HB 548.10
Contents
1. 123456 Axis count 123456 Range in use 1 E Count relative to the center of the range in use Atthis pointthe operator can introduce the inertia value using the numerical keys and H The instrument will display confirming with the enter y rn 1234H tnertiavalue inuse 1234 Range in use 1 i Inertia value introduction Setthe tolerance activation delay time Toreturntothe normal display confirm with N After confirmation of the value introduced the instrument will the enter key E display 123 This display relates to the tolerance tA 000 activation delay time setting Page 16 of 28 HB 548 10 QEM AUTOMATIC RE CALCULATION OF A SINGLE FIXED INERTIA VALUE FOR ALL POSITIONINGS Firstset the TA parameter tolerance activation delay time To obtain the TA display follow the points listed below A G A Put the instrument in manual mode B Introduce the access code 123 The instrumentwill display l C The instrumentwill display D The instrumentwill display E The instrumentwill display F The instrumentwill display G The instrumentwill display oa 8 FASCE InEr 0 rl CALC InEr O 123456 1 123456 in 1234 l 1234 123 tA 000 m m Deactivate input 14 OFF continuous Type in the sequence From the keyboard introduce the code 123 and confirm with the enter key E Introduce the value 0 and confirm with the2. 7 agina OOE Menu Ok Pag Riga Funz Normal operation Data input Normal operation Data input Normal operation Data input Normal operation Data input Normal operation Data input Normal operation Data input Normal operation Data input Lights up when pages are introduced of program Lights up if axis is in tolerance Lights up when a page is selected Lights up when a line is selected Lights up when a function is selected pressed after the F key they select the functions available allows entry of data selects the display of the cycle Impulse pressure selects the successive display Continuous pressure selects the previous display scrolling of the various parameters Impulse pressure selects the successive parameter Continuous pressure selects the previous parameter chooses the page to be executed Inserts or removes the sign Inserts or removes programme end chooses the line to be executed within the selected page Inserts the decimal point enables the selection of the functions During the immediate quota introduction aborted the posizioned in page selection selects the next line without commanding positioning Reset the piece count if enabled deletes the input value and reverts to the old value when enabled executes the selected line or page stores the datum entered Page 6 of 28 QU Key Functi
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4. key The axis will move to the central point of the stroke When positioning has terminated after the time TA the instrument will calculate the inertia value that effects axis movement Press ENTER again the axis will re attempt positioning at the central point of the stroke adopting the inertia calculated at the previous positioning The axis should terminate positioning inside the tolerance range inserted in set up If after several attempts the axis fails to position correctly the deceleration tolerance tolerance activation delay time values will require modification O When the axis is correctly positioned press the key 4 and the instrument will display n 1234H Inertiavalue previously inuse 1234 Range in use 1 Calculated inertia value P After the inertia value is confirmed with ENTER the instrument will display the tolerance activation delay time the installer will choose whether to confirm or modify this value After the TA parameter is confirmed with ENTER the instrument will automatically exit from the inertia calculation function ENABLING AUTOMATIC RE CALCULATION OF EIGHT DIFFERENT INERTIA VALUES RELATIVE TO EIGHT AXIS RANGES To calibrate the axis using the eight range re calculation proceed as follows First set the TA parameter tolerance activation delay time To obtain the TA display follow the points listed on the following page A H A Put the in
5. search To exit the function press key F CF Funz OFF POSITIONING AT AN IMMEDIATE QUOTA The instrument offers functions for manual axis management The axis can be automatically positioned at a quota other than the work quotas that can be selected from the existing programmes This function speeds up considerably all those positioning operations differing from normal operations Description Keyboard Display Using one of the numerical keys select the display relative to the A introduction of animmediate quota 2 3 4 a The upper displays show the count axis position while the lower displays show the immediate positioning quota introduced The operator can introduce the required immediate quota On confirming the introduced value with ENTER if in set up the m parameter E is on 1 the instrument positions the axis atthe quota introduced If in set up parameter E 0 the axis start will be commanded by the start input To exit without executing the immediate quota press the CLEAR key or the F key Page 24 of 28 HB 548 10 Q jem CHOICE OF THE PAGE TO BE EXECUTED Using the set up parameter Memory configuration a certain number of work pages have been defined each containing a series of lines consisting of positioning quotas To choose the page to be executed proceed as follows Description Keyboard Display Access the function allowing page choice pagina l
