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USER MANUAL AND PRODUCT GUIDE and series
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1. 3 16 allen wrench and 2 spare yA 5 amp fuses Replacement Wire Pack Power Cord 120V Xopax shipping box with specialty foam inserts DO NOT THROW AWAY BOX AND FOAM INSERTS warranty amp support Term One Year for PX Series and Three Years for PXC Series Warranty Begins from the date of sale and continues until the term has been completed 100 of all parts and labor will be covered by this warranty when repairs are completed by an Authorized Xopax Repair Center Shipping costs to and from Repair Center are not covered under this warranty but shall be the sole expense of the customer Please note most repairs are simple and can be completed by the end user with replacement parts provided by Xopax and will therefore save time and shipping expenses Items not covered Abusive use or damage from liquids or exposure to outdoor elements The machine is intended to be used in an indoor environment Requirements for receiving repair Fill out the Technical Support request on the Contact page Return Merchandise Agreements are required for all repair requests Do not ship machines without an RMA Machines MUST be shipped back in original shipping box and foam packing If you do not keep your packaging a replacement box and foam will be sent to you at a cost of 50 00 plus shipping fees Return Policy Xopax accepts returns up to thirty days from date of sale if returned Unopened or in new c
2. DH PHC USER MANUAL AND PRODUCT GUIDE PAGE 02 03 04 05 06 07 08 09 CONTENTS specs components warranty amp support set up temperature control on the PXC wire Issues measuring for film how much overlap cube wrapping narrow end wrapping bar sealing technique changing your wire table of contents Dimensions PX C 12 14 W X 17 3 4 D X 7 1 8 H PX C 20 22 W X 1723 4 D X 7 1 8 H Weight PX C 12 27 lbs PX C 20 40 lbs Maximum Film Width PX C 12 12 PX C 20 20 Maximum Film Roll Diameter PX C 12 9 5 PX C 20 9 5 Electrical 120 VAC or 240VAC power cord not included with 240VAC Cutting Wire 28 gauge Nicrome wire Warranty 100 Parts and Labor Term One Year for PX Series and Three Year for PXC Series Material Bi Oriented Polypropylene BOPP Thickness 1 mil standard other thickness available with custom rolls Roll Length 7 mil 7 000 ft 8 mil 6 300 ft Custom sized and non standard thickness rolls 1 mil 5 000 ft standard can be special ordered for 10 per linear inch 1 2 mil 4 200 ft of film width 40 per roll 1 4 mil 3 600 ft 1 6 mil 3 100 ft 2 mil 2 500 ft User Manual and Product Guide Product Registration Card amp Envelope components Xopax User PY Tips Video
3. cautious to perfectly center your box TEST YOUR SIZE BEFORE ORDERING Before you place your custom roll order cut some paper to the desired width Wrap this around your box and tape in place This is the best way to determine if what you think you need is REALLY what you need O o o O ho 3 WWW XOPAX coM narrow end wrapping bar sealing technique For this advanced technique you ll want to use only the edge of the heated panel for sealing This will allow you to seal a strip as opposed to sealing the entire profile of your box side This grey area represents the profile view of the heating panel For this method angle your box against the edge of the heating panel You can make your first seal the traditional way or you can try cutting the wire without pressing the side against the heated panel Then manually line up the film overlap and press only the center strip Fold your sides down as you normally would but instead of pressing the full profile of the box only press the box edge at the start of the triangle This will hold the triangle s shape Fold the two triangles into place and press only the center strip Be careful not to put your fingers in the way of the heat panel Your replacement wire came with your Xopax machine in a black square envelope
4. and should be long enough for 2 3 wire replacements Additional wires can be purchased from www xopax com changing your wire Your machine has a removable wire spacer that adds pressure to the wire and keeps it tight This front spacer is held in place with tension only TURN YOUR MACHINE OFF AND ALLOW TO COOL OFF PRIOR TO WORKING ON YOUR WIRE You ll want to remove this front spacer prior to replacing your wire If your wire broke or was already cut these spacers found on both sides of your machine against the wire arms probably fell out You ll want to retrieve these and replace them after the wire is installed Remove your length of wire and wrap one end around the left wire arm You ll want the loose end to tuck into the inside when you re done so thread it through the middle slot first Then wrap it around the arm in a figure S shape so that it wraps around both prongs and comes through the middle slot again Be sure to have the wire leave the arm on the front of the arm and be sure the wire Is in the top groove Pull the wire tight across the machine You can use your pinky for leverage to pull it taught IS A closer inspection shows that the left wire arm leans in toward the center when enough tension is applied You can press the left wire arm with your thumb so that it leans in if this is easier Now wrap the wire around the right wire arm Cut off the excess wire and save it for your next re
