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ABB ACS150 Inverter User`s Manual

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1. Index Name Selection Description Def 25 CRITICAL SPEEDS Speed bands within which the drive is not allowed to operate A Critical Speeds function is available for applications where it is necessary to avoid certain motor speeds or speed bands because of for example mechanical resonance problems The user can define three critical speeds or speed bands 2501 CRIT SPEED SEL Activates deactivates the critical speeds function The critical speed function 0 OFF avoids specific speed ranges Example A fan has vibrations in the range of 18 to 23 Hz and 46 to 52 Hz To make the drive to jump over the vibration speed ranges Activate the critical speeds function Set the critical speed ranges as in the figure below foutput HZ 1 Par 2502 18 Hz 2 Par 2503 23 Hz 52 3 Par 2504 46 Hz 46 4 Par 2505 52 Hz 23 18 gt reference HZ 0 OFF Inactive 1 ON Active 2502 CRIT SPEED 1 LO Defines the minimum limit for critical speed frequency range 1 0 0 Hz 0 0 500 0 Hz Limit The value cannot be above the maximum parameter 2503 CRIT SPEED 1 HI 2503 CRIT SPEED 1 HI Defines the maximum limit for critical speed frequency range 1 0 0 Hz 0 0 500 0 Hz Limit The value cannot be below the minimum parameter 2502 CRIT SPEED 1 LO 2504 CRIT SPEED 2LO See parameter 2502 CRIT SPEED 1 LO 0 0 Hz 0 0 500 0 Hz See parameter 2502 2505 CRIT SPEED 2 HI See parameter 2503 CRIT SPEED 1 HI
2. Index Name Selection Description Def 18 FREQ INPUT Frequency input signal processing Digital input DI5 can be programmed as a frequency input Frequency input can be used as external reference signal source See parameter 1103 1106 REF1 2 SELECT 1801 FREQ INPUT MIN Defines the minimum input value when DI5 is used as a frequency input 0 Hz 0 16000 Hz Minimum frequency 1802 FREQ INPUT MAX Defines the maximum input value when DI5 is used as a frequency input 1000 Hz 0 16000 Hz Maximum frequency 1803 FILTER FREQ IN Defines the filter time constant for frequency input that is the time within 0 1s which 6396 of a step change is reached 0 0 10 0 s Filter time constant 20 LIMITS Drive operation limits 2003 MAX CURRENT Defines the allowed maximum motor current 1 8 bu A 0 0 1 8 hy A Current 2005 OVERVOLT CTRL Activates or deactivates the overvoltage control of the intermediate DC link 1 ENABLE Fast braking of a high inertia load causes the voltage to rise to the overvoltage control limit To prevent the DC voltage from exceeding the limit the overvoltage controller automatically decreases the braking torque Note If a brake chopper and resistor are connected to the drive the controller must be off selection DISABLE to allow chopper operation 0 DISABLE Overvoltage control deactivated 1 ENABLE Overvoltage control activated 2006 UNDERVOLT CTRL Activates or deactivates the undervoltage control of th
3. Type Heat dissipation Air flow ACS150 Main circuit Control circuit x E U Rated hn and by Min Max Ww BTU Hr W BTU Hr W BTU Hr m h ft min 1 phase Uy 200 240 V 200 208 220 230 240 V 01x 02A4 2 25 85 6 3 22 12 3 42 01x 04A7 2 46 157 9 6 33 16 0 55 24 14 01x 06A7 2 71 242 9 6 33 16 0 55 24 14 01x 07A5 2 738 249 10 6 36 17 1 58 21 12 01x 09A8 2 96 328 10 6 36 17 1 58 21 12 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 19 65 6 3 22 12 3 42 03x 03A5 2 31 106 6 3 22 12 3 42 03x 04A7 2 38 130 9 6 33 16 0 55 24 14 03x 06A7 2 60 205 9 6 33 16 0 55 24 14 03x 07A5 2 62 212 9 6 33 16 0 55 21 12 03x 09A8 2 83 283 10 6 36 17 1 58 21 12 3 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 11 38 6 7 23 13 3 45 03x 01A9 4 16 55 6 7 23 13 3 45 03x 02A4 4 21 72 10 0 34 17 6 60 13 8 03x 03A3 4 31 106 10 0 34 17 6 60 13 8 03x 04A1 4 40 137 10 0 34 17 6 60 13 8 03x 05A6 4 61 208 10 0 34 17 6 60 19 11 03x 07A3 4 74 253 14 3 49 21 5 73 24 14 03x 08A8 4 94 321 14 3 49 21 5 73 24 14 00353783 xls J Noise Frame size Noise level dBA RO lt 35 R1 52 55 R2 lt 62 00353783 xls J Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Terminal and lead through data for the power cables 143 Frame Max U1 V1 W1 U2 V2 W2 BRK and BRK PE size c
4. 2 1 Hand frequency reference comes from the 360 degree grounding under a clamp integrated potentiometer 3 Tightening torque 0 22 N m 2 Ibf in PID Process reference comes from the dix f integrated potentiometer Tightening torque 0 5 N m 4 4 Ibf in Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 77 User macros In addition to the standard application macros it is possible to create three user macros The user macro allows the user to save the parameter settings including group 99 START UP DATA into the permanent memory and recall the data at a later time The panel reference is also saved if the macro is saved and loaded in local control The remote control setting is saved into the user macro but the local control setting is not The steps below show how to create and recall User macro 1 The procedure for the other two user macros is identical only the parameter 9902 APPLIC MACRO values are different To create User macro 1 Adjust the parameters Save the parameter settings to the permanent memory by changing parameter 9902 APPLIC MACRO to 1 USER S1 SAVE ENTER Press Sul to save To recall User macro 1 Change parameter 9902 APPLIC MACRO to 0 USER S1 LOAD MENU ENTER NJ Press to load Note User macro load restores the parameter settings including group 99 START UP DATA Check that the s
5. PE conductor Shield i and shield is shies PE PE Allowed as input cables Shield A four conductor system three phase conductors and a protective conductor PE PE Not allowed for motor cabling Separate cables for each phase and PE PE oooe Motor cable shield To function as a protective conductor the shield must have the same cross sectional area as the phase conductors when they are made of the same metal To effectively suppress radiated and conducted radio frequency emissions the shield conductivity must be at least 1 10 of the phase conductor conductivity The requirements are easily met with a copper or aluminium shield The minimum requirement of the motor cable shield of the drive is shown below It consists of a concentric layer of copper wires The better and tighter the shield the lower the emission level and bearing currents Insulation jacket Copper wire screen Cable core Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 32 Additional US requirements Type MC continuous corrugated aluminium armor cable with symmetrical grounds or shielded power cable is recommended for the motor cables if metallic conduit is not used The power cables must be rated for 75 C 167 F Conduit Where conduits must be coupled together bridge the joint with a ground conductor bonded to the conduit on e
6. Step Action Display 1 If more than one signals have been selected to be monitored see page 4 1 66 you can browse them in the Output mode REM Hz To browse the signals forward press key A repeatedly To browse OUTPUT FVD them backward press key w_ repeatedly e Q D A OUTPUT FWD 107 OUTPUT FVD Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 64 Reference mode In the Reference mode you can view and set the frequency reference start stop change direction and switch between local and remote control How to view and set the frequency reference You can set the local frequency reference with the integrated potentiometer in any mode when the drive is in local control if parameter 1709 LOC REF SOURCE has the default value O POT If parameter 1109 LOC REF SOURCE has been changed to 1 KEYPAD you have to set the local frequency reference in the Reference mode You can view the current local reference in the Reference mode only Step Action Display 1 Go to the Main menu by pressing N if you are in the Output mode otherwise by pressing 777 repeatedly until you see MENU at the bottom REM r MENU FVD 2 If the drive is in remote control REM shown on the left switch to local LOC control by pressing 42 The display briefly shows LoC befo
7. DI4 2 DI5 Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 46 Default I O connection diagram The default connection of the control signals depends on the application macro in use which is selected with parameter 9902 APPLIC MACRO The default macro is the ABB standard macro It provides a general purpose l O configuration with three constant speeds Parameter values are the default values given in section Default parameter values with different macros on page 79 For information on other macros see chapter Application macros on page 69 The default I O connections for the ABB standard macro are given in the figure below l O connection 4 m SCR Signal cable shield screen J 7 Al Frequency reference 0 20 mA a GND Analog input circuit common 7 Mo 10V Reference voltage 10 V DC max 10 mA poA connection 24V Auxiliary voltage output 24 V DC max 200 mA for Al1 If used switch GND Auxiliary voltage output common IU selector to U COM Digital input common a vellage DH Stop 0 Start 1 DI2 Forward 0 Reverse 1 DI3 Constant speed selection 1 DI4 Constant speed selection 1 ee DI5 Acceleration and deceleration selection 2 Relay connection
8. min 200 mm 8in 90 m min 500 mm 20 in Control cables Control cable ducts 24 V 230 V 24V 230V Not allowed unless the 24 V cable is Lead 24 V and 230 V control cables in insulated for 230 V or insulated with an separate ducts inside the cabinet insulation sleeving for 230 V Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 35 Protecting the drive input power cable motor and motor cable in short circuit situations and against thermal overload Protecting the drive and input power cable in short circuit situations Arrange the protection according to the following guidelines Circuit diagram Short circuit protection Distribution Input cable Drive Protect the drive and board input cable with fuses or a circuit breaker See 1 footnotes 1 and 2 a ae 2 AL 1 Size the fuses according to instructions given in chapter Technical data on page 137 The fuses protect the input cable in short circuit situations restrict drive damage and prevent damage to adjoining equipment in case of a short circuit inside the drive o Circuit breakers which have been tested by ABB with the ACS150 can be used Fuses must be used with other circuit breakers Contact your local ABB representative for the approved breaker types and supply network characte
9. Installation checklist page 49 contains a checklist for checking the mechanical and electrical installation of the drive Start up and control with I O page 51 tells how to start stop change the direction of the motor rotation and adjust the motor speed through the I O interface Control panel page 57 describes the control panel keys LED indicators and display fields and tells how to use the panel for control monitoring and changing the settings Application macros page 69 gives a brief description of each application macro together with a wiring diagram showing the default control connections It also explains how to save a user macro and how to recall it Actual signals and parameters page 79 describes actual signals and parameters It also lists the default values for the different macros Fault tracing page 127 tells how to reset faults and view fault history It lists all alarm and fault messages including the possible cause and corrective actions Maintenance page 133 contains preventive maintenance instructions Technical data page 137 contains technical specifications of the drive such as ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks Dimension drawings page 155 shows dimension drawings of the drive Appendix Process PID control page 161 contains instructions on quick configuration of the process control gi
10. supply disconnecting Aa Optional brake device disconnecting Fog resistor means on page 29 p Y I A L1 L2 L3 9 O N 1 Ground the other end of the PE conductor at the distribution board 2 Usea separate grounding cable if the conductivity of the cable shield is insufficient smaller than the conductivity of the phase conductor and there is no symmetrically constructed grounding conductor in the cable see section Selecting the power cables on page 30 3 L and N are connection markings for 1 phase supply Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the drive and motor ends For the 1 phase power supply connect power to U1 L and V1 N terminals Route the motor cable input power cable and control cables separately For more information see section Routing the cables on page 34 Grounding of the motor cable shield at the motor end For minimum radio frequency interference ground the cable by twisting the shield as follows flattened width gt 1 5 length or ground the cable shield 360 degrees at the lead through of the motor terminal box Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 42 Connection procedure 1 Fasten the input power
11. 3 360 degree grounding under a clamp 0 1 Speed 2 1203 CONST SPEED 2 4 Tightening torque 0 22 N m 2 Ibf in 1 1 Speed 3 1204 CONST SPEED 3 5 Tightening torque 0 5 N m 4 4 Ibf in Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 72 3 wire macro This macro is used when the drive is controlled using momentary push buttons lt provides three constant speeds To enable the macro set the value of parameter 9902 APPLIC MACRO to 2 3 WIRE For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see section O terminals on page 44 Note When the stop input DI2 is deactivated no input the control panel start and stop buttons are disabled Default I O connections l O connection 3 E SCR Signal cable shield screen 2 jl Al Frequency reference 0 20 mA ya i 73 OND Analog input circuit common won J y 10V Reference voltage 10 V DC max 10 mA Alternative connection 24V Auxiliary voltage output 24 V DC max 200 mA for Al1 If used switch GND Auxiliary voltage output common IU selector to U COM Digital input common eel Oy yota
12. 5 4001 GAIN 4002 INTEGRATION TIME 4003 DERIVATION TIME 4005 ERROR VALUE INV Configure the desired gain integration time derivation time and error value inversion when needed 6 Activate PID output Check that 1106 REF2 SELECT is set to 19 PID1OUT Pressure boost pump The figure below shows an application example The controller adjusts the speed of a pressure boost pump according to the measured pressure and the set pressure reference Example PID control block diagram Pressure boost pump PID ref ACS150 wai 4002 ti Actual values 4003 td Frequency gt 4M 4004 dFitT 7 reference 0 10 bar 4005 4 20 mA 4021 errVInv um AM PIDmax oh1 Al2 PlDmin o1 4 IMOT ref 4010 Appendix Process PID control Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 163 How to scale the PID actual feedback signal 0 10 bar 4 20 mA PID feedback is connected to Al1 and 4016 ACT1 INPUT is set to Al1 1 EE AN LE E LE E Set 9902 APPLICATION MACRO to 6 PID CONTROL Check scaling 1301 MINIMUM Al1 as default 20 and 1302 MAXIMUM Al1 as default 100 Check that 1106 REF2 SELECT is set to 19 PID1OUT Set 3408 SIGNAL2 PARAM to 130 PID1 FBK Set 3409 SIGNAL2 MIN to 0 Set 3410 SIGNAL2 MAX to 10 Set 3411 OUTPUT2 DSP FORM to 9 DIRECT Set 3
13. 12 COAST 12 COAST Stop by cutting off the motor power supply The motor coasts to stop 2 RAMP Stop along a ramp See parameter group 22 ACCEL DECEL Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 100 Parameters in the Long parameter mode Index Name Selection Description Def 2103 DC MAGN TIME Defines the pre magnetizing time See parameter 2101 START FUNCTION 0 30 s After the start command the drive automatically pre magnetizes the motor for the defined time 0 00 10 00 s Magnetizing time Set this value long enough to allow full motor magnetization Too long a time heats the motor excessively 2104 DC HOLD CTL Activates the DC braking function 0 NOT SEL 0 NOT SEL Inactive 2 DC BRAKING DC current braking function active If parameter 2102 STOP FUNCTION is set to 1 COAST DC braking is applied after the start command is removed If parameter 2102 STOP FUNCTION is set to 2 RAMP DC braking is applied after the ramp 2106 DC CURR REF Defines the DC braking current See parameter 2104 DC HOLD CTL 30 0 100 Value in percent of the motor nominal current parameter 9906 MOTOR NOM CURR 2107 DC BRAKE TIME Defines the DC braking time 0 0s 0 0 250 0 s Time 2108 START INHIBIT Sets the Start inhibit function on or off If the drive is not actively started and 0 2 OFF running the Star
14. 2222 5 Vii Mii 9 Install the fan holder including the fan in reverse order 10 Restore power Capacitors Reforming the capacitors The capacitors must be reformed if the drive has been stored for a year See section Type designation label on page 22 for how to find out the manufacturing time from the serial number For information on reforming the capacitors refer to Guide for capacitor reforming in ACS50 ACS55 ACS150 ACS310 ACS320 ACS350 ACS550 and ACH550 3AFE68735190 English available on the internet Maintenance Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 136 Power connections WARNING Read and follow the instructions in chapter Safety on N AN page 11 Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for five minutes to let the drive DC capacitors discharge Ensure by measuring with a multimeter impedance at least 1 Mohm that there is no voltage present 2 Check the tightness of the power cable connections Use the tightening torques given in section Terminal and lead through data for the power cables on page 143 3 Restore power Control panel Cleaning Use a soft damp cloth to clean the control panel Avoid harsh cleaners which could scratch the display window Maintenance Phone 800 894 0412 Fax 888 723 4773 W
15. Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 70 Summary of I O connections of application macros The following table gives the summary of the default I O connections of all application macros Macro Input output Motor ABB standard 3 wire Alternate potentiometer Hand Auto PID control Al Frequency Frequency Frequency Frequency ref Freq ref reference reference reference Auto 1 Hand Proc ref PID DI1 Stop Start Start pulse Start forward Stop Start Stop Start Stop Start Hand Hand DI2 Forward Stop pulse Start reverse Forward Forward Hand PID Reverse Reverse Reverse Hand DI3 Constant speed Forward Constant speed Frequency Hand Auto Constant input 1 Reverse input 1 reference up speed 1 DIA Constant speed Constant speed Constant speed Frequency Forward Run enable input 2 input 1 input 2 reference down Reverse Auto DI5 Ramp pair Constant speed Ramp pair Constant Stop Start Stop Start PID selection input 2 selection speed 1 Auto RO Fault 1 Fault 1 Fault 1 Fault 1 Fault 1 Fault 1 COM NC NO 1 The frequency reference comes from the integrated potentiometer when Hand is selected Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ABB standard macro 71 This is the default macro It provides a gene
16. Q0 FWD OUTPUT 500 OUTPUT FWD CHANGING THE DIRECTION OF THE MOTOR ROTATION 500 OUTPUT 500 OUTPUT FVD e QQ OUTPUT FWD Start up and control with I O Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 56 Start up and control with I O Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 57 Control panel What this chapter contains The chapter describes the control panel keys and display fields It also instructs in using the panel in control monitoring and changing the settings Integrated control panel The ACS150 works with an integrated control panel which provides basic tools for manual entry of parameter values Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 58 Overview The following table summarizes the key functions and displays on the integrated control panel No Use LCD display Divided into five areas a Upper left Control location LOC drive control is local that is from the control panel REM drive control is remote such as the drive I O b Upper right Unit of the displayed value s Short parameter mode browsing the list of parameters c Center Variable in general shows parameter and signal values menus or lists Also displays alarm and
17. Safety Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 12 Disconnect the internal EMC filter when installing the drive on an IT system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive See page 40 Note When the internal EMC filter is disconnected the drive is not EMC compatible Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise the drive will be damaged See page 40 Note When the internal EMC filter is disconnected the drive is not EMC compatible All ELV extra low voltage circuits connected to the drive must be used within a zone of equipotential bonding ie within a zone where all simultaneously accessible conductive parts are electrically connected to prevent hazardous voltages appearing between them This is accomplished by a proper factory grounding Note Even when the motor is stopped dangerous voltage is present at the power circuit terminals U1 V1 W1 and U2 V2 W2 and BRK and BRK General safety damage to the equipment 1 WARNING Ignoring the following instructions can cause physical injury or death or The drive is not field repairable Never attempt to repair a malfunctioning drive contact your local ABB representative or Authorized
18. CONST SP 7 The drive generates alarm A 1 LOSS code A2006 and sets the speed to the value defined by parameter 1208 CONST SPEED 7 The alarm limit is defined by parameter 3027 Al1 FAULT LIMIT WARNING Make sure that it is safe to continue operation in case the analog input signal is lost 3 LAST SPEED The drive generates alarm A 1 LOSS code A2006 and freezes the speed to the level the drive was operating at The speed is determined by the average speed over the previous 10 seconds The alarm limit is defined by parameter 3021 Al1 FAULT LIMIT WARNING Make sure that it is safe to continue operation in case the analog input signal is lost 3003 EXTERNAL FAULT 1 Selects an interface for an external fault 1 signal 0 NOT SEL 0 NOT SEL Not selected 1 2 DI External fault indication through digital input DI1 1 Fault trip on EXT FAULT 1 code F0014 Motor coasts to stop 0 No external fault 2 DI2 See selection DI1 3 DI3 See selection DI1 4 DI4 See selection DI1 5 DI5 See selection DI1 1 DI INV External fault indication through inverted digital input DI1 0 Fault trip on EXT FAULT 1 code F0014 Motor coasts to stop 1 No external fault 2 DI2 INV See selection DI1 INV 3 DI3 INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 3004 EXTERNAL FAULT 2 Selects an interface for an external fault 2 signal 0 NOT SEL See parameter 3003 EXTERNAL F
19. If an external source for start command is selected and it is ON the drive starts immediately after an input voltage break or fault reset unless the drive is configured for 3 wire a pulse start stop When the control location is not set to local LOC not shown on the display the stop key on the control panel does not stop the drive To stop the drive using the control panel press the LOC REM key and then the stop key CQ Safety Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 14 Safety Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 15 Introduction to the manual What this chapter contains The chapter describes applicability the target audience and purpose of this manual It describes the contents of this manual and refers to a list of related manuals for more information It also contains a flowchart of steps for checking the delivery installing and commissioning the drive The flowchart refers to chapters sections in this manual Applicability The manual is applicable to the ACS150 drive firmware version 1 35b or later See parameter 3301 FIRMWARE on page 115 Target audience The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols This manual is written for readers worldwide Both SI and imperial units are shown Special US instructions for installatio
20. to the Fault mode MENU RA ry i Short parameter mode p 65 CAS u Cy y 2 FO007 PAr L MENU After reset the panel returns to LOC PAr Ch the previous display pui mode p 127 Long parameter mode p 65 MENU FWD Changed parameters mode p 65 Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 60 How to perform common tasks The table below lists common tasks the mode in which you can perform them and the page number where the steps of the task are described in detail Task Mode Page How to switch between local and remote control Any 61 How to start and stop the drive Any 61 How to change the direction of the motor rotation Any 61 How to set the frequency reference Any 62 How to view and set the frequency reference Reference 64 How to browse the monitored signals Output 63 How to change the value of a parameter Short Long Parameter 65 How to select the monitored signals Short Long Parameter 66 How to view and edit changed parameters Changed Parameters 67 How to reset faults and alarms Output Fault IST Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 61 How to start stop and switch between local and remote control You can start stop and switch between local and remote cont
21. 0 20 mA T E Lj 3 GND Analog input circuit common domm 7 EN 10V Reference voltage 10 V DC max 10 mA Alternative connection 24V Auxiliary voltage output 24 V DC max 200 mA for Al1 If used switch GND Auxiliary voltage output common IU selector to U COM Digital input common o voltage DI Start forward If DI1 DI2 the drive stops DI2 Start reverse DI3 Constant speed selection 1 DI4 Constant speed selection 1 DI5 Acceleration and deceleration selection Relay connection 9 COM Relay output NC No fault Fault 1 G9 NO E 1 See parameter group 12 CONSTANT SPEEDS 2 0 ramp times according to parameters 2202 ACCELER TIME 1 and 2203 DECELER TIME 1 1 2 ramp times according to parameters 2205 ACCELER TIME 2 and 2206 DECELER TIME 2 DI3 DIA Operation parameter O O Set speed through integrated potentiometer 1 0 Speed 1 7202 CONST SPEED 1 011 Speed 2 1203 CONST SPEED 2 3 Speed 3 1204 CONST SPEED 3 360 degree grounding under a clamp 4 Tightening torque 0 22 N m 2 Ibf in 5 Tightening torque 0 5 N m 4 4 Ibf in Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 74 Motor potentiometer macro This macro provides a cost effective interface for PLCs that vary the speed of the drive using only digital signals To enable the macro set the value of parameter 9902 APPLIC
22. 0 0 Hz 0 0 500 0 Hz See parameter 2503 2506 CRIT SPEED 3LO See parameter 2502 CRIT SPEED 1 LO 0 0 Hz 0 0 500 0 Hz See parameter 2502 2507 CRIT SPEED 3 HI See parameter 2503 CRIT SPEED 1 HI 0 0 Hz 0 0 500 0 Hz See parameter 2503 Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 105 Index Name Selection Description Def 26 MOTOR CONTROL Motor control variables 2601 FLUX OPT ENABLE Activates deactivates the Flux optimisation function Flux optimisation 0 OFF reduces the total energy consumption and motor noise level when the drive operates below the nominal load The total efficiency motor and the drive can be improved by 1 to 10 depending on the load torque and speed The disadvantage of this function is that the dynamic performance of the drive is weakened 0 OFF Inactive 1 ON Active 2603 IR COMP VOLT Defines the output voltage boost at zero speed IR compensation The Type function is useful in applications with a high break away torque To prevent dependent overheating set IR compensation voltage as low as possible The figure below illustrates the IR compensation i Mool A IR compensated voltage B No compensation Typical IR compensation values Py KW 0 37 0 75 2 2 4 0 200 240 V units IR comp V 8 4 7 7 5
23. 90 01 LWO MN 3AFE68637929 A Dimension drawings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 158 Frame size R2 IP20 cabinet installation UL open T MEME Em t O coco co cp E n3 4 6 vV MiI 44 105 Frame size R2 IP20 cabinet installation UL open 3AFE68613264 A Dimension drawings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 159 Frame size R2 IP20 NEMA 1 Frame size R2 IP20 NEMA 1 SAFE68633931 A Dimension drawings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 160 Dimension drawings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 161 Appendix Process PID control What this chapter contains The chapter contains instructions on quick configuration of the process control gives an application example and describes the PID sleep functionality Process PID control There is a built in PID controller in the drive The controller can be used to control process variables such as pressure flow or fluid level In process PID control a process
24. For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see section O terminals on page 44 Note Parameter 2708 START INHIBIT must remain in the default setting 0 OFF Default I O connections l O connection 9 SCR Signal cable shield screen SPA gt Al Frequency reference Auto 4 20 mA 1 a z GND Analog input circuit common C 22 10V Reference voltage 10 V DC max 10 mA 1 10 kohm Alternative connection 24V Auxiliary voltage output 24 V DC max 200 mA for Al1 If used switch GND Auxiliary voltage output common s Eu E U COM Digital input common bist voltage a em Di Stop 0 Start 1 Hand DI2 Forward 0 Reverse 1 Hand DI3 Hand 0 Auto 1 control selection DI4 Forward 0 Reverse 1 Auto E E DI5 Stop 0 Start 1 Auto Relay connection COM Relay output NC m No fault Fault 1 e ino la 1 In the Hand mode the frequency reference 3 Tightening torque 0 22 N m 2 Ibf in comes from the integrated potentiometer 4 Tightening torque 0 5 N m 4 4 Ibfin 2 360 degree grounding under a clamp Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwt
25. See section Compliance with the EN 61800 3 2004 on page 148 Compliance with the EN 61800 3 2004 Definitions EMC stands for Electromagnetic Compatibility It is the ability of electrical electronic equipment to operate without problems within an electromagnetic environment Likewise the equipment must not disturb or interfere with any other product or system within its locality First environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not directly supplying domestic premises Drive of category C1 drive of rated voltage less than 1000 V intended for use in the first environment Drive of category C2 drive of rated voltage less than 1000 V and intended to be installed and commissioned only by a professional when used in the first environment Note A professional is a person or organization having necessary skills in installing and or commissioning power drive systems including their EMC aspects Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 149 Category C2 has the same EMC emission limits as the earlier class first environment restricted distribution EMC standard IEC EN 61800 3 does not any more restrict the distribution of the drive but the using installation and commissioning are defined Drive of category C3 drive of rated
26. Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 101 Index Name Selection Description Def 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 2110 TORQ BOOST CURR Defines the maximum supplied current during torque boost See parameter 100 2101 START FUNCTION 15 300 Value in percent 2112 ZERO SPEED DELAY Defines the delay for the Zero speed delay function The function is useful in 0 0 NOT applications where a smooth and quick restarting is essential During the SEL delay the drive knows accurately the rotor position No Zero speed delay With Zero speed delay Speed Speed Modulator switched Modulator remains live Motor off Motor coasts to is decelerated to true 0 stop speed co NE Zero speed TUM Y Zero speed gt oS t lt t Delay Zero speed delay can be used for example with jogging function parameter 1010 JOGGING SEL No Zero speed delay The drive receives a stop command and decelerates along a ramp When the motor actual speed falls below an internal limit called Zero speed the modulator is switched off The inverter modulation is stopped and the motor coasts to standstill With Zero speed delay The drive receives a stop command and decelerates along a ramp When the actual motor speed falls below an internal limit called Zero speed the zero speed delay function activates During the delay the functions keep
27. code F0016 3021 Ali FAULT LIMIT Defines the fault or alarm level for analog input AI If parameter 3001 AI MIN FUNCTION is set to 1 FAULT 2 CONST SP 7 or 3 LAST SPEED the drive generates alarm or fault A 1 LOSS code A2006 or F0007 when the analog input signal falls below the set level Do not set this limit below the level defined by parameter 7307 MINIMUM Alt 0 0 0 0 100 0 Value in percent of the full signal range Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 112 Parameters in the Long parameter mode Index Name Selection Description Def 3023 WIRING FAULT Selects how the drive reacts when incorrect input power and motor cable 1 ENABLE connection is detected that is the input power cable is connected to the motor connection of the drive Note Disabling wiring fault ground fault may void the warranty 0 DISABLE No action 1 ENABLE The drive trips on fault OUTP WIRING code F0035 31 AUTOMATIC RESET Automatic fault reset Automatic resets are possible only for certain fault types and when the automatic reset function is activated for that fault type 3101 NR OF TRIALS Defines the number of automatic fault resets the drive performs within the 0 time defined by parameter 3102 TRIAL TIME If the number of automatic resets exceeds the set number within
28. 0 EXT1 EXT1 active The control signal sources are defined by parameters 1001 EXT1 COMMANDS and 1103 REF1 SELECT 1 DI1 Digital input DI1 0 EXT1 1 EXT2 2 DI2 See selection DI1 3 DI3 See selection DI1 4 DIA See selection DI1 5 DI5 See selection DI1 7 EXT2 EXT2 active The control signal sources are defined by parameters 1002 EXT2 COMMANDS and 1106 REF2 SELECT 1 DH INV Inverted digital input DI1 1 EXT1 0 EXT2 2 DI2 INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 1103 REF1 SELECT Selects the signal source for external reference REF1 1 Al1 0 KEYPAD Control panel 1 Al Analog input Al1 2 POT Potentiometer Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 90 Parameters in the Long parameter mode Index Name Selection Description 3 Al JOYST Analog input Al1 as joystick The minimum input signal runs the motor at the maximum reference in the reverse direction the maximum input at the maximum reference in the forward direction Minimum and maximum references are defined by parameters 1104 REF1 MIN and 1105 REF1 MAX Note Parameter 1003 DIRECTION must be set to 3 REQUEST A par 1301 20 par 1302 100 Speed ref REF1 1105F A 11044 d 1104 0 AH 1104 41044
29. 1 is activated through digital input DI5 1 2 active O inactive 7 DI1 2 Constant speed selection through digital inputs DI1 and DI2 1 DI active 0 Dl inactive DI1 DI2 Operation O No constant speed Speed defined by parameter 1203 CONST SPEED 2 0 1 O Speed defined by parameter 1202 CONST SPEED 1 0 1 1 1 Speed defined by parameter 1204 CONST SPEED 3 8 DI2 3 See selection DI1 2 9 DI3 4 See selection DI1 2 10 DI4 5 See selection DI1 2 12 DI1 2 3 Constant speed selection through digital inputs DI1 DI2 and DIG 1 DI active 0 DI inactive g py Q N g o Operation No constant speed Speed defined by parameter 1202 CONST SPEED 1 Speed defined by parameter 7203 CONST SPEED 2 Speed defined by parameter 1204 CONST SPEED 3 Speed defined by parameter 1205 CONST SPEED 4 Speed defined by parameter 1206 CONST SPEED 5 Speed defined by parameter 1207 CONST SPEED 6 Speed defined by parameter 1208 CONST SPEED 7 O O O 210 o o olo E EE EEEE E oO o OO 13 DI3 4 5 See selection DI1 2 3 1 DH INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI1 O active 1 inactive 2 DI2 INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI2 O active 1 inactive 3
30. 2 7 2 1 5 2 R1 03x 05A6 4 9 6 8 0 5 6 8 4 9 8 2 2 3 R1 03x 07A3 4 11 6 9 7 7 8 11 0 12 8 3 4 R1 03x 08A8 4 13 6 11 3 8 8 13 2 15 4 4 5 R1 00353783 xls J 1 E EMC filter connected metal EMC filter screw installed U EMC filter disconnected plastic EMC filter screw installed US parametrization Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 138 Symbols Input hy continuous rms input current for dimensioning cables and fuses hy 480 V continuous rms input current for dimensioning cables and fuses for drives with 480 V input voltage Output lon continuous rms current 50 overload is allowed for one minute every ten minutes l2 1min 10min Maximum 50 overload current allowed for one minute every ten minutes lomax maximum output current Available for two seconds at start otherwise as long as allowed by the drive temperature PN typical motor power The kilowatt ratings apply to most IEC 4 pole motors The horsepower ratings apply to most NEMA 4 pole motors RO R2 The ACS150 is manufactured in frame sizes RO R2 Some instructions technical data and dimensional drawings which only concern certain frame sizes are marked with the symbol of the frame size RO R2 Sizing Drive sizing is based on the rated motor current and power To achieve the rated motor power given in the table the rated current of the drive must be higher than or equal to the rated mo
31. 3 eere E cane e Wa iat ns e Soe be ae a Blas E s 35 Protecting the drive and input power cable in short circuit situations 35 Protecting the motor and motor cable in short circuit situations o 35 Protecting the drive motor cable and input power cable against thermal overload 36 Protecting the motor against thermal overload 0000 cece eee eee 36 Residual current device RCD compatibility 0 0 0 02 eee 36 Implementing a bypass connection aaua aeee 36 Protecting the contacts of relay outputs 0 00s 37 Electrical installation Whatthis chapter contas sacos te ite t tc OC il a lis 39 Checking the insulation of the assembly oooooccccccccno eee 39 DVE a EE ema taa sopor a cae rari oM tS cp b ios llos units d 39 Input power cable issues bores x RR EM Wu ER E t beet wea xb ER a pex ETE 39 M torand motor Cable xxu s ere cs dong qoe CIC eh Pa ice a aee Ca d RD Ae doa ee 39 Checking the compatibility with IT ungrounded and corner grounded TN systems 40 Connecting the power cables cv 22 meret tae e ere See et 41 Connection diagram seine ince aig ipt eere d qua estet en a aue eue e E ID EE 41 Connection procedu e ae cit is TR rhea Re Eton SPI besa 42 Connecting the control cables 2 542 ge bre depen i ducet ede es e is RN dus ciem eas 44 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr c
32. 6 8 4 380 480 V units IR comp V 14 14 55 6 8 4 0 0 100 0 V Voltage boost 2604 IRCOMP FREQ Defines the frequency at which the IR compensation is 0 V See the figure for 80 parameter 2603 IR COMP VOLT 0 100 Value in percent of the motor frequency 2605 U F RATIO Selects the voltage to frequency U f ratio below the field weakening point 1 LINEAR 1 2 LINEAR Linear ratio for constant torque applications 2 SQUARED Squared ratio for centrifugal pump and fan applications With squared U f ratio the noise level is lower for most operating frequencies 2606 SWITCHING FREQ Defines the switching frequency of the drive Higher switching frequency 4 kHz results in lower acoustic noise See also parameter 2607 SWITCH FREQ CTRL and section Switching frequency derating I2N on page 139 In multimotor systems do not change the switching frequency from the default value 4 kHz 4 kHz 8 kHz 8 kHz 12 kHz 12 kHz 16 kHz 16 kHz Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 106 Parameters in the Long parameter mode Index Name Selection 2607 SWITCH FREQ CTRL Description Activates the switching frequency control When active the selection of parameter 2606 SWITCHING FREQ is limited when the drive internal temperature increases See the figure below This function allows the highest possible switching frequency at a specific operat
33. 64 Parameter Todes 15 tersa aos e PAP a eure ASS eR RU DEEP eI FT Gee S et ME 65 How to select a parameter and change its value 0 0 0 cee es 65 How to select the monitored signals 0 ooooooocorrrrneere ee 66 Changed parameters mode 0 cece eren 67 How to view and edit changed parameters 0 0 ee 67 Application macros What this chapter cofitalris iso uv adc Ue ace E TEC UE OE eo e Dur e 69 Overview OL MACOS i scr Sese e day du ae Ie Lem eee od ue gamed nek 69 Summary of I O connections of application macros oooccocccococcc eee 70 ABB standard macro erue eese A ck E ee D is 71 Default l O connections aaaea RR RR RR RR rr 71 3WICe XTIa6rO biu de e Eni 2 Sate owen amdad Ue E E e nie e 72 Default l O connections ccc RR RR RR rares 72 Alteriate miacrO x eder don aches A A E te e ee Sef eia eme Nm 73 Default V O 6onnectioris 20 aii X Dares Rex ac ey dere exei x don m i E Re kd a 73 Motor potentiometer macro aud doe ra tuc em x vete UE Ea ue 74 Default l O connections R RR rre 74 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Hand Aulo Macros 1 tah Bork Ad ae di Ae A we De da dd ee bee 75 Default I O connections RR RR RR RR RR Russ 75 PID Control macro sn Tuer sr IAE Rec e ci CA ira ERE EM at ied 76 Default I O connections RR RR RR RR RR rs 76 Usermaclos cce modu
34. A5013 Panel control is disabled because start inhibit is active Start from the panel is not possible Reset the emergency stop command or remove the 3 wire stop command before starting from the panel See section 3 wire macro on page 72 and parameters 1001 EXT1 COMMANDS 1002 EXT2 COMMANDS and 2109 EMERG STOP SEL A5014 Panel control is disabled because of drive fault Reset drive fault and retry A5015 Panel control is disabled because the local control mode Deactivate the local control mode lock and retry See lock is active parameter 7606 LOCAL LOCK A5019 Writing non zero parameter value is prohibited Only parameter reset is allowed A5022 Parameter is write protected Parameter value is read only and cannot be changed A5023 Parameter change is not allowed when drive is running Stop drive and change parameter value A5024 Drive is executing task Wait until task is completed A5026 Value is at or below minimum limit Contact your local ABB representative A5027 Value is at or above maximum limit Contact your local ABB representative A5028 Invalid value Contact your local ABB representative A5029 Memory is not ready Retry A5030 Invalid request Contact your local ABB representative A5031 Drive is not ready for operation for example due to low Check input power supply DC voltage A5032 Parameter error Contact your local ABB representative Fault tracing Phone 800 894 0412 Fax 888 7
35. According to IEC 60721 3 1 chemical gases Class 1C2 solid particles Class 1S2 According to IEC 60721 3 2 chemical gases Class 2C2 solid particles Class 2S2 Sinusoidal vibration IEC 60721 3 3 Tested according to IEC 60721 3 3 mechanical conditions Class 3M4 2 9 Hz 3 0 mm 0 12 in 9 200 Hz 10 m s 33 ft s Shock IEC 60068 2 27 ISTA 1A Not allowed during operation According to ISTA 1A Max 100 m s 330 ft s 11 ms According to ISTA 1A Max 100 m s 330 ft s 11 ms Free fall Not allowed 76 cm 30 in 76 cm 30 in Materials Drive enclosure Package PC ABS 2 mm PC 10 GF 2 5 3 mm and PA66 25 GF 1 5 mm all in color NCS 1502 Y RAL 9002 PMS 420 C hot dip zinc coated steel sheet 1 5 mm thickness of coating 20 micrometers extruded aluminium AISi Corrugated cardboard Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 148 Disposal The drive contains raw materials that should be recycled to preserve energy and natural resources The package materials are environmentally compatible and recyclable All metal parts can be recycled The plastic parts can either be recycled or burned under controlled circumstances according to local regulations Most recyclable parts are marked with recycling marks If recycling is not feasible all parts excluding electrolytic capacitors a
36. DIS INV Speed defined by parameter 7202 CONST SPEED 1 is activated through inverted digital input DI3 0 active 1 inactive 4 DIA INV Speed defined by parameter 7202 CONST SPEED 1 is activated through inverted digital input DIA O active 1 inactive Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 93 Index Name Selection Description Def 5 DIB INV Speed defined by parameter 1202 CONST SPEED 1 is activated through inverted digital input DI5 O active 1 inactive 7 DI1 2 INV Constant speed selection through inverted digital inputs DI1 and DI2 1 DI active O DI inactive DI1 DI2 Operation 1 1 No constant speed O 1 Speed defined by parameter 1202 CONST SPEED 1 1 O Speed defined by parameter 1203 CONST SPEED 2 0 O Speed defined by parameter 1204 CONST SPEED 3 8 DI2 3 INV See selection DI1 2 INV 9 DI3 4 INV See selection DI1 2 INV 10 DI4 5 INV See selection DI1 2 INV 12 DI1 2 3 INV Constant speed selection through inverted digital inputs DI1 DI2 and DIS 1 DI active O DI inactive DI1 DI2 DI3 Operation 1 14 1 No constant speed 0 1 1 Speed defined by parameter 7202 CONST SPEED 1 1 0 1 Speed define
37. Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Actual signals and parameters 94 Parameters in the Long parameter mode Index Name Selection Description Def 13 ANALOG INPUTS Analog input signal processing 1301 MINIMUM Al1 Defines the minimum value that corresponds to minimum mA V signal for 0 0 analog input Al1 When used as a reference the value corresponds to the reference minimum setting 0 20 mA 0 100 4 20 mA 20 100 Example If Al1 is selected as the source for external reference REF this value corresponds to the value of parameter 1104 REF1 MIN Note MINIMUM AI value must not exceed MAXIMUM AI value 0 0 100 0 Value in percent of the full signal range Example If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 mA 20 mA 100 20 1302 MAXIMUM Al1 Defines the maximum value that corresponds to maximum mA V signal 100 0 for analog input Al1 When used as a reference the value corresponds to the reference maximum setting 0 20 mA 0 100 4 20 mA 20 100 Example If Al1 is selected as the source for external reference REF this value corresponds to the value of parameter 1105 REF1 MAX 0 0 100 0 Value in percent of the full signal range Example If the maximum value for analog input is 10 mA the percent value for 0 20 mA range is 10 mA 20 mA 100 50 1303 FILTER AI Defines the
38. INV 3 DIS INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 1607 PARAM SAVE Saves the valid parameter values into the permanent memory 0 DONE 0 DONE Saving completed 1 SAVE Saving in progress 1610 DISPLAY ALARMS Activates deactivates alarms OVERCURRENT code A2001 0 NO OVERVOLTAGE code A2002 UNDERVOLTAGE code A2003 and DEVICE OVERTEMP code A2006 For more information see chapter Fault tracing on page 127 0 NO Alarms are inactive 1 YES Alarms are active 1611 PARAMETER VIEW Selects the parameter view that is which parameters are shown on the 0 DEFAULT control panel Note This parameter is visible only when it is activated by the optional FlashDrop device FlashDrop allows easy customisation of the parameter list for example selected parameters can be hidden For more information see MFDT 01 FlashDrop user s manual 3AFE68591074 English FlashDrop parameter values are activated by setting parameter 9902 APPLIC MACRO to 31 LOAD FD SET 0 DEFAULT Complete long and short parameter lists 1 FLASHDROP FlashDrop parameter list Does not include short parameter list Parameters which are hidden by the FlashDrop device are not visible Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 98 Parameters in the Long parameter mode
39. Ignoring the safety f WARNING The work described in this chapter may only be carried out by a qualified instructions can cause injury or death Make sure that the drive is disconnected from the input power during installation If the drive is already connected to the input power wait for 5 minutes after disconnecting the input power Checking the insulation of the assembly Drive Do not make any voltage tolerance or insulation resistance tests for example hi pot or megger on any part of the drive as testing can damage the drive Every drive has been tested for insulation between the main circuit and the chassis at the factory Also there are voltage limiting circuits inside the drive which cut down the testing voltage automatically Input power cable Check the insulation of the input power cable according to local regulations before connecting to the drive Motor and motor cable Check the insulation of the motor and motor cable as follows 1 Check that the motor cable is connected to the motor and disconnected from the drive output terminals U2 V2 and W2 2 Measure the insulation resistance between each phase conductor and the Protective Earth conductor using a measuring voltage of 500 V DC The insulation resistance of an ABB motor must exceed 100 Mohm reference value at 25 C or 77 F For the insulation resistance of other motors please consult the manufacturer s instructions Note Moisture inside the motor casin
40. MACRO to 4 MOTOR POT For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see section O terminals on page 44 Default I O connections l O connection 2 SCR Signal cable shield screen Al Not in use by default 0 20 mA GND Analog input circuit common 10V Reference voltage 10 V DC max 10 mA 24V Auxiliary voltage output 24 V DC max 200 mA GND Auxiliary voltage output common COM Digital input common DI1 Stop 0 Start 1 DI2 Forward 0 Reverse 1 DI3 Frequency reference up DI4 Frequency reference down DI5 Constant speed 1 parameter 1202 CONST SPEED 1 Relay connection 9 COM Relay output NC No fault Fault 1 2 _NO Ea 1 If DI3 and DI4 are both active or inactive the 2 Tightening torque 0 22 N m 2 Ibf in tregueney reteren e is unchanged 3 Tightening torque 0 5 N m 4 4 Ibf in The existing frequency reference is stored during stop and power down Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 75 Hand Auto macro This macro can be used when switching between two external control devices is needed To enable the macro set the value of parameter 9902 APPLIC MACRO to 5 HAND AUTO
41. Output frequency 13 ANALOG INPUTS Analog input signal minimum 1301 MINIMUM Alt Defines the minimum value that corresponds to minimum mA V signal for 0 analog input Al1 0 20 mA 0 100 4 20 mA 20 100 When analog input Al1 is selected as the source for external reference REF1 the value corresponds to the minimum reference value that is 0 Hz See the figure for parameter 1105 REF1 MAX 0 100 0 Value in percent of the full signal range Example If the minimum value for analog input is 4 mA the percent value for 0 20 mA range is 4 mA 20 mA 100 20 20 LIMITS Maximum frequency 2008 MAXIMUM FREQ Defines the maximum limit for the drive output frequency E 50 0 Hz f U 60 0 Hz 2008 Allowed frequency range 0 gt t 2008 0 0 500 0 Hz Maximum frequency 21 START STOP Stop mode of the motor 2102 STOP FUNCTION Selects the motor stop function 1 COAST 1 COAST Stop by cutting off the motor power supply The motor coasts to stop 2 RAMP Stop along a linear ramp See parameter group 22 ACCEL DECEL Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Short parameter mode 83 No Name Value Description Def 22 ACCEL DECEL Acceleration and deceleration times 2202 ACCELER TIME 1 Defines the acceleration time 1 that is the time required for the speed to 5 0s change from zero to the speed defined
42. Rin gt 312 kohm Current signal unipolar 0 4 20 mA Rin 100 ohm Potentiometer reference value X1A 10V 10 V 1 max 10 mA R lt 10 kohm Resolution 0 1 Accuracy 1 Auxiliary voltage X1A 24V 24 V DC 10 max 200 mA Digital inputs X1A DI1 DI5 Voltage 12 24 V DC with internal or external supply frequency input DIS Max voltage for digital inputs 30 V DC Type PNP and NPN Input impedance 2 4 kohm Frequency input X1A DI5 DI5 can be used either as a digital or as a frequency input Frequency input Pulse train 0 16 kHz DI5 only Relay output X1A Type NO NC COM NC NO Max switching voltage 250 V AC 30 V DC Max switching current 0 5A 30 V DC 5A 230 V AC Max continuous current 2 Arms Wire size Relay connections 1 5 0 20 mm 16 24 AWG I O connections 1 0 14mm 16 26 AWG Torque Relay connections 0 5 N m 4 4 Ibf in I O connections 0 22 N m 2 Ibf in Brake resistor connection Short circuit protection The brake resistor output is conditionally short circuit proof by IEC EN 61800 5 1 and IEC 61800 5 1 IEC 60439 1 UL 508C For correct fuse selection contact your local ABB representative Rated UL 508C conditional short circuit current as defined in IEC 60439 1 and the short circuit test current by UL 508C is 100 kA Efficiency Approximately 95 to 98 at nominal power level depending on the drive size and options Degrees of protection IP20 cabinet installation UL open Standard en
43. STOP SEL and jogging 1010 JOGGING SEL 0 0 LINEAR 0 0 s Linear ramp Suitable for steady acceleration or deceleration and for 0 0 1000 0 s slow ramps 0 1 1000 0 s S curve ramp S curve ramps are ideal for conveyors carrying fragile loads or other applications where a smooth transition is required when changing from one speed to another The S curve consists of symmetrical curves at both ends of the ramp and a linear part in between A rule of thumb Speed Linear ramp Par 2204 0 s A suitable relation between the yax EN X i ramp shape time and the acceleration ramp time is 1 5 S curve rdmp Par 2204 gt 0 s lt Ss t Par 2202 Par 2204 Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 103 Index Name Selection Description Def 2205 ACCELER TIME 2 Defines the acceleration time 2 that is the time required for the speed to 60 0 s change from zero to the speed defined by parameter 2008 MAXIMUM FREQ See parameter 2202 ACCELER TIME 1 Acceleration time 2 is used also as jogging acceleration time See parameter 1010 JOGGING SEL 0 0 1800 0 s Time 2206 DECELER TIME 2 Defines the deceleration time 2 that is the time required for the speed to 60 0 s change from the value defined by parameter 2008 MAXIMUM FREQ to z
44. Service Center for replacement Make sure that dust from drilling does not enter the drive during the installation Electrically conductive dust inside the drive may cause damage or lead to malfunction Ensure sufficient cooling Safety Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 13 Safety in start up and operation These warnings are intended for all who plan the operation start up or operate the drive A WARNING Ignoring the following instructions can cause physical injury or death or damage to the equipment Before adjusting the drive and putting it into service make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive The drive can be adjusted to operate the motor at speeds above and below the speed provided by connecting the motor directly to the power line Do not activate automatic fault reset functions if dangerous situations can occur When activated these functions reset the drive and resume operation after a fault Do not control the motor with an AC contactor or disconnecting device disconnecting means use instead the control panel start and stop keys lt lt gt gt and CQ or external commands I O The maximum allowed number of charging cycles of the DC capacitors that is power ups by applying power is two per minute and the maximum total number of chargings is 15 000 Note
45. Text FWD or REV on the bottom To stop the drive in local control press to stop p P O P line starts flashing slowly To start the drive in local control press CH to start Text FWD or REV on the bottom line starts flashing quickly It stops flashing when the drive reaches the setpoint How to change the direction of the motor rotation You can change the direction of the motor rotation in any mode Step Action Display T If the drive is in remote control REM shown on the left switch to local LOC control by pressing E The display briefly shows message LoC or rE Hz as appropriate before returning to the previous display OUTPUT FVD 2 To change the direction from forward FWD shown at the bottom to LOC reverse REV shown at the bottom or vice versa press ES Hz OUTPUT REV Note Parameter 1003 DIRECTION must be set to 3 REQUEST Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 62 How to set the frequency reference You can set the local frequency reference with the integrated potentiometer in any mode when the drive is in local control if parameter 1109 LOC REF SOURCE has the default value 0 POT If parameter 1109 LOC REF SOURCE has been changed to 1 KEYPAD so that you can use keys a and y for setting the local reference you have to do it in the Reference mode see page 64 To view the current local reference you have to go to the Refe
46. UNDERLOAD FUNC 30 PID SLEEP PID sleep function See parameter group 40 PROCESS PID SET 1 33 FLUX READY Motor is magnetized and able to supply nominal torque 1404 RO 1 ON DELAY Defines the operation delay for relay output RO 0 0s 0 0 3600 0 s Delay time The figure below illustrates the operation on and release off delays for relay output RO Control event Too Oo Relay status E 3e 1404 On delay 1405 Off delay 1405 RO 1 OFF DELAY Defines the release delay for relay output RO 0 0s 0 0 3600 0 s Delay time See the figure for parameter 1404 RO 1 ON DELAY Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 96 Parameters in the Long parameter mode Index Name Selection Description Def 16 SYSTEM Run enable parameter lock etc CONTROLS 1601 RUN ENABLE Selects a source for the external Run enable signal 0 NOT SEL 0 NOT SEL Allows the drive to start without an external Run enable signal 12 DH External signal required through digital input DI1 1 2 Run enable If Run enable signal is switched off the drive does not start or coasts to stop if it is running 2 DI2 See selection DI 3 DI3 See selection DI1 4 DI4 See selection DI 5 DI5 See selection DI1 1 DI INV External signal required through inverted digital input DI1 0 2 Run enable If Run enable signal is switched
47. WAKE UP DELAY Defines the wake up delay for the sleep function See parameter 4023 PID SLEEP LEVEL 0 50s 0 00 60 00 s Wake up delay 99 START UP DATA Application macro Definition of motor set up data 9902 APPLIC MACRO Selects the application macro or activates FlashDrop parameter values See chapter Application macros on page 69 1 ABB STANDARD 1 ABB STANDARD Standard macro for constant speed applications Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode Index Name Selection 2 9 WIRE Description 3 wire macro for constant speed applications Def 125 3 ALTERNATE Alternate macro for start forward and start reverse applications 4 MOTOR POT Motor potentiometer macro for digital signal speed control applications 5 HAND AUTO Hand Auto macro to be used when two control devices are connected to the drive Device 1 communicates through the interface defined by external control location EXT1 Device 2 communicates through the interface defined by external control location EXT2 EXT1 or EXT2 is active at a time Switching between EXT1 2 through digital input 6 PID CONTROL PID control For applications in which the drive controls a process value For example pressure control by the drive running the pressure boost pump Measur
48. advise on how to avoid the danger The warning symbols are used as follows Electricity warning warns of hazards from electricity which can cause physical injury and or damage to the equipment electricity which can result in physical injury and or damage to the 1 General warning warns about conditions other than those caused by equipment Safety in installation and maintenance These warnings are intended for all who work on the drive motor cable or motor Electrical safety A WARNING Ignoring the instructions can cause physical injury or death or damage to the equipment Only qualified electricians are allowed to install and maintain the drive Never work on the drive motor cable or motor when input power is applied After disconnecting the input power always wait for 5 minutes to let the intermediate circuit capacitors discharge before you start working on the drive motor or motor cable Always ensure by measuring with a multimeter impedance at least 1 Mohm that 1 There is no voltage between the drive input phases U1 V1 and W1 and the ground 2 There is no voltage between terminals BRK and BRK and the ground Do not work on the control cables when power is applied to the drive or to the external control circuits Externally supplied control circuits may carry dangerous voltage even when the input power of the drive is switched off Do not make any insulation or voltage withstand tests on the drive
49. com 28 Fasten clamping plates Note Make sure that you do not throw the clamping plates away as they are required for proper grounding of the power and control cables 1 Fasten the clamping plate to the plate at the bottom of the drive with the provided screws 2 Fasten the l O clamping plate to the clamping plate with the provided screws MO HO KOORE Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 29 Planning the electrical installation What this chapter contains The chapter contains the instructions that you must follow when when checking the compatibility of the motor and drive and selecting cables protections cable routing and way of operation for the drive Note The installation must always be designed and made according to applicable local laws and regulations ABB does not assume any liability whatsoever for any installation which breaches the local laws and or other regulations Furthermore if the recommendations given by ABB are not followed the drive may experience problems that the warranty does not cover Implementing the AC power line connection See the requirements in section Electric power network specification on page 144 Use a fixed connection to the AC power line WARNING As the leakage current of the device typically exceeds 3 5 mA a fixed installation is required according to IEC 61800 5 1 S
