GEL 8230Y005
Contents
1. x EORR EORR LEO EXPE RU IU 15 3 7 Digital and analog outputs 1 2 3 16 es 17 17 4 2 STG DIS traer d aed dede ded 18 4 3 The windows and Menus Aisne ree oec Da tear cin cuoc put 19 4 3 1 Menu structure uoc ios Cer Cortex cades n A ret a and du 19 4 3 2 Main window ed educ dao dus dcus tuens 20 3 3 Main WINGO We CDV ttt EC 21 4 34 Mall MO MU 22 4 3 5 Encoder sifrllallor ea tern e sou a Ra n ER ERE edu 27 reece ete cen ree 28 MotionControlle riesene nennen i R TT TA ATA R 28 Operating system update uh i p o t t 28 6 e Eo 32 6 1 Dimensional diagrami 32 2 E Cd 32 OP OI e 33 35 DS12 8230Y5B10 3 1 General 1 1 Safety instructions Lenord Bauer 1 General 1 1 Safety instructions gt In order to make it easier for installation and for any possible servicing the operating software of the MotionController permits online change of device parameters during running operation therefore A Be absolutely certain when making use of this feature that no dangerous situations can occur for persons or for the system itself in the system area by ensuring that every parameter to be changed is conscientiously and care2. Terminal assignment Reference Manual 16 DS12 8230Y5B10 Lenord Bauer 4 Operating 4 1 The keyboard 4 Operating 4 1 The keyboard S 0O 09 Lenord Gauer 21781 MATH WINDOW MENU 1 TA 73 545 Hnale 1 2 Anal 5 2 Angle 2 LEJ E D Al El ce Ludi fea wa 0 F2 F4 E o 7 8 9 10 p E Enter o 2 gt 141 3 6 Esc oW 1 2113 gt gt is Function keys assignment dependent the current window Numerical keys value input Menu keys assignment dependent on the current window line oriented Delete value input Cancel input function return to next higher menu potential Confirm input select call marked entry doubly available Selection keys select characteristic of a device parameter Scroll keys move window within the displayable list by one line upwards downwards with key repeat The labeling of the key blocks and G as well as the com pany logo can be adapted to the application by using custom ized strips see section 6 2 on page 32 DS12 8230Y5B10 4 Operating 4 2 The Display 4 2 The Display Lenord Bauer Example Q y DUM 4 LET REP rb PELT RAL PEELE LIE 3 i EH M m 4 i PET i LO
3. Control nom value l PLC Run High group Encod group Blade 1 SSI encod 4 Axis 4 Blade 2 gt 1551 encod Axis 5 EVA Wooo ee eee E Legend v speed U analog voltage Principle of axis control Speed Vt pre cntrl nom value DeltaS Vk generator D gt A m Degrees s Ed 1 3 SSI Act value manipulation The scope of the display can be subdivided into two categories gt Two so called main windows provide the following informa tion Actual positions angles of the 3 axes and as well as current data in a lower level section 4 3 2 with the possibility of operating the drive manually Signal conditions on the input and output terminals gt 4 3 3 gt Access is made to the following functions main menu section 4 3 4 Device information Changing the encoder group and encoder simulation Device parameters with which the MotionController is user specifically configured Besides the routines for the user interface the MotionControl ler s operating system also contains routines for the control and feedback control of 3 drives These routines can be accessed DS12 8230Y5B10 5 1 General 1 4 About this manual Lenord Bauer via a PLC program that has been loaded into the Motion Controller 1 4 About this manual H The present manual gives information about the ha
4. 9 NNNNA CO CO 7 58068068 990000000 5088005095 DS12 8230Y5B10 10 Lenord Bauer 3 2 Voltage supply V 3 Connections Connector coding 12345678 91011 12345678 91011 1234567 8 91011112345 X a EX IF A 2 is A HE us 5 Ea o gt gt 7 S N 01 ERO gt Socket Plug lt m 9 N 5 2 A3 X E 1121341567189 1123456789 11213456789 3 2 Voltage supply V Both the voltage for the internal circuits of the MotionController as well for the supply of the encoders co
5. Remove the 6 nuts on the 4 threaded bolts of the Motion Controller and remove the device DS12 8230Y5B10 9 Lenord Bauer 3 1 Overall view 3 Connections Connections Overall view 3 3 1 S S 8 3 34 o EN Jeu z 19H92 9 2 24 1 55 gt o 9 I IS S o m IEC SS o reva Ie ISS c 9 5 PI 1 ISS o ceva 9 5 MEL ISS j o Leva INO OQA pet o x3 90A vc INO OGA 9 o VV 7 GND szva S 814 155 9201 155 ozeva 120 155 S c PI 1 ISS 1X3 20 v2 S Z 81 159 Es m a 2 gt d ELE y 22 185 o y 155 5 L eIeQ HISS 1 lt 1 3 OA vz PIEL ISS 921 155 12 34 5 67 1 2 3 4 s e 78 9 1 2 4 5 789 E JAA 774 qr NOI OO FENNEN ONO
