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1. S6 1 1kW 1 5kW Nap jec nap t 400V 16A Sicherung erpadlo chlad c kapaliny 100W Hmotnost netto brutto ca 200kg 216kg Rozm ry stroje ca 1430 x 720 x 1700 mm Technick zm ny vyhrazeny 70db Akustick tlak HOLZMANN Maschinen Austria www holzmann maschinen at Strana 6 Pila na kov BS275GP MANN BEZPE NOST 2 BEZPE NOST 2 1 Spr vn pou it Stroj sm b t pou v n pouze v bezvadn m technick m stavu a p i dodr en v ech bezpe nostn ch pravidel a pokyn pro dr bu stroje Z vady kter mohou bezprost edn ovlivnit bezpe nost stroje dejte ihned odstranit Je obecn zak z no demontovat nebo m nit bezpe nostn prvky stroje Pila na kov BS275GP je v hradn ur ena k ez n kov Za jin pou it a z t m zp soben kody nebo zran n nenese firma Holzmann GmbH Z dnou z ruku ani odpov dnost 2 1 1 Pracovn podm nky Stroj je ur en k pr ci za n sleduj c ch podm nek Vlhkost vzduchu max 70 Teplota od 59C do 40 C Stroj nen ur en k provozu venku Stroj nen ur en k provozu ve v bu n m prost ed 2 2 Nespr vn pou it Provoz stroje mimo zde uveden podm nky nen dovolen Provoz stroje bez bezpe nostn ch prvk je zak z n Demont nebo vy azen bezpe nostn ch prvk je zak z no Je zak z n provoz stroje s obrobky kter nejsou v slovn uvedeny v tomto n vo du e Je zak z no2. Marktplatz 4 4170 Haslach AUSTRIA Gewerbepark 8 4707 Schl sslberg AUSTRIA Tel 43 7289 71562 0 Fax 43 7289 71562 4 Tel 43 7248 61116 0 Fax 43 7248 61116 6 info holzmann maschinen at www holzmann maschinen at HOLZMANN MASCHINEN GmbH CZ N vod k pou it P sov pila na kov User Manual Metal bandsaw BS 275GP P e t te si a dodr ujte ten Technick zm ny a tis to n vod na obsluhu a bez kov chyby vyhrazeny pe nostn pokyny Read the operation manual Technical data subject to carefully beforefirst use changes errors excepted Vyd n Edition 2013 Revision 01 CZ EN MANN SYMBOLE V ZNAM BEZPE NOSTN CH EN SAFETY SIGNS SYMBOLU DEFINITION OF SYMBOLS POZOR Dodr ujte bezpe nostn symboly Nedodr ov n p edpis a poky n k pou it stroje m e v st ke kod m a zran n m kon c m a smrt END ATTENTION Ignoring the safety signs and warnings applied on the ma chine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death CZ P E T TE SI N VOD P e t te si n vod k pou it a dr b a seznam LL te se s ovl dac mi prvky stroje P edejdete t m kod m na stroji a zran n m a usnadnite si t m pou v n stroje READ THE MANUAL Read the user and maintenance manual carefully and get familiar with the controls n order to use the machi
3. jec m nap t M e doj t k va emu zran n a materi ln m kod m K tomu plat P ed nastaven m stroje nebo jeho dr bou stroj odpoj te od nap jec ho nap t Stroj m mal n roky na dr bu a jen n kolik d l kter mus b t u ivatelem o et ov ny Pravideln kontrolujte v stra n t tky a samolepky na stroji aby byly iteln P ed ka d m provozem zkontrolujte stav bezpe nostn ch prvk a stav pilov ho p su Pokud stroj skladujete mus b t v such v tran m stnosti zakryt p ed vlivem vn j ch pov tr nostn ch podm nek P ed prvn m pou it m a pak po ka d ch 100 provozn ch hodin ch o ist te stroj od prachu a ne is tot a v echny spojovac prvky nama te strojn m olejem nebo vazel nou Odstran n z vad nechte prov st odborn m pracovn kem wr e P evodovka je maz na ve v rob a nepot ebuje dal dr bu Po ka d pracovn sm n Zvedn te rameno pily do horn polohy a zajist te ho Uvoln te pilov p s Odpojte stroj od proudu Stroj dn vy ist te Nama te kluzn plochy sv r ku jako i veden pilov ho p su lehkou vrstvou strojn ho oleje Vy ist te vanu od pilin a t sek M s n vym te chlad c emulzi a n dr na emulzi dn vy ist te 5 1 Cist ni dn a pln i t n prodlu uje ivotnost stroje a p edstavuje d le it prvek bezpe nosti pr ce Po ka d sm n
4. 3 2001 A11 2004 EN 61000 6 1 2001 Registra n sla registration numbers EZ 2009 90008C 01 EZ 2009 90009C 01 EZ 2009 90011C 01 Vyd vaj c ad office of issue SGS TAIWAN LTD T mto prohla ujeme e v e uveden typ stroje spl uje bezpe nostn a zdravotn po adavky norem EU Toto prohl en ztr c svou platnost pokud by do lo ke zm n m nebo prav m stroje kter n mi nebyly odsouhlaseny Hereby we declare that the above mentioned machines meet the essential safety and health reguirements of the above stated EC directives Any manipulation or change of the machine not being explicitly author ized by us in advance renders this document null and void MANN HOLZMANN MASCHINEN e Far ei GER 47075c c el MN holzmann maschinen at Haslach 03 03 2011 Ort Datum place date Klaus Sch rgenhuber Director HOLZMANN Maschinen Austria www holzmann maschinen at N vod k pou it pily na kov BS275GP Pila na kov BS275GP MANN Z RU N PODM NKY w Z RU N PODM NKY Stav k 10 03 2011 Z ru n po adavky kupuj c ho vypl vaj c z kupn smlouvy a uplatn n u prodejce obchodn zastoupen firmy Holzmann stejn jako pr va vypl vaj c z legislativy p slu n zem z st vaj t mto prohl en m nedot eny Pro tento stroj plat n sleduj c z ru n podm nky A Z ruka zahrnuje bezplatn odstran n ve ke
5. BEIERSATZTEILBESTELLUNGEN LEGEN SIE DIESEM FORMULAR EINE KOPIE DER BETREFFENDEN ERSATZTEILZEICHNUNG BEI MARKIEREN SIE DARAUF DIE BEN TIGTEN ERSATZTEILE DIES ERLEICHTERT UNS DIE IDENTIFIZIE RUNG UND ERM GLICHT SO EINE RASCHERE BEARBEITUNG VIELEN DANK Sledov n v robku Po dod n n s zaj m Va e spokojenost s v robkem P i procesu zlep ov n v robk jsme toti z visl na V s a Va ich zku enostech s prac se strojem Jedn se o e Va e zku enosti kter mohou b t d le it i pro ostatn u ivatele e Probl my kter se vyskytly v ur it ch provozn ch situac ch e N vrhy na zlep en v robku R di bychom v s po dali o zaps n va ich zji t n do formul e a odesl n na n fax i e mail M zku enosti My experiences Product experience form We observe the guality of our delivered products in the frame of a Quality Management policy Your opinion is essential for further product de velopment and product choice Please let us know about your Impressions and suggestions for improve ment experiences that may be useful for other us ers and for product design Experiences with malfunctions that occur in specific operation modes We would like to ask you to note down your ex periences and observations and send them to us via FAX E Mail or by post Jm no Name V robek Product Datum prodeje Purchase date Za
