XMC4400 Motor Control Application Kit
Contents
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3. 18 Satellite Connector Power 20 Gate Driver Power Stage Shunt Amplifier Motor 21 Resolver Encoder Hall 1 1 nnn nra 22 Components Placement and Geometry sse entente nnne enne 23 Board Users Manual 5 Revision 1 0 2012 09 21 fi MOT_GPDLV V2 In Ineon General Purpose Motor Drive Card List of Tables List of Tables Table 1 Power u T D 10 Table 2 Power rail connection to the ACT Satellite Connector 10 Table 3 Gate Driver signals connection to the ACT Satellite Connector 14 Table 4 Voltage and Current signals at the ACT Satellite 15 Table 5 Resolver signals at the ACT Satellite 17 Table 6 Encoder hall signals at the ACT Satellite Connector 18 Table 7 List of Material for General Purpose Motor Drive Card MOT_GPDLV V2 002 24 Board Users Manual 6 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Overview Introduction This document describes the features and hardware details of the General Purpose Motor Drive Card MOT_GPDLV V2 designed to work with Infineon s CPU boards of the XMC4
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5. 13 Table 4 Cortex Debug Connector 10 0 16 Table 5 Cortex Debug ETM Connector 20 Pin U U 17 Table 6 RGB LED GotnecliOns oet ere deis tet se Qaya 19 Table 7 USB micro AB connector 00044 sess sana sena seas sla 20 Table 8 User A 22 Table 9 User LEER 22 Table 10 22 Table 11 BOM of CPU_44A V2 32 Board User s Manual 6 Revision 1 0 2013 02 19 CPU_44A V2 Infi neon CPU Board XMC4400 General Purpose Overview Introduction This document describes the features and hardware details of the CPU Board 4400 General Purpose CPU 44A V2 designed to work with Infineon s XMC4400 Microcontroller This board is part of Infineon s Hexagon Application Kits 1 Overview The CPU board CPU 44A V2 houses the 4400 Microcontroller and three satellite connectors HMI COM ACT for application expansion The board along with satellite cards e g OLED V1 COM 1 AUT ISO V1 boards demonstrates the capabilities of the 4400 The main use case for this board is to demonstrate the generic features of the XMC4400 device including tool chain The focus is safe operation under evaluation conditions The board is neither
6. Figure 28 On board Debugger Board User s Manual Infineon CPU_44A V2 CPU Board XMC4400 General Purpose Production Data 3 2 Component Placement and Geometry S W F iil FADJ2 oo X203 X500 4 eoo TL or n TL 4201 C412 Q 8 V 500 CO g D 8 vso 1500 501 R204 412 n CI c B c 428 502 gt 200 q 2 408 V400 403 C505 z cai Q C507 X201 c21 x 5 C406 0500 gt 8 C202 R413 c t 415 L 8 amp V301 ego 206 FT FT LI 0502 2 10407 o a 509 5 C413 506 205 C R427 5 nh 404 405 69 lt Co Ae CES 0303 U3019 eno COO 322 C310 C415 419 te 5 a 2 86 60 202 Alle Angaben in mm 0 1 Figure29 Component Placement and Geometry Board User s Manual 31 Revision 1 0 2013 02 19 Infineon CPU_44A V2 CPU Board XMC4400 General Purpose Production Data 3 3 Bill of Materi
7. 20 Battery Holder for Coin 21 XMC4400 Power Domains and Real Time Clock L a 21 User LEDs and User 2 4444044 nen nnne nnns 22 Satellite 23 Satellite Connector 077 24 Satellite Connector Type 25 Satellite Connector Type U L U 26 Satellite Connectors 05 27 28 Power Debug Connectors 29 On board Debugger issiria irre nb PRAE Ie ERXERR a caidas assqa 30 Component Placement and enne enne sinn ener 31 Board User s Manual 5 Revision 1 0 2013 02 19 44 2 Infi neon CPU Board XMC4400 General Purpose List of Figures List of Tables Table 1 Power status LED S mayus sa asua ba Qusa qunakuspa 10 Table 2 uu u s Side u l a uqun aaa aus aa ui eie eb cubo else e v ede EA A 11 Table 3 Boot Options Settings
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9. 050 TNIT4Id ONITdId 15 17 19 2 13 5 7 9 11 Pin Mapping to 4500 CPU Board CPU_45A V2 D m co wo A N hy ee DNX uonpuny uonunj 45A V2 Satellite Connector 45A V2 Revision 1 0 2012 09 21 12 Board Users Manual Figure 6 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Hardware Description 2 3 Gate Driver and Power Stage The power stage consists of three half bridges using Infineon s N channel OptiMOS power transistors They are selected for a safe operation area with huge headroom hence no cooling is needed when using at nominal current of 5 Ampere The gate driver 6 0003102 2 is Infineon s full bridge driver SOl technology offering an excellent ruggedness on transient voltages The external bootstrap circuitry has been dimensioned according to the formula see Infineon application note AN EICEDRIVER 6EDL04 1 tp QG 1 2 BS AVgs 12 igpgs tp 6 0 833 AVgs 06 iops tp _ 0 833 Css AVps Qc P Lops With Bootstrap Capacity 1 uF 5 highside driver quiescent current max 100 uA Qe Gate charge max 130 nC allowed voltage drop at the bootstra
10. 404 405 406 407 48 1 55 0 0603 Resistor R417 49 1 55 4 7 0402 Resistor R427 50 2 no ass 10k 0402 Resistor R411 R413 51 1 ass 10nF 0402 503 52 1 ass 33R 0402 Resistor R410 Pinheader 3 pin 0 1 TH 53 1 ass Hitex PowerScale JP300 Board User s Manual 33 Revision 1 0 2013 02 19 x Cinfineon Hexagon Application Kit For XMC4000 Family GPDLV V2 General Purpose Motor Drive Card Board User s Manual Revision 1 0 2012 09 21 Microcontroller Edition 2012 09 21 Published Infineon Technologies 81726 Munich Germany 2012 Infineon Technologies AG Rights Reserved Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics With respect to any examples or hints given herein any typical values stated herein and or any information regarding the application of the device Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind including without limitation warranties of non infringement of intellectual property rights of any third party Information For further information on technology delivery terms and conditions and prices please contact the nearest Infineon Technologies Office www infineon com Warnings Due to technical requirements components may contain dangerous substances For in
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12. 44 2 E VDD5USB 5V VDD5 5V VDD3 3 3 3V VDD3 3 On Board Devices U300 HMI Sat COM Sat ACT Sat Connector Connector Connector Power_Block emf Figure 4 Block Diagram Of Power Supply Board User s Manual 10 Revision 1 0 2013 02 19 Infineon CPU_44A V2 CPU Board XMC4400 General Purpose Hardware Description Hitex PowerScale probe is provided on the CPU_44A V2 board to measure the power consumption of the XMC4400 device Table 2 Power Measurement Jumper Function Description JP300 PowerScale A Hitex PowerScale probe can be connected for current sensing the VDD3 3 CPU power source Default pos 1 2 closed Note On the PCB there is a shorting trace between pin 1 2 This trace has to be cut first before using PowerScale Pin 3 is GND Board User s Manual 11 Revision 1 0 2013 02 19 CPU 44A V2 Infi neon CPU Board XMC4400 General Purpose Hardware Description 2 2 Reset A reset signal connected to the low active PORST pin of the target CPU 0300 can be issued by e anon board Reset Button SW400 RESET an on board debug device 0500 e an external debugger connected to either Cortex Debug connector X400 or X401 The RESET signal is routed to all satellite connectors The reset circuit includes a red LED V407 to indicate the reset status The Reset LED V407 will be during active r
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16. 7 1 2 Block Du 8 2 Hardware 9 21 PowerSupbply 9 2 2 cip quy a Saga apunqa 12 2 3 eise hri 13 24 EE 13 2 5 Debug Interface uu u ned u RR dau m 14 2 5 1 On board USB 15 2 5 2 Cortex Debug Connector 10 16 2 5 3 Cortex Debug ETM Connector 20 17 2 6 RGB LE npe reete porn ai pea riii ipea nu detnr de M Pee ash ss 19 2 7 USB 19 2 8 21 2 9 User LEDs and User nnn nennen nns 22 2 10 22 21 Satellite Connectors 23 2 11 1 iere enne UTILI 24 2 11 2 uuu u UI U 25 2 11 3 Satellite 2 252 M Em 26 3 Dates ETE 26 3 1 66 3 2 Component Placement and 31 3 3 Bill of Material u 0 32 Board User s Manual 4 Revision 1 0 201