6. 24 V status indicated by red LEDs 3 10 V 10 mA 2 mV resolution 256 Kbytes 128 Kbytes 128 Kbytes 33 6 Technical data 6 3 Specifications Lenord Bauer non volatile RAM 4 Kbytes Programming Development environment CoDeSys in accordance with IEC 61131 3 Environment application classes KWF according to DIN 40040 Working temperature 0 to 50 Operating temperature 20 C to 50 Storage temperature 20 to 70 Relative humidity lt 95 non condensing by observance of the wiring information see page 8 Emitted interference DIN EN 50081 1 Interference immunity DIN EN 50082 1 C sign in accordance with EU Guideline EMC 89 336 EEC Display Type LCD 240 x 64 pixel LED illumination Visible area 133 mm x 39 mm Enclosure Material Sheet steel galvanized Front panel Aluminum with edge protection Weight approx 1 7 kg Protective Front side IP 65 class Rear side IP 20 Maintenance The device is maintenance free Use a moistened cloth for cleaning the front panel do not use solvents 34 DS12 8230Y5B10 Lenord Bauer b86 29 31 ha6 29 Stop 15 21 Acrobat Reader 6 Actual value correction 21 Adaptations 28 Adobe 6 Analog outputs 16 angle position 19 Axis control principle 5 Backup 31 Binary file 29 Cable clamp set 7 Cable screen 8 Calibration 21 CAN bus 13 CAN1 13 CAN Link 33 CAN Remote I O 13 CANopen 33 Circulating currents 9 COM port 29 Commis
7. CHANGE M4 F1 F2 F3 F4 F5 By means of the F9 key you can change from the default assignment Axes 1 3 group A to the alternative assignment Axes 1 3 group B and vice versa 4 3 4 4 Super user mode 24 LOG IN BACK 1 Enter password Me M3 OK M4 F1 F2 F3 F4 F5 For the duration of service i e as long as the device remains switched on the request for a password to the configuration menu can be suppressed It may be inquired at authorized persons and if necessary be noted down here When the super user mode is active this is shown by an asterisk in the MAIN MENU window 4 Super user mode bs Hence for continuously changing in and out of the configuration menu i e while commissioning the required password does not need to be entered again and again The other possibility of permanently deactivating the password request by means of a system parameter under Configure parameters System parameters has the danger that it may be forgotten to cancel this setting afterwards If this happens there is the possibility of unlimited access to all configuration parameters even for unauthorized persons DS12 8230Y5B10 Lenord Bauer 4 3 The windows and menus 4 Operating The super user mode is also necessary for certain factory default functions in the configuration menu see next section The mode is exited when the device is switched off the passwor
8. 2 34 3 Connections 3 6 Digital inputs E1 2 34 DS12 8230Y5B10 The signal state of each of the 6 E1 or 8 E2 3 4 digital inputs is indicated by a green LED below the respective terminal ON 4 High MotionController 1 4 Control V Eu Wow N Q oM Q Fixed terminal assignment DE1 1 PLC RUN High potential for starting and running an inserted PLC program DE1 2 Stop High potential is conditional for controlling a drive and for calibration procedures Other terminal assignments Reference Manual 3 Connections 3 7 Digital and analog outputs A1 2 3 Lenord Bauer 3 7 Digital and analog outputs A1 2 3 Each of the 3 output terminal blocks A contains 1231415671819 digital outputs 30 mA terminals 5 6 7 2 digital outputs 500 mA terminals 8 9 1 analog output for axis control terminals 2 3 The digital outputs on a terminal block each have their own ground potential The minus connections of the analog outputs are interconnected The signal state of the digital outputs is indicated by a red LED below the respective terminal ON 2 High Digital MotionController MotionController Yet
9. COM port COM 1 the transmission rate 57600 baud and the type of the file loaded operating system Before transmission of the data in the flash memory of the device this is first of all deleted In general it is sufficient to DS12 8230Y5B10 29 5 Commissioning 5 2 Operating system update Lenord Bauer delete only the operating system area as given as a default by the program In this way an existing PLC program and the system parameter settings are preserved The other option can be released in the Download options click on the connector symbol f During the transmission of data do not change to another 30 application the transmission window must keep the focus the procedure then can be followed on the progression bar shown Otherwise Windows specific errors can occur during the trans mission procedure that cause the MotionController to perma nently get lost In such a case repeat the transmission After confirming with OK the program requests the resetting of the device N Please restart vour hardware now M Switch the MotionController off E Abbrechen Hold the miniature key inside the housing pressed down with a non metal stick e g a match as shown in the following illustration and switch on the device again Release the key The MotionController is now prepared for the download only one or more lines can be recognized in the display After confirmation with OK th
