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Machine Safety Preventa safety PLCs type XPS

1. Item Connection Screw Screw Function eee a pA a Inputs Digital x LS Sensor supply for inputs 1 to of aS Ce Lo LE d 4 not snitectonh P PEE A E Tenge a ee R ee ee a ag 34 LS Sensor supply for inputs 1 to eins Ge 4 protected eee Se eg OPRoa 40 36 2 Input 2 Shue oes 37 3 Input 3 aie gt 38 4 Input 4 E E EET A SE E A N E T A EEA 39 L 24 V reference pole 2 0000 21 0000 21 0000 2n 0000 40 L 24 V reference pole J 41 PA Electrically clean earth iior a OPATA TEATA eee eee 42 PA Electrically clean earth K K G Inputs Digital 43 LS Sensor supply for inputs 5 to 8 not protected Item Connection Screw Screw Function 44 LS Sensor supply for inputs 5 to N 8 protected A1 Supply L 24V 45 5 Input 5 L 24V 46 6 Input 6 L 24 V reference pole 47 7 Input 7 L 24 V reference pole 48 8 Input 8 A2 Earth T Earth 49 L 24 V reference pole B Supply of single pole 1 S 5 50 L 24 V reference pole digital outputs 2 S 51 PA Electrically clean earth 3 S 52 PA Electrically clean earth 4 S H Inputs Digital 53 LS Sensor supply for inputs 9 to 5 S 12 not protected 6 S 7 S 54 LS Sensor supply for inputs 9 to 12 protected 8 S 55 9 Input 9 Cc Outputs Digital 9 1 Output 1 56 10 Input 10 10 1 Output 1 57 11 Inpu
2. L L Item Connection Screw Function Item Connection Screw Function N Screw cont N Screw A1 Supply L 24V F Inputs Analogue 41 T1 Transmitter supply 1 L 24V 42 l1 Analogue input 1 L 24 V reference pole 43 L Inputs common L 24 V reference pole 44 T2 Transmitter supply 2 A2 Earth L Earth 45 12 Analogue input 2 B Outputs Digital 1 L Outputs common 46 L Inputs common 2 1 Digital output 1 G Inputs Analogue 47 T3 Transmitter supply 3 3 2 Digital output 2 48 13 Analogue input 3 4 3 Digital output 3 49 L Inputs common 5 4 Digital output 4 for increased load 50 T4 Transmitter supply 4 6 5 Digital output 5 51 14 Analogue input 4 7 6 Digital output 6 52 L Inputs common 8 7 Digital output 7 H Inputs Analogue 53 T5 Transmitter supply 5 9 8 Digital output 8 for increased load 54 I5 Analogue input 5 10 L Outputs common 55 L Inputs common C Inputs Digital 11 LS Sensor supply for inputs 1 to 8 56 T6 Transmitter supply 6 12 1 Digital input 1 57 16 Analogue input 6 13 2 Digital input 2 58 L Inputs common 14 3 Digital input 3 l Inputs Analogue 59 T7 Transmitter supply 7 15 4 Digital input 4 60 17 Analogue input 7 16 5 Digital input 5 61 L Inputs common 17 6 Digital input 6 62 T8 Transmitter supply 8 18 7 Digital input 7 63 18 Analogue input 8 19 8 Digital input 8 64 L Inputs common 20 L Inputs common J Inputs Counter 65
3. 215 239 1 Removable terminal blocks Mounting precautions relating to connectors Access to Modbus bus and Ethernet network 4 RJ45 connectors access to Ethernet network I r 22 5 min j it PAY Adaptor XPS MFADAPT access to Modbus bus D SUB D 9 pin connector access to Modbus bus r 22 5 min j 122 5 min I Z Z if M Ho If I j j 103 min 100 min Presentation Characteristics References pages 34 to 41 pages 42 and 43 pages 44 and 45 Telemecanique 48 Connections Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Power supply module and CPU Item Connection Screw Function A Supply L 24V L 24 V reference pole l Earth Item Connection Type Function B Communication FB2 SUB D XPS MFCPU22 slave on Modbus bus 9 pin female Cc Communication RJ45 Modular or compact safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules type XPS MF1 2 3 Connection examples Actuator connections to the outputs Emergency stop connections line control Presentation Characteristics References pages 34 to 41 pages 42 and 43 pages 44 and 45 Presentation Machine Safety description Preventa safety PLCs Modular type XPS MF60 In rack a
4. XPS MF2D0401 Item Connection Screw Screw Function Ne 789 101112 A Earth _ L Earth jam o ne B Digital output 1 1 L Supply for output 1 L L L L O L L L L L O L 2 L Supply for output 1 Ovoce 3 L Reference pole S 4 L Reference pole Omoa 5 oO Digital output 1 te 6 L Reference pole oe c Digital output 2 7 L Supply for output 2 8 L Supply for output 2 a i S5 g ee i Ex k 9 L Reference pole 10 L Reference pole 110 100BaseT 10 100BaseT 2 1314 1516 1718 1920 21 22 23 24 1 1 o Digital output 2 12 L Reference pole D Digital output 3 13 L Supply for output 3 14 L Supply for output 3 15 L Reference pole 16 L Reference pole 17 oO Digital output 3 18 L Reference pole E Digital output 4 19 L Supply for output 4 20 L Supply for output 4 21 L Reference pole 22 L Reference pole 23 oO Digital output 4 24 L Reference pole Item Connection Type Function F Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules XPS MF2D01601 Item Connection Screw Screw Function Ne 123456 131415 1617 18 ae O0 B C B1 c Cc A Earth Earth A D1 0000 D2 OOOO B Supply L Reference pole keL ob 1234b LLi2k2 LS 678 L Reference pole O zvoc L Supply for outputs 1 2 3 4 9 10 11 12 Suan L Supply for outputs 1 2 3 4 9 10 11 12 O PROG B1 Digital outputs 1 L Reference pole Siia 2 1 Digital output 1 goa 3 2 Digital outpu
5. u1 y J JeS 1 u4 447 JeS SafeEthernet 7 7 7 SafeEthernet 4 4 6 7 7 SafeEthernet 7 SafeEthernet 7 SafeEthernet 1 Premium processor TSX P57 e634M e623M 1 or module TSX ETY 4103 1 on Premium automation platform 1 master on Ethernet network Graphic supervision terminal XBT GT5230 Modular safety PLC XPS MF60 Decentralised I O modules type XPS MF1 2 3 Graphic supervision terminal XBT GT2130 Compact safety PLCs type XPS MF31 30 35 Straight through shielded twisted pair cables 490 NTW 000 ee lengths 2 80 m Compact safety PLCs type XPS MF40 Programming PC 10 Hubs 499 NEH 10410 1 1 Please refer to our Premium automation platform catalogue OONOu hWND Protocol Compatibility with compact and modular safety PLCs SafeEthernet XPS MF4000 XPS MF4002 XPS MF31222 XPS MF4020 XPS MF4022 XPS MF3022 XPS MF4040 XPS MF4042 XPS MF3502 XPS MF3522 XPS MF3542 XPS MFCPU22 CPU of modular PLC XPS MF60 Transmission Speed 10 100 Mbps Communication ports 2 x RJ45 with integrated switch 4 x RJ45 with integrated switch Medium Dual twisted pair cable Structure 10BASE T 100BASE TX Transparent Ready Class A10 service Standard Ethernet TCP IP communication services supported by compact and modular safety PLCs Modbus TCP IP Modbus serial Modbus TCP IP messaging reading writing of data words Modbus identification r
6. 15 1 5 r ooo oo e000 e000 0000 E o 2 o IE e000 0000 i a y F 152 A oa oa E i i l o o o0000eee 00000000 109 o o oe0000000 0000 o OOOO 0000 8 205 i Presentation description Characteristics pages 80 to 84 pages 85 and 86 88 References Connections page 87 pages 90 to 93 Dimensions mounting Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 XPS MF3DI020802 E oo0000000 0000 0000 0000 0000 0000 0000 0000 207 1 Removable terminal blocks XPS MF3AI08401 13 93 15 1 5 oe 1 oo000000 109 207 1 Removable terminal blocks RJ45 connector for access to Ethernet network r 22 5 min Presentation description Characteristics References Connections pages 80 to 84 pages 85 and 86 page 87 pages 90 to 93 89 Connections Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 XPS MF3DI08801 Item Connection Screw Screw Function N at B nry To er ial A1 Supply z L 24 V reference pole L Togog 0000 20009 AF Ozvoc
7. Profibus bus XPS MF4040 MF4042 XPS MF1 2 3 DIO AIO XPS MF1 2 3 DIO AIO SafeEthernet SafeEthernet Characteristics pages 10 and 11 References page 12 Dimensions mounting Connections page 15 page 16 7 Description Machine Safety Preventa safety PLCs Compact type XPS MF40 Safety PLCs XPS MF4000 MF4002 On the front face of the enclosure 1 One terminal block 1 for 24 V supply 2 Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 3 Process status LEDs 4 One Reset button 5 Six terminal blocks 1 for connection of configurable I Os Two terminal blocks 7 for connection of pulsed outputs On the rear face 7 One plate with spring fixing for mounting on rail a Safety PLCs XPS MF4020 MF4022 On the front face of the enclosure 1 One terminal block 1 for 24 V supply 2 Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network Process status LEDs One Reset button Six terminal blocks 1 for connection of configurable I Os Two terminal blocks 7 for connection of pulsed outputs One TER connector RJ45 for connection to Modbus bus with 2 process status LEDs On the rear face 8 One plate with spring fixing for mounting on rail NO of Safety PLCs XPS MF4040 MF4042 On the front face of the enclosure 1 One terminal block 1 for 24 V supply 2 Two RJ45 ports type 10BASE T 100BA
8. For 1 flexible cable without cable end 0 25 1 5 mm AWG 22 16 For 1 flexible cable with plastic cable end 0 25 0 5 mm AWG 22 20 For 2 cables of same diameter without cable end Solid 0 14 0 5 mm AWG 28 20 Flexible 0 14 0 75 mm AWG 28 18 For 2 cables of same diameter flexible without cable end 0 25 0 34 mm AWG 22 For 2 cables of same diameter flexible with plastic cable end 0 5 mm AWG 20 Analogue input channel and output channel connection Number of terminal blocks Depending on in rack module type For 1 cable without cable end Solid or flexible 0 14 1 5 mm AWG 28 16 For 1 flexible cable without cable end 0 25 1 5 mm AWG 22 16 For 1 flexible cable with plastic cable end 0 25 0 5 mm AWG 22 20 For 2 cables of same diameter without cable end Solid 0 14 0 5 mm AWG 28 20 Flexible 0 14 0 75 mm AWG 28 18 For 2 cables of same diameter flexible without cable end 0 25 0 34 mm AWG 22 For 2 cables of same diameter flexible with plastic cable end 0 5 mm AWG 20 Counting channel connection Number of terminal blocks Depending on in rack module type For 1 cable without cable end Solid or flexible 0 14 1 5 mm AWG 28 16 For 1 flexible cable without cable end 0 25 1 5 mm AWG 22 16 For 1 flexible cable with plastic cable end 0 25 0 5 mm AWG 22 20 For
9. XPS MF1 2 3 DIO AIO SafeEthernet m Communication between the PC Magelis graphic terminal or automation platform Premium and the compact safety PLCs XPS MF40ee is achieved by Ethernet connection via the RJ45 communication ports of the compact PLC m Connection on the Ethernet network enables integration of the compact safety PLCs XPS MF40e2 of a safety installation within a type A10 Transparent Ready system CompactPLCs Telemecanique Transparent Ready XPS Class Communication protocols Safety Non safety XPS MF4000 A10 SafeEthernet XPS MF4002 SafeEthernet Modbus TCP IP XPS MF4020 SafeEthernet XPS MF4022 SafeEthernet Modbus TCP IP XPS MF4040 SafeEthernet XPS MF4042 SafeEthernet Modbus TCP IP Industrial communication Safety PLCs XPS MF402e and XPS MF404e incorporate a port that enables their integration within an industrial architecture See pages 94 and 95 Examples m On Modbus bus the compact safety PLCs XPS MF4020 and XPS MF4022 are slaves of a Premium automation platform via their RJ45 connector Premium Graphic terminal automation platform Modbus bus XPS MF4020 MF4022 XPS MF1 2 3 DIO AIO XPS MF1 2 3 DIO AIO SafeEthernet SafeEthernet m On Profibus bus the compact safety PLCs XPS MF4040 and XPS MF4042 are slaves of a Premium automation platform via their SUB D 9 pin connector Graphic terminal Premium automation platform
10. Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active Characteristics References Dimensions mounting Connections page 42 page 44 page 48 page 49 Characteristics Modular safety PLC type Product designed for max use in safety related parts of control systems conforming to EN 954 1 ISO 13849 1 and Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU XPS MF60 rack XPS MFGEHO01 power supply module XPS MFPS01 and CPU XPS MFCPU22 Category 4 EN 954 1 ISO 13849 1 SIL 3 IEC 61508 IEC 61508 Product certifications IEC 61131 2 EN 50156 pending DIN V 19250 NFPA Ambient air temperature For operation c Rack power supply and CPU 0 60 conforming to EN 61131 2 For storage C m Rack XPS MFGEHO1 40 85 m Power supply module XPS MFPS01 o 40 85 without backup battery o 30 85 with backup battery m CPU XPS MFCPU22 40 85 Relative humidity 95 supply not connected Degree of protection Enclosure IP 20 with covering plate on unused in rack I O module slots IP 54 mounted in enclosure Pollution Degree of pollution II Altitude m lt 2000 Protection class Class II conforming to EN IEC 61131 2 Electromagnetic compatibility Conforming to IEC 61131 2 Vibration resistance Operating 1 gn frequenc
11. When using the gateway of the Modbus master the menu shown appears The user can then define the gateway functions The Modbus serial interface is available on compact safety PLCs XPS MF4020 XPS MF4022 XPS MF3022 XPS MF3522 and modular safety PLC XPS MF60 It is configured using the Modbus master gateway and by selecting the serial properties in the Gateway contextual menu The Modbus master communicates with its serial slave via a Modbus serial interface The Modbus master is configured by initially selecting the Modbus Master option in the protocol sub menu of the safety PLCs mentioned above 103 170 170 DTN 110 00 467 467 NHP 811 00 490 490 NAD 911 03 490 NAD 911 04 490 NAD 911 05 490 NAE 911 00 490 NTC 000 05 490 NTC 000 15 490 NTC 000 40 490 NTC 000 80 490 NTW 000 02 490 NTW 000 05 490 NTW 000 12 490 NTW 000 40 490 NTW 000 80 ABL ABL 1REM24042 ABL 7RE2403 ABL 7RE2405 ABL 7RE2410 SSV SSV1XPSMFWIN SSVXPSMFWINUP 104 14 29 47 STB STB NDP 2112 TSX TSX PBS CA 100 TSX PBS CA 400 TSX PBY 100 TSX SCA 200 TSX SCA 500 VW3 VW3 A8 306 R VW3 A8 306 R03 VW3 A8 306 R10 VW3 A8 306 R30 VW3 A8 306 RC XBT XBT GT2130 XBT GT2330 XBT GT4330 XBT GT5230 XBT GT5330 XBT GT6330 XBT GT7340 XBT Z938 XBT ZG909 XPS XPS MCSCY XPS MF1D11601 XPS MF2D01601 XPS MF2D01602 XPS MF2D0401 XPS MF2D0801 XPS MF3022 XPS MF31222 XPS
12. g 5 r 22 5 min r 22 5 min 45 ma _ Mounting in panel or enclosure 100 1 fe 1 Minimum recommended value 2 Prefabricated electrical ducting for passage of cables Presentation Characteristics References Connections pages 4 to 9 pages 10 and 11 page 12 page 16 15 Connections Machine Safety Preventa safety PLCs Compact type XPS MF40 XPS MF4000 MF4002 XPS MF4020 MF4022 XPSMF4040 MF4042 Item Connection Connector Screw Function A Supply Supply 24V 24V OV 24 V reference pole FE Earth 1 D B Digital Connector 1 S Supply to Inputs Outputs 1 to 4 AR Inputs or Outputs 1 Input Output 1 f 2 Input Output 2 KS 3 Input Output 3 h 4 Input Output 4 H L Inputs Outputs 1 to 4 common ig Connector2 S Supply to Inputs Outputs 5 to 8 E Sig 5 Input Output 5 E zz 6 Input Output 6 za l 7 Input Output 7 i J 8 Input Output 8 E fiss L Inputs Outputs 5 to 8 common 3 a Connector3 S Supply to Inputs Outputs 9 to 12 3 9 Input Output 9 B 10 Input Output 10 11 Input Output 11 12 Input Output 12 PWR RUNG 15 3 L Inputs Outputs 9 to 12 common EOE Connector 5 S Supply to Inpu
13. gt Remete l eanne C ASCH Pronocel 5 EHan Cozy ihe Modbus Masar H2 Mobus Sove Doo o P2 Profibus cp Savo PROFIBUS DP Master Connect Signals validate New S To create the Profibus DP master in a resource a project must be created first The safety PLCs XPS MF3542 XPSMF4040 and or XPS MF4042 must be defined as one of the resources In the Hardware management window select Protocols New Profibus Master The Profibus DP Master menu contains the following fields Select Connect Signals for connecting the two signal indication states for program evaluation and detection of bus errors and status of the master The parameter settings of the master and slaves can be tested before code generation Select Validate to display any errors or warnings in the error display window Nevertheless validation is executed automatically before each code generation If any error is identified the code generation sequence is automatically aborted If the user selects New Profibus Slave in the Profibus DP Master menu a Profibus DP slave is added to the Profibus DP master Selecting Properties in the Profibus DP Master menu makes many options available The option enables the user to change time parameters and to view general information On completion the program can be compiled and downloaded to the safety PLC via a SafeEthernet connection Presentation Preventa compact and modular safety PLCs TCP UDP slav
14. lt 70 V 40 W max 0 5 A lt 110 V 33 W max 0 315 A With suitable external fuse Operational data 3 3 V 0 2 A 24 V 10 1 0 7 A LED display Yes Connections Shielded dual twisted pair cable recommended to provide protection against electromagnetic interference or 12 mm max cable with connection to earth of rack XPS MFGEH01 XPS MFDO801 1 Limited system data Description Characteristics Reference Weight kg Output module 8 relay outputs XPS MFDO801 0 600 6 V 230 V 110 V Item Connection Screw Screw Function N A Relay output 01 1 Contact 1 terminal A 02 Contact 1 terminal B B Relay output 03 2 Contact 2 terminal A 04 Contact 2 terminal B Cc Relay output 05 3 Contact 3 terminal A 06 Contact 3 terminal B D Relay output 07 4 Contact 4 terminal A 08 Contact 4 terminal B E Relay output 09 5 Contact 5 terminal A 10 Contact 5 terminal B F Relay output 11 6 Contact 6 terminal A 12 Contact 6 terminal B G Relay output 13 7 Contact 7 terminal A 14 Contact 7 terminal B H Relay output 15 8 Contact 8 terminal A 16 Contact 8 terminal B 63 Machine Safety Preventa safety PLCs Compact and modular type XPS MF Decentralised input output and input output modules type XPS MF 1 2 3 Products referenced XPS MF1DI1601 and XPS MF2eeeeee are marked HiMatrix F1DI and HiMatrix F2DI manufact
15. 8 N A1 EB e o E A1 Supply L Supply for relay outputs L Supply for relay outputs Oo Le L Dot Doz Dos Do4 G L Reference pole o o o o L Reference pole he Owoc A2 Earth Lt Earth Sante B Relay output 1 1 a Contact 1 terminal A See 2 Contact 1 terminal B O Fautr o o c Relay output 2 3 Contact 2 terminal A oa 4 Contact 2 terminal B bos bos D Relay output 3 5 Contact 3 terminal A F e H I 6 Contact 3 terminal B 110 100BaseT 10 100BaseT 2 ry 70 12 15 16 7 E Relay output 4 7 Contact 4 terminal A 8 Contact 4 terminal B F Relay output 5 9 Contact 5 terminal A 10 Contact 5 terminal B G Relay output 6 11 Contact 6 terminal A 12 Contact 6 terminal B H Relay output 7 13 Contact 7 terminal A 14 Contact 7 terminal B J Relay output 8 15 Contact 8 terminal A 16 Contact 8 terminal B Item Connection Type Function K Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules XPS MF2D01602 Item Connection Screw Screw Function Ne O2svoc O FORCE Supply L Supply for relay outputs O ERROR Son m L Supply for relay outputs 00 00000000 00000000 Oprog OBL 112345678 9101112191815 16 L Reference pole L Reference pole Earth t Earth Relay outputs 1 to 4 1 Contact 1 terminal A 2 Contact 1 terminal B pA 3 Contact 2 terminal A 1000 4 Contact 2 terminal B 1 BaseT 2 12345678 9 10 1112 13 14 1516 17 18 19 20 21 22 2
16. Programming safety automation system functions Software XPSMFWIN reference SSV1XPSMFWIN or SSVXPSMFWINUP running on a PC enables m Programming of the safety functions of the in rack I O modules of the modular PLC XPS MF60 m Configuration of the bus and industrial communication networks m Configuration and IP addressing of the automation line sensors actuators m Programming of alarms via the power supply system See programming using software XPSMFWIN pages 98 to 103 By using a PC Magelis graphic terminal type XBT GT or a Premium automation platform and connecting to one of four RJ45 sockets of the CPU of the modular PLC XPS MF6O0 an automation line can at any time or point be supervised and controlled o using a PC system programming selection of communication network etc o using a graphic terminal or Premium automation platform diagnostics cycle monitoring etc The modularity of the PLC XPS MF60 allows the user to select and install in the six slots of the rack various input output and input output modules to alter the number and type of safety inputs and or outputs to be monitored 6 identical modules can be installed in the same rack The modules listed see below and page 37 indicate the number of inputs and outputs available for connection to the hazardous zones of machines to be monitored Digital input modules 7 Modules Digital inputs XPS N Type Safety detection Safety dialogue Sa
17. reference pole L 2 DO preference pole S 8 2 pole or 16 single pole not electrically isolated 8 not electrically isolated DO channels 1 to 3 and 5 to 7 2 A max at 40 C 1 A max at 60 C Channels 1 to3 and 5 to 7 0 5 A at 60 C 0 5 A at 60 C 10 mA min Channels 4 and 8 channels 4 and 8 1 A at 60 C 2A at 50 C 1 A at 60 C 2 A at 40 C DO channels 1 and 2 1Aat60 C g 4 non safety outputs Usable range 0 20 mA Nominal range 4 20 MA 8 16 25V 25V lt 250 V 250 V lt 30 V 60 V 2 not electrically isolated 60 mA 20 V 60 mA 20 V Removable screw terminal blocks coded with locating device Yes by 2 RJ45 connectors with integrated switch Using SafeEthernet safety protocol between compact XPS MF40 XPS MF31 30 35 or modular XPS MF60 safety PLCs and other decentralised I O modules type XPS MF1 2 3 75 1 With 500 Q equipotential link 87 65 Presentation XPS MF1D11601 This product referenced XPS MF1DI1601 is marked HIMatrix F1DI manufactured by Hima sold by Schneider Electric Machine Safety Preventa safety PLCs Compact or modular Decentralised input module type XPS MF 1 Supplied on 24 V module XPS MF1DI160 is a compact decentralised input block that is designed to extend the input capacity of safety PLCs XPS MF to which it is connected It is connected to the compact or mo
18. AWG 28 16 For 1 flexible cable without cable end 0 25 1 5 mm AWG 22 16 For 1 flexible cable with plastic cable end 0 25 0 5 mm2 AWG 22 20 For 2 cables of same diameter without cable Solid 0 14 0 5 mm AWG 28 20 end Flexible 0 14 0 75 mm2 AWG 28 18 For 2 cables of same diameter flexible without 0 25 0 34 mm AWG 22 cable end For 2 cables of same diameter flexible with 0 5 mm2 AWG 20 plastic cable end Cable Tightening torque Nm 0 22 0 25 connection Bared length mm 9 1 AWG American Wire Gauge Presentation References Dimensions mounting Connections pages 18 to 23 page 27 page 30 page 31 26 References Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 24 V supply Inputs Outputs Communication on Reference Weight Digital Analogue Counting Digital Ethernet Modbus Profibus kg network SL bus bus 20 8 Yes using XPS MF31222 1 000 SafeEthernet protocol HiMatrix F31 Yes XPS MF3022 1 200 Slave 24 8 2 8 Yes using XPS MF3502 1 200 SafeEthernet protocol Yes XPS MF3522 1 200 Slave Yes XPS MF3542 1 200 Slave XPS MF35ee Products referenced XPS MF31222 XPS MF3022 and XPS MF35ee are marked HiMatrix F31 HIMatrix F30 and HiMatrix F35 manufactured by fima Sola Aiea m Reference SSV1XPSMFWIN is the full version of configuration software XPSMFWIN version 4 1 and must be installed if no previous version of this software ha
19. C 0 60 conforming to EN 61131 2 Storage C 40 485 Number of digital inputs 32 electrically isolated Nominal voltage V 24 Input voltage At state 0 V 5max At state 1 vV 10 30 Input current At state 0 mA 1 0at5V At state 1 mA 2at10V 5at24V Operational data 3 3 V 0 05 A 24V 0 2 A LED display Yes Connections Shielded dual twisted pair cable recommended to provide protection against electromagnetic interference or 12 mm max cable with connection to earth of rack XPS MFGEHO1 Description Characteristics Reference Weight kg Input module 32 digital inputs XPS MFDI3201 0 260 Item Connection Screw N Screw Function A Digital inputs 01 LS Supply for inputs 1 to 7 02 l1 Input 1 03 12 Input 2 04 13 Input 3 05 14 Input 4 06 15 Input 5 07 16 Input 6 08 17 Input 7 09 EGND Reference pole B Digital inputs 10 LS Supply for inputs 8 to 14 11 18 Input 8 12 19 Input 9 13 110 Input 10 14 111 Input 11 15 112 Input 12 16 113 Input 13 17 114 Input 14 18 EGND Reference pole C Digital inputs 19 LS Supply for inputs 15 to 21 20 115 Input 15 21 116 Input 16 22 117 Input 17 23 118 Input 18 x 24 119 Input 19 XPS MFDI3201 25 120 input20 26 121 Input 21 27 EGND Reference pole D Digital inputs 28 LS Supply for inputs 22 to 28 29 122 Input 22 30 123 Input 23 31 124 Input 24 32 125