6. Store the machine in a closed dry location Repair jobs shall be performed by respectively trained professionals only The lubrication of the gearbox has been provided by the factory After each workshift Bring the saw arm in the most upper position and secure it Detension the saw band Disconnect the machine from the power supply Clean the machine entirely Lubricate the gliding surface of the vice and the blade slightly with some machinery oil Clean the coolant tank from metal chips monthly change coolant liquid clean coolant tank and filter entirely HOLZMANN Maschinen Austria amp www holzmann maschinen at Seite 27 Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP MANN WARTUNG 5 1 Cleaning After each workshift the machine has to be cleaned Remove metal chips etc with a suitable tool Do not remove them by hand cutting injury Remove metal dust as well Clean the machine surface with a wet cloth soaked in a milde solution NOTICE The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface Apply finally a thin layer of anti rust agents onto non coated metal surfaces e g WD 40 5 2 Servicing 5 2 1 Saw blade change Fig D Remove the saw blade protection cover by loosening and removing all screws S Loosen the saw band with the spoke wheel H entirely Now remove cautiously the
7. blade tension gauge 16 Arm 45 pin 75 bolt 106 switch 17 Filter 46 Handwheel 76 blade guard 107 key 18 Bushing 47 return flywheel 77 handle 108 block 19 Pin 48 hex nut 78 bearing 6082Z 608 109 pivots centric 20 Lever 49 Bearings 2Z 6205 79 hand wheel 110 pivots centric 21 Fixed blade guide plate 50 saw blade 80 handle 111 arm 22 Key 7x7x45mm 51 C Ring 81 water pipe 112 blade guard 23 Bearing 52 hex nuts 82 rust plate 113 pin 24 Motor flywheel 53 blade sheel shaft 83 bladeguard 114 rust plate 25 Washer 54 Block blade tension 84 switch set 115 scale 26 Shaft 55 handle 85 brush 27 Blade Cover 56 lever 86 switch shelf 28 Ring nilons 57 vice screw 87 scale 29 Bearing 32006 58 r bladeguard 89 cylinder 30 Ring nut M30 59 vice spring 90 pin HOLZMANN Maschinen Austria www holzmann maschinen at Strana 32 Navod k pouZiti pila na kov BS275GP Pila na kov BS275G 9 PROHL EN O SHODE CERTIFICATE OF CONFORMITY Prodejce Distributor HOLZMANN MASCHINEN AUSTRIA GmbH A 4170 Haslach Marktplatz 4 Tel 43 7289 71562 0 Fax 43 7289 71562 4 www holzmann maschinen at Popis name Metallbands ge BS 275GP Typ model Holzmann BS 275GP EU sm rnice EC directives 2006 42 EC 2006 95 EC 2004 108 EC Pou it normy applicable Standards EN ISO 12100 1 2003 A1 2009 EN ISO 12100 2 2003 A1 2009 EN ISO 14121 1 2007 ISO TR 14121 2 2007 EN 60204 1 2006 A1 2009 EN 61000 6
8. ezat obrobky jejich rozm ry p esahuj dovolen rozm ry v tomto n vodu e Je zak z no pou it n stroj kter nejsou pro tento typ stroje vhodn e Jak koliv zm ny konstrukce stroje je zak z no e Je zak z no provozovat stroj jak mkoliv jin m zp sobem kter nen uveden v tomto n vodu e Nikdy nenech vejte stroj bez dozoru zvl t pokud jsou v bl zkosti d ti co zna men i p i automatick m provozu nikdy neopou t jte pracovi t e Nikdy nepou vejte pro chlazen ho ku olejov nebo olejov vodn emulze 2 3 V eobecn bezpe nostn pokyny Varovn t tky a nebo samolepky na stroji kter jsou ne iteln nebo po kozen ihned vym te K zamezen patn funkce pily a kod m nebo zran n m je pot ebn BEZPODM NE N dodr ovat n sleduj c pokyny HOLZMANN Maschinen Austria www holzmann maschinen at Strana 7 Pila na kov BS275GP BEZPE NOST Udr ujte pracovi t a podlahu v okol stroje v istot a bez oleje mastnoty nebo zbytk materi lu Zabezpe te dostate n osv tlen pracovi t Nikdy stroj neprovozujte venku Nikdy stroj nep et ujte P i pr ci dbejte na jist postoj P i pr ci dr te ruce d le od pilov ho p su P i nav nesoust ed nosti nebo pod vlivem l k alkoholu i drog je pr ce se strojem zak z na Stoup n na stroj je zak z no P i p du nebo sklouznut ze stroje hroz t k zran
9. kozenou 3 1 2 Pracovi t Pro stroj zvolte vhodn m sto Dbejte p itom na bezpe nostn po adavky z kapitoly 2 Stroj mus st t na rovn pevn podlaze s dostate nou nosnost a s neklouzavou pra vou Zvolen m sto mus m t p vod elekt iny s dostate n m p konem Kolem stroje mus b t voln prostor minim ln 80 cm Krom toho mus b t zabezpe e no m sto pro pod v n a odeb r n dlouh ch obrobk 3 1 3 Transport Slo en stroje Stroj z balen vyj mejte a um st te na pracovi t pouze s pomoc odpov daj c zvedac techniky s dostate nou nosnost POZOR Zved n a transport stroje sm b t prov d n pouze kvali fikovan m person lem s odpov daj c m vybaven m Zkontrolujte Ze se zvedac technika je b vysokozdvi n voz k v zac p sy apod na ch z v bezvadn m stavu K p em st n stroje v origin ln m obalu je mo n pou vat i paletov nebo vysokozdvi n voz k 3 1 4 P prava povrchov ch ploch Odstra te konzerva n prost edek z nenalakovan ch ploch Pou ijte k tomu konven n roz pou t dla V dn m p pad nepou vejte nitro edidla POKYN Pou it edidel benz nu agresivn ch chemik li nebo obraziv vede k po kozen lakovan ch ploch K tomu plat k i t n pou vejte pouze jemn ist c prost edky HOLZMANN Maschinen Austria www holzmann maschinen at Strana 10 Pil
10. n nebo smrt Stroj BS 275GP sm b t obsluhov n pouze vy kolen m person lem Nepovolan osoby zvl t pak d ti se nesm ke stroji p ibl it Pokud pracujete se strojem nenoste voln od v perky kravatu nebo voln dlouh vlasy Y Voln objekty mohou b t zachyceny pilov m p sem a zp sobit t k zran n P i pr ci se strojem pou vejte vhodn bezpe nostn vybaven Ochrann br le ochranu sluchu rukavice a boty B c stroj nesm z stat bez dozoru P ed opu t n m pracovi t stroj vypn te a po kejte dokud se nezastav SE P ed dr bou nebo nastaven m v dy odpojte stroj od nap jec s t Na stroj je jen n kolik prvk vy aduj c ch dr bu Opravy sm prov d t pouze vy kolen person l P slu enstv Pou vejte pouze p slu enstv doporu en firmou HOLZMANN HOLZMANN Maschinen Austria www holzmann maschinen at Strana 8 Pila na kov BS275GP MANN BEZPE NOST 2 4 Bezpe nostn prvky pily BS275GP P i konstrukci stroje byly zabudov ny n sleduj c bezpe nostn prvky Automatick koncov vypnut Nouzov vyp na na ovl dac m panelu 2 5 Ostatn rizika I p i dodr en v ech pokyn a bezpe nostn ch pravidel a p i spr vn m pou it je nutn m t na z etel n sleduj c rizika vr v r o r D v e Nebezpe zran n rukou nebo prst pilov m p sem b hem provozu vr vr o DH e
11. stroje chybn ho uveden do provozu p p nevhodn ho p ipojen k elektrick s ti p i nedodr en pokyn pro obsluhu stroje nevhodn m pou it nestandardn ch podm nk ch prost ed nevhodn ch pod m nk ch pro provoz nedostate n dr b a p i o stroj atd p i pou it a nebo zamontov n neorigin ln ch d l a p slu enstv nebo p i dodate n ch prav ch kter nejsou schv le ny spole nost HOLZMANN u zanedbateln ch odchylek v robku od jeho popisu p i em tyto nemaj vliv na hodnotu nebo pou it stroje pro dan ely p i p ekro en z t e stroje Zejm na p i vad ch zp soben ch p et en m stroje z d vodu jeho vyt en pro komer n ely pro kter tento stroj nebyl zkonstruov n F V r mci t to z ruky jsou dal n roky kupuj c ho nad r mec pln n uveden ho v tomto dokumentu vylou eny G Tyto z ru n podm nky p ij m kupuj c ze svobodn v le Tato z ruka vylu uje p padn prodlou en z ru n doby a to i na n hradn d ly SERVIS Po uplynut z ru n doby mohou b t opravy realizov ny i u neautorizovan ch servisn ch firem K dispozici je V m samo z ejm i nad le servis spole nosti HOLZMANN Maschinen GmbH V takov m p pad uplatn te Va e nez vazn popt vky s daji dle bodu C na n z kaznick servis nebo n m po lete vypln n p ilo en formul E mail service holzmann maschinen
