SH-Series Manual - Mountz Torque Tools
Contents
1. 2x2 904 5D THRU 2 06440 DP2 5 Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 12 SH400R010 gt S GO SAA WAS AL Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 5 Controller 5 1 Specification opecification AC220V single phase 50 60Hz 8HC 50 100 200 400 Input power AC220V 3 phase 50 60 2 SHC 800 1K 1 5K refer to screwdriver specification Control 100 1 500 rpm Range 0 1 turn scale Parameters Torque speed amp angle etc 1 Front panel Preset selectin z 2 I O interface Torque compensation 10 10 screwdriver recognition Auto recognition when power ON 8 Error display by error code on FND OK verification by Min Max angle 9 Tightening quality control on the preset 1 Front panel 10 Parameter sett2. 4 961 1 1 50 0 000 367 0 0 5 14 L 8 2013 04 05 4 371 1 1 50 0 000 367 0 0 4 41 L 8 2013 04 05 0 820 1 1 50 1 490 367 3 76 0 06 3 82 F OK 10 2013 04 05 0 796 1 1 50 1 533 367 3 61 0 07 3 69 F OK 11 2013 04 05 2S 0 856 1 1 50 1 496 367 3 98 0 05 4 03 F OK 12 2013 04 05 0 880 1 1 50 1 500 367 4 12 0 07 4 19 F OK 4 j Clear Stop we j Start COM7 Open Happy day Log in The data can be saved in CSV format file Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 64 6 Real time Torque amp speed curve File Status SHCSettinc Monitoring SomSetting Reset Read All rite All Select Channel Channel 1 gt Red line Channel 2 gt Blue line Sampling rate 5ms gt Option Fastening Loosening Both 0 4 Time sec Number R Time F Time sec T Tq Speed A1 turn A2 turn 1 2013 04 05 2 0 725 1 50 1 534 367 3 18 0 04 2 2013 04 05 0 821 1 50 1 514 367 3 76 0 05 3 2013 04 05 2 0 824 1 50 1 517 367 3 78 0 03 4 2013 04 05 2 0 764 1 50 1 520 367 3 41 0 06 data 1 2 5 1 145 725 150 15 1 2 5 1 164 821 150 15 1 2 5 1 164 824 150 15 1 2 5 1 153 764 150 15 7 Open monitoring amp BLICt Log in L vwm NRI way Lug Data sampling rate 1 20 5 selectable Data and curve can be saved in a file cgd Graph data select Torque or
3. SHE Setting CH Monitoring G RE riso Fastening Setting Fastening Sequence Advanced function Controller setting Controller amp Select R232 25485 Driver ID Setting Motor run ti Rate select tg GE P501 D S600bps m F PIU Sd LO LE CO 1 14400bps O 2 IM 2 1820 0bps O 28485 C 3 38400bps E 4 5600bps Gem m O 5 5750 0bps Screw tung Error displ Baud rate change of Smart Manager 8 Cy Monitoring wA cams anre function Controller setting Controller Setting2 Multi sequence Driver ID Setting Motor run tire limit 2 Com Port 5 Baud Rate H change the BaudRate 3 vau must reboot the program Mountz Inc The Torque Tool Specialists www mountztorque com 67 408 292 2214 8 6 SHC controller communication Protocol 1 Protocol frame 2byte byte 3byte 0 byte 1byte byte byte STX dd or CMD Data CC ETX Start ID command data seperator Checksum byte Baud rate 19200 BPS selectable Data bit 8bit Parity None Stop Bits 1 400 bytes are maximum packets All command start with STX end with ETX 2 Communication control letter Name Word Value Description Packet start SIX 0x02 Packet start at the first of
4. 3 Ibf in 4 Ozf in Description Caution Change of unit will reset every parameter to factory initial setting The torque unit should be selected first before parameter setting Mountz Inc The Torque Tool Specialists www mountztorque com 37 408 292 2214 10 Screw type Clockwise or Counter clockwise Unit Range Initial P302 1 0 It selects one of the screw type below Description 0 Clockwise 1 Counter clockwise The initial value is O for Clockwise 11 FND Display type Number Unit Range Initial P303 1 One of 4 types of display be selected 0 Preset no Speed Description 1 Preset no Torque Stop lt Preset no Running 2 Fastening Torque Stop lt Preset no Running 3 Converted torque Stop lt Preset no Running 12 Auto fastening data output Number Unit Range Initial P304 0 1 0 Monitoring data can come out automatically through RS 232 without data request command protocol when 1 is selected on Description P304 0 Smart Manager 1 Auto output Enable Mountz Inc The Torque Tool Specialists www mountztorque com 38 408 292 2214 13 Torque compensation Number Unit Range Initial 1 90 110 100 Output torque can be decreased or increased between 10 to 10 for each preset This torque tuning value is saved in controller not in driver Be careful tuning value when
5. 1 Not compatible controller from other manufacturer 2 Repair the controller 2201 EEREI Over max angle error Ecoe No torque up error 003 Torque up before Min angle No torque up after the Max angle value on P024 031 stopped with No torque up after the Min angle value on P016 023 stopped by torque up before the Min angle value on 016 023 Tightening pattern error Manual Rest or Auto Reset Tightening pattern error Manual Rest or Auto Reset Tightening pattern error Manual Rest or Auto Reset 00 EFAtot Fastening time limit 2205 ELoolU Loosening time limit Fastening time is over than the value on P308 Loosening time is over than the value on P309 Tightening pattern error Manual Rest or Auto Reset Tightening pattern error Manual Rest or Auto Reset EeGb JELoolt Motor stall EBBHES EEBSBHL Angle limit over during Ramp up Motor is stalled on loosening process over the time on P314 Rotation angle is over the value on P210 during Ramp up process Motor protection feature from overheat Manual Rest or Auto Reset Tightening pattern error Manual Rest or Auto Reset EPUB EHdEAL Angle limit over during Torque holding Tm Mountz Inc The Torque Tool Specialists www mountztorque com Rotation angle is over the value on P209 during Torque holding process 408 292 2214 Tightening pattern error Manual Rest or Auto Reset 52 7 10 5
6. 2nd next step 7 Jump Move to the setting step 2 Signal output Fastening OK signal output after all sequence Each fastening step torque up output Mountz Inc The Torque Tool Specialists www mountztorque com 62 408 292 2214 4 Driver setting id File Status de SHCSetting Monitoring A ComSetting Gi Reset gt Read All geet Write All Help Q Close Fastening Setting Fastening Sequence Controller Setting1 Controller Setting2 Multi sequence Driver Controller parameter initialize Factory setting Password Initial CAUTION Warning All parameters will change to factory default setting 7 Happy day Log in Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 63 5 Real time Monitoring data Ala A L i File Status tO SHCSetting Monitoring D ComSetting Gi Reset gt Read All db Write Q Help a Close Number Time F Time Preset T Tq Speed 1 2 Angle A3 Error FIL Status 1 2013 04 05 0 626 1 1 50 0 000 367 0 0 3 51 2 2013 04 05 0 618 1 1 50 0 000 367 0 0 3 47 F 3 2013 04 05 0 522 1 1 50 0 000 367 0 0 2 88 F 4 2013 04 05 0 807 1 1 50 1 506 367 3 68 0 07 3 76 F OK 5 2013 04 05 0 866 1 1 50 1 483 367 4 03 0 09 4 13 F OK 6 2013 04 05 0 768 1 1 50 1 495 367 3 44 0 06 35 F OK 7 2013 04 05