50. completed Check that there are no faults or alarms shown on the display The drive is now ready for use Start up and control with I O Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com How to control the drive through the I O interface 55 The table below instructs how to operate the drive through the digital and analog inputs when the motor start up is performed and the default standard parameter settings are valid PRELIMINARY SETTINGS If you need to change the direction of rotation check that parameter 1003 DIRECTION is set to 3 REQUEST Ensure that the control connections are wired according to the connection diagram given for the ABB standard macro Ensure that the drive is in remote control Press key amp amp to switch between remote and local control Start by switching digital input DI1 on Text FWD starts flashing fast and stops after the setpoint is reached Regulate the drive output frequency motor speed by adjusting the voltage or current of the analog input Al 1 Reverse direction Switch digital input DI2 on Forward direction Switch digital input DI2 off STOPPING THE MOTOR Switch digital input DI1 off The motor stops and text FWD starts flashing slowly STARTING AND CONTROLLING THE SPEED OF THE MOTOR See Default I O connection diagram on page 46 In remote control the panel display shows text REM
51. enough to allow generation of full magnetization and torque 4 TORQ BOOST Torque boost should be selected if a high break away torque is required The drive pre magnetizes the motor with DC current before the start The pre magnetizing time is defined by parameter 2103 DC MAGN TIME Torque boost is applied at start Torque boost is stopped when output frequency exceeds 20 Hz or when it is equal to the reference value See parameter 2110 TORQ BOOST CURR Note Starting the drive connected to a rotating motor is not possible when 4 TORQ BOOST is selected WARNING The drive starts after the set pre magnetizing time has passed although the motor magnetization is not completed In applications where a full break away torque is essential always ensure that the constant magnetizing time is long enough to allow generation of full magnetization and torque 6 SCAN START Frequency scanning flying start starting the drive connected to a rotating motor Based on frequency scanning interval 2008 MAXIMUM FREQ 2007 MINIMUM FREQ to identify the frequency If frequency identification fails DC magnetization is used See selection 2 DC MAGN 7 2 SCAN BOOST Combines frequency scanning flying start starting the drive connected to a rotating motor and torque boost See selections 6 SCAN START and 4 TORQ BOOST If frequency identification fails torque boost is used 2102 STOP FUNCTION Selects the motor stop function
52. in electrical and electronic equipment Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 151 Brake resistors ACS150 drives have an internal brake chopper as standard equipment The brake resistor is selected using the table and equations presented in this section Selecting the brake resistor 1 Determine the required maximum braking power Pama for the application Prmax must be smaller than Pgrmax given in the table on page 752 for the used drive type 2 Calculate resistance R with Equation 1 3 Calculate energy Erpulse with Equation 2 4 Select the resistor so that the following conditions are met The rated power of the resistor must be greater than or equal to Prmax e Resistance R must be between Rmin and Rmax given in the table for the used drive type e The resistor must be able to dissipate energy Erpulse during the braking cycle T Equations for selecting the resistor 150000 t Eq 1 Uy 200 240 V R PRmax PRmax fe S880 tisy pa 490000 PRave m T un PRmax a l j 615000 Un 415 480 V R PRmax Eq 2 ERpulse PRmax fon t Eq 3 PRave Pamax 57 For conversion use 1 hp 746 W where R selected brake resistor value ohm Prmax maximum power during the braking cycle W Prave average power during the braking cycle W Erpulse energy conducted into the resistor during a single braking pulse J fon l
53. reference setpoint is set with drive s integrated potentiometer An actual value process feedback is connected to the drive s analog input The process PID control adjusts the drive speed in order to keep the measured process quantity actual value at the desired level setpoint Quick configuration of process PID control O 9902 APPLIC MACRO 8 4010 SET Process 4018 ACTI POINT SEL PID MINUMUM 4019 ACT1 MAXIMUM adi icr o 4016 ACT1 nal t MAXIMUM INPUT 4018 ACT1 MINIMUM 018 AC U 4014 FBK PID output O SEL ma 4021 ACT2 MAXIMUM 4017 ACT2 input gt 4020 ACT2 MINUMUM 4001 GAIN 6 4002 INTEGRATION TIME 4003 DERIVATION TIME 4005 ERROR VALUE INV 1 9902 APPLIC MACRO Set 9902 APPLICATION MACRO to 6 PID CONTROL 2 4010 SET POINT SEL Determine the source for the PID reference signal PID setpoint and define its scale 4006 UNITS 4007 UNIT SCALE 3 4014 FBK SEL and 4016 ACT1 INPUT Select the process actual value feedback signal for the system and configure feedback levels 4018 ACT1 MINUMUM 4019 ACT1 MAXIMUM Appendix Process PID control Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 162 4 4017 ACT2 INPUT If a second feedback is used configure also this actual value 2 4020 ACT2 MINIMUM and 4021 ACT2 MAXIMUM
54. speed A ty Sleep delay 4024 Ixy lg Control panel display Slee NN A este PID 4023 SLEEP Stop Start Actual value i 2E Wake up delay 4026 i 1 Wake up deviation 4025 Appendix Process PID control Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 165 Sleep function for a PID controlled pressure boost pump when parameter 4022 SLEEP SELECTION is set to 7 INTERNAL The water consumption falls at night As a consequence the PID process controller decreases the motor speed However due to natural losses in the pipes and the low efficiency of the centrifugal pump at low speeds the motor does not stop but keeps rotating The sleep function detects the slow rotation and stops the unnecessary pumping after the sleep delay has passed The drive shifts into the sleep mode still monitoring the pressure The pumping restarts when the pressure falls under the allowed minimum level and the wake up delay has passed Settings Parameter Additional information 9902 APPLIC MACRO PID control activation 4022 SLEEP SELECTION Sleep function activation and source selection 4023 PID SLEEP LEVEL Definition of the start limit for the sleep function 4024 PID SLEEP DELAY Definition of the delay for the sleep start function 4025 WAKE UP DEV Definition of the wake up deviation for the sleep function 402
55. values as defined by the FlashDrop file FlashDrop is an optional device for fast copying of parameters to unpowered drives FlashDrop allows easy customisation of the parameter list for example selected parameters can be hidden For more information see MFDT 01 FlashDrop user s manual 3AFE68591074 English 0 USER S1 LOAD User 1 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 1 USER S1 SAVE Save User 1 macro Stores the current parameter settings and the motor model 2 USER S2 LOAD User 2 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 3 USER S2 SAVE Save User 2 macro Stores the current parameter settings and the motor model 4 USER S3 LOAD User 3 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 5 USER S3 SAVE Save User 3 macro Stores the current parameter settings and the motor model Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Short parameter mode 81 No Name Value Description Def 9905 MOTOR NOM VOLT _ Defines the nominal motor voltage Must be equal to the value o
56. voltage less than 1000 V intended for use in the second environment and not intended for use in the first environment Category C3 has the same EMC emission limits as the earlier class second environment unrestricted distribution Compliance Category C1 The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the ABB documentation and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 Forthe maximum motor cable length with 4 kHz switching frequency see section Motor connection data on page 144 WARNING In a domestic environment this product may cause radio inference in which case supplementary mitigation measures may be required Category C2 The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the ABB documentation and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 Forthe maximum motor cable length with 4 kHz switching frequency see section Motor connection data on page 144 WARNING In a domestic environment this product may cause radio inference in which case supplementary mitigation measures m
57. with parameter 9902 APPLIC MACRO See chapter Application macros on page 69 for the connection diagrams Switch S1 selects voltage 0 2 10 V or current 0 4 20 mA as the signal type for analog input Al By default switch S1 is in the current position LO U Top position 0 4 20 mA default for Al Bottom position U 0 2 10 V If DI5 is used as a frequency input set group 18 FREQ INPUT parameters accordingly Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com PNP and NPN configuration for digital inputs 45 You can wire the digital input terminals in either a PNP or NPN configuration PNP connection source x1 24V GND COM Dl lt DI2 DI3 DI4 __ DI5 NPN connection sink X1 24V GND COM 4 DH 4DI2 4DI3 I JDI4 2 DI5 External power supply for digital inputs For using an external 24 V supply for the digital inputs see the figure below PNP connection source xi 24V OVDCe GND 24 V DC COM Di Di2 D3 D4 D5 NPN connection sink X1 24V OVDCe _ COM DI1 _Dl2 lt DI3
58. 0 5 20 1 E EMC filter connected metal EMC filter screw installed 00353783 xls J U ENC filter disconnected plastic EMC filter screw installed US parametrization 2 Braking time maximum allowed braking time in seconds at Pgrmax every 120 seconds at 40 C ambient temperature Note The brake resistors listed in the table are available in Europe They do not apply to the USA Contact your local ABB representative for more information Symbols Amin minimum allowed brake resistor that can be connected to the brake chopper Rmax maximum allowed brake resistor that allows Rmax PBRmax maximum braking capacity of the drive must exceed the desired braking power Ratings by resistor type CBR V CBR V CBR V 160 210 460 Nominal power W 280 360 790 Resistance ohm 70 200 80 WARNING Never use a brake resistor with a resistance below the minimum value specified for the particular drive The drive and the internal chopper are not able to handle the overcurrent caused by the low resistance Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 153 Selecting the brake resistor cables Use a shielded cable with the same conductor size as for drive input cabling see section Terminal and lead through data for the power cables on page 143 The maximum length of the resistor cable s is 5 m 16 ft Placing the brake resistor Install all r
59. 009 Def 100 109 50 150 Allowed continuous motor load relative to the nominal motor current 3008 ZERO SPEED LOAD Defines the load curve together with parameters 3007 MOT LOAD CURVE and 3009 BREAK POINT FREQ 7096 25 150 Allowed continuous motor load at zero speed in percent of the nominal motor current 3009 BREAK POINT FREQ Defines the load curve together with parameters 3007 MOT LOAD CURVE and 3008 ZERO SPEED LOAD Example Thermal protection trip times when parameters 3006 MOT THERM TIME 3007 MOT LOAD CURVE and 3008 ZERO SPEED LOAD have default values lo output current IN nominal motor current fo output frequency 3 5 A loh ferk break point frequency A A trip time 3 0 7 60s 2 5 600 s 1 0 AA aa 00 0 5 4 fo fagk 0 r r gt 0 0 2 0 4 0 6 0 8 1 0 12 35 Hz 1 250 Hz Drive output frequency at 100 load Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 110 Parameters in the Long parameter mode UNDERLOAD FUNC Index Name Selection Description Def 3010 STALL FUNCTION Selects how the drive reacts to a motor stall condition The protection wakes 0 NOT SEL up if the drive has operated in a stall region see the figure below longer than the time set by parameter 3072 STALL TIME Current A 4 St
60. 03 SUPERV 1 LIM HI making it the active limit Case A 1401 RELAY OUTPUT 1 value is set to SUPRV 1 OVER Relay is energized whenever the supervised signal exceeds the active limit Case B 1407 RELAY OUTPUT 1 value is set to SUPRV 1 UNDER Relay is de energized whenever the supervised signal drops below the active limit Value of supervised parameter Active limit A LO par 3202 HI par 3203 t gt Case A A Energized 1 OEC LE t 0 Case B A Energized 1 t SEN AS EE Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 115 Index Name Selection Description Def 0 x x Parameter index in group 01 OPERATING DATA For example 102 0102 SPEED 0 not selected 3202 SUPERY 1 LIM LO Defines the low limit for the first supervised signal selected by parameter 3201 SUPERV 1 PARAM Supervision wakes up if the value is below the limit X X Setting range depends on parameter 3201 SUPERV 1 PARAM setting s 3203 SUPERV 1 LIM HI Defines the high limit for the first supervised signal selected by parameter 3201 SUPERV 1 PARAM Supervision wakes up if the value is above the limit X X Setting range depends on parameter 3201 SUPERV 1 PARAM setting 3204 SUPERV 2 PARAM Selects the se
61. 1105 Y Ls Hysteresis 496 v E of full scale 2V 4mA 6 10V 20 mA WARNING If parameter 1301 MINIMUM Al1 is set to O V and analog input signal is lost that is 0 V the rotation of the motor is reversed to the maximum reference Set the following parameters to activate a fault when analog input signal is lost Set parameter 1301 MINIMUM Al1 to 20 2 V or 4 mA Set parameter 3021 Al1 FAULT LIMIT to 5 or higher Set parameter 3001 Al lt MIN FUNCTION to 1 FAULT 5 DI3U 4D R Digital input DI3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero Parameter 2205 ACCELER TIME 2 defines the rate of the reference change 6 DI3U 4D Digital input DI3 Reference increase Digital input DI4 Reference decrease The program stores the active speed reference not reset by a stop command When the drive is restarted the motor ramps up with the selected acceleration rate to the stored reference Parameter 2205 ACCELER TIME2 defines the rate of the reference change 11 DISU 4D RNC Digital input DI3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero The reference is not saved if the control source is changed from EXT1 to EXT2 from EXT2 to EXT1 or from LOC to REM Parameter 2205 ACCELER TIME 2 defines the rate of the reference change 12 DI3U 4D NC Digital input DI3 Reference increase Digital input DI4 Reference decrease Th
62. 142 8 BAR METER Bar graph is not available for this application 9 DIRECT Direct value Decimal point location and units of measure are the same as for the source signal Note Parameters 3402 3403 and 3405 3407 are not effective 3405 OUTPUT1 UNIT Selects the unit for the displayed signal selected by parameter 3401 SIGNAL1 PARAM Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Note Unit selection does not convert values 0 NO UNIT No unit selected 125A Ampere 22V Volt 3 Hz Hertz 4 Percent 5 S Second 6 h Hour 7 rpm Revolutions per minute 8 kh Kilohour 9 Celsius 11 mA Milliampere 122 mV Millivolt 3406 OUTPUT1 MIN Sets the minimum display value for the signal selected by parameter 3401 SIGNAL1 PARAM See parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT XX Setting range depends on parameter 3401 SIGNAL1 PARAM setting 3407 OUTPUT1 MAX Sets the maximum display value for the signal selected by parameter 3401 SIGNAL1 PARAM See parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Setting range depends on parameter 3401 SIGNAL1 PARAM setting Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr
63. 16 SYSTEM CONTROLS sr tng ue A A ipeo A ata dodo dU bey eee ae a 96 T8 FREQ INPUT S i e Det etie RD e AN PO o aa 98 20 LIMITS ON 98 2 START STOP inita sa pad Poo Re iw ede mor dta ear RAN d Rs Re P NR de LARES ok 99 22 AGUELDEGEL 1521102251 xe oct od xe tete Seki el DR M acd dae Bem E tebe d eec reed uat 101 25 CRITIGAL OP BEDS oto aste exar ER EUER CO aeg acta DTE a OR ou 104 MOTOR CONTRO 6 21047 tria ef e cut te dot e ON on dues cott e 105 30 FAULT FUNCTIONS tcc cages rot Kia Ribak TORS ee eee dez de RU oce repo fre Des 107 SIS AUTONMAPIG HESEI uic ine xp Rake d da ax 3 Rar dee de NEUE a cur taa 112 32 SUPERVISION cdi t ent Goes Rd ai d 114 So INFORMATION kis is uoi esca ayn iyo Aa oo o CoL Te era 115 34 PANEL DISPLAY thor orba al AAA Tan DRE RU ae Re e ao 116 40 PROCESS PID SER 5s aes Si Fee AE aa ER ew Se ated 119 99 STARTUP DATA ea e aos adn oly asa a co ed ce ple ant M o Race mee Sh 124 Fault tracing What this chapler Contains 3 26042 eed dt ht at eb A ea a PERS 127 O ha eel A a e A A eee Sit MEA 127 Alarm and fault indications e ea ke a E E T ee eee eee eee ees 127 FIOWIMIO TESOL 152 CF wef ee a EE Oe heo e SS e a tac m Nees E ad a A 127 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Fault Nisto sse temor AD in AA ie ene ee heer ies aden 127 Alarm messages generated by the drive 2 128 Fault messages generated by the drive ooo
64. 203 SUPERV 1 LIM HI 9 SUPRV 1 UNDER See selection SUPRV 1 OVER 10 SUPRV 2 OVER Status according to supervision parameters 3204 SUPERV 2 PARAM 3205 SUPERV 2 LIM LO and 3206 SUPERV 2 LIM HI 11 SUPRV 2 UNDER See selection SUPRV 2 OVER 12 SUPRV 3 OVER Status according to supervision parameters 3207 SUPERV 3 PARAM 3208 SUPERV 3 LIM LO and 3209 SUPERV 3 LIM HI 13 SUPRV 3 See selection SUPRV 3 OVER UNDER 14 AT SET POINT Output frequency is equal to the reference frequency 15 FAULT RST Fault Automatic reset after the autoreset delay See parameter group 31 AUTOMATIC RESET 16 FLT ALARM Fault or alarm 17 EXT CTRL Drive is under external control 18 REF 2 SEL External reference REF2 is in use 19 CONST FREQ A constant speed is in use See parameter group 12 CONSTANT SPEEDS 20 REF LOSS Reference or active control location is lost 21 OVERCURRENT Alarm Fault by overcurrent protection function 22 OVERVOLTAGE Alarm Fault by overvoltage protection function 23 DRIVE TEMP Alarm Fault by drive overtemperature protection function 24 UNDERVOLTAGE Alarm Fault by undervoltage protection function 25 Al1 LOSS Analog input Al1 signal is lost 27 MOTOR TEMP Alarm Fault by motor overtemperature protection function See parameter 3005 MOT THERM PROT 28 STALL Alarm Fault by stall protection function See parameter 3070 STALL FUNCTION 29 UNDERLOAD Alarm Fault by underload protection function See parameter 3013
65. 23 longer than the sleep delay 4024 the drive shifts to the sleeping mode The motor is stopped and the control panel shows alarm P D SLEEP code A2018 1 Parameter 4022 SLEEP SELECTION must be set to 7 INTERNAL PID output level PID process feedback A PID reference 0 0 Hz 0 0 500 0 Hz Sleep start level 4024 PID SLEEP DELAY Defines the delay for the sleep start function See parameter 4023 PID SLEEP LEVEL When the motor speed falls below the sleep level the counter starts When the motor speed exceeds the sleep level the counter is reset 60 0 s 0 0 3600 0 s Sleep start delay 4025 WAKE UP DEV Defines the wake up deviation for the sleep function The drive wakes up if the process actual value deviation from the PID reference value exceeds the set wake up deviation 4025 longer than the wake up delay 4026 Wake up level depends on parameter 4005 ERROR VALUE INV settings If parameter 4005 ERROR VALUE INV is set to 0 Wake up level PID reference 4010 Wake up deviation 4025 If parameter 4005 ERROR VALUE INV is set to 1 Wake up level PID reference 4010 Wake up deviation 4025 Wake up level when 4005 1 4025 PID reference 4025 Wake up level when 4005 0 ft See also figures for parameter 4023 PID SLEEP LEVEL Unit and range depend on the unit and scale defined by parameters 4026 WAKE UP DELAY and 4007 UNIT SCALE 4026
66. 23 4773 Web www clrwtr com Email info clrwtr com 130 Fault messages generated by the drive CODE FAULT CAUSE WHAT TO DO F0001 OVERCURRENT Output current has exceeded trip Check motor load level Check acceleration time parameters 2202 Overcurrent trip limit for drive is ACCELER TIME 1 and 2205 ACCELER TIME 2 325 of drive nominal current Check motor and motor cable including phasing Check ambient conditions Load capacity decreases if installation site ambient temperature exceeds 40 C See section Derating on page 138 F0002 DC OVERVOLT Excessive intermediate circuit DC Check that overvoltage controller is on parameter voltage DC overvoltage trip limitis 2005 OVERVOLT CTRL 420 V for 200 V drives and 840 V Check brake chopper and resistor if used DC for 400 V drives overvoltage control must be deactivated when brake chopper and resistor are used Check deceleration time parameters 2203 DECELER TIME 1 and 2206 DECELER TIME 2 Check input power line for static or transient overvoltage Retrofit frequency converter with brake chopper and brake resistor F0003 DEV OVERTEMP Drive IGBT temperature is Check ambient conditions See also section Derating excessive Fault trip limit is on page 138 135 C Check air flow and fan operation Check motor power against drive power F0004 SHORT CIRC Short circuit in motor cable s or Check motor and motor cable motor F0006 DC UNDER
67. 301 1302 1301 1302 1105 REF1 MAX Defines the maximum value for external reference REF1 Corresponds to the E 50 0 Hz maximum setting of the used source signal U 60 0 Hz 0 0 500 0 Hz Maximum value See the example for parameter 1104 REF1 MIN 1106 REF2 SELECT Selects the signal source for external reference REF2 2 POT 0 KEYPAD See parameter 1103 REF1 SELECT 1 Al See parameter 1103 REF1 SELECT 2 POT See parameter 1103 REF1 SELECT 3 AH JOYST See parameter 1103 REF1 SELECT 5 DI3U 4D R See parameter 1103 REF1 SELECT 6 DI3U 4D See parameter 1103 REF1 SELECT 11 DISU 4D RNC See parameter 1103 REF1 SELECT 12 DISU 4D NC See parameter 1103 REF1 SELECT 14 AH POT See parameter 1103 REF1 SELECT 16 Al1 POT See parameter 1103 REF1 SELECT 19 PID1OUT PID controller 1 output See parameter group 40 PROCESS PID SET 1 30 DI4U 5D See parameter 1103 REF1 SELECT 31 DI4U 5D NC See parameter 1103 REF1 SELECT 32 FREQ INPUT See parameter 1103 REF1 SELECT 1107 REF2 MIN Defines the minimum value for external reference REF2 Corresponds to the 0 096 minimum setting of the used source signal 0 0 100 0 Value in percent of the maximum frequency See the example for parameter 1104 REF1 MIN for correspondence to the source signal limits 1108 REF2 MAX Defines the maximum value for external reference REF2 Corresponds to the 100 0 maximum setting of the used source signal 0 0 100 0 Value in percent of the maximum frequ
68. 4 2 5 14 03x 04A7 2 10 15 2 5 14 0 75 18 2 5 14 2 5 14 03x 06A7 2 16 15 2 5 12 1 5 14 2 5 12 2 5 12 03x 07A5 2 16 15 2 5 12 1 5 14 2 5 12 2 5 12 03x 09A8 2 16 20 2 5 12 2 5 12 2 5 12 2 5 12 3 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 10 10 2 5 14 0 75 18 2 5 14 2 5 14 03x 01A9 4 10 10 2 5 14 0 75 18 2 5 14 2 5 14 03x 02A4 4 10 10 2 5 14 0 75 18 2 5 14 2 5 14 03x 03A3 4 10 10 2 5 12 0 75 18 2 5 12 2 5 12 03x 04A1 4 16 15 2 5 12 0 75 18 2 5 12 2 5 12 03x 05A6 4 16 15 2 5 12 1 5 14 2 5 12 2 5 12 03x 07A3 4 16 20 2 5 12 1 5 14 2 5 12 2 5 12 03x 08A8 4 20 25 2 5 12 2 5 12 2 5 12 2 5 12 00353783 xls J 1 If 5096 overload capacity is needed use the larger fuse alternative Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Dimensions weights and free space requirements Dimensions and weights 141 Frame Dimensions and weights Sue IP20 cabinet UL open H1 H2 H3 Ww D Weight mm in mm in mm in mm in mm in kg Ib RO 169 6 65 202 7 95 239 9 41 70 2 76 142 5 59 1 1 2 4 R1 169 6 65 202 7 95 239 9 41 70 2 76 142 5 59 1 3 1 2 7 2 9 2 6 1 R2 169 6 65 202 7 95 239 9 41 105 4 13 142 5 59 1 5 3 3 1 UN 200 240 V 1 3 kg 2 9 Ib Uy 380 480 V 1 2 kg 2 6 Ib 00353783 xls J Frame Dimensions and weights
69. 412 OUTPUT UNIT to 0 NO UNIT Set 4006 UNITS to 0 NO UNIT Set 4007 UNIT SCALE to 1 Set 4008 0 VALUE to 0 10 Set 4009 100 VALUE to 10 How to scale the PID setpoint signal 1 2 Set 4010 SET POINT SEL to 19 INTERNAL Set 4011 INTERNAL SETPNT to 5 0 bar is not displayed on the drive control panel as an example Appendix Process PID control Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 164 PID sleep functionality The block diagram below illustrates the sleep function enable disable logic The sleep function can be put into use only when the PID control is active Compare Select output frequency 1 NOT SEL INTERNAL N 1 2 DI And Delay 4023 2 4022 T T Set Reset amp gt S refActive 1 PIDCtrlActive S R L modulating 4024 R Compare Select Delay NOT SEL mM eee INTERNAL amp P 122 DIt lt gt 4025 2 9 4022 4026 1 1 Activate sleeping 0 Deactivate sleeping refActive The reference EXT REF2 is in use See parameter 1102 EXT1 EXT2 SEL PIDCtrlActive Parameter 9902 APPLIC MACRO 6 PID CONTROL modulating Drive IGBT control is operating Example The time scheme below visualizes the operation of the sleep function Motor
70. 414 OUTPUT2 MAX Sets the maximum display value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3408 SIGNAL2 PARAM setting 3415 SIGNAL3 PARAM Selects the third signal to be displayed on the control panel in the Output 105 mode See parameter 3407 SIGNAL1 PARAM 0 102 162 Parameter index in group 01 OPERATING DATA For example 102 0102 SPEED If value is set to 0 no signal is selected If parameter 3407 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are all set to 0 n A is displayed 3416 SIGNAL3 MIN Defines the minimum value for the signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3415 SIGNAL 3 PARAM setting 3417 SIGNAL3 MAX Defines the maximum value for the signal selected by parameter 3415 5 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3415 SIGNAL3 PARAM setting 3418 OUTPUT3 DSP Defines the format for the displayed signal selected by parameter 3475 9 DIRECT FORM SIGNAL3 PARAM See parameter 3404 OUTPUT1 DSP FORM 3419 OUTPUT3 UNIT Selects the unit for the displayed signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3405 OUTPUT1 UNIT 3420 OUTPUT3 MIN Sets the minimum display value for the signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends
71. 6 WAKE UP DELAY Definition of the wake up delay for the sleep function Parameters Parameter Additional information 1401 RELAY OUTPUT 1 PID sleep function status through the relay output Alarm Additional information PID SLEEP Sleep mode Appendix Process PID control Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
72. 9 COM Relay output NC L No fault Fault 1 Q NO I 1 See parameter group 12 CONSTANT SPEEDS 2 0 ramp times according to parameters 2202 BED Pe T a e o saraniciersiae Ts nuca ERIS RIS ACCELER TIME 2 and 2206 DECELER TIME 2 1 0 Speed 1 1202 CONST SPEED 1 3 360 degree grounding under a clamp O 1 Speed 2 1203 CONST SPEED 2 4 Tightening torque 0 22 N m 2 Ibf in 1 1 Speed 3 1204 CONST SPEED 3 5 Tightening torque 0 5 N m 4 4 Ibf in Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 47 Connection procedure 1 Analog signal if connectea Strip the outer insulation of the analog signal cable 360 degrees and ground the bare shield under the clamp 2 Connect the conductors to the appropriate terminals 3 Twist the grounding conductors of the used pairs in the analog signal cable together and connect the bundle to the SCR terminal Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 48 4 Digital signals Strip the outer insulation of the digital signal cable 360 degrees and ground the bare shield under the clamp 5 Connect the conductors of the cable to the appropriate terminals 6 Twist the grounding conductors of the used pairs in the digital signal cable together and connect the bundle to the SCR terminal 7 Secure all analog and
73. ABB component drives ACS150 drives 0 37 4 kW 0 5 5 hp A b Power and productivity Ah EP ab for a better world PA LID HP Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com ACS150 drives 0 37 4 kW 0 5 5 hp User s manual 3AFE68576032 Rev C EN EFFECTIVE 2011 01 01 O 2010 ABB Oy All Rights Reserved Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Table of contents List of related man als A a dre p UR VAR Rae gus 2 Table of contents Safety Wh hatthis chapter Contains s omnee ndi RE at Short see RED OP DR or S a ie 11 BRUCH uL 11 Safety in installation and maintenance occoocoococc e 11 Elecirical safety 2 4 x tex e ERR OSEE aub eas VEG x S gus EN Pec e ee ds 11 Generals ter we iiS dor Dole Rode sardi s t ecco ee Marte Ad EE 12 Safety in start up and operation o oooooooo nee teen eens 13 Introduction to the manual What this chapter contains eiue AA Dee ROUEN RO RE X eg a teas 15 ADDIIGablliiy rs P dte ibt S ae wee y ae Bir ted Ace a da i eis eed 15 Targetiaudiente d T cL a a a 15 Purpose ofthe marie sio ls ea Ate Ane IR rb ae to ROAD a 15 Contents or this manual sses x eru aria 15 Related GOCUMEINS 4 o 28 esu alias tad ps eie bear 16 Categorization according to the frame size o o ooooooooocnonrr tenes 16 Quick installation and commissioning flowchart o ooooocccocccoooc e
74. AT FLT Intemediate circuit voltage in V DC at the time the latest fault occurred 0407 CURRENT AT FLT Motor current in A at the time the latest fault occurred 0408 TORQUE AT FLT Motor torque in percent of the motor nominal torque at the time the latest fault occurred 0409 STATUS AT FLT Drive status in hexadecimal format at the time the latest fault occurred 0412 PREVIOUS FAULT 1 Fault code of the 2nd latest fault See chapter Fault tracing on page 127 for the codes 0413 PREVIOUS FAULT 2 Fault code of the 3rd latest fault See chapter Fault tracing on page 127 for the codes 0414 DI 1 5 AT FLT Status of digital inputs DI1 5 at the time the latest fault occurred Example 10000 DI1 is on DI2 DI5 are off Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 86 Parameters in the Long parameter mode The following table includes the complete descriptions of all parameters that are visible only in the Long parameter mode See section Parameter modes on page 65 for how to select the parameter mode Parameters in the Long parameter mode Index Name Selection Description Def 10 START STOP DIR The sources for external start stop and direction control 1001 EXT1 COMMANDS Defines the connections and the source for the start stop and direction 2 DI1 2 commands for external control location 1 EXT1 0 NOT S
75. AULT 1 Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 108 Parameters in the Long parameter mode Index Name Selection Description Def 3005 MOT THERM PROT Selects how the drive reacts when motor overtemperature is detected 1 FAULT The drive calculates the temperature of the motor on the basis of the following assumptions 1 The motor is in the ambient temperature of 30 C when power is applied to the drive 2 Motor temperature is calculated using either the user adjustable see parameters 3006 MOT THERM TIME 3007 MOT LOAD CURVE 3008 ZERO SPEED LOAD and 3009 BREAK POINT FREQ or automatically calculated motor thermal time constant and motor load curve The load curve should be adjusted in case the ambient temperature exceeds 30 C 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault MOT OVERTEMP code F0009 when the temperature exceeds 110 C and the motor coasts to stop 2 ALARM The drive generates alarm MOTOR TEMP code A2010 when the motor temperature exceeds 90 C 3006 MOT THERM TIME Defines the thermal time constant for the motor thermal model that is the 500s time within which the motor temperature has reached 63 of the nominal temperature with steady load For thermal protection according to UL requirements for NEMA class motors use the rule of thumb Motor thermal time 35 t6 t6 in sec