10. cumulated runtime of the device as shown as an example DEVICE I NFO BACK M1 dcc cc M EL Dec Mu A E LU LU dt Jab pc AE PRU uo eun Hardware STD 5 02 SHW 0 00 ME Software STD 1 00 SSW 10 02 Runti me 218 22 04 M4 c 2001 by Lenord Bauer amp Co GmbH F1 F2 F3 F4 F5 STD standard SHW special hardware SSW special customized software the first line 1 can be written by a PLC program 4 3 4 2 Stored failures This window displays a list with up to 20 failures occurred most recent on top e g 01 01 STORED FAI LURES BACK 1 1 05 DeltaS gt DeltaS max M2 m Count 1 D OU M4 F1 F2 F3 F4 F5 1 05 5 Axis 1 error code 5 see also LB2 function 50h in the Reference Manual The following failures will be recognized e DeltaS DeltaS max Drag error exceeds its maxi mum value when moving in forward direction see blade parameters in the Reference Manual e DeltaS lt DeltaS mi n Drag error exceeds its maxi mum value when moving in the reverse direction e General transmission errors and errors in the LB2 protocol see Reference Manual LB2 function 50h DS12 8230Y5B10 23 4 Operating 4 3 The windows and menus Lenord Bauer 4 3 4 3 Encoder group switching ENCODER GROUP SETTING BACK 1 Axes 1 3 Encoder group Axes 4 6 Encoder group M3 MAI N
11. device on Z3 C2 the bus the terminating resistor for the T 1 2 3 4 15 CAN bus must be switched in by the DIP EID switch next to the connector switch in CHAR un position ON The terminating resistance is approx 120 Q MotionController es 5 The CAN buses have the same ground potential as the other serial interfaces connector C1 The CAN bus supports reading and writing of digital CAN Remote I O modules CAN Remote I O Basic module must be connected to terminal strip C2 to do so In this module a baud rate of 500 kBit s and the node address 1 have to be pro grammed Reading of the inputs and writing the outputs is performed via LB2 protocol functions see the Reference Manual 3 Connections 3 5 Encoder inputs Z1 2 3 Lenord Bauer 3 5 Encoder inputs Z1 2 3 1 2 4 5 7 Each two SSI encoders can be connected to the terminal strips Z1 Z3 5 V and 24 V are available there as supply voltage for the encoders The maximum current is for 24 V 300 mA per encoder for5V 200 mA per encoder in total 0 6 A All encoder inputs have the same ground potential MotionController SSI en 7 _ coder A os Clock Clock DS12 8230Y5B10 Lenord Bauer 3 6 Digital inputs E1
12. section is 1 5 mm incl ferrule Use a screwdriver with a blade of 0 4 x 2 5 mm for tightening the terminal screws M2 Keep all unscreened conductors as short as possible gt Lay out the screens with large surfaces at both cable ends gt The power supply used must correspond to the type of installation class 0 or class 1 in accordance with item B 3 of EN61000 4 5 from 1995 gt Provide spark suppression for inductive loads relays con tactors on the digital outputs free wheel diodes or RC net works in parallel and in direct proximity to the coils DS12 8230Y5B10 Lenord Bauer 2 4 Removal 2 Assembly gt Lay out signal and control cables separately from power cables gt If there are potential differences between the machine and electronic earthing connections or if they may occur suitable measures have to be provided to ensure that no circulating currents can flow in the cable screen e g lay potential equa lization cables with large cross section or use cable with double screening in doing so tie the screen time to one side only in each case 2 4 Removal For a short term removal of the MotionController loosen the four knurled thumb screws in the cover they remain in the top and cannot get lost and withdraw all connectors After refitting the cover press on the knurled thumb screws and then tighten them up
13. washers and plain washers Make the electrical connections while observing the following instructions DS12 8230Y5B10 7 2 Assembly 2 8 Mounting Lenord Bauer Instructions for wiring To maintain the guaranteed EMC characteristics of the Motion Controller it is absolutely necessary to take the following steps gt Earth the device correctly short connections via cable lug contacts 6 3 mm housing cover cubicle wall as well as housing cover themselves use a low inductance earthing strap or flat band conductor gt Earth connector cable at the device uncover the cable screen at a suitable point and mum clamp it under a cable clip to the cover a gt Use metallic sub D mating connectors i and clamp the cable a screen properly be tween the connector halves gt Tighten the fastening screws of the Sub D mating connectors firmly in order to guarantee a secure earth contact it is recommended that this cable is earthed as well as shown in the diagram gt For good electrical contact and mechanical support of the cable in the terminals as well as for a safe isolation of the bunched conductors used provide isolated wire end ferrules in accordance with DIN 46228 part 4 that are captively joined to the conductors with the aid of special crimp pliers If two or more thinner cables are to be connected to one terminal the use of twin wire end ferrules is advantageous The maximum connecting cross
