Mesh INSTALLATION GUIDE V0.3
Contents
1. lt TX Connect Data Cable DL IC 3000000 TX Connect Smart Interconnection Cable TLIC x0000 www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 13 of 20 FIG 12 System Diagram Outdoor System DUTTPPRTEDRUBITEEY BEER 4 IE a EAE t dex mia inire 62 5 2 46 Mesh RGB able 2 5 8 21 Lead NI 5 Fot 52 88 ne ERE E N 5 E RJ45 Male Connector Housing IP67 ty construct a longer Data Bridge Cable use Indoor Data Cable and Outdoor RJA5 Housing E amp amp 8 8 a E i 8 5 5 gt E amp E E 5 2 o 5 a 5 8 2 8 T 2 2 m E 4 5682 eg Seeker Gs 46 98z5z2 g 275856 cs aa Pa 5 Bo a 2 lt 8 2 a ob lt www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS2. 14 SLINN HSAN 2 S 3Xld 9 01 414416 HIMOA siejeu 96 9 99 3Hnuxid H3TIOHINOO 001 9 01 SHLION31 vonejeisur pue gos use jo uo spuedep enjoy suonoeuuoco JEotd amp Auo smoys stu LNdLNO IWA H3d Q3NIVHO ASIVG 38 SLNN HSIN OL dN JOOQ1nO MOS 1HVIAS 3NION3 AJN INO Q3u3MOd SI 89H HS3IN 80 00009000130 indino 10 peinBijuoo sjeuueuo Orr 0000010 0v 3q 19441 SEN e qeg jooping ioopu 1onasuoo oj Jojoeuuoo SILA esn is 00 0000209 30 109 XL a6pug 1oopi HS3W 21 ST3XId 09 qun use eui op egeo andino eui pus o stg os uopenijuog 62015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXO
3. RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 14 of 20 craxom FIG 13 System Diagram 5 Dots 32 Dots 1937 5mm 76 28 Mesh RGB Dot Pitch 62 5mm 2 46 5 Dot Pitch 62 5mmj2 46 TX Connect Smart Indoor Outdoor Bridge Cable 5m 16 4ft a INDOOR includes 1x 30cm TX Connect Smart Interconnection Cable Product indi TX Connect Data Indoor Outdoor Bridge Cable 5m 16 4ft TX Connect Dat T 5 og 5 x t E 2 gt p m 8 8 5 e amp E g 2 5 8 usos ms BE amp s 5 E Eu a6 ee 8 9822522 Ox 2 ION 298588 9 B 5 865 6 55 ae 2 85 imal 8 lt o T www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 15 of 20 System Diagram Outdoor System controlled by VMC FIG
4. a proper connection with cables or end caps with Pixel Distributor to ensure complete sealing from water Store in an indoor dry environment before installation www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 40f 20 1 3 Packing Contents FIG 3 Packing Contents 1 x Mesh Unit 1 x Pixel Distributor 2 x Mounting Wire Stoppers vv 2 x Mounting Brackets and Screws for Pixel Distributor 16 x Screws for Back to Back Mounting www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 5 of 20 1 24 INSTALLATION 2 1 Points To Consider Plan your installation before mounting the Mesh The following should be considered for a successful installation Installation distances and appropriate cable lengths Please consult your local Traxon office or authorized agent for necessary aid The number of Mesh Pixel Distributors and approp
5. on first row back units Mounting Mesh units back to back Use provided screws to secure the units together ire holder on front unit only Connect lead cables from Mesh unit to Pixel Distri butor and daisy chain Pixel Distributors and power supplies as described in Wiring Diagram Any Data and Power cables leading to from internal power supply units or signal control units have to be installed through conduits trunking www traxontechnologies com Start up each unit and verify correct function 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 11 of 20 3 SAFETY AND OPERATION 1 CAUTION Unplug the power supply from the mains power before connecting any cables as this can damage the products CAUTION Avoid looking directly into the LED light source at close range for your own safety Persons installing this product should make sure 1 The installation complies with all applicable codes state and local laws ordinances standards and safety regulations 2 The installation environment is carefully studied and suitable surge protection measure s is taken 8 He or she is qualified for the handling of electrical e
6. Check for cables wires or unwanted debris covering LED light source Modules are Excess products e Ensure the power supplies are not dim connected overloaded due to an excess of products connected Flickering Incorrect power input e Ensure the input voltage is correct Excess products e Ensure the power supplies are not connected overloaded due to an excess of products connected If problems persist or the product is not working as specified please contact your nearest authorized service center or Traxon Technologies office for assistance 8 WARRANTY STATEMENT Traxon Technologies warrants its Products against material or workmanship defects for a period of three 3 years from date of purchase provided that the purchased items are used under the conditions stated in this user manual Please refer www traxontechnologies com for all warranty terms and conditions www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 19 of 20 tre corae cue AN OSRAM BUSINESS Please check for the latest updates and changes on the Traxon website 2015 TRAXON TECHNOLOGIES ALL RIGHT RESERVED Information is subject to change without prior notice www traxontechnologies com
