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Wireless Dual Analog Input Interface Transmitter User Manual

1. Figure 4 1 Transmitter Power UP and Operations LCD Sequences Once the Transmitter is in the Operations Sequence a user may access the Read Only Sequence without a password by simply pressing the ENTER button at any time The Read Only Sequence as shown in Figure 4 2 dis plays extra information about the current settings of the Transmitter that is not seen during the Operations Sequence but does not allow any changes to be made to these settings LOW BAT RF OFF NO RF 4 2 The Read Only Sequence User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 4 2 Overall Configuration A complete Transmitter Menu Map is shown in Appendix C Below is an M M overall view of the configuration menu to aid the user in setting up the enu Map Transmitter for proper operation OPERATIONS SEQUENCE ra ra NEXT Le see s0 BREE NEXTe FACTORY NExT gt EXIT ENTER ae Pees I USER PROMPTED FOR i L ji RD UF Li NEXT TSETPWD CSET POT uur ct de The user must enter a four digit password to enter the CONFIG and DIAGNSE menus The FAC i TORY menu is for factory use only The default l NEXT l user password is 0000 For more information about the password see Section 4 4 Figure 4 3 Overall Configuration Menu Map 4 3 Setting the Transmitter Tag Each Transmitter also has a user settable Transmitter Tag
2. C on the Transmitter View see Wireless Instrumenta tion Management Toolkit Manual section 8 1 for each input switch Rev 4 User Manual 15 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 4 General Configuration 4 1 Transmitter Displayed Messages During configuration and testing keep Transmit ters at least six feet from the Base Radio and other Transmitters 4 1 1 The Read Only Sequence 16 May 2012 This section discusses general configuration of the Transmitter via the NEXT and ENTER buttons The subsections are as follows 4 1 Transmitter Displayed Messages 4 1 1 The Read Only Sequence 4 2 The Overall Configuration Menu Map 4 3 Setting a Transmitter Tag Name 4 4 Setting a User Password 4 5 Resetting All Transmitter Settings To turn the Transmitter on press and hold both the NEXT and ENTER buttons for a few seconds Upon power up the Transmitter will display the Power Up Sequence and then go into the Operations Sequence These sequences are shown in Figure 4 1 jansa TAG NO ERROR POWERUP SEQUENCE f WNS5x j VER 13x gt 4 b andc MSG RF ERR SEN ERR LOW BAT y 7 OPERATIONS SEQUENCE UL XXX BAIT XXX X C YES i a i a ss a a DISPLAY MESSAGES ARE ONLY CHANGEABLE THROUGH WIRELESS INSTRUMENTATION MANAGER NO HIGH UL LOW UL HIGH TP Low TP
3. Normal Sample 4 0 1 00 2 00 Time min With a Normal Sampling Rate of 30 Seconds Figure 6 3 Incorrect Sampling Rate Input Volts 10 6 Normal Sample 0 1 00 2 00 Time min With a Normal Sampling Rate of 15 Seconds Figure 6 4 Correct Sampling Rate 24 May 2012 Wireless Dual Analog Input Interface Transmitter The Normal Sampling Rate is the interval in which the Transmitter reads the monitored process value As previously mentioned the Transmitter is in sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to preserve battery life The Transmitter will then wake up for every Normal Sampling Period and take the necessary process value readings Notice that the minimum speed of the Normal Sampling Rate is dependent on the Normal Transmission Rate setting selected see Section 6 1 The Sampling Rate cannot be set slower than the Normal Sampling Rate Thus if you selected the Normal Transmit Rate setting to be 10 Seconds the Normal Sampling Rate must be set to 10 seconds or faster A complete table of these parameters is shown below Baud Rate communication range 600 m 2000 ft speed of updates Normal and Abnormal 5 Seconds or Transmit Rates Greater Normal and Abnormal Sampling Rates Rate or Less In order to properly set the Normal Sampling Rate determine how
4. gt gt gt gt gt gt gt gt gt gt gt gt NO LINK Figure 3 3 Menu Map to Transmitter Link Test Using the NEXT and ENTER buttons navigate to Link Test and press the ENTER button to begin the test The Transmitter will begin to test the link in both directions to and from the Base Radio During this time the word TEST will appear on the LCD display When the test is complete the Transmitter will display the quality of the link Be aware that the Transmitter uses the configured Baud Rate and transmission rate to perform this test The length of time it will take to perform this test is dependent upon how fast the device is normally transmitting When enough messages have been observed a link strength will be shown on the display gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself Keep in mind that the longer the Link Test runs the more data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the highest number possible A stronger link means less data re transmits and better battery life When the Link Test is conducted from a Base Radio it measures the link strength between a selected Transmitter and the Base Radio The Link Test data must be configured to match the communication parameter
5. Setting the Smart Rate Threshold 6 5 1 Configure the Smart Rate Using WMT Gauge Level Pressure Properties 14 10 Sensor Offset Alarms Operation Mode Sampling Bands General Range Sampling Rates Update Rates Normal Transmit Rate 10 Sec Abnormal Transmit Rate 5 Sec Normal Sampling 1 Sec Abnormal Sampling 1 Sec Smart Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the deadband Enable Smart Smoothing Time at 1 255 Seconds x Psi SmartRate The SmartRate feature causes the field unit to transmit its data pat walue changes bi immediately any time the prin the amount set Enable SmartRate Load from File Save to File Cancel Figure 6 13 Smart Rate Configuration Using WMT 30 May 2012 Wireless Dual Analog Input Interface Transmitter The Smart Rate is a feature used to trigger radio transmission of the meas ured data sooner than the normal or abnormal rate specified by the user This feature is used to construct a more accurate graph of the measured process value vs time than is possible with the fixed transmission rates while using less battery power If the process value changes by more than the entered Smart Rate amount within the normal or abnormal sampling rate whichever is active then the process variable is transmitted immediately The norma
6. permits or li censes and they are easily set up and installed right out of the box You can use this device for long term monitoring in remote locations for short term data gathering on process conditions or to quickly test the eco nomic viability of a new installation The purpose of this manual is to help you install and maintain your Hon eywell Dual Analog Input Transmitter BEFORE setting up and installing the Transmitter please setup and configure the Base Radio These models are in conformity with the protection requirements of Euro pean Council Directives 89 336 EEC the EMC Directive Generic Im munity Standard for industrial environments and 1999 5 EC the Tele communications Directive in accordance with EN 300 220 3 2000 Electromagnetic compatibility and Radio spectrum Matters ERM Short Range Devices SRD Radio equipment to be used in the 25 MHz to 1 000 MHz frequency range with power levels ranging up to 500 W Part 3 Har monized EN covering essential requirements under article 3 2 of the R amp TTE Directive EN 300 489 1 2005 Electromagnetic compatibility and Radio spectrum Matters ERM Electromagnetic Compatibility EMC standard for radio equipment and services Part 1 Common tech nical requirements EN 300 489 3 2002 Electromagnetic compatibility and Radio spectrum Matters ERM Electromagnetic Compatibility EMC standard for radio equipment and services Part 3 Specific condi tions for Short Ra
7. 0000 If you wish to select a different password one may be entered via WMT To do so enter the configuration dialog box See Appendix A From the con figuration dialog box click on the General tab to bring up the general in formation as shown in Figure 4 6 NEXT CSET WD jenter RRR Defaut of 0000 Figure 4 5 Menu Map to Password Setting You can set the Transmitter password for this device by entering a four digit number in the Transmitter Password field Once a password has been entered click OK to save and download the password to the Transmitter Please note that the password only protects the Transmitter from unauthor ized configuration via the NEXT and ENTER buttons WMT requires a user login password to gain access to all configuration parameters How ever user accounts are available and can be set with different access levels and restrictions For more information on user accounts see the WMT User Manual Section 8 4 To reset all Transmitter settings to their default state you must navigate to the DEFAULT menu option in the CONFIG menu via the keypad USER PROMPTED FOR PASSWORD UF DEFAULT enrer MCRESET7 NOYES a ee Figure 4 7 Menu Map to Reset All Transmitter Settings Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Inter
8. Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA NORTH AMERICA SOUTH AMERICA TAC Honeywell Process Solutions Honeywell Process Solutions Honeywell do Brasil amp Cia hfs tac Phone 80012026455 or 44 Phone 1 800 423 9883 Phone 55 11 7266 1900 support honeywell com 0 1202645583 Or 1 800 343 0228 FAX 55 11 7266 1905 FAX 44 0 1344 655554 Australia Email Sales Honeywell Limited Secensanpes Email Sales Email Sales Phone 61 7 3846 1255 ask ssc honeywell com ask ssc honeywell com FAX 61 7 3840 6481 salespa62 honeywell com Toll Free 1300 36 39 36 or or Toll Free Fax TAC TAC TAC 1300 36 04 70 hitac hfs tac hfs tac support pport honeywell com support honeywell com support honeywell com China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 H User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Table of Contents Section 1 Introduction 1 1 1 Using This Manual 1 1 2 About the Device 2 1 3 Unpacking 2 1 4 Software Compatibility 2 Section 2 Quick Start 3 Section 3 Installation 4 3 1 Mechanical Installation 4 3 1 1 Transmitter Positioning 4 3 1 2 Special Conditions for Safe Use 7 3 2 Testing Comm
9. RF Channel can be thought of as a set of walkie talkies If both walkie talkies are on channel one they can communicate If a walkie talkie is on channel one and the other is on channel two they cannot com municate Likewise if two walkie talkies are on channel one and two other walkie talkies are on channel two the walkie talkies on channel one cannot hear what is being transmitted by the walkie talkies on channel two Each Transmitter comes from the factory with the RF Channel set to OFF This means the Transmitter will not communicate to any Base Radio To set the Transmitter for communication first determine the channel that you want to use Then follow the Transmitter menu map shown in Figure 5 1 to configure the RF Channel ENTER _RF CHAN xenteR gt _RF CH16_ Default of RF OFF Figure 5 1 Menu Map to RF Channel Setting Once in the RF Channel menu increment it by pressing the NEXT button When selecting this value do not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause com munication problems Rev 4 User Manual 19 May 2012 Honeywell Process Solutions 5 2 RF Baud Rate Selection If you change the baud rate of a Transmitter you must also change the baud rate of the Base Radio and all other Transmitters that are communicating with that Base Radio Wireless Dual Analog Input Interface Transmitter The RF Baud Rate refers to the speed at which the Base R