76. EL No start stop and direction command source 1 DI1 Start and stop through digital input DI1 0 stop 1 start Direction is fixed according to parameter 1003 DIRECTION setting REQUEST FORWARD 2 DI1 2 Start and stop through digital input DI1 0 stop 1 start Direction through digital input DI2 0 forward 1 reverse To control direction parameter 1003 DIRECTION setting must be 3 REQUEST 3 DI1P 2P Pulse start through digital input DI1 0 gt 1 Start In order to start the drive digital input DI2 must be activated prior to the pulse fed to DI1 Pulse stop through digital input DI2 1 gt 0 Stop Direction of rotation is fixed according to parameter 1003 DIRECTION setting REQUEST FORWARD Note When the stop input DI2 is deactivated no input the control panel start and stop keys are disabled 4 DI1P 2P 3 Pulse start through digital input DI1 0 gt 1 Start In order to start the drive digital input DI2 must be activated prior to the pulse fed to DI1 Pulse stop through digital input DI2 1 gt 0 Stop Direction through digital input DIS O forward 1 reverse To control direction parameter 1003 DIRECTION setting must be 3 REQUEST Note When the stop input DI2 is deactivated no input the control panel start and stop keys are disabled 5 DI1P 2P 3P Pulse start forward through digital input DI1 0 gt 1 Start forward Pulse start reverse through digital input DI2 O
77. FAULT 1 External fault 1 Check external devices for faults programmable Check fault function parameter setting fault function parameter 3003 EXTERNAL FAULT 1 F0015 EXT FAULT 2 External fault 2 Check external devices for faults programmable Check fault function parameter setting fault function parameter 3004 EXTERNAL FAULT 2 F0016 EARTH FAULT Drive has detected earth ground Check motor programmable fault in motor or motor cable Check motor cable Motor cable length must not fault function exceed maximum specifications See section Motor parameter 3017 connection data on page 144 EARTH FAULT Note Disabling earth fault ground fault may damage drive F0017 UNDERLOAD Motor load is too low due to for Check for problem in driven equipment programmable example release mechanism in Check fault function parameter settings fault function driven equipment Check motor power against drive power parameters 3013 3015 F0018 THERM FAIL Drive internal fault Thermistor Contact your local ABB representative used for drive internal temperature measurement is open or short circuited F0021 CURR MEAS Drive internal fault Current Contact your local ABB representative measurement is out of range F0022 INPUT PHASE Intermediate circuit DC voltage is Check input power line fuses LOSS oscillating due to missing input Check for input power supply imbalance programmable power ine phase O blown Tuse Check faul
78. L 0 NOT SEL No sleep function selected 1 DI1 The function is activated deactivated through digital input DI1 1 2 activation 0 deactivation The internal sleep criteria set by parameters 4023 PID SLEEP LEVEL and 4025 WAKE UP DEV are not effective The sleep start and stop delay parameters 4024 PID SLEEP DELAY and 4026 WAKE UP DELAY are effective 2 DI2 See selection 1 DI1 3 DI3 See selection 1 DI1 4 DI4 See selection 1 DI1 5 DI5 See selection 1 DI1 7 INTERNAL Activated and deactivated automatically as defined by parameters 4023 PID SLEEP LEVEL and 4025 WAKE UP DEV 1 DI1 INV The function is activated deactivated through inverted digital input DI1 1 deactivation O activation The internal sleep criteria set by parameters 4023 PID SLEEP LEVEL and 4025 WAKE UP DEV are not effective The sleep start and stop delay parameters 4024 PID SLEEP DELAY and 4026 WAKE UP DELAY are effective 2 DI2 INV See selection DI1 INV 3 DI3 INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 124 Parameters in the Long parameter mode Index Name Selection Description 4023 PID SLEEP LEVEL Defines the start limit for the sleep function If the motor speed is below a set level 40
79. N terminals For connecting the power cables see Connecting the power cables on page 41 Operation principle and hardware description Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 22 Type designation label The type designation label is attached to the left side of the drive An example label and explanation of the label contents are shown below t us I2 8 8 A 150 1 10 min C Ea f2 0 500 Hz Type designation label Type designation key Type designation see section Type designation key on page 22 Degree of protection by enclosure IP and UL NEMA Nominal ratings see section Ratings on page 137 FADD ACS150 03E 08A8 4 IP20 UL Open type 2 LEETELEHLEEEEETEETEEEEHETLLTTTETTUET 4 4 kW 5 HP SIN MYYWWRXXXX U1 3 380 480 V LELLETHLEHELELETEEETELETEEETETHTUUT 1313 6 A 68581818 5 f1 48 63 Hz RoHS U2 3 0 U1V 6 Serial number of format MYYWWRXXXX where M Manufacturer YY 09 10 11 for 2009 2010 2011 WW 01 02 03 for week 1 week 2 week 3 R A B C for product revision number XXXX Integer starting every week from 0001 ABB MRP code of the drive CE marking and C Tick C UL US and RoHS marks the label of your drive shows the valid markings The type designation contains information on the specifications and configuration of the drive You find the type designation label attached to t
80. OUS FAULT 2 store the most recent faults Parameters 0404 0409 show drive operation data at the time the latest fault occurred Fault tracing Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 128 Alarm messages generated by the drive CODE ALARM CAUSE WHAT TO DO A2001 OVERCURRENT Output current limit controller is Check motor load programmable fault active Check acceleration time parameters 2202 function parameter ACCELER TIME 1 and 2205 ACCELER 1610 DISPLAY TIME 2 ALARMS Check motor and motor cable including phasing Check ambient conditions Load capacity decreases if installation site ambient temperature exceeds 40 C See section Derating on page 138 A2002 OVERVOLTAGE DC overvoltage controller is Check deceleration time parameters 2203 programmable fault active DECELER TIME 1 and 2206 DECELER function parameter TIME 2 1610 DISPLAY Check input power line for static or transient ALARMS overvoltage A2003 UNDERVOLTAGE DC undervoltage controller is Check input power supply programmable fault active function parameter 1610 DISPLAY ALARMS A2004 DIRLOCK Change of direction is not Check parameter 1003 DIRECTION allowed settings A2006 AM LOSS Analog input Al1 signal has fallen Check fault function parameter settings programmable fault below limit defined by parameter Check for proper analog control signal f
81. Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 10 Compliance Lib d oe AA AE AA SEA dried 149 O O A A A eels rates 149 Gatedoly td eei nie AS bane elie eis Eus 149 catego GI MEM EE PRU LIE CC RUNI e a REN CE 149 UL Mark ius ode cce obe ote ase dae tetera es Taadsdibxs dedu ed ud rara 150 WICH CRS Dats d e donc aeos tiefe ese ad pa iR el e or temi os Af 150 G liek marking sedas Ree ee Ede b eet ers Ceres ib uus ates Phe ed oie und 150 ROHS Mardi ir D e e ER o NS TROC ONU m URS AL a ere ue MUR e OFRECE NE 150 Brake resistors s cu coo actes sonet ed IN AC acted we So cra vei Me ea e cw ee Se ee bee ee 151 Selecting the brake resistor 0 cee eee 151 Selecting the brake resistor cables 0 00 cee tees 153 Placing the brake resistor irc eh ER Bae BER Ee DRG OS RE ee edes owed tant 153 Protecting the system in brake circuit fault situations 0 00 0 153 Protection of the system in cable and brake resistor short circuit situations 153 Protection of the system in brake resistor overheating situations 153 Electrical installation uc o EN ad Ces ae Kee Eur aoe beers dew YA yee d 153 SUD Lata RRA RS EA Behe a eats ae 154 Dimension drawings Frame sizes RO and R1 IP20 cabinet installation UL open o o occooooccoco ooo 156 Frame sizes RO and R1 IP20 NEMA1 0 ee es 157 Frame size R2 IP20 cabinet installation UL o
82. SUPERV 3 PARAM setting 33 INFORMATION Firmware package version test date etc 3301 FIRMWARE Displays the version of the firmware package 0000 FFFF hex For example 135B hex 3302 LOADING PACKAGE Displays the version of the loading package Type dependent 2001 20FF hex 2021 hex ACS150 0nE 2022 hex ACS150 0nU 3303 TEST DATE Displays the test date 00 00 Date value in format YY WW year week Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 116 Parameters in the Long parameter mode Index Name Selection Description Def 3304 DRIVE RATING Displays the drive current and voltage ratings 0x0000 hex 0000 FFFF hex Value in format XXXY hex XXX Nominal current of the drive in amperes An A indicates decimal point For example if XXX is 8A8 nominal current is 8 8 A Y Nominal voltage of the drive 1 1 phase 200 240 V 2 3 phase 200 240 V 4 3 phase 380 480 V 34 PANEL DISPLAY Selection of actual signals to be displayed on the panel 3401 SIGNAL1 PARAM Selects the first signal to be displayed on the control panel in the Output 103 mode 3401 3404 3405 Hz OUTPUT FVD 0 101 162 Parameter index in group 01 OPERATING DATA For example 102 0102 SPEED If value is set to 0 no signal is selected If parameter 3407 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are
83. Size IP20 NEMA 1 H4 H5 Ww D Weight mm in mm in mm in mm in kg Ib RO 257 10 12 280 11 02 70 2 76 142 5 59 1 5 3 3 R1 257 10 12 280 11 02 70 2 76 142 5 59 1 7 1 6 3 7 3 5 2 R2 257 10 12 282 11 10 105 4 13 142 5 59 1 9 4 2 2 Uy 200 240 V 1 7 kg 3 7 Ib Uy 380 480 V 1 6 kg 3 5 Ib 00353783 xls J Symbols IP20 cabinet UL open H1 height without fastenings and clamping plate H2 height with fastenings without clamping plate H3 height with fastenings and clamping plate IP20 NEMA 1 H4 height with fastenings and connection box H5 height with fastenings connection box and hood Free space requirements Frame Free space required Sice Above Below On the sides mm in mm in mm in RO R2 75 3 75 3 0 0 00353783 xls J Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 142 Losses cooling data and noise Losses and cooling data Frame size RO has natural convection cooling Frame sizes R1 R2 are provided with an internal fan The air flow direction is from bottom to top The table below specifies the heat dissipation in the main circuit at nominal load and in the control circuit with minimum load I O not in use and maximum load all digital inputs in the on state and the fan in use The total heat dissipation is the sum of the heat dissipation in the main and control circuits
84. TION CNTR 85 Description Motor revolution counter millions of revolutions The counter can be reset by pressing the UP and DOWN keys simultaneously when the control panel is in the Parameter mode 0143 DRIVE ON TIME HI Drive control board power on time in days Counter cannot be reset 0144 DRIVE ON TIME LO Drive control board power on time in 2 second ticks 30 ticks 60 seconds Counter cannot be reset 0160 DI 1 5 STATUS Status of digital inputs Example 10000 DH is on DI2 DI5 are off 0161 PULSE INPUT FREQ Value of frequency input in Hz 0162 RO STATUS Status of relay output 1 RO is energized O RO is de energized 04 FAULT HISTORY Fault history read only 0401 LAST FAULT Fault code of the latest fault See chapter Fault tracing on page 127 for the codes 0 fault history is clear on panel display NO RECORD 0402 FAULT TIME 1 Day on which the latest fault occurred Format The number of days elapsed after power on 0403 FAULT TIME 2 Time at which the latest fault occurred Format Time elapsed after power on in 2 second ticks minus the whole days stated by signal 0402 FAULT TIME 1 30 ticks 60 seconds For example value 514 equals 17 minutes and 8 seconds 514 30 0404 SPEED AT FLT Motor speed in rpm at the time the latest fault occurred 0405 FREQ AT FLT Frequency in Hz at the time the latest fault occurred 0406 VOLTAGE
85. TOR NOM SPEED to 1500 rpm results in the wrong operation of the drive motor nominal voltage parameter 9905 MOTOR NOM LOC 9 9 0 2 VOLT follow steps given above starting from step 4 PAR motor nominal current parameter 9906 MOTOR NOM LOC O O 0 6 CURR PAR Allowed range 0 2 2 0 loy A Start up and control with I O Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com motor nominal frequency parameter 9907 MOTOR NOM FREQ Set the maximum value for external reference REF1 parameter 1105 REF1 MAX Set constant speeds drive output frequencies 1 2 and 3 parameters 1202 CONST SPEED 1 1203 CONST SPEED 2 and 1204 CONST SPEED 3 Set the minimum value 96 corresponding to the minimum signal for Al 1 parameter 7307 MINIMUM Al1 Set the maximum limit for the drive output frequency parameter 2008 MAXIMUM FREQ Select the motor stop function parameter 2102 STOP FUNCTION 53 DIRECTION OF THE MOTOR ROTATION Check the direction of the motor rotation Turn the potentiometer fully counterclockwise f the drive is in remote control REM shown on the left switch to local control by pressing amp Press lt lt gt gt to start the motor Turn the potentiometer slightly clockwise until the motor
86. V drives the maximum altitude is 3000 m 9800 ft above sea level In altitudes 2000 3000 m 6600 9800 ft the derating is 296 for every 100 m 330 ft Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Switching frequency derating low The drive derates itself automatically when parameter 2607 SWITCH FREQ CTRL 1 ON 139 Switching Drive voltage rating frequency Un 200 240 V Un 380 480 V 4 kHz No derating No derating 8 kHz loN derated to 90 loN derated to 75 for RO or to 80 for R1 and R2 12 kHz loN derated to 80 loN derated to 50 for RO or to 65 for R1 and R2 and the maximum ambient temperature derated to 30 C 86 F 16 kHz loN derated to 75 loN derated to 50 and the maximum ambient temperature to 30 C 86 F When parameter 2607 SWITCH FREQ CTRL 2 ON LOAD the drive controls the switching frequency towards the selected switching frequency 2606 SWITCHING FREQ if the drive s internal temperature allows Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 140 Power cable sizes and fuses Cable dimensioning for rated currents ly is shown in the table below together with the corresponding fuse types for short circuit protection of the input power cable The rated fuse currents given in the table are the maximums for the mentioned fuse type
87. VOLT Intermediate circuit DC voltage is Check that undervoltage controller is on parameter not sufficient due to missing input 2006 UNDERVOLT CTRL power line phase blown fuse Check input power supply and fuses rectifier bridge internal fault or too low input power F0007 Ali LOSS Analog input Al1 signal has fallen Check fault function parameter settings programmable below limit defined by parameter Check for proper analog control signal levels fault function 3021 Ali FAULT LIMIT Check connectiohs parameters 3001 Al lt MIN FUNCTION 3021 Al FAULT LIMIT F0009 MOT OVERTEMP Motor temperature is too high or Check motor ratings load and cooling programmable appears to be too high due to Check start up data fault function Biases Ve T040 Ice motor Check fault function parameter settings parameters power inadequate cooling or 3005 3009 incorrect start up data Let motor cool down Ensure proper motor cooling Check cooling fan clean cooling surfaces etc F0012 MOTOR STALL Motor is operating in stall region Check motor load and drive ratings programmable fault function parameters 3010 3012 due to for example excessive load or insufficient motor power Check fault function parameter settings Fault tracing Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 131 CODE FAULT CAUSE WHAT TO DO F0014 EXT
88. able diameter for NEMA 1 U1 V1 W1 Max terminal size Tightening Max clamp size Tightening U2 V2 W2 flexible rigid torque solid or stranded torque mm in mm AWG N m Ibf in mm AWG N m Ibf in RO 16 0 63 4 0 6 0 10 0 8 7 25 3 1 2 11 R1 16 0 63 4 0 6 0 10 0 8 7 25 3 1 2 11 R2 16 0 63 4 0 6 0 10 0 8 7 25 3 1 2 11 00353783 xls J Terminal data for the control cables Conductor size Tightening Solid or stranded Stranded with ferrule Stranded with ferrule torque without plastic sleeve with plastic sleeve Min Max Min Max Min Max Min Max Min Max Min Max 2 2 2 mm AWG mm AWG mm AWG See section Control con 0 14 1 5 26 16 0 25 1 5 23 16 0 25 1 5 23 16 nection data on page 146 Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 144 Electric power network specification Voltage U4 Short circuit capacity Frequency Imbalance 200 208 220 230 240 V AC 1 phase for 200 V AC drives 200 208 220 230 240 V AC 3 phase for 200 V AC drives 380 400 415 440 460 480 V AC 3 phase for 400 V AC drives Regular 10 variation from converter nominal voltage is allowed as default Maximum allowed prospective short circuit current at the input power connection as defined in IEC 60439 1 and UL 508C is 100 kA The drive is suitable for use in a circuit capable of delivering not more than 100 kA rms symmetrical amperes at the drive maximum rated voltag
89. ach side of the joint Bond the conduits also to the drive enclosure Use separate conduits for input power motor brake resistors and control wiring Do not run motor wiring from more than one drive in the same conduit Armored cable shielded power cable Six conductor three phases and three ground type MC continuous corrugated aluminium armor cable with symmetrical grounds is available from the following suppliers trade names in parentheses Anixter Wire amp Cable Philsheath BICC General Corp Philsheath Rockbestos Co Gardex Oaknite CLX Shielded power cables are available from the following suppliers Belden LAPPKABEL LFLEX Pirelli Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 33 Selecting the control cables General rules The analog control cable if analog input Al is used and the cable used for the frequency input must be shielded Use a double shielded twisted pair cable Figure a for example JAMAK by Draka NK Cables for the analog signal A double shielded cable is the best alternative for low voltage digital signals but a single shielded or unshielded twisted multipair cable Figure b is also usable However for frequency input always use a shielded cable r a b Double shielded twisted Single shielded twisted multipair cable multipair cable Run the analog s
90. ading zero for example 105 means parameter 0105 TORQUE Value 0 means that no signal is displayed Repeat for signals 2 3408 SIGNAL2 PARAM and 3 3415 SIGNAL3 PARAM For example if 3401 SIGNAL1 PARAM 0 and 3415 SIGNAL3 PARAM 0 browsing is disabled and only the signal specified by 3408 SIGNAL2 PARAM appears on the display If all three parameters are set to 0 that is no signals are selected for monitoring the panel displays text n A 2 Specify the decimal point location or use the decimal point location and LOC unit of the source signal setting 9 DIRECT For details see parameter 3404 OUTPUT1 DSP FORM PAR FVD Signal 1 parameter 3404 OUTPUT1 DSP FORM Signal 2 parameter 3411 OUTPUT2 DSP FORM Signal 3 parameter 3418 OUTPUT3 DSP FORM 3 Select the units to be displayed for the signals This has no effect if LOC parameter 3404 3411 3418 is set to 9 DIRECT For details see parameter 3405 OUTPUT1 UNIT PAR FVD Signal 1 parameter 3405 OUTPUT1 UNIT Signal 2 parameter 3412 OUTPUT2 UNIT Signal 3 parameter 3419 OUTPUT3 UNIT 4 Select the scalings for the signals by specifying the minimum and LOC maximum display values This has no effect if parameter 3404 8411 3418 is de set to 9 DIRECT For details see parameters 3406 OUTPUT1 MIN and PAR FVD 3407 OUTPUT1 MAX LOC Signal 1 parameters 3406 OUTPUT1 MIN and 3407 OUTPUT1 MAX 5 O Q O riz Signal 2 parameters 3413 OUTPUT2 MIN and 3414 OUTPUT2 MAX PAR Ela FWD Signal 3 para
91. al motor speed Must be equal to the value on the motor Type rating plate dependent 50 30000 rpm Speed 9909 MOTOR NOM Defines the nominal motor power Must equal the value on the motor rating Py POWER plate 0 2 3 0 PN kW hp Power Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 127 Fault tracing What this chapter contains The chapter tells how to reset faults and view fault history It also lists all alarm and fault messages including the possible cause and corrective actions Safety WARNING Only qualified electricians are allowed to maintain the drive Read the AN safety instructions in chapter Safety on page 11 before you work on the drive Alarm and fault indications An alarm or fault message on the panel display indicates abnormal drive status Using the information given in this chapter most alarm and fault causes can be identified and corrected If not contact an ABB representative How to reset The drive can be reset either by pressing the keypad key 7 on the control panel through digital input or by switching the supply voltage off for a while When the fault has been removed the motor can be restarted Fault history When a fault is detected it is stored in the fault history The latest faults are stored together with a time stamp Parameters 0401 LAST FAULT 0412 PREVIOUS FAULT 1 and 0413 PREVI
92. all region 0 95 par 2003 MAX CURRENT l f gt Par 3011 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault MOTOR STALL code F0012 and the motor coasts to stop 2 ALARM The drive generates alarm MOTOR STALL code A2012 3011 STALL FREQUENCY Defines the frequency limit for the stall function See parameter 3010 STALL 20 0 Hz FUNCTION 0 5 50 0 Hz Frequency 3012 STALL TIME Defines the time for the stall function See parameter 3010 STALL 20s FUNCTION 10 400 s Time 3013 UNDERLOAD FUNC Selects how the drive reacts to underload The protection wakes up if 0 NOT SEL the motor torque falls below the curve selected by parameter 3015 UNDERLOAD CURVE output frequency is higher than 1096 of the nominal motor frequency and the above conditions have been valid longer than the time set by parameter 3014 UNDERLOAD TIME 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault UNDERLOAD code F0017 and the motor coasts to stop 2 ALARM The drive generates alarm UNDERLOAD code A2011 3014 UNDERLOAD TIME Defines the time limit for the underload function See parameter 3013 20s 10 400 s Time limit Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode Index Name Selection 3015 UNDERLOAD CURVE Description Selects the load curve for the underload functi
93. all set to 0 n A is displayed 3402 SIGNAL1 MIN Defines the minimum value for the signal selected by parameter 3401 SIGNAL1 PARAM Display A value 3407 3406 3402 3403 Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Source value X X Setting range depends on parameter 3401 SIGNAL1 PARAM setting 3403 SIGNAL1 MAX Defines the maximum value for the signal selected by parameter 3401 SIGNAL1 PARAM See the figure for parameter 3402 SIGNAL1 MIN Note Parameter is not effective if parameter 3404 OUTPUT1 DSP FORM setting is 9 DIRECT Setting range depends on parameter 3401 SIGNAL1 PARAM setting Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode Index Name Selection 3404 OUTPUT1 DSP FORM Description Defines the format for the displayed signal selected by parameter 3407 SIGNAL1 PARAM 117 Def 9 DIRECT 0 0 Signed Unsigned value Unit is selected by parameter 3405 OUTPUT 1 1 0 0 UNIT 2 0 00 Example PI 3 14159 EM 3404 value Display Range AR 70 23 32768 32767 4 0 0 0 3 1 5 40 0 0 00 3 14 6 40 00 0 000 3 142 0 3 0 65535 7 0 000 0 0 3 1 0 00 3 14 0 000 3
94. along with the stop signal received through a digital input or from the control panel 1 DI INV Reset through inverted digital input DI1 reset on the falling edge of DI1 or from the control panel 2 DI2 INV See selection DI1 INV Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 97 Index Name Selection Description Def 3 DIS INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 1606 LOCAL LOCK Disables entering the local control mode or selects the source for the local 0 NOT SEL control mode lock signal When local lock is active entering the local control mode is disabled LOC REM key of the panel 0 NOT SEL Local control is allowed 1 2 DI Local control mode lock signal through digital input DI1 Rising edge of digital input DI1 Local control disabled Falling edge of digital input DI1 Local control allowed 2 DI2 See selection DI1 3 DI3 See selection DI1 4 DI4 See selection DI1 5 DI5 See selection DI1 7 2 ON Local control is disabled 1 DI INV Local lock through inverted digital input DI1 Rising edge of inverted digital input DI1 Local control allowed Falling edge of inverted digital input DI1 Local control disabled 2 DI2 INV See selection DI1
95. arameter mode See section Parameter modes on page 65 for how to select the parameter mode All parameters are presented in detail in section Parameters in the Long parameter mode starting on page 86 Parameters in the Short parameter mode No Name Value Description Def 99 START UP DATA Application macro Definition of motor set up data 9902 APPLIC MACRO Selects the application macro or activates FlashDrop parameter values See 1 ABB chapter Application macros on page 69 STANDARD 1 ABB STANDARD Standard macro for constant speed applications 2 3 WIRE 3 wire macro for constant speed applications 3 ALTERNATE Alternate macro for start forward and start reverse applications 4 MOTOR POT Motor potentiometer macro for digital signal speed control applications 5 HAND AUTO Hand Auto macro to be used when two control devices are connected to the drive Device 1 communicates through the interface defined by external control location EXT1 Device 2 communicates through the interface defined by external control location EXT2 EXT1 or EXT2 is active at a time Switching between EXT1 2 through digital input 6 PID CONTROL PID control For applications in which the drive controls a process value For example pressure control by the drive running the pressure boost pump Measured pressure and the pressure reference are connected to the drive 31 LOAD FD SET FlashDrop parameter
96. arameters in the Long parameter mode Index Name Selection Description Def 3 ACT1 ACT2 Addition of ACT1 and ACT2 4 ACT1 ACT2 Multiplication of ACT1 and ACT2 5 ACT1 ACT2 Division of ACT1 and ACT2 6 MIN ACT1 2 Selects the smaller of ACT1 and ACT2 7 MAX ACT1 2 Selects the higher of ACT1 and ACT2 8 sqrt ACT1 2 Square root of the subtraction of ACT1 and ACT2 9 sqA1 sqA2 Addition of the square root of ACT1 and the square root of ACT2 10 sqrt ACT1 Square root of ACT1 4015 FBK MULTIPLIER Defines an extra multiplier for the value defined by parameter 4014 FBK SEL 0 000 Parameter is used mainly in applications where feedback value is calculated from an other variable for example flow from pressure difference 32 768 32 767 Multiplier If parameter value is set to zero no multiplier is used 4016 ACT1 INPUT Defines the source for actual value 1 ACT1 See also parameter 4018 1 Ali ACT1 MINIMUM 1 Al1 Uses analog input 1 for ACT1 2 POT Uses potentiometer for ACT1 3 CURRENT Uses current for ACT1 4 TORQUE Uses torque for ACT1 5 POWER Uses power for ACT1 4017 ACT2 INPUT Defines the source for actual value 2 ACT2 See also parameter 4020 1 Al ACT2 MINIMUM See parameter 4016 ACT1 INPUT 4018 ACT1 MINIMUM Sets the minimum value for ACT1 0 Scales the source signal used as the actual value ACT1 defined by parameter 4016 ACT1 INPUT Par 4016 Sourc
97. ation site according to the requirements below Refer to chapter Dimension drawings on page 155 for frame details Requirements for the installation site Operation conditions See chapter Technical data on page 137 for the allowed operation conditions of the drive Wall The wall should be as close to vertical and even as possible of non flammable material and strong enough to carry the weight of the drive Floor The floor material below the installation should be non flammable Free space around the drive In vertical mounting the required free space for cooling above and below the drive is 75 mm 3 in No free space is required on the sides of the drive so the drives can be mounted immediately next to each other When you install the drive horizontally you need to have free space both above and below AND on the sides of the drive For more information see the figure in section Horizontally on page 27 Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 24 Required tools To install the drive you need the following tools Unpacking screwdrivers as appropriate for the mounting hardware used wire stripper tape measure drill if the drive is installed with screws bolts mounting hardware screws or bolts if the drive is installed with screws bolts For the number of screws bolts see section With screws on page 25 The drive 1 is delivered in a pa
98. ative filter is disabled 4005 ERROR VALUE INV Selects the relationship between the feedback signal and drive speed drive 0 NO output frequency 0 NO Normal A decrease in feedback signal increases drive speed drive output frequency Error Ref Fbk 1 2 YES Inverted A decrease in feedback signal decreases drive speed drive output frequency Error Fbk Ref 4006 UNITS Selects the unit for PID controller actual values 4 2 96 0 12 See parameter 3405 OUTPUT1 UNIT selections 0 12 NO UNIT mV 4007 UNIT SCALE Defines the decimal point location for the display parameter selected by 1 parameter 4006 UNITS 0 4 Example PI 3 14159 4007 value Entry Display 0 00003 3 1 00031 3 1 2 00314 3 14 3 03142 3 142 4 31416 3 1416 4008 0 VALUE Defines together with parameter 4009 100 VALUE the scaling applied to 0 the PID controller s actual values Units 4006 Scale 4007 1000 4009 4008 Internal scale _ p 0 100 1000 X X Unit and range depend on the unit and scale defined by parameters 4006 UNITS and 4007 UNIT SCALE 4009 100 VALUE Defines together with parameter 4008 0 VALUE the scaling applied to the 100 PID controller s actual values X X Unit and range depend on the unit and scale defined by parameters 4006 UNITS and 4007 UNIT SCALE 4010 SET POINT SEL Selects the source for the process PID controller reference signal 2 POT 0 KEYPAD Control panel 1 Al Analog
