Ferm 12” Contractors Saw - Semi Built FZT-315
Contents
1. REF NR DESCRIPTION FERM NR 5 HANDLE 407610 6 KNOB FOR HANDLE 40761 I SCREW WITH PLASTIC KNOB 407612 12 MOTOR 407613 13 SWITCH 407614 24 SCREW WITH PLASTIC KNOB 407615 25 RUBBER FOOT 407616 29 FLANGE INSIDE 407617 30 FLANGE OUTSIDE 407618 3l SPLITTER 407620 32 TABLE INSERT 407621 33 COVER FOR SAWBLADE 407622 35 37 43 49 6 1 63 I SAW GUIDE COMPLETE 407623 38 SAW BLADE 420210 62 BOLT LEFT 407624 14 Ferm Do not abuse the cable Never carry the tool by the cable or pull it to disconnect it from the power socket Keep the cable away from heat oil and sharp edges Do not touch the metal plug pins when connecting or removing the plug Do not over reach Keep a proper footing and balance atall times Disconnect tools from power supply Switch off and unplug the saw from the power supply when not in use and before servicing AN Always switch off and unplug the saw from the power supply before making adjustments cleaning or changing blades Remove adjusting keys and wrenches Ensure that they are removed from the tool before swit chingon Avoid unintentional starting Do not carry or move plugged in tools with your finger on the switch Check that the switch is off before plugging in to socket Extension cables Use only three core earthed extension cables fitted with a BS1363 plug with an ASTA approved BS1362 13 amp fuse suitable for the power input of the tool minimum cable size 5mm2. e Never apply lubricant to the saw blade while it s rota ting or the machine is switched on e Regularly inspect the blade unplug first during use for signs of damage or wear and sharpen replace when required e Take care when sawing scrap It s easy to loose con centration if the work piece is not important e Replace the table inset if worn or damaged Spares are available from the Helpline e Usethecorrect saw blades e Make sure they are the correct type of saw blades for the machine rated for at least 3000 revolutions per minute and not more than 315mm in diameter For spares phone Helpline Do not use HSS blades with this saw e Switch the machine off before removing the plug from the mains socket e Be careful Keep your hands away from the blade Always stand to one side of the blade line when ope rating the saw e Use particular care when cutting thin small pieces or slotting Consider using another machine if the work pieces are very small e Use personal protection equipment Always wear suitable safety glasses and ear defenders plus other items as appropriate e Think safety Consider the work environment per sonal safety and operational safety Do not take risks
3. adaptor the large hole faces away from the motor Assema the Cross Cut Fence Guide Rail Assemble the guide on the switch end long edge of the saw table using two M6 x l 6mm hex bolts self locking nuts and washers e Putthe bolts through the guide table and leg then add washer and nut Tighten the fixings Assemble the Rip Fence Guide Rail e Assemble inthe same manner as the Cross Cut Guide then put two M6 x 35mm Coach Bolts through the square hole in the table from the inside and through the guide add the rubber washers then a metal washer and finally screw on the plastic thumb knobs Finish Bolting the Frame Together Install the rest of the M6 x 6mm bolts nuts and was hers and tighten all the fixings There should be four fixings where the leg joins the saw table and three fixings where the support bar joins the legas shown Push the plastic covers onto the ends of the four legs AN Now turn the saw over so it s the right way up Assemble the Riving Knife Remove the six screws and the Saw Table Insert Slide the knife between the fixing plates as shown Adjust so there is a space of between 3 and 8mm between the knife and saw blade Tighten with the 19mm end of the spanner provided Check that the blade can rotate and does not touch the knife mounting or casing If it does reinstall or adjust it Check the knife is in line with the blade when viewed from the end of the saw tabl
4. for 5 metres and 2 5mm for 10 met res Plug into an earthed socket only When usinga cable reel unwind it fully Do not use exten sion cables over 10m Outdoor use extension cables When the tool is used outdoors use only an extension cable intended for outdoor use and marked accordingly Use a RCD residual current device to provide protec tion against electrical shock Do not use in rain or damp conditions Connect a dust extraction device Whenever there are facilities for fitting a dust or fume extraction system make sure it is connected and used Use recommended accessories The use of any other accessory or attachment other than recommended in the instructions or catalogue may pre sentarisk of personal injury Ferm BEFORE ASSEMBLING THE SAW This saw must be fully assembled before use If you have not used a circular saw before make sure you fully understand the machine assembly and operating procedures before using it Beginners can seek help and advice from instructors local technical collage courses or from professionals This saw is not for use by persons under the age of 18 AN Ensure the saw is unplugged from mains Assemble the saw on a level stable bench or surface This is a heavy unit it weighs 45 kg so get someone to help you both assemble and move it Check the Power Supply Check the voltage on the Machine corresponds with your power supply and that the socket plug and lead are in goo
