User`s Manual Hardware
Contents
1. Signal name POL Signal name oo 1820 1420 1 0 20 2B20 2420 3 0 2820 TAT AS EE 20 0 ie C 2 4 01 1B19 1419 11 1 ee 21 2B19 2419 8 1 e 2 4 02 1B18 1418 12 gt ee 22 2B18 2418 8 2 L ooljoo ied ooljoo e 2 4 o3 1B17 1417 13 e e 23 2817 2417 3 3 _ _ E 4 1816 1816 14 1 ee 24 zB 216 24 1815 1415 1 5 1 25 2B15 2A15 35 l z LLI e e all 1B14 1814 16 26 2B14 2414 3 6 1813 1413 17 i i 27 2813 2413 3 7 i 1812 112 18 i i 28 2B12 2412 8 8 i 1B1 141 19 i 29 2B1 J2an 39 i 1B10 1410 110 H i 210 2B10 2410 3 10 l 1 vr 01 ipo 149 11 21 2B9 249 Jan l oo oo i H oolloo i 012 188 l A 112 H H 212 2B8 2A8 312 013 187 147 113 H 213 2B7 2A7 313 2A1 1820 i H H 281 1A20 014 186 146 114 214 2B6 246 314 2 4 015 fiss 145 115 O e 6 215 285 245 ais ____ NC ipa 144 NC NC 2B4 2A4 NC nc ips 143 NC NC 2B3 2A3 NC rt po im 142 mo F P e E e jco 282 2a2 nc Po 181 141 mo i i co 2B1 241 NC A A H A A Connector pin number Connec2. 0 0 1520 1420 10 PO 20 2820 2420 30 0O AR gt 01 1B19 1419 1 1 M 21 2B19 2219 3 1 0cLj Bay sh 02 1B18 1418 12 y e e O 22 2B18 2A18 32 081 oo foo 03 1B17 1417 13 Ge e e Fa 23 2B17 2417 3 3 e 4 04 1B16 1416 L4 fry e e O 24 2B16 2A16 34 0O 05 Bis 1415 15 1 e 1 25 2815 2a15 85 SEN p 06 1B14 1414 16 26 2B14 2414 36 i 07 1B13 1413 L7 27 2B13 2413 37 08 1B12 1412 18 28 2B12 2412 38 ZEN os in 141 19 29 281 2an 39 0 10 1810 1410 1 10 l 210 2B10 2410 310 EBENEN H i M e A ou fiss 149 Jan 211 289 249 31 i oo loo H 012 1B8 1A8 112 i i 212 288 248 312 i 013 187 147 113 l 213 287 207 313 2A1 1829 i i i 281 1A20 014 IB6 186 114 214 2B6 246 314 2 015 1B5 145 115 O e e O 215 2B5 245 1315 nc 1B4 184 NC nc 2B4 244 NC NC 183 183 NC nc 2B3 243 NC Po 1B2 142 mo S e e pi 28 282 Mi mn po 181 141 Mo ET TI Pi 2B1 241 mi A A KA Connector pin num
3. QG18720 3 9 4 Scaling The relationship between the input data and output signal is as follows 0 to 5 V 0 to 20 mA O to 10 V 9V ae aaa pn an l PONV SE SS S a 4 20mA 1 1 g g 8 8 gt i gt 5 I 5 i g 2 i 3 i 3 S S i a T i E c lt lt i i 1 LI i 16bit 16bit l FFFFh 65535 I 0000 Digital input value FFFFh 65535 0000 ENET igital input value 12bit 000 igital input value EEE 4095 1 to 5 V 4 to 20 mA 5V 20mA o 3 G gt 5 2 2 o D o G c lt 41V 4mA 0 16bit 0000 FFFFh 65535 Digital input value 5 to 5 V 10 to 10 V U RA SS leU A E A E g S a E i B QW Sa SO E e 3 g amp E i LI 1 1 LI 5V Digital input value soy Digital input value 16bit 0000 8000h 32768 FFFFh 65535 16bit 0000 8000 32768 FFFFh 65535 16bit 8000h 32768 0 0 7FFFh 32767 16bit 8000h 32768 0 0 7FFFh 32767 12bit F800h 2048 0 0 7FFh 2047 12bit F800h 2048 0 0 7FFh 2047 45 Page 146 54 Symbol QG18720 3 10 Communication Module Individual Specifications 3 10 1 Versatile Communications Module 3 10 1 1 Functional Specification List Item Specifications Name SHPC 161 Z RS 232C 1 channel RS 422 2 channels Transmission channel Internal standard protocol Touch Fuji Electric POD UG series
4. SHPC 011 Z Number of slots 9 Baseboard SHPC 012 Z Number of slots 5 SHPC 013 Z Number of slots 3 AC 85 264 V input voltage HPC 612 Z Power supplv module STE Output capacity 48 VV DC 24 V sink source Sea liga bits connector type SHPC 233 Z DC 24 V sink source il E 16 bits screw terminal type DC 24 V sink source SHE eee es a bits connector type B i SHPC 253 Z AC 100 V 8 points 1 common B 16 bits screw terminal type Transistor output sink type SHPC 311 Z 32 bits output protection Fuse connector type Transistor output sink type SHPC 313 Z 16 bits output protection Fuse Digital output module screvv terminal type Transistor output sink type SHPC 315 Z 64 bits output protection Fuse connector type SHPC 333 Z DC 110 V AC 240 V relay output E E 16 bits screw terminal type Input DC 24 V sink source 32 bits connector type SHPC 411 Z Output Transistor output sink type 32 bits output protection Fuse connector type Digital input module Digital VO mixed module Page 9 54 Symbol QG18720 Accessories Function Name Outline specification Productos Quantity Input 8 channels Analog input module SHPC 531 Z Resolution 16 bits Output 4 channels Analog output module SHPC 511 Z Resolution T bits PG emulator module SHPC 172 Z Virtua
5. Page 149 54 Symbol QG18720 Connection method SHPC 032 master module 033 slave module ADDR 0 ADDR 1 Dedicated extension cable e CA SHEX003 0 3 m e GA SHEXOO6 0 6 m e CA SHEX010 1 m e CA SHEXO20 2 m e CA SHEX050 5 m ADDR2 e CA SHEX100 10 m ADDR 3 ADDR 4 Termination resistor built in connector SHPC 021 Z 49 Page 150 54 Symbol QG18720 3 10 4 PG Emulator Module 3 10 4 1 Functional Specification List Item Specifications Name SHPC 172 Z Pulse generation method Addition method Reference clock frequency 67 108860 kHz Setting resolution 20 bits Number of output pulses 100 to 65 535 pulses 1 rotation Output frequency 0 to 624 000 Hz Output frequency resolution 1 0Hz Periodic error T 0 01 T 0 to 624 Hz Waveform ratio 0 5 T 20 05 T 0 to 624 Hz Phase difference 0 25 T 10 05 T 0 to 624 Hz Signal level RS 422 A phase B phase Z phase Connector D sub 9 pin connector female Insulation method Photocoupler insulation Dielectric strength AC 1 500 V 1 minute Between the output terminals as a group and FG Insulation resistance 10 MO or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Internal current consumption Decree 100 mA or less Number of words occupied 8 words External dime
6. 32 points common 1 circuit Rated voltage DC 24 V Input signal Maximum allowable voltage DC 30 V conditions Allowable ripple ratio 5 or less Input format Sink source shared Rated current 4 mA at DC 24 V Input impedance 5 6 KQ Input circuit Standard 15t0 30V 15to 30V characteristics OPelating range 0 to5 V 0to5V Off gt On The soft filter times can be changed all at once in the In lay tim arameter settings ud On Off i ms 5ms 10 ke 20 ms and 70 ms can be set Input tvpe DC Type 1 Number of output points common configuration 32 points 32 points common 1 circuit Output povver Rated voltage DC 12to 26 V conditions Allovvable range of voltage DC 10 2 to 30 V Output format Sync output Maximum load current 0 12 A point DC 30 3 2 A common Output voltage drop 1 5 V or less at 0 12 A Output circuit Output delay Off gt On 1 ms or less characteristics time On gt Off 1 ms or less Leakage current when off Maximum 0 1 mA Output type Transistor output Withstand surge current 2A10 ms Built in fuse 125 V 5 A Replacement of fuses cannot be performed by Output the user protection type Surge suppression circuit Zener diode Other output protection None Maximum opening closing speed 3 600 times hour This is a restriction when there is an induced load There is no restriction when there is a resistance load External connection 2 40 pole connectors FCN 365P040 AU Connection
7. Bio A10 110 011 B9 A9 Lil A20 oo B20 0 12 B8 A8 112 013 B7 AT 118 014 B6 A6 114 2 015 B5 as 115 _ 1 e NC B4 A4 NC NC B3 A3 NC PO Bl Al MO A A Connector pin number 3 6 2 4 Internal Circuit 0 0 x L e i 1 15 A L i 4 gt PO AVR 4 Lo MO Fuse 32 3 6 3 Transistor Output 64 Points Page 133 54 JSymboll QG18720 3 6 3 1 Functional Specification List Item Specifications Name SHPC 315 Z Number of output points common configuration 64 points 32 points common 2 circuits Output power Rated voltage DC 12 to 26 V conditions Allowable range of voltage DC 10 2 to 30 V Output format Sync output Maximum load current 0 12 A point 3 2 A Common Output voltage drop 1 5 V or less at 0 12 A Output circuit Output delay Off gt On 1 ms or less characteristics time On gt Off 1 ms or less Leakage current when off Maximum 0 1 mA Output type Transistor output Withstand surge current 0 3 A 10 ms Built in fuse 125 V 5 A x 2 Replacement of fuses cannot be performed by the Output user protection type Surge suppression circuit Zener diode Other output protection None Maximum opening
8. Y O 1 1 e NA 3 LL e hd LU A a WW T Y 1 e 7 NI MO IN R kai 1 LL 5 13 O kd pd 15 e e VU e MI Terminal name b 0 8 kat 1 15 ta Z P PO P1 AVR FP MO M1 Fuse 30 Page 131 54 Symbol QG18720 3 6 2 Transistor Output 32 Points 3 6 2 1 Functional Specification List Item Specifications Name SHPC 311 Z Number of output points common configuration 32 points 32 points common 1 circuit Output power Rated voltage DC 12 to 26 V conditions Allowable range of voltage DC 10 2 to 30 V Output format Sync output Maximum load current 0 12 A point DC 30 3 2 A Common Output voltage drop 1 5 V or less at 0 12 A Output circuit Output delay Off gt On 1 ms or less characteristics time On 2 Off 1 msor less Leakage current when off Maximum 0 1 mA Output type Transistor output Withstand surge current 2A10ms Built in fuse 125 V 5 A Replacement of fuses cannot be performed by the Output user protection type Surge suppression circuit Zener diode Other output protection None 3 600 times hour This is a restriction when there is an induced Maximumopenma dlosin ispeed load There is no restriction when there is a resistance load External 1 40 pole connector FCN 365P040 AU A connection Connection Aan WT das wane AWG 23 or less when using a soldered
