Manual - Webstaurant Store
Contents
1. series FMCF FMCFE FMCFEC MJCF MJCFE MJCFEC KJ3FC JCFX JSF amp J65X enuen uoneJedo pue uomnej eisu SIDALJ Sr SALAS 4D NON CE amp Frymaster K CFESA Frymaster a member of the Commercial Food Equipment Service Association recommends sittin using CFESA Certified Technicians nmerencud Food 24 Hour Service Hotline 1 800 551 8633 PRINTED IN THE UNITED WWW frvmaster com 8 1 9 5 6 1 3 STATES Email service frymaster com APRIL 2005 NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of the country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are inte2. When the burner cycles off set the temperature control knob to 340 F 170 C As the reading on the thermometer or pyrometer nears the control knob setting but before the burner cycles off reset the knob to 325 F 162 C Just as the reading on the thermometer or pyrometer drops below 325 F 162 C the burner should cycle on If it does not calibration is required Contact a Factory Authorized Service Center FASC for service Check Computer Magic III Set Point Accuracy NOTE This check applies only to units equipped with Computer Magic III 5 Controllers l Insert a good grade thermometer or pyrometer into the oil with the end touching the fryer temperature probe When the computer displays with no red dot between the first and second dashes indicating that the frypot contents are within the cooking range press the A switch once to display the temperature of the cooking oil or shortening as sensed by the temperature probe Press the A switch twice to display the set point Note the temperature on the thermometer or pyrometer All three readings should be within 5 F 2 C of each other If not contact a Factory Authorized Service Center for assistance Clean Gas Valve Vent Tube Carefully unscrew the vent tube from the valve NOTE The vent tube may be straightened Pass a piece of ordinary binding wire 052 inch diameter through the tube to remove any obstruction Remove the wire and blo
3. 25 IIPL 3P G20 20 PT IPH3P The size of the gas line used for installation is very important If the line is too small the gas pressure at the burner manifold will be low This may cause slow recovery and delayed ignition The incoming gas supply line should be a minimum of 112 38 mm in diameter Refer to the chart on the following page for the minimum sizes of connection piping 2 6 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS Gas Connection Pipe Sizes Minimum incoming pipe size should be 1 1 2 38 mm 4 or more units Natural 3 4 19 mm 1 25 mm 1 4 33 mm 1 2 13 mm 3 4 19 mm 1 25 mm Manufactured 1 25 mm 1 1 4 33 mm 1 1 2 38 mm For distances of more than 20 feet 6 m and or more than four fittings or elbows increase the connection by one pipe size CE Standard CE regulations require a combustion air supply of 2m h per kW per fryer See rating plate affixed to door for kW rating 1 Connect the quick disconnect hose to the fryer quick disconnect fitting under the front of the fryer and to the building gas line NOTE Some fryers are configured for a rigid connection to the gas supply line These units are connected to the gas supply line at the rear of the unit When using thread compound use very small amounts on male threads only Use a pipe thread compound that is not affected by the chemical action of LP gases Loctite PST567 sealant is one such c
4. 3 30 call your Factory Authorized Service Center FASC or the Frymaster Service Hotline The recovery time on models having CM III 5 computers is automatically measured by the computer For fryers with any other type controller the recovery time must be manually measured To view the recovery time on models equipped with CM III 5 computers press the Program Mode switch Al od E will appear in the left display Enter the code number O Ok XO 1652 on the number keys The latest recovery time will appear in both displays for 5 seconds To check the recovery time on fryers equipped with other than CM III 5 computers a stopwatch or a watch with a second hand and a good grade thermometer or pyrometer is required Turn the fryer on and set the controller to cooking temperature Place the thermometer or pyrometer in the frypot When the frypot reaches 275 F 135 C start the stopwatch or record the time When the temperature reaches 325 F 163 C stop the stopwatch or record the time Clean Float Switch and Shaft If the fryer is equipped with a float switch the float switch will need to be cleaned on a regular basis to ensure proper operation NOTE Mark top of float for correct positioning during reassembly Using lock ring pliers remove lock ring and float Use a small round brush to clean the opening in the float Use a scotch brite pad or suitable substitute to clean float shaft Handle parts carefully Reverse above ord
5. Continue to hold the knob in for about 60 seconds after the flame appears on the pilot Release the knob The pilot should remain lit A CAUTION If the pilot fails to remain lit turn the gas valve knob to the OFF position and wait at least five minutes before attempting to re light 3 With the pilot lit push down and slowly turn the knob to the ON position Figure 2 3 2 CF SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS LIGHTING THE PILOT ON FRYERS WITH CE HONEYWELL GAS VALVES Ensure power to the unit is OFF and then press the OFF red button Wait 5 minutes za OFF Button PILOT Button 2 Place a flame near the pilot assembly push and hold the PILOT white button in light the pilot and continue to depress the button for at least 60 seconds after the pilot lights Failure to hold the button in long enough will cause the pilot to go out when the button 1s released If the pilot goes out when the button 1s released wait at least 5 minutes then repeat this step PLACING THE FRYER INTO OPERATION A CAUTION If this is the first time the fryer is being used after installation refer to Section 3 2 Boiling Out the Frypot non KFC co branded locations For units equipped with Thermostat Controls non KFC co branded locations Place the Melt Cycle switch 1f so equipped to the ON position Set the thermostat knob to the desired cooking temperature The U shaped burner should light off and burn wi
6. Pump starts but no transfer takes place A Oil shortening is too cold for or the transfer is filtering very slow that the oil is at or near frying temperature before draining into filter pan 6 5 CF SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 4 Troubleshooting the Built In Filtration System cont PROBLEM PROBABLE CAUSES CORRECTIVE ACTION B Improperly installed or prepared filter pan components B Remove the oil from the filter pan and replace the filter paper ensuring that the filter paper support screen is in place under the paper Test Close the drain valve Move the filter handle to the OFF position pull the filter pan and Power Shower if so equipped from the unit Move the filter handle to the ON position If this does not correct the problem the filter tube suction tube is probably blocked Remove the blockage using a thin flexible wire If unable to remove the blockage call FASC Pump starts but no If a strong stream of air is being transfer takes place pumped out of the oil return port or the transfer is very or the Power Shower port the slow cont problem is with the filter pan components C Verify that filter connection O rings are present and in good condition C Improperly installed or prepared filter pan components Replace the filter paper ensuring that the filter paper support screen is properly positioned under the paper A Plugged openings or sol
7. read DoiL The temperature is automatically set for 195 F 91 C The fryer will attain this temperature and remain there until the Power switch is pressed which cancels the boil out mode 6 Place the fryer into operation in accordance with Section 3 1 all except Thermostat or Solid State Analog Controller See Step 2 7 Simmer the solution for 1 hour all except Thermostat or Solid State Analog Controller See Step 2 8 After the solution simmers for 1 hour all except Thermostat or Solid State Analog Controller See Step 2 turn the fryer off allow the solution to cool and then add 2 gallons 8 liters of cold water and stir Drain the solution into a suitable container and clean the frypot thoroughly A WARNING Do not drain boil out solution into a shortening disposal unit a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution Rinse the frypot at least twice by filling the frypot with clean water and draining Dry the frypot thoroughly with a clean dry towel A DANGER Remove all drops of water from the frypot before filling with oil or shortening Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature and may cause injury to nearby personnel 3 5 CF SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 3 Shutting the Fryer Down For short term shut down during the
