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Model M8B

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3. 4 4 6 66 EEE EE EEE a SEES EEE EEE ESSE EES 17 B1 45 8 diagram ere CN a 17 B2 schematic NR RN ens tenets 17 B3 Relay board contact state usse cee sane CK RR TREE Rn ad 17 B4 Relay board field 5 EEE EOE nnn REE EE EEE 17 Interconnect Cag ram 17 Appendix Perma Pure Sample Pump Maintenance 18 Appendix D Dual Stream Operation 4 41 4 14 44 1 nee eene 19 Appendix E Conversion Tables ecce crie cree ee ene e Ca e Y d a ARKNA KADRA 20 Appendix Warranty and Disclaimer 2 7 2 4 4 4444 2 2 1 007 1 22 5 Model M8B User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA 3 of 22 Unpacking Perma Pure has made every effort to ship you a high quality product that has been thoroughly inspected and tested It has been carefully packed to ensure that it arrives at your facility in good condition Even though every effort has been made to prevent damage during the transportation process damage can occur by the carrier This
4. 3 Connect the sample line to the stainless steel sample inlet compression fittings on the rear of the unit See figure 3 NOTE If using stainless steel sample line place 2 inches of Teflon tubing in between the exchanger inlet fitting and the heated line This prevents the sample cooler from heat sinking the incoming heated line which adds undue load to the cooler CAL IN Ca SAMPLE OUT SAMPLE IN Figure Gas connections Model M8B User s Manual PERMA PURE LLG Doc 580 Revision 000 A HALMA COMPANY Page 9 of 22 The Tester s Choice M8 will condition a single gas stream in its standard configuration only A second parallel gas stream connection and the associated hardware are available as an option If this option was purchased see Appendix D for instructions 4 Connect the conditioned sample outlet connector to the sample gas line leading to the analyzer 5 Connect the supplied power cord to the receptacle on the rear of the unit See figure 4 Figure 4 Power connection Do not power up the unit at this time Verify that the proper supply voltage is available to power the Tester s Choice M8 9 COPYRIGHT 2008 ALL RIGHTS RESERVED Model M8B User s Manual b Doc 580 Revision 000 PERMA PURE LLG Page 10 of 22 HALMA COMPAN LED Summary The controls for the M8 cooler are visible through the main door s window The 8 is two channel cooler that c
5. 000 Page 17 of 22 Appendix B Drawings 45 8 flow diagram Impinger schematic Relay board contact state Relay board field connections Interconnect diagram COPYRIGHT 2008 ALL RIGHTS RESERVED Q3SN N3HM SLIN3TVAInO3 1301 133 5 WS SOMG WRS S OVI YILININ 5310830 S3HONI NI SNOISN3MIQ 9530 TON Twos 325 VID WALSAS _________ 5 3ALOV 3AULOV NOUAROSIO 1419 ivo NIMQTVS 53 0128 GZVvINw38WnN 13008 ENGINE NOIL 2530 1N3A 314 5 01 0 MO14 7 101 83L3AMO 13 43113 JLYINIILYYd SY3ZA IVNV p INWA WNOILdO 416 ON ao 5 TIOHM NI LN3N 930 ONIH33NION3 804 Q3sn 38 LON TIVHS LN3WNDO0 SIHL Q3HSINUNI SI LI HOIHM 303 3504404 803 41305 0350 38 01 SI ONY JN AYWLINdONd SNIVINOD 1 380200 SIHL NOIL VASO JNI 314 09 100 00 5310 sro OIO xvid vut 20 vid I SvnD30 39NV83101 03142345 3SMYIHLO 5531 0 SdWNd ANON OIL W1SId3d Qv3H 8 35 30 09 5 05 55 9ISd 016 35 JAWA 131134 43TH d3ldWVS 40 ALIOWdVD 031 38 TIVHS IWLOL
6. 14 5 x 11 x 10 5 HWD 37 x 28 x 26 5 cm Weight 53 Ibs 24 kg Specifications Sample gas flow range Water content Maximum cooling rate Maximum inlet sample temp Maximum inlet pressure Maximum pressure drop Ambient temperature range Outlet sample gas dew point Voltage Power supply Cooling down time Connections Up to 8 LPM 17 scfh 20 60 C DP 440 BTU ht 464 400 F 205 C for SS or glass impingers 280 F 138 C for Kynar impingers 15 psig 1 bar lt 1 in H20 33 114 F 0 6 43 C 41 F 5 C 115VAC 230VAC optional 50 60 Hz 1000W Less than 10 minutes e Sample gas inlet Kynar 1 4 tube compression fitting e Sample gas outlet Kynar 1 4 tube compression fitting e Drain tubing connection Kynar 1 4 barbed tube fitting 5 Model M8B User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA PAN Page 7 of 22 Important Safety Warnings Please be sure to review the following basic safety procedures These procedures represent the MI NI MUM requirements to operate the equipment safely It is the ultimate responsibility of the operator to ensure proper safety practices are utilized at the point of operation e NEVER attempt to operate this equipment in an explosive or otherwise hazardous area e NEVER exceed any specified rating for the equipment Voltage temperature and pressure ratings must be closely observed and not exceeded Voltage