17. a a lt lt 7 Vv Aiddng 8 8 8 9 9 r 6 1 Figure 27 Power Debug Connectors Reset 1 0 2013 02 19 Rev 29 Board User s Manual CPU 44A V2 CPU Board XMC4400 General Purpose Production Data Infineon 1 0 2013 02 19 ision Rev 30 8 9 6 6 L 9 9 19995 Wd tS S0 S 61 02 0 ZA Vtr Uu0 UIJU pieoq uo 5 ano ano EN ZL0z 01 80 ZA ea 200 340 L Sse ou goso T sh 2 8 105 ells S 5 vo 8 aNd QNO Q Q Q Q a 2 5 6 6 E 3 5 5 5 E m amp amp E la 5 QNO S 5 1 SPNJO_00ZPOWX 200 000 gt zma m 5 usoj 908 SUS 5 5 b eg snu e 8 SWIM E gt TOIM 5 E 5009 15904
18. 2 Infi neon CPU Board XMC4400 General Purpose Revision History Page or Item Subjects major changes since previous revision Revision 1 0 Initial release 2013 02 19 Trademarks of Infineon Technologies AG AURIX C166 CanPAK CIPOS CIPURSE EconoPACK CoolMOS CoolSET CORECONTROL CROSSAVE DAVE EasyPIM EconoBRIDGE EconoDUAL EconoPIM EiceDRIVER eupec FCOS HITFET HybridPACK IsoPACK MIPAQ ModSTACK my d NovalithiC OptiIMOS ORIGA PRIMARION PrimePACK PrimeSTACK PRO SIL PROFET RASIC ReverSave SatRIC SIEGET SINDRION SIPMOS SmartLEWIS SOLID FLASH TEMPFET thinQ TRENCHSTOP TriCore Other Trademarks Advance Design System ADS of Agilent Technologies AMBA ARM MULTI ICE KEIL PRIMECELL REALVIEW THUMB uVision of ARM Limited UK AUTOSAR is licensed by AUTOSAR development partnership Bluetooth of Bluetooth SIG Inc CAT iq of DECT Forum COLOSSUS FirstGPS of Trimble Navigation Ltd EMV TM of EMVCo LLC Visa Holdings Inc ERCOS of Epcos AG FLEXGO of Microsoft Corporation FlexRay is licensed by FlexRay Consortium HYPERTERMINAL of Hilgraeve Incorporated IEC of Commission Electrotechnique Internationale IrDA of Infrared Data Association Corp
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20. 0 65 ou 5 2 3 e 9 gt 2 5 8 Es 5 5 8 5 5090 4001 8 lt gt u 2020 2 zia a B gt 3 al lala a o 33 lt 5 EI ul 3 090 3u001 SO80 ASZ INO 0525 lt 5 5 0029 a a e 5 gt lt O m lt Figure14 Satellite Connector Power Supply Board Users Manual 20 Revision 1 0 2012 09 21 General Motor Drive Production Data MOT_GPDLV V2 Infineon 008X Oc HOLO3NNOO HOLOW dA ASrt 0 lt P 0 lt VEO 5090 3400 2 lt gt a S080 AS2 3n0 5090 4955 1959 20903 0 09094 0228 ou oseo 090 22 090 422 858 ou 20905 2528 2090 153 5090 61 0583 ONQV 5090 3955 5090 91 8 7 9 8 2 L 19545 nah E 090 Ssse ou 090 ou cL 0r L cLOZ 60 vL uoaul ul 2 0 59 LOW
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22. 2 4 Boot Option During power on reset the XMC4400 latches the dip switch SW300 settings via the TCK and the TMS pin Based on the values latched different boot options are possible Table 3 Boot Options Settings BSL TMS CAN UART TCK Boot Option OFF 1 UART 0 Normal Mode Boot from flash ON 0 UART 0 ASC BSL Enabled Boot from UART OFF 1 CAN 1 BMI Customized Boot Enabled ON 0 CAN 1 CAN BSL Enabled Boot from CAN www segger com 3 HIB_IO_ P0 10 4 Boot Ug Option i Switch Boot Switch emf Figure8 Boot Options Switch Board User s Manual 13 Revision 1 0 2013 02 19 CPU_44A V2 Infi neon CPU Board XMC4400 General Purpose Hardware Description 2 5 Debug Interface The CPU_44A V2 board supports debugging 3 different channels e On board Debugger e Cortex Debug Connector 10 pin e Cortex Debug ETM Connector 20 pin The Hexagon Application Boards are designed to use Serial Wire Debug as debug interface JTAG debug is not supported by default because the GPIO 7 where the required TDI function is mapped to also is used by various Actuator boards connected to the ACT satellite connector Note It is strongly recommended not to use JTAG debug mode especially if satellites boards are connected which uses the GPIO 0 7 For the same reason also do not use the on board debugger in JTAG
23. 27 1 BC858C Transistor SOT23 3 Infineon Q404 Battery Holder 12mm Coin 28 1 BK 885 Cell X402 29 4 BLM18PG600 Ferrite Bead 0603 Murata L201 L300 1301 L500 30 2 ESD8VOL2B 03L Diode TSLP 3 1 Infineon V201 V500 31 3 FIDUCIAL FIDUCIAL ADJ 1 ADJ 2 ADJ 3 32 3 HSEC8 MATING CARD Connector Edgecard Samtec X200 X201 X202 Voltage Regulator 3 3V LDO 33 1 IFX1763 3 3 Infineon U401 34 2 LED GE D 0603 LED yellow V300 V301 35 4 LED GN D 0603 LED green V401 V402 V403 V502 36 1 LED RT D 0603 LED red V407 37 1 LED RGB D LCC4_SMALL LED RGB LCC4_SMALL V302 Potentiometer K09K1130A8G 38 1 POTI 10K VERT ALPS R300 Connector FTSH 110 01 L 39 1 52 10 1 2750 DV K P Samtec X400 Board User s Manual 32 Revision 1 0 2013 02 19 Infineon CPU_44A V2 CPU Board XMC4400 General Purpose Production Data Table 11 BOM of CPU_44A V2 Board Pos Qty Value Device Reference Des No 40 3 TMPS2 SMD Switch tactile SW301 SW302 SW400 4111 TPS2051BDBV IC Power Switch U403 Connector FTSH 105 01 LM DV K without pin 7 Samtec Connector FLE 103 01 G DV 42 1 XE3K_DM2 CTX Samtec 401 4200 QFN48 43 1 XMC4200_QFN48 Infineon U500 IC XMC4400 LQFP100 44 1 XMC4400 LQFP100 Infineon U300 45 2 ZX62 AB 5PA Connector Micro USB Hirose X203 X500 46 1 no ass Pinheader 4 pin 0 1 TH X501 47 4 ass Pinheader 1 pin 0 1
24. 5 A nominal DC link current 5 A Board Users Manual 7 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Overview 1 2 Block Diagram Figure 1 shows the block diagram of the MOT_GPDLV V2 satellite card There are following building blocks e Connectors to CPU Board power supply motor and position interfaces e Analog signal measurement Position sensing General Purpose Motor Drive Card MOT_GPDLV V2 Power Supply 3 Phase Gate Driver Power Half Bridge Connector Current amp Voltage Sensing Encoder Connector ROSIE Encoder Line Driver DSD Pattern Resolver Excitation Resolver Reader o 5 o s LE lt Resolver Connector BlockDiag emf Figure 1 Block Diagram of the General Purpose Motor Drive Card Board Users Manual 8 Revision 1 0 2012 09 21 e MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Hardware Description 2 Hardware Description The following sections give a detailed description of the hardware and how it can be used Resolver Connector Encoder Connector Resolver Coil Excitation Power 3 3 V LDO Power LEDs Hall Power 5 V SMPS Connector Power Bout Plug 24 V 5 15 V LDO Resolver Signal Reader Encoder Line Receiver Shunt Amplifier DC Link Shunt ACT Satellite Emitter Shunts Connector Power S
25. 6ED003L02 F2 U300 14 1 3 Resistor R212 15 1 8k25 0603 Resistor R232 R300 R305 R339 R410 R411 R423 R424 16 8 10 0603 Resistor R443 17 1 10nF 0603 Capacitor C310 C249 C250 C252 C300 C343 C404 C405 18 12 10uF 25V 0805 Capacitor C407 C415 C416 C417 C444 19 6 3 Resistor R310 R312 R314 R316 R318 R320 20 1 14 0603 Resistor R245 21 4 3 Resistor R340 R350 R360 R370 22 3 15nF 0603 Capacitor C440 C441 C442 R419 R420 R421 R422 R432 R433 R434 23 8 6 Resistor R435 24 4 20R 0603 Resistor R402 R403 R406 R407 25 4 3 Resistor R414 R415 R427 R428 26 5 3 Resistor R243 R344 R354 R364 R374 27 2 22nF 0603 Capacitor C242 C304 28 2 22 0603 Capacitor C400 C401 29 1 22uF 25V C Capacitor unipolar C232 30 4 33pF 0603 Capacitor C341 C351 C361 C371 31 1 33uH 3 2A Inductor IHLP 3232DZ 11 0 Board Users Manual 24 Revision 1 0 2012 09 21 Infineon MOT_GPDLV V2 General Purpose Motor Drive Card Production Data Table 7 List of Material for General Purpose Motor Drive Card MOT_GPDLV V2 002 Reference SI Qty Value Device Designator 32 1 40k2 0603 Resistor R338 33 1 41k2 0603 Resistor R230 34 4 3 Resistor R330 R332 R334 R336 35 2 47uF E 50V 6 6 Capacitor unipolar C230 C240 36 3 100R 0603 Resistor R444 R445 R4
26. TA UNIX of X Open Company Limited VERILOG PALLADIUM of Cadence Design Systems Inc VLYNQ of Texas Instruments Incorporated VXWORKS WIND RIVER of WIND RIVER SYSTEMS INC ZETEX of Diodes Zetex Limited Last Trademarks Update 2011 02 24 Template IFX Template 2011 02 24 dot Infineon MOT_GPDLV V2 General Purpose Motor Drive Card Table of Contents Table of Contents 7 1 7 1 4 Koy uu S 7 1 2 leer 8 2 Hardware 9 21 Power SUPDIY 10 2 2 Satellite Connectoren iaee a aa AE EE AEA A EE E A AA 11 2 3 Gate Driver and Power Stage U 13 2 4 Voltage and Current Measurements 15 2 4 1 Phase Current 15 2 4 2 Phase Voltage 15 2 5 Resolver Interface 16 2 6 Encoder and Hall lnterface u 18 3 Dalla l lll lll l 19 3 1 5 TREE 19 3 2 Co
