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230, 460, and 600 Volt Ratings Toshiba E3 inverter user manual

1. Item 332 SPECIAL CONTROL PARAMETERS BLIND 5151 normally visible This parameter must remain unblinded before any of the parameters on page 8 7 can be read or changed Selecting option O adds GROUP SPECIAL CONTROL PARAMETERS e DU to the blinded group list accessed via the S P M button Item 333 FREQUENCY SETTING PARAMETERS BLIND ht F normally blinded This parameter must be unblinded before any of the parameters on pages 8 8 through 8 12 can be read or changed Selecting option 1 adds GROUP FREQUEMCY SETTING PARAMETERS Lr 5F to the visible group list accessed via the S P M button Item 334 PROTECTION FUNCTION PARAMETERS BLIND 1 Fr normally visible This parameter must remain unblinded before any of the parameters on pages 8 13 through 8 15 can be read or changed Selecting option 0 adds GROUP PROTECTION FUNCTION PARAMETERS Lr Pr to the blinded group list accessed via the S P M button Item 335 PATTERN RUN CONTROL PARAMETERS BLIND hLFt normally blinded This parameter must be unblinded before any of the parameters on pages 8 16 through 8 21 can be read or changed Selecting option 1 adds GROUP PATTERN RUN PARAMETERS Lr FE to the visible group list accessed via the S P M button Parameter KA c o m e gt lt ui
2. 8 27 9 30 Tosline S20 receive address se e RA ETE SE 8 25 9 30 Tosline S20 ref frequency address E EE 8 28 9 30 Tosline S20 ref frequency address selection EEN 8 28 9 30 Tosline S20 transmit address anc T 8 25 9 30 TransistOrtyDO umm aia 3 2 TEO ainia 9 28 Trip clear command clear fault s EE rut cerea Acte ers icum e e me 7 15 11 8 TripiGOdes uiii raro ages EEEN ERASAN ein ideo pedes edd 7 19 to 7 20 Trip saving on fault enable n He E 8 15 9 23 Trip selection for undervoltage A a E 8 14 9 23 siele due NEE 11 3 True Torque Control cc ie 10 7 Typeotmotor 1 mail id AA det enee dees 8 35 9 38 Typeform weeelee ee ente ia iE 8 33 9 34 U Unblind blind function parameters 0 00 cece ceeeeeceseceeeseeeeeeceeeeececeeseeecseeseeseeeeeesseeseesseeaeeesesaes 8 34 9 36 9 37 Zuele Le Tute RENE 9 2 Undervoltage detechon Lu EE HFE 8 14 9 23 Undervoltage trip selectiON oooooinnnnnnncnnconccns e E E E A MM 8 14 9 23 Unlock COMBINATION ld 9 34 Upper limit frequency nm A EEE E E A OES 8 1 8 2 9 1 9 3 Utility parameters 22mm Hmc 7 7 8 31 to 8 34 VIF pattern masses dee uc E 8 2 9 3 V Vibration c 3 3 Voltage boost 1 2 sese GEN EE a E e CIEN Eech 8 2 9 5 Voltage rating of motor IER res aces utile cites Sch eene
3. 8 10 9 18 Mode of operating speeds 1 to 15 EVE IAT EA 8 10 to 8 12 M nitor mode NN TENE 7 1 to 7 3 Motor operated pot MOD 10 6 Motor 110 overload time limit ni 8 1 8 14 9 2 9 22 Motor parameters 252 em Ho M Ea 7 7 8 35 Motor parameters blind sss ij Em 8 34 9 37 Motor poles eeeseseeeemmmHM RR jl 8 35 9 38 Motor rated capacity sss n ee 8 35 9 38 Motor rated frequency sssssssssss A recentes saad eniece eec mita decenas 8 35 9 38 Motor rated RPM mmm EE Eeer 8 35 9 38 Motor rated voltage jp E 8 35 9 38 Motor selection appliCatiON ET 4 8 Motor shaft stationary control A E O A 8 13 9 21 Motor speed search auto reatart FU BE aaeeea aaar ae eenaa enisi 8 14 9 22 Motortype iman ea 8 35 9 38 N NEG requirements c e 4 7 NEMA RTE ie EE 3 1 3 3 Number of data bits seemmR EE 8 24 9 29 Number of inverter identifier EE edad had adea n EE n e Rx d or 8 24 9 29 Number of motor poles ssseses Dl EU 8 35 9 38 Number of preset SpeedS coccccioccccocccnocconcnnnnncnns GEN 8 10 9 18 O Overload selection ee NE EE 8 1 8 14 9 2 9 22 Operating mode preset speeds 1 thru 15 TEE 8 10
4. seeeemmRIRRRR up We EET TEE PEE 8 16 9 25 Pattern run parameters A E E 8 16 to 8 21 Pattern run selection zo EE 8 16 9 25 Percentage of frequency at loss e ee 8 15 9 24 PG input point 1 2 output frequency Pie Ign E WEE 8 9 9 18 PG input reference point 1 2 sus w ML Lm 8 9 9 18 PG input selection ssessee dic 8 9 9 18 PG input number of phases ooocccccccciccccnccccnccnnns Hug 8 22 9 28 PG input number of pulses n A Ee 8 22 9 28 PID deviation limit selection zn 8 22 9 27 PID deviation lower limit eeee EORNM T ETE 8 22 9 27 PID deviation upper limit NEE 8 22 9 27 PID lower limit frequency sess EE 8 22 9 27 Potential terminal function Tap PET 8 5 9 8 Power factor improvement precautions coccoonooccccccnoncnnncncnnnnnnnnnncnnnnnnnnnn nano eee nennen nnne 2 2 Power inverter switching frequency EE 8 6 9 9 Power inverter switching output A A ege eege 8 6 9 9 IN te Ee ET EE 2 1 to 2 4 Preset frequency for speeds 2 thru 15 Eug EE 8 10 to 8 12 Preset speed mode activation E ENSEM 8 10 9 18 Preset speed selection EAn A E A E APEE A S 8 10 9 18 Preset speeds operating
5. Item 165 DC INJECTION BRAKING START FREQUENCY dhF Use this parameter to set the frequency at which DC injection begins DC injection can be initiated remotely by programming one of the input terminals appropriately See Items 51 61 EU ie 111 and page 9 7 Item 166 DC INJECTION CURRENT dnl Sets the current level to be employed during DC injection Current level can be monitored in 96 of drive rating or in amps Set the current units in Item 326 OH Item 167 DC INJECTION TIME dht Sets the number of seconds DC is applied to the motor Drive will DC inject approximately 6096 FLA continuously 80 for 100 seconds and 100 for 2 seconds without an inverter overload 1 in trip DC injection is active when the drive s output frequency is below DC INJECTION START FREQUENCY ahr and the drive has a STOP command or a zero reference DC injection is also active when the drive s output frequency is below Item 32 END FREQUENCY F En Item 168 FWD REV DC INJECTION PRIORITY CONTROL db When drive is running in forward direction and is given a reverse reference this parameter determines whether or not DC injection is active between DC INJECTION STARTING FREQUENCY db and 0 Hz Setting option 1 gives DC injection priority over a new run command With an option setting of 0 a new run command has priority over DC injection Item 169 MOTOR SHAFT STAT
6. n ec o ke S d Q Q ES RR Ra TU E B e Q o Terminal Block To run from a pot the drive must have Notes 1 Drive enable ST to CC made 2 No emergency off command S4 to CC made 3 Direction command F or R to CC made 4 Frequency reference wiper from pot is read via RR terminal 5 MANUAL LED off puts drive in remote mode Toggle the LOCAL REMOTE button on keypad to turn LOCAL LED off with drive stopped 1 Use a 3K ohm pot 1 to 10 K ohms will work 2 The drive will accel to commanded frequency when F or R to CC is made 3 The drive will decel to 0 0 Hz when F or R to CC is broken 4 Motor will coast to a stop if ST to CC is broken 5 E trip if S4 to CC is broken 6 The above information applies to a drive with factory default programming 10 1 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Connection Examples 4 20mA Reference Operation Phone Jack on Control Board I 5 ZI Dipswitch V 10 stop start pisei 90 IT 9 6 Q P24 RES RR F 9 O S4 RCH 4 LOW LOW O S Q QO Gi Q ST FM AM CC CC RX PP IV FP FLC FLB FLA NE 4 20 mA Reference Terminal Block To follow a 4 20 mA signal the drive must have 1 IV dipswitch to the right of phone jack on control board immediately under keypad set to I position 5 10 dipswitch has no effect in this s
7. BIER El EE 8 33 9 35 Stopcontrolforjog 222sss T ER 8 9 9 18 Stop pattern selection sssssssssse zl 8 4 9 6 Storage En 1 1 Switchrondly unas dis Eed 8 1 8 4 9 1 9 6 SWitCh SWA DIP A m mt 5 2 T Ree E le E NEE 3 3 Terminal functions identification oooocccnnccnonncencnononnnonononnncnnononononnnnnonononnnnonenonnnnnonnnannnnnnanones 5 3 to 5 4 TSrminallOCatiOM RR 5 1 Terminal selection parameters Hm 8 5 to 8 6 Terminal selection parameters blind nj PEREAT 8 34 9 36 13 8 o xc gs ES o co efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX cont d 1 Thermal protection 1 27 ERE ECS ti 8 1 8 3 8 14 9 2 9 5 9 22 WARES WIFE CONMEEOL MM 9 11 Time of ride through sss O a a a 8 14 9 21 Time units selection for Acc dec m le vase hata PE 8 33 9 35 lle e UC TO Tn NNNM 8 30 9 31 Tosline F10 command input sssss Inc OE 8 24 9 29 Tosline F10 communication error mode MEI EL DEC MEIN ELM E 8 25 9 30 Tosline F10 monitor output ooocconoccccconccccnonnnnnnnns A A 8 25 9 29 Tosline S20 eee EE CAU dte re eei MELLE 8 28 9 30 Tosline S20 22ssseeee Eli M TRE 8 28 9 30 Tosline S20 command input ooococcconcccconccconnccnno Hn MR 8 26 9 30 Tosline S20 monitor output ssssss Hn
8. Item 104 RR REF POINT 1 FREQUENCY F F 1 Use this parameter to set the desired drive output frequency when its reference has the value set in Item 103 72 Item 105 RR REFERENCE POINT 2 d Use this parameter to set a percentage of reference The RR terminal s range is 0 10 volts so the factory default of 10096 corresponds to 10 volts Item 106 RR REF POINT 2 FREQUENCY Hd Use this parameter to set the desired drive output frequency when its reference has the value set in Item 105 72 Bias Gain of Frequency Input REFERENCE POINT 2 100 Input Reference Signal REFERENCE POINT 1 0 Output Hz 0Hz 80 Hz REF POINT 1 FREQ REF POINT 2 FREQ efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FREQUENCY SETTING PARAMETERS 5 Items 107 111 IV TERMINAL STANDARD OR ADJUSTABLE tu in F PH Use these parameters to allow adjustment of the IV reference s bias and gain See explanation for Items 102 106 on preceeding page With dipswitch in I position drive considers 100 reference 20 mA 2096 would be 4mA With dipswitch in V position 100 reference 10 volts See page 5 2 for dipswitch location Items 112 116 RX TERMINAL STANDARD OR ADJUSTABLE r in F P amp Use these parameters to allow adjustment of the RX reference s bias and gain See explanation for Items 107 111 above With dipswitch in 5 position drive consider
9. efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE 5L SPECIAL CONTROL PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO EAD Start up frequency 0 0 10 0 1 0 01 Hz EE End frequency 0 0 30 0 1 0 01 Hz Frun an Run frequency 0 0 FH max freq 0 1 0 01 Hz o0 os E Run frequency hysteresis 0 0 30 0 1 0 01 Hz oo ons soe par Jump frequency enable 0 Function OFF A A 1 Function ON MEC e AT p wes m en Dre emen em emew m en Pug een A eae oe qnn le eme o omnes ee RJCNNC E E ES A Jump frequency band 3 oun 1 0 01 Hz o0 one 16 98 PWM carrier frequency for 230V 3 30 HP 500 Hz 15 kHz 0 1 kHz 2 2 kHz PWM carrier frequency for 460V 5 125 HP 500 Hz 15 kHz tems 92 97 are available only when Item 91 Adjustment Range option 1 is selected AN CAUTION Setting the drive above 8 KHz requires a derate Refer to 9 16 for more information Parameter o c Le 2 Es o o o 2 77 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Lr F FREQUENCY SETTING PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO T E ae Frequency priority selection 2 MIN 101 Analog input filter no filter medium filter maximum filter GE RR input selection Standard BEEN
10. Default wattage and ohm values depend on the drive size Table cont d on next page 8 13 Parameter efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Hr PROTECTION PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO Kale Regeneration power ride through control 0 ee Ue 176 Auto restart motor speed search 9 22 i momentary power failure On ST make break commercial power switching Both 1 and 2 EHe i um Electronic thermal protection level 1 10 100 A awa lm ez t 179 Motor 11096 overload time limit 10 2400 tose eo ez 180 Overload selection 0 Standard 1 Soft stall On 2 OLMt trip Off 3 Soft stall On OLMt trip Off Stall protection 1 E On 1 Off Stall protection level current limit level adjust wn 215 A 183 Undervoltage trip selection ET Trip disabled EC during run ES J Undevotagedeteionme detection time oorsee 01 sec Low current detection selection a disabled output fault detection Trip on detection E Loweurent detection evel current detection level oA NON se 23 188 Output short circuit detection selection OCL 0 Standard 9 23 1 Standard High speed motor use Position use during JOG High speed motor use Position use during JOG Item 175 is available only when Item 174 Adjustment Range option 1 is selected Ite
11. Item 336 FEEDBACK CONTROL PARAMETERS BLIND LF normally visible This parameter must remain unblinded before any of the parameters on pages 8 22 through 8 23 can be read or changed Selecting option O adds GROUP FEEDBACK PARAMETERS Lr Fh to the blinded group list accessed via the S P M button Item 337 COMMUNICATION PARAMETERS BLIND ntr normally visible This parameter must remain unblinded before any of the parameters on pages 8 24 through 8 28 can be read or changed Selecting option O adds GROUP COMMUNICATION PARAMENTERS tr cr to the blinded group list accessed via the S P M button efesotomasyon com Toshiba inverter drive servo plc TOSHIBA UTILITY PARAMETERS 17 15 Item 338 INDUSTRIAL APPL PUMP PARAMETERS BLIND hi i normally visible This parameter must remain unblinded before any of the parameters can be read or changed Selecting option O adds GROUP INDUSTRIAL APPLICATION PUMP hri 1 to the blinded group list accessed via the S P M button This group contains parameters from other groups which may be useful when programming the drive for a pump application Contact your Toshiba representative for the E3 Application Manual for more information on the pump group Item 339 INDUSTRIAL APPL FAN PARAMETERS BLIND air normally visible This parameter must remain unblinded before any of the parameters can be read or changed Selecting
12. efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE uric UTILITY PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 328 Blind function selection 0 Items 329 345 blinded 1 9 36 1 Unblind Items 329 345 329 Fundamental parameters 2 blind 0 Blind this group 9 36 1 Add this group to visible list 530 Panel control parameters blind 0 Blind this group 9 36 1 Add this group to visible list 331 Terminal selection parameters blind 0 Blind this group i 9 36 1 Add this group to visible list Gg Special control parameters blind 0 Blind this group 1 9 36 1 Add this group to visible list 333 Frequency setting parameters blind 0 Blind this group 1 Add this group to visible list 334 Protection parameters 0 Blind this group blind 1 Add this group to visible list 3355 Pattern run control parameters 0 Blind this group blind 1 Add this group to visible list SIS Feedback control parameters 0 Blind this group blind 1 Add this group to visible list 378 Communication parameters 0 Blind this group 1 9 36 blind 1 Add this group to visible list 338 Industrial application parameters 0 Blind this group 1 9 37 Pump blind 1 Add this group to visible list 339 Industrial application parameters 0 Blind this group 1 9 37 Fan blind 1 Add this group to visible list 340 Industrial application parameters 0 Blind this group 9
13. NOTES see below z 98 NA NA 200230V 1107 FOR 5 3 7 3 PHASE 60 SEC 7555 MAXIMUM 100 10 7 5 VOLTAGE CONTINUOUS 15 11 20 15 MIN ojo All ch G N e blot ojo 2400 2 40 40 00 96 NA NA 200 tn 60 6048 156 NA t0 RATED MOTOR OUTPUT OVERLOAD GZ KVA HP KW CURRENT zm mH A 110 FOR osol 8 7565 11 18 15 60 SEC 100 CONTINUOUS 14600 1 60 60 45 77 02 114 ra750 1 75 7955 96 7702 tar 125 80 600 Volt NEMA TYPE 1 Standard Enclosure Ratings STANDARD RATINGS o d RATED MOTOR OUTPUT OUTPUT OVERLOAD 5 5 KVA HP KW CURRENT INDUCTOR CURRENT VOLTAGE CURRENT Zea mH A j6060 1 6 5 38 61 25 150 FOR 120 SEC 110 CONTINUOUS j6600 1 60 60 45 e 03 88 610K 1 100 100 7 99 02 141 612K 1 125 125 90 125 0 15 175 130 FOR 120 SEC 110 CONTINUOUS NOTES 1 UL CUL Underwriters Laboratories Inc listed Internal option External option Standard internal feature MODEL see below see below MAIN CIRCUIT INPUT POWER 3 PHASE 200V 50Hz or 200 230V 60Hz VOLTAGE 10 FREQ 2Hz MAIN CIRCUIT INPUT POWER 3 PHASE 380V 50Hz or 400 460V 60Hz VOLTAGE 10 FREQ 2Hz MAIN CIRCUIT INPUT POWER 3 PHASE 575 600V 60Hz 525V 50Hz VOLTAGE 10 FREQ 2Hz Operating Specifications efesotomasyon com Toshiba inverter d
14. TA D 1 L 1 1 D rit Gi LIT LI 1 bis ki SO 1 LL pj Ki in TA Ke L an Ee SET EEN EEN DE ES EEN ud VUNNU mj mi Hj Hj Hj t mg mi 1 LI Tt m s L Trim Pot Example This example uses the RX terminal to trim a reference i e a 4 20 mA input 7 5 Hz Group Parameter Value TILITY PARAMETI BLIND FUNCTION SELECTION nnd ILITY PARAMETI d FEEDBACK CONTROL PARAMETERS BLIND TILITY PARAMETI FREQ SETTING PARAMETE BLIND amp LOF EEDBACK PARAMET d OVERRIDE CONTROL SELE d EQ SETTING RX TERMINAL STANDARD EQ SETTING RX INPUT REF SETTING EQ SETTING RX REF POINT 1 OUTP d S 1 n LI TA E 1 1 LI is 1 1 TA t 1 1 El ETT art Es EQ TING RX INPUT REF SETTING EO ING RX REF POINT 2 OUTP 1 1 LI Tr L Motor Operated Pot MOP or Floating Point Control The following programming allows a drive to emulate motor operated pot control Momentarily shorting S1 CC increases frequency reference Momentarily shorting S2 CC decreases frequency reference Momentarily sho
15. The following table lists the parameter group codes and the corresponding group content prs CR re II ea rermina loci socio parameters L E Special contparametrs re es Freauencyseting parameters Bided ar Protectonfuncfon parameters L ee RS i RSR ci OE SS a Fan application macro Unblinded Cooling tower application macro Unblinded AM FM output terminal adjustment parameters Unblinded Utility parameters Unblinded ne Motor rating parameters Blinded ur4t is always displayed But only the parameters different from factory settings are displayed in Le D The parameters in this group can be changed in this group when they are displayed However when a parameter s setting is once again set to the factory setting it will be deleted from this parameter group Lr LE By the use of the BLIND function in this group parameter groups which do not need to be adjusted can be prevented from being displayed The upper menu and lower menu and skip functions are used as follows when an upper menu parameter is not selected ON its lower menu parameters are not necessary and therefore not displayed Only when an upper menu parameter is selected ON in other words a setting other than the standard setting will its corresponding lower menu items be displayed En cy K oo EA o efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Program Mode Viewing con
16. 3 Atthe parameter title display switch to the desired parameter by using the U D keys Press R W key 4 When the data is displayed change it by using the U D keys 5 Press R W key to write the data to the E7PROM Example of changing the setting for acceleration time 1 to 20s assuming power has just been applied to the inverter Key Operation LED Message Explanation o UC od Standard monitor mode current output frequency displayed S P M 5ttP Switch to mode selection menu S P M Fr u Select program mode title with U D keys R W Select program mode by pressing R W key First program group title is displayed UD r Selectdesired group title using the U D keys OM E parameter title in the group is displayed UD 4 Hi Jg Selectdesired parameter using the U D keys RW 13 X Read parameter setting value by pressing the R W key A Adjust setting value to desired value Write new setting value to memory by pressing the R W key The parameter title and the new setting value will flash alternately for two cycles Then the title Acc1 is displayed ee ee eee Display returns to program mode parameter title display Setting other parameters is possible by performing the same process Optionally at this point the S P M key will exit back to standard monitor mode efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Program mode cont d
17. 3 Toshiba TOSLINE S20 fiber optic Contact your Toshiba distributor for more information 4 12 bit binary reference using option card G3 VF5X 4526A 5 Three digit BCD input on card E3 VF5X 4526A 0 1 Hz resolution 6 Three digit BCD input on card E3 VF5X 4526A 1 0 Hz resolution Item 287 MASTER SLAVE SELECTION 5t This parameter defines the drive s role in the master follower scenario Option 1 entered here will make slave drives follow the frequency command the master is receiving master may be stopped while the followers run Option 2 entered here will make the followers run according to the master s output frequency Item 288 RS485 BAUD RATE art In conjunction with jumpers J1 ands J2 on the RS485 option board used this parameter sets the RS485 baud rate as follows Setting of Item 288 J1 J2 0 1 off off on off off on on on INV3 COM A and INV3 COM B cards max baud is 19200 INV3 COM C card s max baud is 38400 Item 289 TOSLINE F10 COMMAND INPUT ft in Determines if drive accepts run stop and or frequency commands from TOSLINE Contact Toshiba PLC marketing for more information Item 290 TOSLINE F10 MONITOR OUTPUT hu Determines the drive operating data to be communicated Contact Toshiba PLC marketing for more information Cycle power after changing any communication parameters efesotomasyon com Toshiba inverter drive servo plc TOSHIBA
18. Fundamental Ee 9 5 Terminal Selection Parameters cuide 9 7 Input Terminal Functions asian is 9 11 Q tp t Contacts F UNCUONS riain o a 9 13 Special ee neun E 9 15 Frequency Setting Parameters s osi tone en usto redis ias edo Ones 9 17 Protection Pal al E 9 20 Pattern ur Pala E 9 25 Feedback NEE 9 27 Communication Parameters sesassginns ainia 9 29 AM FM Adjustment Parma Studi anciana 9 31 Ee E 9 33 Mator Rating RE ln E 9 38 Standard Monitor Mode Display Parameters A 9 39 Operation Examples Connection EXSImiples casita lo opel 10 1 Potentiometer Operation snoot 10 1 4 20 mA Reference Operation viscosa 10 2 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA CONTENTS cont d PAGE Operation Examples cont d Connection Examples cont d ciar raid 10 1 Keypad Frequency Reference and Remote Stop Start 10 3 RS292 PON E 10 3 0 10 Volt Reference Operation 10 4 Programming ng E 10 5 Programming En ue 10 5 epp RET TETTE 10 5 Search function EE 10 5 Preset speed A 10 6 tut pot example A 10 6 Motor operated pot EE 10 6 True torque control programming wussecscsccsscasssnciadndcdeninssnencanennaseusens 10 7 Service Requesting After Sales Service sss 11 1 Parts Service Map 11 2 TOUS S OO I seisan anea eaaa aiei ain eiia aa 11 3 How to Clear a Fault D 11 3 Drive Fault Displays and Explanations AAA 11 3 Drive Warning Displays and Explanations 11 7 Dri
19. Hz output voltage is approximately 1 4 of what it is at 60 Hz 3 Automatic torque boost Drive increases output voltage at low output frequences in order to increase motor starting torque 4 Automatic torque boost with energy saving feature Same as number 3 above but the output voltage is lowered during lightly loaded periods 5 True torque control Drive maximizes torque developed by motor and compensates for motor slip Item 328 BLIND FUNCTION SELECTION nd and ltem 345 MOTOR PARAMETERS BLIND GUTE must also be set to option 1 so that GROUP MOTOR RATING PARAMETERS Lr iz can be adjusted see page 8 35 6 True torque control with energy saving feature Same as number 5 above but the output voltage is lowered during lightly loaded periods reduces idle amps Item 27 VOLTAGE BOOST 1 un This parameter increases output voltage at low frequencies enabling a motors operated in constant or variable torque modes to develop more starting torque Too much voltage boost could result in an overcurrent trip efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FUNDAMENTAL PARAMETERS 1 E Item 28 ACCELERATION TIME 1 ALL AT 1 sets the time for drive output frequency to go from 0 Hz to MAXIMUM OUTPUT FREQUENCY FH Item 19 A small acceleration time may result in an overcurrent trip Item 29 DECELERATION TIME 1 dEL 1 This parameter
20. Indicates overvoltage condition Indicates overcurrent condition X Indicates overheat condition EI Indicates communication timeout condition tE Indicates an overload and overcurrent condition Indicates overload overcurrent and overheat conditions En cn K oo EA o Mode selection menu If the S P M key is pressed while in standard monitor mode the mode selection menu is displayed This menu contains 3 selections setup mode program mode and status monitor mode It is possible to scroll through the menu selections until the desired mode is displayed The mode is selected by pressing the R W key The following menu selections are available in the mode selection menu Mode selections Explanation Setup mode selection Han Status monitor mode selection Each of these modes is described in more detail in the following sections efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Setup mode Setup mode is a program group requested specifically for the HVAC industries The setup group is to provide simplified access to the most fundamental drive parameters that nearly every user will access regularly Setup mode is entered by selecting the 5E H mode in the mode selection menu and pressing the READ key It is then possible to scroll through the various setup parameters using the up down keys and edit the desired parameters using the READ WRITE and UP DOWN keys Pressin
21. Item 354 CURRENTLY ACTIVE PATTERN GROUP AND SPEED Ft Displayed value Displays currently active pattern group number and pattern speed only displayed when in pattern run mode Item 355 REMAINING PATTERN GROUP REPETITIONS n Displayed value Displays number of pattern group repititions remaining only displayed when in pattern run mode Item 356 NUMBER OF PRESET SPEEDS hr Displayed value Displays number of the preset speed being used only displayed when in pattern run mode Item 357 REMAINING PATTERN TIME Displayed value Displays the pattern time remaining in seconds or minutes only displayed when in pattern run mode Display is blank if no pattern time is remaining or if odd numbered Items 235 263 BL fi 1 5LTIF options 4 or 5 are selected Item 358 MOTOR ROTATION DIRECTION Fr F or Fr r Displays the direction of motor rotation Item 359 MONITOR 1 POST COMPENSATION OUTPUT FREQUENCY Displayed value Displays the output frequency before changes are initiated if Item 319 lin is set to option 1 Item 360 MONITOR 41 FREQUENCY COMMAND SETTING Displayed value Displays the new output frequency as it is increased or decreased if Item 319 lo 1 is set to option 2 Item 361 MONITOR 1 OUTPUT CURRENT L Displayed value Displays present output current if Item 319 Un is set
22. See Item 359 374 on page 9 39 display parameters identical to monitor 1 except default setting is for display of torque current Item 380 INPUT TERMINAL STATUS Displays H Displayed value Displays present drive input terminal status See input code on page 11 8 Item 381 INPUT TERMINAL STATUS br Displayed value Displays present drive input terminal status See input code on page 11 8 Parameter N 5 bai E E foe gt lt Lu Item 382 OUTPUT TERMINAL STATUS Displayed value Displays present drive output terminal status See output code on page 11 8 Item 383 TOTAL RUN TIME Displayed value Displays total accumulated run time Item 384 PAST TRIP 1 Displays monitor message Displayed value Displays inverter trip code alternately with the passed trip number Item 385 PAST TRIP 2 Displays monitor message Displayed value Displays inverter trip code alternately with the passed trip number Item 386 PAST TRIP 3 Displays monitor message Displayed value Displays inverter trip code alternately with the passed trip number Item 387 PAST TRIP 4 Displays monitor message Displayed value Displays inverter trip code alternately with the passed trip number efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Connection Examples Potentiometer Operation Wiper usually middle terminal
23. command from operating panel or terminal block 3 wire control and motorized speed pot programmable functions Jogging run Jog run from panel with JOG mode selection Terminal block operation possible with parameter settings Multispeed run Set frequency plus 15 preset speeds possible with combinations of CC SS1 SS2 SS3 and SS4 Retry When a protective function is activated the system checks main circuit devices and attempts to restart Settable to a maximum of 10 times wait time adjustment 0 to 10 secs Pattern Run 4 groups of 8 patterns each can be set to the 15 preset speed values A maximum of 32 different patterns can be run terminal block control repetitive run possible DC injection braking Braking starting frequency adjustment 0 to 120Hz braking current adjustment 0 to 100 braking time adjustment 0 to 10secs emergency stop braking function motor shaft stationary control Upper Lower limit Limits the frequency between the set values 0 to max frequency Can be indicated via output contact closure Frequency jump Edit function Blind function User defined defaults User s parameter values can be saved into a default library User can then default drive to Toshiba s values or to the user s own Consult the factory for applications above 80 Hz efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Standard Specifications cont d ITEM STANDARD SPECIFICATIONS Display 4 digit 7 segmen
24. where the drive trips and or closes an appropriately programmed output contact See Items 67 70 or 73 and setting values 28 29 on page 9 13 Item 191 FAULT TRIP SAVING trii This parameter determines the effect of cycling power on a faulted drive 0 Fault and fault data cleared when drive powers up 1 Drive powers up in tripped state drive display remains in faulted state but fault data and fault contact are not maintained Setting of Item 173 NUMBER OF RETRY ATTEMPTS rtrH is ignored by the drive when this Item is set to option 1 Item 192 COOLING FAN CONTROL SELECTION FAn This parameter determines if the drive s fan is thermostatically controlled or if it runs continuously efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROTECTION PARAMETERS 5777 Item 193 CUMULATIVE RUN TIMER ALARM SETTING tuk One of the drive s output contacts can be programmed to change state based upon the time entered here See Items 67 70 73 and setting values 56 57 on page 9 14 01 is one hour Item 194 IV ANALOG INPUT LOSS FUNCTION LA 15 This function works when input terminal IV is used for frequency command input The loss function related parameters are LH i5 FO 15 and En IV loss function is selected by properly setting this function After it is selected the drive will work in the following ways If LH 15 is set to O it will perform as a normal E3 If LH 15 is not 0
25. 0 10V Reference dh 7 MEME Py gp TEN i HA P24 9 RR B Ig de S2 S3 9 RCH S Q LOW 909g S oe ST FM AM CC CC RX PP IV FP FLC FLB FLA Terminal Block To run from a 0 10 V reference the drive must have 1 Drive enable ST CC made 2 No emergency off command S4 to CC made 3 Direction command F or R to CC made 4 Frequency reference 0 10 V signal applied to RR terminal 5 MANUAL LED off puts drive in remote mode Toggle the LOCAL REMOTE button on keypad to turn LOCAL LED off cu SS KK SE Oo c Q Se ow Notes 1 The drive will accel to commanded frequency when F or R to CC is made 2 The drive will decel to 0 0 Hz when F or R to CC is broken 3 Motor will coast to a stop if ST to CC is broken 4 The above information applies to a drive with factory default programming 5 Do not connect CC to ground 6 E trip if S4 to CC is broken 10 4 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Programming Examples Note The drive will kick out of programming mode and return to the output frequency display when a parameter name is displayed for fourteen seconds after the previous parameter has been read and written See the chart on page 7 7 for a list of all drive groups Programming Example 1 Objective Set ACCELERATION TIME 1 ALL to 23 4 seconds We can change acceleration 1 in SETUP mode or in group FUNDA
26. 261 and 263 SPEED lt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 or 15 gt CONTINUE MODE SL i 5LF This parameter affects the timing of the speeds in a pattern group 0 Preset speed s time is counted in seconds from the beginning of the run accel decel time is included in the time entered in the following parameter SPEED lt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0r 15 DRIVE TIME ALk i SLEF 1 Preset speed s time is counted in minutes from the beginning of the run accel decel time is included in the time entered in the following parameter SPEED lt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0r 15 DRIVE TIME Bit i bLEF 2 Preset speed s time is counted in seconds after preset speed is reached accel decel time is not included in the time entered in the following parameter SPEED lt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0r 15 DRIVE TIME ALk t SLEF 3 Preset speed s time is counted in minutes after preset speed is reached accel decel time is not included in the time entered in the following parameter SPEED lt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0r 15 gt DRIVE TIME SLE i DI 4 Non stop stop by breaking ST CC or F CC or R CC 5 Drive waits for step command to change speeds See Items 51 62 ici tk 11 and input terminal functions setting code 19 on page 9 11 EF Items 236 238 240 242 244 246 248 25
27. 310 4 310 5 Size the grounding conductor in accordance with 1996 NEC Table 250 95 4 Twisted pair wiring should be used for external meters connected to AM and FM terminals 5 For multiple motor applications a thermal magnetic circuit breaker must be installed between the drive and each motor The thermal circuit is for overload sensing and the magnetic coil is for abnormal conditions such as short circuits Select the MCCB molded case circuit breaker in accordance with 1996 NEC Article 430 51 through 430 53 430 152 and 240 6 N CAUTION Turn off power to the drive before making any wiring changes to the analog output circuits Use separate conduits for routing incoming power power N CA UTION to motor and control conductors Use no more than three power conductors and a ground conductor per conduit efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Grounding The inverter must be grounded in accordance with Article 250 of the National Electrical Code or Section 10 of the Canadian Electrical Code Part and the grounding conductor should be sized in accordance with 1996 NEC Table 250 95 or CEC Part Table 16 See Installation Safety Precautions notes 7 and 14 NC A UTION Conduit is not a suitable ground for the inverter Motor Selection 1 Exceeding the peak voltage rating or the rise time allowable of the motor insulation system will reduce the life expectancy To insure good motor insulation life consul