9. 3 5 3 2 Name of Each Part and its Function aaa aaa a N Na nn eee eee nn ee nono TA eren tn ia Nd nns 26 3 5 3 3 External Gonneclioni sa iii dd 26 3 5 3 4 Internal enel se US qn eee ete TEN eee NT eee sepe Geo ava eee dea 26 3 5 4 AC 100 V Input 16 Pointsi eee vise dhee dd eee e A i 27 3 5 4 1 Performance Specification List snanar arana anna tn 27 3 5 4 2 Name of Each Part and its Function see 28 3 5 4 3 External Conne tioni ac TTT 28 3 5 4 4 IntefnallGirctiti sp 28 3 6 INDIVIDUAL SPECIFICATIONS OF THE DIGITAL OUTPUT MODULE aaa eee nnns 29 3 6 1 Transistor Qutput 1 G POIMIS ss e 2 sist ves B a te EL than dh eir a ERE ed 29 3 6 1 1 Performance Specification List i ocn ettet recte it d a cn EA Ee a 29 3 6 1 2 Name of Each Part and its F nction 2 ert b n ZER Ge kub even dhie done ZC RAS e 30 3 6 1 3 Extertial GonhecllOlm io Beer latir 30 3 6 1 4 Internal Circulo ioco sh ii Dave sd ede a oi Eo sak ban bb TA rail ud bl es 30 8 6 2 Transistor Qutput 32 Points bait e db d tale bp dte 31 3 6 2 1 Functional Specification IS ee err taper teer BANG orb ado 31 3 6 2 2 Name of Each Partand its Fu nctn re Rete tee neve shen tee e tee cC Ene edel 32 3 6 2 3 External Gonhnectlol sedo tri emenda eoe bebe eur res bo al regles Hte l 32 3 6 2 4 Internal Greu cere toes a e cA tie ale hie vag AL Ne Leia 32 Page 7 54 Symbol 3 6 3 Transistor Output 64 Points nanna 33 3 6 3 1 Functional Specification List eee eee 33
10. closing speed 3 600 times hour This is a restriction when there is an induced load There is no restriction when there is a resistance load Connection External connection 2 40 pole connectors FCN 365P040 AU Applicable wire size AWG 23 or less when using a soldered connector Status display LED LED on when each point turns on by flicking switch Logic side IO CNT LED on when communication with the CPU module is established LED on when connected to external power LED on when the fuse blows or when not connected to external power EXT FUSE Insulation method Photocoupler insulation Dielectric strength AC 1 500 V 1 minute Between the output terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Dilating conditions None External power supply DC 12 to 24 V 80 mA For driving transistors Internal current consumption PO Vl 90 mA or less when all points are on Number of words occupied 4 words External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 290 g 33 Page 34 54 Symbol QG18720 3 6 3 2 Name of Each Part and lts Function Status display LED LED indication changing switch 40 pole connector 3 6 3 3 External Connection A Ni name L Signal name
11. format Sink source shared Rated current 7 mA at DC 24 V Input impedance 3 3 KO mt Standard Off gt On 15to 30 V nput circui operatin characteristics ka 3 On gt Off 0t05V FE Off 3 On The soft filter times can be changed all at once in the Sion xd On gt Off parameter settings i 1 ms 5 ms 10 ms 20 ms and 70 ms can be set Input type DC Type 1 External connection Removable terminal block M3 screw 20 pole Connection Applicable wire size AWG 22 to 18 Status display LED LED on when each point turns on Logic side IO CNT LED on when communication with the CPU module is established Insulation method Photocoupler insulation Dielectric strength AC 1 500 V 1 minute Between the input terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Dilating conditions 100 po 90 80 DC26 4V DC28 8V ON rate 0 10 20 30 40 50 55 C Ambient temperature Dilating conditions Simultaneously on ratio Maximum 70 at DC 24 V 55 C External supply voltage DC 24 V For signals Internal current consumption DC 24 V 10 35 mA or less when all points are on Number of words occupied 1 word External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 230 g 21 Page 1227154 Symbol QG18720 3 5 1 2 Name of Each Part and lts Func
12. 0 e H 011 B9 A9 11 oo H i A20 00 B20 H 012 B8 A8 112 i i 013 B7 AT 113 014 B6 A6 114 e 015 B5 as 115 MP LEZA iu NC B4 A4 NC NC B3 A3 NC i co B2 A2 NC e co Bl Al NC pl t T Connector pin number 3 5 2 4 Internal Circuit 0 0 q e SE T 115 d ES co 24 Page 125154 Symbol 3 5 3 DC 24 V Input 64 Points 3 5 3 1 Performance Specification List Item Specifications Name SHPC 235 Z Number of input points common configuration 64 points 32 points common 2 circuits Rated voltage DC 24 V E Maximum allowabie voltage DC 30 V Allowable ripple ratio 5 or less Input format Sink source shared Rated current 4 mA at DC 24 V Input impedance 5 6 KQ ia Standard 15to 30V 151030 V eharacionsi s ae 0to5V 0to5V Input delay Off 3 On The soft filter times can be changed all at once in the ume On 2 Off parameter settings 1 ms 5 ms 10 ms 20 ms and 70 ms can be set Input type DC Type 1 External connection 2 40 pole connectors FCN 365P040 AU pa Applicable vvire size AWG 23 or less when using a soldered connector Status display LED LED on when each point turns on by flicking switch Logic side IO CNT LED on when communication wit
13. 1 1 e 21 2B19 2419 31 02 1B18 1418 12 r e 22 2B18 2418 32 o ue 9 e 03 1B17 1417 13 e e 23 2B17 2417 3 3 Io e _ EE 04 1B16 1416 14 e e 24 2B16 2416 34 e P 05 1B15 1415 1 5 e e 25 2B15 2415 35 e 06 Jisu 1414 16 26 2B14 2014 3 6 o7 im 1418 17 27 spa 2413 37 08 1B12 1412 18 28 2B12 2412 3 8 09 1B1 1411 19 i 29 2B11 2A11 39 0 10 1B10 1A10 110 i 210 2810 2410 10 011 1B9 1A9 LAL 211 2B9 2A9 311 0 12 1B8 1A8 112 212 2B8 2A8 312 013 187 1A7 113 213 287 2A7 313 l i 0 14 1B6 146 114 i 214 2B6 246 3_14 015 1B5 1A5 115 e e 215 2B5 2A5 3 15 m o NC 1B4 144 Nc Nc 254 244 Nc NC 183 143 NC Nc 283 243 nc ke co 1m 142 nc e ea ze 2 mo i i co Jibi 141 NC i i ci 281 2A1 NC a Ex T 9 Ei T T Connector pin number Connector pin number 0 0 2 0 9 A FAR y i i 1 i 1 15 3 15 4 CESA 00 01 26 Page 127 54 Symbol 3 5 4 AC 100 V Input 16 Points 3 5 4 1 Performance Specification List Item Specifications Name SHPC 253 Z Number of input points common configuration 1
14. 104 Pa Emulator Module ae i an 50 3 10 4 1 Functional Specification EiS tissi ert bee o Pete t e Peste Pee diti 50 3 10 4 2 Name of Each Part and its FUNC ION oooccccconncnncnoccnnnnnananonananinonanono aaa nan cn nn naar entren SAN Zy az 2 50 9 10 55 Pulse VO MOQU IE Bade tis iiem etes 51 3 10 54 Functional Specification LIS edu eet ret tee Pet i i re Dec Ph ee ts 51 3 10 5 2 Name of Each Part and its FUNC ION oooccccncnncnnnnncccnnnnonnnnnnanannnanancn nono nncn nora nnnnnnann cnn nnne nnn 51 CHAPTER 4 INSTALLATION AND GROUNDINGQ s s evs eani PESE PE SS RES uada sa SE SS ES RR RR anenuwun Re e e eee 52 4 1 INSTALLATION ENVIRONMENT id aa a 52 4 2 ATTACHING AND REMOVING UNITS e e tukini snanu ntn nanen EEEE EERE AA EAEE EE AEEA EEEE EEEn EAEE E nena 52 CHAPTER 5 MAINTENANCE AND INSPECTION anon nen eee PE SE SEE ERE PELE SE SER aa RE EPI PERSE ERES PE te se SS Ente e eee 53 5 1 DAILY INSPECTION qt a e e 53 5 2 PERIODIC INSPECTION aaa aaa aaa eee See eee Ee ERE SEE eee Ee Ee PE PERES E SEE Ee bag ER SEE eee eee n aran n ere ve sesi 53 5 3 BATTERY REPLACEMENT 53 Page 8 54 Symbol QG18720 Chapter 1 Outline 1 1 Model List 1 1 1 Hardware Accessories Product name Quantity Function Name Outline specification e Basic instruction 100 ns Standard CPU module SHPC 111 z Program memory 640 ke e Number of I O control points Maximum 8 192 points