8. result in a flash fire if the oil splashes onto the burner Applying burner heat to an empty frypot Will severely damage the frypot and void warranties A DANGER Allow oil to cool to 100 F 38 C or lower before draining to an appropriate container for disposal If the fryer is not equipped with built in filtration the oil must be drained into another suitable container For safe convenient draining and disposal of used oil Frymaster L L C recommends the use of the Frymaster shortening disposal unit SDU The SDU is available through your local distributor A DANGER When draining oil into a disposal unit or portable filter unit do not fill above the maximum fill line located on the container 1 Turn the fryer power switch to the OFF position Screw the drainpipe provided with your fryer into the drain valve Make sure the drainpipe is firmly screwed into the drain valve and that the opening is pointing down 2 Position a metal container with a sealed cover under the drainpipe The metal container must be able to withstand the heat of the oil and hold hot liquids If you intend to reuse the oil use a Frymaster filter cone holder and filter cone when a filter machine is not available 4 1 CF SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS If you are using a Frymaster filter cone holder be sure that the cone holder rests securely on the metal container Open the drain valve slowly to avoid splattering If t
9. tightened Verify that the burner manifold pressure is in accordance with that specified on the appliance s rating plate Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that probe guards are present and properly installed Verify that component box components i e computer controller transformers relays interface boards etc are in good condition and free from oil migration build up and other debris Inspect the component box wiring and verify that connections are tight and that wiring is in good condition Verify that all safety features 1 e drain safety switches reset switches etc are present and functioning properly Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition Verify that the frypot tube diffusers are present and in good condition i e no visible deterioration or damage Verify that wiring harnesses and connections are tight and in good condition 5 6 CF SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE Built In Filtration System Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there 1s a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O ri
10. workday place the fryer power switch in the OFF position and put the frypot covers in place if the fryer is so equipped When shutting the fryers down at closing time place the fryer power switch in the OFF position place the gas valve in the OFF position and put the frypot covers in place if the fryer is so equipped 3 4 Controller Operation and Programming CF Series fryers can be equipped with Computer Magic CMIII 5 computers KFC 1 computers Basket Lift Timers Digital Controllers Solid State Analog Controllers or Thermostat Controllers Operating instructions are provided with computer controller equipped CF fryers 3 6 CF SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 1 Draining and Manual Filtering A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures A DANGER Draining and filtering of oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering oil A DANGER NEVER attempt to drain oil from the fryer with the burner lit Doing so will
11. CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS The following gas conversion components and kits are available from your FASC CE Only Propane G31 to Natural G20 G25 Regulator only P N 810 1292 Pilot regulator and orifices kit P N 826 1478 Natural G20 G25 to Propane G31 Regulator only P N 810 1292 Pilot regulator and orifices kit P N 826 1204 Non CE Only Propane G31 to Natural G20 G25 Regulator Conversion Kit P N 807 1849 Pilot regulator conversion kit and orifices kit P N 826 1748 Propane G31 to Natural G20 G25 Regulator Conversion Kit P N 807 1846 Pilot regulator conversion kit and orifices kit P N 826 1747 2 10 CF SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 3 1 Start Up Procedure DANGER Never operate this appliance with an empty frypot The frypot must be filled with water non KFC co branded locations or cooking oil shortening before lighting the burners Failure to do so will damage the frypot and may cause a fire WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures CAUTION The cooking oil shortening capacity of the CF Series fryer is 80 pounds 43 liters at 70 F 21 C Before lighting the fryer make sure the fryer is OFF and the frypot drain valve is closed Remove
12. How to Identify and Resolve Radio TV Interference Problems helpful It is prepared by the Federal Communications Commission and is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 2 2 Caster Leg Installation Depending upon the specific configuration ordered the fryer might have been shipped without installed casters or legs If casters or legs are installed you may skip this section and proceed to Section 2 3 Pre Connection Preparations If your fryer requires the installation of casters legs install them in accordance with the instructions included in your accessory package 2 3 Pre Connection Preparations DANGER Do not connect this appliance to the gas supply before completing each step in this section After the fryer has been positioned under the fry station exhaust hood ensure the following has been accomplished 1 Adequate means must be provided to limit the movement of fryers without depending upon the eas line connections If a flexible gas hose 1s used a restraining cable must be connected at all times when the fryer is in use The restraining cable and installation instructions are packed with the flexible hose in the accessories box that was shipped with your unit 2 Single unit fryers must be stabilized by installing restraining chains on fryers equipped with casters or anchor straps on fryers equipped with legs Follow the instructions shipped with the cas
13. The burner manifold pressure should be checked at this time by the local gas company or an authorized service agent The tables below indicate the proper burner manifold pressures CE Standard Burner Manifold Gas Pressures Pressure Gas bar Non CE Standard m Natural Gas Lacq Burner Manifold Gas Pressures G20 under 20 mbar 7 5 Pressure Natural Gas Gronique Natural 3 5 W C G25 under 25 mbar 0 85 kPa Natural Gas Gronique G20 under 20 mbar Propane G31 under 37 or 50 mbar Belgian G25 z 7 0 mbar 5 Check the thermostat calibration or temperature programmed into the computer e Forunits equipped with thermostat controls refer to the Thermostat Calibration instructions in Chapter 5 e For units equipped with other types of controllers refer to the appropriate section of the separate Frymaster Fryer Controllers User s Manual provided with your equipment for instructions on programming and operating your controller 2 5 Converting to Another Gas Type Your fryer is configured at the factory for either natural gas or Propane LP gas If you desire to switch from one type of gas to another a gas conversion kit must be installed by a Factory Authorized Service Center technician 2 8 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS A DANGER This appliance was configured at the factory for a specific type of gas Converting from one type of gas to another requires the installation of specific gas c