27. and P1 8 2 User Buttons connected to 0 and P0 10 RGB LED connected to GPIOs P1 10 P1 11 and P5 7 2 Cortex Debug Connectors Variable resistor POTI connected to GPIO P14 1 USB On The Go Connector Micro USB On board Debugger via Debug USB connector Micro USB Debug USB i i CPU Board XMC4400 General Purpose 2xButton CPU_44A V2 Debugger XMC4200 USB CAPCOM ENCODER DSMOD OPAMP SENSOR 2xISOFACE I2C Dv e Block_Diag emf Figure 1 CPU_44A V2 Board Block Diagram Board User s Manual 8 Revision 1 0 2013 02 19 44 2 Infi neon CPU Board XMC4400 General Purpose Hardware Description 2 Hardware Description The following sections give a detailed description of the hardware and how it can be used USB OTG Connector Debug USB Connector J Link Tec hnology www 42 Th 2 Satellite COM Satellite Connector Connector On board Debugger User LEDs and User Buttons RGB LED Boot Option Switch indicating LEDs XMC4400 CPU Reset Circuit Debug Connectors Battery Holder HMI Satellite Connector Board Interfaces emf Figure2 CPU Board XMC4400 General Purpose CPU 44A V2 2 1 Power Supply The CPU 44 2 board be powered via either of the USB plugs 5 V however there is a current limit that can be
28. drawn from the host PC through USB If the CPU 44A V2 board is used to drive other satellite cards e g GPDLV V2 and the total system current required exceeds 500 mA then the CPU 44 2 board needs to be powered by a satellite cards These satellite cards support external power supply The typical current drawn by the CPU board without any satellite cards connected is about 190 mA 5 V For powering the board through an USB interface connect the USB cable provided with the kit to either of the Micro USB connector on board as shown in Figure 3 Board User s Manual 9 Revision 1 0 2013 02 19 44 2 Infi neon CPU Board XMC4400 General Purpose Hardware Description USB OTG Link E Debug USB i 05925 Tir IFX1763 3 3V Linear LDO Voltage Regulator PowerScale Probe Power indicating LEDs Power emf Figure 3 Powering Option To indicate the power status of the CPU 44A V2 board three power indicating LED s are provided on board see Figure 3 The LED will be ON when the corresponding power rail is powered Table 1 Power status LED s LED Reference Power Rail Voltage Note V401 VDD5 5V Must always be ON V402 VDD5USB 5V ON if powered by USB OTG connector X203 OFF in all other supply cases V403 VDD3 3 3 3 V Must always be ON USB Debug a 7 ds CPU Board 4400 General x
29. mode If you want to use the JTAG debug mode through the cortex debug connectors X400 X401 anyway enable the JTAG interface of the device by assembling the pull up resistor R427 4k7 Ohm and the resistor R410 0 33 Ohm Board User s Manual 14 Revision 1 0 2013 02 19 CPU 44A V2 Infi neon CPU Board XMC4400 General Purpose Hardware Description 2 5 1 On board USB Debugger The on board debugger 1 supports Serial Wire Debug e Serial Wire Viewer Full Duplex UART communication via a USB Virtual COM 1 Attention Newer firmware versions of the on board debugger require the latest J Link driver V4 62 or higher and a Serial Port Driver CDC driver installed on your computer Please check Install J Link Serial Port Driver when installing the latest J Link driver see Figure 9 Choose optional components that should be installed Choose options for creating shortcuts Create entry in start menu Add shortcuts to desktop lt Back Cancel Figure 9 Installation of Serial Port Driver The on board debugger can be accessed through the Debug USB connector shown in Figure 10 The Debug LED V502 shows the status during debugging J Link Te hnology 06 Debug USB TET 4 ima 2 USB Debug LED ory On board Debugger 5 JA 2 535 10 8 P0 10 Debugger emf Figure 10 On Bo
30. 000 family This board is a member of Infineon s Hexagon Application Kits 1 Overview The MOT_GPDLV V2 board is an application expansion satellite card of the Hexagon Application Kits The satellite card along with a CPU board e g CPU_45A V2 board demonstrates the motor control capabilities of 4000 family The main use case for this satellite card is proofing software algorithms and methods for motor control The focus is safe operation under evaluation conditions The board is neither cost nor size optimized and does not serve as a reference design 1 1 Key Features The MOT_GPDLV V2 satellite card is equipped with following features Seamless connection to the CPU board e g CPU_45A V2 via the ACT satellite connector 3 phase low voltage half bridge inverter using Infineon s N channel OptiMOS 3 power transistors Gate Driver IC 6ED003L02 F2 with over current detection circuit ITRIP Current measurement by using single or triple shunts amplified Position sensing via o Inductive resolver interface using delta sigma modulator and pattern generator for resolver excitation Quadrature encoder interface for both single ended and differential signals o Hall sensor interface e Input voltage range 24 V 20 e Power supply o Switch mode power supply for 5V power generation o Low drop voltage regulators 15 V for MOSFET gate driver and resolver excitation o Low drop voltage regulators 3 3V for logic e Maximum DC link current 7
31. 194 25 557 S 10Pin_Conn emf Up LO Op fay 25 Figure 12 Cortex Debug Connector 10 pin Layout Board User s Manual 16 Revision 1 0 2013 02 19 CPU 44A V2 CPU Board XMC4400 General Purpose Infineon Hardware Description 2 5 3 The CPU 44 2 board supports Serial Wire Debug operation Serial Wire Viewer operation SWO connection when Serial Wire Debug mode is used through the 20 pin Cortex Debug ETM Connector The board does not support the Instruction Trace operation JTAG Debug operation additionally would require the TDI PO 7 signal By default the TDI signal is disconnected from the Cortex Debug Connectors by a not assembled resistor R410 because the pin 7 is Cortex Debug ETM Connector 20 pin used by some Actuator boards connected to the ACT satellite connector GND GND KEY GNDDetect GND TgiPwr Cap GND TgiPwr Cap GND GND GND Cortex Debug ETM Connector 20 pin 1 SWDIO TMS SWDCLK TCK NC EXTb TDI nRESET TRACECLK NC NC TRACEDATA 1 NC 2 TRACEDATA 3 NC cortex 20pin emf SWO TRACECTL Figure 13 Cortex Debug ETM Connector 20 pin Table 5 Cortex Debug ETM Connector 20 Pin Pin No Signal Name Seria
32. 230 69 1 55 08 0603 Resistor R253 70 2 no ass 1k2 0603 Resistor R418 R431 Board Users Manual 25 Revision 1 0 2012 09 21 Infineon MOT_GPDLV V2 General Purpose Motor Drive Card Production Data Table 7 List of Material for General Purpose Motor Drive Card MOT_GPDLV V2 002 Reference SI Qty Value Device Designator 71 1 55 10 0603 Capacitor C251 72 4 noass 22k 0603 Resistor R343 R353 R363 R373 73 4 55 0603 Capacitor C340 C350 C360 C370 74 7 55 0603 Resistor R301 R311 R313 R315 R317 R319 R321 75 1 55 0805 Resistor R246 76 1 3 header PowerScale Connector 242 77 1 0402 Solder Jumper 51 78 5 assembly SMD Pads TP201 TP210 TP211 TP212 TP213 Board Users Manual 26 Revision 1 0 2012 09 21
33. 3 02 19 44 2 Infineon CPU Board XMC4400 General Purpose List of Figures List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 CPU_44A V2 Board Block 8 CPU Board XMC4400 General Purpose CPU 44 2 9 Powering OPTION UE 10 Block Diagram Of Power Supply reete ete tee Fred neat eta ente Den Ease de a ER 10 Reset E 12 Reset LED and Reset 12 Clock Generation uuu EN 13 Boot Options SWIC EE 13 Installation of Serial Driven uuu u u uuu 15 On Board USB Debugger uu 15 Cortex Debug Connector 10 16 Cortex Debug Connector 10 pin 16 Cortex Debug ETM Connector 20 pin 17 Cortex Debug ETM Connector 20 pin sess esent nene 18 RGB hua 19 USB 19 USB power generation Host OTG