99. ay be required Category C3 The immunity performance of the drive complies with the demands of IEC EN 61800 3 second environment see page 148 for IEC EN 61800 3 definitions The emission limits are complied with the following provisions 1 The internal EMC filter is connected the screw at EMC is in place or the optional EMC filter is installed 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions given in this manual 4 With the internal EMC filter motor cable length 30 m 100 ft with 4 kHz switching frequency For the maximum motor cable length with an optional external EMC filter see section Motor connection data on page 144 WARNING A drive of category C3 is not intended to be used on a low voltage public network which supplies domestic premises Radio frequency interference is expected if the drive is used on such a network Note It is not allowed to install a drive with the internal EMC filter connected on IT ungrounded systems The supply network becomes connected to ground potential through the EMC filter capacitors which may cause danger or damage the drive Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 150 Note It is not allowed to install a drive with the internal EMC filter connected on a corner grounded TN system as this would damage the drive UL marking See the type desig
100. by parameter 2008 MAXIMUM FREQ If the speed reference increases faster than the set acceleration rate the motor speed follows the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed follows the reference signal If the acceleration time is set too short the drive automatically prolongs the acceleration in order not to exceed the drive operating limits 0 0 1800 0 s Time 2203 DECELER TIME 1 Defines the deceleration time 1 that is the time required for the speed to 5 0s change from the value defined by parameter 2008 MAXIMUM FREQ to zero If the speed reference decreases slower than the set deceleration rate the motor speed follows the reference signal If the reference changes faster than the set deceleration rate the motor speed follows the deceleration rate If the deceleration time is set too short the drive automatically prolongs the deceleration in order not to exceed drive operating limits If a short deceleration time is needed for a high inertia application the drive should be equipped a brake resistor 0 0 1800 0 s Time Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 84 Actual signals The following table includes the descriptions of all actual signal No Actual signals 01 OPERATING DATA Name Value Description Basic signals
101. cable under the grounding clamp Crimp a cable lug onto the grounding conductor PE of the cable and fasten the lug under a grounding clamp screw 2 Connect the phase conductors to the U1 V1 and W1 terminals Use a tightening torque of 0 8 N m 7 Ibf in 3 Strip the motor cable and twist the shield to form as short a pigtail as possible Fasten the stripped motor cable under the grounding clamp Crimp a cable lug onto the pigtail and fasten the lug under a grounding clamp screw Tightening torque 0 8 Num 7 Ibfrin Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 43 4 Connect the phase conductors to the U2 V2 and W2 terminals Use a tightening torque of 0 8 N m 7 Ibf in 5 Connect the optional brake resistor to the BRK and BRK terminals with a shielded cable using the same procedure as for the motor cable in the previous step 6 Secure the cables outside the drive mechanically Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 44 Connecting the control cables 1 O terminals The figure below shows the l O terminals X1A SCR X1B RO COM DI5 digital or frequency input RO NC RO NO The default connection of the control signals depends on the application macro in use which is selected
102. ces Maintenance Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 134 Cooling fan The life span of the cooling fan depends on the drive usage and ambient temperature Fan failure can be predicted by the increasing noise from the fan bearings If the drive is operated in a critical part of a process fan replacement is recommended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts Fan replacement R1 and R2 Only frame sizes R1 and R2 include a fan frame size RO has natural cooling WARNING Read and follow the instructions in chapter Safety on N A page 77 Ignoring the instructions can cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the AC power source 2 Remove the hood if the drive has the NEMA 1 option 3 Lever the fan holder off the drive frame with for example a screwdriver and lift the hinged fan holder slightly upward from its front edge 2222 si 2 ij pu Mg ARRON ALS ELA nts ae eter sor Maintenance Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 135 Free the fan cable from the clip Disconnect the fan cable Remove the fan holder from the hinges Free the fan cable from the clip in the fan holder 0 N O OO A Remove the fan from the holder
103. ch dco IOS EO e CH po OC ROI EURO POET eae dn ee 140 Dimensions weights and free space requirements oooooccococoo ee 141 Dimensions and weights erre in erroe STR Ne IP SOR ORG A qe OS RU 141 Symbols 59 ese es SE ete Rabe ES e A 141 Free space requirements o o ooo sels 141 Losses cooling data and noise 2 2 eee eens 142 Losses and cooling dala ua dieere ue ted eed ps v RR tee deba te Fb d iare qe e 142 TIRA o E e E A ep A MEE M Mn E 142 Terminal and lead through data for the power cables 0 000 cee ee 143 Terminal data for the control cables o Rr ober thee BAe aes 143 Electric power network specification llle 144 M tor Cor ec OD DB es untra O le RM dno aa BINA RE AA RN UE See 144 Control connection data peruana 146 Brake resistor connection Pa itat dre RO x PO dL e e po OR OC FS lle 146 caede I 146 Degrees of protection i nsi ie EE a for P EXER ead KR REO ES EN HAURIRE EAS UNT EUR 146 Ambient conditionis oce opa pru AER 147 Materials noci rusa a doe d De eap eid nut sar bud aot efe oe ds een 147 Applicable standards e344 e a Lean and a a MA ead MM AA 148 GEMA 223 ier Sia a rte ater alte Geen Sela ves ode it oS fa Ee Ep e leen ub Coo Jn 148 Compliance with the European EMC Directive o oocoocccooccorcca ee 148 Compliance with th EN 61800 3 2004 ike ek kR EEG Trece ERU RENI ee 148 DOUHIIOPS edes UA aora A a ee E Bh e ers M nod ELM und LES 148 Table of contents
104. chopper When applied with appropriately sized brake resistors the brake chopper allows the drive to dissipate regenerative energy normally associated with quickly decelerating a motor Brake resistor selection is discussed in section Brake resistors on page 157 Q C Tick marking See the type designation label for the valid markings of your drive C Tick marking is required in Australia and New Zealand A C Tick mark is attached to the drive to verify compliance with the relevant standard IEC 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods mandated by the Trans Tasman Electromagnetic Compatibility Scheme The Trans Tasman Electromagnetic Compatibility Scheme EMCS was introduced by the Australian Communication Authority ACA and the Radio Spectrum Management Group RSM of the New Zealand Ministry of Economic Development NZMED in November 2001 The aim of the scheme is to protect the radio frequency spectrum by introducing technical limits for emission from electrical electronic products For fulfilling the requirements of the standard see section Compliance with the EN 61800 3 2004 on page 148 RoHS marking See the type designation label for the valid markings of your drive The RoHS mark is attached to the drive to verify that drive follows the provisions of the European RoHS directive RoHS the restriction of the use of hazardous substances
105. ckage that also contains the following items frame size RO shown in the figure plastic bag 2 including clamping plate I O clamping plate clamps and screws mounting template integrated into the package 3 user s manual 4 Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Checking the delivery Installing 25 Check that there are no signs of damage Notify the shipper immediately if damaged components are found Before attempting installation and operation check the information on the type designation label of the drive to verify that the drive is of the correct type See section Type designation label on page 22 The instructions in this manual cover drives with the IP20 degree of protection To comply with NEMA 1 use the MUL1 R1 option kit which is delivered with multilingual installation instructions 3AFE68642868 Install the drive Install the drive with screws or on a DIN rail as appropriate Note Make sure that dust from drilling does not enter the drive during the installation With screws For installing the drive horizontally see section Horizontally on page 27 1 Mark the hole locations using for example the mounting template cut out from the package The locations of the holes are also shown in the drawings in chapter Dimension drawings on page 155 The number and location of the holes used depend on how t
106. closure The drive must be installed in a cabinet to fulfil the requirements for shielding from contact IP20 NEMA 1 Achieved with an option kit MUL1 R1 including a hood and a connection box Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Ambient conditions 147 Environmental limits for the drive are given below The drive is to be used in a heated indoor controlled environment Operation installed for stationary use Storage in the protective package Transportation in the protective package Installation site altitude 0 to 2000 m 6600 ft above sea level above 1000 m 3300 ft see section Derating on page 138 Air temperature 10 to 50 C 14 to 122 F No frost allowed See section Derating on page 138 40 to 70 C 2 40 to 158 F 2 40 to 70 C 40 to 158 F Relative humidity 0 to 95 Max 95 Max 9596 No condensation allowed Maximum allowed relative humidity is 6096 in the presence of corrosive gases Contamination levels IEC 60721 3 3 IEC 60721 3 2 IEC 60721 3 1 No conductive dust allowed According to IEC 60721 3 3 chemical gases Class 3C2 solid particles Class 3S2 Note The drive must be installed in clean air according to enclosure classification Note Cooling air must be clean free from corrosive materials and electrically conductive dust
107. com 118 Parameters in the Long parameter mode Index Name Selection Description 3408 SIGNAL2 PARAM Selects the second signal to be displayed on the control panel in the Output 104 mode See parameter 3401 SIGNAL1 PARAM 0 102 162 Parameter index in group 01 OPERATING DATA For example 102 0102 SPEED If value is set to 0 no signal is selected If parameter 3401 SIGNAL1 PARAM 3408 SIGNAL2 PARAM and 3415 SIGNAL3 PARAM values are all set to 0 n A is displayed 3409 SIGNAL2 MIN Defines the minimum value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3408 setting 3410 SIGNAL2 MAX Defines the maximum value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3408 SIGNAL2 PARAM setting 3411 OUTPUT2 DSP Defines the format for the displayed signal selected by parameter 3408 9 DIRECT FORM SIGNAL2 PARAM See parameter 3404 OUTPUT1 DSP FORM 3412 OUTPUT2 UNIT Selects the unit for the displayed signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3405 OUTPUT1 UNIT 3413 OUTPUT2 MIN Sets the minimum display value for the signal selected by parameter 3408 SIGNAL2 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3408 SIGNAL2 PARAM setting 3
108. cond supervised signal Supervision limits are defined by 104 parameters 3205 SUPERV 2 LIM LO and 3206 SUPERV 2 LIM HI See parameter 32071 SUPERV 1 PARAM X X Parameter index in group 01 OPERATING DATA For example 102 0102 SPEED 3205 SUPERV 2 LIM LO Defines the low limit for the second supervised signal selected by parameter 3204 SUPERV 2 PARAM Supervision wakes up if the value is below the limit X X Setting range depends on parameter 3204 SUPERV 2 PARAM setting 7 3206 SUPERV 2 LIM HI Defines the high limit for the second supervised signal selected by parameter 3204 SUPERV 2 PARAM Supervision wakes up if the value is above the limit X X Setting range depends on parameter 3204 SUPERV 2 PARAM setting 3207 SUPERV 3 PARAM Selects the third supervised signal Supervision limits are defined by 105 parameters 3208 SUPERV 3 LIM LO and 3209 SUPERV 3 LIM HI See parameter 3201 SUPERV 1 PARAM X X Parameter index in group 01 OPERATING DATA For example 102 0102 SPEED 3208 SUPERV 3 LIM LO Defines the low limit for the third supervised signal selected by parameter 3207 SUPERV 3 PARAM Supervision wakes up if the value is below the limit X X Setting range depends on parameter 3207 SUPERV 3 PARAM setting 3209 SUPERV 3 LIM HI Defines the high limit for the third supervised signal selected by parameter 3207 SUPERV 3 PARAM Supervision wakes up if the value is above the limit X X Setting range depends on parameter 3207
109. counter can be reset by pressing UP and DOWN keys simultaneously when the control panel is in the Parameter mode 0120 Al1 Relative value of analog input Al1 in percent 0121 POT Potentiometer value in percent 0126 PID 1 OUTPUT Output value of the process PID1 controller in percent 0128 PID 1 SETPNT Setpoint signal reference for the process PID1 controller Unit depends on parameter 4006 UNITS and 4007 UNIT SCALE settings 0130 PID 1 FBK Feedback signal for the process PID1 controller Unit depends on parameter 4006 UNITS and 4007 UNIT SCALE settings 0132 PID 1 DEVIATION Deviation of the process PID1 controller that is the difference between the reference value and the actual value Unit depends on parameter 4006 UNITS and 4007 UNIT SCALE 0137 PROCESS VAR 1 Process variable 1 defined by parameter group 34 PANEL DISPLAY 0138 PROCESS VAR 2 Process variable 2 defined by parameter group 34 PANEL DISPLAY 0139 PROCESS VAR 3 Process variable 3 defined by parameter group 34 PANEL DISPLAY 0140 RUN TIME Elapsed drive running time counter thousands of hours Runs when the drive is modulating Counter cannot be reset 0141 MWH COUNTER MWh counter The counter value is accumulated till it reaches 65535 after which the counter rolls over and starts again from 0 Cannot be reset Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Actual signals No Name Value 0142 REVOLU
110. d by parameter 7203 CONST SPEED 2 0 0 1 Speed defined by parameter 7204 CONST SPEED 3 1 1 O Speed defined by parameter 1205 CONST SPEED 4 0 1 O Speed defined by parameter 1206 CONST SPEED 5 1 O 0 Speed defined by parameter 1207 CONST SPEED 6 0 O 0 Speed defined by parameter 7208 CONST SPEED 7 13 DI3 4 5 INV See selection DI1 2 3 INV 1202 CONST SPEED 1 Defines constant speed 1 that is drive output frequency E 5 0 Hz U 6 0 Hz 0 0 500 0 Hz Output frequency 12083 CONST SPEED 2 Defines constant speed 2 that is drive output frequency E 10 0 Hz U 12 0 Hz 0 0 500 0 Hz Output frequency 1204 CONST SPEED 3 Defines constant speed 3 that is drive output frequency E 15 0 Hz U 18 0 Hz 0 0 500 0 Hz Output frequency 1205 CONST SPEED 4 Defines constant speed 4 that is drive output frequency E 20 0 Hz U 24 0 Hz 0 0 500 0 Hz Output frequency 1206 CONST SPEED 5 Defines constant speed 5 that is drive output frequency E 25 0 Hz U 30 0 Hz 0 0 500 0 Hz Output frequency 1207 CONST SPEED 6 Defines constant speed 6 that is drive output frequency E 40 0 Hz U 48 0 Hz 0 0 500 0 Hz Output frequency 1208 CONST SPEED 7 Defines constant speed 7 that is drive output frequency Note that constant E 50 0 Hz speed 7 may be used also as jogging speed 7070 JOGGING SEL and with U 60 0 Hz fault function 3001 Al lt MIN FUNCTION 0 0 500 0 Hz Output frequency Phone 800 894 0412
111. d environment 30 100 category C3 First environment category C2 First environment 7 E category C1 With optional external EMC filter Second environment 30 at least 2 100 at least 2 category C3 First environment 30 at least 2 100 at least 2 category C2 First environment 10 at least 2 30 at least 2 category C1 1 See the new terms in section Definitions on page 148 2 Maximum motor cable length is determined by the drive s operational factors Contact your local ABB representative for the exact maximum lengths when using external EMC filters Note 1 In multimotor systems the calculated sum of all motor cable lengths must not exceed the maximum motor cable length given in the table Note 2 The internal EMC filter must be disconnected by removing the EMC screw see section Connection procedure on page 42 while using an external EMC filter Note 3 Radiated emissions are according to C2 with and without an external EMC filter Note 4 Category C1 with conducted emissions only Radiated emissions are not compatible when measured with standard emission measurement setup and should be checked or measured on cabinet and machine installations case by case Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 146 Control connection data Analog input X1A Al 1 Voltage signal unipolar 0 2 10 V
112. digital signal cables outside the drive mechanically Tightening torque for input signals 0 22 Num 2 Ibf in relay outputs 0 5 N m 4 4 Ibf in Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 49 Installation checklist Checking the installation Check the mechanical and electrical installation of the drive before start up Go through the checklist below together with another person Read chapter Safety on page 11 of this manual before you work on the drive Check O O pp 44000 000000 0 O MECHANICAL INSTALLATION ELECTRICAL INSTALLATION See Planning the electrical installation on page 29 and Electrical installation on page 39 The ambient operating conditions are within allowed limits See Mechanical installation Checking the installation site on page 23 as well as Technical data Losses cooling data and noise on page 142 and Ambient conditions on page 147 The drive is fixed properly on an even vertical non flammable wall See Mechanical installation on page 23 The cooling air flows freely See Mechanical installation Free space around the drive on page 23 The motor and the driven equipment are ready for start See Planning the electrical installation Checking the compatibility of the motor and drive on page 30 as well as Technical data Motor connection data on page 144 For ungrounded and corner
113. e 50 60 Hz 5 maximum rate of change 17 s Max 3 of nominal phase to phase input voltage Motor connection data Motor type Voltage U5 Short circuit protection IEC 61800 5 1 UL 508C Frequency Frequency resolution Current Power limit Field weakening point Switching frequency Maximum recommended motor cable length AC induction motor 0 to U4 3 phase symmetrical Umax at the field weakening point The motor output is short circuit proof by IEC 61800 5 1 and UL 508C Scalar control 0 500 Hz 0 01 Hz See section Hatings on page 137 1 5 PN 10 500 Hz 4 8 12 or 16 kHz Operational functionality and motor cable length The drive is designed to operate with optimum performance with the following maximum motor cable lengths The motor cable lengths may be extended with output chokes as shown in the table Frame Maximum motor cable length size m ft Standard drive without external options RO 30 100 R1 R2 50 165 With external output chokes RO 60 195 R1 R2 100 330 Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 145 EMC compatibility and motor cable length To comply with the European EMC Directive standard IEC EN 61800 3 use the following maximum motor cable lengths for 4 kHz switching frequency All frame Maximum motor cable length 4 kHz sizes m ft With internal EMC filter Secon
114. e Source min Source max 1 Analog input1 1301 MINIMUM Ali 1302 MAXIMUM Al1 2 Potentiometer 3 Current 0 2 nominal current 4 Torque 2 nominal torque 2 nominal torque 5 Power 2 nominal power 2 nominal power A Normal B Inversion ACT1 minimum gt ACT1 maximum ACTI 96 ACTI 4019 4018 i gt T T Source min Source max Source min Source max Source signal Source signal 1000 1000 Value in percent Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 123 Index Name Selection Description Def 4019 ACT1 MAXIMUM Defines the maximum value for the variable ACT1 if an analog input is 100 selected as a source for ACT1 See parameter 4016 ACT1 INPUT The minimum 4018 ACT1 MINIMUM and maximum settings of ACT1 define how the voltage current signal received from the measuring device is converted to a percentage value used by the process PID controller See parameter 4018 ACT1 MINIMUM 1000 1000 Value in percent 4020 ACT2 MINIMUM See parameter 4018 ACT1 MINIMUM 0 1000 1000 See parameter 4018 ACT1 MINIMUM 4021 ACT2 MAXIMUM See parameter 4019 ACT1 MAXIMUM 100 1000 1000 See parameter 4019 ACT1 MAXIMUM 4022 SLEEP SELECTION Activates the sleep function and selects the source for the activation input 0 NOT SE
115. e intermediate DC link 1 ENABLE If the DC voltage drops due to input power cut off the undervoltage controller TIME automatically decreases the motor speed in order to keep the voltage above the lower limit By decreasing the motor speed the inertia of the load causes regeneration back into the drive keeping the DC link charged and preventing an undervoltage trip until the motor coasts to stop This acts as a power loss ride through functionality in systems with a high inertia such as a centrifuge or a fan 0 DISABLE Undervoltage control deactivated 1 ENABLE TIME Undervoltage control activated The undervoltage control is active for 500 ms 2 ENABLE Undervoltage control activated No operation time limit 2007 MINIMUM FREQ Defines the minimum limit for the drive output frequency A positive or zero 0 0 Hz minimum frequency value defines two ranges one positive and one negative A negative minimum frequency value defines one speed range Note MINIMUM FREQ value must not exceed MAXIMUM FREQ value f s 1 2007 value is 0 2008 2007 value is gt 0 2008 Allowed frequency range Allowed frequency range 2007 0 if 0 2007 t 2007 Allowed frequency range 2008 500 0 500 0 Hz Minimum frequency Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode Index Name S
116. e program stores the active speed reference not reset by a stop command The reference is not saved if the control source is changed from EXT1 to EXT2 from EXT2 to EXT1 or from LOC to REM When the drive is restarted the motor ramps up with the selected acceleration rate to the stored reference Parameter 2205 ACCELER TIME 2 defines the rate of the reference change 14 AH POT Reference is calculated with the following equation REF Al1 POT 50 16 AH POT Reference is calculated with the following equation REF Al1 50 POT 30 DI4U 5D See selection DI3U 4D 31 DI4U 5D NC See selection DISU 4D NC 32 FREQ INPUT Frequency input Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 91 Index Name Selection Description Def 1104 REF1 MIN Defines the minimum value for external reference REF1 Corresponds to the 0 0 Hz minimum setting of the used source signal 0 0 500 0 Hz Minimum value Example Analog input Al1 is selected as the reference source value of parameter 1103 REF1 SELECT is Al1 The reference minimum and maximum correspond to the 1301 MINIMUM Al1 and 1302 MAXIMUM Al1 settings as follows REF Hz 1105 MAX l i l MIN AH signal 9 MAX A signal 9 1
117. eb www clrwtr com Email info clrwtr com Technical data What this chapter contains 137 The chapter contains the technical specifications of the drive for example the ratings sizes and technical requirements as well as provisions for fulfilling the requirements for CE and other marks Ratings Current and power The current and power ratings are given below The symbols are described below the table Type Input Output Frame ACS150 hw Hn 480V bw hbimin tomin max Py sies x E U A A A A A kW hp 1 phase Uy 200 240 V 200 208 220 230 240 V 01x 02A4 2 6 1 2 4 3 6 4 2 0 37 0 5 RO 01x 04A7 2 11 4 4 7 7 1 8 2 0 75 1 R1 01x 06A7 2 16 1 6 7 10 1 11 7 1 1 1 5 R1 01x 07A5 2 16 8 7 5 11 3 13 1 1 5 2 R2 01x 09A8 2 21 0 9 8 14 7 17 2 2 2 3 R2 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 4 3 2 4 3 6 4 2 0 37 0 5 RO 03x 03A5 2 6 1 3 5 5 3 6 1 0 55 0 75 RO 03x 04A7 2 7 6 4 7 7 1 8 2 0 75 1 R1 03x 06A7 2 11 8 6 7 10 1 11 7 1 1 1 5 R1 03x 07A5 2 12 0 7 5 11 3 13 1 1 5 2 R1 03x 09A8 2 14 3 9 8 14 7 17 2 2 2 3 R2 3 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 2 2 1 8 1 2 1 8 2 1 0 37 0 5 RO 03x 01A9 4 3 6 3 0 1 9 2 9 3 3 0 55 0 75 RO 03x 02A4 4 4 1 3 4 2 4 3 6 4 2 0 75 1 R1 03x 03A3 4 6 0 5 0 3 3 5 0 5 8 1 1 1 5 R1 03x 04A1 4 6 9 5 8 4 1 6
118. ed pressure and the pressure reference are connected to the drive 31 2 LOAD FD SET FlashDrop parameter values as defined by the FlashDrop file Parameter view is selected by parameter 1611 PARAMETER VIEW FlashDrop is an optional device for fast copying of parameters to unpowered drives FlashDrop allows easy customisation of the parameter list for example selected parameters can be hidden For more information see MFDT 01 FlashDrop user s manual 3AFE68591074 English 0 USER S1 LOAD User 1 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 1 USER S1 SAVE Save User 1 macro Stores the current parameter settings and the motor model 2 USER S2 LOAD User 2 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 8 USER S2 SAVE Save User 2 macro Stores the current parameter settings and the motor model 4 USER S3 LOAD User 3 macro loaded into use Before loading check that the saved parameter settings and the motor model are suitable for the application 5 USER S3 SAVE Save User 3 macro Stores the current parameter settings and the motor model Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 126 Parameters in the Long paramete
119. ee 17 Operation principle and hardware description What this chapter contas A EN uses dU Le etes 19 Operation ppnelplBo ce tas e tarda Soe eta eh Sri redi she ie rates RAE Pre toes 19 Prod ct OVervIeW 55e icit e ORS D der e dos eU e b od e FR REX a acta gs 20 EayOul 5o yr rex Sa xx TP aU Ss d i aie 20 Power connections and control interfaces llle 21 Type designation label 0 0 cc es 22 Type designation key o o ooooooooo RR ns 22 Mechanical installation What this chapter contains 3 2 2451 4 MA tenet ende ede iod MM cue ede basta iM es 23 Checking the installation slt iau o ERR erue ee qoe aee mend xeu at eR ERU Eg 23 Requirements for the installation site llli 23 Operation eongilloris nui de x Pe kx E xU Oe Rete ens os 23 Wal tide pop CER aA eee oe Ue du soribus Bui ite RM det 23 qc D r m 23 Free space around the drive scans e ERIS EEUU E EORR AERE CR 23 Regulred tools 253 Edu bec e Oe rates ege dee d eo Eta ed e edle i do 24 Unpacking iocus uctor RP asa ow EE ocean fe ca av E ROW DN EGGS Ks Norm ri RO Qe RR 24 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Checking the delivery os 2234022 0 A AR AAA AA deme 25 Stalling A rv Ex P t 25 Install the drive i c rear qoe y AA AAA Pas a IRE uu bes 25 WITESCIOWS 2702 Se ot is ee poe audi cia med Lua da e o arr tac 25 On DIN rail
120. electing the supply disconnecting device disconnecting means Install a hand operated supply disconnecting device disconnecting means between the AC power source and the drive The disconnecting device must be of a type that can be locked to the open position for installation and maintenance work European union To meet the European Union Directives according to standard EN 60204 1 Safety of Machinery the disconnecting device must be one of the following types e aswitch disconnector of utilization category AC 23B EN 60947 3 adisconnector having an auxiliary contact that in all cases causes switching devices to break the load circuit before the opening of the main contacts of the disconnector EN 60947 3 acircuit breaker suitable for isolation in accordance with EN 60947 2 Other regions The disconnecting device must conform to the applicable safety regulations Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 30 Checking the compatibility of the motor and drive Check that the 3 phase AC induction motor and the drive are compatible according to the rating table in section Ratings on page 137 The table lists the typical motor power for each drive type Selecting the power cables General rules Dimension the input power and motor cables according to local regulations The input power and the motor cables must be able to carry the c
121. election 2008 MAXIMUM FREQ Description Defines the maximum limit for the drive output frequency 99 Def E 50 0 Hz U 60 0 Hz 0 0 500 0 Hz Maximum frequency See parameter 2007 MINIMUM FREQ 2020 BRAKE CHOPPER Selects the brake chopper control 0 INBUILT 0 INBUILT Internal brake chopper control Note Ensure the brake resistor s is installed and the overvoltage control is switched off by setting parameter 2005 OVERVOLT CTRL to selection O DISABLE 1 EXTERNAL External brake chopper control Note The drive is compatible only with ABB ACS BRK X brake units Note Ensure the brake unit is installed and the overvoltage control is switched off by setting parameter 2005 OVERVOLT CTRL to selection O DISABLE 21 START STOP Start and stop modes of the motor 2101 START FUNCTION Selects the motor starting method 1 AUTO 1 AUTO Frequency reference ramps immediately from O Hz 2 DC MAGN The drive pre magnetizes the motor with DC current before the start The pre magnetizing time is defined by parameter 2103 DC MAGN TIME Note Starting the drive connected to a rotating motor is not possible when 2 DC MAGN is selected WARNING The drive starts after the set pre magnetizing time has passed even if the motor magnetization is not completed In applications where a full break away torque is essential always ensure that the constant magnetizing time is long
122. ency See the example for parameter 1104 REF1 MIN for correspondence to the source signal limits 1109 LOC REF SOURCE Selects the source for the local reference 0 POT 0 POT Potentiometer 1 KEYPAD Control panel Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 92 Parameters in the Long parameter mode Index Name Selection 12 CONSTANT SPEEDS Description Constant speed selection and values ltis possible to define seven positive constant speeds Constant speeds are selected with digital inputs Constant speed activation overrides the external speed reference Constant speed selections are ignored if drive is in the local control mode Def 1201 CONST SPEED SEL Selects the constant speed activation signal 9 DI3 4 0 NOT SEL No constant speed in use 1 DI1 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI1 1 2 active O inactive 2 DI2 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI2 1 2 active O inactive 3 DI3 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DI3 1 2 active O inactive 4 DI4 Speed defined by parameter 1202 CONST SPEED 1 is activated through digital input DIA 1 active O inactive 5 DI5 Speed defined by parameter 1202 CONST SPEED
123. ength of the braking pulse s T length of the braking cycle s Resistor types shown in the following table are pre dimensioned resistors using the maximum braking power with cyclic braking shown in the table Resistors are available from ABB Information is subject to change without further notice Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 152 Type Rmin Rmax PBRmax Selection table by resistor type ACS150 CBR V Braking time 2 x E U ohm onm KW hp 160 210 460 S 1 phase Uy 200 240 V 200 208 220 230 240 V 01x 02A4 2 70 390 0 37 0 5 e 90 01x 04A7 2 40 200 0 75 1 45 01x 06A7 2 40 130 1 1 1 5 e 28 01x 07A5 2 30 100 1 5 2 e 19 01x 09A8 2 30 70 2 2 3 e 14 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 70 390 0 37 0 5 90 03x 03A5 2 70 260 0 55 0 75 60 03x 04A7 2 40 200 0 75 1 42 03x 06A7 2 40 130 1 1 1 5 e 29 03x 07A5 2 30 100 1 5 2 e 19 03x 09A8 2 30 70 2 2 3 14 3 phase Uy 380 480 V 380 400 415 440 460 480 V 03x 01A2 4 200 1180 0 37 0 5 90 03x 01A9 4 175 800 0 55 0 75 90 03x 02A4 4 165 590 0 75 1 60 03x 03A3 4 150 400 1 1 15 37 03x 04A1 4 130 300 1 5 2 27 03x 05A6 4 100 200 2 2 3 17 03x 07A3 4 70 150 3 0 3 29 03x 08A8 4 70 110 4