20. Off No voltage ERR Red On Module defect or external error diagnostics response Off No error regarding the module or on the channels 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with module 62 Characteristics references connections Machine Safety Preventa safety PLCs Modular type XPS MF60 In rack relay output module Output module type XPS MFDO801 Supply Voltage v 24 supplied by rack XPS MFGEHO1 incorporating power supply module XPS MFPS01 Voltage limits 15 4 20 Ambient air temperature Operating c 0 50 1 conforming to EN 61131 2 Storage C 40 85 Number and type of outputs 8 relay outputs volt free with N O contact Relay Type 2 safety relays with positively guided contacts Degree of protection IP 40 Contact material Silver alloy gold flashed Switching time ms 30 approx Reset time ms 20 approx Bounce time ms 30 approx Mechanical life 2 10 million operating cycles Electrical durability 2 250 000 operating cycles on full load resistive and lt 0 1 operating cycles s Switching voltage Vv 6V 230 V 110 V Switching current A 3 15 A with internal fuse Breaking capacity 100 A Switching capacity a c VA 700 max cos 1 d c non inductive lt 30 V 95 W max 3 15 A
21. manufactured by Hima sold by Schneider Electric Decentralised input module 24 V supply For use with Digital Pulsed Ports Reference Weight inputs outputs kg Safety PLCs 16 4 2xRJ45 XPS MF1DI1601 0 700 modular XPS MF60 access to or compact XPS MF40 Ethernet and XPS MF31 30 35 network Connecting cables Description For Reference Weight Ethernet network connecting cables kg Connection between decentralised See page 29 s input module XPS MF1 and compact safety PLCs XPS MF30 31 35 RJ45 connector fitted at each end Presentation Description Dimensions Connections page 66 page 67 page 69 page 69 68 Dimensions Machine Safety connections Preventa safety PLCs Compact or modular Decentralised input module type XPS MF 1 XPS MF1DI1601 13 62 1 5 1 5 1 5 RJ45 connector for access to Ethernet network o 2 o D o is o o o e000 0000 C L G 152 r 22 5 min 1 Removable terminal blocks XPS MF1DI1601 Item Connection Screw Function N Screw 123456 789101112 1314 15 161718 B C D A1 Supply L 24V RENEE ASPE TEL LECET IEE L 24 V reference pole L 24 V reference pole A2 Earth tL Earth B Digital inputs 1 LS Sensor supply for inputs 1 to 4 2 1 Digital input 1 3 2 Digital input 2 Ls 1314 15 16 L 4 3 Digital input 3 pach 5
22. 2 cables of same diameter without cable end Solid 0 14 0 5 mm AWG 28 20 Flexible 0 14 0 75 mm AWG 28 18 For 2 cables of same diameter flexible without cable end 0 25 0 34 mm AWG 22 For 2 cables of same diameter flexible with plastic cable end 0 5 mm AWG 20 Cable connection Tightening torque Nm 0 22 0 25 Bared length mm 9 1 AWG American Wire Gauge Presentation pages 34 to 41 References Dimensions mounting Connections page 44 page 48 page 49 43 References Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Description Reference Weight kg Metal rack fitted with XPS MFGEHO1 o aback plane bus assuring electrical connection of components installed power supply module CPU and in rack modules o two cooling fans o a metal securing plate for shielded cables EMC o a lithium backup battery 24 V power supply module XPS MFPS01 0 820 CPU fitted with XPS MFCPU22 0 280 o 4 Ethernet access ports RJ45 for safety communication o 1 FB2 Modbus bus access port SUB D 9 pin for industrial communication Description Functions Reference Weight Inputs Outputs kg In rack I O Analogue XPS MFAI801 0 240 modules 8 single pole See page 50 or 4 2 pole 8 analogue XPS MFAO801 0 280 See page 52 XPS MFGEHO1 2 counting 4 digital XPS MFCIO2401 0 260 XPS MFPSO1 See p
23. 26 Digital outputs Number of outputs 4 not electrically 16 not electrically isolated isolated Permissible output channel current A 20 max 16 max Output current A 5 max 1 max at 60 C 2 max at 40 C Maximum lamp load WwW 60 10 for1 A outputs 25 for 2 A outputs Maximum inductive load mH 500 500 Maximum leakage current At state 0 mA iati V 1at2V Response to overload Shutdown of outputs concerned with cyclic reconnection Relay outputs Relay type per channel 2 with positively guided contacts 1 magnetic high resolution Outputs Number 8 16 Type N O volt free contacts diversity factor Switching voltage V 2 25 lt 250 V 250 V lt 30 V 60 V Switching current mA 3 A with internal 3 15 A with internal fuse fuse Breaking capacity Breaking capacity 100A 100A Switching capacity ao VA 240 max 48 max non inductive cos gt 0 5 cos gt 0 5 Up to 30 V 90 max 3 15 A internal fuse Up to 70 V 35 max 0 5 A internal fuse Up to 127 V 30 max 0 315A internal fuse Contact material Silver alloy Mechanical life 2 1 million operating cycles Electrical life 2 250 000 operating cycles on full load resistive and lt 0 1 operating cycles s Ethernet network safety communication using SafeEthernet protocol Transmission Communication ports 2 x RJ45 with integrated switch Speed Mbps 100 Structure 10BASE T 100BASE TX Medium Dual
24. 3 and 5 to 7 A DO 0 5 at 60 C 2 max at 40 C 0 5 at 60 C Channels 4 and 8 A DO 1 at 60 C 2 at 40 C 1 max at 60 C 1 at 60 C 2 at 50 C 10 mA min Channels 1 and 2 A DO 1 at 60 C Lamp load Channels 1 to 3 and 5 to 7 WwW DO 10 25 max Channels 4 and 8 DO 25 Channels 1 and 2 DO 25 Inductive load Channels 1 to 3 and 5 to 7 DO 500 500 mH max Channels 4 and 8 DO 500 Channels 1 and 2 DO 500 Line break KQ gt 5 Short circuit threshold Q lt 10 Minimum load mA 2 per channel Leakage current at state 0 mA 1 max at 2 V Response to overload Shutdown of outputs concerned with cyclic reconnection Total output current A 7 max 9 max 14 A for 2 ms 7 max Shutdown of all outputs if exceeded with cyclic reconnection LED display Yes References page 87 Presentation description pages 80 to 84 Dimensions mounting pages 88 and 89 Connections pages 90 to 93 85 Characteristics continued Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 Pulsed outputs Decentralised mixed I O module type XPS MF3D108801 XPS MF3D1016801 Number Outputs not electrically isolated 2 2 Output voltage Vv 20 depending on the supply voltage Output current mA 60 Minimum load None Response to overload 4 x gt 19 2 V 60 mA on 24 V short circuit current LED display Yes Analogue inputs Decentralised mixed I O module
25. 4 Digital input 4 diadar Nahanni e 6 L Reference pole 0X Digital inputs 7 LS Sensor supply for inputs 5 to 8 8 5 Digital input 5 9 6 Digital input 6 10 7 Digital input 7 11 8 Digital input 8 12 L Reference pole D Digital inputs 13 LS Sensor supply for inputs 9 to 12 14 9 Digital input 9 15 10 Digital input 10 16 11 Digital input 11 17 12 Digital input 12 18 L Reference pole E Digital inputs 19 LS Sensor supply for inputs 13 to 16 20 13 Digital input 13 21 14 Digital input 14 22 15 Digital input 15 23 16 Digital input 16 24 L Reference pole F Pulsed outputs 25 L Outputs common 26 1 Output 1 27 2 Output 2 28 3 Output 3 29 4 Output 4 30 L Outputs common Item Connection Type Function G Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules Presentation Description Characteristics References page 66 page 67 page 68 page 68 69 Presentation Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2 Supplied on 24 V modules type XPS MF2 are compact decentralised output blocks that are designed to extend the output capacity of safety PLCs XPS MF to which they are connected They are connected to the modular or compact safety PLCs via their 2 RJ45 communication ports They do not have a user program Decentralised output modules type XPS MF2 Output Decentralised outputs modules XPS ye Type MF2D
26. Input 25 33 126 Input 26 34 127 Input 27 35 128 Input 28 36 EGND Reference pole E Digital inputs 28 LS Supply for inputs 29 to 32 29 129 Input 29 30 130 Input 30 31 131 Input 31 32 132 Input 32 33 EGND Reference pole 34 EGND Reference pole 35 EGND Reference pole 36 EGND Reference pole 59 Presentation description 60 Machine Safety Preventa safety PLCs Modular type XPS MF60 In rack digital I O module The digital I O module XPS MFDIO241601 is designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 m It incorporates 24 digital inputs and 16 digital outputs m The module can be installed in rack XPS MFGEH01 as many times as required in the six slots available Functional synoptics m 24 digital inputs Digital inputs 1 to 24 I O bus back plane bus of rack XPS MFGEH01 m 16 digital outputs Digital outputs 1 to 16 ERR RUN I O bus back plane bus of rack XPS MFGEH01 Self monitoring or Watchdog Line control Line control is a means of short circuit and line break monitoring for example Emergency stop inputs to category 4 of standard EN 954 1 ISO 13849 1 that is configurable in the module XPS MFDIO241601 See page 35 On the front face of the module 1 Two process status LEDs RUN ERR 2 Three removable terminal blocks 9 terminals per block for connection of inputs 1 each with eight input st
27. L 24V Seman A2 Earth lt Earth Orie B Outputs Pulsed Digital 1 L Reference pole ea 2 1 Pulsed output 1 oF 3 2 Pulsed output 2 1 0000 n 0000 4 4 Digital output 4 for increased load 5 8 Digital output 8 for increased load EEEE EEEEEL 6 S Reference pole cC Outputs Digital 7 L Reference pole 8 1 Digital output 1 9 2 Digital output 2 10 3 Digital output 3 11 4 Digital output 4 for increased load 12 L Reference pole D Outputs Digital 13 L Reference pole 14 5 Digital output 5 15 6 Digital output 6 16 7 Digital output 7 17 8 Digital output 8 for increased load 18 L Reference pole E Inputs Digital 19 LS Sensor supply for inputs 1 to 4 20 1 Digital input 1 21 2 Digital input 2 22 3 Digital input 3 23 4 Digital input 4 24 L Reference pole F Inputs Digital 25 LS Sensor supply for inputs 5 to 8 26 5 Digital input 5 27 6 Digital input 6 28 7 Digital input 7 29 8 Digital input 8 30 L Reference pole Item Connection Type Function G Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules Presentation description Characteristics References Dimensions mounting pages 80 to 84 pages 85 and 86 page 87 pages 88 and 89 90 Connections Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 XPS MF3D1016801
28. References 490 NTW 00086 490 NAD 911 03 Connection to Ethernet network Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Description Pre fitted connectors Length Reference Weight m kg Shielded twisted pair cables 2 RJ45 type connectors 2 490 NTW 000 02 1 straight through For connection to DTE 5 490 NTW 000 05 7 Data Terminal Equipment 12 490 NTW 000 12 1 40 490 NTW 000 40 7 80 490 NTW 000 80 7 Shielded twisted pair cables 2 RJ45 type connectors 5 490 NTC 000 05 1 crossed wires For connection between hubs switches and 15 490 NTC 000 15 1 transceivers 40 490 NTC 000 40 1 80 490 NTC 000 80 1 Connection to Modbus bus Description Use Length Reference Weight From To m kg Modbus bus connecting Compact PLCs Modbus splitter box 0 3 VW3 A8 306 R03 0 025 cables XPS MF3022 3522 LU9 GC3 RJ45 1 VW3 A8 306 R10 0 060 adaptor XPS MFADAPT RJ45 3 VW3 A8 306 R30 1 130 Premium module 0 3 XPS MCSCY TSX SCY 21601 SUB D 25 pin Graphic terminals XBT GT Modbus splitter box 2 5 XBT Z938 2 0 210 SUB D 9 pin LU9 GC3 RJ45 Adaptor for cable XBT Z938 SUB D 9 pin XBT GT XBT Z938 0 2 XBT ZG909 SUB D 25 pin Adaptor Compact PLCs Connecting cables for XPS MFADAPT SUB D 9 pin RJ45 SUB D 9 pin Modbus bus RJ45 Description Characteristics Sold in Unit reference Weight lots of kg E
29. Safety Preventa safety PLCs Modular type XPS MF60 In rack mixed module counting inputs digital outputs Mixed module type XPS MFCIO2401 Supply Voltage Vv 24 supplied by rack XPS MFGEH01 incorporating power supply module XPS MFPS01 Voltage limits 15 4 20 Ambient air temperature Operating c 0 60 conforming to EN 61131 2 Storage C 40 85 Counting inputs Number Counter 2 Inputs 4 on each pole A B Z C Input voltage Vv 5 or 24 Input current mA lt 3 Input resistance kQ 3 7 Counting frequency MHz 0 a Resolution 24 bit Time base accuracy 0 2 Operational data 3 3 V 0 8 A 5V 01A 24 V 0 1 A output current Maximum distance of equipment m 500 with shielded dual twisted pair cable Input connections See page 43 Digital outputs 2 Number 4 Output voltage V 18 4 26 8 Output current A 0 5 per channel 2 max per module Continuous short circuit proof Internal volt drop V 3 max at 0 5 A Minimum current mA 2 per channel Permissible current At state 0 mA 1 mA max at 2 V Current consumption Vv 24 0 1 A output current Output connections See page 43 References Description Characteristics Reference Weight kg XPS MFCIO2401 Mixed I O module 2 x 24 bit counting inputs XPS MFCIO2401 0 260 configurable 5 V 24 V o 4 digital outputs Item Co
30. The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected PROG Orange On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system FORCE Orange On The CPU is in RUN mode and force is active Flashing The system is not processing STOP but force is prepared and is activated if the dual processor is started Off Force mode not activated FAULT Orange On Error display for line control The user application has caused an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred whilst writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COM in INIT_Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active 1 Removable terminal block with locating device included with input module XPS MF 1 Characteristics References Dimensions Connections
31. The modular safety PLC XPS MF60 is designed to meet SIL 3 requirements of standard IEC 64508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 Modularity The safety PLC XPS MF60 is a modular system comprising a metal housing or rack fitted with a power supply module a CPU and in rack I O modules m Six slots are available m Various types of in rack I O modules are catalogue listed and are selected according to the application m Mounting the modules in the rack is performed by simple fitting using the guide rails Electrical connection is automatic and assured by the back plane bus of the rack m The mounting order of the in rack I O modules is open to the user but the order must however correspond to the programming software m The removal of the modules performed with the supply switched off is facilitated by agrip in the base of the modules m Covering plates for unused in rack I O module slots are available and protect the system in polluted environments Composition of the modular safety PLC XPS MF60 Basics In rack I O modules XPS Characteristics See page Metal rack XPS MFGEHO01 with back MFAI801 8 single pole analogue 50 plane bus assuring electrical connection inputs or 4 2 pole analogue of components installed metal securing inputs plate for shielded cables EMC MFAO801 8 analogue outputs 52 2 cooling fans a x power supply module 24 V MECIO2
32. Two process status LEDs RUN ERR 2 Two removable screw terminal blocks 9 terminals per block for connection of outputs 7 3 Grip to assist installation removal On the rear 4 Terminals for automatic electrical connection to the back plane bus of rack XPS MFGEH01 LED details LED Colour Status Description RUN Green On Voltage present Off No voltage ERR Red On Module defect or external error diagnostics response Off No error regarding the module or on the channels 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with module Characteristics Machine Safety references Preventa safety PLCs connections Modular type XPS MF60 In rack analogue output module Module type XPS MFAO801 Number of outputs 8 analogue outputs Supply Voltage Vv 24 supplied by rack XPS MFGEH01 incorporating power supply module XPS MFPS01 Voltage limits 15 4 20 Nominal output values Vv 10 10 10 mA 0 4 20 Maximum output value Vv 10 25 mA 0 21 Overvoltage protection v 24 Output resistance Current Q lt 600 Voltage kQ gt 1 Operational data 3 3 V 130 mA 5 V 280 mA 24 V 630 mA Ambient air temperature Operating c 0 60 confor
33. V VDE 0801 Ambient air temperature For operation 0 60 conforming to EN IEC 61131 2 For storage 40 85 30 85 with battery Relative humidity 95 supply not connected Degree of protection Enclosure IP 20 IP 54 mounted in enclosure conforming to EN 60204 Pollution Degree of pollution II Altitude lt 2000 Protection class Class II conforming to EN IEC 61131 2 Electromagnetic compatibility Conforming to EN IEC 61131 2 Vibration resistance Operating conforming to EN IEC 61131 2 1 gn frequency 10 150 Hz Shock resistance conforming to EN IEC 61131 2 Operating 15 gn duration 11 ms Resistance to electrostatic discharges conforming to EN IEC 61000 4 2 4 contact 8 air discharge Immunity to high frequency interference conforming to EN IEC 61000 4 3 lectrical che acteristics 10 26 MHz 1 GHz 13 to 15 17 to 19 21 to 23 Channels 4 8 12 16 20 and 24 A 1 at 60 C 2 at 50 C Minimum load mA 2 per channel Leakage current at state 0 mA 1 max at 2 V Response to overloads Shutdown of outputs concerned with cyclic reconnection Total output current A 7 max shutdown of all outputs if exceeded with cyclic reconnection LED display Yes see page 9 Maximum distance of equipment m 300 Pulsed outputs Number Outputs not electrically isolated 8 f
34. When communicating between two masters a Peer Peer connection must be established between the two partners This allows the two masters to send and receive signals to and from each other The connectivity of all the equipment enables centralised or decentralised networks to be established It also enables masters and slaves to be connected anywhere on the network without having to assign each module to a physical location within the software The only requirement is that each master or slave has an IP address XPSMFWIN features two distinct windows one for internal configuration and one for hardware management m Project management This window enables creation archiving and recalling of all the user programs It contains all the logic functions and predefined function blocks m Hardware management This window enables all hardware specific data inputs and outputs and signal transfer between master safety controllers to be defined as well as the various safety PLCs being used or remote I Os Items included in the XPSMFWIN interface m Menu and title bar m Toolbar and status bar m Windows layout structure window and work space m Error display window XPSMFWIN is a program offering numerous functions and features intuitive Windows style operation making it a very user friendly programming environment Project Management window layout On launching software XPSMFWIN the standard screen shown below opens This screen generally in
35. connection and software standards a Enabling decentralised or remote surveillance via the web with Transparent Ready products Contents Machine safety Preventa safety PLCs type XPS MF Selection guide Preventa compacts or modular safety PLCs pages 2 amp 3 Preventa compacts PLCs type XPS MF40 and XPS MF30 31 35 m Typ XPS MFEAON a anA a E a EEE ERE fate adie E RAAE E ROEE RE RE page 4 m Type XPSMF31 30 35 oooi n ne aara versie EE EOE AEDE EIEE ene page 18 Preventa modular PLC type XPS MF60 m Rack power Supplyand CRU er seu eieo estiss ne nR e n FOE ERAT PUPE ETENEE page 34 m In rack analogue input module 2eeeereeeeees page 50 m In rack analogue output module eee eee eee page 52 m In rack mixed module counting input digital outputs page 54 m In rack digital input module 24 digital inputs page 56 m In rack digital input module 32 digital inputs page 58 m In rack digital I O module 24 digital inputs 16 digital outputs page 60 E In rack relay o tput module ss meses tsetse ace a aa e es page 62 Decentralised input output modules for Preventa safety PLCs Selection guide Decentralised input output modules pages 64 amp 65 m Decentralised input module type XPS MF1 page 66 m Decentralised output modules type XPS MF2
36. drag and drop operation of the Windows environment program enables quick and simple creation of configurations This ergonomic environment allows the user to create complete configurations for safe operation of the safety PLC On completion the users program is loaded into the safety PLC using the programming unit running XPSMFWIN The conditions detailed in the software manual must be adhered to and a complete report accompanying the certificate must be established m Reference SSV1XPSMFWIN is the full version of configuration software XPSMFWIN version 4 1 and must be installed if no previous version of this software has been installed m Reference SSVXPSMFWINUP is an update for software XPSMFWIN and can be used if SSV1XPSMFWIN has been installed using Safety Suite V1 An update from version 4 1 to version 4 1 6150 for the software XPSMFWIN will then be performed Description Operating system Composition Language Reference Weight kg Configuration software XPSMFWIN Windows 2000 CD ROM user manual English SSV1XPSMFWIN 0 520 for programming compact Windows XP German XPS MF40ee XPS MF3e and French Available with modular XPSMF60 safety PLCs Safety Suite V2 software pack for safety systems XPSMFWIN software update Windows 2000 CD ROM user manual English SSVXPSMFWINUP 0 520 Windows XP German French Software update available on Safety Suite V2 software pack 0 I Factory Project Management C Progeamme ELOP Il Factor
37. in the vicinity of hazardous zones of machines to be monitored and increase the I O capacity of the compact safety PLCs see pages 66 70 and 80 Communication between the compact safety PLCs and decentralised input output and I O modules is performed on the Ethernet network using SafeEthernet safety communication protocol via the RJ45 communication ports Integrating safety PLCs XPSMF40 on Premium automation platform Designed for mechanical integration on a Premium automation platform safety PLCs XPS MF40ee occupy 2 slots on the Premium rack TSX RKY If mounted in this way there is interaction between the programming software the variables defined using configuration software XPSMFWIN can be retrieved by Unity Premium platform programming software by using a tool included in Safety Suite V2 see page 98 1 The connection of cables to screw terminal or spring terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with compact safety PLCs XPS MF40 2 Please refer to our Safety solutions using Preventa catalogue Characteristics References Dimensions mounting Connections pages 10 and 11 page 12 page 15 page 16 6 Presentation Machine Safety Preventa safety PLCs Compact type XPS MF40 Communication on Ethernet network Graphic terminal Premium automation platform Ethernet XPS MF4002
38. kg Replacement parts Main bus junction box 490 NAE 911 00 PCMCIA card 467 NHP 811 00 1 Cable conforming to standard EIA TIA 568 category 5 and IEC 1180 EN 50 173 class D For UL and CSA 22 1 approved cables add the letter U to the end of the reference 2 Requires adaptor XBT ZG909 Presentation pages 18 to 23 Characteristics pages 24 to 26 References page 27 29 Dimensions Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 XPS MF31222 13 62 15 winced 1 5 a a 00000000 109 1 Removable terminal blocks XPS MF3022 gt Re boe boe 00000000 109 1 Removable terminal blocks XPS MF35ee Pod 2 00000000 109 SSS eS eS ss TOO oI 259 J 1 Removable terminal blocks Presentation Characteristics References pages 18 to 23 pages 24 to 26 page 27 30 Mounting Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 Mounting precautions relating to connectors Access to Modbus bus Access to Profibus bus SUB D 9 pin connector Connector XPS MFADAPT Connector 490 NAD 911 03 100 min 103 min Access to Ethernet network RJ45 socket r 22 5 min 1 Prefabricated electrical ducting for passage of cables Presentation Characteristics References pages 18 to 23 pages 24 to 26 pa
