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Motion Control/Motion Controller/

1. Motor Specifications Inertia Range Low Medium Model Name Sxx xxx SVL 201 SVL 202 SVL 204 SVL 207 SVL 210 SVM 210 SVM 220 SVM 230 Price 325 00 393 00 481 00 514 00 613 00 788 00 832 00 1 270 00 Model with brake Sxx xxxB SVL 201B SVL 202B SVL 204B SVL 207B SVL 210B SVM 210B SVM 220B SVM 230B Price 525 00 581 00 678 00 734 00 919 00 1 095 00 1 138 00 1 577 00 Rated output power W 100 200 400 750 1000 1000 2000 3000 Rated tonue Nm 0 32 0 64 1 27 2 39 33 48 94 143 Ib in 28 5 7 112 212 29 2 42 5 83 2 126 6 Maximum tornte N m 0 95 1 91 3 82 7 16 9 9 15 7 23 5 35 8 Ib in 8 4 16 9 33 8 63 4 87 6 138 9 208 0 316 8 Rated speed rpm 3000 2000 Max speed rpm 5000 4500 3000 Rated current A 1 1 17 33 5 0 6 8 56 13 1 17 4 Max current A 3 0 4 9 93 14 1 18 7 17 6 31 4 42 3 Drive input current 1 phase A 1 0 1 7 34 59 8 0 8 0 3 phase A 0 8 1 3 2 6 47 62 62 9 1 13 6 Max radial N 784 196 343 490 784 shaft load Ib 18 44 77 110 176 N 39 2 68 6 98 392 Max thrust shaft load Ib S 5 T Voltage VDC 24 Brake Current ADC 0 21 0 38 0 4 0 75 0 83 1 45 1 67 Holding N m 0 32 1 27 2 55 93 75 32 0 50 0 Torque p in 2 83 11 24 22 57 82 3 66 38 2832 442 5 Rotor inertia kg m 0 03E 4 0 18E 4 0 34E 4 1 08E 4 2 6E 4 5 98E 4 15 8E 4 43 3E 4 w o brake Ib in s 0 27E 4 1 59E 4 3 0E 4 9 56E 4 23 0E 4 52 9E 4 139 8E 4 3
2. ee 9 00 228 6 4 62 117 3 5 62 142 7 1 56 39 6 4 06 103 1 0 35 8 9 n a 8 59 218 2 0 50 12 7 427 108 5 9 22 7 1 mm dimensions are for reference purposes only Book 2 14 1 eMC 20 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Automation RUO estan Stepping Systems with PLCs Controller Compatibility Motion Control with AutomationDirect PLCs and SureStep Stepping Systems Starting at 198 00 Starting at 125 00 Starting at 251 00 PLC Series 1 axis control 1 2 axis control 1 5 axis control DL105 DLOS DLO6 Motion Servos and Steppers Built In PLC Pulse Outputs 1 axis pulse output included with the PLC base unit Maximum Pulse Rate Output 7 000 pulses sec 10 000 pulses sec Target Pulse Range 8 388 608 to 8 388 607 pulses Minimum Velocity 40 pulses sec Velocity Resolution 10 pulses sec Accel Decel Range 0 1 to 10 sec Position Control Trapezoidal Profiles Velocity Control Velocity Levels I O Modules Pulse Outputs HO CTRIO 1 axis per module Maximum Pulse Rate Output 25 000 pulses sec Target Pulse Range 2 1 billion pulses 31 bits plus sign Minimum Velocity 40 pulses sec Velocity Resolution Not Applicable for DL105 10 pulses sec Accel Decel Range 0 1 to 10 sec Position Control Trapezoidal Profiles linear amp S curve ramps Velo
3. STP MTR 17048 D Torque vs Speed 1 8 step motor 1 2 stepping STP MTR 23079 D Torque vs Speed 1 8 step motor 1 2 stepping 70V Power Supply 48V Power Supply 2 32V Power Supply 70V Power Supply 48V Power Supply 32V Power Supply Speed rpm Speed rpm 0 300 600 900 1200 1500 1800 2100 2400 2700 0 450 900 1350 1800 2250 90 om CERE C E E SS MEME NN MM 80 ND 70 7n ME 150 E 3 Ss RSC a E SCH S 50 we N VK a X N 9 A ELE g 100 Te E TL 2 N o NS oO amp kb 30 Sez 6 Se SE SIT E 0 M 20 Mig EC 50 ES 10 _ _ _ _ _ _ _ _ _ _ _ _1 S 0 Ad 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 0 4 0 2000 4000 6000 8000 10000 12000 14000 Speed pps 1 pulse 0 9 degree Speed pps 1 pulse 0 9 STP MTR 17060 D T Speed 1 8 st tor 1 2 steppi pue Veneer ide sipping STP MTRH 23079 D Torque vs Speed 1 8 step motor 1 2 stepping EE EE 70V Power Supply 48V Power Supply 32V Power Supply Speed rpm Speed rpm 0 300 600 900 1200 1500 1800 2100 2400 2700 0 450 900 1350 1800 2250 i 200 4 80 E 70 e 60 mM 150 e N T 50 Ze N E E s 8 8 40 T o 100 o o 2 30 e I 20 Se 10 0 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 0 0 2000 4000 6000 8000 10000 12000 14000 Speed pps 1 pulse 0 9 degree Speed pps 1 pulse 0 9 Book 2 14 1 www automationdirect com stepper systems Motion Control eMC 15 STP MTR 34066 D
4. 1 kW Low Inertia System Torque Torque N m in Ib 0 0 0 1000 2000 3000 4000 5000 1 kW Low Inertia Speed rpm de Motor Inertia 0023 Ib in s 0 00026 kg 1 kW Medium Inertia System Torque Torque N my in Ib OTT Peer eee ee eee eee 25 Ge E eee en NE EE 20 n NET E H H atla i ud 177 0 EE 15 F R re P kou E sida 132 8 III 0 1000 2000 3000 4000 5000 1 kW Medium Inertia Speed rpm de Motor Inertia 0053 Ib in s 0 000598 kg Book 2 14 1 eMC 34 Motion Control SVA 2100 632 00 SVA 2100 632 00 wu SVA 2100 632 00 Prices as of April 16 2014 Check Web site for most current prices SVL 207 514 00 SVL 207B w brake 734 00 Motor Encoder Cable 1 SVC EFL 010 10 49 SVC EFL 020 20 73 00 SVC EFL 030 30 87 00 SVC EFL 060 60 113 00 SureServo Motor SVL 210 613 00 SVL 210B w brake 919 00 Motor Encoder Cable 1 SVC EHH 010 10 81 00 SVC EHH 020 20 93 00 SVC EHH 030 30 104 00 SVC EHH 060 60 134 00 SVM 210 788 00 SVM 210B w brake 1 095 00 Motor Encoder Cable 1 SVC EHH 010 10 81 00 SVC EHH 020 20 93 00 SVC EHH 030 30 104 00 SVC EHH 060 60 134 00 AC Servo System Configuration For all systems Order programming software amp programming cable if needed See pgs MC 35 amp MC 36 Motor Po
5. O talea Single phase COR External P SC 4 SVC Pxx 0x0 or Three phase Internal D O Power Cable Sel 50 60 Hz P S x e Servo CO N 3kW only Gina Motor dd 12VDC optional for CN1 W Analog Signal Lalal Encoder 0 10V analog signals e3 FG 10V a eer Internally cN2 mo Gp Supplied inal 12Vd 7 T REF E 10V YL TREE B Connect 35 to 17 only with open collector pulse K PULL HI Stee d tt Remove jumper if external 24VDC is used CN1 Supplied SVC Exx 0x0 Optional user 77777777777 LAT 24 VDC Encoder Cable Set tt Optional user Supplied 24VDC T Sg servo Enable TrqLimEn Vmode SpdLimEn Tmode EET Q L CT C B m Ri i O Be N a era I Pu LI IX ource SS ee Ww e 2 VCSO Vmode TCS0 Tmode Hi Qn 2 3 VCS1 Vmode TCS1 Tmode EM c Alarm Reset os UE 5 Reverse Inhibit Overtravel oe VUE S CNT le a e Ra MON 1 Forward Inhibit Overtravel HE ono HA 8V Fa V 1mA max Fault Stop Dis ZEN VIN a Ju CN1 CN1 CH o c Servo Ready OA So RR HA A phase pulse Line Driver 2 BEN ncoder o D 8 A Zero Speed gt OB i D 5 Signal Output 2 522 LRS LL Baez use en di Sg At Speed E 5 E E VE Nes Geo Z phase pulse Pulse output C e ma e E 40 mA max AJ Sal Brake Control ONS RS422 TXD E Haos 422 TXD D R R Alarm E UE lt R G User Supplier 24 VDC 8232 TX O FG Modbus communications to P
6. Pneumatics Cylinders 57 models four gear ratios available Pneumatics Tubing Pneumatics Air Fittings Appendix Book 2 Terms and Conditions Toug the outside precision quality on the inside Book 2 14 1 www automationdirect com servos Motion Control eMC 49 Prices as of April 16 2014 Check Web site for most current prices PU eR ear Precision Servo Gearboxes SureGear Servo Gearbox Overview PGA In line Series The SureGear PGA series of high precision servo gear reducers is an excellent choice for applications that require good accuracy and reliability at an exceptional value This in line planetary gear reducer has a thread in mounting style along with a level of precision and torque capacity that is best in its class Offered in a concentric shaft design with a maximum seven arc min backlash rating the SureGear PGA series is an accurate high performance and cost effective solution for any OEM The machining quality of the SureGear PGA helical planetary gears SureGear provides a very quiet and more efficient reducer than other compet PGB Gearbox itive products that are similarly priced The SureGear PGA series easily mates to SureServo motors and is the perfect solution for applications such as gantries injection molding machines pick and place automation and linear slides PGB Right angle Series The SureGear PGB series of high precision right angle servo gear reducers is an excellent
7. Ure Prices as of April 16 2014 Check Web site for most current prices AC Servo Systems 3 Standard Drives 8 Standard Motors 100W to 3kW plus 25 gearboxes with four ratios li Drive features Main Power and Control Power Inputs e Main Power 230 VAC 1 phase 3 phase 2kW and 3kW systems are 3 phase only e Control Power 230 VAC Single Phase 50 60 Hz e Fully digital with up to 450 Hz velocity loop response e Easy setup and diagnostics with built in keypad display or the SureServo Pro PC based software e Five in one command options include e 10V torque or velocity command e Pulse train or master encoder position command accepts line driver or open collector with electronic gearing e e Built in indexer for position control using 8 preset positions e and or position setpoint with serial Modbus e Tuning aids include inertia estimation and easy tuning for up to e 10 levels of response e Optically isolated digital inputs 8 and outputs 5 analog outputs for monitor signals 2 and line driver output for encoder with scalable resolution SureServo tuning technology The SureServo drive closes the loop on current velocity and position depending on control mode selection Proportional gain integral gain feed forward compen sation command low pass filter and a notch filter for resonance suppression are available There are three tuning modes 1 Manual Mode for user
8. e Pulse Train Positions e Step and direction e CW and CCW e Encoder follower e Analog Velocity 10V e Analog Torque 10V e Mode Switching On the Fly Control Mode Switching CT a p a a i r e _ p CR ris E Tata p Le T Ze iy 3 d LF i Ta Ta ry j i ml d be ER d PUI be TE ke e OIC FAST UON COTE DTI j i Three FEE I O D interface oe Stand alone operation using internal presets Multiple en Preset selection with Siem j digital inputs SureServo AC Servo Motor LO Motor Brake Cable Serial MODBUS Encoder Cable Link SureServo Pro PC Setup Software L e Ability to change preset values with serial bus RTU ASCII Modbus protocols Book 2 14 1 www automationdirect com servos Motion Control eMC 29 Ure yy How to select and apply SureServo systems The primary purpose of the AC servo system is to precisely control the motion of the load The most fundamental considerations in selecting the servo system are reflected load inertia servo system maximum speed requirement servo system continuous torque requirement and servo system peak torque requirement In a retrofit application select the largest torque SureServo system that most closely matches these parameters for Motion Profile Desired Load Velocity Required Motor Torque 1 1 Mechanical Transmission 1 Reflected load inertia The inertia of everything attac
9. 250 960 1200 PGAU90 05A5 513 00 91 single een 1106 2213 316 70 2900 45 ere PGA090 10A5 513 00 101 singe 22 80 200 1200 1600 aam u FOAUSU Ud NEE TEE ROT ERO 270 360 120 295 500 2300 3000 PGA120 15A4 852 00 15 1 double ue 1991 4495 517 674 4900 87 180 330 625 2700 3700 19 2 BYE PGA120 25A4 852 00 25 1 double 1593 2921 5532 an 832 2 800 120 295 500 2300 3000 PGA120 15A5 852 00 15 1 double noen 1991 4425 517 674 4900 87 PGA120 25A5 852 00 m 251 double 02 380 Bi 2700 3 00 5800 he CIC I HL YP EA iT beso EECHER CH 607 832 M 180 330 625 1600 1900 PGA120 05A6 680 00 5 1 single 1593 2921 5532 960 427 11 000 T ST 120 225 500 2000 2500 172 PGA120 10A6 680 00 10 1 single 1062 1991 4495 450 562 11 000 se 240 470 1000 4700 4100 16 SVM 220 B PGA155 10A6 840 00 10 1 single aa 4160 8851 itera eae UD Mss 35 3 SVM 230 B 240 470 1000 5400 4900 PGA55 15A6 1 142 00 155 15 double d n vie wei 2000 4000 Paty ipo 11000 5 360 700 1250 6400 6100 40 0 PGAI59 25A6 1 142 00 25 1 double 13496 16196 11063 1439 1371 11 000 Book 2 14 1 eMC 52 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Automation Direct Surez o Dimensions In Line
10. Motion Control Prices as of April 16 2014 Check Web site for most current prices SUEY AC Servo Drive Specifications Servo drive specifications continued Model and Mode Specific Drive Specifications AC Servo Model SVA 2040 SVA 2100 SVA 2300 Price 488 00 632 00 1 054 00 Voltage Phase Single phase or Three phase Three phase 3 phase 170 255 VAC 50 60 Hz 5 1 phase 200 255 VAC 50 60 Hz 5 Main Circuit Input Single Phase 3 4A 400W 8 0A 1kW Current Three Phase 2 6A 400W 6 2A 1kW 13 6A 3kW Main Circuit Inrush Current 44A 77A 87A Main Circuit Power Cycling Maximum 1 power cycle per minute Control Circuit Current and Voltage 43 mA 200 255 VAC 1 phase Control Circuit Inrush Current 32A maximum Cooling System Natural Air Circulation Internal Cooling Fan Motor driven SVL 201 B SVL 202 B SVL 204 B SVL 207 B SVL 210 B SVM 210 B SVM 220 B SVM 230 B Heat Loss 12W 15W 20W 35W 45W 50W TOW 80W Weight 1 5 kg 3 3 Ib 2kg 4lb 3kg Ib Max Input Pulse Frequency Max 500 kpps Line driver Max 200 kpps Open collector Pulse Type Pulse Direction A phase B phase Quadrature CCW pulse CW pulse Command Source External pulse train Onboard indexer moothing Strategy Low pass and P curve filter Electronic Gear Electronic gear N M multiple N 1 32767 M 1 32767 1 50 N M 200 Torque Limit Operation Set by parameters or by analog input Feed Forward Compensation Set by parameters Volla
11. R3 575 166 142 0 118 e EN 4 E a 370 790 i 37 SE PGBO70 25A2 852 00 25 1 triple Gu 808 797 M96 1178 0 115 ala 45 65 170 1400 1900 PGB090 15A2 1 040 00 15 1 triple rom 1575 1505 4 wot 0410 i5 SVL 202 B 65 110 220 1600 2200 9 5 SVL 204 B PGB090 25A2 1 040 00 25 1 triple 575 974 1947 360 495 0 400 6 9 220 960 1200 PGB090 05A3 797 00 51 double 575 707 1947 1216 270 2 130 a 45 65 170 1200 1600 10 8 PGB090 10A3 797 00 10 1 doubl roo 575 Heos on 1360 2022 90 ETT 3000 6000 Fong SVL 207 B PGB090 15A3 1 040 00 15 1 triple o pnl nap i mj pp 090 N um 65 110 220 1600 2200 9 5 PGBU90 25A3 1 040 00 25 triple rm or4 1947 360 495 0990 90 C m 6 9 220 960 1200 194 F PGBO90 05A4 797 00 51 double ween ven oar Dig Con 429 re 45 65 170 1200 1600 10 8 PGB090 10A4 797 00 10 1 doubl roo 575 4505 ero en 7150 m 110 200 450 2300 3000 LER PGB120 15A4 1 293 00 15 1 triple to 4770 3983 erg je 4 700 10 LEM 150 300 550 2700 3700 22 PGB120 25A4 1 293 00 251 triple 4328 2655 4868 i607 1832 46 120 240 500 1600 1900 PGB120 05A5 5101000 Sit double 14069 2124 4425 Ge w n 6610 102 110 200 450 2000 2500 22 5 PGB120 10A5 1 040 00 on 10 1 double 1974 14
12. Velocity Control Dynamic Velocity controlled accel decel Maximum Number of Modules 1 1 8 PLC Series Any AutomationDirect PLC capable of RS 232 ASCII communication can write serial commands to the SureStep Advanced Microstepping Drives STP DRV 4850 amp 80100 These PLCs include DirectLOGIC series DL 05 06 250 1 260 350 amp 450 as well as CLICK Do more and P3000 series However we strongly recommend using DL06 DL260 Do more CLICK or Productivity3000 PLCs for serial commands due to their more advanced ASCII instruction set which includes PRINTV and VPRINT commands Using D2 CTRINT or Hx CTRIO modules Book 2 14 1 www automationdirect com stepper systems Motion Control eMC 21 Prices as of April 16 2014 Check Web site for most current prices SH estan Stepping Systems with PLCs E Compatibility continued Motion Control with PC based Control and Sure Stepe Stepping Systems 1 16 axis control depending on base size and power supply budget Controller Series PC based motion control with Think A Do on your Windows PC or our embedded WinPLC H2 CTRIO T1H CTRIO H2 CTRIO2 VO Modules Pulse Outputs 2 axes per module 2 axes per module 2 axes Maximum Pulse Rate Output 25 000 pulses sec 25 000 pulses sec 250 000 pulses sec Target Pulse Range 2 1 billion pulses Minimum Velocity 25 pulses sec Velocity Resolution 1 pulse sec Accel Decel Rang