7. Huch SW alias the currunt flow whan preziad 2 Conmact this if the power needs 20 be 3 Atach a io the MC zulzv coil Sarvo Motor Do not cannect this to tha dive with less tan 300 L Dm bo Ge Sindee ef the pa Eat 5 2 a Connect single phase 220VAC power into controller for the 400 W or lower capacity Do not use the terminal L3 L1 AC220V L2 1 2 Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 Socket and Lever This section describes the usage of wiring socket and lever provided with servo drive Connect only one wire at wire inlet of the socket f the wire is pulled accidentally with an excessive force rewire it properly peeled wire be used Keep the length of the peeled core wire less than 8 mm The use of phenol terminal is recommended for the reliability of wiring Use a lever for wires provided with the product The following figure shows the sequence of assembling wire at the socket 1 As shown in the figure insert lever in the socket and press it 2 Insert wire into socket and release the lever 3 Pull it slightly to check if the connection between the socket and wire is normal The thickness of wire allowed by the socket is shown
8. T Orvar 5 00 024 00 me P032 5 00 P001 828 0 0 gt POT 0 0 P025 0 0 P033 5 00 828 P010 0 0 P018 0 0 00 5 00 PO 828 POH 00 P019 00 Poe 0 0 POS 5 00 828 P012 0 0 P 0 00 00 gt P036 5 00 828 P 0 0 0 0 P0 9 0 0 POs 5 00 gt 828 0 0 P022 00 P030 DD P038 5 00 I PO 828 P015 0 0 gt P093 0 0 POM 00 P039 Torque Unit Min Angle control Max Angle control Aulo change speed P301 F312 P313 P306 Noseed n zd Hum On tha Target Angelia dim Change of unit will TorqueUp after thee Stop andverify OK Disable Lola 10501 the parameter Emar E202 Stop and verity NG Heen uin lo Factory 9 TorqueUn before the gt Error E201 angle tum Error E203 i Ale the change Bothy select lay in Cr nod 0 you must power of and COMT Open Happy day I Log in Select the torque unit before setting other parameters Otherwise all parameters changed to the factory setting after change of torque unit Change or select parameters and Click WRITE ALL menu to write new settings on the connected SHC 24 controller To allow parameter change be sure that it require Manager Log in on File menu Ask to the distributor for the Log in password Monitoring is possible
9. continuously e p Down increase decrease the value Left Shifts the digits lt 42 Right 6 Direction indicate up down left right keys altogether Changes the mode Saves the setting value Start running To enter exit setting window after changing the mode ENTER On Select setting value x Black key button represents that it is pressed MODE SET 7 2 Structure of the Mode As shown in the figure below the servo drive is divided into 5 types of control modes The mode displayed after the power ON is the status display mode Mode is changed whenever the MODE SET key is pressed Be fully aware of the following 5 mode types and read the following Power ON iL IRAE LU NS Auto mode During communication on serial port All keys will be blocked Press the Enter key for 2 seconds to use the key button again 3 Run mode 4 a Parameter mode NS pogon I 01378 Display mode Mountz Inc The Torque Tool Specialists www mountztorque com 22 408 292 2214 7 3 Parameter Setting Mode Parameter mode The Parameter sets and saves various functions to make drive suitable for equipment There is a parameter that can be always set regardless of the status of the controller and those that must be in certain status of the drive when setting them 7 31 Parameter group P no Group Description 000 007 Torque Torque value for Preset 1 8 008 015 Speed Speed
10. current Angle Speed etc 7 Alarm history MO ERAR Error Histary a E 201 Fastening Max Turn a E 201 Fastening Max Turn He E 203 FATMI Fastening Min OU E 201 Fastening Max Turn OU E 201 Fastening Max Turn Ba E 201 Fastening Max Turn a E 201 Fastening Max Turn 3l E 030 Encoder open Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 65 8 5 port and cable specification 1 RS232 cable pin details Computer end Wiring diagram Drive end IEEE 1394 2 5485 cable pin details Controller singnal 5 DX 6 DX 4 GND 3 RS232C Baud rate change Change Baud rate of SHC controller first then change Buad rate on Smart Manager Before you change the Baud rate on the Smart Manager please check the Baud rate on the controller On the COM port menu of Smart Manager the Baud rate can be selected Be sure that you have to select the same Baud rate with the controller setting Lower Baud rate than 57600 bps can not support the real time torque curve display Mountz Inc The Torque Tool Specialists www mountztorque com 66 408 292 2214 Once you change Baud rate on the Smart Manager close the program and open it again to communicate with the SHC controller with change Baud rate Baud rate change of SHC controller if ER S 1 i File CH atatus
11. data on the drive motor and various peripheral equipments necessary for the installation Precautions Refer to the following figures when installing the servo drive The most important thing to consider when installing the drive is the ambient temperature Follow the operational temperature and mount the servo drive vertically Install the Servo Drive Vertically Servo drive less than 400 W applies the natural convective cooling and the servo drive with more than 0 8 kW uses the cooling fan To increase the cooling efficiency install it vertically Natural air ventilation Mountz Inc The Torque Tool Specialists www mountztorque com 18 408 292 2214 Mounting screw SHC 50 5 100 SHC 200 SHC 400 Two screws M4 x 10L SHC 800 SHC 1K Two screws M5 x 10L Mounting screw Mounting screw Cooling fan for multiple installation If Two or more controller are installed together the cooling fan is required to cool down the temperature inside of the room Backwall LL LLLL LLL a Cooling Cooling 50mm or longer Side wall 30 mm or longer 10 or longer 50mm or longer 2 Mountz Inc The Torque Tool Specialists www mountztorque com 19 408 292 2214 Use the Drive in a Clean Environment Use the drive in a clean environment where there is no dust or humidity Ground There is a grounding terminal at the bottom of the heat sink e 200 W or less 1 mounting ho
12. or fluid Keep the product out of the direct rays of the sun and store it within the storage temperature and humidity ranges Avoid overloading if the product is stored in a warehouse Do not carry the product by holding the cable and the motor shaft Mountz Inc The Torque Tool Specialists www mountztorque com 5 408 292 2214 Installation and Wiring Install a cooling fan to prevent excessive temperature increase Refer to the Chapter 2 Be careful not to wiring cables around the heat sink WARNING CAUTION Install drives with regular space at least 10 mm between them e Pay attention to the heat sink when wiring Refer to Chapter 2 Maintenance and Repair WARNINE Do not disassemble or remodel the product Any damage caused after the Gegen user disassembles or remodels the product will be excluded from the company s warranty AN he company bears no responsibility for injuries or physical damage caused by remodeling of this product Life limited Parts by mechanical friction or heat requires regular Refer to the Chapter 8 n case of a failure that cannot be dealt with please contact the technical support team of manufacturer or after sales service center Mountz Inc The Torque Tool Specialists www mountztorque com 6 408 292 2214 Electric circuit diagram Powa AVER MOCB Molded Cars Circuit Dresser MC Contactor For mora than one iacocd procs tha