10. and that the Transmitter and Base Radio are capable of communication The Test ing Communications section will help you to determine if you have se lected the correct installation points and orientations for your application Rev 4 User Manual 5 May 2012 Honeywell Process Solutions 3 1 1 1 Technique for Close Positioning of Transmitters 6 May 2012 Wireless Dual Analog Input Interface Transmitter Transmitters may be placed closely together by carefully following this procedure If this procedure for close positioning of Transmitters is not followed the communication range of the Transmitters will be significantly reduced and the Transmitters may eventually lose communication with the Base Radio entirely This procedure is easy to implement but please read carefully for a full understanding The Base Radio synchronizes with the Transmitters in Synch Groups of 7 organized by their RF ID numbers If you want to place two Transmitters closer than 6 feet make sure that you have set them in different groups Note that this only applies to Transmitters that are communicating with the same Base Radio The groups are defined in the following table Group RF ID Range 1 1 7 2 8 14 3 15 21 4 22 28 5 6 29 35 36 42 For example if two Transmitters are placed one foot apart and the first Transmitter has an RF ID number of 027 that means it is in the 4th group 22 28 The second Transmitter m
11. are moving then they are not communicating successfully User Manual 21 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 6 Configuring the Sampling and Transmission Rates The Dual Analog Input Transmitter is very versatile with many program mable features and can be used in numerous different applications Be cause no two applications are the same some configuration is required for each unit This section will walk you through the initial configuration of these sample and transmit settings The subsections are as follows 6 1 Selecting the Normal Transmission Rate 6 2 Selecting the Normal Sampling Rate 6 3 Selecting the Abnormal Transmission Rate 6 4 Selecting the Abnormal Sampling Rate 6 5 Setting the Smart Rate Threshold 6 6 Selecting the Normal Upper and Lower Values 6 7 Selecting Rates Thresholds and Deadbands via the Software 6 1 Selecting the Normal The Normal Transmission Rate is the interval in which the Transmitter transmits data to the Base Radio The Transmitter is in a sleep mode to save power during the operations sequence This mode turns off most of the electronics on the unit with the exception of the LCD in order to pre serve battery life The Transmitter will then wake up every Normal Sam pling Period and take the necessary process value readings The Transmit ter will then transmit these readings to the Base Radio on an interval deter mined by the N
12. corresponding message may also appear on the Base Radio LCD There are few types of error messages warning and fatal Warning mes sages are displayed as part of the normal cycling message sequence These are e LOW BAT battery should be replaced as soon as possible e NORF can not detect Base Radio e SFAULT there is an open sensor or excitation wire detected Also if a sensor value goes above below logical limits The unit will display 9999 99 for measurement sensor fault mode but will con tinue sampling and recover if the problem desists e OVERRNG the device is measuring a value above below sensor dependent bound values For example the Analog Input device will report over range if measurement is above 100 range of the Analog Input sensor If the measurement goes above 150 full range the unit will go into Sensor Fault mode In over range mode the measurement is continued to be displayed with the OVERRNG message to re mind the user that the specified range of the sensor and the calibrated range of the device is being exceeded Fatal error messages will replace the normal cycling message sequence and will flash A fatal message indicates the Transmitter is no longer oper ating normally and requires repair These are e RFERR fatal error within RF communications e SENERR fatal error within the sensor electronics e SYSERR fatal error within the microprocessor system e RFCAL fatal error within the RF calibration sys
13. is a valid configuration Another ex ample in Figure 6 18 is the Abnormal Transmission Rate being set to 3 seconds and the Abnormal Sampling Rate being set to 1 second If you incorrectly enter the Transmission and Sampling Rates a message will be displayed explaining this You will not be allowed to enter an in correct setting If you have the Wireless Management Toolkit software the Normal and Normal Upper and Lower Value menu options will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details These settings should be entered using the Wireless Management Toolkit software To do so enter the con figuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sampling Bands tab to bring up the sampling band information as shown in Figure 6 19 To set a limit to the normal condition enable the limit by clicking on the Use Input X Limit check box Then enter the value and time deadband for the limit for more details see Section 6 6 of this manual User Manual 33 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 7 Configuring the Process Variable This section helps the user in the selection of engineering units as well as discussing the setting of a measurement offset and trimming the process measurement The subsections are as follows 7 1 Selecting Unit
14. the Abnormal Transmission Rate select this setting from the Transmitter or through WMT 6 3 1 Configure the Abnormal Follow the menu map below Transmission Rate from the PRANA ence Len Transmitter S OTT a USER PROMPTED FOR E 1 I Next CSET RFI NEXT set bwo NEXT SET TAG NEXT Once the WMT has been used to configure the iets a Transmitter this menu option will be disabled on E the Transmitter LCD Menu Default of 5 Second T NEXT ABNER ne 5 SEC 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN Figure 6 8 Menu Map to Abnormal Transmission Rate Setting Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Transmission Rate using the Wireless Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 26 User Manual Rev 4 May 2012 Honeywell Process Solutions 6 3 2 Configure the Abnormal Transmission Rate Using WMT Rev 4 May 2012 Wireless Dual Analog Input Interface Transmitter Open the configuration dialog box See Appendix A In the configuration dialog box click the Sampling Rates tab to dis play the sampling rate information as shown below 3 Sele
15. 0 10 V Input Properties 1 47 Output Switches SamplingRates SamplingBands Alarms General inputs Range SensorOffset Description Location Date Installed Comments General Monitored Equipment Field Unit Password 0000 Units Input Units Volts E w Load from File Save to File OK Cancel Figure 4 6 Password Setting Using Wireless Management Toolkit 4 5 Resetting All Transmitter Settings NOTE Once at the default menu option pressing the ENTER button will display RESET on the LCD which asks if you are sure you want to reset the device to its default configuration You will then be prompted with NO on the LCD Pressing the ENTER button while NO is being displayed will NOT reset the device Pressing the NEXT button will display YES on the LCD If you press the ENTER button while YES is being displayed the device will be reset NOTE Resetting the Transmitter by using the DEFAULT menu option will not reset the TRIM or OFFSET values 18 May 2012 Wireless Dual Analog Input Interface Transmitter Each Transmitter has a password that will lock out undesired users from making changes to the Transmitter Any user may still view some of the Transmitter settings by pressing the ENTER key during the Operations Sequence and viewing the Read Only Sequence The password is a four digit password The factory default is
16. 7 Point Point 8 Point 39 Paint 9 Point 20 Paint 10 Point 21 All values are in units of Psi Load from File Save to File Figure 7 6 Setting a 22 Point Curve for Pressure Using WMT User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 8 Maintaining the Transmitter 8 1 Changing the Battery A Caution A Explosions may result in death or serious injury Do not remove the instrument cover or open wir ing housing in explosive atmospheres when power and communications are on Instead power down the Transmitter and communications ventilate the atmosphere as much as possible then proceed to open the instrument cover and replace the battery A Warning A The replacement battery MUST be a Lithium Inorganic Battery non rechargeable Size C 3 6Volts Tadiran TL 2200 Tadiran TL 5920 Tadiran GmbH SL 2770 Use of a different battery will VOID the intrinsic safety rating of this device and may result in an explosion A Caution A When replacing the battery the positive end of the battery clip is the end with the red wire Putting the battery in backwards will blow a fuse Rev 4 May 2012 The Dual Analog Input Transmitter is extremely easy to maintain in that it requires no periodic calibration or system checks The Transmitter has a self diagnostic which is constantly checking the internal system If any errors are found they are rep
17. A Explosions may result in death or serious injury Do not remove the instrument cover or open wir ing housing in explosive atmospheres when power and communications are on 3 3 2 Wiring the Voltage Current Input A Caution A The maximum input to a Voltage Current Trans mitter cannot exceed 30V 100mA respectively Exceeding these values may cause damage to the Transmitter For Dual Loop installations the inputs share a common ground Use the same ground poten tial to avoid ground loop effects The analog loop that is wired to the Dual Analog Input Transmitter MUST be an externally loop powered If the loop being monitored does not supply a powered loop a loop power supply must be used 14 May 2012 Wireless Dual Analog Input Interface Transmitter In this section wiring instructions are discussed for the various setup capa bilities of the Dual Analog Input Transmitter The subsections are as fol lows 3 3 1 Electrical Specifications 3 3 2 Wiring the Voltage Current Input 3 3 3 Wiring the Input Switches Analog Input Characteristics e 10 Ohm impedance WI551 e 100 kOhm impedance WI552 Input Switch Characteristics e For simple device monitoring only i e contact closures Intrinsic Safety Entity Parameters for Analog Inputs e Vmax 30VDC e Imax 100mA e Pmax 900mW To properly wire a device to the Dual Analog Input Transmitter follow the wiring diagram provided below Please note