6. the work programme will automatically restart from the first line when the work cycle ends 19 3 ON 50 16 Enable positioning Its activation enables the energising of the 20 4 ON 50 16 movement outputs with input I4 OFF positionings are aborted It can also be used as an emergency input Zero impulse enablement Its specific function depends on the type of preset search programmed in set up upon its activation is increased the reading of the zero impulse by the encoder for the loading of the preset quota 21 5 ON 50 16 Return to zero When activated it commands the axis movement to machine zero or to the D quota If the set up parameter F6 is on 0 the activation of this input commands positioning at zero quota If the set up parameter F6 is on 1 positioning is commanded at the 22 l6 ON 50 16 selected quota plus the value of F6 With a successive activation of input 12 start the axis returns to the selected quota With positioning on the selected quota D clearance recovery and the inertia band are not enabled The positionings are in any event enabled disabled in function of the status of input 14 positioning enabled Characteristics of expansion of inputs option E Please refer to the chapter Electric Characteristics of the leaflet Hardware Structure enclosed to this manual Terminal bloach Logical Min time of Polarization status of activation activation m
7. FP parameter to allow for the QPS QEM POSITIONING SYSTEM function N B Refer to the Installation maintenance and servicing manual Deceleration time Max 9 99 tL 000 Delay time in seconds for the activation of the motor forward or reverse output when positioning enters the deceleration range During this time the axis because of inertia must not enter the tolerance range Maximum quota Max 99999 q 12345 This is the maximum quota that the axis can reach the set value should also be considered as the maximum limit for the introduction of working quotas If clearance recovery is set on 2 this limit is overcome in the measure set as quota overquota Enable minimum quota a gt D gt o uo 0 The value of the minimum quota minima can be introduced in set up 1 The introduction of the minimum quota is enabled by function keys F 8 In this case the minimum quota in set up is used by the instrument only to calculate the inertia recalculation ranges see paragraph Automatic inertia recalculation This is the minimum quota that the axis can reach the set value Minimum quota f should also be considered as the minimum limit for the introduction Min 99999 12345 of working quotas If clearance recovery is set on 1 this limit will be exceeded by the measure set as quota overquota r gt 0 Positioning without clearance recovery Clearance reco
8. It also gives valid supporting information for servicing applications with QEM instruments installed Page 3 of 28 HB 548 10 Q jem 1 3 RESPONSIBILITY AND VALIDITY RESPONSIBILITY QEM declines all responsibility for any injury to persons or damage to objects resulting from the failure to observe the instructions and rules in this manual and the Installation maintenance and servicing manual Itis furthermore specified that the customer purchaser is bound to use the instrument according to the instructions provided by QEM and if any doubts arise to send a written query to QEM Any authorisation for exceptions or substitutions in use if contested will be deemed valid by QEM only if in writing The reproduction or handing over of all or part of this manual to third parties without the written authorisation of QEM is forbidden Any transgression will result in a claim for compensation for the damages sustained All rights deriving from patents or designs are reserved QEM reserves the right to make partial or complete modifications to the characteristics of the instruments described or corresponding documentation Objective The objective of this manual is to give the general rules for the use of the instrument described Conservation of parameters Write down all the instrument setting and programming parameters and keep them ina safe place to facilitate any future replacementor servicing operations VALIDITY This manual is ap
9. STE A Pag ON Type in the number of the page required and confirm with ENTER 0 3 E On confirming with ENTER ifthe set up parameter E 1 the page will be executed l PAG 7 Usethe CLEAR key to select the successive line withoutcommanding 1 123456 positioning A If input 14 ON when the ENTER key is pressed the instrument executes the first line while when input 14 OFF the page is blocked The arrow key is usedto scroll the various lines of the page from the firstto the last or up to the line in which page end has been inserted 4 N B The selected lines will be executed if 14 ON positioning enabled AOS Pag OFF To exit the function press the PAGE key Page 25 of 28 HB 548 10 Q jem CHOICE OF THE PAGE TO BE EXECUTED Description Keyboard Display To select a specific line of the programme access the line choice SCELt A function riga 3 rl GA 9 Riga ON Type in the number of the line required within the page selected with 0 3 E the LINE key and confirm with ENTER The flashing quota indicates that the value can be modified or r GA 7 executed by the operator using ENTER when enabled in set up 0 3 E 3 234567 On confirming with ENTER the quota stops flashing to show that execution is under way positioning will be aborted and the quota will flash again The modified value will not be memorised and a newline display will show once more the valu
10. by the value introduced number of steps per programme youo obtain the number of programmes that can be utilised Example Cn 10 N di programmi 99 10 9 The steps remaining after the division are added to the last programme which in this case will have a dimension of 19 steps N B Every time the memory configuration is modified the introduced data must be rewritten With Cn 50 Page key is not enable Enable offset count 0 Not enabled 1 Using keys F 9 it is possible to introduce an offset count value the value introduced will automatically be added to or subtracted from all the set work quotas F6 quota If F6 is zero by activating input I6 the axis moves to zero quota if F6 is other than zero by activating input I6 the axis positions on the selected quota F6 without utilising clearance recovery Reverse time Max 9 99 In order to avoid possible mechanical stress caused by excessively rapid axis movement reversal a reverse delay time expressed in seconds can be introduced This parameter only affects operation in the event of positioning with clearance recovery Waith time 1 tAl AN NET 999 This is the wait positioning time after 16 input activation If during the wait time execution input 16 turns OFF the procedure is aborted Waith time 2 t A2 a 999 This is the wait positioning time on the zero quota or on
