Digital Readouts/PC Solutions
Contents
1. HEIDENHAIN Digital Readouts for Metrology Applications May 2010 For many metrology applications ranging from simple measuring stations to complex inspection systems with multiple measuring points HEIDENHAIN supports you with the appropriate digital readouts or PC solutions The functionality always orients itself to the Specific application Whether it is an SPC inspection station a tool presetter a profile projector a measuring microscope ora manual coordinate measuring machine the digital readouts and PC solutions for metrology applications from HEIDENHAIN are the right choice for measurement tasks There is even a CNC option for the automation of measurement tasks Digital readouts from HEIDENHAIN for manual machine tools optimally support the operator with cycles for milling drilling and turning You can find these digital readouts on the Internet under www heidenhain de orin the Position Display Units and Linear Encoders for Manually Operated Machine Tools product brochure HEIDENHAIN QUADRA CHEK HEIDENHAIN emer finish camie quit Digital readouts and PC solutions for metrology applications Table of Contents Selection Guide ND 1100 QUADRA CHEK for simple positioning tasks ND 1200 QUADRA CHEK for 2 D geometries ND 1300 QUADRA CHEK for convenient 2 D measurement ND 1400 QUADRA CHEK for manual 3 D measuring machines IK 5000 QUADRA CHEK universal PC package soluti2. Gertner Service GmbH B ro Kiev 01133 Kiev Ukraine www gertner biz HEIDENHAIN CORPORATION Schaumburg IL 60173 5337 USA www heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela E mail purchase diekmann com ve AMS Advanced Manufacturing Solutions Pte Ltd HCM City Vi t Nam E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa www heidenhain co za Zum Abheften hier falzen Fold here for filing
3. Interfaces Encoders Depending on the versions the digital readouts and the PC board are designed for encoders with 1 Vpp or TTL interface Other interfaces are available upon request A distribution cable is necessary in order to attach the encoders to the IK 5000 Pin layout NS 1Vpp Mating connector 15 pin D sub connector male Cable shield connected to housing Up power supply voltage Sensor he sensor line is connected in the encoder with the corresponding power line Vacant pins or wires must not be used Pin layout LI TTL Mating connector 9 pin D sub connector male Cable shield connected to housing Up power supply voltage Vacant pins or wires must not be used 30 Software QUADRA CHEK Wedge QUADRA CHEK Wedge software For communication between the ND and PC ID 709 141 01 The QUADRA CHEK Wedge software simplifies communication between an ND 1000 ND 2000 and a Windows based PC The measured values are transmitted from the digital readout to the PC via a V 24 connection and are written directly to an Excel table where the data can be edited saved and printed A suitable V 24 RS 232 cable is included with QUADRA CHEK Wedge cable length 3 m System requirements Windows XP Vista or 7 Internet Explorer 6 0 or higher Excel 2003 or later 229 deg Abs Command Send Attached Device Serial Device COML Lampe 8 re Mone the PC jt fat f Er 0 002 mm Abs 104 1
4. Pi T0140 u 0000F al Programming of parts Difficult and repetitive measuring tasks can be simplified with the aid of a program that you either create yourself or record auto matically during measurement of the first part QUADRA CHEK learns the reference points the sequence of measurements tolerances and data output commands QUADRA CHEK visually leads you to the features to be probed when the program is run The program view also provides you with an optimum overview of the process Integrated image processing The integrated image processing function included with the video function versions provides a special benefit the video image is shown on the screen in real time and can be saved QUADRA CHEK can even assume complete control of the illumination and the motor zoom A digital USB camera can be connected In order to quickly and directly compare the actual status and nominal status import the parts drawing in DXF or IGS format and place it over the video image Axis positioning The CNC versions of IK 5000 QUADRA CHEK work as full fledged controls directly controlling the positioning of the X Y Z and Q axes Servo and stepper motors can be connected The necessary servo amplifiers for two or three axes are available as accessories Automating Programs running in combination with the CNC function of IK 5000 QUADRA CHEK run automatically This minimizes the effects of subjective assessments and increa
5. Please select when ordering 4 HEIDENHAIN QUADRA CHEK br ipm X 1440763 Y 95 8518 Z 194957 D 504370 F 00000 Pis 4 uc TFIO XYZQ NSV 1Vpp orl LITTL other interfaces upon request 10 fold only for 1 Vpp Adjustable max 7 digits Linear axes XYZ 1 mm to 0 0001 mm Angular axis Q 1 to 0 0001 00 00 01 8 4 color flat panel display touchscreen resolution SVGA 800 x 600 pixels for position values dialogs and inputs graphics functions and soft keys Measurement of two dimensional and three dimensional features 3 D Points measured via crosshairs or rigid probing element Automatic acquisition of measurement points via touch probe Programming of features and parts Measure Magic automatic recognition of geometries Graphic display of measurement results either three dimensional or in the three projection planes Entry of tolerances Five coordinate systems can be stored Touch probe management for the various stylus shapes e Linear and segmented over up to 1000 points Squareness calibration Matrix compensation over up to 30 x 30 points RS 232 C V 24 e USB type A HEIDENHAIN touch probe or Renishaw touch probe Foot switch for two functions Mounting base foot switch 3 D demo part protective cover 100 V to 240 V 15 to 10 43 Hz to 63 Hz 0 C to 45 C IP 00 front panel IP 40 Tilting base or mounting base ND with tilting base approx 4 8 kg ND with mo
6. control with the Video and Light Zoom versions Automation of measurement tasks Axis control for XYZQ for servo and stepper motors Autofocus via stepper motor control Z axis CNC outputs and inputs for joystick Linear and segmented over any number of points Squareness calibration Matrix compensation over up to 50 x 50 points Foot switch for two functions demo part distribution cable PCI 100 mm x 250 mm see the configuration table for possible combinations Depends on the signal period of the connected encoder as well as the subdivision factor 15 IK 5000 QUADRA CHEK Functions The innovative operator guidance provides self explanatory information about the various functions It already supports you while setting up the coordinate system aligning the part and specifying the datum Various predefined features are available for measurement depending on the version 2 D saving Point line circle slot rectangle 3 D saving Plane cylinder cone sphere The Measure Magic function makes measurement especially easy it selects that feature which best matches the shape implied by the points probed With IK5000 QUADRA CHEK you can define features yourself for example a circle whose position and dimensions are exactly specified In addition you can establish relationships distances angles between features Measuring programs that you create yourself or record automatically simplify the efforts
