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F 330D/360DXP.24 - FASCAN International, Inc.

1. CODE DESCRIPTION DI860 DISTRIBUTOR VA215 OIL FLOW CHECK VALVE DV020 DEVIATOR VA227 SEQUENCE VALVE 10402 INTEGRATED ASSEMBLY OF THE LIMITING DEVICE VA233 DOUBLE EFFECT BLOCK VALVE FI781 FILTER HIGH PRESSURE VA239 SIMPLE EFFECT BLOCK VALVE 880 FILTER RETURN VA257 SEQUENCE VALVE M GAUGE QUICK CONNECTION VA264 SIMPLE EFFECT BLOCK VALVE RU976 FAUCET VA265 DOUBLE EFFECT BLOCK VALVE TR002 PRESSURE TRANSDUCER VA286 REGENERATIVE VALVE VA194 DOUBLE EFFECT BLOCK VALVE HYDRAULIC SCHEMATICS GR4 EVOLUTION 5 ELECTRIC SCHEMATICS Electric schematic for crane OA 3eJadw OU 1 1 P 50 01 seuor9d Josap 50320 11801 11 e Solo con Only with Solo con rotazione control lata controlled rotation rotaci n controlada Nur mit Seulement avec kontrollierte schwenken rotation command e FX8800 cay Praga e e e D8 D9 D10 eva D Remote Manua PLE OPTION D08 FARI CODE DESCRIPTION ALIM MAINS LOAD CELL D08 FARI ACTIVATION OF DANFOSS FUNCTION NO 8 OR ACTIVATION OF WORKING LIGHTS D1 D10 CONNECTORS FOR DANFOSS MODULES ELECTROVALVE FOR BLOCK EV2 ELECTROVALVE FOR LIFTING MOMENT LIMITING DEVICE OF THE TWO WORKING ZONE EV3 XP ELECTROVALVE EV4 PRESSURE REDUCING ELECTROVALVE FOR EXTENSION BOOMS EXIT EV5 REGENERATIVE ELECTROVALVE
2. Dati e dimensioni sono forniti a titolo indicativo e non impegnativo Unverbindliche angaben konstruktionsanderungen vorbehalten Data and descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies titre indicatif sans engagement Datos y descripciones todos a titulo indicativa y no imperativo 3 CAPACITY PLATES CAPACITY EAS 3300 36 24 3 1 Generality The represented plates refer to the nominal design capacities 1 WARNING If the capacities are downgraded or partially reduced e g sector in front of vehicle cab capacity plates must be applied in line with the final test figures 3 2 Capacity plates with lifting moment limiting device 3300 24 liz ma 3300 24 299kNm 9 Pmax 11500kg 9 Pmax 9500kg 9 1780kg 11500 0500 6765 2 25 2 90 4 50 P012 Q 94 R 72 CAPACITY PLATES 330D 360DXP 24 F360DXP 24 P 10 30 1225 14 5 1685 19 30 F360DXP 24 Pmax 11500kg 9 Pmax 9500kg 9 1900kg 1150019500 7300 5045 3765 2980 2480 kg 2 45 320 4 50 6 35 8 30 1110 30 12 25 14 55 11685 19 30 112 Q 94 R 72 kg 3300 24 Lis 0000 kg Tmax 2000 15 E BAS 200 21 112 94 72 CAP
3. ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams Fig 8 The stabilization has to be carried out with care and gradually keeping the vehi cle in horizontal levelled condition to prevent springs overloads and chassis tor sions ATTENTION During the stabilising operations for each outrigger ram it is recommen ded to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the descent and stabilisa tion manoeuvres Position lever D of oil diverter 2 E S Fig 1 Manoeuvres for re entry of the crane outriggers and supplementary outriggers within the overall vehicle width after crane use Position lever D of oil diverter 2 E S on E S Fig 1 How to lift the outrigger ram S Operate the corresponding lever CD towards S and keep it in position Operate the lever C to lift the outrigger ram Fig 2 How to re enter the outrigger support E Operate the corresponding lever CD towards E and keep it in position Operate the lever C to re enter the support Fig 2 WARNING Keep hands clear of automatic stop device of the outrigger supports Fig 3 4 Always check that the outrigger supports once in their rest position are locked in their seat by the safety
4. PARO 25 INSTRUCTION AND WARNING PLATES WARNING PLATES GR4 EVOLUTION FASSI GRU IDRAULICHE SpA 24021 ALBINO BG ITALIA Via dei Carmelitani 2 INSTRUCTIONS FOR SAFE USE OF THE CRANE Tel 39 35 77 64 00 Fax 39 35 75 50 20 1 Only authorized persons are permitted to operate the crane 6 Use the crane in accordance with the use and maintenance manual making sure that 2 Wie crane must be used ON firm level ground the load and radius are within the maximum limits shown on 3 Check that the vehicle hand brake is on and that the wheels are chocked the crane capacity plate 4 Before operation make sure that the crane is used progressively avoiding sudden load movements no one is within the working area of the crane swinging or dragging of the load is avoided the safety devices are in place and operative the load is lifted before rotating the minimum safe working distances from power lines are observed 7 When using implements protect the working area with a barrier the load is correctly slung and hooked l 8 The vehicle crane are not left unless the power take off is 5 Stabilize the vehicle with the outriggers making sure that disengaged and the load is on the ground e A 9 Before driving the vehicle ensure that the outriggers are fully retracted and 1 Ine 9 08818418 not re entered the safety taps closed and the crane is in the folded position DE
5. extension booms IMPLEMENTS CONTROLS 3 Additional functions je PO184 Winch PO199 Jib extension booms DE 6400 fig 9 OPERATE THE CRANE GR4 EVOLUTION VERSION WITH HORIZONTAL CONTROLS ground controls or top CONTROLS TO seat controls OPERATE THE CRANE 14 3 EVOLUTION ATTENTION The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate correspond to the control you selected CRANE CONTROLS IMPLEMENTS CONTROLS 1 Additional function ES ES EEG ER E Rotation Inner Outer Extension boom boom booms Winch Bucket IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 2 Additional functions 2 Additional functions 3 Additional functions EI Es AVS 211510 118118 Jib Jib Rotator Bucket Jib Jib Winch outer extension outer extension boom booms boom booms 1 Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more functions also related to pump flow and lever travel it is possible that on reaching the stroke end of a particular function an increase in speed of the other functions will occur 1 ATTENTION While exiting and folding the crane you must operate from the distributor side it is forbidden to operate from the double control side because of the overall dimensions of the booms DE1684A fig 15 fig 15
6. VERTICAL VERSION fig 1 FASSI GRU IDRAULICHE SpA 24021 ALBINO BG ITALIA Via dei Carmelitani 2 GRU IDRAULICHE Tel 39 35 77 64 00 Fax 39 35 75 50 20 INSTRUCTIONS FOR SAFE USE OF THE CRANE 1 Only authorized persons are permitted to operate the crane 2 The crane must be used on firm level ground 3 Check that the vehicle hand brake is on and that the wheels are chocked 4 Before operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked 5 Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded 6 Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating 7 When using implements protect the working area with a barrier 8 The vehicle crane are not left unless the power take off is disengaged and the load is on the ground 9 Before driving the vehicle ensure that the outriggers are fully retracted and re entered the safety taps closed and the cran
7. Operate lever C to activate the exit re entry of outrigger support E2 or the descent lift of outrigger ram 52 13 2 1 Functions of control levers for stabilization with vertical distributor EVOLUTION The controls to stabilize the vehicle are activated only from ground level and on both sides of the crane base NOTE The graphic symbols illustrated hereunder are marked on the plates DE4486 DE4487 DE4488 affixed next to the control stations and indicate with the fol lowing symbolism 19 94 37 92 They indicate the position of the in relation to the vehicle and the 21 13 44 4 i Lever CD for selecting 4 Levers D outrigger ram Deviator E S 52 E2 ES outrigger support DE4488 Lever C to control outrigger support or outrigger ram See Paragraph 25 Instruction and warning plates Lever function D CD C fig 2a 2b LeversD Control for deviator crane outriggers 2 ENS fig 2a Levers CD Control for selecting the supports or the outrigger rams fig 2b Levers C Control for the support or the outrigger ram selected fig 2b The multifunction control group adopted allows to select and manoeuvre the outrigger support or the ram through simultaneous operation of the selecting lever CD and the control lever C Exemple To select the support E2 or the outrigger ram S2
8. THE MODEL 8 IDENTIFICATION OF THE CRANE MODEL IDENTIFICATION OF a GRU FASSI 8 1 Generality The exact crane model serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response 8 2 Crane mark The CE indicates that the crane complies with the Machines Directive D M 98 37 it can be considered effective only with a written declaration of conformity enclosed The crane affixed with the CE mark is supplied with a lifting moment limiting device to preserve the crane structure from overloads GRU MODELLO CRANE MODEL MATRICOLA N SERIAL NUMBER ANNO DI COSTRUZIONE MANUF YEAR FASSI GRU S p A Identification data are marked on the plate DE5891 used for the CE mark fig 2 and rivetted on the base with personalized rivets FASSI 1 Crane model 2 Serial Number 3 Year of manufacturing The crane must not be put into service within the European Community unless the machine on which it is mounted also conforms with the prescribed Directive Ever change of use modification or addition of accessories not specified by this manual must be affixed with a new CE mark in accordance with the Machinery Directive A further metallic plate fig 3 fixed to the crane by the installer quotes the identifying data of the equipment and the final CE mark 1 Name of the installer who applied the final CE mark 2 Crane mark model and se
9. WITH SLEW RING Grease the slew gear to prevent friction during rota tion and to ensure that it is stable by preventing water corrosion protection and contami nants from entering the bearings Scew RING For a better internal distribution of the grease it is advisable to rotate the crane and grease it in such a way as to see grease at the seals Top up using hydraulic oil with the same characteristics as those indi cated in the table at paragraph 23 Grease the winch cable if fit ted after having first cleaned the cable of any encrustation grease mixed with sand dust dirt etc The lubricant used must guarantee a good level of penetration in order to lubricate both the inside and the outside of the cable Top up using hydraulic oil with the same cha racteristics as those indicated in the table at paragraph 23 22 5 After every 500 working hours or atfte every 6 working months CCheck the tightening torque of the fixing rods of the crane consult the following table in order to find it s value according to the bolt diameter Table of the tightening torques of the fixing rods of the crane on the vehicle From C0404_ Kit for crane fixing D Fixing Tightening rods torque Nm M22x1 5 300 M24x2 0 400 20 600 WITH SLEW RING MAINTENANCE WITH RACK EVOLUTION ofthe slew gear screws bolts 20 Class 12 9 Thightening torque 620 INSTRUCTIONS of the
10. 13 1 Generality The outriggers rams prevent damaging stresses both to the frame and to the vehicle suspensions on which the crane is mounted to and assure the stability of the unit during load handling 1 ATTENTION Be very careful when stabilizing the vehicle make sure that no one is or transits in close proximity of the working area of the outriggers 1 ATTENTION The crane stability is maintained by the maximum extension of the outrigger supports by the solidity of the base underneath the plates of the outrigger rams and by the observance of the capacity plates To check the maximum working pressure see Paragraph 2 3 Technical data Check that the outrigger rams are applied on a solid base if necessary use larger outrigger base plates available on request to avoid sinking When stabilization is complete the wheels of the vehicle must still be in contact with the ground and the suspensions must not be fully unloaded Stabilize the crane so as to operate on a horizontal plane with a maximum tole rance of 1 5 degrees While loading it may be necessary to vertically adjust the outrigger rams to prevent an overload on the outriggers then stabilize again While unloading the outrigger rams may not be perfectly in contact with the ground because of a rise in the suspension it is therefore recommended to stabilize the vehicle during operation to avoid an overturn SUPPLEMENTARY BEAMS GRU FASSI Ni
11. OPERATE THE 14 4 Manoeuvres to unfold the crane into a working condition CONTROLS TO EVOLUTION The plate DE4452A indicates the sequence of the manoeuvres to be carried out to unfold and to fold the crane Engage the power take off Stabilize the vehicle see details on Paragraph 13 Manoeuvres and controls to stabilize the vehicle IT IS FORBIDDEN OPERATE NEAR THE BOOMS IN MOUVEMENT 1 Operate from ground control distributor side By operating the corresponding levers make sure that the extension booms and the outer ram are closed lift the inner boom over the horizontal line open the outer boom to the horizontal position position the hook on the vertical line above the load 14 5 Manoeuvres to fold the crane into the rest condition see Plate DE445 2A IT IS FORBIDDEN TO OPERATE NEAR THE BOOMS IN MOUVEMENT 1 Operate from ground control distributor side By operating the corresponding levers fold the extension booms to their stroke end lift the inner boom to its stroke end fold the outer boom to its stroke end rotate the crane until the reference arrows coincide on the column and on the base fold the inner boom to its stroke end the rest locating pin locates into its seat re position the outriggers to within the overall vehicle width as described on Paragraph 13 1 IF THE HOOK GOES OUT OF SIZE
12. FX800 MAIN CONTROL UNIT FX801 CONTROL PANEL FX803 CONTROL UNIT DANFOSS FX8800 SHUNT BOX FOR DANFOSS MODULES IP1 2 3 PROXIMITY MICROSWITCH FOR ROTATION CONTROL LCV WINCH LOAD LIMITING DEVICE LG YELLOW WARNING LIGHT 90 LOAD LP FLASHING LIGHT LR BLOCK RED WARNING LIGHT M1 M7 MICROSWITCH ON THE DISTRIBUTOR MV2 DRUM MICROSWITCH WINCH OPTION REMOTE CONTROL OPTIONS PLE CABLE FOR PLATFORM RC RADIO REMOTE CONTROL RECEIVER REMOTE REMOTE MANUAL SELECTOR OPERATION WITH RADIO CONTROL OR MANUALLY S3 TRANSDUCER CONNECTOR ON HYDRAULIC JIB SC HEAT EXCHANGER TEMP1 TEMPERATURE TRANSDUCER FOR HEAT EXCHANGER INCLINATION TRANSDUCER OUTER BOOM 12 INCLINATION TRANSDUCER HYDRAULIC TPO PRESSURE TRANSDUCER FOR INNER RAM TP1 PRESSURE TRANSDUCER FOR DISTRIBUTOR HEAD TP2 PRESSURE TRANSDUCER FOR OUTER RAM PRESSURE TRANSDUCER FOR EXTENSION ELECTRIC SCHEMATICS GR4 EVOLUTION 091029 UO 29UJOJU 294 5001190010 UO 189UJOJU 199144991 U9UO 19UJOJU 949814499 94914991 UO Z9UJOJU 9 qeoouou 091449919 euonbs3 9JI8 1J un onbiJ129 9 euguog 9J0 J Un 913919455 214199 8 Je J1un Sue dijeuos uayas 34919 6unjeqeyJeA eya y aqebsny 5 Bueuos 103 1eyos 00 10 ANNI 10411 80 90 50 6 SAFETY NORMS SAFETY NORMS GR2_3_4 5 Strictly conform to the norms reported
13. Position the lever CD corresponding to outrigger support E2 and to outrigger ram S2 on E2 or S2 and keep it in position To carry out the operation Operate lever C to activate the exit re entry of outrigger support E2 or the descent lift of outrigger ram S2 13 2 1 BEAMS The controls conform with the safety directives and enable the operator to acti GR4 EVOLUTION vate the lateral extension of the outrigger supports and rams only from the side where he can visually check the operation 9 Cocido cds aaa NE 22 Controls for positioning the outriggers of the crane and the supplementary beam Disengage the locking devices of the outrigger supports by putting the levers A from the position of the fig 3 to the one of the fig 4 Controls workable from the distributor side of the crane fig 5 and fig 5a horizontal distributor fig 5 vertical distributor Position lever D of oil diverter E S on E S How to exit the outrigger support E2 crane Operate the corresponding lever CD towards E2 and keep it in position the lever C to exit the outrigger support How to descent the outrigger ram S2 crane the corresponding lever CD towards S2 and keep it in position Operate the lever C to descent the outrigger ram How to exit the outrigger support supplementary outriggers the corresponding lever CD towar
14. positioned on the base crane distributor side rack guide shoe rotation upper and lower bush of the column column support rack group column gear column support group pendulum beam 1 WARNING At low temperatures the grease shall not crystallize or to be more precise shall not change its characteristics At the effective operative temperature the grease we recommend shall have a fluidity at least equal to rating NLGI 0 or max 1 1 WARNING Centralized lubrication shall not be used when room temperature is below 10 C 20 SENA All the lubricators mounted on the crane are protected by a plastic cap so to avoid fig 6 the oil contamination 22 4 After every 100 working hours or more frequently in MAINTENANCE INSTRUCTIONS case of more intensive utilisation ni 22 4 WITH RACK WITH RACK Periodically grease the points indicated on the crane Schr fig 7 9 and on the hydraulic jib when fitted fig 8 10 paying particular attention to the points not easi ly detected For the sliding sections of the outrigger supports and of the extension booms guide shoes made from a special material have been fitted to ease their movement it is recommended to smear a light film of grease on them taking care that the sur faces of the extension booms are free from impuri ties such as sand etc Top up using hydraulic oil with the same characteristics as those indicated in the table at paragraph 23