7. N TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE www traxontechnologies com 16 of 20 06 15 V0 3 Installation Guide 5 CARE AND MAINTENANCE Traxon products are of superior design and quality and should be treated with care The recommendations below will help fulfill any warranty obligations and gain good use and longev ity from the products Do not attempt or use the product s until you read and understand the installation instructions Failure to adhere to these instructions could result in serious injury or property damage Do not use product s if cables are damaged o not connect cables and connectors when wet or in wet area Moisture on bare con nectors can cause electric shock and damage to product s Do not use product s in extreme heat environment Ensure there is sufficient airflow and use cool air circulation if required Do not drop knock or shake product s Rough handling can damage the electronics and void the warranty Do not use harsh chemicals cleaning solvents or strong detergents to clean products Wip e with a damp cloth on housings and a dry cloth on electronics to remove dirt or dust Do not attempt to service or repair the product s unless done by an authorized service personnel Contact your local Traxon office or distributor for deta
8. TS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 8 of 20 FIG 6 Mounting Pixel Distributor to Mounting Wires 22mm 0 08 stainless steel wires Tighten wire clips with 5mm hex key ly Mounting multiple units below NOTE Be careful not to damage cables Assemble the Mesh unit by clipping each grid section together at an angle as shown FIG 7 Clipping Mesh grids together String cable Clip the Mesh grids together at an angle www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 8 Attach Mesh units to Mounting Wires and slide wire stoppers into place to secure the units FIG 8 Secure Mesh grids Top stoppers Co amp tr ih Ce F o 9 2 4 f E b Te Paley Y wd A Clip Mesh unit onto wire B Rest mesh unit on top stoppers Slide wire stopper down D Wire stoppers shown in position 4 Attach adjacent Mesh unit
9. X CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 12 of 20 craxom 4 SYSTEM CONFIGURATION 4 1 The Mesh system are connected using a daisy chain method via power and data on the TYPICAL CONNECTION COMPONENTS same cable and distributed to the dots via the Pixel Distributor Below shows some typical components for the Mesh Systems PS OA 0010000 Butler S2 EN BU 0000001 1 7b TX Connect Data Indoor Outdoor Bridge Cable bm 16 4ft DE AC 0000100 Mesh String Lead Extension Cable 2 5m 8 2ft DO AC 0000700 Max 2 extensions per lead 1 TX Connect Smart Indoor Power Data Injector Box 1 71 0000100 ane e FIG 11 Mounting Pixel Distributor via mounting bracket _ tea AC Power Cord LED Engine Smart 150W Outdoor LED Engine Smart 150W Indoor PS IC 0010000 PS IC 0010000 includes 1x 30cm TX Connect Smart Interconnection Cable as TX Connect Smart Outdoor Interconnection Cable TE IC 0500000 5m 16 4ft TE IC 1500000 15m 49 2ft TE IC 3000000 30m 98 4ft a TX Connect Smart Indoor Extension Cable Available in 0 5m 1m 3m 5m 10m
10. align with previous Mesh unit and readjust wire stoppers to secure the units Repeat until all Mesh units have been mounted 5 If more Mesh units are needed first clip to the unit above then align with the unit adjacent Always remember to slide the wire stoppers into place to secure the Mesh units FIG 9 Mounting additional Mesh units Mounting additional Mesh units Mount Mesh units from left to right X Attach to above unit first Y Clip wire holders to wire and rest on adjacent unit Slide wire stoppers in place www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 10 of 20 Mesh units can also be installed back to back FIG 10 For single row back to back installations 1 Remove the wire holders on the back unit 2 Pre assemble back to back units 3 Hang the back to back units using the same method as above For two row back to back installations Second row Mesh units require customized lead cable length of 2 5m 1 Hang Mesh units on one side 2 Remove the wire holders on the back units 3 Attach and screw on second row back units 4 Hide second row lead cables in above units 5 Attach and screw