14. abinet Inside and Out A DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil If water comes in contact with oil heated to cooking temperature it can cause spattering which can result in severe burns to nearby personnel WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces Clean inside the fryer cabinet with dry clean cloth Wipe all accessible metal surfaces and components to remove accumulations of oil and dust Clean the outside of the fryer cabinet with a clean damp cloth soaked with dishwashing detergent removing oil dust and lint from the fryer cabinet Filter Oil The oil used in your fryer should be filtered at least once every day more often if the fryer is in constant use Refer to Chapter 4 Filtration Instructions for details 5 I CF SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE WEEKLY CHECKS AND SERVICES Check Recovery Time Recovery Time is the amount of time it takes the fryer to increase the frypot temperature from 275 F 135 C to 325 F 163 C It is a measure of the fryer s efficiency and it should be no more than 3 minutes and 30 seconds If the recovery time is greater than
15. at you think may be helpful in solving your problem 1 1 CF SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 3 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Your fryer is equipped with two automatic safety features e High temperature detection shuts off gas to the burner assembly should the controlling thermostat fail e A safety switch built into the drain valve of units with built in filtration systems prevents burner ignition with the drain valve even partially open Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction 1 4 European Community CE Specific Information The European Community CE has established certain specific standards regarding equipment of this type Whenever there is a difference between CE and non CE standards the information or instructions concerned are identified by shadowed boxes s
16. bezel is held in place by tabs at the top and bottom Slide the bezel up to disengage the lower tabs The slide the bezel down to disengage the upper tabs 3 Remove the two screws in the upper corners of the control panel and swing the panel open from the top allowing it to rest on its hinge tabs 4 Disconnect the wiring harness from the back of the controller and if replacing the harness disconnect it from the uH interface board arrows EC varo es A 2 If replacing harness disconnect the harness from 5 If replacing the controller disconnect the controller and interface board arrows the ground wire and the 15 pin connector arrows and then remove the controller by lifting it up and out from the hinge slots in the control panel frame 6 Reverse the procedure to install a new controller or wiring harness If replacing controller disconnect the ground wire and the 15 pin connector arrows 6 8 THIS PAGE INTENTIONALLY LEFT BLANK AL Frymaster Enodis One Company Countless Solutions Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE Price 12 00 PRINTED IN THE UNITED STATES 1 800 551 8633 819 5613 APRIL 2005
17. cedure in Chapter 1 A DANGER Frymaster appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury For movable installations optional equipment casters must be used Questions Call 1 800 551 8633 PROPER INSTALLATION IS ESSENTIAL FOR EFFICIENT TROUBLE FREE OPERATION OF YOUR FRYER ANY UNAUTHORIZED ALTERATIONS MADE TO THIS EQUIPMENT WILL VOID THE FRYMASTER WARRANTY Upon arrival inspect the fryer carefully for visible or concealed damage See Shipping Damage Claim Procedure in Chapter 1 2 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS CLEARANCE AND VENTILATION ZA DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed The fryer s must be installed with a 6 150 mm clearance at both sides and back when installed adjacent to combustible construction no clearance is required when installed adjacent to noncombustible construction A minimum of 24 600 mm clearance should be provided at the front of the fryer One of the most important cons
18. controller mode cont CM III 5 displays H las it comes out of melt cycle known to be good for suspect controller see Section 6 6 If fryer operates normally order replacement controller from FASC Heating mode indicator does not C Failed controller come on at all A Refer to Burner does not light A Burner is not lit problem on the following page in Sec 6 3 B Ifavailable substitute controller known to be good for suspect controller see Section 6 6 If fryer operates normally order replacement controller from FASC Heating mode indicator is on but fryer is not heating properly B Failed controller 6 3 CF SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 3 Troubleshooting Fryers with Thermostat Controls PROBLEM Probable Causes Corrective Action T i A Light pilot per instructions in oO ME Chapter 3 of this manual B Drain valve not fully closed B Verify drain valve is fully closed C Verify that unit is correctly C No electrical power to unit plugged in and that circuit breaker Burner does not is not tripped light Verify that the gas line connections are properly connected that any cutoff valves between the fryer and the gas main are open and that the main gas cutoff valve is open D No gas being supplied to unit 6 4 Troubleshooting the Built In Filtration System PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Unit will not go into melt cycle or stays i
19. ded locations A DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over turn the fryer off immediately and let the solution cool for a few minutes before resuming the process To lessen the chance of boil over turn the fryer s gas valve knob to the PILOT position occasionally 1 Before lighting the burner close the fryer drain valve s and fill the frypot to the bottom OIL LEVEL line with a mixture of cold water and automatic dishwashing detergent 2 For units equipped with a Thermostat or Solid State Analog Controller Set the thermostat to the lowest setting Turn the fryer on as described in Section 3 1 Allow the solution to come to a boil and then turn the gas valve knob to PILOT Allow the solution to set for 30 minutes Turn the fryer back on and allow the solution to come to a boil Turn gas valve knob to OFF and allow solution to set for 30 minutes Proceed to Step 8 this section 3 For units equipped with a Digital Controller set the setpoint to 195 F 91 C 4 For units equipped with a Basket Lift Timer press the Boil Out Mode button LI to begin the boil out process 3 4 CF SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS 5 For units equipped with a Computer Magic I S Computer e Press the Power switch followed by the Program Mode switch Al Logt will appear in the left display e Enter the code number O e J 1653 The right display will
20. ding on the model and configuration purchased Control options include thermostat controls solid state analog controllers digital controllers KFC 1 Fastron or Computer Magic III 5 computers Each type is covered in a separate manual provided with your equipment 1 3 CF SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 6 Installation Operating and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and or authorized personnel only as defined in Section 1 7 All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel as defined in Section 1 7 1 7 Definitions QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals or firms corporations or companies which either in person or through a representative are engaged in and are responsible for the installation of gas fired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local c
21. drain the Power Shower completely If you suspect blockage unscrew the clean out plugs at each corner of the frame Place the frame in a pan of hot water for several minutes to melt any accumulation of solidified oil Use a long narrow bottlebrush with hot water and detergent to clean inside the tubes If necessary insert a straightened paper clip or similar instrument into the holes in the frame to remove any blockages Rinse dry thoroughly and reinstall the plugs before using A DANGER Failure to reinstall the Power Shower cleanout plugs will cause hot oil to spray out of the frypot during the filtering process creating a burn hazard to personnel 5 5 CF SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 3 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program Frymaster recommends that this appliance be inspected at least annually by a Factory Authorized Service Technician as follows Fryer Inspect the cabinet inside and out front and rear for excessive oil build up and or oil migration Verify that debris or accumulations of solidified oil do not obstruct the flue opening Verify that burners and associated components i e gas valves pilot assemblies igniters etc are in good condition and functioning properly Inspect all gas connections for leaks and verify that all connections are properly