13. 23055 D 23079 D 34066 D 23079 D 34066 D 34097 D 34127 D 1 67 42 3 2 25 57 2 3 39 86 1 2 25 57 2 3 39 86 1 1 22 31 0 1 86 47 2 2 74 69 6 1 86 47 2 2 74 69 6 0 87 22 1 1 50 38 1 2 88 73 0 1 50 38 1 2 88 73 0 0 20 5 0 0 25 6 4 0 50 12 7 0 25 6 4 0 50 12 7 M3 x 0 5 thread 0 15 3 8 min depth 0 20 5 1 through 0 26 6 6 through 0 20 5 1 through 0 26 6 6 through 1 58 40 1 1 89 48 0 2 34 59 5 2 22 56 4 3 10 78 7 2 64 67 1 3 10 78 7 2 64 67 1 3 82 97 0 9 00 127 0 0 94 24 0 0 81 20 6 1 46 37 1 1 46 37 1 0 81 20 6 0 63 16 0 1 13 28 7 n a 0 59 15 0 0 98 25 0 n a 0 23 5 8 0 45 11 4 12 0 305 4 20 AWG Molex 43025 0400 Pin Molex 43030 0007 0 59 15 0 0 98 25 0 0 23 5 8 0 45 11 4 12 305 4 18 AWG Molex 39 01 3042 Molex 39 00 0039 0 39 9 9 0 63 16 0 1 13 28 7 Conductor Connector mm dimensions are for reference purposes only Dimension Hz applies only to dual shaft STP xxxxxD motors Dimension D shaft diameter is the same for both front and rear shafts of dual shaft motors Dimensions J amp K do NOT apply to rear shafts of dual
14. 4 lead STP MTR 17060 D Y Available in single shaft and dual shaft models STP MTR 23055 D Y Connectorized STP MTR 23079 D y EE STP MTR 34066 D Y EMEN UOI STP MTRH 23079 D 5 Y RESUME etter STP MTRH 34066 D o3 SIP J Power supply features ME 63 020 i Linear unregulated DC power supplies STP MTRH 34127 D 6 M M 120 240 VAC selectable input 1 The combinations above will perform according to the published speed torque curves However any STP motor can be used with any STP drive Using a motor with a cur e 32V 48V 70V DC output models available rent rating higher than the drive s output rating will proportionally limit the motor e All models have additional 5VDC 500 mA regulated logic supply torque e Fusing included for both incoming AC and outgoing DC 2 MTR motors have connectors compatible with the EXT extension cables e 5V supply has electronic overload protection MTRH motors have connectors compatible with the EXTH extension cables Book 2 14 1 eMC 6 Motion Control 1 800 633 0405 SUE Step Stepping System Drives SureStep Microstepping Drives Overview Drive Model Sure Step Series Microstepping Drives Features Comparison Standard Microstepping Drives Automation Prices as of April 16 2014 Check Web site for most current prices Advanced Microstepping Drives STP DRV 6575 STP DRV 4035 STP DRV 4850 STP DRV 80100 Motion Servos Price 89 00 155 00 215 00 26
15. 8 S Servo Ready DO 1 ty d L A phase pulse Line Driver So 34 100 t IOA Encoder Do At Zero Speed DO 2 gt _OB B ph Signal Output ss x bo ee HoH Bee pulse eet E E 2 E E p ulse output d x 9 Homing Complete H Zphasepulse If p Ec 2 OZ 5 ES E Lee B 4 40 mA max ste EEN cna O E o At Position DO 4 RS422 TXD SO 4 og be poe LY RS422 TXD n La RS422 RXD amp RS232 RX amp Alarm DO 5 2 v4 JE RS422 RXD R User Supplier 24 VDC Use connection kit part zs ZL RTB50 amp ZL SVC CBL 50 x for CN1 terminal connections Use cable part SVC Exx 0x0 for CN2 terminal connections Use cable part SVC MDCOM CBL for CN3 terminal Modbus network connections www automationdirect com servos T Remove Jumper at D if using External Resistor Motion Servos and Steppers 232 TX Modbus communication to PC PLC etc Book 2 14 1 eMC 43 Motion Control Prices as of April 16 2014 Check Web site for most current prices Surely AC Servo System Wiring Standard wiring examples continued THIS WIRING DIAGRAM SHOWS BASIC WIRING ONLY AND ADDITIONAL WIRING CONFIGURATIONS ARE POSSIBLE FOR SOME I O REFER TO THE INSTALLATION AND WIRING CHAPTER OF THE USER MANUAL FOR MORE DETAILED WIRING INFORMATION Velocity and Torque Control Modes T Remove Jumper at D if using External Resistor MCCB MC Servo Drive Regenerative 230 VAC Resistort
16. Fuses to be replaced by qualified service personnel only Use 1 1 4 x 1 4 in ceramic fast acting fuses Edison type ABC from AutomationDirect or equivalent Power Supply Dimensions 0 250 6 4 3 250 82 6 4 000 101 6 i 6 500 165 1 fit 10 screws Transformer Circuit Board Terminals 7 000 177 8 www automationdirect com stepper systems GE 6 4 0 600 15 2 STP PWR 3204 Power Supply Dimensions inches mm 0 250 6 4 3 250 82 6 4 000 101 6 Book 2 14 1 eMC 19 Motion Control Prices as of April 16 2014 Check Web site for most current prices SUE Step Stepping System Power Supplies SureStep Power Supply Dimensions continued STP PWR 4805 4810 7005 Power Supplies STP PWR 4805 only Transformer Circuit Board C E G LL B _ L D T thru holes 8 STP PWR 4805 Dimensions for 7 STP PWR 4810 B STP PWR 4805 7 STP PWR 7005 K STP PWR 4810 STP PWR 7005 SureStep Series Dimensions 48V amp 70V Power Supplies Power Supply Dimensions in mm Part Number A B C E E G H J K L STP PWR 4805 8 10 205 7 3 88 98 6 5 00 127 0 0 87 221 467 118 6 0 25 6 4 7 15 181 6 7 75 196 9 0 50 12 7 3 53 89 7 0 200 5 1
17. SureServo motors as they are likely to come loose or damage the motor shaft Servo grade clamp on or compression style couplings are usually the best choice when you consider the Prices as of April 16 2014 Check Web site for most current prices AC Servo Systems stiffness torque rating and inertia Higher stiffness lb in radian is needed for better response but there is a trade off between the stiffness and the added inertia of the coupling Concerning the torque rating of the coupling use a safety factor of 1 25 over the SureServo peak torque requirement of your application Coupling Suppliers www sureservo com couplingconsiderations htm Mechanical transmissions Common mechanical transmissions include leadscrews rack amp pinion mechanisms conveyors gears and timing belts The use of leadscrew rack amp pinion or conveyor are common ways to translate the rotary motion of the servo motor into linear motion of the load The use of a speed reducer such as a gearbox or timing belt can be very beneficial as follows 1 Reduction of reflected load inertia As a general rule it is beneficial to keep the reflected load inertia as low as possible while using the full range of servo speed SureServo systems can go up to 5 000 rpm for the low inertia motors and up to 3 000 rpm for the medium inertia motors Example A gearbox reduces the required torque by a factor of the gear ratio and reduces the reflected load iner
18. 044 51 PGx070 05A2 3 20 28 3 600 1 000 18 50 0 016 34 50 0 031 10 1 PGx070 10A2 6 40 56 6 300 500 76 00 0 067 140 00 0 124 eu 151 PGx070 15A2 9 60 85 0 200 333 1710010151 355 95 0 315 0 64 5 7 202 B 254 PGx070 25A2 16 00 141 6 120 200 481 25 0 426 990 63 0 876 151 PGB090 15A2 P 9 60 85 0 200 333 1122 75 0 993 251 PGBO90 25A2 16 00 141 6 120 200 3125 00 2 764 51 PGx070 05A2 6 35 56 2 600 1 000 38 50 0 034 34 50 0 031 eu 101 PGx070 10A2 12 70 112 4 300 500 156 00 0 138 140 00 0 124 204 B 451 PGBO90 15A2 bc 19 05 168 6 200 333 290 25 0 257 251 PGBO90 25A2 31 75 281 0 120 200 812 50 0 719 51 PGA070 05A3 70 11 95 105 8 600 900 126 00 0 111 s 51 PGB090 05A3 11 95 105 8 600 900 a 81 75 0 072 SVL 101 PGx090 10A3 239 21 2 23 90 211 5 300 450 465 00 0 411 338 00 0 299 207 B 15 1 PGx090 15A3 35 85 317 3 200 300 1053 00 0 931 1080 00 0 955 90 251 PGx090 25A3 59 75 528 8 120 180 2931 25 2 593 3006 25 2 659 51 PGx090 05A4 16 50 146 0 600 900 252 50 0 223 218 50 0 193 eu 101 PGx090 10A4 33 00 292 1 300 450 1020 00 0 902 885 00 0 783 3 30 29 2 210 B 151 PGx120 15A4 m 49 50 438 1 200 300 2295 00 2 030 1867 50 1 652 251 PGx120 25A4 82 50 730 2 120 180 6375 00 5 639 5225 00 4 622 51 PGAO090 05A5 24 00 212 4 400 600 675 00 0 597 10 1 PGAO90 10A5 48 00 424
19. 1 pulse 0 9 STP MTRH 34127 D Torque vs Speed 1 8 step motor 1 2 stepping 70V Power Supply 48V Power Supply 32V Power Supply Speed rpm 450 900 1350 1800 2250 0 2000 4000 6000 8000 10000 12000 14000 Speed pps 1 pulse 0 9 1 800 655 0405 Prices as of April 16 2014 Check Web site for most current prices SUF Go Stepping System Motors SureStep Motor Dimensions and Cabling Automation STP MTR H xxxx D Motors Motion Servos and Steppers UNSHIELDED CABLE A 4 CONDUCTORS PIN 1 zd PIN 42 PIN 4 PIN COLOR PHASE CONNECTOR VIEW FROM WIRE ENTRANCE NEMA 17 ROUND SHAFT NEMA 23 front shaft ONE FLAT O00 R UU NEMA 34 front shaft TWO FLATS 90 APART Dimension H applies only to dual shaft STP xxxxxD motors Dimension D is the same for both front and rear shafts of dual shaft motors Dimensions J amp K do NOT apply to rear shafts of dual shaft motors all rear shafts are round style SureStep Series Dimensions amp Cabling Connectorized Bipolar Stepping Motors High Torque Motors STP MTR STP MTR Dimen sions Higher Torque Motors STP MTRH STP MTRH STP MTR STP MTR STP MTR STP MTR STP MTRH STP MTRH in mm 17040 D 17048 D 17060 D
20. 101 6 STP DRV 80100 p J amp 1 o E 1 le 3 39 86 1 1 125 0 25 28 6 6 4 ds S 3 65 92 7 J 6X slot 0 16 4 1 SE 3 8 MA wide full R Book 2 14 1 eMC 12 Motion Control 1 800 633 0405 WVAUTOMATIO NDIRECT If it s in your cabinet it s online at www AutomationDirect com Tens of thousands of in stock quality items otarting with the enclosure we carry everything you need to build an electrical control system right down to the wire and tools And we have the devices that go in the panel such as logic controllers HMI drives relays and motor controls If you re maintaining existing systems we ve got great prices on MRO parts such as circuit breakers fuses motors pneumatics and pilot devices In addition to our catalog all our products are available to order 24 7 at www automationdirect com Value Pricing Our everyday prices on industrial control products are well below the list prices of more traditional automation companies because with our direct busi ness model and focus on high efficiency AUTOMATIONDIRECT has the lowest overhead in the industry We pass the savings on to you by offering high quality products at low prices FREE Award Winning Support Almost 99 of AUTOMATIONDIRECT customers responding to surveys say they would recommend us to someone else and they do And we ve been voted tops in service by independent magazine surveys 13 years running FREE amp Fa
21. 5 5 9073 0 42 88 0 57 212 7 v Y 4 0 0 16 60 501 98 4 73 0 298 4 03 87 GE 63 871 B C SC PGCN34 xxxx SureGear Dimension Drawing SureGear NEMA Planetary Gearbox Dimensions dimensions mm in NEMA 17 Part Number PGCN17 055M PGCN17 105M PGCN17 255M PGCN17 505M PGCN17 1005M dimension A 84 0 3 31 99 8 3 93 dimension B 109 4 4 31 125 2 4 93 NEMA 23 Part Number PGCN23 0525 PGCN23 1025 PGCN23 2525 PGCN23 5025 PGCN23 10025 dimension A 77 6 3 06 95 2 3 75 dimension B 103 0 4 06 120 6 4 75 NEMA 34 Part Number PGCN34 0550 PGCN34 1050 PGCN34 2550 PGCN34 5050 PGCN34 10050 dimension A 99 3 3 91 121 3 4 78 dimension B 131 1 5 16 153 0 6 02 Book 2 14 1 www automationdirect com stepper systems Motion Control eMC 25 Accessories Part Number Typical PGCN Accessory Bushings Prices as of April 16 2014 Check Web site for most current prices SUE ear Planetary Gearboxes for NEMA Motors SureGear NEMA Planetary Gearbox Accessories Description AIR Typical PGCN Accessory Screws Fits SureGear NEMA Planetary Gearbox PGCN17 SK Mounting screws replacement for SureGear NEMA size 17 gearboxes Package of 4 PGCN17 BSH5M Motor shaft bushing for SureGear NEMA size 17 gearboxes fits 5mm diameter motor shaft PGCN17 BSH8M Motor shaft bushing for SureGear NEMA size 17 gearboxes fits 8mm diame
22. 8 200 300 2710 00 2 397 cVM 51 PGB120 05A5 24 00 212 4 400 600 582 25 0 515 4 80 42 5 210 B 10 1 PGB120 10A5 48 00 424 8 200 300 2385 00 2 110 151 PGx120 15A5 e 72 00 637 3 133 200 6097 50 5 393 5670 00 5 015 251 PGx120 25A5 120 00 1062 1 80 120 16937 50 14 981 15787 50 13 964 51 PGx120 05A6 47 00 416 0 400 600 1700 00 1 504 1632 75 1 444 101 PGx120 10A6 94 00 832 0 200 300 6800 00 6 015 6588 00 5 827 cyp 151 PGx155 15A6 141 00 1239 1 133 200 15300 00 13 533 14384 25 12 723 9 40 83 2 220 B 254 PGx155 25A6 We 235 00 2079 9 80 120 42500 00 37 591 40112 50 35 480 51 PGB155 05A6 47 00 416 0 400 600 S 1443 00 1 276 10 1 PGx 155 10A6 94 00 832 0 200 300 6800 00 6 015 5997 00 5 304 51 PGx120 05A6 71 50 632 8 400 600 5137 50 4 544 5070 25 4 485 SYM 101 PGx120 10A6 143 00 1265 7 200 300 20550 00 18 176 20338 00 17 989 14 30 126 6 23900 51 PGB155 05A6 71 50 632 8 400 600 4880 50 4 317 10 1 PGx155 10A6 143 00 1265 7 200 300 20550 00 18 176 19747 00 17 466 Available load inertia is calculated based on servo motor inertia using the formula Available Inertia 5 x Motor Inertia Gearbox Inertia x Gear Ratio A 5 1 inertia mismatch is a good target for design purposes Systems with lower or higher mismatch may be possible depending on operating conditions This gearbox is N
23. SC E03 xxx varies SVA 2300 oe HCTR15 SC EOA xxx varies SVA 2040 HCTR4 SC E02 xxx varies Input Type 230V 1 phase SVA 2100 HCTR10 SC E03 xxx varies i Fuji Contactor SC E02 SVA 2040 Edison Fuse HCTRx uji Contactor XXX SVA Z100 2000 input ou aer HCTR2 5 VA 2300 Fuses are sold in packages of 10 Note For contactors xxx coil voltage for example SC E02 220VAC Book 2 14 1 eMC 48 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices The SureGear PGA and PGB series easily mates to SureServo motors Everything you need to mount your SureServo motor is included It is the perfect solution for applications such as gantries injection molding machines pick and place automation and linear slides es Butonatg Company Information Drives Soft Starters Motors CS i Power Ree um Transmission A Motion Servos and Steppers Motor Controls Sensors Proximity Sensors Photoelectric Sensors Encoders Sensors Limit Switches Sensors Current SureGear Precision Gearboxes for Servo motors Sensors Pressure Sensors Temperature Sensors Level Sensors Flow Switches Pushbuttons and Lights Stacklights Signal Devices Process Relays and Timers Pneumatics Air Prep RIGHT ANGLE Pneumatics Directional Control Valves
24. Torque vs Speed 1 8 step motor 1 2 stepping 70V Power Supply 48V Power Supply 32V Power Supply Speed rpm 0 450 900 1950 1800 2250 1000 800 T o DUU 2 o S 5 400 SS 200 Br ST a D 0 0 2000 4000 6000 8000 10000 12000 14000 Speed pps 1 pulse 0 9 STP MTRH 34097 D Torque vs Speed 1 8 step motor 1 2 stepping 70V Power Supply 48V Power Supply 32V Power Supply Speed rpm 0 450 900 1350 1800 2250 1000 i i 800 T o 600 2 o S 5 400 200 0 0 2000 4000 6000 8000 10000 12000 14000 Speed pps 1 pulse 0 9 Book 2 14 1 eMC 16 Motion Control Prices as of April 16 2014 Check Web site for most current prices SUre aR ep Stepping System Motors SureStep Motor Torque vs Speed Charts continued STP MTR H 34xxx D NEMA 34 Step Motors STP MTRH 34066 D Torque vs Speed 1 8 motor 1 2 stepping 70V Power Supply 48V Power Supply 32V Power Supply Speed rpm 1350 1800 2250 450 900 1000 800 600 400 Torque oz in 200 0 1000 800 600 400 Torque oz in 200 2000 4000 6000 8000 10000 12000 14000 Speed pps
25. ZL SVC CBL50 2 EHH 060 EHH 030 NOTE EACH SERVO MOTOR REQUIRES AN ENCODER FEEDBACK CABLE AND A POWER CABLE THE MOTOR POWER CABLE INCLUDES BRAKE POWER WIRES FOR THE OPTIONAL MOTOR BRAKE Book 2 14 1 eMC 32 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices sure AC Servo System Configuration 100W Low Inertia System programming cable if needed SureServo Motor Motor Cable 1 See pgs MC 35 amp MC 36 i Torque Torque N m in Ib 8 9 SVC PFL 010 10 29 50 7 1 Be CUR DEI non 5 Motion Servos SVC PFL 020 20 52 00 SVL 201 325 00 SVC PFL 030 30 63 00 53 SVL 201B w brake 525 00 SVC PFL 060 60 115 00 3 5 Motor Encoder Cable 1 ZiPLink VO Interface 0 0 y m 0 1000 2000 3000 4000 5000 ZL RTB50 45 50 SVC EFL 010 10 49 50 and one cable below 100W Low Inertia Speed SVA 2040 488 00 SVC EFL 020 20 73 00 ZL SVC CBL50 0 5m 33 50 om RE pu SH ZL SVC CBL50 1 1m 34 50 J Motor Inertia 0 000027 Ib in s 0 000003 kg m DANG OU as ZL SVC CBL50 2 2m 36 50 200W Low Inertia System SureServo Motor Motor Power Cable 1 Torque Torque c N m in Ib 25 22 1 EN SVC PFL 010 10 29 50 SVC PFL 020 20 52 00 SVL 202 393 00 SVC PFL 030 30 63 00 SVL 202B w brake 581 00 SVC PFL 060 60 1