12. uve te p semn do p epravn ho listu Po kozen p i p eprav n m m ete nahl sit do 24 hodin Za kody p i p eprav zbo kter nebyly ihned zdokumentov ny nenese spole nost Holzmann dnou z ruku Autorsk pr vo 2011 Tato dokumentace je chr n na autorsk m pr vem Z toho vypl vaj c stavn pr va z st vaj nedot e na P etisk dokumentace p eklad pou it fotografi a vyobrazen budou trestn st h na M sto soudu je v Rohrbachu Kontakt pro servis stroje HOLZMANN MASCHINEN GmbH A 4170 Haslach Marktplatz 4 Tel 0043 7289 71562 0 Fax 0043 7289 71562 4 service Aholzmann maschinen at TECHNIKA 1 TECHNIKA 1 1 sti stroje a ovl dac prvky 1 Nastaviteln veden p su 2 Ovl dac p ka ru n ho p istaven 3 Ru n kolo nap n n p su 4 Rameno pily 5 Ovl dac panel 6 Motor 7 erpadlo chlad c kapaliny 8 P estaviteln doraz obrobku 9 Sv r k 10 Podstavec stroje 11 Areta n p ka n klonu ramene pily 12 Ru n kolo sv r ku 13 P ka excentrick ho up na e 1 2 Technick data Rozsah ez n 09 kulat hranat ploch 225mm 200x200mm 245x180mm Rozsah ez n 45 kulat hranat 160mm 160x160mm Rozsah ez n 60 kulat hranat 100mm 100x100mm Rychlost ez n 45 90 m min Rozm ry pilov ho p su 2480x27x0 9mm V kon motoru S1 100
13. 0 Navod k pouZiti pila na kov BS275GP Pila na kov BS275G MANN N HRADN D LY SPARE PARTS 8 N HRADN D LY SPARE PARTS 8 1 Rozpad d l Exploded drawings SO ADIUS TING SAW BLADES 8 2 Seznam n hradn ch d l spare parts Ref No Description Ref No Description Ref No Description Ref No Description 01 Washer 31 Pivot 60 vice lever 91 fixed blade guide plate 02 Base 32 Bearing cover 61 bearing 92 mobile blade guide plate 03 Bar stop rod 33 Washer 62 bearing cover 93 bushing 04 Cooling pump 34 Key 8x8x25mm 63 vice handwheel 94 switch 05 Bar stop 35 Reducer 64 spring 95 Condensator 06 Countervice 36 Motor 65 spring connection 96 coolant distributor 07 Valve 37 round table 67 revolving arm 97 stand 08 Vice jaw 38 plate optional 68 rod 98 nut M10 HOLZMANN Maschinen Austria www holzmann maschinen at Strana 31 N vod k pou it pila na kov BS275GP Pila na kov BS275G N HRADN D LY SPARE PARTS 09 Vice 39 mobile blade guide plate 69 stop bolt 99 pivots centric 10 Body Frame 40 Switch optional 70 micro switch optional 100 bushing 11 Casing 41 hand wheel 71 block 101 plate 12 Motor Fan 42 threaded shaft 72 hex nuts 102 bracket 13 Motor Cover 43 spring washer 73 rubber connection 104 pivots excentric 14 Connection Plate 44 grip 74 arm 105
14. Nebezpe zran n rukou nebo prst ostr mi hranami obrobku e Nebezpe razu elektrick m proudem p i dotyk st stroje pod nap t m e Nebezpe zran n p i prasknut pilov ho p su a jeho vymrst ni do prostoru mimo stroj pop vr en m obrobku pilov m p sem p i p et en stroje nebo p i obr cen m ot en p su e Po kozen sluchu pokud u ivatel nepou v ochranu sluchu e Zp tnym vrhem obrobku p i jeho vymr t n pilov m p sem e Nebezpe zran n oka odletuj c mi stmi materi lu i p i pou it ochrann ch br l Tato rizika mohou b t minimalizov na pokud je stroj dn pou v n v souladu s jeho ur e n m p i dodr en v ech bezpe nostn ch pravidel a pravidel dr by a p i obsluze vy kolen m person lem P es v echna bezpe nostn opat en je nejd le it j m faktorem va e technick vzd l n a zp sobilost pro obsluhu stroje BS275GP HOLZMANN Maschinen Austria www holzmann maschinen at Strana 9 Pila na kov BS275GP MANN MONT 3 MONT 3 1 P pravn innost 3 1 1 Obsah dod vky Po obdr en z silky zkontrolujte obsah zda jsou v echny d ly v po dku Po kozen nebo chyb j c d ly okam it nahlaste p epravn firm a va emu prodejci Viditeln po kozen z silky ined vyzna te dopravci na p epravn m list Pokud po kozen nevyzna te m se za to e jste z silku p evzali nepo
15. SHOOTING Disconnect the machine from the power supply prior to any checks performed at the machine itself Fehler Mogliche Ursache Machine does not start Machine not connected to pow er supply Fuse of power circuit defect or not suitable Cable defect Behebung Check all power connections Change fuse Change cable Saw band does not come to To long extension cord full speed no power Power supply not matching with motor reguirements Weak instable volatile power supply change to suitable extension cord with sufficient cross section insulation and length Let check by electrician Contact electric power company Motor gets hot very fast and has weak performance Motor does not receive power on one or even 2 phases Shut off machine immediately Let the connection to supply circuit be checked by an elec trician Saw band runs in opposite direction 2 of the 3 leading phases are switched whether in Plug or Shut off machine immediate ly Let the connection to sup Motor or any other parts loose socket ply circuit be corrected by an electrician Machine vibrates Placed on uneven underground modify check all screw joints if tightened Bad cuts too high descent velocity unsuitable saw band for cutted material worn saw band saw band not tensioned cor rectly saw band guide outbalanced saw frame outbalanced Reduce the descent velocity Use e g for sta
16. Saw band speed selection switch 4 2 Machine settings A Perform all machine settings with the machine being disconnected from the power supply 4 2 1 Workpiece clamping TAKE ATTENTION when cutting long workpieces without additional support Hazard of machine damage and injuries through upbouncing workpiece Therefore always support long overhanging workpieces additionally e Loosen the eccentric clamp lever 13 Fig A e Insert workpiece in a way that it touches aligned the fixed jaw of the vice e Take care to insert workpiece correctly see figure e Overhanging workpieces must be supported addtionally e Move the moveable jaw approx 4mm to the workpiece by turning the handwheel 12 Fig A e Now clamp the workpiece with the eccentric clamp lever 13 Fig A e You can now fastly loosen and clamp workpieces of same width by simply loosening and tightening the eccentric clamp lever 13 Fig A Use the adjustable workpiece end stop 8 Fig A to cut long workpieces into even sections HOLZMANN Maschinen Austria E www holzmann maschinen at Seite 25 Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP MANN BEDIENUNG 4 2 2 Adjust blade guide Do not adjust the blade guide while saw band is running GH A Therefore Always shut the machine off before adjusting the saw blade Danger of most severe cutting injuries guide Lower the saw frame approx 5mm down to the upper edge