5. ine is tested and the wire strung to the appropriate tautness prior to shipping Sometimes the wire curls on start up lt should straight en out once the machine is fully heated about 5 or 10 minutes PROBLEM The wire seems like it is too loose and cutting is difficult SOLUTION The wire spacers may have dislodged Look to make sure the white arm spacers are between the wire arm and the heat panel to provide tension If it fell out turn off your machine and press it into place once your machine has cooled If your wire is still loose please see instructions on installing replacement wire If may be to your benefit fo remove one side off the wire arm pull wire taught and rewrap onto that wire arm measuring for film span end depth amount of overlap your film width Measuring your box to determine the needed film size can be confusing You need to consider HOW you want your box to be wrapped For the neatest wraps you ll want the folded edges to occur on the shorter or smaller sides These sides where the folds will occur are the ends The distance between these two ends is the span Start by finding the measurement of your span This is the distance between the two ends 5 O O O Q 72 72 span span The film needs to lay across the span to the edge and then fold over more than half way down the ends If the film doesn t go more than half way down there won t be any overlap
6. ondition Returns are subject to a 15 restocking fee All returns must be shipped in original box with foam supports and must have approved RMA On Outside of box Any returns without an approved RMA will be refused and returned to shipper at shippers expense Use the supplied allen wrench to loosen hub lock on bar Slide one hub off load roll replace hub and tighten hub lock Don t press the Be sure the washer is on the outer side of the blue wall when you install your media bar Tighten the black handles snugly hubs too tight against the The bar should not media roll spin during usage it needs to spin in place Media should come off the top of the roll rather than Under The stand ard media path is to feed over the top bar and under the bottom bar as seen in the picture at left The bottom bar can be lowered and raised to adjust tension For particularly heavy rolls an alternative film path is recommended Try feeding it between the two rolls Install your power cord into the back of your machine just under the on off switch 120V machines are supplied with a power cord rather than directing it around the bars You ll want to raise the lower bar close to the top bar to prevent the film from slipping out of place As your roll l gets lighter simply re route the media Standard Heavier to the standard feed path Feed Rolls Please allow your machine to heat for approxima
7. placement Tuck the loose end on the inside of the arm to avoid getting scratched 2 gt With your wire replaced you can scoot the wire arm spacers back in place Come up from the bottom and use a pen pencil or screw driver to apply the necessary pressure Dopax WWW XOPAX COM
8. tely 10 minutes prior to use During this time your wire may appear to warp or bend DO NOT ADJUST this is normal The wire will tighten once the machine fully heats temperature control PXC The temperature of the heat panel has been preset to 350F To change this temperature please follow these directions Power on the machine and you will see the current temperature reading of the heat panel Press the SEL button on the controller and you will see the set temperature Te Use the up down arrows on the controller to change the set temperature TSEL Press SEL to lock in the new set temperature SE m Press SEL once more To return to current temperature Approximately 4 of spare wire was supplied with your Xopax unit This amount of wire is enough to do 3 replacements on the PX12 or PXC12 models This will provide 2 replacements of wire on the PX20 or PXC20 models You may purchase additional replacement wire packs at www xOpax com TROUBLESHOOTING PROBLEM My wire was cutting fine now it s hard to cut the film SOLUTION Your wire may have worked itself out of the groove sr 37 on the wire arms Turn your machine off and allow the wire to cool At A Put pressure on your wire to push it into one of the arm grooves and try again er a point groove PROBLEM just turned the machine on and the wire isn t straight It s as if it curled up from the heat SOLUTION Each mach
9. to accommodate the seal Let s start this step by measur ing the depth of one end TF a end u Lf depth end end end T depth depth depth E Now you ll need to determine how much overlap you want for the ends If you want 25 of overlap add 25 to the equation For 5 of overlap add 5 to the equation and so forth For boxes with long shallow ends we recommend adding the full depth again span end depth amount of overlap film width For a 3 x3 x3 box with 5 desired overlap the formula would be 3 3 5 6 5 roll For a 5 x1 x3 box with 75 desired overlap the formula would be 5 1 75 6 75 roll how much overlap Determining overlap on cubes and approximate cube shaped boxes The left example shows a quarter inch overlap The right example shows an inch and a quarter overlap For cubes we recommend a smaller overlap You ll need to use more caution to make sure the box is centered as you wrap but there will fewer layers of film and a neater appearance Determining overlap on shallow end boxes With less depth on the ends the amount of overlap is a bit different than with square shaped ends If you allow very little overlap see the top exam ple above the ends look more cluttered We recommend a full end over lap as in the lower example You achieve this by adding the span end depth end depth again The ends will look neater and you won t have to be as
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