18. Honeywell Wireless Dual Analog Input Interface Transmitter User Manual Europe 868 MHz Band XYR 5000 Line 34 XY 25 54 Rev 4 May 2012 Honeywell Process Solutions Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 Wireless Dual Analog Input Interface Transmitter Wireless Dual Analog Input Interface Transmitter Models WI551 and WI552 Versions 1 70 or later Important Information tothe User Changes or modifications not expressly approved by the manufacturer may void the user s authority to operate the equipment This device is for mobile and fixed use only not portable or body worn A separation distance of 20 cm must be maintained at all times between the antenna and the body of the user and bodies of nearby persons This device has been designed to operate with an antenna having a maximum gain of 9 dBd Antenna having a higher gain is strictly prohibited per regulations of Industry Canada The required antenna impedance is 50 Ohms To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power EIRP is not more than that required for successful communication The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Heal
19. Management Toolkit software can be found in section 6 7 Open the configuration dialog box See Appendix A In the configuration dialog box click the Sampling Rates tab to display the sampling rate information as shown below 3 Select one of the time periods from the Normal Transmit Rate drop down list box 4 Click OK to save and download the configuration changes to the Trans mitter 6 1 2 Configure the Normal Transmission Rate Using WMT a Gauge Level Pressure Properties 14 10 General Range Operation Mode Sensor Offset Sampling Rates Sampling Bands Alarms Update Rates Normal Transmit Rate 10 Sec Abnormal Transmit Rater Normal Sampling Abnormal Sampling Smart Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the deadband I Enable Smart Smoothing 1 255 Seconds Psi SmartRate The SmartRate feature causes the field unit to transmit its data immediately any time the primary value changes by the amount set Enable SmartRate Send a sample when primar Load from File Save to File Cancel Figure 6 2 Sampling Rates Tab Rate Setting Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A Rev 4 User Manual 23 May 2012 Honeywell Process Solutions 6 2 Selecting the Normal Sampling Rate Input Volts 10 8 6
20. Name This tag name is displayed upon Transmitter power up and when the Read Only Name Sequence is selected The Tag Name is a 21 character string that is dis opeRaTonS SeQuENce he b3 played in three separate 7 character flashes on the Transmitter LCD mean The user may choose from A Z 0 9 a dash and an underscore _ The underscore has a special meaning to the software inside the Transmit ter For example if you have a Tag Name that is only 5 characters long SET TAG omen gt ERE arene ORO arene then you do not want to wait for the rest of the 16 characters to be dis i i played on the LCD So if your Tag Name was TANK1 you would want to enter the Tag Name like this TANK1 Figure 4 4 Menu Map to Tag Name Setting The Tag Name can also be entered via WMT To do so when the software is in the Transmitter view See Appendix A right click the Transmitter icon select Rename and then enter the Tag Name you wish the Transmit ter to have Using Wireless Management Toolkit This Tag Name will then be uploaded to the Transmitter and can be dis played by pressing the ENTER button when the unit is in the Operations Sequence See Section 4 1 1 of this manual Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A Rev 4 User Manual 17 May 2012 Honeywell Process Solutions 4 4 Setting a User Password Dual
21. Power up the unit by pressing and holding both the NEXT and ENTER buttons for a few seconds Properly dispose of the used battery User Manual 37 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 9 Technical Specifications Analog Input Characteristics e 10 Ohm impedance analog WI551 e 100 kOhm impedance analog WI552 e Note For Dual Input operation the inputs share a common ground Intrinsic Safety Entity Parameters for Analog Inputs e VMax 30 VDC e IMax 100 mA e PMax 900 mW Local Input Switch Characteristics Simple Device Closure Only Optional e Number of Channels 2 e Max External Switch Impedance Applied 1 KOhm e Isolation 110 KOhms between output and input e Connector Wire size 28 16 AWG e For simple device monitoring only i e contact closures Accuracy e 0 1 of Full scale reading at reference conditions e 0 01 of reading per C for ambient temperature effect RF Characteristics e 869 400 MHz 869 650 MHz Frequency Hopping Spread Spectrum e Up to 2000 range from Base Radio with clear line of sight Operating Temperature Range e 40 F to 185 F 40 C to 85 C electronics e 4 F to 158 F 20 C to 70 C display full visibility e 40 F to 185 F 40 C to 85 C display with reduced visibility Physical Characteristics e Aluminum junction box e GE Lexan cover V 0 rati
22. Smoothing Deadband Psi E SmartRate The SmartRate feature causes the field unit to transmit its data immediately any time the primary value changes by the amount set Enable SmartRate Load from File Save to File Cancel Figure 6 6 Sampling Rates Tab Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual 25 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 6 3 Selecting the Abnormal The Abnormal Transmission Rate is identical to the Normal Transmission Rate with one exception The Abnormal Transmission Rate only applies while the Transmitter is in an abnormal condition see Section 6 6 Select ing the Normal Upper and Lower Values This allows an increase or de crease in the frequency of information you receive depending on the oper ating conditions of the process being monitored Transmission Rate NOTE If the device is not configured to check for abnor mal process conditions using the Sampling Bands In order to properly set the Abnormal Transmission Rate determine how often updates are needed from the Transmitter when the process being section 6 6 2 the Abnormal Transmission Rate monitored is operating under normal conditions The Transmitter has a is not used and this section can be ignored selectable range of 5 10 15 20 40 and 60 seconds Figure 6 7 is an ex ample of how the device switches transmission rates
23. adio and Trans mitters communicate The RF baud rate for the Base Radio and the Trans mitter must be the same in order for successful communication to occur There are three selectable settings with the fastest update times and ranges listed below e 48K Rate of 4 8K baud Update every 20 seconds Range of 2000ft Line of Sight A faster RF Baud Rate allows the user to transmit more information in a given period of time but it will also limit the Transmitter s range If you need more distance out of your Transmitters or are encountering difficul ties by frequently losing communications then select a slower baud rate Follow the Base Radio menu map shown in Figure 5 2 to configure the RF Baud Rate l OPERATIONS SEQUENCE NEXT 5 3 RF Identification Selection 20 May 2012 BAUD RT jener 4 8K Figure 5 2 Menu Map to RF Baud Rate Setting Each Transmitter is identified by the Base Radio and WMT according to the RF ID given to that particular unit Two Transmitters on the same RF Channel CANNOT have the same RF ID if you do not know the RF Channel see section 5 1 When the Transmitter is in the Operations Se quence pressing the ENTER button displays the Read Only Sequence on the LCD The RF of that unit will be displayed in the format ID 3 All Transmitters in your system are set to a default RF ID number upon shipment For example if you have ordered a Base Radio and three Trans mitters the Transmitter
24. are version 1 70 138 or later must be used If you believe you are experienc ing software compatibility issues please call your local representative or email bill europe Honeywell com e mail User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 2 Quick Start This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined 1 Place the Transmitter in the desired location of operation Note Trimming of the measurement may be necessary before the device can be placed in service If trimming is required perform steps and 6 15 prior to placing the device in service Wire the analog input s as shown in the top left figure Wire the input switches as shown in the bottom left figure optional and out the condult opening A 4 Ground the Transmitter via grounding screw provided in enclosure 5 6 on the back of the housing Close the enclosure and secure enclosure via set screw Turn on the Transmitter by simultaneously pressing and holding the ENTER and NEXT buttons 7 Set the RF CHAN setting equal to the Base Radio s RF Channel 8 Set the BAUD RT setting equal to the Base Radio s Baud Rate 9 Set the RF ID number to be a unique value between 1 and 42 10 Select the normal transmission rate 11 Select the normal samplin
25. at this interval until the process value drops below the Normal Upper Value set point Once the process value drops below this set point the sampling rate will return to the Normal Sampling Rate Also the Abnormal Sampling must be equal to or faster than the Abnormal Transmission Rate The user should also note that the transmission time depends on the sam ple rate and when the process variable is sampled If the Normal Sam pling Rate is 30 seconds then the process variable may be above the Nor mal Upper Value for up to 29 seconds before abnormal condition is de tected This means that the transmission could be as late as 29 seconds after the process variable exceeded the Normal Upper Value Follow the menu map below OPERATIONS SEQUENCE NEXT ia eas is ar es iw NEXT SAMBCING enrenet NORM XR T NEXT NEXT T NEXT TENK SR ENTER 1 5 SEC 10 SEC 15 SEC 20 SEC 30 SEC 60 SEC Figure 6 11 Menu Map to Abnormal Sampling Rate Setting If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appen
26. con figuration changes to the Transmitter Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 6 6 Selecting the Normal Up Each Transmitter is equipped with an analog input level upper and lower value As the analog input is measured it is compared to a set threshold per and Lower Values value Depending upon the setting of that value whether it is enabled or Input Normal Upper Value Normal Lower Value not and what the Time Deadband is the Transmitter will enter an Abnor Volts set to 6 5 Volts set to 2 5 Volts Peen n mal condition as seen in Figure 6 14 Abnormal Condition 8 4 p N ee The Normal Upper Value would be an indication that the analog input is 6 high and the Normal Lower Value would be an indication that analog input is low Thus the normal operating condition for the analog input eee application would be found in between the two Normal Values 0 apl l Sal l Tol F i ae TRTE Faa 0 The Time Deadband refers to the number of seconds that the measured l reading must stay in a certain condition before the Transmitter will actu Figure 6 14 Normal Upper and Lower ally switch to that condition To select a proper Time Deadband consider Value Example the example in Figure 6 15 Input Notice that the Transmitter continues to cycle from Normal to Ab
