IL - Dynamics Automation
Contents
1. 31 3 Material SUS304 t 1 5 24 0 6 2 M3 P 0 5 Material SUS304 ped 42 t 2 0 Supplied screw 2 pcs M3 P 0 5 L 30 Center of Material SUS received light 116 Center o emitted Reference surface 42 8 4 8 cable length 160 for distance detection Tip M8 connector 20 min 5 3 9 1 91 18 5 Mounting bracket 53 supplied 42 Material SUS304 27 2 0 6 2x M4 P 0 7 Indicator 20 8 04 8 cable length 160 Tip M8 connector 76 69 8 36 Material SUS304 t 2 0 g9 Center of 11 4 45 received light 26 Center of 13 99 9 emitted light 11 6 35 Reference surface for distance detection Options Unit mm Amplifier unit DIN rail mount type IL 1000 IL 1050 IL 1000 Cable diameter 94 7 IL 1050 Cable diameter 94 7 Cable length 2 m Cable length 2 m ae cover is open ax 109 2 iis Amplifier unit Panel mount type IL 1500 IL 1550 447 4 Cable diameter 04 8 Cable diameter 04 7 Cable length 2 m ay 6 thickness 47 6 a 37 1 X 48 x i number of amplifiers min p A JE rc Communication unit BCD output type DL RB1A DIN rail mount When the mounting bracket is attached OP 60412 Optional 34 pin MIL connector 2 44 x34 22 5 15 Material SPCC St2. EVE NI CE CMOS Multi Function Analogue Laser Sensor IL Series CE A wide lineup of measurement ranges capable of solving many applications from part differentiation to high precision measurement Seam detection Thickness differentiation Height control Thickness differentiation Intelligent Sensor SOARES A INTRODUCING THE LASER APPLICATION SENSOR IL SERIES WARPAGE THICKNESS WIDTH HEIGHT HEIGHT DIFFERENCE POSITIONING VIBRATION COUNT VARIETY OF USES AT LOW COST Compact and lightweight laser displacement sensor Intelligent I SERIES Rugged Intelligent High precision was achieved by using state of the art technology and functions specifically developed for high accuracy measurement instruments Rugged Developed for use in harsh environments the IL Series was designed with a robust structure Easy Excellent usability makes it possible to quickly and easily perform stable measurements without any difficult adjustments or settings Low cost High Performance The intelligent l Series consists of a high precision sensor lineup that realises low cost and high performance with only the most advanced functions for on site operations Introducing the IL Series Intelligent Sensor SERIES F A x Fra PA er f E4 pa FF oa a a we 7 Z ae BE Reduced power Increased power High Precision Head Multi Function
3. to one sensor Bring the same target used in Step 1 Insert a target thicker than the step head and input the thickness data step 2 close to the opposing sensor head and Step target used in Step 2 Input the then push the set button push the set button thickness data Then pushing the set button completes calibration When bringing the target closer to the sensor head in Steps 1 and 2 you are compensating for the misalignments that occur during installation To set you can begin with either one of the sensor heads Ambient light elimination function included In order to counteract any ambient light interference the IL Series automatically activates the ambient light elimination function when the sampling cycle is set to 2 ms or 5 ms reducing the effects of ambient light l lt B gt lt A gt CMOS exposed to laser CMOSnotexposedto emission i laser emission i l n a a E a Emission l l cees l Minus Equals Off l l yW S Sampling cycle The CMOS The CMOS CMOS waveform waveform of A waveform of B difference Ambient light is Ambient light only Waveform where the ambient present light has been removed Multi function amplifier CALCULATION FUNCTION Addition mode Setting example 1 thickness measurement Setting example 2 width measurement Subtraction mode Setting example 1 Measurement of height diff
4. 43 22 36 3782 66 30 Phone 49 61 02 36 89 0 Fax 49 61 02 36 89 100 Phone 60 3 2092 2211 Fax 60 3 2092 2131 Phone 41 43 45577 30 Fax 41 43 45577 40 BELGIUM HONG KONG MEXICO TAIWAN Phone 32 1 528 1222 Fax 32 1 520 1623 Phone 852 3104 1010 Fax 852 3104 1080 Phone 52 81 8220 7900 Fax 52 81 8220 9097 Phone 886 2 2718 8700 Fax 886 2 2718 8711 CANADA HUNGARY NETHERLANDS THAILAND Phone 1 905 696 9970 Fax 1 905 696 8340 Phone 36 1 802 73 60 Fax 36 1 802 73 61 Phone 31 40 20 66 100 Fax 31 40 20 66 112 Phone 66 2 369 2777 Fax 66 2 369 2775 CHINA ITALY POLAND UK amp IRELAND Phone 86 21 68757500 Fax 86 21 68757550 Phone 39 02 6688220 Fax 39 02 66825099 Phone 48 71 36861 60 Fax 48 71 36861 62 Phone 44 1908 696900 Fax 44 1908 696777 CZECH REPUBLIC JAPAN SINGAPORE USA Phone 420 222 191 483 Fax 420 222 191 505 Phone 81 6 6379 2211 Fax 81 6 6379 2131 Phone 65 6392 1011 Fax 65 6392 5055 Phone 1 201 930 0100 Fax 1 201 930 0099 FRANCE KOREA SLOVAKIA Phone 33 1 56 37 78 00 Fax 33 1 56 37 78 01 Phone 82 31 642 1270 Fax 82 31 642 1271 Phone 421 2 5939 6461 Fax 421 2 5939 6200 ww1 1011 The information in this publication is based on KEYENCE s internal research evaluation at the time of release and is subject to change without notice Copyright c 2010 KEYENCE CORPORATION All rights reserved IL WW C2 E 1021 1 E 600874 Printed in Japan I 7 6 0 0 8 7 4 s