14. 9 at terminal block E2 Logic states of the 8 inputs as bits LSB on the right state on E2 2 1 High approx 24 V for the definition of the logic states see Technical data section 6 3 Logic states as hex numbers 1 Browse with v 4 and 2 Display actual values of axes Change to the standard MAIN WINDOW with E see section 4 3 2 3 Call device information or configure parameters Change to the MAIN MENU with 187 see next section 4 3 4 Main menu Items Activation Possibilities 22 1 Device information 4 3 4 1 23 2 Stored failures 4 3 4 2 23 Encoder group switching 4 3 4 3 24 4 Super user mode 4 3 4 4 24 5 Parameter configuration 4 3 4 5 25 Menu key 9 in one of the two MAIN WINDOWS 01 02 MAI MENU EUROS M1 l1 Device info Yl M2 2 Stored failures M3 3 Encoder group setting MAI N U 01 ME F1 F2 F3 F4 F5 1 Browse with and 2 Activate the marked menu item with and process the next submenu item see next sections alternatively one of the 2 menu keys may be used 3 Return to the MAIN WINDOW with ED 6 or see section 4 3 2 4 3 3 DS12 8230Y5B10 Lenord Bauer 4 3 The windows and menus 4 Operating 4 3 4 1 Device information This window informs about the hardware and software versions of the MotionControllers and about the
15. L i eri Enp pen eeg FO ae TE i E Ene 7 Ld i LOL d i Dl i DET Fn rA Lt pan 2 LELA i PET i LOL d i FT rn rp L Lm all 4 A k Number of the currently shown window with total number of windows e 9 01 03 means the first of three possible dis play windows Designation of the menu or function window Function of the menu key 7 with the other menu keys the list entries shown on the left can be activated in some win dows 1 gt 17 list entry etc Each list entry is assigned a definite number when entering a number a search function will be started which let you go directly to an entry which is currently not visible or the entry will be activated if it is already shown in the window Function of the F 9 keys here 5 F3 display of the input and output states U gt scroll 1 window upwards D gt F9 scroll 1 window downwards The blinking cursor marks the entry which will be selected i e activated with the confirmation Enter keys see pre vious section item this is also possible by means of the menu keys 69 amp 9 in the example above it is Scroll bar Information qualitative about the position of the current window within the displayable list 1 Further explanations about the various windows you will found in the following descriptions of the menus D
16. MOTIONLINE CALENORD BAUER MotionController GEL 8230Y005 for Pitch System Control in Wind Power Plants Subject to errors and technical change User Manual Edition 2003 02 This operating manual is part of the product and must be kept during the product s lifetime and passed together with the product Issued by Lenord Bauer amp Co GmbH Dohlenstrasse 32 46145 Oberhausen Germany Phone 49 0 208 9963 0 e Fax 49 0 208 676292 Internet http www lenord de e E Mail info lenord de Doc no DS12 8230Y5B10 Lenord Bauer Table of Contents Table of Contents DECIDE 4 Safety INSU UCUONG uo pei pbi t adeps Ram M URN t an Un Ue 4 1 2 Use accordance with the intended 4 13 uini assis aid alonso ott OON ODD Kat ede 4 1 4 JABOUETDIS Talla aie p Ex 6 2 ASSOmbIVy uisus DEED 7 2 1 SCOPES COLAC 7 2 2 Control panel Gut oUb n tie inen 7 2 3 MOUPDE 7 24 o EHE 9 3 Connections edil ici eDim IN DEIN MID IS EE 10 deb Overal arcane weave urge 10 8 2 Voltage 11 3 3 SetialinterlacS G EAE EEEE arto dora apes 12 dup GAN DUST ar eov ee noone ar E e noone ar eor cane ar eor E 13 3 5 Encoder inputs 5172 9 14 3 6 Digital mp ts
17. S12 8230Y5B10 Lenord Bauer 4 3 The windows and menus 4 Operating 4 3 The windows and menus 4 3 1 Menu structure For the operating and observing of the MotionController various hierarchically classified display windows and setting menus are available The following diagram gives an overall view of the menu structure 7 18 Main window Blade 1 6 angles awata Operating data Jogging Reference setting Main window I O states 30 50 5 5 6 Configure Encoder parameters simulation Software Display Switch over Password Password Run time Erase 50 08 SJ 4 E3 9 Copy blade parameters Parameters Parameter Parameter Parameter Source target reset setting setting setting input create image compare As the standard display the MAIN WINDOW showing the actual angle positions of the axes blades appears after switching on the device see the next section In parallel to this there is another MAIN WINDOW that gives information about the signal states of the digital and analog inputs and outputs of the MotionController see section 4 3 3 DS12 8230Y5B10 19 4 Operating 4 3 The windows and menus Lenord Bauer 4 3 2 Main window angles 01 01 MAIN WINDOW MENU 1 1 Blade 1 AL 78 54 B 78 54 2 Blade 2 A Tan DS Me IBI 78 53 3 Blade J ASI Me B 78 54 1 0 U Db F1 F2 F3 F4 F5 Example 2 B