27. creen If both buttons are not released for the duration of the OFF message the unit will power down and turn off Note If the unit is turned off while entering values in a sub menu those values will NOT be saved As shown throughout the document this mark indicates that these menu options will automatically turn off if the Wireless Management Toolkit Software is used All changes to these Transmitter menu options should be made through software instead This is to prevent simultaneous changes from taking place If you wish to discontinue use of the software and want these menus re instated you must contact your Honeywell Sales Repre sentative User Manual 41 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Appendix B Transmitter Displayed Message Definitions 42 May 2012 This section covers the various messages displayed on the Transmitter LCD that occur during operation of the device Operations Sequence e RF Link Status RF OK Transmitter and Base Radio are communicating properly RF SYNC Transmitter and Base Radio are attempting to synchronize communications RF OFF Transmitter s RF Channel is set to RF OFF NO REF Transmitter and Base Radio have no communica tions e Analog Input Level gt XX XX Currently measured Analog Input level Error Messages If an error is detected with the operation of the Transmitter a message will be displayed on the Transmitter LCD a
28. ct one of the time periods from the Abnormal Transmit Rate drop down list box 4 Click OK to save and download the configuration changes to the Transmitter B Gauge Level Pressure Properties 14 10 General Range OperationMode SensorOffset Sampling Rates Sampling Bands Alarms Update Rates Normal Transmit Rate 10 Sec Abnormal ransmit Rate 5 Sec Normal Sampling Abnormal Sampling Simait Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the deadband I Enable Smart Smoothing Time Constant 1 255 Seconds Smoothmg Deadband Psi z SmartRate The SmartRate feature causes the field unit to transmit its data immediately any time the primary value changes by the amount set Enable SmartRate ample when primary value az Psi Load from File Save to File Figure 6 9 Sampling Rates Tab Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual 27 Honeywell Process Solutions 6 4 Selecting the Abnormal Sampling Rate NOTE If the device is not configured to check for abnor mal process conditions using the Sampling Bands section 6 6 2 the Abnormal Sampling rate is not used and this section can be ignored Abnormal Condition Abnormal Sample Normal Upper Value 0 1 00 Normal Sampl
29. d test There are two types of tests you can conduct the RSSI Received Signal Strength Indicator Diagnostic and the Link Test The RSSI Diagnostic measures the strength of the signal at the Transmitter The Link Test measures the throughput of data sent to and from the Transmitter The Link Test may be conducted from the Transmitter Base Radio or through WMT The RSSI Diagnostic should be conducted first to determine if the Base Radio is communicating with the Transmitter Then the Link Test may be performed to test the validity of the installation To perform these tests you should have a good idea of where the Base Radio will be placed for more information see Section 3 of the Base Ra dio User Manual Place the Base Radio in the desired area and power on Make sure that the Base Radio and Transmitter are on the same RF Chan nel and Baud Rate See Section 5 You may also have to increment the number of Transmitters with which the Base Radio is communicating See the Base Radio User Manual Section 4 3 Once both the Base Radio and Transmitter are set up to be on the same network make sure communication is established by looking at the Trans mitter LCD for the RF OK message in the Read Only Sequence see Section 4 1 1 After communications have been established go to Section 3 2 1 for the RSSI Diagnostic or Section 3 2 2 for the Link Test The Transmitter should be placed in RSSI Diagnostic mode to determine the signal stre
30. diagram shown in Figure 3 8 below refers to the circuit board found at the base of the Transmitter within the junction box Before connecting wires to the terminal blocks the input wires should be routed into the back of the enclosure and threaded through center of the circuit board Wires should be routed through hole and out the condult opening on the back of the housing A Warning A Wiring the Dual Analog Input Transmitter to a non simple device such as an explosion proof device voids the intrinsic safety of the Transmit ter A simple device is one that meets the condi tions set forth in the Intrinsic Safety Control Drawing found in the Technical Specifications Grounding section of this manual Bonding wire Contact Closure Davice Figure 3 8 Input Switch Wiring Diagram Note that the Transmitter may continue to monitor the analog input loops in addition to the contact closure monitoring Also the contact closure monitoring requires NO POWER to be supplied to the loop nor does the user have to enable or enter any information via the NEXT and ENTER buttons as this is done automatically by the Transmitter No messages indicating the status of a monitored contact closure are dis played on the Transmitter LCD The status of the input switches can be found in the Wireless Management Toolkit under the Transmitter View An open contact closure is indicated as an O and a closed contact closure is indicated as a
31. dix A User Manual Rev 4 Honeywell Process Solutions 6 4 2 Configure the Abnormal Sampling Rate Using WMT Rev 4 May 2012 Wireless Dual Analog Input Interface Transmitter ee Open the configuration dialog box See Appendix A 2 Inthe configuration dialog box click the Sampling Rates tab to dis play the sampling rate information as shown below 3 Select one of the time periods from the Abnormal Sampling drop down list box 4 Click OK to save and download the configuration changes to the Transmitter Gauge Level Pressure Properties 14 10 General Range OperationMode SensorDffset Sampling Rates Sampling Bands Alarms Update Rates Normal Transmit Rate 10 Sec ba Abnormal Transmit Rate 5 Sec Normal Sampling Abnorm l Sampling Smart Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the deadband I Enable Smart Smoothing Time Constant 1 255 Seconds Smoothing Deadband Psi E SmartRate The SmartRate feature causes the field unit to transmit its data immediately any time the primary value changes by the amount set Enable SmartRate i Load from File Save to File Figure 6 12 Sampling Rates Tab Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual 29 Honeywell Process Solutions 6 5
32. e Smart Rate Using WMT 30 6 6 Selecting the Normal Upper and Lower Values 31 6 6 1 Configure the Upper and Lower Limits from the Transmitter 31 6 6 2 Configure the Upper and Lower Limits Using WMT 32 6 7 Selecting Rates Thresholds and Deadbands via the Software 33 Rev 4 User Manual Il Honeywell Process Solutions IV May 2012 Section 7 Configuring the Process Variable 7 1 Selecting the Units of Measure 7 2 Setting a Measurement Offset 7 3 Trimming the Measurement 7 4 Entering a 22 Point Curve Section 8 Maintaining the Transmitter 8 1 Changing the Battery Section 9 Technical Specifications Dimensioned Mechanical Drawing Appendix A Navigating User Menus Appendix B Transmitter Displayed Message Definitions Appendix C Transmitter Menu Map User Manual 34 34 35 35 36 37 37 38 40 41 42 43 Wireless Dual Analog Input Interface Transmitter Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Section 1 Introduction 1 1 USING THIS MANUAL 1 2 ABOUT THE DEVICE Rev 4 May 2012 This manual is designed to assist in installing operating and maintaining Honeywell Model WI551 and WI552 Dual Analog Input Interface Trans mitters The manual is broken into sections as follows Section 2 Quick Start This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not provide detail
33. e damage to the Transmit ter 3 1 1 Transmitter Positioning 4 May 2012 Wireless Dual Analog Input Interface Transmitter In this section mechanical installation instructions are discussed for the various setup capabilities of the Dual Analog Input Transmitter Each Honeywell Dual Analog Input Transmitter is a rugged device which provides optimal performance when installed with careful consideration Installation practices greatly affect the life that you can expect from your Honeywell Dual Analog Input Transmitter The main considerations for installation are covered below Give careful consideration to the environment where you will be installing your instrument Avoid installations that expose the device to excess temperature high vibration considerable shock or exposure to dripping condensate or corrosive materials Also avoid installing the device in an unserviceable location Most often these problems can be avoided with some thought at the time of installation The practices noted below are generally recommended but they can only act as a guideline and cannot cover all possible variations The final installation must be made at your discretion and approval You must be the judge of the actual installation Dimensioned mechanical drawings for aid in mechanical installation are located in Section 9 Technical Specifications Correct positioning of the Transmitter will ensure the best performance of the device When planni
34. e primary values are within the bands When the value is outside of the bands it is considered Abnormal and Abnormal rates are used Load from File Save to File Cancel Figure 6 19 Normal Upper and Lower Value Selection Using WMT Rev 4 May 2012 Wireless Dual Analog Input Interface Transmitter If you have the Wireless Management Toolkit software the Normal and Abnormal Sampling and Transmission menu options will not be accessi ble via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details These settings should be entered using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sam pling Rates tab to bring up the sampling rate information as shown in Figure 6 18 To select the Normal Transmission Rate select one of the time periods from the drop box Next select an Abnormal Transmission Rate in the same manner Note that the Normal and Abnormal Transmission Rate can be the same Once the transmission rates have been selected the user should select the desired sampling rates Note that the sampling rate must be equal to or faster than the associated transmit rate For example in Figure 6 18 the Normal Transmission Rate is set to 10 seconds and the Normal Sampling Rate is also set to 10 seconds This
35. ed and the rating on the screen may adjust itself Keep in mind that the longer the Link Test runs the more data the Transmitter will have to evaluate The Transmitter installation site should strive to place the Transmitter in a location where it receives the highest number possible A stronger link means less data re transmits and better battery life To conduct a Link Test from WMT make sure that WMT is running on the PC attached to the Base Radio Then go to the Transmitter view and right click on the Transmitter you want to test Received data transmission from Figure 3 5 User Manual 11 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter ps Honeywell Wireless Management Toolkit Connected 3 2 2 3 Continued ee Field Units 2 All Field Units ar O Alatming Field Units ea ped y A 4 Uneonfiguted Field Units Warning Field Units 1 O Field Unit Groups gt Base Radios sa Fe Selected Field Unit O Field Unit Types 3 Honeywell Dual 4 20 m Input All Field Units TE 14 009 Temperature ATD ISENSOR FAULT 51 0 Rename 14 041 Dual 4 20 m Input OK 1N1 35 00 m 1 0 Tasks View Field Unit Data Configuration 7 13 2006 11 12 10 AM Device discovery completed 0 new devices found 0 devices removed 2 Total Field Units Figure 3 5 WMT Transmitter View Select Wireless Data Loss Test from the popup menu The Wireless Data Loss Test window appears Figure 3 6 The name o