28. 4500 iC Model 4600 to 412K and 2400 to 2600 Model 6060 EE Selection of Main Circuit Wiring Equipment and Standard Cable SIZES PER TT Dm Grounding RE Application Notes Motor Selection seesessusss Terminal Connections Terminal Board Control Berg aper Terminal Connections and Functions ccccecececeececeeeceeeeceneeeaeees efesotomasyon com Toshiba inverter drive servo plc TOSHIBA CONTENTS cont d PAGE Operating Panel Operating Panel Layout EE 6 1 LED Display Description E 6 1 7 Segment Alphanumerics RT 6 2 Panel Keys and RE e EE 6 3 Operating Modes Made SSM EE 7 1 A T 7 1 Standard Monitor Mode eee 7 1 Frequency monitor TUPIGUDU aid 7 1 Frequency command value setting ecce 7 1 Switching between forward and reverse 7 2 SUITE CIERTO EET IS 7 2 Mode Selection Menu EE 7 3 A sanean et ae te mee CE MEE HS 7 4 Program MOU c DM 7 6 View user change parameters ooococococccccccononanoncconnnnnananoninnns 7 8 Analog meter adjustment function 7 9 Setting alarm displays mm 7 9 Panel lockout mode cancellation 7 10 Status monitor MOS iio kaain ka 7 11 JOG T N MAL aiii 7 13 COmman a Mla ides e trm 7 14 Operating mode switching enee eege 7 14 RUN SiO commands ET ETT TOTO D T E TIS 7 14 Emergency DIE oot edu dua ML iu it 7 14 Lo e 7 15 Standard setting selec
29. 8 35 9 38 Voltage units selection bn MTM 8 33 9 35 VW Weight SDPO aia A ido 12 3 Wiresiz s Em 4 6 Wiring Confirmation MM 2 3 13 9 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd Houston Texas 77041 Tel 800 231 1412 Fax 713 466 8773 Telex 762078 World Wide Web http www tic toshiba com Printed in U S A
30. COMMUNICATION PARAMETERS ic 7 Item 291 TOSLINE F10 S20 COMM ERROR MODE Merr When set to option 0 a zero speed command is commenced if an error occurs The data prior to the error is held if option 1 is selected Item 292 TOSLINE 20 RECEIVE ADDRESS inf Use this function to set the receive address Item 293 TOSLINE S20 TRANSMIT ADDRESS HuERA Use this function to set the transmit address Item 294 TOSLINE S20 COMMAND INPUT 5n Determines if drive accepts run stop and or frequency commands from TOSLINE Contact Toshiba PLC marketing for more information Item 295 TOSLINE S20 MONITOR OUTPUT SLU Determines the drive operating data to be communicated Contact Toshiba PLC marketing for more information ltem 296 TOSLINE S20 REFERENCE FREQUENCY ADDRESS SELECTION F in Use this function to select for either the reference frequency address or set to receive address 1 ltem 297 TOSLINE S20 REFERENCE FREQUENCY ADDRESS F inf Use this function to set the reference frequency address Item 298 TOSLINE S20 5Err Use this function to set up to clear or retain data on the S20 option board Item 299 TOSLINE S20 Get Use this function to reset the S20 option board Items 300 304 RS485 12 BIT BINARY BIAS GAIN Er tn F Fn Use these parameters to allow adjustment of the RS485 or 12 bit
31. DEn This parameter determines the way a jog is stopped If DC Injection is selected also adjust Item 165 Dc INJECTION STARTING FREQUENCY abr ltem 166 DC INJECTION CURRENT db and ltem 167 DC INJECTION TIME aut Jog is stopped by releasing the RUN key when in panel control and by opening F CC or R CC when in remote control Item 129 PRESET SPEED SELECTION 5r Enter the total number of preset speeds to be accessed Item 130 PRESET SPEED MODE ACTIVATION 5ri If this parameter is set to 1 the corresponding preset speeds acc dec time selection volts per hertz pattern selection and direction is determined by the setting of Items 132 134 136 etc PRESET SPEED lt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0or 15 OPERATING MODE Drill hri Directions commanded by closing F CC or R CC are effectively ignored If this parameter is set to 0 the direction is determined by the terminal strip Items 131 133 135 137 139 141 143 145 147 149 151 153 155 157 159 PRESET SPEED 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 00 15 FREQUENCY Foar Sete Ar th Use this parameter to set preset speed frequencies Parameter KA c o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FREQUENCY SETTING PARAMETERS 5 Items 132 134 136
32. Hz Item 89 Fr un and Item 90 HO are not effective when PID control is operating HYSTERESIS CHARACTERISTIC Frun Fhys gt o z ul 2 m e Frun Fhys u E Frun 2 A L 2 O 0 100 FREQUENCY REFERENCE Item 91 JUMP FREQUENCY ENABLE Fun This parameters allows the programming of Jump Frequencies which are bands of output frequencies the drive will not continuously output The drive allows the user to program up to three separate frequencies along with a bandwidth for each Item 92 JUMP FREQUENCY 1 Fit Enter the jump frequency Item 93 JUMP FREQUENCY BAND 1 aru i Enter the bandwidth for Fu The value entered here will be added to and subtracted from determine the upper and lower frequencies of the deadband TA to Item 94 JUMP FREQUENCY 2 Fig See Item 92 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA SPECIAL CONTROL PARAMETERS 7 31 Item 95 JUMP FREQUENCY BAND 2 hFic See Item 93 Item 96 JUMP FREQUENCY 3 Fui See Item 92 Item 97 JUMP FREQUENCY BAND 3 hri See Item 93 Example of Jump Frequency Suppose Fu is set to 30 Hz and brut is set to 5 Hz Suppose a frequency reference starts commanding 0 Hz and slowly increases The drive s output frequency slowly increases When the reference hits a level that is commanding
33. IV Inr UR 8 8 9 18 Input selection for terminal RR MMC T 8 8 9 17 Input selection for terminal RX da o 8 8 9 18 Nello Eileen 3 4 Inputterminal O 11 EE 8 5 9 7 9 8 Input terminal 5 7 response time TEE HE Ue siint tme ie eege Ze eds 8 5 9 8 Input terminal R S1 S7 response time T MP 8 5 9 8 Input terminal information decoding sse eene nennen nennen 11 8 Input terminal selection lcm ER 8 5 9 7 INSPECUON OF MEW UNE cc 1 1 Installation precautions s rne tere n reet len Fer dtes Deu ure de 2 1 to 2 2 Integralgain eeemAM MReRee E dE 8 22 9 27 Inverter number 26emmmRRII EE 8 24 9 29 Inverter DIDIER piirissa aaa aiaa dee salavode sue Eege SEENEN 7 19 10 3 11 3 to 11 7 Invertertypeform 2mRmRRRA dn 8 33 9 34 ISolation a Sesitenseestivosesetedie E baaa eei ced 2 3 IV analog input loss sees ml BH 8 15 9 24 IV input selection eee Tu E E M 8 1 8 8 9 1 9 18 IV point 1 2 frequency coocooccococccccconancnananonn nono DM LIC 8 1 8 8 9 1 9 18 IV reference point 21 A7 Pais EE 8 1 8 8 9 1 9 18 J Jog run frequency sess nda lidia 8 9 9 18 JOG TUNMOJE NN cR 7 13 Jog stop control 222222 E O 8 9 9 18 Jump frequency 1 43 gua au 8 7 9 15 9 16 Jump frequency band 1
34. Input power selection Shorting to RJ selects 600V 60Hz all 600V models only Input power selection Shorting to RJ selects 575V 60Hz o Input power selection Shorting to RJ selects 525V 50Hz AN This is the common return for input power selection terminals R41 46 R40 44 R38 R60 R57 and R52 Use only one selection at a time Do not connect to CC 5 4 Terminal Connections efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Operating Panel Layout The operating panel enables the user to enable or disable the keypad input commands from the keypad and monitor drive operation The illustration below shows the operating panel keypad layout and the locations of the keys and display LED s 7 Segment LED Units LED display area typical 4 HZ PERCENT SECONDS KW AMPS NOLTS Keys typical 8 SETUP A Kai PROGRAM RU MONITOR READ STOP Local Remote LED WRITE KESE Manual Auto LED ee ee O manual auto GE SPEED CTRL RUN MODE LED Display Description A description of the LED display is given below 1 4 seven segment LED character display In standard monitor mode displays the current output frequency In status monitor mode monitors the status conditions and frequency command value setting In setup mode displays setup parameter titles and values In program mode display
35. MON button displays the drive s monitor mode See Item 326 2571 to display currents in amps or percent See Item 327 d P to display voltages in volts or percent The drive operation variable displayed in four of the monitor mode s screens are selectable 1 Post compensation output frequency may be higher than frequency command drive overspeeds to compensate for slip in vector control 2 Frequency command Not affected by stopping or accel decel Default for STATUS MONITOR 1 DISPLAY SELECT Min 3 Output current output amps torque amps excitation amps Default for STATUS MONITOR 2 DISPLAY SELECT Hind Input voltage calculated from DC bus voltage If displayed in percent note that 230 V drives consider 200 V to be 100 input and 460 V drives consider 400 V to be 100 input Default for STATUS MONITOR 3 DISPLAY SELECT fing Output voltage If displayed in percent note that 230 V drives consider 200 V to be 10096 output and 460 V drives consider 400 V to be 100 output Default for STATUS MONITOR 4 DISPLAY SELECT iind Torque current output current torque current excitation current Excitation current output current torque current excitation current PID feedback value This is the frequency represented by the feedback signal Motor overload ratio Example Drive is rated for 110 FLA for 1 minutes If drive runs at 110 for 30 sec this output will be 50 Drive trips when ration hits 100 10 Inverter o
36. Mode Selection ESTOP from keypad while in remote mode cannot be disabled efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE uric UTILITY PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO mem tm ICI o Le E Status monitor display selections Post compensation output frequency Frequency command setting Output current Input voltage Output voltage Torque current Excitation current PID feedback value Motor overload ratio Drive overload ratio DBR overload ratio Input power Output power RR input value Peak load current Peak input voltage Kilowatt hours Megawatt hours Status monitor display selections Same options as Item 319 Status monitor display selections Same options as Item 319 Status monitor display selections Same options as Item 319 dsPB 323 Frequency units multiplication factor 0 Off 0 01 200 mm Frequency display resolution 325 ACC DEC time units selection 0 0 1 secs 9 35 1 0 01 secs 326 Current units selection 0 96 9 35 1 A 1 V The input voltage and output current peak monitor values are reset after each STOP command However if the drive is stopped for less than 2 seconds the peak values may not be reset When the the multiplier is anything other than O the Hz units will not be displayed Table cont d on next page 8 33 Parameter
37. OVERCURRENT RUN HLiF Cause Drive current exceeded 145 of its rated FLA Comments Check for phase phase short Is motor machine jammed Is mechanical brake engaged while drive is running Adding appropriate dynamic braking resistor across PA and PB terminals may solve problem see page 9 20 If there are severe load fluctuations adding mechanical dampening or an output line reactor may help to electrically dampen 11 3 9 di lt b 22 2s o 3 p ke efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Drive Fault Displays and Explanations cont d U PHASI SHORT E SHORT CIRCUIT HULA or V PHASE SHORT CIRCUIT ULA or W PHASE CIRCUIT DH Cause Drive detected short circuit in transistor Comments Replace transistor Contact your Toshiba distributor for authorized repair LOAD END OVERCURRENT ULL Cause Drive detected short circuit on output Comments Check for phase phase short Meg motor leads with leads disconnected from drive Remove any power factor correction caps on motor See Item 169 OUTPUT SHORT CIRCUIT DETECTION SELECT OVERVOLTAGE ACCEL HF or OVERVOLTAGE RUN ULF Cause Bus exceeded 393 VDC 230 volt drive or 787 VDC 460 volt drive Comments Incoming AC may have gone high or spiked verify with Item 319 320 321 or 322 set to option 16 a line reactor or a lower tap on
38. The bias gain of these inputs determines their effect on the master reference Select which one of the frequency references will serve as the trim source 0 none 1 RR terminal 2 IV terminal 3 RX terminal trim possible 4 Pulse generator input on option card INV3 COM B or INV3 COM D trim possible 5 E3 keypad 6 RS485 input or 12 bit input on option cards INV3 COM A INV3 COM C or G3 VF5X 4526A 7 Trim source with multiplier See Items 280 Lira and 281 Uer dz below Override Data Flow This figure is useful to help clarify Items 279 280 KAR C11 LL KV 1 1 and 281 LL d KBIN 0 1 4_ FC gt FC Item 280 OVERRIDE MULTIPLIER INPUT SELECTION rac When used with a multiplier the following inputs bias and gain do not determine their effect on the master reference Select which of the following trim sources will be used with the muliplier 0 Frequency reference 1 RR terminal 2 IV terminal 3 RX terminal 4 RS485 input or 12 bit input on option cards INV3 COM A INV3 COM C or G3 VF5X 4526A Item 281 OVERRIDE CHANGE MULTIPLIER rdi When Item 280 lr 17 is set to 0 this parameter sets the percent of reference to be added subtacted to from the reference When it is set to option 1 2 3 or 4 the value entered here determines the maximum range of trim in terms of percentage of reference This maximum range of trim includ
39. amps Item 14 OVERLOAD SELECTION ULM This parameter adjusts the overload protection scheme 0 Standard 1 Soft stall on Soft stall reduces output frequency only when the drive is in its overload region Soft stall helps prevent drive from tripping on inverter overload Gi in 2 Motor overload trip off 3 Soft stall on and motor overload trip off Motor overload sensing is on unless 2 or 3 is selected INVERTER OVERLOAD HL 1 cooling time is approximately one minute after trip MOTOR OVERLOAD Le cooling time is approximately five minutes after trip DBR OVERLOAD Lr cooling time is approximately thirty seconds after trip Item 15 MOTOR 110 OVERLOAD TIME LIMIT ULE This parameter sets the time the drive will output 110 of the current set by Item 11 cHr before tripping on motor overload HL TIE Item 16 INDUSTRIAL APPLICATION SELECTION FFL This parameter can be changed only when the drive s output is 0 0 Hz When programmed with a non zero value the drive will initialize itself prior programming is erased to parameter values that lend themselves to specific applications Item 17 STANDARD SETTING MODE SELECTION DH This parameter can be changed at any time This parameter resets the parameter values of the drive as follows Default drive to typical 50 Hz application settings Defau
40. appear E ARRAY FAULT Err Comments Replace control board ENT DETECT ERROR d EFF i Comments Occurs when drive is stopped but CPU detects current flowing This fault could be caused by plugging in RS232 cable with drive powered resulting in damage to control board Adding a RF EMI filter may remove noise spikes from nearby SCR rectifiers If the control board is damaged the drive must be serviced INV TYPEFORM ERROR Ern Cause Control board Comments Enter option 7 into Item 310 STANDARD SETTING MODE is not configured to drive s rating EL ECTION 11 6 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Drive Warning Displays and Explanations DAMPER TRIP anf Cause Damper function is selected one input terminal is assigned to 56 and one output terminal is assigned to 64 Every time a run command is issued the output terminal will output a signal to open damper Then waiting for the damper open full signal from the input terminal After getting the damper open full signal from the input terminal the motor will start to run If the damper is closed while the motor is running go damper trip Comments Check the input damper status signal IV ANALOG INPUT LOSS TRIP L055 np ou Cause i5 3 and IV input voltage is less than 1 volt Comments Check IV input voltage DC BUS UNDERVOLTAGE NOFF Cause The drive s DC bus voltage wen
41. button will exit from viewing the user changed parameter group back to standard monitor mode Additionally if there are NO parameters changed from the factory default settings the inverter will not find any parameters to display in the user changed parameter group After the entire parameter set has been searched and no parameters found the inverter will display the next parameter group title iir The following is an example of this operation no parameters changed from factory default settings Key Operation LED Message Explanation JI 88 Standard monitor mode S P M PEEP Switch to mode selection menu S P M FFG Select program mode title with S P M keys e parameter group title i is displayed m The display will flash ur to indicate that the drive is flashing searching for the next user changed position Upon finding no user changed parameters the drive will display the first parameter group title efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Program mode analog meter adjustment function The AM and FM programmable analog output terminals have a coefficient that can be adjusted by the user to obtain the desired output voltage current corresponding to the selected input variable The following adjustment procedure can be used to adjust the output of the FM terminal to 5Vdc at base frequency Key Operation LED Message Explanation o 88 Standard monitor mode S
42. c o c m e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA TERMINAL SELECTION PARAMETERS 7 51 Item 50 INPUT TERMINAL SELECTION ir With this parameter set to 0 the drive s input terminals when shorted to CC have the default functions noted in Items 51 62 The user has the option of changing the function assigned to any of the input terminals by programming a 1 into item 50 and programming the parameters in Items 51 62 as necessary Item 51 R INPUT TERMINAL FUNCTION tril Sets the function realized when the R terminal is shorted to CC Default setting is a reverse run command See page 9 11 for codes for other available functions ltem 52 S1 INPUT TERMINAL FUNCTION tr Sets the function realized when the S1 terminal is shorted to CC Default setting is firespeed control See page 9 11 for codes for other available functions Item 53 52 INPUT TERMINAL FUNCTION ttg Sets the function realized when the S2 terminalis shorted to CC Default setting is feedback control See page 9 11 for codes for other available functions Item 54 53 INPUT TERMINAL FUNCTION 3 Sets the function realized when the S3 terminalis shorted to CC Default setting gives a preset speed reference See page 9 11 for codes for other available functions Item 55 54 INPUT TERMINAL FUNCTION it Different with respect to all of the other input te
43. current value programmed in Item 190 OVERTORQUE TRIP m 1 ER RIDE THROUGH Uu and adjusting Item 175 Ri your Toshiba distributor and request the torque limit application guideline EARTH FAULT SOFT or EARTH FAULT HARD EF EFE EGENERATION E ult may keep bus up during brown out if there is sufficient regen EVEL UEL The drive can be programmed to torque current limit contact Cause Drive detected some current to ground Depending on rating drive senses ground fault via ZCT hard fault or HCT soft fault Comments With leads disconnected from drive meg motor and leads Look for any moisture that may provide current path to ground Make sure that control wiring is separated from power wiring Adding noise supressors on coils of starters on same line as drive may snub noise picked up by ZCT RF EMI filter may help remove noise generated by SCR rectifiers in the vicinity Make sure drive chassis and motor are grounded AUTO TUNING ERROR Ern Cause Motor s physical characteristics are not within the window of allowable values for modeling GAT CUR R Comments Try a different inertia setting in Item 353 LOAD MOMI ENT OF INERTIA Motor must be at rest to perform auto tuning Motor must be one HP size within the drive s HP size Auto tuning is best done with motor at full load temperature if temperature is very cold auto tune error may
44. display returns to the setting value display mode flashing Minimum value alarm For all parameters if the setting value exceeds the parameter s mi Tim minimum value the warning 1 i and the minimum value will be alternately displayed for two cycles as in the case for the maximum warning In pattern run mode the operating frequency is limited to the u and Li Parameter settings that exceed these limits cannot be input 7 9 En c9 K a EA o efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Program mode setting alarm displays cont d If while changing a parameter setting its value causes the alarm to occur pushing the U D keys for a moment will cause the value to change discontinuously For example when the i frequency is exceeded the value will be set to the upper limit value When the _ is exceeded the value will be set to the lower limit value Because the E7PROM data has not been changed yet it is necessary to perform a write operation Alarm display example UPPER LIMIT 60Hz and LOWER LIMIT 40Hz This example considers the case when after setting upper limit to 60Hz an attempt is made to change a pattern run operating frequency in the Le DE group that was previously set to 80 0Hz assume starting from program mode and Le EE is unblinded Key Operation LED Message Explanation Switch to program mode group title display NEN C NEN group with the U D keys
45. drive servo plc TOSHIBA PROGRAM MODE Ln E TERMINAL SELECTION PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 50 Input terminal selection 0 Standard terminal 1 9 7 functions 1 Individual selection LwIe me A xe mmm 99 FE ICI EA IEC mem oe FE 9 Tn KIGNNC AE NE MCN ER we em BL Te e A pori MIES mmm rel js LI eist mem 09 Is ICI CO omm 99 T Pes a memes me ow 63 Input terminal R S1 S7 response time 1 100 1 selection XR pe eese we t oe ter es Input terminal 6 RES response time selection o vie ss e6 Input terminal 7 ST response time selection om In e e OO er Output terminal O RCH function selection 1 tad ee Output terminal 0 RCH delay time ceo 69 Output terminal 0 RCH hold time CELUM Output terminal 1 LOW function selection EE E ea Output terminal 4 LOW hold time 1 100 bo or ee Table cont d on next page tems 51 62 are available only when Item 50 Adjustment Range option 1 is selected See Input Terminal Function Selections table on page 9 11 for individual selections O 56 See Output Contacts Function Selections table on page 9 13 for individual selections 0 67 Set function is realized when S4 is open to CC rather than closed as in the other input terminals 8 5 Parameter Specifications efesotomasyon com Toshiba inverter drive servo plc T
46. gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA OUTPUT CONTACTS FUNCTIONS Value Comments RONDO 00 Y O Ol 27 28 29 30 Contact will close when drive is at or above Item 7 LOWER LIMIT FREQUENCY LL Contact will close when drive is not at or above see value 0 above Contacts will close when drive is at Item 6 UPPER LIMIT FREQUENCY i4 Contacts will close when drive is not at see value 2 above Default for LOWA LOWC terminals Contact will close when drive is at or above speed in Item 79 LOW SPEED SIGNAL OUTPUT FREQUENCY LF Contact will close when drive is not at or above LF see value 4 above Default for RCHA RCHC terminals Contact closes when any accel or decel is complete Contact closes when any acceleration or deceleration is not complete see value 6 above Contact closes when drive is at or above Item 81 SPEED REACH MAXIMUM FREQUENCY ie HI during accel or when drive is at or above Item 82 SPEED REACH MINIMUM FREQUENCY LrLH during decel Contact closes when drive is not at or above Hr CH during accel or when drive is not at or above LrLH during decel see value 8 above Default for FLA FLB FLC terminals Contact closes when drive is faulted EGFF is not a fault Contact closes when drive is not faulted Contact closes when drive is faulted on anything except EARTH FAULT EF i Erd or LO
47. it is not necessary to stop the drive Operating mode switching is performed with the LOCAL REMOTE and MANUAL AUTO keys When power is applied to an inverter if the command mode selection is not changed from its default setting the drive will default to terminal frequency and run stop control mode To change from local frequency control to remote frequency control or vise versa press the L R key CAUTION If the inverter is running at 0 Hz and the Local Remote key is pushed the frequency command input will be switched to a source that may be set for a none zero frequency command and the motor may begin turning without any other key pressed Run Stop Commands Run stop commands from the LED operation panel are valid for the following settings of the CMOD parameter O permissible X not permissible 3 CL ll L ra ra ca c2 CL ll ra p EI EJ EJES He ll 1 a LL D huN 0 O0 x0 gt x gt D L Run stop commands are entered with the RUN and STOP keys Emergency off The emergency off command can be executed in auto mode and in local mode Because this command is compulsory it cannot be prohibited by setting the Lc parameter Since the emergency off command is regarded as a past fault it will be saved as such Emergency off command consists of pressing the STOP RESET key twice The procedure and the display message are different for manual and auto mode In auto mode the emergency off command is execut
48. mL laine ET displayed pO Select parameter PRESET SPEED 1 FREQUENCY with the U D keys R W PRESET SPEED 1 is changed to upper limit frequency directly The maximum value alarm message will flash in the data field for two cycles After two cycles the data 60 0Hz will continue to flash The setting value will decrease until it attempts to go below 40 0Hz Atthat time the minimum value alarm message will flash in the data field for two cycles After two cycles only the data will flash Program mode panel lockout mode cancellation It is possible to disable all key input by setting the parameter Fiiiid to 0 To cancel this condition use the following procedure to enter the pass number which is selectable from 0 99 see page 8 33 Item 314 F755 in Utility Parameters ir Assume starting in panel operation disabled condition Key Operation LED Message Explanation Panel locked out condition no keys valid L R UP S P M R W Special key sequence allows user to enter pass number even when all other key input is disabled 55 Use the U D keys to input the pass number R W If the pass number entered is correct the user will have access to all normal panel operations If not ERR will be displayed Lad The display will automatically change back to standard monitor mode after a few seconds efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Status Monitor Mode In
49. maintenance is required Use lockout tagout procedures on branch circuit disconnect before drive installation Connect three phase power of the correct voltage to input terminals L1 L2 L3 R S T and connect three phase power from output terminals T1 T2 T3 U V W to a motor of the correct voltage and type for the application Size the branch circuit conductors in accordance with Selection of Main Circuit Wiring Equipment and Standard Cable Sizes Page 4 5 If conductors of a smaller than recommended size are used in parallel to share current then the conductors should be kept together in sets i e U1 V1 W1 in one conduit and U2 V2 W2 in another see 1996 NEC Article 300 20 and Article 310 4 National and local electrical codes should be checked for possible cable derating factors if more than three power conductors are run in the same conduit see 1996 NEC Article 310 adjustment factors on page 70 196 Install a molded case circuit breaker MCCB between the power source and the inverter Size the MCCB to clear the available fault current of the power source see 1996 NEC Article 430 Article 102 through Article 111 EE lt Le GE 5 28 o 2 a efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Installation Safety Precautions cont d AN CAUTION 13 Use separate metal conduits for routing the input power output power and control circuits 14 If the factory provided door or NEMA 1 enclosure is
50. mode 1 thru 15 sia esr MM S 8 10 to 8 12 Program mode 222222 M NR MDC 7 3 8 3 to 8 35 Proportional gain sseeee dla ess ues Pe Tu ER dado e Ron 8 22 9 27 Protection parameters sssssesss EIE PIE are ates react Anse s ecce E Zeie etes 8 13 to 8 15 Protection parameters blind is M Ec 8 34 9 36 o o xc gs ES o co 13 6 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX cont d P cont d Protective TUNCLIONS estacionado Re PER SR ERR ENEE de RESO Xu ERBEN NER RE HAN ge 3 3 Pulse frequency selection ooooonicccnncninconnccconccnns DEI P leese tt esset itt usd co tmu edis in de 8 6 9 9 Pulse train frequency output oooomocccccnnnnnccocnnonnnnnnnccc cnn 3 3 Pump application parameters n A 7 7 8 29 Pump applications parameters blind a aE E PO PPC CU E E E E 8 34 9 37 PWM carrier frequency sseseees EE A EE IET E tb ee ee 8 7 9 16 Q QualifiedperSOTl edere a aic een essa De a aa E E AAEE nea iii R R terminal function seem IER 8 5 9 7 Rated frequency drive sssssse D o PPP e 8 35 9 38 Rated RPM ita TEE 8 35 9 38 Rated voltage Tor nivel Dc 3 1 Rated voltage of motor ssesssssss c 8 35 9 38 Regeneration power ride through control DE 8 14 9 21 Regenera
51. on DBR resistor overload UL ci if resistor is overloaded See Items 162 and 163 For optimum use of the dynamic braking resistor set Item 164 OVERVOLTAGE STALL PROTECTION F545 to option 1 off Item 162 BRAKING RESISTOR VALUE Fur Enter ohm value of resistor See the following tables for recommended DBR sizing Item 163 BRAKING RESISTOR POWER RATING bn Enter kilowatt value of resistor See the following tables for recommended DBR sizing DYNAMIC BRAKING Feature not available in 460 volt series E3 drives above 20 horsepower When a motor is mechanically forced to spin faster than the output frequency of the drive the motor acts as a generator This regenerated energy forces current to flow into the drive s DC bus The bus capacitors will absorb some of the regenerative energy by charging and raising the DC bus voltage At high bus voltages the drive can be programmed to fire the IGBT7 dynamic braking transistor This prevents a common drive fault DC bus overvoltage F The dynamic braking resistor attached by the user to the PA and PB terminals dissipates the bus energy as heat when the IGBT7 fires Two resistor values are of concern resistance ohms and power watts Insufficient resistance may lead to IGBT7 damage too low of a wattage may result in braking resistor damage from overheating 50 Braking Resistor 100 Braking Resistor 20 Braking Resistor 20 Braking Resistor Model Ohms
52. option 0 adds GROUP INDUSTRIAL APPLICATION FAN hriic to the blinded group list accessed via the S P M button This group contains parameters from other groups which may be useful when programming the drive for a fan application Contact your Toshiba representative for the E3 Application Manual for more information on the fan application group Item 340 INDUSTRIAL APPL COOLING TOWER PARAMETERS BLIND 5 53 normally visible This parameter must remain unblinded before any of the parameters can be read or changed Selecting option O adds GROUP INDUSTRIAL APPL COOLING TOWER hr ii to the blinded group list accessed via the S P M button This group contains parameters from other groups which may be useful when programming the drive for a cooling tower application Contact your Toshiba representative for the E3 Application Manual for more information on the cooling tower application group Item 341 through 343 Not Applicable Item 344 AM FM ADJUSTMENT PARAMETERS BLIND LAN normally visible This parameter must remain unblinded before any of the parameters on page 8 30 can be read or changed Selecting option O adds GROUP AM FM ADJUSTMENT PARAMETERS lr E to the blinded group list accessed via the S P M button Item 345 MOTOR PARAMETERS BLIND hL iE normally blinded This parameter must be unblinded before any of the parameters on page 8 35 can be read or changed Selecting option
53. pressed once when in local control mode while the inverter is running This maximum value warning message will be alternately displayed in the data field of a parameter when an attempt is made to increase the setting value greater than the parameter s maximum value This minimum value warning message 1 will be alternately displayed in the data field of a parameter when an attempt is made to decrease the setting value less than the parameter s minimum value Displayed if the correct pass number is entered at the pass number prompt Displayed if an incorrect pass number is entered at the pass number prompt Displayed when the inverter unit attempts to display a number that exceeds four numerical digits Displayed when the inverter unit is initializing values during resetting power up LED Message DI PGR po oeri PRS Perr a O din PA On po EE A WS IN Ww eo efesotomasyon com Toshiba inverter drive servo plc TOSHIBA SETUP MODE SEE SETUP MODE PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO PACE a Acceleration time 1 0 1 6000s 0 01 600 0s 0 1s 0 01s 600 ot ils Deceleration time 1 0 1 6000 0 01 600 0 0 1s 0 01s e or Fehr Upper limit frequency 0 0 Hz FH 0 01 0 1 Hz EE Lower limit Lower it requeney wa 0 Hz UL EDNM 01 0 1 Hz Ld on the fly MK Ld On IV input selection 0 St
54. sets the time for drive output frequency to go from MAXIMUM OUTPUT FREQUENCY FH Item 19 to 0 Hz A small deceleration time may result in an overvoltage trip Item 30 ACC DEC PATTERN 1 Alu This value determines the way the drive s output frequency varies with time during an accel or decel as follows 0 Linear pattern Drive s output frequency change is linear with respect to time For example if the output goes from 0 to 30 Hz in 5 seconds it will take 10 seconds to go from 0 to 60 Hz 1 Self adjusting Drive changes value in ALL t and dEL i based on current during accel and bus voltage during decel to prevent overcurrent overvoltage trips Every time a run stop is executed the drive changes existing data in FLL i and nel RAM Drive may require a few run stop commands to optimize value To store modified ALL and dEL values read value in ALL and BEL i then press READ WRITE to write values into memory EEPROM 2 S pattern Drive output frequency s rate of change is slow near beginning and end of accel decel N 7 MAXIMUM OUTPUT FREQUENCY FH I P 5 Z commanded frequency a y E gt S o 4 i CC ag ue 2 S pattern accel time contributed by Item 31 ACCEL DECEL PATTERN ADJUST LOW AL S pattern accel time contributed by Item 32 ACCEL DECEL PATTERN ADJUST HIGH CH Total S pattern accel time Drive follows similar curve during dec
55. status monitor mode it is possible to monitor the inverter status frequency command output voltage current terminal information etc Status monitor mode is entered by pressing the S P M key then selecting o at the mode selection menu and pressing the R W key The following example details the procedure for entering status monitor mode from standard monitor mode and viewing all the monitored status variables The present output frequency which just after power is applied is 0 0 is displayed If the ST CC terminals are not shorted Ott will be displayed Key Operation LED Message Explanation o Standard monitor mode S P M 5 amp P Switch to mode selection menu S P M SiPM Mm Selecstausmontormodetle with UD Keys R W Enter status monitor mode by pressing R W First monitor BEEN NE item motor run direction is displayed DOWN Pressing UP DOWN views next previous status variable Frequency command value displayed monitor 1 Load current 96 monitor monitor 2 DOWN Input voltage V monitor monitor 3 DOWN Output voltage V monitor monitor 4 DOWN ke f E D 2 e ER 308 Coo DOWN Fono Inputterminalstatus monitor DOWN br Dmputtemimastusmontor DOWN tee Output terminal status monitor DOWN en Tota RUN time monitor DOWN tt Immens o we CR Pere O DOWN DOWN DOWN Past trip 3 monitor Past trip
