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5. e e Output Output Current at Full Load voltage NOTE Recommend allowing 1 7 x when possible for current carrying Neutral Allow for additional derating per NEC if accommodating more than three current carrying conductors in a conduit 116 4400 Series Installation and Operation Manual 64527 003 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road Houston Texas 77041 US 855 803 7087 Fax 713 896 5212 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com tic industrial uninterruptible power systems Printed in the U S A
6. 31 8 9 80KVA Seismic Anchorage 32 8 10 Power Cable Access nnns 33 8 11 UPS Parts Identification 15 30kVA 35 8 12 UPS Parts Identification 5 37 8 13 UPS Parts Identification 39 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 9 UPS WV NG uuu au n Ext tasses u ec umn 41 Wining 41 92 ONE LIN DIAOTAN u uuu uuu u u bis 42 9 3 Multiple Battery Cabinets 45 9 4 Power Terminal Blocks and Cable Sizing 45 95 External BIeaK8rS uuu uu dapi pde e dort ru AA ax Runs e 50 960 Grounding TR sat 50 COMMON Uc 51 10 Communication Interfaces 51 101 Remote u ua a VI Det DUE 51 10 2 UPS LAN Shutdown Signal Operation 52 J 52 10 4 RemotEye Network Card 53 11 Specifications 54 11 1 15 Specifications w Int
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10. 6 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 4 Unpacking 4 1 General Instructions Unpack the UPS indoors on a paved floor The UPS should be as close as possible to its final location Allow enough space for forklift operations to unpack the UPS from the packing crate Then remove the crate Properly dispose of the crate Points to observe Retain all small articles during unpacking and installation Make sure that exterior paint is not scratched and that the UPS cabinet is not damaged before uncrating DO NOT damage the UPS when using tools to remove packaging materials If provided DO NOT remove the protective plastic sheet cover until installation Do not remove the protective fan covers over the fans until UPS start up The fan covers should be removed by factory authorized personnel Packing materials should be disposed by the appropriate means Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative Retain the packing rails for offloading the UPS from the shipping pallet and for final UPS installation 4 2 Unpack the 15 30kVA Model UPS with Casters NOTE The 4400 UPS is equipped with casters and leveling feet It is attached to the shipping pal let by two unloading rails that double as floor anchors during final placement of the UPS TOP HEAVY EQUIPMENT THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXE
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12. Test circuit before touching Tester le circuit avant de toucher PN 90636 V PN 40760 V K 46232 K1 90623 L 46231 L1 90631 HOT SURFACE SURFACE CHAUDE Contact may Risque de se result in burn injury br ler au contact Allow equipment to cool Laisser l quipement se before servicing refroidir avant l entretien d PN 90631 Le dissipateur thermique n est pas mis la terre Risque de choc lectrique D brancher l UPS et tester lectriquement le dissipateur thermique avant de toucher Heat sink not grounded Risk of electrical shock Disconnect UPS and electrically test heat sink before touching 46232 y PN 46231 40 AMBIENT TEMPERATURE FIGURE 5 1 WARNING LABELS CONT 14 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt The warning labels identified on the previous pages are located on the front and interior of the UPS Their location in the 15 30kVA UPS cabinet is shown in Figures 5 2 5 3 for the 50kVA cabinet in Figures 5 4 5 5 and for the 80kVA cabinet in Figures 5 6 5 7 TOSHIBA UE ill lil f LLLIIILITI dau H 1 ANTY s LI FIGURE 5 3 15 30KVA INTERNAL FIGURE 5 2 15 30KVA CABINET EXTERNAL WARNING LABEL LOCATIONS WARNING LABEL LOCATIONS 15 4400
13. INPUT Pa lof 3 Low Batt Level 298 Vdc Discharge Current Adc Rated voltage BATT Pg iof 1 BYPRDY Setup Record Help 001 Manufacturer TOSHIBA 002 Typeform 015 System Name 4400F Series UPS 016 Attached Device none 017 Installed Date 01 01 2011 mer BYPASS DSPREXT Pg iof 1 BYPRDY Monitor Setup Record Help Voltage Voltage 121 V voltage BM 120 V voltage CM 208 V Voltage BC 208 V Voltage OUTPUT Pg lof 4 FIGURE 12 12 MONITOR TAB DISPLAY OPTIONS 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt The mimic display indicates the power flow through or around the UPS There are four possible modes the UPS operates in Off Bypass On Line and Backup The figure below illustrates the display for each of these modes Mode On line Mode Backup FIGURE 12 13 MIMIC DISPLAY CURRENT FLOW INDICATOR 82 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 15 Tab Setup The SETUP tab allows the user to adjust certain UPS parameters The setup tab shows 12 buttons Inactive buttons are indicated with a x in the lower right hand corner of the button The table below right shows a typical SETUP button Low Low Low MCCB 01 05 PM Typical Significance FEES Button
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15. TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS 4400 SERIES INSTALLATION AND OPERATION MANUAL THREE PHASE 15 20 25 30 50 80 KVA 4 4 i iit TOSHIBA 11 AR ji THI H A i ii il HAN TIE HIHI Manufactured in the USA Part 64527 003 February 2015 Copyright 2015 TOSHIBA International Corporation All rights reserved TOSHIBA Leading Innovation gt gt gt 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS 4400 SERIES INSTALLATION AND OPERATION MANUAL THREE PHASE 15 20 25 30 50 80 KVA Part 64527 003 February 2015 c UL Dus 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for usage in equipment where a malfunction or failure may cause loss of human life or bodily injury Unintended Usage Unintended Usage includes atomic energy control instruments airpla
16. 2 Ifthe UPS is equipped with dual inputs switch on the optional second Circuit Breaker breaker s should normally remain in the ON position If the UPS is equipped with an External Battery Cabinet switch the cabinet breaker ON 4 Verify that the AC Input LED on the front panel lights green All LED s on the front panel may light for a moment when the input breaker is turned on This is normal The UPS will now be supplying power in the bypass mode NOTICE When running the UPS for the first time or after the power failure backup operation charge the battery cabinet batteries if any for at least 24 hours input breaker on before operating the connected load Using the UPS without charging the battery shortens the battery backup operation time which may result in the loss of data in case of a power failure 5 Press and hold for 2 seconds the RUN button on the touchscreen to begin UPS operation 6 Press the Quick View button on the Quick Access Toolbar and verify the UPS has input output power If the UPS has backup batteries verify the batteries are being charged 13 3 Stop Switch to Bypass the UPS To stop the UPS press and hold for 2 seconds the STOP button on the touchscreen display The On Line LED changes from green to off The UPS is now in Bypass mode NOTICE If the input breaker is turned off while UPS is in the bypass state the output power stops Any load devices will lose power Ensure that
17. 30 4W 30 3W 4W 208 120V T1 6 4400 WITH DUAL INPUT TRANSFORMERS 15 50KVA FIGURE 9 4 ONE LINE DIAGRAMS OF POSSIBLE 4400 CONFIGURATIONS NOT INCLUDING MATCHING EXTERNAL BATTERY OR AUXILIARY CABINETS 44 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 93 Multiple Battery Cabinets Multiple DC Backup Source cabinets may be combined to extend the UPS backup runtime Typically these cabinets must be connected to a single point connection outside the UPS Contact the factory if using more than one DC Source Backup cabinet 9 4 Power Terminal Blocks and Cable Sizing Note Always consult your site specific local state and NEC electrical codes for wiring cabling and circuit protection device requirements NOTICE The Power Lugs for the 50 80kVA UPS are not designed for use with high flex locomotive type cabling Use of these conductors may lead to conductor strand breakage effectively reducing the current carrying capacity of the conductor The terminal blocks for the 15 30 kVA UPS are shown in Figure 9 4 Use only copper wires for external cables See Appendix D for alternate voltage and cabling configurations TABLE 9 1 RECOMMENDED CABLE SIZE amp TIGHTENING TORQUE FOR 15 30KVA UPS FOR 120 208V IN 120 208V OUT Block Number Cable Size Min Max 75 C Copper Wire in Conduit Tightening Terminal Lug 15 kVA 20 kVA 25 kVA 30 kVA Torque C
18. 30 51834084 JAISNTOXI FHL SI TVIU3IVW SIHI m Ne 229 10 3 01 KO 5 pe m 699 1061 6 LI 907 T 6 OL 0 X Y NE CS m L 9 G 061 16 EI IZ X 9 i 7j AYINI 903 3015 008 05 008 1111 010 0 e X 9 1 DIVINI HIN 61 c 8981 97 lt 1 OEE D ds 31892 2 2691 204009 9N1 09 gl YIMOd JIONVH 4000 776 N3382SH2001 AN 1dS Q 776 21 ONIMS 40064 SNOIILVOIJIOJdS 41114002 401 1 335 110 9 yOVTE N31N8 0 HSINI4 B 011 lll x 1 12 31974 91 401 1NOUJ 51038 IT IN JA NOLLOS 9 dOL AYMING 9 col 8291 597 591 LH913M LINN VAN 08 Su313NVUV SLOWINOD 310838 34310833 i SNY 4 LSNYHXJ 11 14 401 1009208 4400 Series Installation and Operation Manual 64527 003 104 TOSHIBA Leading Innovation gt gt gt Table INITIONS Appendix B Command Parameter Def 8 ndu 22 12 Aouenbe 4 ndu 9 3ndu 60 g yuana 1ndu xw v uano 9 eDeyoA Jequunu 1IBID S NNNNN ujuouu sybip oW SI WIN Jeo SJIBIP SI NNNNNAIAAAAA ON IEUSS JSQUNN 5 60 3ueuunoop uuojed Eqiusol ees al uJoJed uJojed Sdn 20 0
19. 64527 003 o 3 TOSHIBA Leading Innovation gt gt gt Specification Operator Interface Front Panel RS 232 Inrterface Optional Intelligent Monitoring Yes RemotEye 4 ADDITIONAL FEATURES Optional Matching MBS PDU Cabinet OTHER Warranty Certifications UL 1778 CUL NEC NFPS 70 CE IBC CBC ANSI C62 41 IEEE 587 Nema PET 1993 OSHA 1509000 ISO 14001 2004 RoHS Compliant 11 7 Estimated Runtime on Internal Batteries 50kVA Below are charts of the estimated runtime for the 4400 Series 50kVA on internal batteries at various loads at a 0 9 and 0 8 Power Factor The 80kVA UPS is not available with internal batteries An external battery cabinet or equivalent is required to provide backup power These runtimes are estimates based on new batteries operating at 76 F Actual runtimes may vary due to manufacturing variations previous discharge profiles battery age and operating temperature ESTEMATED RUNTIME ON INTERNAL BATTERIES AT VARIOUS LOADS Estemated Runtime in Minutes at Percent Full Load 100 Subject to change without notice 64 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt m 1 8 50 80kVA Specifications wl External Battery Backup 4400 SPECIFICATIONS 50 80 w External Battery Backup Specification 50kVA 80kVA GENERAL Model Number 4400x3x500xA 4400x3x800xA X External Batt Backup C
20. 9 2 One Line Diagram Note Always consult your local and NEC electrical codes for wiring cabling and circuit protection device requirements Figure 9 1 shows the external wiring of the 4400 UPS with a single input Figure 9 2 shows the external wiring needed for the 4400 UPS with the optional dual input Figure 9 3 shows the cabling for the 4400 UPS with the optional line up and match Battery Cabinet 4400 UPS Single Input Config Bypass Thyristor Optional Optional Xfmer EMI EMI Xfmer Filter Filter AC Input AC Output 30 3W ne O 3W or 30 4W Output or 30 4W Contactor Converter Inverter Contactor DC DC Converter Ground Wire FIGURE 9 1 4400 SINGLE INPUT ONE LINE DIAGRAM 4400 UPS Dual Input Config Optional Secondary Input Secondary Contactor Bypass Thyristor AC Input 30 4W Optional Optional Xfmer EMI s Filter Fuse Filter AC Input a AC Output 30 3W 9 i a 30 3W B es AC DC DC AC Contactor Converter inverter Contactor DC DC Converter Ground Wire FIGURE 9 2 4400 DUAL INPUT ONE LINE DIAGRAM 42 4400 Series Installation and Operation Manual 64527 003 11 0077 TVWNOILdO 0077 dO INVSHOVIG ANIT 6 390913 Joyeoig Aioneg i co jeuiqe n jeuondo M punoJc euJeju jeuondo
21. HELP gt FAULT WARNING STATUS FIGURE 12 7 MENU TREE 76 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 9 Toolbar Security The UPS initializes in the USR or lowest security mode To change the display security level press the Security button The screen displays an alpha numeric keypad to enter the appropriate password for the desired security level The UPS ships with a default ADM password of ADMIN In the example below to change the security level from USR to ADM 1 Press the Security button The alpha numeric keypad is displayed 2 in the ADM password ADMIN Press the ABC button once for A twice rapidly for B etc 3 After entering the password press WRITE 4 If the password is accepted the display will show Successful Press QUIT to return to the Main display and the Security button will display the ADM security level If the password is not accepted the screen will return to the Main display and the Security button will display the USR level Low Low Lou ARTEN 10 52 4M Low Low Lowo WRT 06 25 PM Monitor Setup Records Help 631 Change Secu Lvl USER ae Successful Q LIEU SHUTOOWN OFF On Line FIGURE 12 8 CHANGING SECURITY LEVEL 12 10 Toolbar Buzzer ON OFF The UPS Buzzer sounds when a fault occurs or when the UPS switched to backup mode The Toolbar allows the user to turn on off the buzzer The buzzer c
22. The input frequency range must be within the rated input frequency range The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS If using the UPS to provide power to motors that require high starting current or with motors that require a long starting time call Toshiba support for guidance in over sizing the UPS for lock rotor current DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS DO NOT place hang or paste any objects on the exterior surfaces of the UPS The capacitors in the UPS maintain a residual charge for a while after turning the UPS off The required discharge time for each UPS typeform is provided via a cabinet label and a CHARGE LED Wait for at least the minimum time indicated on the label and ensure that the CHARGE LED has gone out before opening the door of the UPS once the UPS power has been turned off DO NOT attempt to disassemble modify or repair the UPS Call your Toshiba sales representative for repair information Turn the power on only after installing ALL of the covers DO NOT remove any covers of the UPS when power is on If the UPS should emit smoke or an unusual odor or sound turn the power off immediately Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS Additional warnings and notifications shall be posted at the equipment installation
23. electronics product This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English customary equivalent Toshiba International Corporation reserves the right without prior notice to update information make product changes or discontinue any product or service identified in this publication See https www toshiba com tic industrial uninterruptible power systems Toshiba is a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are registered trademarks of their respective owners Toshiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 2015 Toshiba International Corporation All rights reserved Printed in the U S A Toshiba Customer Support Center Contact the Toshiba Customer
24. played The UPS is in In Line mode Monitor Setup Records Help 4 To put the UPS back into Bypass mode press the STOP button The hourglass will display as in step 2 then the button will display the RUN icon FIGURE 12 11 RUN STOP BUTTON OPERATION 80 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 14 Tab Monitor The MONITOR tab allows the user to select a specific group of performance parameters to view Input Output Bypass DC Link ID Control and Configuration History and Display and External Communications RemotEye The right side of the display is a vertical stack of five buttons 4 active and 1 reserved for future use The middle of the display contains five buttons arranged in a diagram representing the functional model of the UPS The lines connecting the mimic buttons represent the power flow from input to output A thin line indicates no current flow and a thick or bold line indicates current flow See the Mimic Display current Flow Indicator illustration on the following page The figure below illustrates the data displayed when the corresponding button is pressed Low Low Voltage 210 V MONITOR TAB 00 00 Unknown Voltage AN 121 V voltage BN 120 V voltage CH BYPASS lof 2 BYPRDT Setup Record Help Voltage CAN 121 V voltage BIN 120 V Voltage CM