7. 8 ama u omnia aa ia 1 326 91530 9 404 1350 38 LON TWHS LNSWNDOd SIHL NGON3INI 1991410373 dWnd INO _ Sra e ta qavod 134 OI28 MW NOLLdOS30 13d NIMC IVa 86 01 21 avo 3OIUHO 5 431531 0108 wananosaa 1350 011 9152530 ALO W3LT OIL WASIN3d IVA 021 9 1002 9 IVA 021 ONINOOS p x SR gt dWnd 3 dAVS 5 4032auuo2 xajou ud SOHO ONIMIA 811 20 21 20 ONIMVAC VILINI 00 00 00 l NMCTVE N LLVWSO JNI SNIVINOD INSWNDOT 5 AV 1N3W3 3 SNITDDO 213123 I30W33H1 T IBNNVH2 1N3W313 SNI DDO 2134123 I30W83H1L T I3NNVH2 1N3W313 SNITDD2 2I4123 I30W3 3H1 2 I3NNVH2 1N3W313 5NI DDO 218123 130W3 3H1L 2 I3NNVH2 314nn9DWs3HL Cd T NO Lu 100 600 53109 SION OTO F 20 F INU 20 57 1231 1 03142345 5531 A8 S310 005 2Pp GI Addins Model M8B User s Manual b Doc 580 Revision 000 PERMA PURE LLCO Page 18 of 22 HALMA COMPANY Appendix C Perma Pure Sample Pump Maintenance Instruct
8. if it is visibly damaged or the possibility exists that it may have been damaged e The use of components that have not been purchased through an authorized Perma Pure LLC dealer or directly from Perma Pure LLC may compromise the safety of the operator Additionally use of non authorized components may change the operating characteristics of this equipment Any changes to the equipment that modify its operation in any way are dangerous and are strictly prohibited e Read the entire operating manual before attempting to set up or operate the equipment e Please heed all warning labels that are on the equipment They are there to remind you of possible hazardous conditions e Verify the integrity of any mechanical and or electrical connections that are made to the Testers Choice Portable Sample Conditioning System o Verify that the unit is connected to the proper rated power for the system o Verify that the unit is plumbed properly to operate effectively o Do not block either the cooling air inlet or outlet on the rear of the cabinet The efficiency of the unit will be compromised and long term use in this condition could permanently damage the cooling system COPYRIGHT 2008 ALL RIGHTS RESERVED Model M8B User s Manual Doc 580 Revision 000 iJ PERMA PURE LLC Page HALMA COMPANY Connection amp Start up The Classic Tester s Choice portable sample conditioning system should be set up away from any heat source
9. is out of control of Perma Pure and is the responsibility of the carrier to ensure that your equipment arrives intact and undamaged Inspect outside packaging If there is any visible damage inform the carrier at the time of deliver This inspection is important Once the package is signed for responsibility for any visible damage then transfers to the consignee Unpack your equipment Visually inspect the outside of your equipment for any damage If there is any damage contact the carrier immediately Generally a carrier must be notified within 24 hours of the delivery to make a hidden damage claim Items in the carton include 1 Model M8B Testers Choice Portable Sample Conditioning System 1 Power cord 1 User s manual If any of the above parts are missing or damaged call the helpline at 800 337 3762 ext 145 Introduction Thank you for purchasing this product from Perma Pure LLC This manual has been assembled so that it can answer all questions regarding operation Please keep the operators manual near the equipment for future reference There may also be optional equipment available that was not ordered at the time of original purchase which may be described and or illustrated in this manual If you still have any questions regarding your equipment s operation available options or technical support please contact your purchasing dealer or contact Perma Pure directly Perma Pure LLC Tel 732 244 0010 P O
10. needle is not seated Filter element Sample line clogged or deformed Sample pump suction pressure Verify proper connections Adjust as necessary Check for clogged filter Replace element if necessary Unclog reform replace as necessary Sample pump valve discs gaskets diaphragm have reached the end of service life Replace as necessary Consult with Perma Pure Tech Support 5 Model M8B User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA COMPAN Page 15 of 22 Replacement Parts Part No Description 2FAN 007 Fan muffin 6 x 1 1 2 12 VDC 2FAN 009 Fan muffin 3 x 2 12 VDC 3CXD 022 Impinger 10 EZ clean twist apart stainless steel Durinert 3CXG 002 Impinger 10 Glass threaded w fittings 3CXK 003 Impinger 10 Kynar 3CXS 022 Impinger 10 Stainless steel EZ clean twist apart 3KPE 004 Peltier element Kit 40 mm single TE 3CCB 019 Control board dual channel 1PSD 009 Power Supply 500 W 15 VDC 3CCB 018 Alarm Board Dual Channel 3TCB 002 Temperature control board dual channel 1TTC 003 Thermocouple Temperature Control Type K 36 3KFA 001 Complete filter assembly sample in line 2 micron 3FHG 001 Filter bowl glass 3FEC 002 Filter element ceramic 2 micron 3KPB 003 Peristaltic pump dual kit 115V complete w enclosure 3KPB 004 Peristaltic pump dual kit 230V complete w enclosure 2PBM 003 Peristaltic pump head only standard 2PBM 001 Pe