124. eral parameter setting procedure in the Short parameter mode LOC r F F 1 To go to the Main menu press X if the bottom line shows OUTPUT otherwise press 77 repeatedly until you see MENU at the bottom MENU 2 Press keys a v until you see PAr S on the display LOC PAr 5 MENU 3 Press X The display shows a parameter of the Short parameter mode LOC 9 9 O 2 PAR 4 Find the appropriate parameter with keys a K w 7 LOC 9 9 O C PAR 5 Press and hold x for about two seconds until the parameter value is LOC shown with Sg under the value PAR FWD 6 Change the value with keys A w The value changes faster while LOC you keep the key pressed down PAR FVD 7 Save the parameter value by pressing N LOC 9 9 O C PAR Enter the motor data from the motor nameplate Note Set the motor data to exactly the same value c LN Q ABB Motors C 9 as on the motor 8 motor M2AA 200 MLA 4 nameplate Wrong motor IEC 200 m gt settings of parameter Inscl F IP 55 group 99 may result in V Hz kW r min A cos ElIA IN E s i se0 Y 50 30 1475 32 5 0 83 oue operation of the 400D 50 30 1475 se 0 83 rive 660 Y 50 so 1470 34 0 83 380 V 380D 50 30 1170 59 0 83 supply For example if the motor 415D 50 30 1475 54 0 83 440D 60 35 1770 59 0 83 voltage nominal speed is 1440 Cat no 3GAA 202 001 ADA rpm on the nameplate 6312 03 da 6210 03 180 kg setting the value of Lo Ecs parameter 9908 MO
125. ero See parameter 2203 DECELER TIME 1 Deceleration time 2 is used also as jogging deceleration time See parameter 1010 JOGGING SEL 0 0 1800 0 s Time 2207 RAMP SHAPE 2 Selects the shape of the acceleration deceleration ramp 2 The functionis 0 0 LINEAR deactivated during emergency stop 2109 EMERG STOP SEL Ramp shape 2 is used also as jogging ramp shape time See parameter 1010 JOGGING SEL 0 0 LINEAR See parameter 2204 RAMP SHAPE 1 0 0 1000 0 s 2208 EMERG DEC TIME Defines the time within which the drive is stopped if an emergency stop is 1 0s activated See parameter 2109 EMERG STOP SEL 0 0 1800 0s Time 2209 RAMP INPUT 0 Defines the source for forcing the ramp input to zero 0 NOT SEL 0 NOT SEL Not selected 1 DI1 Digital input DI1 1 2 ramp input is forced to zero Ramp output ramps to zero according to the used ramp time 2 DI2 See selection DI1 3 DI3 See selection DI1 4 DI4 See selection DI1 5 DI5 See selection DI1 1 DI1 INV Inverted digital input DI1 0 2 ramp input is forced to zero Ramp output ramps to zero according to the used ramp time 2 DI2 INV See selection DI1 INV 3 DI3 INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 104 Parameters in the Long parameter mode
126. esistors in a place where they will cool surface temperature of the resistor is high Air flowing from the resistor is of 1 WARNING The materials near the brake resistor must be non flammable The hundreds of degrees Celsius Protect the resistor against contact Protecting the system in brake circuit fault situations Protection of the system in cable and brake resistor short circuit situations For short circuit protection of the brake resistor connection see Brake resistor connection on page 146 Alternatively a two conductor shielded cable with the same cross sectional area can be used Protection of the system in brake resistor overheating situations The following setup is essential for safety it interrupts the main supply in fault situations involving chopper shorts Equip the drive with a main contactor Wire the contactor so that it opens if the resistor thermal switch opens an overheated resistor opens the contactor Below is a simple wiring diagram example L1 L2 L3 Fuses N Q Thermal switch of the resistor 4 q 3 N 2 4 ACS150 oO O U1 Vi Wi Electrical installation For the brake resistor connections see the power connection diagram of the drive on page 41 Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 154 Start up To enable resistor braking switc
127. ettings correspond to the motor used Hint The user can for example switch the drive between three motors without having to adjust the motor parameters every time the motor is changed The user needs only to adjust the settings once for each motor and then to save the data as three user macros When the motor is changed only the corresponding user macro needs to be loaded and the drive is ready to operate Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 78 Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Actual signals and parameters What this chapter contains 79 The chapter describes the actual signals and parameters lt also contains a table of the default values for the different macros Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive Can be monitored by the user No user setting possible Groups 01 04 contain actual signals Def Parameter default value Parameter A user adjustable operation instruction of the drive Groups 10 99 contain parameters E Refers to types 01E and 03E with European parametrization U Refers to types 01U and 03U with US parametrization Default parameter values with different macros When application macro is changed 9902 APPLIC MACRO the software updates the parameter values to t
128. eys A and CY 2 to select the parameter value When you have LOC changed the parameter value Ela starts flashing PAR FVD To save the displayed parameter value press 7 LOC 1 O O 3 To cancel the new value and keep the original press Z PAR FVD Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 68 Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 69 Application macros What this chapter contains The chapter describes the application macros For each macro there is a wiring diagram showing the default control connections digital and analog I O The chapter also explains how to save a user macro and how to recall it Overview of macros Application macros are pre programmed parameter sets While starting up the drive the user selects the macro best suited for the purpose with parameter 9902 APPLIC MACRO makes the essential changes and saves the result as a user macro The ACS150 has six standard macros and three user macros The table below contains a summary of the macros and describes suitable applications Macro Suitable applications ABB standard Ordinary speed control applications where no one two or three constant speeds are used Start stop is controlled with one digital input level start and stop It is possible to switch between two acceleration and deceleration times 3 wi
129. f relay outputs Inductive loads relays contactors motors cause voltage transients when switched off Equip inductive loads with noise attenuating circuits varistors RC filters AC or diodes DC in order to minimize the EMC emission at switch off If not suppressed the disturbances may connect capacitively or inductively to other conductors in the control cable and form a risk of malfunction in other parts of the system Install the protective component as close to the inductive load as possible Do not install protective components at the I O terminal block Varistor su O A a eaa an o Drive Mr pU RC filter HH MATA o 4 Drive 230 V AC RCM SUI Diode RAIN o vi Drive vDo EM Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 38 Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 39 Electrical installation What this chapter contains The chapter tells how to check the insulation of the assembly and the compatibility with IT ungrounded and corner grounded TN systems as well as connect power cables and control cables electrician Follow the instructions in chapter Safety on page 11
130. fault codes d Lower left and center Panel operation state OUTPUT Output mode PAR Steady Parameter modes Flashing Changed parameters mode MENU Main menu IN Fault mode e Lower right Indicators FWD forward REV reverse direction of the motor rotation Flashing slowly stopped Flashing quickly running not at setpoint Steady running at setpoint gag Displayed value can be modified in the Parameter or Reference mode RESET EXIT Exits to the next higher menu level without saving changed values Resets faults in the Output and Fault modes MENU ENTER Enters deeper into menu level In the Parameter mode saves the displayed value as the new setting Up Scrolls up through a menu or list Increases a value if a parameter is selected Holding the key down changes the value faster Down Scrolls down through a menu or list Decreases a value if a parameter is selected Holding the key down changes the value faster LOC REM Changes between local and remote control of the drive DIR Changes the direction of the motor rotation STOP Stops the drive in local control o o NIO START Starts the drive in local control k o Potentiometer Changes the frequency reference Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 59 Operation You can operate the control
131. ference SELECT 1105 REF1 MAX Defines the maximum value for external reference REF1 Corresponds to E 50 0 Hz maximum mA V signal for analog input Al U 60 0 Hz REF Hz 1105 MAX l l l l l l 0 Alt signal 9 1801 100 signal 20 mA 10 V 0 0 500 0 Hz Maximum value Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 82 Parameters in the Short parameter mode No Name Value Description Def 12 CONSTANT SPEEDS Constant speeds Constant speed activation overrides the external speed reference Constant speed selections are ignored if drive is in the local control mode As default constant speed selection is made through digital inputs DI3 and DI4 1 DI active O DI inactive DI3 DI4 Operation 0 O No constant speed 1 O Speed defined by parameter 1202 CONST SPEED 1 0 1 Speed defined by parameter 7203 CONST SPEED 2 1 1 Speed defined by parameter 1204 CONST SPEED 3 1202 CONST SPEED 1 Defines constant speed 1 that is drive output frequency E 5 0 Hz U 6 0 Hz 0 0 500 0 Hz Output frequency 1208 CONST SPEED 2 Defines constant speed 2 that is drive output frequency E 10 0 Hz U 12 0 Hz 0 0 500 0 Hz Output frequency 1204 CONST SPEED 3 Defines constant speed 3 that is drive output frequency E 15 0 Hz U 18 0 Hz 0 0 500 0 Hz
132. filter time constant for analog input Al1 that is the time within 0 1s which 63 of a step change is reached X Unfiltered signal 100 poe Filtered signal gt t Time constant 0 0 10 0s Filter time constant 14 RELAY OUTPUTS Status information indicated through relay output and relay operating delays 1401 RELAY OUTPUT 1 Selects a drive status indicated through relay output RO The relay energizes 3 when the status meets the setting FAULT 1 0 NOT SEL Not used 1 READY Ready to function Run enable signal on no fault supply voltage within acceptable range and emergency stop signal off 2 RUN Running Start signal on Run enable signal on no active fault 3 FAULT 1 Inverted fault Relay is de energized on a fault trip 4 FAULT Fault 5 ALARM Alarm 6 REVERSED Motor rotates in reverse direction Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 95 Index Name Selection Description Def 7 STARTED The drive has received a start command Relay is energized even if Run enable signal is off Relay is de energized when drive receives a stop command or a fault occurs 8 SUPRV 1 OVER Status according to supervision parameters 3207 SUPERV 1 PARAM 3202 SUPERV 1 LIM LO and 3
133. for monitoring the drive read only For actual signal supervision see parameter group 32 SUPERVISION For selection of an actual signal to be displayed on the control panel see parameter group 34 PANEL DISPLAY 0101 SPEED amp DIR Calculated motor speed in rpm A negative value indicates reverse direction 0102 SPEED Calculated motor speed in rpm 0103 OUTPUT FREQ Calculated drive output frequency in Hz Shown by default on the panel Output mode display 0104 CURRENT Measured motor current in A 0105 TORQUE Calculated motor torque in percent of the motor nominal torque 0106 POWER Measured motor power in kW 0107 DC BUS VOLTAGE Measured intermediate circuit voltage in V DC 0109 OUTPUT VOLTAGE Calculated motor voltage in V AC DRIVE TEMP EXTERNAL REF 1 Measured IGBT temperature in C External reference REF1 in Hz 0112 EXTERNAL REF 2 External reference REF2 in percent 100 equals the maximum motor speed 0113 CTRL LOCATION Active control location 0 LOCAL 1 EXT1 2 EXT2 0114 RUN TIME R Elapsed drive running time counter hours Runs when the drive is modulating The counter can be reset by pressing the UP and DOWN keys simultaneously when the control panel is in the Parameter mode 0115 KWH COUNTER R kWh counter The counter value is accumulated till it reaches 65535 after which the counter rolls over and starts again from 0 The
134. g reduces the insulation resistance If moisture is suspected dry the motor and repeat the measurement Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 40 Checking the compatibility with IT ungrounded and corner grounded TN systems system an ungrounded power system or a high resistance grounded over 30 ohms power system otherwise the system will be connected to ground potential through the EMC filter capacitors This may cause danger or damage the drive f WARNING Disconnect the internal EMC filter when installing the drive on an IT Disconnect the internal EMC filter when installing the drive on a corner grounded TN system otherwise the drive will be damaged 1 If you have an IT ungrounded system or corner grounded TN system disconnect the internal EMC filter by removing the EMC screw For 3 phase U type drives with type designation ACS150 03U the EMC screw is already removed at the factory and replaced by a plastic screw Electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 41 Connecting the power cables Connection diagram Drive INPUT OUTPUT PE U1 V1 W1 E Bak BRK 1 L N E iT I l PE ftp For alternatives see section Selecting th A E
135. ge o o DI1 Start pulse 4 signal olo DI2 Stop pulse Y DI3 Forward 0 Reverse 1 DI4 Constant speed selection 1 EET DI5 Constant speed selection 1 Relay connection 4 COM Relay output NC L No fault Fault 1 Q NO 1 See parameter group 12 CONSTANT SPEEDS 2 360 degree grounding under a clamp DIS DM Operation parameter 3 Tightening torque 0 22 N m 2 Ibf in 0 0 Set speed through integrated 4 Tightening torque 0 5 N m 4 4 Ibf in potentiometer 1 0 Speed 1 1202 CONST SPEED 1 0 1 Speed 2 1203 CONST SPEED 2 1 1 Speed 3 1204 CONST SPEED 3 Application macros Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Alternate macro 73 This macro provides an I O configuration adapted to a sequence of DI control signals used when alternating the rotation direction of the drive To enable the macro set the value of parameter 9902 APPLIC MACRO to 3 ALTERNATE For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see section O terminals on page 44 Default I O connections l O connection 4 SCR Signal cable shield screen L LF d Al Frequency reference
136. grounded systems The internal EMC filter is disconnected screw EMC removed The capacitors are reformed if the drive has been stored over a year The drive is grounded properly The input power voltage matches the drive nominal input voltage The input power connections at U1 V1 and W1 are OK and tightened with the correct torque Appropriate input power fuses and disconnector are installed The motor connections at U2 V2 and W2 are OK and tightened with the correct torque The motor cable input power cable and control cables are routed separately The external control I O connections are OK The input power voltage cannot be applied to the output of the drive with a bypass connection Terminal cover and for NEMA 1 hood and connection box are in place Installation checklist Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 50 Installation checklist Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 51 Start up and control with I O What this chapter contains The chapter instructs how to perform the start up Start stop change the direction of the motor rotation and adjust the speed of the motor through the I O interface Using the control panel to do these tasks is explained briefly in this chapter For details on how to use the control panel please refer to chapter Control panel on page 57 How to start up t
137. gt 1 Start reverse In order to start the drive digital input DI3 must be activated prior to the pulse fed to DI1 DI2 Pulse stop through digital input DI3 1 gt 0 Stop To control the direction parameter 1003 DIRECTION setting must be 3 REQUEST Note When the stop input DI3 is deactivated no input the control panel start and stop keys are disabled 8 KEYPAD Start stop and direction commands through control panel when EXT1 is active To control the direction parameter 1003 DIRECTION setting must be 3 REQUEST 9 DI1F 2R Start stop and direction commands through digital inputs DI1 and DI2 DI1 DI2 Operation 0 O0 Stop 1 O Start forward 0 1 Start reverse 1 1 Stop Parameter 1003 DIRECTION setting must be 3 REQUEST 20 DI5 Start and stop through digital input DI5 O stop 1 start Direction is fixed according to parameter 1003 DIRECTION setting REQUEST FORWARD 21 DI5 4 Start and stop through digital input DI5 O stop 1 start Direction through digital input DI4 0 forward 1 reverse To control direction parameter 1003 DIRECTION setting must be 3 REQUEST Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 87 Index Name Selection Description Def 1002 EXT2 COMMANDS Defines the connections and the s
138. h off the drive s overvoltage control by setting parameter 2005 OVERVOLT CTRL to 0 DISABLE Technical data Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 155 Dimension drawings Dimensional drawings of the ACS150 are shown below The dimensions are given in millimeters and inches Dimension drawings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 156 Frame sizes RO and R1 IP20 cabinet installation UL open R1 and RO are identical except for the fan at the top of R1 Frame sizes RO and H1 IP20 cabinet installation UL open 3AFE68637902 A Dimension drawings Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 157 Frame sizes RO and R1 IP20 NEMA 1 R1 and RO are identical except for the fan at the top of R1 X LC a Ar ce r rs St E p Ly m 611 6 e E B S lt Q gt pt D c E T gt x Sil e nu D lt kai gt XT II ee 3 oA o Q e x 7 i o N l e e o NEL eb cu Ale S i Se 4 ny Y oo n 5 Y C EA 9 la x Y sy Ss a a a 6 1 102 AGUA 2
139. he drive WARNING The start up may only be carried out by a qualified MAA electrician The safety instructions given in chapter Safety on page 11 must be followed during the start up procedure The drive starts up automatically at power up if the external run command is on and the drive is in the remote control mode Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of incorrect direction of rotation Check the installation See the checklist in chapter nstallation checklist on page 49 Before you start ensure that you have the motor nameplate data on hand POWER UP Apply input power LOC QO de The panel powers up into the Output mode OUTPUT FVD ENTRY OF START UP DATA Select the application macro parameter 9902 APPLIC LOC 9 9 O 2 s MACRO according to how the control cables are connected The default value 1 ABB STANDARD is suitable in most cases BAR is The general parameter setting procedure in the Short parameter mode is described below You can find more detailed instructions on setting parameters on page 65 Start up and control with I O Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 52 The gen
140. he drive The first digits from the left express the basic configuration for example ACS150 03E 08A8 4 The explanations of the type designation label selections are described below ACS150 product series 1 phase 3 phase 01 1 phase input 03 3 phase input Configuration E EMC filter connected 50 Hz frequency U EMC filter disconnected 60 Hz frequency Output current rating ACS150 03E 08A8 4 In format xxAy where xx indicates the integer part and y the fractional part for example 08A8 means 8 8 A For more information see section Ratings on page 137 Input voltage range 2 200 240 V AC 4 380 480 V AC Operation principle and hardware description Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 23 Mechanical installation What this chapter contains The chapter describes tells how to check the installation site unpack check the delivery and install the drive mechanically Checking the installation site The ACS150 may be installed on the wall or in a cabinet Check the enclosure requirements for the need to use the NEMA 1 option in wall installations see chapter Technical data on page 137 The drive can be mounted in four different ways a vertical back mounting all frame sizes b horizontal back mounting frame sizes R1 R2 C vertical side mounting all frame sizes d vertical DIN rail mounting all frame sizes Check the install
141. he drive is installed a back mounting four holes b side mounting three holes one of the bottom holes is located in the clamping plate 2 Fix the screws or bolts to the marked locations o 2 O Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 26 3 Position the drive onto the screws on the wall 4 Tighten the screws in the wall securely 3 o o o On DIN rail 1 Click the drive to the rail To detach the drive press the release lever on top of the drive as shown in Figure 1b Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 27 Horizontally You can install the drive horizontally with screws only back mounting four holes For the installation instructions see section With screws on page 25 Note For the required free space see the following figure because they include a cooling fan Position the drive so that the connectors at the bottom of the drive are situated to the right and the fan to the left as shown in the following figure Do not install frame size RO horizontally 1 WARNING Horizontal mounting is permitted only for frame sizes R1 and R2 Mechanical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr
142. heir default values The following table includes the parameter default values for different macros For other parameters the default values are the same for all macros see section Actual signals on page 84 Index Name ABB 3 WIRE ALTERNATE MOTOR POT HAND AUTO PID CONTROL Selection STANDARD 1001 EXT1 2 DI1 2 4 DI1P 2P 3 9 DHFE2R 2 DI1 2 2 DI1 2 1 DI1 COMMANDS 1002 EXT2 0 NOT SEL O NOTSEL 0 NOT SEL 0 NOT SEL 21 DI5 4 20 DI5 COMMANDS 1003 DIRECTION 32 REQUEST 3 REQUEST 3 REQUEST 3 REQUEST 3 REQUEST 1 FORWARD 1102 EXT1 EXT2 0 EXT1 0 EXT1 0 EXT1 0 EXT1 3 DI3 2 DI2 SEL 1103 REF1 SELECT 1 Al1 1 Al1 1 Al1 12 1 Al1 2 POT DI3U 4D NC 1106 REF2 SELECT 2 POT 2 POT 2 POT 1 Al1 2 POT 19 PIDIOUT 1201 CONST 9 DI3 4 10 DI4 5 9 DI3 4 5 DI5 0 NOT SEL 3 DI3 SPEED SEL 1301 MINIMUM Al1 0 0 0 0 0 0 0 0 20 0 20 0 1601 RUN ENABLE 0 NOT SEL 0 NOTSEL 0 NOT SEL 0 NOT SEL 0 NOT SEL 4 DI4 2201 ACC DEC 1 2 5 DI5 0 NOT SEL 5 DI5 0 NOT SEL O NOTSEL 0 NOT SEL SEL 9902 APPLIC 1 ABB 2 9 WIRE 3 4 MOTOR 5 HAND 6 PID MACRO STANDARD ALTERNATE POT AUTO CONTROL Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 80 Parameters in the Short parameter mode The following table describes the parameters that are visible in the Short p
143. ignal and digital signals in separate cables Relay controlled signals providing their voltage does not exceed 48 V can be run in the same cables as digital input signals It is recommended that the relay controlled signals are run as twisted pairs Never mix 24 V DC and 115 230 V AC signals in the same cable Relay cable The cable type with braided metallic screen for example OLFLEX by LAPPKABEL has been tested and approved by ABB Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 34 Routing the cables Route the motor cable away from other cable routes Motor cables of several drives can be run in parallel installed next to each other It is recommended that the motor cable input power cable and control cables are installed on separate trays Avoid long parallel runs of motor cables with other cables to decrease electromagnetic interference caused by the rapid changes in the drive output voltage Where control cables must cross power cables make sure that they are arranged at an angle as near to 90 degrees as possible The cable trays must have good electrical bonding to each other and to the grounding electrodes Aluminium tray systems can be used to improve local equalizing of potential A diagram of the cable routing is shown below Motor cable Drive Powercable min 300 mm 12 in Motor cable Input power cable
144. ii bte RUNE Re RR A Eee e Parade eae iip aed 26 Horizontally s A AA t edo AA sette n a one tic 27 Fasten clamping plates i wx uses o ROI 28 Planning the electrical installation What this ehapter ontains siec 89 o2 eq AAA AAA PILAE 29 Implementing the AC power line connection llle 29 Selecting the supply disconnecting device disconnecting means llsun 29 European 2 use termes Asie o Ec ad Den 29 Other region Se star Bhat ti a e De rm 29 Checking the compatibility of the motor and drive 0 0 eens 30 Selecting the power cables sss er Ry e ed ek RR in ed 30 Caneral TUIGS x dara ater ages teeth MORD OUR ROLE ROSE OR OCA OU de Maret ci ce uo REN MIRI acd OTRA 30 Alternative power Cable types lsssueeeeeeseeeeeeeee ne 31 Motor cable shield o osos koe home a ORE e wad de Cp RUE Hae a 31 Additional US requirements see eee E Rx ee eee Ro UU EY XR CE ER 32 CONQUE ettet hs dole ate e Ute NN ai im 32 Armored cable shielded power cable 0 0000 eee ee ee 32 Selecting the control cables x cds a eR RI A I pue en qu bees 33 E x uie ote t ufui unt mca T MN dn cc Nn dT DU DAR MIL NEC 33 Relay Cable esee DRUG Td ieee lee deere Oh bees bh e a ded 33 aio usa Bie arl aE MM MO ELE REDE IC TH PC E o Boe ds a e 34 Control cable ducts ici d mre Ra Rer dede UR A Up Aen oou d 34 Protecting the drive input power cable motor and motor cable in short circuit situations and against thermal overload
145. input Al1 2 POT Potentiometer Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 121 Index Name Selection Description Def 11 DISU AD RNC Digital input DI3 Reference increase Digital input DI4 Reference decrease Stop command resets the reference to zero When this selection becomes active in change from EXT1 to EXT2 the reference initializes to the value used when this control location and this selection was active the last time 12 DISU 4D NC Digital input DI3 Reference increase Digital input DI4 Reference decrease The program stores the active reference not reset by a stop command When this selection becomes active in change from EXT1 to EXT2 the reference initializes to the value used when this control location and this selection was active the last time 14 AH POT Reference is calculated with the following equation REF AH 96 POT 50 15 AH POT Reference is calculated with the following equation REF Al POT 50 16 Al1 POT Reference is calculated with the following equation REF Al1 50 POT 17 Al1 POT Reference is calculated with the following equation REF AH 96 50 POT 19 INTERNAL A constant value defined by parameter 4077 INTERNAL SETPNT 31 DI4U 5D NC See selectio
146. ion point Higher switching frequency results in lower acoustic noise but higher internal losses DNE 1 gt 3 Drive temperature gt T 100 110 120 Def 12 ON 12 ON Active 2 ON LOAD Switching frequency can adapt to loading instead of limiting the output current This allows maximum loading with all switching frequency selections The drive automatically decreases the actual switching frequency if loading is too high for the selected switching frequency 2608 SLIP COMP RATIO Defines the slip gain for the motor slip compensation control 100 means full slip compensation 0 means no slip compensation Other values can be used if a static speed error is detected despite of the full slip compensation Example 35 Hz constant speed reference is given to the drive Despite of the full slip compensation SLIP COMP RATIO 100 a manual tachometer measurement from the motor axis gives a speed value of 34 Hz The static speed error is 35 Hz 34 Hz 1 Hz To compensate the error the slip gain should be increased 0 0 200 Slip gain 2609 NOISE SMOOTHING Enables the noise smoothing function Noise smoothing distributes the acoustic motor noise over a range of frequencies instead of a single tonal frequency resulting in lower peak noise intensity A random component with an average of 0 Hz is added to the switching frequency set by parameter 2606 SWITCHING FREQ Note Pa
147. is set to zero integration I part of the PID controller is disabled 4003 DERIVATION TIME Defines the derivation time for the process PID controller Derivative action 0 0 s boosts the controller output if the error value changes The longer the derivation time the more the speed controller output is boosted during the change If the derivation time is set to zero the controller works as a Pl controller otherwise as a PID controller The derivation makes the control more responsive for disturbances The derivative is filtered with a 1 pole filter Filter time constant is defined by parameter 4004 PID DERIV FILTER Error 100 Process error value gt t PID output D part of controller output Gain 4 4001 gt t 4003 0 0 10 0 s Derivation time If parameter value is set to zero the derivative part of the PID controller is disabled Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 120 Parameters in the Long parameter mode Index Name Selection Description Def 4004 PID DERIV FILTER Defines the filter time constant for the derivative part of the process PID 1 0s controller Increasing the filter time smooths the derivative and reduces noise 0 0 10 0s Filter time constant If parameter value is set to zero the deriv
148. meters 3420 OUTPUT3 MIN and 3427 OUTPUTS MAX Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 67 Changed parameters mode In the Changed parameters mode you can view a list of all parameters that have been changed from the macro default values change these parameters start stop change direction switch between local and remote control and set the frequency reference How to view and edit changed parameters Step Action Display 1 Go to the Main menu by pressing 37 if you are in the Output mode otherwise by pressing 77 repeatedly until you see MENU at the bottom Loc r MENU FVD 2 If the panel is not in the Changed parameters mode PArCh not visible LOC press key AS or CY 2 until you see PArCh and then press x 7 The r display shows the number of the first changed parameter and PAR is MENU FVD flashing LL mM list 3 Use keys A and vw D to find the desired changed parameter on the LOC 1 0 O 3 PAR FVD 4 Press and hold 37 for about two seconds until the display shows the LOC value of the parameter with ag underneath indicating that changing of the value is now possible PAR FVD Note When H is visible pressing keys lt A gt and Cw 7 simultaneously changes the displayed value to the default value of the parameter 5 Use k