15. with controls from the emergency station from the column if accessible ground controls on both sides The plates reported over each lever define their function in relation to their movement ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATORIO METTERE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR INBETRIEBNAHME DES KRANS MUESSEN DIE ABSTUETZUNGEN AUSGEFAHREN ATENCI N ANTES DE ACCIONAR LA GRUA ES OBLIGATORIO ESTABILIZAR EL VEHICULO ATENC O ANTES DE UTILIZAR A GRUA OBRIGAT RIO COLOCAR EM FUNCIO NAMENTO OS ESTABILIZADORES fig 1 14 2 Radio remote control 14 2 1 Use the radio remote control WARNING 1 First read the instructions given in the User s Manual supplied by the Manufacturer before using the remote control to avoid improper use The plates shown on the side of each push button panel lever of the radio remote control determine the operation of the levers in relation to the movement of the crane ATTENTION The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate correspond to the control you selected Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more functions also related to
16. 1 Additional function 2 Additional functions sal PO184 PO183 PO198 PO199 Jib Jib Winch Bucket outer extension boom booms IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS 2 Additional functions 3 Additional functions Be Bere se Jib Jib Rotator Bucket outer extension Winch boom booms The plates placed over each lever define their function in relation to their movement 1 ATTENTION The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate correspond to the control you selected 20 HYDRAULIC JIBS 20 1 Generality version with lifting moment limiting device The hydraulic jibs foldable behind the cab are additional booms with articula tion and with one or more extension booms to be fitted to the last extension boom of the crane on request the manual extensions can be installed on the extension booms of the jib NOTE The weights reported in the table are indicative and can vary in relation to the fittings The jibs are fitted by means of the insertion of the extension connecting boom into the crane extension boom the fixing to the crane is obtained through locking pins The hydraulic connection to the supplementary functions of the crane is through quick couplings Warnings and norms for crane utilisation apply also for hydraulic jibs use 1 ATTENTION The loads shown on the capacity plates whi
17. 5 1 210 4 me 103056 Dati dimensioni sono forniti a titolo indicativo e non impegnativo Unverbindliche angaben konstruktionsanderungen vorbehalten Dats and descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies titre indicatif sans engagement Datos y descripelones todos a titulo indicativo y imperativo CLASSIFICATION OF THE CRANE MODEL pe 330D 360DXP 24 51433273 UT UU Informazioni tecniche PESI DIMENSIONI E POSIZIONE BARICENTRO Technische informationen GEW CHTE ABMESSUNG UND POSITION DES KRANSCHWERPUNKTES Technical information WEIGHT DIMENSIONS AND BARYCENTRE POSITION b Informations techniques POIDS DIMENSIONS ET POSITION DU BARYCENTRE eaition 05 06 30 Informacion tecnica PESO DIMENSIONES Y CENTRO GRAVEDAD Fecha 3 6 CON TUBAZIONI SUPPLEMENTARI MIT ZUSAETZLICHEN LE TUNGEN ey iS Er WITH SUPPLEMENTARY HOSES AVEC TOUYAUTERIE SUPPLEMENTAIRE E CON TUBERIAS SUPLEMENTARIAS vis FU qp a op a a di i I _______ l L324 21960 72 MAX L323 20065 65 10 L324 be 7550 24 MIN L323 7470 24 6 2515 8 3 324 2595 8 6 323 7330 20 1 nn MAX 2 1 324 9225 20787
18. XP device push button Audible alarm push button see instructions and warnings 4 Lights 2 4 are flashing during the exclusion procedure of the lifting moment limiting device N fig 3 16 4 Load handling Any block condition requiring the distributor unloading does not allow the use of hydraulic accessories bucket rotator these could however be activated when coupled with permitted manoeuvres 16 4 1 Block due to overload condition According to the type of block and to the crane configuration the only manoeuvres permitted are the ones allowing a reduction of the overload as follows Crane in overload condition with outer boom and hydraulic jib under the hori zontal line Manoeuvres not allowed Inner boom lift Outer boom lift Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Hydraulic jib lift if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom under the horizontal line and hydraulic jib horizontal Inner boom lift Outer boom lift Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom
19. the movement speed of the crane also without varying the position of the con trol levers For instance when putting down on the ground the load hanged on the winch the crane movement gradually accelerates even if the control lever of the radio remote control is kept unchanged 16 3 Control panels of the lifting moment limiting device if fitted There are three types of control panels Graphic Alphanumeric or Basic GRAPHIC PANEL Refer to fig 1 to identify the various components of the panel 1 Green yellow and red led band signalling the load percentage as com pared to the capacity plate Green light load between 0 and 90 Yellow light load between 90 and 100 Red light load higher than 100 acti vation of the lifting moment limiting device Graphic Display visualizing the pressure on the lifting rams alarms various information and icons for the selection of the different menus Mushroom shaped emergency button always active INDEX push button to program or select menus Audible alarm push button see instructions and warnings Control button for the temporary exclusion of the lifting moment limiting device and for the reset of the messages alarm and warning Function selector with rotary movement RX to select the icons of the program menus see the icon legend par 14 2 3 Press on the selec tor to confirm the choice 8 Red led light flashing for warning or fixed for alarm Led lights 4 6 If led lights 4 a
20. 29 QL 23 v20 190 PLATES 330D 360DXP 24 Mmax 213 kNm ned pm 4 5 45 a PL aL WO 885 74s A 23 95 125 901 m 29 QL 23 v30 310 4 HYDRAULIC SCHEMATICS version with lifting moment limiting device Hydraulic schematic Danfoss distributor electronic lifting moment limiting device CE Pagina Seite Informazioni tecniche Schema idraulico distributore Danfoss limitatore di momento elettronico CE Page 0 Technische informationen Hydraulis schalt Danfoss vert Elektronisce uberlastabschalteilricht typ CE 696 Technical information Hydraulic schematic Danfoss distributor electronic LMLD CE 25 usgabe Informations techniques Schema hydraulique distributeur Danfoss limiteur de moment lectronique CE Edition 06 06 4 Informacion tecnica Esquema hidraulico distribudor Danfoss limitador de momento electr nico a 14 MT i ja ELTE e O 11 01 1 Y x Ml A A Dati dimensioni sono forniti a titolo indicativo e non impegnativa Unverbindliche angaben konstruktionsanderungen vorbehalten Data and descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies titre indicatif sans engagement Datos y descripciones todos a titulo indicativo y no imperativo
21. 4236 Instruction plate and safety norms ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATORIO METTERE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR INBETRIEBNAHME DES KRANS MUESSEN DIE ABSTUETZUNGEN AUSGEFAHREN ATENCI N ANTES DE ACCIONAR LA GR A ES OBLIGATORIO ESTABILIZAR EL VEH CULO ATENC O ANTES DE UTILIZAR A GRUA DE 6723 OBRIGAT RIO COLOCAR EM FUNCIO NAMENTO OS ESTABILIZADORES Warning plate to stabilize the vehicle before using the crane DE 6400 Do not operate from the double control side to unfold or fold the crane DE 6400 DE 4452A Instruction plate to fold the crane into the rest condition Functions of control levers for stabilization with horizontal distributor INSTRUCTION AND GR4 EVOLUTION WARNING PLATES _ gt Oil diverter E S E S 9 control plates DE4496 DE4489 DE 4496 DE 4489 Instruction plates to stabilize the vehicle DE 6252 Functions of control levers for stabilization with vertical distributor INSTRUCTION AND GR4 EVOLUTION WARNING PLATES Instruction plates to stabilize the vehicle 4497 Oil diverter E S control plate DE4488 DE 4488 DE 5263 DE 5264 INSTRUCTION AND WARNING PLATES GR4 EVOLUTION DE 1681 Greasing point
22. and the crane is in the folded position 7 WARNING AND INSTRUCTIONS 71 Generality The use of the crane is reserved to authorized personnel instructed in advance who has to conform to the safety norms and instructions contained in the use manual supplied with the crane See norms ISO 9926 1 It is absolutely prohibited to walk or stop under a suspended load It is prohibited for unauthorized persons to be within the working area Under no circumstances interfere with the safety and protection devices Warning plates as well as instruction and operation plates must be replaced when no longer readable or missing See Paragraph 25 Instruction and warning plates Do not use the outriggers to raise the vehicle To avoid hitting bridges or tunnels check and record the overall height of your crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention to road signs placed in proximity of such obstacles 7 2 Before operating ATTENTION Check that protections are in their place and that all safety devices are fitted and active See norms ISO 9927 1 Keep the ladder and the control station on the top seat clean Normally the seat can tilt forward Make sure that control stations are properly lit so as to ensure safety while operating and allow instruction plates to be visible Check that the working area is adequate and properly lighted for your crane Make sure that
23. are re entered within the overall width of the truck and locked by the safety devices Disengage the power take off WARNING AND INSTRUCTIONS GRU FASSI 7 5 Residual risks NOTE This reasoned list does not carry the complete list of the residual risks which are examined more in detail paragraph by paragraph in the manual under ATTENTION it is instead a way to exemplify to the operator the types of hazards linked to the use of the crane which basically involves a lifted load in movement Therefore we confirm you the following It is absolutely forbidden to use the crane without having read and understood the manual for use and maintenance and without having being previously instructed by experienced personnel on all aspects of safe crane operation Risk evaluation shall be followed by adequate provisions in order to avoid risks and damages to people and things The crane operator shall be held directly responsible for the correct operation of the crane also according to the jobsite conditions Overturn the crane can overturn thus hurting people and damaging things specially in following conditions if itis not correctly stabilized if the moment limiting device is disabled if the ground conditions at the jobsite are not stable enough with respect to the dimensions of the outrigger base and or of the additional base plate if you increase the design dynamic increasing the pump oil flow Moment limiting
24. but with at least one of the inner outer rams of the crane or the jib if fitted extended and pressurised at the stroke end The following manoeuvres are allowed the opposite rotation the manoeuvres allowed by the limiting device If a reduction of capacity is necessary because of insufficient stability of the complete unit new capacity plates must be fixed giving the derated capacity in accordance with the final stability test 1 ATTENTION Always check carefully that the vehicle is perfectly stable paying special atten tino to the area immediately in front of the driver s cabin as this is usually less stable CONTROLS TO OPERATE THE CRANE GR4 EVOLUTION 16 6 Rotation limiting device CONTROLS TO OPERATE 167 GR4 EVOLUTION THE CRANE When a sector of the working area exists in which the stability is insufficient for example in the area in front of the cab the permitted arc of rotation is limi ted by means of an adjustable electro hydraulic device which only allows ope ration within the safe area When exceeding the safe area the rotation limiting device only allowing the opposite rotation the manoeuvres allowed by the limiting device 16 7 Setting menu How to visualise the data Press the clock button to have the current date visualized on display How to activate the timer lt lt Partial timer gt gt Start from the main screen showing pressures in the lifting rams and se
25. devices so as to assure the impossibility of accidental movement Fig 3 4 134 Manually tiltable outrigger rams SUPPLEMENTARY BEAMS EVOLUTION Outrigger rams are allowed to be stored in an inclined position when obstructions on the vehicle chassis prevent their vertical stowability These hinged supports are pla ced between the outrigger supports and the rams the fixed part is screwed to the supports while the mobile part is screwed to the rams fig 9 9a To place the rams in a working condition fig 9 Supporting the ram remove the check pin and the locking pin from their positions Position carefully the ram in working condition insert the locking pin in its new position and secure it with the check pin fig 9a To re position the rams to the folded position Remove the check pin and the locking pin Position the ram in a upward direction and supporting the ram insert the locking pin its new position and secure it with the check pin fig 9 The locking pin is constructed fromspecial material do not replace it with a non original part your security depends on it 13 5 Crane with hydraulic tiltable supports with hydraulic motor for outrigger rams ATTENTION Be very careful during vehicle stabilization operation make sure that there are no obstacles preventing the rotation of the rams and that no one is or transits in close proximity of the working area of the o
26. electro hydraulic control that does not allow the set value to be exceeded by deactivating the controls commanded by the limi ting device When the controls are released levers in neutral position it s this electronic logic that handles which manoeuvres are disabled according to the position of the crane outer boom and in overload condition by sending electric signals to special micro switches placed on the elements of the distributor The ADC device if fitted can be activated only through the radio remote control lt controls the dynamics of the movements by limiting the distributor control levers run according to the pressure of the hinged rams in movement thus providing the maximum speed available subject to the applied load When using manual controls therefore the ADC system is not enabled the oil capa city is automatically reduced in order to avoid excessive dynamic solicitations 1 ATTENTION The ADC device is not active on winch controls and on accessories other than the hydraulic jibs Practically the speed of the load movement decreases as the intervention limit of the lifting moment limiting device approaches CONTROLS TO OPERATE GR4 EVOLUTION THE CRANE Any movement ram including the rotation acts on all the movements exclusive of the re entry exit of the boom sections provided that this speed is too low ATTENTION This control of the dynamics and therefore of speed engenders a variation of
27. execution follow meticulously the instructions reported HERE The extension limiting device IS NOT ALWAYS ACTIVE on the contrary of the crane limiting device it responds about lifting a load only if QUESTIONED therefore only if you enable the procedure Remember that the procedure is manual In any case always refer to the capacity plates of the crane The limiting device for manual extensions when interrogated compares the real weight applied on the lifting hook inclusive of all the accessories attached with the value reported on the capacity plates Such evaluation is effective only during the execution of the procedure therefore it is prohibited to add weight or replace loads after the procedure is completed in such case the procedure shall be executed again from the start In the case one or more manual extensions are added or removed with respect to the initial installation it 15 COMPULSORY to have the crane initial configura tion file modified accordingly See Authorised Shops Before activating the procedure extend and lock by a pin not only the manual extension you intend to use but also the preceding ones The instructions for the correct execution of the procedure of manual exten scions weight control are in the paragraph Setting Menu USE OF IMPLEMENTS GRA EVOLUTION MRS 19 CONTROLS TO OPERATE THE HYDRAULIC USE OF IMPLEMENTS OFTHE CRANE EVOLUTION E IMPLEMENTS CONTROLS IMPLEMENTS CONTROLS