11. enter key E Introduce the value 0 and confirm with the enter key Press the key 4 Introduce the value 0 and confirm with the enter key E Set the tolerance activation delay time To return to the normal display confirm with the enter key Once the TA parameter has been set the automatic inertia calculation can be performed H Return to the automatic inertia calculation by re introducing the access code 123 I After confirmation of the code 123 the instrument will display 8F ASCE InEr 0 L After confirmation of the value 0 the instrument will display rte By inserting 0 the axis will be considered as a single range by inserting 1 the axis will be divided into eight equal ranges By inserting 0 the re calculationis disabled by inserting 1 the re calculation is enabled by inserting 2 the re calculation is enabled Fromthekeyboard introduce the value 0 exclusion of the eight ranges and confirm a From the keyboard introduce the value 1 re calculation enabled and confirm with the enter key E with the enter key even when the positioning is ended off in tolerance M After confirmation of the value 1 the instrument will display l i Axis count Range in use 1 Count relative to the center of the range in use Page 17 of 28 HB 548 10 Q jem N Deactivate the stop input 14 OFF and press the ENTER
12. impulse must be determined the zero impulse enabling input is used for this purpose Once the preset search procedure has started the axis moves towards the sensor connected to the zero impulse enabling input when during the stroke the axis activates this input maintaining the direction and decelerating The instrumentis ready to acquire the zero impulse with the first zero impulse provided by the transducer the preset quota is loaded on the instrument count With this procedure the preset quota loading condition is that the enabling input has been activated and then successively deactivated and a zero impulse has been acquired In order to avoid errors the enabling input activation space mustbe less than the distance covered by the axis during one encoder revolution If not the zero impulse can be acquired at two different points Loading the preset quota using the input With this procedure preset search is not enabled The preset quota loading command is provided by the activation of the preset search start input Page 27 of 28 HB 548 10 Q jem CHAPTER 5 ASSISTANCE 5 1 INPUT AND OUTPUT TROUBLESHOOTING The instrument provides troubleshooting for the input and digital output logic status according to the numbers displayed itis possible to understand whether an input arrives at the instrument and if an output has been excited The top line of the display refers to the inputs status if number 1 is displayed this me
13. re calculation is disabled a a anc a ri sith InEr I by inserting 1 the re calculationis enabled je octane ner by inserting 2 the re calculation is enabled y even when the positioning is ended off in tolerance Axis count N After confirmation ofthe value 1 the instrument will display 123456 123456 Range in use 1 8 A Count relative to the center of the range in use O Deactivate the stop input 14 OFF and press the ENTER key The axis will move to the central point of the first range When positioning has terminated after the time TA the instrument will calculate the inertia value that effects axis movement within the firstrange Press ENTER again the axis will re attempt positioning atthe center ofthe first range adopting the inertia calculated at the previous positioning The axis should terminate positioning inside the tolerance range inserted in set up If after several attempts the axis fails to position correctly the deceleration tolerance tolerance activation delay time values will require modification P When the axis is correctly positioned press the key a and the instrument will display rn 12344 Inertiavalue previously inuse 1234 Range in use 1 8 2 Calculated inertia value The installer may modify this value if considered necessary or confirm with the E key Page 19 of 28 HB 548 10 jem Q After t
14. search see the relative section Description Keyboard Display Access the function for the preset quota search CF 7 O f PrESEt gt The lower displays will show the count value play 170 Funz ON At start or on pressing the ENTER key if enabled in set up the axis moves in search of the command for loading the preset quota set up function and when activated the preset quota is loaded N B After carrying out a preset search this cannot be repeated unless after restarting the instrument To exit the function and to abort the procedure if this has not been Funz OFF terminated press key F F Page 23 of 28 HB 548 10 Q jem INTRODUCING THE MINIMUM QUOTA Description Keyboard Display Access the function for the introduction of the minimum quota if its i i y introduction has been enabled in set up CF bj E n 5 a Ale Funz ON The operator can introduce the minimum quota value and confirm with ae DOG N B The quota introduced must be greater than the minimum quota set in set up To exit minimum quota insertion press key F CF Funz OFF INTRODUCING OFFSET ON THE COUNT Description Keyboard Display Access the function for introducing the offset count CF 3 o FF Co nt S 3456 Funz ON The operator can introduce the offset value and confirm with ENTER N B This value remains set even after switching off or a preset 0