5. Amplifier ae Newly developed LSGC included All in one design Intelligent I When the workpiece is When the workpiece The stable measurement of any given target is possible by highly reflective is dark SERIES sensing the target surface and adjusting the 600 000 times l k Reflection dynamic range Furthermore in order to further streamline I Wh Rugged communication with process control systems we have installed application specific functions into the compact amplifier lt Power Rugged Head Structure Intelligent Die cast metal used for IP67 optical base SERIES Rugged Intelligent SERIES Rugged The head structure was redesigned to make it rugged enough to withstand almost any environment In addition the housing is made of die cast SUS304 for added strength and protection i 20 million cycle service Compact Head Design 20 million e Load W 250 o N E d Sy M oun t In o a parer mm tiie Rate 30 bends minut Smallest body in its class Hi flex cable BCR E N ie cable is bent from left to right and then from right to left The IL Series has achieved the smallest head housing in its class by adopting the unique aspherical lens The weight of 3 r the head is a mere 60g The Sern RS SER is designed me 3 a ae with a robot cable This cable is specifically designed for high cy
6. US304 Packing NBR Lens cover Glass Cable PVC Weight Approx 60g Approx 1359 1 The laser classification for FDA CDRH is implemented based on IEC 60825 1 in accordance with the requirements of Laser Notice No 50 2 Value when measuring the KEYENCE standard target white diffuse object 3 F S of each model is as follows IL 030 5mm IL 065 10mm IL 100 20mm IL 300 140mm _ IL 600 400mm 4 Value when measuring the KEYENCE standard target white diffuse object at the reference distance sampling rate 1 ms and average number of times 16 For the IL 300 IL 600 the sampling rate is 2 ms 5 Value when the sampling rate is set to 2 ms or 5 ms Amplifier unit Model IL 1000 IL 1500 IL 1050 Appearance Type DIN rail mount Panel mount DIN rail mount Panel mount Main unit expansion unit Main unit Expansion unit Head compatibility Compatible Minimum IL 030 1 um IL 065 IL 100 2 um IL 300 10 um IL 600 50 um displayable unit i Display Display range IL 030 IL 065 IL 100 99 999 mm to 99 mm 4 levels selectable IL 300 IL 600 999 99 mm to 99 mm 3 levels selectable Display rate Approx 10 times sec Analogue voltage output 5 V 1 to 5 V 0 to 5V Output impedance 100 Q None Analogue current output 4 to 20 mA Maximum load resistance of 350 Q Bank switch input Zero shift input Control input Stop emission input Non voltage input Timing input Reset input Gontrolourp
7. chip post mounting allowing control of the post processing suction nozzle and dispenser nozzle feedback Specification Sensor heads Model IL 100 IL 300 Appearance i A Reference distance 30 mm 65 mm 100 mm 300 mm 600 mm Measurement range 20 to 45 mm 55 to 105 mm 75 to 130 mm 160 to 450 mm 200 to 1000 mm Red semiconductor laser wavelength 655 nm visible light 1 il uahtsuce tserdass 01 A a ub ae Output 220 uW 560 uW Spot diameter at standard distance Approx 200 x 750 um Approx 550 x 1750um Approx 400 x 1350 um Approx 90 5 mm Approx 21 6 mm Linearity 3 0 1 of ES 0 1 of ES 0 15 of F S 0 25 of F S ey E r a Repeatability 2 um 4 um 10 um 50 um 300 um Sampling rate 0 33 1 2 5 ms 4 levels available Operation status indicators Laser emission warning indicator Green LED Analogue range indicator Orange LED Reference distance indicator Red Green LED Temperature characteristics 0 05 of F S C 0 06 of F S C 0 06 of F S C 0 08 of F S C Enclosure rating IP67 Ambient light Incandescent lamp 5000 lux Incandescent lamp 7500 lux Incandescent lamp 5000 lux Environmental Ambient temperature 10 to 50 C No condensation or freezing resistance Relative humidity 35 to 85 RH No condensation Vibration 10 to 55 Hz Double amplitude 1 5 mm XYZ each axis 2 hours Pollution degree 3 Material Housing material PBT Metal parts S