28. lever C in the opposite direction to control the rotation and take the ram S1 to its rest position so that the pin 1 is extractable to remove the pin 1 rotate its handle B in the anticlockwise rotation after disengaging the safety device F DE 5733 to rotate the outrigger ram S1 proceed as follows activate the corresponding lever CD towards S1 R1 and keep it in position activate the lever C in the opposite direction to control the rotation and take the ram 51 to its working condition DOUBLE CONTROL SIDE fig 17 111 ATTENTION Make sure that no one is or transits in close proximity of the working area of the outrig gers insert the pin 1 in its new seat and lock it with a clockwise rotation the safety device DE 5734 F sets off automatically The locking pin 1 is constructed from special material do not replace it with a non original part your security depends on it descent of the outrigger ram n 1 open the tap 1 of the valve of the outrigger ram 1 activate the corresponding lever CD towards S1 R1 and keep it in position activate the lever C in the opposite direction till the requested extension of fig 18 the outrigger ram 51 close the tap R1 of the valve of the outrigger ram 51 ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the sup port if it s supp
29. of the extension guide pads reducing their life to one third compared to a standard application The couple limiter installed on the winch structure prevents that on the cable can be created a load major to the value of maximum line at the 4th layer quiescing all the crane controls 1 Under no circumstances interfere with the limiter device adjustment USE OF IMPLEMENTS GRU FASSI 21 2 1 Winches equipped with a mechanical stroke end device ATTENTION The end stroke condition takes place when the block takes contact with the pulley struc ture The operator must stop the manoeuvre before the block rotates the pulley completely with consequent activation of the load cell on the winch Such end stroke device shall be used only under emergency conditions and not as a simple end stroke interrupter The mechanical stroke end device combined with the winch limiter prevents the hook bracket or pulley snatch block from hitting the fixed pulley when lifting or when extending the extension booms and thus from damaging the cable When the winch limiter is activated all the crane functions are disabled Manoeuvres allowed Rotation in both directions Re entry of the crane extension boom sections Re entry of the extension booms sections of the jib Winch rope descent Manoeuvres not allowed all other movements When unwinding an electric device maintains at least three 3 turns of the lifting cable wound around
30. system overload etc make all movements as slowly as possible to reduce the dynamic over load to the minimum CONTROLS TO OPERATE 16 4 4 EVOLUTION THE CRANE Crane folded into the rest position We introduced the handling of the crane in the rest condition When you fold the crane to its rest position the angle sensor detects a value around 90 thus disabling the lifting manoeuvres In order to obviate to this condition when turning on the crane if it exceeds the limit values the message CRANE FOLDED will be displayed on the main unit At this point the only manoeuvre allowed is the folding of the outer ram according to the manual for Use and Maintenance this is the first manoeuvre to be executed when unfolding the crane If during this manoeuvre the pressure in the outer ram goes down for at least two seconds then the crane is considered in rest condition the mes sages CRANE FOLDED disappears and all the manoeuvres are allowed NOTE the message CRANE FOLDED is displayed also when the crane is turned off with the booms in LIFTING BLOCK condition and then the crane 5 turned back on descend the outer boom below the horizontal line in order to remove the message 16 4 5 Visual indicator yellow red light The crane is fitted with visual indicator of the following signals yellow light upon reaching 90 and red light upon activation of the lifting moment limiting device The visual indicator fig 6
31. the moment limiting device Downgrade to level 1 Downgrade to level 2 Icon signalling the activation of the procedure for the temporary exclusion of the lifting moment limiting device Icon signalling the activation of the photocell located on the control station on the top seat operator is present I Icon signalling oil temperature in the tank only on graphic panel and on cranes fitted with heat exchanger 2 0 3 3 E Information messages STOP ROTATION MAX ANGLE CRANE MAX ANGLE JIB STOP BOOM OUT NOT ALLOWED WARNING ANGLE CRANE FOLDED STOP JIB OFF BATTERY LOW WINCH CAL ERROR WINCH OFF START ENGINE STOP ENGINE The ROTATION STOP is activated see par 16 6 The LIFTING STOP is activated by the crane angle sensor see par 16 4 3 The LIFTING STOP is activated by the hydraulic jib angle sensor see par 16 4 3 The WINCH STOP is activated by the boom out stop see par 16 4 3 The manoeuvre is not allowed warning upon reaching the lifting block activation angle only on graphic display The crane is folded see par 16 4 4 The emergency stop button is pressed The hydraulic jib is not electrically connected it s not possible to maneuvre it see par 20 6 The FX800 battery is getting low The winch limiting device is not correctly calibrated repeat the calibration as soon as possible Intervention of the WINCH OFF caused by the rope b
32. the winch drum on activation the following controls are desactivated Manoeuvres not allowed Winch rope descent Manoeuvres allowed all other movements ATTENTION Limit the exit speed of the extension rams when during the lifting the hook bracket or pul ley snatch block is next to the fixed pulley in order to avoid unnecessary stress to the cable ATTENTION When the hook bracket or pulley snatch block in case of double or triple line and the fixed pulley are very close and the operator needs to manoeuvre in their proximity i e operations like load hook up arms folding etc we recommend to always stand side on with respect to the pulley plan never in front or at the back and to operate the crane at a low speed since the contact especially without load can result in rapid and violent rotations of the hook group from the fig 26 to the fig 27 ATTENTION The end stroke condition takes place when the block takes contact with the pulley struc ture The operator must stop the manoeuvre before the block rotates the pulley completely with consequent activation of the load cell on the winch Such end stroke device shall be used only under emergency conditions and not as a simple end stroke interrupter SINGLE LINE DOUBLE LINE USE OF IMPLEMENTS GRU 551 CORRECT POSITION FOR THE PULLEY AND THE PULLEY BLOCK 22 MAINTENANCE INSTRUCTIONS MAINTENANCE a EVOLUTION INS
33. top up if necessary Clean or replace the filter cartridge Clean or replace the filter cartridge POSSIBLE FAULTS EVOLUTION 7 24 3 Operations to be carried out only by an authorized service center The crane does not lift the loads indicated on the capacity plate A boom of the crane does not hold up the load and visually lowers The crane does not rotate properly WITH RACK WITH SLEW RING The extension booms do not completely extend or work jerkily Vibrations in crane operations Noteable decrease in movement speed Non efficiency of the pump main pressure or auxiliary valves not properly adjusted or worn Ram seals are not properly fitted The safety check valve the ram is open Oil leaks inside the ram Valves controlling the rotation not adjusted Wear of rotation guide shoe Wear of the seals of the rotation cylinder Wear of the slew ring Wear of the motoreducer group Wear of guide shoes POSSIBLE FAULTS Replace the pump Check the pressure adjust the valves or replace them Replace the seals Replace the valve Defective seals replace them Adjust the valves Replace the guide shoe Replace the seals Check the slew ring wear replace if necessary Check the motore ducer group wear replace if necessary Check the guide shoes wear replace if necessary Non efficient pump Check the pump Non efficient pump Check the pump
34. 00 300 Leg 180 Foot 120 Toes 50 Arm 120 Hand Wrist 100 Finger 25 Fist The table indicates the minimum safety working distances concerning the various parts of the body The figures illustrate circumstances which may turn out to be dangerous if you fail to respect the minimum safe distances and if it is impossible to introduce lar ger parts of the body ATTENTION For designated areas as outrigger running towards rest position leaning and folding points of the booms in rest position control platform and swinnig column top seat and running inner boom where no carter is pos sible to be placed please observe the shear and trapping hazard stickers nearly placed 1 ATTENTION Failure to respect the minimum safe distances may result in a safety hazard and a deadly risk Remember that the stability of the unit crane vehicle is only guaranteed by the complete lateral extension of the outriggers and by the observance of the capa city plates Stabilize the vehicle on a horizontal plane with a maximum tolerance of 1 5 degrees Make sure that the outrigger rams rest on a solid base if necessary use larger outrigger base plates available on request to avoid sinking If you adopt other means make sure that they are suitably sized for the load they must bear WARNING AND INSTRUCTIONS GRU FASSI ATTENTION Respect the safety distances from electric lines the minimum distance is accor
35. 7 Description Check valves for outrigger rams Check valve for rotation control Check valve for inner ram Check valve for outer ram Check valve for booms extension rams Lifting moment limiting device assembly Control panel Rotation limiting device Main pressure valve outriggers Main pressure valve crane Auxiliary valves crane Levers guard Safety device for outriggers supports Hook safety device Safety device for extension booms only for the crane version US NS ES 25 Ea ES GATOS 4 2 Y LJ da SE GR4 EVOLUTION 11 SUPPLEMENTARY BEAMS SUPPLEMENTARY BEAMS 11 1 Generality Supplementary beams are used in conjunction with the crane outriggers to ensure the vehicle stability during load handling Code outrigger ram outrigger extension Weight stroke mm interaxis mm type kg 210803 455 C 560 L 3100 manually H variable 210802 455 C 560 L 3600 manually H variable 290800HE 340 C 550 L 4100 Hydraulic H variable 540800HE 330 C 510 L 5000 Hydraulic H variable 11 2 Identification of the supplementary beams Identification data of the supplementary beam is stamped on the plate DE6839 fig 8 MATRICOLA SERIAL NUMBER ANNO DI COSTRUZIONE MANUF YEAR FASSI GRU S p A 24021 ALBINO BG ITALY fig 8 DE6839 13 MANOEUVRES AND CONTROLSTO STABILIZE THE VEHICLE
36. 9001 2000 ISO 9001 2000 FASSI cranes conform with the European Norm EN12999 The fitment of the crane on the vehicle must be carried out in accordance with the instructions given by FASSI in the manual for hydraulic crane fitting and the relevant chassis manufacturers directives The Manufacturer declines all responsibility and guarantee if the fitting is entrusted to workshops without sufficient technical capability to carry out the work in conformity Be sure that the unit has been installed inspected and tested in accordance with the local legal requirements As well as the principal safety norms this manual contains a description of the crane and the instructions for use and maintenance The following instructions refer to mobile cranes in general and must be inte grated with the manual for use supplied by the centre responsible for the crane fitting on truck vehicle or other type of structure READ THIS MANUAL CAREFULLY prior to use or any maintenance A few minutes spent now could save time and labour later Always conform to the safety norms and the instructions for use and mainte nance contained in the present manual in order to guarantee a long life to the crane NOTE The original version of the present manual is in italian The spare parts catalogue for the crane can be viewed in the Internet site www fassicat com 2 CLASSIFICATION OF THE CRANE MODEL 2 1 Generality The design of this crane has been carried out
37. ACITY PLATES F 3300 3600 P24 KIZ CAPACITY PLATES 330D 360DXP 24 330D 24 9 Pmax 6000kg Tmax 3000 N 15 i Qu Sha Lx dE EE T 2620 2165 kg 845 1015 108 112 Q 94 R 72 CAPACITY PLATES 330D 360DXP 24 21111 3231 3300 24 25 kNm 9 Pmax 3400 kg 48 PL 32 QL 22 9x PLATES 3300 3600 24 00 w wT CN w 20001330 111165 10 90 11 45 15 25 18 925 20 05 30 35 9 NL 48 PL 32 QL 22 PLATES 330D 360DXP 24 L324 F330D 24 Mmax 250 9 3300kg 32 QL 22 CAPACITY PLATES F 3300 3600 P24 KIZA FASSEN L324 F360DXP 24 267kNm 9 3400 kg Femme nna 32 QL 22 PLATES F 3300 3600 P24 ED 10 12 14 16 208kNm 2000 kg E Tmax 2000 dan p 48 PL 29 QL 23 8 20 190 DE 7005 CAPACITY PLATES 3300 36 24 Mmax 213 kNm ned pm 4 5 45 aL WO 885 74s A 23 95 125 901 m PL
38. DE 6409A DE6409A BEAMS 13 2 Functions of control levers for stabilization with SUPPLEMENTARY m horizontal distributor GRA EVOLUTION BI The controls to stabilize the vehicle are activated only from ground level and on both sides of the crane base NOTE The graphic symbols illustrated hereunder are marked on the plates DE6251 DE6252 DE4496 DE4489 affixed next to the control sta tions and indicate with the following symbolism They indicate the position of the operator in relation to the vehicle and the crane Lever CD for selecting Levers D gt outrigger ram Deviator E S E S 9 DE4489 outrigger support Lever C to control outrigger support or outrigger ram See Paragraph 25 Instruction and warning plates Lever function CD LeversD Control for deviator crane outriggers 2 ENS fig 1a Levers CD Control for selecting the supports or the outrigger rams fig 1b Levers C Control for the support or the outrigger ram selected fig 1b The multifunction control group adopted allows to select and manoeuvre the outrigger Support or the ram through simultaneous operation of the selecting lever CD and the control lever C Exemple To select the support E2 or the outrigger ram S2 Position the lever CD corresponding to outrigger support E2 and to outrigger ram 52 on E2 or 52 and keep it in position To carry out the operation
39. ESI DIMENSIONI E POSIZIONE BARICENTRO 516507 00 Technische informationen GEW CHTE ABMESSUNG UND POSITION DES KRANSCHWERPUNKTES Technical information WEIGHT DIMENSIONS AND BARYCENTRE POSITION Ausgabe Informations techniques POIDS DIMENSIONS ET POSITION DU BARYCENTRE cation 05 06 30 Informacion tecnica PESO DIMENSIONES Y CENTRO GRAVEDAD re 110 3 8 2460 8 1 870 2 10 A A rn 1850 6 1 2330 7 8 la 1850 6 1 B 700 2 4 6030 199 Ip 2200 8 B23 271 R 525 1 9 L oo a 2535 8 4 VARIANTE STABILIZZATORI ROTANTI VARIANTE HOCHSCHWENKBARE ABSTUETZUNGEN TILTABLE OUTRIGGERS OPTION OPTION STABILISATEURS RELEVABLES VARIANTE ESTABIL ZADORES ORIENTABLES 865 2 10 12300 40 4 MIN 4485 14 9 660 2 2 i i CON TUBAZIONI SUPPLEMENTARI MIT ZUSAETZLICHEN LEITUNGEN WITH SUPPLEMENTARY HOSES 2940 9 g AVEC TOUYAUTERIE SUPPLEMENTAIRE CON TUBERIAS SUPLEMENTARIAS 2810 3800 8380 lbs PESO GRU SERBATOIO NON RIFORNITO STABILIZZAZIONE STANDARD KRANGEWICHT MIT LEEREM TANK UND STANDARD ABSTUETZUNGEN WEIGHT OF THE CRANE WITH EMPTY TANK STANDARD STABIL ZATION POIDS DE LA GRUE AVEC RESERVOIR VIDE STABILISATION STANDARD PESO GRUA CON DEPOSITO DE ACEITE VACIO Y ESTABILIZADORES STANDAR 1545
40. FASSI CRANE 3300 3600 24 use and maintenance FROM SERIAL NUMBER 6001 INDEX 1 INTRODUCTION 2 CLASSIFICATION OF THE CRANE MODEL 2 1 Generality 2 2 Hydraulic jibs 2 3 Technical data 3 CAPACITY PLATES 3 1 Generality 3 2 Capacity plates with lifting moment limiting device 4 HYDRAULIG SCHEMATICS version with lifting moment limiting device 9 ELECTRIC SCHEMATICS version with lifting moment limiting device 6 SAFETY NORMS 7 WARNING AND INSTRUCTIONS 7 1 Generality 12 Before operating 1 3 During operation 14 At the end of the operation Prior to driving the vehicle 1 5 Residual risks 8 IDENTIFICATION OF THE CRANE MODEL 8 1 Generality 2 Crane mark 9 CRANE NOMENCLATURE 9 1 Crane with distributor on the column 9 2 Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables 9 3 Crane with top seat controls and with ground controls for outriggers 10 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES 10 1 Grane with distributor on the column 11 SUPPLEMENTARY BEAMS 11 1 Generality 11 2 Identification of the supplementary beams 12 TILTABLE OUTRIGGER RAMS not available 13 MANOEUVRES AND CONTROLS TO STABILIZE THE VEHICLE 13 1 Generality 132 Functions of control levers for stabilization with horizontal distributor 13 2 1 Functions of control levers for stabilization with vertical distributor 13 3 Controls to stabilize the vehicle 13 4 Manua