11. 20 4 776 1020 413 633 18 0 939 1240 5 00 770 16 3 1 132 1490 6 03 925 14 7 1 361 1790 7 25 1110 42 10 1 632 2150 8 69 1335 10 14 1 950 2570 10 4 1596 8 418 2 326 3060 124 1900 6 21 2 765 3640 14 7 2260 4 25 3 280 4230 17 5 2680 2 28 3 880 5100 207 3170 0 132 4 579 6020 244 3640 2 36 5 294 6970 28 2 4330 4 139 6 101 8030 32 5 4990 6 43 7 013 9230 37 4 4730 8 46 8 045 10590 42 9 6580 10 50 9 029 12120 49 1 7530 12 54 10 52 13840 56 1 8600 14 57 11 99 15780 63 9 9800 16 61 13 63 17930 72 6 11140 18 64 15 48 20370 82 5 12650 120 68 17 54 23080 93 5 14330 22 71 19 827 26088 16699 24 75 33 377 29443 18847 126 79 25 209 33169 21232 COPYRIGHT 2008 ALL RIGHTS RESERVED 21 Model M8B User s Manual b Doc 580 Revision 000 PERMA PURE LLG Page 22 of 22 HALMA Ci Appendix F Warranty and Disclaimer Perma Pure LLC Perma Pure Seller warrants that product supplied hereunder shall at the time of delivery to Buyer conform to the published specifications of Seller and be free from defects in material and workmanship under normal use and service Seller s sole obligation and liability under this warranty is limited to the repair or replacement at its factory at Seller s option of any such product which proves defective within one year after the date of original shipment from seller s factory or for a normal usable lifetime if the product is a disposable or expendable item
12. 94 69 20 1 34 0 649 80 176 46 70 0 32 0 602 75 167 38 70 1 30 0 555 70 158 30 70 2 28 0 510 65 149 25 20 3 27 0 469 60 140 19 70 4 25 0 431 55 131 15 50 5 23 0 396 50 122 12 20 6 21 0 363 45 113 9 45 7 19 0 333 40 104 7 25 8 18 0 305 35 95 5 55 9 16 0 281 30 86 4 19 10 14 0 256 29 84 3 95 11 12 0 234 28 82 3 73 12 10 0 214 27 81 3 62 13 9 0 196 26 79 3 32 14 7 0 179 25 77 3 13 15 5 0 163 24 75 2 94 16 3 0 148 23 73 2 77 17 1 0 135 22 72 2 61 18 0 0 123 21 70 2 46 19 2 0 112 20 68 3 31 20 4 0 102 19 66 2 17 22 8 0 084 18 64 2 04 24 11 0 069 17 63 1 91 26 15 0 057 16 61 1 79 28 18 0 046 15 59 1 68 30 22 0 038 14 57 1 58 32 26 0 031 13 55 1 48 34 30 0 025 12 54 1 38 36 34 0 019 11 52 1 29 38 37 0 016 10 50 1 21 40 40 0 013 9 48 1 13 42 44 0 011 8 46 1 03 44 47 0 008 7 45 0 988 46 51 0 006 6 43 0 922 48 54 0 005 T5 41 0 861 50 58 0 004 4 39 0 803 52 62 0 003 3 37 0 751 54 65 0 002 PERMA PURE LLG Model M8B User s Manual Doc 580 Revision 000 HALMA lt Page 21 of 22 MOISTURE CO
13. Box 2105 Tel 800 337 3762 toll free US 8 Executive Drive Fax 732 244 8140 Toms River NJ 08754 e mail info permapure com website www permapure com The Testers Choice Portable Sample Conditioning System can be either used for intermittent or continuous operation It is designed for accurate repeatable and precise gas sample conditioning that can be effectively carried out nearly anyplace and at anytime This unit is also designed to require only a minimum amount of maintenance to maximize its operation COPYRIGHT 2008 ALL RIGHTS RESERVED Model M8B User s Manual Doc 580 Revision 000 1 PERMA PURE LLC Page 4 of 22 HALMA Ci General description The Perma Pure Baldwin Tester s Choice Model M8 Thermo Electric cooler features a complete gas conditioning system in one easy to manage enclosure The unique design leaves additional space to install or access other sample conditioning system components A unique drop down door on the M8 cooler section provides easy access to electronic boards and the power supply All electronic boards control relay and display are mounted on the door of the cooler for easy access Sample pump and peristaltic drain pump s are also mounted within the enclosure The process of sampling combustion product stack gas or exhaust from internal combustion engines requires a method to remove the moisture from the sample without removing the gas components of interest The Tester s Choice
14. ILYWYOJNI did 1 TINNVHO AMA 00 STOH 00 70 E1 SVND3 SONVETIOL 31319395 351 8 5531 0 ISN SNV4 0 01 OCA 21 AVT34 YALNdWOD YO dWNd 303 SI dNAr OVA SLL OOA vZ v8 S3M OSZ V9 SALVLS AQV34 3475 11 3 512 1 02 OVA SLL JOA 8 53 OWA OSZ V9 YILYM 33vS 11 3 SLOVLNOD AXO L H 05 35 dns YILYM TANNVHO SSN SNV4 09 01 43MOd OCA ZI AVT38 YALNdNOD YO s3dWnr NOlLVM3dO dWfid 303 SI dNAr OVA GIL JMA 2 v8 S34 OWA OSZ V9 SALVLS AGV3Y 3475 11 3 512 1 02 IVA SLL JOA ve S34 OVA OSZ V9 33vS 11 3 SLOVLNOD HO YOSNAS dns 9 9 A AJA A A A OA A A AJS SA A A A aA S OSAS S aeS SLOVINOO 10H OL 191 xod WA 681 2 015 331002 FIdNVS cal SAV 139 dns 331VM 331002 FIdNVS SLOVINOO 10H OL 191 sod 0181 201 gt 0 3 331002 FIdNVS 98 SAVT38 dS 331VM 331009 dldWVS TANNVHO WOIMLOTTNOWVNSHOS MVYO avo 0350 NIHA SLNFIWAINOS ims NIMCTV8 NI 3D 9 SIN S310N3C C gt 15 10