149. n U1 V1 W1 brake resistor connection BRK BRK and motor connection U2 V2 W2 10 I O clamping plate 1 k Clamping plate Clamps Operation principle and hardware description Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 21 Power connections and control interfaces The diagram gives an overview of connections The l O connections are parameterable See chapter Application macros on page 69 for the I O connections for the different macros and chapter Electrical installation on page 39 for installation in general Potentiometer Screen SCR S1 Analog input PAI l s 0 10 V GND U Reference voltage 10 VDC max 10mA P 10V COM gt Aux voltage output 24 V NE P venus us LEE J gt 250 V ACT 30 VDC 6 A m NO gt COM gt DH PROGRAMMABLE DI2 DIGITAL INPUTS DI3 DI4 EMC63 EMC filter grounding screw DI5 can also be used aaea e lapiz DI5 VAR Varistor grounding screw 6 FlashDrop mm PE o PE OPTA Lin 6 od dou U20 A L24 bod a V1 V2 lo L34 Q 9 9 _ Wi weed 3 phase Input EMC Sae eneppel utput AC motor power choke filter BRK BRK choke Supply D 200 480 RY VAC Te sto E t i OCH L4 Brake resistor Note For 1 phase power supply connect power to U1 L and V1
150. n DI3U 4D NC 32 FREQ INPUT Frequency input 4011 INTERNAL SETPNT Selects a constant value as process PID controller reference when 40 parameter 4010 SET POINT SEL value is set to 19 INTERNAL X X Unit and range depend on the unit and scale defined by parameters 4006 UNITS and 4007 UNIT SCALE 4012 SETPOINT MIN Defines the minimum value for the selected PID reference signal source See 0 0 parameter 4070 SET POINT SEL 500 0 500 0 Value in percent Example Analog input Al1 is selected as the PID reference source value of parameter 4070 SET POINT SEL is 1 Al1 The reference minimum and maximum correspond to the 1301 MINIMUM Al1 and 1302 MAXIMUM Al1 settings as follows Ref A Ref MAX gt MIN 40124 MIN gt MAX 4013 meme MIN MAX 4013 4012 1 MIN Alt MAX Alt 9 E i 1301 1302 1301 1302 gt 4013 SETPOINT MAX Defines the maximum value for the selected PID reference signal source 100 0 See parameters 4010 SET POINT SEL and 4012 SETPOINT MIN 500 0 500 0 Value in percent 4014 FBK SEL Selects the process actual value feedback signal for the process PID 1 ACT1 controller The sources for the variables ACT1 and ACT2 are further defined by parameters 4076 ACT1 INPUT and 4017 ACT2 INPUT 1 ACT1 ACT1 2 ACT1 ACT2 Subtraction of ACT1 and ACT 2 Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 122 P
151. n the motor 200 V rating plate The drive cannot supply the motor with a voltage greater than E units the input power voltage 200 V Note that the output voltage is not limited by the nominal motor voltage but increased linearly up to the value of the input voltage 230 V Output voltage U units 230 V Input voltage 9905 400 V E units Output frequency 400 V 9907 WARNING Never connect a motor to a drive which is connected to power 460 V line with voltage level higher than the rated motor voltage U units 460 V 200 V E units Voltage 230 U units Note The stress on the motor insulations is always dependent on the drive 100 300 V supply voltage This also applies to the case where the motor voltage rating is lower than the rating of the drive and the supply of the drive 400 V E units 460 V U units 230 690 V 9906 MOTOR NOM CURR Defines the nominal motor current Must be equal to the value on the motor lo rating plate 0 2 2 0 lon Current 9907 MOTOR NOM FREQ Defines the nominal motor frequency that is the frequency at which the E 50 U 60 output voltage equals the motor nominal voltage Field weakening point Nom frequency Supply voltage Mot nom voltage 10 0 500 0 Hz Frequency 04 FAULT HISTORY Fault history read only 0401 LAST FAULT Fault code of the latest fault See chapter Fault tracing on page 127forthe codes 0 fault history is clear on panel display NO RECORD 11 REFERENCE Maximum re
152. nation label for the valid markings of your drive The UL mark is attached to the drive to verify that it meets UL requirements UL checklist Input power connection See section Electric power network specification on page 144 Disconnecting device disconnecting means See section Selecting the supply disconnecting device disconnecting means on page 29 Ambient conditions The drives are to be used in a heated indoor controlled environment See section Ambient conditions on page 147 for specific limits Input cable fuses For installation in the United States branch circuit protection must be provided in accordance with the National Electrical Code NEC and any applicable local codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 140 For installation in Canada branch circuit protection must be provided in accordance with Canadian Electrical Code and any applicable provincial codes To fulfil this requirement use the UL classified fuses given in section Power cable sizes and fuses on page 140 Power cable selection See section Selecting the power cables on page 30 Power cable connections For the connection diagram and tightening torques see section Connecting the power cables on page 41 Overload protection The drive provides overload protection in accordance with the National Electrical Code US Braking The drive has an internal brake
153. nd printed circuit boards can be landfilled The DC capacitors contain electrolyte which is classified as hazardous waste within the EU They must be removed and handled according to local regulations For further information on environmental aspects and more detailed recycling instructions please contact your local ABB distributor Applicable standards CE marking The drive complies with the following standards IEC EN 61800 5 1 2003 Electrical thermal and functional safety requirements for adjustable frequency a c power drives IEC EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements Provisions for compliance The final assembler of the machine is responsible for installing an emergency stop device a supply disconnecting device IEC EN 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific UL 508C test methods UL Standard for Safety Power Conversion Equipment third edition See the type designation label for the valid markings of your drive A CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage and EMC Directives Compliance with the European EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 2004 covers requirements stated for drives
154. ns in the United States are given Purpose of the manual This manual provides information needed for planning the installation installing commissioning using and servicing the drive Contents of this manual The manual consists of the following chapters Safety page 11 gives safety instructions you must follow when installing commissioning operating and servicing the drive Introduction to the manual this chapter page 15 describes applicability target audience purpose and contents of this manual It also contains a quick installation and commissioning flowchart Operation principle and hardware description page 19 describes the operation principle layout type designation label and type designation information It also shows a general diagram of power connections and control interfaces Mechanical installation page 23 tells how to check the installation site unpack check the delivery and install the drive mechanically Planning the electrical installation page 29 tells how to check the compatibility of the motor and the drive and select cables protections and cable routing Introduction to the manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 16 e Electrical installation page 39 tells how to check the insulation of the assembly and the compatibility with IT ungrounded and corner grounded TN systems as well as connect power cables and control cables
155. ocoooccooror eee 130 Maintenance What this chapter contains 15 23 be Foie 196 6 bsec R d RENNES x ome xU ER We RE Rd 133 Maintenance intervals Rue ux ra RGEREEXuhnr Seve deka d eod 133 Cooling TAN se eu ope here tae Slee Et LA CE etaed mu e ta A ted e certe Bo S 134 Fan replacement H1 and R2 iso hee ARE ere os pean needa need awe Sed Tuas s 134 Capacitors eiea pae oi eto te etum qai tara esso ma tet Gln d LR Prater i RE E 135 Reforming the capaci Sais E S ays CHR ee Sew EN QU ERES IEEE 135 Power connecti See ei peres EIE 3 Y rAGDRG ERE REN RW EUR etree aye ind Beas RI DNE 136 CONTO DA emo ui aia oa ee ad kar deae de aac t LAM da aa dos 136 A d utenti du Read Ed herede Ee ated ute fe Phi teng dict E tod aah Caes 136 Technical data Whats chapter conlallis sont ex ac s opp ere Ram e rap rne OU RERO OUR IE ates 137 Hallligs s cust e e do qe dp pria wd Tae d quoad adire AAA ba Ga dj 137 G rrerit and DOWEE Ss his E PEMPUISI E op Rene RES MES E VON I RI EUR IS d 137 SYmbolS Ps a Muf Eun Ies eU Ed c Saas yas ens Oey RUE Eel Ke a eed 138 SIM o sre freie De Resa eb VeL WERE a eed sorte cue datore Suns 138 DESTA ues eccesso ut Due ns Aras ute abd o Du M D MIR o EE 138 Temperature derating IBN soam epu xu ws tga eed be ER EAR Ee oem RETE 138 Alttude deralirg IAN Lis Sacs een Sod rrt Ret IRE CA EGER Ren AER SE ee CE a NX eq 138 Switching frequency derating IBN so rear RC a RE RREXQ EY ER RE 139 Power cable sizes and ius s oec sm Gc s
156. om Email info clrwtr com VOterminalS 22 rt A A A A AS A tl 44 PNP and NPN configuration for digital inputs 45 External power supply for digital inputs llli 45 Default O connection dla gra et nete qe SU e uL eec god uec S 46 Connection procedure xd sre tend away a eaa uu bed Ed Rude d rex we fax WS 47 Installation checklist Checking the installation 200 e hc D e De et RES a aos 49 Start up and control with I O What this chapter contains Ase hed tees eed Reed et hae da hae 51 How to startup thie drive oia Bee eee Pe eee es Cae EE d ee E mee ee ae 51 How to control the drive through the I O interface llle 55 Control panel What this chapter Contains aee Sana WR S a 57 Integrated control panel se d ex Xo och D eo acsi tse R 57 OVEIVIBN Roe od ra Bek aN da bec Dd dnd as t det iE du ded a ers 58 OPS una rr Made 148 90922 d Duo des a o aO DIRE 128 269283 taa 59 How to perform common tasks e zu xe pee dla ERR E EN 60 How to start stop and switch between local and remote control 61 How to change the direction of the motor rotation o oooooooooooooooo 61 How to set the frequency reference o 62 QUID ModE si a 5 aii attis D RC HR Aaa Aui a RR 63 How to browse the monitored signals oooocooooorornrrnnnoonrnnnn o 63 Reference fio B ous omes cer EVER SERES PEU UE ed Ms eo Sane dett 64 How to view and set the frequency reference o oooccccocooc ee
157. on See parameter 3013 UNDERLOAD FUNC Tm nominal torque of the motor Tu fn nominal frequency of the motor par 9907 E 4 Underload curve types 70 60 4 40 20 4 T P fn 2 4 fy 111 Def 1 5 Number of the load curve type in the figure 3016 SUPPLY PHASE Selects how the drive reacts to supply phase loss that is when DC voltage ripple is excessive 0 FAULT 0 FAULT The drive trips on fault INPUT PHASE LOSS code F0022 and the motor coasts to stop when the DC voltage ripple exceeds 14 of the nominal DC voltage 1 LIMIT ALARM Drive output current is limited and alarm NPUT PHASE LOSS code A2026 is generated when the DC voltage ripple exceeds 14 of the nominal DC voltage There is a 10 s delay between the activation of the alarm and the output current limitation The current is limited until the ripple drops under the minimum limit 0 3 hha 2 ALARM The drive generates alarm INPUT PHASE LOSS code A2026 when the DC ripple exceeds 1496 of the nominal DC voltage 3017 EARTH FAULT Selects how the drive reacts when an earth ground fault is detected in the motor or the motor cable The protection is active only during start An earth fault in the input power line does not activate the protection Note Disabling earth ground fault may void the warranty 1 ENABLE 0 DISABLE No action 1 ENABLE The drive trips on fault EARTH FAULT
158. on the drive does not start or coasts to stop if it is running 2 DI2 INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 1602 PARAMETER LOCK Selects the state of the parameter lock The lock prevents parameter 12 OPEN changing from the control panel 0 LOCKED Parameter values cannot be changed from the control panel The lock can be opened by entering the valid code to parameter 1603 PASS CODE The lock does not prevent parameter changes made by macros 1 OPEN The lock is open Parameter values can be changed 2 NOT SAVED Parameter changes from the control panel are not stored into the permanent memory To store changed parameter values set parameter 1607 PARAM SAVE value to 1 SAVE 1603 PASS CODE Selects the pass code for the parameter lock see parameter 1602 0 PARAMETER LOCK 0 65535 Pass code Setting 358 opens the lock The value reverts back to O automatically 1604 FAULT RESET SEL Selects the source for the fault reset signal The signal resets the drive after 0 KEYPAD a fault trip if the cause of the fault no longer exists 0 KEYPAD Fault reset only from the control panel 1 DI1 Reset through digital input DI1 reset on the rising edge of DI1 or from the control panel 2 DI2 See selection DI 3 DI3 See selection DI1 4 DI4 See selection DI1 5 DI5 See selection DI1 7 START STOP Reset
159. on parameter 3415 SIGNAL3 PARAM setting Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 119 Index Name Selection Description Def 3421 OUTPUT3 MAX Sets the maximum display value for the signal selected by parameter 3415 SIGNAL3 PARAM See parameter 3402 SIGNAL1 MIN X X Setting range depends on parameter 3415 SIGNAL3 PARAM setting 40 PROCESS PID SET 1 Process PID PID1 control parameter set 1 4001 GAIN Defines the gain for the process PID controller High gain may cause speed 1 0 oscillation 0 1 100 0 Gain When value is set to 0 1 the PID controller output changes one tenth as much as the error value When value is set to 100 the PID controller output changes one hundred times as much as the error value 4002 INTEGRATION TIME Defines the integration time for the process PID1 controller The integration 60 0 s time defines the rate at which the controller output changes when the error value is constant The shorter the integration time the faster the continuous error value is corrected Too short an integration time makes the control unstable A A A Error B B Error value step C Controller output with gain 1 D 4001 10 D Controller output with gain 10 C 4001 1 t 4002 0 0 3600 0 s Integration time If parameter value
160. onds is specified by the motor manufacturer as the time the motor can safely operate at six times its rated current Thermal time for a Class 10 trip curve is 350 s for a Class 20 trip curve 700 s and for a Class 30 trip curve 1050 s Motor loads Temp rise l 100 gt 63 Yu 256 9999 s Time constant Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode Index Name Selection 3007 MOT LOAD CURVE Description Defines the load curve together with parameters 3008 ZERO SPEED LOAD and 3009 BREAK POINT FREQ With the default value 100 motor overload protection is functioning when the constant current exceeds 12796 of the parameter 9906 MOTOR NOM CURR value The default overloadability is at the same level as what motor manufacturers typically allow below 30 C 86 F ambient temperature and below 1000 m 3300 ft altitude When the ambient temperature exceeds 30 C 86 F or the installation altitude is over 1000 m 3300 ft decrease the parameter 3007 value according to the motor manufacturer s recommendation Example If the constant protection level needs to be 115 of the motor nominal current set parameter 3007 value to 91 115 127 100 4 Output current relative to 150 9906 MOTOR NOM CURR Par 3007 100 127 50 Par 3008 Par 3
161. or about two seconds until the display shows the LOC value of the parameter with underneath indicating that changing of the Hz value is now possible PAR FVD Note When Bla is visible pressing keys As and Cw 7 simultaneously changes the displayed value to the default value of the parameter Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 66 Step Action Display 6 Use keys 4 and SY 2 to select the parameter value When you have LOC changed the parameter value starts flashing PAR FWD To save the displayed parameter value press X LOC 1 2 O j To cancel the new value and keep the original press 77 PAR FVD How to select the monitored signals Step Action Display 1 You can select which signals are monitored in the Output mode and how LOC 1 they are displayed with group 34 PANEL DISPLAY parameters See page 65 for detailed instructions on changing parameter values PAR FVD By default the display shows 0103 OUTPUT FREQ 0104 CURRENT and LOC 1 A 0105 TORQUE To change the default signals select from group 01 OPERATING DATA up PER EUA to three signals to be browsed LOC 1 0 D Signal 1 Change the value of parameter 3401 SIGNAL1 PARAM to the index of the signal parameter in group 01 OPERATING DATA number of PAR ga FD the parameter without the le
162. or speed current etc Supervision status can be monitored with relay output See parameter group 14 RELAY OUTPUTS 3201 SUPERV 1 PARAM Selects the first supervised signal Supervision limits are defined by 103 parameters 3202 SUPERV 1 LIM LO and 3203 SUPERV 1 LIM HI Example 1 If 3202 SUPERV 1 LIM LO lt 3203 SUPERV 1 LIM HI Case A 1401 RELAY OUTPUT 1 value is set to SUPRV 1 OVER Relay energizes when value of the signal selected with 3201 SUPERV 1 PARAM exceeds the supervision limit defined by 3203 SUPERV 1 LIM HI The relay remains active until the supervised value drops below the low limit defined by 3202 SUPERV 1 LIM LO Case B 1401 RELAY OUTPUT 1 value is set to SUPRV 1 UNDER Relay energizes when value of the signal selected with 3201 SUPERV 1 PARAM drops below the supervision limit defined by 3202 SUPERV 1 LIM LO The relay remains active until the supervised value rises above the high limit defined by 3203 SUPERV 1 LIM HI Value of en parameter HI par 3203 LO par 3202 y S m t gt Case A A Energized 1 LL EL EH 0 d Case B A I Energized 1 Q TITL f 0 e Example 2 If 3202 SUPERV 1 LIM LO gt 3203 SUPERV 1 LIM HI The lower limit 3203 SUPERV 1 LIM HI remains active until the supervised signal exceeds the higher limit 3202 SUPERV 1 LIM LO making it the active limit The new limit remains active until the supervised signal drops below the lower limit 32
163. orresponding load currents See section Ratings on page 137 for the rated currents The cable must be rated for at least 70 C maximum permissible temperature of the conductor in continuous use For US see section Additional US requirements on page 32 The conductivity of the PE conductor must be equal to that of the phase conductor same cross sectional area 600 V AC cable is accepted for up to 500 V AC Refer to chapter Technical data on page 137 for the EMC requirements A symmetrical shielded motor cable see the following figure must be used to meet the EMC requirements of the CE and C Tick marks A four conductor system is allowed for input cabling but a shielded symmetrical cable is recommended Compared to a four conductor system the use of a symmetrical shielded cable reduces electromagnetic emission of the whole drive system as well as motor bearing currents and wear Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 31 Alternative power cable types Power cable types that can be used with the drive are presented below Allowed as motor cables Note A separate PE conductor is required if the recommended for input cables also conductivity of the cable shield is not sufficient for the purpose Symmetrical shielded cable three phase conductors a concentric or otherwise symmetrically constructed PE conductor and a shield
164. ource for the start stop and direction 0 NOT SEL commands for external control location 2 EXT2 See parameter 7001 EXT1 COMMANDS 1003 DIRECTION Enables the control of rotation direction of the motor or fixes the direction 3 REQUEST 1 FORWARD Fixed to forward 2 REVERSE Fixed to reverse 3 REQUEST Control of rotation direction allowed Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 88 Parameters in the Long parameter mode Index Name Selection 1010 JOGGING SEL Description Defines the signal that activates the jogging function The jogging function is typically used to control a cyclical movement of a machine section One push button controls the drive through the whole cycle When it is on the drive starts accelerates to a preset speed at a preset rate When it is off the drive decelerates to zero speed at a preset rate The figure below describes the operation of the drive It also represent how the drive shifts to normal operation jogging inactive when the drive start command is switched on Jog cmd state of the jogging input Start cmd state of the drive start command Speed Phase Jog Start Description cmd cmd 1 2 1 O Drive accelerates to the jogging speed along the acceleration ramp of the jogging function nm eo O Drive runs at the jogging speed 3 4 0 O Drive decelerates to
165. panel with the help of menus and keys You can select an option for example an operation mode or a parameter by scrolling the A and Cw arrow keys until the option is visible on the display and then pressing the x key With the CZ key you can return to the previous operation level without saving the made changes The ACS150 includes an integrated potentiometer located at the front of the drive It is used for setting the frequency reference The integrated control panel has six panel modes Output mode Heference mode Parameter modes Short parameter and Long parameter modes Changed parameters mode and Fault mode The operation in the first five modes is described in this chapter When a fault or alarm occurs the panel goes automatically to the Fault mode showing the fault or alarm code You can reset the fault or alarm in the Output or Fault mode see chapter Fault tracing on page 127 When the power is switched on the panel is in the Output mode where you can start stop change the direction switch between local and remote control monitor up to three actual values one at a time and set the frequency reference To perform other tasks go first to the Main menu and select the appropriate mode The figure below shows how to move between the modes Main menu j lt 49l rEF OUTPUT rwo 7 MENU FVD Output mode p 63 i Reference mode p 64 Y PAr S The panel goes automatically FWD
166. pen 0 0 ee eee 158 Frame size R2 IP20 NEMA 1 159 Appendix Process PID control Mihat this chapter contains aco ors e etit so IRA ooo RO FEEDER ORO QU 161 Process PID control sois oer A A E A OA ae es 161 Quick configuration of process PID control oooccooccccoo eee 161 Pressure boost pump we ome A Id EE POI RES CE 162 How to scale the PID actual feedback signal 0 10 bar 4 20 mA 163 How to scale the PID setpoint signal ooooooooorrrrrraa ee 163 PID sleep f uncti ality cits i rcp C Bee eee ees bee be ees we RE 164 Further information Product and service inquiries oa ene Gh ODE elon is NOE Ne RO eae 169 Produit Waly cette eee athe ce Ne roi iod iti a 2 muto dhe MINE 169 Providing feedback on ABB Drives manuals 02 e eee ee 169 Document library on the Internet ee oe diced Ee wR A ha ARE 169 Table of contents Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Safety 11 What this chapter contains The chapter contains safety instructions that you must follow when installing operating and servicing the drive If ignored physical injury or death may follow or damage may occur to the drive motor or driven equipment Read the safety instructions before you work on the drive Use of warnings Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and
167. r com 129 CODE ALARM CAUSE WHAT TO DO A2017 OFF BUTTON Drive stop command has been Disable the local control mode lock by given from control panel when parameter 1606 LOCAL LOCK and retry local control lock is active A2018 PID SLEEP Sleep function has entered the See parameter group 40 PROCESS PID 1 sleeping mode SET 1 A2023 EMERGENCY STOP Drive has received emergency Check that it is safe to continue operation stop command and ramps to Stop Return emergency stop push button to according to ramp time defined by normal position parameter 2208 EMERG DEC TIME A2026 INPUT PHASE LOSS Intermediate circuit DC voltage is Check input power line fuses programmable oscillating due to missing input Check for input power supply imbalance fault function power line phase or blown fuse Check fault function parameter setting parameter 3016 Alarm is generated when DC SUPPLY PHASE voltage ripple exceeds 14 of nominal DC voltage 1 Even when the relay output is configured to indicate alarm conditions for example parameter 1401 RELAY OUTPUT 1 5 ALARM or 16 FLT ALARM this alarm is not indicated by a relay output CODE CAUSE WHAT TO DO A5011 Drive is controlled from another source Change drive control to the local control mode A5012 Direction of rotation is locked Enable change of direction See parameter 1003 DIRECTION
168. r com 76 PID control macro This macro provides parameter settings for closed loop control systems such as pressure control flow control and so on Control can also be switched to speed control using a digital input To enable the macro set the value of parameter 9902 APPLIC MACRO to 6 PID CONTROL For the parameter default values see section Default parameter values with different macros on page 79 If you use other than the default connections presented below see chapter Electrical installation section I O terminals on page 44 Note Parameter 2108 START INHIBIT must remain in the default setting 0 OFF Default I O connections l O connection 3 SCR Signal cable shield screen AO 1 J T Al Process actual value 4 20 mA ya e z OND Analog input circuit common m 22 10V Reference voltage 10 V DC max 10 mA us onm Alternative connection 24V Auxiliary voltage output 24 V DC max 200 mA for Al1 If used switch GND Auxiliary voltage output common IU selector to U COM Digital input common 2 10 V voltage signal DI1 Stop 0 Start 1 Hand DI2 Hand 0 PID 1 control selection DI3 Constant speed 1 parameter 1202 CONST SPEED 1 DI4 Run enable L Di5 Stop 0 Start 1 PID Relay connection 4 COM Relay output NC L No fault Fault 1 __ 9 NO
169. r mode Index Name Selection Description Def 9905 MOTOR NOM VOLT Defines the nominal motor voltage Must be equal to the value on the motor 200 V rating plate The drive cannot supply the motor with a voltage greater than E units the input power voltage 200 V Note that the output voltage is not limited by the nominal motor voltage but increased linearly up to the value of the input voltage O j 230 V utput vo tage U units 230 V Input voltage 9905 400 V E units Output frequency 400 V 9907 WARNING Never connect a motor to a drive which is connected to power 460 V line with voltage level higher than the rated motor voltage aunties 460 V 200 V E units Voltage 230 U units Note The stress on the motor insulations is always dependent on the drive 100 300 V supply voltage This also applies to the case where the motor voltage rating is lower than the rating of the drive and the supply of the drive 400 V E units 460 V U units 230 690 V 9906 MOTOR NOM CURR Defines the nominal motor current Must be equal to the value on the motor lon rating plate 0 2 2 0 lon Current 9907 MOTOR NOM FREQ Defines the nominal motor frequency that is the frequency at which the E 50 0 Hz output voltage equals the motor nominal voltage U 60 0 Hz Field weakening point Nom frequency Supply voltage Mot nom voltage 10 0 500 0 Hz Frequency 9908 MOTOR NOM SPEED Defines the nomin
170. ral purpose I O configuration with three constant speeds Parameter values are the default values given in chapter Actual signals and parameters starting from page 79 If you use other than the default connections presented below see section O terminals on page 44 Default I O connections l O connection 4 SCR Signal cable shield screen Er i C TE Al Frequency reference 0 20 mA Z 2 a E 5 GND Analog input circuit common mr ene 7 Y 10V Reference voltage 10 V DC max 10 mA Alternative connection 24V Auxiliary voltage output 24 V DC max 200 mA for Al1 If used switch GND Auxiliary voltage output common IU selector to U COM Digital input common i3 voltage DH Stop 0 Start 1 L DI Forward 0 Reverse 1 DI3 Constant speed selection 1 een DI4 Constant speed selection 1 DI5 Acceleration and deceleration selection Relay connection 9 COM Relay output NC No fault Fault 1 QNO Lea 1 See parameter group 12 CONSTANT SPEEDS 2 0 ramp times according to parameters 2202 DI3 DI4 Operation parameter ACCELER TIME 1 and 2203 DECELER TIME 1 O O Set speed through integrated potentiometer 1 ramp times according to parameters 2205 ACCELER TIME 2 and 2206 DECELER TIME 2 1 0 Speed 1 1202 CONST SPEED 1
171. rameter has no effect if parameter 2606 SWITCHING FREQ is set to 16 kHz 0 DISABLE 0 DISABLE Disabled 1 ENABLE Enabled 2619 DC STABILIZER Enables or disables the DC voltage stabilizer The DC stabilizer is used to prevent possible voltage oscillations in the drive DC bus caused by motor load or weak supply network In case of voltage variation the drive tunes the frequency reference to stabilize the DC bus voltage and therefore the load torque oscillation 0 DISABLE 0 DISABLE Disabled 1 ENABLE Enabled Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 107 Index Name Selection Description Def 30 FAULT FUNCTIONS Programmable protection functions 3001 AI lt MIN FUNCTION Defines the drive response if the analog input Al signal drops below the 0 NOT SEL fault limits and Al is used as the active reference source group 11 REFERENCE SELECT as the process or external PID controllers feedback or setpoint source group 40 PROCESS PID SET 1 and the corresponding PID controller is active 3021 Al1 FAULT LIMIT sets the fault limits 0 NOT SEL Protection is inactive 1 FAULT The drive trips on fault A 1 LOSS code F0007 and the motor coasts to stop Fault limit is defined by parameter 3027 Al1 FAULT LIMIT 2
172. rate fuse to cut off the short circuit current Protecting the motor against thermal overload According to regulations the motor must be protected against thermal overload and the current must be switched off when overload is detected The drive includes a motor thermal protection function that protects the motor and switches off the current when necessary See parameter 3005 MOT THERM PROT for more information on the motor thermal protection Residual current device RCD compatibility ACS150 01x drives are suitable to be used with residual current devices of Type A ACS150 03x drives with residual current devices of Type B For ACS150 03x drives other measures for protection in case of direct or indirect contact such as separation from the environment by double or reinforced insulation or isolation from the supply system by a transformer can also be applied Implementing a bypass connection and W2 Power line voltage applied to the output can result in permanent damage to WARNING Never connect the supply power to the drive output terminals U2 V2 the drive If frequent bypassing is required employ mechanically connected switches or contactors to ensure that the motor terminals are not connected to the AC power line and drive output terminals simultaneously Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 37 Protecting the contacts o