41. TRUCTIONS 22 1 Generality To assure a long life to the crane it is necessary to meticulously follow the maintenance instructions General lubrication and small repairs can be carried out by the user repairs of a more complicated nature must be carried out by authorized service person nel Spare parts must be original Good maintenance and proper use are imperative to maintain efficient use and guarantee the safety of the crane At least once a year you must take the crane to a Fassi Service Center for a check 1 Before disconnecting any hydraulic hoses ensure that there is no pressure in the hydraulic circuit After removing hoses always mark them and their respective ports on the crane Faulty replacement can cause damage to the rams and to the hydraulic circuit Respect the information supplied for maintenance and technical assistance Any maintenance operation must be carried out with the crane power source turned off in case of fixed mounting with hydraulic power pack the electric motor has to be turned off Do not place limbs fingers or any other parts of anatomy into areas of the crane which present possibilities of shearing without having blocked such parts of the crane Do not weld drill or grind any part of the crane without the Manufacturer s authorisation Do not weld the fixing rods of the crane see plate DE1574 fig 1 fig 1 When repairs to or checks of the hydraulic circuit and of the
42. WITH THE CRANE FOLDED IT MUST BE TAKEN OF BEFORE STARTING THE TRUCK NOTE safety device is installed on the outer boom of the crane version C preventing the exit of the extension boom sections when the crane is in rest position 14 6 Manoeuvres to unfold the crane C into a working condition only for the crane version C ITIS FORBIDDEN OPERATE NEAR THE BOOMS IN MOUVEMENT Operate from ground control distributor side By operating the corresponding levers Lift the inner boom over the horizontal line Open the outer boom to the horizontal position Extend the extension boom sections the hook of the safety device is free Position the hook on the vertical line above the load 14 7 Manoeuvres to fold the crane C into the rest condition only for the crane version C IT IS FORBIDDEN TO OPERATE NEAR THE BOOMS IN MOUVEMENT Operate from ground control distributor side By operating the corresponding levers completely reenter the extension boom sections lift the inner boom close to its stroke end fold the outer boom to its stroke end lower the inner boom until the hook of the safety device rests on the extension boom sections reenter the extension boom sections and suitions and suitably lock them in place by means of the hook do not insist on the control rotate the crane until the reference arrows coincide on the column and on the ba
43. a at the persons must be prevented The dimensions and the capacity of the implements must be proportio ned with crane performances WARNING CRUSHING F OR PUSH F MANOEUVRES ARE NOT PERMITTED 17 2 Hydraulic connections for implements supple mentary hoses 1 WARNING To ensure that the control corresponds to the implement movement hydraulic connections are symmetrically fitted with coupling unions Never invert such positions movements inversion as well as operating difficulties or unusual overload with implement itself could occur NOTE When using coupling unions it is necessary to verify that there is no trace of soil curt etc on the unions and inside the seats so as to avoid the oil contami nation and consequently wear the tightening surface of unions or ram seals 17 3 Oil cooler heat exchanger The crane is equipped with an oil cooler air oil heat exchanger to prevent damage caused by an excessive increase of the oil temperature NOTE When working in a low temperature climate we recommend to bring the hydraulic oil up to working temperature prior to starting work This is best done by operating the crane thru all its functions ram stroke end 1 WARNING The heat exchanger openings must be kept clear and clean At no time should it be covered USE OF IMPLEMENTS GRU FASSI 18 MANUAL EXTENSIONS 18 1 Generality These are additional extensions which are placed in the hydra
44. and progressive movements rotate slowly and with care paying attention to the stability of the vehicle With vertical lift on hydraulic and mechanical extension rotate slowly in order to avoid side skidding 1 ATTENTION Do not utilize the crane for pushpull F lateral F or sideways F opera tions 1 ATTENTION Crushing F or push F manoeu vres are not permitted 1 Never operate the outriggers when the crane is loaded 1 ATTENTION The vehiclelcrane must not be left unless the load is on the ground the booms of the crane and of the hydraulic jib are folded and laid on a solid base and the power take off is disengaged Do not move the vehicle with the crane not in transport position and not with a load suspended on the crane 7 4 At the end of the operation Prior to driving the vehicle Fold the crane If the booms of the crane or of the hydraulic jib are to be laid on the body or on the load they must be suitably blocked to prevent possible sideways movemenis Make sure that the indications about the overall dimensions are respected NOTE Implements can be left mounted on the booms of the crane or of the hydraulic jib only if the overall dimensions are respected they must be suitably blocked to prevent possible sideways movements If an accessory fork is mounted it must be tied down at all times during transport Make sure that the outrigger supports and rams
45. by the plates DE2499B fig 1 or DE4236 fig 1a placed next to the controls in order to avoid possible acciden ts while operating the crane Only authorized persons are allowed to operate the crane The crane must be used on firm level ground Check that the vehicle hand brake is on and that the wheels are chocked Before every operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked Stabilize the vehicle by the outrigger rams making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating When using implements protect the crane working area with a barrier The vehicle crane are not left unless the power take off is disengaged and the load is on the ground Before driving the vehicle make sure that the outrig gers are fully retracted and re entered the safety taps closed and the crane is in folded position HORIZONTAL VERSION
46. ch concern the configuration of the crane with hydraulic jib refer to the hydraulic jib and consequently they are the same whether the crane has its extension booms retracted or extended Warnings and norms for manual extensions are indicated at Paragraph 18 1 ATTENTION It is recommended to employ lifting means adequate to the weight of the load and radius of the extensions during this operation the operator is responsible for the machine safety The slings or the cables used for handling the load should have the adequate capacity and length try to avoid the load overtur ning by having one length passed through itself and the other one through the hook 20 2 Identification of the hydraulic jib The model the version of the crane the year of construction and the serial number are stamped on the hydraulic jib fig 28 in the following sequence L102 03 001 A model B year of construction A B C serial number 20 3 Nomenclature of the hydraulic jib Pos Description Connecting boom Locking pins Jib outer ram Jib outer boom Boom extension rams Extension booms Manual extension on request Lifting hook IS USE OF IMPLEMENTS GR3_4 5 20 4 Manoeuvres to unfold the jib in working condition USE OF IMPLEMENTS GR3 4 540 Operate as described to put the crane in working condition paragraph 14 2 By operating the corresponding levers open the outer boom of the jib extend the jib o
47. cteristics Beaufort scale m s Calm Calm wind smoke goes up quite vertically Light breeze Smoke reveals the direction of the wind one can feel the wind blowing leaves start fluttering Moderate breeze Leaves and branches are in constant motion small branches start fluttering Dust and papers dance on the ground 5 8 0 10 7 Fresh breeze Small green branches bend the surface of waterways and lakes are wavy 10 8 13 8 Near gale Big branches bend wind whistles through high tension cables it s difficult to walk keeping the umbrella open 13 9 17 1 Moderate gale Trees sway it s hard to walk MIN 12 207 Branches get broken it s hard to walk 20 8 24 4 Storm It damages houses antennas and roof tiles fall down ATTENTION Carefully inspect the load rigging Hook up the load checking that it does not exceed the capacity indicated on the lifting diagram specific to each load configuration Make sure that the lifted load is balanced Avoid swinging the load above the control station in cases where the load is too close the crane must be operated from the opposite side or with the radio remote control When operating through a winch lift the load vertically using the cable and not the booms in order to avoid swinging the load WARNING AND INSTRUCTIONS GRU FASSI Do not rotate the crane before the load 5 lifted Do not operate with sudden movemen ts activate the controls with slow
48. device never try to bypass nor tamper with the moment limi ting device and the various safety systems installed on the crane In such case the operator shall be held responsible for the subsequent crane performan ce It is also important to understand the alarm messages generated by the moment limiting device and act consequently Control seat before operating from the control seat the operator shall make sure that he s safe from hazards i e he stands clear of the load there is a way of escape Otherwise he shall manoeuvre from a different control seat if there is none available the crane should be equipped with a radio control or remote control in order to allow the operator to operate the crane in absolute safety From the control seat the operator shall be able to visually inspect the whole working area at all times If it is not possible he shall team up with a co worker able to control the whole area otherwise the crane shall be equipped with a radio control in order to ensure the operator with the perfect position to see all potential hazards clearly at all times Naturally the operator shall also teach this eventually co worker with the scope of not harm each other with control commands Load rigging carefully inspect the load rigging the operator shall make sure that the load is properly attached and balanced and that all unexpected move ments are not allowed Be careful not to hit any potential impediments during the cra
49. dges MUST be disposed of by authorized persons CAUTION DANGER On the outer boom there is a mercury capsule mercury level Switch duly protected and provided with the following warning stic kers MERCURY IS EXTREMELY TOXIC IN CASE OF REPLACEMENT AND OR SCRAPPING DISPOSE OF OR RECYCLE THE CAP SULE CONTAINING MERCURY WITH MAXIMUM CARE AND IN ACCORDANCE WITH THE NATIONAL REGULATIONS IN Contiene mercurio smaltire secondo le leggi in vigore Es hat quecksilber bitte beseitingen so wie gesetzlich Mercury inside scrap following laws in force Contient du mercure recycler selon les lois en vigueuer 22 7 After every 1000 working hours or after every MAINTENANCE INSTRUCTIONS working year GR4 EVOLUTION Perform Washing Function Testing Testing according to the capacity plates Check Identification plates Capacity plates Checklist in accordance with ISO 9927 1 Subframe Tightening torque of the fixing rods wear Structure and fixing rods and any deformation actions For crane with rack Base Lubrication tightening torque of the rods Rack group compensator wear and any deformation actions For crane with slew ring Base Lubrication tightening torque of the screws Slew ring group compensator wear and any deformation actions Outriggers Greasing of extension supports oil leaks Supports rams base plates wear actions inspection of hoses safety catches hoses Rotatio
50. ding to CEN norms five 5 meters except for otherwise prescribed by national norms ATTENTION Failure to respect the minimum safe distances may result in electrical hazards for the operator and his assistants ELECTRICUTION General safety precautions for the operator and potential co workers If the crane hits an overhead power line do not touch the crane the truck or the load Carefully evaluate the danger before moving If you are closer than 10 meters from the crane the truck the load or the electric line move at least 10 meters away by shuffling away with small steps in order to minimize the chance of getting a too high voltage diffe rence between the feet Warn others to stay away call for help and contact the power company to de energize the line do not attempt to assist someone in direct or indirect contact with the power line before the power has been disabled you run the risk of being electricuted yourself If you are in the truck cabin stay inside without touching the vehicle body because it s extremely hazardous to go out before the line is de energised Help the electricuted person if you know the first aid procedures otherwise wait for the paramedics to arrive 1 ATTENTION 1 Do not utilize the crane during thunderstorms and with wind speed excee ding 13 8 mis 50 km h maximum value of the Beaufort scale degree 6 Indications about wind speed Force of the wind Wind speed Classification Chara
51. displayed _ inje 5 If during the load calculation the lifting has been too quick the system CONTROLS TO OPERATE will display the following error message THE CRANE GR4 EVOLUTION into Finally if the load exceeds the crane limit i e inner ram overload the following message will be displayed tjojajoj When one of the above mentioned messages is displayed the proce dure is over Press ENTER to go back to the main menu ram pressures 16 8 Diagnostic alarms and warnings It is possible to install on the machine some operation improvements of the limiting device The crane software has a reference code that can be read on the display when switching on or by following the VERSION procedure see par 16 7 For further explanations refer to Fassi service network All eventual problems of the electronic system are detected and shown as codes on the display of the push button panel of the radio remote control or displayed on the operator panels and determine the interruption of EV outputs towards the electrovalves and the immediate halt of the machine The alarms can be divided in two groups Alarm non resettable alarm this means that the alarm can be reset by pressing on the LMI button only if the problem has been solved The alarm is signalled not only on the display but also by the fixed red light on the push button pa
52. ds and keep it in position the lever C to exit the outrigger support How to descent the outrigger ram S3 supplementary outriggers the corresponding lever CD towards 53 and keep it in position Operate the lever C to descent the outrigger ram ATTENTION Operation of the crane outrigger supports must be from the control station on that side it is not allowed to operate outriggers on the opposite side of the vehicle due to unseen dangers DE4491 fig 7 Controls workable from the double control side of the crane fig 6 e fig 6a fig 7 horizontal distributor vertical distributor How to exit the outrigger support E1 crane Operate the corresponding lever CD towards and keep it in position Operate the lever C to exit the outrigger support How to descent the outrigger ram S1 crane Operate the corresponding lever CD towards S1 and keep it in position Operate the lever C to descent the outrigger ram How to exit the outrigger support E4 supplementary outriggers SUPPLEMENTARY BEAMS Operate the corresponding lever CD towards E4 and keep it in position 4 EVOLUTION Operate the lever C to exit the outrigger support How to descent the outrigger ram S4 supplementary outriggers Operate the corresponding lever CD towards S4 and keep it in position Operate the lever C to descent the outrigger ram
53. e is in the folded position fig 1a FASSI GRU IDRAULICHE SpA 24021 ALBINO BG ITALIA Via dei Carmelitani 2 GRU IDRAULICHE Tel 39 35 77 64 00 Fax 39 35 75 50 20 7 Only authorized persons are permitted to operate the crane 2 The crane must be used on firm level ground 3 Check that the vehicle hand brake is on and that the wheels are chocked 4 Before operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked 5 Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded INSTRUCTIONS FOR SAFE USE OF THE CRANE 6 Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating 7 When using implements protect the working area with a barrier 8 The vehicle crane are not left unless the power take off is disengaged and the load is on the ground 9 Before driving the vehicle ensure that the outriggers are fully retracted and re entered the safety taps closed
