 EN 60204 1 2006 EN 61439 1 2010 e Compatibilit elettromagnetica Emissione CEI EN 61000 6 4 2007 Immunit CEI EN 61000 6 2 2006 e Ergonomia EN 547 1 2 3 2009 EN ISO 14738 2009 EN 614 1 2009 EN 1005 1 2 3 4 2009 EN 1005 5 2007 Scarperia 16 05 2012 EN 6 TQ MA ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 CHAPTER 1 GENERAL SAFETY WARNINGS 1 1 SYMBOLS In this manual the following symbols are used to draw attention to indications of danger These on one hand guarantee the personal safety of those operating the checkout and of third parties and on the other the
22. ls of checkouts Regardless of the type of installation and the model considered a checkout can be schematically represented as in figure 2 1 and consists of the following functional parts 1 a front conveyor belt supplied in various lengths 2 a photocell positioned at the end of the front belt close to the operator 3 a central section designed for the insertion of a scanner to automatically detect the price of the goods a cash drawer a keyboard to enter the price of the goods a device for electronic payment for the goods a cashier display a Plexiglas protective barrier a worktop or cabinet an operator position where the cashier sits a deck to collect the exiting goods and in which a second belt or set of rollers can be fitted a riser at the end of the rear belt a front base a rear base a control panel for belt movement photocells and lights an emergency pushbutton EE E TQ ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 2 2 1 Structure and belt movement system The checkout structure consists of a checkout body placed on and fixed to a pair of support bases The checkout body is made from sheet steel The borders consist of aluminium profiles housing PVC and semirigid polyurethane strips which act as buffers and shock absorbers for shopping trolleys U
23. mponents or parts must only be carried out by qualified electricians or by specifically trained persons under the guidance and supervision of an expert electrician in accordance with electrotechnical regulations Before starting work on the electrical system and relative devices make sure that the mains power supply is disconnected If work on live parts is indispensable a second person should be present so that in the event of an emergency the emer gency pushbutton can be activated or the main switch turned off Use only insulated tools Use only original fuses with the correct ampere value In the event of irregularities in the electrical power supply the equipment must be stopped and blocked immediately Faulty fuses should not be repaired or excluded but replaced with fuses of the same type The electrical system must be inspected checked at regular intervals EN 8 LAFORTEZZA N A ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Mee Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 Defects such as loose connections or worn cables must be eliminated immediately 1 8 INFORMATION ON AMBIENT NOISE The checkouts are designed and constructed in such a way as to reduce the ambient noise to the minimum level possible Measurements carried out in a non reverberating room showed an extremely reduced equivalent level for a single checkout with operator position LAeqTe lower than 70 dB A In ass
24. nction the external cables connected to the control panel are the flame retardant type CEI 20 22 2 2 3 Protective and safety devices Photocell A photocell system is installed at the end of the front belt fig 2 2 which stops the belt when an object on the belt reaches the limit position This photocell also has a safety function since any object or part of the body of the operator or a member of the public that is between the belt and the checkout structure causes the belt to stop Fig 2 2 Photocell system Microswitch only for models with two belts Positioned beneath the riser at the end of the rear belt fig 2 3 this controls the immediate stop of the checkout if any object becomes inserted between the belt and the riser causes it to lift up To restart the checkout the riser must be repositioned correctly and the reset button pressed Fig 2 3 Microswitch LAFORTEZZA EN 11 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE A Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT Emergency pushbutton The emergency pushbutton is a red mushroom button when pressed all the functions of the checkout are immediately blo cked fig 2 4 2 3 2 4 2 4 1 Fig 2 4 Emergency pushbutton EF MANUFACTURER AND CHECKOUT IDENTIFICATION DATA fig 2 5 Industrial Store Systems SEDE LEGALE E STABILIMENTO Scarperia Fi
25. ngement must take into account the functional requirements of the checkout and the space necessary for customer transit and maintenance of the equipment ensuring easy access for the operator and maintenance staff A minimum aisle of 65 cm between the checkouts is recommended the floor on which the checkouts are positioned must be perfectly flat and free of bumps The electrical system must comply with EC regulations and sufficient for the number of checkouts to be installed Bear in mind that a one belt checkout absorbs approx 1 5 A with single phase 220V power supply The electrical panel which controls the checkout cannot power the installed IT system It is therefore advisable to install an additional power supply panel for the power supply sockets and the main switch for the entire system This panel must be powered by a dedicated line according to the IT system manufacturer s specifica tions Before installation of the checkouts do not leave them in a damp place or exposed to the elements which could cause damage n 3 1 2 Operating conditions The ESA model checkout is not suitable for installation in outdoor settings subject to weather and or polluted air The checkout is not suitable for installation in places where there is a risk of explosion The operating conditions are indicated in the table below Relative 20 70 9 960 1040 mbar Altitude lt 2000 m Working temperature 5 30