7. e g distance between two circle center points angle between two lines However you can also construct new features from existing features and from relationships The properties of these constructed features can then be seen directly in the parts view Data management The integrated data report generator for customized forms databases and tolerance checks is used to archive export and import data in numerous formats Use the integrated spreadsheets for complex and non standard calculations simply send your customized reports to a printer or make the data available to other users in a database Functional ViewActive window QUADRA CHEK provides you with a comprehensive graphical View Active window You can choose between a 3 D view or a projection in the XY YZ or ZX planes Additionally you can magnify reduce zoom shift or rotate the views You can define tolerances and constructed features in any view The pass fail color coding makes it easy to determine whether the part matches the specifications camera 1 Vid Probes ConbsciPrabes TauchPrmbe StarPrabe Optirnied Properties Ganeral No Properties Y or 39 0418 z B opin SEN 3 aE UTUA Cwkrie UA Aye DUI I ede eee ie deel AIT QC5O000 Feature Printout G4 4 8n13 s0241 0 2040 p n j S RO ELE TI 200 oo IK 3 circle ic T7 His ER Circle 17 T7 Hi kg SEU th fb aistance br D 1m0 0 0001 E fb Fistance
8. features You can apply tolerance values to features and relationships Only those tolerances actually possible are offered for the selected feature You can create or automatically record measuring programs for repeated parts The digital readout graphically takes you to the next measurement position during program run The ND 1200 captures measurement points of plane contours 2 D either manually via crosshairs or as an option automatically via the optical edge detector Data interfaces You use the data interfaces to output measurement points as well as to load and save settings compensation values and programs The RS 232 C V 24 serial interface enables communication with a PC You can connect printers or memory media to the USB port Graphic display In addition to the position values the ND 1200 also displays the features graphically Along with the individual measurement points the geometrical and arithmetical deviations are also shown Furthermore for circles the maximum inscribed circles and minimum circumscribed circles are shown Tolerances You can apply tolerance values to any feature Only those tolerances actually possible are offered for the selected feature This means that a point can only be assigned a tolerance check for its position whereas a circle can be assigned position shape and size tolerances Defining features You can use the QUADRA CHEK digital readouts to define features yourself F
9. measure a cutting edge angle probe the two sides of the angle at two points each The results are the intersection of the two lines as well as the inside angle A Label printing You can connect various label printers via the USB port The control commands necessary for this are already set and can be called via the menu function Tool list You can also store the data of all measured and numbered tools and even print this data in a clearly structured list Use the menu to specify which information is included in the list Tool list TOOL Z ACT X ACT 10 100 1000 28 1000 20 100 1400 29 9400 30 99 9400 29 4600 40 100 1200 29 8000 50 100 1500 29 5600 60 99 8800 30 2000 X NOM 0 0000 0000 0000 0000 0000 0000 Auto Report No Label Format Pre Form Label Lines 5 Skip Lines a Label Indent 0 Z DEV E DEV 100 1000 28 1000 100 1400 29 9400 99 9400 29 4600 100 1200 29 8000 100 1500 29 5600 99 8800 30 2000 HEIDENHAIN TOOL CHEK Axes 2 XZ Encoder inputs N 1Vpp orl LITTL other interfaces upon request Subdivision factor 10 fold only for 1 Vpp Display step Adjustable max 7 digits Linear axis 1 mm to 0 0001 mm Angular axis 1 to 0 000 1 00 00 01 Display 5 monochrome flat panel display for position values dialogs and inputs and soft keys Functions e Point measurement with crosshairs e 99 tool adapters e Memory for 300 tools e Counting di
10. necessary for repeated parts The digital readout graphically takes you to the next measurement position during program run Depending on the version IK 5000 QUADRA CHEK saves measurement points of plane 2 D contours either automatically or manually via crosshairs via optical edge detection or via a video camera For 3 D contours such as planes cylinders cones and spheres the measurement points are saved by probing with a touch probe If a triggering touch probe is used the values are saved automatically With rigid probing elements a key must be pressed The measured features can be clearly displayed either in three dimensions or in one of the three projection planes 16 Multi sensor scanning Along with the usual method for saving measurement points the IK 5494 and IK 5594 versions permit multi sensor scanning in addition to the video camera the measuring machine is also equipped with a touch probe You can then use the touch probe to measure 3 D features on the object and enjoy the advantages of video evaluation for 2 D features The integrated probe library manages the various measurement tools for you whether they be optical video laser or touch probe systems Constructed features QUADRA CHEK gives you several possibilities for determining dimensions e Measuring the features e Calculating the features e g the center point of a measured circle e Establishing a relationship between features
11. of live images e Zoom and light control programmable e CNC axis control and autofocus ND 1404 12 ND 1202T 18 N ND 2108 G Second encoder for sum difference ND 287 Catalog display temperature compensation Position Display Units CREE Leodii L 3 D touch probe kam Optical edge detector IK 5394 EG 3 D zoom and light control video E uae A eral tie evaluation touch probe E EE LR CNC optical edge detector kam e cu h DIES CNC video evaluation zoom and light IK 5494 2D B control autofocus IK 5000 QUADRA CHEK CNC 3 D video evaluation touch probe IK 5494 3D zoom and light control autofocus CNC 3 D video evaluation touch probe IK 5594 TP 200 zoom and light control autofocus ND 1100 QUADRA CHEK the Digital Readouts for Simple Positioning Tasks The ND 1100 QUADRA CHEK digital readouts can support up to four axes They are mainly suited to positioning tasks on positioning equipment and measuring fixtures as well as for retrofitting on measuring machines for data acquisition and relaying to a PC Description The ND 1100 QUADRA CHEK digital readouts have a monochrome flat panel screen for displayed values dialogs inputs and soft keys The robust diecast aluminum enclosure meets the demands of metrology and production control Functions The logical placement of the function keys and soft keys permits innovative operator guidance which supports you when using the divers
