User Manual MS157E
Contents
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4. eese seen eterne 6 4 size pda des 7 4 1 7 4 2 Layout p RUM 8 4 3 Circuit Diagram 9 Copyright 2006 by Physik Instrumente GmbH amp KG Release 1 0 0 File C 809_D40_User_MS157E100 doc 313856 Bytes Release 1 0 0 WWW pi ws Page 1 PI C 809 D40 Adaptor Electronics User Manual MS 157E 0 Manufacturer Declarations 0 1 Declaration of Conformity The manufacturer Physik Instrumente Pl GmbH amp Co KG Auf der Roemerstrasse 1 76228 Karlsruhe Germany declares that the product C 809 Motion I O Interface complies with these specifications EMC EN55022 1991 Group1 Class B EN50082 1 1992 IEC 801 2 1991 4 kV Contact Discharge 8 kV Air Discharge EN50082 1 1992 IEC 801 3 1984 3V m EN50082 1 1992 IEC 801 4 1988 1 kV power lines 0 5 kV Signal lines Safety IEC 1010 1 1990 A1 EN61010 1 1993 Low Voltage Directive The product complies with the requirements of the EMC Directive 89 336 EEC and CE markings have been affixed on the devices 0 2 Safety Precautions Warning High Voltage Disconnect the C 809 from the line voltage before opening the case Procedures which require opening the case should be carried out by authorized qualified personnel only Caution U
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6. 9 D40 Motion Interface front panel Connector Function Motor 1 Connectors for stages Motor 2 1 5 Motor 3 4 x DB 15f for pinouts see Section 3 1 p Motor 4 24 V Power out 4x Power supply for PWM stages e g ActiveDrive 4x24V Switchcraft 3 pin for pinouts see Section 3 2 p 5 use the power cables that come with the C 809 4 x C 815 PS3 Controller Interface to the Motion Control card 1 2 2 AC Power Connection The power connection and line fuses are located on the rear panel The C 809 is equipped with a wide range power supply and with fuses that are admissible for both 115 V and 230 V operation No settings need be changed when connecting a C 809 to a different supply voltage Release 1 0 0 WWW pi ws Page 3 PI C 809 D40 Adaptor Electronics User Manual MS 157E 2 Operation 2 1 Quick Start To operate your motion system using the C 809 adaptor electronics proceed as follows Install the PMAC Delta Tau motor controller card Connect C 809 to AC Power The wide range power supply works with line voltages from 90 to 240 volts AC at 50 to 60 Hz With the C 809 switched OFF establish the connection between the C 809 box and the controller Connect the C 809 to up to four PI stages using the Motor1 to Motor4 connectors Every PWM stage see the stage s User Manual for model number and description must also be connected to a 24 V Power out connector For this purpose use one of the 4 power cables C 815 PS3 th
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8. Piezo Nano Positioning PI MS 157E User Manual C 809 D440 Interface for Delta Tau Controller Release 1 0 0 Date 2006 02 22 This document describes the following product s 809 040 Interface for Delta Tau Controller Physik Instrumente PI GmbH amp Co KG Auf der R merstr 1 76228 Karlsruhe Germany Tel 49 721 4846 0 Fax 49 721 4846 299 Moving the NanoWorld www pi ws info pi ws www pi ws PI C 809 D40 Adaptor Electronics User Manual MS 157E Table of Contents 0 Manufacturer Declarations 2 0 1 Declaration of Conformity der 2 0 2 Safety PIECAUTONS eni ders osea induite 2 1 3 1 1 About This 20000 0 00011 3 1 2 809 0 ead teas uet 3 1 2 1 Front Panel Elements E 3 1 2 2 AC Power 3 2 R 4 2 1 Quick SIart cet t e o o on 4 2 2 Power Supply Settings oss ro qutd aede 4 3 Connectors and Pinouts cc cess 5 3 1 Motor nena rena rns arn naa 5 3 2 24 V Power Out Sockets essen 5 3 3 Controller Connector
9. at come with the C 809 A mix of analog and PWM stages may be connected to the C 809 Power up the C 809 by switching on the unit rocker switch is located near the power cord socket on the rear panel 2 2 Power Supply Settings Warning High Voltage Disconnect the C 809 from the line voltage before opening the case Procedures which require opening the case should be carried out by authorized qualified personnel only Caution PMAC card setup If the jumpers JP1 and JP2 are set on the C 809 board to supply the PMAC card the PMAC card must be operated with isolated setup to avoid damage of the electronics By default the jumpers JP1 and JP2 see p 8 are not set So the output amplifiers of the PMAC card are not powered by the C 809 non isolated setup see the documentation of the PMAC card for more information By setting the jumpers JP1 and JP2 the PMAC card can be supplied by the C 809 In this case the PMAC card must be in isolated setup See the documentation of the PMAC card for details Release 1 0 0 WWW pi ws Page 4 PI C 809 D40 Adaptor Electronics User Manual MS 157E 3 Connectors and Pinouts 3 1 Motor Connector The motor connectors 1 to 4 follow standard conventions for analog and PWM stages Note that if you operate a PWM stage a C 815 PS3 power cable see Section 3 2 is required in addition to connect to a 24 V Power out socket see below Pin Assignment 15 pin subD f connec