22. e bypass the grounding prong on this plug A DANGER This equipment requires electrical power for operation Place the gas control valve in the OFF position in case of a prolonged power outage Do not attempt to use the equipment during a power outage FCC COMPLIANCE The user is cautioned that any changes or modifications to Frymaster computers not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Frymaster computers have been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While these devices are verified as Class A devices they have been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user s expense 2 3 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the booklet
23. ecks and SeEvICe Ss queas o e e lido UI a n mii di eames Ma edat duis as 5 2 5enmui Annmdal Checks and SCLVICES ue ehe the soe tren tula etes ted teal eaa edu tue ion e el iius un Us 5 5 5 2 X Filter Magic II Filtration System Preventive Maintenance Checks and Services 5 5 2 9 Amnual Periodic 5ystetn InsSpectlOh unio oett iade tr enter ta sta epa e aete pet oi 5 6 CHAPTER 6 Operator Troubleshooting Ol IntroducHlOD uus oe E tet pau dE M LC IU e LED D DEUS 6 1 6 2 Troubleshooting Fryers with Solid State Analog Digital or CM IIIL 5 Controllers 6 2 6 3 Troubleshooting Fryers with Thermostat Controls eeeeessseseeeeeeeeeeeeeee nnne 6 3 6 4 Troubleshooting the Built In Filtration System sees 6 4 6 5 Troubleshooting Abnormal Burner Operators ra 6 6 6 6 Replacing the Controller or Controller Wiring Harness esee 6 7 1V CF SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 1 Applicability and Validity The CF Series Gas Fryer model family has been approved by the European Union for sale and installation in the following EU countries AT BE DE DK ES FI FR GB IE IT LU NL NO PT and SE This manual is applicable to and valid for all CF Series Gas Fryer units sold in English speaking countries including those in the European Union Where conflicts exist between instructions and information in this manual and local or national cod
24. er attempt to move this appliance when filled hot oil or to transfer hot oil from one container to another A DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 6 1 CF SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 2 Troubleshooting Fryers with Solid State Analog Digital or CM III 5 Controllers PROBLEM PROBABLE CAUSES CORRECTIVE ACTION l A Light pilot per instructions in didici ad Chapter 3 of this manual B Drain valve open B Verify that drain valve is fully closed C Verify that unit is plugged in and that circuit breaker is not tripped D Verify that the gas line connections are properly connected that any cutoff valves between the fryer and the gas main are open and that the main gas cutoff valve is open E If available substitute controller known to be good for suspect E Failed controller controller If fryer operates normally order replacement controller from FASC C No electrical power to unit Burner will not light D No gas being supplied to unit Solid state analog controller power and trouble lights on but If available subst
25. er to reassemble QUARTERLY CHECKS AND SERVICES Drain and Clean Frypot During normal usage of your fryer a deposit of carbonized cooking oil will gradually form on the inside of the frypot This deposit must be periodically removed to maintain your fryer s efficiency A DANGER Allow oil to cool to 100 F 38 C or lower before draining to an appropriate container for disposal 5 2 CF SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE If your fryer 1s not equipped with the built in Filter Magic II Filtration system the oil must be drained into another suitable container For safe convenient draining and disposal of used oil Frymaster recommends the use of our shortening disposal unit SDU The SDU is available through your local distributor Clean Detachable Parts and Accessories As with the frypot a deposit of carbonized oil will accumulate on detachable parts and accessories such as baskets sediment trays or fishplates Wipe all detachable parts and accessories with a clean cloth dampened with a detergent solution Rinse and thoroughly dry each part Check Calibration of Thermostat Solid State Analog Controller Temperature Control Knob NOTE This check applies only to units equipped with Thermostat or Solid State Analog Controllers 1 Ensure frypot is filled with oil or shortening 2 Setthe temperature control knob to frying temperature 3 Let the burner cycle on and off automatically three tim
26. es in order for the oil temperature to become uniform If necessary stir to get all shortening in the bottom of the frypot melted 4 Insert a good grade thermometer or pyrometer probe into the oil with the end touching the fryer temperature probe 5 When the burner starts for the fourth time the thermometer pyrometer reading should be within 5 F 2 C of the temperature knob setting If not calibrate as follows a Loosen the setscrew in the temperature control knob until the knob rotates freely on the shaft b Rotate the knob until the index line on the knob is aligned with the marking that corresponds to the thermometer or pyrometer reading c Hold the knob and tighten the setscrew d Recheck the thermometer pyrometer reading against the temperature control knob setting the next time the burner comes on e Repeat steps 4 a through 4 d until the thermometer pyrometer reading and knob setting are within 5 F 2 C If calibration is not possible contact a Factory Authorized Service Center for service 5 3 CF SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE Check Thermostat Controller Thermostat Calibration This check applies only to units equipped with Thermostat Controllers l Ensure frypot is filled with cooking oil or shortening Set the temperature control knob to 325 F 162 C and insert a good grade thermometer or pyrometer into the frypot so that it touches the temperature probe guard
27. es of the country in which the equipment is installed installation and operation shall comply with those codes This appliance is only for professional use and shall be used by qualified personnel only as defined in Section 1 7 1 2 Parts Ordering and Service Information In order to assist you as quickly as possible the Frymaster Factory Authorized Service Center FASC or Service Department representative requires certain information about your equipment Most of this information 1s printed on a data plate affixed to the inside of the fryer door Parts orders must be placed directly with your local FASC or distributor Included with fryers when shipped from the factory is a list of Frymaster FASCs If you do not have access to this list contact the Frymaster Technical Service Department at 1 800 551 8633 or 1 318 865 1711 When ordering parts the following information is required Model Number Serial Number Type of Gas or Voltage Item Part Number Quantity Needed Service information may be obtained by contacting your local FASC Information may also be obtained by calling the Frymaster Technical Service Department at 1 800 551 8633 or 1 318 865 1711 When requesting service please have the following information ready Model Number Serial Number Type of Gas In addition to the model number serial number and type of gas please be prepared to describe the nature of the problem and have ready any other information th