26. allows very simple yet powerful control of multi axis processes that do not need precise path control but only precise starting and stop ping points Applications include press feeds auger fillers rotary tables robots for pick and place test or assembly oper ations drilling cutting tapping and similar applications using simple index moves for single or multi axis motion e Standard DIN rail mounted ZIPLink break out kit for the drive s CN1 connector with screw terminal connections SureServo Optional Holding Brake Each SureServo motor can be ordered with an optional 24VDC spring set holding brake that holds the motor in place when power is removed SureGear Precision Gearboxes for Servo motors Inertia balancing issue in your design The SureGear PGA series easily mates to SureServo motors Everything you need to mount your SureServo motor is included e Four gear ratios available 5 10 15 25 1 e Mounting hardware included for attaching to SureServo motors e Industry standard mounting dimensions e Thread in mounting style e Best in class backlash 5 arc min e 9 year warranty 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Automation Surex c AC Servo Systems Jraditional Command Sources SureServo AC Servo Drive cO D n g 230V AC Input Encoder Signal Motion Servos and Steppers ZiPlink Motor Brake Cable Encoder Cable
27. choice for applications that require a more compact footprint The PGB right angle planetary gear reducers offer similar technical specifications to the PGA series in line gear reducers and provides the customer with an excellent solution when space and clearance requirements are limited Offered with a six arc min backlash rating for 2 stage and nine arc SureGear PGB Gearbox min backlash for 3 stage the SureGear PGB series performs to OEMs demanding expectations Features e Industry standard mounting dimensions e Thread in mounting style Best in class backlash e Four gear ratios available 5 1 10 1 15 1 25 1 e Mounting hardware included for attaching to SureServo motors e Helical cut planetary gears for quiet operation and reduced vibration e Right angle reducer utilizes a spiral bevel gear motor can be located at a 90 position from the reducer providing a more compact footprint e Uncaged needle roller bearings for high rigidity and torque e Adapter bushing connection for simple and effective attachment to most servo motors e High viscosity anti separation grease does not migrate away from the gears no leakage through the seal e Maintenance free No need to replace the grease for the life of the unit SureGear At nominal speed service life is 20 000 hours 2 Stage Cutaway View 4 e Can be positioned in any orientation e IP55 environmental rating e 5 year warranty Applications e Gantries e Li
28. connected to the servo drive s serial port via the PC s RS 232 serial port A six foot contiguration cable SVC PCCFG CBL 18 00 is avail able to make the connection between the drive serial port and PC DB 9 serial port simple Note Use our USB RS232 converter cable in conjunction with the SVC PCCFG CBL cable on PCs having only USB ports Features e Quick Start The basic setup when you have limited time and just want to get up and running ASAP e Maintenance keypad allows the user to operate the servo system from the PC This is a great aid during start up to allow the servo to perform some basic motion and to check the I O e Detailed The complete setup for all the drive parameters Tune and check the servo response live using the scope feature e Upload and download the drive setup Save the drive setup as a file for future use e Edit the drive setup e View all drive faults Trend drive variables in real time System Requirements e Windows 7 Windows 2000 XP Pro e 24 MB of RAM e 16 MB hard disk RS232 serial port or USB port e Internet Explorer 4 0 or higher for HTML help support Parameter views The SureServo Pro configuration tool logically organizes over 165 servo drive parameters into five tabbed groups Each parameter has a factory default that usually allows the servo to run out of the box The parameters can be easily changed with available options or setting ranges displayed Tuni
29. coupler input with 5 to 15 mA input current Logic Low is input 0 8 VDC or less Logic High is input 4 VDC or higher w optically isolated differential 5V 33009 w Step Pulse min pulse width 250 ns S max pulse frequency 2MHz 7 Direction adjustable bandwidth digital noise rejection feature FUNCTIONS step amp direction CW CCW step A B quadrature run stop amp direction jog CW CCW CW CCW limits Enable Optically isolated 5 12V 6802 FUNCTIONS motor enable alarm reset speed select oscillator mode Analog Range 0 5 VDC Resolution 12 bit FUNCTION speed control Output Signal Optically isolated 24V 10mA max FUNCTIONS fault motion tach Communication Interface RS 232 RJ11 6P4C receptacle Non volatile Memory Storage Configurations are saved in FLASH memory on board the DSP Idle Current Reduction Reduction range of 0 90 of running current after delay selectable in ms Microstep Resolution Software selectable from 200 to 51200 steps rev in increments of 2 steps rev Modes of Operation Step amp direction CW CCW A B quadrature oscillator joystick serial commands 0 1 5 0 A phase 0 1 10 0 A phase Ee E Phase Current Setting in 0 01A increments in 0 01A increments 3 Self Test Checks internal amp external power supply voltages diagnoses open motor phases S Anti resonance Electronic Damping Auto setup T Microstep emulation Additional Features Torque ripple smoothi
30. shaft motors all rear shafts are round style Book 2 14 1 eMC 17 www automationdirect com stepper systems Motion Control Prices as of April 16 2014 Check Web site for most current prices Urestep Stepping System Cables SureStep Cables SureStep Series Stepping System Cables Cable Price Purpose Length Use With Cable End Connectors STP EXT 020 15 00 motor to drive extension 20 ft STP MTR xxxxx D pigtail Molex 43020 0401 connector STP EXTH 020 30 00 motor to drive extension 20 ft STP MTRH xxxxx D pigtail Molex 39 01 2041 connector STP 232RJ11 CBL 9 00 programming communication 10 f Ee e DB9 female RJ11 6P4C STP DRV 4850 STP 232HD15 CBL 2 10 00 communication 6 6 ft HD 15 pin male RJ12 6 pin plug RJ12 6 pin plug RJ12 6 pin plug E ui STP DRV 4850 STP 232RJ12 CBL 2 5 50 communication 6 6 ft PINI Programming communication cable STP 232RJ11 CBLis available for spare or replacement purposes One cable is included with each software programmable drive Refer to the ZIPLinks Wiring Solutions section for complete information regarding cables STP 232HD15 CBL 2 and STP 232RJ12 CBL 2 Extension Cable Wiring Diagram 1 2 00 240 Zi 1 00 pin 4 pin 3 PIN 1 COLOR 1 0 ref pin 2 pin 1 CONNECTORS UNSHIELDED CABLE STP EXT 020 Molex 43020 0401 HEAT SHRINK STP EXT 020 4 20 AWG cond STP EXTH 020 M
31. step to 51 200 256 steps per revolution The advanced drives can operate with traditional high speed inputs but can also be commanded via 0 5V analog input They have an internal indexer that can accomplish point to point moves controlled via ASCII communication FREE configuration software SureStep Pro configuration software is available that makes setting parameters a snap for the advanced drives STP DRV 4850 amp STP DRV 80100 Download free from our website http support automationdirect com products surestep html Stepping Motor RPM A B x 60 seconds minute Where A PLC output frequency pulses per second B microstepping resolution selection steps revolution Maximum RPM dug E RRS E Sec Min Po HSO 1MHz 150 000 60 000 30 000 6 000 Example 1 These speeds are theoretical maximums See torque curves of specific DL06 with 10 kHz Built in Pulse Output motors for their rpm limits Full step 200 steps rev will allow higher top speed Example 2 3 50 Full stepping however can create vibration at low speed Hx CTRIO with 25 kHz Pulse Output Four components to make a complete system Choose a drive motor motor extension cable and power supply Microstepping Drives Book 2 14 1 eM C 2 Motion Control NEMA Step Motors 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices
32. to quickly connect the motor to the drive without having to splice wires or cut any cables If you chose an STP MTR xxxx motor select an STP EXT 020 cable If you chose an STP MTRH xxxx motor select an STP EXTH 020 cable The H motors and cable can handle higher motor current 3 Choose a drive Adjustable microstep Optional idle current eSolutions This chart is a quick selection guide For a full list of features check out reduction 0 1 to 10 amps the Technical Info later in this chapter depending on drive model Optically isolated step ap direction and enable inputs Screw terminal connections 32V Speed Torque Curve from Step 1 48V Speed Torque Curve from Step 1 70V Speed Torque Curve from Step 1 Pulse amp Direction Input More than 3 5A motor phase More than 5A motor phase H motors Internal Indexing Drive can move from Point A to 12V 80V depending Input voltage ranges Point B with a serial communication command SERGE Analog Velocity Input Drive NEMA sizes 17 through 34 step motors Book 2 14 1 eMC 4 Motion Control 1 800 633 0405 ih 4 easy steps 4 Choose a power supply Since all SureStep motors can operate at 32V 48V and 70V the selection of a power supply is dependent on the selected speed torque curve of the motor and on the selection of drive Choose a power supply that matches the desired speed torque cur
33. 0 and PGB120 series gearboxes PG155 KEY Output Shaft Key replacement 12 x 8 x 65 mm for SureGear PGA155 and PGB155 series gearboxes PGA4 A5 BUSH Input Shaft Bushing replacement 28 x 22 x 30 5 mm for all SureGear gearboxes using SVL 210 B and SVM 210 B SureServo motors PGA6 BUSH Input Shaft Bushing replacement 38 x 35 x 36 mm for all SureGear gearboxes using SVM 220 B and SVM 230 B SureServo motors Book 2 14 1 eMC 56 Motion Control 1 800 633 0405
34. 08 Factory Defaults and Security FP 08 Bounce Filter P 10 Digital input Terminal 1 DIT PZ 11 Digital input Terminal 2 DI ES 55 Sr i S S ki gc pia de PK m Eae T Show Dais Pert Markers Show Legend Bim 3500 04000 04500 5000 Gap Gm 06500 rO 07 SU Mode Free Runing lt Seconds of Dasto Caphwe 10 Wisible Time Flange x m si seeds S o IE MorrRotsionSpeedipm Channel 2 YT Average Load X FHH Communication Watchdog Time Out F3 05 Communication Selection F3 06 Reserved F307 Communication Response Delay Tira Book 2 14 1 www automationdirect com servos Motion Control eMC 37 Ure 6 Servo drive overview LED Display The LED display has 5 full digits and is used to indicate servo status and alarms Power On LED Main power is ON Control Power Terminal Single phase power 230 VAC 50 60 Hz is connected to L1 and L2 Main Power Terminal Three phase power 230 VAC 50 60 Hz is connected to R S and T Single phase power 230 VAC 50 60 Hz may be connected to R and S for the low inertia systems Motor Output Terminal The servo motor power cable is connected to U V and W Use our factory made and tested cables available in 10 20 30 or 60 foot lengths for easy connection Regenerative Resistor Terminal 1 When the internal regenerative resistor is used the P and D terminal are connected together while the P and C connection is left op
35. 12 32 VDC external p s required Range 20 75 VDC Range 12 42 VDC including ripple voltage Configuration Method Rotary dial DIP switches jumpers DIP switches Amplifier Type MOSFET dual H bridge 4 quadrant MOSFET dual H bridge bipolar chopper Current Control 4 state PWM 20 kHz 4 state PWM 20 kHz Protection n a n a Recommended Input Fusing Fuse 7A fast acting ADC ACG7 Holder ADC DN F6L110 Fuse 4A fast acting ADC ACG4 Holder ADC DN F6L110 Input Circuit 5 24 VDC nominal range 4 30 VDC Opto coupler input with 440 resistance b to 15 mA input current p optically isolated differential Logic Low is input 0 8 VDC or less Logic High is input 4VDC or higher Sten Pulse Minimum pulse width 0 25 us Maximum pulse frequency Motor steps on falling edge of pulse and minimum pulse width is 0 5 us Input n 150 kHz or 2MHz user selectable 1MHz Signals Direction FUNCTIONS step amp direction CW CCW step Needs to change at least 2 microseconds before a step pulse is sent oe Logic 1 will disable current to the motor Enable FUNCTION disable motor when closed current is enabled with no hookaupsor Iber Analog n a n a f 30 VDC 80 mA max optically isolated photodarlington Output Signal sinking or sourcing n a Function closes on drive fault Reduce power consumption and heat generation by limiting motor running current to 100 90 or 80 of maxi Cu
36. 15 00 T Motor Encoder Cable 1 ZIPLink VO Interface 0 0 i ZL RTB50 45 0 1000 2000 3000 4000 5000 Servo Drive SVC EFL 010 10 49 50 aad one Aon helow 200W Low Inertia Speed SVA 2040 488 00 SVC EFL 020 20 73 00 ZL SVC CBL50 0 5m 33 50 rpm SVC EFL 030 30 87 00 ZL SVC CBL50 1 1m 34 50 J Motor Inertia 0 00016 Ib in s 0 000018 kg m SUE EE DOO SES OU ZL SVC CBL50 2 2m 36 50 400W Low Inertia System Motor Power Cable 1 Torque Torque c N m in Ib 5 44 3 2 F SVC PFL 010 10 29 50 umm SVC PFL 020 20 52 00 SVL 204 481 00 SVC PFL 030 30 63 00 SVL 204B w brake 678 00 SVC PFL 060 60 115 00 Motor Encoder Cable 1 ZIPLink VO Interface 0 0 0 1000 2000 3000 4000 5000 i ZL RTB50 45 Seve Drive SVC EFL 010 10 49 50 and one cable below 400W Low Inertia Speed SVA 2040 488 00 SVC EFL 020 20 73 00 ZL SVC CBL50 0 5m 33 50 DES SVC EFL 030 30 87 00 ZL SVC CBL50 1 1m 34 50 SVC EFL 060 60 113 00 ZL SVC CBL50 2 2m 36 50 de Motor Inertia 20 0003 Ih in s 0 000034 kg m Book 2 14 1 www automationdirect com servos Motion Control MC 33 Ure 6 750W Low Inertia System Torque N m We d 10 88 5 8 70 8 0 0 0 1000 2000 3000 4000 5000 750W Low Inertia Speed rpm J Motor Inertia 00096 Ib in s 0 000108 kg m
37. 17 23 and 34 mounting flanges and holding torque ranges from 61 to 1000 1288 ozin Optional 20 foot extension cables with locking connectors are ann 1200 available to interface any of the stepping motors to the microstepping drive The extension cables can be easily cut to length it desired 800 400 700 Holding Torque oz in High Torque Motors MTR 600 o HE 300 200 0 NEMA 17 NEMA 17 NEMA 23 NEMA 23 NEMA 34 STP MTR 17040 D NEMA 17 STP MTR 17060 D NEMA 23 STP MTR 23079 D NEMA 34 STP MTRH 23079 D NEMA 34 STP MTRH 34097 D NEMA 34 STP MTR 17048 D STP MTR 23055 D STP MTR 34066 D STP MTRH 34066 D STP MTRH 34127 D High performance microstepping drive SureStep advanced microstepping drives STP DRV 4850 amp STP DRV 80100 SureStep microstepping drives STP DRV 4035 amp STP DRV 6575 All the features of the high performance drive plus a e Software configurable e 200 51 200 microsteps software selectable e High speed pulse input Quadrature cw ccw pulse direction e Analog velocity mode 0 5v or potentiometer e Two models available Standard high speed pulse input pulse and direction e On board or removable screw terminals for easy hook up Optically isolated inputs ready for 5VDC logic from DirectLOGIC PLCs or 5 24 VDC depending on model e Internal indexer point to point moves via ASCII command e No software or add on resistors required for drive configuratio