11. craxcom Mesh INSTALLATION GUIDE V0 3 Cover Mesh Ts INTRODUCTION 3 20 INSTALLATION 6 3 SAFETY AND OPERATION 12 4 SYSTEM CONFIGURATION 13 5 CARE AND MAINTENANCE 16 TECHNICAL SPECIFICATION 14 e TROUBLESHOOTING 18 8 WARRANTY STATEMENT 18 For your own safety and that of the product please read this installation guide carefully before beginning setup and installation www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 2 of 20 tr ae orn 1 INTRODUCTION 1 1 Mesh systems reinvent the large scale media experience The sophisticated scalable semi transparent LED system elegantly transforms any surface into a brilliant palette for graphics text and video animations in full color RGB Mesh s semi transparent durable yet flexible structure allows it to adapt to many surfaces in various applications in both indoor and outdoor environments Its acrylic grid system can also be mounted back to back for dual displays allowing bright graphics to shine and natural light to pass through without obstructing a view or diminishing an open area concept Mesh is controllable by DMX512 and e pix DVI
12. iency duration of continuous operation and operating conditions e g ambient temperature Because LEDs are semiconductor devices their performances are subject to inherent variability commonly found in semiconductor industry To improve consistency in performance across the same product LED manufacturers sort LEDs into bins according to different preset parameters such as forward driving voltage illumination etc Whereas binning is a sorting function it is not a correction process Inherent variability in the manufacturing process always results in different binning distributions according to different production lots Traxon uses automatically binned LEDs on its products thereby minimizing output variations within the model range www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 18 of 20 TROUBLESHOOTING CAUTION Ensure power supply is OFF when disconnecting connecting cables Problem Cause Possible Solutions Product does Incorrect power e Check Mains Power NOT light up connection e Check power supply leads wire connections e Ensure output wires are connected with proper polarity Shadowing Light source covered e
13. ils f the product is not working as specified please contact your nearest authorized service center or Traxon Technologies office for assistance www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 17 of 20 6 TECHNICAL SPECIFICATION Mesh Light Source 82 High intensity Nichia SMD LEDs on each string Total 160 LEDs on 5 strings 1 Mesh Beam Angle 120 Power Input 24V DC Power Consumption 98W max Pixel Distributor and Mesh unit Weight 4 2kg 9 2lbs Total System 3kg 6 6lbs Mesh unit 0 9kg 2lbs Pixel distributor 0 3kg 0 66lbs Mounting wires Operating Temperature 20 to 50 C 4 F to 122 F Storage Temperature 40 to 70 C 40 to 158 F For use with TRAXON LED Engine Smart 150W Indoor PS IC 0010000 LED Engine Smart 150W Outdoor PS OA 0010000 power units As with all electronic devices LED output degrades over time a term called lumen depreciation This also explains why it is nearly impossible to expect photometric performances of two LED products with different service life spans to be the same The rate of LED degradation is a complex function of many factors such as operating effic
14. input signals and Smart Chip technology and intelligent software allow maximum control of even the most intricate media scenarios Warm White and Cold White options are also available upon request Features e Flexible mounting capability e Back to back mounting for dual media displays Low to medium resolution media graphics text and video animations Outdoor rating IP67 Mesh unit IP66 Pixel Distributor UV resistant e Smart Chip technology Auto addressing www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 of 20 1 2 Dimensions FIG 1 Mesh Dimensions 56 50mm 2 22 6 50MM 1mm 9 88 D 3 3 3 25 9 29 000 j 90 6 0 96 S 3 19 27mmyvO 76 5 3 CL M 4 DOR TI Eth 296mm 1 1 65 D 296mm 11 65 amp FIG 2 Pixel Distributor Dimensions 321 60mm 12 66 290mn 11 42 89 80mm 3 54 T i 99 30mm 3 91 gt 56 50mm 2 22 77 80mm 3 06 NOTE Keep