34. 3C is connected to the port pin P0 9 of the 4400 On this port pin the USD identification signal USB ID of XMC4000 USB module is mapped to An OTG device detect whether a USB Micro A Micro B plug is inserted by checking the ID pin When the ID FALSE a Micro A connector is plugged and when ID TRUE Micro B connector is plugged in When the ID is true the 4400 acts as a USB host else as a USB device Table 7 USB micro AB connector Pinot Pin No Pin Name Pin Description 1 VBUS 5V 2 D Data Minus 3 D Data Plus 4 ID Identification 5 GND Ground a OA 5 gt o gt gt gt 2 V400 lt e BAS30 0A 03W zie gus U403 TPS2051BDBV VIN VOUT z ers C411 C412 100uF TA0V CT 4u7F 0805 GND GND GND GND Figure 17 USB power generation Host OTG mode In the host only mode and OTG mode the CPU 44 2 board is capable of supplying power to the connected device e g USB mouse The board has a power switch which is controlled by the USB BUSDRIVE signal of the XMC4400 The USB BUSDRIVE signal is mapped to port pin P3 2 active high In the Host OTG mode a low active FAULT signal indicates to the port pin P3 1 of the 4400 if more than 500 mA current is drawn by the external device Diode V400 will allow powering the board through USB i
35. 46 C200 C202 C231 C241 C246 C247 C248 C253 C305 C342 C402 C403 C406 C414 37 15 100nF 0603 Capacitor C443 38 2 100pF 0603 Capacitor C411 C413 39 1 100uF T 10V C Capacitor unipolar C245 40 3 120R 0603 Resistor 440 R441 R442 41 1 220nF 0603 Capacitor C243 42 1 330uF 50V 10 0 Capacitor unipolar C311 43 2 442R 0603 Resistor 412 R425 44 1 470 0603 Capacitor C244 45 1 680R 0603 Resistor R211 46 1 051205 Delta Sigma Modulator U400 47 1 AM26LV32EIPW Differential Line Receiver U440 48 2 13 Schottky Diode V241 V242 49 2 BC807 40 Transistor Q411 Q413 50 2 BC817K 40 Transistor Q410 Q412 51 1 BLM18PG600 Inductor L241 Infineon OptiMOS3 Power 52 6 BSCO31NO6NS3G Transistor Q310 Q311 Q312 Q313 Q314 Q315 53 1 BUCHSE LP 5A Power Plug X240 54 3 DFLU1400 Diode V300 V301 V302 55 1 ENCODER Connector X441 56 3 FIDUCIAL FIDUCIAL ADJ_1 ADJ_2 ADJ_3 57 1 HSEC8 140 01 S RA SAMTEC 80 pin connetor X200 58 1 IFX1763SJV33 Voltage Regulator U250 59 1 IFX91041EJV Voltage Regulator U240 60 3 LED GN D 0603 LED green V210 V211 V212 61 1 LMV321DBV OpAmp U310 62 1 MKDS1 3 3 81 PHOENIX Connector X300 63 1 MPTO 5 5 2 54 PHOENIX Connector 440 64 1 5 6 2 54 400 65 1 2347 0401 66 1 OPA4830IPW 0340 67 1 TLO84CPW OpAmp U410 68 1 TLE4276 2DV Voltage Regulator U
36. 49 AMP IW Amplified shunt voltage output representing the current of phase W 59 AMP IZ Amplified shunt voltage output representing the DC link current 56 UU Divided voltage output of phase U divided by 10 21 52 UV Divided voltage output of phase V divided by 10 21 60 UW Divided voltage output of phase W divided by 10 21 55 58 61 UZ Divided DC link output voltage divided by 10 21 2 5 Resolver Interface For rotor position detection a resolver can be used The three coils of the resolver must be connected to the connector X400 as shown in Figure 9 PRIMB PRIMA SINB SINA COSB COSA X400 ResolverCon emf Figure9 Connection Scheme of the Resolver Connector The XMC4000 devices use an on chip pattern generator for the excitation of the primary coil and a decimation filter to read the SIN COS feedback measured by a delta sigma modulator The primary excitation is done via the microcontroller signals PWMP PWMN which is a digital data stream with a selectable clock rate in the MHz range These signals are integrated amplified and fed to the primary coil of the resolver as shown in Figure 10 D a PRIN PRIMA ResolverExc emf Figure 10 Resolver Excitation Circuit The feedback signals SINA B and COSA B of the secondary coils are fed to a delta sigma modulator ADS1205 which has an internal clock and generates the SIN COS ser
37. 5 i 5 g 2 lt 4 ay B BER S v S S 5 8 5 m 5 5 S suoing usng a 5 5 8 8 5 5 5 0 5 INT TN L m zoe 2 2 TIVNS 0 8 5 2 2 5 5 H 2 2 gt 300999 9 34 5 2 axa 3 5 E 2 T 5 N 5 a ET 300999 Ene 3 8 EE 5 S gt Joxr mo Y 5 75 2 5 N 20 612 QNS cm eon 00 glo 5 9 cum al 3 Hen SNC OEMS 398 599 oa NO 330 452 o D SIN 5 188 5 gt 7020 Uo zia ET 51 58 55 85 ss 8 51 48 galle alles 8 ST S lt lt S8 amp 8 5 5 9 0 20215 9 s 9 5 tava 5 Sy 8 8 8 Wow preog WOO suondo 100g sdnind 2215031 0189 8 2 9 6 L infir 1 0 2013 02 19 ision Rev 28 Figure26 XMC4400 Board User s Manual CPU 44A V2 CPU Board XMC4400 General Purpose Ineon infir Production Data
38. 9089 ZIZA Lye B 090 4U001 E 60 12 O NOL L 4n001 5 090 Q ND Q31 ore ka 090 089 6 8 8 5 eye 2 090 Q ND Q21 i 90908848 6 lt gt a a z 5 amp 090 4u022 5 5 amp o 5 5090 4907 898 Ko 2 Qvd 3 a E 2 gt 5 gt 8 92 4122 J 9 85 8 ale 8 staan zez x 2529 M E 2 5090528 5 5 ZEZH 2 8 e 8 5 g z of 2 c 8 9 5 5 8 6090 4001 eng 3 09 8908 9 gt 5 gt 5 1720 9 9 A0S 3 4nzr p 9 5 090 4u001 lh 5 2 gt orzo 5 S 25 090 4U001 a 1820 a e 8 8 5 9 9 A0S 3 4nZr 5 6 55 lt Jl 8 5 a5 a oezo m 5 9 gt 5 2 _ alsa 9 gt 5 lt gt gt SN io io x 0 41 d d 090 4u001 d x 3 9 44 g 83 355 qa 33 5 d 8 6 lt 1 8 8 L s SO80 ASz NOL 220 E 8 75 sogo suorssse ou lt gt 75 Fizo 2 090
39. 919 lt lt jaja 5 010 lt lt Satellite Connector Function DSDCLK0 DSDCLK1 5 5 SPI 5 1 SPI CSA2 I2C SDA ACT 1 ACT GPIOO AGND DACO ADC1 ADC3 ORCO ADC5 ORC2 PWMBO H PWMB1_H PWMB1_L PWMB2_H PWMB2_L 4 VADC_G1CH6 AGND VADC_G1CH1 VADC_G2CH3 VADC G1CH5 DSD MCLKO VADC GOCHO Figure 24 Satellite Connector Type 1 7 also be used for JTAG Debugging TDI 2 P0 8 is used as TRST in order to enable JTAG Debug 3 This pin is connected with the satellite connector via an analog switch 4 This ADC input does not support Out of Range Detection b This pin must be enabled by a solder jump 6 Support High Resolution PWM 3 Production Data 3 1 Schematics This chapter contains the schematics for the CPU board Satellite Connectors USB OTG XMC4400 Power Debug Connectors Reset On board Debugger The board has been designed with Eagle The full PCB design data of this board can also be downloaded from www infineon com xmc dev Board User s Manual 26 Revision 1 0 2013 02 19 CPU 44 2 CPU Board 4400 General Infineon Production Data
40. C link path and or b triple shunt 10 in the low side path The resistance of the shunts limits the system behavior and may not fit to the low ohmic power transistors This is intended as the main purpose this board is to proof SW algorithms and methods over wide range Board Users Manual 13 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Hardware Description VDD3 3 VDD15 VDD15 VDD24 Bootstrap Gate Driver PI LE VCC L 6ED003L02 F2 GND LIN1 2 3 HIN1 2 3 VB1 2 3 K 912 3 ITRIP VS1 2 3 101 2 3 5 vss IU GND lt 3 COM 2 Ground Star GND GND GND PowerStage emf Figure7 Block Diagram of the Gate Driver and the Power Stage Table 3 shows the connection of the Gate Driver signals to the ACT satellite connector Table 3 Gate Driver signals connection to the ACT Satellite Connector Pin No Signal Name Description 25 FAULT this signal indicates over current and under voltage low active 26 ENPOW High level enables the power stage high active 64 HIN1 High side logic input 1 low active 66 Low side logic input 1 low active 68 HIN2 High side logic input 2 low active 70 LIN2 Low side logic input 2 low active 72 HIN3 High side logic input 3 low active 74 LIN3 Low side logic in
41. ED The CPU 44 2 board has a tricolored LED The LED glows with either Red Blue Green colors as controlled by the GPIO pins given below Table 6 RGB LED Connections Pin No Function LED Color P5 7 CCU81 OUT02 RED 1 11 CCU81 OUT11 GREEN P1 10 CCU81 OUT21 BLUE RGBLED V302 R x CN Figure 15 RGB LED 2 7 USB The 4400 supports USB interface in host only mode device only mode or as an OTG Dual Role Device DRD In USB device mode power is expected through VBUS pin 1 of X203C from an external host e g PC When the current consumption of the application running on the Hexagon Application system is higher than 500 mA power from an external source through satellite cards shall be used Note Some PCs notebooks or hubs have a weak USB supply which is not sufficient for proper supply In this case use an external 5 Volt power supply or a powered USB hub USB OTG Connector en 0 e gt gt e L201 2 lt BLM18PG600 eye i co OTG FS DM ET 5 DP 4 Pog Ki R202 33R 0402 R203 33R 0402 x lt N ce 0 V201 ESD8V0L2B 03L C200 100nF 0402 GND GND GND Figure16 USB Connector Board User s Manual 19 Revision 1 0 2013 02 19 CPU 44A V2 CPU Board XMC4400 General Purpose Infineon Hardware Description USB ID pin of the USB connector 4 of X20