56. this parameter is actually a time The smaller the value here the more pronounced the effect of the integral function Contact Houston for the PID application guideline READ WRITE does not have to be pressed to make the value entered effective Item 269 ANTI HUNTING GAIN uH Also known as differential gain or rate this parameter is actually a time The larger the value here the more pronounced the effect of the differential function Contact Toshiba for the PID application guideline READ WRITE does not have to be pressed to make the value entered effective Item 270 LAG TIME CONSTANT LF5 This parameter effects drive reaction time to a change in feedback Decrease setting improves response ltem 271 PID LOWER LIMIT FREQUENCY F iLL When PID is active Item 4 LOWER LIMIT FREQUENCY LL is not effective This parameter is the lower limit when PID is active ltem 272 PID DEVIATION LIMIT SELECTION Ful The amount of correction calculated by the drive can be limited to control possible system oscillations Select option 1 to limit PID deviation Item 273 PID DEVIATION UPPER LIMIT Pu The amount of correction calculated by the drive is limited to the value entered here expressed in terms of percent of Item 19 MAXIMUM OUTPUT FREQUENCY FH ltem 274 PID DEVIATION LOWER LIMIT FuLL The amount of correction calculated by the drive is limited to the value entered here ex
57. to 0 1 0 01 Hz 30 0 9 18 upper limit frequency 134 2nd speed run mode Same options as 9 19 Item 132 135 3rd speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 136 3rd speed run mode Same options as 9 19 Item 132 Mey 4th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency So 4th speed run mode Same options as 9 19 Item 132 Items 130 138 are available only when Item 129 Adjustment nanga options 1 15 is selected Reverse run not available in 1st speed firespeed run mode only Table cont d on next page 8 10 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE LrF FREQUENCY SETTING PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 159 5th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 140 5th speed run mode Same options as 9 19 Item 132 141 6th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 142 6th speed run mode Same options as 9 19 Item 132 143 7th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 144 7th speed run mode Same options as 9 19 Item 132 145 8th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 146 8th speed run mode Same options as 9 19 Item 132 147 9th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 148 9th speed run mode Same
58. to 8 12 Operating Panel sist dci bec ho e Pe Dac b sae dE Eege Seen dee Ra ie aedes 6 1 6 2 Output contact Ener 9 13 to 9 14 OUTPUTTFEQUENCY c 3 2 OUTPUTSIGMAIS c P 3 3 Output terminal 0 3 delay time ESI El EIE nada esi E ade 8 5 9 8 Output terminal 0 3 function selection EE 8 5 9 8 Output terminal 0 3 hold me ssnaosnnnaannaeeenanaa Bic MM eege Ae 8 5 9 8 Output terminal information decoding sssssssssssseseeen eee enne 11 8 Output terminal pulse frequency selection nl 8 6 9 9 Outp tvoltagetegulatio ET 3 2 Over torque triplevel ssses PEE 8 15 9 23 Over torque trip selection ssesssse BIE 8 15 9 23 Overide change multiplier lee esche ege E 8 23 9 28 Overide control eeeRH ang Q a 8 23 9 28 Overide multiplier input selection Re EN 8 23 9 28 ee Deele e EE 4 7 Overtorque trip selechon nennen nnne nnns nennen e nn trtet tennis nennen ns 8 15 9 23 Overload reduction start up frequency n 8 14 9 22 Overvoltage stall protection Rp Em 8 13 9 20 13 5 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX cont d P Panel control parameters oooococccnnccnccnnocncconnnnos RER 8 4 Panel control param
59. to determine the drive output frequency reached befor the bypass circuitry is activated Contact your local Toshiba distributor for information programming and connecting the drive to utilize this function ltem 85 FP OUTPUT TERMINAL PULSE FREQUENCY DEFF Use this parameter to set the number of pulses per output frequency at the open collector of this output function 9 9 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA TERMINAL SELECTION PARAMETERS 7 51 ltem 86 RR INPUT SPECIAL FUNCTION SELECT inrr Use this parameter to change the function of the 0 10 volt signal applied to the RR terminal 0 Standard speed reference 1 Scale MAXIMUM OUTPUT FREQUENCY FH Minimum 30 Hz 2 Adjust multiplier on accel decel times Zero volts sets the multiplier to 1 10 volts sets the multplier to 10 3 Adjust voltage boost Zero volts sets voltage boost to 096 10 volts set the voltage boost to its programmed value 4 Current limit Ten volts sets current limit to 15096 Contact your Toshiba distributor for information on how to Torque Current limit Suggestion set one of the monitors Items 319 322 to a value of 14 RR input value to see effective MAXIMUM OUTPUT FREQUENCY FH accel decel multiplier effective voltage boost or effective STALL PROTECTION CURRENT LEVEL SEL or DEL di Parameter KA l
60. transformer may help Motor may be mechanically forced to run faster than drive is commanding install appropriate dynamic braking resistor See page 9 20 On eccentric cyclic loads like presses or pump jacks contact your Toshiba distributor for special programming instructions that may make a DBR unnecessary OVERVOLTAGE DEC ULF2 Cause Bus exceeded 393 VDC 230 volt drive or 787 VDC 460 volt drive Comments Incoming AC may have gone high or spiked verify with Item 319 set to option 16 a line reactor or a lower tap on transformer may help Item 2 DECELERATION TIME 1 DCH may be too short Drive will automatically change decel time with Item 31 ACC DEC PATTERN ADJUST LOW ALL option set to 1 Make sure Item 164 OVERVOLTAGE STALL PROTECTION UF54 is set to option 0 Motor may be mechanically forced to run faster than drive is commanding due to large load inertias mechanical couplings install appropriate dynamic braking resistor see page 9 20 On eccentric cyclic loads like presses or pump jacks contact your Toshiba distributor for special programming instructions that may make a DBR unnecessary INVERTER OVERLOAD UL tn MOTOR Cause Drive exceeded 100 of its rated current for too long of a time Comments This trip indicates that the drive output exceeded its rated current for specific amounts of time For example drives can output 110 of their rated curre
61. urit UTILITY PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT FACTORY PAGE NO DESCRIPTION RANGE SETTING NO cont d 313 Panel operation mode selection Perform parameter read operations 63 9 34 Option 16 Option 1 Option 16 Option 2 Option 16 Option 3 Option 16 Option 4 Option 16 Option 5 Option 16 Option 6 Option 16 Option 7 Option 16 Option 8 Option 16 Option 9 Option 16 Option 10 Option 16 Option 11 Option 16 Option 12 Option 16 Option 13 Option 16 Option 14 Option 16 Option 15 Perform parameter change operations Option 32 Option 1 Option 32 Option 2 Option 32 Option 3 Option 32 Option 4 Option 32 Option 5 Option 32 Option 6 Option 32 Option 7 Option 32 Option 8 Option 32 Option 9 Option 32 Option 10 Option 32 Option 11 Option 32 Option 12 Option 32 Option 13 Option 32 Option 14 Option 32 Option 15 Option 32 Option 16 Option 32 Option 17 Option 32 Option 18 Option 32 Option 19 Option 32 Option 20 Option 32 Option 21 Option 32 Option 22 Option 32 Option 23 Option 32 Option 24 Option 32 Option 25 Option 32 Option 26 Option 32 Option 27 Option 32 Option 28 Option 32 Option 29 Option 32 Option 30 Standard mode perform all operations Table Cont d on Next Page NOTE Cycle power after changing ITEM 313 Panel Operation
62. value speed feedback value status Excitation current value Excitation current value status Excitation current value speed feedback value Excitation current value speed feedback value status Excitation current value output current value Excitation current value output current value status Excitation current value output current value speed feedback value Excitation current value output current value speed feedback value status Torque current value Option 16 Option 1 Option 16 Option 2 Option 16 Option 3 Option 16 Option 4 Option 16 Option 5 Option 16 Option 6 Option 16 Option 7 Option 16 Option 8 Option 16 Option 9 Option 16 Option 10 Option 16 Option 11 Option 16 Option 12 Option 16 Option 13 Option 16 Option 14 Option 16 Option 15 tem 295 is available only when Item 286 Adjustment Range option 3 is selected Cycle power after changing any parameter in Communication Parameter Table Cont d on Next Page efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE rtr COMMUNICATION PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 296 TOSLINE S20 reference frequency 0 receive address 1 9 30 address selection 1 TOSLINE S20 frequency address 297 TOSLINE S20 reference frequency 0 1023 address 298 TOSLINE S20 0 dat
63. 0 252 254 256 258 260 262 and 264 SPEED NUMBER lt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Or 15 DRIVE TIME 5Lk i DEE This parameter determines the amount of time associated with each preset speed The time unit minutes seconds is determined by the preceding parameter Parameter KA c o m e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FEEDBACK PARAMETERS 5 75 Item 265 FEEDBACK CONTROL SELECTION Fur This parameter programs the drive to operate in PID mode maintain a process variable such as pressure speed feedback or in normal mode Item 266 FEEDBACK INPUT SIGNAL SELECTION Fu in This parameter programs the drive to accept feedback at one of many possible inputs 1 RR terminal 2 IV terminal 3 RX terminal 4 Pulse generator input on option board INV3 COM B or INV3 COM D 5 RS232 port 6 RS485 port or 12 bit input on option board INV3 COM A INV3 COM C or E3 VF5X 4526A 7 Binary input via input terminals programmed appropriately see Items 51 62 tD iE 1 and setting values 22 32 on page 9 11 Item 267 PROPORTIONAL GAIN LF The larger the value here the quicker the drive responds to changes in feedback Contact Toshiba for the PID application guideline READ WRITE does not have to be pressed to make the value entered effective Item 268 INTEGRAL GAIN i Also known as reset
64. 0 50HZ 525VAC or 39 60Hz 575 to 600VAC or Drives can be operated on single phase power when appropriately bus bar derated contact Toshiba distributor for information T1 T2 T3 Motor output terminals Connect these terminals to a 3 phase AN U V W induction motor of the proper voltage current and horsepower PA PB Braking resistor output terminals Connect to an external dynamic braking resistor DBR available on all 230 and 600 volt drives and only on 460 volt drives that are 20 HP and smaller FLA FLB FLC Programmable relay contact output The contact rating is 250VAC 2A Default setting closes FLA FLC and opens FLB FLC when protective function has been activated P24 Unregulated 24Vdc power supply 24Vdc 50mA maximum P24 is two terminals protected by fused resistor found on the terminal board see p 5 1 RCH Programmable open collector output Standard setting applies a ground through the transistor when an acc dec is complete or when the output frequency is within a specified range LOW A amp C Programmable relay contact output Standard setting closes contact when a preset low speed or a preset lower limit is reached Contact rating is 250Vac 2A 10 VDC supply typically used to drive potentiometers Wipers from pots typically connected to RR or RX terminals Terminal block FM Programmable analog output Outputs 0 1mA current This See page do not make break terminal can be connected to an external anal
65. 00 L2 S 2 VjO M o e LAT T3 W O HIGH VOLTAGE INPUT POWER SELECTION 415 460V 50 60Hz y L R41 46 S4 O 400 440V 50 60Hz L P R40 44 CC 1 380V 50Hz R38 See Note 3 O9 RJ MULTI RES i FUNCTION SC m ee E comer lios R TT Ag 250V 2A MAX i m TD S1 S2 MULTI FUNCTION s3 SIGNAL OUTPUT SCH 250V 2A MAX MULTI F ANALOG INPUT SS Fe e PP DIGITAL OPERATION PANEL 4 RR g id e 50mA MAX 3 2 Ae Li CC SS FP PULSE OUTPUT MEET OTHER FM Q z7x z IREF IV FE KE E pur AM t r gt j MULTI FUNCTION NET Gul SIGNAL OUTPUT OTHER 0 1mA Ru uc i GRD eege SS ee A fe Send oce sin aa E ino J NOTES 1 Terminal ST and S4 are set to factory default and must be connected to CC for the drive to run Jumpers connections to CC are installed by the factory These terminals can be used as emergency stop by breaking the connection such as through a normally closed relay contact All input terminals can be programmed for other functions and may not necessarily function as emergency off In these cases remove the jumpers See Terminal Selection Parameters on page 9 7and 9 11 2 The S4 input terminal is shown above as an EMERGENCY OFF When the drive is emergency stopped by breaking this connection it will not restart by making this connection 3 Input power selection terminals not applicable in Models 2400 to 2600 4 4 efesotomasyon com Toshiba inverter drive servo p
66. 1 adds GROUP MOTOR PARAMETERS tric to the visible group list accessed via the S P M button efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MOTOR RATING PARAMETERS r z Item 346 NUMBER OF MOTOR POLES iic Enter number of motor poles Item 347 MOTOR RATED CAPACITY MEL Enter motor KW 1 HP 0 746 KW Item 348 MOTOR TYPE Ott This parameter describes the motor as follows 0 Toshiba Houston EQP3 premium efficiency 1 Toshiba Houston High Efficient standard efficiency 2 Non Toshiba Houston motor Item 349 MOTOR RATED VOLTAGE tku Enter motor nameplate voltage Item 350 MOTOR RATED FREQUENCY EF Enter motor nameplate frequency Item 351 MOTOR RATED RPM Mier Enter motor nameplate full load RPM Item 352 AUTO TUNING ENABLE ktn To auto tune a motor enter option 1 When the next run is initiated the drive performs an autotuning which lasts a fraction of a second This function is then reset to 0 Item 353 LOAD MOMENT OF INERTIA it iH Estimate the load s inertia as folows 0 Small 1 Medium 2 Large 3 Very large In the event of an auto tuning error Ec try a different inertia level Parameter KA lt o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA STANDARD MONITOR MODE DISPLAY PARAMETERS
67. 12 bit binary frequency 1 2 setting Pus A E E 8 28 9 30 RS485 12 bit binary point 1 2 setting HM c 8 28 9 30 Run frequency essssesssesseeeee PIE EE 8 7 9 15 Run frequency forjog sss TUG Lil t 8 9 9 18 Run frequency hystersis sss Bunker 8 7 9 15 RX input point 1 2 output frequency ga dcc C 8 8 9 18 RX input reference point 1 2 ss ue MICE 8 8 9 18 RX input selection REENEN ES iis 8 8 9 18 13 7 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX cont d S S1 terminal FUNCTION eee E dE 8 5 9 7 S2terminalfunction see dt 8 5 9 7 S3 terminal function eee Ts RT 8 5 9 7 S4 terminal function eee A E EE EE A 8 5 9 7 S5terminalfunction see duc MERERETUR E 8 5 9 7 S6 terminal function eeee el MC 8 5 9 7 S7 terminal function ee lx Tr 8 5 9 7 Scale factor ssseeeseseesesemeRHe niu HM EIE 8 33 9 35 Searching speed sssssss EI SIE edades inn ferite tt plea un eed sad rese eut ended 8 14 9 22 Secondary magnetic contactors MO ssssssssssssssssesseeeeeee nennen ener enn nnns 2 2 Service allersaleS EE 11 1 ewen te Lu CT GE 3 3 SOMICEIIG RN 11 2 Setting signal point 1 42 eneee m E 8 28 9 30 Setup mode parameters ooooccccccccconcnccconnnnnonnnnnos n3 Mr 7
68. 138 140 142 144 146 148 150 152 154 156 158 160 PRESET SPEED lt 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0r 15 gt OPERATING MODE 5r 1 i 5rF Use this parameter to associate a direction and ACCELERATION TIME 1 ALL DECELERATION TIME 1 dEL Of ACCELERATION TIME 42 HLLE DECELERATION TIME 2 dE d with a preset speed When settings S1 1 S2 2 S3 3 S4 4 the S1 S2 S3 and S4 terminals see Items 52 55 are preset speed selections via a binary implementation Some examples S4 to CC S3 to CC S2 to CC S1 to CC Commanded Preset Speed closed open open closed closed open closed closed open closed open open closed closed open closed open closed closed closed open open open closed open open closed open A F CC or R CC closure is necessary to initiate a preset speed run AN CAUTION ITEM 132 Firespeed does not function in reverse efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROTECTION PARAMETERS 5777 Item 161 DYNAMIC BRAKING SELECTION Fh Adjust this parameter when attaching a dynamic braking resistor to the drive for increased stopping ability A setting of option 1 affords no protection for the resistor use for over sized wattages or for externally protected resistors A setting of option 2 invokes the drive s braking resistor protection drive will trip
69. 25 Hz 30 5 Hz the drive s output frequency stays at 25 Hz even though the reference continues to increase When the reference hits a level that commands 35 Hz 3045 Hz the drive accelerates using the selected acceleration time from 25 Hz to 35 Hz and continues to increase as the reference increases During a decel the drive will stick at 35 Hz until the reference hits a level that commands 25 Hz at which time the drive decelerates using the selected decel time from 35 Hz to 25Hz and resumes following the reference Item 98 PWM CARRIER FREQUENCY LF This function sets the maximum drive carrier frequency The function is inversely proportional and as the output frequency of the drive increases the carrier frequency decreases For carrier settings above 8KHz a derate is required Derate its current capability 100 lt 8Khz 90 gt 10Khz For more information consult factory irl ra gt o c o 2 A 7 GC 35 o E t S 5 8 SK 15 KHz 0 Hz 60 Hz Output Frequency efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FREQUENCY SETTING PARAMETERS 5 Item 99 FREQUENCY PRIORITY SELECTION 1 Fi Use this parameter to give one of the drive s frequency setting signals priority over another Only when the signal set here goes to zero will the drive follow the signal set in Item 81 Hr E If the signal selected here becomes non zero the drive will follow it an
70. 3 7 4 7 5 8 1 Shipping Jeu CEET 12 3 Short circuit detection on output naar nm 8 14 9 23 Signalisolatiom anseei ectieeeediteiet insect iia 2 3 Special control parameters ccocnccinnnnnciinncnnncnns no 8 7 Special control parameters blind HM 8 34 9 36 Speed 42 415 sse IRE Sr dB ense dictar ce E 8 10 8 11 8 12 9 18 9 19 Speed 1 thru 15 drive continue mode EA 8 19 8 20 8 219 26 Speed 1 thru 15 drive time EE P 8 19 8 20 8 21 9 26 Speed reach HI frequency ssssss mnl EE 8 6 9 9 Speed reach LO frequency ssss E EE 8 6 9 9 Speed run mode 1 15 essees EUPIA diia 8 10 8 11 8 12 9 18 9 19 Speeds 2 thru 15 preset frequency TEE 8 10 to 8 12 ST terminal function HEE Wes ecE 5 4 8 5 9 7 Stall protection current limit adjustment 1 2 DEL IELE uuu 8 1 8 3 9 2 9 5 8 14 9 22 Stall protection enable 1 2 ss Lp MESE 8 1 8 3 9 2 9 5 8 14 9 22 Standard setting mode selection unb Lm 8 1 9 2 8 31 9 32 Standard specifications 3 2 to 3 3 Stant p EM 2 4 Start up frequency 5 uc fM d E 8 7 9 15 Start up frequency OL reduction n EN E A 8 14 9 22 Stationary control sss e a a a 8 13 9 21 Status monitor display selections
71. 30 V drive or 400 VAC for a 460 V drive Item 307 AM TERMINAL FUNCTION SELECTION HAL This parameter is programmed like Item 305 CID but it affects the AM terminal Item 308 AMMETER ADJUSTMENT Hi This parameter is programmed like Item 306 F 1 but it affects the AM terminal Parameter KA lt o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA UTILITY PARAMETERS i Item 309 INDUSTRIAL APPLICATION SELECTION FFL This parameter can be changed only when the drive s output is 0 0 Hz When programmed with a non zero value the drive will initialize itself prior programming is erased to parameter values that lend themselves to specific applications Contact your Toshiba representative for a copy of the Industrial Application Manual which lists the specific parameter setting by application macro When read this parameter displays two values the one on the left is the previous value while the one on the right is the current value Item 310 STANDARD SETTING MODE SELECTION EHF This parameter can be changed only when the drive s output is 0 0 Hz When read this parameter dis plays two values the one on the left is the previous value while the one on the right is the current value This parameter resets the parameter values of the drive as follows 1 Default drive to typical 50 Hz application settings 2 Default drive to typ
72. 37 Cooling tower blind 1 Add this group to visible list 344 AM FM adjustment parameters 0 Blind this group blind 1 Add this group to visible list 345 Motor parameters 0 Blind this group 9 37 blind 1 Add this group to visible list tems 329 345 are available only when Item 328 Adjustment Range option 1 is selected Items 341 343 are Non applicable and do not appear Group must be unblinded to access group s parameters efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE uriic MOTOR PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO fx Motor rated capacity 0 1 90 0 kW 0 1kW o jeg 348 Motor type Toshiba EQP III 9 38 motor Toshiba standard motor Other 349 Rated voltage for 460V inverter 90 600 5V 460 9 38 Rated voltage for 230V inverter 90 600 5V 230 Mer be Ka pated RPM RPM um 9999 amm RPM omo ES 38 352 Auto tuning Auto tuning disabled Auto tuning enabled Load moment of inertia 0 Small 9 38 1 Medium 2 Large 3 Very large Items 345 factory setting depends on inverter rating 1 HP 746kW Items 349 352 are available only when Item 348 Adjustment Range option 2 is selected Parameter o c Le 2 Es o o o 2 77 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA STANDARD MONITOR MODE DISPLAYED ITEM DISPLAY PARAMETER DISPLAY FAC
73. 4 monitor DOWN Fr F Return to the top menu item Past trip 2 monitor In the above mentioned operation if the UP DOWN key is pressed continuously every 0 5sec the next previous item will be displayed As optional points RUN STOP displaying the frequency status and switching to local remote and manual auto modes can be performed It is possible to monitor four selectable inverter status variables in status monitor mode numbered Monitor 1 Monitor 4 in the table above The monitored variables are selectable from a list of 18 possible variables see page 8 33 Item 319 o in Utility Parameters 57 7 The status variables shown in this table are the default monitored values efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Status Monitor Mode cont d During pattern run the following pattern run status elements will appear as the first 4 monitor elements in status monitor mode LED Message Explanation c3 Output frequency standard monitor mode Indicates the currently active pattern group number and pattern speed n d5 Indicates the number of pattern group repetitions remaining Sri Indicates the number of the preset speed being used Down 355 Indicates the remaining pattern time seconds or minutes Down Advances to the remainder of the status monitor mode elements as previously outlined Before pattern run has been started or once pattern run has been com
74. 52 572 9 63 245 63 16 63 16 1 14 64 372 8 67220 7 92 201 13 53 344 7 92 201 13 53 344 7 31 186 28 7 67 220 56 243 3 1 1 14 64 372 7 92 201 13 53 7 31 186 1 1 1 28 7 28 7 4 11 4 11 4 11 3 16 3 16 3 16 28 7 VT130E3U408 VT130E3U4110 344 14 06 357 1784453 10 22 260 572425 728 439 17 94 456 12 1 508 8 46 216 7 96 202 38 10 38 10 3810 28 10 VT130E3U4750 32 50 826 19 25 489 13 56 344 29 56 751 31 34 796 12 63 321 20 52 521 9 63 245 63 16 63 16 VT130E3U410K 32 50 826 19 25 489 13 56 344 29 56 751 31 34 796 12 63 321 20 52 521 9 63 245 63 16 63 16 VT130E3U412K 36 50 927 19 25 489 13 56 344 33 56 852 35 34 898 12 63 321 22 52 572 9 63 245 63 16 63 16 344 Ee 344 1 344 VT130E3U4160 1 17 84 453 10 22 260 8 92 227 16 72 425 8 87 225 1 425 439 o EI S o S o E a efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Basic Dimensions F 2 K DIA i 8 25 2 SLOT J DIA FIGURE 3 DIMENSIONS in inches millimeters MODEL gel A B C D E F G H JJ K j 18 75 476 14 38 365 17 13 435 18 09 459 11 25 286 10 34 263 7 87 200 12 2 efe
75. 53 Contact closes when drive is not jogging 54 Contact closes when drive is getting RUN STOP command from the keypad 55 Contact closes when drive is not getting RUN STOP command from the keypad 56 Contact closes when drive run time is greater than or equal to time programmed into Item 193 CUMULATIVE RUN TIMER ALARM SETTING Hut 57 Contact closes when drive run time is not greater than or equal to time programmed into Hutt see value 56 above 58 Contact closes when drive trips on a communication error Err 59 Contact closes when drive does not have aErr5 see value 58 above 60 Contact changes state when drive goes through 0 0 Hz to change direction Contact is closed open during forward reverse run Contact maintains current condition at 0 0 Hz when decel is complete after a stop command 61 Contact changes state when drive goes through 0 0 Hz to change direction Contact is open closed during forward reverse run Contact maintains current condition at 0 0 Hz when decel is complete after a stop command 62 Contact closes when drive has a run command and ST CC is made 63 Contact closes when drive does not have a run command 64 Open Close damper Contact close open damper 65 Opposite logic state see value 64 above 66 IV analog input loss warning ON IV lost Valid when Item 194 LA 15 adjustment range option 0 is not selected 67 Opposite logic state see value 66 above Retryable faults include O
76. A E E 8 5 9 8 bunetorsdKoy sarao S ege 6 3 Fundamental parameter 1 or 2 selection Hn EC O E A A 8 4 9 6 Fundamental parameters i mno ERREUR 8 2 Fundamental parameters 2 MEE 8 3 Fundamental parameters 2 blind Hu td 8 34 9 36 Fwd Rev DC injection priority Control 8 13 9 21 G Grounding EE 4 8 Groups AAA ose lesser i d itr AS 7 7 H Hold time FL output sss EEG oreet E tees E E E E 8 6 9 9 Hold time LOW output ssesee A O ree Te 8 5 9 8 Hold time OUT output ou eee eeeeeeeeeeeeeeteeeeeeees A a aaa a tee extrae Ux deo R ge scere 8 6 9 9 Hold time RCH output see Rn eege 8 5 9 8 Humidity relative cR 3 3 Hysteresis of run frequency sssss Bc 8 3 9 15 13 3 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX cont d l Incoming power inverter switching frequency IPMS E ER 8 6 9 9 Industrial application parameters saasina a nennen nnne nnne nnns 7 7 8 29 Industrial applications parameters selection E eet eege tae eeclesie tret t teres 8 1 8 31 9 2 9 33 Injection braking start frequency nre EN 8 13 9 20 Input filter analog eeseessse re EE 8 8 9 17 Input selection for binary input XEM M 8 9 9 18 Input selection for PG input ssssss SE 8 9 9 18 Input selection for terminal
77. A7 BF EE 8 7 9 15 9 16 Jump frequency enable sess gu ER 8 7 9 15 IKEVTUNCHIONS EE 6 3 L Lag time constant sse HN WT 8 22 9 27 LEDicharge MACAO CE 5 1 eler ee ee E 6 1 6 3 LED manual auto IfidICalor srecne a 6 1 6 3 Level for overtorque trip sesssssss n 8 15 9 23 Load moment of inertia Hm 8 35 9 38 Belg tele Ee IT 9 34 Loss time limit 22ene NTC NELLE 8 15 9 24 Low current detection level Sal 8 14 9 23 Low current detection selection Br 8 14 9 23 Low current detection time ooconcnnnnnnnnnnnnnnnnnnnno BRL WR RTT EHE 14 9 23 Lower limit frequency enne c 8 1 8 2 9 1 9 3 Low speed signal output frequency 8 6 9 9 Elda capacily MP c E 4 6 13 4 o o xc gs ES o co efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX cont d M Magnol comair MM oec LH 2 2 M imntenance EE 2 4 Master slave selection Io ETE 8 24 9 29 Maximum frequency sm gm ibas 8 2 9 3 Maximum voltage 1 2 sessssssss A E E E E TE 8 2 9 3 MCCB precautions selecliOns od cec eterni cent eo tarea ur AAA aon dn aa a iia 2 1 4 5 4 6 Meter adjustment ccccccccaaco na inaa narran Ra nn nr anna 8 30 9 31 9 32 Mode activation of preset speeds p
78. AD END OVERCURRENT L emergency stop EFF is not a fault Contact closes when drive is faulted on EF i EF or ULL see value 12 above Contact closes when overcurrent stall is active use as overcurrent pre alarm The stall current level is adjustable via Item 182 SEL or Item 38 3E 2 Contact closes when overcurrent stall is not active The stall current level is adjustable via Item 182 EL or Item 38 521 2 see value 14 above Contact closes to signify inverter overload pre alarm Example of inverter overload E3 is rated for 110 of rated current for 2 minutes If drive is operated at 110 of rated current for 60 secs the inverter overload is at 5096 or half of its overload current time capability The drive trips on overload at 100 Inverter overload pre alarm starts at 50 Contact closes to signify drive is not in an overload pre alarm See explanation for value 16 above Contact closes to signify motor overload pre alarm See explanation for value 16 above Contact closes to signify motor is not in an overload pre alarm See explanation for value 16 above Contact closes when heatsink reaches 84 C Contact opens at 80 C after it has closed Contact closes when heatsink is under 84 C Contact closes at 80 C after it has opened Contact closes when drive is displaying overvoltage F See page 11 7 Contact closes when drive is not displaying overvoltage F See page 11 7 Contact closes when drive is displaying und
79. Adjustable rep emm eee ere eeueeees AE E E ES Ris mee Low 9 pow en ER Der monroe ome eee ue er 1 Adjustable je ome rm 9 s e E per eneen errem esee om em wer wmm e em 9 ow em ies Tu pu IV point 22 output N point 2 output frequency 0 FH max freq 0 17001 He 1 0 01 Hz 918 18 a tel elek Adjustable EXE ES RX PXinputreference point t PXinputreference point t point 1 100 100 ERN 948 18 DLE EC CORO pe en 0 9m x e e A O ova ms en Items 103 106 is available only when Item 102 Adjustment Range option 1 is selected Items 108 111 is available only when Item 107 Adjustment Range option 1 is selected Items 113 116 is available only when Item 112 Adjustment Range option 1 is selected Table cont d on next page 8 8 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE rar FREQUENCY SETTING PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 117 PG input selection 0 Standard 9 18 1 Adjustable FEI Ins PG point 1 output frequency FH FH max freq 0 1 0 02 Hz oo fes EE PG point 2 output frequency FH FH max freq 0 1 0 02 Hz iis BIN input selection 0 Standard MA 1 Adjustable a mme mf Te Eer ferf omon oann crit over m eu ae EE e 2855 Jog stop control 0 Decelerated stop 9 18 1 Coas
80. CC for the drive to run Jumpers connections to CC are installed by the factory These terminals can be used as emergency stop by breaking the connection such as through a normally closed relay contact All input terminals can be programmed for other functions and may not necessarily function as emergency off In these cases remove the jumpers See Terminal Selection Parameters on page 9 7and 9 11 3 The S4 input terminal is shown above as an EMERGENCY OFF When the drive is emergency stopped by breaking this connection it will not restart by making this connection 4 2 efesotomasyon com Toshiba inverter drive servo plc Standard Connection Diagrams cont d TOSHIBA TOSVERT 130E3 STANDARD CONNECTION MODEL 4270 TO 4500 A HIGH VOLTAGE MCCB E Ste pos A SUPPLY o mO L3 T T3 W O HIGH VOLTAGE S4 A cC A MULTI 12 2 RES LAO FUNCTION le p 9 F RB FAULT SIGNAL SIGNAL OUTPUT INPUT OR d FLC 250V 2A MAX ST sO a Gs FAULT 0 s ER 0 S2 LOW A MULTI FUNCTION Tlo s3 LOW C SIGNAL OUTPUT We 250V 2A MAX MULTI FUNCTION RCH ANALOG INPUT Teau ae AUTO el PERSE sets SIR DIGITAL LD dio pe OPERATION PANEL Fd NI 3 na eese 50mA MAX iodo CC o PULSE OUTPUT c e 1
81. Can the drive make it to commanded frequency 3 Does the drive trip without the motor attached 4 Does drive trip with an unloaded motor Drive data at the time of trip is saved in the monitor and can be read until the trip is cleared Before clearing the trip make a note of this information A history of past faults can be viewed by pressing the MON button and then the down arrow until PAST FAULTS are displayed Some trips are the result of improper programming resetting the drive to factory settings may be a solution see Item 17 STANDARD SETTING MODE SELECTION tH How to clear a fault 1 Cycling power 2 Pressing the STOP RESET button twice 3 Closing RES CC on the terminal strip with default drive programming If Item 191 FAULT TRIP SAVING Er Lt is set to option 1 the drive will power up with the fault display but the fault monitor and any fault contacts will be reset On OVERLOAD trips reset can occur only after a cooling time see explanation for Item 14 OVERLOAD SELECTION ULI No cooling time for reset is required when power is cycled RETRY See Items 172 RETRY SELECTION rtr and ltem 173 RETRY TIME SETTING rte to program drive to automatically attempt to reset faults Drive will display rkr flashing during retries See page 9 14 for a list of faults to retry Retry will not function if Item 172 rtr is set to 1 on The keypad control board
82. Contact closes when drive is not executing an emergency stop 94 Contact closes when drive is executing a retry 35 Contact closes when the drive is not executing a retry 36 Contact closes when drive is running a Pattern Run 37 Contact closes when drive is not running a Pattern Run 38 Contact closes when the error signal calculated by the drive s PID equals or exceeds the value programmed into Item 273 PID DEVIATION UPPER LIMIT Fu or ltem 274 PID DEVIATION LOWER LIMIT FULL 39 Contact closes when the error signal calculated by the drive s PID does not equal or exceed the value programmed into Fun or FULL see value 38 above 40 Contact closes when drive is running at or above 0 01 Hz 41 Contact closes when drive is not running at or above 0 01 Hz 42 Contact closes when drive is faulted on a severe fault not retryable 43 Contact closes when drive is not faulted on a severe fault not retryable 44 Contact closes when drive is tripped on a retryable fault 45 Contact closes when drive is not tripped on a retryable fault 46 Auto bypass control Contact closes to energize coil of output contactor 47 Opposite logic state see value 46 above 48 Auto bypass control Contact closes to energize coil of bypass contactor 49 Opposite logic state see value 48 above 50 Contact closes when drive s cooling fan s is on 51 Contact closes when drive s cooling fan s is not on 52 Contact closes when drive is jogging