15. 3 6 3 2 Name of Each Part and its Function aaa aaa aaa eee eee aa eee eee ae ek nn nora nn non rr nn cnn ee bebe eee eke nnns nana 34 3 6 3 3 External Connection aaa aaa aaa eee eee eee ena eee ee ea Na Ee Er ee Se bee ee Ee bebe ee bee ea ee bebi eee ee eee teke nn nana sess ee saa eres 34 3 6 3 4 Internal eeil Angka Na eee eee bebe ener n ke A eee E etape nono naaa KE E bie be eee teke nn a a kaag sa saa enda 34 3 60 Relay Output 16 Points saa aaa aman an nanna 35 3 6 4 1 Functional Specification List nanna 35 3 6 4 2 Name of Each Part and its Function ccccoonccccnnnccncnnncnnnnnanancnn nn nn ona nan ona tn nn ona nn bebe bete mann nnne nana 36 3 6 4 3 aeae KINIA ETAT A EE A E T EA E A A EE A A A 36 3 6 4 4 Internal Circuito ler aana Fin 36 3 7 INDIVIDUAL SPECIFICATIONS OF THE DIGITAL I O MIXED MODULE aa au aaa aaa nana aa eee eee ee deren eee eee bere rere eee eterin 37 8 7 1 DC 24 V Input 32 Points Output 32 Points 37 3 7 1 1 Performance Specification List sse eee eee eee tere verte eee eee rete 37 3 7 1 2 Name of Each Part and its Function seen arana n nn nono na non nano conan ano nn aran nn nn znzzzn zz na 39 3 7 1 3 Goni e e dais 39 3 7 1 4 ITE e n eT TTT 39 3 8 ANALOG INPUT O e AN ISSN 40 3 8 1 F rictional Specification List ii ii A ti 40 3 8 2 Name of Each Part and its Function cococccncinoccnncnnoccnnnonaninononannnonononnnnna nono nnns nr nn ann rna nn ka ass aa aa aa 40 3 8 8 Exte
16. 500 k 1 M 2 M bps Transmission distance 125 kbps 1000 m 250 kbps 800 m 500 kbps 480 m 1 Mbps 240 m Number of units that can be 1 81 connected I Terminal block M3 screw 20 pole A connection Connection Anplicable wi e AWG 22 to 18 size Insulation method Photocoupler insulation AC 1 500 V 1 minute DiereaHie strength Between the output terminals as a group and FG 10 MQ or more when measured with DC 500 V insulation resistance tester me Between the input terminals as a group and FG DC 24 V 10 Internal current consumption p 100 mA or less Number of words occupied 8 192 words Maximum mountable number 8 External dimensions W x Dx H 40 mm x 122 mm x 130 mm Weight 250 g 3 10 2 2 Name of Each Part and Its Function Status displav LED f Setting switch Terminal block M3 x 5 pole ODE m a a rm WI 49 47 Page 148 54 Symbol QG18720 3 10 3 IO Extension Module Master and Slave 3 10 3 1 Functional Specification List Item Specifications Maros Master SHPC 032 Z Slave SHPC 033 Z Number of units that Master 1 can be connected Slave 16 slave modules can be connected per master Installation position Master Install in unit with CPU 1 base 1 unit only Slave Install in CPU slot position of unit with no CPU Connection method Dedicated extension cable 0 3 m 0 6 m 1 m 2 m 5m 10 m
17. 6 points 8 points common 2 circuits Input format DC 24 V Rated voltage AC 100 to 120 V l Maximum allowable voltage AC 132 V O Waveform distortion ratio 5 or less Rated frequency 50 60 Hz Allowable range of frequency 47 to 63 Hz Inrush current Maximum 150 mA Rated current 10 mA point AC 100 120 V Input impedance 10 KQ 50 Hz 9 KQ 60 Hz Standard Off gt On 80 to 132 V operating range On gt Off 0 to 20 V Input circuit Off 3 On Approximately 10 ms characteristics On 2 Off Approximately 10 ms Input delay time The soft filter times can be changed all at once in the Soft filter parameter settings 10 ms 20 ms and 70 ms can be set Input type AC Type 1 External connection Removable terminal block M3 screw 20 pole Connection UD Applicable wire size AWG 22 to 18 LED on when each point turns on Logic side sawe dpi ED IO CNT LED on when communication with the CPU module is established Insulation method Photocoupler insulation Dielectric strength AC E300 V l minute E Between the input terminals as a group and FG 10 MQ or more when measured with DC 500 V Insulation resistance insulation resistance tester Between the input terminals as a group and FG External supply voltage AC 100 to 120 V For signals Internal current consumption PO 40 mA or less when all points are on Number of words occupied 1 vvord External dimensions VV x D x H 40 mm x 122 mm x 130 mm Weight 250 g 27 Page 128 54 Symbol QG18720 3 5 4 2 Na
18. A uGPCsH series User s Manual Hardware Page 2 54 Symbol QG18720 Thank you for purchasing the Toyo Denki FA uGPCSsH digital controller The HGPCSH Series User s Manual Hardware explains the system configuration the hardware specifications of the modules and their operation In order to use the uGPCsH correctly please read this manual carefully Please also read the related manuals below OPCN 1 VF module Name Number Content LGPCSH Series Programming QG18273 LGPCSH Series memory language system Manual Instruction Words definitions etc LGPCSH Series User s Manual QG18291 Explains the interface of TDFlowEditor and how to Operation use the program SHPC 172 Operation Manual PG QG18262 Explains operation of the PG emulator module emulator module SHPC 861 Operation Manual QG18393 Explains operation of the pulse output module Pulse output module SHPC 161 Operation Manual QG18381 Explains operation of the versatile Versatile communications module communications module SHPC 193 Operation Manual QG18356 Explains operation of the OPCN 1 I F module Caution No part of this manual may be reproduced or duplicated vvithout permission The content of this manual is subject to change vvithout prior notice VVe have endeavored to make this manual as complete and accurate as possible Hovvever if you notice any errors or ambiguities please report them to the sales o
19. Applicable wire size AWG 23 or less when using a soldered connector Status display LED LED on when each point turns on by flicking switch Logic side IO CNT LED on when communication with the CPU module is established LED on when connected to external power LED on when the fuse blows or when not connected to external power EXT FUSE Insulation method Photocoupler insulation Dielectric strength AC 1 500 V 1 minute Between the input terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Dilating conditions Simultaneously on ratio Maximum 70 at DC 24 V 55 C External supply voltage DC 24 V For signals 37 Page 138 54 Symbol QG18720 Item Specifications External power supply DC 12 to 24 V 52 mA For driving transistors Internal current consumption DC 24 V 10 90 mA or less when all points are on Number of words occupied 4 words External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 290 g 38 Page 139 54 Symbol QG18720 3 7 1 2 Name of Each Part and lts Function Status display LED LED indication changing switch 40 pole connector 3 7 1 3 External Connection
20. LM2 Yellow On when CPU experiences minor failure LBAT Yellow On when the voltage of the built in battery is low only when the CPU is turned on ACC Red On when the CompactFlash card is accessed When on do not remove the CompactFlash card 2 Operation switch Symbol Content RESET System reset switch Note Only enabled when RUN STOP is STOP RUN STOP RUN CPU operation execution switch STOP CPU operation stop ENT When pressed displays the local module IP address For writing to the CompactFlash card U D For writing to the CompactFlash card R L Unused Battery switch Symbol Content BAT SW Off switch for the backup battery Unless switched on backup from the battery is not enabled ON OFF Backup from the supercapacitor is enabled even when switched off Turn off when keeping spares for a long time 3 FL net dedicated station number setting switch Standard IP address Set 1 to 254 of 192 168 250 1 to 254 with a hexadecimal 01 to FE The IP address 192 168 250 can be changed with TDFlowEditor 15 Page 116154 Symbol QG18720 4 LCD Status Serious Minor Display Name failure failure Content Action Operation Operation stopped continued CPU The CPU started operation CPU RUN Displaved for approximatelv RUNI 1 second CPU The CPU stopped operation CPU STOP Displayed for approximately STOPI 1 seco
21. SX bus total length max 10 m Signal level RS485 IO CNT LED on when communication with the CPU module is established Master RUN LED on when the local CPU is operating normally ERR LED on when the local CPU WDT time up occurs Status display LED Oto F LED on when the relevant unit is in RS485 communication IO CNT LED on when communication with the CPU module is established Slave RUN LED on when the local CPU is operating normally ERR LED on when the local CPU WDT time up occurs Dielectric strength 801 300 Vb minute Between the output terminals as a group and FG l 10 MQ or more when measured with DC 500 V insulation resistance tester Insulation resistance c Between the input terminals as a group and FG Internal current Master 38 mA consumption Slave 56 mA External dimensions VV x D x H 40 mm x 122 mm x 130 mm Master 2209 Mig Slave 2709 3 10 3 2 Name of Each Part and lts Function SHPC 032 Z Master module Status display LED Status display LED Connector Paz Setting switch Connector ee INZOUTI 7 3 3 S SHPC 033 Z Slave module Note Caution when disconnecting the extension cable Even if the extension cable is disconnected the CPU experiences only a minor failure normal operation continues when there is a system definition conflict or when IO is not implemented and not set but continues operation To stop output when IO drops access the announce relay and create an application program 48