42. INY INY 1455 1455 52 1455 1455 52 1455 1856 125 1456 13 15 17 19 21 23 25 27 29 31 33 35 37 39 12 14 16 18 20 22 24 26 28 30 32 34 36 1 Figure 22 Satellite Connector uonounj Satellite Connector Revision 1 0 2013 02 19 24 Board User s Manual CPU 44A V2 CPU Board XMC4400 General Purpose Hardware Description V2 board allows interface expansion through HMI satellite cards HMI Connector The HMI satellite connector on the CPU 44A Infineon 2 11 2 e 78 80 919qv 209 JAVA 09 DAYA gt 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 0Old9 TOld9 TINH vas HSO 145 145 OHSO 145 X12NAS 521 521 521 15 13533 13538 9 04 125 2125 145 ASU 145 USL 145 2155 5 521 USL 521 Su qalO zl 0d SW Q310 ASY IMAS ONN Q31 QIND 9100 ON
43. N OV1VG ONN 454 OWI MOdSn8 ONN ONN 5100 1 OWN DWN o to to un in o t st H st o in N o a in E st co lt wo wo 1 Satellite Connector Revision 1 0 2013 02 19 25 Figure23 Satellite Connector Board User s Manual e CPU 44A V2 Infi neon CPU Board XMC4400 General Purpose Production Data 2 11 3 ACT Satellite Connector The ACT satellite connector on the CPU 44A V2 board allows interface expansion through ACT satellite cards 0 8 2 P14 15 nc DSD DINOA VADC GOCH4 nc VADC 61 7 VADC GOCH2 VADC G2CH2 nc DSD IN1B DSD DIN2A VAREF VADC 0 5 5 gl els eld atl 5 6 s 5 ala l gt gt gt i o lt lt gt gt gt 5 8 15
44. R2 which leads to an output voltage of 15 75 mV 75 mA and 4 20 V 9 20A The 4000 offers a DAC output which is used as DC offset generator for the OpAmps signal OFFS The DAC voltage must be adjusted to a voltage level of about 1 2 V in order to get 0 V at the output of the OpAmps when there is no current flow through the shunts Alternatively the offset can be generated by a resistive voltage divider 2 4 2 Phase Voltage Measurement The phase voltage is directly measured using resistive dividers at the phases signals UZ UU UV and UW The divider is dimensioned to divide the measured voltage UZ UU UV UW by factor 10 21 The formula to calculate the phase voltage from the measured voltage U is Upp 10 21 U Table 4 summarizes all voltage signals and current signals available at the ACT satellite connector Table 4 Voltage and Current signals at the ACT Satellite Connector Pin No Signal Name Description 50 OFFS Offset voltage input required for the shunt amplifier Board Users Manual 15 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Hardware Description Table 4 Voltage and Current signals at the ACT Satellite Connector Pin No Signal Name Description 53 AMP_IU Amplified shunt voltage output representing the current of phase U 57 AMP_IV Amplified shunt voltage output representing the current of phase V
45. al BOM Table 11 BOM of CPU 44 2 Board Pos Qty Value Device Reference Des No 1 1 02 0603 Resistor R416 2 2 1 0402 Resistor R200 R505 3 2 1k5 0603 Resistor R405 R406 4 3 2k2 0603 Resistor R306 R307 R420 5 3 4k7 0402 Resistor R302 R304 R506 6 1 4u7F 0805 Capacitor ceramic C412 R204 R311 R312 R401 R412 7 11 10k 0402 Resistor R414 R419 R422 R428 R503 R507 8 2 10nF 0402 Capacitor C406 C415 C308 C323 C324 C325 C326 9 9 10uF 10V 0805 Capacitor ceramic C405 C407 C506 C510 10 2 12MHZ S 3 2X2 5 Crystal NX3225GD Q302 Q500 1116 15pF 0402 Capacitor C312 C315 C316 C317 C500 C501 12 1 32 768KHz Crystal NX3215SA Q301 13 5 33R 0402 Resistor R402 R403 R404 R501 R502 14 2 33R 0402 Resistor R202 R203 15 2 74LVC1G66DCK IC Single Analog Switch U301 U303 16 2 1002 0603 Resistor R308 R309 C200 C201 C202 C205 C206 C209 C210 C300 C301 C302 C303 C304 C305 C306 C307 C309 C310 C311 C318 C319 C322 C400 C401 C413 C502 17 31 100nF 0402 Capacitor C504 C505 C507 C508 C509 C511 18 2 100uF T 10V C Capacitor bipolar C411 C414 19 1 219 02 Dual DIP Switch 0 1 SMD SW300 20 1 2708 0603 Resistor R303 21 1 270 0402 Resistor R415 22 2 5108 0603 Resistor R313 R500 23 4 680R 0603 Resistor R301 R305 R407 R504 24 3 BAS3010A 03W Diode SOD323 Infineon V400 V408 V501 25 2 BAT54 02V Diode SC79 Infineon V404 V405 26 1 BAV70W Diode SOT323 Infineon V406
46. ard USB Debugger When using an external debugger connected to the 10pin 20pin Cortex Debug Connector the on board debugger is switched off When using the USB virtual COM port function of the on board debugger the UART interface to the COM satellite is disabled through the switches U301 and U303 Board User s Manual 15 Revision 1 0 2013 02 19 Infineon CPU_44A V2 CPU Board XMC4400 General Purpose Hardware Description 2 5 2 Cortex Debug Connector 10 pin The CPU_44A V2 board supports Serial Wire Debug operation and Serial Wire Viewer operation via the SWO signal when Serial Wire Debug mode is used through the 10 pin Cortex Debug Connector Cortex Debug Connector 10 pin 2 SWDIO TMS GND SWDCLK TCK GND SWO TDO KEY NC TDI GNDDetect nRESET cortex 10pin emf Figure11 Cortex Debug Connector 10 pin Table 4 Cortex Debug Connector 10 Pin Pin No Signal Name Serial Wire Debug JTAG Debug 1 VCG 3 3 V 3 3 V 2 SWDIO TMS Serial Wire Data Test Mode Select 3 GND Ground Ground 4 SWDCLK TCK Serial Wire Clock Test Clock 5 GND Ground Ground 6 SWO TDO Trace Data OUT Test Data OUT 7 KEY KEY KEY 8 NC TDI Not connected Test Data IN 9 GNDDetect Ground Detect Ground Detect 10 nRESET Reset Active Low Reset Active Low Connector 10 Pin Cortex Debug P XHC4400 Aw Q
47. cost nor size optimized and does not serve as a reference design 1 1 Key Features The CPU 44A V2 board is equipped with the following features 4400 ARM Cortex M4 based Microcontroller 512 kByte on chip Flash LQFP 100 Connection to satellite cards via the satellite connectors COM HMI and ACT USB OTG Host Device support via micro USB connector Debug options On board Debugger via the Debug USB connector Cortex Debug connector 10 pin 0 05 Cortex Debug ETM connector 20 pin 0 05 Reset push button RGB LED connected to GPIOs P1 10 P1 11 and P5 7 Boot option switch PowerScale Connector Ready for power consumption analysis 7 LED s 3 Power indicating LEDs 2User LEDs P5 2 and 1 8 1 RESET LED 1 Debug LED e Two User Buttons connected to 0 and 10 Potentiometer connected to analog input P14 1 Power supply Via Micro USB connector in USB device mode Via satellite connector pins COM ACT satellites cards can supply power to CPU board Via Debug USB connector RTC backup battery Board User s Manual 7 Revision 1 0 2013 02 19 e CPU_44A V2 Infi neon CPU Board XMC4400 General Purpose Overview 1 2 Block Diagram Figure 1 shows the functional block diagram of the CPU_44A V2 board For more information about the power supply please refer to chapter 2 1 The CPU board has got the following building blocks 3 Satellite Connectors COM HMI ACT 2 User LEDs connected to GPIOs P5 2
48. d General Purpose CPU_45A V2 It shows in details which Infineon Figure 6 is an extended view of the signal mapping between the General Purpose Motor Drive Card MOT_GPDLV pin of the XMC4500 is mapped to which signal on the motor drive card EXINMd ZXINMd T Z8IAMd H Z8IAMd T H H 08IAMd SHIED JAVA 620v 229 0 209 4009 2QVA gt 9H209 2QVA 2 9720 5 77 79 1 TXIAMd OXIAMd T VI Md H T IVWA d H Md H DAWA 9 229 2 209 24 240 920V 9H219 209 2QVA 7 59 61 63 65 67 69 71 5 55 9 51 53 15 02 854 198 1057145 vas vrza e 2 m m 313 Od SNI 22 tNI 22 gt 5 5 asa ENIOdId TNIOJId 1 23 25 27 29 pum __ gt a omasa