13. replace the screwdriver Description enbJo sel 14 Auto speed by torque setting Number Unit Range Initial P306 0 or 1 1 The speed setting is automatically selected by program Description according to the torque setting 0 Disable 1 Enable 15 Initial Loosening speed Number Unit Range Initial P307 rpm 10 200 100 Initial speed for 0 5 turn of reverse is selectable Setting 10 200 Description Mountz Inc The Torque Tool Specialists www mountztorque com 39 408 292 2214 16 Time limit for fastening Loosening and motor stall Number Unit Range Initial P308 309 0 1 sec 0 600 100 10 0 sec Description It prevent the continuous running over the preset time in direction of fastening and loosening for safety operation The driver stops automatically at the preset time and provide the pattern NG with the error code belows P308 Limit of fastening run time error code E 204 P309 Limit of loosening run time error code E 205 Initial value 10 0 sec Also it prevent the continuous time going against the motor stall for over heat protection P314 Limit of motor stall time error code E 206 Initial value 0 5 sec 17 Error display time setting Number P310 Unit Range Initial 0 1 sec 0 10 0 Description Error display and reset after the below set time 0 Manual reset by R
14. to the target torque it stops immediately even before the set turns angle and provide Torque up and Fastening OK output signal together For example It have 6 0Kgf cm 003 500rpm in 011 and 5 turns in PO27 the driver will run with 500 rpm and stop at 5 Description turns 1800 degree But if the driver reach to 6 0 Kgf cm of the target torque before 5 turns it will stop immediately at any turn Function 2 Limit of Fastening angle for NG detection P313 Max angle control setting should be 1 Stop and verify NG E 201 If there is no torque up untill the set angle turn it stop and provide NG output signal with the error code E 201 This function is useful to protect the screw which is continuously running around the screw hole without engaging The latest fastening angle turn can be monitored on the FND display of front panel by display mode dis 04 Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 5 Free speed angle Number Unit Range Initial P032 039 0 1 turn 369 0 100 0 turn 0 If tightening time is too much long by the low speed for low torque setting tightening time can be decreased by free speed setting The free speed is just run down speed before screw seating point in a set angle So there are two different speed steps 151 step free speed set on P224 from starting to the set angle on P32 to 39 2nd step original speed that is sel
15. 0 pin I O circuit 50 Pin IN OUT 4 0 24V or GND GND or 24V i ik INPUT 4 circuit __ INPUTI gt INPUT INPUTS NPUM 6 In IZ OUTPUTZ INPUTS _ Det NUT 9 __ S E INPUTS NDI T 4 Bt ya j gt Alarm s Alarm OUTPUT 3 OUTPUTS Mountz Inc The Torque Tool Specialists www mountztorque com 53 408 292 2214 7 11 50 pin I O details Factory setting Description PIN no IN OUT factory setting 1 Input COM 24V or GND 2 3 Input 1 Torque select 1 4 Input 2 Torque select 2 Input 5 Input 3 Torque select 3 6 Input 4 Start 7 Input 5 Fasten Loosen 8 Input 6 Multi sequence 9 Input 7 Reset 26 Input 8 not use 27 Input 9 not use 28 Input 10 not use 37 Output 4 Status F L 38 Output 5 Torque up without verifying result 39 Output 6 Warning 40 Output 4 5 6 COM Output 41 Output 1 Ready 42 Output 1 Output 2 Run Output 2 Alarm Alarm fixed Alarm 48 Output 3 Fastening OK Output 3 Verifying OK Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 54 7 12 Error code output In order to get error code Select output 4 5 and 6 for error code 1 2 and 3 on parameter P1 13 and P1 14 The below table sho
16. 00 100 1 000 100 1 000 100 1 000 100 1 000 100 1 000 100 1 000 100 1 000 100 1 200 100 1 200 100 1 200 100 1 200 100 1 000 100 1 000 un 1000 100 1 000 ys HEX ys i 1 4 HEX 4mm Round 4mm Round 4mm Round 4mm Round 1 4 HEX 1 4 HEX 1 4 HEX 1 4 HEX 1 4 HEX UA HEX Hr 1 4 HEX rpm awe pem aal nmn SHC 100 SHC 100 SHC 100 SHC 100 SHC 100 SHC 100 SHC 100 SHC 400 SHC 400 SHC 400 SHC 800 m SHC 800 4 3 Dimension 5H030R010 5H050R010 SH100R010 I 7 y 2 3 E Nd pe nO ig C fe C Se z Eu ERN N m CI
17. 5 Factory setting 8bit No parity 1stop bit 57600bps ASCII gt ist digit Numeric code Baud rate 0 9600bps 14400bps Description 2 19200bps 3 38400bps 4 56000bps 5 600bps gt 3rd digit 1 RS485 Numeric code serial interface 0 RS232 Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 44 B input signal pin assignment for parallel interface Numeric A 9 8 7 6 5 4 3 2 1 0 code Input Input Input Input Input Input Input Input Input Input l O no p p p p p p p p p p OFF 10 9 8 7 6 5 4 3 2 1 Pin no 28 27 26 9 8 7 6 5 4 3 Example If you want to assign START input signal on INPUT 3 select 3 on the 4th digit of display panel on the P1 00 Smart manager is much easy to assign the signal I O 28 P1 00 Input signal assignment I Range 0 6 0 2 Normal Off b Normal On 1 7 digital input Signal assignment Factory setting 0 Torque select 1 Torque select 2 Torque select 3 29 P1 01 Input signal assignment II Range 0 6 0 2 Normal Off b Normal On 1 7 digital input Numeric code oignal assignment Factory setting Pin no 0 Fasten Loosen 5 Pin 7 Mult sequence 6 Pin 8 Alarm reset Pin 9 Mountz Inc The Torque Tool Specialists www mountztorque com 45 408 292 2214 Output signal pin assignment for parallel interface Numeric code 6 5 3 2 1 0 I O no Output 6 Output 5
18. ESET button 1 710 0 sec Auto reset after set time Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 18 P016 023 Min Angle setting and type selecting Number Unit Range Initial P312 0 3 0 select one of following type of NG with Min angle setting on 016 023 0 No use m 1 No Torque up NG after Min angle E 202 Description 2 Torque up NG before Min angle E 203 3 Combined 1 and 2 xx Setting angle means no use too 19 P024 031 Max Angle setting and OK NG verification Number Description Unit Range Initial 0 1 0 Motor stops at the set Max angle and verify as one of below 0 OK 1 NG and display Error code E 201 Max angle setting 0 means no use of this feature EL stall Aa Unit Range Initial 0 1 sec 1 0 5 Limit of motor stall time for loosening error code E 206 Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 41 21 E stop setting Unit Range Initial In order to use E Stop feature select Enable on P315 with E Stop wiring connection E Stop wiring connection should be N C 22 Free reverse angle setting Unit Range Initial P316 0 1 turn 0 or 10 0 0 screwdriver start to run in reverse direction in the angle of Description P316 and change rotation to forward direction to tighten screw It can improv