36. ed or how to information to perform the tasks outlined Section 3 Installation This section explains how to correctly wire the Voltage Current loops Input Switches and ground the Transmitter Also covered in this section are mechanical installation considerations such as Transmitter placement Section 4 General Configuration In this section general configuration options such as password protection and selecting a user password are discussed Also covered is the setting of a Transmitter tag name resetting of all Transmitter settings and a discus sion on the various messages that are displayed on the Transmitter LCD Section 5 Configuring the RF Communications This section covers the setup of the Transmitter RF Communications that allow the Transmitter to achieve communication with the Base Radio Parameters discussed are the Transmitter RF ID the RF channel setting and Baud Rate Section 6 Configuring the Sampling and Transmission Rates This section aids the user in selecting the amount of time between each sample of the process and the time between each transmission of this sample to the Base Radio Also discussed is the use of setting an abnormal threshold in which sampling and transmission times may change during a period when the process variable is within the abnormal region Section 7 Configuring the Process Variable This section helps the user in the selection of engineering units and dis cusses setting a measurem
37. ent offset and trimming the process measure ment Section 8 Maintaining the Transmitter This section explains how the Transmitter should be cared for once it has been placed into service and how to change the battery Section 9 Technical Specifications This section explains the technical specifications that are associated with this device such as power characteristics accuracy and operating charac teristics The Honeywell Dual Analog Input Transmitter is a reliable Radio Fre quency RF transceiver coupled with a dual channel analog input sensor that can be used to monitor a variety of processes in hazardous and hard to reach areas The time and expense of running wires often makes it difficult to meas ure parameters that have an economic impact on your plant operation but the Dual Analog Input Transmitter allows you to quickly and accurately monitor those devices at a fraction of the cost which gives you bigger and faster returns on your instrumentation investments User Manual 1 Honeywell Process Solutions 1 2 Continued 1 3 CE CONFORMITY 1 4 UNPACKING 1 5 SOFTWARE COMPATIBILITY 2 May 2012 Wireless Dual Analog Input Interface Transmitter The Transmitters communicate in a secure digital protocol over a band of frequencies from 869 4 MHz to 869 65 MHz This data communication technique has been the backbone of the military s secure communications protocols for many years These devices require no wires
38. es Thresh olds and Deadbands via the Software Dual 0 10 V Input Properties 00001047 1 47 General Inputs Output Switches Update Rates Normal Transmit Rate Normal Sampling Abnormal Sampling SmartRate Enable SmartRate on Input 1 C Enable SmartRate on Input 2 Smart Smoothing deadband Enable Smart Smoothing Load from File Save to File Sampling Rates SamplingBands Alarms 10 Sec x Abnormal Transmit Rate 3 Sec 105ec 1 Sec The SmartRate feature causes the field unit to transmit its data immediately any time the primary value changes by the amount set The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the Rane Sensor Offset lt lt rap Cancel Figure 6 18 Sample and Transmission Rate Selection Using WMT Dual 0 10 V Input Properties 00001047 1 47 General Inputs Range Sensor Offset Output Switches Sampling Rates Sampling Bands Alams Upper Limits Use Input 1 Limit Value 40 Volts Time Deadband 3 9 Seconds C Use Input 2 Limit Lower Limits Use Input 1 Limit Value 1 Volts Time Deadband 25 Seconds Ll Use Input 2 Limit This tab allows the user to set the Sampling Bands of the field unit The unit uses Normal sampling transmission rates when th
39. ev 4 Honeywell Process Solutions 6 2 1 Selecting the Normal Sampling Rate from the Transmit ter Once the WMT has been used to configure the Transmitter this menu option will be disabled on the Transmitter LCD Menu 6 2 2 Configure the Normal Sampling Rate with WMT Rev 4 May 2012 Wireless Dual Analog Input Interface Transmitter Follow the menu map below ian leat et a ENTER e m m m e Ja om USER PROMPTED FOR l PASSWORD i SAMPING enter NORM XR NEXT Default of 1 Second ere 1 10 SEC 15 SEC 20 SEC 30 SEC Figure 6 5 Menu Map to Normal Sampling Rate Setting Open the configuration dialog box See Appendix A In the configuration dialog box click the Sampling Rates tab to display the sampling rate information as shown below 3 Select one of the time periods from the Normal Sampling drop down list box 4 Click OK to save and download the configuration changes to the Trans mitter ba Gauge Level Pressure Properties 14 10 General Range Operation Mode Sensor Offset Sampling Rates Sampling Bands Alarms m Update Rates Normal Transmit Rate 10 Sec Abnormal Transmit Rate Normal Sarn Abnormal Sampling Smart Smoothing The Smart Smoothing feature rejects noise and glitches by averaging samples within the deadband and ignoring the first sample outside the deadband I Enable Smart Smoothing line Constant 1 255 Seconds
40. f the Transmitter being tested appears in the title bar in parenthesis Wireless Link Test Unit 14041 Configure Test Hours Minutes Seconds Progress Restoring old configuration 00 00 01 let or C Se tate gt gt gt gt 02 gt t Figure 3 6 Wireless Data Loss Test In the top of the window you can configure the test to run for a specified amount of time The longer the test the more data the test will have to do an evaluation Type the length of time that you want to run the test and click Begin to start After the test has completed it will restore the previously configured Transmit Rate 12 User Manual Rev 4 May 2012 Honeywell Process Solutions 3 2 2 3 Continued Rev 4 May 2012 Wireless Dual Analog Input Interface Transmitter During the test the communications reliability is evaluated while the Transmitter is running under normal operating conditions As the test runs a link strength will be shown in the lower right hand corner of the window gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluated and the rating on the screen may adjust itself for the specified amount of time User Manual 13 Honeywell Process Solutions 3 3 Electrical Installation A Caution A Remember to turn off all power BEFORE hook ing up any wires 3 3 1 Electrical Specifications A Warning
41. face Transmitter Section 5 Configuring the RF Communications Warning A In order for the Transmitter and the Base Radio to communicate they must be on the same RF Channel and must be transmitting at the same Baud Rate While all Transmitters and Base Radios are set to default con figurations at the factory if any configuration differences are present the Base Radio will not be able to communicate with the Transmitters The subsections are as follows 5 1 RF Channel Setup 5 2 RF Baud Rate Setup 5 3 RF Identification Setup Warning If the Transmitters have been running for an extended period of time with no signal from the Base Radio the Base Radio is off or not present the Transmitters will only search for the Base Radio every one hour or so Turning the Transmitters off and back on will cause them to begin searching immediately 5 1 RF Channel Selection The RF Channel defines a set of frequencies on which communication takes place between the Base Radio and the Transmitter Each RF Channel has a different set of frequencies thus allowing the user to have multiple different wireless networks co existing throughout the same facility All Base Radios and Transmitters can be set to one of 4 different RF chan nels The only Transmitters recognized by a particular Base Radio are the units that are on the same RF Channel as that Base Radio This allows the user to decide which Transmitters communicate with each Base Radio The
42. from Normal Trans Input mission Rate to Abnormal Transmission Rate Note how the first abnor Volts mal transmission is sent immediately when the Normal Upper Value set w point is exceeded The next transmission will then follow this immediate transmission by 10 seconds or whatever the Abnormal Transmission Rate is set to The transmissions will continue at this interval until the process Normal Upper value drops below the Normal Upper Value set point Value 8 Abnormal Condition Abnormal Transmission Normal gl Transmission Once the process value drops below this set point another transmission is sent to the Base Radio The transmissions will then be sent at the Normal Transmission Rate of one minute the current setting for the Normal Transmission Rate from the time of the last abnormal transmission 0 1 00 2 00 Normal Transmit Rate of 1 Min Abnormal Transmit Rate of 10 Sec Normal Upper Value of 2 5 The user should also note that the transmission time depends on the sam Figure 6 7 Example of Abnormal pling rate and when the process value is sampled If the Normal Sampling Transmission Rate Setting Rate is 30 seconds then the process value may be above the Normal Up per Value for up to 29 seconds before an abnormal condition is detected This means that the transmission could be as late as 29 seconds after the process value exceeded the Normal Upper Value Once you have decided the proper time for
43. g rate AT reac tte 12 Select the abnormal transmission rate opening on Pe tack or AT 13 Select the abnormal sampling rate 14 Set the normal upper and lower values 15 Select the engineering measurement units If the RF OFF message is being displayed on the Transmitter LCD per Sena form the following e Set the RF CHAN setting equal to the Base Radio s RF Channel If a NO RF message is being displayed on the Transmitter LCD check the following e Is the Transmitter set to the above listed settings e Is the Base Radio on e Do the Transmitter and Base Radio settings match See Section 5 of Transmitter and Base Radio User Guides e Are the Base Radio and Transmitters unable to communicate due to obstructions or distance See Section 3 1 1 Trans mitter Positioning Warning Warning If the Transmitters have been running for an extended period of time with no signal from the Base Radio the Base Radio is off or not present the Transmitters will only search for the Base Radio every one hour or so Turning the Transmitters off and back on will cause them to begin searching immediately Rev 4 User Manual 3 May 2012 Honeywell Process Solutions Section 3 Installation 3 1 Mechanical Installation A Warning A During installation do not apply force to the in strument housing or antenna Use a proper wrench for all installations Failure to use correct installa tion procedures can caus