39. optimum solution for your particular needs m Schneider Electric provides you with all necessary technical assistance throughout the world www telemecanique com Simply Smart Due to evolution of standards and equipment the characteristics indicated in texts and images of this document do not constitute a commitment on our part without confirmation Design Schneider Electric Photos Schneider Electric Printed by 01 2007 DIA4ED2061210EN
40. process status LEDs RUN ERR 2 Three removable terminal blocks 9 terminals per block for connection of inputs 1 each with eight input status LEDs 3 Grip to assist installation removal On the rear 4 Terminals for automatic electrical connection to the back plane bus of rack XPS MFGEH01 LED details LED Colour Status Description RUN Green On Voltage present Off No voltage ERR Red On Module defect or external error diagnostics response Off No error regarding the module or on the channels 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with module Characteristics Machine Safety references Preventa safety PLCs connections Modular type XPS MF60 In rack digital input module Input module type XPS MFDI2401 Supply Voltage v 24 supplied by rack XPS MFGEH01 incorporating power supply module XPS MFPS01 Voltage limits 15 4 20 Ambient air temperature Operating c 0 60 conforming to EN 61131 2 Storage C 40 85 Number of inputs 24 electrically isolated Nominal voltage v 110 127 single phase Input voltage At state 0 V lt 20 At state 1 V 279 Input current At state 1 mA 22 2at79V Operational data 3 3 V 0 05 A 24 V 0 1 A 79 V at state 1 LED display Yes Connections Shielded dual twiste
41. safety PLC XPS MF60 is a slave of a Premium automation platform Graphic terminal Premium automation platform Modbus bus Ethernet XPS MF60 Ethernet Tacha a aL Ethernet To other system modular XPS MF60 XPS MF1 2 3 DIO AIO SafeEthernet XPS MF1 2 3 DIO AIO XPS MF1 2 3 DIO AIO SafeEthernet SafeEthernet SafeEthernet Characteristics References Dimensions mounting Connections page 42 page 44 page 48 page 49 38 Presentation Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Modular safety PLC XPS MF60 Modular assembly comprising A metal rack XPS MFGEH01 A 24 V power supply module XPS MFPS01 A CPU XPS MFCPU22 Six in rack I O modules back plane bus assures the electrical connection of in rack modules installed the power supply module and the CPU A metal plate for securing shielded analogue input connection cables EMC An earth connection screw Two cooling fans beneath the metal rack Four 14 mm elongated holes for mounting the rack on a vertical support RON ONO Ww Power supply module XPS MFPS01 comprising 9 A backup lithium battery compartment 10 Four voltage status LEDs FAULT 24 V 3 3 V or 5 V 11 A RESTART button accessible using fine pointed tool 12A 3 pole terminal block 3 captive screws for Fault contact funct
42. supply For use with Inputs Outputs Ports Reference Weight Digital Analogue Digital Pulsed Analogue kg Safety PLCs modular 8 8DO 2 2 x RJ45 XPS MF3DI08801 1 000 XPS MF60 or compact 2 DO access to HiMatrix F35 XPS MF40 and Ethernet XPS MF31 30 35 network XPS MF3DI08801 16 8x2 2 2 x RJ45 XPS MF3DI016801 1 300 or access to 16x1 Ethernet network HiMatrix F306 oan wk XPS MF3DI016801 20 8 2 x RJ45 XPS MF3DI020802 1 000 access to Ethernet network 8 4 2 x RJ45 XPS MF3AI08401 0 950 XPS MF3DI020802 access to Ethernet network HIMatrix F355 Connecting cables XPS MF3AI08401 Description For Reference Weight kg Products referenced Ethernet network Connection between decentralised mixed I O modules See page 29 E XPS MF3eeeeee are marked connecting cables XPS MF8elO and compact or modular safety PLCs HiMatrix F3 manufactured by XPS MF Hima sold by Schneider Electric RJ45 connector fitted at each end Presentation description Characteristics Dimensions mounting Connections pages 80 to 84 pages 85 and 86 pages 88 and 89 pages 90 to 93 Dimensions XPS MF3DI08801 62 1 5 13 a 113 1 Removable terminal blocks XPS MF3DI016801 13 82 15 1 Removable terminal blocks Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3
43. twisted pair cable Presentation description pages 70 to 73 74 Dimensions mounting pages 76 and 77 Connections pages 78 and 79 References HIMatrix F25 HiMatrix F257 se XPS MF2D01601 HiMatrix F25 XPS MF2D01602 Products referenced XPS MF2eeeeee are marked HiIMatrix F2 DO manufactured by Hima sold by Schneider Electric Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2 Decentralised output modules 24 V supply For use with Safety PLCs modular XPS MF60 or compact XPS MF40 and XPS MF31 30 35 Outputs Ports Digital Relay 4 2 x RJ45 access to Ethernet network Reference XPS MF2D0401 Weight kg 0 800 16 z 2 x RJ45 access to Ethernet network XPS MF2D01601 0 850 2 x RJ45 access to Ethernet network XPS MF2D0801 1 300 Connecting cables Description Ethernet network connecting cables For 2 x RJ45 access to Ethernet network Connection between decentralised output modules type XPS MF2 and compact or modular safety PLCs XPS MF RJ45 connector fitted at each end XPS MF2D01602 Reference See page 29 2 000 Weight kg Presentation description Dimensions mounting Connections pages 70 to 73 pages 76 and 77 pages 78 and 79 TE p Dimensions Machine Safety Preventa safety PLCs Compact and modular Decentralised output mod
44. type XPS MF60 Rack power supply and CPU Safety communication on Ethernet network m Communication between the PC Magelis graphic terminal or automation platform Premium and the modular safety PLC is achieved by Ethernet network connection via the four RJ45 communication ports of the CPU of the modular PLC m Connection on the Ethernet network enables integration of the modular safety PLC XPS MF60 of a safety installation within a type A10 Transparent Ready system Modular PLC Telemecanique Transparent Ready Class Communication protocols safety non safety SafeEthernet Modbus TCP IP XPS MF60 A10 Premium automation platform Graphic terminal Ethernet To other modular PLC XPS MF60 XPS MF60 in rack I O modules SafeEthernet Ethernet Programming PC SafeEthernet XPS MF1 2 3 DIO AIO XPS MF30 31 SafeEthernet XPS MF1 2 3 DIO AIO Communication between the modular safety PLC XPS MF60 compact safety PLCs type XPS MF30 31 35 and modules type XPS MF 1 2 3 Decentralised input output and I O modules is performed on the Ethernet network using SafeEthernet communication protocol via the RJ45 communication ports Industrial communication on Modbus bus The CPU of the modular safety PLC XPS MF60 incorporates an FB2 SUB D 9 pin connector which enables integration within an industrial architecture See pages 94 and 95 Examples on Modbus the modular
45. 0 35 Functional synoptics continued Compact safety PLC XPS MF3022 20 RAM digital dual port inputs Dual processor system Self monitoring or Watchdog Integrated switch Compact safety PLCs XPS MF35ee 24 digital RAM inputs dual port Dual processor 8 system analogue inputs Counter 2 channels Integrated switch 8 Self digital monitoring outputs or Watchdog Line control on XPS MF31222 and XPS MF3022 Line control is a means of short circuit and line break monitoring for example Emergency stop inputs to category 4 of standard EN 954 1 ISO 13849 1 that is configurable in compact safety PLCs XPS MF31222 and MF3022 Digital outputs 1 to 8 are connected to the digital inputs of the same circuit The pulses are automatic on the digital outputs that drive the monitoring of the digital input lines Programming automated safety functions Software XPSMFWIN reference SSV1XPSMFWIN or SSVXPSMFWINUP running on a PC enables m Programming of the safety functions of compact PLCs XPS MF m Configuration of the bus and industrial communication networks m Configuration and IP addressing of the automation line sensors actuators m Programming of alarms via the power supply system See programming using software XPSMFWIN pages 98 to 103 By using a PC Magelis graphic terminal type XBT GT or a Premium automation platform and connecting to the RJ45 socket of compact safety P
46. 0401 4 Digital power outputs Safety dialogue MF2D01601 16 Digital outputs Beacons and indicator banks rotating mirror beacons sirens 1 Safety control Enclosed thermal magnetic motor circuit breakers MF2D01602 16 Relay outputs Enclosed D O L starters for motor control Power contactors 1 MF2D0801 8 Relay outputs Safety PLCs In order to comply with safety requirements the decentralised output modules XPS MF2DO e e 6 integrate two essential functions conforming to category 4 of EN 954 1 ISO 13849 1 in addition to the SafeEthernet safety communication protocol between these decentralised output modules and the safety PLCs Special Switch m Redundancy the dual processor integrated in the decentralised output modules XPS MF2 analyses and compares the information received from the safety inputs and outputs The incoming and outgoing information programmed values and received values are received in parallel by the two processors and compared in real time m Watchdog or self monitoring the decentralised output modules XPS MF2 continuously monitor the information processing cycle and the execution of tasks and intervene if the time of a cycle does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the information provided by the outputs of the modules on the Ethernet network whilst avoiding signal colli
47. 10BASE T 100BASE TX XBT GT6330 15 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT7340 5 600 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 1 Supplied with service instructions USB connectors locking device and fixing kit 2 Other operator dialogue terminals industrial PCs please refer to our Human Machine Interface catalogue XBT GT7340 Presentation Characteristics References pages 18 to 23 pages 24 to 26 page 27 28 References continued 490 NTW 00086 490 NAD 911 03 Connection to Ethernet network Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 Description Pre fitted connectors Length Reference Weight m kg Shielded twisted pair cables 2 RJ45 type connectors 2 490 NTW 000 02 1 straight through For connection to DTE 5 490 NTW 000 05 7 Data Terminal Equipment 12 490 NTW 000 12 1 40 490 NTW 000 40 7 80 490 NTW 000 80 7 Shielded twisted pair cables 2 RJ45 type connectors 5 490 NTC 000 05 1 crossed wires For connection between hubs switches and 15 490 NTC 000 15 1 transceivers 40 490 NTC 000 40 1 80 490 NTC 000 80 1 Connection to Modbus bus Description Use Length Reference Weight From To m kg Modbus bus connecting Compact PLCs
48. 3 24 25 26 27 28 29 30 31 32 Ps 5 Contact 3 terminal A 6 Contact 3 terminal B 7 gt Contact 4 terminal A 8 Contact 4 terminal B Cc Relay outputs 5 to 8 9 Contact 5 terminal A 10 Contact 5 terminal B 11 Contact 6 terminal A 12 Contact 6 terminal B 13 Contact 7 terminal A 14 Contact 7 terminal B 15 Contact 8 terminal A 16 Contact 8 terminal B D Relay outputs 9 to 12 17 Contact 9 terminal A 18 Contact 9 terminal B 19 Contact 10 terminal A 20 Contact 10 terminal B 21 Contact 11 terminal A 22 Contact 11 terminal B 23 Contact 12 terminal A 24 Contact 12 terminal B E Relay outputs 13 to 16 25 Contact 13 terminal A 26 Contact 13 terminal B 27 Contact 14 terminal A 28 Contact 14 terminal B 29 Contact 15 terminal A 30 Contact 15 terminal B 31 Contact 16 terminal A 32 Contact 16 terminal B Item Connection Type Function F Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules Presentation description Characteristics References Dimensions mounting pages 70 to 73 page 74 page 75 pages 76 and 77 79 Presentation XPS MF3D108801 HiMatrix F300 HiMatrix F355 ar onee non XPS MF3DIO20802 HIMatrix F355 XPS MF3AIO8401 Products referenced XPS MF3eeeeee are marked HiMatrix F3 manufactured by Hima sold by Schneider Electric Machine Safety Preventa safety PLC
49. 34 15 Digital input 15 35 16 Digital input 16 36 L Inputs common H Inputs 37 LS Sensor supply for inputs 17 to 20 Digital 38 17 Digital input 17 39 18 Digital input 18 40 19 Digital input 19 41 20 Digital input 20 42 L Inputs common ltem Connection Type Function K Communication FB3 SUB D XPS MF3022 slave on Modbus bus 9 pin female J Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules Connection examples Actuator connections to the outputs Emergency stop connections line control Presentation Characteristics References pages 18 to 23 pages 24 to 26 page 27 32 Connections Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 XPS MF35ee 3 10100BaseT 10 100BaseT 4 12345678910 111213 14 15 16 17 181920 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Do0 OOOOO00O o OOOOO00O D 00000000 0 00000000 L 12345678L LS 12345678L LS 9 1011 1213 141516 L LS 1718 19 20 21 22 23 24 L Ozavoc ORUN OERROR A Al Al Al co OPROG TH L T2L T33 LTE L T515 L T6l6L T515 L T6l6 L A1 B1Z1 L A2 B2Z2 L O FORCE O FAULT Oost 414243444546 474749505152 535455565758 596061626364 6566676869707172 E qU 0 1 10 100BaseT 10 100BaseT 2
50. 401 A canr hea 34 XPS MFPS01 with lithium backup 9 P battery PE MFDI2401 24 digital inputs 56 CPU XPS MFCPU22 with safety N0 v a 117V communication ports RJ45 Ethernet MFDI3201 32 digital inputs 58 and industrial FB2 Modbus MFDIO241601 24 digital inputs 60 16 digital outputs MFAO801 8 relay outputs 62 N 6 230 V 110 V Safety PLCs In order to comply with safety requirements the modular safety PLC XPS MF60 integrates two essential functions conforming to category 4 of EN 954 1 ISO 13849 1 in addition to the SafeEthernet safety communication protocol between the safety PLCs and the decentralised safety I O modules Special Switch m Redundancy the 2 processors integrated in the CPU of the modular safety PLC XPS MF60 analyse and compare the information received from the safety inputs and outputs The incoming and outgoing information programmed values and received values are received in parallel by the two processors and compared in real time m Watchdog or self monitoring the modular PLC continuously monitors the information processing cycle and the execution of tasks and intervenes if the time of a cycle does not conform to the predefined value m The integrated switch Special Switch manages the supply voltage variations from the Communication Ethernet and Serial Modbus ports It stores for a very short time and sends at very high speed the information provided by inputs and outputs of the PLC on t
51. 485 serial link XBT GT5e30 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT5330 3 000 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 12 1 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT6330 3 000 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX XBT GT6330 15 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT7340 5 600 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 1 Supplied with service instructions USB connectors locking device and fixing kit 2 Other operator dialogue terminals industrial PCs please refer to our Human Machine Interface catalogue XBT GT7340 Presentation Characteristics Dimensions mounting Connections pages 4 to 9 pages 10 and 11 page 15 page 16 References 490 NTW 000ee 490 NAD 911 03 Connection to Ethernet network Machine Safety Preventa safety PLCs Compact type XPS MF40 Description Pre fitted connectors Length Referenc
52. 5 With integrated switch Speed Mbps 100 Structure 10BASE T 100BASE TX Medium Dual twisted pair cable Modbus bus Compatibility XPS MF31222 XPS MF3022 XPS MF3522 Serial link ports Number and type 1 x SUB D 9 pin female FB3 Status Slave Addressing 122 slaves max Physical layer RS 485 Medium Shielded dual twisted pair cable Profibus bus Compatibility XPS MF31222 XPS MF3022 XPS MF3542 Serial link ports Number and type 1 x SUB D 9 pin female Status Master Slave Physical layer RS 485 Medium Shielded dual twisted pair cable fibre optic Presentation References Dimensions mounting Connections pages 18 to 23 page 27 page 30 page 31 25 Characteristics Com pact safety PLC type Type of connection Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 XPS MF31222 XPS MF3022 XPS MF3502 XPS MF3522 XPS MF3542 Screw clamp terminal blocks removable and coded for correct location Supply Number of terminal blocks 1 connection For 1 cable without cable end Solid or flexible 0 2 2 5 mm AWG 24 12 For 1 flexible cable with or without plastic cable 0 25 2 5 mm AWG 22 16 end For 2 cables of same diameter without cable Solid or flexible 0 2 1 5 mm AWG 24 12 end For 2 cables of same diameter flexible without 0 25 1 0 mm AWG 22 18 cable end For 2 cables of same diameter flexible with 0 5 1 5 mm AWG 22 16 plastic
53. 802 20 digital inputs Dual processor system RJ45 8 Self digital monitoring outputs or Watchdog Integrated switch RJ45 Hii Decentralised mixed I O module XPS MF3AI08401 8 analogue Dual inputs processor with system transmitter supply RJ45 4 Self analogue monitoring outputs or Watchdog Integrated switch RJ45 Hii Line control Line control is a means of short circuit and line break monitoring for example Emergency stop inputs to category 4 of standard EN 954 1 that is configurable in mixed decentralised I O modules o For XPS MF3DI08801 and XPS MF3DI016801 the pulsed outputs 1 and 2 are connected to the digital inputs of the same circuit The pulses are automatic on the outputs that drive the monitoring of the digital input lines o For XPS MF3DI020802 the digital outputs1 to 8 are connected to the digital inputs of the same circuit The pulses are automatic on the outputs that drive the monitoring of the digital input lines Safety communication on Ethernet network The decentralised mixed I O modules XPS MF3elOeeee incorporate two RJ45 type 10BASE T 100BASE TX connectors that enable communication on the Ethernet network using SafeEthernet communication protocol and therefore data exchange with compact or modular safety PLCs type XPS MF Characteristics References Dimensions mounting Connections pages 85 and 86 page 87 pages 88 an
54. 849 1 SIL 3 IEC 61508 500 Kb 500 Kb Depending on application 30 A max 32 A external fuse External 24 V supply with separate protection conforming to IEC 61131 2 24 electrically 32 3 electrically 24 3 electrically isolated isolated isolated 1mAat5V 1mAat5V 22 2 mA at 79 V 2mA at 10V 2mA at 10V 5 mA at 24V 5 mA at 24 V 8 single pole or 4 2 pole 1 electrically isolated 10 10 V 0 20 mA 2 2 0 8 A at 3 3 V 0 1Aat 5V 0 1 A output current at 24 V 4 16 4 electrically isolated 0 5 A per channel 2 A per channel at 2 A max per in rack 30 C module 8 A max per in rack module at 30 C 8 electrically isolated 10 10V 0 20mA 8 6 230V 110 V 4 2 Removable screw terminal blocks coded with locating device Yes by 4 RJ45 connectors on CPU XPS MFCPU22 of modular PLC XPS MF60 with integrated switch Using SafeEthernet safety protocol between decentralised I O modules type XPS MF1 2 3 and compact or modular safety PLCs type XPS MF XPS MF60 44 50 52 54 56 58 60 62 1 Configurable by choice of connection 2 With 250 Q or 500 2 equipotential link 3 Digital inputs can be supplied by the pulsed outputs of the same I O rack 4 Digital outputs n 1 n 8 can be configured as puls
55. A1 Input A1 or bit O LSB D Inputs Digital 2i LS Sensor supply for inputs 9 to 16 66 B1 Input B1 or bit 1 22 9 Digital input 9 67 Z1 Input Z1 or bit 2 MSB 23 10 Digital input 10 68 L Inputs common 24 11 Digital input 11 69 A2 Input A2 or bit O LSB 25 12 Digital input 12 70 B2 Input B2 or bit 1 26 13 Digital input 13 71 Z2 Input Z2 or bit 2 MSB 27 14 Digital input 14 72 L Inputs common 28 15 Digital input 15 Item Connection Type Function 29 16 Digital input 16 K Communication FB3 SUB D XPS 3522 slave on Modbus bus 30 ie Inputs common 9 pin female XPS 3542 slave on Profibus bus E Inputs Digital 31 LS Sensor supply for inputs 17 to 24 32 17 Digital input 17 33 18 Digital input 18 L Communication RJ45 Compact or modular safety PLCs 34 19 Digital input 19 XPS MF 35 20 Digital input 20 Seana FG 36 21 Digital input 21 Decentralised I O modules 37 22 Digital input 22 38 23 Digital input 23 39 24 Digital input 24 40 L Inputs common Presentation Characteristics References pages 18 to 23 pages 24 to 26 page 27 33 Presentation Modular safety PLC XPS MF60 fitted with 6 different in rack I O modules Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Preventa safety PLC type XPS MF60 offers a modular automated line control solution in conjunction with the monitoring of safety functions that are required for the protection of personnel and the safety of machines
56. C Graphic terminal Decentralised I O modules Presentation description Characteristics References Dimensions mounting pages 80 to 84 pages 85 and 86 page 87 pages 88 and 89 92 Connections Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 XPS MF3AI08401 Item Connection Screw Screw Function N OO A1 Supply L 24V Vr L 24V L 24 V reference pole Owoc L 24 V reference pole aam A2 Earth I Earth Orme ai 14 11 S2 12 12 Sorani Seka 16 16 qicw ate ae 2 2 3 3 A 4 B Inputs Analogue 1 S1 Transmitter supply 1 or 2 11 Input 1 oa L z pB ET IC mB LENA SERAN 3 l1 Reference pole 4 S2 Transmitter supply 2 EEEE E e Rates a aaioacene s 6 12 Reference pole 7 Cc Inputs Analogue 7 S3 Transmitter supply 3 8 13 Input 3 9 13 Reference pole 10 S4 Transmitter supply 4 11 14 Input 4 12 14 Reference pole D Inputs Analogue 13 S5 Transmitter supply 5 14 15 Input 5 15 I5 Reference pole 16 S6 Transmitter supply 6 17 16 Input 4 18 l6 Reference pole E Inputs Analogue 19 S7 Transmitter supply 7 20 17 Input 7 21 17 Reference pole 22 S8 Transmitter supply 8 23 18 Input 8 24 18 Reference pole F Outputs Analogue 25 O1 Output 1 26 O1 Output 1 reference pole 27 02 Output 2 28 02 Output 2 re
57. F60 Serial link port Number and type 1 x SUB D 9 pin female FB3 1 x RJ45 TER 1 x SUB D 9 pin female FB2 Status Slave Addressing 122 slaves max Addressing range 1 247 Medium Shielded twisted pair cable Physical layer RS 485 Services 13 Modbus functions reading writing of bits and words event counters connection events diagnostics identification Functions Code Modbus slave 01 Reading n bits of output 02 Reading n bits of inputs 03 Reading n words of output 04 Reading n words of inputs 23 Reading writing variables 15 Writing bit variables 16 Writing word variables 05 Writing 1 bit of output 06 Writing 1 word of output 08 Diagnostics 43 Reading equipment identification Transmission Binary transfer rate bps 115 200 76 800 62 500 57 600 38 400 19 200 9600 4800 2400 1200 600 300 Default value 57 600 Elements Parity None Odd Even Default value even Stop bit Standard 1 stop bit 2 stop bits Default value standard Presentation Machine Safety characteristics Preventa safety PLCs Compact and modular type XPS MF Communication on Profibus DP bus Profibus bus Ethernet 8 Ethernet SafeEthernet SafeEthernet SafeEthernet SafeEthernet Graphic terminal connected to TER AUX port of Premium automation platform Connecting cable XBT Z968 RS 485 adaptor XBT ZG909 Profibus module TSX PBY 100
58. LCs XPS MF an automation line can at any time or point be supervised and controlled m Using a PC system programming selection of communication network etc m Using a graphic terminal or Premium automation platform diagnostics cycle monitoring etc 1 FB1 and FB2 not used 2 FB3 not available on PLC XPS MF3502 Characteristics pages 24 to 26 References page 27 Dimensions mounting Connections page 30 page 31 19 Presentation Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 Digital inputs All compact safety PLCs type XPS MF3eeee incorporate digital type inputs for connection to the hazardous zones of machines to be monitored 1 Compact Digital inputs Fres N Safety detection Safety dialogue Safety control MF31222 20 Limit switches Mushroom head Switch disconnectors MF3022 20 Guard switches Emergency stops mini Vario and Vario 2 MF3502 DA with reset and with Enclosures for control actuator and signalling units MF3522 24 Safety light curtains Two hand control MF3542 24 type 2 and type 4 stations 2 Safety mats and sensing edges 2 Analogue inputs Compact safety PLCs XPS MF35ee incorporate 8 analogue measuring inputs for connection to the hazardous zones of machines to be monitored 1 3 Compact Analogue inputs with transmitter supply PLCs N Functions XPS MF3502 8 Closed circuit scanning of input channels