18. chnical data 6 1 Dimensional diagram Lenord Bauer 6 Technical data 6 1 Dimensional diagram 175 Ciel Cer Dimensions in mm 6 2 Module strips 2 Lenord Bauer 170 x 19 mm WxH F1 F2 F3 F4 F5 170 x 19 mm WxH 32 DS12 8230Y5B10 Lenord Bauer 6 3 Specifications Supply Voltage Max load Controller encoders Control uProcessor Memory RAM Flash non volatile RAM Control sampling time Interfaces Serial PC communi cation programming CAN bus protocol min contr sampling time necessary input objects PDOs output objects PDOs SDO objects Fieldbus Act value inputs Number Inputs Digital logic potential Outputs Digital Analog Memory range program data data backup DS12 8230Y5B10 6 3 Specifications 6 Technical data 19 30 V DC Controller und optional encoders 1A 24 V 0 6 A 5 V C167 1 Mbytes 1 Mbytes 8 Kbytes 6 ms 1 RS 232 C or RS 422 485 baud rate adjustable 1 CAN 1 CANopen CAN Link LB2 2ms 4 each 64 bit data width 4 each 64 bit data width max 64 1 extension slot for PROFIBUS DP InterBus S DeviceNet others on request 3 551 5 24 V clock frequency 100 kHz 30 24 V status indicated by green LEDs Low 0 5 V High 15 30 V 9 x 30 mA 6 x 500 mA
19. d is input once more 4 3 4 5 Parameter configuration Factory defaults DS12 8230Y5B10 For the change to the configuration menu a password must first be entered which may be inquired at authorized persons and if necessary be noted down here The password request can be deactivated a chronologically unlimited by programming the corresponding system parameter see Reference Manual b for the duration of service i e as long as the device remains switched on by activating the super user mode see previous section 01 03 PARAMETER CONFI GURATI ON Han M1 l1 Factory defaults Yl M2 2 System parameters M3 3 Parameters blade 1 A MAI N U F1 F3 F4 F5 On delivery the system and blade parameters are set to certain standard values defaults see Reference Manual The Motion Controller can be reset to these factory defaults or to another personal configuration at any time a Reset parameters There are 2 possibilities e Basic configuration This menu item is only visible if the super user mode has been activated see previous section e Parameter image Before you can use this feature a parameter image must have been created earlier see next point 25 4 Operating Program ming 26 4 3 The windows and menus Lenord Bauer b Create parameter image A copy of all the system and blade parameters is stored safely in the MotionController s memory A safet
20. e transmission procedure begins approx 250 Kbytes DS12 8230Y5B10 Lenord Bauer 5 2 Operating system update 5 Commissioning e Download MC8230 00201 86 x Transmitting Download H86 Byte transmitted LingiMon started Erasing flash sectors 0 up to 6 Flash sectors 0 up to 6 erased Start flash programming BERTHE 33716 bytes programmed At the end of the successful transmission the MotionController switches to normal operation If this does not happen repeat the transmission procedure with a reduced transmission rate perhaps The contents of the complete flash memory or only a part of it can also be uploaded i e read out and saved in a file with the extension b86 This can then be written back again at any time as explained above backup function The name of the file is automatically created from the selected option but can be altered as required The memory area to be up loaded is to be defined in the Init COM Download options Upload options Upload options click on the connector symbol gi tems v Curve and system parameters Via the magnifying glass sym CoDeSys PLC project completely bol you can compare the data PLC program code shown in the window with CoDeSys PLE data those in the MotionController For this purpose an upload procedure is run automati cally Retain values NV RAM 1 Cancel DS12 8230Y5B10 31 6 Te