83. DC injection braking start frequency un ME 8 13 9 21 DC injection time esses hl M P 8 13 9 21 Deceleration time 1 A7 CELA rd RENTRER 8 1 8 2 8 3 9 1 9 4 9 5 Delay time FL output sess nu o HM 8 6 9 9 Delay time LOW output RE 8 5 9 8 Delay time OUT output Rn TEE 8 6 9 9 Delay time RCH output sse RUTRUM 8 5 9 8 Detection bandwidth aeo iD ec 8 6 Detection level for low current RR P tecaens 8 14 9 23 Detection time for low current see BE IMMER NENNEN E 8 14 9 23 Detection time for undervoltage Hg E 8 14 9 23 Differentialgain 2e nm 8 22 9 27 DIMENSIONS Nr LEER 12 1 to 12 2 DIP swite SWT NEE 5 2 Direction selection see lv ET 9 4 8 36 9 6 9 39 HE eis 6 1 6 2 Mee 1 1 Drive continuation mode speed 1 15 O EAT E E E 8 19 8 20 8 21 9 26 Drive time speed 1 318 E EE 8 19 8 20 8 21 9 26 Drooping control 22222emmemRmm nn O E 8 22 9 28 Drooping control amount usseesss E eM M T 8 22 9 28 Dynamic braking resistor capacity do 8 13 9 20 Dynamic braking resistor value A E E E E 8 13 9 20 Dynamic braking SelectiON oooonnocnincnnnnnnninn EE 8 13 9 20 E EEPROM version EE MER 8 33 9 34 Elect
84. E tem 246 is available only when Item 245 Adjustment Range option 0 3 is selected Item 248 is available only when Item 247 Adjustment Range option 0 3 is selected tem 250 is available only when Item 249 Adjustment Range option 0 3 is selected Item 252 is available only when Item 251 Adjustment Range option 0 3 is selected Item 254 is available only when Item 253 Adjustment Range option 0 3 is selected Table Cont d on Next Page efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Le Pt PATTERN RUN PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 255 Speed 11 drive continuation mode Same options as 9 26 Item 235 257 Speed 12 drive continuation mode Same options as 9 26 Item 235 stet ase SE e Ge twee o Iess 259 Speed 13 drive continuation mode Same options as 9 26 Item 235 261 Speed 14 drive continuation mode Same options as 9 26 Item 235 263 Speed 15 drive continuation mode Same options as 9 26 Item 235 EE ERN SH pes S REESE tem 256 is available only when Item 255 Adjustment Range option 0 3 is selected Item 258 is available only when Item 257 Adjustment Range option 0 3 is selected tem 260 is available only when Item 259 Adjustment Range option 0 3 is selected Item 262 is available only when Item 261 Adjustment Range option 0 3 is selected Ite
85. EADWRITE A Eer o Indicates forward direction of motor operation REAR WRITE N7 WE Indicates reverse direction of motor operation However this switching can be done only while in manual control mode The motor direction LED message is displayed while the key sequence is pressed and held When the key sequence is released the display returns to standard monitor mode with output frequency displayed See note 2 this page NOTE 2 Reverse run can be disabled using the parameter d Gr which is described in section Fundamental Parameters 1 on page 8 2 7 2 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Standard monitor mode status alarms In standard monitor mode there are five alarm conditions that will cause alarm messages to be displayed The alarm message and the output frequency will be displayed simultaneously if possible and flashed alternately if not The following five conditions will cause warning messages to be displayed overload overvoltage overcurrent overheat and communication timeout The alarm indicators will be displayed either singularly or in combination with other alarm indicators if multiple alarm conditions exist simultaneously If the alarm condition s is removed the alarm message will automatically be removed from the display Key Operation LED Message Explanation Because these warning displays L Indicates overload condition are automatic no key input FH
86. ERMINAL HOLD TIME ksh See Item 72 on page 9 8 ltem 79 LOW SPEED SIGNAL OUTPUT FREQUENCY LF Use this parameter to set the frequency above which one of the outputs changes state See Items 67 70 and 73 Item 80 ACC DEC COMPLETE DETECT BAND hrik If one of the open collector output functions is set to 6 accel decel complete use this parameter to output the function when the output frequency is within this bandwidth minus durring accel plus during decel of the frequency command ltem 81 SPEED REACH MAXIMUM FREQUENCY HrLh Use this parameter to set the output frequency at which one of the outputs changes state during an accceleration See Items 67 70 and 73 ltem 82 SPEED REACH MINIMUM FREQUENCY rh Use this parameter to set the output frequency at which one of the outputs changes state during a deceleration See Items 67 70 and 73 Item 83 COMMERCIAL POWER INVERTER SWITCHING OUTPUT LLHi This parameter determines the effect of cycling power on a faulted drive 1 Motor runs on bypass when drive trips 2 Motor runs on bypass when a signal is given 3 Both of the above Contact your local Toshiba distributor for information on how to program and wire the drive for this function Item 84 COMMERCIAL POWER INVERTER SWITCHING FREQUENCY FLHL On appropriately equipped drives use this parameter
87. ERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 161 Dynamic braking DBR selection No DBR 9 20 With DBR no OLr detection With DBR and OLr detection Per 162 DBR resistor value 1 0 1000 0 1 Ohm Pace 163 E DBReapacty DBReapacty om 01 600 oot kw 01 kW EA E 20 ial Bre Off 165 DC injection braking start frequency injection DC injection braking start frequency start frequency see 120 0 10 01 He 1 0 01 Hz a 21 d he Her Deinjectontime Deinjectontime time coe oise oise sec an an Fwd Rev DC injection priority control S Off On E Motor shaft stationary control Emergency stop selection Coast to stop Decelerated stop 2 DC injection stop 172 Number of retry attemps selection No retry 9 21 Retry 1 time Retry 2 times Retry 3 times Retry 4 times Retry 5 times Retry 6 times Retry 7 times Retry 8 times Retry 9 times 0 Retry 10 times EE Items 162 163 are available only when Item 161 Adjustment Range option 2 is selected Items 166 167 are available only when Item 165 Adjustment Range is set to other than 0 tem 171 is available only when Item 170 Adjustment Range option 2 is selected Item 173 is available only when Item 172 Adjustment Range options 1 10 are selected
88. FF u 1 D R oF ER R R R R R 1 1 1 WI 1 7 1 XAN x FOP ta 1 1 1 WI TO TUNING 1 A NN A Ai A A A A A WI n LOAD MOMENT OF INI Enter appropriate value from motor s nameplate KW 0 746 X HP Enter 0 for an EQPIII or 1 for a high efficiency motor The drive will auto tune the next time a run is initiated This parameter is then reset to 0 by the drive 10 7 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Requesting Service When requesting service report the contents of the following problem information sheet Problem Information Sheet Item O Refer to Drive spec Ue 7 Motor rating Poles HZ Made by Toshiba Made by another company New Number of units Alternate Continuous Status of Indoor Outdoor Temperature range Use Ambient Humidity condition Dust composition and size Presence of salt and extent of corrosion from it Vibrations in micrometers Presence of corrosive gas Availability of air conditioning Voltage between L1 phase and L2 phase Power Voltage between L2 phase and L3 phase source Voltage between L3 phase and L1 phase Number of Hz Phenome State of non motor when problem was found Frequency First time Problem occurred ti
89. Fire speed preset frequency speed 1 m 7 16 8 10 9 18 FM terminal function selection e A A 8 30 9 31 Forward reverse sss cM 8 4 8 36 9 6 9 39 Forward reverse DC injection priority control ue ME 8 13 9 21 SE ler ei e SET 3 4 Frequency command value setting seeeseseseeesesseseeeeeeeenee eene nnn nennen nnne nenne 7 1 Frequency display resolution ue E 8 33 9 35 Frequency meter adjustment ER eege ere ees 8 30 9 31 Frequency point 1 2 coccccccccccccccocnnannncnnnanno Elo 8 28 9 30 Frequency priority selection 1 2 FE ES ISP eelere ees 8 8 9 17 Frequency rating of motor ocooniccinnccnoncciccccnncocnos leede ele esta edet uid 8 35 9 38 Frequency setting mode selection p 8 31 9 33 9 38 Frequency setting parameters a 8 8 to 8 12 Frequency setting parameters blind m TN 8 34 9 36 Frequency SELLING TOS Ol IO TEE 3 2 8 33 9 35 Frequency units multiplication factor Ee 8 33 9 35 Function selection FL output ooccccnconioccnncinncccnos n tener euevy 8 6 9 9 Function selection LOW output A O RNR enean 8 5 9 8 Function selection OUT output AT 8 6 9 9 Function selection RCH output
90. IONARY CONTROL db ol This parameter enables a continuous DC injection into a stopped motor Amps are set by DC INJECTION CURRENT OH 2 Motor shaft stationary control starts after DC injection and continues until ST CC is opened power is turned off drive emergency stops or parameter is changed Item 170 EMERGENCY STOP SELECTION DEn 7 This parameter determines emergency stop CH method Item 171 EMERGENCY STOP DC INJECTION TIME Edik This is an unique DC injection time for emergency stops E Item 172 RETRY SELECTION rir The drive can be programmed to restart after a fault occurs This parameter sets the number of retry attempts Auto restart motor speed search Fr 5c is automatically on during retry Retry will not function if Item 172 FAULT TRIP SAVING tril is setto option 1 on Item 173 TIME BETWEEN RETRY ATTEMPTS rtt Adjust this parameter to set the number of seconds between retry attempts Make sure that workers are not exposed to danger from N CAUTION equipment suddenly re starting when a fault occurs and a retry selection option other than 0 has been selected Item 174 REGENERATION POWER RIDE THROUGH CONTROL Hul Models 2080 2110 and 4080 4270 take control power from the DC bus enabling this function allows use of regeneration energy from the motor to maintain control during a brown out Accel decel times may nee
91. IOTHER E FM 7 REF pl IV P 9 p o l poo a 0007 TE AM eich MULTI FUNCTION i Ee D AN SIGNAL OUTPUT E ER l l RX 1 0 1mA FE Bn ci T GRD SE EE R O eo ae H Bl ee J 1 For drive models 4270 through 4500 use input power supply of 380VAC 50Hz or 400 460VAC 60Hz 2 Terminal ST and S4 are set to factory default and must be connected to CC for the drive to run Jumpers connections to CC are installed by the factory These terminals can be used as emergency stop by breaking the connection such as through a normally closed relay contact All input terminals can be programmed for other functions and may not necessarily function as emergency off In these cases remove the jumpers See Terminal Selection Parameters on page 9 7and 9 1 1 3 The S4 input terminal is shown above as an EMERGENCY OFF When the drive is emergency stopped by breaking this connection it will not restart by making this connection 4 3 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Standard Connection Diagrams cont d TOSVERT 130E3 STANDARD CONNECTION MODEL 4600 TO 412K amp MODEL 2400 TO 2600 z DD ES Ena A HIGH SE VOLTAGE MCCB R Ub n Rc oom A EOMER
92. MENTAL PARAMETERS 41 ur Assume we change the acceleration time 1 in SETUP mode Step 1 Press S P M key and then R W key to enter SETUP mode Step 2 The first parameter is ACCELERATION TIME 1 HLL Press up or down key to adjust the value to 23 4 Step 3 Press the R W key to write the new value to EEPROM memory Blinding To make the drive s many parameters more manageable Toshiba employs blinded parameters and blinded groups BLINDED PARAMETERS Item 13 STALL PROTECTION LEVEL 1 DEL is an example of a blinded parameter A blinded parameter is identified in the parameter charts which start on page 8 1 by its gray shading A blinded parameter is preceded by a parameter that has a shaded choice in the Adjustment Range column like Item 12 STALL PROTECTION ENABLE 1 SEL 1 Item 13 SEL is visible to the programmer only if Item 12 SEL has the Option set to 0 Note how Adjustment Range 1 is not shaded to indicate this There are many other blinded parameters in this drive BLINDED GROUPS Of the twenty groups available in the drive ten are accessible when the drive is programmed with factory defaults and ten are blinded To adjust a parameter that is not in one of the visible groups that parameter s group must first be added to the group list This is done by turning on or off the BLIND FUNCTION SELECTION anc parameter located in group UTILI
93. NITS SELECTION OH is set to option 1 Item 37 STALL PROTECTION ENABLE 2 EL d Stall is a drive function wherein the drive limits the motor current by reducing output voltage and frequency in an effort to reduce load Stall is most effective on variable torque loads This parameter turns stall off on Item 38 STALL PROTECTION LEVEL 2 GEI di Enter the current limit in amps or in percent of drive rating See Item 326 CURRENT UNITS SELECTION d5FL to change units from to amps Item 39 ACCELERATION TIME 2 ALLZ See Item 28 ACCELERATION TIME 1 Item 40 DECELERATION TIME 2 JELE See Item 29 DECELERATION TIME 41 a CR rri Item 41 ACC DEC PATTERN 2 SELECTION Gud See Item 30 ACC DEC PATTERN 1 SELECTION Siu Item 42 ACC DEC 1 2 SWITCHING FREQUENCY HdudF The drive can be programmed to switch from accel decel time 1 to accel decel time 2 based on output frequency Enter the frequency at which the drive should switch from accel decel time 1 to accel decel time 2 Note for GROUP FUNDAMENTAL PARAMETERS 42 The parameters in this group are similar to those found in GROUP FUNDAMENTAL PARAMETERS 1 ur F These two groups allow the user to program the drive for operation with two different motors only one motor connected to drive at a time The u
94. OSHIBA PROGRAM MODE rut TERMINAL SELECTION PARAMETERS cont d NO DESCRIPTION RANGE RESOLUTION SETTING NO g Output terminal 2 FL function selection ae oa o9 ss SE Output terminal 2 FL delay time oom ft o ee Deen 75 Output terminal 2 FL hold time oom ft o1 es aka 76 Output terminal 3 OUT function selection oe 3 8 e Sed 77 Output terminal 3 OUT delay time um In ee ole Output terminal 3 OUT hold time poo as os o 79 Low speed signal output frequency 0 FH max freq 0 1 0 01 Hz EE ESO Acc Dec complete detection bandwidth 0 FH max freq 0 1 0 01 Hz 25 99 HEH at Speed reach HI frequency 0 FH max freq 0 1 0 01 Hz ae al ERIT Speed reach LO frequency 0 FH max freq 0 1 0 01 Hz o0 eo Commercial incoming power inverter 0 Off Switching output Automatic switching upon trip Switching at incoming power switching frequency setting Switching at incoming power switching frequency setting automatic switching upon trip EN Incoming power inverter switching frequency 0 FH max freq 0 1 0 01 Hz 60 0 Hz E as BN qm RR input special function selection Standard 9 10 PH TACC DEC multiplication factor VB multiplication factor CL multiplication factor tem 84 is available only when Item 83 Adjustment Range option 2 3 is selected See Output Contacts Function Selections table on page 9 13 for individual selections 0 67
95. P M Stt Switch to mode selection menu S P M Pri Select program mode title with S P M keys R W Enter program mode by pressing the R W key User changed _ PESA UD v SelectAWFMadjusimentparamelergroup DO LU T istperametertleisdpeed First parameter title i is displayed o Fi JSelectthe FM adjustment parameter with the U D keys a The current output frequency will be displayed not ihe parameter setting value Adjust the setting value with the U D keys until the analog output matches the desired level Although the setting value is changing the displayed value of output frequency will not The display value and parameter title will alternately flash for two cycles The display will then return to program mode with the parameter title displayed Program mode settings alarm displays Maximum value alarm For all parameters if the setting value exceeds the parameter s maximum value the maximum value alarm is activated For example if the user attempts to increase the maximum output frequency above 400HZ the following message will be displayed P een output frequency R W Program dee showing the setting value of maximum output A iid value Inn If the user attempts to increase the parameter value above the maximum limit the alarm is displayed in the parameter data field The warning message and the maximum limit data are alternately displayed for two cycles HULLLI The
96. T CC is broken Item 45 FUNDAMENTAL PARAM SWITCHING PEF This parameter determines whether GROUP FUNDAMENTAL PARAMETERS 1 ur r or GROUP FUNDAMENTAL PARAMETERS 2 Lr Fr is used Item 46 ACC DEC 1 OR 2 SELECTION Adz If the keypad is being used for the RUN STOP command then change this parameter to choose which times and pattern are currently utilized If the drive is getting a run stop command via the terminal strip i e F CC made or R CC made the user can remotely choose which accel decel is used by the drive by programming one of the input terminal s functions see items 51 61 to a value of 9 and then closing this terminal to CC when acc dec 2 is to be used See item 42 ACC DEC 1 42 SWITCH FREQUENCY Ader to change which acc dec time is used based on drive s output frequency Item 47 PANEL RESET SELECTION FrE5 Use this parameter to limit the type of fault that can be manually reset from the panel 0 Overcurrents overloads overvoltages and overheat 1 Only overload faults 2 Only overload and overcurrent faults Item 48 PANEL FEEDBACK CONTROL ED Turns feedback on off when stop starting from keypad Option 0 allows keypad to set setpoint Option 1 turns feedback off letting keypad act as a regular frequency referrence Item 49 SWITCH ON FLY GELD See Item 5 page 9 1 Parameter KA
97. TECT IV LOSS ca This parameter sets the minimum amount of time that must pass before the drive reacts to the loss of the IV signal Parameter KA c o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PATTERN RUN PARAMETERS 27 2 Pattern Run The E3 has a feature called pattern run that emulates a low level PLC During a pattern run the drive follows a pattern group by running at the user s preset speeds for desired amounts of time in desired directions with desired accel decel times for a defined number of cycles The drive has 15 preset speeds any of which can be assigned to be speeds zero through seven in a pattern group The drive can hold up to four separate pattern groups any of which can be remotely selected to run Item 197 PATTERN RUN SELECTION PEL This parameter enables pattern run When stopping starting drive from panel pattern run takes priority over the keypad s frequency reference Item 198 PATTERN RUN CONTINUE MODE FEM This parameter determines if a pattern group is continued after a pattern run is stopped and restarted 0 Pattern group starts over with its first speed 1 Pattern resumes at the time of and with the speed at interruption Items 199 208 217 226 PATTERN GROUP 4 1 2 3 0f 4 SPEED 0 FE 11 This parameter determines which preset speed preset speeds 1 through 15 programmed in
98. TORY PAGE VALUE NO RANGE DESCRIPTION RESOLUTION SETTING NO 354 FEt ifno currently Currently active pattern group number n a n a 9 39 active pattern group or and pattern speed pattern speed 355 n if no pattern Number of pattern group repetitions group reptitions remaining remaining 356 hr ifno preset Number of the preset speed being speed is being used used 357 ifno pattern g pellem ZE time remaining secs or mins e epe emm m JL iud 359 Post compensation output Monitor 1 frequency depending on Min setting in Item 319 one of the 18 values in BDE 960 Frequency command setting Items 359 to 376 will be displayed o meme naa NN MEG E T pem TEE crane 16S pm meweeme lee REES 0 mne as E RER lee er eee NEON EIC MECA EOS EMOCE Table Cont d on Next Page This display appears as shown here when non stop continue until STOP command or continue until next step command is selected as the speed s continue mode in the Pattern Run Control Parameters group Parameters are only displayed when in pattern run Displayed values will vary depending on existing drive conditions and monitor settings 8 36 d p eo e eo p eo e eo e eo o eo e eo e eo e eo eo e eo e eo KK efesotomasyon com Toshiba inverter drive servo plc TOSHIBA STANDARD MONITOR MODE Ta
99. TY PARAMETERS Ural which is an always visible group Search Function When GROUP PARAMETERS CHANGED FROM FACTORY DEFAULT hr u is displayed and READ WRITE is pressed the drive will flash ir and display any parameters that have been changed to a value different from the Toshiba factory set defaults Press READ WRITE to see the value of the parameter The parameter can be modified with the up down arrows Pressing READ WRITE again resumes the drive s search 10 5 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Programming Examples Preset Speed Example The following example uses S1 and S2 terminals to access three preset speeds of 11 0 Hz close S1 CC 55 0 Hz close S2 CC and 33 7 Hz close S1 and S2 to CC F CC and ST CC must be made on the drive s terminal strip This example assumes Input terminal 1 it 121 and Input terminal 2 2 2 prior to performing the following programming Group Parameter Value TY PARAMETERS FUNCTION SELECTION bina Y PARAMETERS ETTING PARAMETERS BLIND ETTING PARAMI SPEED SELECTION 5r ING PARAME SPEED MODE IVATION 5r ING PARAMI SPEED 1 FREQUENCY Far ING PARAMI SPEED 1 OPERATING MOD PARAME SPEED 2 FREQUENCY Dei PARAME SPEED 42 OPERATING PARAMI SPEED 43 FREQUENCY PARAMI SPEED 43 OPERATING amp H ER ke 1 Lt SEI po 1 1 wt LI
100. TYP 3 Standard factory shipped conditions sets all parameters except those in Le Hi to their factory shipped values THIS CLEARS ALL PAST TRIPS TYP 4 Trip history clear only past trips are cleared TYP 5 Saves user set parameters TYP 6 Standard user set conditions sets all parameters to the user saved settings TYP 27 Initialize inverter typeform Used to reseta CEO error When the E HF command is executed the display will blank for a short time after which in tr will be displayed After the settings have been automatically updated the inverter will return to standard monitor mode efesotomasyon com Toshiba inverter drive servo plc TOSHIBA RETRY DAMPER FIRE SPEED Retry When the rrr parameter is set to a value not equal to zero if an overcurrent overvoltage or overload trip occurs during operation the inverter will trip and the retry sequence will begin The retry sequence will repeatedly attempt to restart the motor and if normal operation can be achieved and last for one second the inverter will switch to standard monitor mode and operation will continue from there However if within the set number of retry attempts the inverter cannot be restarted it will remain tripped and the standard trip message will be shown The following sequence is an example of the automatic retry function attempting to restart after an overcurrent during operation trip Key Operation LED Message Explanation Be ause this
101. VERCURRENT ACCEL t OVERCURRENT DECEL DC 3 OVERCURRENT RUN C3 DC OVERCURENT ACC DC if DC OVERCURRENT DE DE op DC OVERCURRENT RUN DC 3P OVERVOLTAGE ACCEL OF OVERVOLTAGE DECEL IFE OVERVOLTAGE RUN 3 OV ERHEAT BH MOTOR OVERLOAD D it INVERTER OVERLOAD D in DBR OVERLOAD TRIP Sir 9 14 Parameter KA c o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA SPECIAL CONTROL PARAMETERS 1 5 Item 87 START UP FREQUENCY F 5r Drive s output frequency remains at 0 Hz until reference commands an output frequency greater than F 5 When the reference is great enough drive immediately outputs commanded frequency no accel ramp Item 88 END FREQUENCY F En Drive s output frequency immediately goes to 0 Hz no decel ramp when reference commands an output frequency less than or equal to F 4 Item 89 RUN FREQUENCY Frun Use in conjunction with Item 90 HUE below This parameter is the center of the hysteresis band Item 90 RUN FREQUENCY HYSTERESIS HO Use this parameter as a bandwidth around Fr un When the reference signal reaches a value that commands a frequency of Frun Fhys the drive s output frequency will ramp up to the corresponding frequency The output will continue to follow the reference until the frequency it is commanding falls below Frun Fhys at which time the drive will decel to 0
102. Watts Model Ohms Watts Model Ohms Watts Model Ohms Watts 2035 101 464 6060 300 1500 2035 186 6060 750 300 2055 773 6120 3000 2055 309 6120 375 600 2080 1159 6160 4500 2080 464 6160 250 900 2110 1546 6220 6000 2110 618 6220 190 1200 2160 2319 6270 7500 2160 928 6270 1500 2220 3092 6330 9000 2220 1237 6330 1800 2270 3865 6400 12000 2270 1546 6400 2400 2330 4638 6500 15000 2330 1855 6500 3000 100 Braking Resistor 6600 18000 2400 4638 6600 3600 2400 8 23189 6750 22500 2500 6184 6750 4500 2500 6 30919 610K 30000 2600 7730 610K 6000 2600 5 38648 612K 37500 20 Braking Resistor 612K 7500 100 Braking Resistor 4055 364 309 4055 1546 4080 243 464 4080 2319 4110 182 618 4110 3092 4160 121 928 4160 4638 4220 91 1237 4220 6184 Contact your Toshiba distributor for dynamic braking resistor part numbers and information Item 164 OVERVOLTAGE STALL PROTECTION F55 This function is turned on as a default setting Overvoltage stall protection causes the drive to automatically extend the decel time when the DC bus voltage increases due to regeneration The value stored in DECELERATION TIME 1 dEL DECELERATION TIME 2 aELZ is not changed The drive may still trip on overvoltage if the decel time is too small 9 20 Parameter KA c o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROTECTION PARAMETERS 5777
103. a cleared 9 30 1 data retained 299 TOSLINE S20 0 no effect 9 30 1 reset S20 option board RS485 12 BIT BINARY input 0 Off bias and gain settings E olm om Rope ds Point 1 setting signal 0 100 EM sa 30 Point 1 frequency 0 max output freq 0 1 0 01 Hz e MA Point 2 setting signal 0 100 100 e Point 42 frequency 0 max output freq 0 1 0 01 Hz max output 9 30 tems 296 299 are available only when Item 286 Adjustment Range option 3 is selected Item 297 is available only when Item 296 Adjustment Range option 1 is selected tems 301 304 are available only when Item 300 Adjustment Range option 1 is selected efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDUSTRIAL APPLICATION PARAMETERS ur PUMP APPLICATION MACRO uric FAN APPLICATION MACRO Lira COOLING TOWER APPLICATION MACRO These groups contain the parameters likely to be used for certain applications See the E3 Application Manual available from your Toshiba representative for programming charts and macro values Parameter e c Le 2 Es o o o 2 77 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Le DI AM FM ADJUSTMENT PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO FM terminal function selection Pre compensation 9 31 reference frequency Post compensation
104. able functions ltem 61 57 INPUT TERMINAL FUNCTION it 11 sets the function realized when the S7 terminal is shorted to CC Default setting is emergency off The S7 terminal is available on the option boards INV3 COM B and INV3 COM D See page 9 11 for codes for other available functions efesotomasyon com Toshiba inverter drive servo plc TOSHIBA TERMINAL SELECTION PARAMETERS 7 51 Item 62 POTENTIAL TERMINAL FUNCTION tk 11 The potential terminal is an imaginary terminal that the drive considers always shorted to CC Any function code from page 9 9 entered here will always be active For example if a value of 10 is programmed here the drive will always ESTOP Notes on input terminals functions 1 If the same function is assigned to more than one input terminal OR logic is in effect 2 If none of the input terminals function is set to 7 enable the drive will assume the drive enabled just like ST CC is made ltem 63 R S1 87 INPUT TERMINAL RESPONSE TIME itk Use this function to adjust the time between an input terminal s connection to CC and the function realization A setting of 100 results in a delay of about 200 milliseconds Item 64 F INPUT TERMINAL RESPONSE TIME SELECTION ith Use this function to adjust the time between an input terminal s connection to CC and the function realization A setting of 100 results in a delay of about 200 millisec
105. ammable analog input User can input a 10VDC ora 5VDC signal as a frequency command see page 5 2 Input has bias gain adjustments for forward and reverse operation Wa 4 Programmable digital input With default setting shorting terminal to CC enables drive Opening ST to CC coasts motor Programmable digital input With default setting shorting terminal to CC gives drive forward run command Opening F to CC decels motor to a stop Terminal block See page Programmable digital input With default setting shorting terminal 5 1 to CC gives drive reverse run command Opening R to CC decels motor to a stop i Programmable digital input With default setting shorting S1 to CC enables fire speed run mM Programmable digital input With default setting shorting S2 to CC disables feedback control de Programmable digital input With default setting shorting S3 to CC gives drive preset speed frequency reference E Programmable digital input With default setting shorting S4 to CC gives no emergency off command RES Programmable digital input With default setting shorting RES to CC resets a tripped drive R41 46 Input power selection Shorting to RJ selects 415 460V 50 60Hz Terminal R40 44 Input power selection Shorting to RJ selects 400 440V 50 60Hz block 60HP and Input power selection Shorting to RJ selects 380V 50Hz larger 460V models and
106. amp n8 f In standard monitor mode running at 60Hz function oo o a When a trip occurs the trip message is displayed i rErH The cEr5 message and the output frequency will be e flashi Iternately displayed during the retry attempt automatically ashing alternately displayed during the retry attemp The inverter will restart at the current motor rotational speed kevinputis L H atio EE S If the retry is successful the output frequency is displayed and the retry message is removed Damper Function This function is used to turn on the damper before the motor runs and turn off damper after motor stops The function is selected by both assigning code 55 damper status input O damper closes 1 damper open to an input terminal and assigning 64 or 65 open damper 64 65 positive negative logic to an output terminal Unless both are assigned the damper function will not work If damper status is assigned to an input terminal and open damper is assigned to an output terminal damper will work in the following way Whenever a run command is issued open damper signal is sent out to the assigned output terminal A wait occurs until damper status changes to 1 means damper open full and motor turns on If a stop command is issued open damper will be cleared means to close damper after the motor stops During a deceleration if another run command is issued the motor should run immediately because the damper is still
107. andard 1 Adjustable IV WWreference point 1 WWreference point 1 1 0 100 1 EE IV point 1 frequency 0 FH max freq 0 1 0 01 Hz E IV reference WWreference point 2 2 Mao yy Sea eae e m IV point 2 frequency 0 FH max freq 0 1 0 01 Hz NES Electronic thermal protection level 1 thermal Electronic thermal protection level 1 level 1 10 10 A 100 A Stall protection enable 1 at Stall protection 1 current limit adjustment 10 215 A 1 A ENE 14 OL selection Standard 9 2 Soft stall On OLMt trip Off Soft stall On OLMt trip Off Industrial application parameters selection Does nothing 9 2 Pump application Fan application Cooling tower application Hoist application Textiles application Machine tool application Standard setting mode selection Does nothing 50 Hz setting 60 Hz setting Factory setting Trip history clear Save user settings Reset to saved user settings Initialize drive typeform tem 7 through 11 is available only when Item 6 Adjustment Range option 1 is selected Item 13 is available only when Item 12 Adjustment Range option 0 is selected 8 1 Parameter efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Lr FUNDAMENTAL PARAMETERS 1 DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO Rope Maximum ou
108. anel terminal block RUN MODE ver E scht The appropriate LED is lit to indicate manual or auto run stop command SETUP Setup Program Monitor Key PROGRAM Toggles between Setup Program Monitor and Frequency Mode The Setup MONITOR Program Monitor key will be referred to as the S P M key in this specification Read Write Key Mode group parameter data and frequency selection key This key is used to select or enter a parameter value a frequency command or a group name The read write key will be referred to as the R W key in this manual Up Key Scrolls up the setting of the currently displayed parameter If the key is held down the scrolling speed gradually increases Only RAM values are changed Also toggles to other function group entries The up and down keys will be referred to as the U D key in this manual Pushing R W key saves the setting Down Key Scrolls down the setting of the currently displayed parameter If the key is held down the scrolling speed gradually increases Only RAM values are changed Also toggles to other function group entries The up and down keys will be referred to as the U D key in this manual Pushing R W key saves the setting Run Key This key is used to start a RUN command only valid when in manual control mode Stop Reset Key Functions as the STOP key and emergency stop key during local operation Functions as the RESET key when an inverter trip occurs In all other modes emergency of
109. appears when heatsink temperature reaches 80 C COMM c A flashing comm display means that the drive has momentarily lost communications Display will clear when follower receives valid reference Cycling power or reinitializing drive will clear warning 11 7 9 m ao 22 220 3 p ke efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Drive Input and Output Terminal Information Decoding Input terminal information The eleven input terminals correspond to the following bits A group input terminals 1 to 5 Always OFF jm Input terminal 5 S4 Input terminal 4 S3 when ON Input terminal 3 S2 when OFF Input terminal 2 S1 upper half blank Input terminal 1 R B group input terminals 6 to 11 Input terminal 10 S7 Input terminal 10 S6 when ON Input terminal 9 S5 Input terminal 8 ST pio i Input terminal 7 RES BERGERE Input terminal 6 F Output terminal information Including status display of colling fan and main contactor for initial charging circuit The four output terminals correspond to the following bits The operating status of the cooling fan and main contactor for the initial charging circuit are also displayed Cooling fan ON OFF status Main contactor for initial charging circuit status Output terminal 4 OUT when ON wi Output terminal 3 FL when OFF Output terminal 2 LOW upper half blank Output t
