Closed loop stepping motor and driver package
Contents
1. Electromagnetic Cable for Switch y brake cable 7 electromagnetic brake White The power supply current SSS SX i j 24 VDC 5 capacities are as follows ac Varistor Power supply supplied Model current capacity AR24 0 05 A or more AR26 AR46 0 08 A or more Cable for OPX 2A or MEXEO2 AR66 AR69 0 25 A or more AR98 Motor cable S Cable for motor a Connector screw size M2 5 Tightening torque 0 4 N m 56 oz in Main power supply T24 Oe ia voc Fin FG DE T Connector screw size M2 Tightening torque 7 mm 0 28 in 1 0 signals Applicable lead wire Tightening torque AWG28 to 26 0 08 to 0 14 mm 0 3 to 0 35 Nem 42 to 49 oz in 0 22 to 0 25 N m gt Applicable lead wire AWG 24 to 16 0 2 to 1 25 mm Lead wire 31 to 35 oz in CN1 connector Main power supply current capacity Model Input power Power supply supply voltage current capacity AR14 0 4 A or more AR15 24 VDC 10 0 5 A or more po 0 9 A or more AR46 1 4 A or more AR66 24 VDC 10 3 1 Aor more AR69 48 VDC 5 3 0 Aor more AR98 2 5 Aor more E Notes about connection General e Have the connector plugged in securely Insecure connector connection may cause malfunction or damage to the motor or driver e When cycle the power or plugging unplugging the connector turn off the power and wait for the POWER LED to turn off Connecting the motor2. 122 F non freezing Operating ambient humidity 85 or less non condensing e Area that is free of explosive atmosphere or toxic gas such as sulfuric gas or liquid e Area not exposed to direct sun Area free of excessive amount of dust iron particles or the like e Area not subject to splashing water rain water droplets oil oil droplets or other liquids Area free of excessive salt e Area not subject to continuous vibration or excessive shocks Area free of excessive electromagnetic noise from welders power machinery etc Area free of radioactive materials magnetic fields or vacuum 1000 m 3300 ft or lower above sea level Connection Installation method Mount the driver to a 35 mm 1 38 in width DIN rail 10 0 39 E Note or more P e Install the driver in an enclosure whose pollution degree is 2 or better environment or whose degree of protection is IP54 minimum 35 1 38 S E 06 Do not install any equipment that generates a large amount of heat or noise near the driver Do not install the driver underneath the controller or other equipment vulnerable to heat aou JO 86 0 SZ Check ventilation if the ambient temperature of the driver exceeds 50 C 122 F e Be sure to install the driver vertically vertical position Unit mm in The following figure is a connection example when an electromagnetic brake motor is used DC power supply
3. and the driver Performing the insulation resistance test or dielectric strength test with the motor and driver connected may result in damage to the product e Saving data to the NV memory Do not turn off the main power supply while writing the data to the NV memory and 5 seconds after the completion of writing the data Doing so may abort writing the data and cause a EEPROM error alarm to generate The NV memory can be rewritten approx 100 000 times e Motor excitation at power ON Simply turning on the power will not excite the motor To excite the motor always turn the C ON input ON It is possible to set the motor to be excited automatically after the power has been turned on by changing the applicable driver parameter using the accessory OPX 2A sold separately or MEXEO2 e Overvoltage alarm by regeneration energy The overvoltage alarm will generate depending on the operating condition When an alarm is generated review the operating conditions e Note on connecting a power supply whose positive terminal is grounded The main power supply connector CN1 data edit connector CN4 and I O signal connector CN5 of the driver are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the driver and these equipment to short damaging both Use the accessory OPX 2A sold separately to set data
4. 69O0K AR98SOKO ARM98SOK AR980KO ARM980K TH geared type Model Motor model Driver model AR24S0O0K T O ARM24S0OK T E AR46SOK T O ARM46SOK T al AR460K T O ARM460K TE AR66SOK THO ARM66SO1K T ARD K AR660K THO ARM660K TE AR98SOK T O ARM98SOK TE AR980K THO ARM980K TE PS geared type Model Motor model Driver model AR24SAK PS HO ARM24SAK PSE AR46SOK PSHO ARM46SOK PSm AR4601K PS O ARM4601K PSm AR66SOK PSHO ARM66SOK PSE ARD K AR660K PS O ARM660K PSE AR98SOIK PSHO ARM98SOIK PS AR980K PSHO ARM980K PSE PN geared type Model Motor model Driver model AR24SAK N O ARM24SAK N AR46SOK N O ARM46SOK N l AR460K N O ARM460K N m AR66SOK N O ARM66SOK N ARD K AR660K N O ARM6601K N AR98SOK N O ARM98SOK N m AR980K N O ARM980K N Harmonic geared type Model Motor model Driver model AR24SO0K H O ARM24SOK H m AR46SOK HmiO ARM46SOK H m AR460K H O ARM460K H E AR66SOK HmO ARM66SOK H m ARD K AR66O0K H mO ARM660K H m AR98SOK H O ARM98SOK H E AR980K H mO ARM980K H CE Marking E Low Voltage Directives Because the input power supply voltage of this product is 24 VDC 48 VDC it is not subject to the Low Voltage Directive but install and connect this product as follows e This product is designed and manufactured to be installed within another device Install the product in an enclosure e For the driver power supply use a DC power supply with reinf