26. onment chapter 7 contains the list of spare parts drawings and diagrams This manual must be considered an integral part of the equipment and must remain available and close at hand for installers users and maintenance staff We recommend careful reading of this manual before any operations are carried out on the checkout this will help to prevent installation operating and maintenance errors In particular you are advised to read the contents of CHAPTER 1 GENERAL SAFETY WARNINGS and to scrupulously observe the indications contained in this manual since they describe how to perform particular operations which if not follo wed can cause damage to persons or to the checkout If a fault occurs or any problem arises regarding the checkout please consult our Technical Assistance Service Please note that the use of ORIGINAL SPARE PARTS guarantees the efficiency and long life of the checkout 0 2 GUARANTEE Every checkout is delivered fully tested and guaranteed for 1 one year from the date of delivery or of testing at the point of sale The guarantee covers all mechanical and electrical parts This guarantee applies exclusively to the Purchaser up to date with contractual and administrative regulations and if the in stallation and subsequent use are carried out by the User these must be in accordance with the instructions contained in this manual which must be read and fully understood On the basis of this guarantee the manufacture
27. ons and other appli cable CEI regulations The power supply line should be protected with an appropriate thermomagnetic switch To protect the direct and indirect contacts it is also necessary to install differential switches it is advisable not to connect more than 3 checkouts to the same differential switch especially if the distri bution system is the TT type The thermomagnetic switches must be in A class appropriate for the use with electronics components Check the efficiency of the protection connection PE between the electrical board and the earthing system 3 5 1 Connection of the control panel MV4K The various electrical components of the ESA checkout are supplied complete with rapid connectors for connection to the control panel MV4K Refer to fig 3 6 and 3 7 for correct connection to the control panel Fig 3 7 Rear connection to the two motor panel Refer also to the wiring diagrams in chapter 7 Tampering with the connections or incorrect connection of the inner terminals automatically invalidates the ATTENTION es incorrect connections can permanently damage the control panel or external devices checkout guarantee LAFORTEZZA EN 17 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG nh Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT The front panel fig 3 8 includes a socket for connection of a control pedal The cable d
28. p to two conveyor belts can be fitted in the body one in the front part looking at the checkout from the exiting customer side and one in the rear deck Each belt consists of a motor roller fitted in the structure of the two sides of the checkout and the relative idle roller The belt fabric consists of a double nylon weft and black antistatic PVC The support of the load on the belt is ensured by a sheet steel panel below the belt on which it slides The motor rollers are designed to minimise the overall dimensions and do not require external transmission components They are hermetic and permanently filled with oil thus requiring no maintenance while guaranteeing safe and silent functio ning The front and rear support bases are made from sheet steel They are fitted with removable panels to allow access inside the bases where any additional electrical panels or power supply junction boxes can be installed not included in the checkout delivery The bases are fitted with rubber plinths to insulate the metal parts from the ground 2 2 2 Electrical system The checkout is equipped with an electrical system basically consisting of a control panel housing the devices for the power supply and the checkout controls The front part of the panel houses all the control devices main switch pushbuttons luminous indicators and emergency pushbutton The panel conforms to CEl regulations and is suitable for the setting in which the checkout will fu