21. fully checked for correctness and applicability and for possible effects above all for changes of velocities before transmission adequate electrical safeguards such as limit switches and line breakers are provided gt Before carrying out a firmware update see section 5 2 page 28 switch off the power circuit of the MotionController controlled drive gt The assembly and commissioning of the MotionController may only be carried out by trained expert personnel i e persons that are familiar with the safety concepts of electrical and automatic control techniques On request product training is offered by LENORD BAUER 1 2 Use accordance with the intended purpose The MotionController is intended exclusively for the control of rotor blade drives in a wind power plant The three axes are equipped with an redundant encoder sys tem to which you can switch over in case of trouble Control is mainly performed using the specific LB2 protocol Nominal value preset is always carried out by serial communi cation 1 3 Characteristics The following sketch shows the principle of functioning of the control 4 DS12 8230Y5B10 Lenord Bauer 1 3 Characteristics 1 General seed SSI encod 1 Asis 1 Blade 2 SSI encod 4 1 Axis 2 Control E Axis 2 ZH Control V i b ZO SSI encod 6 591 encod Blade 3 SSI encod Axis 3
22. lade 2 A Dg on Letter of the encoder group A Encoder 1 3 here 2 Encoder 4 6 redundant encoder system State of motion of the axis standstill gt forward movement lt reverse movement error see Reference Manual Actual value of the angle in hundredth of a grade Possibilities 1 Display operating data of the marked axis with Enter or in the window as shown above for Blade 2 Axes 2 and 4 OPERATI NG STATE BLADE 2 BACK M1 State RESET STOP Encoder Dir 181 2 Net well Sis 78 53 78 53 Nominal 78 54 M Veloc a n s 0 00 0 00 3 Delta LY 0 00 0 000 lt lt lt gt gt gt M4 F1 F2 F3 F4 F5 Explanations of the display e Veloc a n actual and nominal speed e Delta DeltaS control deviation difference be tween the calculated nominal value from the feedback control and the actual value see principle of axis con trol on page 5 if DeltaS exceeds one of the maximum values programmed at the blade parameters Refer ence Manual this will be displayed as DRAG ERROR or DRAG ERROR respectively at State U control voltage on the analog output here for Blade 2 at terminal block A2 20 DS12 8230Y5B10 Lenord Bauer 4 3 The windows and menus 4 Operating e The drive can be operated manually jog or calibrated by means of certain function keys if the corre
23. nnected are supplied via terminal block V The encoder supply can be taken via the links as well as from the MotionController supply MotionController 24 VDC Z 1 35 30 V E 21 2 3 24 lt 5Vo lt 0 6 19 30 VDC e Eo MotionController internal 19 30 VDC 0512 8230 5 10 11 3 Connections 3 3 Serial interface C1 Lenord Bauer 3 3 Serial interface C1 A serial interface is available on connector C1 COM 1 It can e c either be used as RS 232 C or as RS 422 485 With the RS 422 485 the internal terminating resistor must be switched in at the first and oe the last device on the bus with the DIP Bog of switches next to the connector both switches in the ON position The resulting terminating resistance is approx 125 Plug 25 9 pin MotionController Peripherals TP PC etc RS 422 RS 485 Connect pins for a RS 485 The serial interface has the same ground potential as the CAN buses connector C2 12 DS12 8230Y5B10 Lenord Bauer 3 4 CAN bus C2 3 Connections 3 4 CAN bus C2 DS12 8230Y5B10 One CAN bus interface is available on connector C2 CAN1 With each of the first and last
24. outputs will output the normal i e calculated voltage DS12 8230Y5B10 for controlling the servo amplifiers 27 5 Commissioning 5 1 MotionController Lenord Bauer 5 Commissioning 5 1 MotionController f Before switching on the MotionController for the first time it must be ensured that the connection E1 1 PLC Run is at Low potential in order to prevent a stored PLC program from being started immediately After mounting and making all the necessary electrical connec tions the MotionController can be switched on by applying the supply voltage to the terminal block V terminals 2 and 3 After a short initialisation period the MotionController answers with the following display 01 01 MAIN WINDOW MENU IMI 1 Blade 1 A 78 54 B 19 549 2 Blade 2 A B 53 3 Blade 3 ALI 78 54 Me B 78 549 1 0 U LD M4 F1 F2 F3 F4 F5 Individual adaptations for the MotionController and the axes to be controlled can now be carried out The configuration para meters listed in the Reference Manual serve this purpose After the setting of all axis dependent control parameters the drives can be operated manually via the keyboard see section 4 3 2 page 20 If the MotionController already contains a PLC program exten sion this may now be started with High on terminal E1 1 5 2 Operating system update 28 Before running the update procedure de energize all p