17. Stroj siln vibruje Nerovn pracovi t Uvoln n motor Stroj nov vyrovnejte Dot hn te upev ovac rouby Nekvalitn ezy P li vysok rychlost p su Opot ebovan pilov p s Tup pilov p s Voln pilov p s Veden patn nastaveno Pila patn nastavena Zvolte ni rychlost Pro tvrd materi ly pou ijte bi metalov p s Vym te pilov p s Napn te pilov p s Nastavte veden pilov ho p su Viz bod 6 1 MNOHO POTENCION LN CH CHYB SE D ODSTRANIT SPR VN M A ODBORN M P IPOJEN M STROJE K ELEKTRICK S TI HOLZMANN Maschinen Austria www holzmann maschinen at Strana 16 Pila na kov BS275GP MANN ODSTRAN N Z VAD 6 1 Nastaven ramene pily Pokud obdr te ez materi lu kter nem 90 a ji jste vylou ili v echny mo n p iny podle tabulky z vad je nutn nastavit rameno pily Toto se prov d pooto en m d lu 32 na jednu nebo druhou stranu La N 7 OBJEDN VKA N HRADN CH D L S n hradn mi d ly od firmy Holzmann z sk te d ly kter jsou ide ln p izp sobeny P esnost d l zkracuje as mont e a prodlu uje ivotnost stroje POKYN Mont neorigin ln ch n hradn ch d l doch z ke ztr t z ruky K tomu plat P i v m n nebo oprav pou vejte pouze origin ln d ly od firmy Holzmann P i objedn vce n hradn ch d l pou ijte formul kter najdet
18. a na kov BS275GP MANN MONT 3 2 Mont d l demontovan ch pro transport Stroj BS 275GP se dod v smontovan Mus te pouze dodan mi rouby p ipevnit agreg t pily k podstavci Pot upevn te do p ipraven ho otvoru doraz obrobku P ed pou it m zkontrolujte v echny roubov spoje a v p pad pot eby je dot hn te 3 3 Elektrick p ipojen 3 3 1 Zemn n P i pr ci na neuzemn n m stroji P i z vad m e doj t k razu elektrick m proudem K tomu plat Stroj mus b t p ipojen k uzemn n z suvce N sleduj c pokyny jsou pro elektromechanika s p slu nou kvalifikac Pouze on sm p ipojit stroj k elektrick mu nap jen P vod stroje je proveden k p ipojen na uzemn nou elektrickou z suvku Zemnici vodi je Zlutozeleny Nap jen stroje mus b t ji t no 16A Zkontrolujte e nap jec nap t odpov d nap t uveden m na t tku stroje Po p ipojen zkontrolujte ot en pilov ho p su Pokud se p s ot obr cen proho te p ipojen dvou f z V p pad opravy nebo v m ny nikdy nep ipojujte zemn c vodi na z suvku pod nap t m Ujist te se e p padn prodlu ovac kabel je v dobr m stavu a m dostate n dimen zovan pr ez pro p enesen pot ebn ho v konu Poddimenzovan kabel se p eh v a sni uje p enos pot ebn ho p konu Po kozen p vodn kabely ihned vym te 3 4 Napnu
19. at FAX 43 7248 61116 6 HOLZMANN Maschinen Austria www holzmann maschinen at Seite 34 N vod k pou it pila na kov BS275GP Pila na kov BS275GP MANN GUARANTEE Rd GUARANTEE TERMS applicable from 10 03 2011 Please consult our troubleshooting section for initial problem solving Feel free to contact your HOLZMANN reseller or us for Customer Support Warranty claims based on your sales contract with your HOLZMANN retailer including your statutory rights shall not be affected by this guarantee declaration HOLZMANN MASCHINEN grants guarantee according to following conditions A The guarantee covers the correction of deficiencies to the tool machine at no charge if it can be verified adequately that the deficiencies were caused by a material or manufacturing fault B The guarantee period lasts 12 months and is reduced to 6 months for tools in commercial use The guarantee period begins from the time the new tool is purchased from the first end user The starting date is the date on the original deliv ery receipt or the sales receipt in the case of pickup by the customer C Please lodge your guarantee claims to your HOLZMANN reseller you acquired the claimed tool from with following in formation gt gt Original Sales receipt and or delivery receipt gt gt Service form see next page filed with a sufficient deficiency report gt gt for spare part claims a copy of the respective exploded drawing with the req
20. e check the product contents immediately after receipt for any eventual transport damage or missing parts Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the ma chine into operation Please understand that later claims cannot be accepted anymore 3 1 2 Workplace reguirements The workplace has to fulfil the reguirements stated in section 2 The ground has to be even in level and hard It must be suitable at least to weight it with double weight per square meter than the machines net weight The chosen workplace must have access to a suitable electric supply net hat complies with the machines reguirements The machine must be placed in a way that for all chosen angles from 0 60 there should be at least 0 8m room free space around the machine For longer workpieces sufficient additional place before and behind the machine should be calculated 3 1 3 Transport The machine can be transported in it s package with a forklift The machine is very heavy The machine shall be lifted from it s crate with a suitable lifting device only that is certified to be able to carry the machines load The transport and the lifting of the machine shall be per formed by gualified and respectively trained persons on ly 3 1 4 Preparation of the surfaces Uncoated metal machine parts have been insulated with a greasy layer to inhibit corrossion This layer has to be
21. e na zadn str nce tohoto n vo du Uv d jte v dy typ stroje slo n hradn ho d lu popis pop P ipojte fotografii abyste p e de li omylu p i objedn n Doporu ujeme p ilo it kopii v kresu n hradn ch d l kde pot ebn d l z eteln vyzna te Adresa pro objedn vky je v p edmluv tohoto n vodu HOLZMANN Maschinen Austria www holzmann maschinen at Strana 17 Pila na kov BS275GP Dear Customer This manual contains Information and important instructions for the installation and correct use of the metal band saw BS 275GP This manual is part of the machine and shall not be stored separately from the machine Save it for later reference and if you let other persons use the machine add this instruction manual to the machine Please read and obey the security instructions Before first use read this manual carefully It eases the correct use of the machine and J prevents misunderstanding and damages of machine and the user s health Due to constant advancements in product design construction pictures and content may diverse slightly However if you discover any errors inform us please Technical specifications are subject to changes Please check the product contents immediately after receipt for any eventual transport damage or missing parts Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the ma chine into ope
22. em a lo iskem Pot nastavte horn lo isko 79 a zkontrolujte e z stala mezera mezi p sem a horn m lo iskem nejm n 0 2 0 3mm Pokud je to nutn uvoln te rouby na rameni 74 Pro nastaven stranov ch lo isek 78 nastavte veden 80 tak e p s se m e voln pohybovat a mezera je asi 0 04mm Po nastaven matky op t pevn dot hn te 0 04mm mezera HOLZMANN Maschinen Austria www holzmann maschinen at Strana 15 Pila na kov BS275GP ODSTRAN N Z VAD 6 ODSTRAN N Z VAD P ed ka d m zah jen m opravy nebo dr by odpojte stroj od nap jec ho nap t Zavada Mo n p ina Odstran n Stroj se nerozeb hne Stroj nen p ipojen k elekt in Vadn pojistka nebo jisti Po kozen kabel Zkontrolujte v echny z str ky a z suvky Vym te pojistky zapn te jisti e Vym te kabel Pilov p s nedos hne spr vn rychlosti ot en P li dlouh prodlu ovac kabel Motor nen ur en pro nap jec nap t Slab elektrick s Vym te za vhodn kabel Viz hodnoty na t tku motoru Kontaktujte elektromechanika Motor se rychle zah v Jedna nebo dv f ze nap jec ho nap t nemaj dostate n p kon Kontaktujte elektromechanika Nevztahuje se z ruka vadn s Pilov p s se to obr cen Zam n n f ze Kontaktujte elektromechanika Nevztahuje se z ruka vadn s