15. ngress incurred due to cable twisting or excess cable bending will not be under warranty by Traxon Technologies n 2 2 3 Installation Sequence Plan for any possible bending of cables 2 Measure the correct distances to mount the Mesh units to keep a consistent pitch 3 Secure Pixel Distributors and Mounting Wires in the desired location and connect Mesh units CAUTION Do not lift Mesh units by the lead cables as this may damage the cables 4 Connect Mesh units as described in the Wiring Diagram 5 Perform functional check on all Mesh and inspect cables and Mounting Wires for any damage Check for any abnormalities with the control signal 6 Report any functional defect found to your nearest Traxon Technologies office DO NOT attempt to install Mesh with functional defects on site www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 7 of 20 2 3 On Site Installation 2 3 1 DO NOT attempt installation in wet or severe weather conditions DO NOT leave and expose any Mesh Pixel Distributors or LED Engines unconnected under wet raining or snowing environment failure induced b
16. quipment Do not attempt to install or use the product until installation instructions and safety labels are fully understood This product is designed for indoor and outdoor use Ensure product operates within the specified temperature range Refer to 6 TECHNICAL SPECIFICATION for more details Do not attempt to open the product Not user serviceable Do not use the product if any part of it or the power cables are damaged Only use product for specified voltage do not exceed Refer to 6 TECHNICAL SPECIFICATION for more details Always maintain connection to ensure waterproofing If the product has been subjected to drastic temperature variances for example following transportation do not connect the fixture until it has reached room temperature as moisture condensation may cause electric shock and product damages When installing the products and system power supplies please ensure they will not be exposed to moisture and extreme heat and direct sunlight for outdoor products Besides keep a clean operating environment for the fixtures and system power supplies Please study this Installation Guide thoroughly and check the latest Technical Specification Sheets available from the Traxon website www traxontechnologies com before setup Any non compliance of the Installation Guide will void the Traxon warranty www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON T
17. riate LED Engines Any DMX512 controllers to be used with the products 2 2 Pre Installation Checks 2 2 1 Installation Checklist Prepare cables and all necessary accessories Perform functional check of Mesh Ensure all pre installation checks laid out below have been followed Mount the Mesh on site If the installation is to be left uncompleted overnight place all non connected LED Engines and Mesh in an indoor environment gt Ww Ensure all the Interconnection Cables Mesh and LED Engines are initially stored in dry area to guarantee the complete sealing of the system from water before installation www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGHTS RESERVED TRAXON TX CONNECT ARE TRADEMARKS OF TRAXON TECHNOLOGIES U S PATENTS E U PATENTS JAPAN PATENTS OTHER PATENTS PENDING SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Installation Guide 06 15 V0 3 6 of 20 craxom 2 2 2 Cable Bending To reduce stress induced on Mesh lead cables please adhere to the Minimum Bending Radius and Non Bendable Length of 20mm 0 79 The Non Bendable Length applies to the cable by the connector and the dot FIG 4 Minimum Cable Bending and Non Bendable Length requirement Non B ongth NOTE Only bend cable on flat side Tyu gt nj Non Bendable Length Minimum Bending Radius 20mmvO 79 20mm 0 79 NOTE Water i
18. y stressed damaged cables during or after installation will not be under warranty by Traxon Technologies e ALWAYS keep the cables protected from sharp objects and ensure no damage is generated on the cables Failure to keep the product within the operating temperature range of 20 to 50 C 4 F to 122 F and storage temperature range of 40 C to 70 C 40 F to 158 F will void the product s warranty Mesh Installation Secure Mounting Wires to installation surface and mount Pixel Distributor Thread Mounting Wires through wire clips on either side of Pixel Distributor and tighten Pixel Distributor can also be installed behind the Mesh grid FIG 5 is pressed down Wire stopper slides freely when plunger hal Wire stopper hold its position when plunger is released Note that Wire stopper can still slide upward Fix mounting wires with the distances shown Slide the wire stoppers with the spacings shown 340mm 26 8 155mmy6 125mmy 5 125mm 5 Preparing the stainless steel Mounting Wi Y T 8 1 i E H res 312 5mm 12 3 312 5mm 12 3 Use spirit level to ensure top wire stoppers are horizontal 5 For easier mounting allow wires to hang loose Bolt wires at bottom after all units are mounted 4 T www traxontechnologies com 2015 TRAXON TECHNOLOGIES AN OSRAM BUSINESS ALL RIGH
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