44. hanical Drawing 40 User Manual Rev 4 May 2012 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Appendix A Navigating User Menus Rev 4 May 2012 Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display LCD screen is all that is needed to navigate the respective menus Pressing both of these buttons for one second will turn the unit on Pressing the NEXT button at any time while the Transmitter is cycling through the normal messages causes the Transmitter to enter the setup mode The NEXT button is then used to step through menu options and the ENTER button is used to enter a sub menu of what is displayed on the LCD at that time If no button is pressed within a 30 second period the unit goes back to the normal display mode If you enter a sub menu that requires a numerical input such as 001 the left most 0 will be blinking This indicates that pressing the NEXT button will increment this value with each press from 0 to 9 and back to 0 again Pressing the ENTER button will move to the next available value If the last value is blinking pressing ENTER will save the entered values and return from the sub menu If both the NEXT and ENTER buttons are depressed at once a message on the LCD displaying OFF will appear If both buttons are released upon appearance of this message the user will be returned to the scrolling main s
45. incidents ignition sources due to impact and friction sparks could occur This shall be considered when the Honeywell XYR 5000 series Transmitters are being installed in locations that specifically require group II category 1G equipment The following Honeywell Transmitter types have flying leads and require installation in suitable conduit The leads shall be terminated such that they are provided with adequate protection appropriate to the intended installation location WT533R a 3G RTD Temperature Transmitter Split Unit WT533T a 3G T C Temperature Transmitter WW593 3G Dual Switch Input Transmitter WI555 3G Dual 4 20mA Transmitter WI556 3G Dual 0 10V Transmitter The Sensor terminals and the Input SW terminals of the following Honeywell XYR 5000 series Transmitter types shall be installed as separate intrinsically safe circuits e WI555 3G Dual 4 20mA Transmitter e WI556 3G Dual 0 10V Transmitter User Manual T Honeywell Process Solutions 3 2 Testing Communications 3 2 1 Transmitter RSSI Diagnostic The RSSI Diagnostic may only be conducted from Transmitters versions 1 56 and higher The version number may only be checked when the Transmitter is powered up See Figure 4 1 Wireless Dual Analog Input Interface Transmitter Remember proper placement of the Transmitter will optimize your RF communication range and capabilities Perhaps the best test to perform before mechanically mounting the unit is a quick hand hel
46. ing Rate of 15 Sec Abnormal Sampling Rate of 5 Sec Normal Upper Value of 2 5 Figure 6 10 Example of Abnormal Sampling Rate Setting 6 4 1 Configure the Abnormal Sampling Rate from the Trans mitter Once the WMT has been used to configure the Transmitter this menu option will be disabled on the Transmitter LCD Menu Using Wireless Management Toolkit 28 May 2012 Wireless Dual Analog Input Interface Transmitter The Abnormal Sampling Rate is identical to the Normal Sampling Rate with one exception The Abnormal Sampling Rate only applies while the Transmitter is in an abnormal condition see 6 6 Selecting the Normal Upper and Lower Values This allows an increase or decrease of the fre quency of information you receive depending on the operating conditions of the process being monitored In order to properly set the Abnormal Sampling Rate determine how often updates are needed from the Transmitter when the process being moni tored is operating under normal conditions The Transmitter has a select able range of 1 5 10 15 20 30 seconds and 1 minute Figure 6 10 is an example of how the device switches sampling methods from Normal Sam pling Rates to Abnormal Sampling Rates Note how the first abnormal sample is taken a few seconds after the Normal Upper Value set point is exceeded The next sample will then follow this sample by 5 seconds or whatever the Abnormal Sampling Rate is set to These samples will con tinue
47. ing up the general information as Field Unit Password 0000 shown in Figure 7 2 Pe To select the units click the drop down box labeled Input Units Select units you wish to use from the available list Input Units Volts Once a valued has been entered click OK to save and download the con figuration changes to the Transmitter Load from File Save to File Cancel Figure 7 2 Units Selection Using Wireless Management Toolkit Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 34 User Manual Rev 4 May 2012 Honeywell Process Solutions 7 2 Setting a Measurement Offset 7 3 Trimming the Measurement If entering a two point trim via the NEXT and ENTER buttons Point 2 MUST be greater than Point 1 in order for the trim to work properly May 2012 Wireless Dual Analog Input Interface Transmitter For various applications you may wish to display an offset value rather than the actual value To enter an offset navigate to the OFFSET com mand as shown in Figure 7 3 Then enter the offset to be added or sub tracted from the actual measured value PASSWORD ENTER gt _INPUT T_ ENTER XXXX T NEXT ENTER NEXT Figure 7 3 Menu Map to Offset Setting The Transmitter interface allows you to set a two point correction curve for the sensor This process is often cal
48. k Test measures the wireless link performance of a Transmitter running in its normal operating mode Messages are sent from the Transmitter to the Base Radio at a predefined interval called the Transmit Rate see Section 6 1 Each message contains data for the previous time period since the last transmit The Link Test looks at the wireless performance going in both directions from the Transmitter to the Base Radio and vice versa and comes up with a rating The result that appears on the display shows the determined link strength In order to perform this test the Transmitter must be communicating on the same channel and baud rate as the Base Radio See Section 5 to configure communications The Link Test may be conducted from the Transmitter Base Radio or through WMT Running the Link Test from WMT is ideal for testing communications for an installation with remote or hard to get to Transmitters To conduct the Link Test from a Base Radio see Section 3 2 2 2 To conduct the Link Test from WMT see Section 3 2 2 3 User Manual 9 Honeywell Process Solutions 3 2 2 1 Conducting a Link Test from the Transmitter Wireless Dual Analog Input Interface Transmitter The Link Test is located in the Transmitter s diagnostic menu see Figure 3 3 I OPERATIONS SEQUENCE 3 2 2 2 Conducting a Link Test from the Base Radio 10 May 2012 ext CONFIG Next ENTER gt gt gt gt gt gt gt NEXT gt gt gt gt gt gt Y
49. l abnormal transmit clock is then reset upon this transmission If no Smart Rate amount exceeding change takes place in the next normal abnormal sam ple then the next transmission will be the normal abnormal transmit rate period The amount entered is in the same units as were selected by the user to be displayed on the Transmitter If the measured process value does not change by more than the entered Smart Rate amount within the time be tween the sampling rates whichever is active then the process value is transmitted on the next transmit rate If changes in the process value which exceed the Smart Rate Amount continue to occur the process value is transmitted repeatedly The Smart Rate cannot be configured on Dual Analog Input Transmitters The Smart Rate can only be enabled using WMT Open the configuration dialog box See Appendix A Click on the Sampling Rates tab to display the sampling rate informa tion as shown below 3 Select the Enable SmartRate check box 4 Enter the amount the process value needs to change in order to trig ger a transmission to be sent 5 Click OK to save and download the configuration changes to the Transmitter NOR To enable the Smart Rate click the check box labeled Enable SmartRate for the correct input The user will then be allowed to enter a delta or amount changed value which will trigger a transmission Once a value has been entered click OK to save and download the
50. led trimming because the dis played value is trimmed up or down to reflect the actual value being ap plied To set a trim point take the Transmitter offline and navigate to the TRIM menu as shown in Figure 7 3 and select the input to be trimmed Then select the point you wish to enter After selecting the point you will have the option to trim the device or reset the trim If NEW TRIM is selected you will be prompted to enter the lower point first Type the value and press ENTER The Transmitter will prompt you to apply the indicated process value to the Transmitter Apply the process value and press EN TER Repeat the process for the higher point After both points have been r gt _LOPNT_ gt __0000 00_ enter APPLY ENTER l IF YES IS OPERATIONS SEQUENCE LNEXT CONFIG t gt SAVE YES jenem SELECTED NEW ke 4 ENTER wl TRIM IS SAVED pana Yos t IF NO IS USER NEW TRIN NO lentere SELECTED TRIM PROMPTED POINT IS FOR DISCARDED PASSWORD 4 Secicacqucwoceet IF YES IS R gt PRESSED TRIM IS SET RF ENTER RESET Next I IF NO IS z PRESSED NEW seas TRIM IS CANCELLED NEXT TRIM emee INPUT1 P al tar EXIT Figure 7 4 Menu Map to Trim Setting Rev 4 User Manual 35 Honeywell Process Solutions 7 4 Entering a 22 P
51. n RSSI Diagnostic mode follow the menu map shown in Figure 3 2 Note that the RSSI menu is under the DIAGNSE menu and not the CONFIG menu ooo 1 OPERATIONS SEQUENCE ts O Eag NEXT NEXT CONFIG NEXT DIAGNSE _ NEXT FACTORY NEXT f EXIT USER PROMPTED FOR I _PASSWORD UF Figure 3 2 Menu Map to RSSI Mode Now that the Transmitter is in the RSSI mode bring the Transmitter close to the equipment you wish to monitor Look at the LCD notice the gt will constantly fluctuate One should estimate an average value based on these fluctuations The ideal signal integrity is seven arrows Once you have verified that you are receiving a signal you should check to make sure the Transmitter is communicating properly with the Base Radio To do so exit the RSSI by pressing ENTER and then navigate to EXIT of the diagnostic menu and return to the Operations Sequence shown in Figure 4 1 in Section 4 1 If you see a NO RF message then you do not have satisfactory RF communication with the Base Radio If your application allows move the Transmitter to a different position and check again for communications One final solution is to reposition the Base Radio However this may affect communications with previously installed Transmitters and if so may require the use of a second Base Radio for your application To select a better spot for the Base Radio see Section 3 1 1 of the Base Radio User Manual The Lin
52. neywell Process Solutions 6 6 2 Configure the Upper and Lower Limits Using WMT 32 May 2012 Se Wireless Dual Analog Input Interface Transmitter Open the configuration dialog box See Appendix A Click the Sampling Bands tab to display the sampling bands infor mation as shown below Enable the Upper Limit by selecting the Use Input 1 Limit check box Enter the Value and Time Deadband for the limit Type a message to be displayed on the Transmitter when the value is beyond your set limit in the LCD Message box Repeat steps 3 5 for the Lower Limit Click OK to save and download the configuration changes to the Transmitter Gauge Level Pressure Properties 14 10 General Range Operation Mode Sensor Offset Da Alarms Value 50 0 Psi Time Deadband 5 0 Seconds LCD Message BAND1 Lower Limits JV Use Input 1 Limit Value 5 0 Psi Time Deadband 5 0 Seconds LCD Message BAND2 This tab allows the user to set the Sampling Bands of the field unit The unit uses Normal sampling transmission rates when the primary values are within the bands When the value is outside of the bands it is considered Abnormal and Abnormal rates are used Load from File Save to File Figure 6 17 Normal Upper and Lower Value Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual Rev 4 Honeywell Process Solutions 6 7 Selecting Rat