25. ower circuits of the drives controlled by the MotionController If the MotionController needs to be provided with a new operat ing system software use the utility LingiMon supplied for this purpose It can be ordered from LENORD BAUER as freeware For the installation of LingiMon run the program LingiMon Setup exe The utility will now be installed on the hard disc in a Win dows specific procedure the directories can still be adapted to user needs DS12 8230Y5B10 Lenord Bauer 5 2 Operating system update 5 Commissioning If LingiMon has already been installed the old version will first be deinstalled by the installation routine Bestatigung Dateiloschung x Wollen Sie wirklich die ausgew hlte Anwendung und alle dazugeh rigen Komponenten entfernen Abbrechen For a new installation following that LingiMon Setup must be executed once again After the installation start the program either via the Win dows Start menu or with a double click with the left hand mouse button on a binary file with the extension h86 or b86 in the Windows Explorer By means of a null modem cable make a connection be tween the PC RS232 C COM 1 2 and the MotionController connector C1 In the program select the COM port used set via the con nector symbol 1 Per default the transmission rate is set to 57 600 baud If prob lems occur during data transfers reduce the transmission rate in steps d
26. own to the minimum value of 9 600 baud to be set via the connector symbol B FF FF FF FF FF 000010 FF FF FF FF FF FF FF FF FF FF FF FF FF V 1000020 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF 4 VVVVVVVVV 000030 FF FF FF FF FF assum EM EEUU VEU VV EV 000040 FF FF FF FF FF 000050 FF FF FF F eee Se i 1000060 FF FF FF FF Please select the option for erasing the FLASH 000070 FF FF FF FF 1000080 02 OO 08 FA Erase the operating system sectors only 000090 FF FF FF FF 1000040 03 96 69 FF OO00B0 FF FF FF FF 0000 1000000 FF 000 0 FF FF FF FF FF 000 FF FF FF FF 000100 03 5C 4B FF 1000110 03 84 10 02 68 OD 03 94 FF FF 1000120 VSgVVVVVVVVVVUV 000130 FF FF FF FF FF FF FF FF FF FF FF FF FF FF 000140 FF FF FF FF FF FF FF FF FF FF FF FF FF 9yVVVVVVVVVVVVVV 1000150 FF FF FF FF FF FF FF FF FF FF FF FF FF 000160 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF VEVOVVVVEVVVVVVV Lv ef eae EERE err Torvt erret ry cemrer s d COM 2 57600 bit s Content perating system 7 4 The status bar provides information about the selected
27. rdware the installation and operating of the MotionController It does not deal with the device parameters through which the MotionController and the controlled axes can be configured This is done in a separate Reference Manual doc no DS12 8230Y5R10 which also provides information about the signal terminal assignment and the LB2 protocol PDF files of these manuals may be ordered from LENORD BAUER For reading the files the Acrobat Reader from ADOBE SYSTEMS INCORPORATED is necessary freeware download e g from www adobe com Symbols and designations used Paragraphs marked in this way provide important additional information to the subject Paragraphs marked in this way contain statements that are important for operation according to instructions This symbol indicates a critical situation or the possibility of damage to property DS12 8230Y5B10 Lenord Bauer 2 1 Scope of delivery 2 Assembly 2 Assembly 2 1 Scope of delivery e MotionController GEL 8230Y005 e Fastening set with 6 nuts spring washers and plain washers as well as 2 pole shoes e Mating connector set e Cable clamp set e User Manual this document e Reference Manual 2 2 Control panel cut out Dimensions in mm 2 3 Mounting Make the control panel cut out in the required position in accordance with the dimensional drawing above Set the device in the cut out M Fasten the device with 6 M4 nuts spring
28. s you can select the desired characteristic variant by means of the gt keys The DS12 8230Y5B10 Lenord Bauer 4 3 The windows and menus 4 Operating possible variants are numbered starting from 0 in addition to the text shown in the display The bottom display line shows the Min Max values of the parameter After finishing the input selection with i e when a parameter has been changed the parameter values will be stored safely in the flash memory as soon as you return to the main menu the bottom display line informs about that f Do not switch off the device during this procedure otherwise all parameter settings will be lost For the description of the system and blade parameters see the Reference Manual 4 3 5 Encoder simulation When entering a specific password in this window the encoder simulation can be activated or deactivated respectively The password may be inquired at authorized persons and if necessary be noted down here When the encoder simulation is active this is shown by an asterisk in the MAIN MENU window 6 Encoder simulation Encoder simulation has been designed as commissioning aid presenting the possibility of testing the MotionController without axes being connected Manual movements manual keys jog mode or positioning procedures also via LB2 protocol e g by the master computer are processed with simulated actual value feedback f The analog