5. If the CS input is turned ON when No 3 ON is selected the resolution will not be changed Resolution OFF E OFF O EBR OFFI f OFFI Ci oN CI JON Resolution Resolution Resolution Resolution 1000 P R 500 P R 10000 P R 5000 P R Factory setting Operating current Dial Operating Dial Operating current setting current rate setting rate 0 6 3 8 56 3 1 12 5 9 62 5 2 18 8 A 68 8 3 25 0 B 75 0 4 31 3 C 81 3 5 37 5 D 87 5 6 43 8 E 93 8 7 50 0 F 100 Factory setting Speed filter Dial Speed filter time Dial Speed filter time setting constant ms setting constant ms 0 0 8 30 I 1 Factory setting 9 50 2 2 A 70 3 3 B 100 4 5 C 120 5 7 D 150 6 10 E 170 7 20 F 200 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions N Warning Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death General e Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to splashing water or near combustibles Failure to do so may result in fire or injury e Assign qualified personnel the tas
6. NA ORIENTAL MOTOR CO LTD www orientalmotor it Korea ORIENTAL MOTOR CO LTD Tel 080 777 2042 Headquarters Tokyo Japan www inaom co kr Pi ese ORIENTAL MOTOR CO LTD www orientalmotor co jp Hong Kong Branch Tel 852 2427 9800
7. Orientalmotor HM 40093 3 OPERATING MANUAL Closed loop stepping motor and driver package Oster AR Series DC power input Pulse input type Driver CE Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions e Please read it thoroughly to ensure safe operation e Always keep the manual where it is readily available Operating Manuals for the AR Series Manual name Motor Driver Installing installing Connection Operation Troubleshooting function function the motor the driver AR Series Motor OPERATING MANUAL o o Supplied with motor AR Series DC power input Pulse input type Driver o o o OPERATING MANUAL this document AR Series DC power input A P y 2 o P Pulse input type USER MANUAL The USER MANUAL does not come with the product For details contact your nearest Oriental Motor sales office or download from Oriental Motor website download page Introduction E Before use Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section Safety precautions The product described in this manual has been designed and manufactured for use in general industrial equipment Do not use for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning E Hazar
8. dous substances The products do not contain the substances exceeding the restriction values of RoHS Directive 2011 65 EU E Checking the product Verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product DIVET oi saia eana ERTES 1 unit CN1 connector 3 PINS iisneniinn 1 pe e CN5 connector 36 pins eceeeeeeeeeeeeeeeeeeeeeeeees 1 pe e OPERATING MANUAL Driver this document 1 copy Names of parts ARD K Current setting switch POWER LED power BN Gy 3 AFARBICED sai EX a Speed filter setting switch Data edit connector iar az i 20g A CN4 Wary lE Resolution switches 3 SW1 No 3 No 4 H Control mode select Motor connector neo switch SW 1 No 2 CN2 Pulse input mode select switch SW1 No 1 CN2 I O signals connector Z CNS Main power supply Fa input terminals CN1 E Frame Ground ma Terminal CN1 Orientalmotor DIN lever Installation E Location for installation The driver has been designed and manufactured to be installed within another device Install them in a well ventilated location that provides easy access for inspection The location must also satisfy the following conditions e Inside an enclosure that is installed indoors provide vent holes Operating ambient temperature 0 to 50 C 32 to
9. e e Provide an emergency stop device or emergency stop circuit external to the equipment so that the entire equipment will operate safely in the event of a system failure or malfunction Failure to do so may result in injury Before supplying power to the driver turn all input signals to the driver OFF Otherwise the motor may start suddenly at power ON and cause injury or damage to equipment e Before moving the motor directly with the hands confirm that the FREE input turns ON Failure to do so may result in injury Immediately when trouble has occurred stop running and turn off the driver power Failure to do so may result in fire or injury Disposal e To dispose of the driver disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste Precautions for use This section covers limitations and requirements the user should consider when using the product e Always use the cable supplied or accessory to connect the motor and driver Be sure to use the cable supplied or accessory to connect the motor and driver In the following condition an appropriate accessory cable must be purchased separately e If a flexible cable is to be used e If a cable of 3 m 9 8 ft or longer is to be used e If a motor and driver package without a cable was purchased e Perform the insulation resistance test or dielectric strength test separately on the motor
