NL-33 AUTO MAXI User manual
Contents
1. noajoid ulio SISSoyI IXVIN OLNY E IN ajaway asjid INVHOVIO 9NISIM spue i ul N eJjeuulv GV Zege v BemBbniqieeiq Ng uojedouueu L IUOLAISZIY zuojzjnoyz noajojd ajou asjad 343nvH3 el JONOS I 304 Jay D 304 204 ross P4 n s Jp4 1u03434nou25 nvajojd po ajpw asjad ajjaway asjid F31ranJ3s FDC haut fi wod yz edouay E O E fus O a O E t QD i 1 VIII Service UNPLUG THE MACHINE FROM THE ELECTRICITY AND AIR SUPPLY BEFORE SERVICING It is recommended to have the following tools within reach e Phillips and bit screwdrivers e A set of end wrenches and box spanners e Small adjustable pliers e Circlip pliers e Long and fine pliers with insulating handle e A set of Allen keys e A multimeter Before any handling check that the heating plate temperature is lower than 25 C on the display unit 8 1 PARTS SUBJECTED TO WEAR AND TEAR On any order state the reference the description and the quantity Reference Description Quantity NL 33 Auto X Heat Element RES 682 Mica 480X380 2500W FRAME DRESSING 159 E O 2 T O Lo a O E k QD E 4 8 2 REPLACEMENT OF WORN PARTS Silicone rubber mat a check that the platen is cold b make sure that the surface of the platen is quite clean Possibly use a soft solvent such as White Spirit with individual protections c use a tube of glue RTV 1 to stick the rubber to th2. Push twice on Set up to go back to the main screen 5 4 PRESS HEAD ROTATION SPEED ADJUSTMENT Upper platen rotation L gt R Speed adjusting screw Drop shot adjusting screw Sensor adjusting screw Sensor By means of a screwdriver periodically adjust the swinging speed It varies as a function of lubrication and wear of mechanical parts e 0 clockwise to reduce e O counterclockwise to increase If the plate bounces before after sealing reduce the damping hex wrench e clockwise to reduce e O counterclockwise to increase E O E fus O p a E k QD i 4 15 E O 2 fus O p a O L Q E 4 VI Machine layout Pressing cylinder Press electro distributor Security sensors Rotation electro distributor Cylinder Stop Rotation regulator Pneumatic P R ws connection eneral switc E fuse Filter Regulation mainboard Pressing cylinder Nota Leave the 2 1T X Bh screws down to Cylinder piston H IN m open the front crossing sensor UE panel Magnetic sensor 16 IXVIN OLNV TN IX W ava or NYASSA spue i9u N eJeully GV ZEEL bi Bewbniqieeuq N g u3 edouu u l a3rs T0933 iagram u ua ugqesesd ap Janin D 1C arainglarsrr 0a123313 d Pneumat 1C an Electr DS Sele N 33A OST x Qro N e3 VII woo yodjedowJsau 17
3. down e See above 22 Thermopatch Since 1934
4. 10 3 1 STARTING UP 11 3 2 SAFETY 11 IV Use of the machine NL 33 AUTO MAXI 12 4 1 INSTRUCTIONS FOR THE RUNNING CYCLE 12 V Press Setting 13 5 1 TEMPERATURE SETTINGS PRESSING TIME 13 a TEMPERATURE SETTING 13 b TIME SETTING 13 5 2 PRESSURE ADJUSTMENT 13 5 3 BOARD PARAMETERS 13 5 4 PRESS HEAD ROTATION SPEED ADJUSTMENT 15 VI Machine layout 16 VII Electric and Pneumatic Diagram 17 VIII Service 19 8 1 PARTS SUBJECTED TO WEAR AND TEAR 19 8 2 REPLACEMENT OF WORN PARTS 20 8 3 MAINTENANCE 20 8 4 ERROR CODE LISTING 21 8 5 POSSIBLE BREAKDOWNS 22 EC Declaration of Conformity We Thermopatch B V Draaibrugweg 14 1332 Almere The Netherlands herewith declare on our own responsibility that the machinery marking machine Thermopatch Thermoseal NL 33 AUTO MAXI which this declaration refers to is in accordance with the conditions of the following Directive s 2006 42 EG Machinery directive 2004 108 EG EMC directive The Netherlands Almere 01 01 2013 Jan Bausch Director E O E fus O a O E t QD i 1 I Introduction 1 1 WHAT DID YOU RECEIVE The Thermoseal NL 33 AUTO MAXI has been packed in a wooden crate and fixed to a pallet The following items are included e Thermoseal NL 33 AUTO MAXI heatsealmachine e Water condenser and pressure regulator e Foot pedal e Power cord e CD with manual e CE declaration of conformity If one or more of the above are missing please contact
