VCP technical manual
Contents
1. Thermostats Safety Emergency RI Connected to heat ing control N PE L1 L2 D 3x400V 50Hz Power supply from the heating regulation 6 INSTALLATION Before installing the rotation speed regulator carefully read the Installation manual for the ROD where you will find all instructions for the correct connection of the ROD to the INDESSE Industry curtain Table for the maximum number of fans VCP on the ROD pcs ROD 2 3 ROD 4 6 ROD 7 10 ROD 9 13 Table for the number of heaters the curtain pcs V A VCP 03 055 EO 1 400 9 VCP 03 150 EO 2 400 18 VCP 03 200 EO 3 400 27 Table of minimum power supply cable ratings for the heaters pc x mm2 VCP 03 055 EO 3 x 2 5 VCP 03 150 EO 3x25 VCP 03 200 EO 3 25 The operating and emergency thermostat of the given heater must be connected to the control circuit so that in the case that overheating occurs the heating elements are disconnected from the electrical power supply The thermostats must be connected in series The circuit of the electric heater must be protected by an appropriate circuit breaker based on the elec trical parameters of the connected heaters For reasons of safety it is not recommended to use a larger A main switch disconnecting all the poles of the power supply must be included in the m2. N B AB 11 12 13 N 3x400V 50Hz Power supply 7 SWITCHING ON FOR THE FIRST TIME O Before putting the curtain into operation Check whether any tools or other items that could damage the curtain have been left in the curtain Check whether the electrical power supply is prop erly connected and if the regulation and heating water connections are properly connected Checkthat the curtain is properly in the case Thoroughly study the manuals of all the compo nents used Before putting the curtain into operation thoroughly read all the manuals of all the components used in the system 7 1 Test the regulation of the fan Test the correct rotation direction of the fan Testthe correct range of rotation speed regulation Test the behaviour of the fan when using external control elements goi If the rotation direction is reversed swap two phase power conductors of the fan 7 2 Test the regulation of electric heating Testthe correct range of the heater regulation Test the behaviour of the heater when the fan is turned off Testthe behaviour of the heater when using exter nal control elements 7 3 Test the regulation of water heating Testthe correct range of the heater regulation Test the behaviour of the heater when the anti frost protection is activated Testthe beh
3. of the curtain is IP20 configuration EO a IP44 configuration TO TP HO HP SO 6 5 1 Power supply to the fans Table of minimum power supply Table for the number of fans in the curtain cable ratings for the fans pcs V A pc x mm2 VCP 03 055 EO 1 400 0 65 VCP 03 055 4 1 5 VCP 03 150 EO 2 400 1 30 VCP 03 150 4 1 5 VCP 03 200 EO 3 400 2 00 VCP 03 200 4x1 5 rit INDESSE Industry air curtains are equipped with fans with voltage regulation of rotation speed Thefan motor is equipped with integrated thermal protection Gea ae vile 6 5 2 Connect the control unit RB3 4A Before installing the control units carefully read the Instal lation manual for the RB3 4A where you will find all in structions for the correct connection of the RB3 4A to the INDESSE Industry curtain gn Table for the maximum number of fans VCP on the RB3 4A NEN pcs RB3 4A 6 RB3 4A Before installing the rotation speed regulator carefully read the Installation manual for the ROVD where you will find all instructions for the correct connection of the ROVD to the INDESSE Industry curtain Table for the maximum number of fans VCP on the ROVD ROVD 2 3 ROVD 4 6 ROVD 7 10 6 5 4 Connect the rotation speed regulator ROD
4. 043 32 00 0 12 1 00 VCP 03 200 H 8100 45 57 31 50 0 18 0 90 The hot water heat exchangers type HO HP made from Cu Al materials are intended for a max operating water temperature of 130 C and a max operating pressure of 1 6 MPa 6 INSTALLATION 6 1 CHOOSE AN INSTALLATION LOCATION Horizontal installation 9 4 y Ir Vertical installation 39 eo EALANT Yol 6 1 1 Build in dimensions horizontal installation Suspension mounts building delivery Horizontal bracket VCP DH 01 O The curtain must be levelled in the horizontal plane Must be operated in covered and dry indoor areas with an ambient temperature between 5 C and 35 C and a relative humidity of up to 80 The air curtain is not designed to transfer air containing flammable or explosive mixes chemical fumes coarse dust soot fats poisons or disease producing germs etc For example car washes fuel storage depots areas where farm animals are kept min 300 min 300 min 100 mm 6 INSTALLATION 6 1 2 Build in dimensions vertical installation Footprint of the vertical installation min 100 min 300 The curtain must be levelled in the vertical plane Must be operated in covered and dry indoor ar