53. ng and UV stable Operating Vibration and Shock Characteristics e Certified per IEC EN00068 2 6 vibration and 2 27 shock Random Vibration Characteristics e Certified to withstand 6 g s 15 minutes per Axis from 9 500 Hz CE Conformity e These models are in conformity with the protection requirements of European Council Direc tives 89 336 EEC the EMC Directive and 1999 5 EC the Telecommunications Directive in accordance with EN 300 220 3 2000 EN 300 489 1 2005 EN 300 489 3 2002 and EN 61326 1997 A1 A2 Conformity of this product with any other CE Mark Directive s shall not be assumed e ATEX Intrinsically Safe ia SIRA 06ATEX2021X x Intrinsically Safe ic HON 06 0201 x 38 User Manual Rev 4 May 2012 II 1G Ex ia IIC T4 Ga Ta 40 C to 65 C II 3G Ex ic IIC T4 Ge Ta 40 C to 65 C Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Technical Specifications continued Electromagnetic Compatibility CE Compliance e Operates within specification in fields from 80 to 1 000 MHz with Field strengths to 10 V m Meets EN 50082 1 general immunity standard and EN 55011 compatibility emissions stan dard Industrial Certification e Rated for industrial use 40 F to 185 F 40 C to 85 C Rev 4 User Manual 39 May 2012 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 212 12 3 Dimensioned Mec
54. ng the positioning of the Transmitters there are a few parameters that must be paid attention to e The top of the Transmitter should point upwards The bottom of the Transmitter should NOT point directly at the Base Radio and the Transmitter LCD should point away from the Base Radio e All Transmitters should maintain an approximate spacing of at least six feet apart from one another Should you need to put Transmitters closer than six feet please see Section 3 1 1 1 entitled Technique for Close Positioning of Transmitters e The line of sight range between a Transmitter and Base Radio is 600m 2000 ft Note that this range is reduced by the amount of RF noise present obstructions and the material properties of the obstruction e Only place the Transmitter in ambient operating temperatures of 40 F to 185 F 40 C to 85 C Figure 3 1 gives examples of incorrect setups according to the previously mentioned parameters User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 3 1 1 Continued Transmitters too close together Outside Base Radio range Ww Bottom aimed at Base Radio an abstacle for the distance to Base Radio Obstruction Figure 3 1 Examples of Incorrect Transmitter Position Because there are so many setup possibilities we cannot cover them all A correct setup would make sure that the above warnings are heeded
55. nge Devices SRD operating on frequencies between 9 kHz and 40 GHz and EN 61326 1997 A1 A2 Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements Confor mity of this product with any other CE Mark Directive s shall not be assumed Remove the Packing List and check off the actual equipment received If you have any questions about your shipment please call your Honeywell Representative Upon receipt of the shipment inspect the container for any signs of damage in transit Especially take note of any evidence of rough handling Report any apparent damage immediately to the shipping agent Please note that sometimes units are assembled with accessories when shipped Inspect the shipment carefully if you think that something is missing This is rare as we take considerable care to pack units for ship ment but it does sometimes happen Please give us a call and we may be able to resolve this matter quickly over the phone The carrier will not honor any claims for damage unless all shipping ma terials are saved for their examination If you find any damage while you are examining and removing the contents save the packing material and the carton Software for Honeywell is revised periodically Internal device software may contain portions that are not compatible with previous versions of the Wireless Management Toolkit software To ensure software compatibility Wireless Management Toolkit softw
56. ngth at the location of the equipment to be monitored The RSSI Diagnostic located in the Transmitter s diagnostic menu displays the RF signal strength in one of seven ranges The signal strength is displayed on the LCD using a combination of gt and characters Full signal strength is displayed as gt gt gt gt gt gt gt while minimum signal strength is displayed as gt _ __ __ If the Transmitter is not communicating with the Base Radio i e NO RF all underscore characters will be displayed a The RSSI is measured every time the Transmitter receives a message from the Base Radio The signal strength of the received message from the Base Radio is calculated during this time The actual signal strength in dBm for each range is shown below a 105 dBm amp 100 dBm amp 95 dBm amp 90 dBm amp 85 dBm amp 105 dBm 100 dBm 95 dBm 90 dBm 85 dBm 80 dBm 80 dBm 8 May 2012 User Manual Rev 4 Honeywell Process Solutions 3 2 1 Continued 3 2 2 Link Test The Link Test may only be conducted from Transmitters Base Radios and WMT versions 1 7 and higher However a Link Test being run from WMT version 1 7 may test communications with Transmitters older than version 1 7 The version number may only be checked when the Transmitter is powered up See Figure 4 1 Rev 4 May 2012 Wireless Dual Analog Input Interface Transmitter To place the Transmitter i
57. normal Volts ye i TON nel CNG Abnormal Conction Aromat Condtion Abnormal coraion Conditions due to the fact that the input value is fluctuating around the 7 5 E Volt Normal Upper Value This is undesired The addition of a few second a f f j delay before the Transmitter switches conditions will eliminate this 6 ai aaa chatter as seen in Figure 6 16 4 a Nii Ueber aki Normal Condition Input Volts a I 10 a iT 2 00 3 00 Time min sec es Figure 6 15 Condition Chatter Without 6 Nx N Time Deadband 7 2 Normal oper Valve Normal Condition 0 T 0 1 00 2 00 3 00 Time min sec Figure 6 16 Condition Chatter Elimina tion Due to Time Deadband 6 6 1 Con figu re the Upper and The Upper and Lower Limits cannot be configured on Dual Analog Input aoa 5 Transmitters The Upper and Lower Limits can only be enabled using Lower Limits from the Transmitter yj 7 Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Abnormal Sampling Rate using the Wireless Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A Rev 4 User Manual 31 May 2012 Ho
58. often updates are needed from the Transmitter when the process being moni tored is operating under normal conditions The Transmitter has a select able range of 1 5 10 15 20 30 and 60 seconds depending on the Normal Transmission Rate The factory default is 1 second However the more frequently the Transmitter wakes up to check the monitored device the faster you will use up the battery life of the Transmitter Figure 6 3 is an example of what happens when the Normal Sampling Rate is too slow for the process being monitored Notice how the rise in the voltage level falls between two normal samples and thus goes completely undetected Figure 6 4 is an example of what happens when the Normal Sampling Rate is correctly set for the device that is being monitored Notice how this set ting makes it possible to sample the rise in the voltage level Once you have decided on the proper Normal Sampling Rate select this setting from the Transmitter or through WMT Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Normal Sampling Rate using the Wire less Management Toolkit software can be found in section 6 7 Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A User Manual R
59. oint Curve Gauge Level Pressure Properties 14 10 Sampling Rates Sampling Bands General Range Operation Mode Disable Sensor Offset Curve Enable Sensor Offset Curve Curve Parameters Number of Paits of Values 2 Height Volume Height Volume Feet Cubic Feet Feet Cubic Feet Point 0 Point 11 Eoo d Point 1 Point 12 Point 2 Point 13 Point 3 Point 14 Point 4 Point 16 Point 5 Point 16 Point amp Point 17 Point 7 Point 18 Point 8 Point 19 Point 9 Point 20 Point 10 Point 21 HLTH Load from File Save to File Figure 7 5 Setting a 22 Point Curve Using WMT 36 May 2012 Wireless Dual Analog Input Interface Transmitter If you have the Wireless Management Toolkit software a 22 point sensor offset curve may be entered for the Transmitter To do so enter the con figuration menu See Section 9 2 of the Wireless Management Toolkit User Manual Once in the configuration menu click on the Sensor Offset tab to bring up the offset information as shown in Figure 7 5 Gauge Level Pressure Properties 14 10 Sampling Rates Sampling Bands General Range Operation Mode Disable Sensor Offset Curve Enable Sensor Offset Curve m Curve Parameters Number of Pairs of Values fe Indicated Actual Value Indicated Actual Value Value Value Paint 0 of Point 11 Point 1 Point 12 Paint 2 Point 13 Paint 3 Point 14 P int 4 o Pontis Point 5 o Pontis Point 6 Point Point
60. ormal Transmission Rate Transmission Rate In order to properly set the Normal Transmission Rate you must first de termine how often you need updates from the Transmitter You have a selectable range of 5 10 15 20 40 and 60 seconds The factory default is 10 seconds If all of the data does not get through the data is resent the following sec ond This prevents data from being lost Indicates that Menu is Disabled if Wireless Management Toolkit is detected See Appendix A 22 User Manual Rev 4 May 2012 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 6 1 1 Configure the Normal Follow the menu map below Transmission Rate from the Trans i i OPERATIONS SEQUENCE NEXT mitter OOO l ENTER USER PROMPTED FOR L_ os SWORD _j NEXT CSET RF SET RF NEXT SET PWD NEXT Once WMT has been used to configure the Trans CSET TAG ee ee mitter this menu option will be disabled on the NEXT score Transmitter LCD Menu SAMBUNG oeR NORMEER omens 5 SEC 10 SEC 15 SEC 20 SEC 40 SEC 1 MIN Figure 6 1 Menu Map to Normal Transmission Rate Setting Using Wireless Management Toolkit If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details An explanation of how to select the Normal Transmission Rate using the Wireless