59. MF3502 14 29 47 14 29 47 29 47 29 47 29 47 14 47 75 75 75 27 27 27 Product reference index XPS MF3522 XPS MF3542 XPS MF3AI08401 XPS MF3D1I016801 XPS MF3D1020802 XPS MF3D108801 XPS MF4000 XPS MF4002 XPS MF4020 XPS MF4022 XPS MF4040 XPS MF4042 XPS MFADAPT XPS MFAI801 XPS MFAO801 XPS MFBLK XPS MFCIO2401 XPS MFCPU22 XPS MFDI2401 XPS MFDI3201 XPS MFDIO241601 XPS MFDO801 XPS MFGEH01 XPS MFPS01 27 27 87 87 87 87 12 12 12 12 12 12 29 44 51 44 53 45 44 55 44 44 44 Schneider Electric Industries SAS ART 960155 Head Office 89 bd Franklin Roosevelt 92506 Rueil Malmaison Cedex France www schneider electric com www telemecanique com The efficiency of Telemecanique branded solutions Used in combination Telemecanique products provide quality solutions meeting all your Automation amp Control applications requirements Operator dialog Software tools Motion amp Drives Systems amp architectures Interfaces and 1 0 J SS Detection Power supplies Mounting systems A worldwide presence Constantly available m More than 5 000 points of sale in 130 countries m You can be sure to find the range of products that are right for you and which complies fully with the standards in the country where they are used Technical assistance wherever you are m Our technicians are at your disposal to assist you in finding the
60. MF3522 8 Single pole measuring of 0 to 10 V voltages MF3542 8 Measuring with equipotential link currents from 0 to 20 mA Counter inputs Compact safety PLCs type XPS MF35ee incorporate 2 independent and configurable counting channels one channel for counting and one channel for increasing or decreasing counting direction 1 Compact Counting inputs PLCs Ne 5V 24 V XPS MF3502 2 Incremental encoders Sensors 2 3 wire PNP NPN MF3522 2 MF3542 2 Digital outputs All compact safety PLCs type XPS MFeeee incorporate 8 digital type outputs for connection to signalling equipment and to the hazardous zones of machines to be controlled 1 Compact Digital outputs PLCs N Safety dialogue Safety control XPS MF31222 8 Beacons and indicator banks Enclosed thermal magnetic motor MF3022 8 Rotating mirror beacons circuit breakers MF3502 8 Sirens 2 Enclosed D O L starters for motor control MF3522 8 Power contactors 2 MF3542 8 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with compact safety PLCs XPS MF31 30 35 2 Please refer to our Safety solutions using Preventa catalogue 3 Use shielded dual twisted pair cables maximum length 300 m short circuit unused analogue inputs Charact
61. Machine Safety Preventa safety PLCs type XPS MF Catalogue January 07 7 a brand of Schneid i ti Telemecanique telemecanique com This international site allows you to access all the Telemecanique products in just 2 clicks via comprehensive range data sheets with direct links to Complete library technical documents catalogs certificates FAQs brochures Selection guides from the e catalog m Product discovery sites and their Flash animations You will also find illustrated overviews news to which you can subscribe a discussion forum the list of country contacts To live automation solutions every day Flexibility m Interchangeable modular functions to better meet the requirements for extensions Software and accessories common to multiple product families EEEE Compactness m High functionality in a minimum of space m Freedom in implementation Simply Smart Ingenuity m Auto adapts to its environment plug amp play Application functions control communication and diagnostics embedded in the products m User friendly operation either directly on the product or remotely Simplicity Cost effective optimum offers that make selection easy for mosttypical applications Products that are easy to understand for users electricians and automation specialists User friendly intuitive programming Openness Compliance with field bus
62. Modbus splitter box 0 3 VW3 A8 306 R03 0 025 cables XPS MF3022 3522 LU9 GC3 RJ45 1 VW3 A8 306 R10 0 060 adaptor XPS MFADAPT RJ45 3 VW3 A8 306 R30 1 130 Premium module 0 3 XPS MCSCY TSX SCY 21601 SUB D 25 pin Graphic terminals XBT GT Modbus splitter box 2 5 XBT Z938 2 0 210 SUB D 9 pin LU9 GC3 RJ45 Adaptor for cable XBT Z938 SUB D 9 pin XBT GT XBT Z938 0 2 XBT ZG909 SUB D 25 pin Adaptor Compact PLCs Connecting cables for XPS MFADAPT SUB D 9 pin RJ45 SUB D 9 pin Modbus bus RJ45 Description Characteristics Sold in Unit reference Weight lots of kg End of line adaptors R 120 Q 2 VW3 A8 306 RC 0 200 For RJ45 type connector C 1nF R 1509 2 VW3 A8 306 R 0 010 Profibus DP bus connection components Description Profile Services Reference Weight kg Profibus DP module set for Master 12 Mbps Class 1 and Class 2 master VO TSX PBY 100 0 870 Premium PLCs functions see characteristics Profibus FMS messaging not supported Description Use Reference Weight kg Remote inputs outputs on Advantys STB network interface module STB NDP 2112 0 140 Profibus DP bus Momentum communication module 170 DTN 110 00 Connectors for remote I O Line terminator 490 NAD 911 03 communication module Intermediate connection 490 NAD 911 04 z Intermediate connection and terminal port 490 NAD 911 05 Description Length Reference Weight m kg Profibus DP connecting 100 TSX PBS CA 100 cables 400 TSX PBS CA 400 Description Reference Weight
63. N 954 1 ISO 13849 1 and IEC 61508 Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 XPS MF31222 XPS MF3022 XPS MF3502 XPS MF3522 XPS MF3542 Category 4 EN 954 1 ISO 13849 1 SIL 3 IEC 61508 Product certifications IEC 61131 EN 50156 pending DIN V 19250 DIN V VDE 0801 Ambient air temperature For operation 0 60 conforming to EN 61131 2 For storage 40 85 30 85 with battery Relative humidity 95 supply not connected Degree of protection Enclosure IP 20 IP 54 mounted in enclosure conforming to EN 60204 Pollution Degree of pollution II Altitude lt 2000 Protection class Class II conforming to EN IEC 61131 2 Electromagnetic compatibility Conforming to IEC 61131 2 Vibration resistance Operating 1 gn frequency 10 150 Hz conforming to EN 61131 2 Shock resistance Operating 15 gn duration 11 ms conforming to EN 61131 2 Resistance to electrostatic discharges conforming to EN IEC 61000 4 2 4 contact 8 air discharge Immunity to high frequency interference conforming to EN IEC 61000 4 3 Supply Voltage 10 26 MHz 1 GHz 24 external supply with separate protection conforming to IEC 61131 2 Voltage limits 15 20 Maximum consumption A 8 8 9 Idle current A 0 4 0 5 0 75 Immunity to momentary supply interruptions ms 10 Protection Internal fuse Response time ms Depending o
64. O BWND The structure window displays the hierarchical structure of the project Selecting one of three views provides the user with different levels of detail PROJ pou Tye sic S Training_Praect Ai Configuration S N DataType t KXS BOOL t KKS4NT E KKS REAL FunctonBlock a z a Program BE Resourced L 3N Standardlibe 5 N 1EC61131 3 ER Resource Litrary 2003 FuncticnBlock PF Program StandardLibs signalcsy All data types All POUs 2 signaltxt Program Organisation Units Complete project Using this editor the user can create function blocks in FBD Function Block Diagram language or SFC Sequential Function Chart language The FBD editor comprises the following panes 2 3 4 1 Drawing field Variable declaration editor Overview window Interface declaration editor Comaarry te fun of FEW an TEE Ga ja wed wt voad Presentation Machine Safety Programming software XPSMFWIN for Preventa compact and modular safety PLCs type XPS MF Software XPSMFWIN enables programming of the entire range of Preventa safety PLCs type XPS MF The powerful and easy to use methodology of this software enables users to quickly and simply familiarise themselves with the product The Windows based look and user friendliness provides users with trouble free operation of the software On launching the software the program s start up assistant opens simultaneously This as
65. Q or 500 Q external equipotential link 51 Presentation description Ti 52 Machine Safety Preventa safety PLCs Modular type XPS MF60 In rack analogue output module The analogue output module XPS MFAO801 is designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 m t incorporates 8 configurable analogue outputs 0 20 mA 0 10 V or 10 10 V o For selection of the type of voltage current measurement a switch enables selection of 6 functions for each output channel Switch position Outputs Voltage 10 V Current 0 20 mA 1 On 2 On 3 On 4 On 5 On 6 On o Selection of measuring scale using software XPSMFWIN the Properties sub menu displays the scale options in the Type window FS1000 or FS2000 Configurable output values Type Voltage Current Value range Half scale Full scale version FS1000 version FS2000 8 analogue 0 20mA 0 1000 0 2000 outputs 0 10V 0 1000 0 2000 10 410 V 1000 1000 2000 2000 m The module can be installed in rack XPS MFGEH01 as many times as required in the six slots available Functional synoptic Output channels 1 to 8 Current voltage switch controll j controller O bus back plane bus of rack XPS MFGEH01 On the front face of the module 1
66. SE TX for connection on Ethernet network Process status LEDs One Reset button Six terminal blocks 1 for connection of configurable I Os Two terminal blocks 7 for connection of pulsed outputs One BUS connector RJ45 for connection to Profibus bus with 2 process status LEDs On the rear face 8 One plate with spring fixing for mounting on rail NO oP WO 1 Removable screw or spring terminal blocks coded with locating device included with compact safety PLCs XPS MF40 Characteristics pages 10 and 11 8 References page 12 Dimensions mounting Connections page 15 page 16 Description Machine Safety Preventa safety PLCs Compact type XPS MF40 Process status LEDs on safety PLCs XPS MF40ee LED Colour Status Meaning PWR ARUN Retr Serr 7 N e es olnpiie ARU aD ser PG o FOR T1 T8 Green On Pulsed outputs active ERR OSL PWR Green On 24 V voltage present FAU BL r Off No voltage PG Yellow On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new operating system Process status LEDs Off No loading of configuration or operating system ERR Red On Software error or hardware fault detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all
67. afety Preventa safety PLCs Compact type XPS MF31 30 35 Electrical characte XPS MF3502 XPS MF3522 XPS MF3542 Compact safety PLC type Analogue inputs Number Inputs not electrically isolated 8 single pole External equipotential link Q 250 or 500 depending on application Input values Nominal value Vv 0 10 mA 0 20 with 500 equipotential link Service value Vv eae Lo mA 0 4 23 with 500 Q equipotential link Input impedance MQ 1 Maximum distance of equipment m 300 Internal resistance of signal source Q lt 500 Overvoltage protection Vv 15 4 Resolution A D converter 12 bit Safety accuracy 2 LED display Yes see page 23 Counting inputs Number Counter 2 not electrically isolated Inputs 3 on each pole A B Z Input voltages High threshold 5 V Vv 4 6 High threshold 24 V V 13 33 Low threshold 5 V V 0 0 5 Low threshold 24 V V 3 5 Input currents mA 1 4at5V 6 5 at 24 V Input impedance kQ 3 7 Maximum distance of equipment m 500 with shielded dual twisted pair cable Up down counting resolution 24 bit Input frequency kHz 100 at 5 and 24 V Triggering On falling edge Edge steepness Vius 1 LED display Yes see page 23 Ethernet network safety communication using SafeEthernet protocol Compatibility XPS MF31222 XPS MF3022 XPS MF3502 XPS MF3522 XPS MF3542 Transmission Communication ports 4x RJ4
68. afety PLCs Compact type XPS MF40 Connection examples Actuator connections to the outputs Emergency stop connections line control Presentation Characteristics References pages 4 to 9 pages 10 and 11 page 12 Presentation XPS MF35ee Products referenced XPS MF31222 XPS MF3022 and XPS MF35ee are marked HiMatrix F31 HIMatrix F30 and HlMatrix F35 manufactured by Hima sold by Schneider Electric Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 Preventa compact safety PLCs type XPS MF offer an automated line control solution in conjunction with the monitoring of safety functions that are required for the protection of personnel and the safety of machines They are designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 The compact safety PLC range XPS MF is based around 5 compact PLCs that are differentiated by their characteristics Compact Inputs Outputs Communication PLCs Digital Analogue Counter Digital On Ethernet Onserial XPS network bus MF31222 20 8 Using SafeEthernet safety protocol MF3022 20 8 Using SafeEthernet Modbus safety protocol Slave MF3502 24 8 2 8 Using SafeEthernet safety protocol MF3522 24 8 2 8 Using SafeEthernet Modbus safety protocol Slave MF3542 24 8 2 8 Using SafeEthernet Profibus safety protocol Slave Safety PLCs In order to comply with safety requirements t
69. age 54 24 digital inputs XPS MFDI2401 0 260 XPS MFCPU22 ee Oe re 110 V 127 V See page 56 XPS MENGOI 32 digital XPS MFDI3201 0 260 XPS MFCIO2401 See page 58 XPS MFDIO241601 24 digital 16 digital XPS 0 260 MFDIO241601 XPS MFDI3201 See page 60 8 relay XPS MFDO801 0 600 XPS MFDI2401 0 230 V 110 V See page62 XPS MFAO801 Presentation Characteristics Dimensions mounting Connections pages 34 to 41 pages 42 and 43 page 48 page 49 References Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU m Reference SSV1XPSMFWIN is the full version of configuration software XPSMFWIN version 4 1 and must be installed if no previous version of this software has been installed m Reference SSVXPSMFWINUP is an update for software XPSMFWIN and can be used if SSV1XPSMFWIN has been installed using Safety Suite V1 An update from version 4 1 to version 4 1 6150 for the software XPSMFWIN will then be performed Description Operating system Details Languages Reference Weight kg Configuration software Windows 2000 Software available English SSV1XPSMFWIN 0 520 XPSMFWIN for Windows XP on Safety Suite V2 German programming modular software pack French safety PLCs CD ROM user manual XPSMFWIN Windows 2000 Software update English SSVXPSMFWINUP 0 520 software update Windows XP available on German CD ROM user manual Safety Suite V2 French software pack Description For use with Referenc
70. all connection errors when for example carrying out maintenance Terminal blocks included with mixed I O modules type XPS MF3 Characteristics pages 85 and 86 References page 87 Dimensions mounting Connections pages 88 and 89 pages 90 to 93 83 Description Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 Decentralised mixed I O modules XPS MF3elOeeeee LED Colour Status Meaning 24 VDC Green On 24 V voltage present Off No voltage RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energised state Off The CPU is in ERROR state see ERROR ERROR Red On Software error or hardware fault detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected PROG Orange On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new oper
71. and compares the information received from the safety inputs and outputs The incoming and outgoing information programmed values and received values are received in parallel by the two processors and compared in real time m Watchdog or self monitoring the decentralised input module XPS MF1D11601 continuously monitors the information processing cycle and the execution of tasks and intervenes if the time of a cycle does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the information provided by inputs of the module on the Ethernet network whilst avoiding signal collisions and excessive amounts of data on the network Functional synoptic 16 Dual digital processor inputs system 4 Self pulsed monitoring outputs or Watchdog Integrated switch Safety communication on Ethernet network The decentralised input module XPS MF1 incorporates two RJ45 type 10BASE T 100BASE TX connectors that enable communication on the Ethernet network using SafeEthernet communication protocol and therefore data exchange with compact or modular safety PLCs type XPS MF 1 Please refer to our Safety solutions using Preventa catalogue Characteristics References Dimensions Connections page 68 page 68 page 69 page 69 66 Description Machine Safety Preventa safety PLCs Compact or modular Decentralised in
72. arallel by the two processors and compared in real time m Watchdog or self monitoring the modules XPS MF3elOeeeee continuously monitor the information processing cycle and the execution of tasks and intervene if the time of a cycle does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the information provided by the inputs and outputs of the modules on the Ethernet network whilst avoiding signal collisions and excessive amounts of data on the network Functional synoptics Decentralised mixed I O module XPS MF3DI08801 8 digital outputs Reference pole L Dual processor system 2 pulsed outputs 2 digital outputs Reference pole S 2 digital Self inputs monitoring or Integrated switch Watchdog Decentralised mixed I O module XPS MF3DI016801 16 digital Dual RAM input processor dual port channels system 8 digital 2 pole output channels Sai RJ45 2 pulsed se Integrated monitoring outputs switch p or RJ45 Watchdog Characteristics References pages 85 and 86 page 87 Dimensions mounting Connections pages 88 and 89 pages 90 to 93 81 Presentation continued Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 Functional synoptics continued Decentralised mixed I O module XXPS MF3DI020
73. ating system Off No loading of configuration or operating system FORCE Orange On The CPU is in RUN mode and force is active Flashing The system is not processing STOP but force is prepared and is activated if the dual processor is started Off Force mode not activated FAULT Orange On Error display for line control The user application has caused an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred whilst writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COM in INIT_Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active Characteristics References Dimensions mounting Connections pages 85 and 86 page 87 pages 88 and 89 pages 90 to 93 84 Characteristics Decentralised mixed I O module type Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 XPS MF3D1I08801 XPS MF3D1016801 XPS MF3DI020802 XPS MF3AI08401 Supply vol
74. atus LEDs 3 Two removable screw terminal blocks 9 terminals per block for connection of outputs 7 each with eight output status LEDs 4 Grip to assist installation removal On the rear 5 Terminals for automatic electrical connection to the back plane bus of rack XPS MFGEH01 LED details LED Colour Status Description RUN Green On Voltage present Off No voltage ERR Red On Module defect or external error diagnostics response Off No error regarding the module or on the channels 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with module Characteristics references connections Machine Safety Preventa safety PLCs Modular type XPS MF60 In rack digital I O module Module type XPS MFDIO241601 Supply Voltage V 24 supplied by rack XPS MFGEH01 incorporating power supply module XPS MFPS01 Voltage limits 15 4 20 Ambient air temperature Operating C 0 60 conforming to EN 61131 2 Storage C 40 485 Digital input and output connections Shielded dual twisted pair cable recommended to provide protection against electromagnetic interference or 12 mm max cable with connection to earth of rack XPS MFGEHO1 Digital inputs Number 24 electrically isolated Nominal input voltage V 24 I
75. cable end Digital input Number of terminal blocks 5 inputs and 2 outputs 5 inputs and 2 outputs 3 inputs and 1 output channel and output channel For 1 cable without cable end Solid or flexible 0 14 1 5 mm AWG 28 16 connection For 1 flexible cable without cable end 0 25 1 5 mm AWG 22 16 For 1 flexible cable with plastic cable end 0 25 0 5 mm AWG 22 20 For 2 cables of same diameter without cable end Solid 0 14 0 5 mm AWG 28 20 Flexible 0 14 0 75 mm AWG 28 18 For 2 cables of same diameter flexible without cable end 0 25 0 34 mm AWG 22 For 2 cables of same diameter flexible with plastic cable end 0 5 mm AWG 20 Analogue input channel Number of terminal blocks 4 connection For 1 cable without cable end Solid or flexible 0 14 1 5 mm AWG 28 16 For 1 flexible cable without cable end 0 25 1 5 mm AWG 22 16 For 1 flexible cable with plastic cable end 0 25 0 5 mm AWG 22 20 For 2 cables of same diameter without cable Solid 0 14 0 5 mm AWG 28 20 end Flexible 0 14 0 75 mm2 AWG 28 18 For 2 cables of same diameter flexible without 0 25 0 34 mm AWG 22 cable end For 2 cables of same diameter flexible with 0 5 mm AWG 20 plastic cable end Counting Number of terminal blocks 1 channel connection For 1 cable without cable end Solid or flexible 0 14 1 5 mm
76. cludes the following items 1 Title bar 1 2 3 4 5 6 7 8 2 Structure window 3 Menu bar E Breet Obiect Ede zi tee po 4 Aas management toolbar a na yi f 5 Work space ols a Sim 4 5 4 SS App ope gaH a Anm A E AJ Ate at Le a J 6 FBD Function Block Diagram editor toolbar a 7 Error display window 8 Status bar with coordinate information of the function plan editor 99 Presentation A Configuration l i E bs2 122 Resource 2 Protocols oao Modbus Slave Remote 1 Q _______ 4 CSI0 HiMatrix F1 D11601 5 Pa Hen DI 16 DI 16 S 0 HiMatrix F2D0801 1 5 E COM E CPU i j4 1 D0 8 DO 8 Blo xPSMF 49 ____ 7 E com Ethemet switch B CPU 2 1 DIO 12 12 DIO 12 12 BUZ DIO 12 12 DIO 12 12 Ftest 01 ke NewResource i C Protocols Remote 1 0 jn iF Typelnstance Ei 0 XPSMF 60 P COM i CPU 1 D0 80100 801_1 4 2 40 8 01 FS1000 40 8 01 FS1000_1 12 3 DIO 24 16 01 DIO 24 16 01_1 j 4 Al 8 01 FS2000 Al 8 01 FS2000_1 B251 ClO 2 4 01 CIO 2 4 01_1 i oe 6 DI 32 01 DI 32 01_1 ben Programming Terminal E HH Network_1 i MCP Configuration Machine Safety Programming software XPSMFWIN for Preventa compact and modular safety PLCs type XPS MF Configuration Resource folder Communication protocols Remote 1 O folder Remote I O type Components and modules Resource type N
77. d 89 pages 90 to 93 82 Description HiIMatrix F355 Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 Decentralised mixed I O module XPS MF3DI08801 On the front face of the metal enclosure 1 One terminal block 1 for 24 V supply 2 One terminal block 1 for connection of pulsed outputs with four pulse output status LEDs 3 Two terminal blocks 7 for connection of digital outputs with output status LED four LEDs per terminal block 4 Two terminal blocks 1 for connection of digital inputs with input status LED four LEDs per terminal block 5 Eight process status LEDs 6 Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 7 One earth connection screw 8 One Reset button on the top On the rear face 9 One spring operated fixing device for mounting on rail Decentralised mixed I O module XPS MF3DI016801 On the front face of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Three terminal blocks for connection of digital output channels 3 One terminal block 1 for connection of pulsed outputs 4 Four terminal blocks 1 for connection of digital inputs with input status LED four LEDs per terminal block Sixteen digital output status LEDs Eight process status LEDs Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 8 One earth connection screw 9 One Reset b