19. Fcodet amp Fcode2 amp amp Fcode8 BSS ETX Mountz Inc The Torque Tool Specialists www mountztorque com 71 408 292 2214 E Read firmware version Request emp VER BSS EX Response SIX ID VER V BSS ETX example STXO1 VER 1 00 BSS ETX ver 1 00 F Check controller connection Request STX ID i LIV BSS ETX Response ACK Connection is G Request monitoring data output Request SIX ID i BSS ETX Request should be repeated within 1 sec to continue receiving data f P304 is enabled data output is continued without Request Data output can be stopped by ESC command Response STX ID MOR V1V23 V12 BSS ETX V1 Serial no only if P304 is enabled V2 Fastening Loosening time ms Preset No V4 Target torque unit 0 01 V5 Converted torque unit 0 01 V6 RPM V7 1 V8 A2 V9 Rotation angle unit 0 01 turn V10 Error V11 Fastening Loosening status V12 Complete or Not OK or Mountz Inc The Torque Tool Specialists www mountztorque com 72 408 292 2214 Request monitoring graph data output Request STX ID Chi Ch2 SP Opt BSS ETX Ch1 Ch2 O Torque 1 Speed 3 Current order 4 Turn 7 current 8 Angle SP Sampling rate 1 20ms Opt Option 1 Fastening only 2 Loosening only 3 both
20. Output 4 Output 3 Output 2 Output 1 OFF Pin no 39 amp 40 38 amp 40 37 amp 40 47 amp 48 43 amp 44 41 amp 42 Example If you want to assign Fastening OK output signal on OUTPUT 1 select 1 on the 3rd digit of display panel on the P1 12 Smart manager is much easy to assign the signal I O 30 P1 12 Output signal assignment I Range 0 9 0 Normal OFF 1 6 digital output Numeric code Signal assignment Factory setting 0 Status 4 Pin 37 40 2 Fasten OK 3 3 Warning 6 Pin 39 40 31 P1 13 Output signal assignment II Range 0 9 0 Normal OFF 1 6 digital output Numeric code oignal assignment Factory setting Pin no 0 Ready 1 Pin 41 42 1 Run 2 Pin 43 44 2 Error code 1 0 yy 3 Error code 2 0 32 P1 14 Output signal assignment 111 Range 0 9 0 Normal OFF 1 6 digital output Numeric code Signal assignment Factory setting Pin no 0 Error code 3 0 Mountz Inc The Torque Tool Specialists www mountztorque com 46 408 292 2214 7 9 Controller inspection period and trouble shooting SHC controller is equipped with electronic circuit The dust and particles may cause the controller to be damaged The regular cleaning is required every year 1 inspection and pre maintenance period Item Period Inspection Action Cleaning of Main Body and Board 1 year dust particles or oil Clean
21. Replace controller 1 Check the parameter and reset 2 Initialize to the factory settings Mountz Inc The Torque Tool Specialists www mountztorque com 49 408 292 2214 CG WEIDUEL Defective hardware or 1 Wiring and installation check WatchDog time out noise interference 2 Replace controller Mountz Inc The Torque Tool Specialists www mountztorque com 90 408 292 2214 Alarm code message Ed EE sr ERE GR HORT ob vg User Parameter Range Error Cause Defective hardware Parameter range is invalid Action Replace or repair controller 1 Input the parameter within the range 2 Initialize to the factory settings I D LI L C EC Controller Initialization Error Regenerative Overload Protection Defective hardware Regeneration resistance is separated or damaged Replace or repair controller Check the connection or value of the regeneration resistance ngo EDU d Regenerative Over current Protection Fm rdc 111 Controller setting a S ERD ontinuous current overload Motor m no Coho Co E17 trn ELEC LC Motor Mismatch Fault The regenerative current exceeds the allowable instant value The controller operation mode and the screwdriver selection are not compatible Motor power cabl
22. Request should be repeated within 1 sec to continue receiving data Data output can be stopped by ESC command Response SIX ID MOT V1 V2 V Vn BSS ETX V1 Channel 1 V2 Channel 1 V3 Sampling rate V4 option V5 number of data V6 fastening time V7 target torque V8 Converted torque V9 HPM V10 A1 V11 A2 V12 data no data of Channel 1 Vn data no Data of Channel 2 if Channel 2 is selected Mountz Inc The Torque Tool Specialists www mountztorque com 73 408 292 2214
23. b d D E A AESH T HEO 5 Hg HESH Al A A e zx jj SAS Device Manager KEIS i 7HE COM 8t LPT Cy P _ USB to UART Bridge C CONT Open Happy day T L g n SCH EE EE EE EET EE EET EE EET EE EG X ECH TT ue ALA E c aS E Mountz Inc The Torque Tool Specialists www mountztorque com 98 408 292 2214 8 3 SHC controller firmware upgrade The controller firmware can be upgraded on the Smart Manager 1 Click File menu and open Upgrade Firmware 2 Open the latest firmware 3 Click DOWN 4 Once you upgrade the firmware power the controller OFF and ON again SAYE 3 Open Manager Log in Language Upgrade Firmware Select file Status d at Ep Firmware LES SM SHC firmware V1 01 130423 hes ij SHC firmware V1 01 130424 hex E ij SHC firmware MI 03 1 131002 hex sim SHC firmware 91 03 130808 hex Mountz Inc The Torque Tool Specialists www mountztorque com 99 408 292 2214 8 4 Parameter setting Smart Manager 1 Fastening Setting SHC xxx Setting gt CL Status Ch SHCSatting EH EN E Reset 4 Read All dh Write Q Help Qo Fastening Setting Fastening Sequence ali Controller 1 Seting sequence
24. below Prepare the Wires Strip of the Phenol Terminal Assemble the Socket Prepare the Wires Strip of the Phenol Terminial Assemble the Socket gt gt gt gt of of _ Terminal Comress with the Phenol D av Terminal Compressor NOTE Keep the length of the peeled wire less than 8 The thickness of wire allowed by the socket is shown below Thickness of Wire Twist AWG20 AWG14 Insert the wire completely If peeled core wire is exposed it may cause an electric shock The lever is a small tool used when wiring Keep it for other wiring jobs 79 Mountz Inc The Torque Tool Specialists www mountztorque com 8 408 292 2214 2 Products It consist of AC Servo screwdriver controller and cables 3m as a complete system 1 Standard item SH Motor cable 3m SHC controller Screwdriver SH Encoder cable 3m 2 Option accessories RS 232C cable 3 Main feature 1 Digital torque set and save 8 memories 2 Long endurance less noise and heat and light weight screwdriver 3 Auto speed setting by torque setting 4 Monitoring fastening quality and count of screw numbers 5 Error information by code display 6 Easy parameter setting by Smart Manager PC software 7 Real time torque data and curve display 8 Real time fastening data output RS 232C 9 Maintenance information and history memory 10 Firmware upgrade by Com port Mountz Inc The Torque Tool Specialists www mount
25. e is not connected defective current feedback detection Wrong motor connected Check if the regeneration resistance is shorted or damaged Check parameter setting Check the motor power cable Check the cable connection Check the motor Encoder Type Mismatch Defective Encoder Replace motor Op EE Ooo E Encoder Communication Error 1 Defective encoder cable 2 encoder signals are interrupted by the EMI noise Check encoder cable and EMI Li Li LI ri GEI EI EL LII Ci ctr E Emergency stop Emergency Stop E STOP is detected Reset the E Stop condition Mountz Inc The Torque Tool Specialists www mountztorque com 51 408 292 2214 Alarm code message Cause Action i 17 173 LI RENE a Hu Ea Ar Motor Phase Over current 1 When the error occurs while turning on the power there is a problem in the control or main power circuit 2 When this error occurs while in operation over current exists Current that is 300 over the rated current is supplied to the motor at more than 250 ms 1 Check the wiring and the power 2 Check the power and set or adjust the acceleration deceleration time 2084 ERULES Multi sequence setting error 5 El nU RL Controller error Wrong program of multi sequence Wrong controller model Correct the program of multi sequence