5. operating it When the machine malfunctions please switch off the power supply and refer to the manual s chapter Service Do not modify the safety devices and protective measures that have been provided on this machine Make sure these are reinstated as intended after maintenance or repairs 11 E O E fs O Lo a O E k QD E 4 IV Use of the machine NL 33 AUTO MAXI 4 1 L O ON O 10 1 1 12 13 14 INSTRUCTIONS FOR THE RUNNING CYCLE Power the machine up by using the on off switch which is on the left hand side of the machine Check if the screen light is on After a welcome message it will show the factory settings Set the temperature with the keyboard to be defined by applied product and underlying textile See Chapter V PRESS SETTING 1 Set the application time with the keyboard See V PRESS SETTING 8 1 Set the pressure by adjusting the air filter pressure regulator See V PRESS SETTING 2 Place the article on the lower plate Place the transfer or emblem Activate the NL 33 AUTO MAXI by pressing the foot pedal As soon as the press head is in position it will lower onto the lower platen and the timer will count down Prepare other lower platen with the next to be marked textile item and transfer or emblem At the end of the timer count down the press head will go up again Press the foot pedal again if not on with ful
6. your Thermopatch supplier 1 2 YOUR SUPPLIER Please look at our website www thermopatch com to find your supplier E mail sales thermopatch nl 1 3 SPECIFICATIONS OF THE THERMOSEAL NL 33 AUTO MAXI The pneumatic machine Thermoseal NL 33 AUTO MAXI is practical and universally applicable It can be used to apply patches textile emblems heat seal transfers in short all Thermopatch materials suited for marking and mending of textiles and technical fibres The Thermoseal NL 33 AUTO MAXI is to be operated with the fitted foot pedal Temperature time and pressure are present ed on the display and can be adjusted The Thermoseal NL 33 AUTO MAXI has been manufactured in accordance with the European guideline for Machines 2006 42 EC and the EMC guideline 2004 108 EC This is declared with a general declaration added to this manual and uniquely serial number based to this machine E O 2 Ye O a O E k QD i 4 Specifications Weight in running order Dimension of the heating plate Electric power supply ground 50 60 Hz Pneumatic power supply Thermoregulator Accurate to 1 Range of control 0 to 250 C Working pressure Min Max 2 8 bar 580 g cm under 10 Pressing effort bars Timer Range of control 0 sec to 30 min Attention To obtain the required sealing pressure the NL 33 AUTO MAXI has to be connected to a compressor with a working pressure of at least 6 bars The air has to be clean and d
7. 4 8 4 ERROR CODE LISTING SSH B RRH S DDD CCC FDC TRIAC TIME OUT HEAT SENSOR DEFECT High Bottom RESISTOR out of service High Bottom Overshoot 30 C of order Fall out of 30 C of order Sensor still activate at end cycle TRIAC defect Time out to get temperature order heating defect 21 O 2 T O Lo Q O E k QD E 4 8 5 POSSIBLE BREAKDOWNS UNPLUG THE MACHINE FROM THE ELECTRICITY AND AIR SUPPLY BEFORE SERVICING Symptoms The machine will not switch on Possible breakdowns e The plug is not in e The switch is not connected e The general fuse is out of order e The card fuse is out of order e The display unit is faulty e The emergency off button has been pressed Repairs e Put the plug into the wall socket e Switch the On Off switch to ON I e It is situated in a casing next to the power cable plug To access it pull the power cable out with the tip of a screwdriver lift the fuse casing You will find in the square tube a replacement fuse to put instead of the one in the clip e It is situated at the bottom left of the card 1A e Check if the flat cable is properly connected otherwise the display unit is out of order e Unlock the emergency off button Switch the ON OFF push button to OFF Wait for a few seconds and switch the ON OFF push button to ON Move the swing arm to and fro and back to its initial position above a lowe