25. 22 Die Or DB9 MALE CONNECTOR OUTLINE e The following chart shows the pin assignmen FACING CONNECTOR for each signal MAXIMUM CURRENT CARRYING CAPACITY 5 System Common OF THE SWITCH 6 Bypass Active Voltage 30 70 42 Vac peak 70 mA peak 9 Battery Charging Battery Voltage Low EE EM O 4 Battery Discharging Pin switches are shown in their inactive states Action example If battery voltage is low Pin 7 switch closes 2 connecting pin 7 to pin 5 1 Fault Signal Detect Pin number 3 is not used FIGURE 10 1 COMMUNICATION INTERFACE 4400 Series Installation and Operation Manual 64527 003 51 TOSHIBA Leading Innovation gt gt gt 10 2 UPS LAN Shutdown Signal Operation When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface it is possible to automatically reset the following operating systems OS which can automatically implement the shutdown function and restart the operation Windows NT IBM OS 2 LAN server LANtastic Parameter 641 UPS Shutdown by LAN Input Signal Enabled Disabled Parameter 642 UPS Shutdown by LAN Signal Permitted Time Window Adjustable With the UPS Shutdown by LAN Signal function enabled when line power fails and the UPS goes to backup the LAN will shutdown even if the UPS returns to normal mode during the shutdown process LAN shutdown can take several minutes T
26. 4 AWG 1 x 1 AWG 56 1 x 3 AWG 1 x 2 AWG 1 x 2 AWG 1 x 2 AWG 83 139 1 x 4 0 1 250 kcmil 80 gt 0 99 22 1 x 500 kcmil 2 500 kcmil Battery Backup 288VDC Nominal Battery Capacity Required Maximum Discharge ibi UN for Full Load Output at Full Load Output Overcurrent Protection Min Max Spe in SISSE CORE 80 347A 350 500 2 x 2 0 1 External overcurrent overprotection not needed if battery cabinet s are each equipped with an appropriate internal circuit breaker 2 External feeder cables may change depending on number of battery cabinets placed in parallel AC Output 208 120V 3 Phase 4 Wire Suggested External Suggested Minimum Feeder Wire Size Suggested Maximum Feeder Length Feeder Per Phase Neutral For Min Wire Size in Steel Conduit 1 x4 AWG 1 x 2 AWG 1 1 1 x 4 0 1 250 kcmil 80 09 222 ___ __ _ __ 1 500 2 500 kcmil 114 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt Appendix D Input Output Cabling Guide The 4400 Series UPS can be configured with a variety of Input and Output voltage transformers to accommodate different Input Output voltage combinations Table 0 1 Recommended Cable Size by Input Output Bypass Voltage 3P 4W G Table D 2 Recommended Cable Size by Input Output By
27. 50 60 Hz 5 Bypass Overload 125 Load 10 min 125 Load Bypass Overload 150 Load 2 min 150 Load Bypass Overload 1000 1 cycle 1000 Load Load Automatic Retransfer Max load Yes for Retansfer Voltage V Nominal Output Voltage 3P 4W GND or 3P 3W GND See Input Voltage Transformer Key Voltage Regulation 2 at 0 100 Balanced Load Voltage Total Harmonic Distor lt 3 tion Full Linear Load Output Voltage Adjustment 5 via Touchscreen Voltage Transient Response 3 100 Step Load Change 100 Step Load Change Voltage Transient Response Loss and Return of Input V Voltage Transient Response Xfer from Bypass to Inverter Current 2087 Max Continuous Overload Cur 109 of Nominal Output rent A Interrupt Rating RMS Sym 18 metrical kA Frequency Hz 50 or 60 Hz 58 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 4400 SPECIFICATIONS 15 30 w External Battery Backup Frequency Selectable Con No verter Frequency Regulation Free 0 1 Running Mode Frequency Slew Rate Range 0 5 Hz sec Hz s Phase Displacement 2 for Balanced Load 100 Balanced Load deg 100 Unbalanced Load deg Inverter Overload Capacity 125 for 90 sec 150 for 30 sec for sec Efficiency AC DC AC 100 Full 91 w No Transformer Load 88 w One Interna
28. 9 75 7 1 Subject to change without notice 11 3 15 30kVA Specifications w External Battery Backup 4400 SPECIFICATIONS 15 30 w External Battery Backup Model Number 4400x3x150xA 4400x3x200xA 4400x3x250xA 4400x3x300xA Capacity Output 15 13 5kW 20 kVA 18kW 25 kVA 22 5kW kVA 27kW Topology Double conversion all IGBT UPS Voltage V Nominal Xfmr Input Voltage 10 to 15 3P AW GND or 3P 3W GND A A ey Transformer Voltage ey Transformer Voltage 200V Iso Xfmr 380V Iso Xfmr 208V Iso Xfmr 400V Iso Xfmr 220V Iso Xfmr 415V Iso Xfmr 230V Iso Xfmr 230 133V Auto Xfmr 240V Iso Xfmr 240 139V Auto Xfmr 208 120V No Xfmr 480V Iso Xfmr 220 127V Auto Xfmr Undefined 380 220V Auto Xfmr 600 347V Auto Xfmr 400 230V Auto Xfmr 600V Iso Xfmr 415 240V Auto Xfmr Not Used 480 27 7V Auto Xfmr 200 115V Auto Xfmr A B C D E F G H J K N xX cHauonuouzzc 4400 Series Installation and Operation Manual 64527 003 57 TOSHIBA Leading Innovation gt gt gt Specification 30kVA Current 208V Nominal A 83A Current 208V Max A 88 Current Limit 125 of Rated load Current THD Frequency Hz and range load Walk in Function sec 20 to 100 over 5 sec selectable Cold Start 0 100 load sec 25 sec from cold start Voltage V Nominal Bypass Voltage 3P 4W GND or 3P 3W GND See Input Voltage Transformer Key Frequency Hz
29. Across Global Locations Customizable Alarm Management System to Meet Location Requirements Auto Detects RemotEye II amp 111 amp Remote D Presence on a Network with a Click of a Button e Auto Track amp Report UPS Status amp Events Sends Fault Incident Alerts via Text Message SMS and or E mail Notify Fault Incident Alerts up to 8 Recipients via E mail amp Text Message SMS for a Total of 16 Recipients Combined Provides Remote Control Capability Compatible with GSM Modems to Send Text Messages SMS Import Export Network Settings via csv text file 98 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 15 External Layouts Dimensions Shipping Weights Dimensional Data TABLE 15 1 DIMENSIONAL DATA EXTERNAL DIMENSIONS SHIPPING DIMENSIONS 15 30 kVA 20 12 in 37 4 in 65 06 in 43 in 49 in 72 in 511 mm 950 mm 1653 mm 1092 mm 1245 mm 1829 mm 50 kVA 32 1 in 37 2 in 73 9 in 46 in 49 in 90 in 816 mm 944 mm 1874 mm 1168 mm 1245 mm 2286 mm 80 kVA 32 1 in 37 2 in 73 6 in 46 in 49 in 90 in 816 mm 944 mm 1869 mm 1168 mm 1245 mm 2286 mm 1 Subject to change without notice Electrical Conduit Knock out Data TABLE 15 2 CONDUIT KNOCKOUT DIMENSIONS CABLE ACCESS OPENING SIZES 15 20 25 30 50 80 KVA Left Right Side 6 in 152 mm x 9 in 229 mm 4 75 in 121 mm x 16 5 in 419 mm 4 75
30. BUS TB 1 H1 H2 LN J INIH1 H2 H3 1 12 ese e lel fel fellis fete FRERE L T 8 INPUT SECONDARY 0 BATTERY OUTPUT INPUT BYPASS FIGURE 9 7 80KVA POWER CABLING LUGS 4400 Series Installation and Operation Manual 64527 003 49 TOSHIBA Leading Innovation gt gt gt 9 5 External Breakers The UPS is not equipped with isolation circuit breakers Qualified personnel should provide the external breakers for the AC input output bypass input and DC input Table 9 2 shows the minimum external breaker rating for each UPS The bypass input and output require 3 pole breakers TABLE 9 4 UPS MINIMUM BREAKER RATINGS Capacity Voltage TABLE 9 5 DC BATTERY MINIMUM BREAKER RATINGS 15kVA 20kVA 25kVA 30kVA 50kVA 80kVA 9 6 Grounding Wire Be sure to ground the UPS as specified Using the UPS without a proper ground will deteriorate the insulation cause leakage of currents and electric shock The resistance to ground should be less than or equal to 10 ohms The earth grounding bus is located behind the dead front close to the power lugs See Section 8 5 8 7 Connect the grounding wire to the earth ground bus The 15 50kVA UPS have a bus strip with 7 seven threaded holes for bolts Use a AWG 2 38 mm or larger cable for the grounding wire Connect the crimp terminal and ground bus together using a M4 bolt 80kVA UPS has
31. Leading Innovation gt gt gt 15 30kVA 50 80kVA Cabinet Cabinet Top Left Conduit Landing Plate Top Left Conduit Landing Plate Conduit Landing Expansion Band Bottom Cable Access Bottom Cable Access Left and Right Side Conduit Landing Plate Conduit Landing Plate Cable Access Conduit Left and Right Side Landing Plate Cable Access Conduit Landing Plate NOTE See Appendix A Dimensional Drawings for Conduit Landing Plate dimensions FIGURE 8 11 CONDUIT LANDING LOCATIONS 34 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 8 11 UPS Parts Identification 15 30kVA The following table identifies the major components of the UPS TABLE 8 1 15 30KVA UPS COMPONENT LOCATION AND IDENTIFICATION Front Panel Display Locking Door Latch with op tional Lockout Tagout Hasp Upper Deadfront No Middle Deadfront Lower Deadfront MCCB1 Primary Input Cir cuit Breaker MCCB2 Secondary Input Cir cuit Breaker on Dual Input Optional Air filter PCB 9 Display Control Board RemotEye Control Board PCB 9B RS 232C Plug Dry Contact Plug TOSHIBA au LTD TTTIT bi H H 4400 Series Installation and Operation Manual 64527 003 35 TOSHIBA Leading Innovation gt gt gt TABLE 8 1 15 30KVA UPS COMPONENT LOCATION AND IDENTIF
32. No in the lower right corner indicates the button is active Pressing the button will open a data page displaying the parameters available at the current security level A button that has an in the lower right corner is ae and cannot be accessed at the current security level BYPASS 01 06 PM Low Low Low YPRD Y D1 06 PM ow Low Lows MCCB D1 07 PM Main Monitor CIE Monitor o Record Help Monitor o Record Help 015 System Name Rated Voltage L L 341 Rated Voltage L L 4400 Series UPS 208 v 208 V D16 Attached Device 342 Rated Voltage L N E E INPUT HE OUTPUT ge BYPASS Pg iof 1 Pg iof 1 Pg lof 1 017 Installed Date IE 01 09 ow Low 01 09 Main Monitor Setup Record Help Auto Test Inerval En Auto Fer Monthly i Enable En BTest startup i Buzzer Silent Disable High PFail Dur Equal 60 Sec BYPASS OH BATT BEE D CTL amp CFG Et DSPREXT Pg lof 1 Pq lof 2 lof 1 lof 1 Parameter Category Prefix ___0 UPS Identification Serial number Start up Date software version Control and Configuration UPS time date status faults warnings password manage ment UPS Operation time Number of Faults Backup Operations Display and Ext Comm Disp S W version buzzer status display calibration values RemotEye I P address data and network status FIGURE 12 14 PARAMETER CATEGORIES 4
33. Panel RSAP Additional Features Optional Matching Battery Cabinets Optional Matching MBS PDU Cabinet OTHER Warranty yr Certifications UL 1778 CUL NEC NFPS 70 CE IBC CBC ANSI C62 41 IEEE 587 Nema 1993 OSHA 1509000 ISO 14001 2004 RoHS Compliant Minimum front clearance for unobstructed airflow is 20 inches However minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS or per NEC 110 34 A 36 i n 900 mm and local requirements whichever is greater 11 2 Estimated Runtime on Internal Batteries 15 30kVA Following are charts of the estimated runtime for the 4400 Series 15 20 25 and 30kVA on internal bat teries at various loads at a 0 8 and 0 9 Power Factor These runtimes are estimates based on new batteries operating at 76 F Actual runtimes may vary due to manufacturing variations previous discharge profiles battery age and operating temperature 56 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt ESTIMATED RUNTIME ON INTERNAL BATTERIES AT VARIOUS LOADS 0 8 PF Estimated Runtime in Minutes at Percent Full Load 50 gt 6 6 2 10 o 1 Subject to change without notice ESTIMATED RUNTIME ON INTERNAL BATTERIES AT VARIOUS LOADS 0 9 PF Estimated Runtime in Minutes at Percent Full Load But rs 40 100 20kVA 0 9 PF 175 135 15 10
34. Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt Linn al o EHE NUE al qu 4 _ MG qu jii un itt n 44 JI HTH HH il T li th HHH ili H HHH HHH HH HH iti in HHH Neil H TIT TI in h ATE MINI HH tt HHI HH FIGURE 5 4 50KVA CABINET FIGURE 5 5 50KVA CABINET INTERNAL WARNING EXTERNAL WARNING LABEL LABEL LOCATIONS LOCATIONS 16 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt ATT TAE i HHIH T H H Lu H itin i i i tien m us E E 6 k EU M Ni MT illii AHF i HH E i Nee EIE AL T ih it JH a IET mE x jtiN CM illii ii i ATA 22 CS ER TET TANNE RE K ana FIGURE 5 6 80KVA CABINET FIGURE 5 7 80KVA CABINET INTERNAL EXTERNAL WARNING LABEL WARNING LABEL LOCATIONS LOCATIONS 4400 Series Installation and Operation Manual 64527 003 17 TOSHIBA Leading Innovation gt gt gt 6 Storage Operating Environment 6 1 Storage Environment Observe the following when s
35. Series Installation and Operation Manual 64527 003 73 TOSHIBA Leading Innovation gt gt gt 12 5 Touchscreen Data and Controls Low Low Low 12 53 Monitor Record Help Voltage AB Voltage AM 210 V 121 V Voltage BC Voltage BIN 206 V 120 V Voltage Voltage 208 V 128 V Pg lof 3 INPUT gt ttt t tt ft OOOO Touch Screen Controls Display Parameter Description Parameter Value Navigation Bar Home 4 Go First Go Previous 6 ____ L8 Parameter Type Input Output Communication DG Pages of Daia Quick View Selector press for Quick View press again for Normal View FIGURE 12 6 TOUCHSCREEN CONTROLS 14 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 7 Quick Access Toolbar The Quick Access Toolbar allows the operator easily perform routine commands The Quick Access Tool bar buttons and their function are listed below TABLE 12 2 QUICK ACCESS TOOLBAR CONTROLS Quick Access Toolbar Controls Security Access Level Access levels are USR ADM E US BUFFER Warning Buzzer mute Press to silence buzzer Buzzer will sound BUZZER v again at next fault event To silence buzzer for all fault events I nH z OFF set to Disable Touch Screen ON OFF button Press to toggle
36. XXX Clot DL XX SNDI1V9U 1 41 IONAID 1 inc 1133 A M s p JNISV2 831NI S in ss oid C A 411122 L0D 2DNDI
37. a forklift or pallet jack to transport the UPS to its installation location See Section 8 3 FIGURE 4 3 UNSHIPPING 80KVA UPS 10 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 4 5 Inspection Storage Inspection Upon receipt of the UPS perform an inspection for shipping damage should be performed Use caution when removing the unit from the pallet Refer to labels or documentation attached to packing material Unpacking Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipping keep all original crating and packing materials for return to the shipping agent NOTE The factory warranty does not apply to damage incurred during shipping Ensure that the rated capacity and the model number specified on the nameplate and Bill of Lading conform to the order specifications Storage During periods of non use the following guidelines are recommended for storage These instructions apply to installations that have already been through initial Start up with Toshiba Service For installations that have not been through initial startup arrange the power up with Toshiba Service Storage Preparation 1 If the UPS has a battery backup power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries 2 Stop the UPS 3 Place the UPS Main Circuit Breaker switch in the OFF position Storage Condition
38. a ground bus with 10 ten M5x0 8 threaded holes and 6 six 0 5118 in 13 mm unthreaded holes for 1 2 in bolts Ground wire must have a crimp terminal with a corresponding diameter bolt hole Connect the crimp terminal and ground bus together using the appropriate diameter bolt 50 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 9 7 Control Wiring TB3 provides terminals for connecting the UPS to external control functions The functions of the terminal pairs are given below TABLE 9 6 TB3 TERMINAL FUNCTIONS TB3 Status Terminals NO Normally Open NC Normally Closed Bypass Status Bypass Gnd Switch is closed when UPS is in Bypass mode EPO Status Switch is closed when UPS is shut down Remote EPO Closing external switch will shut down the UPS E 7 amp 8 Default NC Battery Breaker Open Battery Overheat Sense Batt Cab CB Aux Switch Configurable NO or NC from Display Battery Cabinet Shunt Trip Places Battery Breaker shunt trip coil in parallel with UPS MCCB so EPO will open both UPS and BC circuit breakers simultaneously 19 amp 20 TABLE 9 7 TB3 TERMINAL FASTENING TORQUE TB3Terminals WireSize Fastener Torque 1 thru 20 14 16 AWG 8 in Ib 0 9 10 Communication Interfaces 10 1 Remote Contacts The remote contacts interface is provided as a set of solid state switching devices The switches are Marrs usd eee es