29. r undertakes to repair or replace free of charge any parts which deteriorate or prove to be defective at source including labour costs and travel expenses The guarantee excludes any responsibility for direct or indirect damage to persons objects or equipment caused by incorrect use maintenance or installation of the product The guarantee also excludes costs for transport inspection dismantling and re assembly by our technicians should the faults detected not be attributable to the manufacturer In particular the guarantee excludes operations for belt tensioning and alignment and cleaning of the photocells If requested by the Purchaser or carried out by our technician these operations will be charged at the tariffs in force at the time The guarantee starts from the date of testing carried out by our technician 0 2 1 How to request assistance For any type of information relative to the use maintenance installation etc LA FORTEZZA S p A is always at the custo mer s disposal to satisfy requests For such requests the customer should refer to this manual and always indicate the data on the identification plate model serial number and year of manufacture It should be remembered that only specialised technicians can carry out repair operations while the use and maintenance operations indicated in this manual should be performed by qualified operators The intervention of our Technical Assistance Service is recommended this Service
30. ribed in this manual or marked on the checkout qualified personnel means persons assigned to use and operate the checkout and aware of the contents of this manual regarding the use of the checkout or persons assigned to setting up and maintenance of the checkout having the necessary basic preparation and aware of the contents of this manual regarding installation and maintenance of the checkout or authorised to set up equipment and relative electrical circuits in accordance with safety standards Inappropriate intervention on the equipment or non observance of the danger warnings indicated in this manual or on the checkout can cause serious injury to persons or damage to objects Only qualified personnel are authorised to carry out maintenance and repair interventions on the equipment 1 5 GENERAL WARNINGS This manual contains the necessary information for use of the checkout in accordance with regulations Knowledge and respect from a technical point of view of the safety warnings and danger indications contained in this manual and indicated on the checkout constitute the requirements for risk free installation and set up as well as for safety during operation and maintenance of the equipment Only qualified personnel have the specific necessary knowledge to correctly interpret and implement the general safety warnings and danger indications described in this manual and only qualified personnel are therefore authorised to carry out maint
31. roduct normally available on the market that does not contain ethyl or methyl al cohol solvents ammonia acetic acid phosphoric acid soda bleach or acetone which could damage the material N ATTENTION do not use ethyl or methyl alcohol or any of the above mentioned products which could irreparably damage the Plexiglas Cleaning the crumb tray Periodically check the crumb tray situated under the idle roller of the front belt fig 5 2 proceeding as follows switch off the checkout pull the tray out from its housing empty it wash it and carefully dry it then reinsert it in the original position EN 22 N A ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 5 2 2 Adjustments 5 2 2 1 Tensioning and centering of the front belt Tensioning Use a screwdriver to remove the four screws A fig 5 3 which fix the terminal B Insert a 5 mm Allen key in the adjustment holes C and D and turn to the right or left to adjust the tensioning of the belt Repeat the operation on both sides in order to achieve uniform tensioning on the roller Belt centering on the motor roller It is necessary to turn the adjustment screws C and D differentially to center the belt By tightening the screw D the belt mo ves towards C and vice versa N B to center the belt correctly t
32. ry for on site construction of each individual checkout Any profiles longer than 1 950 mm are additional packages The components vary according to the model and the specific accessories ordered the essential components nevertheless consist of border profiles in aluminium with pre assembled PVC buffers Pair of ABS bases for the checkout supports Central section to hold the scanner One or two belt frames pre assembled with motor idle roller and conveyor belt Control panel Stainless steel goods collection deck End buffers in shockproof PVC or foamed polyurethane Components in painted steel to complete the checkout bases Cable duct Intermediate shelves Worktop for cabinet Screws nuts and bolts Any drawers Plexiglas protective guards gates and other accessories requested 3 3 LIFTING AND TRANSPORT Lifting and transport of the pallet on which the checkout parts are packed must be carried out by using a pallet jack or forklift truck inserting the forks in the correct lifting positions The transport of the equipment to the installation position must be carried out using suitable means and under the careful supervision of authorised personnel N Accident prevention and safety regulations for movement and lifting operations must be observed During these operations nobody should be present within the operating range of the lifting means Particular care should be taken during transport to avoid striking any obstacles in the