110. arameter o c Le 2 Es o o o 2 77 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE hr Er COMMUNICATION PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO RS232 baud rate 0 2400 baud 9 29 1 4800 baud 2 9600 baud Number of data bits 0 7 bits E 1 8bits Parity Even parity Odd parity L mertermumbor number um 255 929 29 Communication selection 0 Off 1 RS485 2 TOSLINE F10 3 TOSLINE S20 4 12 bit binary input 5 3 digit BCD input 0 1 Hz units 6 3 digit BCD input 1 Hz units 287 Master slave selection 0 Slave 9 2 1 Master frequency command 2 Master output frequency 288 RS485 baud rate 0 Normal mode 9 29 1 High speed mode TOSLINE F10 0 Off 9 29 command input 1 Frequency command 2 Command input 3 Frequency command command input tems 287 288 are available only when Item 286 Adjustment Range option 1 is selected Item 289 is available only when Item 286 Adjustment Range option 2 is selected Cycle power after changing any parameter in Communication Parameter Table Cont d on Next Page efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE COMMUNICATION PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 2906 TOSLINE F10 Off 9 29 monitor out
111. arameter to set a percentage of reference The IV terminal s range is 0 10 volts so the factory default of 10096 corresponds to 10 volts Item 10 IV REF POINT 42 FREQUENCY F FH Use this parameter to set the desired output frequency when the reference has the value set in Item 9 above Bias Gain of Frequency Input REFERENCE POINT 2 100 Input Reference Signal REFERENCE POINT 1 0 Output Hz 0Hz 80 Hz REF POINT 1 FREQ REF POINT 2 FREQ 9 1 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA SETUP MODE PARAMETERS 5 27 Item 11 ELECTRONIC THERMAL PROTECT LEVEL 1 Enr H Use this parameter to scale the motor overload protection to a specific motor s amp rating Can be entered in percent or in amps depending on the setting of Item 326 CURRENT UNITS SELECTION OH For percent setting divide the motor full load amps by drive full load amps and multiply by 100 Item 12 STALL PROTECTION ENABLE 1 htt Stall is a drive function used to limit the motor current by reducing output voltage and frequency in an effort to reduce the load Stall is most effective on variable torque loads This parameter turns stall off on Item 13 STALL PROTECTION LEVEL 1 5t Enter the current limit in amps or in percent of drive rating See Item 326 CURRENT UNITS SELECTION d5FL to change units from to
112. art up test by qualified personnel This assures correct operation of the equipment for reasons of reliable and safe performance It is important to make arrangements for such a check and that time is allowed for it When power is applied for the first time the drive automatically starts up in the frequency monitor function of standard monitor mode with the default parameters set as shown in the FACTORY SETTING column of the parameter tables starting on page 8 1 If these settings are not optimal for the application program the desired settings before initiating a run The drive can be operated with no motor connected Operation with no motor connected or use with a small trial motor is recommended for initial adjustment or for learning to adjust and operate the drive Maintenance AN CAUTION 1 Use power lockout tagout procedures on the disconnecting means in accordance with applicable electrical codes see 1996 NEC Article 430 101 before performing any drive maintenance 2 Periodically check the operating drive for cleanliness 3 Do not use liquid cleaning agents 4 Keep the heatsink free of dust and debris 5 AN Periodically check electrical connections for tightness with power off locked out and with charge LED extinguished see page 5 1 for location efesotomasyon com Toshiba inverter drive servo plc TOSHIBA 230 Volt NEMA Type 1 Chassis Standard Ratings STANDARD RATINGS ATED MOTOR OUTPUT OVERLOAD KVA CURRENT
113. ated pot increase frequency reference 35 Motor operated pot decrease frequency reference 36 Motor operated pot clear frequency reference 37 Three wire control NO momentary start push button 38 Three wire control NO momentary stop push button Contact factory for information on how to realize stop with a NC contact 39 emulate local remote mode selection 40 Forward open or reverse closed to CC command 41 Run use in conjunction with code 40 above Input terminal functions continued on next page efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INPUT TERMINAL FUNCTIONS cont d Code Function 42 Binary data write use with 22 32 above If no input terminal s function is set to 42 the drive responds immediately to binary references commanded by changing data bits If one of the input terminal s function is set to 42 the drive responds to binary reference only when terminal is closed to CC Binary reference is lost when power is cycled 43 emulate LOCAL REMOTE key 44 emulate MANUAL AUTO key 45 emulate SETUP PROGRAM MONITOR key 46 X emulate UP key 47 emulate DOWN key 48 emulate READ WRITE key 49 emulate RUN key 50 emulate STOP key 51 Drive bypass switching signal 52 Reserved for option 53 give RR priority over IV and RX 54 give IV priority over RR and RX 55 damper status input 1 damper open 0 damper closes 56 Firespeed ON OFF Parameter KA c o c BS e
114. attern Group speed 4 selection 4th Pattern Group speed 5 selection 4th Pattern Group speed 6 selection 4th Pattern Group speed 7 selection 4th Pattern Group number of cycles Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 1 254 255 infinity Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 1 254 255 infinity efesotomasyon com Toshiba inverter drive servo plc TOSHIBA ec FE PATTERN RUN PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO DAA tems 221 234 are available only when Item 197 Adjustment Range option 1 is selected Table Cont d on Next Page 8 18 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Le Pt PATTERN RUN PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO Speed 1 drive continuation mode Count in secs from 9 26 time of activation Count in mins from time of activation Count in secs from time set speed is reached Count in mins from time set speed is reached Non stop continue until STOP command Continue until next step co
115. ay be broken 11 5 9 di Ou 38 2s o 3 p m efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Drive Fault Displays and Explanations cont d OPTION PCB ERROR ech Comments If drive is energized with an option board installed and is later energized without the board installed this fault will appear Check connectors between control board and option board Check settings of Item 99 FR FREQUENCY PRIORI LOW CURRENT TRIP UL UND EQUENCY PRIORITY SELECTION f1 TY SELECTION 42 FLr and Item 286 COMMUNICATION SELECTION Dt Use stand offs to secure board RENT DETECT L R R Qa eG ERVOLTAGE TRIP UFI Fit Item 100 Cause The drive s output current went below the current value entered in Item 186 LOW EVEL LFL for atleast the amount of time entered in Item 187 Low RENT DETECTION TIME LFE Cause The drive s DC bus voltage went below 217 VDC 230 V E3 or 413 VDC 460 V E3 for at least the time entered in Item 185 UNDERVOLTAGE DETECT TIME Comments Item 184 UNDERVOLTAGE TRIP SELECTION UFAL turns the ability to undervoltage trip on off On models 2080 2110 and 4080 4270 turning on Item 174 REGENERATION POW RIDE THROUGH TIM energy from the load OVERTORQUE TRIP UE Cause The drive s torque current went above the
116. ba inverter drive servo plc TOSHIBA PROGRAM MODE ec FE PATTERN RUN PARAMETERS Pattern run selection Pattern run mode Run pattern is reset when inverter is stopped Pattern switches on continuation after a stop when current pattern completes 1st Pattern Group speed 0 selection Skip Preset speed FSar Preset speed artic Preset speed 5r iz Preset speed 5r UU Preset speed 5r 15 Preset speed 5r Ob Preset speed ar ut Preset speed 5r 05 Preset speed arg Preset speed 5 Preset speed Sr Preset speed Sr Preset speed 5r Preset speed 5r Preset speed 5r 89 GP cu Gp Gn i EP NS c C2 1st Pattern Group speed 1 selection 1st Pattern Group speed 2 selection 1st Pattern Group speed 3 selection 1st Pattern Group speed 4 selection 1st Pattern Group speed 5 selection 1st Pattern Group speed 6 selection 1st Pattern Group speed 7 selection Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 Same options as Item 199 Table Cont d on Next Page 8 16 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE ir PE PATTERN RUN PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 207 1st Pattern Group 1 254 255zinfinity 9 26 number of cycles 206 2nd Pattern Group Same opti
117. ble cont d from previous Page DISPLAYED ITEM DISPLAY PARAMETER DISPLAY FACTORY PAGE SECH NO RANGE DESCRIPTION RESOLUTION SETTING NO 377 Input voltage 377 Input voltage voltage Monitor 2 o O 2 boo E Joan En SE VER icd e LEE e See code on page 11 8 Input terminal status monitor ulii EMI See code on page 11 8 Input terminal status monitor Doo om Ia HIE See code on page 11 8 Output terminal status monitor ME 386 a Past Pasttrip 3 monitor 3 monitor RAE Displayed values will vary depending on existing drive conditions and monitor settings Monitor 2 3 and 4 functions are identical to monitor 1 but the actual displayed value will depend on status monitor display adjustment items selected in Utility parameter Items 320 321 or 322 if different from default value See drive trip codes page 7 19 Parameter e c Le 2 Es o o o 2 77 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA SETUP MODE PARAMETERS 5 27 Item 1 ACCELERATION TIME 1 ALL This parameter sets the time for drive output frequency to go from 0 Hz to MAXIMUM OUTPUT FREQUENCY FH Item 19 A small acceleration time may result in an overcurrent trip Item 2 DECELERATION TIME 1 0EL i This parameter sets the time for drive output frequency to go from MAXIMUM OUTPUT FREQUENCY FH Item 19 to 0 Hz A small deceleratio
118. cenario 2 No emergency off command S4 to CC made 3 Drive enable ST CC made 4 Direction command F or R to CC made 5 Frequency reference 4 20 mA signal at IV terminal 6 MANUAL LED off puts drive in remote mode Toggle the LOCAL REMOTE button on keypad to turn LOCAL LED off cu SS KK SE Oo c Q x oy it Notes 1 The drive will accel to the commanded frequency when F or R to CC is made 2 The drive will decel to 0 0 Hz when F or R to CC is broken 3 Motor will coast to a stop if ST to CC is broken 4 E trip if S4 to CC is broken 5 The above information applies to a drive with factory default programming 6 Do not connect CC to ground 10 2 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Connection Examples Keypad Frequency Reference and Remote Stop Start dry contact stop start ee Q olo 9 TF 228 P24 RES RR F 90099 90090908 ST FM AM CC CC RX PP WM FP FLC FLB OJ Terminal Block Oo es e To follow a local keypad frequency reference with a auto stop run the drive must have 1 Drive enable ST CC jumpered 2 No emergency off command S4 to CC made 3 Direction command F or R to CC jumpered 4 Frequency reference Adjust on keypad with arrows Press READ WRITE to enter 5 AUTO LED on puts drive in auto mode 6 Toggle the LOCAL REMOTE key on keypad to turn LOCAL LED on or Pr
119. chanical modification to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may result in a safety hazard in addition to voiding the UL listing AC ADJUSTABLE SPEED DRIVE Please complete the Extended Warranty Card supplied with this inverter and return it by prepaid mail to Toshiba This activates the extended warranty If additional information or technical assistance is required call Toshiba s marketing department toll free at 800 231 1412 or write to Toshiba International Corporation 13131 W Little York Road Houston TX 77041 9990 For your records complete the following information about the drive with which this manual was shipped E3 Model Number E3 Serial Number Date of Installation Inspected By Name of Application efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INTRODUCTION Thank you for purchasing the E3 adjustable speed drive This adjustable frequency solid state AC drive features True Torque Control Toshiba s vector algorithm that enables motors to develop high starting torque and compensates for motor slip The E3 features a four character 7 segment type LED display with eight other discrete LEDs RS232 port dynamic braking transistor and ground fault overload and overcurrent protection These features combined with built in special control features such as PID drooping trim and dancer control make this drive suitabl
120. cting or disconnecting any wiring to the terminal block efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Control Board The control printed wiring board is shown in the detail below This control board is used in all drive sizes O Ribbon cable connector back side Option board connector 40 pin Operation panel connector Dip Switch SW1 see detail 1 this page Option RS 232 ROM Communication socket connector O O Ribbon cable connector Dip Switch SW1 Detail v 10 When a 0 1mA reference signal is input to terminal IV set switch SW1 to When a 0 10 volt reference signal is input to terminal IV set SW1 to V When a 0 5 volt reference signal is input to terminal RX set SW1 to 5 When a 0 10 volt reference signal is input to terminal RX set SW1 to 10 Make connections to this board only with power off N S o EK EE o ES 9 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Terminal Connections and Functions Terminal Terminal functions Terminal name location L1 L2 L3 Line input supply terminals for models E3 2035 to E3 2330 R S T Connect to either 3e 50Hz 200VAC or 39 60Hz 200 to 230VAC Line input supply terminals for models E3 4055 to E3 412K Connect to either 39 50HZ 400VAC or 3e 60Hz 400 to 460VAC Terminal Line input supply terminals for models E3 6060 to E3 612K block Connect to either 3
121. ction Parameters on page 9 7and 9 11 The S4 input terminal is shown above as an EMERGENCY OFF When the drive is emergency stopped by breaking this connection it will not restart by making this connection efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Standard Connection Diagrams cont d TOSVERT 130E3 STANDARD CONNECTION MODEL 4055 TO 4220 t ES Ge BE A DBR Loi HIGH VOLTAGE ee HIGH y 5 VOLTAGE MCCB POWER 7 L1 R PA PB T1 U a Ce A SUPPLY 22 9 UXS aman aces e Eo T ter HIGH VOLTAGE Lt S4 m SEN A Ee O RE GE eis FUNCTION He Een FAY Sena T QF L I dl SIGNAL_ OUTPUT INPUT TEOR T FLC 250V 2A MAX T 5 FAULT Q 1 i 46 s1 MEME PN Lilo s2 LUNA MULTI FUNCTION T I 53 LOW C SIGNAL OUTPUT MATE IST e EN re o AUTO i ERA e HO PP DIGITAL MUN OPERATION PANEL b l Jl m LOS a P249 50mA MAX Eet cc FP das PULSE OUTPUT L IOTHER i K ge ieee pl IV P 9 p e FM ri l i Lo UN qe AM r LJ MULTI FUNCTION T Rp ii EY SIGNAL OUTPUT IRE ARX oe e E Hee edenda Sch GRD idi d Laa gt a Ee A O l AA O ENS J NOTES 1 For drive models 4055 through 4220 use input power supply of 380VAC 50Hz or 400 460VAC 60Hz 2 Terminal ST and S4 are set to factory default and must be connected to
122. d to be adjusted to avoid overvolltage trips Always confirm operation 9 21 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROTECTION PARAMETERS 5777 ltem 175 REGENERATION POWER RIDE THROUGH TIME ut Use this parameter to limit the ride through time effective only if there is sufficient regeneration energy Item 176 AUTO RESTART MOTOR SPEED SEARCH Debt This parameter enables the drive s ability to catch a spinning motor 0 Speed search off 1 Drive performs speed search after a power glitch 2 Drive performs speed search after ST CC is made 3 Both 1 and 2 above A drive with a forward direction command will catch a reversing motor Drive and Motor Overloads This drive features separate overload curves for itself and the motor All E3 drives can output 100 of their rated current continuously current levels above 10096 are considered overload The drive overload is fixed 110 of their rated current for 60 seconds 150 of their rated current for 0 5 seconds 40 HP or less 15096 of their rated current for 0 3 seconds 50 HP and greater The motor s overload curve is defined by Items 177 178 179 and output frequency Item 177 ELECTRONIC THERMAL PROTECT LEVEL 1 tHr Use this parameter to scale the motor overload protection to a specific motor s amp rating Can be entered in percent or in amps depending on the set
123. d ignore the signal selected in Item 81 Hr Lh Set FL to option 5 when using motor operated pot MOP control or inputting a binary reference via the drive s terminal strip Preset speeds have priority over RR and RX Item 100 FREQUENCY PRIORITY SELECTION 2 Fir Use this parameter to give one of the drive s frequency setting signals priority over another Only when the signal set in Item 99 FL goes to zero will the drive follow the signal set here If the signal selected in FL 1 becomes non zero the drive will follow it and ignore the signal selected in FL Item 101 ANALOG INPUT FILTER nr Use this parameter to set the amount of filtering applied to the drive s current voltage frequency reference to dampen noise or resonance problems option 0 is no filtering and option 3 is maximum filtering Item 102 RR INPUT SELECTION rr in Use this parameter to allow adjustment of the RR reference s bias and gain Item 103 F t and Item 104 F F i define one point on a input reference vs output Hz graph Items 105 Fx and 106 F F2 define another The drive varies the output frequency as the input changes according to a line connecting these points See graph below With default programming drive outputs 40 Hz with 5 volts on the RR terminal Item 103 RR REFERENCE POINT 1 P Use this parameter to set a percentage of reference
124. d on two additional LED test LED test displays exist in status monitor mode After any TYP reset these two test displays cease to exist The test displays appear as follow Key Operation LED Message Explanation O eese 1 Motor direction selection status monitor mode all discrete LED s discrete LED test display lit Up up en TED segment test display JOG Run Mode JOG run mode can be entered only when the drive is in local frequency and manual run stop control mode and the JOG frequency is set to a value not equal to zero JOG mode can be entered with the following procedure assume starting in local control mode from standard monitor mode and JOG frequency equal to 5 0Hz Key Operation LED Message Explanation Pt Standard monitor mode S P M GEP S P M key enters mode selection menu S P M Droit Enterprogammode Z o o O S P M Die Enter monitor mode S P M WI When S P M is pressed a fourth time the drive enters forward JOG mode FJOG 4 0 0 Hz only ke f E E o 2 e mode AA evene at the JOG frequency selected Release RUN When the RUN key is released the JOG run will stop according the stop method selected To continue JOG run press RUN S P M Di S P M key returns to standard monitor mode efesotomasyon com Toshiba inverter drive servo plc TOSHIBA COMMAND INSTRUCTIONS Operating Mode Switching The E3 drive series allows operating mode switching anytime
125. ds drive rated amps or 100 For DC bus voltage adjust until meter system 283 VDC for a 230 V drive or 566 VDC for a 460 V drive For output voltage adjust arrows until meter system reads 200 VAC or 100 for a 230 V drive or 400 VAC or10096 for a 460 V drive For torque current adjust arrows until meter system reads drive rated amps or 100 For excitation current adjust arrows until meter system reads drive rated amps or 100 For PID feedback value adjust arrows until meter system reads 75 of Item 1 MAXIMUM OUTPUT FREQUENCY FH For motor overload ratio adjust arrows until meter system reads 100 For inverter overload ratio adjust arrows until meter system reads 100 For dynamic braking resistor overload ratio adjust arrows until meter system reads 100 For input power adjust arrows until meter system reads 346 X drive FLA for a 230 V drive or 692 X drive FLA for a 460 V drive Cont d on next page 9 31 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA AM FM ADJUSTMENT PARAMETERS 7 554 Item 306 cont d FREQUENCY METER ADJUSTMENT II For output power adjust arrows until meter system reads 346 X drive FLA for a 230 V drive or 692 X drive FLA for a 460 V drive For peak output current adjust arrows until meter system reads drive rated amps or 100 For peak input voltage adjust arrows until meter system reads 200 VAC for a 2
126. e for a wide variety of applications that require unparalleled motor control and reliability It is the intent of this operation manual to provide a guide for safely installing operating and maintaining the drive This operation manual contains a section of general safety instructions and is marked throughout with warning symbols Read this operation manual thoroughly before installing and operat ing this electrical equipment All safety warnings must be followed to ensure personal safety Follow all precautions to attain proper equipment performance and longevity We hope that you find this operation manual informative and easy to use For assistance with your drive for information on our free drive application school or for information on Toshiba s complete line of motors adjustable speed drives switchgear instrumentation uninterruptible power supplies PLCs and motor control products please call toll free 800 231 1412 or write to our plant at Toshiba International Corporation 13131 W Little York Road Houston TX 77041 9990 Again thank you for your purchase of this product COPYRIGHT APRIL 1998 TOSHIBA INTERNATIONAL CORPORATION efesotomasyon com Toshiba inverter drive servo plc TOSHIBA GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in either of two ways 1 Danger warnings The danger warning symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 high letters spelling th
127. e word DANGER The Danger warning symbol is used to indicate situations locations and conditions that can cause serious injury or death N DANGER 2 Caution warnings The caution warning symbol is an exclamation mark enclosed in a triangle which precedes the 3 16 high letters spelling the word CAUTION The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage AN CAUTION Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings describe particular areas where special care and or procedures are required in order to prevent serious injury and possible death 1 Electrical warnings The electrical warning symbol is a lighting bolt mark enclosed in a triangle The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed N 2 Explosion warnings The explosion warning symbol is an explosion mark enclosed in a triangle The Explosion warning symbol is used to indicate locations and conditions where molten exploding parts may cause serious injury or death if the proper precautions are not observed 7 For the purpose of this manual and product labels a Qualified Person is one who is familiar with the installation construction operation and maintenance of the equipment and t
128. ed personnel should be allowed to service this equipment See page iii 5 Follow all warnings and precautions Do not exceed equipment ratings 6 Do not power up the inverter until this entire operation manual is reviewed 7 The input voltage must be within 10 of the specified input voltage Voltages outside of this permissible tolerance range may cause internal protection devices to turn on or can cause damage to the unit Also the input frequency should be within 2 Hz of the specified input frequency efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Operating Safety Precautions cont d N C AUTION 8 9 10 11 12 13 14 Do not use this inverter with a motor whose rated input is greater than the rated inverter output This inverter is designed to operate NEMA B motors Consult the factory before using the inverter for special applications such as an explosion proof motor or one with a repetitive type piston load Do not apply commercial power to the output terminals T1 U T2 V or T3 W even if the inverter source power is off Disconnect the inverter from the motor before megging or applying bypass voltage to the motor Interface problems can occur when this drive is used in conjunction with some types of process controllers Signal isolation may be required to prevent controller and or drive malfunction contact Toshiba or the process controller manufacturer for additional infor
129. ed with the following procedure assume starting in terminal control mode with the inverter running The first time STOP RESET key is pressed emergency off command prompt EFF will be displayed If within two seconds the STOP RESET key is pressed a second time the emergency off command will be issued with E displayed Key Operation LED Message Explanation ooo f sas Standard monitor mode STOP RESET FF When STOP RESET key is pressed the emergency off flashing prompt is displayed and will flash STOP RESET E When STOP RESET key is pressed a second time the flashing emergency off command is issued and E will be displayed and continue flashing If within two seconds STOP RESET is not pressed a second time the emergency off command will be aborted and the display will return to the standard monitor mode In manual mode the emergency off command is similar with that of auto mode The first time STOP RESET key is pressed it will be treated as a regular stop command Therefore there is no EGFF display If STOP RESET key is pressed a second time within one second the press will be treated as emergency off command and E will be displayed and will be continuously flashing If STOP RESET key is not pressed within one second no emergency off command will be issued 7 14 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA COMMAND INSTRUCTIONS Trip Clear Command A trip clear can be performed after t
130. educe 11 12 with the input output and control power cables See Grounding page 4 7 THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND Only qualified personnel should install this equipment see General Safety Instructions on page iii Installation of drive systems should conform as a minimum to the 1996 NEC National Electrical Code Article 110 Requirements For Electrical Installations to all all regulations of the Occupational Safety and Health Administration and to any other applicable national regional or industry codes and standards Install in a secure and upright position in a well ventilated location that is out of direct sunlight The ambient temperature should be between 10 C and 40 C Allow a clearance space of 8 inches 20 cm for the top and bottom and 2 inches b cm on both sides For models 2010 2270 and models 4015 4500 the top and bottom clearance can be reduced to 4 inches 10 cm This space will insure adequate ventilation Do not obstruct any of the ventilation openings Avoid installation in areas where vibration heat humidity dust fibers steel particles explosive mists gasses or sources of electrical noise are present Adequate working space and illumination must be provided for adjustment inspection and maintenance of the drive see 1996 NEC Article 110 16 A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system where
131. efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Toshiba E3 inverter user manual 230 460 and 600 Volt Ratings OPERATION MANUAL June 1998 VARIABLE TORQUE Part 47341 002 UL ADJUSTABLE SPEED DRIVE efesotomasyon com Toshiba inverter drive servo plc TOSHIBA IMPORTANT NOTICE The instructions contained in this manual are not intended to cover all details or variations in equipment types nor to provide for all possible issues concerning the installation operation or maintenance of this equipment Should additional information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s Adjustable Speed Drive Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s Adjustable Speed Drive Division and any statements contained herein do not create new warranties or modify the existing warranty Toshiba International Corporation reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication Any electrical or me
132. el Parameter KA c o c m e gt lt ui 3 Overspeed pattern When outputting a frequency greater than the motor s base frequency drive extends accel decel time to reduce possibility of overload trip due to reduction in torque MAXIMUM OUTPUT FREQUENCY FH y pem commanded frequency BASE FREQUENCY 1 uL i OUTPUT HZ NS T TIME Actual accel time Item 31 ACCEL DECEL PATTERN ADJUST LOW SLL expressed as a percentage of Item 28 this time is represented as in the S Pattern graph for Item 30 Item 32 ACCEL DECEL PATTERN ADJUST HIGH DH expressed as a percentage of Item 28 this time is represented as in the S Pattern graph for Item 30 9 4 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FUNDAMENTAL PARAMETERS 2 L7 7 Item 33 BASE FREQUENCY 2 1 7 See Item 20 BASE FREQUENCY 1 ut Item 34 MAXIMUM OUTPUT VOLTAGE 2 Io ui See Item 22 MAXIMUM OUTPUT VOLTAGE 1 uiu Item 35 VOLTAGE BOOST 2 unc See Item 27 VOLTAGE BOOST 1 un Item 36 ELECTRONIC THERMAL PROTECT LEVEL 2 tHrc This parameter lowers the drive s overload to protect the motor Divide motor full load amps by drive full load amps and multiply by one hundred and enter the result in this parameter Input in amps with Item 326 CURRENT U
133. electable input value monitor Peak load current 96 A monitor peak since last RUN command Peak input voltage V monitor peak since last RUN command KWH monitor If the value is less than 4 decimal digits long display the i in the front If the value is 4 decimal digits long no display of u MWH monitor If the value is less than 4 decimal digits long display the ir in the front If the value is greater than 3 decimal digits long no display of im If the value is also greater than 9999 in decimal then 33 will be displayed LED Message PID E OU Lea Hn NET NEN table cont d on following page Operating efesotomasyon com Toshiba inverter drive servo plc TOSHIBA DETAILED MESSAGE DESCRIPTION Status Monitor Messages cont d The following table lists all possible messages that can be displayed regarding drive status monitor items LED Message n x mr ot x RE 3 DD HE FA Lit Displayed values will vary depending on existing drive conditions and monitor settings that existed at the time of trip efesotomasyon com Toshiba inverter drive servo plc TOSHIBA DETAILED MESSAGE DESCRIPTION Inverter Trip Codes The following is a list of all trip messages trip causes and a brief description on each Explanation Displayed in the trip history in standard monitor mode when no trip has been recorded since the last inverter reset or trip clear Overcurren
134. erminal 1 RCH Note Output terminal 4 OUT Option PCB 11 8 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Basic Dimensions 2 K DIA 25 2 SLOT J DIA 25 2 SLOT J DIA FIGURE 1 FIGURE 2 DIMENSIONS in inches millimeters MOEL FIG _ A B C D E F G H J K 28 7 28 1 28 7 2 1 2 05 306 5 11 130 1 6 72 425 2 05 306 i 1 1 63 5 2 34 7 2 34 7 2 5 i WE 1 o1 1 IvrisoesU2160 1 1 1 2150546 15 41 391 10 50 267 19 78 502 20 63 524 12 13 308 10 68 271 1 1 RES 1 1 0 0 0 E P 0 A 0 a A 2 1 4 j 2 2 4 21 50 546 15 41 391 10 50 267 19 78 502 20 63 524 12 13 308 10 68 271 7 96 202 4 50 826 489 96 321 63 245 50 927 9 8 1 67 67 28 5 1 5 j 1 1 8 44 11 21 50 546 15 41 391 10 50 267 19 78 502 0 68 271 7 96 202 44 11 1 1 13 308 44 11 44 11 2 52 521 63 16 63 16 2 32 50 826 19 25 489 13 56 344 29 56 751 31 34 796 12 63 321 20 52 521 9 63 245 63 16 63 16 2 36 50 927 19 25 489 13 56 344 33 56 852 35 34 898 12 63 321 22
135. erminals see page 9 20 for minimum ohm values If using multiple resistors make sure parallel series combination is wired correctly Check IGBT7 Check DC bus fuse for continuity if open check output transistors Consult your Toshiba distributor for authorized service DBR OVERLOAD Dr Cause Dynamic braking resistor is in danger of overheating as determined by drive Comments Check that the values entered into Item 162 BRAKING RESISTOR VALUE Hir and Item 163 BRAKING RESISTOR CAPACITY FhLF are correct OVERHEAT UH Cause Drive s heatsink exceeded 90 C Comments Check drive s muffin fans if any Clear heatsinks of anything blocking airflow The enclosure that the drive is installed in may be too small or there may be to many heat sources in the same enclosure Drive may not have been properly sized for operating altitude Thermistor on heatsink may be bad EMERGENCY OFF E Cause Drive received one of the following ESTOP commands 1 Drive was receiving STOP RUN command via terminal strip when STOP button on keypad was pressed 2 One of the drive s input terminal s function is set to 10 see Item codes 0 56 and page 9 1 1 and terminal is being opened closed to command ESTOP EEPROM WRITE FAILURE Or EEPROM READ FAILURE EEF i cere Cause EEPROM was unable to read write to peripherals Comments Check for miswiring that may be causing noise such as CC connected to ground an e
136. ers Initialize drive typeform Only RS232C input valid Terminal input valid Panel input valid Communication option board input valid Manual Auto change over Only RS232C input valid Terminal input valid Panel input valid Communication 12 bit binary option board input valid Local remote change over Prohibit all key operations Perform reset Perform Manual Auto operations Perform reset perform Manual Auto operations Perform emergency stop Perform emergency stop perform reset Perform emergency stop perform Manual Auto operations Perform emergency stop perform Manual Auto operations perform reset Perform run stop operations Perform run stop operations perform reset Perform run stop operations perform Manual Auto operations Perform run stop operations perform Manual Auto operations perform reset Perform run stop operations perform emergency stop Perform run stop operations perform emergency stop perform reset Perform run stop operations perform emergency stop perform Manual Auto operations Perform run stop operations perform emergency stop perform Manual Auto operations perform reset Cont d Table Cont d on Next Page NOTE Cycle power after changing ITEM 313 Panel Operation Mode Selection ESTOP from keypad while in remote mode cannot be disabled 8 31 Parameter efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE
137. ervoltage Ur See page 11 7 Contact closes when is not displaying undervoltage rr See page 11 7 Contact closes when output current is at or greater than the current programmed into Item 186 LOW CURRENT DETECTION LEVEL LLFL for longer than the time programmed in Item 187 LOW CURRENT DETECTION TIME LLPE Contact closes when output current is not at or greater than the current programmed into LLF for 1 longer than the time programmed nt F see value 27 above Contact closes when torque current equals or exceeds the setting programmed into Item 190 OVERTORQUE TRIP LEVEL HEL Contact closes when torque current does not equal or exceed the setting programmed into HEL see value 28 above Contact closes when dynamic braking resistor is half way or more into its overload ascalculated by the drive based upon the setting in Item 162 BRAKING RESISTOR VALUE Fur and ltem 163 BRAKING RESISTOR POWER RATING FhLP See explanation of overload for Value 16 Output contact functions continued on next page 9 13 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA OUTPUT CONTACTS FUNCTIONS Value Comments 31 Contact closes when dynamic braking resistor is less than half way into its overload as calculated by the drive based upon the settings in Hr and HLH see value 30 on previous page 32 Contact closes when drive is executing an emergency stop 33
138. es both positive and negative trim bandwidths Any amount of trim up to this maximum is available by changing the trim terminal s input Maximum negative trim is achieved with minimum input on trim terminal Maximum positive trim is achieved with maximum input on trim terminal Example Suppose Item 280 is set to 1 RR trim Item 281 is set to 25 and a 4 20 mA reference into the IV terminal is commanding 40 Hz When the RR input is 0 volts the drive outputs 35 Hz 40 40 X 0 25 2 When the RR input is adjusted to 10 volts the drive outputs 45 Hz 40 40 X 0 25 2 9 28 Parameter KA lt o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA COMMUNICATION PARAMETERS ic r Item 282 RS232 BAUD RATE artc Sets baud rate Cycle power after changing this parameter Item 283 NUMBER OF DATA BITS 5015 Sets the word length Cycle power after changing Item 284 PARITY SETTING hii Sets the parity Cycle power after changing this parameter Item 285 INVERTER ID NUMBER ina Assigns unique ID to drive for use on RS485 net Cycle power after changing this parameter Item 286 COMMUNICATION SELECTION rt Use this parameter to select type of communication 0 None 1 RS485 port on option boards INV3 COM A INV3 COM C or INV3 COM B 2 Toshiba TOSLINE F10 twisted pair Contact your Toshiba distributor for more information
139. eters blind Bu MERERI 8 34 9 36 Panel feedback control min A HT 8 4 9 6 SIE 6 3 Panelilayout CE 6 1 Panel lockout cancellatiOn ET 9 34 Panel operation mode selection EE 8 31 9 33 Panel reset selection sese PE RN REM 8 4 9 6 SET eine erte CG 4 7 Suel EE 9 1 to 9 40 Parameters adjustment range 0nnccccnnnninnnoncnnnn cnn anne 8 1 to 8 37 Parameters changed from factory default no OO A EE E 7 6 7 7 Parameters factory default settings sss ennemis 8 1 to 8 32 Panty ia UE 8 24 9 29 Pass number ssseseseesseeenescen EE 8 1 8 33 9 2 9 34 Pattern group 1 number of cycles SE 8 17 9 25 Pattern group 1 speed selection 0 7 PE HELEN EE 8 16 9 25 Pattern group 2 number of cycles d EE 8 17 9 25 Pattern group 2 speed selection 0 7 Hun a m 8 17 9 25 Pattern group 3 number of cycles gcc 8 18 9 25 Pattern group 3 speed selection 0 7 oe 8 17 8 18 9 25 Pattern group 4 number of cycles PIL cS 8 18 9 25 Pattern group 4 speed selection 0 7 RE dde 8 18 9 25 Pattern run continue mode speeds 1 15 REST 8 19 to 8 21 Pattern run control parameters blind AE NNNM P EE 8 34 9 36 Pattern run mode
140. f is engaged when this key is pressed twice efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Function Outline The fundamental operation of the E3 LED display keypad is as follows 1 Standard monitor mode Local Remote Manual Auto Host Option Mode selection level When the drive is initially powered up it is in standard monitor mode The drive will display the current output frequency trip code or warning code The drive will accept run stop and frequency commands from the sources selected by the panel buttons or parameter settings All appropriate panel LEDs will be lit to indicate frequency units command mode and frequency mode 2 Setup mode 2a parameter selection 2b data selection Drive SETUP parameters are read and modified in this mode Setup parameters are the most fundamental parameters that nearly all users must edit to operate the drive 3 Program Mode 3a group selection 3b parameter selection 3c data selection All parameters can be read and modified in this mode Parameters are grouped according to functions The parameter groups can be blinded unblinded ke i E D 2 e 4 Status monitor mode Displays operating conditions frequency current voltage etc terminal status version past error conditions etc 5 Meter adjustment Allows the adjustment of an external analog output frequency or current meter Standard Monitor Mode frequency monitor functio
141. g the S P M key will return the user to standard monitor mode The following is an example of accessing and editing a setup parameter starting from standard monitor mode Key Operation LED Message Explanation ss Standard monitor mode current output frequency displayed p Display changes to the first entry in the mode selection menu 5 SETUP mode poe Display changes to the first entry in the setup parameter list ALL i Acceleration time 1 Assume we want to change upper limit frequency to 70 0 Hz p Pressing the U D keys scrolls through the list of setup parameter titles until is displayed e nn displays its current setting value XX X Setting value increases R W V R W A W press and hold Release up key Releasing the up key causes the setting value to stop increasing The data will flash to indicate that the displayed value RAM has been changed from the non volatile memory value When the read write key is pressed the parameter name uu and the new setting value will be alternately displayed to indicate that the new setting value has been written to memory After two alternating display cycles the display will return to setup mode with the parameter title _ displayed R u c efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Setup mode cont d The following table lists the setup group parameter codes and the corresponding parameter title E3 setup parameter t
142. he cause of the trip has been removed To perform a trip clear either switch off power to the inverter or use the following procedure Key Operation LED Message Explanation E In standard monitor mode displaying the flashing trip title flashing STOP RESET dir STOP RESET When STOP RESET is pressed the trip is cleared and the display returns to standard monitor mode If any key other than the STOP RESET key is pressed at the trip clear command prompt the trip clear command is aborted and the display returns to standard monitor mode where the trip title will be displayed flashing The trip clear command does not clear the recorded past faults Standard Setting Selections Standard setting selections are performed by selecting the 5 parameter in Le Dt By selecting the standard setting mode settings see below the inverter parameters will automatically be configured The TYP parameter has the following options TYP 20 No effect Ei f E Do 2 e TYP 1 50Hz standard operation maximum output frequency base frequencies upper limit frequency all terminal input reference point 2 frequencies and commercial power inverter switching frequency are set for 50Hz operation TYP 2 60Hz standard operation maximum output frequency base frequencies upper limit frequency all terminal input reference point 2 frequencies and commercial power inverter switching frequency are set for 60Hz operation
143. he hazards involved see 1996 NEC National Electric Code Article 100 Definitions This person must 1 Carefully read the entire operation manual see 1996 NEC Article 110 3 Installation and Use 2 Be trained and authorized to safely energize de energize clear faults ground lockout and tag circuits and equipment in accordance with established safety practices 3 Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices 4 Be trained in rendering first aid efesotomasyon com Toshiba inverter drive servo plc TOSHIBA CONTENTS NIT Introduction NEE General Safety Instructions eese ele CHE Inspection Storage Disposal Inspection of the New 39 fet dee Strage NN erc Disposal tee Inspection and Precautions Installation Safety Precautions vestidas dictadas Operating Safety Precautions sirios Confirmation of Wiring E A A A OSTER micas rar dai Operating Specifications 230 Volt NEMA Type 1 Chassis Ratings eeee eeen 460 Volt NEMA Type 1 Chassis Ratings sssssseeneeeeeeennr rneer 600 Volt NEMA Type 1 Chassis Ratings c ssccceeceesesetteeeeeeeeeees atandand SpecificatiOnS eR Re ODDO Equipment Wiring Standard Connection Diagrams sirios iii Model 2035 E Model 4055 to 4220 o Model 4270 to
144. ical 60 Hz application settings 3 Default drive to Toshiba factory settings listed in Factory Setting column on pages 8 1 through 8 35 Past four faults in the monitor erased 4 Erase past four faults in the monitor 5 Save present parameter settings in separate user default memory 6 Default drive to user default memory 7 Clear the Inv typeform error EE HP which also defaults drive to factory values Item 311 COMMAND MODE SELECTION iHd If 5FL 0 changes to this parameter go into effect only when the drive is at 0 0 Hz If SFLU 1 changes to this parameter go into effect immediately This parameter determines where the drive looks for a stop start command 0 RS232 port 1 E3 terminal strip only auto run 2 E3 keypad stop run buttons only manual mode 3 RS485 input on option boards INV3 COM A INV3 COM B or INV3 COM C 4 Manual or auto as determined by setting of MANUAL AUTO button on keypad Terminal strip enable reset and ESTOP commands are always valid regardless of options setting With option 2 selected preset speeds from terminal strip will not function Item 312 FREQUENCY MODE SELECTION Fa If 5F H 0 changes to this parameter go into effect only when the drive is at 0 0 Hz If SFL4 1 changes to this parameter go into effect immediately This parameter determines where the drive looks for a stop start command 0 RS232 port 1 E3 ter
145. ion 1 drive displays currents in amps Item 327 VOLTAGE UNITS SELECTION 05 11 With this parameter set to option 0 the voltages displayed in the monitor are in percent efesotomasyon com Toshiba inverter drive servo plc TOSHIBA UTILITY PARAMETERS i Item 328 BLIND FUNCTION SELECTION Hina Page 8 34 contains the utility parameters that unblind the programming groups Item 328 must be set to option 1 before Items 329 345 can be read or changed Item 329 FUNDAMENTAL PARAMETERS 2 BLIND L Fr normally blinded This parameter must be unblinded before any of the parameters on page 8 3 can be read or changed Selecting option 1 adds GROUP FUNDAMENTAL PARAMETERS 2 r r2 to the visible group list accessed via the S P M button Item 330 PANEL CONTROL PARAMETERS BLIND ol Hoi normally blinded This parameter must be unblinded before any of the parameters on page 8 4 can be read or changed Selecting option 1 adds GROUP PANEL CONTROL PARAMETERS e Bol to the visible group list ac cessed via the S P M button Item 331 TERMINAL SELECTION PARAMETERS BLIND Il 5 normally visible This parameter must remain unblinded before any of the parameters on pages 8 5 through 8 6 can be read or changed Selecting option 0 adds GROUP TERMINAL SELECTION PARAMETERS Lr 5k to the blinded group list accessed via the PRG button
146. itles Explanation Acceleration time 1 Deceleration time 1 Upper limit frequency Lower limit frequency Local Remote and Manual Auto switch on the fly IV input selection IV reference point 1 IV reference point 1 frequency IV reference point 2 N o Ki o IV reference point 2 frequency ke f E o 2 e Motor overload rating Stall selection Stall level 1 Motor overload selection Motor 110 overload time limit Application parameters selection Standard setting mode Pass number efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Program Mode The program mode is the standard interface for the drive parameters The parameters are grouped and blinded by function for easy reference To switch to this mode while in standard monitor mode press the S P M key twice to select the program mode title PROG and press R W To escape from this mode pushing the S P M key will switch back to the standard monitor mode There are three main functions in this mode the parameter display and setting function described below displaying and changing user changed parameters page 7 8 and the analog output adjustment function page 7 9 Program mode parameter display and setting function To change parameter settings perform the following process 1 Switch to program mode 2 Atthe group title display switch to the parameter s group name by using the U D keys Press R W key
147. lc TOSHIBA Standard Connection Diagrams cont d TOSVERT 130E3 STANDARD CONNECTION MODEL 6060 TO 612K i DBR MCCB amp 9 n T1 INPUT POWER SUPPLY OY LR PA IRB ee d D set by input power selection E 9 L2 S V o L3 T T3 w amp RE INPUT POWER SELECTION R60 see hote T below Sx tes EE 600V 60Hz en R57 d om 575V 60Hz d ze cc 525V 50Hz 9 RJ RES de F Procrammasle L P SIGNAL INPUT T As FLB _ _ PROGRAMMABLE OUTPUT CONTACTS T Z ELO 250V 2A MAX L 0 S1 e T s2 Senat 0 S3 R CH C PROGRAMMABLE PROGRAMMABLE OUTPUT CONTACTS ANALOG INPUT owa 250V 2A MAX Potentiometer MEN Se DIGITAL LOW C OPERATION PANEL O RR f P24 9 50mA MAX NS Lo cc FP PULSE OUTPUT a5 on IES FM AUTO S _ REF Lon Te T P3 AM E la PROGRAMMABLE nte 4 Ca SIGNAL OUTPUT dia cc 0 1mA or 4 20mA s po RX GND E Ie aar NOTES 1 Terminal ST and S4 are set to factory default and must be connected to CC for the drive to run Jumpers connections to CC are installed by the factory These terminals can be used as emergency stop by breaking the connection such as through a normally closed relay contact All input terminals can be programmed for other func
148. lected and damper is closed while the motor is running IV analog input loss Valid when LA 15 23 and frequency command is selected from IV analog input terminal m a LED Message GEN Ute d a Dn er MEL BER DERE DER3 UP aE Die Be Br f r O LEET EERE Erre Erra Er Eres Errb TERA ECH ES aa PP a LE O F Een oei Operating Modes efesotomasyon com Toshiba inverter drive servo plc TOSHIBA DETAILED MESSAGE DESCRIPTION Non Trip Messages The following is a list of non trip causing messages these items are not recorded in fault history and a brief description of each Explanation Displayed whenever the ST CC connection is open Displayed when the inverter control power supply voltage is too low Displayed when the inverter s main DC bus voltage is low Auto restart message alternately displayed with the output frequency whenever the inverter tries to automatically restart after a non critical trip Displayed when 2 frequency points F P1 F P2 etc are set too close to each other Displayed during a pending clear command after the STOP RESET key has been pressed once after a trip Displayed during a pending emergency off command after the STOP RESET key has been pressed once when in terminal control mode Displayed during a pending coast stop command after the Local Remote key has been
149. lt drive to typical 60 Hz application settings Default drive to Toshiba factory settings listed in Factory Setting column on pages 8 1 through 8 35 Past four faults in the monitor erased Erase past four faults in the monitor Save present parameter settings in separate user default memory Default drive to user default memory Clear inverter typeform error CC 57 also defaults drive to factory values Co hom NOOR Item 18 PASS NUMBER HDD Incorrect entry of the setting in this parameter prevents resetting keypad lockout Item 313 Pid set to 0 Item 314 P855 is viewable through RS232 port Parameter KA c o c m e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FUNDAMENTAL PARAMETERS 7H 5c Item 19 MAXIMUM OUTPUT FREQUENCY FH This parameter cannot be changed while the motor is running It affects accel decel times binary frequency references and other parameters and functions To limit the drive s output frequency range adjust UPPER LIMIT FREQUENCY UL and or LOWER LIMIT FREQUENCY Li see Items 24 and 25 below Item 20 BASE FREQUENCY un 1 This parameter sets the frequency at which the drive s output voltage reaches its maximum ltem 21 BASE FREQUENCY VOLTAGE SELECTION 1 51 The parameter affects the drive s maximum output voltage as follows 0 The output v
150. m 182 is available only when Item 181 Adjustment Range option 0 is selected Table cont d on next page 8 14 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Hr PROTECTION PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 189 Overtorque trip selection 0 Trip disabled 9 23 1 Trip enabled pet 100 Overtorque trip level 0 200 A 1 A 191 Fault trip saving 0 Fault cleared when 9 23 power cycled 1 Fault display retained when power cycled 192 Cooling fan control selection r Automatic 9 23 Always On 193 Cumulative run timer alarm setting 0 00 999 9 0 02 175 0 9 24 1 100 hours two hours IV analog input loss 0 Regular E3 Run at LL after IV loss if running before loss Run at UL after IV loss ifrunning before loss Trip L055 after IV loss Run at Fu 5 96 of freq at IV loss if running before IV loss amp This parameter disables the retry function see Items 172 and 173 Item 196 is available only when Item 194 Adjustment Range options 1 4 is selected tem 195 is available only when Item 194 Adjustment Range option 4 is selected 8 15 Parameter e c Le 2 Es o o o 2 77 ms T 99 WR UL li E T UL T tems 198 206 are available only when Item 197 Adjustment Range option 1 is selected efesotomasyon com Toshi
151. m 264 is available only when Item 263 Adjustment Range option 0 3 is selected Parameter o c Le 2 Es o o o 2 77 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE urFa amp FEEDBACK PARAMETERS Feedback control selection No feedback control PID setpoint control Speed feedback control Feedback input signal selection RR input IV input RX input PG feedback option board RS232C input Communication 12 bit binary option board input BIN input Clees CECI RE Ier cem omm p m em Dm Rm om prm D Tr wee mmm oem o o9 Te ER remate T stir aai ul PID deviation limit selection 0 No PID deviation limit 1 PID deviation limited 276 PG input number of phases 12 Lm phase input 2 9 27 2 Two phase input Drooping control E Off 9 28 On KKK Items 266 271 are available only when Item 265 Adjustment Range options 1 2 are selected Item 273 274 are available only when Item 272 Adjustment Range option 1 is selected tem 278 is available only when Item 277 Adjustment Range option 1 is selected Table Cont d on Next Page efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE rFb FEEDBACK PARAMETERS cont d R Override control uD oh wm gt co Override multiplier input selection Reference KRR KIV KRX KBIN Items 280 281 are available only when Item 279 Adjustment Range option 7 is selected P
152. mal Electronic thermal protection level 2 level 2 10 100 A 100 A NIN bali ae Ma Off ES Stall protection 42 current limit Stal protection 2 current liit adjustment mamen 215 A NUS woo 0 EA Acceleration time 2 0 1 6000s 0 01 600 0s 0 1s 0 01s M det 40 Deceleration time 2 0 1 6000s 0 01 600 0s 0 1s 0 01s e 95 41 Acc Dec pattern 2 0 Linear 9 5 1 Self adjusting 2 S Pattern 1 3 S Pattern 2 Ader Im Acc Dec 1 2 switching frequency 0 FH max freq 0 1 0 01 Hz oo 95 tem 38 is available only when Item 37 Adjustment Range option 0 is selected Parameter e c Le 2 Es o o o 2 77 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Lr An PANEL CONTROL PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO Forward reverse 0 Reverse 1 Forward Stop pattern selection Decelerated stop Coast stop Fundamental parameter 1 or 2 1 Fundamental selection parameter 1 2 Fundamental parameter 2 Acc dec 1 or 2 Acc dec 1 selection Acc dec 2 Panel reset selection 0 All possible 1 Only OL can be reset Only OL OC1 OC2 OC3 can be reset Panel feedback control On valid when panel PID speed feedback drooping operation is selected Off invalid when panel operation is selected Switch on fly x Off On efesotomasyon com Toshiba inverter
153. mand input External current limit value base speed value External current limit value base speed value command input External current limit value auxillary base speed value External current limit value auxillary base speed value command input External current limit value auxillary base speed value base speed value External current limit value auxillary base speed value base speed value command input Drooping online gain Option 16 Option 1 Option 16 Option 2 Option 16 Option 3 Option 16 Option 4 Option 16 Option 5 Option 16 Option 6 Option 16 Option 7 Option 16 Option 8 Option 16 Option 9 Option 16 Option 10 Option 16 Option 11 Option 16 Option 12 Option 16 Option 13 Option 16 Option 14 Option 16 Option 15 tem 294 is available only when Item 286 Adjustment Range option 3 is selected Cycle power after changing any parameter in Communication Parameter Table Cont d on Next Page efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE COMMUNICATION PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT FACTORY PAGE NO DESCRIPTION RANGE SETTING NO Ka wen E bai Fa D a 2951 TOSLINE S20 monitor output Ori 9 30 Status Speed feedback value Speed feedback value status Output current value Output current value status Output current value speed feedback value Output current
154. mation about compatibility and signal isolation Do not open and then re close a secondary magnetic contactor MC between the drive and the load unless the drive is OFF output frequency has dropped to zero and the motor is not rotating Abrupt re application of the load while drive is on or while motor is rotating can cause drive damage Use caution when setting output frequency Overspeeding a motor can decrease its torque developing ability and can result in damage to the motor and or driven equipment Use caution when setting the acceleration and deceleration time Unnecessarily short times can cause tripping of the drive and mechanical stress to loads Confirmation of Wiring AN CAUTION Make the following final checks before applying power to the unit 1 Confirm that source power is connected to terminals L1 L2 L3 R S T Connection of incoming source power to any other terminals will damage the drive The 3 phase source power should be within the correct voltage and frequency tolerances The motor leads must be connected to terminals T1 T2 T3 U V W Make sure there are no short circuits or inadvertent grounds and tighten any loose connector terminal screws 32 E e 5 33 25 o9 a efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Start Up and Test AN CAUTION Prior to releasing an electrical drive system for regular operation after installation the system should be given a st
155. mber between 00 99 with up down arrows and press READ WRT Pass number is programmed in Item 314 F A455 4 f pass number is entered correctly Item 313 Fic will be reset to option 63 allowing all keypad operations if entered incorrectly cr will be displayed Item 314 PASS NUMBER FR55 Incorrect entry of the setting in this parameter prevents resetting keypad lockout Item 313 Fila set to 0 Pass number is viewable through RS232 port Item 315 CPU VERSION ut Pi This read only parameter displays the processor version Item 316 ROM VERSION ur iit This read only parameter display the read only memeory version Parameter KA lt o c BS e gt lt l Item 317 EEPROM VERSION uEEF This read only parameter displays the control board EEPROM version Item 318 INVERTER TYPEFORM Fur This read only parameter identifies the drive model number Typeform Model Typeform Model Typeform E3U2035 E3U4110 E3U6160 E3U2055 E3U4160 E3U6220 E3U2080 E3U4220 E3U6270 E3U2110 E3U4270 E3U6330 E3U2160 E3U4330 E3U6400 E3U2220 E3U4400 E3U6500 E3U2270 E3U4500 E3U6600 E3U2330 E3U4600 E3U6750 E3U2400 E3U4750 E3U610K E3U2500 E3U410K E3U612K E3U2600 E3U412K E3U4055 E3U6060 E3U4080 E3U6120 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA UTILITY PARAMETERS 1 15 Items 319 322 STATUS MONITOR lt 1 2 3 and 4 SELECT fn Una Pressing
156. mes in the past of problem Problem occurs every time motor is operated When did problem first occur Trouble Indicate LED Message indicator Detailed description of problem Service amp Troubleshoot Temporary diagnosis and corrective action Date defective product shipped Deadline for repairs Only qualified personnel should be allowed to service this equipment 11 1 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Parts Service Life In order to obtain the best performance and to get the maximum service life from the drive it is necessary to perform timely maintenance repairs on some parts of the system even though the equipment may still be functioning with no apparent problems Use the following service life chart as a guide for major part periodic replacement when the equipment is used in a standard installation service environment Service Life Replacement Chart Large capacity 5 Years To be electrified semiannually in electrolytic capacitor case of long term disuse Cooling Fan 26000 Hours Internal fans included on some models Contact relays 500 000 operations PA 100 operations Replace pin in case of failure 11 2 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Troubleshooting If the drive faults the following questions may help to pinpoint the reason for the trip 1 Does the drive trip when accelerating running decelerating or when not running 2
157. minal strip only remote mode 2 E3 keypad stop run buttons only local mode 3 RS485 or 12 bit binary input on option boards INV3 COM A INV3 COM B INV3 COM C or VF5X 4526A 4 Local or remote as determined by setting of LOCAL REMOTE button on keypad Terminal strip enable reset and emergency stop commands are always valid regardless of options setting efesotomasyon com Toshiba inverter drive servo plc TOSHIBA UTILITY PARAMETERS 17 15 Item 313 PANEL OPERATION MODE SELECTION Flic Cycle power after changing this parameter This parameter limits what can be done via the keypad Panel emergency stop in remote mode is always valid The values entered here that are zero or are a power of two have one function assigned to them 0 Keypad does nothing except switching between forward reverse in manual mode 1 Reset drive fault only 2 Monitor only 4 emergency stop only 8 Run Stop only 16 Read parameters only 32 Change parameters only The rest of the possible parameter values are combinations of the above Note to change parameters only read parameters only should also be selected See option 48 TO RESET AFTER OPTION 0 HAS BEEN PROGRAMMED IN ITEM 313 Frid 1 Press four keys simultaneously LOCAL REMOTE SPM R W and up arrow 2 Drive will return to Item 314 and display If doesn t appear after pressing the four keys cycle power and try again 3 Enter pass nu
158. mmand 237 Speed 2 drive continuation mode Same options as 9 26 Item 235 239 Speed 3 drive continuation mode Same options as 9 26 Item 235 241 Speed 4 drive continuation mode Same options as 9 26 Item 235 243 Speed 5 drive continuation mode Same options as 9 26 Item 235 SLES pem See AA Ee reme 0 926 Item 236 is available only when Item 235 Adjustment Range option 0 3 is selected Item 238 is available only when Item 237 Adjustment Range option 0 3 is selected tem 240 is available only when Item 239 Adjustment Range option 0 3 is selected Item 242 is available only when Item 241 Adjustment Range option 0 3 is selected Item 244 is available only when Item 243 Adjustment Range option 0 3 is selected Parameter Specifications Table Cont d on Next Page 8 19 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Le Pt PATTERN RUN PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 245 Speed 6 drive continuation mode Same options as 9 26 Item 235 247 Speed 7 drive continuation mode Same options as 9 26 Item 235 EJES idis eee Ge tweme o Iess 249 Speed 8 drive continuation mode Same options as 9 26 Item 235 251 Speed 9 drive continuation mode Same options as 9 26 Item 235 253 Speed 10 drive continuation mode Same options as 9 26 Item 235 EE an duse pes SAHN
159. n When power is applied the drive automatically starts up in the frequency monitor function of standard monitor mode In the frequency monitor function the output frequency is displayed and can be adjusted using the U D keys Pushing the S P M key again switches to the mode selection menu and pushing the S P M key again toggles back to standard monitor mode Standard monitor mode frequency command value setting The local frequency command is adjusted by pushing the U D keys while in standard monitor mode The S P M key will toggle back to the standard monitor mode vug parameter Tr NOTE However the ability to use this function is limited by the as shown below O permissible X not permissible Parameter Setting Function condition E ll ma DK ri 0 3 3 3 3 3 n n EK I gi aL xd qu O x Ox Se efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Standard Monitor Mode cont d The following example shows the frequency command value setting being changed from 0 Hz to 60 Hz assuming present conditions are local control mode standard monitor mode and the inverter is not running Key Operation LED Message Explanation E m Standard monitor mode current output frequency displayed Display changes to indicate that the frequency command setting is displayed rather than the output frequency Setting press and hold value gradually increases When the key is released the value
160. n time may result in an overvoltage trip ltem 3 UPPER LIMIT FREQUENCY UL This parameter sets the maximum frequency the drive will output regardless of reference Item 4 LOWER LIMIT FREQUENCY 11 This parameter sets the lowest speed the drive can run at regardless of reference If this parameter is set to a non zero value and the drive is given a run command i e F CC closure or RUN button the drive will run at LL if the reference is less than LL ltem 5 SWITCH ON FLY ELO This parameter allows switching frequency commands between LOCAL and REMOTE modes and to switch control commands between MANUAL and AUTO modes while drive is running Item 6 IV INPUT SELECTION tu in Use this parameter to allow adjustment of the RR reference s bias and gain Items 7 and 8 define one point on a 96 input reference vs output Hz graph Items 9 and 10 define another The drive varies its output frequency as its input changes according to a line connecting these points See graph below With default programming drive outputs 40 Hz with 5 volts on the IV terminal ltem 7 IV REFERENCE POINT 1 F3 Use this parameter to set a percentage of reference Item 8 IV REF POINT 1 FREQUENCY F F4 Use this parameter to set the desired drive output Hz when its reference has the value set in Item 7 above Item 9 IV REFERENCE POINT 42 FH Use this p
161. nal 200 milliseconds after the drive outputted more than 30 Hz Item 70 LOW OUTPUT CONTACTS FUNCTION SELECTION t 1 See item 67 above except dry relay contacts Item 71 LOW OUTPUT CONTACTS DELAY TIME ut ta See item 68 above except dry relay contacts ltem 72 LOW OUTPUT CONTACTS HOLD TIME UE iH See item 69 above except dry relay contacts efesotomasyon com Toshiba inverter drive servo plc TOSHIBA TERMINAL SELECTION PARAMETERS 57 ltem 73 FL OUTPUT TERMINAL FUNCTION SELECTION tz See Item 70 on page 9 8 On the terminal strip of the 230 and 460 volt models the normally closed contact is between FLA and FLC and the normally open contact is between FLB and FLC On the terminal strip of the 600 volt models the normally closed contact is between FLB and FLC and the normally open contact is between FLA and FLC ltem 74 FL OUTPUT TERMINAL DELAY TIME Htrd See Item 71 on page 9 8 ltem 75 FL OUTPUT TERMINAL HOLD TIME Uren See Item 72 on page 9 8 ltem 76 OUT OUTPUT TERMINAL FUNCTION SELECTION hti See Item 70 on page 9 8 Available on INV3 COM B and INV3 COM D option boards Item 77 OUT OUTPUT TERMINAL DELAY TIME cdd See Item 71 on page 9 8 Item 78 OUT OUTPUT T
162. nformation ssssssssseseeee eene 11 8 Codes regulatory Mp 2 1 Golor ncloSUte salar ere erstaunt geesde eege see deet 3 3 Command mode selection occcnccninicccnnnniccnnccos EH egene d ene e See 8 31 9 33 Commercial power inverter output Hr er 8 6 9 9 Communication parameters ssss Decke eeneg E EE tees deste entes 8 24 to 8 28 Gonfirmation WINING E 2 3 CONNECTION diagrams ME DE 4 1 to 4 5 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX cont d C con t Continue mode for speeds 1 thru 15 EUG A gt NE EE 8 19 to 8 21 Communication parameters blind BEEE eebe 8 34 9 36 Communication selection eese n ec EM 8 24 9 29 Gontrol SYSTEM aaae ena aen ne iE raana Eaa a tt esla 3 2 Cooling fan control selection EE 8 15 9 23 eoo Tore lernt ooo EE 3 3 Cooling tower applications parameters blind jn ER TELS 8 34 9 37 GPU Version ici inet intrans mr 8 33 9 34 Cumulative run timer alarm setting EE 8 15 9 24 Current level of stall protection EE ta CHEERS 8 1 8 3 8 14 9 2 9 5 9 22 Current units selection sseeeeeeeee DM EE 8 33 9 35 D Dampertuncion casi lts idas tala ace tad 7 16 Daa pisi numba MN e 8 24 DC injection braking current n se n M 8 13 9 21
163. nt for 60 seconds and 150 for 0 5 seconds If using DC Injection Item 166 DC INJECTION CURRENT dh or ltem 167 DC INJECTION TIME ate they may be too large If Item 98 PWM CARRIER FREQUENCY LF is greater than 8 KHz try carrier frequencies less than 8 KHz Programming Item 14 OVER LOAD SELECTION UL tooption 1 or 3 soft stall on makes the drive reduce output frequency voltage to shed load works best on variable torque applications Motor or load bearings may have seized Enabling True Torque Control see page 10 7 may reduce drive s current output and solve the problem Make sure that drive is seeing voltage on all three input phases Drive may be undersized OVERLOAD DIE Cause Motor is in danger of overheating because it drew too much current for too long of a time as determined by the drive Comments See page 8 14 Check Items 178 179 180 and 181 If trip occurred at a low frequency the setting of Item 179 OVERLOAD REDUCTION START FREQUENCY ULF is probably critical Motor overload protection can be turned off by placing a 2 or 3 in Item 181 Check value in Item 180 MOTOR 110 OVERLOAD TIME LIMIT ULE 11 4 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Drive Fault Displays and Explanations cont d DBR OVERCURRENT tir Cause GBT7 dynamic braking transistor is damaged Comments Check ohm value connected to PA and PB t