10. ce ch1 55 Not used 57 15 V JP1 59 Release 1 0 0 Pin AMN 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 www pi ws Function not used GND Power Ground not used not used CHB4 Encoder 4 B CHB4 Encoder 4 CHA4 Encoder 4 A 4 Encoder 4 A not used not used CHB2 Encoder 2 B CHB2 Encoder 2 B CHA2 Encoder 2 CHA2 Encoder 2 A DACA Motor analog 10 V ch4 Not used 4 Amplifier enable ch4 FAULT4 LIM4 Limit positive ch4 LIM4 Limit negative ch4 HMFLA Reference ch4 DAC2 Motor analog 10 V ch2 Not used 2 Amplifier enable ch2 FAULT2 2 Limit positive ch2 LIM2 Limit negative ch2 HMFL2 Reference ch2 GND 15 V JP2 Page 6 C 809 D40 Adaptor Electronics 4 Technical Data 4 1 Specifications User Manual MS 157E Model C 809 D40 Function Interface for PMAC Delta Tau controller card Axes 4 Output Power per channel Analog DC Motors on motor connector 10 watts PWM Stages on separate power out socket max 100 watts Max output power total for an arbitrary mix of four stages 100 VA Current limitation 2 A per channel for analog DC motors short circuit proof PWM signal 20 22 kHz TTL Motor connectors 15 pin f sub D per channel Motion I O connector 60 flat ribbon connector soc
11. ket 24 V Power out sockets 4x 3 pin Switchcraft only for driving motors Size 450 x 105 x 390 mm Power supply wide range 90 to 240 V AC at 50 to 60 Hz 100 watts are achieved if only one PWM stage and no analog stage is connected to the C 809 Release 1 0 0 WWW pi ws Page 7 User Manual MS 157 C 809 D40 Adaptor Electronics PI 4 2 Layout Diagram t4 i HE Ej ial 290 a gt 1410 Sud 642 90 SYF 9346 588 NN WIL am zn cule p EN ia 2 108 wv ik mm E 9 m H Page 8 www pi ws Release 1 0 0 PI C 809 D40 Adaptor Electronics User Manual MS 157E 4 3 Circuit Diagram Details See the next pages Release 1 0 0 WWW pi ws Page 9
12. se 24 V Power out sockets only for driving motors The four 24 V Power out sockets are designed to drive DC motors Using it for other purposes could cause permanent damage to the C 809 Caution PMAC card setup If the jumpers JP1 and JP2 are set on the C 809 board to supply the PMAC card the PMAC card must be operated with isolated setup to avoid damage of the electronics see the documentation of the PMAC card for details Release 1 0 0 WWW pi ws Page 2 PI C 809 D40 Adaptor Electronics User Manual MS 157E 1 Introduction 1 1 About This Manual This manual contains information concerning the operation of the C 809 Motion Interface 1 2 C 809 Description The C 809 Motion I O Interface houses adaptor electronics that allows running a wide range of PI micropositioning stages with the PMAC Delta Tau controller The C 809 is designed as a 19 rackmount unit and makes the full functionality of the controller available for up to 4 analog or PWM e g Pl s ActiveDrive line servo motors from With its integrated power supplies the C 809 can drive all kinds of DC motors from PI DC analog motors with up to 10 W power each can be driven directly For the more powerful PWM DC motors the C 809 features a 4 channel power supply which provides 24 V per channel The PWM signals are generated by the C 809 based on analog signals from the controller card 1 2 1 Front Panel Elements Fig 1 C 80
13. tor Pin Function 1 9 Motor 2 Motor 10 Power GND 3 Magnitude PWM 11 Sign PWM 4 Out 5 V 12 Input Negative Limit 5 Input Positive Limit 13 Input Reference 6 Limit GND 14 Encoder A ENCA 7 Encoder 15 Encoder B ENCB 8 Encoder 3 2 24 V Power Out Sockets The four 24 V Power out connectors are interchangeable ready for use with PWM stages no activation is required 3 pin socket Switchcraft 1 GND o 2 24 V O 3 unused 2 Release 1 0 0 WWW pi ws Page 5 3 3 C 809 D40 Adaptor Electronics Controller Connector User Manual MS 157E The 60 pin Controller connector is for the cable connecting the C 809 with the Delta Tau Controller Pin Assignment 60 pin connector Function Pin not used 1 GND Power Ground 3 not used 5 not used 7 CHB3 Encoder 3 B 9 CHB3 Encoder B 11 Encoder 3 A 13 Encoder 3 A 15 not used 17 not used 19 CHB1 Encoder 1 B 21 CHB1 Encoder 1 B 23 CHA1 Encoder 1 A 25 1 Encoder 1 A 27 DAC3 Motor analog 10 V ch3 29 Not used 31 Amplifier enable ch3 33 FAULTS 35 LIM3 Limit positive ch3 37 LIM3 Limit negative ch3 39 HMFL Reference ch3 41 DAC1 Motor analog 10 V ch1 43 Not used 45 AENA1 Amplifier enable ch1 47 FAULT1 49 LIM1 Limit positive ch1 51 LIM1 Limit negative ch1 53 HMFL1 Referen
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