22. T OK Write to Write CompactFlash Press ENT C Displaying button for 3 s with ENT time CF gt CPU CPU gt CF U lever ENT OK Read Read from CompactFlash with ENT Reset applies Please the read data Reset When reading and writing to the CompactFlash Card the ACC LED comes on When the LED is on do not remove the CompactFlash card 3 3 3 2 Saving to CompactFlash Card The folder for saving applications is stored in the CPURUN folder in the CompactFlash card INO RRO RTV PRADO WILD WIW a The detailed content is in the following files 1 XXXXXXXX BIN ml an rasi een Application program ladder content file OF ne 2 SYSDEFXXXX BIN zon 5 System definition information file a 3 TASKXX BIN Task configuration information file 4 USERXX BIN Adverse load information compressed file Window message and contact comment compressed file 18 Page 119 54 Symbol QG18720 3 3 3 3 Errors when Reading and Writing CompactFlash Card Display Content No Files When reading the CompactFlash card the IO allocation file for the system definition information file was absent Sysdef NGFile information file did not match the actual configuration When reading the CompactFlash card the IO allocation file for the system definition CFCard Error Failed to write to the CompactFlash card The CompactFlash card may be invalid Proces Error Failed to read from the CompactFla
23. They must be tightened with the specified torque Improper wiring and tightening may result in fire and may cause the product to fall down malfunction or otherwise fail Perform installation work taking care to prevent foreign matter such as packaging scraps of electric wires iron filings etc from getting inside the equipment Foreign matter in the machinery may result in fire malfunction or failure of the machinery Grounding terminals must be grounded without fail Failure to ground terminals may cause electric shock or malfunction Screws for terminals and screws for installation must be checked at regular intervals to ensure that they are securely tightened Loose screws may result in fire or malfunction Unused connectors should be covered with the connector covers provided Failure to do so may result in malfunction or failure Terminal blocks must be covered vvith terminal covers Failure to do so may cause electric shock or malfunction Only perform operations such as changing programs forced output start stop etc after ensuring safety Incorrect operation may cause the machine to function resulting in accidents or damage to the machinery Tool interface connectors must be inserted in the proper direction Failure to do so may cause malfunction Before touching the PC discharge static electricity by touching grounded metals etc Excessive static electricity may cause malfunction or failure of the PC Wiring must be p
24. Toyo Denki yGPCsx protocol compliant panel Komatsu AIP KDP series Toyo Denki y GPCH protocol compliant Transmission method Full duplex with communication protocol Synchronization method Asynchronous Transmission rate 1 200 2 400 4 800 9 600 19 200 38 400 57 600 bps Transmission distance Within 15 m Within 1 km Number of units that can be connecled 1 1 1 external device D sub 9 pin connector female inch Screw Connector D sub 9 pin connector male millimeter screw Insulation method Photocoupler insulation AC 1 500 V 1 minute epe Between the output terminals as a group and FG 10 MQ or more when measured with DC 500 V insulation resistance tester E Between the input terminals as a group and FG Internal current DC 24 V 110 consumption 100 mA or less Number of bytes occupied 8 words Maximum mountable number 8 External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 260 g Status display LED Pa D sub connector 3 10 1 2 Name of Each Part and lts Function CHI RS422 E O q s Q External connection cD HSe3aac ISOCOM2 46 Page 147 54 Symbol 0618720 3 10 2 OPCN 1 Master Module 3 10 2 1 Functional Specification List Item Specifications Name SHPC 193 Z Transmission channel RS 485 1 channel Transmission method Half duplex Synchronization method Bit timing Transmission rate 125 k 250 k
25. a 42 Page 143 54 Symbol QG18720 3 9 Analog Output 4 Channels 3 9 1 Functional Specification List Item Specifications Name SHPC 511 Z 0 to 5 V Oto 10 V 1 to 5 V 5 to 5 V 10 to I 16 bits O ist Voltage 4 ch 10 V Posa 0 to 410 v 5 to 15 v 10 to 10 v 12 bits Current 4 ch 0 to 20 mA 4 to 20 mA 16 bits Number of output channels 4 channels External load resistance Voltage output 1 kQ or more current output 500 Q or less Resolution 16 bits 12 bits System accuracy in relation to scale 10 1 or less 25 C 1 0 or less 0 to 55 C Digital input value 32768 to 32768 D A conversion time 0 5 ms 4 ch External Removable terminal block M3 screw 20 pole A connection Connection Anplicable wi XS cable WIE AWG 22 to 18 Status display LED ERR On when abnormal IO CNT LED on when communication with the CPU module is established Insulation method Photocoupler insulation However uninsulated between channels Dielectric strength AC 1 500 V 1 minute Between the output terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Internal current consumption DC 24 V 10 120 mA or less Number of words occupied 4 words External dimensions VV x D x H 40 mm x 122 mm x 130 m
26. al voltage AC 85 to e Supply voltage supply voltage 264 V adjustment e Measure the terminal voltage of the DC 24 V external e Supply voltage power supply adjustment The connection of all e Check that terminal screws are not loose Check that e Tightening parts the screws are not converging e Adjustment B e Check that the LBAT LED is off If the LED is on e Replacement attery replace the battery e Check that the FUSE LED is off If the LED is on e Replacement Fuse replace the module or connect it to an external power e Check the external supply power supply 5 3 Battery Replacement Backup for the retain memory and clock is supplied for approximately 5 days by the supercapacitor after the system control power supply is switched off Thereafter the battery is used To ensure that the battery works even for long power outages as a preventive measure replace it after about 5 years of accumulated outages Backup time Approximately 5 days using the supercapacitor 25 C and thereafter approximately 5 years using the battery Backup time when a battery fault is detected Approximately 5 days using the supercapacitor 25 C 53 TOYODENKI SEIZOK K http www toyodenk i co jp HEAD OFFICE Tokyo Tatemono Yaesu Bldg 1 4 16 Yaesu Chuoh ku Tokyo Japan ZIP CODE 103 0028 TEL 81 3 5202 8132 6 FAX 81 3 5202 8150 Contents of this manual are subject to change without notice
27. ame of Each Part and Its Function Status display LED 51 Page 152 54 Symbol QG18720 Chapter 4 Installation and Grounding 4 1 Installation Environment The following environmental conditions should be avoided when installing the yGPCsH system 1 Locations with ambient temperature outside the range of 0 to 55 C 2 Locations with ambient humidity outside the range of 30 to 9596 3 Locations where condensation occurs due to rapid temperature change 4 Locations where combustible or corrosive gas is present b Locations subject to strong impacts or vibration 6 Locations subject to strong electric fields or magnetic fields 7 Locations where conductive powder such as dust or iron powder and organic solvents are present in large quantities 8 Locations subject to rainfall or direct sun light 4 2 Attaching and Removing Units This section explains how to attach the power supply module CPU module VO module etc to the baseboard and to remove them 1 Attaching a unit 1 Attach the socket on the bottom of the unit to the hook below the slot on the baseboard and insert the top of the module Check that the baseboard and module connectors are connected Tighten the attachment screws at the top of the module 2 Removing a unit Base unit 1 Loosen the MN f A Base unit attachment screws at P d 5 ov the top of the module ES KN 2 Pivotthe module A NS N toward