5. i e lengthways e Crosscutting which is cutting the workpiece across the grain Note When cutting wood derived products suchas ply wood or MDF lengthwise sawing is referred to as ripping and crosswise sawing is referred to as cross cutting For both types of cutting you must usea fence RIPPING With the saw unplugged from mains set the fence to the desired width make sure its parallel to the saw blade e Set the blade height about 10mm higher than the thickness of the workpiece for bevel cuts set the blade angle also e Connectthe dust extraction and switch it on e Check you are wearing the correct personal safety equipment and the mains lead is well away from the saw work area and cannot get tangled e Check the blade guard works properly With the workpiece away from the blade plug into the mains and switch on e Stand in front of the saw and to one side of the blade line and start the saw e Letthe motor come to full speed e Place the workpiece on the saw table square against the fence e With a push stick use gentle firm pressure push the workpiece forward through the saw blade Do not force it Keep the workpiece in contact with the saw table at all times AN Always keep your hands at least 100mm from blade Never pull a workpiece backwards e When the cut is complete switch off unplug before removing the scrap or debris from the saw pak angie Maas Remove the fence and put the mitre guide the left
6. The saw does not cut cleanly and wanders offline e Readjust the fence e hebladeis blunt or bent Replace blade with suitable resharpened or new one The saw makes a lot of noise and does not run smoothly e Take to your local dealer for inspection or repair The dust is not being extracted e Clean the dust extractor port There are no user serviceable repairable parts inside this unit Qualified service engineers must carry out repair and servicing 10 MAINTAIN TOOLS WITH CARE Keep the tool clean for better and safer performance Store the blades properly in accordance with the maker s instructions Follow instructions for changing accessories Inspect tool and extension cables periodically and if damaged have them repaired by a qualified person or authorised service body Keep handles free from oil or grease Keep the ventilation slots clean to prevent the motor overhe ating Check for damaged parts Do not usea tool with damaged parts before further use a damaged tool must be carefully checked by a qualified person to determine that it will operate properly Check for alignment of moving parts binding or breakage of parts mounting and other conditions that may affect its operation A damaged part or guard should be properly repaired by an authorised service centre unless indicated otherwise in the instruction manual Have defective switches replaced by an authorised service centre Do not use a tool if the switch do
7. hand crosscut guide rail e Setthe angle onthe mitre guide e Proceed as for ripping remembering to keep the workpiece against the vertical face of the mitre guide and in contact with the saw table Slide the mitre guide forward to complete the cut e Useapush stickas necessary Ferm OPERATION Plug into a suitable mains supply and switch on Toswitch the saw ON Depress the green button on the switch Toswitch OFF Depress the red button onthe switch Note This isa NVR no volt release switch and will not operate without the power connected Samat USE Let the blade come to full speed before cutting the work piece e Donot force the saw Press the workpiece forwards with gentle pressure Let the saw do the work e Check material for foreign bodies for example check for nails screws or dirt etc e Donotuse your hands to push the work piece Use a suitable push stick Use additional support to feed long wide lengths e Beaware that this is a powerful saw Off line or twis ted workpieces can kick causing injury e Never saw several workpieces at the same time e Useconstant gentle pressure e If the blade seizes in the cut switch off unplug and open the cut with a suitable tool before pulling the blade out Never switch the saw on with the blade jammed Never apply lateral pressure to the blade e Do not use the machine without the guard in posi tion Do not override the blade guard it will rise tilt automatically
8. is any abnor mal vibration or other fault switch off inspect and rectify before continuing e Check all fixings for tightness Repeat this after the first 5 hours of operation FITTING OR REPLACING A SAW BLADE AN Use suitable gloves Saw blades are very sharp AN Ensure the saw is unplugged from mains Remove the six M4 countersunk I5mm crosshead screws and the Table Insert T O REMOVE THE OLD BLADE IF FITTED e Putthe Tommy Bar through the hole in the saw table and inner flange as shown below and undo the blade bolt clockwise with the 3mm spanner supplied e Remove the bolt outer flange and old blade e Leavethe Tommy Bar and inner flange in position i INSTALL A SAW BLADE Put the saw blade onto the motor shaft with the teeth facing the motor switch end of the saw table e Make sure the fixing for the riving knife mounting is not behind the blade then put the outside flange onto the motor shaft and line up the pegs holes in the two flanges e Screw the blade bolt into the motor shaft end anti clockwise e Tighten with the 3mm end of the spanner provi ded e Removethe Tommy Bar e Check the saw blade does not touch the riving knife or table insert if it does readjust it as in Step 9 Assembling the Riving Knife Ferm USING THE SAW AN This saw is intended for use on wood and wood deri ved products only There are two types of cutting e Ripping which is cutting the workpiece with the grain