15. HB 548 10 User s manual lem on rEL OMen OOH OPag Ofiga O Fun AIN TANYA OOOO AOS BI DIRECTIONAL ON OFF POSITIONER WITH CLEARANCE RECOVERY AND EXECUTION OF LINES FROM KEYBOARD HB 548 10 jem INDEX OF SUBJECTS IN THIS MANUAL CHAP 1 INTRODUCTION Complementarity References Responsibility and validity Description of operation CHAP 2 OPERATOR MACHINE INTERFACE Keyboard Description 2 1 Inputs Description 2 2 Outputs Description 2 3 CHAP 3 STARTUP Programming set up Calibrations CHAP 4 USE Work programmes and auxiliary functions Operation graphs and tables CHAP 5 ASSISTANCE Inputsandoutputs troubleshooting Howtocomplete the technical assistance fax form Warranty AAA 1 QNS Page 2 of 28 HB 548 10 CHAPTER 1 INTRODUCTION QU 1 1 SUPPLEMENTARY NATURE OF MANUAL This manualis to be considered as a supplement to the Installation maintenance and servicing manual which contains information on wiring checking and eliminating faults start up and maintenance procedures This manual gives instructions on the use and correct programming of the instrument You are urged therefore to read the manual carefully and if you have any queries to contact QEM for further explanations by sending the assistance fax contained in the manual 1 2 REFERENCES The documentation on the instruments des
16. In thanking you for co operation we wish you all the best in your work NOTE If ever you have to send an instrument to us for repair please read the points below carefully Ifpossible use the original packaging In any event the packaging must protect the instrumentfrom knocks during its journey Enclose a detailed description of the problem that has occurred along with the part of the wiring diagram where the instrument is located in the package If the problem involves data storage enclose the instrument set up programming set up work quotas auxiliary parameters Ifnecessary ask us specifically for an estimate on the repairs If no estimate is requested the cost will be calculated oncompletion Our service engineers will give priority to instruments that are sent to in accordance with the instructions in these notes 5 3 WARRANTY The warranty conditions are as stated in the general conditions of sale This product is an electronic instrument and therefore should not be considered a machine As a consequence it is not subject to the requirements of EEC Directive 89 392 Machine Directive For this reason we affirm that if the QEM instrument is used as a component of a machine it may not be turned on if the machine does not satisfy the requirements of the Machine Directive The instruments marking does not relieve the customer from fulfilling the obligations of the law relative to the finished product
17. Logical Min time of oe status of activation rete activation ms Terminal bloach Description Forward When this output is energised it commands the forward axis movement the instrument displays the increasing count Reverse When this output is energised it commands the reverse axis movement the instrument displays the decreasing count Slow down This output reduces the axis speed in proximity of the positioning point and commands the passage to slow axis speed Page end This is activated when the positioning of the last line of the page in use is concluded only if I3 off and is deactivated at restart If input 13 on cycle it is activated for 300 ms when the positioning of the last page line is concluded 10 U4 ON C 6 Jolly If configurated in set up as tolerance U 0 it is activated when the axis enters the tolerance range for the quota in use If configurated as brake enabling U 1 it is activated when the count reaches the inertia range and is disabled by a new positioning 150 ms before activation of the movement outputs U1 U2 If configurated as brake release U 2 it is deactivated when it reaches the inertia range and is activated by a new positioning 150 ms before activation of the movement outputs U1 U2 11 U5 ON C 6 Page 10 of 28 HB 548 10 Q Jen CHAPTER 3 SETTING UP FOR OPERATION 3 1 SET UP As these parameters set the op
18. ans that input 1 has been activated if number 2is shown this means that input 2 has been activated and so on Input Z transducer zero impulse is signalled with an A if this is shown there is no zero impulse if not shown the zero impulse is supplied to the instrument The last line of the displays refers to the logic status of the digital outputs The same correspondence each number corresponds with its equal output for example the presence of the number 4 indicates that the instrumentis energising output 4 Description Keyboard Display Access the troubleshooting function The input and output O CF 5 i 12 3 45 6 status will be displayed 01 234576 Funz ON To exit the function press F CF Funz OFF 5 2 HOW TO COMPLETE THE TECHNICAL ASSISTANCE FAX FORM If we are to provide you with a speedy efficient and high quality service we need your help Ifever you need the assistance of QEM in dealing with any technical problems that may arise in yourapplications and even though all the instructions in the Installation maintenance and servicing manual have been followed the problem persists we invite you to fully complete the fax form enclosed with the installation maintenance and servicing manual and send it to the QEM assistance office In this way our service engineers will have all the essential information for the understanding of your problem thus avoiding long and costly telephone calls