15. M8 System is an ideal way to decrease the dew point of combustion gases to a repeatable stable constant low dew point The Tester s Choice M8 system prevents water condensation in sample pre filters sample pumps and gas analyzers For gas analyzers where water vapor is an interferent a stable repeatable dew point becomes a part of the gas analyzer performance specification The Tester s Choice system provides this constant low water concentration resulting in an accurate component gas measurement Figure 1 Thermo electric element Peltier The Tester s Choice M8 system removes the moisture from the sample gas by cooling the gas as it passes through a laminar impinger heat exchanger A diagram showing the gas flow path through an impinger is shown in the Appendix B2 The impinger made of 316L stainless steel Durinert a corrosion resistant inert coating over 316L stainless steel PVDF Kynar or glass is mounted within a thermally insulated heat transfer block bored to receive the impinger without a mechanical lock This assembly allows the easy removal of any impinger simply by slipping it out of the cooling block by hand The heat transfer block cools the heat exchanger through the heat pumping action of the Peltier element The heat transfer block is on the cold side of the thermo electric element and the heat sink is on the hot side of the thermo electric element The desired temperature is ma
16. NVERSION TABLE DEW POINT DEW POINT VAPOR PRESSURE RELATIVEHUMIDITY m by WEIGHT oF C Mm Hg ppm by VOLUME 70F i in air 110 166 10000010 100132 70000053 0 00082 108 162 10000018 00237 10000096 0015 106 159 10000028 100368 1000015 0023 104 155 10000043 00566 000023 0035 102 152 0000065 00855 000035 0053 100 148 0000099 0130 1000053 10081 98 144 000015 0197 1000080 012 96 141 000022 0289 00012 018 94 137 1000033 0434 00018 027 92 134 1000048 0623 00026 039 90 130 00007 0921 00037 057 88 126 00010 432 00054 082 86 123 00014 184 00075 41 84 119 00020 263 00107 16 82 116 00029 382 00155 24 80 112 00040 562 00214 33 78 108 00056 737 00300 46 76 105 00077 1 01 100410 83 74 101 100105 1 38 00559 86 72 98 00143 1 88 00762 117 70 94 00194 2 55 0104 1 58 68 90 00261 3 43 0140 2 13 66 87 100349 4 59 0187 2 84 64 83 00464 6 11 0248 3 79 62 80 100614 8 08 0328 5 01 60 76 00808 10 6 043 6 59 58 72 0106 13 9 0565 8 63 56 69 0138 18 2 0735 11 3 54 65 0178 23 4 0948 14 5 52 62 0230 30 3 123 18 8 50 58 0295 38 8 157 24 1 48 54 0378 49 7 202 30 9 46 51 0481 63 3 257 39 3 44 47 0609 80 0 325 49 7 42 44 0768 101 410 62 7 40 40 0966 127 516 78 9 38 36 1209 159 644 98 6 36 33 1507 198 804 122 9 34 29 1873 246 1 00 152 32 26 2318 205 1 24 189 30 22 2859 376 1 52 234 28 18 351 462 1 88 287 26 15 430 566 2 30 351 24 41 526 692 2 81 430 22 8 640 842 3 41 523
17. O Set Points WATER SLIP READY Potentiometer Figure 6 Set point adjustment The set point potentiometers are factory set and sealed for proper cooler operation Consult the factory before making any changes to these set point adjustments Shutdown After completion of operation with a gas stream allow the Testers Choice to run for at least 10 minutes with both Sample In and Sample Out connections open to atmosphere This will allow the inlet and outlet lines a sufficient amount of time to evacuate any moisture in the system If an overly high dew point sample was introduced to the system it may be beneficial to allow the system to run longer In any case it is always a good practice to make sure that all of the condensate is drained from the impingers drain lines and peristaltic pumps Visually observing the condensate drain while the peristaltic pumps are running is good practice to ensure that condensate is completely removed from the system This should be done before disconnecting the drain hose from the system Condensate is potentially dangerous Never handle drain lines impingers or any other item that may have come in contact with the gas stream or any hazardous material without adequate personal protective equipment ALWAYS assume that any liquid present is hazardous After the Testers Choice M8 has been run for a period of time it is possible that a small amount of clean water may puddle in the bottom of t
18. PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED SELLER SHALL HAVE NO LIABILITY FOR LOSS OF PROFITS OR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES UNDER ANY CIRCUMSTANCES OR LEGAL THEORY WHETHER BASED ON NEGLIGENCE BREACH OF WARRANTY STRICT LIABILITY TORT CONTRACT OR OTHERWISE SELLER SHALL IN NO EVENT BE LIABLE IN RESPECT OF THIS ORDER AND OR PRODUCT DELIVERED ON ACCOUNT OF THIS ORDER FOR ANY AMOUNT GREATER THAN THAT PAID TO SELLER ON ACCOUNT OF THIS ORDER