5. DH 01 194 hU S 3 50 2 5 6 2 3 Fasten the curtain to the suspension frame threaded rods A Due to the weight of the curtain it is necessary to use appropriate lifting equipment to lift it forklift etc 45 eo qaae 6 2 VERTICAL MOUNTING OF THE CURTAIN 6 3 1 Measure and mark out the installation location Measure and mark out the installation location of the anchor mounts optional accessory 6 INSTALLATION 6 3 2 Secure the curtain to the anchor mounts 1 J Anchor mount VCP DK 01 6 4 CONNECT THE WATER INLET AND OUTLET HOSES HP TO HO Flexible hoses with connection G3 4 O The connection and pressure tests of the heater must be carried out by a person qualified in the field of plumb ing who must at all times adhere to the valid norms and regulations of the given country et The heat exchanger is designed to be used with water that must have the maximum temperature of 100 C configuration TO and TP and 130 C configuration HO and HP and a maximum pressure of 1 6 MPa the inlet and outlet of the water heat exchanger we recommend the installation of stop valves for the option of shutting of the sup
6. EN INDESSE Industry VCP 03 TO VCP 03 TP VCP 03 HO VCP 03 HP VCP 03 EO VCP 03 SO User s Manual INSTALLATION 1 BEFORE YOU BEGIN Symbols are used in the user s manual to improve your orientation The following table includes their graphical images and meanings Symbol Weaning ATTENTION Donor OVERLOOK YOU WILL NEED Practical tips and information Technical information More detailed technical information Reference to another part section of the user s manual Before installation thoroughly study the part Safe use of air curtains where you will find all the instructions for the safe and correct use of the product This user s manual includes important instructions for the correct installation of an air curtain Carefully read and adhere to all the following instructions before installing the air curtain The manufacturer reserves the right to make changes including the technical documentation without prior notice Keep the user s manual for future use Consider the instructions in the user s manual as a part of the product Statement of compliance The declaration of conformity for the INDESSE Industry air curtains can be found at www 2vv cz 2 1 CHECK THE DELIVERY Check immediately after delivery that the packed product has not been damaged If the packaging is damaged inform the carrier If the complaint is not lodged in time no future deman
7. RB3 4A 24 Anti frost protection PO 11 12 13 16 2 15 7 4 Ut VI WT N i 1 N 3x400V 50Hz ower supply 6 5 10 CONNECT THE EXTERNAL CONTROL ELEMENTS optional accessories VCP RB A curtain regulated by the control unit RB3 4A permits the connections of door S timer switch room anti frost protec DK 1 SH TM 848 thermostat TER P tion PO 6 INSTALLATION VCP ROVD A curtain regulated by the rotation speed regulator ROVD does not permit other accessories to be connected VCP ROD A curtain regulated by the rotation speed regulator ROVB permits the connection of door switch DS 6 6 CHAINING OF CURTAINS 6 6 1 Chaining of curtain fans VCP L1 L2 L3 PE 3x400V 50Hz Power supply from the rotation speed regulator 55 eo qa anle 6 6 2 Chaining of curtain heaters VCP VCP 03 EO 7 VCP 03 E0 Thermostats Thermostats Safety Emergency Safety Emergency R1 Connected to heat N PE L1 L2 13 ingcontrol sapo 50Hz Power supply from the heating regulation 6 6 3 Chaining of water regulation ZV 3 VCP 03 TO TP HO HP L open
8. ains power 6 INSTALLATION circuit breaker than is necessary supply connection 6 5 6 Regulation of an electric heater using the RB3 4A 2 levels 6 The RB3 4A makes it possible to regulate electric heating at two levels Each level switches contactors that at are connected to it The maximum number of contactors between the control clamps of the respective heating level clamps 11 12 or 11 13 is two The control voltage for heating between clamps 11 and 12 1st heating level or 11 and 13 2nd heating level is 230V AC Into the control circuit of the contactors it is possible to include a room thermostat for the regulation of the respective temperature in a room The thermostat will interrupt the control signal of the contactor and it will disconnect the power to the heater VcP 03 E0 Thermostats Safety Emergency R1 VCP 03 EO Thermostats Safety Emergency R1 RB3 4A 3x400V 50Hz Power supply 3x400V 50Hz Power supply 6 INSTALLATION 00 Into the control circuit of a contactor controlling a respective heater there must always be an operat ing and an emergency thermostat connected to a given
