Cleaning devices for hoses, hose assemblies
Contents
1. and the other for hoses from 1 to 2 When the hose is pressed against the nozzle the valve opens and makes cleaning possible air pressure min 6 bar connection to pneumatic installation 1 2 BSP HY 9036 01 00 SPEEDY CLEAN Amachine for cleaning with special purpose detergent solution under pressure Designed to clean hoses and hose assemblies Ensures obtaining cleanliness class ISO 4406 16 13 NAS 1638 8 hose diameter range from 1 4 up to 2 electric drive 400 V air operated 6 bar 7 l min container capacity 33 operation pressure 60 bar weight 90 kg universal Adaptor for hoses from 1 4 to 2 a TUBES 1092 Intemational MACHINES AND ACCESSORIES hose assembly production ULTRACLEAN devices for hose assembly and pipe cleaning The ULTRACLEAN device is designed to clean hoses flexible assemblies and pipes for pressure hydraulics and for other industrial application Cleaning is carried out by shooting cleaning projectiles through the hose using compressed air Wye Kd The application of the devices combined with the ULTRACLEAN cleaning method allows to achieve ISO 13 10 cleanliness class of hydraulic oil EL HL HLMAX A manual device for shooting cleaning projectiles Diameter range for hoses EL 1 8 1 1 4 HL 1 8 2 HLMAX 1 8 3 1 2 Air operated about 6 bar 1 2 hose Recommended filter 5 um HL2. case UC CC LP container for catching projectiles UC PC set of standard cleaning projectiles P007 P010 P012 P014 P016 P018 100 pcs each P020 P022 P026 50 pcs each P033 40 pcs P040 30 pcs It is recommended to match nozzles and projectiles according to the following table diameter nozzle projectile 3 16 UC NH06 UC P007 1 4 UC NH06 UC P010 or UC P012 5 16 UC NH08 UC P012 or UC P014 3 8 UC NH10 UC P014 or UC P016 1 2 UC NH13 UC P018 or UC P020 5 8 UC NH16 UC P022 3 4 UC NH19 UC P026 1 UC NH25 UC P033 or UC P036 1 1 4 UC NH32 UC P040 or UC P045 The table above is of informative character If a hose was cut with an abrasive disk a projectile with the diameter bigger than recommended should be used a TUBES 1094 Intemational MACHINES AND ACCESSORIES hose assembly production ULTRACLEAN devices for hose assembly and pipe cleaning The ULTRACLEAN devices are used to clean hydraulic hoses and hose assemblies during production used hydraulic hoses and hose assemblies pipes while making pressure assemblies pipes in metal constructions also as protection against corrosion heat exchanger components steam boilers air conditioning systems gun barrels chemical and food industry systems Nozzle types A wide range of nozzle types offered by Tubes International allows ULTRA CLEAN system to
3. HLMAX are supplied with quick release coupling with a revolving plug EL is supplied with quick release coupling BM 1 A tabletop device for shooting cleaning projectiles Diameter range for hoses BM 1 1 8 1 1 4 Air operated about 6 bar 1 2 hose Efficiency up to 500 assemblies hour Complete with 5 um filter foot control and 7 nozzles selected according to customer specification The PVS module signalling that the cleaning projectile has left the assembly is also available UC HLMAX a TUBES Intemational 1093 MACHINES AND ACCESSORIES hose assembly production ULTRACLEAN devices for hose assembly and pipe cleaning Sets with UC EL device economical version This device allows cleaning of hoses pipes and assemblies in diameter range from 1 8 to 1 1 4 It is equipped with revolving 45 shutting ring that facilitates quick nozzle changing and loading of cleaning projectiles The inside is made of hardened brass plastic handle of high mechanical resistance and head and locking ring of anodic treated aluminium EL7 Cleaning set consisting of cleaning gun UC EL quick release coupling with a hose tail DN12 UC QRC C 7 standard nozzles NHO6 NH10 NH13 NH16 NH19 NH25 NH32 case UC CC LP EL 7DP Cleaning set consisting of cleaning gun UC EL quick release coupling with a hose tail DN12 UC QRC C standard nozzles NHO6 NH10 NH13 NH16 NH19 NH25 NH32