49. e XMC4400 Motor Control Application Kit Infineon Part Number 44 001 How long does it take to get a motor turn Few minutes with the XMC4400 Motor Control Application Kit It has everything you need to make plug amp play experience for 3 Phase drives This kit has a 4400 Microcontroller Board the respective 24V power board including N Channel Optimos power transistors and 3 phase gate driver EiceDRIVER from Infineon completed with a brushless DC motor It s supported by the DAVE Motor Control Apps library including sinusoidal and block commutation as well as various position detection and sensing schemes with encoder resolver hall sensors and shunts Features XMC4400 Microcontroller Board Power board 24V 7 5 A 3 Phase Inverter with N Channel Optimos power transistors BSCO31NO6NS3 G and EiceDRIVER gate driver 6 0003102 2 3 Phase Inverter by Reverse Conduction IGBT PLEASE SEE THE FOLLOWING PAGES FOR THE USERS MANUAL User manuals included below Board User s Manual CPU Board XMC4400 General Purpose Board User s Manual General Purpose Motor Drive Card x Cinfineon Hexagon Application Kit For XMC4000 Family CPU 44 2 CPU Board XMC4400 General Purpose Board User s Manual Revision 1 0 2013 02 19 Microcontroller Edition 2013 02 19 Published Infineon Technologies 81726 Munich Germany 2013 Infineon Tech
50. eneral Purpose Hardware Description 2 9 User LEDs and User Buttons The port pins P5 2 and P1 8 of the XMC4400 are connected to the LEDs V300 and V301 respectively More User LED s are available through the I2C GPIO expander on most of the satellite cards Table 8 User LEDs LED Connected to Port Pin V300 GPIO P5 2 V301 GPIO P1 8 Two User Buttons SW301 SW302 are connected to 10 and HIB IO 0 of XMC4400 Table 9 User Buttons Button Connected to Port Pin BUTTON 1 SW301 HIB IO 0 BUTTON SW302 P0 10 rmm 2 User Button User LED2 User LED1 13 4 BUTTON 22 2 18 10 8 pene Yo 5 05025 Button_LED emf Figure 20 User LEDs and User Buttons 2 10 Potentiometer The CPU_44A V2 board provides a potentiometer POT1 for ease of use and testing of the on chip analog to digital converter The potentiometer is connected to the analog input GO_CH1 P14 1 The analog output of the potentiometer ranges from 0 V to 3 3 V Table 10 Potentiometer Potentiometer Connected to Port Pin R300 P14 1 60 1 Group 0 channel 1 Board User s Manual 22 Revision 1 0 2013 02 19 CPU 44A V2 Infi neon CPU Board XMC4400 General Purpose Hardware Description 2 11 Satellite Connectors The CPU 44 2 board provides three satellite connectors for application extension by satellite cards COM satellite co
51. eset state and will be OFF if reset is not active Be aware that PORST is a bidirectional reset pin of the XMC4000 family which can also be pulled low by the 4000 device itself 419 VDD3 3 VDD3 3 gt T gt 10k 0402 Q404 10 0402 BC858C eo e RESET 5 SW400 amp 52 5 0 vse RESET S su t tet 1 415 10nF 0402 8 GND GND GND Figure5 Reset Circuit Reset LED Reset Button RST emf Figure6 Reset LED and Reset Button Board User s Manual 12 Revision 1 0 2013 02 19 CPU_44A V2 Infi neon CPU Board XMC4400 General Purpose Hardware Description 2 3 Clock Generation An external 12 MHz crystal provides the clock signal to the XMC4400 microcontroller The drive strength of the oscillator is set to maximum by software in order to ensure a safe start up of the oscillator even under worst case conditions Therefore a serial 510 Ohm resistor will attenuate the oscillations during operations For the RTC clock a separate external 32 768 kHz crystal is used on board RTC XTAL 2 gt XTAL 32 768KHz RTC XTAL 1 R313 510R 0603 Q302 XTAL2 12 2 5 3 2 2 5 XTAL1 S 3 RESET 3 TCK TMS J g 5 TMS 2 vSso y 155 9 8 8 8 XMC4400_LQFP100 ENT GND GND GND GND GND Figure 7 Clock Generation
52. formation on the types in question please contact the nearest Infineon Technologies Office Infineon Technologies components may be used in life support devices or systems only with the express written approval of Infineon Technologies if a failure of such components can reasonably be expected to cause the failure of that life support device or system or to affect the safety or effectiveness of that device or system Life support devices or systems are intended to be implanted in the human body or to support and or maintain and sustain and or protect human life If they fail it is reasonable to assume that the health of the user or other persons may be endangered MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Revision History Page or Item Subjects major changes since previous revision Revision 1 0 Initial release 2012 09 21 Trademarks of Infineon Technologies AG AURIX C166 CIPOS CIPURSE EconoPACK CoolMOS CoolSET CORECONTROL CROSSAVE DAVE EasyPIM EconoBRIDGE EconoDUAL EconoPIM EiceDRIVER eupec FCOS HITFET HybridPACK I7RF ISOFACE IsoPACK MIPAQ ModSTACK my d NovalithiC OptiMOS ORIGA PRIMARION PrimePACK PrimeSTACK PRO SIL PROFET RASIC ReverSave SatRIC SIEGET SINDRION SIPMOS SmartLEWIS SOLID FLASH TEMPFET t
53. hinQ TRENCHSTOP TriCore Other Trademarks Advance Design System ADS of Agilent Technologies AMBA ARM MULTI ICE KEIL PRIMECELL REALVIEW THUMB uVision of ARM Limited UK AUTOSAR is licensed by AUTOSAR development partnership Bluetooth of Bluetooth SIG Inc CAT iq of DECT Forum COLOSSUS FirstGPS of Trimble Navigation Ltd EMV of EMVCo LLC Visa Holdings Inc 5 of Epcos AG FLEXGO of Microsoft Corporation FlexRay is licensed by FlexRay Consortium HYPERTERMINAL of Hilgraeve Incorporated IEC of Commission Electrotechnique Internationale IrDA of Infrared Data Association Corporation ISO of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION MATLAB of MathWorks Inc MAXIM of Maxim Integrated Products Inc MICROTEC NUCLEUS of Mentor Graphics Corporation Mifare of NXP MIPI of MIPI Alliance Inc MIPS of MIPS Technologies Inc USA muRata of MURATA MANUFACTURING CO MICROWAVE OFFICE MWO of Applied Wave Research Inc OmniVision of OmniVision Technologies Inc Openwave Openwave Systems Inc RED HAT Red Hat Inc RFMD RF Micro Devices Inc SIRIUS of Sirius Satellite Radio Inc SOLARIS of Sun Microsystems Inc SPANSION of Spansion LLC Ltd Symbian of Symbian Software Limited YUDEN of Taiyo Yuden TEAKLITE of CEVA Inc TEKTRONIX of Tektronix Inc TOKO of TOKO KABUSHIKI KAISHA
54. ial data stream on the signals MSIN MCOS It also provides the modulator clock MCLK The circuit is shown in Figure 11 Board Users Manual 16 Revision 1 0 2012 09 21 Infineon MOT_GPDLV V2 General Purpose Motor Drive Card Hardware Description C406 alacer i AGND 1 SINB SINA C402 100nF C403 C404 100nF 2 10uF 402 20 2 U401A OPA2347EA ACN D R401 4k99 C400 22p L 7 8 6 9 VDD3 3 ceu CLKSEL CH_B REFIN_A REFIN_B REFOUT Resolver emf Figure 11 Resolver Modulator Circuit Table 5 summarizes all signals of the resolver which are connected to the ACT satellite connector Table 5 Resolver signals at the ACT Satellite Connector Pin No Signal Name Description 9 PWMN Excitation input signal inverted 11 PWMP Excitation input signal 14 MCOS COS signal output of the delta sigma modulator 16 MSIN SIN signal output of the delta sigma modulator 15 13 output of the delta sigma modulator Board Users Manual 17 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Hardware Description 2 6 Encoder and Hall Interface A quadrature encoder can be used for detecting the actual rotor position There are single ended and differential encoders the board su
55. ite Connector Pin No Signal Name Description 30 enable signal for the encoder line receiver active low 4 ENCA Encoder channel A 6 ENCB Encoder channel B 8 ENCI Encoder channel 1 Board Users Manual 18 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Production Data 3 Production Data 3 1 Schematics This chapter contains the schematics for the General Purpose Motor Drive Card MOT_GPDLV V2 e Figure 14 Satellite Connector Power Supply e Figure 15 Gate Driver Power Stage Shunt Amplifier Motor Connector e Figure 16 Resolver Encoder Hall Connector Board Users Manual 19 Revision 1 0 2012 09 21 e t MOT GPDLV V2 Infi neon General Purpose Motor Drive Card Production Data a m lt uo lqelno 5 ejeogiemog 2 88525 2 gt 5 els S 8 u E Z 2 SAS S 5090 4001 9 037 5090 0 90