28. filter paper over the top of the filter pan overlapping on all sides 5 Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to fold up around the ring as it 1s pushed to the bottom of the pan 4 4 CF SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 2 Filter Magic Il Filtration System Operation cont 6 Sprinkle filter powder over the filter paper For powder quantity see the filter powder manufacturer s instructions ARH RHE 7 Replace the crumb tray in the filter pan LII m Install the filter into the cabinet Ensure the pan connection securely connects to the cabinet connection The system is ready for filtering 4 5 CF SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS OPERATION OF THE FILTER UNIT A CAUTION NEVER operate the filter unit unless the oil is at operating temperature 350 F 177 C To filter the oil bring oil to operating temperature and turn the fryer power OFF Then open the drain valve on the fryer you have selected to be filtered If necessary use the Fryer s Friend steel rod to clear the drain from inside the frypot as necessary open position Hd ae A DANGER Filter ONLY one frypot at a time The filter pan is designed to hold the contents of one frypot ONLY NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil Will rush out creating the potential f
29. g its fit It is designed for a tight fit and should only be removed for cleaning NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER iii CF Series Gas Fryers TABLE OF CONTENTS PAGE CHAPTER 1 General Information Lh Apphcabriib and Validity sitos piden a fua Urea Suse tenue poA Donee a ora Cd dusuDed ions 1 1 1 2 Parts Ordering and Service Informations sssrinin ien eaaa aaaea aaia eini 1 1 Whe Hams lt A A S ONG a a6 T1010 0 Maree isum M Du MU EM MI MI IE MIU M 1 2 1 4 European Community CE Specific Information eeeeeeeseeeseesseeenneeeeeeeene nnne nennen 1 2 kS Bguipment Descriptolissscuiqau edet E M ewe ace mM ee es 1 3 1 0 Installation Operating and Service Personnel uii dii Gia Witness 1 4 IEEE BIDUO TETUER PER 1 4 LS Shippms Damase Clam PEOCCQUEG eoe hetero ao Pepe rdi tester e 1 5 CHAPTER 2 Installation Instructions 2 1 General Installation Requireme
30. he drain valve becomes clogged with food particles use the Fryer s Friend poker like tool to clear the blockage A DANGER DO NOT insert anything into the drain from the front to unclog the valve Hot oil will rush out creating an extreme hazard A WARNING DO NOT hammer on the drain valve with the Fryer s Friend This will damage the drain valve ball and prevent the valve from sealing securely resulting in a leaky valve After draining the oil clean all food particles and residual oil from the frypot If the fryer is equipped with a float switch clean it at this time The float switch prevents frypot damage in the event the power switch is not OFF while draining used oil The float switch must be cleaned on a regular basis to ensure proper operation Use caution as frypot residue can cause severe burns if it contacts bare skin Close the drain valve securely and fill the frypot with clean filtered or fresh cooking oil or solid shortening to the bottom OIL LEVEL line A DANGER When using solid shortening pack it down into the cool zone and the bottom of the frypot DO NOT operate the fryer with a block of shortening sitting in the upper portion of the frypot Irreparable damage to the frypot and a potential flash fire will result 4 2 CF SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 2 Filter Magic Il Filtration System Operation The Filter Magic II filtration system allows the oil in one frypot to be fil
31. iderations of efficient fryer operation is ventilation Ensure the fryer is installed so that products of combustion are removed efficiently and that the kitchen ventilation system does not produce drafts that interfere with proper burner operation The fryer flue opening must not be placed close to the intake of the exhaust fan and the fryer must never have its flue extended in a chimney fashion An extended flue will change the combustion characteristics of the fryer causing longer recovery time It also frequently causes delayed ignition To provide the airflow necessary for good combustion and burner operation the areas surrounding the fryer front sides and rear must be kept clear and unobstructed Fryers must be installed in an area with an adequate air supply and adequate ventilation Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank Filters should be installed at an angle of 45 degrees Place a drip tray beneath the lowest edge of the filter For U S installation NFPA standard No 96 states A minimum distance of 18 in 450 mm should be maintained between the flue outlet and the lower edge of the grease filter Frymaster recommends that the minimum distance be 24 in 600 mm from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120 000 BTU per hour Information on construction and installation of ventilating hoods can be fou
32. idified shortening in the Power Shower A Clean the Power Shower per instructions in Chapter 5 of this Test Look for oil squirting out manual around the Power Shower gasket If so Power Shower is obstructed spraying properly on Power Shower present and in good condition C Missing paper in filter pan This causes too much pressure in the oil return lines resulting in a C Verify that filter paper is properly strong flow through the Power installed in the filter pan Shower but also squirting of oil from around the gasket 6 6 CF SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 5 Troubleshooting Abnormal Burner Operation PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A Burner gas pressure is too high Call FASC to adjust pressure to Flame is visible recommended standard above flue opening and burner is excessively noisy B Gas valve vent tube clogged Remove and clean vent tube and C Gas valve regulator defective reinstall C Call FASC to replace gas valve Fryer is operating Shut the fryer down and clean the gas normally but flames Obstructed gas valve vent tube valve vent tube in accordance the are rolling out of the l instructions on Page 5 5 of this front of the burner manual 6 7 CF SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 6 Replacing the Controller or Controller Wiring Harness 1 Disconnect the fryer from the electrical supply 2 The controller
33. imilar to the one below CE Standard for Incoming Gas Pressures Pressure Re gulator mbar Orifice Diameter Pressure Consumption G20 G25 20 25 21 x 1 40 mm 3 94 mf h G31 37 50 21 x 0 95 mm 14 9 mbar 2 21 kg h 1 mbar 10 2 mm H7O 1 2 CF SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 5 Equipment Description CF Series gas fryers are specifically designed for high volume frying especially fish chicken and other breaded products Models in this series include FMCF FMCFE FMCFEC MJCF MJCFE MJCFEC KJ3FC and J65X variants The J65X variant is a drop in unit without cabinetry Fryers in this series may be equipped with built in Filter Magic filtration systems FMCF variants or may be configured for manual filtration MJCF variants All models may be configured for electrical power supplies ranging from 120 to 240 VAC FMCF MJCF AND J65X models utilize a combination gas valve to control the burner but do not require an external AC power source An AC power source is required for these models when equipped with built in filtration systems FMCFE KJ3FC and MJCFE models utilize a combination gas valve to control the burner and require an external AC power source The electrical power supply to the gas valve is controlled by a manually operated thermostat controller or a computer controller The FMCFEC and MJCFEC models are equipped with Computer Magic III 5 computers The KJ3FC variants are equipped with user supp
34. itute controller heat light is not known to be good for suspect Failed controller controller If fryer operates OR normally order replacement controller from FASC CM III 5 display shows Prob If available substitute controller known to be good for suspect controller If fryer operates normally order a replacement controller If substitution does not resolve the problem the most likely cause is a failed temperature probe A Disconnect unit from electrical A Temporary controller malfunction power wait at least one minute caused by voltage surge reconnect unit to the power supply and turn controller on Unit stays in melt Temperature probe or controller has cycle continuously failed CM III 5 will not go into programming mode 6 2 CF SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 2 Troubleshooting Fryers with Solid State Analog Digital or CM 1II 5 Controllers cont PROBLEM PROBABLE CAUSES CORRECTIVE ACTION B If available substitute controller known to be good for suspect CM Ds want go controller see Section 6 6 If fryer operates normally order replacement controller from FASC A Seponimomet Verify that setpoint has been properly entered B Disconnect unit from electrical B Temporary controller malfunction power wait at least one minute caused by voltage surge and reconnect unit to the power OR supply C If available substitute controller into programming B Failed