12. readout even assumes complete control of the illumination and the motor zoom Data interfaces You use the data interfaces to output measurement points as well as to read and transmit settings compensation values and programs The RS 232 C V 24 serial interface enables communication with a PC You can connect printers or memory media to the USB port 10 and the few basic function keys are located in ergonomically favorable positions Saving of measurement points The ND 1300 readouts are designed for 2 D measurements You are provided with various tools with which you can manually or automatically save measurement points For automatic saving of measurement points you simply roughly approach the position The actual edge is automatically detected by the active tool option This objective saving of the measurement point permits a high degree of repeatability This makes it possible for you to work quickly and reliably without tiring while at the same time maintaining a low degree of measurement uncertainty Integrated image processing The ND 1300 with video option optimally combines in one unit the functions of a position display unit with the capability of displaying the image of the measured object directly on the screen The separate PC with a frame grabber or monitor with crosshair generator that you would normally need is not necessary Video cameras with S Video or composite interfaces can be connected Axis posi
13. rt cec o O c o o c 2 relays Switching inputs rk e Standard Not available II HEIDENHAIN touch probe or Renishaw touch probe S Video and composite 28 IK 9000 Connections to the IK 5000 are made via its D sub connectors Depending on the version further connections are made through one two or three additional slot covers Please order the adapter cables necessary between the individual components separately Location Encoders for IK Veo Or TIE X Y Z CNC outputs IK Foot switch IK Fiber optic cable S ot L Touch probe Slot 1 BEEN Light control Slot 1 Encoder for Q Slot 2 1 Vpp or TTL Video PC USB USB USB USB camera camera camera camera Standard Not available Didi IK Connected directly to the IK PCB special slot cover with cable guide included in delivery HEIDENHAIN touch probe or Renishaw touch probe Connected to the USB port of the PC S Adapter cables Complete with D sub connector female 15 pin 1 Vpp or 9 pin TTL and 3 pin mini DIN connector fe male For connecting the XYZ encoders and the foot switch to the IK 5000 For 3 axes XYZ and foot switch 540550 40 540 550 10 For 2axes XV and foot switch 2 axes XY and foot switch 540 540 24 540540 05 Complete with D sub connector NM eias coc NN 940541 24 940541 05 15 pin 1 Vpp or 9 pin TTL For connecting the Q encoder to the IK 5000
14. trigonometric or Statistical formulas This makes it possible to measure even complex dimensions such as thickness flatness volume and more The results are displayed numerically or graphically as a color bar graph or a dial or archived for statistical process control SPC The GAGE CHEK can be configured for basic or advanced applications Soft keys and function keys can be adapted as required The Min Max function of the ND 2100 6G readouts monitors and stores the highest and lowest measured or calculated value Warning and tolerance limits can be assigned to each display value Results outside of the tolerance are marked with a different color An acoustic alarm sounds simultaneously Tolerance values SPC parameters and custom formulas are stored for individual parts GAGE CHEK can manage up to 100 parts each with up to 16 visible measurement features and 16 hidden measurement features The rapid acquisition of measure ment data makes monitoring dynamic events such as the eccentricity of a rotating shaft possible Data interfaces The GAGE CHEK features various interfaces for communicating with parent Systems e RS 232 C V 24 for PC also for remote operation of the GAGE CHEK e USB 20 Position display The display values appear in large easy to read numbers Values outside the tolerance are colorcoded immediately notifying you of errors Bar diagram You can select to have the values shown as a colorenhan
15. used by various manufacturers of measuring machines the ND 1100 can easily be retrofitted as a data logger to manually operated measuring machines The measured values are captured by the ND and then relayed to a connected PC for further processing 145653 82776 2073050 3245530 Abs MM Menu Preset MinMax VIAX K MIN K 14 7653 X 14 5853 X 0 2000 Both MAX MIN New Preset 12 3558 mm 8 2006 mm 20 30 50 dms 326 3730 dms Axes Encoder inputs Subdivision factor Display step Display Functions Error compensation Data interface Touch probe connection Other connections Accessories Main power input Operating temperature Protection EN 60529 Mounting Weight Please select when ordering N 1Vpp orl LITTL other interfaces upon request HEIDENHAIN QUADRA CHEK 10 fold only for 1 Vpp Adjustable max 7 digits Linear axis 1 mm to 0 0001 mm Angular axis 1 to 0 0001 00 00 01 5 monochrome flat panel display for position values dialogs and inputs and soft keys e Measurement series with MIN MAX display Difference between minimum and maximum range Scaling factor e Linear and segmented over up to 60 points e Squareness Calibration RS 232 C V 24 USB type A HEIDENHAIN touch probe or Renishaw touch probe Foot switch for two functions or remote keypad Foot switch remote keypad protective cover 100 V to 240
16. 656 mm Abs Dmm Abs 0 225 deg Abs and can be saved in an Excel table 31 HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heldenhain Strafge 5 83301 Traunreut Germany 49 8669 31 0 49 8669 5061 E mail info heidenhain de www heidenhain de DE HEIDENHAIN Technisches Buro Nord 12681 Berlin Deutschland 030 54705 240 HEIDENHAIN Technisches B ro Mitte 08468 Heinsdorfergrund Deutschland 03765 69544 HEIDENHAIN Technisches B ro West 44379 Dortmund Deutschland 0231 618083 0 HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 0711 993395 0 HEIDENHAIN Technisches B ro S dost 83301 Traunreut Deutschland Se 08669 31 1345 AR NAKASE SRL B1653A0X Villa Ballester Argentina w w w heidenhain com ar AT HEIDENHAIN Techn B ro Osterreich 83301 Iraunreut Germany w w w heidenhain de AU FCR Motion Technology Pty Ltd Laverton North 3026 Australia E mail vicsalesefcrmotion com BA Bosnia and Herzegovina gt SL BE HEIDENHAIN NV SA 1760 Roosdaal Belgium ww w heidenhain be BG ESD Bulgaria Ltd Sofia 1172 Bulgaria www esd bg BR DIADUR Industria e Com rcio Ltda 04763 070 Sao Paulo SP Brazil www heidenhain com br BY Belarus GERTNER Service GmbH 50354 Huerth Germany www gertner biz CA HEIDENHAIN CORPORATION Mississauga OntarioL5T2N2 Canada w w w heidenhain com CH HEIDENHAIN SCHWEIZ AG 8603 Schwerzenbach Switzerland Ww