54. e peak provoked by the attainment of the stroke end of the lifting ram at high speed In this condition the permitted manoeuvres can be activated but to reset the block it is necessary to perform the opposite manoe uvre to the one that caused the block Then the limiting device checks if the pressure goes down and therefore decides whether to remove the block or to maintain it Such type of reset works only one time Activation of the temporised exclusion device of the lifting moment limi ting device Such device has been added in order to solve the problem of the lifting of heavy and bulky loads with the extension boom sections almost completely re entered Once above the horizontal line with pressure reaching the activation level of the lifting moment limiting device during the load descent due to the dynamic overload caused by the descent the lifting moment limiting device is activated and therefore it becomes impossible to put down the load on the ground The temporised exclusion device sets remedy to what described above as fol lows With the crane in block condition maintain the command for the extensions boom re entry until stroke end until LMI is displayed at the top right corner of the radio remote and contemporarily the icon flag is displayed at the right end corner Release the lever commanding the extensions booms and then press the exclusion device button of the lifting moment limiting device if the procedure has bee
55. echanical components Plastic materials gaskets belts covers Electric materials windings controls electrovalves and similar Oils and lubricants hydraulic oil lubricants for reducers lubricating greases For the truck follow the indications of the manufacturer Different material Mercury level sensor Take extreme care when slinging the components to be disassembled especially with respect to their weight Completely release the residual pressure in the hydraulic circuits and then fully drain the oil present in the circuits before starting the dismantlement of the relevant components Be careful not to let the oil drop on the ground therefore collect it in special containers since exhausted oil must be eliminated in compliance with the waste disposal rules in force Disable all the electric power supplies batteries etc before dismantling the com ponents of the electric circuits MAINTENANCE INSTRUCTIONS GR4 EVOLUTION CHARACTERISTICS 1 EVOLUTION 23 TABLE OF HYDRAULIC OIL AND LUBRICANTS TABLE OF mco 2 HYDRAULIC OIL WITH HIGH VISCOSITY ISO L HV Minimal external maximal oil Gradation temperature temperature 35 C 45 C ISO VG 32 20 75 C ISO VG 46 HYDRAULIC OIL WEAR RESISTANT ISO L HM Minimal external maximal oil Gradation temperature temperature 10 C 60 C ISO VG 32 0 C 75 C ISO VG 46 5 C 85 C ISO VG 68 10 C 90 C ISO VG 100 GREASE for c
56. ee rotation or with rotation limiting device will produce the following an increase in the crane loading capacity a reduction in the rotation speed without increasing the torque a reduction in the lifting and lowering speed of the inner boom of the outer arm and of the jib boom if fitted allows normal speed of boom sections bucket and rotator allows normal speed and lifting capacity of the winch Activation of the device on cranes with lifting moment limiting device for two working sectors will produce the following in the stable zone working area the same effects as with crane with free rotation in the unstable zone working area a reduction in the speed without increase in the loading capacity Activation of the XP CR device when 90 of the rated capacity has been reached will produce the following the yellow light on the led band signalling that 90 of the rated capacity has been reached goes off allowing the manoeuvres that increase the lifting moment you then have the repeat of the yellow led band and red led band of the warning lights Activation of the XP CR device after the lifting moment limiting device block will produce the following A The block continues the crane must be reset B The red led band of the warning light switches off and the yellow led band of the warning light usually comes on the crane controls are enabled Allowing the manoeuvres that increase the l
57. eing completely unwound see par 16 4 2 Starting the truck engine Turning off the truck engine CONTROLS TO OPERATE THE CRANE GR4 EVOLUTION 14 3 Emergency station from the column accessible or control station version with load limiting device ATTENTION CONTROLS TO The sequence of the plates placed on the crane controls may be different Make sure that the lever you are going to operate correspond to the control you selected Rotation CRANE CONTROLS Outer boom Inner boom IMPLEMENTS CONTROLS 1 Additional function GO e dem PO184 PO183 lt I 198 Jib Winch Bucket IMPLEMENTS CONTROLS 2 Additional functions De PO183 Bucket lt I e PO198 Jib outer boom Rotator Operate the levers smoothly and gradually When carrying out simultaneous movements of two or more functions also related to pump flow and lever travel it is possible that on reaching the stroke end of a particular function an increase in speed of the other functions will occur ATTENTION While exiting and folding the crane you must operate from the distributor side it is forbidden to operate from the double control side because of the overall dimensions of the booms DE6400 fig 9 DE6409A DE 6409A Extension booms PO197 IMPLEMENTS CONTROLS 2 Additional functions i
58. ent The moment is defined by the value obtained from the weight of the load to be lifted kg by its distance meters from the centreline of the crane rotation The device called lifting moment limiting device preserves the crane structure from overloads as it prevents any movement which increases the value of the moment up to the maximum established value ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect what is indicated on capacity plates and lifting curves 16 2 Lifting moment limiting device EVOLUTION LMEV and automatic dynamic control ADC This device utilises an electro hydraulic system managed by an electronic logic that prevents any operation tending to cause an increase in the pressure induced by the load in the lifting rams inner outer rams of the crane and of the hydraulic extension if fitted up to the critical values These values which are not exceedable determine the intervention levels and provide the data for setting the device The pressure values detected in the lifting rams are turned into electric signals by the transducers and sent to the electronic logic of the device which deter mines the locking or unlocking of the controls concerned according to the hori zontal position of the crane outer boom only the controls allowing a reduction of the overload are enabled while those increasing it are disabled The device features an
59. entralized system Use only GREASE NILEX EP1 of the firm NILS NOTE Do not ABSOLUTELY mix different types of grease GREASE for slew ring extension booms outrigger supports Use only GREASE NILEX EP1 of the firm NILS NOTE Do not ABSOLUTELY mix different types of grease HYDRAULIC OIL FOR MOTOREDUCER Classification ISO L CC Gradation EP ISO VG 150 LUBRICATING OIL for winch cable The most suitable here is a general purpose lubricating oil with about SAE 30 viscosity A lubricating oil containing non stick additives is recommended if the cables are expected to move quickly through the pulleys BRILUBE 50 BRITISH ROPES BRINDON WARNING Don t use greases with solid particles as Bisulphide of Molybdenum not compatible with eventual teflon bushes 24 POSSIBLE FAULTS 2441 Generality Many years experience of our product has allowed us to identify and classify the most common faults which occur In most cases it requires accurate hydraulic and electric troubleshooting and simple rectification In the following table we report the most fre quent inconveniences and our suggested remedies Checking and adjustment of oil pressures of valve settings must be carried out by an authorized service agent under penalty of warranty forfeiture ATTENTION In the event that the crane ceases to operate and the code alarm with a number appears on the Display B Call your FASSI authorised service centre
60. enu see timer 16 7 5B button to increase values when modifying the parameters or to navi gate the menus in progression 6B button to decrease values when modifying the parameters or to navi gate the menus in regression 7B INDEX push button to program or to select menus ENTER button used to program or to select menus 9B F2 button actually not in use 10 Red light flashing for warning or fixed for alarm Led lights 4 6 If led lights 4 and 6 are flashing the panel is not enabled emergency excluded contemporarily press on push buttons 4 and 6 to activate it fig 2 BASIC PANEL CONTROLS TO OPERATE THE CRANE amp Refer to fig 3 to identify the various components of the panel GR4 EVOLUTION 1 Green yellow and red led band signalling the load percentage as com pared to the capacity plate Green light load between 0 and 90 Yellow light load between 90 and 100 Red light load higher than 100 activation of the lifting moment limiting device The red light can also signal warning if flashing or alarm if fixed Orange light signalling that the XP device is enabled Mushroom shaped emergency button always active Green light signalling tension in he panel if flashing it indicates the presence of the operator in the third control station 5 Control button for the temporary exclusion of the lifting moment limiting device and for the reset of the messages alarm and warning
61. ety and protection devices Interference with the check valves and removal of the lead seal remove the Manufacturer and invalidate the warranty Use the ladder for the access to the top seat 10 2 Pos 5 10 3 Pos Before crane use check that safety and protection devices are fitted and active Under no circumstances interfere with the safety and pro tection devices Interference with the check valves and removal of the lead seal remove the Manufacturer and invalidate the warranty Use the ladder for the access to the top seat Crane with ground controls on both sides Crane with ground controls on both sides and with top seat controls by hand cables on request fig 6 NOMENCLATURE OF THE SAFETY AND PROTECTION DEVICES GR4_170 250 Description f Check valves for outrigger rams 19 Check valves for rotation control flow regulators Check valve for inner ram Check valve for outer ram Check valve for booms extension rams Lifting moment limiting device assembly Control panels Rotation limiting device Main pressure valve outriggers Main pressure valve crane Auxiliary valves crane Levers guard Safety device for outriggers supports Hook safety device Safety device for extension booms only for the crane version Crane with top seat controls and with ground controls for outriggers fig
62. fitted with pro link can operate the outer boom and the hydraulic jib with an increased angle of about 15 degrees In order to prevent the booms from exceeding the maxi mum angle over the horizontal line generally 80 degrees the crane is fitted with a suitable safety device Safety device for pro link The safety device receives the signals about the inclination of the outer boom of the crane and of the hydraulic jib and transmits them to the limiting system that controls the manoeuvres the significant values are the first and the second angle limit alfal and alfa2 respectively about 70 and 80 degrees from the horizontal line Please see paragraph 16 4 3 for the working of the safety system FOR THE LOADS USE THE CAPACITY PLATE POUR LES CHARGES UTILISER L ABAQUE DE CHARGE PARA LAS CARGAS UTILIZAR LA TARGETA DE CAPACIDADES F R DIE LASTEN SIND DIE TRAGLASTDIAGRAMME ZU BENUTZEN 21 WINCH when fitted 20 1 Generality The winch is made of a drum that can rotate by means of a hydraulic motor on a structure fixed on the crane The rotation of the drum on which the cable winds is achieved by a hydraulic motor controlled by a safety check valve connected to the crane circuit A parking brake integrated to the motoreducer group hold the load in position when the winch control lever is in neutral position Nomenclature of winch unit fig 23 Pos Description Winch Cable Fixed pulley Balance weight Hoo
63. fting moment limiting device 1 WARNING When the XP device is enabled respect what is indicated on capacity plates marked with F 16 9 1 Activation and instructions for use of the XP CR device This device can be activated only through the push button panel of the radio remote control by using the appropriate rotary selector shown in fig 8 The activation of the XP device is indicated with the mark XP displayed on the radio remote control and on the graphic panel if fitted furthermore the war ning light over the XP button of the alphanumeric panel if fitted fig 9 and of the panel if fitted fig 10 comes on NOTE the XP buttons on the control panels are ineffective NOTE when the XP is activated the distributor can be enabled only through radio remote control therefore do not operate manually on the distribu tor levers lever stop DES5a22 fig 10 XP DEVICE EVOLUTION 5 1 WARNING It is recommend to release the crane controls levers of the control console in neutral position before activating or deactivating the XP CR device since the variation of speed is considerable and immediate carefully operate the controls Refer to paragraph 14 of the Use and Maintenance manual for details on Controls to operate the crane Refer to paragraph 16 of the Use and Maintenance manual for details on Lifting moment limiting device Activation of the XP CR device on cranes with fr
64. head CONTROLS TO OPERATE THE CRANE GR4 EVOLUTION DE6998 Each push button panel element is identified with letters of the alphabet as shown CONTROLS TO in figures 3 4 5 6 7 check the list down below to get the meaning of each element OPERATE THE CRANE GR4 EVOLUTION A Graphic Display visualizing the pressure on the lifting rams alarms various information and icons for the selection of the different menus B Function selector with rotary movement RX to select the icons of the program menus see the icon legend par 14 2 3 press on the selector to confirm the choice C Yellow Led indicating 90 load capacity Red Led indicating the load capacity exceeds 100 The moment limiting device is activated E Battery condition visual indicator Correct functioning charged battery is indicated by a green flashing Red flashing with audible bleep indicates that the battery is almost discharged and needs to be replaced F Activation push button for acoustic alarm see instructions and warnings G INDEX push button to program or select menus H Linear levers for crane control Socket for radio remote control serial cable Standard radio remote control fig 4 is supplied with 10mt long serial cable connecting the push button panel with the socket on the base placed under the protection guard of the distri butor L Push button panel ignition key When the key is in 0 position the push but
65. ifting moment you get the yellow and red warning lights again XP DEVICE GR4 EVOLUTION 17 USE OF IMPLEMENTS USE OF IMPLEMENTS GRU FASSI 17 1 Generality The crane in load condition H1B3 can be provided with implements such as Manual extensions Winches Hydraulic extensions Personnel baskets Clam shell buckets Augers When using an implement it is always necessary to check that its weight dimension and capacity is matched to the crane performances For further information please refer to FASSI GRU IDRAULICHE Warning and norms for crane use also apply for hydraulic implement use Before using a personnel basket it is necessary to provide the crane with the safety devices requested by the local norms in force EN280 in Europe and prior to use of the crane it has to be tested and inspected in accordance with the local legal requirements When the crane is fitted with implements or laid on the truck body it is necessary to check they are locked to assure the impossibility of accidental movements and that the led signalling maximum obstruction in height if fitted confirms the cor rect positioning of the crane The crane can operate intermittently and not continuously with lifting devices other than the hook only on loose and light materials not on scrap iron ATTENTION In case of using the crane with lif ting devices other than the hook the access to the working are
66. imiting device Winch for crane version with lifting moment limiting device Winches equipped with a mechanical stroke end device version with lifting moment limiting device MAINTENANCE INSTRUCTIONS Generality After every 8 working hours or at the end of every working day After every 40 working hours or after every working week After every 100 working hours or more frequently in case of more intensive utilisation After every 500 working hours or after every 6 working months After every 1000 working hours or after every working year Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached Instructions for the dismantlement and the demolition of a FASSI crane TABLE OF HYDRAULIC OIL AND LUBRICANTS CHARACTERISTICS POSSIBLE FAULTS Generality Only operations which can be carried out by the user Operations to be carried out only by a service center INSTRUCTION AND WARNING PLATES INDEX GRU FASSI FASSI CRANE use and maintenance ORIGINAL INSTRUCTIONS THANK YOU FOR SELECTING ONE OF FASSI CRANES This crane is the result of FASSI philosophy ongoing research rigorous testing data verification and analysis of performances Many years of experience has allowed us to grant you the maximum safety of ope ration together with the optimization of machine performances All this represents the core of FASSI quality system FASSI quality system is in conformity with UNI EN ISO