35. lied or KFC 1 computers All models are of an open pot design with no tubes and have a hand sized opening into the deep cold zone which makes cleaning the stainless frypot quick and easy Fryers equipped with built in filtration systems are shipped completely assembled Fryers without built in filtration require installation of legs or optional casters at point of use All fryers are shipped with a package of standard accessories Each fryer is adjusted tested and inspected at the factory before crating for shipment Frypots are constructed of welded heavy gauge stainless steel Heating is supplied by a burner assembly having multiple gas jets which are focused on ceramic targets located around the lower side of the frypot The burner assembly can be configured for natural gas propane or manufactured gas as required by the customer A drain is tapped into the center of the frypot with a front controlled manual ball valve Each fryer is equipped with a thermostat probe for precise temperature control The probe is located on the centerline of the frypot for rapid response to changes in loads and to provide the most accurate temperature measurement CF Series fryers may be equipped with an optional melt cycle feature which pulses the burner on and off at a controlled rate The melt cycle feature is designed to prevent scorching and uneven heating of the frypot for customers who use solid shortening The controls on your fryer vary depen
36. n melt cycle continuously Melt cycle switch must be replaced Failed melt cycle switch Call FASC Isolating the problem requires additional troubleshooting beyond the scope of operator troubleshooting Call FASC Fryer never reaches Failed thermostat or thermostat out of frying temperature calibration A If the pump runs normally after resetting the thermal overload A Thermal overload switch has switch the pump was overheated tripped on an overheated motor Always filter with the cooking oil shortening at or near frying temperature Test It the pump stopped suddenly during the filtering process especially if after several filtering cycles the pump motor has probably overheated Place the filter handle in the OFF position allow the pump to cool for at least 45 minutes and then press the reset button on the pump motor Attempt to activate the pump Pump won t start OR Allow the pump motor to cool off for about 10 minutes after filtering two full frypots one after the other Pump stops during filtering Check the filter paper after each frypot is filtered Replace the paper if there 1s a large accumulation of sediment 6 4 CF SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 4 Troubleshooting the Built In Filtration System cont B Failed filter handle microswitch Test If this is a multi pot fryer attempt to operate the pump using a different handle If the pump s
37. nd in the NFPA standard cited above A copy of the standard may be obtained from the National Fire Protection Association Battery March Park Quincy MA 02269 2 2 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS NATIONAL CODE REQUIREMENTS The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside of the fryer door Connect a fryer stamped NAT only to natural gas those stamped PRO only to propane gas and those stamped MFG only to manufactured gas Installation shall be made with a gas connector that complies with national and local codes and where applicable CE codes Quick Disconnect devices if used shall likewise comply with national local and if applicable CE codes AUSTRALIAN REQUIREMENTS To be installed in accordance with AS 5601 AG 601 local authority gas electricity and any other relevant statutory regulations ELECTRICAL GROUNDING REQUIREMENTS All electrically operated appliances must be grounded in accordance with all applicable national and local codes and where applicable CE codes A wiring diagram is located on the inside of the fryer door Refer to the rating plate on the inside of the fryer door for proper voltages A DANGER If this appliance is equipped with a three prong grounding plug for your protection against electrical shock it must be plugged directly into a properly grounded three prong receptacle Do not cut remove or otherwis
38. nded to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada L DANGER Improper installation adjustment maintenance or service and unauthorized alterations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Question
39. ngs and seals including those on the Power Shower and on quick disconnect fittings are present and in good condition Replace O rings and seals if worn or damaged Check filtration system integrity as follows With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the oil or that gurgling 1s heard from the Power Shower port of the associated frypot Close all oil return valves 1 e place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return handle microswitches No air bubbles should be visible in any frypot or no gurgling should be heard from the Power Shower ports Verify that the filter pan 1s properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all oil to return to the frypot indicated by bubbles in the oil or on units with Power Showers cessation of oil flow from the Power Shower Return the oil return handle to the OFF position The frypot should have refilled in no more than 2 minutes and 30 seconds 5 7 CF SERIES GAS FRYERS CHAPTER 6 OPERATOR TROUBLESHOOTING 6 1 Introduction This chapter provides an easy reference guide to the more common problems that may occur during the ope
40. nts eroe endete emt a a UE Uu up Dud 2 22 EC cr VE EU d Ir iess T ME 2 4 2 9 Pre COnmect On Prepara ONS ee poaae itt tee m Iba eet dedo uoto nace REPRE Indo te obs ete pub Ae Ma Eo nu semp BUE 2 4 2 C ODBeELOILIO Cras EO a dedisti eh tus eaiodcd edst Madox auti teot as erbiDu sedes tne ista e ecu ae pia de 2 6 ZS Convent to Anotlier Gas Types eon qetesatouddte ioi dev dentesque is dai agar 2 0 CHAPTER 3 Operating Instructions Sek SUN Pro esi USO C E 3 3 2 Bornmns OUttlie BEEVDOD seen tissips peo tao a buc octauas ias ao tele tuae ee 3 4 Er 5hubino the dpESeE DOS enum M MEM UL EDI 3 5 3 Controler Operauon and PrOSrQmmitie s eooeeeu ee cose eoe n deos Sere a edo oe d Om tese Da eas Octa aede bd 3 5 CHAPTER 4 Filtration Instructions TI Drame and Manual Fierin 2i apte EU Qe bp PED RH epa ud e eoa EP Means RRA 4 4 2 Filter Magic II Filtration System Operation nee eterne eeu e terrena oor eno sn nasa arare nana nena a opas 4 3 Preparing the Filter Unit for Use and or Changing Filter Paper seeeeeeeeeeeeess 4 3 Operation OF tie Per UN ooo iced NEN Sud MENO MAN OL DEMEL UN ID NEOLDO OL QLDUdUE 4 6 CHAPTER 5 Preventive Maintenance 5 Fryer Preventive Maintenance Checks and Services eeeessssssssssseseeeeee nnne 5 1 Daily Checks amd Sery ies 2 129 Bercy eed tue a a tides pela cb esas ogtalansesdteneens 5 1 Weeki neck and Se VICES eee re diim Ruolo e c c Md e iP tM UR 5 2 Quarterly Ch
41. odes QUALIFIED SERVICE PERSONNEL Qualified service personnel are those that are familiar with Frymaster equipment and who have been authorized by Frymaster L L C to perform service on Frymaster equipment All authorized service personnel are required to be equipped with a complete set of service and parts manuals and to stock a prescribed minimum amount of Frymaster equipment parts A list of Frymaster Factory Authorized Service Centers FASC was included with the fryer when it was shipped from the factory Failure to use qualified service personnel will void the Frymaster Warranty on your equipment 1 4 CF SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 8 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment for transport What to do if your equipment arrives damaged 1 File a claim for damages immediately regardless of the extent of damages 2 Inspect for and record all visible loss or damage and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and reported to the freight company or carrier immediately upon discovery A concealed damage claim must be submitted within 15 days of the da