39. between ON and OFF e ON enables all touchscreen active areas OFF disables all touchscreen areas except the TOUCH button Quick View On Off Selector Press to toggle between Normal view VIEW Quick view Quick view displays simultaneous summary A of the Input Output Bypass DC Voltages and Currents See Section 12 12 4400 Series Installation and Operation Manual 64527 003 75 TOSHIBA Leading Innovation gt gt gt 12 8 4400 Menu Tree Below is a menu tree for the 4400 display Quick Access Toolbar buttons allow immediate control of important functions e Menu Tabs allow access to varying degrees of detailed information concerning the UPS operation performance and parameters The degree of information available is determined by the Security mode which can be changed pressing the top Quick Access Toolbar button and entering the appropriate password Quick Access Toolbar Buttons ADM Security Mode USR and ADM BUZZER ON Toggles between BUZZER ON BUZZER OFF TOUCH ON Toggles between enabling and disabling the touchscreen Q VIEW ON Toggles between Quick View and standard view Q VIEW OFF Tab Buttons TAB Selection Buttons MAIN h RUN STOP MONITOR gt INPUT ID DC CTL amp CFG BYP HIST OUTPUT DSP amp EX BATT SETUP gt ID INPUT OUTPUT BYP DC BATT CTL amp CFG HIST DSP amp EX DBG SPE RECORD FAULT WARNING OPERATION
40. in 900 mm Side Clearance Back Clearance 15 80kVA 0 in 0 mm 15 80kVA 0 in 0 mm FIGURE 8 2 CLEARANCE FOR SEISMIC INSTALLATIONS 4400 Series Installation and Operation Manual 64527 003 25 TOSHIBA Leading Innovation gt gt gt 8 3 UPS Anchorage All 4400 Series models except the 80 kVA come with casters and leveling feet The 80kVA model comes with Angle Bracket skids The leveling feet allow the 15 50 models to be rolled into place then the leveling feet extended to remove weight from the casters to ensure the UPS remains stationary The skids on the 80kVA serve the same function The 80kVA UPS can be bolted directly to the floor via the Angle Bracket skids on the base For additional security an optional Seismic Kit is available for each model unit P N 91366 for the 15 30kVA P N for the 50 80kVA This kit consists of attachable skid rails for thye 15 50kVA models that can be bolted to the bottom flange of the UPS then anchored ot the floor and an included top support bracket to secure either the top left side top right side or top back side of the UPS to the facility wall See Figure 8 3 8 4 8 6 An optional Seismic Kit is available for each model unit P N 91366 for the 15 30kVA P N for the 50 80kVA that enables the UPS to conform to the OSHPD performance requirements for seismic certification See Figure 8 3 8 7 8 9 Anchorage Bolts Install the anchor bolts to secure the UPS on the floor
41. location as deemed required by Qualified Personnel While operating in the inverter mode placing the input breaker in the OFF position will switch the UPS to the DC supply backup mode The output of the UPS will continue uninterrupted to the load The unit must be in the bypass mode at the time that the breaker is placed in the OFF position for the UPS to shutdown power to the load After an Emergency Power Off EPO DO NOT reset the breaker until the UPS internal circuits have been fully discharged The UPS could be damaged if the unit is not fully discharged before the breaker is reset 4400 Series Installation and Operation Manual 64527 003 19 TOSHIBA Leading Innovation gt gt gt 6 3 Maintenance Precautions All internal maintenance should be performed by factory authorized personnel 1 5 Turn off lockout and tagout ALL power sources before connecting the power wiring to the equipment or when performing maintenance Hardwire type UPS units are not equipped with an over current protection device nor do they have an output disconnect for the AC output A user installed circuit breaker should be provided between the UPS output and the load input The maximum ambient operating temperature at 1 0 PF is 86 F 30 C and at 0 9 PF 104 F 40 C Only factory authorized personnel should service the UPS Contact Toshiba for the nearest authorized service center Battery Flywheel servicing
42. occurs three times within ten minutes The table below shows the possible fault messages and what actions need be taken If the input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode to continuously feed power to the load If the fault condition occurs while the input power is abnormal and the UPS is in Bypass mode the UPS will shut down the output to prevent load equipment damage When a Fault condition exists the red LED on the UPS display panel will illuminate until the fault is cleared TABLE 12 5 SYSTEM FAULT MESSAGES System Fault Messages Display An _ Display COC CHOPPER OVERCURRENT Contact nearest Toshiba Authorized service representative DBUSAB DC CIRCUIT ABNORMAL Contact nearest Toshiba Authorized service representative DCOV DC OVERVOLTAGE UPS is possibly faulty input wiring error input overvoltage or connection of a motor load Try restarting If condition persists call for service DCUB DC UNBALANCED Contact nearest Toshiba Authorized service representative DCUV DC UNDERVOLTAGE UPS is possibly faulty input wiring error input overvoltage or connection of a motor load Try restarting If condition persists call for service DMYFLT DUMMY FAULT Used by Engineering to troubleshoot issues DOH OVERTEMPERATURE Reduce equipment load to 100 or less and try restarting EPOTR EMERGENCY STOP Emergency stop activated Restart UPS after EPO ACTIVA
43. rated output Lower Load and restart UPS If condition persists current contact nearest Toshiba Authorized service representative OVABNL OUTPUT VOLTAGE ABNORMAL Contact nearest Toshiba Authorized service representative PCBER UPS CONTROL CIRCUIT Check Fault Code on history log and present it to the ERROR nearest Toshiba Authorized service representative PCHGER PRECHARGE FAULT Contact nearest Toshiba Authorized service representative PHBRER BYPASS PHASE ROTATION Bypass phase rotation is reversed Contact nearest ERROR Toshiba Authorized service representative PHIRER AC INPUT PHASE ROTATION Input phase rotation is reversed Contact nearest ERROR Toshiba Authorized service representative PWRERR CONTROL POWER SUPPLY Contact nearest Toshiba Authorized service ABNORMAL representative VOUV OUTPUT UNDERVOLTAGE Contact nearest Toshiba Authorized service representative 12 21 System Warning Messages Warning messages are generated when a noncritical abnormal operating condition occurs The following tables shows possible messages and their meaning When a Warning condition exists the amber LED on the UPS display panel will flash for the duration of the Warning condition TABLE 12 6 SYSTEM WARNING MESSAGES System Warning Messages Display Meaning Action ASYN Output and Input do not match Contact nearest Toshiba Authorized service repre sentative 4400 Series Installation and Operation Manual 64527 003 89 T
44. shipping damage Units shipped within North America and NAFTA are shrink wrapped 1 Remove shrink wrap 2 Unbolt the Shipping rails on each side of the base of the UPS from both the unit and the shipping pallet 3 Place the two side A and one center B rails on the front of the pallet 4 Use the six 1 2 x 3 bolts to secure the rails to the shipping pallet 5 Place the tie brackets in the slots at the upper and lower ends of the ramps SLOWLY roll the unit down the ramp Save the loading rails for anchoring the UPS See Section 8 3 FIGURE 4 2 UNSHIPPING 50KVA UPS 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 4 4 Unpack the 80kVA Model UPS The 4400 80kVA UPS has C channel skids for a base The skids are bolted to the shipping pallet to se cure the UPS during shipping Folow the directions below to unship the 80kVA UPS TOP HEAVY EQUIPMENT THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE Lift and move carefully and only with adequate equipment and trained personnel IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH Carefully inspect the UPS for shipping damage Units shipped within North America and NAFTA are shrink wrapped 1 Remove shrink wrap 2 Unbolt the UPS base from the shipping pallet 3 Use a forklift to lift the UPS off the shipping pallet 4 Putdown the UPS and remove the pallet 5 Use
45. should be performed by factory authorized personnel only Note Contact your nearest factory authorized service center for battery replacement Qualified Personnel ONLY Qualified Personnel have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall 1 PA Have read the entire operation manual Be trained and authorized to safely energize de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices Be trained in the proper use and care of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices Be trained in rendering first aid Be knowledgeable of the DC backup supply system and the required handling and maintenance precautions For further information on workplace safety visit www osha gov Misuse of equipment could result in injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment 20 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation g
46. the UPS must be at least the width of the front door of the UPS or per NEC 110 34 A 36 i n 900 mm and local requirements whichever is greater 4400 Series Installation and Operation Manual 64527 003 o 7 TOSHIBA Leading Innovation gt gt gt 4400 SPECIFICATIONS 50 80 w External Battery Backup Specification 80kVA ADDITIONAL FEATURES Optional Matching Battery Cabi Yes nets Optional Matching MBS PDU Yes Cabinet OTHER Certifications UL 1778 CUL NEC NFPS 70 CE IBC CBC ANSI C62 41 IEEE 587 Nema PET 1993 OSHA ISO9000 ISO 14001 2004 RoHS Compliant 11 9 50 8 Efficiency vs Load Typical No Transformer EFFICIENCY AT VARIOUS LOADS Percent Full Load 100 50kVA 88 0 Subject to change without notice 11 10 50 80kVA Thermal Loss vs Load Typical No Transformer THERMAL LOSS AT VARIOUS LOADS Se sc se se 19 616 Subject to change without notice 68 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 Operator Interface 12 1 Operator Controls Figure 12 1 shows the functions of the operating buttons on the graphic display panel NOTICE Press the reset button for at least 2 seconds to reset the display The display may not respond if the button press is too short Touch Screen Display and Control Panel TOSHIBA Touch Screen Display Indicator
47. 0637 FIGURE 5 1 WARNING LABELS CONT 4400 Series Installation and Operation Manual 64527 003 13 TOSHIBA Leading Innovation gt gt gt G 40761 DANGER G1 90635 DANGER Battery fuse is always live Risque de choc lectrique Le fusible de la batterie est toujours sous Risk of electrical shock tension V rifier la tension du fusible et d brancher les batteries avant de changer le fusible PN 40761 C PN 90635 Check fuse voltage and disconnect batteries before changing fuse H 40830 CRITICAL FUSE SIZING Incorrect fuse replacement size may result in fire or inadequate equipment protection Replace only with same type and rating of fuse PN 40830 H1 91348 CALIBGAGE DE FUSIBLE CRITIQUE le remplacement incorrect du calibre de fusible pourrait provoquer un incendie ou une protection inad quate de l quipement Remplacer seulement par un fusible de m me type et de meme calibre 91348 J1 90636 CAUTION AATTENTION Risk of electrical shock Risque de choc lectrique Battery circuit is not isolated from AC input Le circuit de la batterie n est pas isol de hazardous voltage may exist between l entr e AC des tensions dangereuses battery terminals and ground peuvent exister entre les bornes de la batterie
48. 3173 4711 6281 15kVA 21 Xfmr 1791 2397 4100 6097 8129 20kVA 1365 3032 3689 4859 6074 20 1 Xfmr 2388 3842 4904 6479 8099 20 2 Xfmr 2388 4652 6119 8099 10 124 25kVA 1706 3790 4611 6074 7395 25kVA 1 Xfmr 2815 4802 6130 8099 10 124 25kVA 2 Xfmr 2815 5814 7649 10 124 12 655 30kVA 2047 4548 5534 1 Xfmr 3583 5762 7356 2Xfmr 3583 6977 9178 Subject to change without notice 4400 Series Installation and Operation Manual 64527 003 61 TOSHIBA Leading Innovation gt gt gt 11 6 50kVA Specifications w Internal Battery Backup Note The 4400 80kVA unit is not available with internal battery backup 4400 SPECIFICATIONS 50kVA wl Internal Battery Backup Specification 50kVA GENERAL Model Number 4400F3F500XAB B Internal Batt Backup Capacity Output 50kVA 45kW Topology Double conversion all IGBT UPS Voltage V 208 120 V 10 to 15 3P 4W GND Current Nominal Current Max A Input Power Factor PF full load Walk in Function sec 20 to 100 over 5 sec selectable Cold Start 0 100 load sec 25 sec from cold start BYPASS BYPASS LULU ee eee Automatic Retransfer Max load for Retansfer 2 at 0 100 Balanced Load Voltage Total Harmonic Distortion Full Linear lt 3 Load Output Voltage Adjustment 5 via Touchscreen Voltage Transient Response 100 Step 3 100 Step Load Change Load Change Vo
49. 400 Series Installation and Operation Manual 64527 003 83 TOSHIBA Leading Innovation gt gt gt Tab SETUP cont Pressing an active button will cause a list of parameters to be displayed See previous page Pressing a listed parameter will activate a display appropriate to the parameter selections available If the parameter cannot be edited at the current security level the display will not change If the parameter can be edited or changed an appropriate keypad will displayed as shown below Either a alpha numeric keypad a multiple choice or binary choice display will appear After entering data or selecting an options press WRITE to save the selections or QUIT to leave the cur rent value unchanged Example 1 Alpha numeric display TABLE 12 4 TOUCHSCREEN KEYPAD IDENTIFICATION Button Action Delete all characters on input line Space bar Low Low Lows RME LIN 11 16 Main Monitor Record Help 604 UPS Date Sat Sep 30 1994 Sat Sep 30 1994 WRITE JEL Restores previous entered value Move cursor one space left or right Delete character to right of cursor Back Space Delete character to left of cursor Set Keypad to capital letters A B C Set Keypad to lower case letters Example 2 Multiple Choice Display with a b c Default value Marked Set Keypad to numbers 1 2 3 J Set Keypad to write Special Characters Write information Enter Press
50. 4004 N3382SH2001 AV 19510 02 9 0 776 L08 LE 8 It __ 9NIMS 3000 i AVYS SLIHM WOVIE 31889 0 HS NI 4 491 401 ayt 1NO3J 51044 NOIIV 1I LNJA 919 PM 2 cel 509 S94 S81 1 LINN RU c LOULL vv 31Vld 318VAON33 VAY 0G SYJLINVYYd 7 01109 401 3189 5 2 312445 4141400 84034 IVANVN 355 SLOVINOD 310N38 34 3108 34 NOlldO LINN NO 03575 SNY4 LSNYHX3 SIIUVA NOILV2OT 9 9 9 541 4400 Series Installation and Operation Manual 64527 003 102 2 6 SNOISN3WIG IWOISAHd VAM 0S 00btr SYNDIS 103 2 VAMOS OOTY TNOTVNBSINI VEINS 3110 AOUdd TS SI NOILVZIYOHLOY ssaa 717 an 1 J SUHLO OL 435012510 NO 4350 320008438 39 s Sdh 52 KEN 007 LON 17 NOILYYOJYO TYNOILVNH3INI VEIHSOL p Q 417 IN 1100 IVOINVHOANW JO ALYJdOYd 3A1S012X3 JHL SI IVIYILYN STHL s D 2 500 01 XXXX K E OLX L ZIL S1442V3H QIWST 4s Go TOL 00 82 6 41 MILA OSI LHOI LNOY de 0L 0D X 9 2 785 00 tc
51. 704 mm Angle Bracket Skids 27 74 in 704 5 mm 27 1 in 689 mm FIGURE 8 6 ANCHORAGE HOLE LOCATIONS 80kVA UNITS Standard 28 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 8 6 Anchorage Optional Seismic Kit The 4400 can be installed to comply with the requirements for OSHPD performance by using the optional Seismic Kit to install the unit The seismic kits come with Two 8 gage 5 16 x 18 tapped bolt on skids to act as hard anchor points for the UPS e Angle Bracket for securing the top side or top back of the UPS to a structural wall 1 Bolt Skids to Floor Use 5 8 16 mm diameter anchor bolts There are 0 63 16 mm diameter holes provided in the UPS base See Figure 8 8 8 10 for the hole locations and dimensions for the specified UPS models 2 Position UPS Between Skids Position with skids on outside of the UPS Shipping Bracket Flanges 3 Bolt Skids to UPS Bolt the the skids to the UPS Shipping Bracket Flange with the included 5 16 x 18 bolts Insert the bolt through the Shipping Bracket Flange hole and thread the bolt into the corresponding tapped hole in the bolt on skid Tighten the bolts to 96 in lb 11 N m 4 Bolt Top Angle Bracket to UPS Angle Bracket for securing the top side or top back of the UPS to a structural wall Secure the top bracket the top to the top of the UPS as shown in Figures 8 8 8 10 using 1 4 x 20 bo