8. Thermopatch Since 1934 NL 33 AUTO MAXI E O E fus O a O E t QD i w Copyrights 2013 Thermopatch bv Almere The Netherlands No part of this publication may be reproduced by any means without the prior written permission of Thermopatch bv The Netherlands Thermopatch and the Thermopatch logo Thermoseal and Thermocrest are registered trademarks of Thermopatch E O to O o a O z L QD i Bu Preface Dear user Welcome to the growing group of Thermopatch users The product you have purchased has been carefully designed and manufactured to ensure that you the user will gain the maximum benefit All Thermopatch products are specifically designed to ensure ease of use with particular attention to safety requirements Should you discover any fault or damage upon receipt of this product you should immediately contact your local Thermopatch establishment Table of Contents E O E O a O E k D E 4A 4 Preface 3 EC Declaration of Conformity 5 I Introduction 6 1 1 WHAT DID YOU RECEIVE 6 1 2 YOUR SUPPLIER 6 1 3 SPECIFICATIONS OF THE THERMOSEAL NL 33 AUTO MAXI 6 1 4 SAFETY 8 1 5 CONDITIONS OF WARRANTY AND PRODUCT LIABILITY 8 II Installation 9 2 1 INSTRUCTION FOR HANDLING 9 2 2 INSTALLING AND CONNECTING THE NL 33 AUTO MAXI 9 2 3 ASSEMBLY 9 III Operating the NL 33 AUTO MAXI
9. ad Emergency off button Heat plate safety caver r f A en Mmm a rear bando a ele Lal NIE Automatic rotation jack Removable lower Silicon rubber cold plate E O E fus O a O E k QD i 1 10 E O 2 Ye O a O E t QD i 4 3 1 STARTING UP You can start operating the NL 33 AUTO MAXI as soon as it is connected to the electricity mains Set the air pressure Take note of the conditions and working instructions as stated in Chapter 2 Switch on the NL 33 AUTO MAXI by pressing the on off 1 0 switch which is placed on the back of the machine to On I Make sure the screen is on After the welcome message it will show the factory presets Set the temperature with the temperature adjustment key according to the type of transfer you are using Tweak the sealing time with the key pad according to the type of transfer you are using 3 2 SAFETY The machine has been designed for single use only Please take note of the contents of this manual Please follow below safety guidelines Avoid touching the hot parts of the equipment while in use Do not put your hands between the plates once the NL 33 AUTO MAXI is activated Carry out a daily inspection of the machine before starting the production Make sure to keep the direct surroundings of the machine free from unauthorized personnel while
10. e aluminium platen NB read the instructions on the tube packaging d the cover and the platen must be clean and dry before you start gluing e spread a fine even coat of glue on the plate and immediately apply the cover making sure that there is no air lock NB An indented spatula similar to the one used to lay tiles would suit perfectly f leave to settle overnight at room temperature with slight pressure and without heat Other parts Get in touch with your supplier to evaluate their change or their repair 8 3 MAINTENANCE The heat seal press NL 33 AUTO MAXI requires hardly any maintenance To ensure a good functioning follow the preventive notice indicated below Do not heat up objects which could deteriorate or even cut the silicone rubber or damage the teflon surface of the heating plate Every so often and when the plate is cold clean the machine with a clean cloth and white spirit NB As this product is flammable use with care and keep it away from any heat source using personal protection measures When the heating plate is hot and unused keep it in open position EVERY DAY When still cold clean the heating plate with a clean dry cloth Check the air filter at the back of the press drain condensated fluids regularly EVERY MONTH Check the column and apply some grease to it ACCORDING TO THE USE Change the rubber mat every six months 20 E O E fs O p a O E t QD i