42. ompound DO NOT apply compound to the first two threads Applying compound to the first two threads will cause clogging of the burner orifices and control valve 2 Open the gas supply valve to the fryer and check all piping fittings and gas connections for leaks A soap and water solution should be used for this purpose A DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service 2 7 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 3 Close the fryer drain valve and fill the frypot with water and boil out solution to the bottom OIL LEVEL line at the rear of the frypot Light the fryer and perform the boil out procedures that are described in the Lighting Instructions and Boiling Out the Frypot topics found in Chapter 3 of this manual non KFC co branded locations only A DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that melted shortening cooking oil or water is in the frypot before firing your unit In KFC co branded locations oil MUST be used rather than water 4
43. onversion components A DANGER Switching to a different type of gas without installing the proper conversion kit may result in fire or explosion NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service personnel as defined in Section 1 7 of this manual Non CE Gas Conversion Instructions Call Frymaster Service 1 800 551 8633 to determine the conversion kit appropriate for your configuration and altitude Contact your local FASC to order the kit and arrange for installation CE Gas Conversion Instructions Between G20 and G25 type Natural Gas adjust the gas pressure at the regulator Refer to the CE Standard Burner Manifold Gas Pressure Chart Do not change the orifice or pilot Between a 2 family gas G20 or G25 and a 3d family gas G31 Propane Change the orifices Change the pilot Change the gas valve regulator Adjust the manifold pressure Affix the new label included with the conversion kit next to the rating plate stating that the gas type has been converted Remove any references to the previously gas from the existing rating plate If the destination language changes replace the labels Call your local service agency of kitchen equipment supplier for a label kit The language of reference will be on the corner of the label
44. or severe burns DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 2 When the frypot is empty use a long handled stiff brush to remove sediment from the sides of the frypot When cleaning the inside of the frypot avoid striking the high limit thermostat and temperature probe or operating thermostat arrows Avoid striking probe bulbs when cleaning frypot 4 6 CF SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS A DANGER DO NOT operate the filter without the Power Shower in place Hot oil will spray out of the fryer and may cause injury Oil return 3 Snap the Power Shower into the frypot cu in Ensure the cleanout plugs are in place before the open activating filter pump After all oil has drained from the pot PULL the filter handle arrow to start the pump and begin the filtering process There may be a slight delay before the pump activates 4 Oil will flow through the Power Shower rinsing debris from the frypot Continue circulating oil through filter for 5 minutes Oil return handle in 7 ie closed position 5 After the oil is filtered close the drain valve and allow the fryer to refill When bubbles appear in the oil allow the filter to run 10 to 12 seconds longer to clear the lines and prevent shortening from hardening in them then PUSH the filter handle to the OFF position a
45. ration of your equipment The troubleshooting guides in this chapter are intended to help you correct or at least accurately diagnose problems with your equipment Although the chapter covers the most common problems reported you may very well encounter a problem not covered In such instances the Frymaster Technical Service Department will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious Anyone can forget to plug a cord into a receptacle or put a piece of filter paper into a filter pan Don t assume that you are exempt from such occurrences Most importantly always try to establish a clear idea of why a problem has occurred Part of your corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections while you re at it If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system If you are in doubt as to the proper action to take do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance N DANGER Hot oil will cause severe burns Nev
46. rrow 4 7 CF SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 5 Remove the Power Shower and allow it to drain Ensure the drain valve 1s fully closed arrow Turn the fryer ON and allow the oil to reach setpoint NOTE Ensure the fryer drain valve is fully closed before turning the fryer on If the drain valve is not fully closed the controller will display an error message or a trouble light and the fryer will not operate A WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs If the thermal overload switch trips turn off power to the filter system and allow the pump motor to cool 20 to 45 minutes before attempting to reset the switch 4 8 CF SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 Fryer Preventive Maintenance Checks and Services DAILY CHECKS AND SERVICES Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords leaks foreign material 1n frypot or inside cabinet and any other indications that the fryer and accessories are not ready and safe for operation Inspect the ceramic burner targets Ensure the targets are in position above each orifice and that the flame ignites approximately 2 12 inches 60 mm above the orifice The flame should strike the center of the target and be a rich blue color Call your Factory Authorized Service Center FASC if you see any problems Clean Fryer C
47. s Call the Frymaster Dean Service Hotline at 1 800 551 8633 ZA DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affectin
48. sconnect device or piping from the gas supply line 6 Verify the minimum and maximum gas supply pressures for the type of gas to be used in accordance with the accompanying tables Non CE Standard CE Standard For Incoming Gas Pressures for Incoming Gas Pressures 6 W C 14 W C mbar Orifice Diameter Pressure Consumption malt E Ex 140mm SUCCI ENC 20 25 21x 1 40 mm 2 74 kPa 3 48 kPa 37 50 21 x 0 95 mm 14 9 mbar 27 37 mbar 34 84 mbar mbar 10 2 mm CE 7 For fryers equipped with a built in filter system and or basket lifts plug the electrical cord s into a power receptacle behind the fryer 2 5 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 4 Connection to Gas Line DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material Foreign material in the burner and gas controls will cause improper and dangerous operation A DANGER When pressure testing incoming gas supply lines disconnect the fryer from the gas line if the test pressure will be 12 PSIG 3 45 kPa 13 84 inches W C or greater to avoid damage to the fryer s gas tubes and gas valve s The CF Series fryer has received the CE mark for the countries and gas categories indicated in the table below CE Approved Gas Categories Pressure Eee mbar I2E S G20 G25 20 25 l2 ELL G20 G25 20 x pees G20 G25 20 25 IIPEsi3P G20 G25 20 25 G20 20 IIl H3P G25