52. 80 w External Battery Backup Specification 50kVA 80kVA Voltage Regulation 96 2 at 0 100 Balanced Load Voltage Total Harmonic Distortion lt 3 Full Linear Load 96 Output Voltage Adjustment 96 596 via Touchscreen Voltage Transient Response 96 3 100 Step Load Change 100 Step Load Change Voltage Transient Response Loss and Return of Input V 2 3 Voltage Transient Response Xfer from Bypass to Inverter 222A Current A 139 A Max Continuous Overload Cur 109 of Nominal Output rent A Interrupt Rating RMS Symmetri 18 KAIC cal KA Frequency Hz 50 or 60 Hz Frequency Selectable Con No verter Frequency Regulation Free 0 196 Running Mode Frequency Slew Rate Range 0 5 Hz sec Hz s Phase Displacement 2 for Balanced Load 100 Balanced Load deg 100 Unbalanced Load deg Inverter Overload Capacity 125 for 90 sec for sec 150 for 30 sec Efficiency AC DC AC 100 Full 91 w No Transformer Load 88 One Internal Transformer 85 w Two Internal Transformers 50kVA only Surge Protection Auto transfer to bypass retransfer to inverter kA or Category 66 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 4400 SPECIFICATIONS 50 80 w External Battery Backup Specification 50kVA 80kVA Max Recharge Current Adc 6 Adc Default 16 Adc factory ad
53. D IN PLACE Lift and move carefully and only with adequate equipment and trained personnel IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH 4400 Series Installation and Operation Manual 64527 003 7 TOSHIBA Leading Innovation gt gt gt Carefully inspect the UPS for shipping damage Units shipped within North America and NAFTA are shrink wrapped Remove shrink wrap Unbolt the rails from both the unit and the shipping pallet Place the rails on the front of the pallet 4 Attach the rails as shown to the front of the pallet 5 Use the four 1 2 x bolts to secure the rails to the shipping pallet 6 Place the tie brackets in the slots at the upper and lower ends of the ramps 7 SLOWLY roll the unit down the ramp Save the loading rails for anchoring of the UPS See Section 8 3 FIGURE 4 1 UNSHIPPING 15 30KVA UPS 8 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 43 Unpack the 50kVA Model UPS with Casters The 4400 UPS is equipped with casters and leveling feet It is attached to the shipping pallet by unload ing rails that can double as floor anchors during final placement of the UPS TOP HEAVY EQUIPMENT THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE Lift and move carefully and only with adequate equipment and trained personnel IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH Carefully inspect the UPS for
54. ESIRES TTE 98 14 1 Replacement Air Filters 98 15 External Layouts Dimensions Shipping Weights 99 Appendix A Dimensional Drawings 101 Appendix Command Parameter Definitions Table 105 Appendix C Installation Planning Guide 113 Appendix D Input Output Cabling Guide 115 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt This page intentionally left blank IV 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 1 Introduction This manual provides information on how to safely operate your 4400 Series Uninterruptible Power System UPS This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment Qualified personnel should read this manual carefully before transporting installing and wiring the UPS In addition they have a thorough understanding of the information provided in the chapters titled General Safety Instructions Important Safety Instr
55. ICATION CONT DC Power supply for PCB 9A Display Control Board AC Input EMI Filter This Number Not Used AC Output EMI Filter TB1 with from bottom to top Primary Input Output and Backup DC Supply Lugs Optional TB4 with Secondary Input Power Lugs TB3 Terminals for Battery Cabi net Breaker Shunt Trip and Aux Shunt Trip DC Power Supply Bottom Cable Access Port Side Cable Access Ports Top Cable Access Port 13 14 15 16 17 18 19 20 21 22 23 24 25 2 2 2 O 7 8 9 30 31 32 33 36 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 8 12 UPS Parts Identification 50kVA The following table identifies the major components of the UPS TABLE 8 2 50KVA UPS COMPONENT LOCATION AND IDENTIFICATION Front Panel Display Locking Door Latch with optional Lock out Tagout Hasp Upper Deadfront Middle Deadfront No 6 MCCB 1 Primary Input Circuit Breaker _ 8 9 ALP LR LA TOUTE AEE HATE HE TIT HHI HHL ea PHHH EEH MCCB2 Secondary Input Circuit Breaker Dual Input LLLE 4 IHH MLD THI IRE HEE RATE NY TI 1 HHH LLLLILILIITTILITPTPE HT PL
56. M Seulement des techniciens qualifi s et familiaris s avec ce mat riel ainsi que la documentation fournie avec elle devraient tre autoris s installer et utiliser cet quipement L installation de l quipement lectrique doit tre effectu e selon les normes lectriques reconnues par les organismes nationaux ou provinciaux accr dit s Une bonne mise la terre et un calibre de c ble appropri doivent tre install s pour un fonctionnement s curitaire Pendant le fonctionnement maintenir tous les couvercles en place et les portes de l armoire ferm es Lors des inspections visuelles et d entretien si possible v rifier que l UPS soit teinte et que l alimentation AC est teninte et verrouill e L UPS et l armoire de batterie auront des tensions dangereuses pr sentes m me apr s avoir coup l alimentation AC Si des mesures sur l appareil sous tension doivent tre effectu es ne toucher aucun point de connexion lectrique Retirer tous les bijoux des poignets et des doigts S assurer que l quipement de test est en bon tat de fonctionnement Lors des op rations de maintenance l op rateur doit se tenir sur une surface isol e non reli e la mise la terre Suivre attentivement les consignes de s curit indiqu es dans le manuel d op ration et respecter tous les avis de danger les avertissements et les mises en garde 90638 B1 90630 A DANGER TENSION AC Cette UPS
57. OSHIBA Leading Innovation gt gt gt System Warning Messages Display Meaning _______ BCO Battery Contact is Open Check battery connection If connection is OK and warning is still present contact nearest Toshiba Authorized service representative BBO BOH Battery breaker open BATTERY Close battery breaker If warning persists Contact OVERTEMPERATURE nearest Toshiba Authorized service representative BOH2HR BATTERY OVERTEMP It has Contact nearest Toshiba Authorized service repre persisted for more than 2 hours sentative BTABNL BATTERY VOLTAGE ABNOR Can t charge battery Contact nearest Toshiba Au MAL thorized service representative BATTERY VOLTAGE ABNOR Battery Breaker On Battery voltage exceeded BIBKON MAL Contact nearest Toshiba Authorized service repre sentative BTFAIL BATTERY ABNORMAL Battery Test Failed Contact nearest Toshiba Autho rized service representative BYPPCB UPS CONTROL CIRCUIT ER Contact nearest Toshiba Authorized service repre ROR sentative CL INVERTER CURRENT LIMIT Current not within specs Contact nearest Toshiba Authorized service representative CVABL BATTERY VOLTAGE ABNOR Contact nearest Toshiba Authorized service repre MAL sentative DCHWRN DISCHARGE WARNING DC Bus is still charged Do not open the UPS FBYER BYPASS FREQUENCY OUT OF Contact nearest Toshiba Authorized service repre RANGE sentative FIERR PFAIL AC INPUT FREQUENCY OUT Contact nearest To
58. See Figure 8 3 for anchor bolt installation detail Use 5 8 16 mm diameter anchor bolts There are 0 63 16 mm diameter holes provided in the UPS base See Figure 8 4 8 10 for the hole locations and dimensions for the specified UPS models 80kVA Skids Bol N 15 50kVA 7 t t Seismic Skid a 4 x 5 8 in 16 mm diam 4 bolt holes Kit eter bolt holes Side View 5 46 in x 18 Bolt Anchor Bolt FIGURE 8 3 ANCHOR BOLT INSTALLATION DETAIL 26 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 8 4 15 50kVA Anchorage Standard Place the UPS in the final installation location Extend the threaded leveling feet until all weight has been removed from the casters and the UPS is level DETAIL Load Leveling Foot 2 Feet R st O ra N 37 2 in 945 mm Feet 20 12 in 511 mm 32 1 in 816 mm FIGURE 8 4 FOOTPRINT FOR 15 30 FIGURE 8 5 FOOTPRINT FOR 50 KVA USING KVA USING LOAD LEVELING FEET LOAD LEVELING FEET 4400 Series Installation and Operation Manual 64527 003 27 TOSHIBA Leading Innovation gt gt gt 8 5 80kVA Anchorage Standard Install the anchor bolts per Section 8 3 in the pattern shown in Figure 8 6 Secure the UPS Angle Bracket skids to the floor with the anchor bolts 80 kVA FOOTPRINT BOTTOM VIEW 2 5 in 64 mm 2 0 in 51 mm 27 1 in 689 mm 27 74 in
59. Support Center for assistance with application information or for any problems that you may experience with your Toshiba Uninterruptible Power System UPS Toshiba Customer Support Center 8 a m to 5 p m CST Monday through Friday USA Toll Free 855 803 7087 Tel 713 466 0277 Fax 713 466 8773 E mail toshibaups3 tic toshiba com Web https www toshiba com tic industrial uninterruptible power systems You may also contact Toshiba by writing to TOSHIBA INTERNATIONAL CORPORATION SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road Houston Texas 77041 9990 Attn 4400 UPS Product Manager For further information on Toshiba products and services please visit our website at www toshiba com tic industrial uninterruptible power systems 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt Contents 1 OCU GU OA u u au 1 2 General Safety Instructions 2 OS 2 2 enr WO Rn 3 23 Qualified Personnel a 3 2 4 Factory Authorized 4 3 Important Safety Instructions 4 ST OI NOUS AO uuu a es de 5 SP MEER MI ET 5 3 3 General Maintenance 5 SE Man Oi Jee ane 6 4 Unpacki
60. TED Emergency cleared GVERR CONTROL POWER SUPPLY Contact nearest Toshiba Authorized service ABNORMAL representative INABNL INPUT CIRCUIT ABNORMAL Contact nearest Toshiba Authorized service representative INVABN INVERTER VOLTAGE Voltage out of spec Contact nearest Toshiba ABNORMAL Authorized service representative INVBYP UPS CONTROL CIRCUIT Inverter voltage Bypass Voltage is out of spec Contact ERROR nearest Toshiba Authorized service representative INVCER OUTPUT CIRCUIT ABNORMAL Contact nearest Toshiba Authorized service representative INVERR UPS CONTROL CIRCUIT Inverter voltage is out of spec Contact nearest ERROR Toshiba Authorized service representative 88 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt System Fault Messages Display INVOC INVERTER OVERCURRENT Contact nearest Toshiba Authorized service representative INVOV INVERTER OVERVOLTAGE Contact nearest Toshiba Authorized service representative INVUV INVERTER UNDERVOLTAGE Contact nearest Toshiba Authorized service representative IOC INPUT OVERCURRENT Reduce Load If problem persists contact nearest Toshiba Authorized service representative LDABNL LOAD ABNORMAL Lower load below 96 If condition persists Contact nearest Toshiba Authorized service representative NOCONN No connection established Contact nearest Toshiba Authorized service representative Current is more than
61. Toolbar QUICK VIEW ON OFF 78 12 19 Tab Main rer 79 12 14 Jab MONOT a a a eens 81 li 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt gt JD 83 12 16 Setup Calibrating the Touchscreen 85 EE 86 14 10 ID a een ae ee 87 12 19 4400 Parameter Definitions 87 12 20 System Fault Messages 88 12 21 System Warning Messages 89 12 22 System Mode Messages 91 12 23 System Status Messages 91 19 JUPS5O0OpDERIDIE u ne ee ee ee 93 T sas ae a a 3 93 SA uu ee ns 94 13 3 Stop Switch to Bypass the UPS 94 13 4 Restore System Power after an EPO Shutdown 94 13 5 Battery Backup Time and Discharge Process 95 13 6 Battery Low Voltage Tolerances 96 13 7 Audible Alarm Functions 97 D
62. Touchscreen and LED Operator Interface Front Panel Touchscreen and LED Dry Contacts Included Yes RS 232 Inrterface Yes Optional Intelligent Monitoring Yes RemotEye 4 Optional Remote Status Yes Alarm Panel RSAP Additional Features Optional Matching Battery Cabinets Optional Matching MBS PDU Cabinet OTHER Warranty yr Certifications UL 1778 CUL NEC NFPS 70 CE IBC CBC ANSI C62 41 IEEE 587 1993 OSHA 1509000 ISO 14001 2004 RoHS Compliant 1 Minimum front clearance for unobstructed airflow is 20 inches However minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS or per NEC 110 34 A 36 i n 900 mm and local requirements whichever is greater 60 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 11 4 15 3 Efficiency vs Load Typical No Transformer EFFICIENCY AT VARIOUS LOADS Efficiency at Percent Full Load 100 15kVA 15 1 Xfmr 15kVA 21 Xfmr 20kVA 20 1 Xfmr 20 2 Xfmr 25kVA 25kVA 1 Xfmr 25kVA 2 Xfmr 30kVA 30kVA 1 Xfmr 30kVA 2Xfmr Subject to change without notice 11 5 15 3 Thermal Loss vs Load Typical No Transformer THERMAL LOSS AT VARIOUS LOADS BTU hr Loss at Percent Full Load LOU T ns se su se lt 15kVA 1024 1457 2308 3417 4556 15kVA 1 Xfmr 1791 1911
63. U HE 1 D o 1o A fH HAM unc M oi n Wa 54 un 4 ail dili UR tat ak ais Et THEE ilt SEM EE PE ex pee 4400 Series Installation and Operation Manual 64527 003 37 TOSHIBA Leading Innovation gt gt gt TABLE 8 2 50KVA UPS COMPONENT LOCATION AND IDENTIFICATION CONT Description PCB 4 Charger Board CB 1 Control Board PCB 5 Bypass Driver Board AC Output Fuses CB 2 Converter Board PCB 3 Inverter Board AC Input Fuses This Number Not Used DC Capacitor Bank DC Power supply for PCB 9A Dis play Control Board Primary Input Contactor AC Input EMI Filter AC Output EMI Filter TB1 with Primary Input Output and Backup DC Supply Box Lugs Optional TB4 with Secondary Input Power Box Lugs TB3 Terminals for Battery Cabinet Breaker Shunt Trip and Aux Ground Bus Shunt Trip DC Power Supply Bottom Cable Access Port Side Cable Access Ports Top Cable Access Port y 38 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 8 13 UPS Parts Identification 80kVA The following table identifies the major components of the UPS TABLE 8 3 80KVA UPS COMPONENT LOCATION AND IDENTIFICATION No Description _ Front Panel Display Locking Door Latch with optional Lockout Tagout Hasp 1 2 3 4 5 Upper Deadfront Middl
64. able the alarm so that no alarm sounds for any Fault or Warning condition 4400 Series Installation and Operation Manual 64527 003 97 TOSHIBA Leading Innovation gt gt gt 14 Options 14 4 Replacement Air Filters The 4400 has the following option available e Air Filter Kit Replacement air filter for the 4400 front door filter Filter Specifications Make Air Handler Model 6B997 Nominal Dimension in 15 x 30 x 1 Actual Dim in 14 5 x 29 5 x 0 75 MERV 7 Quantity 15 30kVA 1 per unit 50 80kVA 2 per unit Contact the factory for pricing 14 2 Remote Monitoring System RemotEye 4 The 4400 can be monitored and controlled remotely via the optional RemotEye 4 10 100 Base T network card with embedded software that allows network administrators to monitor and control the UPS via any of the following protocols Hypertext Transfer Protocol HTTP HTTPS SNMP Simple Network Management Protocol Modbus TCP RTU Transmission Control Protocol Remote Terminal Unit BACnet IP MSTP Internet Protocol Master Slate Token Passing 14 3 Remote System Monitoring Remote Radar A network of Toshiba UPS s equipped with the RemotEye network cards can be viewed and monitored using the optional RemotRadar application software on any MS Windows machine Real Time Monitoring amp Management of up to 5 000 RemotEye II amp III Remote D Devices Combined SNMP Based UPS Monitoring amp Management
65. again to stop Auto Page 86 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 18 Tab Help This on line help provides ready definitions of the Acronyms displayed on the touchscreen and their definitions Each acronym and accompanying definition is displayed on a single page HH re fibi navigation bar has an additional button in Record and Help called Auto Page LAUTOS Pressing Auto Page will cause the records to auto page every 2 seconds The button will alternately blink in black on white white on black while in Auto Page mode Press the button again to exit Auto Page mode Lo Il La 7 Lo Il 5 4 1 Low Low Low 5 05 42 PM Main Monitor Setup Record Fault Acronym Warning Acronym status Acronym FSOPEN Fuse Open detected On Line Status 1 of 29 On Line Law Low Low RAR UT 05 45 Main Monitor Setup Record Sp 5top Shutdown Mode with Stop Condition UPS Mode Warning 1 of 18 ud 1 of 31 ne On Line te On Line FIGURE 12 17 HELP CATEGORIES 12 19 4400 Parameter Definitions See Appendix A for the Command Parameter definitions and functions 4400 Series Installation and Operation Manual 64527 003 87 TOSHIBA Leading Innovation gt gt gt 12 20 System Fault Messages A Fault message is generated when either a fault condition occurs or a warning condition