4. 40 mm 24 27mm UC CSC 6760P 67x60 mm 46 60 mm UC CSC 3440P 34x40 mm 27 30 mm UC CSC 8060P 80x60 mm 60 72 mm a TUBES CC Tatemational 1097
5. C GR055 15 60 UC P060 UC A060 UC GR060 15 65 UC P065 UC A065 UC GR065 10 70 UC P070 UC A070 UC GR070 10 75 UC P075 UC A075 UC GR075 10 80 UC P080 UC A080 UC GR080 10 85 UC P085 UC A085 UC GR085 10 90 UC P090 UC A090 UC GR090 10 95 UC P095 UC A095 UC GR095 10 100 UC P100 UC A100 UC GR100 10 110 UC P110 UC A110 UC GR110 10 120 UC P120 10 130 UC P130 10 140 UC P140 10 150 UC P150 10 TUBES 1096 International MACHINES AND ACCESSORIES hose assembly production CLEAN SEAL system that prevents hose assemblies from dirt ULTRA CLEAN is the leader in contamination control solutions of flexible hose assemblies and rigid pipes To fully protect hose assemblies after being cleaned the producer introduced a new solution clean seal capsules This process utilizes heat shrink technology to encapsulate the end of a hose or tube assembly Such solution eliminates recontamination that occurs when ill fitting caps and plugs are forced onto assemblies causing plastic particles to shear off into the hose or tube Clean seal capsules leave absolutely no particles or sticky surface They perfectly protect the hose assemblies or pipes from contamination until they are removed Removal includes griping the black pull tab then ripping the pull tab upwards and finally slipping the clean seal capsule off the hose assembly or pipe Clean seal capsules are single use and cannot be used again UC CSS 230V Clean seal system
6. MACHINES AND ACCESSORIES hose assembly production Cleaning devices for flexible hoses assemblies and pipes It is becoming more and more important to protect hydraulic systems against contamination This increase in care is due to the fact that the systems are more advanced and operate at higher speed and lower allowance The contamination of hydraulic oil reduces effectiveness of the machine destabilizes its control causes frequently occurring defects and break downs that put the machine out of operation DID YOU KNOW THAT 80 OF HYDRAULIC SYSTEM FAULTS ARE CAUSED BY CONTAMINATION The requirements concerning the purity of hydraulic oil are specified by ISO 4406 and American NAS 1638 standard The standards define cleanliness classes of oil according to the amount of contamination of certain volume the lower the number defining the class the cleaner the hydraulic oil NAS 1638 00 0 1 2 3 4 5 6 T 8 9 10 11 12 ISO 4406 8 4 9 6 10 7 11 8 12 9 13 10 14 11 15 12 16 13 17114 18 18 19 16 20 17 21 18 Hydraulic hoses assemblies and pipes cleaning methods blowing through with compressed air does not meet any standards however very useful shooting cleaning projectiles using compressed air slushing MICRO JET 5 50 Asimple device designed to clean hoses and pipes with compressed air There are two plastic nozzles one is for hoses from 3 16 to 1