23. inless steel HO Bi Metal bands only replace tension saw band correctly readjust saw band guide see 6 1 MANY MALFUNCTIONS AND DEFECTS CAN BE AVOIDED BY LETTING THE MACHINE BE CONNECTED TO YOUR POWER SUPPLY BY A CERTIFIED ELECTRICIAN 6 1 Adjust saw frame If you receive straight and clean cut ting surfaces but the cuts are not 90 it is very likely that your saw frame became outbalanced In this case you have to readjust it You can readjust the saw frame by turning part No 32 that regulates within a tolerance level the descent angle of the saw frame K C f d FA Zu HOLZMANN Maschinen Austria www holzmann maschinen at Navod k pouZiti pila na kov BS275GP Pila na kov BS275G MANN ELEKTRICK SCH MA ELECTRIC DIAGRAM 7 ELEKTRICK SCH MA ELECTRIC DIAGRAM Rexom fuse 16A Power Supply 3 PH 50HZ 400V UMIT OF EQUIPMENT Teile Nummer Bezeichnung Beschreibung Hersteller Zert T01 MS1 MS SHIHLIN CE T02 O L Relais SHIHLIN CE T03 M1 Motor GEORGE CE T04 M2 K hlpumpenmotor GEORGE CE T05 COOL Schalter TEND CE T06 PT Transformator GEORGE CE T07 Fi Sicherung DEMEX CE T08 SAFE MICRO 1 Microschalter HAILY CE T09 EMS Notausschalter DEMEX CE T10 OFF Drucktaste TEND CE T11 ON Drucktaste TEND CE T12 SPEED Schalter GEORGE CE T13 SAFE MICRO 2 Microschalter HAILY CE HOLZMANN Maschinen Austria www holzmann maschinen at Strana 3
24. koupeno u Purchased from M j email My Email D ky za Va i spolupr ci Thank you for your kind cooperation ADRESA CONTACTS HOLZMANN MASCHINEN GmbH 4170 Haslach Marktplatz 4 AUSTRIA Fax 0043 7248 61116 6 service Aholzmann maschinen at
25. load F Claims other than the right to correction of faults in the tool named in these guarantee conditions are not covered by our guarantee G This guarantee is voluntary Therefore Services provided under guarantee do not lengthen or renew the guarantee period for the tool or the replaced part SERVICE After Guarantee and warranty expiration specialist repair shops can perform maintenance and repair jobs But we are still at your service as well with spare parts and or machine service Place your spare part repair service cost inquiry by filing the SERVICE form on the following page and send it via Mail to service holzmann maschinen at or via Fax to 437248611166 HOLZMANN Maschinen Austria E www holzmann maschinen at Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP SERVICE FORM SERVICEFORMUL Please tick one box from below Bitte kreuzen Sie eine der untenstehenden an service inquiry L spare part inquiry guarantee claim Serviceanfrage Ersatzteilanfrage Garantieantrag 1 Senders information required Daten Antragsteller sind Pflichtfelder First name Family name Vorname Nachname Street house number StraBe Hausnummer ZIP Code place PLZ Ort Country Staat mobile Phone Telefon bzw Mobiltel International numbers with country code E Mail Fax 2 Tool information Ger teinformationen serial number Seriennummer Machine type Maschi
26. ne correctly and to avoid injuries and machine defects OCHRANN VYBAVEN Pou v n ochrany sluchu br l rukavic a bezpe nostn ch bot je povinn PROTECTIVE CLOTHING The operator is obligated to wear proper ear protection safety goggles and safety shoes CE SHODNE Tento v robek odpov d sm rnic m EU EC CONFORM This product complies with the EC directives V en z kazn ku Tento n vod na obsluhu obsahuje informace a d le it upozorn n k manipulaci a provozu p sov pily na kov BS275GP Tento n vod na obsluhu je ned lnou sou st stroje a mus b t u n j uchov n pro p padn poz d j pou it Pokud stroj p ed v te t et osob v dy n vod p ilo te Dodr ujte bezpe nostn pokyny P ed prvn m pou it m si pozorn p e t te tento n vod na obsluhu To V m usnadn pr ci se strojem a pom e p edch zet chyb m a p padn m kod m Dodr ujte bezpe nostn pokyny a dbejte v strah Opom jen bezpe nostn ch pokyn m e v st k v n m kod m na zdrav apod Z d vodu neust l ho v voje na ich produkt se mohou vyobrazen nebo obsah tohoto n vodu m rn li it od skute nosti V p pad zji t n nedostatk t to dokumentace n s o t chto laskav informujte Technick zm ny vyhrazeny Po dod n si zbo zkontrolujte a p padn nedostatky zji t n p i p evzet zbo
27. nentype 2 1 Required spare parts ben tigte Ersatzteile Part No Ersatzteilnummer Description Beschreibung Number Anzahl 2 2 Problem description Problembeschreibung Please describe amongst others in the problem What has caused the problem defect what was the last activity before you noticed the pro blem defect For electric problems Have you had checked your electric supply and the machine already by a certified electrician 3 Additional information INCOMPLETELY FILED SERVICE FORMS CANNOT BE PROCESSED FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCE LERATES THE HANDLING OF YOUR INQUIRY THANK YOU FOR YOUR COOPERATION Bitte f hren Sie in der Feblerbeschreibung unter anderem an Was hat den Defekt verursacht bzw was war die letzte durchgef hrte T tigkeit bevor Ih nen das Problem der Defekt aufgefallen ist Bei Elektrodefekten Wurde die Stromzuleirung sowie die Maschine bereits von einem Elektrofachmann gepr ft Bitte Beachten UNVOLLST NDIG AUSGEF LLTE FORMULARE K NNEN NICHT BEARBEITET WERDEN GARANTIEANTR GE K NNEN AUSSCHLIESSLICH UNTER BEILAGE DES KAUFBELEGES ABLIEFERBELEGES AKZEPTIERT WERDEN
28. nfeed speed from slower to faster under the premise to still achieve precise cuts The selection of the correct downfeed speed depends on several factors like workpiece mate rial workpiece cross section type of used saw blade and saw blade speed HOLZMANN Maschinen Austria E www holzmann maschinen at Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP MANN WARTUNG 5 MAINTENANCE Don t clean or do maintenance on the machine while it is still con nected to the power supply Damages to machine and injuries might occur due to unintended switching on of the machine Therefore Switch the machine off and disconnect it from the power supply before any maintenance works or cleaning is carried out The machine does not require extensive maintenance If malfunctions and defects occur let it be serviced by trained persons only Clean your machine regularly after every usage it prolongs the machines lifespan and is a pre requisite for a safe working environment Before first operation as well as later on every 100 operation hours you should lubricate all con necting parts if required remove beforehand with a brush all swarfs and dust Check regularly the condition of the security stickers Replace them if required Check regularly the condition of the saw blade and the saw blade guide The good condition and perfect adjustment of the guiding rollers is essential for a smooth blade guidance and a clean cut