9. an incoming air temperature of 15 C water temperature gradient of 130 70 C and at an incoming air temperature of 15 C Curtains with an electric heater Ld m h kw VCP 0 055 EO 3250 6 45 Curtains with a water heat exchanger for a water temperature gradient of 60 40 C at an incoming air tem perature of 15 C m h 0 5 kPa WCP 03 055 T 2650 4 30 19 70 0 05 0 29 03 150 5250 12 18 21 80 0 14 1 47 VCP 03 200T 8100 18 22 21 60 0 22 1 37 e 5 TECHNICAL PARAMETERS Curtains with a water heat exchanger for a water temperature gradient of 70 50 C and an incoming air tem perature of 15 C m h kw 1 5 2650 6 63 22 30 0 08 0 58 5250 16 76 24 30 0 20 2 45 8100 25 13 24 10 0 35 2 25 m h kw l s kPa 2650 9 01 24 90 0 11 0 98 5250 2531 26 90 0 26 3 72 8100 31 97 26 50 0 38 3 23 Curtains with a water heat exchanger for a water temperature gradient of 90 70 C and an incoming air tem perature of 15 C m h kw 1 5 03 055 2650 11 40 27 60 0 13 1 47 VCP 03 150 5250 25 87 2940 0 31 5 00 VCP 03 200 0 8100 38 86 29 00 0 47 4 60 Curtains with a water heat exchanger for a water temperature gradient of 130 70 C and an incoming air temperature of 15 C sein m h kW Vs kPa WCP 03 055 H 2650 11 60 27 80 0 04 0 20 WCP 03 150 H 5250 3
10. aviour of the heater when using exter nal control elements 8 If anything is unclear or you have questions do not hesitate to contact the sales or technical support de partment Before starting operation or maintenance thorough ly study the part Safe use of air curtains where you will find all the instructions for the safe and correct use of the product CONTACT Manufacturer 2VV 5 O Pod bradska 289 530 09 Pardubice Czech Republic tel 420 466 741 891 fax 420 466 741 899 57
11. ds can be claimed Check that the product type is the same as you or dered In the case of an irregularity do not unpack the air curtain and immediately report the fault to the supplier After unpacking check that the air curtain and other parts are in order If in doubt contact the supplier Never install a damaged air curtain If you are not going to unpack the air curtain immediately after delivery it must be stored in a dry indoor environment with an ambient tem perature between 0 C and 40 C All used packaging ma terials are ecological and can be reused or recycled Actively con tribute to the protec tion of the environment by properly disposing of and recycling packaging materials 2 2 UNPACK THE AIR CURTAIN If the air curtain was transported in temperatures lower than 0 C it is necessary after unpacking to leave it turned off in operational conditions for at least 2 hours so that the temperature inside the air curtain can balance itself out 33 eo PARTS Exhaust grill Connecting steel plates Fan connection box Axial fans Connection box of the electric heater VCP 03 055 HO TO 85 525 180 VCP 03 055 HP TP Y ul o TA 180 85 g
12. eas with an ambient temperature between 5 C and 35 C and a relative humidity of up to 8096 The air curtain is not designed to transfer air containing flammable or explosive mixes chemical fumes coarse dust soot fats poisons or disease producing germs etc For proper operation it is recommended that the curtain exhaust is tilted at 10 outwards Footprint of the vertical installation 41 eo EALANT Yol 6 1 3 Separation distances M uui T 77 474 Pid 500 e 500 4 EIL d B o o o 1 1 1 s 5 fs e n Pi i 2 500 Ls x Sa 500 MATERIAL OK MATERIAL MT we 1 weet MATERIAL MATERIAL Only non flammable materials which do not burn glow or char or not very flammable materials do not burn but mostly glow e g plasterboard may be located within 100 mm of from the air curtain These materials must not however cover the suction or the exhaust openings For the safe distance of the air curtain with electric heating from building structures and items from flammable materials the following applies The safe distance for flammable materials in the directi
13. heater The thermostats must be connected in series The contactors must be rated for the sum of the currents of the heaters that are connected to them Amaximum of two contactors may be connected for every RB output for the control of heating Amain switch disconnecting all the poles of the power supply must be included in the mains power supply connection 6 5 7 Regulation of the water heater using RB3 4A and ZV 3 On Off eH On to the opening phase conductor L open of a three way valve ZV 3 it is possible to connect a room thermostat TER P which will interrupt the signal from the regulation of the heating depend ing on the temperature in the area 6 5 8 Anti frost protection sensor PO curtains VCP TP VCP HP gu The recommended connection of the anti frost protection PO is a control unit RB3 4A RB S and ZV 3 Anti frost protection 53 eo EALANT Yol 6 5 9 Connection of an anti frost protection sensor PO to the RB3 4A curtains VCP TP VCP HP 2 AB B A AN EI L Lopen N B AB Relay RB S 21 25 22 26