26. e screw engaging into the screw hole 23 Free reverse angle Enable Disable setting Unit Range Initial 0 or 255 0 It select the preset to use the Free reverse angle on P316 as below Numeric code Preset Preset 1 Preset 3 Preset 4 Description 16 Preset 5 Preset 6 Preset 7 128 Preset 8 Preset 1 amp 2 1 2 98 Preset 6 amp 7 32 64 148 Preset 3 5 amp 8 4 16 128 select several presets add all numeric code for them Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 24 Free speed setting for P32 39 Number Unit Range Initial P318 rpm 0 max speed Speed value for free speed step Description It works for P32 to 39 25 Packet setting in serial communication for PLC Number Unit Range Initial Add suffix ETX 0X03 in every sending packet ETX can be recognized as a EVENT to proceed the one block of packet PLC 0 Disable 1 Enable 26 Driver ID select Unit Range Initial P501 1 247 1 Each screwdriver set can have a ID number for 5232 485 Description M mE serial interface communication Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 43 27 port protocol setting Number Unit Range Initial P502 0 or 1 5 It select the interface protocols for 5232 amp RS48
27. ected automatically by torque setting Free speed angle P32 39 F P224 Description Gab ee Original speed 0 No use 0 1 100 0 Turn The free speed angle should be 2 turn less than the screw seating point The speed setting on P224 works for all P32 P39 Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 6 Torque control profile setting P200 210 Number Unit Range Initial P200 210 0 There are parameters related with torque control profile as below A1 Speed primary Speed is controlled with the target setting torque is monitored until the monitored torque reaches to the set torque percentage setting on P200 Screw Seating Point A2 Torque primary Motor stops at Screw seating Point and control motor current to target setting target torque with limited speed Description Torque Ramp up Speed min a Screw seatin Angle Time A1 A2 Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 35 Description P200 Screw Seating Point Factory setting 30 96 Setting 10 80 of the target torque P201 P1 setting in A2 process Factory setting 40 Setting 10 60 of the target torque P202 P2 setting in A2 process Factory setting 60 Setting 40 80 of the target torque P203 P2 setting in A2 process Factory setting 80 96 Se
28. et 1 Torque 10Kgf cm x Be sure that this run mode should not be during tightening process by PLC Auto mode MODE SET to select Parameter mode display Select Pr 000 by direction key ENTER to confirm Parameter mode Set 10 00 by direction key for 10Kgf cm _ CI LIL EC n m T Uam KT bk MODE SET to save setting ENTER to finish MODE SET to Auto mode Mountz Inc The Torque Tool Specialists www mountztorque com 30 408 292 2214 7 8 Details of each parameter numbers 1 Torque Number Unit Range Initial P000 007 0 01 Kgf cm Each number from 000 to 007 contains the torque value for n Preset 1 to 8 The value of parameter 000 is the target Description torque saved in Preset 1 Torque unit can be selected on P301 2 Rotation Speed Not recommended Number Unit Range Initial P008 015 1 rpm depend on Model Each number from parameter 008 to 015 contains the speed value for Preset 1 to 8 The value of parameter 008 is the target torque saved in Preset 1 Preset 1 have the torque of POOO and speed of P008 Description The speed is automatically changed on the torque setting Changing speed to higher than auto setting is not recommended Otherwise the torque can be over by the inertia Mountz Inc The Torque Tool Specialists www mountztorque com 31 408 292 2214 3 Min Angle control for Fastening Quality monito
29. fication 1 RS 232C cable pin details 2 RS 485 cable pin details 3 RS 232C Baud rate change 8 6 SHC controller communication Protocol 1 Protocol frame 2 Communication control letter 3 Command 4 Check sum BCC 5 Command details Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 57 58 58 59 60 60 61 61 63 64 65 65 66 68 68 69 68 68 68 69 69 Mountz Inc The Torque Tool Specialists www mountztorque com 4 408 292 2214 1 Safety Precautions This is CSD5 User Manual describes safety matters using the following marks oafety marks deals with the important matters If the following marks and contents of each mark are indicated in the contents of this user s manual you must be fully aware of them and follow them Usage WARNING A CAUTION A Storage WARNING A Transportation WARNING Do not touch the inside of servo drive Make sure that the servo drive and the motor are fully grounded Completely discharged before handling after power off Do not put excessive stress on the motor power and encoder cable Never touch the revolving part of the motor during operation Don t use the product near wet places corrosive and inflammable materials Operate the system with no load during pilot operation Never touch the heat sink directly Do not store the product near wet places rain toxic gas
30. hat displays the important errors It displays 3 digits of error code and 5 digits of text message in turn Alarm code message Cause Action 1 Over current by high ambient 1 Lower the ambient temperature surrounding the temperature or increase S motor the motor cooling Motor overheat 2 motor wiring error 2 Motor wiring check 3 motor selection error 3 select proper motor 1 Motor cable short 1 motor cable check E nus JE 2 Motor winding short 2 Rotate the motor shaft by IPM error 3 over rated power capacity hand If it does not run 4 Internal over current smoothly replace motor 1 Check the AC input 1 AC power input is low cnm voltage or voltage drop by SEU Dow VOR 2 Controller power on without NOISE 2 Main power input Mountz Inc The Torque Tool Specialists www mountztorque com 48 408 292 2214 1 Over input voltage or 2 Over voltage of regeneration power NN Bus over voltage ri LI 1 Check input voltage 2 Check regeneration voltage am H 0 000 0 0 Alarm code message Cause Action lc E c rn cc E Lt OLEI oer gie Motor Over Speed Motor speed exceeds the maximum Encoder cable check Motor cable check Fi V SP H THp EYE THA Motor Continuous Current Overload the internal filter that protects the motor from ove