8. cle service life and makes the sensor ideal for robotics or other high cycle applications IL 030 Free Cut 4 IL 600 Reference distance 600 mm Measurement range 200to1000mm IL 300 Display Resolution 50 um Reference distance 300mm Repeatability 300 um Measurement range 160 to 450 mm Display Resolution 10 um 50 um IL 100 Reference distance 100mm Measurement range 75 to 130 mm Display Resolution 2 um F Repeatability 10 um IL 065 Repeatability il Reference distance 65mm Measurement range 55 to 105 mm Display Resolution 2 um Repeatability 4 um IL 030 Reference distance 30mm Measurement range 20 to 45 mm Display Resolution 1 um Repeatability 2 um il rE eo Le iam ee BSS whe A ETNE TELL z tat SERS HGR eee a LT Sa a cr Se ae i es Intelligent SERIES Rugged Yy The multi function amplifier with an all in one design Direct connection A 7 With peripheral equipment Voltage current Peripheral equipment analogue output PLC etc Hi Go Lo judgement output Data logger etc BCD output PC RS 232C New mode Thickness calibration function included 3 Step easy calibration With conventional devices calibration had to be conducted on every individual sensor head however the IL Series has a dedicated mode that allows calibration to be completed in 3 simple steps Bring the target close
9. eel 28 5 35 5 Communication unit RS 232C communication type DL RS1A DIN rail mount When the mounting bracket is attached OP 60412 Optional Material SPCC Steel Total Solution Lineup CCD LASER MICROMETRE Multi Purpose CCD Laser Micrometre IG Series I Repeatability of 5 um I Linearity of 0 1 IG 028 I Built in position monitor Feedback control using edge position Outer diameter deformation control measurement CONTACT SENSOR High precision Contact Digital Sensor GT2 Series I High accuracy in the entire measurement range I Good temperature characteristics I No tracking errors Measurement of defects in a press fit Detection of crank shaft defects e I Absolute position detection i Resolution Accuracy 0 1 um 1 um INDUCTIVE DISPLACEMENT Digital Inductive Displacement Sensor EX V Series I Resolution of 0 02 of F S I Linearity of 0 3 of F S I Ultra high speed sampling of 25 us Confirmation of the die closure of an IC Measuring the gap between rollers molding press SAFETY INFORMATION P ease visit WWW e keyence i com AN Please read the instruction manual carefully in order to safely operate any KEYENCE product KEYENCE GLOBAL HEADQUARTERS 1 3 14 Higashi Nakajima Higashi Yodogawa ku Osaka 533 8555 Japan Phone 81 6 6379 2211 AUSTRIA GERMANY MALAYSIA SWITZERLAND Phone 43 22 36 3782 66 0 Fax
10. erence Setting example 2 Measuring tilt FUNCTION CHOICES NPN PNP Output Selection judgment selection Both NPN and PNP outputs are supported The outputs are set the first time the user turns on the power These settings can subsequently be changed Judgments are output as HIGH GO or LOW Analogue Output Selection The following five types of analogue outputs can be selected The output is selected the first time the user turns on the power eae Description arr Not output D Ss Analogue output after the judgement value is converted to the range from 0 to 5 V 5 ofa Analogue output after the judgement value is converted to the range of 5 V Sy Analogue output after the judgement value is converted to the range from 1 to 5 V Ane Analogue output after the judgement value is converted to the range from 4 to 20 mA The setting can be changed Communication Unit DL RB1A BCD output unit Use this unit when retrieving numerical data from the IL Series to an external device as digital data A single communication unit can retrieve data from up to 8 IL Series display units via BCD Bank Function The bank function can register up to four patterns of specific settings For example in response to a measurement target changeover this function allows the user to easily switch between the patterns of registered settings HIGH setting value LOW setting value shift value analogue output scaling sett