164. odd number Items 131 159 Fhor Srilc or 15 is the first speed in the pattern group Unlike the other speeds 1 7 speed 0 is not repeated when PATTERN GROUP lt 1 2 3 Or 4 NUMBER OF CYCLES DEI is greater than one Set this parameter to 0 to skip this speed Items 200 209 218 227 PATTERN GROUP 4 1 2 3 0f 4 SPEED 41 Pri This parameter determines which preset speed preset speeds 1 through 15 programmed in odd number Items 131 159 F5ar 5r d 5r 15 is the next speed in the pattern group Speed 1 can be but does not have to be Preset Speed 1 Items 201 210 219 228 PATTERN GROUP lt 1 2 3 0r 4 SPEED 2 Pt id This parameter determines which preset speed preset speeds 1 through 15 programmed in odd number Items 131 159 F5ar Sri 5r 15 is the next speed in the pattern group Speed 2 can be but does not have to be Preset Speed 2 Items 202 211 220 229 PATTERN GROUP lt 1 2 3 0r 4 SPEED 43 Fr 13 This parameter determines which preset speed preset speeds 1 through 15 programmed in odd number Items 131 159 F5ar Sri 5r 15 is the next speed in the pattern group Speed 3 can be but does not have to be Preset Speed 3 Items 203 212 221 230 PATTERN GROUP lt 1 2 3 0r 4 SPEED 4 Pt 4 This parameter determines which preset speed preset speeds 1 through 15 programmed in odd number Items 131 159 F5ar Sri 5r 15 is the next s
165. og meter Use either 5 1 connection to this an ammeter rated 1mA DC 20 mA DC at full scale or a voltmeter terminal with drive rated 7 5Vdc at full scale true analog output powered See page 9 31 for programming AM Programmable analog output Outputs O 1mA current This terminal can be connected to an external analog meter Use either an ammeter rated 1mA DC 20 mA DC at full scale or a voltmeter rated 7 5Vdc at full scale true analog output See page 9 31 for programming do not make break connection to this terminal with drive powered Dedicated open collector output Pulses that are 48 96 or 360 times the output frequency are available according to the parameter settings must connect external supply through pull up resistor to measure output FP CC This is the common return for all of the input and output terminals 2 terminals Do not connect this terminal to ground efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Terminal Connections and Functions cont d Terminal Terminal functions Terminal name location Programmable analog input Default setting allows user to input a O 10VDC signal as a frequency command Input has bias gain adjustments lt Programmable analog input User can input a 0 10VDC signal or a 4 20 mA DC signal as a frequency command selection of current or voltage done via dipswitch on control board see page 5 2 Input has bias gain adjustments H Ee Progr
166. ogramming Set Item 312 FREQUENCY MODE SELECTION Find to Option 2 See page 8 31 9 33 Notes 1 The drive will accel to the commanded frequency when F or R to CC is made 2 The drive will decel to 0 0 Hz when F or R to CC is broken 3 Motor will coast to a stop if ST to CC is broken 4 E trip if S4 to CC is broken Connection Examples RS232 Port Pinout for E3 RJ11 RS232 port n 65 43 2 1 Pinout for DB 9 on computer Connect DB9 pin 5 to RJ11 pin 3 5 4 3 Q 0 Connect DB9 pin 3 to RJ11 pin 4 9 8 7 6 Connect DB9 pin 2 to RJ11 pin 2 Connect DB9 pin 7 to RJ11 pin 6 Connect DB9 pin 8 to RJ11 pin 1 Short DB9 pin 6 to DB9 pin 4 DB9 pin 1 and 9 and RJ11 pin 5 not used looking head on at male connector that plugs into computer Notes 1 Free RS232 programming monitoring software is available from Toshiba Contact your distributor for a copy and manual 2 Do not insert remove the phone plug into from the E3 port when drive is powered 3 Common 6 conductor phone cord can be used with an adaptor 6 conductor RJ11 female to DB9 female The adapter is available from your Toshiba distributor or local electrical supply house 4 ST CC must be made 5 S4 CC must be made 10 3 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Connection Examples 0 10 volt Reference Operation
167. oltage fluctuates with the input voltage 1 The output voltage is set according to the input voltage when the drive is first powered 2 The output voltage is set by Item 22 MAXIMUM OUTPUT VOLTAGE 1 ui 1 Item 22 MAXIMUM OUTPUT VOLTAGE 1 utu This parameter sets the drive s maximum output voltage the output voltage cannot exceed the input voltage ltem 23 REVERSE DISABLE OPERATION SELECTION d r The drive will not run in reverse with this parameter set to option 1 Item 24 UPPER LIMIT FREQUENCY Ui This parameter sets the maximum frequency that the drive will output regardless of reference Item 25 LOWER LIMIT FREQUENCY LL This parameter sets the lowest speed the drive can run regardless of reference If this parameter is set to a non zero value and the drive is given a run command i e F CC closure or RUN button the drive will run at LOWER LIMIT FREQUENCY Li if the reference is less than LOWER LIMIT FREQUENCY LL ltem 26 VOLTS PER HERTZ PATTERN FE The value in this parameter sets the way the output voltage changes with output frequency 1 Constant torque Drive output varies linearly with an output frequency change at 30 Hz output voltage is approximately half of what is is at 60 Hz 2 Variable torque Drive varies output voltage as the square of output frequency change at 30
168. onds Item 65 RES INPUT TERMINAL RESPONSE TIME SELECTION ithbF Use this function to adjust the time between an input terminal s connection to CC and the function realization A setting of 100 results in a delay of about 200 milliseconds ltem 66 ST INPUT TERMINAL RESPONSE TIME SELECTION it ir Use this function to adjust the time between an input terminal s connection to CC and the function realization A setting of 100 results in a delay of about 200 milliseconds Item 67 RCH OUTPUT TERMINAL FUNCTION SELECTION HEH Enter the code from the table on pages 9 11 and 9 12 to determine when drive will change the state of the open collector transistor output ltem 68 RCH OUTPUT TERMINAL DELAY TIME UEUd Sets the delay time from sensing a desired condition to the change in state of the RCH open collector transistor output indicating that the condition occurred Maximum adjustment of 100 is approximately 200 milliseconds Parameter KA lt o c BS e gt lt ui ltem 69 RCH OUTPUT TERMINAL HOLD TIME UEUH Example Suppose the drive is programmed to sense when it is outputting more than 30 Hz When the output frequency goes above 30 Hz the open collector transistor will close and the RCH terminal will become a ground Adjusting this parameter to 100 would keep the RCH terminal floating open for an additio
169. ons as speed 0 selection Item 199 209 2nd Pattern Group Same options as speed 1 selection Item 199 210 2nd Pattern Group Same options as speed 2 selection litem 199 gu 2nd Pattern Group Same options as speed 3 selection Item 199 gg 2nd Pattern Group Same options as speed 4 selection Item 199 ge 2nd Pattern Group Same options as speed 5 selection Item 199 214 2nd Pattern Group Same options as speed 6 selection Item 199 215 2nd Pattern Group Same options as speed 7 selection Item 199 216 2nd Pattern Group 1 254 255 infinity number of cycles Pali 3rd Pattern Group Same options as 1 9 25 speed 0 selection Item 199 218 3rd Pattern Group Same options as 2 9 25 speed 1 selection Item 199 Pilg 3rd Pattern Group Same options as 3 9 25 speed 2 selection Item 199 220 3rd Pattern Group Same options as 4 9 25 speed 3 selection Item 199 tems 207 220 are available only when Item 197 Adjustment Range option 1 is selected ED ER E D ex A Parameter 9 26 cs al Co m o Table Cont d on Next Page 8 17 PROGRAM MODE 3rd Pattern Group speed 4 selection 3rd Pattern Group speed 5 selection 3rd Pattern Group speed 6 selection 3rd Pattern Group speed 7 selection 3rd Pattern Group number of cycles 4th Pattern Group speed 0 selection 4th Pattern Group speed 1 selection 4th Pattern Group speed 2 selection 4th Pattern Group speed 3 selection 4th P
170. open If damper status input becomes 0 means the damper closes while the motor is running it drive trips and flashes dHI1 The damper trip is non retriable If any inverter trip occurs after motor stops the damper will be closed Fire speed Function This function is used to automatically start a motor at the preset speed and forward direction in case of fire If fire status input is assigned to an input terminal default assignment to S1 input terminal and the inverter is not in trip then whenever fire is detected a run command at forward direction and the speed set by Item 131 F5ar will be issued Fire speed run command has the highest priority besides drive trip In a fire situation the motor can not be stopped by STOP command from anywhere Before the fire signal goes off the motor can only be stopped by a drive trip If the fire signal is not cleared after trip is cleared the motor automatically will start to run again at fire speed If any trip occurs the motor will stop Remember that the fire speed run command is only a run command but with the highest priority If the damper function is also working after the fire speed run command is issued the first thing to do is to open the damper The motor will not run until a damper open full signal is received Fire speed is selected by default The default setting for fire status input is input terminal S1 The fire status input can be assigned to any input terminal by setting inp
171. options as 9 19 Item 132 149 10th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 150 10th speed run mode Same options as 9 19 Item 132 ve 11th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 1528 11th speed run mode Same options as 9 19 Item 132 153 12th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 154 12th speed run mode Same options as 9 19 Item 132 55 13th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 156 13th speed run mode Same options as 9 19 Item 132 Items 139 156 are available only when Item 129 Adjustment Range options 1 15 is selected Table cont d on next page 8 11 Se E bai Fa D a efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE ur5F FREQUENCY SETTING PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO Je 14th speed Lower limit frequency to 0 1 0 01 Hz 9 18 upper limit frequency 1581 14th speed run mode Same options as Item 132 159 15th EA Lower limit frequency to 0 1 0 01 Hz MEA E limit frequency 160 15th speed run mode Same options as 9 19 Item 132 Items 157 160 are available only when Item 129 Adjustment Range options 1 15 is selected 8 12 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE LT Pr PROTECTION PARAMET
172. or output short circuit fault currents of 200 000A The selection of MCCB molded case circuit breaker for this table is in accordance with 1996 NEC Article 430 51 430 52 430 152 and 240 6 Wire sizing is based upon NEC table 310 16 or CEC Table 2 using 75 deg C cable an ambient of 30 deg C cable runs for less than 300 FT and copper wiring for not more than three conductors in raceway or cable or earth directly buried The customer should consult the NEC or CEC wire Tables for his own particular application and wire sizing Use two parallel conductors instead of a single conductor this will allow for the proper wire bending radius within the cabinet Use separate conduits for routing parallel conductors This prevents the need for conductor derating see note 3 this page 1 Contacts used to connect drive terminals should be capable of switching low current signals i e 5 mA 2 The drive has internal motor overload protection which has been functionally certified by Underwriters Laboratories Inc and no additional external motor overload protection is required see 1996 NEC Article 430 32 and 430 39 3 When wiring with parallel conductors the conductors should be kept together in phase sets to avoid heating the surrounding metal by induction Install U1 V1 W1 conductors in one conduit and parallel conductors U2 V2 W2 in another conduit The ground conductor must be run in the same conduit See 1996 NEC Article 300 20 a
173. orque when operated at low frequencies The drive divides the motor current it is providing into two components that are ninety degrees out of phase the excitation current and the torque current Excitation current is the part of the total current that develops the magnetic field in the motor s core The torque current is the current that does the useful work According to the Pythagorean theorem total current torque current excitation current The drive calculates and controls these currents based on motor models to optimize motor performance If a Toshiba Houston motor is used the drive will use an on board motor model If a generic motor is used the drive can be programmed to auto tune During auto tuning the drive derives a motor model by applying a voltage to the motor and analyzing the resulting decay These parameters must be adjusted to use TTC with a TOSHIBA HOUSTON motor Group Parameter Value UTILITY PARAMETE BLIND FUNCTION SELECTION hind UTILITY PARAMETE 3 MOTOR PARAMETERS FUNDAMENTAL PARAMETE VOLTS PER FREQUE OTOR PARAMETERS NUMBER OF MOTOR POL OTOR PARAMETERS MOTOR RA OTOR PARAMETERS MOTOR TYE OTOR PARAMI LOAD MOM 1 1 1 1 Group Parameter Value ECTION hind IND hint A PT PT FE FE P EF
174. output frequency Frequency setting value Output current DC voltage Output voltage Torque current Excitation current PID feedback value Motor overload ratio Inverter overload ratio DBR overload ratio Input power Output power Meter calibration 100 fixed output x Peak output current Peak input current AM terminal function selection Pre compensation 9 32 reference frequency Post compensation output frequency Frequency setting value Output current DC voltage Output voltage Torque current Excitation current PID feedback value Motor overload ratio Inverter overload ratio DBR overload ratio Input power Output power Meter calibration 10095 fixed output E Peak output current Peak input current efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE UTILITY PARAMETERS DISPLAY ITEM PARAMETER ADJUSTMENT FACTORY PAGE NO DESCRIPTION RANGE SETTING NO T Industrial application parameters selection Standard setting mode selection Command mode selection Frequency setting mode selection Panel operation mode selection O o Nice D Does nothing Pump application Fan application Cooling tower application Hoist application Textiles application Machine tool application Does nothing 50 Hz setting 60 Hz setting Factory setting Trip history clear Save user settings parameters Reset to user settings paramet
175. peed in the pattern group Speed 4 can be but does not have to be Preset Speed 4 Items 204 213 222 231 PATTERN GROUP 4 1 2 3 0f 4 SPEED 5 Fr 4 This parameter determines which preset speed preset speeds 1 through 15 programmed in odd number Items 131 159 F5ar Sri 5r 15 is the next speed in the pattern group Speed 5 can be but does not have to be Preset Speed 5 Items 205 214 223 232 PATTERN GROUP 4 1 2 3 0f 4 SPEED 6 Ft th This parameter determines which preset speed preset speeds 1 through 15 programmed in odd number Items 131 159 F5ar 5r d 5r 15 is the next speed in the pattern group Speed 6 can be but does not have to be Preset Speed 6 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PATTERN RUN PARAMETERS 27 2 Items 206 215 224 233 PATTERN GROUP lt 1 2 3 0r 4 SPEED 47 Pr 1 This parameter determines which preset speed preset speeds 1 through 15 programmed in odd number Items 131 159 F5ar Sri 5r 15 is the next speed in the pattern group Speed 7 can be but does not have to be Preset Speed 7 Items 207 216 225 234 PATTERN GROUP lt 1 2 3 0r 4 NUMBER OF CYCLES FEL This parameter determines how many times the pattern group made up of speeds 1 through 7 entered in the above parameters will be repeated Items 235 237 239 241 243 245 247 249 251 253 255 257 259
176. pleted the displays of the pattern run monitor elements in status monitor mode will revert to the following Key Operation LED Message Explanation pot Output frequency standard monitor model C spm See sa eC sem LL a AE DNE Indicates no currently active pattern group number or pattern speed Down n Indicates no pattern group repetitions remaining Down Down Be Indicates no preset speed being used Down Indicates no pattern time remaining Note This display will also appear as shown here when non stop continue until STOP command or continue until next step command is selected as the speed s continue mode in the Pattern Run Control Parameters group Down rech Advances to the remainder of the status monitor mode elements as previously outlined When the drive is tripped the first item displayed in status monitor mode is the output frequency at the time of the trip The message is displayed as follows Key Operation LED Message Explanation enn Output frequency standard monitor mode invertertrips E3 Inverter trips and displayed message changes to trip title S P M KL BEER E S P M mem i ECCE S P M pT R W When the drive is tripped the first item displayed in status monitor mode is the output frequency at the time of trip efesotomasyon com Toshiba inverter drive servo plc TOSHIBA MODE SUMMARY Status Monitor Mode cont d When the drive is initially powere
177. pproximately five minutes after trip DBR overload ii_ cooling time is approximately thirty seconds after trip Item 181 STALL PROTECTION ENABLE 1 SEL Drive current limits when stall protection enable is set to option 0 Item 182 STALL PROTECTION LEVEL 1 StL i Drive will reduce its output frequency and voltage automatically to limit output current to the value programmed here Parameter KA c o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROTECTION PARAMETERS 5777 Item 183 UNDERVOLTAGE TRIP SELECTION UP5L The drive can be programmed to undervoltage trip UH when the DC bus voltage is under a factory set value by selecting option 1 See Item 184 also An undervoltage alarm is available in the form of a drive output contact change see Items 67 70 or 73 and setting values 24 25 on page 9 13 Item 184 UNDERVOLTAGE DETECT TIME UE The DC bus must be low for at least this amount before the drive faults on undervoltage trip HF H Item 185 LOW CURRENT DETECT SELECTION LLF The drive can be programmed to low current trip 11 when its output current is below the value programmed in Item 186 1 FL for at least the time programmed in Item 187 LL PC Enter option 1 here to enable the low current detection A low current alarm is available in
178. pressed in terms of percent of Item 19 MAXIMUM OUTPUT FREQUENCY Fh ltem 275 PG INPUT NUMBER OF PULSES Pi When an encoder and PG option board INV3 COM B or INV3 COM D is being used for closed loop speed control enter pulses per revolution When using option board to follow a pulse reference enter number of pulses that correspond to a frequency command of one hertz ltem 276 PG INPUT NUMBER OF PHASES LH Use this parameter to select either one or two phase encoder feedback 9 27 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FEEDBACK PARAMETERS 5 75 Item 277 DROOPING CONTROL ENABLE arr Use this parameter to enable the drive s load share function which continuously stalls based on load This parameter can be changed while the drive is at a non zero output frequency but the change does not go into effect until drive is stopped Item 278 DROOPING CONTROL AMOUNT drF This parameter sets the maximum amount of droop as a percentage of Item 19 FH When drooping Output Frequency Reference Frequency Droop Droop MAXIMUM OUTPUT FREQUENCY X DROOPING CONTROL AMOUNT x Torque Ratio Torque Ratio maximum value of 2 0 operating torque rated torque Item 279 OVERRIDE CONTROL SELECTION rd 1 Use this parameter to create a trim pot This allows a user to uniquely adjust the speed of a drive that is receiving a master reference
179. put Output frequency Status Output frequency status Output current Output frequency output current Status output current Output frequency status output current Output voltage Output frequency output voltage Output voltage status Output frequency output voltage status Output voltage output current Output voltage output current output frequency Output voltage output current status Output voltage output current output frequency status 291 TOSLINE F10 0 Data cleared 9 3 communication error mode 1 Data retained Items 290 291 are available only when Item 286 Adjustment Range option 2 is selected Items 292 293 are available only when Item 286 Adjustment Range option 3 is selected Cycle power after changing any parameter in Communication Parameter Ka wen E bai Fa D a efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE COMMUNICATION PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT FACTORY PAGE NO DESCRIPTION RANGE SETTING NO 294 TOSLINE S20 command input Oi 9 30 Command input Base speed value Base speed value command input Auxillary base speed value Auxillary base speed value command input Auxillary base speed value base speed value Auxillary base speed value base speed value command input External current limit value External current limit value com
180. rd Connection Diagrams TOSVERT 130E3 STANDARD CONNECTION MODEL 2035 TO 2330 A HIGH DBR A HIGH VOLTAGE I l VOLTAGE cus MCCB o POWER oO L1 R PA PB A SUPPLY 5 LAS ed 150 HIGH VOLTAGE FAULT SIGNAL OUTPUT uS D Ste 250V 2A MAN Hes ees FUNCTION FAULT SIGNAL INPUT LOW A MULTI FUNCTION LOW C SIGNAL OUTPUT RCHO J 250V 2A MAX MULTI FUNCTION ANALOG INPUT en y AUTO jd PRA gt e AO PP DIGITAL CL oe OPERATION PANE I rji pu 50mA MAX m CC E fh Zeie PULSE OUTPUT rs lO ERI mM y FM Q 77x 4 REF RM c o ERES HoV 9 p 9 lil re AMQ rF 3 1 4 MULTI FUNCTION R ii E SIGNAL OUTPUT IREF RAM L RX CC Bx a Sen E ei GRD Xa Eee esee 4 Oo AAA AA e a E PRU J or 200 230VAC 60Hz For drive models 2035 through 2330 use 3 phase input power supply of 200VAC 50Hz Terminal ST and S4 are set to factory default and must be connected to CC for the drive to run Jumpers connections to CC are installed by the factory These terminals can be used as emergency stop by breaking the connection such as through a normally closed relay contact All input terminals can be programmed for other functions and may not necessarily function as emergency off In these cases remove the jumpers See Terminal Sele
181. reference s bias and gain See Items 102 106 for similiar explanation Slave drive s 100 reference is master s MAXIMUM OUTPUT FREQUENCY FH Item 19 RS485 input is available on option cards INV3 COM A INV3 COM B and INV3 COM C 12 bit binary input is available on option card E3 VF5X 4526A Parameter KA c o c m e gt lt ui Cycle power after changing any communication parameters efesotomasyon com Toshiba inverter drive servo plc TOSHIBA AM FM ADJUSTMENT PARAMETERS 7 54 Item 305 FM TERMINAL FUNCTION SELECTION Fiibi This parameter determines the drive operating variable associated with the 0 1 mA signal from the FM and CC terminals Do not make connections to this terminal with the drive powered Choices for FM terminal s signal s function 0 default for FM Pre compensation reference frequency This is the drive s internal frequency command and is affected by acc dec and PID and droop same as the actual output frequency displayed on the drive s keypad Post compensation output frequency may be higher than frequency command drive overspeeds to compensate for slip in vector control Frequency command Use for master follower Not affected by stopping or accel decel default for AM Output current output amps torque amps excitation amps DC bus voltage Output voltage Torque current output current torque current excitation current Excitation c
182. removed from the drive then it must be provided with an alternate enclosure before operating The alternate enclosure should be a minimum of NEMA 1 15 Do not connect control circuit terminal block return connections marked CC to inverter earth ground terminals marked GND E See Standard Connection Diagrams page 4 1 and Terminal Connections and Functions page 5 3 16 If a secondary Magnetic Contactor MC is used between the inverter output and the load it should be interlocked so the ST CC terminals are disconnected before the output contactor is opened If the output contactor is used for bypass operation it must also be interlocked so that commercial power is never applied to the inverter output terminals U V W 17 Power factor improvement capacitors or surge absorbers must not be installed on the inverter s output Operating Safety Precautions N C AUTION 1 AN AN Do not touch any internal part with power DANG E R applied to the inverter first remove the power supply from the drive and wait until charge LED see page 5 1 for location is no longer illuminated Charged capacitors can present a hazard even if source power is removed 2 AN L DO NOT OPERATE THIS UNIT WITH ITS CABINET DOOR OPEN 3 Only qualified personnel should have access to the adjustments and operation of this equipment They should be familiar with the drive operating instructions and with the machinery being driven 4 Only properly trained and qualifi
183. rive servo plc TOSHIBA Standard Specifications ITEM STANDARD SPECIFICATIONS Principal Control System Sinusoidal PWM control Control Output voltage regulation Specifications Output frequency 0 01 to 400 Hz 0 1 to 80Hz default setting 800 Hz operation possible Frequency setting 0 1Hz from operating panel input 60Hz base 0 01Hz from analog input 60Hz base 12 bit O to 10Vdc 0 01Hz from computer interface 60Hz base Frequency accuracy Analog input 0 2 of the maximum output frequency 25 C 10 C Digital input 0 01 25 C 10 C Voltage frequency Constant V f variable torque automatic torque boost True Torque characteristics Control and automatic energy saving control maximum voltage frequency adjustment 25 to 400Hz torque boost adjustment Drive can be programmed to fix max output volts let max float with input voltage or set max to input voltage sensed at power up Frequency Input signals 3k ohms potentiometer 1k ohm to 10k ohm rated potentiometer can be connected 0 to 10Vdc Zin 33k ohm 10 Vdc Zin 67k ohm 5 Vdc Zin 34k ohm 4 to 20mAdc Zin 500 ohm Proportional gain integral gain anti hunting gain lag time constant and PID error limit adjustments functions pattern selection Forward or reverse run Forward run when F CC closed default reverse run when R CC closed default reverse run when both closed default coast stop when ST CC opened default emergency coast stop by a
184. rminals sets the function realized when the S4 terminal is open to CC When S4 is open to CC it is the emergency off command and motor will not run Default setting is emergency off See page 9 11 for codes for other available functions ltem 56 F INPUT TERMINAL FUNCTION E Sets the function realized when the F terminal is shorted to CC Default setting gives a forward run command See page 9 11 for codes for other available functions ltem 57 RES INPUT TERMINAL FUNCTION Eh sets the function realized when the RES terminal is shorted to CC Default setting resets a fault See page 9 11 for codes for other available functions Item 58 ST INPUT TERMINAL FUNCTION tt 1 sets the function realized when the ST terminal is shorted to CC Default setting enables the drive See page 9 11 for codes for other available functions Item 59 55 INPUT TERMINAL FUNCTION EH sets the function realized when the S5 terminal is shorted to CC Default setting gives a binary speed reference bit The S5 terminal is available on the option boards INV3 COM B and INV3 COM D See page 9 11 for codes for other available functions Item 60 56 INPUT TERMINAL FUNCTION sets the function realized when the S6 terminal is shorted to CC Default setting is ACC1 DEC1 or ACC2 DEC2 selection The S6 terminal is available on the option boards INV3 COM B and INV3 COM D See page 9 11 for codes for other avail
185. ronic thermal protection level 1 2 EHr amp Eed 8 1 8 3 8 14 9 2 9 5 9 22 EMSIJSNCy EE 7 14 Emergency stop DC injection time A UTE 8 13 9 21 Emergency stop selection sssse E SEP cody eege eege 8 13 9 21 zelo 12 1 End frequency 2222222 m HC 8 7 9 15 Eror ue 11 3 7 19 Examples connection 10 1 to 10 4 Examples Programming EE 10 5 to 10 7 Exceeding motor peak voltage oooooninccnnnnnnnncccccncnnnnnnccrnrnn nc 4 8 EXCIAUOMIGCURREML traia ias deis ele eebe 10 7 13 2 o o xc gs ES o co efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX cont d F FierminalfunicllOI HEET 8 5 9 7 Factory settings paramieters ceret ete este e d tese Le eer sea eet eite Lepus ede La Dun ie Le pu d 8 1 to 8 32 Fan application parameters micro EIE AE e eege inse Peres rete Beie 7 7 8 29 Fan applications parameters blind PUL UI cT 8 34 9 37 mgr MM EET 11 3 FaulbexplanationS uuu aei coner Lee uen ll Coe ate UR ee E m 11 3 Fault trip saving Ebano 8 15 9 23 Feedback control parameters blind O etchant geen 8 34 9 36 Feedback control Selection due t 8 22 9 27 Feedback input signal selection iss ERE RESET ER E 8 22 9 27 Feedback parameters ssssssssss A c ior elqedsayesevecsdudedaageeecacss 8 22 to 8 23
186. rting S3 CC erases frequency reference F CC and ST CC must be made on the drive s terminal strip This example assumes drive is defaulted to factory settings prior to the following programming is done cu og a SE oo Q x lt Oui Group Parameter Value PARAMETE BLIND FUNCTION SELECTION mng PARAME1 j FREQ SETTING PARAMETERS BLIND ECT PARAMETI INPUT TERMINAL SELECTION JE ECT PARAMET S1 INPUT TERMINAL FUNCTION ECT PARAME S2 INPUT TERMINAL FUNCTION LECT PARAMETI S3 INPUT TERMINAL FUNCTION ETTING PARAMI FREQUENCY PRIORITY SELECTION 3 1 rr D 1 D Om rr E 3 1 LI rr TT mu 1 TT Lut n 5 3 Hew DH E Lr 10 6 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Programming Examples cont d True Torque Control Programming Although not required for variable torque applications this drive can be programmed to utilize True Torque Control TTC the benefits of which are slip compensation and high torque at low speed In volts per hertz control or across the line a typical AC induction motor will lose 3 596 of its RPM as it goes from no load to full load when operated in TTC mode a motor will slow a maximum of 0 596 of base RPM as itis loaded Motors operated on volts per hertz drives cannot develop their rated t
187. s 100 reference 5 volts With dipswitch in 10 position 10096 reference 10 volts See page 5 2 for dipswitch location Notice that the RX reference can be positive or negative and can represent a positive or negative frequency direction change Items 117 121 PG TERMINAL STANDARD OR ADJUSTABLE FL in F PH Use these parameters to allow adjustment of the PG reference s bias and gain See explanation for Items 112 116 above PG input is available on option cards INV3 COM B and INV3 COM D Notice that the PG reference can be positive or negative and can represent a positive or negative frequency direction change Items 122 126 BINARY INPUT STANDARD OR ADJUSTABLE 5 in F FR Use these parameters to allow adjustment of a binary reference s bias and gain See explanation for Items 117 121 above Notice that the binary reference can represent a positive or negative frequency direction change These bias gain adjustments apply to terminals programmed with codes 22 32 on page 9 11 Item 127 JOG RUN FREQUENCY Hii Use this parameter to set the run frequency during a jog An accel time of zero is used so low jog frequencies of 5 Hz or less and light loads are recommended For information on jogging from the keypad see page 7 13 For information on how to jog from the terminal strip see pages 8 9 and 9 11 During a jeg low speed speed reach and PID functions do not operate Item 128 JOG STOP METHOD
188. s parameter group titles individual parameter names and parameter values During a trip displays the trip title 2 Local Remote LEDs The appropriate local remote LED which is inset into the speed control key is lit when the unit is in local or remote mode 3 Manual Auto LEDs The appropriate manual auto LED which is inset into the run mode key is lit when the unit is manual or auto mode 4 Units LEDs When numeric data is being displayed on the LED display the corresponding unit indication LED will be lit If no unit indication LED is lit the current data has no unit or the corresponding unit does not exist on the display panel 6 1 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA 7 Segment Alphanumerics The 7 segment LED display has a limited number of output characters therefore the following figures and letters will be used for the display LED display LED display 2 O se o aa e efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Panel Keys and Functions The following chart explains each of the key functions on the keypad Keys and Functions Local Remote Key O O Switches the source of frequency command information from panel terminal block The appropriate LED is lit to indicate local or remote frequency command Local Remote key will be referred to as L R key in this specification OMANUAL AUTO O Manual Auto Key Switches the source of run stop command information from p
189. sed to CC 13 PID off closed to CC or on open 14 Select Pattern Run 1 15 Select Pattern Run 2 16 Select Pattern Run 3 17 Select Pattern Run 4 18 Pattern Run continue signal 19 Pattern Run step signal 20 Jog forward includes forward command See items 127 and 128 21 Jog reverse includes reverse command See items 127 and 128 00 d OO P Go O O 22 Bit 0 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 2048 23 Bit 1 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 1024 24 Bit 2 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 512 25 Bit 3 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 256 26 Bit t4 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 128 27 Bit 5 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 64 28 Bit46 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 32 29 Bit47 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 16 30 Bit t8 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 8 31 Bit49 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 4 32 Bit t10 for binary speed reference value of MAXIMUM OUTPUT FREQUENCY FH 2 33 no function use terminal to connect wires 34 Motor oper
190. ser can determine if GROUP FUNDAMENTAL PARAMETERS 1 Lr F or if GROUP FUNDAMENTAL PARAMETERS 2 hr Fz is active by setting Item 45 FUNDAMENTAL PARAM SWITCHING FEF as desired or by setting one of the drive s input terminal s function to 12 and opening closing that terminal to the CC terminal Ha user can also determine if ACCELERATION TIME 41 ine L DECELERATION TIME 41 HEL i OT ACCELERATION TIME 2 HLLE DECELERATION TIME 2 dE dis active by setting Item 46 ACCEL DECEL 41 42 SELECTION Haz or by setting one of the drive s input terminal s functions to 9 and opening closing that terminal to the CC terminal See page 9 7 for more information on programming the input terminals efesotomasyon com Toshiba inverter drive servo plc TOSHIBA FUNDAMENTAL PARAMETERS 2 2 Item 43 DIRECTION SELECTION FORWARD REVERSE Fr This parameter determines direction when commanding start stop from keypad Direction can also be changed from the keypad by pressing READ WRITE and the up or down arrow simultaneously with Item 43 set to 1 Item 44 STOP PATTERN SELECTION SEFF This parameter determines whether the drive follows the decel curve when the STOP button is pressed or if it performs a coast stop Coast stop is also performed when S