56. l Wire Debug JTAG Debug 1 VCC 3 3 V 3 3 V 2 SWDIO TMS Serial Wire Data I O Test Mode Select 3 GND Ground Ground 4 SWDCLK TCK Serial Wire Clock Test Clock 5 GND Ground Ground 6 SWO TDO Trace Data OUT Test Data OUT 7 KEY KEY KEY 8 NC TDI Not connected Test Data IN 9 GNDDetect Ground Detect Ground Detect 10 nRESET Reset Active Low Reset Active Low 11 GND TgtPwr Cap Ground Ground 12 TRACECLK TRACECLK TRACECLK 13 GND TgtPwr Cap Ground Ground 14 TRACEDATAT 0 TRACEDATA O TRACEDATA O 15 GND Ground Ground Board User s Manual 17 Revision 1 0 2013 02 19 Infineon CPU_44A V2 CPU Board XMC4400 General Purpose Hardware Description Table 5 Cortex Debug ETM Connector 20 Pin Pin No Signal Name Serial Wire Debug JTAG Debug 16 TRACEDATA 1 TRACEDATA 1 TRACEDATA 1 17 GND Ground Ground 18 TRACEDATA 2 TRACEDATA 2 TRACEDATA 2 19 GND Ground Ground 20 TRACEDATA S3 TRACEDATAJ3 TRACEDATAJ3 Note Not connected on the CPU_44A V2 board Cortex Debug ETM Connector 20 Pin att at 4 400 gt 00 50297 9 Up 0005 a 8 ly umm 20Pin Conn emf Figure 14 Cortex Debug ETM Connector 20 pin Layout Board User s Manual 18 Revision 1 0 2013 02 19 CPU 44 2 Infi neon CPU Board XMC4400 General Purpose Hardware Description 2 6 RGB L
57. mponents Placement and n nsn 23 3 3 Eist ot 24 Board Users Manual 4 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card List of Figures List of Figures Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Block Diagram of the General Purpose Motor Drive 8 General Purpose Motor Drive 9 Block Diagram of the Power 10 Connection to the CPU Board 11 Pin Mapping on ACT Satellite 11 Pin Mapping to 4500 on CPU Board CPU 45 2 12 Block Diagramm of the Gate Driver and the Power 14 Measurement of Voltages and 15 Connection Scheme of the Resolver 16 Resolver Excitation Circuit sasira ieaiaia aa aeaa aaa eae 16 Resolver Modulator 17 Encoder Connector for differential encoder 59 6 18 Encoder Line Receiver differential signals and hall
58. n all USB modes via e g a PC Board User s Manual 20 Revision 1 0 2013 02 19 CPU_44A V2 Infi neon CPU Board XMC4400 General Purpose Hardware Description 2 8 RTC The XMC4400 CPU has two power domains the Core Domain and Hibernate Domain The Core Domain VDDP pins is connected to the VDD3 3 rail An on board LDO voltage regulator generates VDD3 3 3 3 V from VDD5 5 V The Hibernate Domain is powered via the auxiliary supply pin VBAT which is supplied by either a 3 V coin cell size 1216 1220 1225 plugged into the battery holder or 3 3 V VDD3 3 generated by the on board voltage regulator Battery Holder Battery emf Figure18 Battery Holder for Coin Cells The Real Time Clock is located in the hibernate domain The 4400 uses the 1 signal active low to shut down the external LDO voltage regulator which generates the VDD3 3 Core Domain Even if the Core Domain is not powered the Hibernate Domain will operate if VBAT is available The RTC keeps running as long as the Hibernate Domain is powered via the auxiliary supply VBAT The RTC is capable to wake up the whole system from Hibernate mode by setting IO 1 to high XMC4400 Hibernate Control Internal OSC Lr Figure 19 4400 Power Domains and Real Time Clock Battery Board User s Manual 21 Revision 1 0 2013 02 19 CPU 44A V2 Infi neon CPU Board XMC4400 G
59. nnector Communication e HMI satellite connector Human Machine Interface e ACT satellite connector Actuator Note Satellite cards shall be connected to their matching satellite connectors only For e g COM satellite cards shall be connected to COM satellite connector only 1 ll J Link Technology hhi Satellite www segger com _ Satellite a 5 Connector 0300 XMC4400 Up OSES HMI Satellite Connector Sat_Con emf Figure 21 Satellite Connectors Board User s Manual 23 Revision 1 0 2013 02 19 CPU 44A V2 CPU Board XMC4400 General Purpose Hardware Description V2 board allows interface expansion through COM satellite cards COM Connector The COM satellite connector on the CPU 44A Infineon e g COM ETH V1 2 11 1 E pi 52 52 28 28 45 47 49 51 53 55 57 59 61 63 65 67 69 71 731 75 77 z fe 13534 13538 TS Jl 24195 145 5 145 YSLIN 145 axy 2 00149 WOO WOO vas 252 145 1252 145 0252 145 axy 3 3 3 3814042 44 46 48 50 52 54 se 58 60 62 64 66 68 70 72 sa vo 78 oly 6
60. nologies AG Rights Reserved Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics With respect to any examples or hints given herein any typical values stated herein and or any information regarding the application of the device Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind including without limitation warranties of non infringement of intellectual property rights of any third party Information For further information on technology delivery terms and conditions and prices please contact the nearest Infineon Technologies Office www infineon com Warnings Due to technical requirements components may contain dangerous substances For information on the types in question please contact the nearest Infineon Technologies Office Infineon Technologies components may be used in life support devices or systems only with the express written approval of Infineon Technologies if a failure of such components can reasonably be expected to cause the failure of that life support device or system or to affect the safety or effectiveness of that device or system Life support devices or systems are intended to be implanted in the human body or to support and or maintain and sustain and or protect human life If they fail it is reasonable to assume that the health of the user or other persons may be endangered CPU 44
61. oration ISO of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION MATLAB of MathWorks Inc MAXIM of Maxim Integrated Products Inc MICROTEC NUCLEUS of Mentor Graphics Corporation Mifare of NXP MIPI of MIPI Alliance Inc MIPS of MIPS Technologies Inc USA muRata of MURATA MANUFACTURING CO MICROWAVE OFFICE MWO of Applied Wave Research Inc OmniVision of OmniVision Technologies Inc Openwave Openwave Systems Inc RED HAT Red Hat Inc RFMD RF Micro Devices Inc SIRIUS of Sirius Satellite Radio Inc SOLARIS of Sun Microsystems Inc SPANSION of Spansion LLC Symbian of Symbian Software Limited YUDEN of Taiyo Yuden TEAKLITE of CEVA Inc TEKTRONIX of Tektronix Inc TOKO of TOKO KABUSHIKI KAISHA TA UNIX of X Open Company Limited VERILOG PALLADIUM of Cadence Design Systems Inc VLYNQ of Texas Instruments Incorporated VXWORKS WIND RIVER of WIND RIVER SYSTEMS INC ZETEX of Diodes Zetex Limited Last Trademarks Update 2011 02 24 Template IFX Template 2011 02 24 dot CPU_44A V2 Infi neon CPU Board XMC4400 General Purpose Table of Contents Table of Contents 7 1 7 1 4 Koy u M
62. p capacitor 5 V Factor 1 2 20 margin for capacitor the minimum switching period tp is 40 ms 0 833 1 uF 5 nC m 100 uA t 40 ms p The gate driver offers several protection features like under voltage lockout signal interlocking of every phase to prevent cross conduction and overcurrent detection In an error situation a FAULT signal is generated and must be handled by the microcontroller The FAULT signal changes to low state if an over current condition has been detected by the ITRIP circuit The ITRIP current level is measured as the amplified voltage drop over the DC link shunt see Figure 7 The minimum input voltage level to trigger an over current event is specified at 380 mV With an amplifier gain of 1 40 2 10 5 02 and a DC Link shunt with 10 the ITRIP will be triggered at a DC Link current higher than 7 57 A U R 0 38 V 5 02 10 7 57 condition must be present for longer than about 100 us 3 RC time constant of the RC filter R322 C310 in order to trigger the ITRIP This shall protect the PCB traces and the components in the high current path The microcontroller must provide the PWM signals LIN1 2 3 HIN1 2 3 for the high side and low side switches The PWM signals must be generated low active The gate driver must be enabled via signal ENPOW A phase current measurement is provided via shunt resistors a single shunt 10 in the D