67. in respect of fatigue test classification H1B3 of the EN12999 norm The crane can operate intermittently with lifting devices other than the hook The dimensions and the capacity ofthe implements must be proportioned with crane performances 2 2 Hydraulic jibs Extension type Weight Manual Weight kg Manual Weight kg Manual Weight kg kg 323 690 31 48 PL31 29 QL31 23 324 800 __ _ 29 QL31 23 2 3 Technical data 330D 360DXP 24 Lifting Standard Hydraulic Rotation Rotation Working Pump Oil tank Crane Max working capacity reach extension arc torque pressure capacity capacity weight pressure on the outrigger 210 CLASSIFICATION OF THE CRANE F 330D 360DXP 24 30 5tm 12 30 7 80 400 4 84tm 30 5 MPa 60 80 l min 1951 3800kg 41 6 2 F330D 24 299 kNm 47 5 kNm 32 8tm 12 30 7 80 m 400 4 84tm 32 5 MPa 60 80 I min 1951 3800 kg 41 6 daN cm2 F360DXP 24 322 kNm 47 5 kNm Informazioni Technische informat Technical Informations techniques Informacion tecnica 8300 3600 MASSIMA ALTEZZA SOTTOGANCIO MAXIMALHOEHE BIS KRANHAKEN MAXIMUM HEIGHT UNDER HOOK tecniche ionen information 470 1 7 MAXIMA ALTURA HAUTEUR MAXIMUM 5005 CROCHET BAJO GANCHO X1 CLASSIFICATION OF THE CRANE MODEL Pe F 330D 360DXP 51333 03 08 00 Data Ausgabe Editi
68. intrinsic danger of a lifted load Weather conditions too high or too low temperatures may damage the components of the oleodynamic and electric circuits See max and min conditions of use it is forbidden to operate the crane during a storm with lightning hazards so we recommend to fold it and put it to rest Furthermore when the wind is too strong the crane can overturn or break down Shearing entrapment the crane has a lot of parts in movement that it is impossible to cover therefore the operator shall always be aware of this residual risk and keep clear from the parts in movement particularly from the load the operator is held responsible not only for himself but also for those working in proximity of the crane and for those who may draw closer even if not authorized Electricution the crane is not insulated from electric contacts and therefore it is not equipped to work under tension even if the contact is accidental Therefore be compliant with the min clearance prescribed by the national directives in force Generally speaking the clearance from electric lines with a max tension of 38 000 volts should be at least 5 meters Higher tensions require higher clearance to be verified case by case together with competent technicians and with respect to the environment conditions Manual extension overload manual extensions are controlled by the moment limiting device only under the conditions described in the relative chapter the contro
69. is in full view on the structure of the crane or of the vehicle NOTE Ifthe radio remote control is off or however one cannot comunicate with the crane receiver the yellow and red warning lights alternately flash 16 5 Lifting moment limiting device for two working sectors In case of one sector of the working area with reduced stability of the vehicle e g sector in front of vehicle cab the limiting device can be provided with a special function which allows to operate with a reduction of the intervention level The reduction of the intervention level reduces the crane capacity values and this reduction value is defined in the vehicle stability calculation Consequently the working area is divided in one sector e g body side where the crane works according to the capacity plate values and another sector cab side where it works with reduced capacity values The device has conse quently two intervention levels which are activated in relation to the sector of the crane working area always securing the vehicle stability 1 ATTENTION If the rotation stops by going through the working zone where the crane can operate according to the capacity plate values to the one where it can operate according to the reduced values it means that one of the following conditions is reached rotation of a load bigger than the one admitted in the reduced sector defined in the vehicle stability calculation rotation without load applied
70. k Transmission pulley Block double triple line 1 ATTENTION Check the condition of wire On winches not equipped with cable layer check the rewinding of the cable on winch drum proceeds regularly and without overlapping it is suggested to rewind the cable only if it is sufficiently taut Do not rotate the crane before the load is lifted Lift the load vertically using the cable and not the boom in order to avoid swinging the load With the suspen ded load rotate slowly and with care checking the stability of the vehicle 21 2 Winch for crane The identification data and the essential characteristics are marked on a plate fixed by the manufacturer and used for the CE mark which testifies its confor mity to the Machine Directive D M Manufacturer mark Winch type Serial number Maximum line in N at the 4th layer Maximum speed in m min or Maximum capacity pump l min 1 See operator winch manual supplied by the winches manufacturer The winch has a maximum capacity which cannot be exceeded indicated by a plate not related to the crane capacities which can also be lower Consequently avoid to lift with the winch heavier loads than those allowed by the crane capacity plate Note We do not recommend using the winch with load moving winch in or out at the same time as the extension booms or the crane and hydraulic jib if fitted since it accelerates the wear
71. ke off pump oil tank Pump capacity checking of the pressure oil change Filters hoses replacement of filters inspection of hoses Oil pressure system Checking of the pressure oil leaks Hoses hose protection devices inspection of hoses Implements for lifting Safety check wear and any deformation actions Hooks chains cables slings Seat third control station Access inspection Frame fixing screws wear and any deformation strains Tele radio remote control Test Implements Oil leaks wear and any deformation Wallboard forks buckets rotators actions inspection of hoses 227 Complete overhaul of the crane is required when 10 000 working hours or 10 years life are reached i e When one of the limits indicated hereunder is reached 10 000 working hours 10 years 50 weeks a year 20 hours a week 5 years 50 weeks a year 40 hours a week or 10 years life of the crane a complete overhaul with in depth structural inspection of the crane must be carried out by an authorised service centre 22 8 Instructions for the dismantlement and the demolition of a FASSI crane INSTRUCTIONS FOR THE DISMANTLEMENT AND THE DEMOLITION OF A FASSI CRANE In case of demolition it is necessary to dismantle the whole machine and separate the different types of materials according to the respective waste disposals requirements The materials involved are the following Ferrous materials fabrications and m
72. l system of the manual extension overload must be activated by the operator as described Accessories be careful when assembling and disassembling the accessories extensions buckets baskets first verify the weight the securing systems and the instructions for assembly and dismantlement then appraise their barycentre and provide for adequate provisional blocking systems in order to avoid sudden movements ATTENTION IF IN THE FOLDING CONDITION THE HOOK IS OUT OF TRUCK SIZE IT MUST BE TAKEN AWAY BEFORE TRAVELLING Breakdown of some sensors The system moment limiting device intelligent type is always monitored during ignition the system after having activated the various circuits checks the presence of all the inputs for around 4 seconds and then continuously monitors the operation and the efficiency of the limiting device approx every 25 milliseconds For most of the components the system checks also the congruence of the incoming signal with the one the system expects Maintenance maintenance is particularly important the lack of it may damage things or hurt people Particular operations if you are required to operate under particular conditions not illustrated in the manual of use and maintenance analyse carefully the situation and always refer to an authorised Fassi shop or to the Fassi technical support service or to experienced operators before starting working WARNING AND INSTRUCTIONS GRU FASSI
73. lect the CLOCK icon until TIME is displayed select the icon Partial Time is displayed select the icon ENTER to read the value on the timer To reset the partial time do as follows keep the icon pressed until you read TIME on the display select the icon to read Partial Time on the display select again the icon Total Time is displayed select again the icon Work Time s displayed select again the icon Reset Partial is displayed select the icon to read Enter to Confirm on the display select again the timer is reset and it will start recording again lt lt Total Time total activation time of the electric panel gt gt Start from the main screen and select the CLOCK icon until TIME is displayed select the icon Partial Time is displayed select again the icon Total Time is displayed select the icon ENTER to visualize for about 5 seconds the total time expressed in hours and minutes lt lt Work Time total crane work time linked to the activation of the levers gt gt Start from the main screen and select the CLOCK icon until TIME is displayed select the icon Partial Time is displayed select again the icon Total Time is displayed select again the icon Work Time is displayed select the icon ENTER to visualize for about 5 seconds the total work time expressed in hours and minutes VERSION how to control the software release Select the ico
74. les for crane optional 9 3 Crane with top seat controls and with ground controls for outriggers fig 5 Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Deviator crane outriggers Dual control for deviator crane outriggers Outrigger distributor Outrigger double control Column 10 Seat 11 Distributor bank 12 Inner 13 Inner boom 14 Outer ram 15 Outer boom 16 Booms extension rams 17 Extension boom sections 18 Lifting hook 19 Oil tank 20 Manual extensions optional THE SAFETY AND PROTECTION DEVICES PROTECTION DEVICES GR4 EVOLUTION 10 NOMENCLATURE OF THE SAFETY AND Tre sven anp 10 10 1 Crane with distributor on the column Pos Description Check valves for outrigger rams Check valves for rotation control flow regulators Check valve for inner ram Check valve for outer ram Check valve for booms extension rams Lifting moment limiting device assembly Control panels Rotation limiting device Main pressure valve outriggers 10 Main pressure valve crane 11 Auxiliary valves crane 12 Safety device for outriggers supports 13 Hook safety device 14 Safety device for extension booms only for the crane version Before crane use check that safety and protection devices are fitted and active Under circumstances interfere with the saf
75. lic jib it can still operate Hydraulic jib descent Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom over the horizontal line and hydraulic jib under the horizontal line Inner boom lift only if the overload is created by the hydraulic jib Inner boom descent Outer boom lift only if the overload is created by the hydraulic jib Outer boom descent Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Hydraulic jib lift if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom over the horizontal line and hydraulic jib horizontal Inner boom descent Outer boom descent Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Inner boom descent Outer boom descent Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Hydraulic jib descent if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Note In case of alarm to be reset on senso
76. lied with extra double extension beams Fig 8 The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions 1 ATTENTION During the stabilising operations for each outrigger ram it is recommended to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the stabilisation manoeu SUPPLEMENTARY BEAMS vres EVOLUTION Position lever D of oil diverter E S on 2 Position selector 2 E S of the push button panel on Manoeuvres for re entry of the crane outriggers and supplementary outrig gers within the overall vehicle width after crane use Repeat by inverting the sequence of the operations effected for the stabiliza tion of the vehicle 1 ATTENTION Keep hands clear of automatic stop device of the outrigger supports Fig 3 4 Always check that the outrigger supports once in their rest position are locked in their seat by the safety devices so as to assure the impossibility of accidental movement Fig 3 14 CONTROLS OPERATE THE CRANE CONTROLS TO OPERATE THE CRANE EVOLUTION 14 1 Generality 1 WARNING Before operating the crane it is compulsory to set the outriggers Plate DE6723 fig 1 The crane and hydraulic implements can be manually operated with with the radio remote control
77. lters of fibre or paper can not be cleaned they must be replaced Cleaning of the wire mesh filter on the tank oil return to the oil tank fig 3 Unscrew the security bolts of the filter cover 1 and remove it Extract the cartridge clean by flushing with a non flammable non corrosive and non toxic solvent gas oil or other Thoroughly dry the filter inside and out do not use compressed air Check if the cartridge has collapsed if so replace it Remove the filter body 3 and clean it Re assemble the filter body and the cartridge check the sealing of the O ring 4 5 6 in case replace it NOTE Take care that no contaminated material passes into the tank Replacement of the filter on the delivery line before the distributor fig 4 When the visual indicator becomes red replace the cartridge Unscrew with a suitable spanner the filter body 1 from the head 2 Remove the cartridge 3 and clean inside the holder 1 Insert a new cartridge and re assemble the filter body into the head checking the seal 4 Check the oil level in the tank with the crane in the folded position and with the outriggers crane and supplementary fully re entered The oil level must not exceed the maximum or be lower than the minimum fig 5 Top up using hydraulic oil with the same characteristics as those indicated in the table at paragraph 23 The following lubricators have been centralized and gathered in a case fig 6
78. ly disabled just put the all the levers in neu tral position Press the LMI button to remove the message Warning angle it will disappear when the temporary block angle alfa1 is no longer exceeded When the second angle limit alfa2 is reached the safety device definitively stops all lifting movements and activates the fixed red light Max angle crane or Max Angle jib are displayed according to which boom has reached the limit The outer booms of the crane and of the hydraulic jib can reach both the alfa1 temporary block and alfa2 definitive block limits independently from the position of the other booms But if one of these two booms reaches the second limit alfa2 this condition evidently stops any other lifting Only if neither the crane outer boom nor the hydraulic jib reach the first angle limit alfa1 the inner boom can attain its max limit alfa2 that is its mechanic stroke end Lift stop by the activation of crane angle sensor Manoeuvres not allowed inner boom lift outer boom lift Lift stop by the activation of hydraulic jib angle sensor Manoeuvres not allowed inner boom lift outer boom lift hydraulic jib lift winch lift CONTROLS TO OPERATE 16 4 2 EVOLUTION THE CRANE 16 4 4 Other functional characteristics Crane block by the attainment of the mechanical stroke end of the lifting ram The limiting device may intervene also during loadless crane operation fol lowing a pressur
79. ly tiltable outrigger rams 135 Crane with hydraulic tiltable supports with hydraulic motor for outrigger rams 14 CONTROLS TO OPERATE THE CRANE 14 1 Generality LR bo ob lll PPPPPPP gt N OD i 16 2 16 3 16 4 16 4 1 16 4 2 16 4 3 16 4 4 16 4 5 16 5 16 6 16 7 16 8 16 8 1 16 9 16 9 1 17 17 1 17 2 17 3 18 18 1 18 2 19 20 20 1 20 2 20 3 20 4 20 5 20 6 20 7 20 8 20 9 20 10 21 21 1 21 2 21 2 1 22 22 1 22 2 22 3 22 4 22 9 22 6 22 22 8 23 24 24 1 24 2 24 3 25 Radio remote control Use of the radio remote control Push button panel of the radio remote control Icon legend valid for the display of both radio remote control panel GUI ver 002 Emergency station from the column if accessible Manoeuvres to unfold the crane into a working condition Manoeuvres to fold the crane into the rest condition Manoeuvres to unfold the crane C into a working condition only for the crane version Manoeuvres to fold the crane into the rest condition only for the crane version Indicator of inner boom horizontal position on request MANOEUVRES OF THE CRANE LOADS version with load limiting device not available MANOEUVRES OF THE CRANE LOADS version with lifting moment limiting device Generality Lifting moment limiting device EVOLUTION LMEV and automatic dynamic contr