29. sioning 24 Company logo 17 Configuration 25 Configuration menu 24 25 Configuration parameters 24 Connections 10 Connector cable 8 Connector coding 11 control deviation 20 Control panel cutout 7 Control sampling time 33 control voltage 20 Dangerous situation 4 DeltaS 20 Device information 21 22 23 Digital inputs 15 Digital outputs 16 Dimensional diagram 32 DIP switch 12 13 Display windows 19 Download 30 Drag error 20 23 Earthing strap 8 EMC 8 34 Encoder 11 inputs 14 DS12 8230Y5B10 Index supply voltage 14 Encoder group 5 21 switching 24 Encoder simulation 5 27 Error code 23 Extesion slot 33 Factory defaults 25 Failures 23 Fieldbus 33 Firmware 4 Flash memory 27 29 Flat band conductor 8 Function keys 17 Hardware version 23 Inbetriebnahme 28 Inputs digital 15 encoder 14 Internal circuits 11 LB2 protocol 4 6 13 23 LED 15 16 LingiMon 28 List entry 18 Logic state 22 Main 5 22 Main window angles 20 21 Manual information 6 Manual operation 21 Memory Controller 33 PLC 33 Menu keys 17 18 Menu level 17 Menu structure 19 Miniature key 30 Module strips 32 MotionController operating system 28 switch on 28 Null modem cable 29 Operating data 20 Operating system 5 update 28 Outputs analog 16 digital 16 Parameter Index characteristic 26 configuration 28 device 4 value 26 Parameter configuration 25 Parameter image 25 Password 25 27 req
30. sponding blade parameters have been correctly configured see Reference Manual 7 Fast jog in reverse direction lt lt Slow jog in reverse direction Fast jog in forward direction gt gt Slow jog in forward direction gt Calibration see further below Return to standard MAIN WINDOW also with 2 Call information about the inputs and outputs of the Motion Controller with F3 see next section 5 00000 3 Call device information or configure parameters Change to the MAIN MENU with 197 see section 4 3 4 Calibration With the 3 key an actual value correction can be activated for a specific blade encoder group A or B The value is to be defined at the blade parameters for the concerning axis see Reference Manual CALI BRATI ON BLADE 2 BACK 1 zero LS 0 159 2 0 ays Process the calibration M3 YES NO 4 F1 E2 F3 F4 F5 Condition High potential on terminal E1 2 Stop 4 3 3 Main window I O Activation Function key 3 in the standard MAIN WINDOW 01 5 MAI N WI NDOW MENU M1 ls laput Eile Ves Ele 2s 100101 25 2 2c 00010010 127 M3 3 Input E3 9 E3 2 00000000 00 BLADE iU io M4 F1 F2 F3 F4 F5 DS12 8230Y5B10 21 4 Operating Possibilities 4 3 The windows and menus Lenord Bauer Example 2a Input E2 0u B2 2i 00010010 12 Digital inputs 2 to
31. uest 24 Password request 25 PDF file 6 PDO 33 PLC start input Run 28 PLC program 6 28 30 start 28 PLC RUN 15 Potential differences 9 Reference manual 6 Runtime 23 Scope of delivery 7 Scope of display 5 Scroll bar 18 Scroll keys 17 SDO 33 Search function 18 26 Selection keys 17 Serial interface 12 Service 24 25 Setting menus 19 Signal states 19 Software version 23 Specifications 33 SSI encoder 14 State of motion 20 Stop input 15 Stored failures 23 Strip 17 Sub D connector 8 Super user mode 24 25 Technical data 32 Terminating resistor 12 13 Transmission error 23 Transmission procedure 30 Transmission rate 29 Upload 31 Variant 26 Voltage supply 11 Wire end ferrules 8 Wiring 8 Zero offset 21 35 Your dealer Please contact your dealer if you have technical questions A current overall view of dealers can be found on our website www lenord de LENORD BAUER automates motion
32. y inquiry must be confirmed before overwriting Condition for this feature The super user mode must be active see page 24 Compare current parameters Possibilities as for Reset parameters point a If for example a system parameter named Service with the number 14 has been set to O No but has been stored as 1 Yes in the recent parameter image the following display is shown 01 02 COMPARE RESULT MAGE BACK 1 Group SYSTEM 2 Sub group Parameter 14 Service M3 Val ue Default 0 MAI N LUJ M4 F1 2 F3 F4 F5 Each differing parameter is listed in a separate window indicated by the window number shown in the upper left corner here 2 windows 2 2 differing parameters When changing a system or blade parameter a distinction must be made between two types e Value parameters e g angles Characteristic parameters e g A parameter can be activated for input changing as follows gt Mark with the cursor keys V and press or gt press the matching menu key 2 69 or 4 or gt Enter the number of the parameter search function terminate with and if the parameter has not been visible in the current window press 2 once more With value parameters you can now enter the desired value or increment or decrement it by means of the gt keys and confirm it with With characteristic parameter
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