17. EIDENHAIN Korea LTD Gasan Dong Seoul Korea 153 782 ww w heidenhain co kr Montenegro gt SL Macedonia gt BG HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes Ags Mexico E mail info heidenhain com ISOSERVE Sdn Bhd 56100 Kuala Lumpur Malaysia E mail isoserve po jaring my HEIDENHAIN NEDERLAND B V 6716 BM Ede Netherlands ww w heidenhain nl HEIDENHAIN Scandinavia AB 7300 Orkanger Norway Ww w w heidenhain no PH PL PT RO RS RU SE SG SK SL TH TR UA US VE VN ZA Machinebanks Corporation Quezon City Philippines 1113 E mail info machinebanks com APS 02 489 Warszawa Poland WW W apserwis com pl FARRESA ELECTR NICA LDA 4470 177 Maia Portugal W w w farresa pt HEIDENHAIN Reprezentanta Romania Brasov 500338 Romania w w w heidenhain ro Serbia gt BG OOO HEIDENHAIN 125315 Moscow Russia Ww w w heidenhain ru HEIDENHAIN Scandinavia AB 12739 Sk rholmen Sweden w w w heidenhain se HEIDENHAIN PACIFIC PTE LTD singapore 408593 w w w heidenhain com sg KOPRETINA TN s r o 91101 Trencin Slovakia W W W kopretina sk Posredni tvo HEIDENHAIN NAVO d o o 2000 Maribor Slovenia www heidenhain hubl si HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand ww w heidenhain co th T amp M M hendislik San ve Tic LTD STi 34728 Umraniye Istanbul Turkey www heidenhain com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan R O C Ww w heidenhain com tw
18. V 15 to 10 96 43 Hz to 63 Hz 0 C to 45 C IP 00 front panel IP 40 Tilting base or mounting base ND with tilting base approx 4 8 kg ND with mounting base approx 2 kg Depends on the signal period of the connected encoder as well as the subdivision factor ND 1200 QUADRA CHEK the Digital Readouts for 2 D Geometries The ND 1200 digital readouts can support up to four axes and function as measuring computers for 2 D geometries They are mainly suited to optical comparators measuring microscopes and 2 D measuring machines Description The ND 1200 QUADRA CHEK digital readouts have a monochrome flat panel screen for displayed values dialogs and inputs graphics functions and soft keys The robust diecast aluminum enclosure meets the demands of metrology and production control Functions The appropriate combination of defined function keys and context dependent soft keys always provides you with a clear overview The innovative operator guidance provides self explanatory information about the various functions It already supports you while setting up the coordinate system aligning the part and specifying the datum Predefined features point line circle are available for measurement The Measure Magic function makes measurement especially easy it selects that feature which best matches the shape implied by the points probed In addition you can establish relationships distances angles between
19. Z axis show live images Archive and output live images Archive option only with the Video and Zoom options Zoom and light control programmable Zoom option only with the Video and CNC options e Automation of measurement tasks Axis control for XYZQ for servo and stepper motors Autofocus via step motor control Linear and segmented over up to 1000 points oquareness calibration matrix compensation over up to 30 x 30 points RS 232 C V 24 USB type A Foot switch for two functions or remote keypad Video connection for S Video and composite Video option Light control over six light sources and zoom control for Video and Zoom options CNC outputs and inputs for joystick for CNC option Foot switch remote keypad fiberoptic cables holder servo amplifier calibration standard demo parts protective cover 100 V to 240 V 15 to 10 96 43 Hz to 63 Hz 0 C to 445 C IP 00 front panel IP 40 Tilting base or mounting base ND with tilting base approx 4 8 kg ND with mounting base approx 2 kg Please select when ordering the Edge detectorand Video options cannot be combined Depends on the signal period of the connected encoder as well as the subdivision factor 11 ND 1400 QUADRA CHEK the Digital Readout for Manual 3 D Measuring Machines The ND 1400 QUADRA CHEK digital readout supports four axes in addition to the linear axes XYZ it features an auxiliary axis Q solely for angular display The readout
20. adapters for the tool holder You can select either an absolute reference point or one that refers to a master adapter You can define the axis association and counting direction separately for each adapter Tool measurement usually consists of measuring the length and diameter or radius of a tool You can also measure radii e g for spherical cutters and angles e g for indexable inserts or lathe tools The ND 1200T stores up to 300 tools You can respectively show and print each actual value nominal value and deviation You can group various tools e g those that are necessary for machining a certain part Create this setup plan either by selecting the tools from the tool list or by measuring each tool For tools that are too large to be shown on the projector such as teeth with a radius you can freeze an axis for measurement If a tool has more than one tooth then you use the incremental function to ascertain the tool data in reference to the master tooth as well Data interfaces You use the data interfaces to transmit the tool data and to load and save settings compensation values and saved tools The RS 232 C V 24 serial interface enables communication with a PC You can connect printers or memory media to the USB port 18 Measuring radii and angles You probe several points with the crosshairs in order to measure the radius The digital readout calculates the radius and any form error from this In order to
21. ced vertical or horizontal bar graph The defined warning limits and tolerance limits provide instant feedback If these limits are exceeded the column color changes from green to yellow or red informing you explicitly of critical dimensions SPC and data storage GAGE CHEK includes integrated SPC studies such as mean value charts X bar and range charts R Min max sigma cp and cpk are also calculated and are clearly displayed as a graph or histogram Historical raw data can be saved in a tabular numeric display Each dimension and all data are time and date stamped Formulas and combinations You can use mathematical and trigonometric formulas as well as logical conditions to combine individual measured values or measurement sequences with each other and so create complex calculations This can be used for example to calculate and display the circumference of a turned part the volume of a cube or the angle between two cams and also to assign tolerance limits to these values 0 8900 0 2425 0 2425 0 5665 1 0520 1 0520 1 3900 0 8900 1 2135 1 8590 G 0 7370 F HEIDEMHAIN GAGE CHEK Current Value mm i9 ro A R t D ass D 2104G ND 2108G Encoder inputs N 1Vpp orl LITTL other interfaces upon request Subdivision factor 10 fold only for 1 Vpp Display step Adjustable max 7 digits Linear axis 1 mm to 0 00001 mm Angular axis 1 to 0 000 1 or 00 00 01 Dis