66. al 40759 servicing 39561 C1 90632 A DANGER TENSION DC Tension DC fournie par des batteries est encore presente apres que le materiel a ete teint et mis hors linge Tout contact accidentel avec des composants sous tension peut causer des blessures et la mort D brancher toutes les sources DC avant d effectuer des r parations ou Ne des tests dans ce compartiment 90632_ D1 90624 DANGER RISQUE DE LECTRIQUE Les condensateurs restent charg s apr s coupure de l alimentation Tout contact accidental avec des composants sous tension lectrique peut provoquer des blessures ou la mort Fermer et verrouiller toutes les sources d alimentation ATTENDRE AU MOINS 5 MINUTES pour laisser d charger les condensateurs puis v rifier la tension lectrique avant V l entretien 90624 1 39561F ay DANGER RISQUE DE CHOC ELECTRIQUE Les condensateurs restent charg s apr s que l alimentation a t coup e Un contact accidentel avec des pi ces sous tension peut entra ner des blessures personnelles et la mort Couper et verrouiller toutes les sources d alimentation Attendre au moins cinq 5 minutes que le courant soit dissip et v rifier ensuite la tension avant de faire l entretien 39561F F1 90637 A DANGER Risque de choc lectrique Bornes de batteries sous tension Ne pas toucher de borne de batterie non isol e PN 9
67. all sensitive loads have been previously shut down To completely stop the UPS open the input breaker the secondary Input breaker if available and the External Battery Cabinet breaker if available 13 4 Restore System Power after an EPO Shutdown After shutting down the UPS with the EPO restore system power as follows 1 Ensure the cause of the EPO actons has been resolved 2 Reset the UPS main circuit breaker MCCB located behind the UPS front door by first switching the breaker OFF then ON 94 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 3 Reset the Battery Cabinet if any circuit breaker s by first switching the breaker OFF then ON 4 Continue the startup procedure as given in Section 13 2 13 5 Battery Backup Time and Discharge Process The optional battery cabinet provides some period of back up time depending on the UPS kVA rating and system load The exact length of these times will depend on the UPS model used condition of the batteries amount and type of load temperature and other variables Figure 13 1 graphically illustrates the battery discharge process under full load conditions The UPS battery voltage to drops as the battery discharges The chart in Figure 13 1 lists the voltage level at which each UPS low voltage alarm will sound and at what level the low voltage condition will cause the unit to automatically shut down UPS Capa
68. amage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment The UPS system output is NOT equipped with an over current protection device or an output disconnect at the AC output The user should provide circuit breakers between the UPS AC input or Bypass input and the power sources and between the UPS output and the critical load input The minimum device ratings are listed in 9 5 External Breakers on page 50 The maximum operating ambient temperature for the UPS is 104 F 40 C at 0 9 PF If the UPS is exposed to the same ambient temperature as the DC backup supply the maximum operating ambient temperature is e Battery backup 90 F 32 C at 0 9 PF Table 3 1 lists the nominal battery voltage TABLE 3 1 UPS NOMINAL BATTERY VOLTAGE CAPACITY NoMIiNAL VOLTAGE FLOAT VOLTAGE All KVA 288 Vdc 324 V 4 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 3 1 Unintended Usage The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for use in equipment that if a malfunction or failure occurs may result in loss of human life or bodily injury coll
69. an also be enabled or disabled through the setup menu If the Buzzer is disabled through the setup menu the Toolbar Buzzer button will be disabled 12 11 Toolbar Touch ON OFF The touchscreen can be turned OFF locked by pressing the TOUCH ON OFF button With TOUCH OFF only the TOUCH button is active the rest of the display will not respond to touch 4400 Series Installation and Operation Manual 64527 003 77 TOSHIBA Leading Innovation gt gt gt 12 12 Toolbar QUICK VIEW ON OFF At anytime while using the tabs to view system details the summary of the UPS Input Output and DC Bus can be viewed by pressing the Q VIEW button Button will display Q VIEW ON The illustration below highlights the critical features of the Quick View display Exit Quick View by pressing the Q VIEW button again Button will display Q VIEW OFF TABLE 12 3 QUICK VIEW DISPLAY Displays Vin Vout and Vbyp for all three phases Changes voltage display mode Press repeatedly to display sequentially the voltage as Line to Line LL Line to Neutral LN and Voltage as a of rated Voltage The highlighted icon indicates the voltage display mode Displays output current for all three phases Changes current display mode Press repeatedly to display alternately the current in Amps A or as a of rated current The highlighted icon indicates the current display mode Displays DC Bus voltage Battery voltage and Battery discharge
70. apacity AWG NON mure EE NN 35 44 DEEE NE DRASS m e Seconda input 8 C e Battery Terminais 2 6 35 2 battery string Consult factory if using more than one battery string Size neutral cable appropriate to actual load type balanced unbalanced non linear The terminal blocks for the 15 30 kVA UPS are shown in Figure 9 4 4400 Series Installation and Operation Manual 64527 003 45 TOSHIBA Leading Innovation gt gt gt Use only copper wires for external cables TABLE 9 2 RECOMMENDED CABLE SIZE amp TIGHTENING TORQUE FOR 50KVA UPS FOR 120 208V IN 120 208V OUT Block Number Cable Size Min Max 75 C Copper Wire in Conduit Tightening Terminal Lug Capacity 50 kVA Torque 225 250 in Ib battery string Consult factory if using more than one battery string Size neutral cable appropriate to actual load type balanced unbalanced non linear Use only copper wires for external cables TABLE 9 3 RECOMMENDED CABLE SIZE amp TIGHTENING TORQUE FOR 80KVA UPS FOR 120 208V IN 120 208V OUT Tightening Ex 0 AWG 600 koi 375 socket 2 x 1 0 600 kcmil 500 kcmil 2 x 2 0 battery string Consult factory if using more than one battery string Size neutral cable appropriate to actual load type balanced unbalanced non linear See Appendix D In
71. apacity Output 50kVA 45kW 80 kVA 72kW Double conversion all IGBT UPS Topology NPUT Voltage V Nominal Xfmr Input Voltage 10 to 15 3P 4W GND or 3P 3W GND A A ey Transformer Voltage ey Transformer Voltage 200V Iso Xfmr 380V Iso Xfmr 208V Iso Xfmr 400V Iso Xfmr 220V Iso Xfmr 415V Iso Xfmr 230V Iso Xfmr 230 133V Auto Xfmr 240V Iso Xfmr 240 139V Auto Xfmr 208 120V No Xfmr 480V Iso Xfmr 220 127V Auto Xfmr Undefined 380 220V Auto Xfmr 600 347V Auto Xfmr 400 230V Auto Xfmr 600V Iso Xfmr 415 240V Auto Xfmr Not Used 480 27 7V Auto Xfmr 200 115V Auto Xfmr 125 of Rated load A B C D E F G H J K N xX cuHauonuouzzc Frequency Hz and range 50 60 Hz x 5 Hz Input Power Factor PF full 20 98 load Walk in Function sec 20 to 100 over 5 sec selectable Cold Start 0 100 load sec 25 sec from cold start BYPASS Voltage V Nominal Output Voltage 3P 4W GND or 3P 3W GND See Input Voltage Transformer Key Frequency Hz 50 60 Hz 5 Bypass Overload 125 Load 10 min 125 Load Bypass Overload 150 Load 2 min 150 Load Bypass Overload 1000 Load 1 cycle 1000 Load Automatic Retransfer Max load Yes for Retansfer OUTPUT Voltage V Nominal Output Voltage 3P 4W GND or 3P 3W GND See Input Voltage Transformer Key 4400 Series Installation and Operation Manual 64527 003 o 5 TOSHIBA Leading Innovation gt gt gt 4400 SPECIFICATIONS 50
72. ards DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries and cause physical damage to internal components Keep the SPECIFIED CLEARANCE around the UPS Inadequate space around the UPS makes it difficult to perform maintenance inspections will lead to insufficient ventilation and or cause malfunctions Install anchor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured Only factory authorized personnel should relocate modify or replace parts in the UPS after initial installation Electrical shock injury or UPS failure may occur if non authorized technicians attempt to modify or relocate the UPS Please contact Toshiba Customer Support Center if you plan to move or make modifications to the UPS 22 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 1 The UPS generates and can radiate radio frequency energy during operation Although noise filters are installed inside of the unit there is no guarantee that the UPS will not influence some sensitive devices that are operating near by If such interference is experienced the UPS should be installed further away from the affected equipment and or powered from a different source than that of the installed equipment 2 The user should provide o
73. ase center of each target to calibrate touch panel accurately Use a stylus or similar tool Avoid needle sharp tips Calculating Passed MCG 0175 O 121908 026 0 252 Pifid 13 P2 304 226 Storing data Passed FIGURE 12 15 TOUCHSCREEN DISPLAY CALIBRATION 4400 Series Installation and Operation Manual 64527 003 85 TOSHIBA Leading Innovation gt gt gt 12 17 Tab Record The tab Record offers three types of records Operation Backup and Fault Backup Description Max Number of Record Records Operation Every change in operating mode is recorded by time 64 records before overwrite date and mode Fault Warn Every time a fault warning occurs the date time and 64 records before overwrite fault warning is recorded Low Low Lows INWY 05 15 PM Monitor Rae On Line Low Low Low 9 wh 11 10 4M Record Fault Record Wo 2 08 31 94 19 12 Fault Rec lof 2 FIGURE 12 16 RECORDS Low Low Low JU 11 11 AM Main setup Record Operation Record No 152 Date 09 03 94 Time 10 02 26 OD DO C9 FIDET FBDET Operation Rec 1 of 16 Hal On Line 11 10 AM Record There 15 no BACKUP record to display On Line Auto Page in Record and Help Pressing will cause the records to auto page every 2 seconds The button will alternately blink in black 4 on white white on black while in Auto Page mode Press the button
74. ation 2 at 0 100 Balanced Load Voltage Total Harmonic Distor lt 3 tion Full Linear Load Output Voltage Adjustment 5 via Touchscreen Voltage Transient Response 3 100 Step Load Change 100 Step Load Change 5A 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 4400 SPECIFICATIONS 15 30 wl Internal Battery Backup Specification 15kVA 20kVA 25kVA 30kVA Voltage Transient Response 2 Loss and Return of Input V 3 Voltage Transient Response Xfer from Bypass to Inverter Max Continuous Overload Cur 109 of Nominal Output rent A Crest Factor 2 5 Inrush Current Protection Fuse Interrupt Rating RMS Sym 18 metrical kA Frequency Hz 50 or 60 Hz Frequency Selectable Con No verter Frequency Regulation Free 0 1 Running Mode Frequency Slew Rate Range 0 5 Hz sec Hz s PF Output Power Factor PF Phase Displacement 2 for Balanced Load 100 Balanced Load deg 100 Unbalanced Load deg Inverter Overload Capacity 12596 for 90 sec 150 for 30 sec for sec Efficiency AC DC AC 100 Full 91 Load Surge Protection kA or Cat Auto transfer to bypass retransfer to inverter egory Battery General External N A Battery Internal Internal Back up Time at Full See Section 11 2 Estimated Run time on Internal Batteries Load at 25 C min T
75. bed herein and has received safety training on the hazards involved Refer to the latest edition of NFPA 7OE for additional safety requirements Qualified Personnel shall Have read the entire operation manual Be familiar with the construction and function of the 4400 UPS the equipment being driven and the hazards involved e Be trained and authorized to safely energize de energize ground lockout tagout circuits and equipment and clear faults in accordance with established safety practices Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices Be trained in rendering first aid For further information on workplace safety visit www osha gov 4400 Series Installation and Operation Manual 64527 003 3 TOSHIBA Leading Innovation gt gt gt 2 4 Factory Authorized Personnel Factory authorized personnel have been factory trained and certified to install service and repair the UPS Contact the Toshiba Customer Support Center for assistance in locating the factory 4400 authorized personnel nearest you 3 Important Safety Instructions The following contains important instructions that should be followed during the installation operation and maintenance of the 4400 Series UPS Misuse of this equipment could result in personal injury and or equipment d
76. cess Conduit Landing Control and Ethernet wiring conduit should be landed on the conduit landing plate provided at the bottom left and bottom right side of the expansion band Bottom Access Conduit Landing Control and Ethernet wiring conduit should be landed on the bottom left side conduit knockout and power cabling conduit should be landed on the bottom right side of the main conduit landing plate knockouts Access Port Dimensions See Appendix A for additional details Port Location Dimensions 15 30kVA Cabinet 50 80kVA Cabinet Top Left Conduit Landing Plate 1 57 in x 4 76 in 1 in conduit knockout top left Control Wiring 40 mm x 121 mm Top Conduit Landing Area 1 57 in x 4 76 in 3 25 in x 21 1 in Power Cables 40 mm x 121 mm 83 mm x 537 mm L amp R Side Conduit Landing Plate 2 6 in x 14 1 in 3 25 in x 21 2 in Control Wiring and Power Cables 67 mm x 359 mm 83 mm x 537 mm Bottom Conduit Landing Area 1 x 0 75 in 20 mm dia 1 in conduit knockout bottom Control Wiring d left Bottom Conduit Landing Area 3 x 0 75 in 20 mm dia Drill as necessary Power Cables knockouts 8 6 in x 37 4 in NOTE Although the entire width of the top and bottom main conduit landing plates can be used for cable access using the far right and left sides of the plates will make it easier to remove the UPS deadfront panel s for servicing and battery replacement 4400 Series Installation and Operation Manual 64527 003 33 TOSHIBA
77. city Nominal voltage Vom Shutdown voltage CURRENT VOLTAGE Shutdown Voltage a Z LL a 100 20 Battery Capacity FIGURE 13 1 TYPICAL BATTERY DISCHARGE CURVE 4400 Series Installation and Operation Manual 64527 003 95 TOSHIBA Leading Innovation gt gt gt 13 6 Battery Low Voltage Tolerances The battery charging period varies depending on the amount of discharge during backup Figure 13 2 shows the typical recharge curve for a fully discharged battery Charging Period Period 1 Initial charging at maximum current limited by charger V is minimum voltage at which the UPS will shut down power to the load Period 2 Charging rate drops as battery voltage increases Period 3 Battery cells are at maximum voltage UPS continues to provide a trickle charge to keep the batteries a maximum charge capacity CURRENT VOLTAGE CHARGING BATTERY v 22 etre Y VOLTAGE 11 5A 2222222 DISCHARGE SHUT OFF POINT lt I PERIOD 1 PERIOD 2 PERIOD 3 FIGURE 13 2 TYPICAL BATTERY CHARGING CURVE 96 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 13 7 Audible Alarm Functions An audible alarm buzzer will soun
78. converter inverter of the UPS and fed directly to the load A third state Emergency shut down EPO is for emergency use only and is discussed separately in Sec tion 12 3 The UPS can be switched between On Line and Bypass by pressing and momentarily pressing the RUN STOP button on the touchscreen display 13 1 Initial UPS Startup The first time the UPS is started after installation use the touchscreen to enter the current time and date 1 Start the UPS as described in 13 2 steps 1 5 2 Enter the System Date Press the Setup tab Press System Date in the Data Display Area Enter the date in the following format Www Mmm DD YYYY Www is the three character day of the week Mon Tue Wed Mmm is the three character Month Jan Feb Mar DD is the two digit day of the month 01 12 30 YYYY is the four digit year 2011 Press Write to store the date Press Quit to exit System Date setup 3 Enter the System Time Press the Setup tab Press System Time in the Data Display Area Enter the Time in the following format HH MM AM HH is the two digit hour followed by a colin MM is the two digit month is before or after noon Press Write to set the time Press Quit to exit System Time setup 4400 Series Installation and Operation Manual 64527 003 93 TOSHIBA Leading Innovation gt gt gt 13 2 Start the UPS 1 Switch the main circuit breaker MCCB on the inside front of the UPS to the ON position
