User manual
Contents
1. Yj LA Lp G R N ZLA UZ Q Li Connect the embedment unit pos 10 to the fiber conduit pipe pos 20 using epoxy for gluing and sealing The fiber conduit pipe is a standard 50x500 gutter pipe which can be shortened according to requirements If you wish to guide the fiber further in a smaller conduit either a plain or flexible one it is easy to fit a G50 end plug mounted with a suitable PG coupling To ensure good adhesion in the embedment process paste the embedment unit holding the fiber conduit pipe with epoxy and sprinkle it with silica sand F Place and fix the embedment unit and the fiber conduit pipe in the hole Mount the plug pos 30 to ensure a Clean thread among other things The embedment kit includes a plastic foam disc pos 50 fitting the fiber conduit pipe and a 100 mm hole This will function as the rear sealing and as a guide for the conduit A plate fastened to the pool wall and the plug in the embedment unit will function as front sealing and at the same time fix the unit firmly In a tight fit hole as shown in the sketch the foam disc needs to be cut to size to fit in the hole The extra foam disc which is supplied could after being cut to size function as front sealing and guide when placed on the embedment unit flush with the front wall Pour the epoxy through the inlet hole until it shows in the vent hole Note that the direction in which th2. 99080181 rev 2015 05 11 Aquarius 70 Focus and Aquarius 70 Wide User manual This is the manual for the following fittings Aquarius 70 Focus no 03130760 and Aquarius 70 Wide no 03130765 Roblon 1 1 Product overview and packing list When opening the box the following items should be included wide rw e pesenrt 1 2 Technical data Fitting termination Fitting termination Compas termination Max termination Metal housing EN Din W no 1 4436 As recommended by the Danish Association for the Technology of Swimming Pools Plastic used PVC and POM IP class i IP68 1 Bar 10 m water pressure Weight 470g 1 3 Light cone angles Producttype Ferg mair in water Ce ea or Ce aw ea e f o ef o 10 7 ae T ee Page 2 2 0 Mounting instructions Aquarius 70 fitting is suitable for plate mounting or embedment 2 1 Mounting in moulded pools plate mounting i Placing Select a level place on the pool wall having a diameter of minimum 70 mm to ensure a level base for the seal ring Flatness must be within 0 1 mm corresponding to a radius of 5500 mm If no such place can be found seal using silicone or a Suitable alternative product Bore a hole in the pool wall min 542 mm max 44 mm Trim the edges if necessary Mount the seal ring pos 1 on the screw joint pos 2 and place the screw joint in the hole made in the pool Be careful to clean the hole and the ar
3. e embedment unit is pointing will decide the direction of the light cone Remove the cover plate and dress the front with epoxy if required Mount the tape disc pos 40 to protect the front and the thread Remove the tape disc and the plug after hardening page 6 4 Mount the screw joint pos 2 Pack the thread using for example Loctite 55 and screw the screw joint on the embedment unit using tool 0313 0768 optional just until the flange of the screw joint bears against the pool wall Be careful not to pack the thread too hard We recommend the use of a thread locker e g Loctite 222 Push the fiber through the screw joint Mount the fiber mount pos 4 on the fiber termination and lock it with the socket set screw pos 5 Now push the fiber back into the screw joint Screw the lens housing pos 7 on the screw joint and screw it home using tool 0313 0758 optional Check that the sealing surface of the lens housing is clean To prevent the unintentional dismantling of the fitting the lens housing thread should be locked using a thread locker e g Loctite 222 page Roblon accepts no responsibility for possible errors in printed and electronic material Roblon reservesthe right to alter or discontinue products without notice 2012 Roblon A S Roblon Roblon Lighting Tel 45 9620 3300 Nordhavnsve 1 Fax 45 9620 3399 9900 Frederikshavn info roblon com Denmark www roblon com
4. ea around it Mount the nut pos 3 from the rear D O Hold the screw joint at the front using tool 0313 0768 optional while tightening the nut from the rear To achieve appropriate compression of the seal ring the nut should be tightened until any gap is removed and then approximately 30 further A thread locker should be used e g Loctite 222 Push the fiber through the screw joint and mount the fiber mount pos 4 on the fiber termination and lock it with the socket set screw pos 5 Push the fiber mount and the fiber back into the screw joint For fiber dimensions larger than 6 mm please use the fiber mount separately supplied Place the O ring pos 6 in the groove in the screw joint front Check that groove and O ring are clean Screw the lens housing pos 7 on the screw joint and tighten it using tool 0313 0768 optional Check that the sealing surface of the lens housing is clean To prevent unintentional dismantling of the fitting the lens housing thread should be locked with a thread locker e g Loctite 222 Page 3 Aquarius 70 Focus and Aquarius 70 Wide User Manual 2 2 Embedment Roblon s aquarius fittings can be mounted in concrete pools using various methods Two methods are described below direct embedment with or without a liner and retrofitting The methods described presuppose that you have bought Roblon s embedment kit for Aquarius 70 item number 0313 0769 Qty Description embedment
5. kit Aquarius 70 Position 0313 0769 43002020 Plastic foam disc 4300 2032 Fiber conduit pipe 7200 1250 2 2 1 Direct embedment 1 Connect the embedment unit pos 10 to the fiber conduit pipe pos 20 using epoxy for gluing and sealing The fiber conduit pipe is a standard 50x500 gutter pipe which can be shortened according to requirements If you wish to guide the fibre further in a smaller conduit either a plain or flexible one it is easy to fit a 50 end plug mounted with a suitable PG coupling a To ensure a good adhesion in the embedment process paste the embedment unit holding the fiber conduit pipe with epoxy and sprinkle it with silica sand Page 4 Use the protective plug delivered pos 30 to position and fix the embedment unit and the fiber conduit pipe in the concrete formwork Fasten the plug in the formwork in the following way bore a 4 mm hole in the formwork and screw in a 5 mm wood screw so that it sticks out max 25 mm on the other side Screw the plug on the formwork use the centre hole in the plug and screw holding the plain part This way it will be easy for example to line up a number of fittings Note that the direction in which the embedment unit is pointing will decide the direction of the light cone In some cases it will be necessary to mount supports for the fiber conduit pipe Remove the screw holding the plug before removing the formwork If the pool wall requires dressi
6. ng the plug should not be removed until afterwards Remove the plug by means of the front holes Mount the screw joint pos 2 Pack the thread using for example Loctite 55 and screw the screw joint on the embedment unit using tool 0313 0768 optional just until the flange of the screw joint bears against the pool wall Also be careful not to pack the thread too hard We recommend the use of a thread locker e g Loctite 222 Push the fiber through the screw joint Mount the fiber mount pos 4 on the fiber termination and lock it with the socket set screw pos 5 Now push the fiber back into the screw joint Screw the lens housing pos 7 on the screw joint and screw it home using tool 0313 0768 optional Check that the sealing surface of the lens housing is clean To prevent unintentional dismantling of the fitting the lens housing thread should be locked with a thread locker e g Loctite 222 page 5 2 2 2 Retrofitting embedment in bored hole using epoxy The moulding material could for example be Sika Floor 156 If necessary adjust the consistency by adding silica sand grain size 0 01 and stone dust le Bore a hole for the fitting 69 100 mm Bore an inlet hole and a vent hole at an angle to the fitting hole Lp LIL LL Yi yf Nh if Mi ij G py A y hie Gp YY Y A pkg VL Shh Le Yj Ah Nfl GILI LILII IILL o YY YW Yh YY WY Uf ye Z Yj Cfo LS Yi Z 2 My E Muh RR z Ye A U A A
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