31. ightening process by PLC A m uto mode imnn Ft CLILLI LI MODE SET to select Run mode n display Select run 00 by direction key ENTER to confirm Run mode m MODE SET to Jog ON Key for Fastenin key for Loosening MODE SET to Jog OFF ENTER to confirm Jog OFF Mountz Inc The Torque Tool Specialists www mountztorque com 26 408 292 2214 Alarm Reset x Be sure that this run mode should not be during tightening process by PLC Auto mode H 1111 Li MODE SET to select Run mode V display E 71 ct 1 T UI IILI Select run 01 by direction key ENTER to confirm Run mode MODE SET to reset Alarm ENTER to confirm Finishing Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 27 User Parameter Initializing x Be sure that this run mode should not be during tightening process by PLC Auto mode MODE SET to select Run mode display Select run 02 by direction key ENTER to confirm Run mode MODE SET to initialize parameters to factory setting ENTER to confirm Finishing Mountz Inc The Torque Tool Specialists www mountztorque com 28 408 292 2214 7 6 Parameter setting and monitoring by PC software Smart Manager Set torque speed amp angle on the PC program Smart Manager SHC and upload to the SDC 24 controller then parameters will be saved to the controller Please refer the detail
32. ing b SC 2 PC software Smart Manager Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 5 2 Controller part and dimension 5 2 1 part Operator Communication and Operator Connector Analog Output Terminal Signal Connector I O Terminating Resistance Setting AC Main Power Input Terminal Control Power Input Terminal Drive Nameplate DC Link Negative Output Regenerative Resistor Terminal 8 mp _ Encoder Cable Connector Motor Feedback Motor Cable Terminal Mounting Hall Top Bottom Regenerative Resistor 400 W or Higher Attached Heat Sink Wiring Socket 2F 3P 3 PART Ground Terminal Heat Sink De Mountz Inc The Torque Tool Specialists www mountztorque com 15 408 292 2214 5 2 2 Dimensions Model SHC 50 SHC 100 SHC 200 158 4 5 0 6 04 X5 0 Mounting hole Earth Ground Dia 4 5 Unit mm inch Model SHC 400 4 0 20 ER Earth Ground Unit mm inch Mountz Inc The Torque Tool Specialists www mountztorque com 16 408 292 2214 Model SHC 800 SHC 1K Mounting hole Dia 4 5 Earth Ground Unit mm inch Mountz Inc The Torque Tool Specialists www mountztorque com 17 408 292 2214 6 Installation This chapter describes matters to consider when installing the servo drive and the motor Refer to the appendix for numerical
33. le for 4 BOLT 400 W or above 2 mounting holes for M4 BOLT If not grounded it may reduce the performance Mountz Inc The Torque Tool Specialists www mountztorque com 20 408 292 2214 7 Operation 7 1 Front panel The controller has a built in operator for various status displays parameter setting operation command and monitoring Displays various contents with six 7 segment LED display Provides all key manipulation function without a separate external operator The following figure shows the front side of the operator on the servo drive NO Name 7 Segment LED Display Function Displays the status with 6 digit 7 segment LED display sets parameter commands operation and displays monitoring MODE SET KEY Key Enters display mode shift and parameter setting value ENTER KEY Enters into each window after changes the display mode Completes setting and exits from it For Key Lock release press the key for 2 sec Top Bottom Left Right KEY Moves the digit of 7 segment LED display and functions as the UP DOWN of the number Mountz Inc The Torque Tool Specialists www mountztorque com 21 408 292 2214 Icons for the Key Buttons Icon is used in description throughout the manual Thus be fully aware of the shape name and function of icons Key Button Name Function Up Increases and decreases the value uan Press and hold this icon to
34. mountz the torque tool specialists Operation Manual SHC Series Mountz Inc The Torque Tool Specialists www mountztorque com 1 408 292 2214 INDEX Safety precautions in handling installation and usage Product Main feature Screwdriver 4 1 Specification 4 2 Model 4 3 Dimension Controller 5 1 Specification 5 2 Part and dimension Installation Operation 7 1 Front panel 7 2 Structure of the Mode 7 3 Parameter setting mode 7 4 Monitoring mode 7 5 RUN mode 7 6 Parameter setting and monitoring on Smart Manager 7 7 Torque Speed and Angle setting on front panel 7 8 Details of each parameter 7 9 Controller inspection period and trouble shooting 7 10 50pin I O circuit 7 11 50pin details 7 12 Error code output error group and Output pin map 7 13 I O timing chart Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 10 10 11 12 14 13 15 18 21 21 22 23 25 26 29 30 31 47 53 54 56 56 8 PC communication software Smart Manager for Windows 8 1 Software installation 8 2 Operation 8 3 SHC controller firmware upgrade 8 4 Parameter setting on Smart Manager 1 Fastening setting 2 Profile of fastening process 3 Multi sequence setting 4 Driver setting 5 Real time monitoring data output 6 Real time Torque Speed curve monitoring 7 Alarm history 8 5 Com port and cable speci
35. ntztorque com 69 408 292 2214 A Read parameter from controller Request STX ID SET PPP BSS ETX Response STX ID SET V BSS ETX ID 00 99 PPP 203 if parameter no P203 V 4 bytes of 16 digits value B Write parameter data o write parameter on RAM and save on flash memory Request SIX ID STR PPP V BSS ETX Response for OK or for impossible by system running check the written parameter Request SIX ID SIR BSS ETX Response STX ID BSS ETX written Fai SIX ID TOK BSS ETX written OK o write parameter on RAM Request SIX ID PPP V BSS ETX x parameter data saved with CHP command will be erased when power OFF Response for OK or for impossible by system running Mountz Inc The Torque Tool Specialists www mountztorque com 70 408 292 2214 C Alarm reset Request SIX ID RST BSS ETX Response ACK D Read error history read the history with alarm no Request STX ID 1 BSS ETX Total 8 alarm histories are saved from 0 01 to 0 08 The latest history is saved on 0 01 Response SIX ID EHYE FCode F Chars BSS ETX F Code refer the alarm code details F Chars refer the alarm details B read all error histories Request SIX ID 1 BSS ETX Response STX ID EHY
36. out these contaminations Wire connections 6 months loosening of socket connector nut and others Retighten connections firmly Functional inspection 1 or 2 year heat noise damage or open circuit Inquiry to the company Do not open the controller If the controller seal is open Ven or removed the warranty will be expired Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 47 3 Controller Warning Warning is provided to protect damage from abnormal environment by function by the self diagnosis Warnning indicator The warning is displayed on the last 3 digit of 7 segment as shown on the above The character displayed the normal operation status does not flicker but once the abnormality applicable for controller warning is detected the applicable character is displayed and flickers Controller Warning trouble shooting action Warning display Cause Action When working in the preset mode check if it is allocated for Digital input or output of the preset Digital allocation allocation is inappropriate When working in the normal Li error override mode check if it is allocated for override function It occurs when motor power L H Hi p Use a motor suitable to the is set higher than the Over motor capacity controller capacity controller 4 Controller alarm By the self diagnosis there is the servo alarm t