79. current EX tse o Br a 1 C ccc D FIGURE 12 9 QUICK VIEW DISPLAY 78 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 13 Tab Main RUN STOP The Main tab displays the UPS Serial Number Typeform and RUN STOP button Low Low Lows 10 52 Monitor Setup Records Help 4400 Serial Ma UPS 2014012345 RUN vpeFarm 4400F3F300FAB 30KVA Welcome to 4400 Series LIPS 4 SHUT OO UPS Control Toggles between On Line RUN and Bypass STOP modes Press Run UPS switches to On Line mode label changes to STOP Press STOP UPS switches to Bypass mode label changes to RUN Information Bar Randomly displays status helpful hints acronym definitions every two seconds FIGURE 12 10 MAIN TAB COMPONENTS 4400 Series Installation and Operation Manual 64527 003 79 TOSHIBA Leading Innovation gt gt gt RUN STOP Button Operation Operation of the RUN STOP button When the UPS is in BYPASS mode the RUN button is dis 669 669 669 played 1 To switch the UPS to In Line operation press the RUN button 2 The RUN icon changes to an Hourglass for 3 seconds The control button is disabled while the hourglass is dis played The same delay occurs when switching from RUN to STOP 669 669 669 FLT 08 33 4M 3 After the hourglass icon clears the STOP icon is dis
80. d when the UPS is in the battery backup mode has a fault has low battery voltage or is in an overload condition The buzzer will also beep each time an effective item is touched on the touchscreen The following chart shows the buzzer pattern durations for each condition Time units are shown in seconds TABLE 13 2 AUDIBLE ALARMS Audible Pattern Any Fault Intermittent buzz until fault clears Switch to Backup Single five second buzz Backup Operation Intermittent buzz once every ten seconds UPS Battery Shutdown Voltage Batt Voltage 79 Normal Warnings OL 110 Overload Timer LB Low Battery Batt Voltage 90 Normal BLFN Battery Life Pre alarm Batt expires in 6 mo BLFE Battery Life End CHRGOV Charger Over Voltage BTSTFL Battery Test Fail BOH Battery Overheat AOH Ambient Overheat CLMT Current Limit DCER Display Disconnected BDEPL Battery Depletion Touching Effective Item on Touchscreen The buzzer can be silenced most easily by pressing the Buzzer Silent button on the Quick Access Toolbar Alternatively the buzzer can also be silenced by selecting the Settings tab then set the Buzzer Silent parameter to Disable This will turn off the buzzer for the current alarm status but the buzzer will still sound when the next Fault Warning condition occurs The buzzer can be disabled permanently by selecting the Settings tab then setting the parameter Buzzer Disable to Disable This will dis
81. ditions may vary Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION SOCIAL INFRASTURCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road Houston TX 77041 Telephone 800 231 1412 Fax 13 896 5212 Web Site https www toshiba com tic industrial uninterruptible power systems 4400 Series Installation and Operation Manual 64527 003 113 TOSHIBA Leading Innovation gt gt gt TOSHIBA 4400 UPS Installation Planning Guide for 15 80kVA UPS Standard System 208 120V Input 208 120V Output General Mechanical Information t Approximate Full Load Mechanical Dimensions W weim Clearance for Ventilation intenance Access kBtu Hr s Top 16 in 406 mm Primary AC Input 208 120V 3 Phase 4 Wire Maximum Suggested External Suggested Minimum Feeder Wire Size Suggested Maximum Feeder Length Phase Neutral For Min Wire Size Steel kVA Input Power Demand WA PE Am s Gorea C Temp Rang Fe 1 x4 AWG 1 x 2 AWG 1 x 3 AWG 1 x2 AWG 1 x 2 AWG 1 2 AWG 1 x 2 AWG 4 x 2 AWG 1 x 4 0 1 250 kcmil 80 gt 0 99 220 238 300A 1 x 500 kcmil 2 500 kcmil Bypass AC Input 208 120V 3 Phase 4 Wire Feeder Breaker Per Phase Neutral For Min Wire Size in Steel Conduit 42 1 x
82. e Deadfront Lower Deadfront MCCB1 Primary Input Circuit Breaker MCCB2 Secondary Input Circuit Breaker Dual Input 8 Optionay Airfiter __9 PCB 9 Display Control Board NULLAEL Hi in ALLELE HHHH 100314 usse HT TTL HH HAT 2 lt lt 4 5 Il Hr M n IH mm 8 Ld c E ii I lt 4 HHI B i 22 i r M M Hs if 14 ch 4 4 07 6 Gil 2 2 I Witt s F L PEFFE seis J FEET EEE d HI E PEL EH HEN HEN HEH EAN n T E FH HEH HH HEH h 4400 Series Installation and Operation Manual 64527 003 39 TOSHIBA Leading Innovation gt gt gt TABLE 8 3 80KVA UPS COMPONENT LOCATION AND IDENTIFICATION CONT Description PCB 4 Charger Board CB 1 Control Board PCB 5 Bypass Driver Board AC Output Fuses CB 2 Converter Board PCB 3 Inverter Board AC Input Fuses AC Input Soft start Resistors DC Bus Capacitor Bank DC Power supply for PCB 9A Display Control Board This Number Not Used Input Contac
83. ectively referred to as Unintended Usage Unintended Usage includes atomic energy control instruments aircraft or spaceship instruments transportation instruments traffic signal instruments combustion control instruments life support equipment all types of safety devices etc Unintended Usage of Toshiba products listed in this document shall be made at the customer s own risk The application of the UPS without special consideration for equipment that supports human safety and or maintain public services may cause serious accidents 3 2 Disclaimer INNO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES DEATH OR DESTRUCTION OF THE UPS TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY FUNCTION OR DESIGN TOSHIBA DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR UPS DESCRIBED HEREIN NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS NOR THE RIGHTS OF OTHERS 3 3 General Maintenance DO NOT remove the rear side panels or any sheet metal not designed to be removed Removing rear side panels may result in electric shock burns personal injuries or UPS failure Keep the area around the UPS clean Use a vacuum cleaner to clean dus
84. ent must be done in accordance with National Electrical Code and any other state or local codes Proper grounding and conductor sizing must be installed for safe operation During operation keep all covers in place and cabinet doors shut When performing visual inspections and maintenance if possible be sure the UPS is turned off and the incoming AC feed is turned off and locked out The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned off If it is necessary to make measurements with the power on donot touch any electrical connection points Remove all jewelry from wrists and fingers Make sure test equipment is in good safe operating condition While servicing stand on some type of insulation and be sure not to be grounded Follow the safety instructions given in the equipment manual carefully and observe all danger warning and caution notices 40308 B 48082 A DANGER v AC VOLTAGE This UPS receives power from more than one source Disconnect all AC sources before performing any service or testing inside this unit 48082 A1 90638 DANGER TENSIONS DANGEREUSES Des tensions dangereuses sont utilis es dans l op ration de cet appareil et pourraient causer des blessures graves ou des pertes de vie Les mesures de s curit suivantes doivent tre observ es pour r duire le risque de blessure ou de mort 1
85. ernal Battery Backup 54 11 2 Estimated Runtime on Internal Batteries 15 30kVA 56 11 3 15 30kVA Specifications w External Battery Backup 57 11 4 15 3 Efficiency vs Load Typical No Transformer 61 11 5 15 30kVA Thermal Loss vs Load Typical No Transformer 61 11 6 Specifications w Internal Battery Backup 62 11 7 Estimated Runtime on Internal Batteries 5OKVA 64 11 8 50 80KkVA Specifications w External Battery Backup 65 11 9 50 80kVA Efficiency vs Load Typical No Transformer 68 11 10 50 80KkVA Thermal Loss vs Load Typical No Transformer 68 12 Operator Interface 69 12 1 Operator 69 12 2 Operator Controls Light Emitting Diodes LED 70 1222 Op rator T ODU OS saa 71 12 4 Touch Screen Display 72 RR m 13 ja beer 13 12 5 Touchscreen Data and Controls 74 12 7 QUICK Access Toolbar a a a 75 12 8 4400 Menu Tree ie 76 1220 WF 77 12 10 Toolbar Buzzer ON OFF 77 12 11 Toolbar Touch ON OFF 77 12 12
86. est aliment e par plus d une source D brancher toutes les sources AC avant d effectuer des entretiens ou des tests l int rieur de cette unit 90630 FIGURE 5 1 WARNING LABELS 12 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 43784 A DANGER DC VOLTAGE DC Voltage supplied by batteries is still present after equipment has been turned off and taken off line Accidental contact with live parts can cause personal injury and death Disconnect all DC Sources before performing any service or testing in this compartment 43784 ra D 57275 A DANGER RISK OF ELECTRIC SHOCK Capacitors stay charged after power has been shut off Accidental contact with live parts can Cause personal injury and death Turn off and lock out all power sources WAIT AT LEAST FIVE 5 MINUTES for power to dissipate then check voltage before servicing 57275 a E 39561 A DANGER RISK OF ELECTRIC SHOCK Capacitors stay charged after power has been shut off Accidental contact with live parts can Cause personal injury and death Turn off and lock out all power sources Wait at least five 5 minutes for power to dissipate then check voltage before F 40759 A DANGER Risk of electrical shock Live terminals on batteries Do not touch uninsulated battery termin
87. et OSHPD compli ance 66 4 in 1686 mm 66 4 in 1686 mm Use the supplied hardware to bolt the Angle Bracket skids on the UPS ship ping rail flange 12 in 4 75 in 305 mm 305 mm in 203 mm 3 E i 15 30kVA Base Angle Bracket Skids 89 5 0 in 127 mm Angle Bracket Skid bolts to 8 in 8 in Shipping Rail Flange 5 203mm 203 mm 149 mm FIGURE 8 8 SEISMIC ANCHORAGE HOLE LOCATIONS 15 30kVA 30 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt in 12 in mm 305 mm 4 in 12 101 mm 305 75 0 in 1905 mm FIGURE 8 9 SEISMIC ANCHORAGE HOLE LOCATIONS 50kVA 8 8 5OkVA Seismic Anchorage The Seismic Kit for the 50kVA 4400 is similar to the one for the 15 30kVA unit A top bracket for either side or rear to mounting against a wall and Angle Bracket skids that attach to the UPS shipping rail flanges See Figure 8 9 Attach the shipping rails to the UPS using the included 1 4 in x 20 bolts Tighten the bolts to 96 in Ib 11 N m 4400 Series Installation and Operation Manual 64527 003 4 in 101 mm Bracket Skids 12 in 12 in 305 mm 305 50kVA Bracket Rear Mount SOkVA Base Angle 28 1 in 13 mm 31 TOSHIBA Leading Innovation g
88. gt gt Vin out 15kVA 20kVA 25kVA 30kVA 80kVA 3P 3W G AWG AWG AWG AWG AWG AWG 8 Ho 600v Phase 12 0 TABLE 0 3 UPS POWER LUG CAPACITY AND TORQUE SPECIFICATIONS UPS POWER LUG WIRE CAPACITY TORQUE Calculated values of Input current at different voltages are listed in Table D 4 Calculated values for Output Bypass current at different voltages are listed in Table D 5 4 2 TABLE 0 4 INPUT TRANSFORMER CURRENT INPUT VOLTAGE Input Input Current Input Currrent Charging Current at Full Load Voltage 15 kVA 20 kVA 25 kVA 30 kVA 50 80 kVA 208 120V 42A 46A 55 60A 69A 74 83A 88A 139A 148A 222A 238A 220 127V 39A 44 52 57 66A 70A 79 83 131A 140A 210A 225A 240 139V 36A 40A 48A 52A 60A 64A 72A 76A 120A 128A 192A 206A 380 220V 23 25 30A 33A 38A 41A 46A 48 76A 81 121A 1304 400 227V 22 24 29 31A 36A 39A 43A 46A 72A 77A 115A 124A 415 240V 21 23 28A 30A 35A 37 42 44A 69A 74A 111A 119A 480 277V 18 20 24A 26A 30A 32A 36A 38 60A 64 96A 103A 600 347V 14A 16A 19A 21 24A 26A 29 31A 48A 51 77A 83A TABLE D 5 OUTPUT TRANSFORMER CURRENT AT OUTPUT VOLTAGE
89. he UPS Shutdown by LAN Signal function has a companion UPS Shutdown by LAN Signal Permitted Time Window parameter that can be set to allow sufficient time to complete the LAN shutdown process default 10 minutes even if line power is restored during LAN shutdown LAN shutdown is treated as a restart after battery shutdown The restart of the LAN will be determined by the Restart After Battery Shutdown timer Connect only the UPS stop signal to the external contact interface for automatic processing so that the UPS output will not be turned off by mistake If the computer is started restarted within 10 minutes after the recovery from a power failure the power supply may be reset while the computer is restarting 10 3 RS 232C The RS 232C port just to the right of the display PCB can be used by authorized service personnel The port is provided using DB9 female connector located to on the inside of the UPS door just to the right of the Display PCB For reference the pinout of the connector is illustrated below NOTE Use the cross cable provided by Toshiba to avoid potential communications problems RS 232C CONNECTOR PIN ASSIGNMENT DB9 FEMALE CONNECTOR OUTLINE FACING CONNECTOR FIGURE 10 2 5 232 52 4400 Series Installation Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 10 4 RemotEye Network The optional RemotEye network card for the Toshiba UPS pe
90. in 121 mm x 16 5 in 419 mm Unit and Shipping Weights TABLE 15 3 UNIT AND SHIPPING WEIGHTS ESTIMATED Unit Weight Shipping Weight 15 kVA w Int Batt 1000 1155 IBKVAwI2Ximrs 0 0 0 0 20 kVA 20 kVA wl Int Batt 20 kVA w 2 Xfmrs 25 30 4400 Series Installation and Operation Manual 64527 003 99 TOSHIBA Leading Innovation gt gt gt Shipping Weight 50 1350 1505 50 kvAw 2 Xfmrs wass 80 kVA 1500 1655 80 1 Xfmr 1 Subject to change without notice 2 Shipping weights include 120 Ib 54 4 kg for shipping pallet and 35 Ib 15 9 kg for shipping rails 100 4400 Series Installation and Operation Manual 64527 003 SNOISNAWIG TVOISAHd VAM 06 4 0077 14N914 101 Jl H Xf Z af xd NO LSNOH TT SOA LSS TETEE 3191 ME FA 0Nde 130140 SI NOLLYZIADHLNY NGLLIBA 0149 SSIM 7 4 5r un SAN VAMX0 GI 00p7 S 3HID OL 01350710510 sU 1350 03200 3 38 REEL fae CLIE Sal ni UUVV LON TIvHS ONY 9 i 1 Si JD Al8ddD8d 3 3Hl SI IVIAJIVN SIHI 1 AN ON SN3qNo 37925 00 DL
91. inal storage location Allow enough space for forklift operations to unpack the UPS crate Then remove the crate Points to observe e Retain all small articles during unpacking and installation Make sure that exterior paint is not scratched and that the UPS cabinet is not damaged DO NOT damage the UPS when using tools to remove packaging materials If provided DO NOT remove the plastic sheet cover until installation Do not remove the fan covers until UPS start up The fan covers should be removed by factory authorized personnel Packing materials should be disposed by the appropriate means Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative 8 2 UPS Clearance Maintain the indicated clearance during installation See Figure 8 1 Ensure that the front and top air vents are NOT blocked NOTE Minimum front clearance for unobstructed airflow is 20 inches However minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS or per NEC 110 34 A 36 i n 900 mm and local requirements whichever is greater Top 16 in 406 mm Front 36 in 900mm Side Clearance Back Clearance 15 80kVA 0 in 0 mm 15 80kVA 0 in 0 mm FIGURE 8 1 CLEARANCE FOR UPS USING LEVELING FEET 24 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt Top 16 in 406 mm Front 36
92. ing Quit without first press ing Write will cause the newly entered data to be lost Exit keypad Example 3 Binary choice On Off Enable Disable Contact A Contact B Low Low Lows 11 14 2 EIER On Line On Line Main Monitor Record Help 808 En Buzzer Enable Enable Enable Disable On Line 84 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 16 Setup Calibrating the Touchscreen At anytime while using the tabs to view system details the touchscreen can be calibrated by executing the built in calibration routine To calibrate the touchscreen Touch and release center of each target to 1 Press the Setup Tab calibrate touch panel accurately Use a stylus or similar tool needle sharp tips 2 Press the DISP EX 800 button 3 Press the entry Cali Parameter 8211 to begin the calibration routine 4 Follow the directions on the display to press the at each location it flashes on the display To exit the calibration routine press QUIT at any time See Fig 12 15 B 5 After the touchscreen has been recalibrated the display will indicate that the calibration B routine has passed Press Quit to return to the main display See Fig 12 15 C Touch and release center of each target to calibrate touch panel accurately Use a stylus or similar tool Avoid needle sharp tips Touch and rele