22. croscopes measuring those functions actually available are zd 30 4746 rss projectors and profile projectors as wellas offered for selection The numeric keypad 7 31 12 7361 for video measuring machines if the video edge detection option is chosen Description The digital readouts of the ND 1300 series are characterized by the large color touchscreen Their enclosures consist of robust diecast aluminum Functions The innovative operator guidance provides self explanatory information about the various functions It already supports you while setting up the coordinate system aligning the part and specifying the datum Predefined features point line circle slot and rectangle are available for measurement The Measure Magic function makes measurement especially easy In addition you can establish relationships distances angles between features You can create or automatically record measuring programs for repeated parts The digital readout graphically takes you to the next measurement position during program run Depending on the option installed the ND 1300 saves measurement points of plane 2 D contours either automatically or manually via crosshairs optical edge detection or a video camera The integrated image processing function of the video option provides a special benefit the video image is shown on the screen in real time and can be saved and output via the data interface The digital
23. e Feature Stamp window The Results window contains all corresponding information The current measurement position is Shown in the DRO window K Axes Encoder inputs Subdivision factor Display step Display Functions Edge detector Video cnc Error compensation Other connections Accessories PC interface Dimensions Please select when ordering 3 XYQ 3 XYZ or 4 XYZQ N 1Vpp orl LITTL other interfaces upon request Up to 100 fold selectable via dip switch default setting 50 fold only for 1 Vpp Adjustable max 7 digits Linear axes XYZ 1 mm to 0 0001 mm Angular axis Q 1 to 0 0001 00 00 01 Via PC screen Foot switch fiberoptic cables holder for fiberoptic cables servo amplifier calibration standard Measurement of two dimensional features 2 D Measurement of three dimensional features 3 D Point measurement with crosshairs Programming of features and parts Measure Magic automatic recognition of geometries Graphic display of measurement results Entry of tolerances Automatic saving of measurement points via optical edge detector Automatic saving of measurement points via video edge detection Manual autofocus show live images Archiving and output of live images Zoom and light control programmable with the Light Zoom versions Video connection for digital USB camera with the Video versions Light control over six light sources and zoom
24. e functions Along with the usual functions of a digital readout such as zeroing and setting of reference values the ND 1100 QUADRA CHEK units have numerous more useful functions e Each axis can be configured for linear or angular display e Minimum maximum value storage e Simple switching between counting directions e Continuous data output via internal clock or upon probing Data interfaces You use the data interfaces to output measurement points as well as to save settings and compensation values The ND 1100 has an RS 232 C V 24 serial interface for communication with a PC You can connect printers or memory media directly to the USB port Display format Depending on the type of encoder connected you can define linear or angular display individually for each axis Minimum maximum value storage The ND 1100 is capable of minimum maximum value storage in any freely selectable axis The largest and smallest measured values of a measurement series as well as the difference are stored and can be output via the data interface This function is especially advantageous during concentricity testing Touch probe connection Touch probes e g from HEIDENHAIN or Renishaw can be connected to the ND 1100 The digital readout automatically reads the current position value during probing and also takes the radius of the stylus into account Display format of measured values since the universal output formats are
25. e three projection planes Data interfaces You use the data interfaces to output measurement points as well as to read and transmit settings compensation values and programs The RS 232 C V 24 serial interface enables communication with a PC You can connect printers or memory media to the USB port 12 Clearly structured display The large color flat panel touchscreen enables simple operation with intuitive operator guidance since in each mode only those functions actually available are offered for selection The numeric keypad and the few basic function keys are located in ergonomically favorable positions Measuring 3 D contours In addition to the flat geometric features such as points lines circles etc you can also use the ND 1400 to measure 3 D shapes e g cylinders or cones The screen displays the feature in three dimensions Colored highlighting of each measurement point lets you identify form errors and any fillered measured values at a glance The ND 1400 also permits 3 D position and form tolerances such as flatness and parallelism Working with the touch probe The ND 1400 also supports you optimally while working with touch probes You can instantaneously call commercial probing elements normal stylus star stylus as well as rigid and tiltable probing heads all of which are managed in a library via the touchscreen During probing the ND automatically takes the direction of probing into account a
26. is designed specifically for manual coordinate measuring machines and can capture two and three dimensional features with its measuring computer functionality Description The ND 1400 digital readout is characterized by the large color touchscreen Its enclosure consists of robust diecast aluminum Functions The innovative operator guidance provides self explanatory information about the various functions It already supports you while setting up the coordinate system ascertaining the reference plane aligning the part and specifying the datum Predefined features point line circle slot rectangle plane cylinder cone sphere are available for measurement The Measure Magic function makes measurement especially easy it selects that feature which best matches the shape implied by the points probed In addition you can establish relationships distances angles between all features You can create or automatically record measuring programs for repeated parts The digital readout graphically takes you to the next measurement position during program run You can also use the ND 1400 to measure 3 D features such as surfaces cylinders cones etc The measurement points are probed with a touch probe If a triggering touch probe is used the values are saved automatically With rigid probing elements a key must be pressed The measured features can be clearly displayed either in three dimensions or in one of th