19. PERMA PURE LLG Baldwin Series Model M8B Tester s Choice Portable Sample Conditioning System User s Manual PERMA PURE LLG HALMA COMPANY 8 Executive Drive Box 2105 Toms River 08754 732 244 0010 800 337 3762 fax 732 244 8140 www permapure com info permapure com Model M8B User s Manual b Doc 580 Revision 000 PERMA PURE LLC Page 2 of 22 HALMA CO Contents Introduction talents eee 3 General description 202 iure eves bit VA EYE eae eed aeons 4 SPECIFICATIONS anand 6 5 nS 6 Important Safety Warnings 0 7 Connection SE 5 erc 8 Sample and Drain Connections 1 6 8 LED S mirnialy zs cues a EA bebidas evan RR OC 10 Start p 11 5 EE E E P A 12 12 Replacement E ERR 15 Appendix A Installation of Peristaltic 16 Appendix B 665
20. Peltier defective Ensure proper connection to control board If connection good replace thermocouple Impinger frozen and cooler indicates ambient temperature Thermocouple placement in heat exchanger block Ensure proper placement Replace thermocouple or control board Impinger does not reach set temperature but is below ready temperature System loading Calibration and Set temperature adjustment Ensure system loading is not exceeding cooler capacity Consult with Perma Pure Tech Support Impinger temperature cycles up and down Peltier connections on control board Ensure a firm connection on flag connectors on control board Ensure system loading is not exceeding cooler capacity Ready LED does not come on when impinger is below 79 Ready temperature adjustment Consult with Perma Pure Tech Support Water Slip carryover in system Impinger temperature Should be below 69 Ensure system loading is not exceeding cooler capacity Ambient must not exceed 45 C 113 F Slip LED does not come on alarm relay water slip option installed Water slip sensor connections Ensure that all water slip sensor connections are made Clean tip of sensor Replace alarm relay water slip board as needed COPYRIGHT 2008 ALL RIGHTS RESERVED Model M8B User s Manual Doc 580 Revision 000 iJ PERMA PURE LLC Page 14 of 22 Sample pump does not star
21. an flow up to 8 LPM of a gas stream reducing the dew point to 5 C or less There are several indicators and a display to provide operational information on the status of the cooler The temperature of either channel can be selected and viewed on the LCD display Simply move the toggle switch on the front panel in the direction of the channel to display the temperature on the LCD CHANNEL1 CHANNEL2 S T C F ILURE FAILURE WATER SUP READY Figure 5 Front display panel There are 2 sets one for each impinger of 3 LED status displays 1 red and 2 green These indicators are arranged vertically on the front of the cooler See figure 5 Failure Red LED comes on if the thermocouple or an electronic controller component has failed Slip Green LED comes on when powered up Ready Green LED comes on when the ready set point temperature 10 C is reached NOTE Slip LED is connected to the water slip sensor which is normally dry on start up If the Slip Green LED goes out this indicates water is slipping past the heat exchanger The relay then shuts off the sample pump so that water is not allowed to reach the analyzers preventing damage to the analytical instruments Steps need to be taken at this time to determine the cause of the moisture and correct the situation The sample pump will begin operating once the green READY indicators are both lit b Model M8B U
22. and is found to be defective in material or workmanship by Seller s inspection Buyer agrees that 1 any technical advice information suggestions or recommendations given to Buyer by Seller or any representative of Seller with respect to the product or the suitability or desirability of the product for an particular use or application are based solely on the general knowledge of Seller are intended for information guidance only and do not constitute any representation or warranty by Seller that the product shall in fact be suitable or desirable for any particular use or application 2 Buyer takes sole responsibility for the use and applications to which the product is put and Buyer shall conduct all testing and analysis necessary to validate the use and application to which Buyer puts the product for which Buyer may recommend the use or application of the product by others and 3 the characteristics specifications and or properties of the product may be affected by the processing treatment handling and or manufacturing of the product by Buyer or others and Seller takes no responsibility for he nature or consequence of such operations or as to the suitability of the product for the purposes intended to be used by Buyer or others after being subjected to such operations SELLER MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED OF THE PRODUCT SUPPLIED HEREUNDER INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