19. ber of impulses supplied by the transducer Encoder resolution G i Macaa This parameter sets what the encoder revolution impulses must be multiplied by to have the length display in the desired unit of quota Values from 0 00200 to 4 00000 can be entered bearing in mind that the frequency of the PH phases must not exceed the instrument s maximum count frequency N B Refer to the Installation maintenance and servicing manual Deceleration Max 9999 f a This is the distance of the arrival quota at which the axis deceleration output is activated See relative paragraph N B Refer to the Installation maintenance and servicing manual Page 11 of 28 HB 548 10 QEM FUNCTION DISPLAY DESCRIPTION Negative tolerance Max 999 9 een 1234 Axis positioning negative tolerance limit The tolerance range is set by this parameter and the Positive tolerance parameter This parameter always has one decimal place more than the number of places programmed in the FP parameter to allow for the QPS QEM POSITIONING SYSTEM function N B Refer to the Installation maintenance and servicing manual Positive tolerance Max 999 9 f i pal Axis positioning positive tolerance limit The tolerance range is set by this parameter and the Negative tolerance parameter This parameter always has one decimal place more than the number of places programmed in the
20. e instrument is started When programming of the last function is terminated the display in use before entering set up will reappear Page 15 of 28 HB 548 10 Q jem 3 2 CALIBRATION INTRODUCTION OF A SINGLE FIXED INERTIA VALUE FOR ALL POSITIONINGS A Select manual operation mode Deactivate input of stop 14 OFF B Introduce the access code 123 Type in the sequence CFs 0 PASS From the keyboard introduce the code 123 and confirm with H 0 the enter key E E After confirmation of the code 123 the instrument will display Fromthekeyboard introduce the value 0 exclusion of the eight ranges and confirm 8 F AS C E By inserting 0 the axis will be considered with the enter key io The instrument will display l as a single range by inserting 1 the axis I nEr 0 will be divided into eight equal ranges F After confirmation of the value 0 the instrument will display Introdurre con latastiera il valore 0 esclu r CALC By inserting 0 the re calculation is disabled id Cone maneore coe Ine by inserting 1 the re calculation is E E nEr_0 enabled only if the positioning is ended off outoftolerance by inserting 2 there calculationisenabled m press the key O even when the positioning is ended off in tolerance G After confirmation ofthe value 0 the instrument will display
21. e programmed in page programming Forthe quotato be modified again press the CLEAR key the current A By pressing the arrow key the various page lines can be scrolled from first to last or up to the line in which page end was inserted N B The lines selected will be executed if input 14 ON positioning enabled If negative quotas are introduced the maximum programmable value is 99999 To exit the function press the LINE key Riga OFF DISPLAYS Description Keyboard Display Lower left hand display eG l 12345 6 Number of the selected line Upper right hand display 11 23467 Count Lower right hand display Preselection Parametro di set up AE impostato a 1 e posizionamento in fascia ditolleranza O 1 2 3 4 5 6 11 C 1234 Upper right hand display Number of quota selected Lower right hand display Count Lower right hand display Piece counter Page 26 of 28 HB 548 10 QU 4 2 OPERATION GRAPHS AND TABLES PRESET S Mode 0 Mode 1 EARCH Loading the preset quota using the zero impulse enabling input The preset quota loading command is only provided by the zero impulse enabling input Once the preset search procedure has started the axis moves towards the sensor connected to the zero impulse enabling input when during the stroke the axis activates this input reversing the direction and decelerating With the deactivation of the zero impulse enabli
22. erating mode of the instrument access is restricted to the installer only A password must be entered to access the programming with the following procedure Description Display Access the set up programming Introduce the access code 548 and confirm with ENTER Exit is possible at any time after introducing the password by pressing the F key Keyboard l PASS 160 H 0 a a O FUNCTION DISPLAY DESCRIPTION Enable input expansion E E a 0 Expansion not enabled 1 Expansion is enabled and can be used the piece count Display mode Hd Oo 0 Normal display 1 HDR1 high definition reading display 2 HDR2 high definition reading display N B Refer to the Installation maintenance and servicing manual Enable the forcing of count visualization ro 0 the visualization force is disabled 1 the count visualization is forced to the value of the current quota even if at the end positioning the count is exceded for a bit the value of the position quota 2 the count visualization is forced to the quota in use when the count of the axis is in the tolerance range Decimal figures P ig Select the number of figures after the decimal point max 3 for the X axis count display axis position N B Entering the number of decimal figures will affect the DISPLAY of the count the precision of the positionings depends on the num
23. hases The value of the count shown on the instrument axis position can be modified by introducing the desired value This function is particularly useful during installation and calibration procedures Description Keyboard Display Access the value introduction on a count function CF 7 2 in Co un t oe Funz ON The operator may introduce the required count value and confirm with ENTER The instrument will show the value introduced To exit the function press key F CF Funz OFF RECALCULATED INERTIA DISPLAY This way the last inertia value calculated is displayed with the last positioning Description Keyboard Display A he display function for the last inertia calculated N ccess the display function for the last inertia calculate CF A 3 InEr 1234 Funz ON If not set the automatic recalculation is displayed sea To exit the function press key F CF Funz OFF INTRODUCING THE BLADE THICKNESS The quantity of material removed during the cut can be compensated by inserting the thickness of the blade in use The value introduced will be added to all the positioning quotas so that they are increased by the thickness of the blade Description Keyboard Display Access the function for introducing the blade thickness type in the CF 4 SLAMA S thickness of the blade in use and confirm with ENTER 234 The value of the blade thickness can also be mod