38. 2 05 016 0 20 63 046 0 01 81 30 0 01 18 8 0 00 31 M4 0 7x9 062 0 02 44 M5 0 8x1 PGAU70 15A2 PGAU7U 25A2 136 0 9 39 65 0 2 56 36 0 1 42 9 0 0 20 870 0 02 76 952 0 02 05 516 0 00 63 870 0 02 76 050 0 01 97 014 0 0 55 M5 0 8x11 62 0 2 44 M5 0 8x10 PGA090 10A3 153 0 6 02 80 0 3 15 46 0 1 81 70 0 28 990 0 03 54 068 0 02 68 122 0 20 87 990 0 03 54 870 0 02 76 519 0 20 75 M6 1 0x13 80 0 03 15 M6 1 0x12 PGAU90 05A4 PGAUSU 1UA4 170 0 6 69 100 0 3 94 46 0 1 81 70 0 28 990 0 03 54 068 0 2 68 122 0 20 87 0115 0 04 53 95 0 03 74 22 0 00 87 M8 1 25x17 80 0 03 15 M6 1 0x12 PGAU90 05A5 PGAUSU 10A5 170 0 6 69 130 0 5 12 46 0 1 81 70 0 28 990 0 03 54 068 0 02 68 122 0 20 87 0145 0 05 71 995 0 03 74 522 0 20 87 M8 1 25x17 80 0 3 15 M6 1 0x12 PGA090 15A3 PGAUSU 25A3 175 0 6 89 80 0 3 15 46 0 1 81 70 0 28 990 0 03 54 068 0 2 68 122 0 20 87 990 0 03 54 970 0 02 76 019 0 20 75 M6 10x13 80 0 3 15 M6 1 0x12 PGA120 05A6 PGAT2Z0 T0A6 225 0 8 86 180 0 7 09 70 0 2 76 9 0 0 35 5120 0 04 72
39. 5 1 2 0 55 1 2 425 96 A 21 2 0 36 0 123 3155 0 34 0 116 2 4 1 3 2 4 21 2 2 4 21 2 0 34 0 116 STP MTR H 34xxx D 1 3 11 5 0 36 0 123 0 34 0 116 Specifications Applicable to All PGCN Gearboxes Nominal Speed rpm 3500 Maximum Input Speed rpm 6000 Mounting Orientation can be mounted in any orientation Environmental Rating IP64 Operating Temperature 20 to 90 C 4 to 194 F Lubrication Mineral Grease EPO Service Life hrs gt 20 000 NOTE SureGear PGCN gearboxes gear reducers are not designed for back driving Book 2 14 1 eMC 24 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Automation SUE ear Planetary Gearboxes for NEMA Motors Dimensions dimensions mm in B 25 4 A 1 001 4X 933 gp 16 0 013 0241 0 631 19 0 THRU 0 751 5 0 20 20 26 8 1 06 Motion Servos and Steppers 9 5 22 0 40 87 L B C Y 5 5 0 22 T 0 19 0 47 0O 57 2 O 60 0 4X M5 0 8X1e 4X 5 0 V 12 4 0 49 God SL 96 4 20 251 wA 7 25 2 0 99 66 7 3841 91 50 et v 3 5 0 14 29 5 L 066 7 91 50 0 37 31 8 1 25 L AN M6 L0x20 D 82 5 ie Gee Y 15 0 0 59 20 221 12 7 90 50 1 8 X 1 8 X 1 v 39 5 1 56 KEY 14
40. 5 00 and Steppers Drive Type Microstepping drive with pulse input Advanced microstepping drive with pulse or analog input serial communication includes programming communication cable STP 232RJ11 CBL enclosed open frame enclosed Output Current 1 0 7 5 A phase 0 4 3 5 A phase 0 1 5 A phase 0 1 10 A phase Input Voltage nominal 24 65 VDC range 20 75 VDC nominal 12 32 VDC range 12 42 VDC nominal 24 48 VDC nominal 24 80 VDC range 18 53 VDC range 18 88 VDC Configuration Method rotary dial dip switches jumpers dip switches Surestep Pro software included Amplifier Type MOSFET dual H bridge 4 quadrant MOSFET dual H bridge bipolar chopper MOSFET dual H bridge 4 quadrant Current Control 4 state PWM 20 kHz 4 state PWM 20 kHz 4 state PWM Q 20 kHz 4 state PWM 20 kHz Microstep Resolution dipswitch selectable dipswitch selectable software selectable software selectable 200 to 20 000 steps rev 400 to 10 000 steps rev 200 to 51200 steps rev Step amp Dir YES YES YES YES CW CCW YES n a YES YES A B Quad n a n a YES YES Oscillator n a n a YES YES Serial Indexing n a n a YES YES Step Pulse Direction step amp direction CW CCW step Step amp direction step amp direction CW CCW step A B quadrature run stop amp direction jog
41. 6 3 0 5 4 17 95 19 03 0 59 0 37 0 07 2 0 14 27 17 7 19 115 0 81 0 56 0 10 2 0 2 0 EN 23 10 37 166 1 17 1 46 0 27 2 8 0 8 2 4 34 21 12 434 3 06 7 66 1 40 2 8 23 17 87 286 2 02 2 60 0 48 5 6 0 4 12 34 27 12 434 3 06 7 66 1 40 6 3 0 3 15 34 90 00 800 9 65 14 80 2 71 6 3 0 3 2 1 23 17 25 2 6 1 95 2 60 0 48 2 8 1 1 1 1 3 8 6 6 130 C 266 F Class B 300V rms 1 8 0 002 in 0 051 mm 0 001 in 0 025 mm 0 003 in 0 076 mm 0 002 in 0 051 mm 15 0 6 8 39 0 17 7 13 0 5 9 25 0 11 3 20 C to 100 C 4 F to 212 F 20 C to 50 C 4 F to 122 F motor case temperature should be kept below 100 C 212 F 59 to 85 non condensing NEMA Frame Size 17 3 81 61 0 43 0 28 0 05 1 7 1 6 3 0 Maximum Holding Torque Rotor Inertia Rated Current A phase Resistance Q phase Inductance mH phase Insulation Class Basic Step Angle Shaft Runout in Max Shaft Radial Play 110 load Perpendicularity Concentricity Maximum Radial Load Ib kg Maximum Thrust Load Ib kg Storage Temperature Range Operating Temperature Range Operating Humidity Range Product Material Environmental Rating Weight Ib kg Agency Approvals 6 0 2 7 6 0 2 7 15 0 6 8 13 0 5 9 39 0 17 7 25 0 11 3 steel motor case stainless
42. 7 50 100 510 390 SMON PGA070 05A1 398 00 5 1 single 239 443 885 M5 B8 0 077 n T MN 18 35 80 640 530 3 3 PGA070 10A1 419 00 10 1 single 159 840 708 144 119 0 056 i8 35 8 740 630 PGA070 15A1 574 00 15 double vn gu pu Ze L s es 27 50 100 870 790 3 7 PGA070 25A1 57400 ass Kato E gee dc nns FEM 27 50 100 510 390 PGAU70 05A2 43400 70 53 single 239 443 885 M5 B8 0 160 us i 18 35 8 640 530 3 3 PGAU70 10A2 434 00 10 1 single neg 310 708 nag pa 940 SVL 202 B i8 35 8 740 630 SVL 204 B PGA070 15A2 59500 TESTO MTM de ae ae meus 27 50 100 8 0 790 37 PGA070 25A2 595 00 235 ris set rey ma Ses ay uie m 27 50 100 510 390 15 PGAD70 U5A3 434 00 1 single vam 443 885 ma a D 33 mm 50 80 200 1200 1600 35 PGA090 10A3 51400 10 1 single 4437 708 1770 270 Gen 9790 77 m PGA090 15A3 679 00 151 double 2 20 200 1400 1900 9 799 M IP55 Set FGAUIU TOAJ E AER EE E 315 427 194 F 40 75 15 250 3000 6000 venu 2200 ed 8 8 PGA090 25A3 679 00 25 1 double 664 1106 2213 360 495 0 710 EM 75 15 250 960 1200 PGAU90 U5A4 513 00 90 5 single een nei oan 9 16 oj 7900 35 Sue mim 50 80 200 1200 1600 7 7 AA PGA090 10A4 513 00 10 1 single vu ma 1770 270 360 28 PRIS 75 15
43. 770 13983 en Gen 6090 PEE 110 200 450 2300 3000 EE PGB120 15A5 1 293 00 153 triple 974 1770 3983 517 674 4 700 m pum 150 300 550 2700 3700 22 PGB120 2545 1 293 00 25 1 triple 1398 2655 4868 a 82 4 640 120 240 500 1600 1900 PGB120 05A6 1 040 00 51 double noe 2124 4425 l 360 427 196 102 SVM 220 B 110 200 450 2000 2500 22 5 SVM 230 B PGB120 10A6 1 040 00 10 1 double 1974 1770 13983 en peo 19 120 alu 200 400 750 5400 4900 PGB155 15A6 1 514 00 15 1 triple 4770 3540 6638 1214 1102 19 070 204 SE PGB155 25A6 1514 00 zi triple 300 600 1100 6400 6100 ue 45 0 SE hee TI Hir D655 5310 9736 1439 1371 n 200 400 1100 2000 4000 aan 3000 200 400 750 4700 4100 43 7 SVM 230 B PGB155 10A6 1 198 00 10 1 double dean 13540 6638 4057 po 19030 Book 2 14 1 eMC 54 Motion Control 1 800 635 0405 Prices as of April 16 2014 Check Web site for most current prices Automation SUE ear Precision Servo Gearboxes Dimensions Right Angle Shaft PGB Series Motion Servos and Steppers Part Number PGB070 05A1 PGBU7U 10A1 eee i5 PGB070 05A2 1996 PUBU7U 1UA2 PGB070 15A1 1580 PUBU7U 25A1 1622 PGBO70 15A2 1635 PGBU70 25A2 16 44 PGBO90 15A2 2045 PGB
44. 832E4 Rotor inertia kg m 0 06E 4 0 28E 4 0 44E 4 1 32E 4 3 1E 4 8 8E 4 27 8E 4 56 3E 4 with brake Ib in s 0 53E 4 248E 4 3 9E 4 11 7E 4 27 4E 4 77 9E 4 2460E A 498 3E 4 Mechanical time constant ms 0 6 0 9 07 0 6 1 7 1 4 1 6 0 9 Static friction torque N m 0 02 0 04 0 08 0 49 0 29 0 98 Torque constant KT N m A 0 32 0 39 0 4 0 5 0 56 0 91 0 77 0 86 Voltage constant KE V rpm 33 7E 3 41 0E 3 41 6E 3 52 2E 3 58 4E 3 95 71E 3 81 1E 3 90 5E 3 Armature resistance Q 20 3 15 3 1 1 3 2 052 1 98 0 6 0 162 Armature inductance mH 32 24 11 6 3 8 4 13 2 6 1 2 3 Electrical time constant ms 1 6 3 2 3 2 48 4 1 6 7 10 1 14 2 Motor Type Brushless AC permanent magnet Neodymium Nd Iron Fe Boron B Insulation class Class F Insulation resistance gt 100 MQ 500 VDC Insulation strength 1500 VAC 50 Hz 60 seconds Ambient temperature range 0 to 40 C 32 F to 104 F Basin erii GER Maximum operating temperature 70 C 40 C 110 C 230 F measured case temperature Storage temperature 20 to 65 C 4 to 149 F Operating humidity 20 to 90 RH non condensing Storage humidity 20 to 90 RH non condensing Vibration Shock 2 5G 5 0G Environmental rating IP65 motor body IP40 shaft IP20 connector IP65 requires SureServo cables Weight kg 05 0 9 1 3 25 4 7 48 12 0 17 0 without brake Ib 1 1 1 98 2 87 55 10 36 10 58 26 46 37 48 Weight kg 0 7 1 4 1 8 34 6 3 75 19 0 24 0 with brake Ib 1 54 3 09 3 97 75 13 89 16 53 41 89 52 9 Agency Approvals CE UL recogni
45. 990 0 03 54 932 0 01 26 200 0 07 87 0114 0 04 49 035 0 01 38 M12 1 75425 0108 0 04 25 M8 1 25x16 PGA120 15A4 PGAT20 25A4 231 5 9 11 100 0 3 94 70 0 2 76 9 0 0 35 5120 0 04 72 990 0 03 54 032 0 01 26 5115 0 04 53 95 0 03 74 22 0 00 87 M8 1 25x17 5108 0 04 25 M8 1 25x16 PGA120 15A5 PGAT20 25A5 231 5 9 11 130 0 5 12 70 0 2 76 9 0 0 35 5120 0 04 72 90 0 03 54 032 0 1 26 0145 0 05 71 5110 0 04 33 522 0 00 87 M8 1 25x17 0108 0 04 25 M8 1 25x16 PGA155 10A6 264 0 10 39 180 0 7 09 97 0 3 82 12 0 0 47 5155 0 06 10 0120 0 04 72 840 0 01 57 200 0 27 87 114 0 04 49 035 0 01 38 M12 1 75x25 5140 0 05 51 M10 1 50x28 PGA155 15A6 PGAT55 25A6 298 5 11 75 180 0 7 09 97 0 3 82 12 0 0 47 5155 0 26 10 5120 0 04 72 840 0 01 57 200 0 27 87 0114 0 04 49 035 0 01 38 M12 1 75325 5140 0 05 51 M10 1 50x28 Dimension with supplied bushing NOTE See our website www AutomationDirect com for complete engineering drawings www automationdirect com servos Motion Control Book 2 14 1 eMC 53 Motion Servos and Steppers Prices
46. Automation ureatep Stepping System Overview AutomationDirect Competition Hey I can do the math A complete 2 axis SureStep Stepping System for less than just the competition s stepping drives SureStep NEMA 23 System Long Stack Step Motor Power Supply Motion Servos and Steppers PLC Sinking Outputs Ours includes Microstepping Drive AC Power e Two Microstepping Drives STP DRV 6575 e Two Stepper Motors STP MTR 23079 e One Power Supply STP PWR 3204 Parker e Two Extension Cables STP EXT 020 E DC greene 622 All prices are U S published prices for 2 drives AutomationDirect prices are from April 2014 Price List Parker prices are from 2 Axis System Cable Color Code Bee o Se Front View Connector A Red 1 A White 2 B Green 3 B Black 4 http buy compumotor com 2 20 2014 Extension Cable 12 Motor Cable with Connector High torque stepping motors with 1 ft cable and 4 wire locking connector The SureStep stepping family has twenty high torque motors to handle a wide Holding Torque ozin Higher Torque Motors MTRH range of automation applications such as woodworking assembly and test 1300 machines The motors are available in both single shaft and dual shaft configurations Our square frame or high torque style stepping motors are the latest technology resulting in the best torque to volume We have NEMA 1199 7
47. C PLC etc Use connection kit part s ZL RTB50 amp ZL SVC CBL 50 x for CN1 terminal connections Use cable part SVC Exx 0x0 for CN2 terminal connections Use cable part SVC MDCOM CBL for CN3 terminal Modbus network connections Book 2 14 1 eMC 44 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Surely AC Servo System Dimensions Servo drive dimensions RECOMMENDED USER SUPPLIED MOUNTING SCREW IS M6 SVA 2040 TIGHTEN TO 14 KGF CM 1 37 N M UNITS mm in Inch values are for reference only Motion Servos and Steppers E PE Terminal 69 2 72 PE Screw M4x0 7 Qe Mounting Screw M6 quantity 2 RIOU UU Mounting Screw Torque 14 kgf cm 1 37 N m i RECOMMENDED USER SUPPLIED MOUNTING SCREW IS M6 TIGHTEN TO 14 KGF CM 1 37 N M SVA 2100 UNITS mm in Inch values are for reference only 191 7 52 II DUUDUDUQ UU IN L _ L C S e E A PE Terminal Zi PE Screw CE Mounting Screw M6 quantity 2 Mounting Screw Torque 14 kgf cm 1 37 N m Book 2 14 1 Motion Control eMC 45 www automationdirect com servos Prices as of April 16 2014 Check Web site for most current prices Sure Vy AC Servo System Dimensions Servo Servo drive dimensions c
48. CW CCW CW CCW limits Enable motor disable motor disable motor enable alarm reset speed select oscillator mode Analog Input n a n a speed control Output Signal fault n a fault motion tach Communication Interface n a n a YES programming communication cable included Non volatile Memory Storage n a n a YES Idle Current Reduction YES YES YES YES Load inertia anti resonance amp damping feature to improve motor performance Step pulse noise filter Anti resonance Electronic Damping Auto setup Microstep emulation Torque ripple smoothing allows for fine adjustment of phase in the range 0 25 to 1 5 rps Waveform command signal smoothing Refer to Specifications Tables for detailed specifications www automationdirect com stepper syste Book 2 14 1 eMC 7 ms Motion Control Suren Estep SureStep Standard Microstepping Drives Prices as of April 16 2014 Check Web site for most current prices Stepping System Drives Sure Step Series Specifications Standard Microstepping Drives Microstepping Drive STP DRV 6575 STP DRV 4035 Drive Type Microstepping drive with pulse input Microstepping drive with pulse input Output Current Selectable from 1 0 7 5 A phase peak of sine Selectable from 0 4 to 3 5 A phase maximum output power is 140W Input Voltage Nominal 24 65 VDC Nominal
49. O90 25A2 8 05 PGB090 05A3 2055 PGBUJU TUAS 8 09 PGBO90 15A3 2105 PGBUJU 25A3 8 29 PGBO90 05A4 2055 PUBUJU TUAM 609 01150 PGB120 1544 2720 04 53 PGB120 25A4 10 71 0220 M8 PGB120 05A5 266 0 00 87 1 25x17 PGBTZU 1UAS 10 47 0120 0 01450 2110 0 108 0 M8 PGB120 15A5 2720 04 72 5 71 04 33 04 25 1 25x16 E 10 71 PGB120 05A6 268 5 PGB120 10A6 10 57 PGB155 05A6 3410 02000 01140 35 0 M12 PGB155 15A6 3640 06 10 04 72 05 51 PGBT95 Z5A6 14 33 Dimension with supplied bushing NOTE See our website www AutomationDirect com for complete engineering drawings Book 2 14 1 www automationdirect com servos Motion Control eMC 55 Prices as of April 16 2014 Check Web site for most current prices OUTER ear Precision Servo Gearboxes SureGear Servo Gearbox Replacement Parts SureGear Precision Servo Gearboxes Replacement Parts Part Number Description PG050 KEY Output Shaft Key replacement 4 x 4 x 14 mm for SureGear PGA050 series gearboxes PG070 KEY Output Shaft Key replacement 5 x 5 x 22 mm for SureGear PGA070 and PGBO70 series gearboxes PG090 KEY Output Shaft Key replacement 6 x 6 x 28 mm for SureGear PGA090 and PGB090 series gearboxes PG120 KEY Output Shaft Key replacement 10 x 8 x 45 mm for SureGear PGA12
50. OT a suitable choice at a 5 1 mismatch If inertia balancing is a selection criteria for your end use please use a mismatch of 8 1 to 10 1 Book 2 14 1 eMC 51 www automationdirect com servos Motion Control Prices as of April 16 2014 Check Web site for most current prices OUTER ear Precision Servo Gearboxes Pricing amp Specifications In Line Shaft PGA Series SureGear Precision Servo Gearboxes In Line Shaft PGA Series E z E TD D v E Beta Ss Pu SS PSE Sg BRE SOS Sr SE S TOL Deel E E e m uum ice So ee Ds E d E o5 7 BAB SS 88 S Sy ED SS SS E BE S Se xe be SSS SSS SSES S ES S e SS S505 5 gx m zou d jg jg HS 9 18 35 290 330 PGA050 05A1 398 00 5 1 single om 159 10 65 uj 0 036 47 mI 6 2 1 30 360 450 1 5 PGA050 10A1 419 00 10 1 single 53 108 266 i81 101 0 030 PGAU50 15A1 574 00 P 151 double S 12 A um o a 0 035 FGAVOU TOAT REDER 53 106 266 0 124 m 0 8 9 18 35 490 640 1 8 PGAU50 25A1 574 00 251 double en nep vn se ey flee RIES 2