93. ing conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 e Primary AC Input 36 4 wire ground e AC Output 30 4 wire ground e DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC DC Circuit Breaker size based on breakers external to Toshiba supplied Battery Cabinet s or UPS s Toshiba supplied Battery Cabinets come equipped with internal circuit breakers sized to meet specific operating conditions DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current Weights do not include batteries or other auxiliary equipment external to the UPS Sizing calculations based on the following assumptions e Not more than 6 current carrying conductors installed in steel conduit in ambient temperature of 30 C e Temperature rating of copper conductors terminals 75 C e Feeder distance calculations based on NEC Chapter 9 Tables 8 and 9 data allowing for 2 AC voltage drop 2014 Handbook Table 310 16 Consult latest edition of applicable national and local codes for possible variations NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and external overcurrent devices are suggested minimums Local con
94. isplays current status and operation hints Footer Bar Displays Faults Warnings and UPS Operating Mode 9 UPS Control Toggles between On Line RUN and bypass STOP modes See Sec tion 12 13 Press Run UPS switches to On Line mode label changes to STOP Press STOP UPS switches to Bypass mode label changes to RUN FIGURE 12 3 TOUCHSCREEN DISPLAY COMPONENTS INITIAL MAIN DISPLAY 72 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 12 5 Header Bar The Header Bar on the graphic display panel displays three system parameters the System Load Cur rent Status and System Time Low Low Low so ARTEN 10 52 4M Header Bar Components System Load Load per each phase as percent of full load Low Less than 10 Load Current Status UPS status at the moment Status is delayed by a few seconds System Time Current time in AM PM format FIGURE 12 4 HEADER BAR DISPLAY COMPONENTS 12 6 Footer Bar The Footer Bar on the graphic display panel displays three system parameters BYPASS Footer Bar Components Fault Displays last fault sensed by UPS A Fault causes the UPS to switch to bypass and it will not automatically reset UPS Mode Current state of UPS 2 Warning Displays last warning sensed by UPS Multiple frequent warnings of the same type may induce a fault condition FIGURE 12 5 FOOTER BAR DISPLAY COMPONENTS 4400
95. j Max Discharge Current Adc 217 Adc 347 Adc Battery Capacity Required at Full 50 Load KWB Battery Test Interval per hr Yes Pre alarm Level Vdc 259 Vdc Battery Protection Internal Fuse Ext MCCB Cutoff 11096 Floating Charge Automatically adjust cutoff voltage Overvoltage Protection Protection against Batteries Deep Discharge Efficiency DC AC 96 gt 90 BATTERY INTERNAL N A ENVIRONMENT Cooling Forced Air cfm 5 x 452 cfm max 5 x 452 cfm max Operating Temperature F C 32 F 104 F 0 C 40 C Storage Temperature F C 14 F 122 F 10 C 50 C Altitude ft m 3300 ft 1000 m w o derating Heat Rejection at 100 Full Load 15 034 24 054 BTU Hour Ref Table 11 10 Ref Table 11 10 MECHANICAL Weight Ib kg 1350 Ibs 612 kg 1505 Ibs 683 kg Dimensions WxDxH in mm 32 1 in x 37 2 in x 73 8 in 32 1 in x 37 2 in x 73 6 in 816 mm x 944 mm x 1874 mm 816 mm x 944 mm x 1869 mm Clearance in mm Front 36 in 900 mm Top 16 in 406 mm Sides Back Zero clearance MONITORING Operator Interface Front Panel Touchscreen and LED Y Y Yes RemotEye 4 Dry Contacts Included RS 232 Inrterface Optional Intelligent Monitoring D o 42 os Optional Remote Status Alarm Panel RSAP 1 Minimum front clearance for unobstructed airflow is 20 inches However minimum front clearance when physically accessing
96. l Transformer 8596 w Two Internal Transformers Surge Protection kA or Cat Auto transfer to bypass retransfer to inverter egory BATTERY GENERAL EXTERNAL 6 Adc Default 16 Adc factory adj Full Load kWB Battery Protection Internal Fuse Ext MCCB Cutoff 11096 Floating Charge Automatically adjust cutoff voltage Overvoltage Protection Protection against Batteries Deep Discharge Efficiency DC AC 96 gt 90 Battery Internal N A Environment Cooling Forced Air cfm 5 x 250 cfm max Operating Temperature F C 32 F 104 F 0 C 40 C Storage Temperature F C 14 F 122 F 10 C 50 C 5 95 RH 3300 ft 1000 m w o derating Indoors in dust and moisture free environment Operating Humidity Altitude ft m Location 4400 Series Installation and Operation Manual 64527 003 5 cO TOSHIBA Leading Innovation gt gt gt 4400 SPECIFICATIONS 15 30 w External Battery Backup Specification 15kVA 20kVA 25kVA 30kVA Heat Rejection at 100 Full 4506 6074 1593 9111 Load BTU Hour Weight Call Factory Call Factory 1115 Ib 506 kg 1115 Ib 506 kg varies with no of with Xfmrs Dimensions WxDxH in mm 20 12 in x 37 4 in x 65 06 in 511 mm x 950 mm x 1653 mm Clearance in mm 36 in 900 mm Front 16 in 406 mm Top Zero clearance Sides Back Powder Coat DuPont O Brien Black Emergency Power Off EPO Yes Control Panel
97. ltage Transient Response Loss and 2 Return of Input V Voltage Transient Response Xfer from 3 Bypass to Inverter 2 4400 Series Installation and Operation Manual 64527 003 o TOSHIBA Leading Innovation gt gt gt Frequency Regulation Free Running Mode Output Power e D Phase Displacement 2 for Balanced Load 100 Balanced Load deg 100 Unbalanced Load deg 125 for 90 sec 150 for 30 sec Auto transfer to bypass retransfer to inverter Internal Back up Time at Full Load at 25 C min See Section 11 7 Estimated Runtime on Internal Batter ies Replaceable Batteries Yes Field Replaceable Operating Temperature F C 32 F 104 F 0 C 40 C Storage Temperature F C 14 F 122 F 10 C 50 C Operating Humidity 5 95 RH Altitude ft m 3300 ft 1000 m w o derating Heat Rejection at 100 Full Load BTU Hour Weight kg Dimensions WxDxH in mm 32 1 in x 37 2 in x 73 8 in 816 mm x 944 mm x 1874 mm Clearance in mm 36 900 mm Front 16 in 406 mm Top 0 0 IN Zero clearance Sides Back 1 Minimum front clearance for unobstructed airflow is 20 inches However minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS or per NEC 110 34 A 36 i n 900 mm and local requirements whichever is greater 4400 Series Installation and Operation Manual
98. lts Tighten the bolts to 96 in Ib 11 N m 5 Bolt Top Angle Bracket to Wall The Angle Bracket can be bolted to the wall anchorage with up to a 3 8 bolt Figure 8 7 illustrates the placement for the Angle Bracket skids and top support bracket of the Seismic Kit Installation is similar for all models The 80kVA unit uses the existing skids for seismic anchorage too See Figures 8 8 8 10 for detailed dimensions for anchorage installation Install the anchor bolts per Section 8 3 using the pattern shown in Figure 8 8 8 10 Angle Bracket Mh The Angle Bracket comes partially sectioned to break into two pieces Along piece for installation along the side of the UPS Ashort piece to be mounted along the top back side of the UPS for mounting back against a wall 4 Jd 3 f I CN n a lt YN 4 FIGURE 8 7 SEISMIC KIT SKIDS AND BRACKET LOCATION 4400 Series Installation and Operation Manual 64527 003 29 TOSHIBA Leading Innovation gt gt gt 8 7 15 30kVA Seismic Anchorage 127 mm 5 7 in 149 mm 15 30kVA Top Bracket Rear Mount 12 in 120 mm 15 30kVA Top Bracket Side Mount NOTE Mount the Seismic kit top bracket using the existing bolts in the top frame of the unit The top bracket comes partially scored to it can be easily be sectioned into the side and back sections Only one sec tion is needed to me
99. n Manual 64527 003 _ uonduos q Em q q Leading Innovation gt gt gt TOSHIBA AJUO ped JHAA ueo UQO 9 ON 2 yul UMOUYUN 0 AJUO ped SJeu1QO M ULI JUO 9 ON dn xur1 2 UMOQ UMOUXUN 0 Ku 5 5 yur HOMEN eA3 oueH 89 mE yuineq 281 snjejs eAQjoueu Z9 _ 16s uondi1959 SUOISSIIWJ9d ous 111 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt This Page Intentionally Left Blank 112 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt So es 10 11 12 Appendix C Installation Planning Guide TOSHIBA 4400 UPS Installation Planning Guide for 15 80kVA UPS Standard System 208 120V Input 208 120V Output Important Notes Maximum Current required at Primary AC Input based on full load output and maximum battery charging current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Ground
100. ne or spaceship instruments transportation instruments traffic signal instruments combustion control instruments life support equipment all types of safety devices etc Unintended Usage of Toshiba products listed in this document shall be made at the customer s own risk NOTICE PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED REPRESENTATIVE IN CASE OF INCONSISTENCIES OMISSIONS OR QUESTIONS Contact us at toshibaups3 tic toshiba com or visit us at www toshiba com tic industrial uninterruptible power systems The instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office or call Toshiba UPS at 855 803 7087 The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty Any electrical or mechanical modifications to the equipment discussed herein with
101. ng 7 4 1 General nisIrucli ne 7 4 2 Unpack the 15 30kVA Model UPS with Casters 7 4 3 Unpack the Model UPS with 5 9 4 4 Unpack the 80kVA Model UPS 10 4 5 Inspection Storage 11 5 Warning Labels uuu a ne ee me one 12 6 Storage Operating Environment 18 6 1 Storage Environment 18 6 2 Operating Precautions 18 6 3 Maintenance Precautions 20 7 Installation Safety 21 do do ue 24 E sess 24 COR aura 24 92 pe 00 E 26 8 44 15 Anchorage Standard 27 8 5 80kVA Anchorage Standard 28 8 6 Anchorage Optional Seismic Kit 29 8 15 Seismic Anchorage 2 30 8 8 5OkVA Seismic Anchorage
102. ntative XDIS TRANSFER INHIBITION Contact nearest Toshiba Authorized service repre sentative 12 22 System Mode Messages VDABNL VDB SENSOR ABNORMAL Contact nearest Toshiba Authorized service repre sentative A UPS Mode message is generated when the UPS changes operating mode The following tables list the possible operating modes for the UPS TABLE 12 7 SYSTEM MODE MESSAGES On Line Input converter and inverter are running Double conversion mode 12 23 System Status Messages A UPS Status message is generated when the UPS changes its status from inverter to bypass mode for example The table below shows the possible Status messages and their meaning TABLE 12 8 SYSTEM STATUS MESSAGES 4400 System Status Messages Display J Aam o ARTEN Auto Retransfer Enable No action needed BTDIS Battery Test Disabled No action needed BTING ___ Test in Progress SS BYP Bypass mode Power is sup No action needed plied by UPS input 4400 Series Installation and Operation Manual 64527 003 91 TOSHIBA Leading Innovation gt gt gt 4400 System Status Messages Display Meammg O o BYPEN Bypass Enable No action needed DEFCAL Touchscreen is using default val No action needed ues instead of calibrated values DLYSTRT Delay Start UPS is counting No action needed down prior to startup 15 EEPROM is loaded with default No action needed value
103. out prior written consent of Toshiba International Corporation will void all warranties and may void the UL CUL CE listing Unauthorized modifications can also result in personal injury loss of life or destruction of the equipment QUALIFIED PERSONNEL ONLY Qualified Personnel are those who have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment described herein and have received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS Please complete the following information and retain for your records Unless otherwise specified the warranty period for the UPS or UPS part is 36 months from the shipment date see Toshiba International Corporation bill of lading Unless otherwise specified the warranty period for a UPS battery or battery cabinet is 36 months from the shipment date see Toshiba International Corporation bill of lading JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE STARTUP PERFORMED BY 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt Purpose This manual provides information on how to safely install your Toshiba International Corporation power
104. pass Voltage 3P 3W G Table D 3 UPS Power Lug Capacity and Torque Specifications Table D 4 Input Transformer Current at Input Voltage Table D 5 Output Transformer Current at Output Voltage Tables D 1 and D 2 lists the recommended Power Cable sizing for each of the UPS Vin Vout transformers Ampacity should be determined using Table 310 16 of the NEC National Electrical Code for 75 copper conductors Neutral cable sizing in Table D 1 is based on allowing when possible 1 7 x Imax for current carrying Neutral Sizing calculations are based on 4 6 current carrying conductors per conduit TABLE D 1 RECOMMENDED CABLE SIZE BY INPUT OUTPUT BYPASS VOLTAGE 3P 4W 3P 4W G AWG AWG AWG AWG AWG AWG 208 120V 220 127V 240 139V EET NN 380 220V 400 227V 415 240V 480 277V 6 8 4 0 1 Cable sizing based on Table 310 16 Allowable Ampacities of Insulated Conductors for 75C Copper conductors National Electrical Code 2008 ed 2 2 2 2 3 2 6 2 6 2 6 3 6 3 8 4 4 4 400 kcmil 3 2 s s 1 TABLE D 1 RECOMMENDED CABLE SIZE BY INPUT OUTPUT BYPASS VOLTAGE 3P 3W Vin out 15kVA 20kVA 25kVA 30kVA 50kVA 80kVA 3P 3W G AWG AWG AWG AWG AWG AWG 4400 Series Installation and Operation Manual 64527 003 115 TOSHIBA Leading Innovation gt
105. put Output Cabling Guide for current calculations for different input and output transformer combinations Use these values to determine the correct power cable size per the National Electrical Code Ref Table 310 16 Lug tightening torque is the same as given in Tables 9 1 thru 9 3 46 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 1 See Section 9 7 for Control Wiring Details HET LEE EM 1 LM d d GEA I je Lasy En NH e ie u 3 10 GND F 9 F I D 8 0 amp o 7 F GROUND LUG 6 5 e EARTH GROUND BUS _ C 5 GND F 4 o 3 C CL 2 2 E SECONDARY INPUT BYPASS FIGURE 9 5 15 30KVA POWER CABLING LUGS 4400 Series Installation and Operation Manual 64527 003 47 TOSHIBA Leading Innovation gt gt gt EARTH GROUND See Section 9 7 for Control Wiring Details E SECONDARY INPUT BYPASS TB 1 baaje alere A ______________ INPUT OUTPUT BATTERY FIGURE 9 6 50KVA POWER CABLING LUGS 48 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 4 j gt Es UE See Section 9 7 for Control Wiring Details F GROUND amp EARTH GROUND
106. rmits network monitoring and control of the UPS This card is located on the back side of the UPS door next to DB9 The card provides a network or LAN based communication interface for the UPS When installed the UPS can be managed remotely using the common SNMP HTTP BACnet or Modbus RS 232 RS 485 or web based network protocols The following diagram shows the flow of the Network Management Station TOSHIBA UPS NETWORK MANAGEMENT STATION OR PC WITH WEB BROWSER REMOTEYE NETWORK CARD NETWORK BACKBONE FIGURE 10 3 NETWORK INTERFACE 4400 Series Installation and Operation Manual 64527 003 53 TOSHIBA Leading Innovation gt gt gt 11 Specifications 1 1 15 30kVA Specifications w Internal Battery Backup 4400 SPECIFICATIONS 15 30 wl Internal Battery Backup Specification 15kVA 20kVA 25kVA 30kVA Model Number 4400F3F150XAB 4400F3F200XAB 4400F3F250XAB 4400F3F300XAB B Internal Batt Backup Capacity Output 15 13 5kW 20 kVA 18kW 25 22 5kW 30 kVA 27kW Topology Double conversion all IGBT UPS 208 120 V 10 to 15 3P 4W GND load Walk in Function sec 20 to 100 over 5 sec selectable Cold Start 0 100 load sec Voltage Frequency Hz Bypass Overload 150 Load 2 min 150 Load Bypass Overload 1000 1 cycle 1000 Load Load Automatic Retransfer Max load Yes for Retansfer Voltage V 208 120 V 3P 4W GND Voltage Regul
107. s Display Reset On Line Fault Button Warning AC Input 4400 series Uninterruptible Power System EPO Emergency Power Off Switch FIGURE 12 1 UPS DISPLAY PANEL 4400 Series Installation and Operation Manual 64527 003 69 TOSHIBA Leading Innovation gt gt gt 12 2 Operator Controls Light Emitting Diodes LED The following table describes the front panel LED behaviors and the associated meaning TABLE 12 1 LED BEHAVIOR KEY Significance Meaning On Line UPS is in On Line Backup or Battery Test mode Fault Green OFF UPS in Bypass or Shutdown mode Red ON One or more faults occurred See Records Faults for details Red OFF No fault occurred Warning E E ON Service Call needed Amber Amber Flashing _ One or more Warnings occurred Amber OFF Amber OFF No Warning occurred A C Input Input or Bypass voltage is within specified range Green Flashing Input or Bypass voltage is over specified range Green OFF Input or Bypass voltage is under specified range NOTE On Line Fault LEDs Appear Amber if Green and Red flash concurrently 70 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 123 Operator Controls Bypass On Line Switch Switches the UPS between On Line and Bypass modes Display Reset Switch Allows the display to be rebooted without powering down the UPS The display can be re