78. d pair cable recommended to provide protection against electromagnetic interference or 12 mm max cable with connection to earth of rack XPS MFGEH01 Description Characteristics Reference Weight kg Input module 24 digital inputs XPS MFDI2401 0 260 110V 127 V Item Connection Screw Screw Function A N A Digital inputs 01 1 Input 1 02 2 Input 2 03 3 Input 3 04 4 Input 4 05 5 Input 5 B 06 6 Input 6 07 7 Input 7 08 8 Input 8 09 N Common reference pole B Digital inputs 10 19 Input 9 11 110 Input 10 a 12 111 Input 11 13 112 Input 12 14 113 Input 13 15 14 Input 14 16 115 Input 15 17 116 Input 16 XPS MFDI2401 18 N Common reference pole Cc Digital inputs 19 117 Input 17 20 118 Input 18 21 119 Input 19 22 120 Input 20 23 121 Input 21 24 122 Input 22 25 123 Input 23 26 124 Input 24 27 N Common reference pole 57 Presentation description Machine Safety Preventa safety PLCs Modular type XPS MF60 In rack digital input module The digital input module XPS MFDI3201 is designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 m It incorporates 32 digital inputs that are configurable using programming software XPSMFWIN m The module can be installed in rack XPS MFGEH01 as many times as required in the six slots available Functional synoptic Di
79. dular safety PLCs via its 2 RJ45 communication ports It does not have a user program Decentralised input module XPS MF1DI1601 Decentralised digital inputs N Safety detection Safety dialogue Safety control 16 Limit switches Mushroom head Emergency Switch disconnectors Guard switches with reset stops mini Vario and Vario 1 and with actuator Enclosures for control and Safety light curtains type 2 signalling units and type 4 Two hand control stations Safety mats and sensing 1 edges 1 Decentralised pulsed outputs N 4 Line control for line break and short circuit monitoring Line control Line control is a means of short circuit and line break monitoring for example Emergency stop inputs to category 4 of standard EN 954 1 ISO 13849 1 that is configurable in the decentralised input module XPS MF1DI1601 The pulsed outputs 1 to 4 are connected to the digital inputs 1 to 16 The pulses are automatic on the outputs that drive the monitoring of the digital input lines Safety PLCs In order to comply with safety requirements the decentralised input module XPS MF1D1I1601 integrates two essential functions conforming to category 4 of EN 954 1 ISO 13849 1 in addition to the SafeEthernet safety communication protocol between this decentralised input module and the safety PLCs Special Switch m Redundancy the dual processor integrated in the decentralised input module XPS MF1D11601 analyses
80. dules XPS MF2DOeeee LED Colour Status Meaning Outputs Orange On Outputs active 1 16 24 VDC Green On 24 V voltage present Off No voltage RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energised state Off The CPU is in ERROR state see ERROR ERROR Red On Software error or hardware fault detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected PROG Orange On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system FORCE Orange On The CPU is in RUN mode and force is active Flashing The system is not processing STOP but force is prepared and is activated if the dual processor is started Off Force mode not activated FAULT Orange On Error display for line control The user application has caused an error T
81. e Weight m kg Shielded twisted pair cables 2 RJ45 type connectors 2 490 NTW 000 02 7 a straight through For connection to DTE 5 490 NTW 000 05 1 Data Terminal Equipment 12 490 NTW 000 12 1 40 490 NTW 000 40 7 80 490 NTW 000 80 7 Shielded twisted pair cables 2 RJ45 type connectors 5 490 NTC 000 05 7 crossed wires For connection between hubs switches and 15 490 NTC 000 15 1 transceivers 40 490 NTC 000 40 1 80 490 NTC 000 80 1 Connection to Modbus bus Description Use Length Reference Weight From To m kg Trunk cables shielded dual Compact safety PLCs Modbus splitter box 100 TSX SCA 100 5 680 twisted pair RS 485 XPS MF4020 MF4022 LU9 GC3 RJ45 200 TSX SCA 200 10 920 RIAS 500 TSX SCA 500 30 000 Graphic terminals XBT GT Modbus splitter box 2 5 XBT Z938 2 0 210 SUB D 9 pin LU9 GC3 RJ45 Adaptor for cable XBT Z938 SUB D 9 pin XBT GT XBT Z938 0 2 XBT ZG909 SUB D 25 pin Description Characteristics Sold in Unit reference Weight lots of kg End of line adaptors R 120 9 2 VW3 A8 306 RC 0 200 For RJ45 type connector C 1nF R 150 Q 2 VW3 A8 306 R 0 010 Profibus DP bus connection components Description Profile Services Reference Weight kg Profibus DP module set for Master 12 Mbps Class 1 and Class 2 master VO TSX PBY 100 0 870 Premium PLCs functions see characteristics Profibus FMS messaging not supported Description Use Reference Weight kg Remote inputs outputs on Advantys STB network interface
82. e Weight kg Covering plate Unused in rack I O module slots XPS MFBLK Presentation Characteristics Dimensions mounting Connections pages 34 to 41 pages 42 and 43 page 48 page 49 45 References Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Output voltage 24 V Mains input voltage Nominal Nominal Auto protect Conformity Reference Weight 47 63 Hz power current reset to standard EN 61000 3 2 v Ww A kg 100 240 single phase 72 3 Automatic No ABL 7RE2403 0 520 wide range 120 5 Automatic No ABL 7RE2405 1 000 ABL 7RE2403 240 10 Automatic No ABL 7RE2410 2 200 100 4 2 Automatic No ABL 1REM24042 0 640 ABL 1REM24042 Supply voltage 24 V Description Ports serial and communication type of link Application Reference Weight memory kg 5 7 Monochrome black 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 16 Mb XBT GT2130 1 000 and white STN PLCs 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer XBT GT2130 XBT GT2330 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 16 Mb XBT GT2330 1 000 PLCs 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX XBT GT4330 7 5 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 32Mb XBT GT4330 1 800 PLCs 1
83. e pole for outputs 1 to 8 E Digital outputs 37 L Reference pole for outputs 9 to 16 29 01 Output 1 38 o9 Output 9 30 02 Output 2 39 010 Output 10 31 03 Output 3 40 O11 Output 11 32 04 Output 4 41 012 Output 12 33 05 Output 5 42 013 Output 13 34 O6 Output 6 43 014 Output 14 35 07 Output 7 44 015 Output 15 36 08 Output 8 45 016 Output 16 61 Presentation Machine Safety description Preventa safety PLCs Modular type XPS MF60 In rack relay output module The relay output module XPS MFDO801 is designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 m t incorporates 8 relay safety outputs 3 15 A fuse that are configurable using programming software XPSMFWIN m The module can be installed in rack XPS MFGEH01 as many times as required in the six slots available Functional synoptic Relay outputs 1 to 8 I O bus L back plane bus of rack XPS MFGEH01 Self monitoring or Watchdog On the front face of the module 1 Two process status LEDs RUN ERR 2 Eight output status LEDs 3 Eight removable screw terminal blocks 2 terminals per block for connection of outputs 7 4 Grip to assist installation removal On the rear 5 Terminals for automatic electrical connection to the back plane bus of rack XPS MFGEHO01 LED details LED Colour Status Description RUN Green On Voltage present
84. ecreasing counting direction They are configured using software XPSMFWIN o 4 digital outputs m The module can be installed in rack XPS MFGEH01 as many times as required in the six slots available Functional synoptic Digital outputs 1 to 4 Internal logic T fa O O O0 0 O O O O f fF 4 5 N o i N x o N o lt o N Self monitoring Counting input 1 Counting input 2 or Watchdog O bus back plane bus of rack XPS MFGEH01 On the front face of the module 1 Two process status LEDs RUN ERR 2 Two removable screw terminal blocks 9 terminals per block for connection of inputs 7 3 One removable screw terminal block 9 terminals for connection of outputs 1 with four output status LEDs 4 Grip to assist installation removal On the rear 5 Terminals for automatic electrical connection to the back plane bus of rack XPS MFGEH01 LED details LED Colour Status Description RUN Green On Voltage present Off No voltage ERR Red On Module defect or external error diagnostics response Off No error regarding the module or on the channels 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with module Characteristics references connections Machine
85. ection of digital inputs with input status LED four LEDs per terminal block 4 Eight process status LEDs 5 Four RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 6 Two unused FB1 and FB2 connectors 2 7 One FB3 type SUB D 9 pin female connector for connection to Modbus bus XPS MF3022 only 8 One earth connection screw On the top 9 One Reset button On the rear face 10 One spring operated fixing device for mounting on rail Safety PLCs XPS MF35ee On the front face of the metal enclosure 1 One terminal block 1 for 24 V supply 2 One terminal block 1 for connection of digital outputs with four digital output status LEDs Three terminal blocks 1 for connection of digital inputs with input status LED eight LEDs per terminal block One terminal block 1 for connection of 2 counting input channels Four terminal blocks 7 for connection of analogue inputs One plate for securing shielded analogue input connection cables Eight process status LEDs Two unused FB1 and FB2 connectors Four RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 10 One FB3 type SUB D 9 pin female connector for connection to Profibus bus XPS MF3542 or Modbus bus XPS MF3502 11 One earth connection screw On the top 12One Reset button On the rear face 13One spring operated fixing device for mounting on rail oo OONOuo A 1 Removable screw t
86. ed outputs using software XPSMFWIN 3 Presentation XPS MF4000 XPS MF4002 XPS MF4020 XPS MF4022 Machine Safety Preventa safety PLCs Compact type XPS MF40 Preventa compact safety PLCs type XPS MF40 offer an automated line control solution in conjunction with the monitoring of safety functions that are required for the protection of personnel and the safety of machines They are designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 The compact safety PLC range XPS MF40 is based around 6 compact PLCs that are differentiated by their characteristics Compact Configurable Pulsed Communication PLCs digital outputs On Ethernet network On serial bus XPS Inputs Outputs Safety Non safety protocol protocol MF4000 24 configured 8 SafeEthernet using software XPSMFWIN MF4002 24 configured 8 SafeEthernet Modbus TCP IP using software XPSMFWIN MF4020 24 configured 8 SafeEthernet Modbus bus using software Slave TER XPSMFWIN MF4022 24 configured 8 SafeEthernet Modbus TCP IP Modbus bus using software Slave TER XPSMFWIN MF4040 24 configured 8 SafeEthernet Profibus bus using software Slave BUS XPSMFWIN MF4042 24 configured 8 SafeEthernet Modbus TCP IP Profibus bus using software Slave BUS XPSMFWIN Safety PLCs In order to comply with safety requirements the compact PLCs XPS MF40 integrate two essen
87. en defined the user can compile the entire program which is performed in the configuration menu Compilation must be performed twice and the results of both compilations printed and compared If both results match the program must be downloaded via the SafeEthernet communication port on any of the safety PLCs Program execution The program will automatically be stored in all the master safety PLCs The safety PLCs can then execute the configuration and full diagnostics can be viewed on screen The software incorporates various diagnostic options that can be used to quickly identify the presence of errors Some of these diagnostic options are On line test which displays the logic condition of all the I Os Others allow the user to view the status of the transmission line the cycle time and errors that have occurred on the communication line The programming tool enables the user to create and design to suit their needs Other certified function blocks are available which enable the overall configuration time to be further reduced Included in these additional blocks are Muting and Emergency stop functions The following additional protocols see page 102 are included in software XPSMFWIN and these can be used for non safety related data transfer 101 Presentation 102 Machine Safety Programming software XPSMFWIN for Preventa compact and modular safety PLCs type XPS MF Profibus non safety CEE i
88. equests TCP port Standard 502 Max number of TCP connections 1 to 20 95 Presentation characteristics Machine Safety Preventa safety PLCs Compact and modular type XPS MF Communication on Modbus bus Modbus bus Ethernet Ethernet other safety equipment PC connections 20010000 SafeEthernet O0 0000 00 00 00 00 00 Loo pipigipiga pags SafeEthernet 1 Premium module TSX SCY 21601 access to Modbus bus on a Premium automation platform Modbus bus master Cable TSX SCY CM6030 Graphic supervision terminal XBT GT5230 Cable XBT Z938 adaptor XBT ZG909 Cables VW3 A83 e6Ree for Modbus bus lengths 0 3 3 m Modbus splitter box LU9 GC3 for equipment connection Cables TSX SCA e00 for Modbus bus lengths 100 500 m Compact safety PLCs XPS MF4020 MF4022 Modbus bus slaves Programming PC 10 Decentralised I O modules type XPS MF1 2 3 11 Compact safety PLCs XPS MF3022 3522 12 Modular safety PLC XPS MF60 Modbus bus slave 13 Direct connection cables XPS MCSCY for safety PLCs to Premium module TSX SCY 21601 length 0 3 m 14Connector XPS MFADAPT RU45 SUB D 9 pin male for connector FB2 or FB3 depending on PLC OONOuURWND Bus type Modbus serial Compatibility with compact and modular safety PLCs XPS MF3022 XPS MF3522 XPS MF4020 XPS MFCPU22 CPU of modular XPS MF4022 PLC XPSM
89. erational data 24 V 380 mA 3 3 V 150 mA Ambient air temperature Operating c 0 60 conforming to EN 61131 2 Storage C 40 85 Resolution Effective 9 bit Maximum 12 bit Output voltage 1 max Safety accuracy 1 max Transient deviation 1 max Value acquisition renewal Once per CPU cycle Processing time Approximately 45 us Connections See page 43 Description Number of Voltage Reference Weight channels Current kg Analogue input module 8 single pole 10V XPS MFAI801 0 240 0 20 mA 1 4 2 pole 10V XPS MFAI801 Item Connection Screw Screw Function N A Analogue inputs 01 L1 Analogue input 1 02 L Input 1 reference pole 03 L2 Analogue input 2 04 L Input 2 reference pole 05 L3 Analogue input 3 06 L Input 3 reference pole 07 L4 Analogue input 4 08 L Input 4 reference pole 09 l Earth Shielding B Analogue inputs 10 L5 L1 Analogue input 5 11 L Input 5 reference pole 12 L6 L2 Analogue input 6 13 L Input 6 reference pole 14 L7 L3 Analogue input 7 15 L Input 7 reference pole 16 L8 L4 Analogue input 8 17 L Input 8 reference pole 18 L Earth Shielding Configuration of analogue inputs Connection we with Connection ae with 8 single pole inputs L1 L 4 2 pole inputs L1 L5 L1 L2 L L2 L6 L2 L3 L L3 L7 L3 L4 L L4 L8 L4 L5 L1 L L6 L2 L L7 L3 L L8 L4 L 1 With a 250
90. eristics References Dimensions mounting Connections pages 24 to 26 page 27 page 30 page 31 20 Presentation Premium automation platform Ethernet Ethernet XPS MF31 30 35 Graphic terminal Graphic terminal Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 Decentralised inputs outputs In addition to the inputs outputs integrated as standard compact safety PLCs can accept supporting decentralised input modules type XPS MF1 and or decentralised output modules type XPS MF2 and or mixed decentralised I O modules type XPS MF3 These decentralised input output and I O modules are located in the vicinity of hazardous zones of machines to be monitored and increase the I O capacity of the compact safety PLCs see pages 66 70 and 80 Communication between the compact safety PLCs and decentralised input output and I O modules is performed on the Ethernet network using SafeEthernet safety communication protocol via the RJ45 communication ports Safety communication on Ethernet network m Communication between the PC Magelis graphic terminal or automation platform Premium and the compact safety PLCs is achieved by Ethernet connection via the RJ45 communication ports of the compact PLC m Connection on the Ethernet network enables integration of the compact safety PLCs XPS MF31 30 35 of a safety installation within a type A10 Transparent Ready system CompactPLCs Telemecaniq
91. erminal blocks with locating devices included with compact safety PLCs XPS MF31 30 35 2 Only applicable to compact safety PLC XPS MF3022 Characteristics pages 24 to 26 22 References page 27 Dimensions mounting Connections page 30 page 31 Description Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 Compact safety PLCs XPS MF31222 XPS MF3022 and XPS MF35ee LED Colour Status Meaning FB1 FB2 Not used FB3 Orange On Communication on Modbus or Profibus bus 1 active Inputs 1 to 20 Orange On Inputs active Outputs 1 to Orange On Outputs active 8 24 VDC Green On 24 V voltage present Off No voltage RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energised state Off The CPU is in ERROR state see ERROR ERROR Red On Software error or hardware fault detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again
92. ernet protocol Modbus TCP IP protocol XPS MF31222 XPS MF3022 XPS MF3502 XPS MF3522 XPS MF3542 XPS MF4000 XPS MF4002 XPS MF4020 XPS MF4022 XPS MF4040 XPS MF4042 2 Modular PLC Ports Communication on Ethernet network number safety using non safety using and type SafeEthernet protocol Modbus TCP IP protocol XPS MFCPU22 CPU of modular PLC XPS MF60 Industrial communication Compact PLCs Serial port Industrial communication number and type On Modbus bus On Profibus bus XPS MF31222 XPS MF3022 FB3 1x SUB D 9 pin m slave female XPS MF3502 XPS MF3522 FB3 1 x SUB D 9 pin m slave female XPS MF3542 FB3 1 x SUB D 9 pin m slave female XPS MF4000 XPS MF4002 XPS MF4020 TER 1 x RJ45 m slave XPS MF4022 TER 1 x RJ45 m slave XPS MF4040 BUS 1 x SUB D 9 pin E slave female XPS MF4042 BUS 1 x SUB D 9 pin m slave female Modular PLC Serial port Industrial communication number and type On Modbus bus On Profibus bus XPS MFCPU22 FB2 1 x SUB D 9 pin m slave CPU of modular PLC female XPS MF60 Presentation characteristics Machine Safety Preventa safety PLCs Compact and modular type XPS MF Communication on Ethernet network 7 Ethernet Ee LS 3 ESS ESTs TT i 9 E 7 Ethernet 10I0I00N Ga SS 8 See ee ee ee ees i P
93. es 10 and 11 page 12 page 15 page 16 4 Presentation Machine Safety Preventa safety PLCs Compact type XPS MF40 Functional synoptics continued Compact safety PLCs XPS MF4020 MF4022 12 digital I O channels 1 12 RAM dual port Triple COM RJ45 processor TER system 12 digital 1 O channels 13 24 4 pulsed outputs 1 4 4 pulsed outputs 5 8 Self Integrated monitoring switch Compact safety PLCs XPS MF4040 MF4042 12 digital 1 O channels 1 12 RAM dual port Triple COM SUB D processor Bus system 12 digital 1 O channels 13 24 4 pulsed outputs 1 4 4 pulsed Self Integrated outputs monitoring switch 5 8 or Watchdog Line control on safety PLCs XPS MF40ee Line control is a means of short circuit and line break monitoring for example Emergency stop inputs to category 4 of standard EN 954 1 that is configurable in compact safety PLCs XPS MF40ee The pulsed outputs 1 to 8 are connected to the digital inputs of the same circuit The pulses are automatic on the pulsed outputs that drive the monitoring of the digital input lines Programming automated safety functions Software XPSMFWIN reference SSV1XPSMFWIN or SSVXPSMFWINUP running on a PC enables m Programming of the safety functions of compact PLCs XPS MF m Configuration of the b
94. es are created using the Modbus Masters directory Ethernet Slaves The Modbus master communicates with its slaves via TCP IP or TCP UDP protocols In both cases up to 32 slaves can be connected to a Modbus To modify the TCP UDP properties click on the relevant option in the contextual menu of the TCP UDP slave and select the properties tag s Machine Safety Programming software XPSMFWIN for type XPS MF Ethernet TCP UDP Modbus non safety Modbus Ethernet Master UDPAP TCPAP 102 165 210 TCP UDP TCP UDP TCP UDP TCP UDP master Slave 01 Slave 02 Slave 03 Slave 04 192 1682 01 192 168 202 102 168 4 03 182 168 4 04 Ral Mosterf60 F_60 Protocols Modbus Moster_1 2 x Tne i CP UDP Slave Name TCFAUDF Save Descaption IP Address 0 0 0 0 Pot sie Type of communicebon IP pretocol TEP g TCP coninacion oniy on demand M Relresh Rate me foie Maima number cf iiias fi Recaive Timsout me fioo OK Encel Brey Hap Modbus Master 04 with Gateway Function Fot Serial Modbus Gateway Slave 03 Modbus Master 01 Gateway Modbus Slave 01 Master 03 with Gateway Function Modbus Master 02 Gateway Slave 02 Modbus Gateway Serial Modbus Serial Modbus Modbus master Modbus slave 01 Modbus slave 02 Modbus slave 03 Address 1 Address 2 Address 3 The Modbus master can serve as a TCP and UDP gateway simultaneously
95. et network using SafeEthernet communication protocol and therefore data exchange with compact or modular safety PLCs type XPS MF Characteristics References page 74 page 75 Dimensions mounting Connections pages 76 and 77 pages 78 and 79 7 Description Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2 Decentralised output module XPS MF2D0401 On the front face of the metal enclosure 1 Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 2 Eight process status LEDs 3 One earth connection screw 4 Four terminal blocks 1 for connection of digital outputs with output status LED one LED per terminal block On the top 5 One Reset button On the rear face 6 One spring operated fixing device for mounting on rail Decentralised output module XPS MF2D01601 On the front face of the metal enclosure 1 Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network Eight process status LEDs One earth connection screw One terminal block 1 for 24 V supply Four terminal blocks 1 for connection of digital outputs with output status LED four LEDs per terminal block 6 One terminal block for connection of output channels On the top 7 One Reset button On the rear face 8 One spring operated fixing device for mounting on rail ab WN Decentralised output module XPS MF2D0801 On the fr
96. everal appropriate drivers are included with software XPSMFWIN To install software XPSMFWIN m Install the appropriate driver from the XPSMFWIN CD ROM in order to recognise the dongle m Check that the dongle is connected m Select the preferred language from the configuration menu m Follow the guided installation procedure for software XPSMFWIN m Restart the computer m Launch software XPSMFWIN by clicking on its desktop icon The computer hardware requirements are as follows m Processor Intel Pentium II 400 MHz minimum Intel Pentium III 800 MHz recommended m RAM 128 Mb minimum 256 Mb recommended m Graphics card 2 Mb XGA 1024 x 768 256 colours minimum 8 Mb XGA 1280 x 1024 True colour recommended m Hard disk 110 Mb minimum m Operating system Windows 2000 Professional with Service Pack 1 or better Presentation Machine Safety Programming software XPSMFWIN for Preventa compact and modular safety PLCs type XPS MF Safety related communication Safety related communication for the safety systems is performed using SafeEthernet protocol SafeEthernet is a TCP IP based protocol that uses highly intelligent switches to provide extremely reliable deterministic communication Transmission speeds of up to 100 Mbps can be achieved in half duplex mode and 10 Mbps in full duplex mode Connection is made automatically between the master and slaves when assigning the slaves to the corresponding masters