80. n ENTER FX800 will be displayed select again press the icon repeatedly and then select icon Select the menu VERSION by using the icon then select the icon The software release i e 02 00 09 06 05 will be displayed by selec ting the icon you ll read the graphic version GUI ofa nio ala CONTROL THE LOAD HOOKED ON MANUAL EXTENSIONS When to use the procedure The procedure allows to calculate if load can be moved when using manual extensions on crane and or hydraulic jibs This procedure give us back the following information YES NO response about lifting a load YES if the load weight is smaller or equal to the maximum applicable load NO in the opposite case Approximate calculation of the load weight The procedure can be activated only if The procedure for the use of the manual extensions has been activated through password The password has been typed in and accepted Procedure Start from the main menu and press contemporarily the ENTER and buttons fife ehi 13131111 At this point if the crane can install manual extensions both on crane and on hydraulic jibs the following message will be displayed Note the bold characters represent non flashing characters Jejrfajnjej Select JIB if the manual extensions mounted on hydraulic jib or CRANE if they are mounted on crane by using the button To confirm the
81. n correctly executed ELMI will be displayed at the top right corner of the radio remote controller From this moment on you have at your disposal five 5 seconds to carry out the descent of the outer boom in order to bring the load under the horizontal line and therefore put it down on the ground As soon as the crane exits the block ELMI is no more displayed After the execution of such manoeuvre 5 seconds wait at least one 1 minu te in order to be allowed to carry out the manoeuvre once again 1 ATTENTION Activation of the exclusion device of the lifting moment limiting device Only the outer boom descent is allowed When the operator uses this device it means that he wishes to override the lifting moment lifting device in order to make some manoeuvres which would be impossible with the device active that bring the moment to within the maximum level but involve an overload condition In such an emergency condition where the lifting moment limiting devi ce has been disabled the operator who is the main responsible for the machine safety must carefully consider the manoeuvres required to return to normal working conditions it is however compulsory to effect the re entry of the extension booms at first calmly and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic
82. n cylinders Oil leaks chromium plating Cylinders pistons seals any deformation inspection of hoses Column Lubrication wear and any deformation actions Inner boom connection outrigger connection pins bushes Inner boom Lubrication wear and any deformation Pins outrigger connections actions Inner ram Oil leaks chromium plating Cylinder rod piston seals hoses any deformation inspection of hoses Outer boom Lubrication wear and any deformation actions Pins outrigger connections Outer ram Oil leaks chromium plating strains Cylinder rod piston seals hoses inspection of hoses Extension booms Lubrication wear and any deformation actions Guide shoes pins outrigger connections Extension rams Oil leaks chromium plating Cylinder rod piston seals hoses any deformation inspection of hoses Hydraulic jib Lubrication wear and any deformation actions Booms pins outrigger connections Rams hydraulic jib Oil leaks chromium plating any deformation Cylinder rod piston seals hoses inspection of hoses Winch Lubrication wear and any deformation actions Torque limiter brake rope slide guide cable stroke end pulleis Distributors deviators valves Checking of the pressure oil leaks wear and Control levers forks joints any deformation actions fixing screws lead seals Lifting moment limiting device Checking of the pressure oil leaks Valves pressure switches electrovalves Power ta
83. nd 6 are flashing the panel is not enabled emergency excluded contemporarily press on push buttons 4 and 6 to activate it C gt N N CONTROLS THE CRANE 4 EVOLUTION ALPHANUMERIC PANEL CONTROLS TO OPERATE THE CRANE fi Refer to fig 2 to identify the various components of the panel GRA EVOLUTION 1 Green yellow and red led band signalling the load percentage as com pared to the capacity plate Green light load between O and 90 Yellow light load between 90 and 100 Red light load higher than 100 activation of the lifting moment limiting device 2 Alphanumeric Display visualizing the pressure on the lifting rams alarms various information and icons for the selection of the different menus 3 Mushroom shaped emergency button always active 4 Push button to select the use of buttons 5 6 7 8 9 in configuration A or If the light is on the A mode is enabled if the light is off the mode is enabled Control button for the temporary exclusion of the lifting moment limiting device and for the reset of the messages alarm and warning 6A XP device push button TA Audible alarm push button see instructions and warnings Push button to modify the values displayed pressure in Bar load in pressure in dapsi crane angle in degrees jib angle in degrees oil tem perature 9A Button for the clock activation and to access the timer m
84. ne movements Jobsite conditions prior to use always ascertain that the working area is free and clear of potential obstacles to crane operations people building walls balconies eaves scaffoldings tree branches other lifting means or machines electric lines This may hurt people damage both the impediments and the crane and provoke also the crane overturn Make sure that there is no risk of elements falling on the operator or on the crane and take the right precautions to prevent it Overload and or fatigue the crane can break down due to fatigue or overload If itis misused with cycles loads or pump oil flow not pertinent to the crane class lf it is used for improper tasks side oblique or reversal pull lf it is used in poor jobsites corrosive environment too high or too low temperature foundry see conditions of use Ifthe load exceeds the rated capacity indicated on the relevant plates WARNING AND INSTRUCTIONS GRU FASSI Wrong manoeuvring the crane can fall break or overturn if the operator performs a wrong manoeuvre due to the lack of familiarity with the opera tion procedures see manual of use and maintenance or due to inadequate psychophysical conditions we remind you that the directives in force impose a suitable training of the personnel before using these types of machines and require an adequate psychophysical condition to operate safely a lifting device that always implies the
85. nel by the red tower light and by the acoustic alarm Warning resettable alarm this means that the alarm can be reset by pressing on the LMI button which brings the display back to its main menu and restores the crane operation even if the problem has not been solved The malfunctioning is signalled not only on the display but also by the red flashing light on the push button panel the red tower light and by the intermittent audible alarm Notes In case of crane block due to overload conditions the resettable alarms warning become non resettable and determine the appearance of the signal Alarm On the alphanumeric panel the red light corresponds to the last led on the led band signalling the load percentage while on the graphical panel and the push button panel of the remote control the warning con dition is signalled by the flashing of the 100 icon 16 9 XP DEVICE The XP device works on the principle of an increase in the lifting capacity of the crane with a reduction in the dynamic effect achieved with a reduction in the speed of certain movements Furthermore the XP device can be used not just to increase the capacity crane but to exploit the reduction in the speed when moving a load that must be positioned with precision and to exploit the variation in the lifting moment limiting device adjust ment parameters to exit from a critical situation when moving the load overcoming of the 90 or intervention of the li
86. ol ADC Control panels of the lifting moment limiting device if fitted Load handling Block due to overload condition Winch off when fitted Lifting block Pro link Other functional characteristics Visual indicator yellow red light Lifting moment limiting device for two working sectors Rotation limiting device Setting menu Diagnostic alarms and warnings Emergency control station on the column and exclusion tap lever XP device Activation and instructions for use of the XP CR device USE OF IMPLEMENTS Generality Hydraulic connections for implements supplementary hoses Oil cooler heat exchanger MANUAL EXTENSIONS Generality Lifting moment limiting device ELECTRONIC for the manual extensions see Setting Menu CONTROLS TO OPERATE THE HYDRAULIC IMPLEMENTS OF THE CRANE HYDRAULIC JIBS Generality Identification of the hydraulic jib Nomenclature of the hydraulic jib Manoeuvres to unfold the jib in working condition Manoeuvres to fold the jib in rest condition Operations to remove the hydraulic jib from the crane Operations to mount the hydraulic jib on the crane Hydraulic jib articulated at 25 degrees with the automatic control L515 L516 not available Use of the hydraulic jib articulated at 25 degrees not available on the L102 and on the L515 L516 Crane with lifting moment limiting device and Pro link if fitted WINCH if fitted Generality version with lifting moment l
87. on Edition Fecha 05 06 30 GANCIO HAKENHOHE CROCHET GANCHO Wr 8 Y E Y1 Y2 1 EA N lt ca ili 8 2740 9 Y3 1510 5 2590 8 6 N I e 805 2 8 8 7 pt 4445 14 7 2 224 2 7 9 1500 4 11 2630 a 7 2080 6 9 2525 8 7 2420 543 2320 7 11 2225 D e 807 13 10 8 3 8 9 5185 16 8 4235 13 11 14 tp L Li or 2835 2490 4175 2380 4525 1410 grin 79 129 1479 453 4725 15 656 1465 4 3280 2250 4105 5065 2265 4285 1350 1380 11 9 67117 13 7 16 5 13 11 478 3 2 476 2000 6 7 1500 4 477 2585 4605 1425 1380 3400 7 6 15 0 4 8 4 6 11 1 4 11 Jro iae ga ue c Dues 38e 7 2 1378 14 2 4 6 3 5 518 10 5 7 13 8 16 7 7 4 11475 4 7 3 Mp 7 7 T 4355 14 3 Dati e dimensioni sono forniti a titolo indicativo e non impegnativo Unverbindliche angaben konstruktionsanderungen vorbehalten Data and descriptions are approximate and not binding Toutes les donn es et descriptions sont fournies A titre indicatif sans engagement Datos y descripciones todos a titulo indicativo y no imperativo CLASSIFICATION OF THE CRANE MODEL F330D F 560DXP 24 F 330D 360DXP 24 Informazioni tecniche P
88. on of the procedure for the temporary exclusion of the lifting moment limiting device and for the reset of the messages alarm and warning Modification of the values displayed pressure Bar load in 96 pressure in dapsi crane angle in degrees jib angle in degrees oil temperature Clock activation and access to the timer menu Activation disactivation XP device Activation of the load check procedure on manual extensions only on the graphic display rem TO increase truck s engine r p m rem decrease truck s engine r p m Starting the truck engine or Turning off the truck engine Decrease in crane general speed each selection reduces speed by the percentage set in the parameter visualised Lnn 7 Selection of the 9 10 function on the radio remote control Visualization of active flag icons in addition to the one selected A Access to the setting menu only on graphic panel Upon activation the setting menu of the graphic panel is displayed lightness contrast etc Modification of load values from to Bar on crane layout only on graphic panel Visualisation of the software release only on graphic panel Working lights turned on FLAG warning icons not selectable with selector RX 1 Warning icon indicating the activation condition of the general speed reduction Icon signalling 90 load capacity Icon signalling that load capacity exceeds 100 activation of
89. pump flow and lever travel it is possible that on reaching the stro ke end of a particular function an increase in speed of the other functions will occur Tele radio remote control The radio remote control in the case of a discharged battery or in the presence of interference in the radio transmission or use of the crane in situations where the transmission by radio is forbidden can be easily transformed into tele radio remote control Connect the push button panel and the socket indicated by the DE6998 plate fig 2 placed on the base with the serial cable Supplied with the radio remote control the battery of the push button panel may be left even if it will not be charged and turn push button panel on using the ignition key fig 6 If the remote radio control does not work you can use the emergency distributor to put down the load on the ground Read attentively paragraph 16 8 1 before using it 14 2 2 Push button panel of the radio remote control RCH Description The push button panel of the radio remote control RCH in its standard configu ration features 6 linear levers but it can allocate up to 8 and a display where it is possible to visualize information about the use of the crane Optionally the push button panel can be supplied with joystick controls with 6 or 8 functions The 8 function version features two side joysticks with 3 functions the third function is available through the rotation of the joystick
90. put on the specific cap Assure that the hydraulic jib is adequately stripped to avoid side turnover 20 7 Operations to mount the hydraulic jib on the crane By operating the corresponding levers place the extension on the vehicle or on the ground in the direction of the movement of the extension booms extend the crane outer ram to its stroke end and position the extension booms of the crane not too close to the first boom of the jib in order to allow the lining up manoeuvres and the connection of the hoses connect the jib hoses to the hydraulic plant through coupling unions following indications of Paragraph 17 2 Hydraulic connections for implements supple mentary hoses disconnect the cap and connect the electric cable for the pressure transducer reset the FX system which now shows Alarm 6 by pressing the LMI button If the correct connection has been made then the normal screen should appear with no Alarm operate the outer ram of the jib and the inner ram of the crane in order to align the extension booms of the crane and the first boom of the jib thus allowing their connection eventually repeat the previous operation until the fixing holes are aligned working on the extension booms of the crane insert the lock pin into the fixing holes and secure it with the check pin 20 10 Crane with lifting moment limiting device and pro link USE OF IMPLEMENTS if fitted EVOLUTION A The cranes
91. rams are carried out it is very important not to use or be in the proximity of materials which can dama TIRANTI NON SALDARE ge the circuit or contaminate the hydraulic oil eg metal FIXING ROD NOT WELD shavings sand or dust TIRANTS NE PAS SOUDER Do not use the high pressure washing on the controls ZUGSCHRAUBEN NICHT SCHWEISSEN deviators distributors double controls hand cable con trols on the electronic components boxes control panels on the tanks Never use detergents petrolsol or inflammable liquids always use non flam mable or non toxic liquids To avoid down time it is recommended to periodically carry out the following checks 22 2 After every 8 working hours or at the end of every MAINTENANGE working day ND is 22 2 Check that all safety devices are efficient Check the level of the hydraulic oil in the tank Check all the components of the hydraulic circuit for possible leaks Check that the control and the oil diverter levers can easily be positioned they must show no signs of forcing Check the condition of shackles hooks wire ropes and any other lifting equipment 22 3 After every 40 working hours or atfter every working week Check the tightening torque of the fixing rods of the crane fig 2 See table at paragraph 22 5 Clean the oil filter placed in the oil tank of the crane and if any on the pump sec tion and pressure hoses NOTE The fi
92. reporting the Alarm number with the crane model and serial numbers If the fault cannot be cleared follow the procedure in the chapter Controls to operate the crane and overide the dump valve EVI THIS IS ONLY A TEMPORARY ACTION FOR EMERGENCIES the crane should be taken to a FASSI service centre for repair as soon as possible TO OPERATE THE CRANE FOR TOO LONGER PERIOD WITH THE OVERIDE ACTIVATED MAY INVALIDATE THE CRANE WARRANTY 24 2 Only operations which can be carried out by the user Note Any operation other than those indicated hereunder must be performed only and exclusively by specialized personnel from an authorized support centre considering the potential residual risks The crane does not rotate properly The extension booms do not completely extend or work jerkily Crane controls are not active Vibrations in crane operations Noteable decrease In movement speed Vehicle non in level position Lack of lubrication Lack of lubrication of the guide shoes Lack of electric energy Winch stroke end active if fitted The rotation limiting device is activated Shortage of oil Obstructed filters Obstructed filters Stabilize the vehicle WITH RACK Grease the bushes and the rotation guide shoe WITH SLEW RING Grease the slew ring and the pinion gear slew ring group Grease the guide shoes Check the fuse the battery and electric circuit See 21 2 See 16 6 Check the level and