51. Prices as of April 16 2014 Check Web site for most current prices WAUTOMATIONDIRECT ae Drives Soft Starters Motors Power 7 Sure SU ATA Su step Gier r SN Motor Controls m u s Sensors In this interactive PDF Up to date price list Proximity you can www automationdirect com pricelist ae i Photoelectric emm Seen FREE Technical Support S d 0 www automationdirect com support Encodes FREE Videos Fe www automationdirect com videos ae Current FREE Documentation www automationdirect com documentation Pressure FREE CAD drawings ee e Use bookmarks to www automationdirect com cad navigate by product ran category TF s Use bookmarks to save search print onge or e mail the catalog i section Stacklghts e Click on part Ze SE to link directly to lt our online store for Process current pricing specs s E H elays and stocking information Ke and more Pneumatics Air Prep Pneumatics Directional Control Valves Pneumatics Cylinders Pneumatics Tubing Pneumatics Air Fittings Appendix Book 2 Terms and Conditions a Motion Contro S Prices as of April 16 2014 Check Web site for most current prices Ureatap Stepping System Overview High performance microstepping drives with high torque stepping motors SureStep stepping systems provide simple and accurate control of position and speed where open loop
52. Shaft PGA Series Part Number A B C E G H J K L N P Q gear Precision Servo Gearboxes R PGA050 05A1 PGAUSU 10A1 08 5 3 48 42 0 1 65 24 5 0 96 4 0 0 16 50 0 21 97 035 0 21 38 012 0 20 47 046 0 01 81 030 0 01 18 8 0 80 31 M4 0 7x9 044 0 00 731 M4 0 7x8 PGA050 15A1 PGAUSU 2541 105 0 4 13 42 0 1 65 24 5 0 96 4 0 0 16 50 0 01 97 035 0 01 38 512 0 20 47 046 0 01 81 030 0 01 18 HOI 20 31 M4 0 7x9 044 0 00 731 M4 0 7x8 PGAU70 05A1 PGAU7U 10A1 112 0 4 41 92 0 2 05 36 0 1 42 9 0 0 20 870 0 02 76 052 0 02 05 016 0 20 63 046 0 01 81 030 0 01 18 08 0 20 31 M4 0 7x9 062 0 02 44 M5 0 8x10 PGAU70 05A2 PGAU7U 10A2 115 0 4 53 65 0 2 56 36 0 1 42 5 0 0 20 870 0 02 76 052 0 02 05 516 0 20 63 870 0 02 76 050 0 01 97 014 0 0 55 M5 0 8x11 62 0 2 44 M5 0 8x10 PGA070 05A3 130 0 5 12 80 0 3 15 36 0 1 42 9 0 0 20 870 0 02 76 052 0 02 05 016 0 20 63 990 0 03 54 870 0 02 76 019 0 20 75 M6 1 0x13 062 0 02 44 M5 0 8x10 PGAU70 15A1 PGAU70U 2541 131 0 5 16 92 0 2 05 36 0 1 42 9 0 0 20 870 0 02 76 052 0 0
53. and e Encoder follower Servo Systems Digital Servo Drive SVA 2040 100W Servo Motor with connectorized Leads gy 25i 94 00 ASD BM 50A Breakout Board Kit for CN1 Control Interface 10 Motor 49 50 Feedback Cable SVC EFL 010 29 50 SVC PFL 010 FREE SV PRO 10 Motor Power Cable Configuration Software AutomationDirect Us Price Part Number 488 00 325 00 For configuration tuning and diagnos tics use the drive s integrated keypad display or take advantage of the free SureServo Pro PC based software Tune the system easily with adaptive auto tuning selections or a manual mode Adapt to diverse applications with configurable I O including eight digital inputs five digital outputs two analog monitors and a scalable encoder output Allen Bradley Price Part Number 1 220 00 2098 DSD 005 e 5G TLY A130T HK62AA e zen Q 2090 U3BK D4401 e 5n 6 2090 CFBM6DF CBAA03 sz e 2090 CPBM6DF 16AA03 e 978 10 8 10 o se SureServo Pro software is FREE when downloaded and is also available for 9 00 on a CD All prices are U S list prices AutomationDirect prices are from April 2014 Price List The Allen Bradley 100W system consists of part numbers shown in table above with prices from www rockwellautomation com en e tools 2 20 2014 www automationdirect com servos Book 2 14 1 eMC 27 Motion Control Tui Leer Direct Motion Servos and Steppers
54. as of April 16 2014 Check Web site for most current prices OUTER ear Precision Servo Gearboxes Pricing amp Specifications Right Angle Shaft PGB Series SureGear Precision Servo Gearboxes Right Angle Shaft PGB Series D ER 2 gt E E S DT ARSS 5 lt lt m SEN a Ka e 2 gt 8 3825255 8 ERERSSISSSS T ES FOSS 35 S 8 RS 5 2E SE ZS SSSESET 32 aS SE SR SS Z Se CR CD amp e S S zs Sg xw Si Z r E S ES xn S Se z m d 5 l l M B G TSL Sa Ta SS I NES SX E DS So Fe xe Ss SASAS ss Ses sss S i SERSREI 3 S937 ECH S s s ke 22 40 80 510 390 PGB070 05A1 674 00 51 double 195 254 708 115 88 0 250 T 16 3 65 640 530 42 PGB070 10A1 67400 10 1 double wei en 575 oan meai 9280 E 6 32 6 740 630 leat PGB070 15A1 852 00 153 triple M2 R3 575 166 142 0 073 m D 4 45 90 870 790 3 7 PGBO70 25A1 852 00 251 triple Gu 808 797 196 1178 0 071 22 4 80 510 390 16 32 65 640 530 4 2 SVL 204 B PGB070 10A2 674 00 10 1 double wei pag 575 oan mei 0300 up 6 32 6 740 630 PGB070 15A2 852 00 153 triple 42
55. brake 1 138 00 SVC PHH 060 60 265 00 5 BORMEN Motor Encoder Cable 1 ZIPLink VO Interface TR M A st Rl ke ONURUOUS 4 D HEES a 44 3 44 i 1 T ae Ba I i ZL RTB50 45 5 00 1000 2000 3000 4000 5000 Servo Drive SVC EHH 010 10 81 00 and one Jen below 2 kW Medium Inertia Speed SVA 2300 1 054 00 SVC EHH 020 20 93 00 ZL SVC CBL50 0 5m 33 50 rpm SVC EHH 030 30 104 00 ZL SVC CBL50 1 1m 34 50 J Motor Inertia 014 Ib in s 0 00158 kg nr SVC EHH 060 60 134 00 ZL SVC CBL50 2 2m 36 50 3 kW Medium Inertia System SureServo Motor Viotor Power Cable 1 Torque Torque N m nb SVC PHH 010 10 103 00 SVC PHH 020 20 133 00 SVM 230 1 270 00 SVC PHH 030 30 165 00 SVM 230B w brake 1 577 00 SVC PHH 060 60 265 00 Motor Encoder Cable 1 ZiPLink VO Interface ZL RTB50 45 09 1000 2000 3000 4000 5000 Servo Drive SVC EHH 010 10 81 00 and one cable below 3 kW Medium Inertia Speed SVA 2300 1 054 00 SVC EHH 020 20 93 00 ZL SVC CBL50 0 5m 33 50 rpm x cca SVC EHH 030 30 104 00 ZL SVC CBL50 1 1m 34 50 SVC EHH 060 60 134 00 ZL SVC CBL50 2 2m 36 50 de Motor Inertia 0 038 Ib in s 0 00433 kg m NOTE ALL MOTOR POWER CABLES INCLUDE BRAKE POWER WIRES FOR THE OPTIONAL MOTOR BRAKE SureServo Communications Cables for Muti drop Networks RS 422 485 serial communication cable for use with mult
56. cessories Automat Direct SureStep Pro Drive Configuration Software for Advanced Stepper Drives Free Download SureStep Pro configuration software is available as a free download from our website for SureStep advanced drives STP DRV 4850 amp 80100 Used for easy configuration and setup of the drive including drive motion control mode I O motor Motion Servos and Steppers Cs re Step DROILD EE und tiled e Serial command language for motor drive control via serial port eliminates the need for separate motion controllers or indexers provides easy interface to other industrial devices such as PCs PLCs and HMIs Easily use the ASCII output commands from most of our PLCs to enable indexing capability Help files include technical data application information advanced setup serial command instruc tions Runs on 32 bit 64 bit Windows 7 and XP operating systems Part Number Price Description STP PRO 9 00 Windows based configuration software for use with SureStep STP DRV 4850 and STP DRV 80100 advanced stepper drives Requires Windows XP or CEE Windows 7 32 or 64 bit operating system minimum 12MB hard drive space and RS 232 port software also compatible with USB RS232 adapter Available for purchase on CD or can be downloaded for free fram AutomationDirect Web site www AutomationDirect com Book 2 14 1 www automationdirect com stepper systems Motion Cont
57. city Control Dynamic Velocity controlled accel decel Maximum Number of Modules 1 4 Any AutomationDirect PLC capable of RS 232 ASCII communication can write serial commands to the SureStep Advanced Microstepping Drives STP DRV 4850 amp 80100 These PLCs include DirectLOGIC series DL 05 06 250 1 260 350 amp 450 as well as CLICK Do more and P3000 series However we strongly recommend using DL06 DL260 Do more CLICK or Productivity3000 PLCs for serial commands due to their more advanced ASCII instruction set which includes PRINTV and VPRINT commands When using DC output models only When using either DC output model or HO CTRIO option module Motion Control with AutomationDirect PLCs and SureStep Stepping Systems 1 16 axis control depending on base size and power supply budget CPUs starting at 230 00 CPUs starting at 299 00 DL205 Do more D2 CTRINT H2 CTRIO T1H CTRIO H2 CTRIO2 axis per module axes axes per module axes I O Modules Pulse Outputs 1 xis per mod 2axes 2 p dul axes Maximum Pulse Rate Output 5 000 pulses sec 25 000 pulses sec 25 000 pulses sec 250 000 pulses sec Target Pulse Range 8 388 608 to 8 388 607 pulse 2 1 billion pulses Minimum Velocity 40 pulses sec 25 pulses sec Velocity Resolution 10 pulses sec 1 pulse sec Accel Decel Range 0 1 to 10 sec Position Control Trapezoidal Profiles linear and S curve ramps
58. control and cost are consid erations Pulses or step and direction signals from the DirectLOGIC family of PLCs or other indexers and motion controllers are translated by the microstepping drive into precise movement of the stepping motor shaft The SureStep stepping motors use 2 phase technology with 200 full steps per revolution or 1 8 per full step Older type stepping motor drives which operate stepping motors in full step mode can result in stalling or lost motion due to potential problems with low speed mechanical vibration usually between 100 to 200 RPM To minimize this vibration problem the SureStep microstepping drives use advanced microstepping technology to smooth the motor motion and stepping response Standards and Agency Approvals CC How fast can my system go Maximum Potential Speed Chart rpm PLC SureStep Drive Steps Rev Selection 420 600 1 500 210 42 300 60 TkHz 10 kHz DL05 DL105 DLO6 H0 H2 HA TTH CTRIO 1 050 1 500 3 50 H2 CTRIO2 250kHz 37 500 15 000 7 500 1 500 25 kHz 750 150 The STP DRV 4035 has selectable microstep resolutions of 400 half step 1 000 each full step 5 microsteps 2 000 10 or 10 000 50 The STP DRV 6575 has selectable resolutions of 200 full step 400 half step 2 000 5 000 12 800 or 20 000 steps per revolution The advanced drives STP DRV 4805 STP DRV 80100 have soft ware selectable resolutions ranging trom 200 full
59. ction mount drive to metal surface Natural convection mount drive to metal surface to dissipate heat Mounting 2 6 screws to mount wide or narrow side to metal surface 4 4 screws to mount on wide side 2 4 screws to mount on narrow side Weight 10 8 oz 306g including mating connectors 9 3 oz 264 g Agency Approvals CE EMC amp LVD RoHS CE complies with EN55011A amp EN50082 1 1992 RoHS Book 2 14 1 eMC 8 Motion Control 1 800 633 0405 Sure Step SureStep Advanced Microstepping Drives Prices as of April 16 2014 Check Web site for most current prices Automation Stepping System Drives Motion Servos and Steppers SureStep Series Specifications Advanced Microstepping Drives Microstepping Drive STP DRV 4850 STP DRV 80100 Drive Type Advanced microstepping drive with pulse or analog input serial communication serial communication allows indexing capability Output Current in oo A cse G re Input Voltage 24 48 VDC nominal 24 80 VDC nominal external p s required range 18 53 VDC range 18 88 VDC Configuration Method SureStep Pro software included Amplifier Type MOSFET dual H bridge 4 quadrant Current Control 4 state PWM 20 kHz Protection over voltage under voltage over temperature external output faults phase to phase amp phase to ground inter amplifier shorts Recommended Input Fusing EE ques Input Circuit Opto
60. ctor to RJ45 connector shielded twisted pair 2 0 meter 6 6 ft length SVC 485CFG CBL 2 10 00 Use this cable in conjunction with our USB 485M serial adapter to connect any SureServo amplifier to a PC Eliminates the need to reprogram net Worked servo drives from RS485 to RS232 when connecting to a PC Refer to the ZIPLinks Wiring Solutions section for complete information regarding ZIPLink cable SVC 485CFG CBL 2 Book 2 14 1 eMC 3 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Automation Surely AC Servo System Software SureServo Pro Maintenance screen configuration software A maintenance keypad allows the user to operate the servo Parameter views continued system from the PC This is a great aid during start up to allow the servo to perform some basic motion and to check the O Parameter View Example Screen Monitor Parameters EES i WW Maintenance Screen LJ raum Pote Cunent Postion Mode Absolute Position Mode Cent Acc 8 maec KE e 9 Drive Mode Position intemal Control Current Decal 200 mec Cunen Ponien 7 Hez TUE Pulses Curent Velocity 0 APM POM Orva Fault Code P0 02 Drive Status Front panel display It Motor Feedback Puke Number ibs P0 03 Analog Monitor Outputs 8 x aiid Di 1 1 Servo On m P DO 1 lt DI Servo Ready 100 PUH Status Monitor 1 DI 2 4 Dinar Command 0
61. defined adjustments 2 Easy Mode for default settings over a wide range of programmed inertia with 10 response levels 3 Auto Mode for automatic adjustment using an estimated or measured value of inertia Book 2 14 1 eMC 28 Motion Control Motor features e Low inertia models e 100W 200W 400W 750W and 1kW e Speeds up to 5 000 rpm e Medium inertia models e LkW 2kW and 3kW e Speeds up to 3 000 rpm e Square flange mounting with metric dimensions e 40 60 80 100 130 and 180 mm flanges Permanent magnet 3 phase synchronous motor Keyless drive shafts support clamp on style coupling Integrated encoder with 2 500 x4 pulses revolution plus marker pulse once per revolution Optional 24 VDC spring set holding brakes e Standard hook up cables for motor power brake and encoder SureServo built in motion controller While the SureServo drives can accept traditional commands from host controls they can also provide their own internal motion control For example up to eight index moves can be pre defined and stored in the drive and then selected and executed using up to three discrete inputs The predefined index profiles can also be changed via serial communications The motion can be incremental or absolute homing routines are available in the drive and acceleration can be linear or S curve Multiple drives can be daisy chained and addressed separately using the drive s serial port This
62. e 0 1 to 10 sec Position Control Trapezoidal Profiles linear and S curve ramps Velocity Control Dynamic Velocity controlled accel decel Maximum Number of Modules 1 8 Using Hx CTRIO modules Book 2 14 1 eMC 22 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices lt ES Automation Company Information NEMA Planetary Gearboxes The SureGear PGCN series easily mates to SureStep motors and other NEMA frame motors Everything you need to mount your SureStep motor is included It is the perfect solution for applications such as material other motion control applications requiring a NEMA handling pick and place automation packaging and input output interface Drives Soft Starters Motors Power Transmission Motion Servos ei Precision Gearboxes esos e E f r t e er M ot Or Motor Controls 15 models Fa Ba S Rial Ask available in Sensors Encoders NEMA 17 23 E Sensors and 34 frame sizes Se Limit Switches l Sensors K x s J Current WS 4 K Q gi ud R I i Sensors h eG E v e a I A i Pressure pras PGCN17 105m PGCN17 505m PGCN17 1005m be E lt d Sensors Ka Y WW Temperature ify d e IIe t e Bar e t e L X e Sensors p G Level PGCN23 0525 PGCN23 1025 PGCN23 2525 PGCN23 5025 PGCN23 10025 Sensors Flow Switches Ge K p Pushbu