97. ference pole 29 03 Output 3 30 O3 Output 3 reference pole 31 04 Output 4 32 O4 Output 4 reference pole Item Connection Type Function G Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules Presentation description Characteristics References Dimensions mounting pages 80 to 84 pages 85 and 86 page 87 pages 88 and 89 93 Presentation Machine Safety Preventa safety PLCs Compact and modular type XPS MF Communication on network and bus To communicate Preventa compact and modular safety PLCs XPS MF are fitted with safety communication ports and or industrial communication serial ports Safety communication With the SafeEthernet safety communication protocol two structures are possible m Single network The Ethernet network supports the SafeEthernet protocol physically a single network is required for communication between safety products SafeEthernet protocol standard products Ethernet protocol safety products and standard products Modbus TCP IP protocol m Double network two separate cabling systems are established o An Ethernet network with Modbus TCP IP protocol is used for communication between standard products a An Ethernet network with SafeEthernet protocol is used for communication between safety products Compact PLCs Ports Communication on Ethernet network number safety using non safety using and type SafeEth
98. fety PLCs Compact type XPS MF40 ul l ut voltage 24 V Outp Mains input voltage Nominal Nominal Auto protect Conformity Reference Weight 47 63 Hz power current reset to standard EN 61000 3 2 v w A kg 100 240 single phase 72 3 Automatic No ABL 7RE2403 0 520 wide range 120 5 Automatic No ABL 7RE2405 1 000 ABL 7RE2403 240 10 Automatic No ABL 7RE2410 2 200 100 4 2 Automatic No ABL 1REM24042 0 640 el i a Supply voltage 24 V Description Ports serial and communication type of link Application Reference Weight memory kg 5 7 Monochrome black 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 16 Mb XBT GT2130 1 000 and white STN PLCs 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer XBT GT2130 XBT GT2330 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 16 Mb XBT GT2330 1 000 PLCs 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX XBT GT4330 7 5 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 32Mb XBT GT4330 1 800 PLCs 1 x RU45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 10 4 Colour STN 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT5230 3 000 PLCs 1 x RJ45 RS
99. fety control MF4000 24 Limit switches Mushroom head Switch disconnectors MF4002 24 Guard switches Emergency stops mini Vario and Vario 2 with reset and Enclosures for control MF4020 on with actuator and signalling units MF4022 24 Safety light curtains type Two hand control MF4040 24 2 and type 4 stations 2 MF4042 24 Safety mats and sensing edges 2 Digital outputs Compact safety PLCs type XPS MF40 incorporate up to 24 digital type outputs for connection to the hazardous zones of machines to be controlled 1 Compact PLCs Digital outputs XPS N Safety dialogue Safety control MF4000 24 Beacons and indicator banks Enclosed thermal magnetic motor MF4002 24 Rotating mirror beacons circuit breakers MF4020 24 Sirens 2 Enclosed D O L starters for motor control MF4022 24 Power contactors 2 MF4040 24 MF4042 24 Pulsed outputs Outputs for line control Compact PLCs Pulsed outputs XPS N MF4000 8 Line control for line break and short circuit monitoring MF4002 2x4 MF4020 MF4022 MF4040 MF4042 Decentralised inputs and outputs In addition to the inputs outputs integrated as standard compact safety PLCs XPS MF40 can accept supporting decentralised input modules type XPS MF1 and or decentralised output modules type XPS MF2 and or mixed decentralised I O modules type XPS MF3 These decentralised input output and I O modules are located
100. fety control MFDI2401 24 Limit switches Mushroom head Switch disconnectors Guard switches Emergency stops mini Vario and MEDI3201 32 with reset and with Enclosures for Vario 2 actuator control and Safety light curtains type 2 signalling units and type 4 Two hand control Safety mats andsensing stations 2 edges 2 Analogue input module 7 3 Module Analogue measuring inputs XPS N Functions MFAI801 8 single pole Closed circuit scanning of input channels ie or Single pole measuring of 0 to 10 V voltages 4 2 pole 2 pole measuring of 10 to 10 V voltages XPS MFDI2401 Single pole measuring of 0 to 20 mA currents 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with CPU power supply module and in rack I O modules 2 Please refer to our Safety solutions using Preventa catalogue 3 Use shielded dual twisted pair cables maximum length 300 m short circuit unused analogue XPS MFDI3201 inputs A XPS MFAI801 Characteristics References Dimensions mounting Connections page 42 pages 44 page 48 page 49 36 Presentation XPS MFCIO2401 Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Mixed I O modules 1 Module Counting inputs Digital o
101. from the PC Off No errors detected PROG Orange On The CPU is being loaded with a new configuration Flashing The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system FORCE Orange On The CPU is in RUN mode and force is active Flashing The system is not processing STOP but force is prepared and is activated if the dual processor is started Off Force mode not activated FAULT Orange On Error display for line control The user application has caused an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred whilst writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COM in INIT_Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active 1 Depending on compact safety PLC model Characteristics pages 24 to 26 References page 27 Dimensions mounting page 30 Connections page 31 Characteristics nvironment Compact safety PLC type Product designed for max use in safety related parts of control systems conforming to E
102. ge 27 31 Connections Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 XPS MF31222 XPS MF3022 Item Connection Screw Function N Screw 310 100BaseT 10 100BaseT 4 789101112 A1 Supply eas z y 4 os es L 24 V reference pole bi23a4b 5678 L L 24 V reference pole fe owoc A2 Earth Earth Sued B Outputs 1 L Outputs common O PROG Digital 2 1 Output 1 Sane 3 2 Output 2 Oost 4 3 Output 3 i 5 4 Output 4 for increased load ied aiae AAN ermine pate der eae 6 L Outputs common oi D E a sa Cc Outputs 7 L Outputs common 110 100BaseT 10 100BaseT 2 e BEJ an m A Digital 8 5 Output 5 9 6 Output 6 10 7 Output 7 11 8 Output 8 for increased load 12 L Outputs common D Inputs 13 LS Sensor supply for inputs 1 to 4 Digital 14 1 Digital input 1 15 2 Digital input 2 16 3 Digital input 3 17 4 Digital input 4 18 L Inputs common E Inputs 19 LS Sensor supply for inputs 5 to 8 Digital 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digital input 8 24 L Inputs common F Inputs 25 LS Sensor supply for inputs 9 to 12 Digital 26 9 Digital input 9 27 10 Digital input 10 28 11 Digital input 11 29 12 Digital input 12 30 L Inputs common G Inputs 31 LS Sensor supply for inputs 13 to 16 Digital 32 13 Digital input 13 33 14 Digital input 14
103. gital inputs 1 to 32 I O bus back plane bus of rack XPS MFGEH01 Line control Line control is a means of short circuit and line break monitoring for example Emergency stop inputs to category 4 of standard EN 954 1 ISO 13849 1 that are configurable in the module XPS MFDI3201 See page 35 On the front face of the module 1 Two process status LEDs RUN ERR 2 Five removable terminal blocks 9 terminals per block for connection of inputs 7 with a status LED for each input terminal 3 Grip to assist installation removal On the rear 4 Terminals for automatic electrical connection to the back plane bus of rack XPS MFGEH01 LED details LED Colour Status Description RUN Green On Voltage present Off No voltage ERR Red On Module defect or external error diagnostics response Off No error regarding the module or on the channels 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with module Characteristics Machine Safety references Preventa safety PLCs connections Modular type XPS MF60 In rack digital input module Input module type XPS MFDI3201 Supply Voltage V 24 supplied by rack XPS MFGEH01 incorporating power supply module XPS MFPS01 Voltage limits 15 4 20 Ambient air temperature Operating
104. hardware and software tests and all outputs have been reset The process can only be started again from the PC Off No errors detected FAU Orange On Error display for line control The user application has caused an error The system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred whilst writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energised state Off The CPU is in ERROR state see ERR FOR Green On The CPU is in RUN mode and force is active Flashing The system is not processing STOP but force is prepared and is activated if the triple processor is started Off Force mode not activated 2 OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COM in INIT_Fail state Ethernet LEDs on safety PLCs XPS MF40ee LK ACT Green Off No connection link established external On Connection established link established Flashing Exter
105. he Ethernet network whilst avoiding signal collisions Characteristics page 42 34 Dimensions mounting Connections page 48 page 49 Presentation continued Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Functional synoptics CPU XPS MFCPU22 FBT FB2 RJ45 RU45 Ru45 RU45 a m e 1 Va vO modules Self monitoring or Watchdog Processor Synchronisation ADDRESSES Restart as System fault le 3 Fault contact function Line control on in rack I O module XPS MFDIO241601 and XPS MFDI3201 Line control is a means of short circuit and line break monitoring for example Emergency stop inputs to category 4 of standard EN 954 1 ISO 13849 1 that is configurable in modular safety PLCs XPS MF60 The digital outputs 1 to 16 of the in rack module XPS MFDIO241601 are connected the digital inputs of the same module or to the inputs of module XPS MFDI3201 The pulses are automatic on the digital outputs that drive the monitoring of the digital input lines 1 FB1 not used Characteristics page 42 References page 44 Dimensions mounting Connections page 48 page 49 35 Presentation Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU
106. he compact PLCs XPS MF integrate two essential functions conforming to category 4 of EN 954 1 ISO 13849 1 in addition to the SafeEthernet safety communication protocol between the safety PLCs and the decentralised safety I O modules Special Switch m Redundancy the dual processor integrated in the compact safety PLCs analyses and compares the information received from the safety inputs and outputs The incoming and outgoing information programmed values and received values are received in parallel by the two processors and compared in real time m Watchdog or self monitoring the compact safety PLCs continuously monitor the information processing cycle and the execution of tasks and intervene if the time of a cycle does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the information provided by the inputs and outputs of the safety PLCs on Ethernet network whilst avoiding signal collisions and excessive amounts of data on the network Functional synoptics Compact safety PLC XPS MF31222 20 digital RAM COM inputs dual port Dual processor system Self monitoring or Watchdog Integrated switch Characteristics References pages 24 to 26 page 27 18 Dimensions mounting Connections page 30 page 31 Presentation Machine Safety Preventa safety PLCs Compact type XPS MF31 3
107. he system configuration is defective The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred whilst writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred OSL Orange Flashing Emergency loading of the operating system is active BL Orange Flashing COM in INIT_Fail state RJ45 Green On Full duplex mode operation Flashing Signal collision Off Half duplex mode operation no collision Yellow On Connection established Flashing Interface active Characteristics page 74 References page 75 Dimensions mounting pages 76 and 77 Connections pages 78 and 79 73 Characteristics Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2 Decentralised output module type XPS MF2D0401 XPS MF2D01601 XPS MF2D0801 XPS MF2D01602 Supply voltage V 24 external supply with separate protection conforming to IEC 61131 2 Voltage limits V 15 20 Ambient air temperature For operation C 0 60 For storage c 40 4 85 Degree of protection IP 20 Response time ms Depending on application Maximum current consumption A 0 5 9 per group 0 6 Residual 0 2 per group External fuse 10 A slow blow Backup battery None Connections See page
108. ion 7 13A 24 V supply terminal block including earth connection 2 14A grip to assist installation removal of the power supply module CPU XPS MFCPU22 comprising 15 Seven process status LEDs 16 Four RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 17 Two process status LEDs 18An FB2 connector for connection to Modbus bus FB1 not used with process status LED 19A grip to assist installation removal of the CPU 1 Fault contact function the power supply module incorporates a volt free changeover contact Operating errors occurring in the system are read and displayed by the LEDs The errors are analysed on the programming PC Contact positions Status J 1 2 closed 2 3 open Normal operation of the PLC 1 2 open 2 3 closed Absence of supply to the PLC or the CPU is in FauLT L__ ERROR STOP mode 2 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with CPU power supply module and in rack I O modules Characteristics page 42 References page 44 Dimensions mounting Connections page 48 page 49 a Presentation Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Power supply module XPS MFPS01 LED Colour Status Meaning 24VDC_ Green On 24 V vol
109. l Pulsed Communication on Reference Weight Inputs or Outputs outputs Ethernet network Modbus Profibus kg SafeEthernet Modbus TCP IP SL bus bus protocol protocol 0 24 8 Yes XPS MF4000 1 000 configurable using software XPSMFWIN Yes client XPS MF4002 1 000 Yes XPS MF4020 1 000 slave Yes client Yes XPS MF4022 1 000 slave Yes XPS MF4040 1 000 slave Yes client T Yes XPS MF4042 1 000 slave m Reference SSV1XPSMFWIN is the full version of configuration software XPSMFWIN version 4 1 and must be XPS MF4040 installed if no previous version of this software has been installed XPS MF4042 m Reference SSVXPSMFWINUP is an update for software XPSMFWIN and can be used if SSV1XPSMFWIN has been installed using Safety Suite V1 An update from version 4 1 to version 4 1 6150 for the software XPSMFWIN will then be performed Description Operating system Details Languages Reference Weight kg Configuration software Windows 2000 Software available English SSV1XPSMFWIN 0 520 XPSMFWIN for Windows XP on Safety Suite V2 German programming compact software pack French safety PLCs CD ROM user manual XPSMFWIN Windows 2000 Software update English SSVXPSMFWINUP 0 520 software update Windows XP available on German CD ROM user manual Safety Suite V2 French software pack Presentation Characteristics Dimensions mounting Connections pages 4 to 9 pages 10 and 11 page 15 page 16 References Machine Safety Preventa sa
110. lOeeeee m Digital outputs Safety dialogue Safety control Beacons and indicator banks Enclosed thermal magnetic motor circuit breakers Rotating mirror beacons Enclosed D O L starters for motor control Sirens 1 Power contactors 1 m Pulsed outputs Line control for line break and short circuit monitoring m Analogue outputs Closed circuit scanning of output channels Single pole measuring of 0 to 10 V voltages Measuring using equipotential link 0 4 to 20 mA currents with 500 Q external resistor 1 Please refer to our Safety solutions using Preventa catalogue Characteristics References Dimensions mounting Connections pages 85 and 86 page 87 pages 88 and 89 pages 90 to 93 80 Presentation continued Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 Safety PLCs In order to comply with safety requirements the decentralised I O modules XPS MF3elOeeeee integrate two essential functions conforming to category 4 of EN 954 1 ISO 13849 1 in addition to the SafeEthernet safety communication protocol between these decentralised mixed I O modules and the safety PLCs Special Switch m Redundancy the dual processor integrated in modules XPS MF3elOceeeee analyses and compares the information received from the safety inputs and outputs The incoming and outgoing information programmed values and received values are received in p
111. ming to EN 61131 2 Storage C 40 85 Resolution Effective 7 bit Maximum 12 bit Symmetrical tolerance 1 max Safety accuracy 1 max Processing time Approximately 45 us Connections See page 43 Description No of Configuration Reference Weight channels Current Voltage kg Analogue output 8 0 20 mA 10 410V XPS MFAO801 0 280 module Connections Item Connection Screw Screw Function N A Analogue outputs 01 O1 Analogue output 1 02 O1 Output 1 reference pole 03 02 Analogue output 2 04 02 Output 2 reference pole 05 O3 Analogue output 3 06 O3 Output 3 reference pole 07 04 Analogue output 4 08 04 Output 4 reference pole 09 l Earth Shielding B Analogue outputs 10 O5 Analogue output 5 11 05 Output 5 reference pole 12 O6 Analogue output 6 13 O6 Output 6 reference pole 14 O7 Analogue output 7 Ya 15 07 Output 7 reference pole 16 O8 Analogue output 8 XPS MFAO801 17 O8 Output 8 reference pole 18 l Earth Shielding 53 Presentation description Machine Safety Preventa safety PLCs Modular type XPS MF60 In rack mixed module counting inputs digital outputs The mixed counting input and digital output module XPS MFCIO2401 is designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 m It incorporates o 2 24 bit independent and configurable counting channels 7 one channel for counting and one channel for increasing or d
112. module STB NDP 2112 0 140 Profibus DP bus Momentum communication module 170 DTN 110 00 Connectors for remote I O Line terminator 490 NAD 911 03 communication module Intermediate connection 490 NAD 911 04 Intermediate connection and terminal port 490 NAD 911 05 Description Length Reference Weight m kg Profibus DP connecting 100 TSX PBS CA 100 cables 400 TSX PBS CA 400 Description Reference Weight kg Replacement parts Main bus junction box 490 NAE 911 00 PCMCIA card 467 NHP 811 00 1 Cable conforming to standard EIA TIA 568 category 5 and IEC 1180 EN 50 173 class D For UL and CSA 22 1 approved cables add the letter U to the end of the reference 2 Requires adaptor XBT ZG909 Presentation pages 4 to 9 14 Characteristics pages 10 and 11 Dimensions mounting page 15 Connections page 16 Dimensions Machine Safety mounting Preventa safety PLCs Compact type XPS MF40 XPS MF40ee _ lt A al ire 5 A e2 to or Y C 16 lt lt o 1 153 mm with screw terminal block 151 4 with spring terminal block 2 Metal adaptor for mounting on metal 35 mm rail Mounting precautions relating to connectors Access to Ethernet network Access to Modbus bus Access to Profibus bus RJ45 sockets RJ45 socket Connector 490 NAD 911 03 in SUB D 9 pin socket m I 4 j aami d la r o E J gt j 1 d
113. n application Clock Supplied by backup capacitor for 1 week following loss of supply User memory Application 250 Kb Data 250 Kb LED display Yes see page 23 Digital inputs Number Inputs not electrically isolated 20 24 Permissible current At state 0 mA 1 5 max 1 mAat5V 1 5 max 1 25 mA at5V 1 5 max 1 mAat5V At state 1 mA 22at 15V gt 2at 15V Approx 3 5 at 24 V Approx 4 5 at 30 V Input supply 5 x 20 V 100 mA at 24 V 20 V 100 mA Input protection Protected against short circuits short circuits to earth Overvoltage protection V 500 conforming to IEC 61000 4 5 Switching point V Typically 7 5 Current mA gt 2 15V LED display Yes see page 23 Maximum distance of equipment m 100 Digital outputs Number Outputs not electrically isolated 8 Output voltage Vv 24 2 Output current Channels 1 to 3 and 5 to 7 A 0 5 at 60 C Channels 4 and 8 A 1 at 60 C 2 at 50 C Minimum load mA 2 per channel Leakage current at state 0 mA 1 max at 2 V Output overloads Shutdown of outputs concerned with cyclic reconnection Total output current A 7 max shutdown of all outputs if exceeded with cyclic reconnection LED display Yes see page 23 Maximum distance of equipment m 100 Presentation References pages 18 to 23 page 27 24 Dimensions mounting page 30 Connections page 31 Characteristics continued Machine S
114. nal data exchange speed 10 100 Mbps LK ACT Green Off No connection link established internal On Connection established link established Flashing Internal data exchange speed 10 100 Mbps 1 Intermal Ethemet LED Modbus LEDs on safety PLCs XPS li Elude l 2 External Ethernet LEDs COM Yellow Off No bus network signals being received or transmitted On Bus network signals being received or transmitted RDY Green Off Transmission power not available On Equipment on Profibus LEDs on safety PLCs XPS MF4040 MF4042 A RUN Green Off Equipment not connected or not operational 6 2 o On Equipment operational ERR Red Off Transmission power not available or the slave is exchanging data Modbus LEDS On Connection to other equipment is established and no data exchange is possible Bus disconnected or bus Master not available Flashing A configuration error has occurred and no data exchange is possible Profibus LEDs Characteristics References Dimensions mounting Connections pages 10 and 11 page 12 page 15 page 16 9 Characteristics Compact safety PLC type Product designed for max use in safety related parts of control systems conforming to EN 954 1 ISO 13849 1 and IEC 61508 Machine Safety Preventa safety PLCs Compact type XPS MF40 XPS MF4000 4002 XPS MF4020 4022 XPS MF4040 4042 Category 4 EN 954 1 ISO 13849 1 SIL 3 IEC 61508 Product certifications EN IEC 61131 2 EN 501156 pending DIN V 19250 DIN
115. nalogue input module The analogue input module XPS MFAI801 is designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 m It incorporates 8 analogue inputs o electrically isolated from the back plane bus of rack XPS MFGEHO01 o configured by choice of connection see page 51 for managing eight single pole or four 2 pole functions m This module can be installed in rack XPS MFGEHO01 as many times as required in the six slots available Input values 7 Number Type Voltage Current Value range Example 8 inputs Single pole 10 V 1000 Single pole measuring of 0 to 10 V voltages 0 20 mA 0 1000 2 Measuring with 0 2000 3 equipotential link currents from 0 to 20 mA 4 inputs 2 pole 10V 1000 Closed circuit scanning of input channels 2 The unused input channels must be short circuited on the reference pole L 3 With a 250 Q external equipotential link 4 With a 500 external equipotential link Functional synoptic Input channels 1 to 8 Multiplexer Analogue digital data converter Multiplexer Analogue digital data converter Multiplexer Analogue digital data converter I O bus back plane bus of rack XPS MFGEH01 On the front face of the module 1 Two process status LEDs RUN ERR 2 Two removable screw terminal blocks 9 terminals per block for connection of inpu
116. nd of line adaptors R 120 Q 2 VW3 A8 306 RC 0 200 For RJ45 type connector C 1nF R 1509 2 VW3 A8 306 R 0 010 Profibus DP bus connection components Description Profile Services Reference Weight kg Profibus DP module set for Master 12 Mbps Class 1 and Class 2 master VO TSX PBY 100 0 870 Premium PLCs functions see characteristics Profibus FMS messaging not supported Description Use Reference Weight kg Remote inputs outputs on Advantys STB network interface module STB NDP 2112 0 140 Profibus DP bus Momentum communication module 170 DTN 110 00 Connectors for remote I O Line terminator 490 NAD 911 03 communication module Intermediate connection 490 NAD 911 04 z Intermediate connection and terminal port 490 NAD 911 05 Description Length Reference Weight m kg Profibus DP connecting 100 TSX PBS CA 100 cables 400 TSX PBS CA 400 Description Reference Weight kg Replacement parts Main bus junction box 490 NAE 911 00 PCMCIA card 467 NHP 811 00 1 Cable conforming to standard EIA TIA 568 category 5 and IEC 1180 EN 50 173 class D For UL and CSA 22 1 approved cables add the letter U to the end of the reference 2 Requires adaptor XBT ZG909 Presentation pages 34 to 41 Characteristics pages 42 and 43 Dimensions mounting page 48 Connections page 49 47 Machine Safety Preventa safety PLCs Modular type XPS MF60 Dimensions Rack power supply and CPU mounting Dimensions XPS MF60