28. asured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Internal current consumption DC 24 V 10 100 mA or less Number of words occupied 8 words External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 250 g 3 8 2 Name of Each Part and Its Function N Status display LED Removable terminal block M3 x 20 pole P RN pr p p EE mo pu pi S pu 40 Page 141 54 Symbol QG18720 Old 3 8 3 External Connection i 2 Voltage input 1 VIN1 3 Current input O IINO 4 Current input 1 IIN1 i i i HN1 5 GNDO Ho e i 9 Current input 2 IIN2 10 Current input 3 IIN3 11 GND2 O 13 Voltage input 4 VIN4 14 Voltage input 5 VIN5 15 GND4 17 Voltage input 6 VIN6 18 Voltage input 7 VIN7 19 GND6 20 GND7 Voltage input connection pod Signal name 7 VINO VINE pe E Limo Y Y X i 5 GN ie son ac SESE GND y GN FE 5 vin KE VINS E pee gju V i IIN3 3 X i 11 GN Ji on GND y B L R ael GN FU 12 gj VN 0r MEG R VINS Ga i 15 GN Xi i X Y olal i se LON GN E A 17 0 MIN iem 1 VFG PAI nm VIN7 18 X IN GN 19 X GND aa 20 aa y GN Ed FG m FU Terminal name Current input con
29. ber Connector pin number 3 6 3 4 Internal Circuit 0 0 2 0 1 15 3 15 PO P1 MO M1 34 3 6 4 Relay Output 16 Points 3 6 4 1 Functional Specification List Page 135 54 Symbol QG18720 Item Specifications Model SHPC 333 Z Number of output points common configuration 16 points 8 points common 2 circuits Rated voltage AC 240 V DC 110 V Allovvable range of voltage AC 264 V or less DC 140 V or less Output power conditions Rated frequency Allowable range of T frequency Output format Relay output Mas i I ad c rrent DC 30 VJAC 264 V 2 2 A point 8 A common DC 110 V 0 2 A point 1 6 A common Output circuit Minimum switching pG R v characteristics Voltage current Output delay Off gt On Approximately 10 ms time On gt Off Approximately 10 ms Leakage current when off Maximum 0 1 mA Built in fuse None Output Output type Relay both AC and DC protection type Surge suppression circuit Varistor Other output protection None Maximum opening closing speed 1 800 times hour COR External connection Removable terminal block M3 screw 20 pole Applicable wire size AWG 22 to 18 Status display LED LED on when each point turns on Logic side IO CNT LED on when communication with the CPU module is established Insulation me
30. bers for STOP RUN RESET FL net Service panel LCD horizontal 36 dots vertical 24 dots LCD operation switches U D L R ENT Diagnosis function CPU hardware check IO module status check Calendar function 60 seconds month 25 C Retained for approximately 5 days 25 C after power stoppage when the battery is switched off Backup Storage of clock and saved memory Retained for approximately 5 days 25 C after power stoppage when the battery is switched off Guaranteed for 5 years with the battery switched on Uses both supercapacitor and battery Number of slots occupied 1 dedicated slot Internal current consumption 170 mA External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 360 g 14 Page 115 54 Symbol QG18720 3 3 2 Name of Each Part and lts Function Front panel Back 1 Status display LED 4 LCD RS 422 USB 3 FL net dedicated station number setting switch 2 Operation switch CompactFlash Commercial products can be used Battery switch FL net 1 Status display LED Symbol Display color Indication PWR Green On when power is supplied to the CPU R L Green R RUN On when the CPU performs operations L LINK On when FL net module link is established COM Green On during 100BaseTX 10BaseT communication ALM1 Red On when CPU experiences serious failure A
31. connector Status display LED LED on when each point turns on by flicking switchLogic side IO CNT LED on when communication with the CPU module is established Insulation method Photocoupler insulation Dielectric strength AC 1 500 V 1 minute Between the input terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Dilating conditions 6 NG N DC24 0V N DC26 4V ON 3 DC28 8V rate 50 55 C 0 10 20 30 40 Ambient temperature External supply voltage DC 24 V For signals Internal current consumption DC 24V 10 50 mA or less when all points are on Number of words occupied 2 words External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 2209 23 Page 124 54 Symbol QG18720 3 5 2 2 Name of Each Part and lts Function Status display LED LED indication changing switch 40 pole connector 3 5 2 3 External Connection T Signal name 00 B20 A20 10 ot sw ao 11 e P aj BI 9 oz B as fi e oo e L gr ar is 9 n N l 04 pis aie 14 e E g e os ss as 15 i 06 B14 Al4 16 07 B13 A13 IET 08 B12 A12 18 1 09 Bil All 19 010 Bio A10 11
32. connector LED on when each point turns on by flicking switch Logic side IO CNT LED on when communication with the CPU module is Status display LED established EXT LED on when connected to external power FUSE LED on when the fuse blows or when not connected to external power Insulation method Photocoupler insulation AC 1 500 V 1 minute Dielectric ngi Between the output terminals as a group and FG 10 MQ or more when measured with DC 500 V insulation Insulation resistance resistance tester Between the input terminals as a group and FG Dilating conditions None External power supply DC 12 to 24 V 52 mA For driving transistors DC 24 V 10 Internal current consumption i P 45 mA or less when all points are on Number of words occupied 2 words External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 2209 31 Page 132 54 Symbol QG18720 3 6 2 2 Name of Each Part and lts Function Status display LED LED indication changing switch 40 pole connector A 3 6 2 3 External Connection I name 1 oo mo az io 4 3 4 oa Bis jaw 11 G e Al 56 BI 02 Bis Ais 12 1 e oo e G os e an 13 G e i 3 04 p Ja 14 o E 9 05 Bs as is _G __e a a a i 06 B14 A14 16 07 B13 A13 AT 08 B12 A12 18 09 Bil All 19 i bg 010
33. e Peak acceleration 14 7 mis JIS C9012 compliant 3 times in each direction S l x ST Electrical Antinoise A aip supply induced noise Voltage 1 500 V rise time 1ns pulse E US operating Pantistatic dischar conditions nustate discharge Contact discharge method 6 kV Air discharge method 10 kV resistance Structure Built in panel type IP3 Cooling method Natural cooling Dielectric strength As indicated on each module Insulation resistance As indicated on each module Internal current consumption As indicated on each module Weight As indicated on each module 11 Page 112 54 Symbol 3 2 Power Supply Module Specifications 3 2 1 Power Supply Specifications Item Specifications Remarks Name SHPC 612 Z Rated input voltage AC 100 200 V Allowable range of voltage AC 85 to 264 V Rated frequency 50 60 Hz Allowable range of frequency 47 to 63 Hz IRO mstantangous 20 ms At the rated input voltage blackout time Input waveform distortion ratio 5 or less Allowable ripple ratio 20 1 V Vp p Leakage current 0 65 mA or less Inrush current 22 5 Aorless Rated output capacity 48 W Rated output voltage DC 24 V Output current 2A Dielectric strength AC 1 500 V for 1 min Between input and ground Insulation resistance 100 MQ or more DC 500 V Between input and ground Overload protection Drooping characteristic Overvoltage
34. ed with equipment that is expected to involve the safety of human life or serious losses as a result of failure of the equipment safety devices must be installed The external power supply DC 24 V power supply etc connected to the DC VO must use a power supply with reinforced insulation from an AC based power supply We recommend using a power supply that complies with EN60950 Failure to do so may result in accident or failure of the machinery Page 5 54 Symbol QG18720 History of Revisions The manual number is shown at the bottom right of the cover sheet Date printed Manual number Details of revision 2010 10 QG18720 First edition issued Page 6 54 Symbol Contents PREFAGE 2200 A A A Mia d Ede 2 SAFETY NOTICE coo A AS St 3 HISTORY OF REVISIONS me eme e ee ta ee 5 CONTENTS aiii sad fade 6 eh 8 1 1 MODEL LIST san AA ua A Res 8 1 1 1 T S id ands 8 CHAPTER 2 SYSTEM CONFIGURATION sese ccc 10 CHAPTER 3 SPEGIFICATION 1i oo nange et N ia d onde 11 3 1 GENERAL SPEGIFIGATIONS 4 d A Ar seka A Pipe e tbt a dh A ver ER Ex 11 3 2 POWER SUPPLY MODULE SPECIFICATIONS ae 12 3 2 1 Power Supply Specifications eese sienne enini ana 12 3 2 2 Name of Each Part and its Function aL en nn Aa ann RR anaa Ada aR NAA kO 13 3 3 STANDARD CPU MODULE SPECIFICATIONS aa ee 14 3 3 1 Performance Specification List na 14 3 3 2 Name of Each Part and its Function