63. e Recommended Power Supply DE e Switch selectable microstep emulation provides smoother more Model STP PWR STP PWR STP PWR STP PWR reliable motion in full and half step modes 3204 4805 4810 7005 e Automatic self test switch selectable STP DRV 4035 J No No No wer a 24 65 VDC or 12 40 VDC power supply depending STP DRV 4850 4 J 4 No e Running current from 0 5 7 5A STP DRV 6575 i No STP DRV 80100 Y Y Y Advanced stepper drive features 1 Do NOT use a power supply that exceeds the drive s input voltage range STP DRV 4850 amp STP DRV 80100 If using a non STP linear power supply ensure that the unloaded voltage TER ey acd mon TUA SOV odelssvatlsible does not float above the drive s maximum input range Software configurable 2 For best performance use the lowest voltage power supply that supplies the required speed and torque e Programmable microsteps e Internal indexer via ASCII commands e Self test feature SureStep Drive Motor Compatibility Idle current reduction Motor 1 2 Recommended Drive MEE S STP DRV STP DRV STP DRV STP DRV e Torque ripple smoothing Model 4 1 2 2 S S e Step analog amp serial communication inputs Z 4035 D 4850 1 6575 1 80100 e Serial communications allow point to point positioning STP MTR 17040 D 7 Motor features STP MTR 17048 D e High torque 2 phase bipolar 1 8 per step
64. e Size Nominal Output Torque N m Ib in Maximum Acceleration Torque N m Ib in Emergency Stop Torque N m Ib in Standard Output Backlash arc min Allowable Radial Load N Ib Allowable Axial Load N Ib Torsional Stiffness N m arc min Ib in arc min Mass Moment of Inertia kg cm Ib in Fits SureStep Stepper Motor Efficiency Approx Weight kg Ib PGCN17 055M 209 00 13 115 PGCN17 105M 214 00 10 89 PGCN17 255M 267 00 20 177 PGCN17 505M 267 00 20 177 PGCN17 1005M PGCN23 0525 267 00 285 00 10 89 13 115 PGCN23 1025 285 00 10 89 PGCN23 2525 310 00 20 177 PGCN23 5025 310 00 20 177 PGCN23 10025 310 00 335 00 PGCN34 0550 PGCN34 1050 335 00 PGCN34 2550 394 00 PGCN34 5050 394 00 PGCN34 10050 394 00 24 212 62 549 361 81 476 107 298 67 co N CA 0 0096 0 003 0 45 1 0 gt 0 0078 0 003 0 45 1 0 Ex 6 co 01 N E 0 0096 0 55 1 2 STP MTR 170xx D c co N SCH 0 0078 0 003 0 55 1 2 Ste on EES co o a Pet VE LF aS SSS 1 Pai pn Il feet e 0 0078 0 003 0 45 1 0 0 45 1 0 0 04 0 014 0 55 1 2 STP MTR H 230xx D 0 55 1 2 0 5
65. en 2 When an external regenerative resistor is used it is connected across the P and C terminals while the P and D connection is left open Use our factory approved resistors for sure results SureServo systems run out of the box but may be reconfigured for many applications The SureServo drives are fully digital and include over 165 programmable parameters For convenience the parameters are grouped into five categories 1 Monitor parameters 2 Basic parameters 3 Extended parameters 4 Communication parameters 5 Diagnostic parameters Book 2 14 1 eMC 38 Motion Control Ground Terminals Prices as of April 16 2014 Check Web site for most current prices AC Servo Drive Specifications Keypad Five Function keys MODE Press to select or change mode NEXT Press to shift left UP Press to increase values DOWN Press to decrease values ENTER Press to enter value I O Interface 50 pin connector for interfacing the host controller such as DirectLOGIC PLC and other types of I O signals Use our ZIPLink kit which provides DIN rail mounted screw terminals for easy connection e Command inputs Pulse and Direction e Encoder Follower e Analog Velocity Torque e 8 Digital Inputs e 5 Digital Outputs e 2 Analog Monitors e Encoder Output scalable A A B B Z Z Encoder Interface 20 pin connector for interfacing the servo motor encoder Use our factory made and t
66. eneration Clamp Se Braking Resistor Regeneration Clamp Features e Built in 50W power resistor for more continuous current handling optional 100W resistor is also available e Mounted on a heat sink e Voltage range 24 80 VDC no user adjustments required e Power 50W continuous 800W peak e Wire connection 6 pin screw terminal block 12 18 AWG wire e Indicators LED Green power supply voltage is present Red clamp is operating usually when stepper is decelerating e Protection The external power supply is internally connected to an Input Diode in the recen clamp that protects the power supply from high regeneration voltages This diode protects the system from con necting the power supply in reverse If the clamp circuit fails the diode will continue to protect the power supply from over voltage e RoHS Sure Step Series Specifications Microstepping Drives Optional Accessories Part Number Price Description STP DRVA RC 050 99 00 Regen Clamp use with DC powered stepper amp servo drives 50W 24 80 VDC STP DRVA BR 100 49 00 Braking Resistor use with STP DRV RC 050 regen clamp 100W 10 ohms Do not use the regeneration clamp in an atmosphere containing corrosive gases Book 2 14 1 eMC 10 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Ureste Stepping System Drives SureStep Microstepping Drives Ac
67. er clear Fault stop CW CCW over travel Internal parameter selection Torque limit activation Velocity limit activation Control mode selection Scalable Encoder Output Encoder signal output A A B B Z Z Line Driver 5 Programmable Outputs 9 selectable indicators Servo ready Servo On Low velocity Velocity reached In Position Torque limiting Servo fault Electromagnetic brake control Home search completed Communication Interface RS 232 RS 485 RS 422 Modbus ASCII amp RTU up to 115k Baud Protective Functions Overcurrent Overvoltage Undervoltage Overload Excessive velocity position error Encoder error Regeneration error Communication error Installation Site Indoor location free from direct sunlight no corrosive liquid and gas far away from oil mist flammable gas dust Altitude 1000m 3281 ft above sea level maximum Operating Temperature 0 to 55 C 32 to 131 F If operating temperature is above 55 C forced cooling is required For long term reliability the ambient temperature of SureServo systems should be under 45 C 113 F Storage Temperature 20 to 65 C 4 to 149 F Humidity 0 to 90 non condensing Vibration 9 81 m s 1G less than 20Hz 5 88 m s 0 6G 20 to 50 Hz Protection IP 20 Agency Approvals www automationdirect com servos CE UL listed U S and Canada Book 2 14 1 eMC 39
68. ervo family of brushless servo systems from AutomationDirect is fully digital and offers a rich set of features at dynamite prices Choose trom eight stan dard servo motors that are used in combi nation with one of three standard servo drives Eight standard systems from 100W to 3kW e Use with AutomationDirect CLICK DirectLOGIC or P3000 PLCs or any other host controller e Drives feature on board indexer and adaptive tunin modes Free setup software e 30 day money back guarantee e Two year warranty Why use a servo The SureServo servo systems provide the highest possible level of performance for precise control of position velocity and torque Compared to lower cost stepping systems the SureServo products provide e More torque at higher speeds up to 5 000 rpm e Broader range of power up to 3kW e Higher response with closed loop control high hit rate without stalling or lost position Prices as of April 16 2014 Check Web site for most current prices AC Servo Systems SureServo family The SureServo family is designed for flexibility and quick implementation SureServo drives accept a wide range of command sources e Built in motion controller w preset position velocity or torque e Select presets with switch inputs and or the multi drop Modbus serial interface e Position commands with pulse and direction or count up and down format e Analog voltage Velocity or Torque comm
69. ested cable available in 10 20 30 or 60 foot lengths for easy connection Serial Communication Interface 6 pin RS 485 422 232 interface to personal computer with SureServo Pro set up software or host controller with Modbus RTU ASCII protocol Use our factory made cables for easy connection to the PC or the host controller All parameters have commonly used default values which allow you to operate the SureServo system out of the box However the programmability and large variety of parameters make the SureServo systems suitable for a very broad range of applications including almost all types of general purpose industrial machinery such as assembly test packaging machine tool and robotics 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Autpmation Sure AC Servo Drive Specifications Servo drive specifications General Drive Specifications Permissible Frequency 90 60 Hz 5 Encoder Resolution Feedback Resolution 2900 lines 10000 ppr Motion Servos Control of Main Circuit and Steppers SVPWM Space Vector Pulse Width Modulation Control Tuning Modes Easy Auto Manual Dynamic Brake Built in control Analog Monitor Outputs 2 Monitor signal can be set by parameters Output voltage range 8V Resolution 12 8 mV count 8 Programmable Digital Inputs 45 selectable functions Servo enable Alarm reset Gain switching Pulse count
70. ge Range Bipolar 10 VDC Analog Input Input Resistance 10 kQ Command Time Constant 22 ys Resolution Varies with input voltage 13 bits 0V 1V 13 10 bits 1V 2V 10 bits 2V 10V Speed Control Range 1 5000 Command Source External analog signal Onboard indexer Smoothing Strategy Low pass and S curve filter Torque Limit Operation Set by parameters or via analog input Frequency Response Characteristic Maximum 450 Hz 0 01 or less at 0 to 100 load fluctuation 0 01 or less at 10 power fluctuation Voltage and Frequency Range 170 255 VAC 50 60 Hz 5 Drive Heat Loss Position Control Mode Velocity Control Mode Speed Accuracy at rated rotation speed 0 01 or less at 0 to 50 C ambient temperature fluctuation Voltage Range Bipolar 10 VDC Analog Input Input Resistance 10 kQ Command Time Constant 22 ys Resolution 10 bits Permissible Time for Overload 8 sec under 200 rated output Command Source External analog signal Onboard indexer Smoothing Strategy Low pass filter Speed Limit Operation Set by parameters or via analog input Drive heat loss varies depending upon which motor is connected to the drive Torque Control Mode Book 2 14 1 eMC 40 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Autpmation Sure c AC Servo Motor Specif
71. h brake Rated Output Power 01 100W 10 1000W 02 200W 20 2000W 04 400W 30 3000W 07 750W Nominal Input Voltage 2 230VAC 50 60 Hz Here is what you will need to order a complete servo system Inertia amp Power NOTE UNIT CAN BE PROGRAMMED VIA KEYPAD OPTIONAL PROGRAMMING SOFTWARE i FREE DOWNLOAD AND OPTIONAL PROGRAMMING CABLE AVAILABLE Servo Drive Servo Motor without brake note If you need a gear box for your configuration you can do it easily online http www sureservo com gearbox selector Drive and Motor Servo Motor with brake note Power Cables from Drive to Motor Encoder Feedback Cables Miscellaneous RS 422 485 Serial Com munication Cable ZIPLink I O Interface ISVA 2040 SVL 201 SVL 201B SVL 202 SVL 202B SVL 204 SVL 204B Low inertia ISVA 2100 SVL 207 SVL 207B SVC PFL 010 SVC PFL 020 SVC PFL 030 SVC PFL 060 SVC EFL 010 SVC EFL 020 ZL RTB50 SVC E EFL 030 SVC EFL 060 and ZL SVC CBL50 SVL 210 SVL 210B SVM 210 SVM 210B SVC PHM 010 SVC PHM 020 SVC PHM 030 SVC PHM 060 Medium inertia ISVA 2300 SVM 220 SVM 220B SVM 230 SVM 230B SVC PHH 010 SVC PHH 020 SVC PHH 030 SVC PHH 060 SVC EHH 010 SVC SVC EHH 020 E SVC MDCOM CBL ZL SVC CBL50 1 Or eur
72. hed to the servo motor driveshaft needs to be considered and the total reflected inertia needs to be determined This means that all elements of any mechanical transmission and load inertia need to be translated into an equiv alent inertia as if attached directly to the motor driveshaft The ratio of reflected load inertia to motor inertia needs to be care fully considered when selecting the servo system In general applications that need high response or bandwidth will 2 Torque and speed Prices as of April 16 2014 Check Web site for most current prices AC Servo Systems the system being replaced In a new application these parameters should be determined through calculation and or measurement AutomationDirect has teamed with Copperhill Technologies to provide free servo sizing software VisualSizer SureServo soft ware will assist in determining the correct motor and drive for your application by calculating the reflected load inertia and required speed and torque based on the load configuration VisualSizer SureServo software can be downloaded from www sureservo com downloads htm Information for selecting SureServo systems is also included in Appendix B of the SureServo User Manual which can be down loaded trom the AutomationDirect com website benefit from keeping the ratio of load inertia to motor inertia as low as possible and ideally under 10 1 Systems with ratios as high as 200 1 can be implemented b
73. ications Servo motor overview Low Inertia Motors Motor Power and e 100W 40 mm flange Brake Connector 1 foot cable with e 200W 60 mm flange 6 position connector IP65 Housing e 400W 60 mm flange Motion Servos Not liquid tight e 750W 80 mm flange and Steppers Keyless Shafts 750W e 100W 8mm diameter and 200W 14mm below diameter e 400W 14 mm diameter e 750W 19 mm diameter Encoder Connector 1 foot cable with 9 position connector w Not liquid tight Without Shaft Seal not liquid tight All SureServo motors have keyless shafts for use with servo grade clamp or compression couplings Motor Power and Brake Connector Liquid tight when using AutomationDirect cables Encoder Connector Liquid tight when using AutomationDirect cables IP65 Housing 1 kW and above Keyless Shafts Low Inertia Model e 1 kW 22 mm diameter Medium Inertia Models e 1 kW 22 mm diameter 2 kW 35 mm diameter 3 kW 35 mm diameter Low and Medium Inertia Motors Low Inertia Model e 1 kW 100 mm flange Medium Inertia Models e 1 kW 130 mm flange e 2 kW 180 mm flange e 3 kW 180 mm flange amp WAY With Shaft Seal liquid tight Book 2 14 1 www automationdirect com servos Motion Control eMC 41 Ure S Prices as of April 16 2014 Check Web site for most current prices AC Servo Motor Specifications
74. idrop networks 3ft length IEEE 1394 SVC MDCOM CBL 18 00 plug to unterminated wires compatible with all SureServo systems Facilitates connection between the SureServo drive serial port and host controllers i D I A ZIPLink SureServo Drives cable with 6 pin RJ12 connector to a 6 pin IEEE 1394 connector shield SVC 232RJ12 CBL 2 7 00 ed twisted pair 2 0 meter 6 6 ft length For RS 232 connection to all SureServo amplifiers ZIPLink SureServo amplifier communication cable RJ12 male to 6 pin IEEE 1394 connector SVC 485RJ12 CBL 2 9 00 _ shielded twisted pair 2 0 meter 6 6 ft length Cable used in conjunction with ZL CDM RJ12xxx distribution module can access a compatible RS 485 device network D I a ZIPLink SureServo Drives cable with a HD 15 pin male to a 6 pin IEEE 1394 connector shielded SVC 485HD15 CBL 2 7 50 twisted pair 2 0 meter 6 6 ft length For RS 485 connection to all SureServo amplifiers Refer to the ZIPLinks Wiring Solutions section for complete information regarding the ZIPLink cables Book 2 14 1 www automationdirect com servos Motion Control eMC 35 Prices as of April 16 2014 Check Web site for most current prices Sure v AC Servo System Software Servo SureServo Pro configuration software SureServo Pro is an optional free downloadable configuration software package for the SureServo drives With SureServo Pro installed the personal computer may be directly