37. quired to be set The data from 3rd to 6th are optional The 3rd 4th and 5th data can be used for monitoring fastening quality or improving tightening time They be used or not Mountz Inc The Torque Tool Specialists www mountztorque com 24 408 292 2214 7 4 Monitoring mode Controller displays variable information in any status as below Description and unit Converted tightening torque 0 001 Speed rpm Gear ratio 0 01 Current command Fastening turn 0 01 turn Fastening time 0 1 sec Loosening time 0 1 sec Pick current mA Fastening angle 15 DC Link voltage IO monitoring Error display 1 87 X HZ dlS 17 Software Version 415 21 Drive Rated output power Example of Key operation for monitoring From Auto mode MODE SET Use direction key to find diS no from dis 00 to 17 ENTER o AN 123 456 Kgf cm converted torque d 4 7 d m Enter d Mountz Inc The Torque Tool Specialists www mountztorque com 25 408 292 2214 7 5 Run mode Jog operation by Key button It is possible to start the screwdriver in run 00 reset the alarm in run 01 and initialize the controller parameters to the factory setting Description 00 Start the screwdriver run 01 Alarm Reset run 02 User Parameter Initializing Run by Key button x sure that this run mode should not be during t
38. r or service center The password can not be open to operators without agreement of managing group Smart Manager without Log in is available by request too 8 1 Software install PC Operating System MS Windows 2000 XP Vista Display 1024 x 768 Optimized The Smart Manager software require MS Dot Net framework v 4 0 or higher on your OS before install Window 2000 and XP can be updated with Dot Net framework on the download center of Microsoft web site www microsoft com Microsoft NET Framework ver 4 0 Mountz Inc The Torque Tool Specialists www mountztorque com 57 408 292 2214 8 2 Operation emart Manager software setup Open the Smart Manager software Select the Comport no and click OK Click READ ALL menu for read all parameters from the connected SHC XXX controller For changing parameter it require Manager Log in password If you can find Controller and Driver Information on the opening page as below the communication is successful SEKR VE SE nam ap rt Drtegr Contra nsns b Status SHCSetling Y S Reset write a L 2 uo Com Port Setting x HON 99 COM ei SH100RO010 A 1304004 100 100 10 38400 8 1 SHTOOROT0 A 8 OKgf elc A SK BOO Be BHH EP NEX amp 7FB4F T53ET Bg L E 1 3 HHE D 2 g Casa Ore E 7 OSA DDE BOE m
39. rheating trips Increase fastening cycle time Increase capacity of motor and controller EFL C Lg C C Controller Overload average current exceed the rated capacity 1 Increase fastening cycle time 2 Increase capacity of motor and controller OU DD OO Encoder Date Range Error 1 The encoder is not properly programmed 2 memory of the encoder is damaged Replace the motor a Lt i rrt EE TITO TR D j Encoder cable open error Encoder Data Parameter Error 1 Communication failure with encoder 2 Hall sensor error 1 The encoder is not properly programmed 2 memory of the encoder is damaged 1 Check the motor 2 Check encoder cable Replace the motor fsi idis ELS ELS D CH ee Controller overheat CIE r7 1 AC line Loss User Parameter Initialization Error Controller is overheated 1 AC power input is low 2 Controller power on without or earlier than main power input An error exists in the parameter saved in the memory 1 Increase fastening cycle time 2 Increase capacity of motor and controller 1 Check the AC input voltage or voltage drop by noise 2 Main power input Initialize the parameter to factory setting E c I1 Ef 13 1 55 EHS User Parameter Checksum Error Defective hardware Parameter Checksum Error
40. ring Number Unit Range Initial P016 023 0 1 turn 36 0 30 0 0 Minimum angle can be set as a threshold point For fastening quality control by different setting on P312 0 No 0 1 30 0 Value of rotating angle turn P312 Min angle control setting should be one of below 0 No use 1 No torque up after Min angle on P312 E 202 2 Torque up before Min angle on P312 E 203 Both 1 2 Description H the driver stop without torque up after the min angle it provide fastening NG output signal with the error code E 202 It is most serious mistake by operator which is open found but difficult to be recognized If the driver stops without torque up before the preset turn it does not provide fastening NG Because it is very common operating together with screw feeder If the driver stop with torque up before the min angle it provide fastening NG output signal with the error code E 203 It is useful to detect the wrong aligned engaged screw or floating screws Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 32 4 Max Angle control Number Unit Range Initial P024 031 turn 36 0 30 0 0 0 No 0 1 30 0 Value of rotating angle turn Function 1 Angle control stop and verify OK P313 Max angle control setting should be 0 Stop and verify OK The driver stops at the set turn angle and provide fastening OK output signal If the load reach
41. s to the article 9 3 PC program Smart Manager PC program Smart Manager ES er Qi sciam CES UL aja ern Don wan rem Uv epes sequence sanagt cens x Seung pa E _ ee gt 828 00 0 0 00 828 00 00 25 0 0 gt 828 PHO 00 0 0 P 00 Pa POS 828 0 0 P019 0 0 00 5 BON 828 Poi 0 0 Povo 0 0 P028 0 0 gt 828 00 Pot 0 0 Pies 00 828 014 00 Poe 00 00 gt P038 BA 828 POU 00 P023 0 0 PM 00 cantei conira Ach change P301 P312 P313 308 amp Ho tie a But Hm ICaution On ti alor cium Change p und wii Ha Totquate aee the amp Stop and verf CK Gare parameter E202 Sean and vert NC dena dun Deere ip E201 EZT 3 me change fom kerin O nolio use pru paquet CR and gn COMI Open ep un T Mountz Inc The Torque Tool Specialists www mountztorque com 29 408 292 2214 7 7 Torque Speed and Angle setting on front panel Torque Speed and Angle setting on front panel key is possible Example Pres
42. the message Packet finish ETX 0x03 Packet end at the last of the message OK response ACK 0x06 OK response on the message receipt System running GS Ox1D Parameter can not be changed during running Over range HS 1 over setting range Invalid US Ox1F Invalid command NOK response NAK 0x15 Communication error Checksum error Command cancel CAN 0x18 Cancel command 3 Command The command for data request and response are as below no Description Command 1 Read parameter SET s TE STR Write parameter on RAM and save in flash memory CHP Write parameter on RAM 3 Alarm reset RST 4 Read error history EHY 5 Frimware versin VER 6 Connection check LIV 7 Data monitoring MOR 8 Graph monitoring MOT Mountz Inc The Torque Tool Specialists www mountztorque com 68 408 292 2214 4 Check sum BCC It add all binary number within Check sum range and convert to 1 Byte of ASCII code The 35H is check sum result BCC in the example shown em pors Daa EX Example STX 0 1 H B ETX ASCII code 2 30 91 29 56 45 52 GA 42 8 Hexa code 1 A BH Hexa code ASCII code of Hexa value 5 Command details PC SHC V STX ETX Ti T1 500 msec Ti gt 1 sec time out TX CMD ETX T1 Mountz Inc The Torque Tool Specialists www mou