11. ing Mounting method options Both panel and DIN rail mount units are available IL 1500 1550 Panel mount type IL 1000 1050 DIN rail mount type DL RS1A RS 232C communication unit Use this unit when outputting digital data to an external device with RS 232C signals In addition the unit can be used to externally program the amplifiers 1 D sub 9 pin connector cable OP 81283 can be used for connection Applications Height difference measurements of a Warpage detection in ceramic boards plastic extrusion As the sensor head is compact multiple point measurements of small scale boards are possible By calculating the measurement data externally simultaneous measurements of positioning and warpage are possible Provides constant monitoring by measuring the height using 2 sensors simultaneously then calculates the height difference using the calculation function in the amplifier Reliable detection is possible even if the product type or colour changes Thickness width measurements of building Packaging material counting material boards Thickness and width Even in targets with a can be simultaneously measured immediately after the extrusion process In addition man hours for setup and product changeovers are reduced using the thickness calibration function large amount of shape scatter reliable counts can still be achieved by detecting rising edges Accuracy checks on an auto
12. motive door Positional control of welding beads assembly When assembling automotive doors by simultaneously measuring multiple points the assembly accuracy can be evaluated Reliable detection is possible regardless of body Through external calculations of height data from the sensor the device detects the position of the weld seam Welding accuracy can be improved via measurement colour data feedback to the welder Heat processing inspection of cans Height controls of a hoop material By observing the expansion displacement of a can after heat processing the results of heat processing can be evaluated Reliable differentiation can still be conducted even if there are colour changes in the cans By using a long range type of sensor head it is possible to control height of hoop materials such as steel plates and sheet materials even during transportation The sensor head can be installed at a distance of up to 1000 mm Differentiation of different types of plastic components Reliable differentiation even in highly variable small parts using a high precision sensor head Even when the variety changes external changeover of up to 4 patterns is possible by setting items in the bank function Wire winding process Prevents irregular winding by monitoring the traverser position In addition feedback control to the device is possible by measuring the volume wound into the bobbin a
13. nalogue output lt Shield 2 Analogue output GND External input 1 zero shift input External input 2 reset input External input 3 HIGH judgment output White LOW judgment output Gray GO judgment output Green IL 1500 unit main unit 1 The brown blue and light blue cables are not provided ina IL 1050 IL 1550 unit expansion unit The power is supplied to the expansion unit from the IL 1000 2 For an analogue output OFF not used 0 to 5 V 5 V 1to5 V or 4 to 20 mA can be selected 3 For an external input bank A input bank B input laser timing input power voltage of 20 to 30 V External input 4 not used emission stop input or OFF not used can also be selected For details refer to the User s Manual 4 If there are over 6 additional expansion units please use a Dimensions Unit mm Sensor heads IL 030 Mounting bracket acon ee 3 2 2 93 5 Material SUS304 22 6 aif 29 7 mounting hole t 1 5 2 M3 P 0 5 Indicator 42 1 E 13 7 a 09 Material SUS304 t 2 0 Center of ae gt received light S i Supplied screw 2 pcs g 11 7 9 26 M3 P 0 5 L 30 Center of 33 5 Material SUS emitted light Reference surface 379 64 8 cable length 160 for distance detection Tip M8 connector min 5 20 IL 065 100 Mounting bracket o supplied
14. nt Ambient humidity 35 to 85 RH No condensation resistance Vibration resistance 10 to 55 Hz Double amplitude 1 5 mm XYZ each axis 2 hours Material Case Polycarbonate Weight Approx 46 g Approx 53 g Optional Type Appearance Model Description Weight To connect an additional expansion unit use the end units End unit Optional OP 26751 to secure the display units on both ends When connecting Approx 159 additional units be sure to use the end units 2 pcs Panel front protection cover B OP 87076 Approx 6g Included in panel mount type amplifier The panel front protection cover and panel mounting bracket are included in the panel mount type amplifier If the supplied cover Panel Rene or bracket is lost or damaged purchase a new one anel mounting bracke Included in panel mount type amplifier Eres Approx 7g I l Extension cable used for panel mount type amplifier Use this Expansion cabe ene gt OP 35361 cable if the standard cable is not long enough ApoU Li D The mounting bracket is used when the expansion cable is used DIN rail mounting bracket gt y OP 60412 to connect to the panel mount type display unit in which case a Approx 12g y DIN rail is not provided Wiring Diagram Brown 10 to 30 VDC 4 OV Black Light Orange 2 Pink gt Yellow 3 Pink purple 3 Purple Alarm output blue A