75. n dipswitch and or rotary dial set up Linear power supplies e Dipswitch used for built in self test microstep resolution 32V 4A 48V 5A 48V 10A 70V 5A selection current level selection and optional idle current EET odio ees i died c nawe soe reduction H P P PP e Includes 5 VDC Logic supply for all low voltage signals Book 2 14 1 www automationdirect com stepper systems Motion Control eMC 3 Prices as of April 16 2014 Check Web site for most current prices UI ep Choose your SureStep System NEMA 17 23 and 34 Twenty bipolar step mounting flanges motors to cover a wide a Choose a motor range of applications Determine the torque and speed required by your application Then look at the motor speed torque curves in the SureStep Stepping System Motors section of this catalog chapter Choose a motor that can run your application with plenty of speed and torque reserve most stepper systems should have a 10096 safety margin for torque Holding torque ranges from 61 to 1288 oz in Single shaft and Dual shaft models available 1 ft cable 4 wire with locking connector on the end Square frame style produces high torque and achieves best torque to volume ratio i i STP EXT 020 2 Choose a motor extension cable Giselle conn iar E UT for use with all gig i Our 20 f motor extension cables have a locking connector that mates Motors BW up to the motor cable The extension cables allow you
76. near slides e Injection molding machines e Packaging machines e Pick and place automation e Conveyors Book 2 14 1 eMC 50 Motion Control 1 800 633 0405 Su reg Hear Precision Servo Gearboxes SureGear Servo Gearbox Selection SureGear Servo Gearbox Selection Prices as of April 16 2014 Check Web site for most current prices Automation Direct Sure oe E Frame Motor Nominal Combination Nominal Combination Combination Available Load Inertia Servo Ratio Cone Size Output Torque Output Torque Nominal Output Max Output 5 1 Mismatch Motor mm N m lb in N m Ib in Speed rpm Speed rpm kg cm2 Ib in s2 Motion Servos 51 PGA050 05A1 159 14 1 600 1 000 2 85 0 003 and Steppers 10 1 PGAOSO 10A1 3 18 28 1 300 500 12 00 0 011 151 PGAOSO 15A1 4 77 42 2 200 333 25 88 0 023 eu 251 PGA050 25A1 7 95 704 120 200 72 50 0 064 0 32 2 8 201 B 54 PGx070 05A1 1 59 14 1 600 1 000 1 83 0 002 PETRI 10 1 PGx070 10A1 3 18 28 1 300 500 9 40 0 008 8 00 0 007 151 PGx070 15A1 4 77 42 2 200 333 21 38 0 019 17 33 0 015 251 PGx070 25A1 A 7 95 70 4 120 200 60 63 0 054 49 38 0
77. ng allows for fine adjustment of phase in the range 0 25 to 1 5 rps Waveform command signal smoothing Connectors Communication RJ11 6P4C programming communication cable STP 232RJ11 CBL included Other removable screw terminal blocks Motor amp Power Supply 26 12 AWG Signals 28 16 AWG Maximum Humidity 90 non condensing Storage Temperature 20 to 80 C 4 to 176 F Operating Temperature 0 to 55 C 32 to 131 F mount to suitable heat sink Drive Cooling Method Natural convection mount to suitable heat sink Mounting 6 mounting screws mount to suitable heat sink Weight 8 oz 227g approximate Agency Approvals CE RoHS www automation Book 2 14 1 direct com stepper systems Motion Control eMC 9 Prices as of April 16 2014 Check Web site for most current prices SUE ter Stepping System Drives SureStep Microstepping Drives Accessories Braking Accessories If you plan to use a regulated or switching power supply you might encounter problems from regeneration As a load rapidly decelerates from a high speed much of the kinetic energy of that load is transterred back to the motor This energy is then pushed back to the drive and power supply resulting in increased system voltage It there is enough overhauling load on the motor the DC voltage will go above the drive and or power supply limits This can trip the overvoltage protection of a switching power supply or a dri
78. ng modes and parameters can also be changed using SureServo Pro After the parameters have been defined the complete setup can be stored and archived Drive configurations can be uploaded edited saved and down loaded as often as necessary Parameter View Example Screen Basic Parameters 99 Detailed Configuration F1 i Extemei Pulse Ingat Tyne RS Pit Control Mode and Output Direction in P102 Speed ond Tongue Limit in d Ei 07 Output Polity Setting 00 Fawad Dut NOM MONT PI H Anang Monitor Output Proportion 1 CH 1 iran P105 Analog Monitor Output Proportion 2 CH 2 hon P06 Accel Dece Smoot Constant el Anslag P1 07 Smooth Constart of Analog Torque Command F108 Smooth Coastarg al Postan Command P1 03 1st Speed Commend Limit F110 2nd Speed Command Lengt F1 1t 3rd Speed Command Limit SureServo Software and Configuration Cables Product Price SV PRO Free Description SureServo Pro configuration software for use with all SureServo servo systems FREE download from www sureservo com or www automationdirect com websites CD with SureServo Pro configuration software SV PRO 9 00 SVC PCCFG CBL 18 00 Six foot RS 232 communications cable connects servo drive serial port to PC DB 9 serial port For PCs having only USB ports use our USB RS232 converter cable in conjunction with the SVC PCCFG CBL cable ZIPLink SureServo amplifier configuration cable 6 pin IEEE 1394 conne
79. olex 39 01 2041 STP EXTH 020 4 18 AWG cond Programming Cable Wiring Diagram 3050 50 mm 10 ft WIRE CONNECTION DB9 P1 P2 RJ11 6P4C 5 RX TX 4 3 DN RX 5 nc nc 9 GND GND 5 9 6 DB 9P FEMALE CONNECTOR SHELL FRONT NICKEL BACK TIN D INSULATOR COLOR BLACK CABLE CAT 5 UTP 24AWG 7 0 203BA 2PR 100MHz INNER MOLDED YCEDC C073 CORE OVER MOLDED YC CORE0038 RJ11 6P4C COLOR BLACK OD 4 5mm OUTER MOLDED YCEDC C074 3 RJ11 6P4C PLATED GOLD 3U STP 232RJ11 CBL 4 SCREW 4 40UNC PD40 175TNP COLOR BLACK Book 2 14 1 eMC 18 Motion Control 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices OTTE SUF Go Stepping System Power Supplies SureStep Power Supplies Power Supply SureStep Series Specifications Stepping System Power Supplies STP PWR 3204 STP PWR 4805 STP PWR 4810 STP PWR 7005 Price 120 00 140 00 178 00 178 00 Input Power fuse protected 1 phase 120 240 VAC 50 60 Hz 150 VA Fuse 3A 1 phase 120 240 VAC 50 60 Hz 390 VA Fuse 5A Motion Servos 1 phase 120 240 VAC 50 60 Hz 650 VA and Steppers 1 phase 120 240 VAC 50 60 Hz 500 VA Fuse 8A Fuse 7A Input Voltage Range switch selectable 120 240 VAC 10 Voltage range switch is set to 240 VAC from factory Inrush Current 120 VAC 12A 240 VAC lt 14 A 120 VAC lt 20A 240 VAC lt 24A 120 VAC 40A 240 VAC 50A Mo
80. ontinued NOTE RECOMMENDED USER SUPPLIED MOUNTING SCREW IS M6 TIGHTEN TO 14 KGF CM 1 37 N M SVA 2300 UNITS mm in Inch values are for reference only 206 8 11 70 2 76 229 5 9 04 000000000000 x PE Terminal EE PE Screw M4x0 7 Mounting Screw M6 quantity 3 Mounting Screw Torque 14 kgf cm 1 37 N m Servo motor dimensions Low inertia models SVL 201 B SVL 202 B SVL SVL 204 B SVL 207 B SureServo Motor Dimensions 100W 750W Low Inertia SVL 201 B SVL 202 B SVL 204 B 40 1 575 60 2 362 4 5 0 1772 5 5 0 2165 46 1 811 10 2 756 SVL 207 B 80 3 15 6 6 0 2598 90 3 543 eMC 46 8 0 0 0 009 8h6 14 0 0 0 011 14h6 19 0 0 0 013 19h6 30 40 0 0 021 30h7 90 0 0 0 025 50h 70 0 0 0 030 70h7 w o brake 100 1 3 941 102 4 4 032 124 4 4 898 135 5 315 with brake 135 7 5 343 137 5 394 159 6 26 171 6 6 756 25 0 98 30 1 18 35 1 38 5 0 197 6 0 236 8 0 315 2 5 0 098 3 0 118 Cable length 300mm 12 inches UNITS mm in Inches are for reference only not included on diameter dimensions for accuracy Book 2 14 1 Motion Control 1 800 635 0405 Prices as of April 16 2014 Check Web site for most c
81. orized Step Motor SureStep stepping system includes Typical Wiring Diagram e Four step motor power supplies Step Motor e Two DIP switch configurable microstepping drives Power Supply SureStep Typical Wiring Diagram e Two software configurable advanced microstepping drives STP PWR xxxx e Two motor extension cables e Twenty step motors NEMA 17 23 34 frame sizes single amp dual shaft Stepper Drive AC Power Standard stepper drive features 588 STP DRV 4035 amp STP DRV 6575 ZL 9 e Low cost digital step motor driver in compact package QoQ e Operates from Step amp Direction signals or Step CW amp Step CCW Aes jumper selectable Fault output 6575 only amp Enable input e Optically isolated I O Ee Cabe Color gn Seon able Core step Motor e Digital filters prevent position error from electrical noise on Term Wire Pin STP MTR H xxxxx D command signals jumper selectable 150 kHz or 2MHz 6575 only A Red F da a Rotary or DIP switch easily selects from many popular motors eee a Electronic damping and anti resonance 6575 only B Black 4 e Automatic idle current reduction to reduce heat when motor is not moving switch selectable 50 or 90 of running current SureStep Power Supply Drive Compatibility e Switch selectable step resolution DRV 4035 400 10 000 steps per 162 1 2 revolution DRV 6575 200 20 000 steps per revolution Driv
82. rol eMC 11 Prices as of April 16 2014 Check Web site for most current prices Ureste Stepping System Drives SureStep Microstepping Drives Dimensions Dimensions in mm STP DRV 6575 STP DRVA RC 050 4 66 2 50 4X 20 12 118 4 63 5 3 0 SCD 4 40 i S 3 2 111 8 b SSSSSS 4X 0 14 p S n 2 98 0 89 K 101 6 75 6 22 7 E p S Y Y Y 104 222222 ssssssss 5 3 00 S 0 16 3 69 26 5 76 2 40 T 93 7 2 442 L 2 024 E 3X 90 12 ut 022 0 41 I l 23 0 pe 10 5 ITT vs si L 0 35 430 rT gt 38 1 ll 8 9 P 0 ke 1 MMA STP DRVA BR 100 5 87 149 1 2X RO 16 i 5 AG E 1 a EN E T een 1 0 75 m 19 1 STP DRV 4035 STP DRV 4850 amp 80100 4x 00 125 oe K 38 1 gt 3 2 gt x 2x 90 125 O 3 2 ml SureStep i Microstepping Sa O A O 30 S 3 70 3 75 4 00 STP DRV 4850 76 2 i 94 0 95 3
83. rrent Reduction mum Current should be increased to 120 if microstepping n a Torque is reduced increased by the same 90 or 50 of running current 0 or 50 reduction Idle Current Reduction Holding torque is reduced by the same 96 idle current setting is active if motor is at rest for 1 second or more Features Microstep Resolution AER 9000 2000 400 smooth 400 200 smooth oF 100 200x2 4 000 200x5 2 000 200x10 or 10 000 200x50 steps rev Phase Current Setting 1 3 6 3 x 80 120 DIP switch selectable 0 4 to 3 5 A phase with 32 selectable levels Automatically rotates the motor back and forth two turns in each TQ Self Test direction in arder to confirm that the motor is operational Uses half step to rotate 1 2 revolution in each direction at 100 steps second Step Pulse Noise Filter Select 150 kHz or 2MHz n a Load Inertia Set motor and load inertia range to 0 4x or 5 10x n a Removable screw terminal blocks Connectors Motor amp Power Supply 30 12 AWG Signals 30 14 AWG Screw terminal blocks with AWG 18 maximum wire size Maximum Humidity 9096 non condensing 9096 non condensing Storage Ambient Temperature 0 to 50 C 32 to 122 F mount to suitable heat sink 20 to 80 C 4to 176 F Operating Temperature 0 to 85 C 32 to 185 F interior of electronics section 0 to 55 C 32 to 131 F recommended 70 C 158 F maximum Drive Cooling Method Natural conve
84. speed reduction WWw sureservo com mechanical trans htm Ordering guide instructions The following four pages are your ordering guide for the eight standard SureServo systems Each of the eight standard systems has a torque speed curve including the motor inertia for refer ence This is the fundamental information that you need to select the servo drive and matching motor for your application www automationdirect com servos Don t forget the cables and ZIPLink break out board kit Included in the ordering guide are the available connection cables from the drive to motor in standard lengths from 10 to 60 feet The break out board kit includes a 0 5m 19 inch cable for the CNT I O interface and is listed for your convenience We highly recommend all five items per system as a minimum All cables are 100 factory tested to make your system installa tion as easy and quick as possible See the Accessories section for regeneration resistors AC line filters fuses contactors and RF noise filters Book 2 14 1 Motion Control eMC 31 Automation Motion Servos and Steppers UG c Prices as of April 16 2014 Check Web site for most current prices AC Servo System Configuration SureServo series drives and motors part EN system 2 04 Component Type A Drive L Low inertia motor M Medium inertia motor Series SV SureServo AC servo SVA U Component Option 0 Drive Blank Motor without brake B Motor wit
85. st Shipping The majority of our products are stocked for same day shipping when you place your order by 6 p m EST Same day shipping with approved company credit or credit card Free 2 day transit shipping for orders over 49 other expedited services extra See Web site or catalog Terms and Conditions for all details and exceptions SureStep Stepping Motors SureStep Series Part Numbers Connectorized Bipolar Stepping Motors Higher Torque Motors High Torque Motors Prices as of April 16 2014 Check Web site for most current prices Ureste Stepping System Motors STP MTR 17048D STP MTR 17060 STP MTRH 23079 STP MTRH STP MTRH 34066 STP MTRH 34066D STP MTRH 34097 STP MTRH 34097D STP MTRH 34127 STP MTRH 34127D 111 00 126 00 HA C1 C1 co 124 00 139 00 140 00 155 00 167 00 167 00 e c o single dual single dual single dual single dual SureStep Series Specifications Connectorized Bipolar Stepping Motors High Torque Motors Higher Torque Motors Bipolar Stepping Motors STP MTR 17040 D STP MTR 17048 D STP MTR 17060 D STP MTR 23055 D STP MTR 23079 D STP MTR 34066 D STP MTRH 23079 D STP MTRH 34066 D STP MTRH 34097 D STP MTRH 34127 D 34 80 50 1288 9 12 21 90 4 01
86. steel shaft s IP40 1 5 0 7 2 2 1 0 oo 17 24 1 1 CE complies with EN55014 1 1993 and EN60034 1 5 11 Allow sufficient time to accelerate the load and size the step motor with a 10096 torque safety factor DO NOT disassemble step motors because motor performance will be reduced and the warranty will be voided DO NOT connect or disconnect the step motor during operation Mount the motor to a surface with good thermal conductivity such as steel or aluminum to allow heat dissipation Use a flexible coupling with clamp on connections to both the motor shaft and the load shaft to prevent radial and thrust loading on bearings from minor misalignment 0 6 0 3 0 7 0 3 0 9 0 4 39 1 4 Design Tips Accessory Extension Cable For dual shaft motors STP MTR xxxxxD The sum of the front and rear Torque Loads Radial Loads and Thrust Loads must not exceed the applicable Torque Radial and Thrust load ratings of the motor STP EXT 020 STP EXTH 020 SureStep Stepping Motors Mounting Accessory Mounting Accessory for NEMA 17 SureStep Series Bipolar Stepping Motors Description Part Number STP MTRA RB 85 Reducer bushing 8mm OD to 5mm ID 16mm length aluminum alloy Connects NEMA size 17 stepper motors to Koyo TRD NH and TRD SH hollow shaft encoders Book 2 14 1 eMC 14 1 800 633 0405 Motion Control Prices as of April 16 2014 Check Web si
87. t DO 2 03 At Zero Speed be T 100 PLUS Status Monitor 2 DI 3 08 Command Trigger of 7 DO 3 lt HR Horing Completed OH E Di 3 Zeen Conmamd Sali on DO 5 Ar Posiboning on 1 PU 06 Status Monitor 3 DI 5 02 Alam Beset or DO 5 07 Active Fault on o DIE 22 Reverse inhibit Uae avel of p inn POI tie Macar Dl 7 23 Forsand Inbite lU veh sell om PILIS Simtus Monitor 5 Di 8 21 Emergency Stop nR F T Dhns hese Diese ree Hote The coniigurahon vaie ee cee dein ramen cams can mr be uploaded Tre must bre entered here manually alter an upicad emr PC L I throug PO 16 ae any contigurable hom the Sure Seren Eoonad Scope SureServo Pro includes a powertul scope function that allows the user to have as many as three channels of data displayed simul taneously Each channel has a drop down table to select the data to be displayed The scope also has a trigger mode and timebase selection This function is a valuable tool for tuning SureServo drives P248 P258 Pz3x P247 _P260 P 263 PER Propositional Puciton Loop Gain KEP PZ 01 Passion Loop Gain Boost ha z P 02 Position Feed Forward Gain KFF co P 03 Smoothing Constant al Posilion Feed Forward T5 wee P M velocity Loop Proportional Gain KP EE wee P 05 Velocity Loop Gain Boost x P 06 Velocity Loop integral Compensation EVI PRO Velocity Feed Forward Gain KWF PZ