29. of the workpiece Now loosen the black flynut of the left sawband guide 1 Fig A Adjust the saw band guide as close as possible to the workpiece taking care that it will not touch it in any point of the cutting process NOTICE Excessive gaps between sawband guide and workpiece will lead to inprecise cuts and result in fast blade wear 4 2 3 Adjust cutting angle By loosening the fastening lever 11 Fig A you can swing the entire saw frame up to a degree of 60 The cutting angle can be easily read off the angle scale below the vice After having set the desired cutting angle do not forget to fasten the lever 11 Fig A again 4 3 Manuel feed Open valve Fig C 15 entirely turn the machine on turn on coolant pump optional grap feed handle with left hand unlock saw frame trigger pusbutton on the feed handle 2 Fig A perform the cut Feed with caution To strong downstroke during the cut leads to inprecise cuts Wait until the sawband has reached full speed then performing the cut wears the saw band and may lead to saw band break 4 4 Automatic feed By adjusting the valve Fig C 15 end the shut off switch Fig C 16 you can preset cut ting speed and cutting depth This feature is very helpful when performing several identical cuts in a row The selection of the proper downfeed speed requires however profound materi al and machine knowledge of the operator Best choice is to approximate the dow
30. old saw band Use cutting proof gloves Install the new saw blade Insert it first through both saw blade guide bearings and then lay them onto the flywheels U ATTENTION Take care to install the saw band correctly Check the direction of the teething Tension the saw band with spoke wheel H You can check the tension by applying in the middle of the free blade section a pres sure of approx 50NM on the blade side The blade is tensioned correctly if it can be moved 3mm sidewards out of the straight cutting line Turn by hand a flywheel and check the saw band for straight run 5 2 2 Adjust saw blade guides The numbers indicated in refer tot he numbers in the exploded drawing at the end of this manual Loosen the nut and unscrew the dowel 80 to increase the gap between blade and bearings Then adjust the upper bearing 79 so that approx 0 2 0 3mm gao remains between blade and upper bearing If necessary loos en the screws of the arm 74 In order to adjust the pair of side bearings 78 act on the dowel 80 so that the bearings rest on the blade Then loosen it as nuch as it is necessary to let the blade slide by 0 04mm gap leaving a gap of approx 0 04mm Tighten the nuts ATTENTION Make sure to always assemble 0 9mm thick blades HOLZMANN Maschinen Austria E www holzmann maschinen at Seite 28 Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP FEHLERBEHEBUNG 6 TROUBLE
31. on of the machine without function emergency off Button or with dis mounted security covers or microswitches is forbidden e The cutting of non metall materials especially of materials with explosion or fire hazard is forbidden e The use of saw blades not according with the required dimensions is forbidden e The use of saw blades not being suitable for the use of BS 275GP and not being certified is forbidden e Any manipulation of the machine and it s parts is forbidden e The use of the machine for any purposes other than descirbed in 2 1 is forbidden e The unattended operation oft he machine during the cutting process is forbidden It is not allowed to leave the immediate work area during the cut is being performed HOLZMANN Maschinen Austria E www holzmann maschinen at Seite 20 Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP SICHERHEIT 2 3 Security Instructions Missing or non readable security stickers have to be replaced immediately To avoid malfunction machine defects and injuries read the following security instructions Keep your work area dry an tidy An untidy work area may cause accidents Avoid slippery floor Make sure the work area is lighted sufficiently Do not use the machine outdoors Avoid abnormal working postures Make sure you stand sguarely and keep balance at all times Keep away from the running saw band Always stay focused when working Reduce distortion sources in
32. r ch vad stroje za p edpokladu spln n podm nek dle bod B G kter omezuj spr vnou funkci stroje a jsou zp sobeny vadou materi lu nebo v robn vadou B Z ru n doba je 12 m s c u komer n ho pou it 6 m s c od dod n zbo prvn mu kupuj c mu Jako doklad slou origin l faktury nebo jin ho kupn ho dokladu C Pro nahl en reklamace kontaktujte obchodn zastoupen spole nosti HOLZMANN u kter ho jste v robek zakoupili a p edlo te n sleduj c doklady kupn doklad nebo doklad o dod vce zbo vypln n Servisn formul s hl en m vady p i po adavku na dod n n hradn ho d lu kopii v kresu n hradn ch d l s vyzna en m pot ebn ho d lu D Pr b h e en reklamace a m sto pln n ur uje spole nost HOLZMANN GmbH Snadno odstraniteln vady budou od stran ny obchodn m zastoupen m u rozs hlej ch vad si vyhrazujeme pr vo na odborn posouzen na adrese firmy Mar ktplatz 4 4707 Haslach Rakousko Pokud nen v servisn smlouv explicitn uvedeno jinak plat e m stem pro vy zen reklamace je s dlo spole nosti HOLZMANN MASCHINEN na adrese 4707 Haslach Rakousko Tato z ruka v robce nekryje p padn n klady na p epravu zbo do s dla firmy E V luky ze z ruky na d ly kter vykazuj zn mky opot eben a p i vad ch stroje kter jsou n sledkem b n ho opot eben p i nevhodn nebo nedbal mont i
33. ration Please understand that later claims cannot be accepted anymore Copyright 2011 This document is protected by international copyright law Any unauthorized duplication transla tion or use of pictures illustrations or text of this manual will be pursued by law court of juris diction is A 4020 Linz Austria CUSTOMER SERVICE CONTACT HOLZMANN MASCHINEN GmbH A 4170 Haslach Marktplatz 4 Tel 0043 7289 71562 0 Fax 0043 7289 71562 4 service holzmann maschinen at MANN TECHNIK 1 TECHNIC 1 1 Machine overview see Fig A 1 Saw blade guide 2 Control handle for manual feed 3 Handwheel for saw blade tensioning 4 Saw arm 5 Control panel 6 motor 7 Coolant pump 8 Workpiece end stop 9 Vice 10 Machine base 11 Saw arm swing fastening lever 12 Vice adjustment handwheel 13 Eccentric vice clamping lever 1 2 Technical information Cutting capacity 0 round square flat 225mm 200x200mm 245x180mm Cutting capacity 45 round square 160mm 160x160mm Cutting capacity 60 roundsguare 100mm 100x100mm Saw band speed 45 90 m min Saw band dimensions 2480x27x0 9mm Motor power S1 100 S6 1 1kW 1 5kW Requ input supply 400V 3P 50Hz 16A Sicherung Coolant pump 100W Net gross weight approx 200kg 216kg Machine dimensions approx 1430 x 720 x 1700 mm Technical data subject to change 70db weighted so