10. e When unplugging the connector do so while pressing the latches on the connector When installing the motor to a moving part use an accessory flexible cable offering excellent flexibility If the distance between the motor and driver is extended to 20 m 65 6 ft or longer use a power supply of 24 4 VDC e The lead wires of the cable for electromagnetic brake have polarities so connect them in the correct polarities If the lead wires are connected with their polarities reversed the electromagnetic brake will not operate properly E O connector pin assignment Connecting the I O signals e Be certain the I O signals cable is as short as possible The maximum input frequency will decrease as the cable length increases Connecting the power supply Do not wire the power supply cable of the driver in the same cable duct with other power line or motor cable Doing so may cause malfunction due to noise Pay attention to the polarity of the power supply Reverse polarity connection may cause damage to the driver Caution The main power supply connector CN1 data edit connector CN4 and I O signal connector CN5 of the driver are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the driver and
11. erating The motor will stop and lose its holding power Doing so may result in injury or damage to equipment Repair disassembly and modification e Do not disassemble or modify the driver Doing so may cause injury Refer all such internal inspections and repairs to the branch or sales office from which you purchased the product N Caution Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage General e Do not use the driver beyond its specifications Doing so may result in injury or damage to equipment e Keep your fingers and objects out of the openings in the driver Failure to do so may result in fire or injury e Do not touch the driver during operation or immediately after stopping The surface is hot and may cause a skin burn s Installation e Do not leave anything around the driver that would obstruct ventilation Doing so may result in damage to equipment Connection e The main power supply connector CN1 data edit connector CN4 and I O signal connector CN5 of the driver are not electrically insulated When grounding the positive terminal of the power supply do not connect any equipment PC etc whose negative terminal is grounded Doing so may cause the driver and these equipment to short damaging both Operation e Use a motor and driver only in the specified combination An incorrect combination may cause a fir
12. etc e Do not perform push motion operation with geared types Doing so may cause damage to the motor or gear part General specifications Degree of A IP20 protection Ambient 0 to 50 C 32 to 122 F temperature non freezing Operation i Humidity 85 or less non condensing environment rs Altitude Up to 1000 m 3300 ft above sea Surrounding atmosphere oil level No corrosive gas dust water or Ambient 20 to 60 C 4 to 140 F temperature non freezing Storage Humidity 85 or less non condensing environment Shipping Altitude Up to 3000 m 10000 ft above environment sea level Surrounding atmosphere oil No corrosive gas dust water or Combinations of motors and drivers O will be filled with A single shaft B double shaft or M with electromagnetic brake For AR14S and AR15S O indicates A single shaft or B double shaft For geared type O indicates A single shaft or M with electromagnetic brake E represents a number indicating the gear ratio e O indicates the cable length 1 2 3 when the connection cable is supplied Standard type Model Motor model Driver model AR14SOKO ARM14SOK AR15SOKO ARM15SOK AR24SOKO ARM24SOK AR26SOKO ARM26SOK AR46SOKO ARM46SOK AR460KO ARM460K ARD K AR66SOKO ARM66SOK AR660KO ARM660K AR69SOKO ARM69SOK AR690KO ARM
13. hange without notice e While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office Orientalmotor and step are registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Copyright ORIENTAL MOTOR CO LTD 2011 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP ORIENTAL MOTOR ASIA PACIFIC PTE LTD Technical Support Tel 800 468 3982 Singapore 8 30 A M to 5 00 PM P S T M F Tel 1800 8420280 7 30 AM to 5 00 Pm C S T M F www orientalmotor com sg ww orientalmotorcom ORIENTAL MOTOR MALAYSIA SDN BHD ORIENTAL MOTOR DO BRASIL LTDA Tel 1800 806161 Tel 55 11 3266 6018 www orientalmotor com my www orientalmotor com br ORIENTAL MOTOR THAILAND CO LTD ORIENTAL MOTOR EUROPA GmbH Tel 1800 888 881 Headquarters D sseldorf Germany www orientalmotor co th Technical Support Tel 00 800 22 55 66 22 ORIENTAL MOTOR INDIA PVT LTD www orientalmotor de Tel 91 80 41125586 ORIENTAL MOTOR UK LTD www orientalmotor co in eerste TAIWAN ORIENTAL MOTOR CO LTD www oriental motor co u Tel 0800 060708 ORIENTAL MOTOR FRANCE SARL www orientalmotor com tw ee i ee SHANGHAI ORIENTAL MOTOR CO LTD www orientalmotor fr Tel 400 820 6516 ORIENTAL MOTOR ITALIA s r l www orientalmotor com cn 1610293306346 I