88. te for most current prices Automation SUES tap Stepping System Motors SureStep Motor Torque vs Speed Charts STP MTR 17xxx D NEMA 17 Step Motors STP MTR H 23xxx D NEMA 23 Step Motors STP MTR 17040 D Torque vs Speed 1 8 step motor 1 2 stepping STP MTR 23055 D Torque vs Speed 1 8 step motor 1 2 stepping 70V Power Supply e 48V Power Supply 2 32V Power Supply 70V Power Supply 48V Power Supply 32V Power Supply Speed rpm Speed rpm Motion Servos and Steppers 0 300 600 900 1200 1500 1800 2100 2400 2700 0 450 900 1350 1800 2250 90 200 80 70 150 c 60 S 50 E o Pe 3 40 Dese d 100 o F 30 Sms S 20 E 1 50 10 0 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 0 2000 4000 6000 8000 10000 12000 14000 Speed pps 1 pulse 0 9 degree Speed pps 1 pulse 0 9
89. ter motor shaft PGCN17 xxxx PGCN17 BSH9M Motor shaft bushing for SureGear NEMA size 17 gearboxes fits 9mm diameter motor shaft PGCN17 BSH25 Motor shaft bushing for SureGear NEMA size 17 gearboxes fits 1 4 inch diameter motor shaft PGCN23 SK Mounting screws replacement for SureGear NEMA size 23 gearboxes Package of 4 PGCN23 BSH6M Motor shaft bushing for SureGear NEMA size 23 gearboxes fits 8mm diameter motor shaft PGUN23 BSH9M Motor shaft bushing for SureGear NEMA size 23 gearboxes fits 9mm diameter motor shaft PGCN23 00X PGCN23 BSH25 Motor shaft bushing for SureGear NEMA size 23 gearboxes fits 1 4 inch diameter motor shaft PGCN23 BSH37 Motor shaft bushing for SureGear NEMA size 23 gearboxes fits 3 8 inch diameter motor shaft PGCN34 SK Mounting screws replacement for SureGear NEMA size 34 gearboxes Package of 4 PGCN34 BSH9M Motor shaft bushing for SureGear NEMA size 34 gearboxes fits 9mm diameter motor shaft PGCN34 BSH11M Motor shaft bushing for SureGear NEMA size 34 gearboxes fits 11mm diameter motor shaft PGCN34 xxxx PGCN34 BSH37 Motor shaft bushing for SureGear NEMA size 34 gearboxes fits 3 8 inch diameter motor shaft PGCN34 BSH50 Book 2 14 1 eMC 2 Motion Control Motor shaft bushing for SureGear NEMA size 34 gearboxes fits 1 2 inch diameter motor shaft 1 800 633 0405 S SureServo AC servo systems The SureS
90. tia by a factor of the gear ratio squared A 10 1 gearbox reduces output speed to 1 10 increases output torque 1O times and decreases reflected inertia to 1 100 However when investigating the effect of 2 Low speed and high torque applications If the application requires low speed and high torque then it is common to intro duce a speed reducer so that the servo system can operate over more of the available speed range This could also have the added benefit of reducing the servo motor torque requirement which could allow you to use a smaller and lower cost servo system Additional bene fits are also possible with reduction in reflected inertia increased number of motor encoder counts at the load and increased ability to reject load distur bances due to mechanical advantage of 3 Space limitations and motor orientation SureServo motors can be mounted in any orientation but the shaft seal should not be immersed in oil open frame gearbox etc Reducers can possibly allow the use of a smaller motor or allow the motor to be repositioned For example some reducers would allow for in line right angle or parallel mounting of the motor For more information refer to the website listed below different speed reduction ratios DO NOT ID Seo I ASER forget to include the added inertia of couplings gearbox or timing belt pulleys These added inertias can be significant and can negate any inertia reduction due to the
91. tor Supply Output linear unregulated fuse protected and power on LED indicator 32 VDC 4A fully loaded 35 VDC 1A load 41 VDC no load Fuse 6A Electrically isolated from Logic Supply Output 46 5 VDC 5A fully loaded 52 VDC 1A load 57 5 VDC no load Fuse 8A 46 5 VDC Q 104 fully loaded 50 VDC 1A load 57 5 VDC no load Fuse 15A 70 VDC 5A fully loaded 79 VDC 1A load 86 5 VDC no load Fuse 8A Logic Supply Output regulated and power on LED indicator 5 VDC 5 500 mA Electronically Overload Protected Electrically isolated from Motor Supply Output Watt Loss 25W 51W Storage Temperature Range 55 to 85 C 67 to 185 F Operating Temperature Range 0 to 50 C 32 to 122 F full rated derate current 1 1 per degree above 50 C 70 C 158 F maximum Humidity 95 non condensing relative humidity maximum Cooling Method Natural convection mount power supply to metal surface if possible Dimensions in mm 4 00 x 7 00 x 3 25 101 6 x 177 8 x 82 6 5 00 x 8 10 x 3 88 127 0 x 205 7 x 98 6 9 62 x 9 00 x 4 62 142 7 x 228 6 x 117 3 Mounting unt on either wide or narrow side with machine screws per dimension diagrams Weight Ib kg 6 5 2 9 11 4 9 18 8 3 Connections Screw Terminals Agency Approvals UL file E181899 CSA CE
92. ttons PGCN34 0550 PGCN34 1050 PGCN34 2550 PGCN34 5050 and Lights Stacklights Signal Devices Process m Tough on the outside Relays and Timers m m EJ precision quality on Pneumatics Air Prep the inside Pneumatics Directional Control Valves Pneumatics Cylinders Pneumatics Tubing Pneumatics Air Fittings Appendix Book 2 Terms and Conditions Book 2 14 1 www automationdirect com stepper systems Motion Control eMC 25 Su eR eg SureGear Planetary Gear Reducers for NEMA Motors Overview The SureGear PGCN series is a great gearbox gear reducer value for servo stepper and other motion control applications requiring a NEMA size input output interface It offers the best quality avail able for the price point Features e Wide range of ratios 5 10 25 50 and 100 1 e Low backlash of 30 arc min or less e 20 000 hour service life Maintenance free requires no additional lubrication e NEMA sizes 17 23 and 34 e Includes hardware for mounting to SureStep stepper motors e Optional shaft bushings available for mounting to other motors Prices as of April 16 2014 Check Web site for most current prices Planetary Gearboxes for NEMA Motors Applications e Material handling e Pick and place e Automation SureGear NEMA Planetary Gearboxes Model Specific Specifications e Packaging e Other motion control applications requiring a NEMA input output Part Number NEMA Fram
93. urrent prices Autpmation SUEY AC Servo System Dimensions Servo motor dimensions continued Low inertia models SVL 210 B Motion Servos and Steppers SureServo Motor Dimensions 1000W Low Inertia Dimension SVL 210 B A 100 3 937 9 0 3543 115 0 2 0 2 4 528 22 0 0 0 013 22h6 95 0 0 0 035 95h7 158 6 22 F w o brake F with brake 190 7 48 45 1 77 17 0 669 7 0 28 UNITS mm in Inches are for reference only not included on diameter dimensions for accuracy SureServo Motor Dimensions 1000W 3000W Medium Inertia Dimension SVM 210 B SVM 220 B SVM 230 B A 130 5 118 180 7 087 9 0 3543 13 5 0 5315 145 0 2 0 2 5 709 200 0 2 0 2 7 874 22 0 0 0 013 22h6 35 0 0 0 016 35h6 110 0 0 0 035 110h7 114 3 0 0 035 114 3h7 F w o brake 143 5 63 164 6 457 212 8 35 F with brake 181 7 126 213 8 386 258 10 16 55 2 17 75 2 95 15 0 591 20 0 787 4 0 157 UNITS mm in Inches are for reference only not included on diameter dimensions for accuracy www automationdirect com servos Motion Control eM C 4 7 Book 2 14 1 Prices as of April 16 2014 Check Web site for most current prices UG c AC Servo System Accessories Accessories E
94. ut corresponding lower bandwidth or responsiveness must be accepted The servo response including the attached load inertia is determined by the servo tuning SureServo systems may be tuned manually adap tively with measurement of the load inertia or set with default tuning based on a programmed value of load inertia SE With knowledge of the motion profile and any mechanical transmis _ Peak Torque ean Torque 300 Limited by Current Limited by Voltage sion between the motor and load calculations can be made to deter Limit Limit mine the required servo motor continuous torque peak torque and maximum motor speed The required amount of continuous torque must fall inside the continuous operating region of the system torque speed curve you can check the continuous torque at the average speed of the motion profile The required amount of peak torque must also fall within the servo system s intermittent operating region of the system torque speed curve you need to check this value at the required maximum speed Torque 200 Intermittent Operating Region 100 Continuous Operating Region 1000 2000 3000 4000 5000 Speed r p m Book 2 14 1 eMC 30 Motion Control 1 800 633 0405 Ure yy Application tip coupling considerations The SureServo motors have keyless shafts that are designed for use with clamp on or compression style couplings Couplings using keys and or set screws should NOT be used with
95. ve Permissible Drive Power Supply Combinations Drive Power ON LEDs STP DRV 4035 d Unregulated STP DRV 4850 y linear supplies STP DRV 6575 Y Y y perfect for a stepper systems STP DRV 80100 For systems that use multiple drives and only one power supply please read our SureStep User Manual under Product Documentation to properly size multiple systems AT PL h A it Wi Per ery CA r A Mg NM Step Motor Power Supply www automationdirect com stepper systems 32V 48V and 70V linear supplies Input and output fusing included 2 Phase Microstepping Drive Motor Extension Cable Typical System Prices as of April 16 2014 Check Web site for most current prices and stays within the voltage limit of the selected drive Each power supply has incoming AC and outgoing DC fusing There is also an electronically overload protected 5V supply for all your logic needs Motion Servos and Steppers Screw terminal AC input and DC output connections 120 or 240 VAC 50 60 Hz power input switch selectable 5 VDC 5 at 500 mA regulated logic power Book 2 14 1 eMC 5 Motion Control Prices as of April 16 2014 Check Web site for most current prices Sureste Stepping System Components SureStep System Single shaft or Dual shaft SureStep SureStep SureStep SureStep Step Motor Power Supply Microstepping Drive Extension Cable Connect
96. ve and cause it to shut down To solve this problem AutomationDirect offers a regeneration clamp and a braking resistor as optional accessories The regen clamp has a built in 50W braking resistor For additional braking power larger overhauling loads an optional 100W braking resistor is also available Regeneration Clamp Description As with most stepper systems a clamp circuit is often required to limit increased power supply bus voltage when the motor is decel erating under load This is commonly referred to as regenera tion which is what happens when DC motors are driven by their load During regeneration the DC motor can produce enough voltage to actually exceed the input power supply voltage With a Regen Clamp one or more stepper drives can be protected from Over Voltage conditions by placing the clamp module between the power supply and the drive The clamp tracks the input power supply and will operate from 24 to 80 volts No adjustments are needed The Regen Clamp is designed to handle a wide range of condi tions The voltage input matches the needs of the SureStep stepper drives by providing 24 to 80 VDC capabilities and external power resistors can be added for even greater continuous power requirements The clamp modules are small and compact to minimize impact on the system design More than one stepper drive can be connected to the clamp module with the potential to handle an entire multi axis sytem Reg
97. wer Cable 1 SVC PFL 010 10 29 50 SVC PFL 020 20 52 00 SVC PFL 030 30 63 00 SVC PFL 060 60 115 00 ZIPLink VO Interface ZL RTB50 45 and one cable below ZL SVC CBL50 0 5m 33 50 ZL SVC CBL50 1 1m 34 50 ZL SVC CBL50 2 2m 36 50 Motor Power Cable 1 SVC PHM 010 10 85 00 SVC PHM 020 20 95 00 SVC PHM 030 30 117 00 SVC PHM 060 60 181 00 ZL RTB50 45 5 and one cable below ZL SVC CBL50 0 5m 33 50 ZL SVC CBL50 1 1m 34 50 ZL SVC CBL50 2 2m 36 50 Motor Power Cable 1 SVC PHM 010 10 85 00 SVC PHM 020 20 95 00 SVC PHM 030 30 117 00 SVC PHM 060 60 181 00 ZIPLink VO Interface ZL RTB50 45 and one cable below ZL SVC CBL50 0 5m 33 50 ZL SVC CBL50 1 1m 34 50 ZL SVC CBL50 2 2m 36 50 1 800 635 0405 Prices as of April 16 2014 Check Web site for most current prices SUEY AC Servo System Configuration For all systems Order programming software amp s z programming cable if needed e 2 kW Medium Inertia System P Se pgs Mc 358 M e suteServe Motor Motor Power Cable 1 Torque Torque N m in Ib KI panca E e e aide 221 3 i E I1 T eeeeH e pU I li P SVC PHH 010 1 0 1 03 00 ei M al o p SVC PHH 020 20 133 00 SC ae termit n H SVM 220 832 00 SVC PHH 030 30 165 00 15 3pulty Zon io li SVM 220B w
98. xternal Regeneration Resistors Use external resistors to provide additional regenerative capacity and to dissipate heat away trom the servo drive dr Ea Part Number Resistance SureServo Drives GS 25P0 BR SVA 2040 75 00 Resistor GS 25P0 BR GS 2010 BR ENC SVA 2100 SVA 2300 223 00 AC Line Filters Input EMI filters reduce electromagnetic interference or noise on the input side of the servo drive They are required for CE compliance and recommended for installations prone to or sensitive to electromagnetic interference EMI Filter EMI Filter Part Rating Number Single Phase 250V 1 phase 20A 20DRT1WS3S 76 00 Three Phase 250V 3 phase 10A 10TDT1W4C 81 00 Single Phase 250V 1 phase 20A 20DRT1WS3S 76 00 Three Phase 250V 3 phase 10A 10TDT1W4C 81 00 SVA 2300 Three Phase 250V 3 phase 26A 26TDT1W4C 113 00 NOTE THESE EMI FILTERS ARE ELECTRICALLY COMPATIBLE WITH THE SURESERVO DRIVES HOWEVER THEY ARE INTENDED TO BE MOUNTED NEXT TO THE SERVO DRIVE DO NOT MOUNT THE FILTER UNDER THE DRIVE THE DRIVE MOUNTING HOLES ON THESE UNITS ARE INTENDED TO BE USED ONLY WITH AUTOMATIONDIRECT S LINE OF VFDs SureServoe Drives AC Input Power SVA 2040 SVA 2100 AC Line Filter 10TD1W4C Edison Fuses amp Fuji Contactors SureServo Input Edison Fuse p NES Drives Voltage Class CC Price Contactor Price SVA 2040 HCTR4 SC E02 xxx varies SVA 2100 230V 3 Phase HCTR7 5
99. zed U S and Canada NOTE U S customary units are for reference only Book 2 14 1 eMC 42 Motion Control 1 800 633 0405 Ure 6 Standard wiring examples AC Servo System Wiring Prices as of April 16 2014 Check Web site for most current prices Automation THIS WIRING DIAGRAM SHOWS BASIC WIRING ONLY AND ADDITIONAL WIRING REFER TO THE INSTALLATION AND WIRING CHAPTER OF THE USER MANUAL FOR MORE DETAILED WIRING INFORMATION CONFIGURATIONS ARE POSSIBLE FOR SOME I O Position Pr amp Pt Control Modes O FG MCCB GE Regenerative 230 VAC up i inale Fr OR External P Resistort SUE d SVC Pxx 0x0 be Internal x T Power Cable Sel UC T Servo ON 3kWonly V Y FPES Motor Pt mode only CN1 W zelt FG DO Encoder Pulse 10V Generator CN2 Analog Signal m 12VDC for analog signals optional o B ako O leo y C C A 10V SVC Exx 0x0 i MEE Encoder Cable Set Connect 35 to 17 only with open collector pulse ET GND TT Remove jumper if external 24 VDC is used CN1 d PEMEX Uppiie tt Optional user 24 VDC Supplied 24VDC T CHNS e Servo Enable XAR LL L S Com Trig Pr mode Clear Com Pt mode Ta 8 CN SG 2 Taz S VOND E PCSO Pr mode TCSO Pt mode HH 9 onb HA 8V 3 PCS1 Pr mode TCS1 Pt mode ilr vem RET 1mA max Alarm Reset ees E V c Reverse Inhibit Overtravel IUBE S 2 Forward Inhibit Overtravel NEM S Fault Stop 6 gt rre EE S i 5 CN1 CNT

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