191. sotomasyon com Toshiba inverter drive servo plc TOSHIBA Shipping Weights Shipping Weight Shipping Weight Pounds Kg Pounds Kg T 10 0 8 2 10 0 11 8 10 0 12 7 13 6 13 2 13 6 30 4 24 9 31 8 26 4 32 7 32 7 79 8 34 0 81 6 83 0 84 4 86 2 95 3 12 3 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INDEX A Acc dec 1 2 selection ssssssuss EE 8 4 9 6 Acc dec 1 2 switching frequency EE 8 3 9 5 Acc dec complete detection bandwidth HH RNC MT 8 6 9 9 Acc dec pattern 1 2 sss Er ar iii 8 2 8 3 9 4 9 5 Acc dec pattern adjustment amounts high E EE 8 2 9 4 Acc dec pattern adjustment amounts low T 8 2 9 4 Acc dec time units selection Dr 8 33 9 35 Acceleration time 1 A7 E MET duit ET 8 1 8 2 8 3 9 1 9 4 9 5 Adjustment range parameters oooconicccncnnnnnnnoccnnnnnnn nn 8 1 to 8 37 AftersSales SOVICE Lss psan r E E A A O 11 1 Alarm setting for cumulative run timer In MERE 8 15 9 24 AM terminal function selection dco 8 30 9 32 AM FM adjustment parameters re EE 8 30 Ammeter adjustment esses ERES 8 30 9 32 AM FM adjustment parameters blind msn 8 34 9 37 Lire lee SEENEN 4 6 Analog input filter 2 sess A E E E T T 8 8 9 17 Analog meter AC JUSTIN E 7 9 A
192. stops increasing and the release UP key data b T new setting value will begin to blink to indicate that the displayed value RAM has been changed from non volatile memory value EEPROM See note 1 READ WRITE j When the read write key is pressed the parameter name FC and the new setting value will be alternately displayed to indicate that the new local frequency command setting value has been written to memory EEPROM amp RAM After two alternating display cycles the display will return to standard monitor mode with the output frequency displayed UD Standard monitor mode current output frequency displayed NOTE 1 The frequency command value has been set to 60Hz but the data has been changed only in RAM and was not changed in the E7PROM Under this condition 60Hz operation can be achieved by the use of RUN and STOP keys but if control power to the inverter is removed the previous setting value 0 0Hz will return If the frequency command value is changed during operation the operating frequency will also change accordingly If the command value precedes the actual operating frequency the accel decel of the motor will be dictated by the accel decel times Standard monitor mode switching between forward reverse during operation In standard monitor mode the following key operations will allow switching between forward and reverse operation Key Operation LED Message Explanation READ WRITE READWRITE A R
193. t o c BS e gt lt ui efesotomasyon com Toshiba inverter drive servo plc TOSHIBA INPUT TERMINAL FUNCTIONS The following are the functions that are realized when the appropriate terminal is shorted to CC except S4 which should be open to CC Program the desired code from the list below into Items 51 66 Contact the factory on how to make a function active when the terminal is disconnected from CC fail safe Code Function Reverse direction command default for R terminal function Binary coding for number of preset speed desired Value 1 Binary coding for number of preset speed desired Value 2 Binary coding for number of preset speed desired Value 4 default for S3 terminal function Binary coding for number of preset speed desired Value 8 Forward direction command default for F terminal function Reset faults momentary falling edge trigger default for RES terminal function Drive enable default for ST terminal function Jog also need direction command See items 128 and 129 Select ACC1 DEC1 open or ACC2 DEC2 closed to CC Emergency stop Also see Item 170 EMERGENCY STOP SELECTION E EP DC injection When outputting a frequency under DC INJECTION START FREQUENCY aur short terminal to CC to inject See Items 165 166 and 167 Works in remote mode only 12 Activate GROUP FUNDAMENTAL PARAMETERS 1 ur Wopen or GROUP FUNDAMENTAL PARAMETERS 2 Lr Fr clo
194. t with the motor supplier as to determine motor insulation ratings and allowable maximum output lead distance Long lead lenghts between the motor and the drive may require filters to be added to the drive output Suggested Maximum Output Lead Distance AC Motor PWM Carrier NEMA MG 1 1998 Section IV Voltage Frequency Part 31 Compliant Motors 230 V All 1000 ft 460 V lt 5 kHz 600 ft 575 V gt 5 kHz 300 ft 460 V lt 5 kHz 200 ft 575 V gt 5 kHz 100 ft 1 For lead lengths that exceed suggested maximum contact Toshiba for application assistance 2 Toshiba EQP III III XS amp EQP 111 841 motors incorporate an insullation system that is in compliance with NEMA MG 1 1998 Section IV Part 31 2 Bearing Considerations A Motors operating from adjustable speed drive power sources tend to operate at higher temperatures which may increase the need for more frequent lubrication cycles SE E o E gt o Lu o E efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Terminal Board The terminal printed wiring board is shown in the detail below See Terminal Connections and Functions starting on page 5 3 This board is used in all drive sizes Charge LED Fused Resistor for P24 G P24 RES RR F R S1 S2 S3 S4 RCH P24 OoooOoooOooOoOOQoQ ST FM AM CC CCG RX PP WM FP FLC FLB Terminal Block AN CAUTION Turn off power to the drive before conne
195. t LEDs Fault display Overcurrent overvoltage heatsink overheat load side short circuit load side ground fault inverter overload stator overcurrent during start up load side overcurrent during start up EEPROM error RAM error ROM error communication error dynamic braking unit overcurrent overload emergency stop undervoltage low current overtorque open output phase motor overload Items in parenthesis can be selected or deselected Monitor functions Terminal input output status forward reverse frequency setting value output frequency output current output voltage input power output power torque current cumulative run time past faults excitation current DBR overload ratio inverter overload ratio motor overload ratio PID feedback value DC voltage Selectable units display Can scale frequency display Selection of display of current in amps or 95 voltage in V or 96 LED charge indicator Indicates that the main circuit capacitors are charged LED local remote Mounted in LOCAL REMOTE key Indicates local keypad or indicator remote terminal control Mounted in MANUAL AUTO key Indicates manual keypad or indicator auto terminal run command Inverter Motor Protective functions Soft stall current limit overcurrent overvoltage short circuit at load load side ground fault undervoltage momentary power failure regeneration power ride through electronic thermal overload protection main circui
196. t below approximately 217 VDC 230 volt drive o 413 VDC 460 volt drive for at least the time entered in Item 184 UNDERVOLTAGE DETECT TIME HFE Comments Item 164 UNDERVOLTAGE on off TRIP SELECTION turns the ability to undervoltage trip CONTROL POWER LOW FLUFF Control Power low warning vo lage levels are sensed on DC bus and are set slightly less than DC BUS UNDERVOLTAGE MUFF levels OVERLOAD 1 A flashing overcurrent display means that the drive is outputting more than 110 of its rated current If Item 14 OVERLOAD SELECTION li is setto 1 or 3 soft stall on the drive s output frequency will automatically decrease in an effort to reduce current See suggestions for remedying an inverter overload trip on page 11 4 Setting one of the monitor s functions Items 319 322 to 10 will give an indication of how close a drive is to tripping OVERCURRENT L A flashing overcurrent display means that the drive is stalling Stall level is set by Item 13 STALL PROTECTION CURRENT LEVEL DEL The drive s output frequency will automatically decrease OVERVOLTAGE F A flashing overvoltage display means that the drive s DC bus has exceeded 360 VDC 230 volt drive or 720 VDC 460 volt drive OVERHEAT H A flashing overheat display means that the drive s heat sink temperature has exceeded 84 C Display diss
197. t during acceleration trip Overcurrent during deceleration trip Overcurrent during normal constant speed run trip Overcurrent in DC section during acceleration trip Overcurrent in DC section during deceleration trip Overcurrent in DC section during normal constant speed run trip Load end over current trip detected at start up output terminals motor wiring etc U phase short circuit trip detected at start up V phase short circuit trip detected at start up W phase short circuit trip detected at start up Overvoltage during acceleration trip Overvoltage during deceleration trip Overvoltage during normal constant speed run trip Inverter overloaded trip Motor overloaded trip Dynamic braking resistor overcurrent trip Dynamic braking resistor overload trip Inverter overheat trip mergency off trip message Displayed after the STOP RESET key has been presse once when in auto control mode or press STOP RESET key twice within one second in manual control mode EEPROM failure during write cycle EEPROM abnormality during initial reading RAM error ROM error CPU error Communication interruption error Gate array error Output current detection circuit error Option PCB error trip Option ROM error Low operating current trip Main circuit undervoltage trip Overtorque trip Software detected earth fault trip Hardware detected earth fault trip Auto tuning error Inverter typeform and EEPROM typeform mismatch error Damper trip When damper function is se
198. t overcurrent at start up load side overcurrent during start up DBR resistor overcurrent overload heatsink over heat emergency stop open output phase Electronic thermal Drive s motor overload protection for motor can be adjusted for motor characteristics rated amperage Motor overload has adjustable speed sensitivity Soft stall on off Motor 11096 time programmable Reset Fault reset via keypad remote contact closure or programming drive Some E3 ratings can use regen energy from motor to maintain ride through control operation during brown outs Output signals Programmable meter Pre compensation reference frequency post compensation output output signals frequency frequency setting value output current DC voltage output voltage torque current excitation current PID feedback value motor inverter DBR overload ratio input output power RS232C equipped as standard connector modular 6P RS485 DN MEME WEST oe F10 TOSLINE F20 RIO METASYS amp MB are options Enclosure Type NEMA Type Type 1 for extended fan life Service environment SE Consult factory for elevations above 1000m requires derate For example at 2000m derate drive FLA by 11 ce oe Seg to Se sunlight corrosive and or explosive Erin 1001 a TE Tu B 104 20 to 95 maximum non condensating ER Preig TX Operating Specifications efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Standa
199. t to stop 2 DC injection braking Items 118 121 are available only when Item 117 Adjustment Range option 1 is selected Items 123 126 are available only when Item 122 Adjustment Range option 1 is selected tem 128 is available only when Item 127 Adjustment Range is set to other than 0 Parameter D c 2 T o o o o 77 Table cont d on next page efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE ur 5F FREQUENCY SETTING PARAMETERS cont d DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO 129 Preset speed selection 0 Disabled 9 18 1 1st speed 2 2nd speed 3 3rd speed 4 4th speed 5 5th speed 6 6th speed 7 7th speed 8 8th speed 9 9th speed 10 10th speed 11 11th speed 12 12th speed 13 13th speed Wes 14th speed 5 15th speed 130 Mode selection Deactivated Activated Men 1st A firespeed Lower limit frequency to 0 1 0 01 Hz 9 18 A limit frequency 152 1st speed firespeed run mode Acc dec 1 V F 1 9 19 Note Reverse run not available in forward run firespeed run only Acc dec 1 V F 1 reverse run Acc dec 2 V F 1 forward run Acc dec 2 V F 1 reverse run Acc dec 1 V F 2 forward run Acc dec 1 V F 2 reverse run Acc dec 2 V F 2 forward run Acc dec 2 V F 2 reverse run 153 2nd speed Lower limit frequency
200. tents of r n user changed parameter group The parameter group Le U contains only those parameters which the user has changed from the default factory settings The messages displayed when viewing parameters in this group are identical to those displayed when viewing the parameters in their standard groups with one exception When viewing parameters in standard groups there is no delay when moving from one parameter title display to the next parameter title display However when viewing the user changed parameter group there can be a time delay between parameter title displays During this time delay the inverter will flash i i on the LED display to indicate that the inverter is searching for user changed parameters The following is an example of viewing parameters in Lr 4 when only the FH setting and Ais are changed from the factory default settings Key Operation LED Message Explanation Ton Standard monitor mode S P M SEEP Switch to mode selection menu S P M Pr h Select program mode title with S P M keys R W Enter program mode by pressing the R W key User changed parameter group title is displayed rey str change parameter tie dep key First user changed parameter title is displayed View next user changed pena title by pressing the down flashing key The display will flash ir to indicate that the drive is BRUN g ged positi WEN NELLE Next user changed parameter title is displayed Pressing the S P M
201. ter drive servo plc TOSHIBA STANDARD MONITOR MODE DISPLAY PARAMETERS Item 371 MONITOR 1 OUTPUT POWER H Displayed value Displays present output power if Item 319 Min 1 is set to option 13 Item 372 MONITOR 1 RR INPUT VALUE Displayed value Displays present RR input value if Item 319 ie 1 is set to option 14 Item 373 MONITOR 1 PEAK LOAD CURRENT c Displayed value Displays peak load current if Item 319 Un 1 is set to option 15 Item 374 MONITOR 1 PEAK INPUT VOLTAGE u Displayed value Displays peak input voltage if Item 319 Min 1 is set to option 16 Item 375 MONITOR 1 KILOWATT HOUR ENERGY n Displayed value Displays present drive power usage in kilowatts if Item 319 2n is set to option 17 Item 376 MONITOR 41 MEGAWATT HOUR ENERGY Displayed value Displays present drive power usage in megawatts if Item 319 Min 1 is set to option 18 Item 377 DISPLAY FUNCTIONS MONITOR 42 Displayed value See Item 359 374 on page 9 39 display parameters identical to monitor 1 except default setting is for display of input voltage Item 378 DISPLAY FUNCTIONS MONITOR 3 Displayed value See Item 359 374 on page 9 39 display parameters identical to monitor 1 except default setting is for display of output voltage Item 379 DISPLAY FUNCTIONS MONITOR 4 4 Displayed value
202. the form of a drive output contact change see Items 67 70 or 73 and setting values 26 27 on page 9 13 Item 186 LOW CURRENT DETECT LEVEL LLFL Enter the current amount below which the drive will trip and or close an appropriately programmed output contact See Item 326 d5P1 for settings in or amps Item 187 LOW CURRENT DETECTION TIME LLFE Enter the time the output current must be below the level set in Item 186 and or closes an appropriately programmed output contact LFL before the drive trips Item 188 OUTPUT SHORT CIRCUIT DETECTION SELECT 4 1 5 To protect itself the drive does an output short circuit check every time a run is initiated This parameter changes the short circuit check 0 Standard setting 1 When a low impedance motor is used this setting desensitizes the short circuit check reducing nusiance trips 2 This setting programs the drive to perform the check at power up only 3 Combination of 1 and 2 above Do not operate the drive on a motor with power factor correction capacitors Item 189 OVERTORQUE TRIP SELECTION ED Enter a 1 here to program the drive to fault overtorque trip Lic based on on the torque current amount See Item 190 1 1 Item 190 OVERTORQUE TRIP LEVEL HEL Enter the torque current level depending on the or amps setting of Item 326 d5P1 for settings in or amps
203. ting of Item 326 CURRENT UNITS SELECTION H 5FL For percent setting divide motor full load amps by drive full load amps and multiply by 100 Item 178 OVERLOAD REDUCTION START FREQUENCY ULF The motor overload protection provided by the drive is speed sensitive by default With default setting a drive at 115 of the current set by Item 11 Er will trip on motor overload ULME sooner at 15 Hz than at 60 Hz Users who have allowed for reduced motor cooling at low speeds can reduce this param eter to get more overload capability The drive s overload protection is speed sensitive at frequencies below the value entered here Item 179 MOTOR 110 OVERLOAD TIME LIMIT Hit This parameter sets the time the drive will output 110 of the current set by Item 11 or Item 177 cnr 1 before tripping on motor overload HL TE Item 180 OVERLOAD SELECTION UL This parameter adjusts the overload protection scheme 0 Standard 1 Soft stall on Soft stall reduces output frequency only when the drive is in its overload region Soft stall helps prevent drive from tripping on inverter overload LL i 2 Motor overload trip off 3 Soft stall on and motor overload trip off Motor overload sensing is on unless option 2 or 3 is selected inverter overload i iL tt cooling time is approximately one minute after trip motor overload GL r1 cooling time is a
204. tion power ride through time CANE PEERS ER 8 14 9 22 Seel de ele CS 2 1 2 2 4 6 4 7 HequestiigiSerVIGO srek cese ned be etas nu De uu ca adr gua s ren d e xe d S rel e te 11 1 RES terminal function lice p TE 8 5 9 7 Resetting factory parameters nh EN 8 31 Resistor values for dynamic braking oooooocccnnnnnccccnnnnccccccnnnnonannn cnica nana nn eene nennen nnne 9 20 Response time selection input IEF A 8 5 Retry selection 222eem F EIS MEE 7 16 7 20 8 13 9 21 Retry time Setting sese ue E 8 13 9 21 e ETC CHE 9 14 Reverse operation enable ue MR 8 2 9 3 Reverse run selection radiata 8 4 8 36 9 6 9 39 Ride through control sess AMD TET 8 14 9 21 ROM version eessseemmeRH NT 8 33 9 34 Rotation eese tea EEN 8 4 8 36 9 6 9 39 RPM rating of motor sseee NEE sc Sucve tex eniin esi terea Eee qs 8 35 9 38 RR input point 1 2 output frequency ESPE FAFE ta dada 8 8 9 17 HR input reference point 1 A7 uM Ar 8 8 9 17 RRinputselection A 8 8 9 17 HR input special function selection MATE aeu dicere E y Tu CLER danna dada edd 8 6 9 10 RS232baudrate 2222ssss O 8 24 9 29 RS485 baud rate mccccnnncnnnnnanancncnonenanonnnnna et 8 24 9 29 RS485 12 bit binary 96 bias gain activation ER eieiei eg enee Eessen Eege 8 28 9 30 RS485
205. tions and may not necessarily function as emergency off In these cases remove the jumpers See Terminal Selection Parameters on page 9 7and 9 11 2 The S4 input terminal is shown above as an EMERGENCY OFF When the drive is emergency stopped by breaking this connection it will not restart by making this connection 4 5 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Selection of Main Circuit Wiring Equipment and Standard Cable Sizes Molded case Ampacity circuit breaker FLA x 1 25 Typical cable size AWG MCCB Amp Main power Input Output Frequency command input Other Model Number rating A and Lug frequency meter ammeter signal A motor load Wire Capacity circuits en o o arras enm o e o earn eem s e anme Cen o e e 92 peed reference esa s onm aaraa ewe o ECKER ems a s seres Pan 90 52 6 6250 182 Equipment Wiring See page 4 7 for notes efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Selection of Main Circuit Wiring Equipment and Standard Cable Sizes cont d A customer supplied disconnect means must be provided in the motor branch circuit which supplies power to the drive It can be separate for use with customer supplied fuses or it can be an integral part of a customer supplied 3 pole circuit breaker see 1996 NEC Article 430 103 through 430 113 All drives in this series are rated f
206. tions sti icinicccaciiads 7 15 ROV NNNM Pr 7 16 e ui A ME EE 7 16 al conc UN CIO eter D 7 16 Detailed Message Description vcdintanscctclentndecunanricantaumnadiidananehadundsenelanapaucans 7 17 Status monitor MESSAGES EE 7 17 Inverter tip et 7 19 Non trip Messages ETE 7 20 Parameter Specifications SetuP MdG srera eo ar eee RO 8 1 Setup Mode Parameters E 8 1 Pr gr m MOJE E 8 2 Fundamental Parameters Y Visiinniin ii iia 8 2 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA CONTENTS cont d vi PAGE Parameter Specifications Program Mode cont d Fundamental E 8 3 Panel Control Parameters sicario 8 4 Terminal Selection Parameters eese 8 5 Special Control Parameters sanssaanasrdon aida 8 7 Frequency Selling Parameters venias iii 8 8 Protection Parameters rara paros 8 13 Patteri AA Ai eI SS eege deet 8 16 Ee eegene ere 8 22 Communication Setting Parameters sico edi 8 24 Industrial Application Parameters Pump essssscrscerrrreenenn 8 29 Industrial Application Parameters Fan o e 8 29 Industrial Application Parameters Cooling Tower 8 29 AM FM Terminal Adjustment Parameters rona ono 8 30 Utility Parameters eege 8 31 Motor Parameters E OT S 8 35 Standard Monitor NOUS codes mti attoniti meme enon Peter neste meen iactis 8 36 Parameter Explanations Setup Mode Paramlielels soiree qo eau deeg eint 9 1 Fundamental Parameters SE inn ES 9 3
207. to option 3 This is default setting for monitor 1 f 4 Displayed value C tun 1 Is set to option 4 Item 362 MONITOR 1 INPUT VOLTAGE Displays present input voltage if Item 319 7 Item 363 MONITOR 1 OUTPUT VOLTAGE Displayed value Nun t is set to option 5 Displays present output voltage if Item 319 Item 364 MONITOR 1 TORQUE CURRENT 4 Displayed value Displays present output torque current if Item 319 MIn is set to option 6 Item 365 MONITOR 1 EXCITATION CURRENT E Displayed value Displays present excitation current if Item 319 Dn 1 is set to option 7 Item 366 MONITOR 1 PID FEEDBACK VALUE d Displayed value Displays present PID feedback frequency value if Item 319 Un 1 is set to option 8 Item 367 MONITOR 1 MOTOR OVERLOAD RATIO U Displayed value Displays present motor overload ratio if Item 319 2n 1 is set to option 9 Item 368 MONITOR 1 DRIVE OVERLOAD RATIO L Displayed value Displays present drive overload ratio if Item 319 2n is set to option 10 Item 369 MONITOR DBR OVERLOAD RATIO Displayed value Displays present DBR overload ratio if Item 319 Mn is set to option 11 Displayed value Item 370 MONITOR 1 INPUT POWER Rh n 1 is set to option 12 Displays present input power if Item 319 iin 9 39 efesotomasyon com Toshiba inver
208. tput frequency 30 400 Hz 0 01 0 1 Hz E Base frequency 1 25 400Hz 0 01 0 1 Hz KACI Base frequency voltage selection 0 Input voltage level 1 Automatic setting 2 Stationary setting Maximum voltage 1 for 230V 0 255V 1V 230V 9 3 Maximum voltage 1 for 460V 0 510V 1V 460V 9 3 23 Reverse operation disable selection 0 Reverse allowed 9 3 1 Reverse not allowed mg Upper limit frequency 0 0 Hz FH 0 01 0 1 Hz o ln E Lower limit frequency 0 0 Hz UL 0 01 0 1 Hz EEI V F pattern Constant torque Variable torque Automatic torque boost Automatic torque boost with automatic energy saving Vector control Vector control with automatic energy saving LESE Acceleration time 1 0 1 6000s 0 01 600 0s 0 1s 0 01s 600 os Ean Deceleration time 1 0 1 6000 0 01 600 0 0 1s 0 01s EXE Acc Dec pattern 1 Linear Self adjusting S Pattern 1 S Pattern 2 erte Gees p rudes iiia idi JR SCC tem 27 is available only when Item 26 Adjustment Range option 1 2 is selected efesotomasyon com Toshiba inverter drive servo plc TOSHIBA PROGRAM MODE Le td FUNDAMENTAL PARAMETERS 2 DISPLAY ITEM PARAMETER ADJUSTMENT DISPLAY FACTORY PAGE NO DESCRIPTION RANGE RESOLUTION SETTING NO ute os Base frequency 2 25 400 Hz 0 01 0 1 Hz e 95 34 Maximum voltage 2 for 230V 0 255V 1V 230V 9 5 Maximum voltage 2 for 460V 0 510V 1V 460V 9 5 Electronic thermal protection level 2 ther
209. urrent output current torque current excitation current PID feedback value This is the frequency represented by the feedback signal Motor overload ratio Example Drive is rated for 11096 FLA for 1 minutes If drive runs at 110 for 30 sec this output will be 50 Drive trips when ratio hits 100 10 Inverter overload ratio See example for selection 9 above 11 Dynamic braking resistor overload ratio See example for selection 9 above 12 Input power watts 13 Output power watts 14 Meter calibration setting 15 Peak output current Peak is reset by cycling power initiating a run or resetting drive 16 Peak input voltage Peak is reset by cycling power initiating run or resetting drive Calculated from DC bus 9 x 9 O LD Item 306 FREQUENCY METER ADJUSTMENT Fi This setting adjusts the gain of the FM terminal With Item 305 TG option is set to 14 press the up down arrows ignoring parameter value shown until external meter system reads the following value for the chosen operating variable For post compensation frequency adjust until meter system reads 75 of Item 1 MAXIMUM OUTPUT FREQUENCY FH For post compensation output frequency adjust until meter system reads 7596 of Item 1 MAXIMUM OUTPUT FREQUENCY FH For frequency command adjust until meter system reads 75 of Item 1 MAXIMUM OUTPUT FREQUENCY FH For output current adjust until meter system rea
210. ut terminal function to code 56 Fire speed can be set by Item 131 F 5ar Fire speed is limited by setting the upper and lower limit frequency in Item 4 11 and Item 3 4L 7 16 efesotomasyon com Toshiba inverter drive servo plc TOSHIBA DETAILED MESSAGE DESCRIPTION Status Monitor Messages The following table lists all possible messages that can be displayed regarding drive status monitor items Explanation When the drive is tripped the first item displayed in status monitor mode is the output frequency at the time the drive tripped Currently active pattern group number and pattern speed If the drive is not running the group and speed numbers will appear as FE Number of pattern group repetitions remaining If the drive is not running the number of cycles remaining will appear as n Number of the preset speed being used If the drive is not running the preset speed number will appear as 5r Remaining pattern time s min If the drive is not running the remaining time will Motor run direction monitor forward appear as i Load current A monitor Input voltage V monitor Output voltage V monitor Torque current A monitor Excitation current 96 A monitor PID feedback value Hz monitor Motor overload ratio 96 monitor Inverter overload ratio 96 monitor Dynamic braking resistor overload ratio monitor Input power kW monitor RR terminal s
211. uto restart seeeeemRRReeeee ns a E E a 8 14 9 22 Auto tuning eesseseeeseeseeees RI dresse et dettes Me ee E E 8 35 9 38 B Bandwidth Acc Dec detection uH teed sarevstins 8 6 9 9 Bandwidth of jump frequency 1 thru 8 lanam E PR 8 7 9 15 9 16 Base frequency 1 A7 TTE TREES 8 2 8 3 9 3 9 5 Base frequency voltage selection ER E ed 8 2 9 3 BaSIGOperation NND 7 1 to 7 20 Baudrates o2 2 2556eesseemmRe EE 8 24 9 29 Bearing ee Le 4 8 Bias Gain adjustments Fin EP ianuis ce ceaantanedvctsadeercatae 8 8 8 28 9 17 9 30 BIN input point 1 2 output frequency dM Fe EE 8 9 9 18 BIN input reference point 1 A7 Pols PEDEM 8 9 9 18 BIN input selection ek EE DM 8 9 9 18 Blind function selection SRM 8 34 9 36 Blind unblind function parameters eene 8 34 9 36 9 37 C Ee e ele leie LEET 2 2 Capacity of motor rang 2 certi ia 8 35 Garnerfteguehcy EE 3 2 8 7 9 16 Catch spinning motor eee HF BE seed rudi e usce eie ee qus 8 14 9 22 GCEGTEQUIFEMENMIS A 4 7 CirCuitibO ard Control t ccm 5 2 Gircuit board terminal ceteri ut near oun UR Fence t E le ay xau hase REF Aria nasal 5 1 Circuit breaker size MCCB A 4 6 Gl arances mr suits uet eet depu iua debe 2 1 CoaststoOD eiaidieieia e eiie aaa EES SEENEN 8 13 Codes input and output terminal i
212. ve Input and Output terminal information decoding 11 8 Dimensions Weights Basic Dimensions for 230 and 460 volt drives ssuussss 12 1 Basic Dimensions for 600 volt drives eeceeeeeessssss 12 2 esee mec 12 3 jj qu 13 1 vii efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Inspection of the New Drive Upon receipt inspect the drive for shipping damage After uncrating 1 Check the unit for loose broken bent or otherwise damaged parts due to shipping 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications Storage 1 Store in a well ventilated location and preferably in the original carton if the inverter will not be used immediately after purchase 2 Avoid storage in locations with extreme temperatures high humidity dust or metal particles Disposal Please contact your state environmental agency for details on disposal of electrical components and packaging in your particular area Never dispose of electrical components via incineration efesotomasyon com Toshiba inverter drive servo plc TOSHIBA Installation Safety Precautions N C A UTION electrical noise A separate ground cable should be run inside the conduit 1 f Always ground the unit to prevent electrical shock and to help r
213. verload ratio See example for option 9 above 11 Dynamic braking resistor overload ratio See example for option 9 above 12 Input power 13 Output power 14 RR terminal input value The variable o here varies with the setting of Item 86 RR INPUT SPECIAL FUNCTION SELECT inrr 15 Peak output current Peak is reset by cig power initiating a run or resetting drive 16 Peak input voltage Peak is reset by cycling power initiating run or resetting drive Calculated from DC bus If displayed in percent note that 230 V drives consider 200 V input to be 100 and that 460 drives consider 400 V input to be 100 17 KWH cumulative kilowatt hour energy 18 MWH cumulative megawatt hour energy A a SMN Item 323 FREQUENCY UNITS SCALE FACTOR dd Drive s frequency output display can be scaled by putting a non zero value here Drive s display will still read output frequency but hertz will no longer be visible Item 324 FREQUENCY DISPLAY RESOLUTION dE Use this parameter to select the number of decimal points for keypad s output frequency display Item 325 ACC DEC TIME UNITS SELECTION 45PE Affects Items 1 HL E 1 39 AL 27 and 40 dE 2 sets resolution of accel decel times r3 ra N CL rn Item 326 CURRENT UNITS SELECTION 051 With this parameter set to opt
214. whenever IV signal is lost defined as when IV signal falls below 10 of full input scale for a time defined by Ed 0 3 second to 1 0 second a warning signal will be on The warning signal and IV lost status are cleared by reset The warning signal can be output to an terminal by setting an output terminal at 66 or 67 for negative logic In addition to the warning signal the following will be done according to the Lr 5 setting 5 1 run at LL speed if the drive is running before IV lost CO UU 2 run at UL speed if the drive is running before IV lost 5 23 drive trip and display _ 155 whether the motor is running or not 5 24 run at HU 15 96 of the frequency at the time the IV lost if the drive is running before IV lost The other properties are The loss of the IV signal can never start the drive automatically If the motor stops at the time of IV loss the motor will stop after IV loss and can not be restarted until reset If LL is changed while the IV signal is lost the drive will follow the lower limit if LF 15 21 If the IV signal returns the drive must be reset to follow the signal ie the IV loss status will remain until reset Loss function works independent of RUN STOP commands Item 195 PERCENTAGE OF FREQUENCY AT IV LOSS Fu 5 This parameter sets the percentage of frequency where a warning signal will be applied after loss of the IV signal Item 196 MINIMUM TIME TO DE
215. with phone jack and terminal strip board are common to all drive ratings If a board or keypad is suspect exchange with a known good board keypad to verify Drive Fault Displays and Explanations OVERCURRENT ACCEL HL OrDC OVERCURRENT ACC UL IF Cause Drive current exceeded 145 of its rated FLA 190 above 100 HE Comments Check for phase phase short ACCELERATION TIME ALL or ALLE may be too small VOLTAGE BOOST uh or ute may be too high Is motor machine jammed Is mechanical brake engaged while drive is running If drive is starting into a rotating motor see Item 176 AUTO RESTART Hecht If there is a contactor between motor and drive wire so that contactor changes state only when drive is outputting 0 0 Hz Drive will automatically adjust accel time with Item 30 ACC DEC PATTERN 1 Dol setto option 1 OVERCURRENT DECEL UL OrDC OVERCURRENT DEC Don Cause Drive current exceeded 14596 of its rated FLA Comments Check for phase phase short DECELERATION TIME MEL Tor dd may be too small Is motor machine jammed Is mechanical brake engaged while drive is running Adding appropriate braking resistor across PA and PB terminals may solve problem see page 9 20 Drive will automatically adjust decel time with Item 30 ACC DEC PATTERN 1 Dol option set to 1 OVERCURRENT RUN ULI orDC
216. xternal 10 volt source connected to PP etc Control board may need to be replaced See picture of board on page 5 2 RAM ERROR Or ROM ERROR Err3 ErrH Comments Check for miswiring that may be causing noise such as CC connected to ground an external 10 volt source connected to PP etc Replace control board See picture of board on page 5 2 OPTION ROM ERROR Err Comments Check for miswiring that may be causing noise such as CC connected to ground an external 10 volt source connected to PP etc If drive is energized with option ROM installed and is later energized without option ROM installed this fault will appear Reset in normal fashion CPU ERROR Err Comments f option ROM or option board is installed or removed when drive is powered this fault will appear Reset like any fault Check for miswiring that may be causing noise such as CC connected to ground an external 10 volt source connected to PP etc If the CPU is truly damaged the fault will not reset and replacement of the control board is necessary See picture of control board on page 5 2 COMMUNICATION ERROR Errh Cause RS232 or RS485 timer did not respond Comments Check wiring to RS232 or RS485 ports Check setting of Item 286 COMMUNICATION SELECTION UFr should be option 1 for RS485 Check jumpers J1 J2 and J3 on RS485 option board see RS485 Communications Option Manual Cable m

230, 460, and 600 Volt Ratings Toshiba E3 inverter user manual

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