49. tarts the handle microswitch 1s out of alignment or has failed B If the switch is loose tighten the screws holding it in place ensuring that when the handle is placed in the ON position the lever on the microswitch 1s pressed firmly against the switch When the handle is placed in the ON position the lever on the Pump won t start microswitch should be firmly FASC pressed against the switch If so OR the switch has failed If not the switch is loose and or misaligned If the switch has failed call Pump blockages are usually caused by sediment build up in the pump due to improperly sized or installed filter paper and failure to use the crumb screen Call FASC to have blockage cleared Pump stops during C filtering cont Pump blockage Test Close the drain valve Place the filter handle in the OFF position allow the pump to cool for at least 45 minutes and then press the reset button on the pump motor Pull the filter pan from the unit and then activate the pump If the pump motor hums and then stops the pump is blocked Ensure that filter paper is of the proper size and is installed properly and that the crumb screen is used To properly filter the oil should be at or near 350 F 177 C At temperatures lower than this the oil becomes too thick to pass through the filter medium easily resulting in much slower oil return and eventual overheating of the filter pump motor Ensure
50. te of delivery Ensure that the shipping container is retained for inspection RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 5 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Installation Requirements Qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual should perform all installation and service on Frymaster equipment Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual Failure to use qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual to install convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local or national codes or regulations installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed A DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type including those of broilers and ranges Upon arrival inspect the fryer carefully for visible or concealed damage See Shipping Damage Claim Pro
51. tered while the other frypots in a battery remain in operation Improper filter support screen placement improper filter paper placement and incorrect filter powder use are the major causes of system malfunction Careful attention to the step by step instructions that follow will ensure that your system operates as intended DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material PREPARING THE FILTER UNIT FOR USE AND OR CHANGING FILTER PAPER 1 Slide the filter unit from the cabinet and remove the crumb tray and paper hold down ring Remove any used filter paper that may be in the pan 2 Remove the filter paper support screen A CAUTION Ensure the inside of the pan is free of all food and breading particles that could prevent the paper from sealing against the bottom of the pan 4 3 CF SERIES GAS FRYERS CHAPTER 4 FILTRATION INSTRUCTIONS 4 2 Filter Magic Il Filtration System Operation cont 3 Wipe any debris and excess oil from the bottom of the pan The paper must lay flat and seal around the edges for proper filtration Replace the filter paper support screen removed in Step 2 NOTE Failure to replace the paper support screen prior to paper installation will result in filter system malfunction 4 Lay one sheet of
52. ters legs to properly install the chains or straps A DANGER Do not attach an apron drain board to a single fryer The fryer may become unstable tip over and cause injury The appliance area must be kept free and clear of combustible materials at all times 2 4 CF SERIES GAS FRYERS CHAPTER 2 INSTALLATION INSTRUCTIONS 3 Level fryers equipped with legs by screwing out the legs approximately 1 inch and then adjust them so that the fryer is level and at the proper height in the exhaust hood Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the filter be 24 inches 600 mm when the appliance consumes more than 120 000 BTU per hour For fryers equipped with casters there are no built in leveling devices The floor where the fryer is to be installed must be level 4 Test the fryer electrical system a Plug the fryer electrical cord s into a grounded electrical receptacle b Place the power switch in the ON position e For fryers equipped with thermostat controls verify that the power and heat lights are lit e For fryers having computer or digital displays verify that the display indicates c Place the fryer power switch in the OFF position Verify that the power and heat lights are out or that the display is blank 5 Refer to the data plate on the inside of the fryer door to verify that the fryer burner is configured for the proper type of gas before connecting the gas line quick di
53. th a strong blue flame A CAUTION Thermostat controlled fryers equipped with Melt Cycle switches will stay in the Melt Cycle mode until the Melt Cycle switch is placed in the OFF position 3 3 CF SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS For units equipped with other than Thermostat Controls non KFC co branded locations Place the computer controller ON OFF switch in the ON position and set the controller to or program the computer for the desired cooking temperature referred to as the setpoint The U shaped burner should light and burn with a strong blue flame The unit automatically enters the melt cycle mode if the frypot temperature is below 180 F 82 C NOTE During the melt cycle the burner will repeatedly fire for a few seconds then go out for a longer period When the frypot temperature reaches 180 F 82 C the unit will automatically switch to the heating mode The burner will remain lit until the frypot temperature reaches the programmed cooking temperature setpoint NOTE In KFC co branded locations boil out is NOT ALLOWED Use the KFC approved procedure 3 2 Boiling Out the Frypot To ensure that the frypot 1s free of any contamination resulting from its manufacture shipping and handling during installation the frypot must be boiled out before first use Frymaster recommends boiling out the frypot each time the oil or shortening is changed Boil out is not allowed at KFC co bran
54. the basket support rack if installed and fill the frypot to the bottom OIL LEVEL line If solid shortening is being used make sure it is tightly packed down into the bottom of the frypot Non CE Gas Valve Units configured for use in Non CE countries are equipped with Non CE Honeywell valves CE Gas Valve Units configured for use in CE countries are equipped with CE Honeywell valves 3 CF SERIES GAS FRYERS CHAPTER 3 OPERATING INSTRUCTIONS ACCESSING THE PILOT The pilot is mounted on the left side of the burner manifold and is accessed through an opening in the front frypot insulation Swing the round cover open and insert a long match or taper through the hole see photo when lighting the pilot Insert match or taper through this hole to light pilot LIGHTING THE PILOT ON NON CE FRYERS 1 Ensure power to the unit is OFF and then turn the gas valve knob to the OFF position Wait at least 5 minutes and then rotate the gas valve knob to the PILOT position see Figure 1 Lighting the Pilot 101ld 10O1ld 9 n 9 E Dey Figure 1 Figure 2 2 Push the knob in and light the pilot If the fryer is equipped with a piezo ignitor repeatedly press the piezo ignitor button while depressing the gas valve knob until the pilot lights
55. w through the tube to ensure it 1s clear Reinstall tube and bend it so that the opening 1s pointing downward 5 4 CF SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE SEMI ANNUAL CHECKS AND SERVICES Check Burner Manifold Pressure A DANGER This task should be performed by qualified service personnel only Contact FASC to arrange this service 5 2 Filter Magic Il Filtration System Preventive Maintenance Checks and Services The Filter Magic II Filtration System requires daily cleaning of the inner and outer filter pans with a solution of hot water and detergent Turn the filter pan upside down and slightly elevate the end to allow all water to drain from the suction tube DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material If you notice that the system is pumping slowly or not at all verify that the filter pan screen is on the bottom of the filter pan with the paper on top of the screen If the filter screen and paper are correctly installed change the filter paper and verify that the O rings on the connection fitting located inside the cabinet at the back are present and in good condition NOTE With fresh paper and properly installed O rings the system should refill the fryer in 2 to 3 minutes Immediately after each use
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