63. ping details of the ACT satellite connector and the General Purpose Motor Drive Card are provided in Figure 5 The inner rows show the general function of the 80 pins of the ACT connector which is common for all ACT satellites cards The outer rows show the signals of the General Purpose Motor Drive Card The General Purpose Motor Drive Card provides 5 functional groups of signals marked by color code at its pins of the satellite connector The encoder signals ENCB pin 4 6 and 8 Resolver signals PWMN P MCLK MCOS MSIN pin 9 11 13 14 15 16 Control and TRAP signals FAULT ENPOW ENENC pin 25 26 30 Voltage and current measurement signals UU UV UW UZ AMP_IW located from pin 49 to 60 PWM signals for the 3 Phase power stage HIN1 LIN1 HIN2 pin 64 66 68 70 72 74 1 a n Satellite 4850 Connector 19 21 23 2s 27 29 ss ss s7 N Function SPI 12 SCL AC1 ADC0 PWMA1_L PWMA2_H PWMA2_L PWMB2_L Function PIFLINO SPI_CSAO SPI CSA1 nc Pwwao t ne 8 SPI_CSA2 12 5 DAC0 ADC1 nc Pwwao_H Figure5 Pin Mapping on ACT Satellite Connector Board Users Manual 11 Revision 1 0 2012 09 21 MOT_GPDLV V2 General Purpose Motor Drive Card Hardware Description V2 and the XMC4500 CPU Boar
64. pports both types For the differential types an encoder line receiver is required as the microcontroller needs single ended signals Encoder top view VDD5 GND ENCA m a ENCI a ENCI X441 EncoderCon emf Figure 12 Encoder Connector for differential encoder signals The differential signals from the encoder ENCA must be connected to the 10 pin encoder connector X441 Figure 13 The receiver must be enabled by the signal ENENCZ set to 0 In case of using a single ended encoder or a hall sensor the signals must be applied to the connector X440 and the encoder line receiver must be disabled by setting the signal ENENC to high level default The parallel operation of both a differential encoder and a hall sensor is possible by adapting the resistor values shown in Figure 13 The pull up resistors value must be changed to 4 7 the serial resistors must be set to 680 This will ensure appropriate signal levels for the encoder signals in all use cases and limits the current to about 5 mA VDD3 3 VDD5 Encoder emf Figure 13 gt Encoder Line Receiver differential signals and hall interface Figure 6 shows the connection of the encoder hall signals available at the ACT satellite connector Table 6 Encoder hall signals at the ACT Satell
65. put 3 low active Board Users Manual 14 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Hardware Description 2 4 Voltage and Current Measurements The phase current measurement is illustrated on the left side of Figure 8 the right side shows the voltage divider for the measurement U VDD24 0 W AGND AGND AGND VDDA5 IZ D AGND Figure 8 Measurement of Voltages and Currents AGND AGN ShuntAmp emf 2 4 1 Phase Current Measurement The current measurement can be done via a single shunt signal IZ in the DC link path or via triple shunts IU IV IW in the emitter path In both cases the measurement is dimensioned for the following requirements Motor power range up to 120W which leads to a nominal DC link current of about 5 Ampere and a maximum phase peak current of about 20 Ampere The phase current range is 75 mA to 20 A A shunt resistance of 10 leads to 0 75 mV voltage drop 75 mA 200 mV voltage drop 20 A This voltage is amplified by a non inverting amplifier The output of the operational amplifier IU IW 12 is available at the ACT Satellite Connector and connected to ADC input channels of the 4000 microcontroller The gain of the operational amplifier is set to 21 G 1 R1
66. resence of the generated supply voltages Table 1 Power LED LED Power Rail Voltage Note V210 VDD5 5 0 V Must always be V211 VDD3 3 3 3 V Must always be V212 VDD15 15 0V Must always be General Purpose Motor Drive Card MOT GPDLV V2 3 Phase EENI VDD Power Stage Gate Driver IC iov Resolver Excitation Reverse Protection Resolver Excitation Encoder Hall Con Shunt Amplifier SV Resolver ACT Satellite Connector Encoder Line Driver VDD5A 3 Resolver PowerSupply emf Figure3 Block Diagram of the Power Circuit Table 2 shows the connection of the power rails to the ACT satellite connector Table 2 Power rail connection to the ACT Satellite Connector Pin No Power rail Description 43 44 45 46 VDD5 5V 1 2 79 80 GND Ground Board Users Manual 10 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Hardware Description 2 2 Satellite Connector The satellite connector of the General Purpose Motor Drive Card is the interface to the CPU board e g CPU_45A V2 Take care to connect the General Purpose Motor Drive Card always to the corresponding ACT satellite connector of the CPU board only as shown in Figure 4 MN WAN M T WWW WW 411 Connection emf Figure 4 Connection to the CPU Board The signal map
67. s valid for a certain assembly version for the General Purpose Motor Drive Card This version is stated in the header of the Table 7 The assembly version number can be identified by the board identification code printed on the PCB The last digit field 002 of the board identification codes MOT_GPDLV 2 002 is representing the assembly version If there is no assembly version number printed on the PCB white empty field than the PCB has the assembly version number 1 The only difference between both assembly version 1 and 2 is the value of the resistor R322 In version 1 it is 100 whereas in assembly version 2 R322 is 3 3 Table 7 List of Material for General Purpose Motor Drive MOT_GPDLV V2 002 Reference SI Qty Value Device Designator 1 3 06 0603 Resistor R254 R408 R409 2 4 0 Shunt RS310 RS311 RS312 RS313 3 7 1 0603 Resistor R345 R355 R365 R375 R447 R448 R449 R341 R342 R351 R352 R361 R362 R371 4 8 1k1 0603 Resistor R372 5 2 1k8 0603 Resistor R210 R244 6 2 1k24 0603 Resistor R413 R426 7 5 1uF 0603 Capacitor C301 C302 C303 C410 C412 8 4 2k2 0603 Resistor R416 R417 R429 R430 9 3 3R3 0603 Resistor R302 R303 R304 10 1 3k3 0603 Resistor R322 11 4 4 99 0603 Resistor R400 R401 R404 R405 12 4 3 Resistor R331 R333 R335 R337 13 1 6ED003L02 F2 Gate Driver
68. tage and Motor Connector Gate Driver PCB_Block emf Figure2 General Purpose Motor Drive Card Board Users Manual 9 Revision 1 0 2012 09 21 MOT_GPDLV V2 Infi neon General Purpose Motor Drive Card Hardware Description 2 1 Power Supply The General Purpose Motor Drive Card must be supplied by an external 24 Volt DC power supply connected to its power jack X240 The power to be delivered by the external power supply depends on the overall load mainly defined by the power consumption of the motor The power supply unit 24V 2A delivered with the motor control kit is sufficient to drive the enclosed motor as well as other satellite cards connected to the CPU board The power supply concept is shown in Figure 3 A diode protects the power supply units and the circuit if more than one power supply is connected to the system via other satellite cards or via the CPU board USB The General Purpose Motor Drive Card is able to supply all other boards with 5V VDD5 via the ACT satellite connector An on board DC DC converter U240 steps down the 24 V input voltage from the power jack to 5 V VDD5 The input voltage VDD24 must be 24 V 20 The 5 Volt supply for analog circuits VDDAS5 is derived from 5 filtered by a low pass A LDO voltage regulator generates 3 3 V VDD3 3 out of VDD5 and another voltage regulator generates 15 V VDD15 power supply out of the 24 V input voltage Three power LEDs indicate the p
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