14. on of the main air flow i e in front of the suction grill and behind the exhaust slit is 500 mm The safe distance for flammable materials above the air curtain is 500 mm The safe distance for flammable materials in other directions is 100 mm 6 1 4 Modular curtain configuration From the individual modules of the INDESSE Industry curtains it is possible to configure it based on length air power or heating power requirements for the unit Vertical assembly 5 5m 10 x VCP 03 055 EO 5 5m 32 500m3 h 6 INSTALLATION The individual modules are connected using connecting steel plates Two steel plates are included with every INDESSE Industry curtain 7071775 Vertical assembly 5 5m 2 x VCP 03 200 EO and 1 x VCP 03 150 EO 5 5m 26000m3 h eo Gea ae vile 6 2 HORIZONTAL MOUNTING OF THE CURTAIN 6 2 1 Measure out the location of the horizontal installation 4 1500 550 2000 f a a e e e VCP 03 200 VCP 03 150 VCP 03 055 500 A The suspension must bear the weight of the curtain A Curtain Weight kg 37 37 295 25 99 99 19 67 133 133 106 90 6 INSTALLATION 6 2 2 Secure the suspension brackets to the curtain gi The suspension brackets are an optional accessory to the curtain and need to be ordered n VCP
15. ply of water The heat exchanger has terminals with external 3 4 threads Curtains with the designation TP and HP are equipped with an anti frost protection sensor 6 5 8 Anti frost protection sensor 47 eo qa anle 6 4 1 Regulation of the water heat exchanger with a three way valve ZV 3 grt The regulation of the water heat exchanger must be carried out separately Adetailed description ofthe regulation of the water heat exchanger using a three way valve ZV 3 including its connection can be found in the manual for the ZV 3 three way valve 6 4 2 Regulation of the water heat exchanger with a SMU mixing point gni The regulation of the water heat exchanger must be carried out separately OSMU 01 6A 1011000 VCP A detailed description of the water heat exchanger using mixing point SMU including its connection with the controller of the mixing point OSMU can be found in the manual for the mixing point SMU 6 INSTALLATION 6 5 ELECTRICAL WIRING A The electrical connection of the air curtain must be carried out on the basis of a professional project by a qualified electrical project engineer The installation may only be carried out by a worker with professional electrical qualifications All valid national regula
16. t lt 525 gt 03 055 Anti frost protection sensor PO 39 90 Y e 84 x 84 550 85 525 VCP 03 055 EO 525 35 VCP 03 150 TO HO 660 101 5 71 5 for M200 380 454 65 165 660 50 Y VCP 03 200 SO 660 2000 65 525 5 estan m m h dB A kw V A V A kg _ VCP 03 055 T 2650 72 14 400 065 37 VCP 03 055 H p 2650 72 11 6999 400 065 37 VCP 03 055 E 3250 702 6 400 9 400 065 295 _ VCP 03 055 S 3500 70 5 400 065 25 _ VCP 03 150 T 5250 70 23 8 400 130 99 VCP 03 150 H 5250 70 3043 5 400 130 99 vcoxisor 6 6350 68 12 400 18 400 1 30 79 VCP 03 150 S 6600 68 400 30 67 0 2007 8100 69 35 86 400 20 133 VCP 03 200 H 8100 69 45 57 400 20 133 VCP 03 200 E 10000 67 18 400 27 400 2 0 106 VCP 03 200 S 10200 67 400 20 90 Distance at which the median speed of the air current falls to 2 m s Under ideal conditions and max power of the equipment Acoustic pressure at a distance of 3m from the curtain A Ata water temperature gradient of 90 70 C and at
17. tions and directives must be adhered to Theelectrical diagrams on the product have a higher priority than the diagrams included in this us er s manual Beforeinstallation check that the labelling of the clamps corresponds to the labelling on the electri cal connection diagram If in any doubt contact your supplier and under no circumstances connect the air curtain Beforecarrying out any work inside the air curtain the main power input must be disconnected If the product is connected to anything other than an original control system it is necessary for the connection of the regulation and measurement element to be carried out by the company which supplied this system Theelectrical parameters are included on the rating label which is located on the case of the air curtain Curtain designation U Totalcurrent f Frequency P Power n Revolutions m Weight ph Phase IP IP Protection class av Airpower ver Serial number The air curtain must be protected by an appropriate circuit breaker based its electrical parameters For reasons of safety it is not recommended to use a larger circuit breaker than is necessary The air curtain must be connected using the TN S system which means that the neutral conductor must always be connected switch disconnecting all the poles of the power supply must be included in the mains power supply connection The electrical protection class
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