173. re Ordinary speed control applications where no one two or three constant speeds are used The drive is started and stopped with push buttons Alternate Speed control applications where no one two or three constant speeds are used Start stop and direction are controlled by two digital inputs combination of the input states determines the operation Motor potentiometer Speed control applications where no or one constant speed is used The speed is controlled by two digital inputs increase decrease keep unchanged Hand Auto Speed control applications where switching between two control devices is needed Some control signal terminals are reserved for one device the rest for the other One digital input selects between the terminals devices in use PID control Process control applications for example different closed loop control systems such as pressure control level control and flow control It is possible to switch between process and speed control Some control signal terminals are reserved for process control others for speed control One digital input selects between process and speed control User The user can save the customised standard macro that is the parameter settings including group 99 START UP DATA into the permanent memory and recall the data at a later time For example three user macros can be used when switching between three different motors is required
174. re switching r to local control MENU FVD Note With group 11 REFERENCE SELECT you can allow changing of the remote external reference in remote control REM for example using the integrated potentiometer or keys A and SY P 3 If the panel is not in the Reference mode rEF not visible press key LOC CA or Cv until you see rEF and then press S Now the display r shows the current reference value with under the value MENU FVD LOC 4 If parameter 1109 LOC REF SOURCE 0 POT default o Sr DS To increase the reference value rotate the integrated potentiometer N clockwise NUS WIN MAX To decrease the reference value rotate the integrated potentiometer 7 counterclockwise LOC The new value potentiometer setting is shown on the display 5 Q O FWD If parameter 1109 LOC REF SOURCE 1 KEYPAD LOC 5 Q O z Hz To increase the reference value press A To decrease the reference value press amp w 7 FVD The new value is shown on the display Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 65 Parameter modes There are two parameter modes Short parameter mode and Long parameter mode Both function identically except that the Short parameter mode shows only the minimum number of parameters typically required to set up the drive see section Parameters in the Short parameter mode on page 80 The Long parameter mode shows all user parameter
175. rence mode Step Action Display 1 If the drive is in remote control REM shown on the left switch to local LOC control by pressing 42 The display briefly shows LoC before switching r to local control MENU FVD Note With group 11 REFERENCE SELECT you can allow changing of the remote external reference in remote control REM for example using the integrated potentiometer or keys As and CY P 2 To increase the reference value rotate the integrated potentiometer clockwise To decrease the reference value rotate the integrated potentiometer counterclockwise Control panel Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 63 Output mode In the Output mode you can monitor actual values of up to three group 07 OPERATING DATA signals one signal at a time start stop change direction switch between local and remote control and set the frequency reference You can transfer to the Output mode by pressing the 77 key until the display shows text OUTPUT at the bottom The display shows the value of one group 01 49 1 Hz FVD OPERATING DATA signal The unit is shown on the REM right Page 66 tells how to select up to three signals to ourPur be monitored in the Output mode The table below shows how to view them one at a time How to browse the monitored signals
176. resets fault DC UNDERVOLT code F0006 after the delay set by parameter 3703 DELAY TIME 0 DISABLE Inactive 1 ENABLE Active Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameters in the Long parameter mode 113 Index Name Selection Description Def 3107 AR AI MIN Activates deactivates the automatic reset for Al lt MIN analog input signal 0 DISABLE under the allowed minimum level fault A 1 LOSS code F0007 Automatically resets the fault after the delay set by parameter 3103 DELAY TIME 0 DISABLE Inactive 1 ENABLE Active WARNING The drive may restart even after a long stop if the analog input signal is restored Ensure that the use of this feature will not cause danger 3108 AR EXTERNAL FLT Activates deactivates the automatic reset for faults EXT FAULT 1 EXT FAULT 0 DISABLE 2 code F0014 F0015 Automatically resets the fault after the delay set by parameter 3103 DELAY TIME 0 DISABLE Inactive 1 ENABLE Active Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 114 Parameters in the Long parameter mode Index Name Selection Description Def 32 SUPERVISION Signal supervision The drive monitors whether certain user selectable variables are within the user defined limits The user may set limits f
177. ristics The protective characteristics of circuit breakers depend on the type construction and settings of the breakers There are also limitations pertaining to the short circuit capacity of the supply network breakers independent of the manufacturer hot ionized gases may escape from the breaker enclosure in case of a short circuit To ensure safe use special attention must be paid to the installation and placement of the breakers Follow the manufacturer s instructions WARNING Due to the inherent operating principle and construction of circuit Protecting the motor and motor cable in short circuit situations The drive protects the motor and motor cable in a short circuit situation when the motor cable is dimensioned according to the nominal current of the drive No additional protection devices are needed Planning the electrical installation Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 36 Protecting the drive motor cable and input power cable against thermal overload The drive protects itself and the input and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the drive No additional thermal protection devices are needed WARNING If the drive is connected to multiple motors a separate thermal overload switch or a circuit breaker must be used for protecting each cable and motor These devices may require a sepa
178. rol in any mode To be able to start or stop the drive the drive must be in local control Step Action Display 1 To switch between remote control REM shown on the left and local LOC control LOC shown on the left press 5 Hz Note Switching to local control can be disabled with parameter 1606 OUTPUT FVD LOCAL LOCK After pressing the key the display briefly shows message LoC or rE LOC as appropriate before returning to the previous display O FVD The very first time the drive is powered up it is in remote control REM and controlled through the drive I O terminals To switch to local control LOC and control the drive using the control panel and the integrated potentiometer press E The result depends on how long you press the key If you release the key immediately the display flashes LoC the drive stops Set the local control reference with the potentiometer f you press the key for about two seconds release when the display changes from LoC to LoC r the drive continues as before except that the current position of the potentiometer determines the local reference if there is a great difference between the remote and local references the transfer from remote to local control is not smooth The drive copies the current remote value for run stop status and uses it as the initial local run stop setting Ae
179. rotates Check that the actual direction of the motor is the same as indicated on the display FWD means forward and REV reverse Press CQ to stop the motor 9907 1105 1202 1203 1204 1301 2008 2102 2102 Start up and control with I O Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 54 To change the direction of the motor rotation e Disconnect input power from the drive and wait 5 minutes y forward for the intermediate circuit capacitors to discharge Measure Y SIE con the voltage between each input terminal U1 V1 and W1 and earth with a multimeter to ensure that the drive is discharged M bin Exchange the position of two motor cable phase conductors EU MED at the drive output terminals or at the motor connection box s Verify your work by applying input power and repeating the check as described above ACCELERATION DECELERATION TIMES Set the acceleration time 1 parameter 2202 ACCELER LOC 2 2 0 2 s TIME 1 Note Set also acceleration time 2 parameter 2205 if two DIM acceleration times will be used in the application Set the deceleration time 1 parameter 2203 DECELER LOC 2 2 0 3 s TIME 1 PAR FWD Note Set also deceleration time 2 parameter 2206 if two deceleration times will be used in the application FINAL CHECK The start up is now
180. ru dis dd apace sedens Se nace 77 Actual signals and parameters Whatthis chapter GOTDITGIlTS ss testa ow Gu ae RO i Shee om lara E IE Ds 79 Terms and abbreviations o oooooooor err 79 Default parameter values with different macros 000 cee 79 Parameters in the Short parameter mode 0c else 80 99 START UP DATAS rure pat titio Gace pass ede dece xi edad tres etek Se Cre eee ded 80 OA FAULT HISTORY a o Busca dam d Bla pd A dato d doas 81 11 REFERENCE SELECT 3 230 22a eroe et eas ob ce aie eic dee dus Roe x eoe ot dos Fore 81 12 CONSTANT SPEEDS suas afa ria oder ra a 82 TS ANALOG INPUT cies cual eae eaae di ER AA Pap a 82 20 T MLEES aaa rro da S a ORC X A NA a ROSE n 82 2 START STOP ctun mu Ke qr d etate dod or aeuo d ts od a eta egi dudo e UI Ear mco Posi is d 82 22 AGOEIDEGEL 05 did ini arta 1 9 oa a id Y back gov ie EB a d di Ke Nae bu 83 Actual signals 0 cti a ERR axe Ras PE euis Pied bes 84 OT OPERATING DATA sio tapes at edere atto Hee A e e e 84 DEATHS TORN 50 554 ts Mic teeta A t eu x S nee d 85 Parameters in the Long parameter mode o cee eee eee eee 86 TS TAR SILO DIE E Tutos ato ERA ae ceat URS oh ele as tuu Qi RR S 86 TI REFERENCE SELECT 4 aerea pax etae tpe e Pacers ot ett d ER 89 12 CONSTANT SPEEDS asalae Ades aset eto doc a Alia ashes atr docs aes det 92 TS ANALOG INPUTS 3 enced wana ot rer dpt ia iere Sane ewan d 94 14 RELAY OUTPUTS 125 32 t axo hd rd Saks ota As ene TEE FOIE OUS ete 94
181. s If smaller fuse ratings are used check that the fuse rms current rating is larger than the rated Ay current given in section Ratings on page 137 If 150 output power is needed multiply current hy by 1 5 See also section Selecting the power cables on page 30 Check that the operating time of the fuse is below 0 5 seconds The operating time depends on the fuse type the supply network impedance as well as the cross sectional area material and length of the supply cable In case the 0 5 seconds operating time is exceeded with the gG or T fuses ultra rapid aR fuses in most cases reduce the operating time to an acceptable level Note Larger fuses must not be used when the input power cable is selected according to this table Type Fuses Size of CU conductor in cablings ACS150 gG ULCIass Supply Motor PE Brake x E U T 600 V U1 V1 W1 U2 V2 W2 BRK and BRK A A mm AWG mm AWG mm AWG mm AWG 1 phase Un 200 240 V 200 208 220 230 240 V 01x 02A4 2 10 10 2 5 14 0 75 18 2 5 14 2 5 14 01x 04A7 2 16 20 2 5 14 0 75 18 2 5 14 2 5 14 01x 06A7 2 16 207 25 2 5 10 1 5 14 2 5 10 2 5 12 01x 07A5 2 20 25 1 30 2 5 10 1 5 14 2 5 10 2 5 12 01x 09A8 2 25 35 1 35 6 10 2 5 12 6 10 6 12 3 phase Uy 200 240 V 200 208 220 230 240 V 03x 02A4 2 10 10 2 5 14 0 75 18 2 5 14 2 5 14 03x 03A5 2 10 10 2 5 14 0 75 18 2 5 1
182. s in the Long parameter mode 89 Index Name Selection Description Def 0 NOT SEL Not selected 1 DI INV Inverted digital input DI1 1 jogging inactive O jogging active 2 DI2 INV See selection DI1 INV 3 DIS INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 11 REFERENCE Panel reference type local reference source external control location SELECT selection and external reference sources and limits The drive can accept a variety of references in addition to the conventional analog input potentiometer and control panel signals The drive reference can be given with two digital inputs One digital input increases the speed the other decreases it The drive can form a reference out of analog input and potentiometer signals by using mathematical functions Addition subtraction The drive reference can be given with a frequency input It is possible to scale the external reference so that the signal minimum and maximum values correspond to a speed other than the minimum and maximum speed limits 1101 KEYPAD REF SEL Selects the type of the reference in the local control mode 1 REF1 1 REF1 Hz Frequency reference 2 REF2 reference 1102 EXT1 EXT2 SEL Defines the source from which the drive reads the signal that selects 0 EXT1 between two external control locations EXT1 or EXT2
183. s including those shown in the Short parameter mode In the Parameter modes you can view and change parameter values start stop change direction switch between local and remote control and set the frequency reference How to select a parameter and change its value Step Action Display 1 Go to the Main menu by pressing X if you are in the Output mode LOC otherwise by pressing 77 repeatedly until you see MENU at the bottom r MENU FVD 2 If the panel is not in the desired Parameter mode PAr S PAr L not LOC visible press key A or amp w 2 until you see PAr S Short parameter r mode or PAr L Long parameter mode as appropriate MENU FVD PAr L MENU FWD 3 Short parameter mode PAr S LOC 1 2 O 2 s e Press x7 The display shows one of the parameters of the Short parameter mode Letter s in the top right corner indicates that you are PAR FVD browsing parameters in the Short parameter mode Long parameter mode PAr L LOC O 1 Press x The display shows the number of one of the parameter al E groups in the Long parameter mode PAR FWD Use keys A and SY 2 to find the desired parameter group LOC 1 2 e Press 537 The display shows one of the parameters in the selected group PAR FVD 1202 PAR FVD 4 Use keys A and CY 7 to find the desired parameter LOC 1 2 O 3 PAR FVD 5 Press and hold x f
184. s the modulator live The inverter modulates motor is magnetized and the drive is ready for a quick restart 0 0 NOT SEL Delay time If parameter value is set to zero the Zero speed delay function is 0 0 60 0 s disabled 22 ACCEL DECEL Acceleration and deceleration times 2201 ACC DEC 1 2 SEL Defines the source from which the drive reads the signal that selects 5 DI5 between two ramp pairs acceleration deceleration pair 1 and 2 Ramp pair 1 is defined by parameters 2202 ACCELER TIME 1 2003 DECELER TIME 1 and 2204 RAMP SHAPE 1 Ramp pair 2 is defined by parameters 2205 ACCELER TIME 2 2206 DECELER TIME 2 and 2207 RAMP SHAPE 1 0 NOT SEL Ramp pair 1 is used 1 DI1 Digital input DI1 1 ramp pair 2 0 ramp pair 1 2 DI2 See selection DI1 3 DIS See selection DI1 4 DI4 See selection DI1 5 DI5 See selection DI1 1 DI1 INV Inverted digital input DI1 0 ramp pair 2 1 ramp pair 1 2 DI2 INV See selection DI1 INV Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 102 Parameters in the Long parameter mode Index Name Selection Description 3 DIS INV See selection DI1 INV 4 DI4 INV See selection DI1 INV 5 DI5 INV See selection DI1 INV 2202 ACCELER TIME 1 Defines the acceleration time 1 that is the time required for the speed to 5 0 s change from zero to the
185. speed defined by parameter 2008 MAXIMUM FREQ If the speed reference increases faster than the set acceleration rate the motor speed follows the acceleration rate If the speed reference increases slower than the set acceleration rate the motor speed follows the reference signal If the acceleration time is set too short the drive automatically prolongs the acceleration in order not to exceed the drive operating limits Actual acceleration time depends on parameter 2204 RAMP SHAPE 1 setting 0 0 1800 0 s Time 22083 DECELER TIME 1 Defines the deceleration time 1 that is the time required for the speed to 5 0 s change from the value defined by parameter 2008 MAXIMUM FREQ to zero If the speed reference decreases slower than the set deceleration rate the motor speed follows the reference signal If the reference changes faster than the set deceleration rate the motor speed follows the deceleration rate If the deceleration time is set too short the drive automatically prolongs the deceleration in order not to exceed drive operating limits If a short deceleration time is needed for a high inertia application the drive should be equipped with a brake resistor Actual deceleration time depends on parameter 2204 RAMP SHAPE 1 setting 0 0 1800 0 s Time 2204 RAMP SHAPE 1 Selects the shape of the acceleration deceleration ramp 1 The function is 0 0 LINEAR deactivated during emergency stop 2709 EMERG
186. speed frequency limit Check parameter settings Following must apply parameter setting 2007 MINIMUM FREQ 2008 MAXIMUM FREQ 2007 MINIMUM FREQ 9907 MOTOR NOM FREQ and 2008 MAXIMUM FREQ 9907 MOTOR NOM FREQ are within range F1003 PAR AI SCALE Incorrect analog input Al signal Check parameter group 13 ANALOG INPUTS scaling settings Following must apply 1301 MINIMUM AI lt 7302 MAXIMUM Al1 Fault tracing Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Maintenance What this chapter contains 133 The chapter contains preventive maintenance instructions Maintenance intervals If installed in an appropriate environment the drive requires very little maintenance The table lists the routine maintenance intervals recommended by ABB Maintenance Interval Instruction Reforming of capacitors Every year when stored See section Capacitors on page 135 Check of dustiness corrosion and temperature Every year Cooling fan replacement frame sizes R1 R2 Every three years See section Cooling fan on page 134 Check and tightening of the power terminals Every six years Check that tightening torque values given in chapter Technical data are met Consult your local ABB Service representative for more details on the maintenance On the Internet go to ABB website and select Drive Services Maintenance and Field Servi
187. t function parameter setting fault function Fault trip occurs when DC voltage parameter 3016 ripple exceeds 14 of nominal DC SUPPLY PHASE voltage F0026 DRIVE ID Internal drive ID fault Contact your local ABB representative F0027 CONFIG FILE Internal configuration file error Contact your local ABB representative F0035 OUTP WIRING Incorrect input power and motor Check input power connections programmable cable connection that is input fault function power cable is connected to drive parameter 3023 motor connection WIRING FAULT Fault can be erroneously declared if drive is faulty or input power is delta grounded system and motor cable capacitance is large F0036 INCOMPATIBLE Loaded software is not Contact your local ABB representative SW compatible F0101 SERF CORRUPT Corrupted Serial Flash chip file Contact your local ABB representative system F0103 SERF MACRO Active macro file missing from Contact your local ABB representative Serial Flash chip Fault tracing Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 132 CODE FAULT CAUSE WHAT TO DO F0201 DSP T1 System error Contact your local ABB representative OVERLOAD F0202 DSP T2 OVERLOAD F0203 DSP T3 OVERLOAD F0204 DSP STACK ERROR F0206 MMIO ID ERROR Internal I O Control board MMIO Contact your local ABB representative fault F1000 PAR HZRPM Incorrect
188. t inhibit function ignores a pending start command in any of the following situations and a new start command is required a fault is reset Run enable signal activates while the start command is active See parameter 1601 RUN ENABLE the control mode changes from local to remote the external control mode switches from EXT1 to EXT2 or from EXT2 to EXT1 0 OFF Disabled 1 ON Enabled 2109 EMERG STOP SEL Selects the source for the external emergency stop command 0 NOT SEL The drive cannot be restarted before the emergency stop command is reset Note The installation must include emergency stop devices and any other safety equipment that may be needed Pressing the stop key on the drive s control panel does NOT generate an emergency stop of the motor separate the drive from dangerous potential 0 NOT SEL Emergency stop function is not selected 1 DI1 Digital input DI1 1 2 stop along the emergency stop ramp See parameter 2208 EMERG DEC TIME 0 emergency stop command reset 2 DI2 See selection DI 3 DIS See selection DI 4 DI4 See selection DI 5 DI5 See selection DI 1 DH INV Inverted digital input DI O stop along the emergency stop ramp See parameter 2208 EMERG DEC TIME 1 emergency stop command reset 2 DI2 INV See selection DI1 INV 3 DIS INV See selection DI1 INV Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773
189. the control cables Check the installation A Commission the drive 17 Quick installation and commissioning flowchart See Operation principle and hardware description Type designation key on page 22 Technical data Ratings on page 137 Planning the electrical installation on page 29 Technical data on page 137 Mechanical installation Unpacking on page 24 Operation principle and hardware description Type designation key on page 22 Electrical installation Checking the compatibility with IT ungrounded and corner grounded TN systems on page 40 Mechanical installation on page 23 Planning the electrical installation Routing the cables on page 34 Electrical installation Checking the insulation of the assembly on page 39 Electrical installation Connecting the power cables on page 41 Electrical installation Connecting the control cables on page 44 Installation checklist on page 49 Start up and control with I O on page 51 Introduction to the manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 18 Introduction to the manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 19 Operation principle and hardware description What this chapter contains The chapter briefly describes the operation principle layout type designation label and type designation information It also sho
190. the trial time the drive prevents additional automatic resets and remains stopped The drive must be reset from the control panel or from a source selected by parameter 7604 FAULT RESET SEL Example Three faults have occurred during the trial time defined by parameter 3102 TRIAL TIME Last fault is reset only if the number defined by parameter 3101 NR OF TRIALS is 3 or more Trial time 3 t x Automatic reset x X X gt 0 5 Number of the automatic resets 3102 TRIAL TIME Defines the time for the automatic fault reset function See parameter 3701 30 0 s NR OF TRIALS 1 0 600 0 s Time 3103 DELAY TIME Defines the time that the drive waits after a fault before attempting an 0 0s automatic reset See parameter 3101 NR OF TRIALS If delay time is set to zero the drive resets immediately 0 0 120 0 s Time 3104 AR OVERCURRENT Activates deactivates the automatic reset for the overcurrent fault 0 DISABLE Automatically resets fault OVERCURRENT code F0001 after the delay set by parameter 3103 DELAY TIME 0 DISABLE Inactive 1 ENABLE Active 3105 AROVERVOLTAGE Activates deactivates the automatic reset for the intermediate link 0 DISABLE overvoltage fault Automatically resets fault DC OVERVOLT code F0002 after the delay set by parameter 3103 DELAY TIME 0 DISABLE Inactive 1 ENABLE Active 3106 AR UNDERVOLTAGE Activates deactivates the automatic reset for the intermediate link 0 DISABLE undervoltage fault Automatically
191. tor current Also the rated power of the drive must be higher than or equal to compared to the rated motor power The power ratings are the same regardless of the supply voltage within one voltage range Note 1 The maximum allowed motor shaft power is limited to 1 5 Py If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload Note 2 The ratings apply at ambient temperature of 40 C 104 F In multimotor systems the drive output current rating 5 must be equal to or greater than the calculated sum of the input currents of all motors Derating hy The load capacity decreases if the installation site ambient temperature exceeds 40 C 104 F or if the altitude exceeds 1000 meters 3300 ft or the switching frequency is changed from 4 kHz to 8 12 or 16 kHz Temperature derating low In the temperature range 40 C 50 C 104 F 122 F the rated output current loy is decreased by 1 for every additional 1 C 1 8 F The output current is calculated by multiplying the current given in the rating table by the derating factor Example If the ambient temperature is 50 C 122 F the derating factor is 100 1 10 C 90 or 0 90 The output current is then 0 90 Jon Altitude derating low In altitudes 1000 2000 m 3300 6600 ft above sea level the derating is 196 for every 100 m 330 ft For 3 phase 200
192. unction parameters 3021 Ali FAULT LIMIT levels 3001 AI lt MIN Check connections FUNCTION 3021 Al1 FAULT LIMIT A2009 DEVICE OVERTEMP Drive IGBT temperature is Check ambient conditions See also section excessive Alarm limit is 120 C Derating on page 138 Check air flow and fan operation Check motor power against drive power A2010 MOTOR TEMP Motor temperature is too high or Check motor ratings load and cooling programmable fault appears Sy E ud J Check start up data function parameters excessive load insufficient motor nas 3000 power inadequate cooling or Check fault function parameter settings UU incorrect start up data Let motor cool down Ensure proper motor cooling Check cooling fan clean cooling surfaces etc A2011 UNDERLOAD Motor load is too low due to for Check for problem in driven equipment programmable fault example release mechanism in Check fault function parameter settings function parameters Reeds nen Check motor power against drive power 3013 3015 A2012 MOTOR STALL Motor is operating in stall region Check motor load and drive ratings programmable fault due to for example excessive Check fault function parameter settings function parameters load or insufficient motor power 3010 3012 A2013 AUTORESET Automatic reset alarm Check parameter group 31 AUTOMATIC 1 RESET settings Fault tracing Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwt
193. ves an application example and describes the PID sleep functionality Further information page 169 inside of the back cover page 169 tells how to make product and service inquiries get information on product training provide feedback on ABB Drives manuals and find documents on the Internet Related documents See List of related manuals on page 2 inside of the front cover Categorization according to the frame size The ACS150 is manufactured in frame sizes RO R2 Some instructions and other information which only concern certain frame sizes are marked with the symbol of the frame size RO R2 To identify the frame size of your drive see the table in section Ratings on page 137 Introduction to the manual Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Task Identify the frame size of your drive RO R2 Y Plan the installation select the cables etc Check the ambient conditions ratings and required cooling air flow Unpack and check the drive Y If the drive is connected to an IT ungrounded or corner grounded system check that the internal EMC filter is not connected lt Install the drive on a wall or in a cabinet Route the cables lt o 4 Check the insulation of the input cable and the motor and the motor cable lt Connect the power cables lt Connect
194. ws a general diagram of power connections and control interfaces Operation principle The ACS150 is a wall or cabinet mountable drive for controlling AC induction motors The figure below shows the simplified main circuit diagram of the drive The rectifier converts three phase AC voltage to DC voltage The capacitor bank of the intermediate circuit stabilizes the DC voltage The inverter converts the DC voltage back to AC voltage for the AC motor The brake chopper connects the external brake resistor to the intermediate DC circuit when the voltage in the circuit exceeds its maximum limit Capacitor Rectifier Inverter Ut n si U2 Nx MENS AC supply V14 V2 AC motor wi W2 Brake chopper K D BRK BRK Operation principle and hardware description Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 20 Product overview Layout The layout of the drive is presented below The construction of frame sizes RO R2 varies to some extent n Without plates RO and H1 With plates RO and R1 Cooling outlet through top cover FlashDrop connection Mounting holes EMC filter grounding screw EMC Integrated control panel Varistor grounding screw VAR A j N gt Integrated potentiometer o CO J O a I O connections Input power connectio
195. zero speed along the deceleration ramp of the jogging function 4 5 0 O Drive is stopped 5 6 1 O Drive accelerates to the jogging speed along the acceleration ramp of the jogging function 6 7 1 O Drive runs at the jogging speed 7 8 X 1 Normal operation overrides the jogging Drive accelerates to the speed reference along the active acceleration ramp 8 9 X 1 Normal operation overrides the jogging Drive follows the speed reference 9 10 0 O Drive decelerates to zero speed along the active deceleration ramp 10 0 O Drive is stopped X State can be either 1 or 0 Note The jogging is not operational when the drive start command is on Note The jogging speed overrides the constant speeds 12 CONSTANT SPEEDS Note The ramp shape time 2207 RAMP SHAPE 2 must be set to zero during jogging that is linear ramp Jogging speed is defined by parameter 1208 CONST SPEED 7 acceleration and deceleration times are defined by parameters 2205 ACCELER TIME 2 and 2206 DECERLER TIME 2 See also parameter 2112 ZERO SPEED DELAY Def 0 NOT SEL 12D Digital input DI1 0 jogging inactive 1 jogging active 2 DI2 See selection DI1 3 DI3 See selection DI1 4 DI4 See selection DI1 5 DI5 See selection DI1 Actual signals and parameters Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Parameter

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