117. nnection For 1 cable without cable end Solid or flexible 0 2 2 5 mm AWG 24 12 For 1 flexible cable with or without plastic cable 0 25 2 5 mm AWG 23 14 end For 2 cables of same diameter without cable Solid or flexible 0 2 2 5 mm AWG 24 12 end For 2 cables of same diameter flexible without 0 25 2 5 mm AWG 23 12 cable end For 2 cables of same diameter flexible with 0 25 2 5 mm AWG 23 12 plastic cable end Cable Tightening torque Nm 0 5 connection Bared length mm 10 9 Connection to Number of terminal blocks 8 8 digital input For 1 cable without cable end Solid or flexible 0 14 1 5 mm AWG 25 15 ensi cipal For 1 flexible cable without cable end 0 25 1 5 mm AWG 23 15 channels For 1 flexible cable with plastic cable end 0 25 0 5 mm AWG 23 20 pulsed output For 2 cables of same diameter without cable Solid or flexible 0 14 1 5 mm2 channels end AWG 26 16 For 2 cables of same diameter flexible without 0 25 0 34 mm AWG 22 cable end For 2 cables of same diameter flexible with 0 5 mm AWG 20 plastic cable end Cable Tightening torque Nm 0 22 0 25 connection Bared length mm 9 9 1 AWG American Wire Gauge Presentation References Dimensions mounting Connections pages 4 to 9 page 12 page 15 page 16 References XPS MF4000 XPS MF4002 XPS MF4020 XPS MF4022 Machine Safety Preventa safety PLCs Compact type XPS MF40 24 V supply Digita
118. nnection Screw Screw Function N 1 Counting input 01 C Common reference pole 02 A1 Input A1 or bit 1 03 B1 Input B1 or bit 2 04 Zi Input Z1 or bit 3 05 C1 Input C1 or bit 4 06 C Common reference pole 07 C Common reference pole 08 C Common reference pole 09 C Common reference pole 2 Counting input 10 C Common reference pole 11 A2 Input A2 or bit 1 12 B2 Input B2 or bit 2 13 Z2 Input Z2 or bit 3 14 C2 Input C2 or bit 4 15 C Common reference pole 16 C Common reference pole 17 C Common reference pole 18 C Common reference pole 3 Digital outputs 19 L Common reference pole 20 1 Digital output 1 21 2 Digital output 2 22 3 Digital output 3 23 4 Digital output 4 24 L Common reference pole 25 L Common reference pole 26 L Common reference pole 27 L Common reference pole 55 Presentation description Machine Safety Preventa safety PLCs Modular type XPS MF60 In rack digital input module The digital input module XPS MFDI2401 is designed to meet SIL 3 requirements of standard IEC 61508 and category 4 requirements conforming to EN 954 1 ISO 13849 1 m It incorporates 24 110 127 V digital inputs that are configurable using programming software XPSMFWIN m The module can be installed in rack XPS MFGEH01 as many times as required in the six slots available Functional synoptic Digital inputs 1 to 24 O bus back plane bus of rack XPS MFGEH01 On the front face of the module 1 Two
119. nput voltage At state 0 V 5max At state 1 V 10 30 Input current At state 0 mA 1 0at5V At state 1 mA 2at10V 5at24V Operational data 3 3 V 0 3 A 24 V 0 5 A Digital outputs Number 16 electrically isolated Output voltage V 18 4 26 8 Internal volt drop 2 V max at 2 A Output current At 30 C A 2 per output channel 8 max per module Continuous short circuit proof Minimum current mA 2 per channel Permissible current At state 0 mA 1 max at 2 V ee XPS MFDIO241601 Digital outputs Connection D Digital outputs Description Characteristics Reference Weight kg VO module o 24 digital inputs XPS MFDIO241601 0 260 o 16 digital outputs Digital inputs Item Connection Screw N Screw Function A Digital inputs 01 LS Supply for inputs 1 to 8 02 n Input 1 03 12 Input 2 04 13 Input 3 05 14 Input 4 06 I5 Input 5 07 16 Input 6 08 I7 Input 7 09 18 Input 8 B Digital inputs 10 LS Supply for inputs 9 to 16 11 19 Input 9 12 110 Input 10 13 11 Input 11 14 112 Input 12 15 113 Input 13 16 114 Input 14 17 nS Input 15 18 116 Input 16 Digital inputs 19 LS Supply for inputs 17 to 24 20 117 Input 17 21 118 Input 18 22 19 Input 19 23 120 Input 20 24 121 Input 21 25 122 Input 22 26 123 Input 23 27 124 Input 24 Screw N Screw Function Item Connection Screw N Screw Function 28 L Referenc
120. ochrome black 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 16 Mb XBT GT2130 1 000 and white STN PLCs 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer XBT GT2130 XBT GT2330 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 16 Mb XBT GT2330 1 000 PLCs 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX XBT GT4330 7 5 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial linkto 32Mb XBT GT4330 1 800 PLCs 1 x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 10 4 Colour STN 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT5230 3 000 PLCs 1 x RJ45 RS 485 serial link XBT GT5e30 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT5330 3 000 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 12 1 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT6330 3 000 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP
121. on Premium processor master of the Profibus bus Connecting cable TSX PBS CA e00 lengths 100 and 400 m Connector 490 NAD 911 03 SUB D 9 pin male on the FB3 connector of safety PLC XPS MF3542 or on the BUS connector of safety PLC XPS MF4040 MF4042 Compact safety PLC XPS MF3542 Profibus bus slave Compact safety PLCs XPS MF4040 MF4042 Graphic terminal Decentralised I O modules XPS MF1 2 3 akPON OOND Bus type Profibus DP Compatibility with compact safety PLCs XPS MF3542 XPSMF4040 XPS MF4042 Serial port Number and type 1 x SUB D 9 pin female FB3 1 x SUB D 9 pin female BUS Status Slave Physical layer RS 485 Topology Linear with line terminators at each end Medium Shielded twisted pair cable Number of slaves 32 slaves on each segment 126 slaves maximum with repeaters Data exchange speed 9 6 Kbps 12 Mbps depending on the length of the segment 1200 m 100 m Presentation references Machine Safety Programming software XPSMFWIN for Preventa compact and modular safety PLCs type XPS MF Programming software XPSMFWIN conforms to standard IEC 61131 3 and is designed for compact safety PLCs XPS MF40 XPS MF31 30 35 and modular safety PLCs XPS MF60 This safety software is part of the Safety Suite V2 software pack To create a program the user can either use predefined function blocks or elementary logic functions by dragging the blocks into the software programming area The
122. ont face of the metal enclosure 1 Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network Eight process status LEDs One earth connection screw One terminal block 1 for 24 V supply Eight terminal blocks 1 for connection of relay outputs with output status LED one LED per terminal block On the top 6 One Reset button On the rear face 7 One spring operated fixing device for mounting on rail RUN Decentralised output module XPS MF2D01602 On the front face of the metal enclosure 1 Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network One terminal block 1 for 24 V supply One earth connection screw Eight process status LEDs Four terminal blocks 1 for connection of relay outputs with relay output status LEDs On the top 6 One Reset button On the rear face 7 One spring operated fixing device for mounting on rail RUN 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with decentralised output modules type XPS MF2 Characteristics page 74 72 References page 75 Dimensions mounting Connections pages 76 and 77 pages 78 and 79 Description Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2 Decentralised output mo
123. or line control Output voltage v 20 depending on the supply voltage Output current mA 60 Minimum load mA None Response to overload 4 x gt 19 2 V 60 mA on 24 V short circuit current Supply Voltage 24 external supply with separate protection conforming to EN IEC 61131 2 Voltage limits 15 20 Maximum consumption A 8 Idle current A 0 5 Immunity to momentary supply interruptions ms 10 Protection Internal fuse 10 A Response time ms Depending on application Clock Supplied by backup capacitor for 1 week following loss of supply User memory Application 250 Kb Data 250 Kb LED display Yes see page 9 Digital inputs Number Inputs not electrically isolated 24 configurable using software XPSMFWIN Permissible current At state 0 mA 1 5 max at 24 V At state 1 mA 3 5 at 24 V 4 5 at 30 V Input supply 3 x 20 V 100 mA at 24 V Input resistance kQ lt T Overvoltage protection V 10 35 LED display Yes see page 9 Maximum distance of equipment m 300 Digital outputs Number Outputs not electrically isolated 24 configurable using software XPSMFWIN Output voltage V 24 2 Output current Channels 1 to 3 5 to 7 9 to 11 A 0 5 at 60 C LED display Yes see page 9 Presentation References Dimensions mounting Connections pages 4 to 9 page 12 page 15 page 16 10 Characteristics continued Machine Safety Preventa safety PLCs Compact type XPS MF40 Ethernet network m Safety communication using SafeEthernet
124. page 68 page 68 page 69 page 69 67 Characteristics references Machine Safety Preventa safety PLCs Compact or modular Decentralised input module type XPS MF 1 Decentralised I O module type XPS MF1D1I1601 Supply voltage Vv 24 external supply with separate protection conforming to IEC 61131 2 Voltage limits Vv 15 4 20 Ambient air temperature For operation C 0 60 For storage c 40 85 Degree of protection IP 20 Response time ms Depending on application Current consumption A 0 8 max Backup battery None Digital inputs Number 16 not electrically isolated Permissible current At state 1 mA z22at 15V At state 0 mA 1 5 max 1 mA at5 V Switching point Vv Typically 7 5 Switching time us 250 Input supply 4 x 19 2 V 40 mA at 24 V protected against short circuits Pulsed outputs Number 4 not electrically isolated Output voltage Vv 20 approximately depending on the supply voltage Output current mA 60 Minimum load None Response to overload 4x 219 2 V short circuit current 60 mA at 24 V Connections See page 26 Ethernet network safety communication using SafeEthernet protocol Transmission Communication ports 2 x RJ45 with integrated switch Speed Mbps 100 Structure 10BASE T 100BASE TX Medium Dual twisted pair cable HiMatrix Fie weee s XPS MF1D11601 Product referenced XPS MF1D11601 is marked HiMatrix F1DI
125. page 70 m Decentralised input output modules type XPS MF3 page 80 Communication on network and bus m Communication on Ethernet network 00000 e eee page 95 m Communication on Modbus bus am 0 00 cece eee ences page 96 m Communication on Profibus bus 00 0 eee e eee eee eee page 97 XPSMFWIN programming software for Preventa compact or modular safety PLCs Presentation aee e e E A EEA au enenoer tote chgzcinuecess eat toe E page 98 E Reference oero ce nea En RAEE EEEE on anette tae Para EEEE page 98 Product reterence indexis 9 ee page 104 1 Machine Safety Preventa safety PLCs Compact and modular type XPS MF Products referenced XPS MF31222 XPS MF3022 and XPS MF35ee are marked HiMatrix F31 HiMatrix F30 and HiMatrix F35 manufactured by Hima sold by Schneider Electric 250 Kb 250 Kb Depending on application 8A 9A External 24 V supply with separate protection conforming to IEC 61131 2 24 configurable using 20 not electrically isolated 24 not electrically software XPSMFWIN isolated 1 5 mA max at 24V 1 5 mA max 1 25 mA at 5 V 3 5 mA at 24 V 22mAat 15V gt 2mAat 15V 3 5 mA at 24 V 4 5 mA at 30 V 4 5 mA at 30 V 8 single pole 5 z 0 10 V 0 20 mA 1 z z 2 1 4 mA at 5V 6 5 mA at 24 V 24 configurable using 8 2 not electrically isolated 8 not electrically software XPSMFWIN isolated Channels 1
126. put module type XPS MF1 Decentralised input module XPS MF1DI1601 On the front face of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Four terminal blocks 1 for connection of digital inputs with input status LED four LEDs per terminal block 3 One terminal block 7 for connection of pulsed digital outputs with four digital output status LEDs 4 Two RJ45 ports type 10 100 BaseT for connection on Ethernet network 5 Eight process status LEDs 6 One earth connection screw 7 On the top one Reset button 8 On the rear face one spring operated fixing device for mounting on rail 2 3 Decentralised input module XPS MF1DI1601 LED Colour Status Meaning Inputs 1 16 Orange On Inputs active Outputs 1 4 Orange On Outputs active 24 VDC Green On 24 V voltage present Off No voltage RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Flashing The CPU is in STOP and is not executing any user application All the outputs are reset to a safe de energised state Off The CPU is in ERROR state see ERROR ERROR Red On Software error or hardware fault detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded
127. rature o inputs and outputs Modbus bus Compatibility CPU XPS MFCPU22 Serial link ports Number and type 1 x SUB D 9 pin female FB2 Status Slave Addressing 122 slaves max Physical layer RS 485 Presentation References Dimensions mounting Connections pages 34 to 41 page 44 page 48 page 49 42 Characteristics Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU Power supply module Type of connection XPS MFPS01 Screw clamp terminal blocks removable and coded for correct location Supply connection In rack I O module Type of connection Number of terminal blocks 1 For 1 cable without cable end Solid or flexible 0 75 16 mm AWG 19 For 1 flexible cable with or without plastic cable end 0 5 16 mm AWG 20 For 2 cables of same diameter without cable end Solid or flexible 0 75 6 mm AWG 19 For 2 cables of same diameter flexible without cable end 0 5 4 mm AWG 20 For 2 cables of same diameter flexible with plastic cable end 0 5 6 mm AWG 20 XPS MFAI801 XPS MFAO801 XPS MFCIO2401 XPS MFDI2401 XPS MFDI3201 XPS MFDIO241601 XPS MFDO801 Screw clamp terminal blocks removable and coded for correct location Digital input channel and output channel connection Number of terminal blocks Depending on in rack module type For 1 cable without cable end Solid or flexible 0 14 1 5 mm AWG 28 16
128. resistor Relay output module 7 3 Module Relay outputs XPS N Type MFDO801 8 Safety dialogue Beacons and indicator banks rotating mirror beacons sirens 2 Safety control Enclosed thermal magnetic motor circuit breakers Enclosed D O L starters for motor control Power contactors 2 XPS MFAO801 Decentralised inputs outputs In addition to the inputs outputs available on the removable in rack I O modules the modular safety PLC XPS MF60 can accept supporting decentralised input modules type XPS MF1 and or decentralised output modules type XPS MF2 and or mixed decentralised I O modules type XPS MF3 a These decentralised input output and I O modules are located in the vicinity of hazardous zones of machines to be monitored and increase the I O capacity of the XPS MFDO801 modular PLC see pages 66 70 and 80 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with CPU power supply module and in rack I O modules 2 Please refer to our Safety solutions using Preventa catalogue 3 Use shielded dual twisted pair cables maximum length 300 m short circuit unused analogue inputs Characteristics References Dimensions mounting Connections page 42 page 44 page 48 page 49 37 Presentation Machine Safety Preventa safety PLCs Modular
129. s Compact and modular Decentralised mixed I O modules type XPS MF3 Supplied on 24 V modules type XPS MF3 are compact decentralised I O blocks that are designed to extend the I O capacity of safety PLCs XPS MF to which they are connected They are connected to the modular or compact safety PLCs via their 2 RJ45 communication ports They do not have a user program Decentralised mixed I O modules type XPS MF3 Decentralised outputs Mixed I O modules XPS Decentralised inputs N Type N Type MF3DIO8801 8 Digital 8 DO 2 DO Digital 2 Pulse MF3D1I016801 16 Digital 8 2 pole Digital or 16 single pole 2 Pulse MF3DI020802 20 Digital 8 Digital MF3AI08401 8 Analogue 4 Analogue non safety outputs Examples of decentralised inputs of modules XPS MF3elOeeeee m Digital inputs Safety detection Limit switches Guard switches with reset stops and with actuator Enclosures for control and Safety light curtains type 2 and signalling units Safety dialogue Safety control Mushroom head Emergency Switch disconnectors mini Vario and Vario 1 type 4 Two hand control stations 1 Safety mats and sensing edges 1 m Analogue inputs Closed circuit scanning of input channels Single pole measuring of 0 to 10 V voltages Measuring using equipotential link 0 4 to 20 mA currents with 500 Q external resistor Examples of decentralised outputs of modules XPS MF3e
130. s been installed m Reference SSVXPSMFWINUP is an update for software XPSMFWIN and can be used if SSV1XPSMFWIN has been installed using Safety Suite V1 An update from version 4 1 to version 4 1 6150 for the software XPSMFWIN will then be performed Description Operating Details Languages Reference Weight system kg Configuration software Windows 2000 Software available on English SSV1XPSMFWIN 0 520 XPSMFWIN for Windows XP Safety Suite V2 software German programming compact pack French safety PLCs CD ROM user manual XPSMFWIN Windows 2000 Software update available English SSVXPSMFWINUP 0 520 software update Windows XP on Safety Suite V2 German CD ROM user manual software pack French Presentation Characteristics Dimensions mounting Connections pages 18 to 23 pages 24 to 26 page 30 page 31 References continued Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 Output voltage 24 V Mains input voltage Nominal Nominal Auto protect Conformity Reference Weight 47 63 Hz power current reset to standard EN 61000 3 2 v Ww A kg 100 240 single phase 72 3 Automatic No ABL 7RE2403 0 520 wide range 120 5 Automatic No ABL 7RE2405 1 000 ABL 7RE2403 240 10 Automatic No ABL 7RE2410 2 200 100 4 2 Automatic No ABL 1REM24042 0 640 ABL 1REM24042 Supply voltage 24 V Description Ports serial and communication type of link Application Reference Weight memory kg 5 7 Mon
131. s bus active RUN Green On Normal service mode loaded program running the PLC receives I O messages communication and hardware software tests carried out Off The CPU is in ERROR state see ERROR STOP Red On The CPU is in STOP mode and no program can be executed The outputs are in the waiting state for the correct supply The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the terminal Off CPU operating A new programming system will be downloaded PROG Orange On The CPU is being loaded with a new configuration Flashing CPU changing from INIT state to STOP state The FLASH ROM is being loaded with a new operating system Off No loading of configuration or operating system FAULT Orange On Program error The loading of a new operating system was defective and the operating system is corrupt Flashing An error has occurred whilst writing to FLASH ROM memory during updating of the operating system One or more I O errors have occurred Off None of the above errors have occurred FORCE Orange On CPU in RUN mode and force is active Flashing Program in STOP mode but force is prepared and activated if the program restarts Off Force not activated OSL Orange Flashing Operating system and backup loading active BL Orange Flashing COM in INIT_Fail state RJ45 Green On Full duplex mode operation
132. safety protocol Compatibility Transmission Communication ports XPS MF4000 MF4002 XPS MF4020 MF4022 XPS MF4040 MF4042 2 x RJ45 with integrated switch Medium Speed Mbps 100 Structure 10BASE T 100BASE TX Medium Dual twisted pair cable m Non safety communication using Modbus TCP IP protocol Compatibility XPS MF4002 XPS MF4022 XPS MF4042 Connection ports Number and type 2x RJ45 Speed Mbps 100 Status Premium automation platform slave Structure 10BASE T 100BASE TX Medium Dual twisted pair cable Transparent Ready Class A10 service Standard Ethernet TCP IP communication Modbus TCP IP Modbus serial services supported by compact safety Modbus TCP IP messaging reading writing of data words PLCs XPS MF40 Modbus identification requests TCP port Standard 502 Max number of TCP connections 1 to 20 Modbus SL bus i Compatibility XPS MF4020 XPS MF4022 Serial link ports Number and type 1 x RJ45 TER Status Slave Addressing 122 slaves max Physical layer RS 485 Medium Shielded dual twisted pair cable Profibus bus Compatibility XPS MF4040 XPS MF4042 Serial link ports Number and type 1 x SUB D 9 pin female BUS Status Slave Physical layer RS 485 Type of connection Shielded dual twisted pair cable fibre optic Removable screw clamp terminal blocks Removable spring terminal blocks Supply Number of terminal blocks 1 1 co
133. sions and excessive amounts of data on the network XPS MF2D0801 HiMatrix F205 Functional synoptics Decentralised output module XPS MF2D0401 XPS MF2D0801 Dual processor system Products referenced XPS MF2eeeeee are marked HiMatrix F2 DO manufactured by Hima sold by Schneider Electric Self monitoring or Watchdog Integrated switch 4 digital power outputs 1 Please refer to our Safety solutions using Preventa catalogue Characteristics References Dimensions mounting Connections page 74 page 75 pages 76 and 77 pages 78 and 79 70 Presentation continued Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2 Functional synoptics continued Decentralised output module XPS MF2D01601 Dual processor system 16 Self digital monitoring outputs or Watchdog Integrated switch Decentralised output module XPS MF2D0801 Dual processor system 8 Self relay monitoring outputs or Watchdog Integrated switch Decentralised output module XPS MF2D01602 Dual processor system 16 Self relay monitoring outputs or Watchdog Integrated switch Safety communication on Ethernet network The decentralised output modules XPS MF2DOe e 06 incorporate two RJ45 type 10BASE T 100BASE TX connectors that enable communication on the Ethern
134. sistant enables the user to easily open a new or existing file delete a file or archive a file Once a new or existing file is opened the user quickly accesses the working environment Configuration The user can begin creating a configuration as soon as a personal library is set up that will contain the user configuration s Once the personal library is opened the user can use the standard library function blocks And Or Not Flip Flop etc to create exactly what is required The user drags the function blocks into the configuration environment and places them where required Once the function blocks are placed the user can define specific signals or variables for the inputs and outputs The Hardware menu enables assigning of all the signals to the relevant inputs and outputs From within the Hardware menu the relevant safety PLCs are selected using the pull down menu of each resource To add additional safety PLCs a new resource is easily created and assigned with the type of safety PLC Each safety PLC master can have remote I O modules assigned to them The maximum number of remote I Os that can be connected to each master is fixed at 64 Once all the safety PLCs and remote I Os have been selected the signals can be simply connected to the relevant modules The drag and drop function enables defining of the inputs and outputs Therefore configuration is very quick and simple Once all the inputs and outputs have be