24. he inertia value relative to the first range is confirmed with ENTER the instrumentwill display 123456 Axis count 2 123456 Range in use 1 8 El Count relative to the center ofthe range in use R Afterthe ENTER key has been pressed the instrument positions the axis for the inertia calculation realative to the second range This is carried out by repeating points M N O Proceed with inertia calculation for all eight ranges S When the inertia value relative to the eighth range has been confirmed with ENTER the instrument will display the tolerance activation delay time The TA may be different from the value set before calibration was started if the instrument decided thatthe value required modification in order to provide a more precise inertia calculation After the TA parameter is confirmed with ENTER the instrument will automatically exit from the inertia calculation function Page 20 of 28 HB 548 10 CHAPTER 4 USE QU 4 1 WORK PROGRAMMES AND AUXILIARY FUNCTIONS INTRODUCING THE PAGES The work programme is composed of a certain number of pages defined with the set up parameter Memory configuration For each page it is possible to set a positioning line preselection and the number of operations to be made once the set quota has been reached totaliser Description Keyboard Display If programming is protected by a password see set
25. ified during the Funz ON execution of aprogramme the newe value introduced will be used for the remaining positionings f Funz OFF To exit the function press key F CF Page 22 of 28 HB 548 10 Q jem MANUAL MOVEMENT OF THE AXIS The instrument offers functions forthe manual management of the axis The axis can be moved by the keyboard in both directions and at two different speeds When the manual axis movement function is selected key 7 allows the axis to be moved back count decreases while with key 9 it is possible to move the axis forward count increases Key 8 allows the selection of manual movement speed slow or fast Description Keyboard Display Access the function relative to axis movement CF A G l n An F 123456 Funz ON In manual mode keys 7 8 and 9 are enabled The bottom left display shows the speed selected with key 8 L G 3 slow F fast By pressing key 7 the axis moves back and movement stops when the key is released By pressing key 9 the axis moves foreward and movement stops when the key is released The bottom right displays show the count axis position During manual movements the set minimum and maximum limits are enabled set up Funz OFF To exit the function press key F CF PRESET QUOTA SEARCH The instrument offers functions for axis manual management Preset quota search can also be controlled from the keyboard for preset quota
26. igned and sold by QEM has been divided into different booklets for effective and speedy consultation based on the specific type of information required Usermanual Explanation ofsoftware This is this manual giving all the necessary information for the understanding and use of the instrument described The manual deals with the instrument software with information onthe understanding programming calibration and use of the instrument described After installing the instrument following the instructions in the installation maintenance and servicing manual this user manual gives all the necessary instructions onthe correct use and programming of the instrument Hardware structure Basic information on the standard hardware in the series plus customisation possibilities This booklet is appended to the user manual and describes the standard hardware configuration forthe series ofinstruments described It also gives the standard electrical technical and mechanical specifications ofthe series together with the hardware customisation possibilities in relation to the different software versions Installation maintenance and servicing manual All the necessary information for installation maintenance and servicing Allthe essential details onthe correct maintenance and installation The aim is to provide you with valid and accurate information for the manufacture of products ofrecognised quality and reliability
27. ng input the preset quota is loaded on the instrument count With this procedure the preset quota loading condition is that the enabling input has been activated and then successively deactivated Loading the preset quota using the zero impulse and the zero impulse enabling input with inversion The preset quota loading commandis provided by the transducer zero impulse When an encoder provides a zero impulse on each revolution the zone in which the axis acquires the zero impulse must be determined the zero impulse enabling input is used for this purpose Once the preset search procedure has started the axis moves towards the sensor connected to the zero impulse enabling input when during the stroke the axis activates this input reversing the direction and decelerating With the deactivation of the enabling input the instrumentis ready to acquire the zero impulse with the first zero impulse provided by the transducer the preset quota is loaded on the instrument count With this procedure the preset quota loading condition is that the enabling input has been activated and then successively deactivated and a zero impulse has been acquired Mode 2 Loading the preset quota using the zero impulse and the zero impulse enabling input without Mode 3 inversion The preset quota loading commandis provided by the transducer zero impulse When an encoder provides a zero impulse on each revolution the zone in which the axis acquires the zero