23. clamping plate should be easily lifted off Some slight adherence to the metal may occur if the diaphragm has been in use for a long period When replacing the service diaphragm a Teflon washer should be inserted under the head of the diaphragm cap screw This is added insurance against small gas leaks through screw heads and may be essential in vacuum applications where outside air contamination cannot be tolerated After tightening the screw the excess Teflon should be trimmed away NOTE When replacing the service diaphragm be sure the four projection studs of the base casting are properly located in the four outer holes provided in the diaphragm before the part is clamped in place Be sure the diaphragm plate is firmly replaced with its center screw Replacement parts 2PAM 002 Sample pump repair kit dual head PERMA PURE LLC HALMA COMPANY Model M8B User s Manual Doc 580 Revision 000 Page 19 of 22 Appendix D Dual Stream Operation The dual stream option was not purchased for this unit COPYRIGHT 2008 ALL RIGHTS RESERVED Model M8B User s Manual b Doc 580 Revision 000 PERMA PURE LLG Page 20 of 22 HALMA Ci N Appendix E Conversion Tables CHART OF VOLUME PERCENT WATER CONCENTRATIONS AT SATURATION FOR VARIOUS TEMPERATURES AT STANDARD PRESSURE ATMOSPHERIC PRESSURE DEGREES C DEGREES F VOLUME DEGREES DEGREES VOLUME 100 212 100 00 2 36 0 696 90 1
24. he cabinet This moisture is a byproduct of the thermo electric coolers operation and may come from the cooling block assembly s outer surface The surface temperature of the cooling block which has gone below the ambient air dew point may cause condensation to drip to the bottom of the cabinet This is a normal situation but doesn t always occur Any water inside of the cabinet should be removed before transporting the unit to a different location PERMA PURE LLG HALMA COMPAN Symptom No LED s and no fan roubleshooting and Maintenance Guide Diagnostic AC power input Model M8B User s Manual Doc 580 Revision 000 Page 13 of 22 Fix Ensure that AC power is connected No LED s and fan on AC input fuse on control board DC output fuse on control board Replace fuse as necessary Replace fuse as necessary LED s on and no fan AC input fuse on power supply 15vdc TB4 on control board Replace fuse as necessary If not present replace power supply Impinger remains at ambient temperature Thermocouple failure LED is on Peltier current draw Should be above 6 amps when first turned on If unit has two active impingers switch Peltier element connections to other channel Thermocouple connection TB1 2 If lower than 6 amps or above 8 amps suspect that Peltier element has failed If problem remains at same channel control board defective If it changes
25. intained by a closed loop control system which is implemented through an analog proportional controller The controller uses a type K thermocouple as a sensor 5 Model M8B User s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA COMPANY Page 5 of 22 A Sy Figure 2 Heat Exchanger Impinger and Heat Sink The Tester s Choice M8 system will reduce the sample gas dew point to 5 at a maximum flow of 8 Liters Per Minute LPM This is slightly above the temperature that the condensate removed from the gas stream will freeze If the condensate freezes sample analysis and gas stream flow will be compromised If a lower dew point is necessary a Perma Pure LLC Supplemental Drying System S D S may be necessary A sample gas stream that contains significant amounts of SO3 may also be encountered Perma Pure LLC Baldwin can supply SO3 Aerosol Removal Systems specifically for this purpose Please contact Perma Pure LLC for suggestions on alternative devices Perma Pure LLC has a system and expertise that can handle nearly any sample conditioning application COPYRIGHT 2008 ALL RIGHTS RESERVED Model M8B User s Manual b Doc 580 Revision 000 PERMA PURE LLG Page 6 of 22 HALMA Physical Description Two channel system 2 x 10 heat exchangers connected in series or parallel 2 Active cooled to 5 C heat exchangers LCD temperature display and LED status indicators Dimensions