35. en there is an induced load There is no restriction when there is a resistance load External connection Removable terminal block M3 screw 20 pole Connection Applicable wire size AWG 22 to 18 Status display LED LED on when each point turns on Logic side IO CNT LED on when communication with the CPU module is established LED on when connected to external power LED on when the fuse blows or when not connected to external power EXT FUSE Insulation method Photocoupler insulation Dielectric strength AC 1 500 V 1 minute Between the output terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Dilating conditions None External power supply DC 24 V For driving transistors Internal current consumption DC 24V 41096 40 mA or less when all points are on Number of words occupied 1 word External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 230 g 29 Page 130 54 Symbol QG18720 3 6 1 2 Name of Each Part and lts Function Status display LED 3 6 1 3 External Connection 3 6 1 4 Internal Circuit A n EE Removable terminal block M3 x 20 pole 7 Signal name
36. erformed correctly in accordance with the operating instructions and manuals Incorrect wiring may result in fire malfunction or failure of the machinery When removing a plug from its socket do not pull on the cord Damage to the cable may result in fire or failure of the machinery Do not change the system by attaching or detaching I O modules etc with the power turned on Changing the system with the power on may result in malfunction or failure The product must never be repaired onsite If repairs are required please contact Toyo Denki In addition when replacing batteries ensure that the connectors are attached to the correct terminals Failure to do so may result in fire accident or failure of the machinery When cleaning the machinery turn off the power Use a cloth moistened with warm water Using thinner or other organic solvent may cause melting or discoloration of the surface of the machinery Do not modify or dismantle the product Doing so may result in failure of the machinery When discarding the product it should be handled as industrial waste This product is not designed or manufactured for use in equipment or systems that involve the safety of human life If you intend to use this product for special purposes such as controlling atomic energy for aviation and aerospace medicine transportation equipment transportation vehicles or for related systems please consult our sales representative If this product is us
37. essen enne hene nnns sna riens sna eee cnn ee eee ever ee 15 8 3 3 CompactFlash Card Operation nanna nanna nanna 18 3 3 3 1 Operation from the CPU Module aaa nn aana aa aana anaa eren tete zere teren rere 18 3 3 3 2 Saving to CompactFlash Card nanna eene nennen ranma 18 3 3 3 3 Errors when Reading and Writing CompactFlash Card sse 19 3 4 BASEBOARD SPECIFICATIONS LL An eee ee Ee ESE SEE Ee Ee pe nono E Ee Ee be ke Ee ERE Pe PESE ete pe dere bebe eee be kerre eee 20 8 4 1 Performance Specification List nn 20 3 5 INDIVIDUAL SPECIFICATIONS OF THE DIGITAL INPUT MODULE aaa nnnm nnne nnns 21 3 5 1 DC 24 V Input 16 Points mnn anna anna anna 21 3 5 1 1 Performance Specification List nanna nnne 21 3 5 1 2 Name of Each Part and its Function aaa aaa aaa aaa aaa aaa ee nana hare e na canon nn nn n naar nc cnn ee nnns nana 22 3 5 1 3 External ComneclO ii liada 22 3 5 1 4 Internal O eT e sme coca ia eoe et xr dads canta ue E eL EE B aa ba a 22 3 5 2 y DG24 V Input 32 Poihts naiv idees iei sn ee ere Pina ede ee e Davus vese drive ANG 23 3 5 2 1 Performance Specification List sse sete nr verte ever ee nn 23 3 5 2 2 Name of Each Part and its FUNC ION c coocccccnccncncnnnncnnnnnanannnonanona nana na non tn cnn nan ee bebe rznn nn eee teke eee 24 3 5 2 3 External COmMent aia 24 3 5 2 4 Internal bas 24 3 5 3 DO24 V Input 64 Points sie ten A AA dyher HEY De ra 25 3 5 3 1 Performance Specification List nanna arana nanna 25
38. ffice shown on the back of this manual stating the manual number indicated on the front cover Page 3 54 Symbol QG18720 Safety Notice Read the Safety Notice carefully before using the product and use the product accordingly In this manual safety related items are divided into Danger and Caution as follows Danger Mishandling may cause death or serious injury Caution Mishandling may cause moderate bodily injury minor injury or damage to property Note that items marked A Caution may also result in other serious consequences depending on the circumstances All safety notices contain important information which should be strictly observed Matters requiring special attention are shown below which are also indicated with the marks shown above Do not touch live parts such as terminals etc while electricity is on Doing so may result in electric shock Shut off the power supply before performing mounting dismantling wiring maintenance and inspection work Working with the power on may result in electric shock and malfunction or failure of the machinery Emergency stop circuits interlock circuits etc must be built into the equipment not the PC Otherwise malfunction of the PC may result in damage or accidents involving the machinery Batteries must not be connected with terminals placed backward recharged dismantled subjected to pressure or other force thrown into fire or short c
39. h the CPU module is established Insulation method Photocoupler insulation Dielectric strength AC 1 500 V 1 minute Between the input terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Dilating conditions 100 r 90 80 Ni Ni DC24 0V ON i rate NDC26 4V N DC28 8V 0 10 20 30 40 5055 C Ambient temperature External supply voltage DC 24 V For signals Internal current consumption DC 24 V 10 85 mA or less when all points are on Number of words occupied 4 words External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 290 g 25 Page 126 54 Symbol QG18720 3 5 3 2 Name of Each Part and lts Function 3 5 3 3 External Connection 2820 TAT 2A20 1B1 O O OO O O O O DO gt O O OO O O 2A1 1820 281 1A20 I Signal name Status display LED LED indication changing switch 2 40 pole connectors NEN Signal name 3 5 3 4 Internal Circuit 00 1B20 1420 10 20 2B20 2A20 3_0 F 01 1B19 1419
40. ircuited Doing so may result in rupture of the batteries or fire If the batteries are damaged leaking or otherwise faulty do not use them Doing so may result in rupture of the batteries or fire Never open the FG terminal with LG FG short circuited Doing so may result in electric shock Ground the wire without fail Page 4 54 Symbol QG18720 If any articles are found to be damaged or out of shape when you unpack them do not use them Doing so may result in fire malfunction or failure of the machinery Do not subject the product to shock by letting it drop or fall over Doing so may damage the machinery or cause it to malfunction The product must be installed in accordance with the operating instructions and manuals Improper installation may cause the product to fall down malfunction or otherwise fail Use the product with the rated voltage and current indicated in the operating instructions and manuals Using the product with other values may result in fire malfunction or failure of the machinery The product must be used or stored under the environment indicated in the operating instructions and manuals Using or storing the product in environments with high temperatures high humidity condensation dust corrosive gasses oil organic solvents and significant vibration or shock may result in electric shock fire malfunction or failure Select electric wires of the right size for the voltage and current used
41. l incremental encoder output il E A phase B phase Z phase Pulse output module SHPC 861 Z 2 channels SHPC 021 Z SHPC 032 Z Master module termination resistor 1 IO extension module Slave module SHPC 033 Z Maximum 16 slave modules per E master l Versatile communications RS232C Versatile 1CH c i i es ma e i PI Versatile communications RS422 5 2CH 53 Short pin tor S y p S ON 5 RS485 termination resistor E communication SHPC 193 Z 1 each a mod le OPCN 1 compliant connection l termination resistor Page 10 54 Symbol QG18720 Chapter 2 System Configuration Company host computer Factory host computer Management computer controller gt General purpose PC Panel computer Remote I O Inverter 10 Page 111 54 Symbol QG18720 Chapter 3 Specification 3 1 General Specifications Item Specifications Operating ambient temperature 0 to 55 C Storage temperature 20 C to 85 C Physical Relative temperature 30 to 95 RH without condensation environment Dust No electrically conductive or combustible dust No corrosive gas Corrosion resistance l No contact vvith organic solvents Altitude Elevation of up to 2 000 m Antivibration Half amplitude 0 15 mm fixed acceleration 9 8 m s paa JIS C9011 compliant 2 hours in each direction Total 2 hours operatin ns Shock resistanc