27. l readout or the PC are included in the items supplied Servo amplifier for CNC stepper motor accessory For two phase stepper motors Line voltage 240 V Rated voltage 48 V For 2 axes Current per axis 2 5 A Power per axis x 120 W ID 681045 01 For 3 axes Current per axis 1 67 A Power per axis lt 80 W ID 681045 02 Servo amplifier for CNC servo motor accessory For servo motors with brushes Line voltage 240 V Rated voltage 48 V For 2 axes Continuous current per axis lt 3 A Rated power per axis lt 150 W ID 681 046 01 For 3 axes Continuous current per axis lt 2 A Rated power per axis x 100 W ID 681046 02 Servo amplifier for zooming A separate servo amplifier is necessary for the zoom function of the ND 1300 It can also be used for the IK 5000 if the performance of the integrated amplifier does not suffice 0 4 W Servo amplifier for zooming with stepper motor accessory For two phase stepper motors in open loop systems e g for Navitar zoom Line voltage 100 V to 240 V Rated voltage 12 V Current lt 2A Power lt 160 W With EU power cable ID 722334 02 With US power cable ID 722334 01 27 Interfaces Digital Readouts The digital readouts feature interfaces for encoders for communication and for external components Encoders 1 Vpp or TTL Fiber optic cable Optical edge detector Data RS 232 C V 24 and USB type A Ke
28. ng machines measuring microscopes and profile projectors It can be traced back to the national or international standards ID 681047 01 2 D demo part The 2 D demo part is included with the ND 1200 ND 1300 and IK 5000 The application examples in the User s Manuals are based on this part It can be reordered ifa replacement is necessary ID 681047 02 3 D demo part accessory Demo part for touch probe applications Examples in the ND 1400 and IK 5000 User s Manuals are based on this part ID 681048 01 3 D demo part for multi sensor scanning accessory Demo part specifically for applications that combine touch probe systems and video edge detection It is used for the examples in the IK 5000 User s Manual ID 681048 02 Lm M cM ENDE mnndi pid Tis Hy iiec i pps 3 Ss E 12 Ed QC QUICKIE 2 nl 24 External Control Elements The digital readouts and the PC package can be operated easily and intuitively However remote operability may also be useful and convenient in some situations The following components are available for remote operation Foot switch accessory With two freely assignable keys Cable length 2 4 m For ND with RJ 45 connector ID 681 041 01 For IK 5000 with 3 pin DIN connector ID 681041 02 Remote keypad accessory For remote operation of the digital readouts features a numeric keypad and enter and finish keys cable length 4 5 m with RJ 45 connecto
29. on ND 1200T TOOL CHEK for tool presetters ND 2100G GAGE CHEK for multipoint inspection apparatuses Dimensions Installation Protective Cover Calibration and Demonstration Parts External Control Elements Optical Edge Detector servo Amplifiers Interfaces Overview Encoder connections software QUADRA CHEK Wedge Selection Guide ND 1100 QUADRA CHEK e Positioning equipment e Measuring fixtures e Manual coordinate measuring machines ND 1200 QUADRA CHEK e Profile projectors e Measuring microscopes e 2 D measuring machines ND 1300 QUADRA CHEK e Profile projectors e Measuring microscopes e Video measuring machines Color ND 1400 QUADRA CHEK e Manual coordinate measuring machines Color ND 1200T TOOL CHEK e ool presetters ND 2100G GAGE CHEK e Multipoint inspection apparatuses e SPC inspection stations Universal PC package solution for e Profile projectors e Measuring microscopes e Video measuring machines e Coordinate measuring machines Monochrome Monochrome 2 touchscreen touchscreen Monochrome Color ND 200 Color e Measuring fixtures e Adjustment and inspection equipment e SPC inspection stations IK 5000 QUADRA CHEK PC screen ETT adjustable 3 adjustable 4 adjustable GUN mr 4 adjustable Ec adjustable 1 adjustable Measurement series with MIN MAX display Measurement of 2 D features Measure Magic func
30. or example this could be a circle whose position and dimensions are exactly defined or an alignment line that is at a specified angle to a measurable line Measure Magic The Measure Magic function recognizes the geometric pattern based on the distribution of the measurement points and automatically calculates which feature itis such as a point line or circle If the measurement points are poorly chosen then it may not be possible to determine the feature unambiguously Measure Magic then chooses the more common version You can have the feature be displayed graphically and then select from the possibilities Recall View Change Zoom Tol CIRCLE 2 mmlt T Circle Position and Size Tolerance Tol Type BiDir Dev X 174 9079 0 0079 dr Y 20 1577 0 0023 d D 58 3624 0 0004 J Created DRO Axes Encoder inputs Subdivision factor Display step Display Functions Edge detector Error compensation Data interface Other connections Accessories Main power input Operating temperature Protection EN 60529 Mounting Weight Please select when ordering HEIDEMH AIN QUADRA CHEK 2 XY 3 XYQ or 3 XYZ N 1Vpp orl LITTL other interfaces upon request 10 fold only for 1 Vpp Adjustable max 7 digits Linear axes XYZ 1 mm to 0 0001 mm Angular axis Q 1 to 0 000 1 00 00 01 5 7 monochrome flat panel display for position values dialogs and inputs graphic
31. play 5 7 color flat panel display for position values dialogs and inputs graphics functions and soft keys Functions e Part programming of up to 100 parts e Graphic display of measurement results e Classification using tolerance and warning limits with display as a bar graph e Measurement series with MIN MAX display e Mathematical and trigonometric formulas e Functions for statistical process control SPC e Graphic display of measurement results and distribution e Data storage of values and formulas Error compensation e Linear and segmented over up to 200 points Data interface e RS 232 C V 24 e USB Switching inputs 5 TTL inputs freely definable Switching outputs 12 TTL outputs freely definable 2 relay outputs Other connections Foot switch for two functions Accessories Mounting base foot switch remote keypad protective cover Main power input 100 V to 240 V 15 to 10 Del 43 Hz to 63 Hz Operating temperature 0 C to 45 C Protection EN 60529 IP 40 Mounting Tilting base or mounting base Weight ND with tilting base approx 4 8 kg ND with mounting base approx 2 kg Please select when ordering Depends on the signal period of the connected encoder as well as the subdivision factor 21 Mounting Dimensions of ND 1000 ND 2000 i QUADRA CHEY WEIDENTAIN ND 1300 with tilting base Dimensions in mm Tolerancing ISO 8015 ISO 2768 m H 6 mm x0 2 mm 22 Mo