108. s EPO EPO circuit is active Reset EPO switch to start EQCHRG Equalized Charging No action needed FLT A fault has occurred See Fault records FRCDBYP UPS forced into bypass mode Secure the load and contact the nearest Toshiba authorized representative for service FWUPD Firmware updated No action needed INVSTUP UPS starts up in inverter mode No action needed skips bypass INV Inverter mode Inverter is running it can be On Line Battery Test or Backup LANSD UPS goes to Shutdown triggered Deactivate LAN shutdown signal to reset from LAN SD shutdown circuit LB Low Battery The battery volt Immediately shut down the load equipment in an age has dropped low about 90 orderly fashion and then press the STOP key or less during operation Con tinued operation in this mode will deplete battery and cause output shut down This can be adjusted by the operator field for details Disconnect LAN signal to reset shutdown orderly fashion and then press the STOP key A warning has occurred See Warning record U 92 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 13 UPS Operation The 4400 UPS is hardwired to both utility power and the critical loads The two main operating states are 1 On Line double conversion mode with the UPS providing clean power to the load 2 Bypass mode where the unconditioned utility power is routed around the
109. s e best results store the UPS in the original shipping container and place on a wood or metal pallet e Storage temperature range 4 to 104 F 20 to 40 The optimum storage temperature is 70 F 21 C A higher ambient temperature will require recharging more frequently during storage Avoid the following storage locations Locations that are subject to extreme temperature changes or high humidity e locations that are subject to high levels of dust metal particles Locations that are subject to excessive vibration Inclined floor surfaces e Falling Particles 4400 Series Installation and Operation Manual 64527 003 11 TOSHIBA Leading Innovation gt gt gt 5 Warning Labels Below are representative warning labels and their location on the UPS NOTICE Make sure all the warning labels are installed in the appropriate locations If a label is missing or illegible contact Toshiba Customer Support Center or an authorized representative 40308 DANGER HAZARDOUS VOLTAGES Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life The following precautions should be observed to reduce the risk of injury or death Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment Installation of electrical equipm
110. set by pressing the Reset Switch with a thin probe such as a paper clip EPO Emergency Power Off Function These units are equipped with a front panel mounted EPO switch This safety feature enables quick shutdown of the UPS AC output and battery circuits The EPO function is initiated by pressing the red EPO switch The effect of using the EPO switch is the same whether the UPS is in the AC Input Mode Battery Backup Mode or the Bypass Mode The following figure shows the UPS condition after application of the EPO switch See Section 13 4 Restore System Power After an EPO Shutdown 4400 UPS Contactor Bypass Thyristor AC Input AC Output 30 4W 4W C pu AC DC DC AC utpu Contactor Converter Inverter Contactor DC DC OFF Converter Ground Wire FIGURE 12 2 EFFECT OF EPO ACTIVATION 4400 Series Installation and Operation Manual 64527 003 71 TOSHIBA Leading Innovation gt gt gt 12 4 Touch Screen Display The various components of the touchscreen display are identified in Figure 12 3 Low Low Lows ARTEN BUZZER 4400F3F300FAB 30KVA Welcome to 4400 Series UPS Touchscreen Layout Quick Access Toolbar Interface Status Switches push button icon changes to reflect current status See Section 12 5 Header Bar Displays system load status and time Menu TABS Top level menu Touch a Tab to activate the display mode Data display area Update D
111. shiba Authorized service repre OF RANGE sentative FNABNL COOLING FAN ABNORMAL Contact nearest Toshiba Authorized service repre sentative NVOL INVERTER OVERLOAD Shutdown excess load equipment INVSPY UPS CONTROL CIRCUIT ER Contact nearest Toshiba Authorized service repre ROR sentative INVWRN UPS CONTROL CIRCUIT ER Contact nearest Toshiba Authorized service repre ROR sentative LOCAL BUTTON ABNORMAL Contact Buttons are latched into one state for longer LBABNL time than expected Contact nearest Toshiba Autho rized service representative OCWRN INVERTER OVERLOAD Reduce load immediately OOL OVERLOAD Shutdown down excess equipment to reduce load UPSOL INVERTER OVERLOAD Shutdown excess equipment to reduce load BATTERY VOLTAGE ABNOR Batteries are not connected Check if battery cabi MAL net crcuit breaker is open VBLO LB BATTERY DEPLETED ALARM Battery voltage reached low levels Charging is required 0 4400 Series Installation and Operation Manual 64527 003 lt 6 cO TOSHIBA Leading Innovation gt gt gt System Warning Messages Display Meaning Action 002 VBSD BATTERY DEPLETED AC OUT Charge the batteries If this persists contact nearest STOPPED Toshiba Authorized service representative VBYERR BYPASS VOLTAGE OUT OF Contact nearest Toshiba Authorized service repre RANGE sentative VIERR PFAIL AC INPUT VOLTAGE OUT OF Contact nearest Toshiba Authorized service repre RANGE se
112. t gt gt 4 in 12 Ca 101 mm n n m MN Be 305 mm 50kVA Top Bracket Rear Mount 12 in 101 mm 305 mm 305 mm ifj 0 50kVA Bracket Side Mount 75 0 in 1905 mm FIGURE 8 10 ANCHORAGE HOLE LOCATIONS 80kVA UNITS Front 8 9 80kVA Seismic Anchorage Fr m 80 Base Install the anchor bolts per Section 8 3 in the pattern shown in Figure 8 10 Secure the UPS Angle Bracket skids to the floor with the anchor bolts 32 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 8 10 Power Cable Access Power and control cable access conduit landing plates are provided via the expansion band immediately behind the front door of the UPS For top access conduit for control Ethernet wiring can be installed in the top left cable access knock out plate Conduit holes can be drilled in the to right side of the expansion band The dimensions of the openings and their locations are shown below Top Access Conduit Landing Control and Ethernet wiring conduit should be landed on the top left side conduit landing plate and power cabling conduit should be landed on the right side of the main conduit landing plate NOTE the 50 80kVA units have a knockout on the right side of the top plate side Ac
113. t gt gt 7 Installation Safety Keep the SPECIFIED CLEARANCE around the UPS Inadequate space around the UPS makes it difficult to perform maintenance inspections lead to insufficient ventilation and or will cause malfunctions See Figure 10 1 UPS Clearance DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries Install anchor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured DO NOT transport move store or place the UPS on its side Forces due to heavy components inside may damage the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT push or pull on the sides of the packaging or the UPS to move it Always use a crane forklift or pallet jack for transporting and positioning the UPS Pushing pulling on the sides of the unit to move it may result in damage to the UPS See Figure 4 1 Exterior Handling label 4400 Series Installation and Operation Manual 64527 003 21 TOSHIBA Leading Innovation gt gt gt Install the UPS in a controlled environment Improper storage and installation environment may deteriorate insulation shorten component life and cause malfunctions See Table 5 1 UPS Installation Environment Stand
114. t and foreign material the UPS Keep the exterior clean Only factory authorized personnel should perform internal general maintenance on the UPS Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for information on proper disposal of UPS components It is illegal to dispose of certain components without conforming to environmental regulations for industrial commercial waste 4400 Series Installation and Operation Manual 64527 003 5 TOSHIBA Leading Innovation gt gt gt 3 4 Transporting DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries DO NOT transport move store or place the UPS on its side Excessive force applied from heavy components inside may damage the UPS Avoid vibration or shock exceeding 0 5 g Failing to observe this precaution may cause damage to the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT install the UPS where water may fall on or enter it Water may cause electrical shock personal injury or UPS failure DO NOT push or pull on the sides of the packaging or the UPS to move it Always use a crane forklift or pallet jack for transporting and positioning the UPS Pushing pulling on the sides of the unit to move it may result in damage to the UPS
115. tes parts may explode 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 2 2 Signal Words The signal words listed below are used throughout this manual When the words DANGER WARNING CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed The word DANGER in capital letters preceded by the safety alert symbol indicates that an imminently hazardous situation exists and if not avoided will result in loss of life or serious injury to personnel DANGER The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists and if not avoided may result in loss of life or serious injury to personnel The word CAUTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists and if not avoided may result in minor or moderate injury The word NOTICE in capital letters without N OTI CE the safety alert symbol indicates a potentially hazardous situation exists and if not avoided may result in equipment and property damage 2 3 Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment descri
116. tor Output Contactor TB1 with Primary Input Output DC Supply and Backup Box Lugs Optional TB4 with Secondary Input Power Box Lugs TB3 Terminals for Battery Cabinet Breaker Shunt Trip and Aux Ground Bus Shunt Trip DC Power Supply Bottom Cable Access Port Side Cable Access Ports Top Cable Access Port A0 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 9 UPS Wiring 9 1 Wiring Safety Perform wiring and connections with correct polarity Be careful when connecting the UPS to the DC backup system A wrong connection may cause damage to the UPS DC backup system or charger Connect ONLY one 1 ground wire to the earth ground terminal A missing ground wire may cause an electrical shock hazard Connecting to more than one ground may cause a ground loop See Chapter 9 UPS Wiring DO NOT force bend or pull wires DO NOT damage wire insulation DO NOT place heavy objects on top of UPS Observe the above precautions when making wire connections or handling the wires Failing to observe these precautions may damage the insulation of the wires or may cause a fire or an electric shock hazard NOTICE Follow the torque criteria for tightening screws Loose connections may cause fire due to heating See Chapter 9 UPS Wiring 4400 Series Installation and Operation Manual 64527 003 41 TOSHIBA Leading Innovation gt gt gt
117. toring the UPS 6 2 Store UPS indoors Maximum storage time for the UPS between powered operation cycles is three years If the UPS has been stored for a period exceeding 36 months contact your factory authorized representative of guidance in starting the unit Temperature fluctuations should be minimized The optimal storage temperature range is 68 77 F 20 25 A maximum temperature range of 32 104 F 0 40 C should be observed The optimal relative humidity at the storage location should be between 50 60 Humidity must not exceed 90 Avoid locations where UPS may be exposed to corrosive gas Avoid locations with dirt and or dust TABLE 6 1 UPS STORAGE OPERATING ENVIRONMENT STANDARDS Item sd Environment standard Storage Location Relative Hamidi The relative humidity must be between 30 and 90 and without y condensation due to temperature changes Dust Dust must not exceed normal atmospheric levels and must not include conductive particles silicone or oils Operating Precautions Initial startup commissioning of the UPS should be performed by factory authorized personnel 18 4400 Series Installation and Operation Manual 64527 003 TOSHIBA Leading Innovation gt gt gt 10 2 3 1 The UPS should not be powered up until the entire operation manual has been read The voltage of the input power source must be within the rated input voltage range
118. uctions Safety Precautions Installation Precautions Read this 4400 Series Operation Manual for important instructions on operating the UPS This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Keep the Installation Manual and the Operation Manual near the UPS for necessary reference Dimensions shown in the manual are in metric and or the English customary equivalent SAVE THESE INSTRUCTIONS 4400 Series Installation and Operation Manual 64527 003 1 TOSHIBA Leading Innovation gt gt gt 2 General Safety Instructions DO NOT attempt to transport install operate maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual 2 1 Symbols The symbols listed below are used throughout this manual When symbols are used in this manual they will include important safety information that must be carefully followed A A Safety Alert Symbol indicates that a potential personal injury hazard exists Prohibited Symbol indicates DO NOT take action Mandatory Symbol indicates that the following instruction is required Ground Symbol indicates the location of the equipment grounding conductor Electrical Voltage amp Shock Hazard Symbol indicates parts inside may cause electric shock Explosion Hazard Symbol indica
119. ver current protection for hardwired UPS systems between the UPS output and the load input 3 After ensuring that all power sources are turned OFF and isolated in accordance with established lockout tagout procedures connect the power source wiring of the correct voltage to the input terminals of the UPS NOTE Ensure the input phasing is connected in clockwise rotation CW UPS internal circuitry is designed to disable further UPS operation if the input phasing is installed in counter clockwise rotation CCW 4 Connect the output terminals of the UPS to the load refer to NEC Article 300 Wiring Methods and Article 310 Conductors For General Wiring Size the branch circuit conductors in accordance with NEC Table 310 16 as published 9 2008 METAL CONDUIT IS NOT AN ACCEPTABLE GROUND Conductor Routing and Grounding 1 Use separate metal conduits for routing the input power output power and control circuits 2 Follow the wire size and tightening torque specifications 3 Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise 4 Aseparate ground cable should be run inside the conduit with the input power output power and control circuits 4400 Series Installation and Operation Manual 64527 003 23 TOSHIBA Leading Innovation gt gt gt 8 Installation 8 1 Unpacking Unpack the UPS indoors on a paved floor The UPS should be as close as possible to its f
120. ype Rating Ah Yuasa NPX L35 12V 9AH Number of Batteries 48 2 x 24 Replaceable Batteries Yes Field Replaceable Environment 5 x 250 cfm max Operating Temperature F C 32 F 104 F 0 C 40 C Storage Temperature F C 14 F 122 F 10 C 50 C Operating Humidity 5 95 RH 4400 Series Installation and Operation Manual 64527 003 5 oO TOSHIBA Leading Innovation gt gt gt 4400 SPECIFICATIONS 15 30 wl Internal Battery Backup Specification Altitude ft m 3300 ft 1000 m w o Location Indoors in dust and moisture free environment Heat Rejection at 100 Full 4556 6074 7593 9111 Load BTU Hour Weight Ib kg No Batteries 720 Ib 327 kg 720 Ib 327 kg 720 Ib 327 kg 720 Ib 327 kg Weight Ib kg With Batteries 1000 Ib 454 1000 Ib 454 1000 Ib 454 kg 1000 Ib 454 kg Dimensions WxDxH in mm 20 12 in x 37 4 in x 65 06 in 511 mm x 950 mm x 1653 mm Clearance in mm 36 in 900 mm Front 16 in 406 mm Top Zero clearance Sides Back NEMA 1 Welded Steel Chassis Powder Coat DuPont O Brien Black es Enclosure Construction Color Emergency Power Off EPO Control Panel Y Touchscreen and LED Operator Interface Front Panel Touchscreen and LED Dry Contacts Included Yes RS 232 Inrterface Yes Yes RemotEye 4 Optional Intelligent Monitoring Optional Remote Status Yes Alarm

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