61. orted via the LCD Base Radio or the soft ware A simple yearly visual inspection for the following is all that is needed e Is the Transmitter still securely fastened to the equipment being monitored e Are there any visible corrosions cracks or residue build ups on the unit e Has anything about the application changed from the original intended use The battery will need to be changed within one month of seeing a LOW BAT message on either the Transmitter or in WMT This is a simple process 1 Make sure you have the correct replacement battery Lithium Inorganic Battery non rechargeable Size C 3 6Volts Tadiran TL 2200 Tadiran TL 5920 Tadiran GmbH SL 2770 2 Power down the Transmitter by pressing and holding both the NEXT and ENTER buttons for a few seconds and then entering the password 3 Remove the 4 set screws on the sides of the Transmitter housing with a standard screwdriver 4 Remove the housing and locate the battery Warning When removing the housing do not twist or bend the green flex cable Doing so may cause the tether to improperly seat next to the antenna and greatly reduce operable RF distances Do not allow the housing to flop around while hanging by the tether 5 Remove the old battery and replace it with the new battery positive end first Note that the positive end of the battery clip is the end with the red wire 6 Replace the housing and screw the housing back on
62. s of the Transmitter from which you want to test The Link Test is located in the Base Radio s diagnostic menu see Figure 3 4 To conduct a Link Test from the Base Radio navigate to Link Test and press the Enter button Next enter the RF ID for the Transmitter that you want to test Then select the Normal Transmit rate that matches that of the Transmitter If the Transmitter is transmitting at a different rate than the one you select in this menu your results will be invalid User Manual Rev 4 Honeywell Process Solutions 3 2 2 2 Continued Wireless Dual Analog Input Interface Transmitter Once the Normal Transmit Rate is selected the Link Test will immediately start The Base Radio will begin to test the link from the Transmitter During this time the word TEST will appear on the LCD display When the test is complete the Base Radio will display the quality of the link Be aware that the length of time it takes to perform this test is dependent upon how fast the Transmitter is normally transmitting OPERATIONS SEQUENCE 3 2 2 3 Conducting a Link Test from WMT Rev 4 May 2012 ENTER CeT enen RED e O ae RE pil 1 t 1 ENTER Figure 3 4 Menu Map to Base Radio Link Test When enough messages have been observed a link strength will be shown on the display gt gt gt gt gt indicates the strongest link while gt indicates the weakest link The Link Test will continue to be evaluat
63. s of Measure 7 2 Setting a Measurement Offset 7 3 Trimming the Measurement Entering a 22 Point Curve 7 1 Selecting the Units of The Transmitter can be used in many different types of applications To on accommodate these various options there are various engineering units Measure that can be selected Options include Volts WI552 only and Milliamps WI551 only Please note that the units selected apply to both Input and Input 2 Each input may not use different units To select units of measurement follow the Transmitter menu map shown in Figure 7 1 The factory default units is Volts Milliamps 1 OPERATIONS SEQUENCE NEXT I a a USER PROMPTED FOR l PASSWORD l NEXT NEXT NEXT NEXT WI AV Menu Cuntrs ener fy Dual 0 10 V Input Properties 00001047 1 47 1 WI Al Menu i SamplingRates SamplingBands Alarms ENTER Figure 7 1 Menu Map to Units Setting Description Location Date Installed Comments If you have the Wireless Management Toolkit software this menu option will not be accessible via the Transmitter once the Transmitter detects that the software is being used See Appendix A for more details The process variable units should be entered using the Wireless Management Toolkit software To do so enter the configuration menu See Section 9 2 of the General Wireless Management Toolkit User Manual Once in the configuration CEG cle menu click on the General tab to br
64. s will be configured to ID s 0 0 and 0 You must set these units to three different RF IDs between 1 and 42 The Transmit ters in this example could be set to RF IDs 1 2 and 3 First determine the RF ID s you d like to give each unit Then follow the menu map shown in Figure 5 3 to configure the RF ID The factory de fault is RF ID 0 which disables the RF communication of the unit User Manual Rev 4 Honeywell Process Solutions 5 3 Continued Rev 4 May 2012 Wireless Dual Analog Input Interface Transmitter enteR gt RF CHAN NEXT NEXT ENT ID Figure 5 3 Menu Map to RF ID Setting Once you have selected the RF ID you wish to use for this particular Transmitter exit the menus and return to the Operations Sequence The Transmitter should now be successfully configured to the Base Radio To check this press ENTER while the Transmitter is in the Operations Sequence for the Read Only Sequence to be displayed You may see an RF SYNC message displayed on the Transmitter LCD This means that the Transmitter and Base Radio are attempting to synchronize communica tions If this is successful the RF Status will display an RF OK message If this is unsuccessful the RF Status will display a NO RF message Also notice the two small arrows on either side of the LCD if they are fluctuating up and down that indicates the Transmitter and Base Radio are successfully communicating If only one or none of the arrows
65. tem User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter Appendix C Transmitter Menu Map EXT ENTER a READONLY a Note If a menu is left unchanged for 30 seconds then the Field Unit will retum to the NTER RE CHATS Default of RF OFF Operations Sequence j iii NEXT en ET Defaut of 00 NEXT Note The Baud Rate determines the maximum speed of the Transmission Rates and the Transmission Rates determine the minimum speed of the Sample Rates If a gt XXXX Default of 0000 user enters a value that is not within these bounds the value of entered bound will be changed automatically to NEXT allow proper operation m ill salee n e NEXT od mime NTER ro ER ovo a ISABLE 0 3600 SEC Defaults of Disabled Default of 0 L i 0 300 SEC Default of 0 Rev 4 User Manual 43 May 2012 16982 Honeywell Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix Arizona 85027 34 XY 25 54 Tel 1 800 423 9883 or 001 215 641 3610 May 2012 Email support ask ssc honeywell com 2008 12 Honeywell International Inc www honeywellprocess com
66. th Canada s website www hc sc gc ca rpb Copyright 2008 by Honeywell International Inc Rev 4 May 2012 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell and TotalPlant are U S registered trademarks Of Honeywell International Inc Other brand or product names are trademarks of their respective owners Rev 4 May 2012 User Manual I Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter About This Document Revision Notes The following list provides notes concerning all revisions of this document 34 XY 25 54 Rise o 12 05 Initial Release 34 XY 25 54 08 06 Version 1 70 of the software 34 XY 25 54 08 08 Update dimensions control drawings approvals 34 XY 25 54 05 12 Battery updates Contacts The following is a list of Honeywell contacts for including Internet World Wide Web Telephone Fax and Email For Asia Pacific Europe North and South Americas Sales and Service For application assistance current specifications pricing or name of the nearest
67. that a 0 10V loop CANNOT be wired to a WI551 unit and a 4 20mA loop CANNOT be wired to a WI552 unit The diagram shown in Figure 3 7 below refers to the circuit board found at the base of the Transmitter within the junction box Before connecting wires to the terminal blocks the input wires should be routed into the back of the enclosure and threaded through the center of the circuit board Analog Input 1 Positive Wire Negative Wire Analog Input 2 Positive Wire Negative Wire Grounding Bonding Wire Wires should be routed through hole and out the condult opening on the back of the housing Figure 3 7 Voltage Current Input Wiring Diagram User Manual Rev 4 Honeywell Process Solutions Wireless Dual Analog Input Interface Transmitter 3 3 3 Wiring the Input Switches To properly wire a switch input device to the Dual Analog Input Transmit Optional ter simply follow the wiring diagram provided below Please note that loop power does NOT need to be supplied as the Transmitter supplies the monitoring power The Dual Analog Input Transmitter has the capability of monitoring two input switches The most common application for the switch inputs is to monitor a contact closure However the input switches must only be attached to simple de vices A simple device is one that meets the conditions set forth in the In trinsic Safety Control Drawing which can be found in the Technical Specifications section of this manual The
68. unications 8 3 2 1 Transmitter RSSI Diagnostics 8 3 2 2 Link Test 9 3 3 Electrical Installation 14 3 3 1 Electrical Specifications 14 3 3 2 Wiring the Voltage Current Input 14 3 3 3 Wiring the Input Switches 15 Section 4 General Configuration 16 4 1 Transmitter Displayed Messages 16 4 1 1 The Read Only Sequence 16 4 2 Overall Configuration Menu Map 17 4 3 Setting the Transmitter Tag Name 17 4 4 Setting a User Password 18 4 5 Resetting All Transmitter Settings 18 Section 5 Configuring the RF Communications 19 5 1 RF Channel Selection 19 5 2 RF Baud Rate Selection 20 5 3 RF Identification Selection 20 Section 6 Configuring the Sampling and Transmission Rates___ 22 6 1 Selecting the Normal Transmission Rate 22 6 1 1 Configure the Normal Transmission Rate from the Transmitter 23 6 1 2 Configure the Normal Transmission Rate Using WMT 23 6 2 Selecting the Normal Sampling Rate 24 6 2 1 Selecting the Normal Sampling Rate from the Transmitter 25 6 2 2 Configure the Normal Sampling Rate Using WMT 25 6 3 Selecting the Abnormal Transmission Rate 26 6 3 1 Configure the Abnormal Transmission Rate from the Transmitter 26 6 3 2 Configure the Abnormal Transmission Rate Using WMT 27 6 4 Selecting the Abnormal Sampling Rate 28 6 4 1 Configure the Abnormal Sampling Rate from the Transmitter 28 6 4 2 Configure the Abnormal Sampling Rate Using WMT 29 6 5 Setting the Smart Rate Threshold 30 6 5 1 Configure th
69. ust have an RF ID number that is in another group less than 22 or greater than 28 Setting the RF IDs of two closely spaced Transmitters so that the RF ID numbers are greater than 7 apart ensures that the Transmitters are in different Base Radio sync groups This allows the closely spaced Transmitters to properly receive their synchronization signal from the Base Radio and maintain their proper communication and range You can also ensure that closely spaced Transmitters maintain their synchronization with their Base Radio by simply assigning each of the two closely spaced Transmitters to talk to a different Base Radio Either way following this process will keep the Base Radio and Transmitters properly synchronized for long term communication User Manual Rev 4 Honeywell Process Solutions 3 1 2 Special Conditions for Safe Use Rev 4 May 2012 Wireless Dual Analog Input Interface Transmitter Parts of the enclosure are non conducting and may generate an ignition capable level of electrostatic charge under certain extreme conditions The user should ensure that the equipment is not installed or used in a location where it may be subjected to external conditions such as high pressure steam which might cause a build up of electrostatic charge on non conducting surfaces Additionally the equipment must be cleaned only with a damp cloth As aluminum may be used at the accessible surface of this equipment in the event of rare

Wireless Dual Analog Input Interface Transmitter User Manual

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