15. se a power voltage of 20 to 30 V Sensor head cables sold separately The cable does not come attached with the sensor head and must be purchased separately Appearance Cable length Model Weight This connector is required if the cable is cut 1 cable 2m OP 87056 Approx 80g gt am included om OP 87057 Approx 190 g 10m OP 87058 Approx 360 g 20m OP 87059 Approx 680 g Connector used to connect to a display unit 2 pcs OP 84338 Communication unit Model Appearance DL RB1A DL RS1A Power supply voltage 20 to 30 VDC including ripple Ripple P P 10 max Class 2 Supplied via connected sensor amplifier Power consumption Number of connectable sensor amplifiers 27 mA max 25 mA max Up to 8 units including main unit Communication indicator lamp green x 2 Alarm indicator lamp red Indicator Alarm indicator lamp red Power indicator lamp green Power indicator lamp green Communication method Full duplex Synchronization method Start stop Transmission code ASCII Baud rate 2400 4800 9600 19200 38400 bps selectable Factory setting 9600 bps Data bit length 8 bits 7 bits selectable Factory setting 8 bits Parity check None Even Odd selectable Factory setting None Stop bit length Data delimiter Ambient temperature 1 bit Data reception automatically recognizes CR or CR LF Data transmission Fixed to CR LF 10 to 55 C Environme
16. t the same time Detection of stage inclination prior to furnace transportation Calculates the inclination by measuring multiple points on the stage prior to transferring to the furnace Transferring the product after correcting the inclination allows for consistent temperature control Misalignment measurement and presence detection of a wafer glass in a cassette L Measures the presence and protrusion of glass in a cassette Stable detection is possible even if positional misalignments occur in the cassette itself by utilising analogue processing Stacker counting amp uneven checks The IL Series counts how many items are being transported along a conveyer in addition to the non contact detection of uneven stacking in the stacker Reliable detection regardless of colour changes in the targets Height controls of a PC board Controls the PC board height in the mounting and drilling processes Various kinds of targets can be reliably controlled without being affected by the surface colours of the PC boards Wafer measurement inside an inspection machine Measures the behaviour of each wafer in the machine Due to the small head size the IL Series can be installed in compact spaces This means the IL Series can be installed even after the machinery has been set up Measuring the height of a chip after bonding Measures the height of the board pre bonding and the
17. ut Judgement output Open collector output NPN PNP changeover possible N O N C changeover possible Alarm output Open collector output NPN PNP changeover possible N C reni Power voltage 4 10 to 30 VDC ripple P P 10 included Class 2 Supplied by main unit Power consumption 2300 mW or less at 30 V 77 mA or less 2500 mW or less at 30 V 84 mA or less 2000 mW or less at 30 V 67 mA or less 2200 mW or less at 30 V 74 mA or less Ambient humidity 10 to 50 C No condensation or freezing Environmental Ambient temperature 35 to 85 RH No condensation resistance Vibration 10 to 55 Hz Double amplitude 1 5 mm XYZ each axis 2 hours Pollution degree 2 Material Case Front sheet Polycarbonate Key tops Polyacetel Cable PVC Weight including attachments Approx 150g Approx 170g Approx 140g Approx 160g 1 Select and use one of 5 V 1 to 5 V 0 to 5 V or 4 to 20 mA 2 Assign an input of your choice to the 4 external input lines before using 3 The NPN open collector rated output is 50 mA max ch 20 mA when adding an expansion unit less than 30 V residual voltage less than 1 V less than 1 5 V when adding over 6 units including the main unit The PNP open collector rated output is 50 mA max ch 20 mA ch when adding expansion units less than power voltage and less than 2 V residual voltage less than 2 5 V when adding over 6 units including the main unit 4 If there are over 6 additional expansion units please u
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