42. m Weight 250 g 3 9 2 Name of Each Part and Its Function Status displav LED Removable terminal block M3 x 20 pole pro p pE EE po pu EE mum 43 Page 44 54 JSymboll QG18720 3 9 3 External Connection 1 VICI1 Voltage output connection Eo 2X7 Signal name nm ii 1 vien A B D cx 2 3 VI I SEM it VICI2 IN e 5 A B nol ej w X i COM S EFE 9 VICIS COM S n is A B Y S md a vicia T H D E pu 15 V4 Bo c E TIS e age FG I A FG 18 FG Soul e s FG gt 19 A Control valve etc Terminal name t B 1 kQ or more external load resistance Current output connection 1 Vich eon n s H 5 A S 3 VI Bog Y iX e b 5 vici2 Mu 2 ors T v2 L i 7 A B Xi X COMI 5 PRE T 9 vici3 EUN i s A Xi X COM U a l 12 E vica KPA ea 4 fa ku 15 V4 A B T X l x 16 EG 1 ce 17 FG hu FG 19 FG hy Terminal name A Control valve etc B 500 kQ or less external load resistance o J Signal name 44 Page 145 54 Symbol
43. me of Each Part and lts Function Status display LED Removable terminal block M3 x 20 pole 3 5 4 3 External Connection Signal name e 5 e e a e T e e 4 Q ST Terminal name 3 5 4 4 Internal Circuit Old 1 15 Ed TA C0 C1 f gt 28 Page 129154 Symbol 3 6 Individual Specifications of the Digital Output Module 3 6 1 Transistor Output 16 Points 3 6 1 1 Performance Specification List Item Specifications Name SHPC 313 Z Number of output points common configuration 16 points 8 points common 2 circuits Output power Rated voltage DC 12 to 26 V conditions Allovvable range of voltage DC 10 2 to 30 V Output format Sync output Maximum load current 0 6 A point 4 A common Output voltage drop 1 5 V or less at 0 6 A Output circuit Output delay Off gt On 1 ms or less characteristics time On gt Off 1 msor less Leakage current when off Maximum 0 1 mA Output type Transistor output Withstand surge current 2A10 ms Built in fuse 125 V 7 A x 2 Replacement of fuses cannot be performed by Output the user protection type Surge suppression circuit Varistor Other output protection None Maximum opening closing speed 1 800 times hour This is a restriction wh
44. nd XXX XXX E IP address IP address XXX XXX DnLoad Download Y Failed to convert program Revise the program or es l Error error code download it again SvsTsk Svstem task System task system Revise the program that TmOver time over Tes ii Pro ess Gongeston caused congestion occurred i Task n Taskn 1 to Application task congestion Revise the program WDOG 3 watchdog Yer B infinite loop occurred task ii that caused congestion Execution of application task Revise the program 56 di E n Yes operation cycle was canceled task n that caused task omission congestion IO module ID was changed module malfunction IO ID The unit number of the relevant 9 me extension saba ErUXSX IO ID error Yes dule 0 to F and slot may be disconnected mo E P E a ae X Perform inspection or number 1 to 9 goes in X replacement Likely due to a Reading IO module ID failed non existent IO module Present bit 15 bit on off dropped connection UICN ie Yes The unit number of the relevant vvatchdog error blown module 0 to F and slot fuse etc Perform number 1 to 9 goes in X inspection or replacement Likely due to an lO Reading IO module ID failed module malfunction Error bit 14 bit off on incomplete initialization ae oo Yes The unit number of the relevant no external power module 0 to F and slot supply etc Perform number 1 to 9 goes in X inspection or replacement An IO slot read
45. nection 7 VINO VINT F 3 lino pe pu INA T Xi T 4 5 GN Xi H X i GND L GN H 6 Teena FEAST i GN C gati 7 VIN ra FGy VIN3 5 3 IN poo pese IIN3 L ik 4 GN X H X GNDIYA A Kr GN GN TE 13 VIN Y 4 rag MINS __ ES 15 GN GND 3s 17 VIN VIN7 35 19 GN GND 5 Terminal name TI 41 42 54 Symbol QG18720 Number 3 8 4 Scaling The relationship between the input data and digital conversion value is as follows 10V AAA o LO 2 3 T G gt m I A a Z Ao gt o o o o 2 G 2 S 7 E lt 5 2 o o T gt AAA AAA e Sg AKIR a e Ti cof SS 8 g 8 L Z S se O o L N e on 6 U 8 o o o o AA T To e cid D E anjea UOISJ9AUO9 e q On eA LOISJ9AUO9 JEJIBIQ P dE coo o sz 9 r 9 S amp IN S oa LL S e N K EN o IL E S T gt 8 III jie gra du us lt L 9 E K E E S 3 E g p S ll AAA OR 2 o o I o o T fej LO i LO X lt lt 9 l g eo c 1 c e lt 9 lt p 1 2 255 9 i lt LO 1 E 4 ex NG e e eet MA dex euh RENA gt 2 o a E GU o 2 C2 S 8 5 E N 8 sh e C 0 anjea UOISJOAUOD esq T P e ro o BS T we cf S m en eA UOISJ9AUO9 jep sk E ER enje LOISI9AUO9 JEHBIQ fej a mif 29 s e 6 st 2 E S 2 ir 8 38 8 U Nn Ww O L LL
46. nsions W x D x H 40mm x 122 mm x 130 mm Weight 230 g 3 10 4 2 Name of Each Part and Its Function External connection Status display LED Connector Female BHPC 172 GND A NC NC Zi 50 Page 151 54 Symbol QG18720 3 10 5 Pulse I O Module 3 10 5 1 Functional Specification List Item Specifications Name SHPC 861 Z Input method DC 5 12 15 24 V input 2 phase single phase Maximum input 100 kHz frequency Frequency Resolution 4 VV occupied per 1 ch da Frequency detection 2 W input up down counter 2 W Haaren Insulation method Photocoupler insulation Frequency 0 01 or less detection accuracy Connector D sub 9 pin connector male Output method REC ae xad Maximum output 32 767 kHz frequency Frequency Resolution 1 W occupied per 1 ch output Insulation method Photocoupler insulation Pulse output accuracy 0 01 or less Connector D sub 9 pin connector female Dielectric strength AC 1 500 V 1 minute Between the output terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Internal current consumption DC 24 V 10 100 mA or less Number of words occupied Input 8 W output 8 W External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 230 g 3 10 5 2 N
47. protection Protected at 31 V Operating output Yes On when the CPU performs operations Relay normally open contact a contact output Alarm output Yes Off when CPU experiences serious failure minor failure output voltage down Relay normally closed contact b contact output External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 430 g 1 Time of turning on the power again When turning on the power again wait for more than 1 second after turning off the power 12 Page 113 54 Symbol QG18720 3 2 2 Name of Each Part and lts Function 1 Status display LED Me BCS 2 Terminal block su 8 pole BiooDen 1 Status display LED Symbol Display color Indication POWER Green On when the output voltage is within the rated range Off when the output voltage is outside the rated range 2 Terminal block 8 pole An M4 x 8 pole terminal block The allocation of terminals is as follows Tightening torque 1 2 N m applicable wire size 2 mm Symbol Specifications Content INPUT 100 240VAC oat AC 85 to 264 V LG Ground circuit side Power supply filter ground line ground FG Ground frame Connected to base module plate frame ground RUN Contact output Output during CPU operation Normally open contact A contact Contact output non voltage output Contact outp
48. rnal Connection a TT a gag S SEE a aa PESE SEE ERE DERE RES ESE E Ee ED E DERE ESE esas assa suis ases assa saa sas sn 41 3 8 4 A E A 42 3 9 ANALOG OUTPUT 4 CHANNELS pg bas sada i ec eee eco ve a a a ee re de Pe E e a a e d 43 3 9 1 Functional Specification List 2 43 3 9 2 Name of Each Part and its Function aaa SE DE ES ERES E ELE ERES ee nn essa nasa ss aaa aa sana eee 43 3 9 8 Extefnal GonnecllOrn 2 eee ioa te E NG epte dime costs kredine oh edendo mio ges 44 394 SCALING i suse sh ske e un te an s de END A ede eaaet hip die e at b n phon 45 3 10 COMMUNICATION MODULE INDIVIDUAL SPECIFICATIONS x e e e e ntra nnnnne unnn nennnn nn 46 3 10 1 Versatile Communications Module iii sse 46 3 10 1 1 Functional Specification 91 issceiiirini iiini aiaiai e iaa 46 3 10 1 2 Name of Each Part and its FUNC ION oooccccconnccnnnoncnnnononnnnnonananonanann nono nnnn nn anna nn nn nana conan cnn nnn enn 46 3 10 2 OPGN 1 Master Lalal a e t seeded Pre db boe te db B anaa 47 2 10 2 1 Functional Specification List isse aueh t lestie ede vec e eaten ds 47 3 10 2 2 Name of Each Part and its FUnNGtiOr a evia oaran sz XS UZE Eaa ZAKE eaaa aa nan cn bebe ee KZ GE eee kret 47 3 10 3 IO Extension Module Master and Slave 48 3 10 3 17 Functional Specification LIS ece eerte tete Pete ro n e duat td 48 3 10 3 2 Name of Each Part and its Function aaa a WANGEN TEN Bali aga eee eee eee e bee nono e eee nn nana conan cnn nnns ee kret 48 3 2