28. on PEO EA NEO JOVONNONaS Access to password protected functions Introduction ofthe programme Introduction ofa value on the count Display of the last inertia calculated Introduction of blade thickness Manual axis movement Input and output diagnostics Search for preset quota Introduction of minimum quota Introduction of offset on the count Page 7 of 28 HB 548 10 jem 2 2 DESCRIPTION OF INPUTS Characteristics of inputs Refer to the chapter entitled Electrical characteristics in the Hardware structure booklet appended to this manual Logical Min time of TERES status of activation ela activation ms Terminal bloach Description Increase line Increases at any time the line of the page in progress 17 H ON 50 16 change work quota Start If input 14 ON positioning enabled commands axis movement energising movement outputs forward reverse in function of the 18 2 ON 50 16 positioning quota and remains the piece count By selecting the line from the keyboard with the keys line or page the start can also be activated by confirming with the key ENTER when enabled in set up Cycle impulse mode Restores the execution of the first line of the work programme in use Acquired on the ascent side Cycle continuous mode When beginning operations if the input is activated and remains active for the whole duration of operations
29. plicable to all instrumentation designed manufactured and tested by QEM with the same order code This document is valid in its entirety barring errors or omissions Instrument Manual Modifications to manual Dat e of release Release modifications 6 0 New Manual 10 06 04 Page 4 of 28 HB 548 10 Q jem 1 4 DESCRIPTION OF OPERATION The instrument HB 548 10 is a single axis ON OFF bi directional positioner The instrument is provided with 99 lines containing the positioning quotas which can be divided into a number of pages at pleasure It is provided with a series of manual functions introduction of a value on the count manual movements etc to facilitate the calibration phases and to allow the operator to intervene on the positioning system It is allowed the programs execution and work cycles with or without count by of working executed There is the possibility to increase the piece counter with an input outward applied an expansion card to the base version The instrument automatically recalculates the inertia giving very precise positioning even when there are variations in the load wear speed inertia Itis also provided with a function that allows movements with a delta quota A useful for example when managing a saw in the movement of the mobile jig during the cut Page 5 of 28 HB 548 10 QU CHAPTER 2 OPERATOR MACHINE INTERFACE 2 1 KEYBOARD Key DESCRIPTION Function
30. s terminal Description Pace Increment Upon its activation the piece count is increased Page 8 of 28 HB 548 10 gem meme es O 1 Vac Instrument power supply voltage Alternating voltage as per code in your order 10 50 60 Hz 2 Vac instrument power supply voltage Alternating voltage as per code in your order 10 50 60 Hz 3 GND Ground connection A conductor of 4 mm is recommended 4 Pe Transducers positive power supply Positive voltage supplied by instrument for instrument and transducers inputs power 12 Vdc 150 mA expert different indication 5 g Transducers negative power supply Negative voltage supplied by instrument for instrument and transducers inputs power COUNT INPUTS Terminal Logical status Polarization sa me p Pe oe Input phase A incremental transducer 14 PHB N P 12 Input phase B incremental transducer 15 Z N P 12 Input Zero impulse incremental transducer For details of the count inputs refer to the chapter entitled Electrical characteristics in the Hardware structure booklet appended to this manual Legend N Transducer with NPN logic P Transducer with PNP logic Page 9 of 28 HB 548 10 Q jem 2 3 DESCRIPTION OF OUTPUTS Characteristics of outputs Refer to the chapter entitled Electrical characteristics in the Hardware structure booklet appended to this manual
31. ss to work quota programming is conditioned by a password Function key ENTER 0 During the choice of the page to be executed the ENTER key confirms the line chosen without executing it When introducing the immediate quota it confirms the value introduced without commanding axis movement 1 During the choice of the page to be executed the ENTER key confirms the chosen line and executes it When introducig the immediate quota it confirms the value introduced and commands axis movement In both cases input 14 enable positioning must be active 2 During the choice of the page to be executed the enter key confirms the line chosen between the arrow key is possible choices another line without executing it Another line between the arrow key can be choice For to be executed it again the enter kex must be to press When immediate quota is executed it confirms the value introduced and ordered the axis movement In both cases 14 Input positioning enable must be active Page 13 of 28 HB 548 10 QEM FUNCTION DISPLAY DESCRIPTION Check time input 12 and ENTER key Max 9 99 This is the time expressed in seconds for activating the start 12 or the ENTER key when enabled to execute the selected line Memory configuration Max 99 pS saa cn n Determines the number of steps composing a programme A total of 99 steps are available dividing therefore the number of available steps
32. strument in manual mode Deactivate input 14 OFF continuous B Introduce the access code 123 m Type in the sequence CF E 0 r g P AS S From the keyboard introduce the code 123 and confirm with H 0 the enter key E gt display 8 FASCE D The instrumentwill display i I nEr 0 gt Introducethevalue 0 andconfirm with the enterkey A C The instrument will display E The instrument will display rI CALC e InEr 0 Introduce the value 0 and confirm with the enter key F Theinstrumentwill display 7 es Press the key in 1234 e ly G The instrument will display 1234 Introduce the value 0 andconfirm withthe enterkey lt Ne y Page 18 of 28 HB 548 10 em i ildi 123 Setthe tolerance activation delay time H Theinstrumentwill display ER o o a A 000 I Return to the automatic inertia calculation by re introducing the access code 123 L After confirmation of the code 123 the instrument will display Fromthekeyboard introduce the value 1 E AR ee enabling the eight ranges and confirm By inserting 0 the axis will be considered 8 FASCE an as a single range by inserting 1 the axis E nEr will be divided into eight equal ranges WIT MgKS OSES M After confirmation of the value 0 the instrument will display Fromthekeyboard introduce the value 1 r C A L C By inserting 0 the