11. ion port switch on board DETAIL OF THE FULL AUTO OPTION If you have this option you can change the cycle of the machine e Normal Mode After you push the pedal the press platen moves to the other plate and press e One plate mode After you push the pedal the press platen moves to the other plate press and come back to its starting plate e Automatic mode After you push the pedal the press platen moves to the other plate and starts the heat sealing cycle At the end of the sealing timer it automaticaly switches platens and heat seals again This will continue until you push the pedal or the touch OK STOP which will end the automatic cycle Choice of Functioning mode Push Set up gt 2 PLATES gt OK gt 0 gt OK Q push to activate lt YES gt or deactivate lt NO the AUTOMATIQUE mode Push on OK to validate your choice and pass to the next parameter 1P push to activate lt YES gt or deactivate lt NO gt the ONE PLATE mode Push on OK to validate your choice 14 If the automatic mode and the one plate mode are deactivated the machine will run in normal mode Push 3 times on Set up to go back to the main screen Regulation of the timer after pressing used only in automatic mode Push Set up gt 2 PLATES gt OK gt Q Push on OK the time s flashing use the or touches to modify it Push OK to validate the new entry
12. l auto mode see V 3 Remove the article from the first position and prepare the next item here Start the operation again from no 9 if the settings are left unchanged otherwise start from no 3 again 12 E O 2 fus O LI a O L Q E 4 V Press Setting Pressure regulator Manometer 5 1 TEMPERATURE SETTINGS PRESSING TIME These parameters have to be programmed with the keyboard situated on the front the parameters will scroll on the display unit next to it a TEMPERATURE SETTING e Press on Temperature e Press on to decrease the indicated value or on to increase it e Press on OK to validate your choice b TIME SETTING e Press on Time e Press on to decrease the indicated value or on to increase it e Press OK to validate your choice 5 2 PRESSURE ADJUSTMENT The jack pressure can be modified according to the user s need Use the pressure regulator situated on the filter on left side The pressure will appear on the front manometer s dial Pull the regulator s head upwards then turn e clockwise to increase the pressure e anticlockwise to decrease the pressure 5 3 BOARD PARAMETERS Press on Set up key to enter parameters to scroll parameters OK to enter in and validate Set up to exit Set up gt 2PLATEAUX gt program T s g
13. ng and moving it 2 2 INSTALLING AND CONNECTING THE NL 33 AUTO MAXI Take the Thermoseal NL 33 AUTO MAXI from its box and place it on a stable worktop near an earthed wall socket Connect the machine with the supplied power cord to the electrical current 230 Volt alternating current The NL 33 AUTO MAXI is earthed and provided with a fuse 11 Amps 2 3 ASSEMBLY To ensure a problem free operating of your NL 33 AUTO MAXI it is essential to work with dry clean compressed air The supplied pressure regulator with water condenser is only an added protection of the machine The user has to make sure that the pressure on the machine does not exceed 6 Bars Connect a 6 mm air tubing with the compressor or the local compressed air system and connect this subsequently to the water condenser pressure regulator mounted on the NL 33 AUTO MAXI The NL 33 AUTO MAXI is fitted with a foot pedal for its operation Connect the foot pedal by inserting the connector into its slot which is placed underneath power entry on the back of the machine Fasten the securing ring after inserting the connector E O z Ye O a O E t QD i 4 III Operating the NL 33 AUTO MAXI Pressure regulator Cover Electronic card General switch fuse Communication port Pneumatic supply join a e gt Pressing jack Bi manual buttons to lower the heat plate of the NL33 Auto Maxi LCD display time T Keyp