34. removed You can use standard solvents that do not damage the ma chine surface NOTICE Do not use solvents based on nitrite aggressive solvents like break cleaners or scrubbing agents These damage the machine surface HOLZMANN Maschinen Austria E www holzmann maschinen at Seite 23 Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP MANN MONTAGE 3 2 Assembly The BS 275GP is delivered pre assembled You only has to place the machine aggregate onto the assembled machine base Push the holiding rod of the workpiece end stop into the containing bushing in the vice and fix it Check all bolt and screw connections and retighten them if necessary 3 3 Electric connection When working with non grounded machines Severe injury or even death may arise though electrocution Therefore The machine must be operated at a grounded power socket e The connection of the machine to the electric power supply and the following checks are to be carried out by respectively trained personnel e The electronic connection of the machine is designated for operation with a grounded pow er socket e The connector plug may not be manipulated e If the connector plug doesn t fit or if it is defect only qualified electricians might modify or renew it e The grounding wire should be held in green yellow e A damaged cable has to be exchanged immediately Check whether the feeding voltage and the Hz comply to
35. stroj d kladn vy ist te odstra te t sky a piliny Pozor na zran n ostr mi hranami HOLZMANN Maschinen Austria www holzmann maschinen at Strana 14 Pila na kov BS275GP MANN DR BA POKYN Pou it edidel agresivn ch chemik li nebo obraziv m e v st k po kozen stroje K tomu plat P i i t n pou vejte pouze jemn ist c prost edky Nelakovan plochy chra te vhodn m konzerva n m p pravkem nap WD40 5 2 dr ba 5 2 1 V m na pilov ho p su Fig D Sejm te zadn kryt ramene pily K tomu uvoln te a vy roubujte rouby S Rucnim kolem H pln uvoln te pilov p s Nyn star pilov p s opatrn vyjm te Pou vejte k tomu rukavice P i zakl d n nov ho p su postupujte nejprve od veden pilov ho p su Pot ho tepr ve nat hn te p es ob poh n c kola U POZOR Dbejte na to abyste pilov p s zalo ili ve spr vn m sm ru zuby mus ukazovat stejn m sm rem jako na star m p su Nyn pilov p s op t napn te ru n m kolem U Spr vn napnut pilov p s je mo n ve st edu vych lit silou 50Nm o 3mm do stra ny Rukou oto te koly a zkontrolujte bezvadn b h pasu 5 2 2 Nastaven veden pilov ho p su sla v z vork ch se vztahuj k sl m d l v seznamu n hrad n ch d l na konci t to dokumentace Uvoln te matku a oto te veden 80 abyste zv t ili mezeru mezi p s
36. t pilov ho p su P ed ka d m provozem zkontrolujte napnut pilov ho p su Po skon en pr ce pilov p s tro chu uvoln te Nastavte veden p su co nejv ce doleva p i pohledu zp edu Nyn pilov p s napn te s po moc ru n ho kola nap n n p su Spr vn nap t je dosa eno pokud p s uprost ed silou 50Nm vychylite do strany o 3mm Pozor Nastavte kolo nap n n p su tak aby byl vylou en kontakt s kolem nastaven sv r ku 3 5 Chlad c emulze Napl te n dr chlad c emulze vodn m chladicim roztokem Nam chejte pom r podle pokyn v robce emulze Firma HOLZMANN Maschinen nab z nap chlad c koncentr t KSM5L editeln vodou v pom ru 1 30 HOLZMANN Maschinen Austria www holzmann maschinen at Strana 11 Pila na kov BS275GP MANN OBSLUHA 4 OBSLUHA 4 1 Ovl dac panel Fig B A Tla tko vypnut B Tla tko zapnut C Nouzov vyp na v p pad nebezpe ihned vypn te D P ep na chlad c ho erpadla vypnuto 0 zapnuto I E P ep na volby rychlosti pilov ho p su 4 2 Nastaven A P ed nastaven m nebo dr bou odpojte stroj od s t 4 2 1 Upnut obrobku Nebezpe razu nebo po kozen stroje p i rychl m p eklopen obrobku K tomu plat dlouh obrobky p esahuj c stroj mus b t podep eny e Uvoln te excentrickou up nac p ku 13 Fig A e Obrobek p ilo te k pevn elisti s
37. the reguired values of the ma chine A deviation of feeding voltage of 5 is allowed e g a machine with working volt age of 380V can work within a voltage bandwidth of 370 till 400V 3 4 Blade tensioning Prior to each operation you have to check the blade tension After work shift loosen the blade again Checking for correct blade tension Bring the blade guide into the most outer position Tension the blade with the blade ten sioning handlewheel You can check the tension by applying in the middle of the free blade section a pressure of approx 50NM on the blade side The blade is tensioned correctly if it can be moved 3mm sidewards out of the straight cutting line Attention Take care to leave the blade tensioning handlewheel in a position that your hands cannot be crushed between vice handwheel and blade tensioning handwheel 3 5 Lubrication Dilute your coolant solvent as prescribed with water and fill up the collant tank with the cool ant liquid HOLZMANN MASCHINEN sells KSM5L Ccoolant solvent in 51 canisters 1 30 dilutab le HOLZMANN Maschinen Austria amp www holzmann maschinen at Seite 24 Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP MANN BEDIENUNG 4 OPERATION 4 1 Control panel Fig B F OFF Pushbutton G ON Pushbutton H Emergency OFF Button In dangerous situation and emergency push this button to stop the bandsaw I Coolant pump ON I OFF 0 switch J
38. u Uvoln n m fixa n p ky 11 Fig A je mo n agreg t pily naklonit a do hlu 60 hel n klonu m ete ode st na hlov stupnici pod op rou obrobku Po nastaven po adovan ho hlu ezu 11 Fig A fixa n p ku op t dot hn te 4 3 Manu ln provoz V lec ovl d n spou t n Fig C 15 uvoln te zapn te stroj zapn te p vod chlad c emul ze uchopte rukoje odblokujte rameno pily a zm kn te tla tko na rukojeti pilov p s se rozb hne Za n te ezat a po pln m rozb hnut pilov ho p su Po kejte dostate nou dobu Ve te pomalu pilov p s k obrobku s pou it m p i m en s ly P li velk tlak na obrobek vede ke p et en stroje a zvy uje opo t eben pilov ho p su a k jeho prasknut 4 4 Automatick provoz Nastaven m spou t c ho v lce Fig C 15 a koncov ho vyp na e Fig C 16 m ete na stavit rychlost ezu a jeho hloubku Pila vede ez samostatn a po dosa en po adovan hloubky se sama automaticky vypne Spr vn nastaven rychlosti ez n s pomoc spou t c ho v lce umo uj u ivatelovy znalosti a ezan ch materi lech Krom toho je nutn db t i na spr vnou volbu rychlosti a kvality pilov ho p su HOLZMANN Maschinen Austria www holzmann maschinen at Strana 13 Pila na kov BS275GP MANN DR BA Nikdy neprov d jte nastaven stroje nebo jeho dr bu p i p ipoje n m nap