33. the cut the introduction of the blade thickness must be enabled In this case to set the blade thickness during the instrument s normal functions press keys F 4 0 Blade thickness not enabled 1 Blade thickness enabled Load preset The preset search procedure is carried out 0 Loading the count with the preset quota at input 15 deactivation 1 Loading the count with the preset quota at input Z activation after the axis has reversed direction and input I5 has been deactivated sensitive to the down front 2 Loading the count with the preset quota at input Z activation after input I5 ON impulse N B Refer to the Installation maintenance and servicing manual Preset quota For the preset search procedure it is the quota that is loaded on the transducer zero impulse count according to the method defined by the type of preset search A preset quota between the maximum and minimum quotas can be introduced N B Refer to the Installation maintenance and servicing manual Zero impulse logic status If the encoder generates zero impulse when activating input Z PNP set to 0 otherwise if it generates zero impulse when disactivating input Z NPN set to 1 If this parameter is programmed correctly the letter C will appear on input diagnostics when there is no zero impulse Enable menu programming 0 Access to work quota programming is immediate 1 Acce
34. the delta quota before to return on the program quota If the time introduced has 9 99 value the return on program quota is not delayed by the tA2 time byt controlled bye the l6 input de activation With the time Ta2 sets to 0 the return by the delta quota is not enabled bye the 16 input but only 12 input or by enter key if enabled With tA2 sets to 9 99 or with tA2 sets to O the edventually count piece display is enabled during delta quota shifting a y 0 the arrow key is not increases the line executed Enable arrow key AF 1 the arrow key increases the line executed 0 Delay time for A ERS is the delay time for axis leaving that it is activated to the start axis leaving tr When the time is left the jolly output is deactivated like tolerance Max 9 99 999 la 0 the l1 input is always enabled to the reading Enable l1 Input Ar 1 the l1 input is not enabled to the reading when it is selected the p 0 first program lin and it is not activated the start yet After the start 11 input is rehabilitated to the reading Page 14 of 28 HB 548 10 Q Jen FUNCTION DISPLAY DESCRIPTION Choice of memory sn o 0 When the instrument is turned off the automatic working in the process is memorized and proposed again when the instrument is started 1 When the instrument is turned off the automatic or manual working in the process is memorized and proposed again when th
35. up type in the Pro Gr value 456 and confirm with ENTER t PAS456 If programming is not protected by a password no code needs to be introduced Menu ON The operator can introduce the page to be programmed and confirm g Pro Gr D it using the ENTER key E PAG10 Onconfirming the page the upper display will indicate the number of the page The bottom left display will indicate the number of the line being programmed while the bottom right display will show the quota the opoerator can introduce the required quota and confirm with the ENTER key Proposes introduction of page end If wishing to introduce page end press the PAGE key If wishing to continue programming confirm with ENTER Proposes the second line of the selected page the operator can introduce the quota and confirm with ENTER Introduction of page end is proposed programming can continue until completing the steps available By pressing the arrow key the various lines of the page can be scrolled from the first to the last or up to the line in which page end has been inserted It is possible to exit page introduction by pressing key F only values confirmed with ENTER willbe memorised OJOS Cw OJOS SD Q PAG 10 1 123456 Cd zada PAG 10 2 1234 Menu OFF Page 21 of 28 HB 548 10 Q jem VALUE INTRODUCTION ON THE COUNT The instrument offers functions for axis manual management and as an aid during calibration p
36. very r A 1 Positioning with forward clearance recovery selection L 0 2 Positioning with reverse clearance recovery N B Refer to the Installation maintenance and servicing manual D minimum positioning overquota for clearance recovery Min 1 Max 9999 During forward clearance recovery the axis is positioned on set quota over quota inertia and after the reverse time on the set quota position During reverse clearance recovery the axis is first positioned on set quota over quota inertia and after the reverse time on the set quota position If there is no clearance recovery or the position does not require clearance recovery and the space is less than the over quota the instrument will carry out positioning with clearance recovery N B The real clearance recovery quota is calculated by adding the over quota OA to the inertia If value 0 is introduced by default the instrument will insert the value 1 Page 12 of 28 HB 548 10 QU FUNCTION DISPLAY DESCRIPTION Choice of jolly output l o 0 Output U5 behaves as tolerance being energised if the axis concludes positioning within the tolerance range 1 Output U5 enables the brake and is energised when the axis is stopped 2 Output U5 acts as brake release and is de energised when the axis is stopped Enable blade thickness When wishing to compensate the thickness of material removed during
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