93. rial number 3 Vehicle mark model and chassis number 4 Year of mounting YEAR OF MOUNTING fig 3 UNDER NO CIRCUMSTANCES SHOULDTHE DATA MARKED ONTHE PLATES BE ALTERED NOMENCLATURE GR4 EVOLUTION 9 CRANE NOMENCLATURE CRANE m 9 1 Crane with distributor on the column S FASSI A Fem Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Deviator crane outriggers Dual control for deviator crane outriggers Outrigger distributor Outrigger double contro Distributor bank 10 Column 11 Inner ram 12 Inner boom 13 Outer ram 14 Outer boom 15 Booms extension rams 16 Extension boom sections 17 Lifting hook 18 Oil tank 19 Manual extensions optional ADS AOS 9 2 Crane with ground controls on both sides NOMENCLATURE 0 2 Crane with ground controls both GRA EVOLUTION sides and with top seat controls by hand cables on request fig 4 Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Deviator crane outriggers Dual control for deviator crane outriggers Outrigger distributor Outrigger double control Distributor bank Double control Column 12 Inner 13 Inner boom 14 Outer ram 15 Outer boom 16 extension rams 17 Extension boom sections 18 Lifting hook 19 Oil tank 20 Manual extensions optional 21 Seat optional 22 Hand cab
94. rs 111 and 112 inclinometers on outer boom and extension boom not knowing the crane configuration the block is activated on manoeuvres both above and under the horizontal line ATTENTION During load handling with the crane and with the crane and hydraulic jib in vertical configura tion or close the operator must strictly refer to the loads indicated on the capacity plates since the limiting device shows to be not particularly sensitive with vertical lifts CONTROLS TO OPERATE 16 4 1 GR4 EVOLUTION THE CRANE 16 4 2 Winch off when fitted Crane in overload condition by the intervention of the load limiter of the winch Manoeuvres not allowed Clockwise anticlockwise rotation Inner boom lift descent Outer boom lift descent Exit of the crane extension boom sections Hydraulic jib lift descent if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch rope lift Crane in overload condition for winch rope totally unwound Manoeuvres not allowed Winch rope descent 16 4 3 Lifting block Pro link Function of the safety device controlling the articulation pro link When the first angle limit alfa1 is reached the safety device temporarily stops all movements and activates the flashing red light Warning angle is displayed on the screen In order to reactivate all the crane functions except for the lifting of the inner boom that in this case is definite
95. s with brush DE 1682 Greasing points at pressure DE 1686 Do not walk or stop under a suspended load DE 1683 DE 2361 Do not operate in proximity of electric high tension lines DE 4491 Do not operate from the frontal position to extend the outrigger supports DE 2100 Danger plate for crushing of lower limbs INSTRUCTION AND GR4 EVOLUTION WARNING PLATES DE 1679 Do not walk on DE 1680 Do not use water to estinguish fire ES DE 6409A Warning of shearing danger DE6409A DE 4945 DE 4945 Warning of burn danger TIRANTI NON SALDARE FIXING ROD DO NOT WELD TIRANTS NE PAS SOUDER ZUGSCHRAUBEN NICHT SCHWEISSEN DE 1574 Do not weld the fixing rods DE 1067 Do not walk or stay under a suspended load and for unauthorized persons to be within the working area
96. se fold the inner boom to its stroke end the rest locating pin locates into its seat re position the outriggers to within the overall vehicle width as described on Paragraph 13 1 IF THE HOOK GOES OUT OF SIZE WITH THE CRANE FOLDED IT MUST BE TAKEN OF BEFORE STARTING THE TRUCK 14 8 Indicator of inner boom horizontal position on request The column is fitted with a device that informs the driver through a sound light signal in the cab that the inner boom max position allowed during transport on road has been exceeded CONTROLS TO OPERATE THE CRANE GRA EVOLUTION 16 MANOEUVRES OF THE CRANE LOADS 16 1 Generality 5 Before manoeuvring the load verify that the working area is suitable for your crane The lifting curves of the capacity plate indicate the maximum load that the crane can lift at a certain radius and at a certain height To utilize the maximum capacity of the crane it is necessary to position the inner boom as indicated on the capacity plate During load handling do not exceed the reach limits given or the load indicated on the above mentioned charts lf the limits are exceeded the limiting device allowing all manoeuvres which reduce the lifted load within the permitted reach limits and forbid all other manoeuvres will be immediately activated Lifting moment limiting device A characteristic which permits the classification of cranes is their lifting capa city or maximum lifting mom
97. securing bolts for the ram pins and of all the other bolts and screws where the tightening torque is not expressly indicated consult the following table in order to find it s value according to the bolt diameter and class Table of the bolts tightening torque in general with average friction value 0 15 and average good tightening accuracy C From ELEMENTS DE FIXATION ASSEMBLAGES VISSES AFNOR E 25 030 1984 Diameter Class 8 8 Class 10 9 Class 12 9 Bolt D Torque Nm Torque Nm Torque Nm WITH SLEW RING Check the rotation control motoreducer oil level Fig 11 Remove the bleed plug 1 using a 22 mm Allen wrench Remove the plug 2 using an 8 mm Allen wrench and the O ring Top up if necessary with the same type of oil as indicated in the table at Paragraph 23 via the mouth bleed plug The correct level is reached when oil starts to escape from the threaded hole in plug 2 Check the state of wear of the O rings replace if necessary and then return the plugs The lubrication oil can be drained completely by removing plug 3 using an 8 mm fig 11 Allen wrench Check the guide shoe wear as it affects the sliding section tolerances if the clearances are considerable damage to the rams and the structure may occur Clean the air filter placed in the top of the oil tank filter cap Completely replace the hydraulic oil and the filter cartridges The waste oil and the filter cartri
98. selec tion press the ENTER key The following screen will be displayed _ CONTROLS TO OPERATE EVOLUTION THE CRANE Select the correct number of manual extensions installed by using the CONTROLS TO OPERATE button If the crane version doesn t allow the installation of all the three THE CRANE manual extensions select only the manual extensions allowed though the EVOLUTION button The selection is valid both for extensions installed on crane CRANE and on hydraulic jib JIB Press ENTER to confirm and pass to the following screen i 1 dete terje IT If no load is applied to the hook bring the outer ram to its stroke end while lifting If the ram is already in this condition perform anyway the procedure of lifting the ram to be able to pass to the following screen LL LLL LE EL 5 If the manual extensions are mounted on the hydraulic jib by pressing the ENTER button you can get the following screen 216131 1 121 1 st Select the outer boom configuration by using the button K1 Outer booms of the crane totally re entered K2 Outer booms of the crane totally re entered and jib extensions totally extended K3 Outer booms of the crane totally extended and jib extensions totally re entered K4 Outer booms of the crane and jib extensions totally extended Pre
99. ss ENTER to confirm the selected configuration The following screen will be displayed i tela 1 Bring the hydraulic jib to its stroke end If it is already in this position the ram to be able to pass to the following screen tlo 5 Press ENTER to continue The following screen will be displayed CONTROLS TO e came 16 7 THE CRANE GR4 EVOLUTION gt Activate the lifting of the inner ram to eliminate possible overpressures the manoeuvre does not determine the crane movement When the lever is in the neutral position the system calculates the pressure in the inner ram Errors in the pressure will display the following message 1 8 81819 181 _ In this case repeat the procedure press ENTER to go back to the main screen If the system does not found errors in the pressure of the inner ram the procedure will continue with the request to lift the load _ LLL O __ 8 jtjojafo fea Lift the load from the ground If the load is accepted the following mes sage is displayed LL LLL LLL EL _ tfojajo loei II By pressing the 9e button you can read an estimation of the load LL LLL EL LL LLL LLL LE LL ojal If the load exceeds the limit of the selected manual extension the fol lowing message will be
100. the hook is always free to rotate on its pin and that nothing obstructs its vertical positioning Check the efficiency of the hook safety catch Carefully inspect the condition of ropes or chains if present Make sure that the pallet fork if present is con nected to the crane hook by means of a chain having at least three 3 rings 7 3 During operation Take the vehicle fumes away from the working area by fitting an extension tube of a suitable diameter and a right length to the exhaust system Do not run the engine in a indoor area without first making sure there is adequate ventilation When using the ladder to reach the control station on the top seat avoid knocking into the controls while going up or down the ladder The control station on the top seat is provided with side safety guards stay within these guards Make sure that no one is within the working area of the crane SAFETY NORMS GRU FASSI DE 1686 ATTENTION Avoid swinging the load above working and transit areas any hidden dan ger situation must be audibly alarmed Avoid all those situations which may result in crushing during vehicle sta bilization crane movement and load handling In conformity with EN 349 standard the minimum safe working distances to avoid crushing parts of the body Parts Minimum safe Figure Parts Minimum safe Figure ofthe working ofthe working Body distance mm Body distance mm 5
101. ton panel is off when in 1 position the push button panel is on the emergency button must be released M Mushroom shaped emergency button N Battery fig 6 fig 8 Radio remote control initial display Check the list down below to get the meaning of the elements identified with letters of the alphabet as they are displayed when turning on the push button panel as shown in figure 8 Load on the crane lifting rams expressed in percentage Pressure in the crane lifting rams expressed in bars Pressure in the crane lifting rams expressed in daPsi Crane angle monitored by the angle sensor placed on the outer boom Hydraulic extension angle monitored by the angle sensor placed on extension arm the extension is not present in this case Space for messages Information messages see list in par 14 2 3 Load on the winch if fitted expressed in percentage Oil temperature monitored by the temperature sensor Pressure in the hydraulic distributor Icons Flags ZOO NDR WHA oT gt CONTROLS TO OPERATE THE CRANE EVOLUTION 14 2 3 Icon legend valid for the display of both radio 1423 remote control and graphic panel GUI ver002 14 2 lt ENTER to increase values when modifying the parameters or to navigate the menus in progression to decrease values when modifying the parameters or to navigate the menus in regression Activati
102. ulic extensions of the crane and of the hydraulic jib and secured by locking pins Manual extensions have a maximum capacity independent from the crane guration as shown on the capacity plates ATTENTION Manual extensions can be extracted from the rest position and be operative once the security pins have been removed with the outer boom sliding posi tion ATTENTION Do not stand in front of stabilisers during operation Operate from a lateral position in respect of the extension movement of the manual extensions operation from the frontal position is dangerous Verify that the area is suitable for this operation and there are no unauthorized persons in the working area Do not permit the extension to slide out at speed as this will damage the stroke end stops Do nat try to align the holes slots for the locking pins with your fingers always use a suitable tool When manual extensions are in place fit the locking pins and secure them with the check pins to prevent accidental escape 1 Always remember that when operating with implements their tare weight must be deducted from the capacity of the crane 18 2 Lifting moment limiting device ELECTRONIC for the manual extensions see Setting Menu This procedure aims to calculate the weight applied on the manual extensions It is necessary to apply the same procedure EVERY TIME you use the manual extensions For its correct
103. under the horizontal line and hydraulic jib over the horizontal line Inner boom lift Outer boom lift Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Hydraulic jib descent if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom horizontal and hydraulic jib under the horizontal line Inner boom lift only if the overload is created by the hydraulic jib Outer boom lift only if the overload is created by the hydraulic jib Exit of the crane extension boom sections if the overload is created by the jib ram it can still operate Hydraulic jib lift if crane is equipped with Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with CONTROLS TO OPERATE GR4 EVOLUTION THE CRANE Crane in overload condition with outer boom and hydraulic jib horizontal Manoeuvres not allowed Exit of the crane extension boom sections if the overload is created by the hydraulic jib it can still operate Exit of the jib extension boom sections if crane is equipped with Winch lift if crane is equipped with Crane in overload condition with outer boom horizontal and hydraulic jib over the horizontal line Exit of the crane extension boom sections if the overload is created by the hydrau
104. uter boom sliding sections position the hook on the centerline of the load 20 5 Manoeuvres to fold the jib in rest condition By operating the corresponding levers re enter the hydraulic sections of the jib and of the crane lift the inner boom to its stroke end re enter the outer boom of the jib and of the crane to its stroke end operate as described to fold the crane in rest position 1 WARNING Always check and record the overall height of the crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention that the load and dimension limits are in conformity with the road regulations 20 6 Operations to remove the hydraulic jib from the crane By operating the corresponding levers re enter the jib outer booms sliding sections to their stroke end extend the crane outer ram to its stroke end extend of at least 1 1 5 m the crane outer booms sliding sections re enter the outer ram of the jib and the inner ram of the crane to obtain the two rest brackets of the jib either lay on the ground or on the truck body or if possible on a specific rest trestle remove screwing the locking pins re enter the outer booms sliding sections of the crane to free the first boom of the crane jib disconnect the jib from the hydraulic circuit of the crane operating on the quick couplings disconnect the electric cable of the pressure transducer and
105. utrigger rams fig 14 Disengage the locking devices of the outrigger supports by putting the levers A from the position of the fig 10 to the one of the fig 11 horizontal distributor Position lever D of oil diverter 2 E S on 5 fig 10 fig 11 Controls workable from the distributor side of the crane fig 15 DE6340 fig 15a DE5263 Controls workable from the double control side of the crane fig 16 DE6341 fig 16a DE5264 By using the levers CD the lever C and the valve taps fig 14 extend the outrigger supports rotate the outrigger rams putting in a working condition and lower them till the complete stabilisation of the vehicle Fig 17 18 fig 16a Example of using the levers CD the lever C and the valve tap on the outrigger SUPPLEMENTARY BEAMS extension of the outrigger support n 1 EVOLUTION activate the corresponding lever CD towards E1 and keep it in position activate the lever C towards right to obtain the extension of the support rotation of the outrigger ram n 1 from the rest position fig 9 to the working condition fig 9a make sure that the tap R1 of the valve of DISTRIBUTOR SIDE DISTRIBUTOR SIDE the outrigger ram S1 is closed for the closed or opened position see fig 12 before removing the pin 1 proceed as follows activate the corresponding lever CD towards S1 R1 and keep it in position activate the

F 330D/360DXP.24 - FASCAN International, Inc.

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