43. tting 60 95 of the target torque P204 Ramp up speed setting in A2 process with percentage of the target speed Factory setting 50 96 Setting 10 100 96 of the target torque P205 Torque ramp up time setting Factory setting 100 mS Setting 100 300 mS P206 Start point of ramp up speed on P204 Selecting P1 P2 or P3 Factory setting P1 P207 Target torque holding time Tm Setting 10 200 mS Factory setting 20 mS P208 Auto reverse angle setting after torque holding process for bind screw releasing Factory setting 0 Setting 0 100 0 No use P209 Angle limit during torque Holding Tm E 208 Factory setting 0 Setting 0 360 0 No use P210 Angle limit during Ramp up process E 207 Factory setting 0 Setting O 10 turns 0 No use Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 36 7 Motor acceleration Number Unit Range Initial P211 10ms 10 200 100 The motor increase the rotation speed up to the target in the set time It works for all preset rom Description time 8 Controller model reading for internal information Number Unit Range Initial P300 Description Any setting is not allowed Information for just reading 9 Torque Unit Number Unit Range Initial 0 4 0 It selects one of the torque units below 0 Kgf cm 1 2 cN m
44. value for Preset 1 8 Min angle setting for OK NG verification of Preset 016 023 Min angle 81 8 Max angle setting for OK NG verification of Preset 024 031 angle 41 8 ocrewdriver run with the speed set on P224 as 032 039 Angle turn for free per the angle value on P32 39 And it change speed step to the original speed set on P11 18 0 Disable 100 120 UO define define function and pin no 200 213 Screw tightening Screw tightening parameter setting 300 319 Controller setting Controller parameter setting 400 419 Multi sequence Multi sequence tightening program Mountz Inc The Torque Tool Specialists www mountztorque com 23 408 292 2214 7 3 2 Preset and parameter group The preset numbers from 1 to 8 are effected together with parameter 0 7 for torque parameter 8 15 for speed parameter 16 23 for min angle parameter 24 31 for max angle parameter 32 39 for free speed angle sm dua dena r Torque Speed Min Max _ speed angle angle Angle POOO P008 P016 P024 P032 P001 P009 P017 P025 P033 P002 P010 P018 026 P034 003 P011 P019 P027 P035 P004 P012 P020 P028 P036 005 7 P013 P021 P029 P037 P006 P014 P022 P030 P038 P007 P015 P023 P031 P039 The data from 1st and 2nd is always re
45. vor e 0 eme z vor T 0 gt 0 e 0 Nop d 0 0 vo 0 No operation Start fastening Preset no End of programing Time delay unit 10ms Jump to the step number Select preset number Mode B o Help n Start reverse rotation if there is target angle turn it stop atthe set angle unit 0 1 turn GOES Countvalue setting Avalue A 1 ifA 0 2 nd step jump and execution ifA 0 next step execution Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 61 Mode B comes after preset 8 with displaying of mA mB Explanation details of JUMP COUNT VALUE A SUB IF A command Example multi sequence program Made A CountVaue A 10 z B Fastening 8 3 Loosening 5 SEPA Fastening 3 E subdi CA 0 512858 Jump 2 End 0 S 0 0 STEPH lt 0 The above multi sequence shows 10 times repeat of steps from 2 to step 5 and finish cycle completely Count value A Count number of step selected or operated Sub if A If the counted number A on step 1 is not 10 go to the next step 6 If the counted number A on step 1 go the
46. without Manager Log in Mountz Inc The Torque Tool Specialists www mountztorque com 60 408 292 2214 2 Profile of fastening process id File CH Status o SDCSetting Monitoring A ComSetting E Reset e Read All 4 Write All Q Help Q Close Fastening Setting Fastening Sequence Controller Setting1 Controller Setting2 min Screw seating Angle Time Setting 1 Setting 2 100 300 P205 Torque Rising time HD Seating point 10 80 Start point of ramp up rpm 1 3 P206 Pt 10 60 00 22 40 80 Torque holding time Tm 10 200 P207 4 60 95 00 1000 P208 Reverse angle Ra degree 0 Not use Ramp Speed 10 100 Holding time Angle limit degree E208 0 360 P209 Acceleration ms 10 200 ga Ta rising angle limit turn 2207 0 10 0 P210 Open Happy Log in Refer to 5 6 Parameter details 3 Multi Sequence Setting SHC Setting gt id File Status o SDCSetting Monitoring A ComSetting Ga Reset e Read All w Write All Q Help Q Close Fastening Setting Fastening Sequence Controller Setting1 Controller Setting2 Multi sequence Mode A vor 0
47. ws a example selection of error code outputs Pin no 37 38 and 39 for output 4 5 and 6 works with pin no 40 as a COM Error code 3 Error code 2 Error code 1 Error code Output4 Output5 Output 6 pin no 37 pin no 38 pin no 39 No use 0 0 0 System error 4 5 23 18 19 35 57 79 101 102 114 85 75 36 22 60 100 Fastening error 201 202 203 Fastening sequence error 84 204 205 205 207 208 E stop watch Dog 56 112 Motor or Encoder error 28 30 31 86 103 105 106 Power error 9 10 37 Farameter error 53 55 58 107 113 Mountz Inc The Torque Tool Specialists www mountztorque com 55 408 292 2214 7 13 I O timing chart 1 Fastening OK Preset no F R select IN RUN IN RUN Status OUT Fastening OK READY OUT 2 Fastening NG Preset no and F R N j RUN IN N D Alarm OUT RUN Status OUT READY OUT Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 56 8 PC communication software Smart Manager for MS Windows With free PC communication software Smart Manager it is easy to set the parameters including torque speed fastening monitoring and quality control For changing parameters of controller by PC software it require Log in password For the manager Log in password of Smart Manager software please contact to the distributo
48. ztorque com 408 292 2214 4 Screwdriver 4 1 Specification no Item Specification Remark 1 Power AC220V 2 Motor AC servo motor 3 Dimension refer to 4 3 4 Torque refer to 4 2 scale 0 01 Kgf cm 5 Speed 100 1 500 rpm 5 EE setting 6 Torque accuracy 10 in full scale 7 Torque repeatability 396 8 Start by interface 4P motor cable 3m 9 Cables 5P encoder cable 3m RS 232C cable option Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 4 2 Model straight type SHO3ORO10 A SHOSORO10 V 3 2 SH030R010 A 43 6 SHO30RO10 A VC ES SHO30R010 E SH030R010 E V eg 0308010 05 2 0308010 3 8 SHOSORO10 A SHO50R010 A C SHOSORO10 A V C 5 050 010 SHO50R010 E V SHOS0R010 E C SHOSORO10 E VC 5 1008010 5 100 010 5 100 010 5 1008010 5 1008030 5 100 0 0 SHLOORO50 A SH400R010 A Losse Auto speed 410 1 000 i ET P Roxy 10 1000 10 410 1000 10 410 1 000 410 1000 300 1 000 300 1 000 300 1 000 300 1 000 300 1 000 300 1 000 300 1 000 365 1 200 365 1 200 365 1 200 365 1 200 290 960 295 740 395 820 18 1 000 Mountz Inc The Torque Tool Specialists www mountztorque com 408 292 2214 30 430 i 0 265 360 10 eee 100 1 0
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