32. r ID 681 043 01 Joystick accessory For remote operation and sensitive traversing of axes for ND 1300 and IK 5000 With 15 pin D sub connector Without trackball ID 681044 02 With trackball ID 681044 01 25 Accessories Optical Edge Detector Two fiberoptic cables are necessary for edge detection with the optical edge detector One fiberoptic cable is attached to the projection screen with a transparent holder The second cable is attached near the transmitted light source so that the fibers point toward the light source The following accessory components are required Fiber optic cable accessory With one right angle end and an SMA connector subminiature A for ND or IK Bend radius gt 25 mm Temperature lt 100 C Lengths 2m 3m 5m ID 681 049 xx Holder accessory With a hole for accepting the right angle end of fiberoptic cables Transparent design so that it can be attached to the projection screen Lengths 350 mm 600 mm 760 mm ID 681 050 xx Fiber optic cable connector accessory Two SMA connectors subminiature A for connecting an integrated edge detector Bend radius gt 25 mm Temperature lt 100 C Lengths 2m 3m 5m ID 681 049 xx 26 servo Amplifiers Servo amplifiers for CNC For the versions with CNC axis positioning HEIDENHAIN supplies the appropriate Servo amplifiers both for stepper motors and for servo motors The cables for connection to the digita
33. rection and axis assignment depend on the adapter e Radius diameter switching e Entry of tolerances e Circle and angle measurement Error compensation e Linear and segmented over up to 150 points e Parallelism error Data interface e RS 232 C V 24 e USB Other connections Foot switch for two functions or remote keypad Accessories Foot switch remote keypad protective cover Main power input 100 V to 240 V 15 to 10 Del 43 Hz to 63 Hz Operating temperature 0 C to 45 C Protection EN 60529 IP 00 front panel IP 40 Mounting Tilting base or mounting base Weight ND with tilting base approx 4 8 kg ND with mounting base approx 2 kg Please select when ordering Depends on the signal period of the connected encoder as well as the subdivision factor 19 ND 2100 G GAGE CHEK the Digital Readouts for Multipoint Inspection Apparatuses The ND 2100G GAGE CHEK readouts are versatile metrology displays for measuring and inspection tasks in manufacturing and quality assurance With inputs for up to eight encoders they are predestined for multipoint measurements from simple pass fail detection up to complex SPC evaluation Description The ND 2100G readouts have a robust diecast aluminum enclosure and a keyboard suited to their environment A large graphic color screen displays the measured values the soft key row and other information Functions The inputs can be assigned and combined as desired with mathematical
34. rted Axes 2 D geometries 3 D geometries Optical edge detector Video evaluation Zoom and light control Autofocus Touch probe CNC function 14 2 QC5000 Parit IK 5K ORG File Edt View Measure Datum Probe Tools windows Help DRO Neg ol Results 0 11407 0 88428 0 00005 RH Circle 9 Primary Plane 1 Circle 4 Lircle 3 Zomm window Line 4 Gi Zoom Special Circle 5 ee Preset View Con Print Part Views Show Imaga Markus Layer Control Le ee ii Delete Selection Select All iSi Feature Stamp creme Chick Gobo Selected Feature Feature Praperties from 4 of 4 points d 0 22814 Y 0 74335 2 0 06135 ES pees alignmentPP XY pecena HNP Al C DEDERE ET GE E e WEIN 3410 Cartesian Inch VedProbes mag Auto partalignment DMS User interface The IK 5000 QUADRA CHEK screen shows various configurable windows and tool fields for clear and simple operation The PartView window shows the measured features with the accepted measurement points You can also define relationships here The Video window only in the version with video evaluation shows the video image in real time 4XYZQ Is XYZ l4xYzQ l4 AXYZQ XYQ AXYZQ 4 4XYZ0 4XYZQ The Template windows list all measured features relationships and constructed features together with their values and tolerances in tables The element currently being measured is Shown in th
35. s functions and soft keys Measurement of two dimensional features 2 D Point measurement with crosshairs Programming of features and parts Measure Magic automatic recognition of geometries Graphic display of measurement results Entry of tolerances Measurement series with MIN MAX display Automatic saving of measurement points via optical edge detector option Upon request e Linear and segmented over up to 150 points e Squareness calibration e Matrix compensation over up to 30 x 30 points RS 232 C V 24 USB type A e Foot switch for two functions or remote keypad Optical edge detector only if the option has been chosen Foot switch remote keypad fiberoptic cables holder demo part protective cover 100 V to 240 V 15 to 10 96 43 Hz to 63 Hz 0 C to 45 C IP 00 front panel IP 40 Tilting base or mounting base ND with tilting base approx 4 8 kg ND with mounting base approx 2 kg Depends on the signal period of the connected encoder as well as the subdivision factor ND 1300 QUADRA CHEK the Digital Readouts for Convenient 2 D Measurement The ND 1300 QUADRA CHEK digital Clearly structured display readouts can support up to four axes They The large color flat panel touchscreen d function as measuring computers with 2 D enables simple operation with intuitive 1417 Z oo acquisition of measurement points suiting operator guidance since in each mode only d Pete them for measuring mi
36. s well as the length and diameter of the stylus Even complex parts can be rapidly measured with the five available coordinate systems Saving of measurement points The ND 1400 saves the measurement points via the touch probe of the coordinate measuring machine A triggering 3 D touch probe is connected directly to the digital readout and the measured value is transferred automatically With a rigid probing element the measured value must be saved by pressing a key You can use the comprehensive input menu to define numerous parameters EEEF NEY IK gt 1 E e 1 d 9 Gm x 1 gg 1 kg er X 159 9 1 49 e Z 28198 0 1282 38 0063 E Pe s FOU Ty T TP3D 19 9002 UCS gt T amp A X 75 8148 Y 38 0063 D 19 3685 A 14519 D 196 15 19 Z 2 8198 F 0 1282 Pts 6 UCS TP3D Probe holder Single Hard Prien Fal Prolia hokber Star Probe holder Friction Prote holder JHE Prota hokber MH20 Prote hokher MIH Qualification diameter 0 60w Quality al startup No Probe active lawal is high Yen Allow auto changeeach Ha Aube changelleach distance 1 0000 Find qual sphere al startup No Stack lengh 6 0000 Max form kor gual Don Axes Encoder inputs Subdivision factor Display step Display Functions Error compensation Data interface Touch probe connection Other connections Accessories Main power input Operating temperature Protection EN 60529 Mounting Weight