14. k of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire injury or damage to equipment e When the driver generates an alarm protective functions is triggered take measures to hold the moving part in place since the motor stops and loses its holding torque Failure to do so may result in injury or damage to equipment e When the driver generates an alarm protective functions is triggered first remove the cause and then clear the protection function Continuing the operation without removing the cause of the problem may cause malfunction of the motor and driver leading to injury or damage to equipment Installation e Install the driver in the enclosure in order to prevent injury Connection e Keep the driver s input power voltage within the specified range Failure to do so may result in fire e For the driver s power supply use a DC power supply with reinforced insulation on its primary and secondary sides Failure to do so may result in electric shock e Connect the cables securely according to the wiring diagram Failure to do so may result in fire e Do not forcibly bend pull or pinch the cable Doing so may cause fire Operation e Turn off the driver power in the event of a power failure Or the motor may suddenly start when the power is restored and may cause injury or damage to equipment e Do not turn the FREE input to ON while the motor is op
15. nal will become effective if the applicable setting has been changed using the accessory OPX 2A sold separately or MEXEO2 2 Factory setting of the C ON input logic is normally open Be sure to turn the C ON input ON when operating the motor Set the C ON input logic to normally closed when the C ON input is not used Setting Current setting switch Factory setting F Seta desired operating current The operating current to be set is the maximum output current multiplied by the operating current rate Power O ALARM Speed filter setting switch Factory setting 1 The motor response to input pulses can be adjusted Resolution switch Factory setting OFF Seta desired resolution per revolution of the motor output shaft V FIL CURRENT Swit Keep this switch in the OFF position Pulse input mode select switch Seta desired pulse input mode of the driver OFF 2 pulse input mode ON 1 pulse input mode E Note e The new settings of the resolution switches or pulse input mode select switch will become effective after the power is cycled Excessively low operating current may cause a problem in starting the motor or holding the load in position Do not lower the operating current more than necessary e When changing the resolution using the CS input use the switches in No 3 OFF No 4 OFF or No 3 OFF No 4 ON combination
16. orced insulation on its primary and secondary sides EMC Directive This product has received EMC compliance under the conditions specified in Example of motor and driver installation and wiring on USER MANUAL Since the compliance of the final machinery with the EMC Directive will depend on such factors as the configuration wiring layout and risk involved in the control system equipment and electrical parts it therefore must be verified through EMC measures by the customer of the machinery e Applicable Standards EN 61000 6 4 EMI EN 61800 3 EN 55011 group 1 class A EN 61000 6 2 EN 61800 3 EMS Input output power ratings Frame size Motor Driver Input Output Model mm in model model Voltage Current current AR14 ARM14 0 4 A 0 43 A 20 0 79 _ AR15 ARM15 0 5A 0 52A 28 1 10 AR24 ARM24 eae 0 9A 0 88A 30 1 18 AR26 ARM26 42 1 65 AR46 ARM46 ARD K 1 4A 1 48A AR66 ARM66 3 1A 60 2 36 ARES ARM69 24 VDC 30A 6 48 vpe 255A 89 335 AR98 ARM98 2 5A e Unauthorized reproduction or copying of all or part of this manual is prohibited Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to c
17. these equipment to short damaging both Pin Operating mode Name i No Positioning Push motion Positioning Push motion operation operation 1 operation operation 1 1 2 GND Ground connection 3 ASG A phase pulse output 4 ASG Line driver 5 BSG B phase pulse output 6 BSG Line driver 7 TIM1 Poi Timing output Line driver 8 TIM1 9 ALM Alarm output 10 ALM 11 WNG Warning output 12 WNG 13 END Pe Positioning completion output 14 END 15 READY ALO 1 Operation ready complete 16 READY ALO 1 output Alarm code output 0 17 TLC AL1 1 Torque limit output 18 TLC AL1 1 Alarm code output 1 19 TIM2 AL2 1 Timing output Open 20 TIM2 AL2 1 collector Alarm code output 2 21 GND Ground connection 22 IN COM Input common 23 C ON 2 Current ON input 24 CLR ALM RST Deviation clear input Alarm reset input 25 CCM Current control mode ON input 26 cs T MODE 1 Resolution Push motion selection input operation ON 27 MO 1 Return to Push current 28 RETURN M1 1 electrical home setting operation selection iti input 29 P RESET M2 4 Position reset p input 30 FREE Excitation OFF 31 CW PLS CW pulse input Pulse input 32 CW PLS 5 V or line driver 33 CW 24 V PLS 24 V CW pulse input Pulse input 24 V 34 CCW 24 V DIR 24 V CCW pulse input Direction input 24 V 35 CCW DIR CCW pulse input Direction 36 CCW DIR input 5 V or line driver 41 The sig
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