7. be used in many applications cleaning hoses pipes and other tubing types in practically all shapes and sizes For hoses UC NH nozzles for hoses are placed inside hoses They can be used for pipes heavy wall pipes and couplings It is the most popular type of nozzles JIC UC NJ nozzles with connection ends adjusted to hoses and pipes with JIC female thread connection For pipes UC NT nozzles are pushed on pipes The seal is created between pipe end face and a lock inside the nozzle FFORX nozzles designed for couplings with flat seal and sealing ring Big general purpose nozzle nozzles similar to nozzles for hoses Designed for diameters ranging from 55 mm 2 1 8 to 90 mm 3 1 2 Diameter size rises by 10 mm Exemplary nozzles UC NH16 UC NJ06 UC NT10 UC NJ19 T19 Use Ultra Clean system to reduce application shutdowns extend service life of filters and reduce the risk of premature damage of an installation due to impurities a TUBES Intemational 1095 MACHINES AND ACCESSORIES hose assembly production ULTRACLEAN devices to clean hoses pipes and hose assemblies Types of cleaning projectiles Standard cleaning projectiles for the ULTRACLEAN devices are available in diameter range from 2 to 150 mm The projectiles are shot into hoses pipes or assemblies under pressure and clean their internal surface The pressure is necessary as the diameter of projectiles is bigger by 20 30 than
8. bench top capsule applicator suitable to apply clean seal capsules to a hose or tube assembly Equipped with a timer that ensures that air heater will turn itself off automatically time frame to be set with accuracy to 1 minute Diameter range from 20 mm to 80 mm of clean seal capsule outside diameter that allows to protect fittings from 1 4 to 2 Oversized shrink tunnel allows to apply multiple hose and pipe assemblies at once Electric drive 230 V 50 60 Hz UC HL1910E Industrial device heat gun with adjustable temperature control knob performed with the use of switch Can be used with heat diffuser Electric drive 230 V 50 Hz UC 1 5HD UC 2 0HD Heat diffuser fitting to be assembled on heat gun Available in two sizes that depend on heat gun nozzle UC 1 5HD 1 1 2 38 mm UC 2 0HD 2 50 mm Made of AISI 304 stainless steel UC HG STAND Flexible stand for heat gun UC HL1910E equipped with a so called sucker that enables installation on any smooth surface Flexible construction ensures work ergonomics during assembly of clean seal capsules to hose or pipes assemblies Heat shrink capsules code dimensions fitting hex sizes code dimensions fitting hex sizes UC CSC 2025P 20x25 mm 12 18mm UC CSC 3850P 38x50 mm 30 32 mm UC CSC 2540P 25x40 mm 18 22 mm UC CSC 4660P 46x60 mm 32 41 mm UC CSC 2840P 28x40 mm 22 24 mm UC CSC 5260P 52x60 mm 36 47 mm UC CSC 3140P 31x
9. the diameter of hoses pipes or assemblies Note It is recommended to use the cleaning projectile to remove impurity reminders after the application of abrasive or grinding projectiles In order to match nozzles with adequate projectiles the tables in a user manual have to be followed or experimentally determined Cleaning forhoses and pipes removes small particles of loose impurities Abrasive for hoses pipes and assemblies wherever a layer of scale rust or other impurities sediment on the inside Grinding pipes and assemblies with thicker layer of impurities scale and rust O D code pack Lm cleaning abrasive grinding Ieee 2 UC P002 100 3 UC P003 100 4 UC P004 100 5 UC P005 100 6 UC P006 UC A006 UC GR006 100 7 UC P007 UC A007 UC GRO007 100 8 UC P008 100 10 UC P010 UC A010 UC GR010 100 12 UC P012 UC A012 UC GR012 100 14 UC P014 UC A014 UC GR014 100 16 UC P016 UC A016 UC GR016 100 18 UC P018 UC A018 UC GR018 100 20 UC P020 UC A020 UC GR020 50 22 UC P022 UC A022 UC GR022 50 24 UC P024 UC A024 UC GR024 50 26 UC P026 UC A026 UC GR026 50 28 UC P028 UC A028 UC GR028 40 30 UC P030 UC A030 UC GR030 40 33 UC P033 UC A033 UC GR033 40 36 UC P036 UC A036 UC GR036 30 40 UC P040 UC A040 UC GR040 30 45 UC P045 UC A045 UC GR045 20 50 UC P050 UC A050 UC GR050 20 55 UC P055 UC A055 U
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