37. ses data throughput noticeably By automating series of measurements and complex procedures you spare yourself the strain of performing repetitive measuring tasks HE Program plirszj Initial mectrimgE Shee tke messagrt Pe FEE that STAB PROPIE bas bere fully calibrated mrt 3n fixterw end pres OE rempanme rc Em Circim 3 ris ef Fain i Bire retererce fre ms PEE alignment Baztmtrmtsun completa Bef bolt Boles More ion e Circle 65 From Yo of 90 pointe d 19 4852 Ys 56 2549 zs 6 0000 2 D possibilities 3 D possibilities lt N Excerpt from the possibilities for the construction of features Intersection of two lines Intersection of line and circle Intersection of two circles Hole circle formed from three or more circles Bisector of two lines Intersection of cylinder and surface Plane from plane and 3 D line Cone taper Intersection of sphere and line 17 ND 1200T TOOL CHEK the Digital Readout for Tool Presetters The TOOL CHEK ND 1200T digital readout is designed specifically for tool presetters It supports X and Z axes Description The ND 1200T has a monochrome flat panel display The robust diecast aluminum enclosure meets the demands of production floors Functions The self explanatory user guidance of the TOOL CHEK ND 1200T digital readout provides you with optimum support for all functions You can define up to 99 tool
38. tion Point measurement with crosshairs Programming of features and parts Graphic display of measurement results Measurement of 2 D features Measure Magic function Point measurement with crosshairs Programming of features and parts Graphic display of measurement results e Measurement of 2 D and 3 D features Points measured via touch probe crosshairs or rigid probing element Measure Magic function Programming of features and parts Graphic display of measurement results Five coordinate systems can be stored Touch probe management Point measurement with crosshairs e 99 tool adapters and 300 tools swap T sma sma S 3 XYZ Programming of up to 100 parts Graphic display of measurement results Classification using tolerance and warning limits Measurement series with MIN MAX display Entry of formulas and combinations Functions for statistical process control SPC Metrology and statistical functions classification measurement series SPC Measurement of 2 D and 3 D features depending on the version Point measurement with crosshairs Programming of features and parts Graphic display of measurement results Entry of tolerances Import of CAD drawings for direct comparison HLS AA LN eo m ND 1100 QUADRA CHEK Touch probe Optical edge detector e Optical edge detector e Video edge detection and live image display CO e e Archiving and output
39. tioning The CNC option lets the ND 1300 work as a full fledged control directly controlling the positioning of the X Y Z and Q axes servo and stepper motors can be connected The necessary servo amplifiers for two or three axes are available as accessories 742318 26 5580 o 0000 Axes Encoder inputs Subdivision factor Display step Display Functions Edge detector option Video option CNC option Error compensation Data interface Other connections Accessories Main power input Operating temperature Protection EN 60529 Mounting Weight HEIDENHAIN QUADRA CHEK pir TR wr H 2 XY 3 XYQ or 3 XYZ N 1Vpp orl LITTL other interfaces upon request 10 fold only for 1 Vpp Adjustable max 7 digits Linear axes XYZ 1 mm to 0 0001 mm Angular axis Q 1 to 0 000 1 00 00 01 8 4 color flat panel display touchscreen resolution SVGA 800 x 600 pixels for position values dialogs and inputs graphics functions soft keys and display of video images with the Video option e Measurement of two dimensional features 2 D Point measurement with crosshairs Programming of features and parts Measure Magic automatic recognition of geometries Graphic display of measurement results Entry of tolerances Automatic saving of measurement points via optical edge detector Automatic saving of measurement points via video edge detection Manual autofocus only for
40. unting and Protection Mounting The ND 1000 and ND 2000 are shipped with either a tilting base or a mounting base Tilting base The readout can be used as a tabletop unit when placed on the tilting base The readout can then be tilted forward or backward by up to 20 for the best reading angle The tilting base can be attached with M5 screws ID 382892 02 Mounting base The mounting base is used to attach the ND 1000 or ND 2000 to a mounting arm or directly on the machine It also permits tilting of the readout ID 682 419 01 M6 3 1 3 x 16 5 1 4 20 x 0 65 Mounting base Protective cover accessory Protective covers are accessories for protecting the keyboard and screen of the ND 1000 ND 2000 from becoming soiled The display can still be easily read through the transparent protective covers They fit themselves optimally to the front of the unit without impairing the ease of operation ND 11xx 1 2 axes ID 681051 02 ND 11xx 3 4 axes ID 681051 03 ND 12xx ID 681051 01 ND 21xx ID 681051 04 23 Accessories Calibration and Demonstration Parts HEIDENHAIN offers various calibration parts as accessories in order to calibrate the optical and tactile edge detection methods Calibration standard For the calibration of video measuri
41. unting base approx 2 kg Depends on the signal period of the connected encoder as well as the subdivision factor 13 IK 5000 QUADRA CHEK the Universal PC Package Solution for Measuring Machines IK 5000 QUADRA CHEK the universal PC package solution for 2 D and 3 D measuring tasks is equally suitable for initial equipping on a machine as well as for retrofitting It is available in versions for three or four axes and the optional expansion stages make it ready for all coordinate measuring technology applications and for video measuring microscopes You can use it to measure two and three dimensional geometries and their relationships Description IK 5000 QUADRA CHEK consists of the IK 5000 slot card for the PC as well as the additional necessary slot covers and the corresponding PC software Once installed on your PC you will have a powerful measuring station System requirements The following is necessary to run QUADRA CHEK PC 2 dual core Pentium 2 66 GHz Operating system Windows XP or Vista RAM gt 1GB Hard disk At least 500 MB available One PCI slot and one two or three additional empty slots depending on the version Screen Resolution at least 1024 x 768 pixels for the video function 22 widescreen resolution at least 1680 x 1050 pixels Configuration Various versions of the IK 5000 are available Please see the configuration table for the model designations and various functions suppo
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