49. s you on its f CA X hook and lift it off we SM SA UU 7 N IL Y l lj A NA YN unit y S N N ig ka l 4 j l NET Attachment hook PT Attachment hook halt Es 52 Page 153 54 Symbol QG18720 Chapter 5 Maintenance and Inspection In order to use the uGPCSsH correctly at all times it is necessary to carry out the following daily and periodic inspections 5 1 Daily Inspection Item Content Procedure The attachment of all e Check that attachment screws are not loose e Tightening parts The connection of all e Check that terminal screws are not loose e Tightening parts e Adjustment Check the power e Check that the POWER LED is on supply module LEDs Check that the PWR LED is on Check the CPU Check that the ALM1 LED is off module LED Check that the ALM2 LED is off Check that the LBAT LED is off Check that the IO CNT LED is on Check that the RUN LED is on Check that the ERR LED is off Check that the IO CNT LED is on Check that the ExT LED is on Check that the FUSE LED is off Check that the input LED goes on off Check that the output LED goes on off Check the extension module LEDs Check the I O module LEDs 5 2 Periodic Inspection Perform inspections once every six months or more The inspection items are as follows Item Content Procedure Measurement of AC e Measure the AC 100 200 V termin
50. sh card The CompactFlash card may be invalid CFCard InitEr may be invalid Failed to initialize CompactFlash card folder created old file deleted The CompactFlash card 3 3 3 4 CF card recommendation model The maker model of the CF card which confirmed movement is as follows Company Type Capacity Haiwara Sys Com Co Ltd HPC CF1GZ3U5 1GB 19 Page 120154 Symbol QG18720 3 4 Baseboard Specifications 3 4 4 Performance Specification List Item Specifications Name SHPC 011 Z SHPC 012 Z SHPC 013 Z Number of slots 9 slots 5 slots 3 slots External dimensions VV x D 482 mm x 149 mm x 130 322 mm x 149 mm x 130 242 mm x 149 mm x 130 KH mm mm mm Mounting dimensions 465 mm x 121 mm 305 mm x 121 mm 225 mm x 121 mm Weight 1 050 g 700 y 520 g SHPC 011 Z 149 mm SHPC 012 Z 121 mm 149 mm SHPC 013 Z 149 mm 20 Page 121 54 Symbol QG18720 3 5 Individual Specifications of the Digital Input Module 3 5 1 DC 24 V Input 16 Points 3 5 1 1 Performance Specification List Item Specifications Name SHPC 233 Z Number of input points common configuration 16 points 8 points common 2 circuits Input signal Rated voltage DC 24 V conditions Maximum allowable voltage DC 30 V Allowable ripple ratio 5 or less Input
51. thod Photocoupler insulation Dielectric strength AC 1 500 V 1 minute Between the output terminals as a group and FG Insulation resistance 10 MQ or more when measured with DC 500 V insulation resistance tester Between the input terminals as a group and FG Dilating conditions None Internal current consumption DE PAN E0 145 mA or less when all points are on Number of words occupied 1 word External dimensions W x D x H 40 mm x 122 mm x 130 mm Weight 300 g 35 Page 136 54 Symbol QG18720 3 6 4 2 Name of Each Part and lts Function Status display LED Removable terminal block M3 x 20 pole 3 6 4 3 External Connection Signal name e o e v v l 2 Tee ey Eu LA l 9 6 o Xr T 7 MZ C0 dd i po ee O 9 Fa H i e G 10 L O E 3 12 T L e T E AS 14 8 O Va 8 De iaiia 8 NC NG Terminal name 3 6 4 4 Internal Circuit 5 08 b 7 15 QN i l d 00 C1 36 Page 137 54 Symbol QG18720 3 7 Individual Specifications of the Digital VO Mixed Module 3 7 1 DC 24 V Input 32 Points Output 32 Points 3 7 1 1 Performance Specification List Item Specifications Name SHPC 411 Z Number of input points common configuration 32 points
52. tion Status display LED N Removable terminal block M3 x 20 pole NR E gt 3 5 1 3 External Connection Signal name e v e T 2 9 t 6 LN 4 e hE e 6 co o 9 QE 11 e Fu e 13 e 15 e Te NG Terminal name 3 5 1 4 Internal Circuit 0 8 q 1 15 4 Y C0 C1 22 3 5 2 DC 24 V Input 32 Points 3 5 2 1 Performance Specification List Page 123 54 Symbol QG18720 Item Specifications Name SHPC 231 Z Number of input points common configuration 32 points 32 points common 1 circuit Rated voltage DC 24 V Input signal Maximum allowable voltage DC 30 V conditions Allowable ripple ratio 5 or less Input format Sink source shared Rated current 4 mA at DC 24 V Input impedance 5 6 KQ Standard Off 3 On 15 to 30 V ratin characteristics range On30f Jotosv Input delay Off gt On The soft filter times can be changed all at once in the time On gt Off parameter settings 1 ms 5 ms 10 ms 20 ms and 70 ms can be set Input type DC Type 1 Connection External connection 1 40 pole connector FCN 365P040 AU Applicable wire size AWG 23 or less when using a soldered
53. tor pin number 3 7 1 4 Internal Circuit 0 0 2 0 4 4 x Z REY i y i i e j B 1 1 L 1 1 i 3 15 Q f AVR 39 Page 140 54 Symbol QG18720 3 8 Analog Input 8 Channels 3 8 1 Functional Specification List Item Specifications Name SHPC 531 Z 0 to 45 V 0 to 10 V 1 to 5 V 5 to 5 V 10 to 16 bits TOU Voltage 8 ch 10 V i aa O to 10 v 5 to 5 v 10 to 10 v 12 bits Current 4 ch Oto 20 mA 4 to 20 mA 16 bits Number of input channels 8 channels of which current can be input in 4 Input impedance Voltage input 1 MO Current input 250 Q Resolution 16 bits 12 bits System accuracy in relation to scale 10 1 or less 25 C 1 0 or less 0 to 55 C Digital output value 32768 to 32768 A D conversion time 0 5 ms 8 ch External Removable terminal block M3 screw 20 pole A connection Connection Anplicable wi esa cable WIE AWG 22 to 18 Status display LED RUN On when normal ERR On when abnormal IO CNT LED on when communication with the CPU module is established Insulation method Photocoupler insulation However uninsulated between channels Dielectric strength AC 1 500 V 1 minute Between the input terminals as a group and FG Insulation resistance 10 MO or more when me
54. ut Output during serious failure minor failure and power supply ALM failure Normally closed contact B contact Contact output Non voltage output The contacts have a rated voltage of AC 240 V and DC 110 V and rated current of 1 A 13 Page 114 54 Symbol 3 3 Standard CPU Module Specifications 3 3 1 Performance Specification List Item Specifications Name SHPC 111 Z Execution control method Stored program method Cyclic scan method MO connection method Directly connected I O method remote I O method CPU 32 bit processor Memory type Program memory data memory Programming language GPC language data flow form i Sequence 0 1 us to 0 52 us Instruction execution instruction time Application instruction er ue Program memory capacity Approximately 1 000 pages 640 KB Input and output memory VO 8 192 points Global memory 128 000 words Data Local memory 128 000 words memory Retain memory 64 000 words Adverse load information memory 128 000 words Number of task units 4 high speed task medium speed task low speed task low priority task Number of subprograms 100 However there is no page restriction on subprograms Interface RS 422 dedicated 10 pin square connector 10BASE T 100BASE T FL net CompactFlash USB mini B connector Operation switch Station num
55. write instruction was executed in Revise the prooranthat BusAcc Bus access Yes relation to vacant slots e s He ERA a ErUXSX error The unit number of the relevant module 0 to F and slot number 1 to 9 goes in X error 16 Page 117 54 Symbol QG18720 IO allocation and module System mounting status do not Sysdef te match ErUXSX ue ii Yes The unit number of the relevant Revise ne IO allo alion module 0 to F and slot number 1 to 9 goes in X Battery Indicates that the battery built Lawl Battery low Yes into the CPU is low Replace the battery 5 RUN STOP switch operation Switch status TDFlowEditor STOP request TDFlowEditor RUN request RUN Transition to STOP status In the STOP status transition to RUN status STOP No status change No status change Note Operation from SHPC 111 Ver 1 06 You can check the version from the type information in the TDFlowEditor online PLC RAS information 17 Page 18 54 Symbol QG18720 3 3 3 CompactFlash Card Operation With the CPU module CompactFlash you can save and read application programs and write files FVVRITE function and read them FREAD function from application programs 3 3 3 1 Operation from the CPU Module Press the ENT button for 3 seconds or more to enter the CompactFlash card operation mode D lever 080227 CFCPU p CPU CF p CPU CF 101010 gt EN
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