33. surrounding area 3 4 INSTALLATION OF THE EQUIPMENT 3 4 1 Unpacking Remove the nylon protection from the pallet and cut the binding straps Once the straps have been cut the contents are no longer stable Do not lift or transport the pallet as the stacked components could tip over n EN 14 LAFORTEZZA JA ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE Me Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 3 4 2 Assembly of the checkout To assemble the checkout see the ESA CHECKOUT ASSEMBLY MANUAL 3 4 3 Lifting and transport of the checkout The checkout must be lifted using a forklift truck paying particular attention to the position of the forks as shown in figure 3 1 The checkout can be moved short distances manually lifting it at the points indicated in figure 3 2 During movement with a pallet jack or forklift truck make sure to protect the painted surfaces of the checkout and apply the force on the outer aluminium profiles Once the panels are fitted on the bases the checkout should only be moved manually E 3 4 4 Positioning Position the checkouts maintaining a distance between them that respects the safety regulations see figure 3 3 Minimum distances of 65 cm for a standard aisle and 90 cm for a disabled persons aisle between the checkouts are recom mended LAFORTEZZA EN 15 ORIGINAL INSTRUCTION MANUAL FOR CHECK
34. tact with the electrical parts motors pushbuttons etc which N should instead by cleaned with cloths by hand If the electrical parts accidentally become wet dry them carefully before operating the control panel and restarting the checkout front belt photocells lexiglas protective guards rear belt deck crumb tray LAFORTEZZA EN 21 ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE EG nh Doc ESAMT01 Rev 02 Date 12 12 2013 BC005155 FORTEZZA CONCEPT Photocell cleaning Keeping the photocell bulbs clean transmitter and receiver guarantees correct belt functioning and is therefore an indispen sable operation every 100 hours of operation Use a pad of cotton wool moistened with water insert in the hole and wipe the bulb 2 N B Do not use solvents or alcohol Belt cleaning Careful cleaning of the belt ensures better functioning a longer life and good hygiene Clean with a cloth and denatured alcohol This operation should be carried out every day at the end of the working shift Cleaning the deck and steel sliding surfaces Use a cloth soaked in alcohol or specific products for cleaning stainless steel N B For the parts in stainless steel do not use ammonia based products acid solutions solvents abrasive 5 powders or steel wool as they can mark or ruin the steel parts Plexiglas cleaning Use a cloth soaked in a glass cleaning p
35. uct fig 3 9 in the base connection crossbar can be used to hold the cables Fig 3 8 Fig 3 9 3 5 2 Connection of the checkout central area to the grounding system While installing the checkout it is mandatory to connect the grounding cable of the control panel MV4K to the checkout cen tral area The grounding cable must be connected onte the stud bolt welded on the checkout frame 3 6 FIRST INSTALLATION TESTS Once the checkout has been installed and the electrical system has been completely connected the following tests should be carried out the electrical tests should be performed by a specialised technician 3 6 1 Electrical tests Check the functioning of the differential switch Idn 30mA upstream of the system Check the continuity of the protection circuit earth 3 6 2 Operating tests Check the correct functioning of the various controls of each checkout 3 6 3 Safety tests Check the correct functioning of the various safety devices photocell microswitches emergency stop EN 18 LAFORTEZZA EG MA ORIGINAL INSTRUCTION MANUAL FOR CHECKOUT INSTALLATION OPERATION AND MAINTENANCE DA Doc ESAMTO1 Rev 02 Date 12 12 2013 BC005155 CHAPTER 4 OPERATING INSTRUCTIONS 4 1 CHECKOUT COMMANDS AND CONTROLS 4 1 1 Commands and controls on the control panel mod MV4K The following commands and controls are present on the control panel figure 4 1 SERVICE S START 7 OUT
36. y prevent damage to the checkout or the goods that must be moved With reference to this manual and to the warnings indicated on the checkout itself the symbols have the following meaning This is a generic warning symbol In this manual it means that non observance of the relative warning during operation of the checkout can involve serious risks for persons Covers marked with this symbol can only be removed by qualified personnel after disconnection from the mains power supply AN This indicates the presence of live parts which if touched can cause death This means non observance of the relative warning can damage the equipment This is important information concerning the equipment or a part of the manual that particular attention should be paid to 1 2 USE ACCORDING TO INSTRUCTIONS The checkout should be used only in perfect technical conditions and by qualified personnel in strict compliance with current safety regulations and accident prevention regulations This also includes observance of the operating and maintenance conditions indicated in this manual 1 3 OPERATIONS NOT ALLOWED The equipment must be used as a checkouts for food supermarkets they should not be used for heavy goods cash and carry and non food points of sale for which special checkouts are necessary and available Any other use shall be considered improper and are not allowed 1 4 QUALIFIED PERSONNEL According to the safety warnings desc
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