39. uired spare parts being marked clear and unmistakable D The Guarantee handling procedure and place of fulfillment is determined according to HOLZMANNSs sole discretion in accordance with the HOLZMANN retail partner If there is no additional Service contract made including on site service the place of fulfillment is principally the HOLZMANN Service Center in Haslach Austria Transport charges for sendings to and from our Service Center are not covered in this guarantee E The Guarantee does not cover Wear and tear parts like belts provided tools etc except to initial damage which has to be claimed immediately after receipt and initial check of the machine Defects in the tool caused by non compliance with the operating instructions improper assembly insufficient power supply improper use abnormal environmental conditions inappropriate operating conditions overload or insufficient servicing or maintenance Damages being the causal effect of performed manipulations changes additions made to the machine Defects caused by using accessories components or spare parts other than original HOLZMANN spare parts Slight deviations from the specified quality or slight appearance changes that do not affect functionality or value of the tool Defects resulting from a commercial use of tools that based on their construction and power output are not designed and built to be used within the frame of industrial commercial continuous
40. und pressure level HOLZMANN Maschinen Austria amp www holzmann maschinen at Seite 19 Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP MANN SICHERHEIT 2 SAFETY 2 1 Intended use The BS 275 609 bevel horizontal bandsaw is designed for performing cuts into suitable ma terials under the premise to use the correct combination of saw band saw band speed and feed rate Stainless steel can be cut as well with the use of HO BI Metal saw bands The intended use incorporates sufficient knowledge of the operator regarding the work with metal bandsaws and regarding accident prevention rules sufficient material knowledge as well as sufficient and prodicient maintenance of the machine Any manipulation of the machine or its parts is a misuse in this case HOLZMANN Maschinen and its sales partners cannot be made liable for ANY direct or indirect damage It is imperative to obey all safety rules as well as assembly operation and maintenance in structions to keep alive your guarantee rights 2 1 1 Ambient conditons The machine may be operated humidity max 70 temperature 5 C to 40 C 41 F to 104 F The machine shall not be operated outdoors or in wet or damp areas The machine shall not be operated in areas exposed to increased fire or explosion haz ard 2 2 Prohibited use e The operation of the machine outside the stated technical limits described in this manual is forbidden e The operati
41. utomatic shut off switch adjustable Microswitch at blade cover to prevent machine start up at dismounted balde cover Emergency OFF Button at control panel 2 5 Residual risk factors Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally The following hazards may arise in connection with the machine s construction and design e Damage to hearing when sound levels in workshop add up to a total level being harmful Wear ear muffs to eliminate this risk factor e Respiratory damages due to harmful emissions of metal dust e Severe cutting injuries at contact with the running blade in the uncovered cutting zone e Injuries cuts when changing the blade Wear safety gloves when chaning the saw blade e Injury from catapulted workpieces or parts of workpieces e Crushed fingers or other body parts between saw tensionsing handle and vice handwheel e Injury through breaking saw blade e Electruction through contact with internal leading machine parts This risk factors can be minimized through obeying all security and operation instructions proper machine maintenance proficient and appropriate operation by persons with technical knowledge and experience HOLZMANN Maschinen Austria E www holzmann maschinen at Seite 22 Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP MANN MONTAGE 3 SETUP 3 1 Initial activities 3 1 1 Delivery content Pleas
42. v r ku e Obrobek polo te podle obr zku vpravo e Dlouh obrobky mus b t podep eny e Ot en m ru n ho kola p isu te pohyblivou elist sv r ku asi na 3 4 mm k obrobku 12 Fig A e Pn te obrobek pevn p kou excentrick ho up na e 13 Fig A e Urychl te tak v m nu obrobk p i ez n stejn dlouh ch a irok ch obrobk Pro ez n stejn dlouh ch obrobk pou vejte doraz 8 Fig A POKYN P ed zah jen m ez n nechte motor rozto it na provozn ot ky A POZOR P I EZ N DLOUH CH OBROBK BEZ PODP RY HOLZMANN Maschinen Austria www holzmann maschinen at Strana 12 Pila na kov BS275GP MANN OBSLUHA 4 2 2 Nastaven veden pilov ho p su Veden pilov ho p su slou k nastaven psu co nejbl e k brobku Veden nenastavujte u b c ho stroje A Nebezpe zran n zachycen m b c m pilov m p sem K tomu plat P ed nastavov n m veden p su stroj vypn te a po kejte a se pilov p s zastav Naklo te rameno pily a asi na Bmm k horn hran obrobku Lev veden pilov ho p su se uvoln povolen m ern k dlov matky 1 Fig A a m e se voln pohybovat po pilov m p su Nastavte lev veden co nejbl e k obrobku POKYN P li velk mezera mezi veden m pilov ho p su a obrobkem vede k nep esn mu ezu a velk mu opot eben pilov ho p su 4 2 3 Nastaven hlu ez
43. your work ing environment The operation of the machine when being tired as well as under the influence of alcohol drugs or con centration influencing medicaments is forbidden Do not climb onto the machine only Do not allow other persons particularly children to touch the ma chine or the cable Keep them away from your work area Make your workshop childproof A The BS 275GP shall be operated by respectively trained persons Wear suitable work clothes Do not wear loose clothing or jewel lery as they might get caught in moving parts and cause severe accidents Wear a hair net if you have long hair Use personal safety eguipment ear muffs safety goggles dust mask when working on dusty jobs Never leave the machine running unattended Before leaving the working area switch the machine off and wait until the saw band stops Always disconnect the machine prior to any actions performed at the machine The machine does not reguire extensive maintenance Repairing shall be performed by trained professionals only HOLZMANN Maschinen Austria amp www holzmann maschinen at Bedienungsanleitung Metallbands ge BS 128HDR Metallbands ge BS 275GP MANN SICHERHEIT Accesories Use only accesories recommended by HOLZMANN Maschinen and its sales partners 2 4 Security devices of the BS 275GP The machine is built in accordance to the safety reguirements of the relevant European directives Especially A
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