14. r plate e The resistors are defective e Check the connections and the state of the electric wiring To remove the heat ing plate get in touch with your supplier s Will e Card problem e See messages displayed on the screen eee and refer to the card manual e Temperature value too low e To modify this value see chapter V The plate e Sensor or card problem e See messages displayed on the LCD overheats screen and refer to the card manual Get in touch with your supplier The timer will not count down e The detector placed on a jack is not activated or defective e Card problem e Check its connections e See messages displayed on the screen and refer to the card manual e The push buttons will not work e Leak on the jack e Check their connections e Check the joints and all the connections Get in touch with your supplier The plate will e The electrical distributor is e Check its connections Get in touch with not go down faulty your supplier to possibly change it e The compressed air pressure Check if the pressure of your network is not enough is gt 3 bar e The electrical distributor is e Check its connections Get in touch with The plate will faulty your supplier to possibly change it not go up e Leak on the jack e Check the joints and all the unions Get in touch with your supplier The plate stays in lower position after pressing e The timer will not count
15. ry Thermopatch bv Drasibrugweg 14 16 1332 AD Almere Netherlands Tet 31 0 36 549 11 33 ver thermapatch ni MODEL SERIALNBR _ POWER 2250 Watts Volts 230 50 60 Year of prod 9040 786 10 003 E O E to O p a O z L 3 en 4A III E O to O a O E k QD i 4 1 4 SAFETY At normal usage no problems are to be expected Regardless that we state underneath a few pointers which will limit existing risks to a minimum e Unplug the machine from the wall socket whenever you are maintaining or cleaning the machine e Make sure there is enough working space around the machine Although the heat radiation of the press is very low it is still necessary to have enough room for cooling down Extensions and connections must not get snagged e Avoid contact with the press arm and the heating element e Pull the fabric tightly over the sealing pad 1 5 CONDITIONS OF WARRANTY AND PRODUCT LIABILITY Thermopatch points to its warranty and product liability conditions as laid down in our sales conditions These can be obtained at your Thermopatch supplier II Installation 2 1 INSTRUCTION FOR HANDLING The NL 33 AUTO MAXI has been packed in a wooden crate and fixed to a pallet If you need to relocate the machine at a later point we advise you to pack the machine in a similar fashion Let the machine cool down completely before packi
16. t resetable counter gt permanent counter gt pre heating gt standby gt code PREFERENCES SET UP m v 4 Press to scroll programs P1 to P5 press or to modify preheating time OK press or to modify time pressure OK press to modify temperature OK NOTE the selected program at start will be the edited one in parameters You need to enter in parameters to change and keep the new program 13 E O 2 O a O E k D E 4 TO SET UP RESETABLE COUNTER press gt reset counter gt press OK or Set up to cancel TO SET UP PERMANENT COUNTER gt 8 not modifiable TO SET UP PRE HEATING w S press OK then to modify ON OFF Note pre heating time will be able only if pre heating parameter is ON TO SET UP STANDBY press to modify gt activate ON gt OK gt to modify standby temperature OK gt to modify start standby time gt OK gt to modify wake up time CODE press OK to enter a code for next digit ok to confirm and swap to next 100 time setting to enter in to modify OK to confirm 300 A 4 gt ok to enter in offset temperature setting gt Ito modify offset gt to change value P gt ok to enter in ALARM parameters at end cycle gt vw to modify gt to change value C F gt ok to modify temperature UNIT gt to modify gt ok to confirm gt Set up gt Set up to exit Adr MODBUS gt ok to see communicat
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