135. t 11 11 2 Output 2 58 12 Input 12 12 2 Output 2 59 L 24 V reference pole 13 3 Output 3 60 L 24 V reference pole 14 3 Output 3 61 PA Electrically clean earth 15 4 Output 4 62 PA Electrically clean earth 16 4 Output 4 J Inputs Digital 63 LS Sensor supply for inputs 13 D Outputs Digital 17 5l Output 5 to 16 not protected 18 5 Output 5 19 6 Output 6 64 LS Sensor supply for inputs 13 to 16 protected 20 6 Output 6 65 5 Input 13 21 7 Output 7 66 6 Input 14 22 7 Output 7 67 7 Input 15 23 8 Output 8 68 8 Input 16 24 8 Output 8 69 Le 24 V reference pole E Outputs Pulsed 25 1 Output 1 70 L 24 V reference pole 26 1 Output 1 71 PA Electrically clean earth 27 1 Output 1 72 PA Electrically clean earth 28 1 Output 1 Item Connection Type Function 29 2 Output 2 K Communication RJ45 Compact or modular safety 30 2 Output 2 PLCs XPS MF SO a Ouput2 N 32 2 Output 2 Decentralised I O modules Presentation description Characteristics References Dimensions mounting pages 80 to 84 pages 85 and 86 page 87 pages 88 and 89 91 Connections Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 XPSMFDIO20802 Item Connection Screw Screw Function Ne OoOO A A1 Supply L m24V A2 en
136. t 2 A L 9101112 L L 13141516 L 4 3 Digital output 3 PO009 a 0909 5 4 Digital output 4 6 L Reference pole 110 100BaseT 10 100BaseT 2 1314 1516 1718 1920 21 22 23 24 B2 Digital outputs 13 L Reference pole 14 9 Digital output 9 15 10 Digital output 10 16 11 Digital output 11 17 12 Digital output 12 18 L Reference pole Cc Supply L Reference pole L Reference pole L Supply for outputs 5 6 7 8 13 14 15 16 L Supply for outputs 5 6 7 8 13 14 15 16 C1 Digital outputs 7 L Reference pole 8 5 Digital output 5 9 6 Digital output 6 10 T Digital output 7 11 8 Digital output 8 12 L Reference pole C2 Digital outputs 19 L Reference pole 20 13 Digital output 13 21 14 Digital output 14 22 15 Digital output 15 23 16 Digital output 16 24 L Reference pole Item Connection Type Function D Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network PC Graphic terminal Decentralised I O modules Presentation description Characteristics References Dimensions mounting pages 70 to 73 page 74 page 75 pages 76 and 77 78 Connections Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2 XPS MF2D0801 Item Connection Screw Screw Function 1 2 3 4 5 6
137. tage Vv 24 external supply with separate protection conforming to IEC 61131 2 Voltage limits V 15 20 Ambient air temperature For operation c 0 60 For storage c 40 4 85 40 85 without 40 85 battery Degree of protection IP 20 Response time ms Depending on application Maximum current consumption A 8 14 max load 8 max load 0 8 Residual 0 6 Residual 0 4 External fuse 10 A slow blow 16 A slow blow Backup battery None None None Connections See page 26 Digital inputs Decentralised mixed I O module type XPS MF3DI08801 XPS MF3D1016801 XPS MF3D1020802 Number Inputs not electrically isolated 8 16 20 Voltage At state 1 V 15 30 mA z2 at 15 V 2 2at 15V At state 0 V 9 max mA 1 5 max 1 5 max 1 5 max 1 25 at 5 V tat 5V 1 25 at 5V Switching voltage V TS 163 TD Switching time us 250 Supply v 2 x 20 V 100 mA at 24 V 4 x 20 V 40 mA at 24 V 5 x 20 V 100 mA at 24 V protected against protected against protected against short circuits short circuits buffered for short circuits 20 ms 20 V 2 A total at 22 V protected against short circuits not buffered Max current 2 A at 60 C LED display Yes Digital outputs Decentralised mixed I O module type XPS MF3DI08801 XPS MF3DI016801 XPSMF3D1I020802 Number Outputs not electrically isolated 8 DO 8 x 2 pole 8 reference pole L or 16 x single pole 2 DO reference pole S Output voltage Vv 2442 2443 2442 Output current Channels 1 to
138. tage present Off No voltage 3 3VDC Green On 3 3 V voltage present Off No voltage 5VDC Green On 5 V voltage present Off No voltage FAULT Orange On Operating error The user application has caused an error The system configuration is defective Replace module Off None of the above errors have occurred Characteristics References Dimensions mounting Connections page 44 page 48 page 49 Presentation Machine Safety Preventa safety PLCs Modular type XPS MF60 Rack power supply and CPU CPU XPS MFCPU22 LED Colour Status Meaning RUN Green On Program in operation CPU in STOP or RUN mode Flashing A new programming system will be downloaded Off The CPU is in ERROR state see ERROR ERR Red On Software error or hardware fault detected by the CPU The monitoring program Watchdog has triggered the STOP state of the process because the programmed cycle time has been exceeded The CPU has stopped the execution of the user application ended all hardware and software tests and all outputs have been reset The process can only be started again from the PC Flashing In the event of all the LEDs being on restarting has detected a system error a new operating system OS must be loaded Off No error detected FB1 Not used FB2 Orange On Communication on Modbu
139. tial functions conforming to category 4 of EN 954 1 ISO 13849 1 in addition to the SafeEthernet safe communication protocol between the safety PLCs and the decentralised safety I O modules Special Switch m Redundancy the triple processor integrated in the compact safety PLCs analyses and compares the information received from the safety inputs and outputs The incoming and outgoing information programmed values and received values are received in parallel by the three processors and compared in real time m Watchdog or self monitoring the compact safety PLCs continuously monitor the information processing cycle and the execution of tasks and intervene if the time of a cycle does not conform to the predefined value m The integrated switch Special Switch stores for a very short time and sends at very high speed the information provided by the inputs and outputs of the safety PLCs on the Ethernet network whilst avoiding signal collisions and excessive amounts of data on the network Functional synoptics Compact safety PLC XPS 4000 MF4002 XPS MF4040 XPS MF4042 S o 12 digital 1 0 channels Triple RAM 1 12 processor dual port system 12 digital 1 0 channels 13 24 4 pulsed outputs 1 4 RJ45 4 pulsed Self Integrated outputs monitoring switch 5 8 or RJ45 Watchdog Characteristics References Dimensions mounting Connections pag
140. to 3 5to7 9 Channels 1 to 3 and 5 to 7 0 5 A at 60 C to 11 13 to 15 17 to 19 Channels 4 and 8 1 A at 60 C 2 A at 50 C 21 to 23 0 5 A at 60 C Channels 4 8 12 16 20 and 24 1 Aat 60 C 2A at 50 C 2 x 4 for line control 2 2 Removable screw terminal blocks coded with locating device safety PLCs XPS MF31 30 35 amp 40 and also removable spring terminal blocks coded with locating device safety PLCs XPS MF40 Yes by 2 RJ45 connectors Yes by 4 RJ45 connectors with integrated switch with integrated switch Using SafeEthernet safety protocol between decentralised I O modules type XPS MF1 2 3 and compact or modular safety PLCs type XPS MF XPS MF4020 MF4022 XPS MF3022 XPS MF3522 XPS MF4040 MF4042 XPS MF3542 12 27 27 27 1 With 500 Q equipotential link 2 The digital outputs can be configured as pulsed outputs using software XPSMFWIN 2 E R Modular PLC XPS MF60 metal rack XPS MFGEHO01 with slots for power supply module XPS MFPS01 CPU XPS MFCPU22 and in rack I O modules m Automated line control solution m Safety functions monitoring protection of personnel and safety of machines m Inputs and outputs management number and type of inputs outputs depending on type of in rack I O modules Maximum use of modular safety PLCs designed for use in safety related parts of control systems conforming to EN 954 1 ISO 13849 1 and IEC 61508 m Up to category 4 EN 954 1 ISO 13
141. ts 1 3 Grip to assist installation removal On the rear 4 Terminals for automatic electrical connection to the back plane bus of rack XPS MFGEHO1 A amp py z H ti Hi LED details LED Colour Status Description RUN Green On Voltage present 4 Off No voltage ERR Red On Module defect or external error diagnostics response Off No error regarding the module or the network 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids all connection errors when for example carrying out maintenance Terminal blocks included with module 50 Characteristics references connections Machine Safety Preventa safety PLCs Modular type XPS MF60 In rack analogue input module Module type Number of analogue inputs XPS MFAI801 8 single pole inputs 10 V 0 20 mA or 4 2 pole inputs 10 V electrically isolated configurable by choice of connection Supply Voltage Vv 24 supplied by rack XPS MFGEHO01 incorporating power supply module XPS MFPS01 Voltage limits 15 4 20 Signal Usable range Vv 10 25 mA 0 20 5 with equipotential link Nominal value Vv 10 mA 0 20 with equipotential link Maximum input signal Vv 10 7 Equipotential link for current measurement Q 250 or 500 Overvoltage protection Vv 15 15 30 V range Input resistance d c MQ 1 Op
142. ts Outputs 13 to 16 13 Input Output 13 14 Input Output 14 D 15 Input Output 15 16 Input Output 16 L Inputs Outputs 13 to 16 common Connector6 S Supply to Inputs Outputs 17 to 20 l EE 17 Input Output 17 E 18 Input Output 18 is 2 19 Input Output 19 Haag 20 Input Output 20 I Lo L Inputs Outputs 17 to 20 common a Connector7 S Supply to Inputs Outputs 21 to 24 21 Input Output 21 na 22 Input Output 22 iz 23 Input Output 23 i 24 Input Output 24 Co es L Inputs Outputs 21 to 24 common Cc Pulsed outputs Connector 4 L Outputs 1 to 4 common XPS MF4020 MF4022 1 Output 1 PWR RUN 15 9 13 17 21 mits 2 Output 2 nae pe el 3 Output 3 4 Output 4 L Outputs 1 to 4 common D Connector 8 L Outputs 5 to 8 common 5 Output 5 I rl 6 Output 6 7 Output 7 8 Output8 g a L Outputs 5 to 8 common I 6 Item Connection Type Function A D Communication RJ45 Compact or modular safety PLCs XPS MF ies Ethernet network PC Graphic terminal Decentralised I O modules XPS MF4020 MF4022 te Item Connection Type Function A E P E Communication RJ45 TER XPS MF4020 MF4022 slaves on Modbus F ae ee bus X 3 XPS MF4040 MF4042 a Item Connection Type Function F Communication SUB D 9 pin female XPS MF4040 MF4042 slaves on Profibus XPS MF4040 MF4042 BUS bus 1 Earthed when mounting on plate or rail Presentation Characteristics References pages 4 to 9 pages 10 and 11 page 12 16 Connections Machine Safety Preventa s
143. type XPS MF3A108401 Number Inputs not electrically isolated 8 single pole External shunt Q 250 or 500 depending on application Input values Nominal value Vv 0 10 mA 0 20 with 500 Q shunt Service value V TOS mA 0 4 23 with 500 Q shunt Input impedance MQ 2 Maximum distance of equipment m 300 Internal resistance of signal source Q lt 500 Overvoltage protection V 15 4 Resolution 12 bit Safety accuracy 2 LED display No Analogue outputs Decentralised mixed I O module type XPS MF3AI08401 Number Outputs not electrically isolated 4 non safety outputs with breaking of safety common Signal Nominal range mA 4 20 Usable range mA 0 20 Load impedance Q 600 max Maximum distance of equipment m 300 Resolution 12 bit Relative error 1 LED display No Ethernet network safety communication using SafeEthernet protocol Decentralised mixed I O module type Transmission Communication ports XPS MF3D108801 XPS MF3D1I016801 XPS MF3D1020802 XPS MF3AI08401 2 x RJ45 with integrated switch Speed Mbps 100 Structure 10BASE T 100BASE TX Medium Dual twisted pair cable Presentation description References Dimensions mounting Connections pages 80 to 84 page 87 pages 88 and 89 pages 90 to 93 86 References Machine Safety Preventa safety PLCs Compact and modular Decentralised mixed I O modules type XPS MF3 Decentralised mixed I O modules 24 V
144. ue Transparent Ready XPS Class Communication protocols Eugenes XPS safety non safety MF1 2 3 MF31222 A10 SafeEthernet Modbus TCP IP afeEthernet DIO AIO l MF3022 i MF3502 SafeEthernet MF3522 MF3542 Industrial communication All compact safety PLCs XPS MF3022 XPS MF3522 and XPS MF3542 incorporate an FB3 SUB D 9 pin connector which enables their integration in an industrial architecture See pages 94 and 95 Examples m On Modbus bus the compact safety PLCs XPS MF3022 and XPS MF3522 are slaves of a Premium automation platform Premium Graphic automation terminal platform Modbus bus Graphic terminal XPS MF1 2 3 XPS MF1 2 3 DIO AIO DIO AIO SafeEthernet SafeEthernet m On Profibus bus the compact safety PLC XPS MF3542 is a slave of a Premium automation platform Premium Graphic automation terminal platform Profibus bus XPS MF1 2 3 XPS MF1 2 3 DIO AIO DIO AIO SafeEthernet SafeEthernet Characteristics References Dimensions mounting Connections pages 24 to 26 page 27 page 30 page 31 21 Description Aa Machine Safety Preventa safety PLCs Compact type XPS MF31 30 35 Safety PLCs XPS MF31222 and XPS MF3022 On the front face of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Two terminal blocks 1 for connection of digital outputs with output status LED four LEDs per terminal block 3 Five terminal blocks 1 for conn
145. ules type XPS MF2 XPS MF2D0401 13 62 15 o o o o o o o o 1 Removable terminal blocks XPS MF2D01601 13 82 15 1 5 1 5 ir i i Sc a 0000 0000 h A z o q 2 2 o o o o oo000 0000 T 5 207 _ 1 Removable terminal blocks Presentation description Characteristics References Connections pages 70 to 73 page 74 page 75 pages 78 and 79 76 Dimensions Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2 XPS MF2D0801 13 22 15 1 Removable terminal blocks XPS MF2D01602 113 5 1 Removable terminal blocks RJ45 connector for access to Ethernet network r 22 5 min 7 q ry ya Ea a B o o o o se 2 6 o o o o D I 207 O i 0000 0000 D0 OO0O000000 00000000 109 Presentation description Characteristics pages 70 to 73 page 74 References Connections page 75 pages 78 and 79 77 Connections Machine Safety Preventa safety PLCs Compact and modular Decentralised output modules type XPS MF2
146. ured by Hima sold by Schneider Electric Depending on application 0 8A 0 5 A 9A External 24 V supply with separate protection conforming to IEC 61131 2 16 not electrically isolated 1 5 mA max 1 mA at 5 V 22mAat 15V 4 not electrically isolated 16 not electrically isolated 5 Amax 1 A max at 60 C 2 A max at 40 C 4 not electrically isolated 60 mA 20 V Removable screw terminal blocks coded with locating device Yes by 2 RJ45 connectors with integrated switch Using SafeEthernet safety protocol between compact XPS MF40 XPS MF31 30 35 or modular XPS MF60 safety PLCs and other decentralised I O modules type XPS MF1 2 3 68 75 1 With 500 2 equipotential link 64 E R HiMatrix F265 HiMatrix F27 HIMatrix F305 a gt Products referenced XPS MF2eeeeeee and XPS MF3eeeeeee are marked HiMatrix F2DO and HiMatrix F3 manufactured by Hima sold by Schneider Electric HiMatrix F35 ian diii ii ttl Depending on application 0 6 A 0 6 A 8A 14A 8A 0 8 A External 24 V supply with separate protection conforming to IEC 61131 2 8 not electrically isolated 16 not electrically isolated 20 not electrically isolated 1 5 mA max 1 5 mA max 1 5 mA max 1 25 mA at 5 V 1mAat 5V 1 25 mA at 5V gt 2mAat 15V gt 2mAat 15V 22mAat 15V 8 single pole 0 10 V 0 20 mA 1 8 DO
147. us and industrial communication networks m Configuration and IP addressing of the automation line sensors actuators m Programming of alarms via the power supply system See programming using software XPSMFWIN pages 98 to 103 By using a PC Magelis graphic terminal type XBT GT or a Premium automation platform and connecting to the RJ45 socket of compact safety PLCs XPS MF an automation line can at any time or point be supervised and controlled m Using a PC system programming selection of communication network etc m Using a graphic terminal or Premium automation platform diagnostics cycle monitoring etc Characteristics pages 10 and 11 Dimensions mounting Connections page 15 page 16 5 Presentation Example of mechanical integration of a safety PLC XPSMF40 Premium rack Power supply module Premium processor module Other Premium modules communication I O Compact safety PLC XPSMF40 QrvAOND Machine Safety Preventa safety PLCs Compact type XPS MF40 Compact safety PLCs type XPS MF40 incorporate m 24 I O channels configurable using software XPSMFWIN o as digital type inputs or o as digital type outputs m and 8 2 x 4 pulsed output channels Digital inputs Compact safety PLCs type XPS MF40 incorporate up to 24 digital type inputs for connection to the hazardous zones of machines to be monitored 1 Compact Digital inputs Ses N Safety detection Safety dialogue Sa
148. utputs XPS N 5V 24V N Type MFC1IO2401 2 Incremental Sensors 4 Safety dialogue encoders 2 3 wire Beacons and indicator banks PNP NPN Independent and configurable counting inputs one channel for counting and one channel for increasing or decreasing counting direction Rotating mirror beacons Sirens 2 Safety control Enclosed thermal magnetic motor circuit breakers Enclosed D O L starters for motor control Power contactors 2 Module XPS Digital inputs Digital outputs N MFDIO241601 24 Type Safety detection Guard switches with reset and with actuator Safety dialogue Mushroom head Emergency stops Two hand control stations 2 Safety control Vario 2 Safety light curtains type 2 and type 4 Rotating mirror Safety mats and sensing edges 2 Enclosures for control and signalling units magnetic motor Switch disconnectors mini Vario and N Type 16 Safety dialogue Beacons and indicator banks beacons Sirens 2 Safety control Enclosed thermal circuit breakers Enclosed D O L starters for motor control XPS MFDIO241601 Power contactors 2 Analogue output module 7 3 Module Analogue outputs XPS N Functions MFAO801 8 Closed circuit scanning of output channels Single pole measuring of 0 to 10 V voltages Measuring using equipotential link 0 4 to 20 mA currents with 500 Q external
149. utton on the top On the rear face 10 One spring operated fixing device for mounting on rail NO oO Decentralised mixed I O module XXPS MF3DI020802 On the front face of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Two terminal blocks 17 for connection of digital outputs with output status LED four LEDs per terminal block 3 Five terminal blocks 1 for connection of digital inputs with input status LED four LEDs per terminal block 4 Eight process status LEDs 5 Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 6 One earth connection screw 7 One Reset button on the top On the rear face 8 One spring operated fixing device for mounting on rail Decentralised mixed I O module XPS MF3AI08401 On the front face of the metal enclosure 1 One terminal block 1 for 24 V supply 2 Four terminal blocks 1 for connection of analogue inputs 3 One terminal block 1 for connection of analogue outputs 4 One metal plate for securing shielded analogue input output connection cables EMC Eight process status LEDs Two RJ45 ports type 10BASE T 100BASE TX for connection on Ethernet network 7 One earth connection screw 8 One Reset button on the top On the rear face 9 One spring operated fixing device for mounting on rail ou 1 The connection of cables to captive screw terminal blocks that are both removable and guide marked avoids
150. x RJ45 RS 485 serial link 1 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 10 4 Colour STN 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT5230 3 000 PLCs 1 x RJ45 RS 485 serial link XBT GT5e30 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT5330 3 000 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 12 1 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT6330 3 000 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX XBT GT6330 15 Colour TFT 1 x SUB D 9 pin RS 232C or RS 422 485 serial link to 32 Mb XBT GT7340 5 600 PLCs 1 x RJ45 RS 485 serial link 2 x USB peripheral connection and application transfer 1 x RJ45 Ethernet TCP IP 10BASE T 100BASE TX 1 Supplied with service instructions USB connectors locking device and fixing kit 2 Other operator dialogue terminals industrial PCs please refer to our Human Machine Interface catalogue XBT GT7340 Presentation Characteristics Dimensions mounting Connections pages 34 to 41 pages 42 and 43 page 48 page 49 46
151. y 10 150 Hz conforming to EN 61131 2 Shock resistance Operating 15 gn duration 11 ms conforming to EN 61131 2 Resistance to electrostatic discharges kV 4 contact conforming to EN IEC 61000 4 2 8 air discharge Immunity to high frequency interference V m 10 26 MHz 1 GHz conforming to EN IEC 61000 4 3 Rack material Metal alloy Supply Voltage v 24 Voltage limits 15 20 power supply module 20 25 Output voltage of power supply module V 3 3 10A v o A Maximum consumption A 30 max 32 A external fuse Immunity to momentary supply interruptions ms 10 Protection Internal fuse Response time ms Depending on application Backup battery On power supply module Data backup 24 hours 3 V lithium XPS MFPS01 Service life 1000 hours Clock Yes Operational data of CPU 3 3V 15A EOI UA User memory Application Kb 500 Data Kb 500 LED display Yes see pages 40 and 41 Ethernet network safety communication using SafeEthernet protocol Compatibility CPU XPS MFCPU22 Transmission Communication ports 4x RJ45 With integrated switch Speed Mbps 100 Structure 10BASE T 100BASE TX Medium Dual twisted pair cable Functions Control of o transmitted data duplication loss bit changing o addressing of transmitted and received messages o data sequence repetition loss of data change o data reception time delay repetition echo Diagnostics on o CPU o user program o communication o operating voltage and tempe
152. y Test Rack ProjectWroject philippe Configuration ew4 ib est 0 test 01 2 X la e sins a 5 Bi a we e aag bo El PROJ Pou Tyre 5 test 01 test 01 unchanged Eratie s istop output H_BADI ANALOG 01 Last Syne T S Last Sync tine H_BAOT_SWS PLS_ot H_BADI_Oyn_int_O1 H_BADI_Emerg_Stop_Ot W_BAO1_Emeng_Stop_01 H_BAO _Enable_Sw_O1 CFB H_BAOT_ES 4 01 aon H_BADI FELON H_BAOT_Mutng 01 H_BADI_OpMod 1008 01 H_BAD _Ophod_ 2006 01 H_BA01_PSV_Ot H_BAOT Safety Doo 01 H_BADT Safety Locking Ot HLBA01_THOP_01 A Standard te J Detat ype EE VaR wPuT VAR OUTPUT VAR GLOBAL VAR EXTERNAL Ale a 16081931 9 Em A Cortiguastion Dectsestion bts vole Resource BOOL 1 Longune amtase Q eam unt 1 N Netd e TIME text 01 News NewFuncton rh ioie Ties Trea Ss 25092006 122617 MOGO0S Code germalion completed without enor Aggies to lt CorhgueatorniReroucw MOGO1E Emoree W arranges MOG008 Code generation completed without emors Applies to lt Configurstion gt gt 25032006 13 2817 25 08 2006 122817 Page name Pageno AO Pos 66 60 Software XPSMFWIN project management Software XPSMFWIN uses an electronic key dongle for protection against unauthorised use This dongle is available in two versions USB or serial It must be connected before the software is installed A driver must also be installed on the computer to recognise the dongle S
153. ya L 24V L 24 V reference pole San L 24 V reference pole O ERROR A2 Earth l Earth ore B Outputs Digital 1 L Outputs common o 2 1 Output 1 oe 3 2 Output 2 TTE es ee ee 4 3 Output3 D E F G H 5 4 Output 4 for increased load 11000BaseT 10 100BaseT 2 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 90 313233343536 3738 39 40 41 42 6 L Outputs common C Outputs Digital 7 L Outputs common 8 5 Output 5 9 6 Output 6 10 7 Output 7 qti 8 Output 8 for increased load 12 L Outputs common D Inputs Digital 13 LS Sensor supply for inputs 1 to 4 14 1 Digital input 1 15 2 Digital input 2 16 3 Digital input 3 17 4 Digital input 4 18 L Inputs common E Inputs Digital 19 LS Sensor supply for inputs 5 to 8 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digital input 8 24 L Inputs common F Inputs Digital 25 LS Sensor supply for inputs 9 to 12 26 9 Digital input 9 27 10 Digital input 10 28 11 Digital input 11 29 12 Digital input 12 30 L Inputs common G Inputs Digital 31 LS Sensor supply for inputs 13 to 16 32 13 Digital input 13 33 14 Digital input 14 34 15 Digital input 15 35 16 Digital input 16 36 L Inputs common H Inputs Digital 37 LS Sensor supply for inputs 17 to 20 38 17 Digital input 17 39 18 Digital input 18 40 19 Digital input 19 41 20 Digital input 20 42 L Inputs common Item Connection Type Function J Communication RJ45 Compact or modular safety PLCs XPS MF Ethernet network P

Machine Safety Preventa safety PLCs type XPS

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