26. ions 3 Description VALVEBODY BEARING CAP CWEIGHT CAPACITOR ECCENTRIC FAN BLUE FAN WHITE HEAD STD SS PLATE DIAPH CONNECTING ROD TOL RING SCREW HEAD BASE SCREW PLATE SCREW GROUND SCREW SCREW SCREW SCREEN SCREW LOCK WASHER DISC VALVE DIAPHRAGM GASKET WASHER 1 115v 60 50 2 230v 60 50 Disassembly of head section and service diaphragm 1 Remove head section by unscrewing the four large bolts A flat bladed screw driver may be needed to gently pry the head free of the service diaphragm If you have Teflon coating on the heads use caution not to scratch the surface The valve body can then be removed by unscrewing the two smaller screws also accessible on the top of the head section This part may be freed by gently tapping on these two screws after they have been loosened about 3 or 4 turns When the valve body is removed check all internal surfaces fro an accumulation of dirt The two valve discs can be wiped clean and replaced as long as they appear unaffected by usage The valve gasket can be easily removed and should be inspected As a matter of good practice the valve discs and valve gasket should be replaced during any routine maintenance check of the head section A once a year routing procedure is recommended The service diaphragm is secured by the single screw in its center Remove this screw with a 5 32 Allen wrench The diaphragm and its
27. r end bell on top and press the end bells together Be careful not to pinch the tubing If end bells do not snap tightly together reload tubing If necessary turn key in slot on rotor shaft to adjust tubing as in step e With key in slot on rotor shaft turn key to align tang on rotor shaft with slot in motor drive shaft Point tubing retainer grooves up Shift the pump head slightly till it snaps on the alignment pins if present Secure with four provided screws Tighten with fingers only Multi channel mounting a b 5 Load the pump heads with tubing Install the four correct length mounting screws in drive Slide the first pump head into the mounting screws Place key in slot on mounting shaft Twist to align tang on rotor shaft with slot in motor drive shaft Shift the pump housing around till it drops over the alignment pins if present Repeat for each additional pump head aligning pump head tang with slot on previously mounted pump head Slide the flow flat washers onto screws and secure with the four wingnuts Tighten with fingers only Replacement parts 2PBM 001 Peristaltic pump motor only 115 VAC 60 Hz 2PBM 002 Peristaltic pump motor only 230 50 Hz 2PBM 003 Peristaltic pump head only standard 2PTB 002PK Peristaltic pump tubing Norprene size 17 10 feet 2PBM 006 Dual head hardware kit PERMA PURE LLG HALMA COMPANY Model M8B User s Manual Doc 580 Revision
28. rating of the equipment MUST match the rating on the data label Please make sure that it matches before powering up the equipment e This equipment is NOT designed to be used in an explosive environment e This equipment is NOT designed to operate in a wet environment e Condensate is potentially dangerous Never handle drain lines impingers or any other item that may have come in contact with the gas stream or any hazardous material without adequate personal protective equipment ALWAYS assume that any liquid present is hazardous e Sample gas is potentially dangerous A leak test is recommended at initial startup and as often as necessary to maintain a safe working environment around the equipment The gas stream exhaust must exit away from all personnel to prevent dangerous exposure e NEVER operate the equipment with any part of the enclosure unsecured All operated doors and covers must be in place and secured prior to operation Electrical current may be present behind covers or doors even if tools are not necessary to access these components e NEVER attempt service on this equipment without first disconnecting all energy sources Repair of this equipment should only be done by properly trained personnel that are familiar with the potential risks involved with servicing of this equipment e NEVER replace fuses with types other then the same specification of type and current Do not bypass this or any safety device e NEVER operate this equipment
29. ristaltic pump motor only 115V AC 60 Hz 2PBM 006 Peristaltic pump dual head hardware Kit 2PBT 002PK Peristaltic pump Tubing Norprene Size 17 10 feet 3KPA 002 Sample pump assembly dual head w check valve 115V 3KPA 005 Sample pump assembly dual head w check valve 230V 2PAM 002 Sample pump repair kit dual head 3CWS 007 Water slip sensor only with 18 leads 3KCW 007 Water slip sensor SS pins w holder assembly 14 Kynar fittings Recommended Spares Consumables COPYRIGHT 2008 ALL RIGHTS RESERVED Model M8B User s Manual b Doc 580 Revision 000 PERMA PURE LLG Page 16 of 22 A HALMA COMPANY Appendix A Installation of Peristaltic Pump NOTE Perma Pure peristaltic pumps are rated for a maximum pressure of 20 psi If supplied loading key is not available use a flat head screwdriver Single pump head loading a b Separate the end bells the pump head halves Hold the end bell containing the rotor as shown with the tubing retainer grooves facing down Place tubing in the right groove and against the first two rollers Hold tubing with thumb Near groove insert smaller prong of loading key between the top of the rotor and tubing Push key in as far as possible Push down and turn key counterclockwise completely around the rotor The key will push the tubing uniformly into the end bell assembly Hold the second end of the tubing Remove key Position the othe
30. s in a well vented area The system can only be operated in an upright position The conditioning system must not be set up at an angle greater than 30 from vertical NOTE The operational stability of the cooler dew point is influenced by the stability of the ambient temperature For proper operation the ambient temperature cannot exceed 43 C 110 F At or close to the maximum ambient temperature the cooler will not be able to control the temperature to reduce the dew point of the sample gas to the 5 C set point This will result in compromised operation and water slip or carryover possibly into the analyzer The Tester s Choice portable sample conditioning system can be either used for intermittent or continuous operation It is designed for accurate repeatable and precise gas sample conditioning that can be effectively carried out nearly anyplace and at anytime This unit is also designed to require only a minimum amount of maintenance to maximize its operation Sample and Drain Connections 1 Connect a suitable condensate drain line to the connector on bottom of unit NOTE Do not reduce the size of the condensate tubing since doing so restricts water flow resulting in water carryover into the sample 2 Run the external drain line to appropriate drain receptacle Drain condensate can be potentially hazardous Always make sure that proper precautions are taken regarding personal protective equipment when handling condensate
31. ser s Manual PERMA PURE LLG Doc 580 Revision 000 HALMA COMPANY Page 11 of 22 Start up The gas sample pump is controlled and will operate only under certain conditions The sample pump will only be allowed to run if the temperature is 10 C or less AND the water slip sensor indicators are green The peristaltic drain pumps will run continuously anytime Tester s Choice is energized Now that there is a complete understanding of all of the controls and indicators please verify that all of the connections to the Testers Choice M8 are correct Once this re check has been completed please energize The Testers Choice M8 The unit should be ready to operate and begin the sample conditioning process after operating for about ten minutes Plug power cord into a properly grounded main circuit Green Slip LED will come on 2 Wait for the green Ready LED light to come on approx 3 minutes This will indicate the ready temperature 10 C has been achieved and the sample gas flow can begin 3 After approx 3 more minutes the factory set point of 5 C 41 F or less will be reached The SLIP Green LED is always on unless e Moisture is detected by the water slip sensor e The cooler was ordered without a relay board e There is a malfunction eg Shorted water slip sensor leads or a bad relay board COPYRIGHT 2008 ALL RIGHTS RESERVED Model M8B User s Manual b Doc 580 Revision 000 PERMA PURE LLG Page 12 of 22 HALMA C
32. t Ready and slip LED s are on alarm relay water slip option installed Water carryover in system Ambient air temperature too high Operation of peristaltic pump s or eductor Heat sink cooling fan and heat sink air flow path Air leaks in sample line HALMA Clean water slip sensor and restart Ensure system loading does not cause water slip Ambient must not exceed 43 C 110 F Verify that pump or eductor is draining condensate from impingers Replace pump hoses as necessary Fan and air path need to flow proper amount of air If debris is clogging air path or fan is not functioning properly unit will loose efficiency Verify that there are no air leaks at any point in the sample line Ambient air entry either on the pressure or vacuum side of the sample pump will cause excess condensate and could lead to water slip Sample pump does not start Ready LED is on Slip LED is Off alarm relay water slip option installed Electrical connections to sample pump Verify that proper voltage is reaching pump If voltage is good replace pump If voltage is not present check for voltage at relay board if not present consult with Perma Pure Tech Support If voltage present trace out wiring issue Sample pump starts No sample stream Ready LED is on Slip LED is ON green alarm relay water slip option installed Sample line connections Verify that flow meter

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