9. of sale but all tools can be dangerous if the correct precautions are not taken Always follow these instructions do not carry out the operation until you are sure you can do so in saf ety Remember to consider the work environment for safe operation in addition to the safe operation of the tool Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operate this product Save these instructions for future reference PERSONALSAFETY Use Personal Protection Safety Equipment Protect eyes with safety glasses or goggles note the use of safety protective eyewear without the CE mark can lead to serious injury if the lens breaks A suitable dust mask should be worn if cutting drilling or sanding is dusty in particular chipboard or MDF Approved safety footwear and headgear should worn as appropriate for example on building works or when heavy weights are involved Wear suitable gloves and apron to protect against sparks debris Wear earplugs or ear defenders Dress properly Do not wear loose clothing or jewellery It can get caught in moving parts Non skid footwear is recommended when working out doors Wear protective hair covering to contain long hair Stay alert Watch what you are doing Use common sense Do not operate tools when tired or after taking alcohol or pre scription non pr
10. the guide to the desired angle maximum 60o either side Note The angle on the guide is for indication only For accurate angles test ona piece of scrap first and read justas necessary e Finally clamp the fence in the desired position with the two hand wheels on the Rip Fence Guide Ferm ELECTRICALINFORMATION This product is complete with a pre wired mains plug If the plug needs replacing follow these instructions Wire correctly The wires in the mains lead are coloured in the following way BLUE e Neutral BROWN e Live GREEN YELLOW Earth Blue Neutral Securing wires Secure wires carefully and firmly to the correct termi nals Secure the mains cable in the plug cord grip firmly Fit a 3 amp fuse Ifa 3amp BS 1363 plug is used a BS 1362 ASTA approved 3 amp fuse must be fitted Ifin doubt consulta qualified electrician Recycle Dispose of old plug and cable Prevent inadvertent connection to socket and risk of electric shock ENVIROMENT Recycle the packaging according to the identification marks on it At the end of the product or its accessories life please recycle where facilities exist Phone the Helpline for cur rentadvice on recycling Helpline For any questions relating to operational or safety matters contact Ferm Customer Helplineon 0115966 1199 Monday Friday 8am 6pm Saturday 9am pm Ferm GUARANTEE The guarantee conditions can be found on the separately
11. UK Subjectto change USER S MANUAL Document Ref FZT 3 15 92632 PMR49 Issue l Oct02 Copyright These instructions are the sole property of Ferm Omega Tools and may not be reproduced Ferm 2 Contractors Saw Semi Built FZT 315 erm Art nr 720096 Screwfix Art nr 92632 Ferm BV P O Box 134 8280 AC Genemuiden NL www ferm com 0211 28 FERM 2 CONTRACTORS SAW SEMI BUILT FZT 315 USERS MANUAL TECHNICAL SPECIFICATIONS Voltage 230 V Frequency 50Hz Power Input 2000 W R P M 2950 45 Cut depth 65 mm 90 Cut depth 90 mm Blade diameter 315 mm Blade width 3 mm Arbour hole 30 mm Weight gross 45 kg Height assembled 805 mm Width assembled 700 mm Depth assembled 950 mm Lpa sound pressure level 93 62 dB A Lwa sound power level 106 84 dB A SAFETY INSTRUCTIONS The following pictograms are used in these instructions for use AN Denotes risk of personal injury loss of life or damage to the tool in case of non observance of the instructions in this manual AN Denotes risk of electric shock Carefully read this manual before using the machine Make sure that you know how the machine functions and how to operate it Maintain the machine in accordance with the instructions to make sure it functions properly Keep this manual and the enclosed documentation with the machine Ferm products are manufactured to high quality stan dards they are safe and fit for purpose at time
12. d serviceable condition Tools required The following tools are required to assemble this saw e 19X13mm Spanner supplied Tommy Bar supplied 10 1 7mm O E Spanners not supplied Cross Head Screwdriver not supplied Movable spanner 6 or 8 not supplied ASSEMBLY Check package contents Check contents against list in this manual to make sure each item is present Check for damage Before using this item check each part listed is undama ged Save packaging Save major packaging for return of product for service or repair Remove all the internal packing which protects the saw in transit Route the mains lead Keep the mains lead away from the saw and ensure that it cannot get caught in the workpiece or blade blade guard SAW KIT CONTENTS Saw Tableand Motor Assembly 4 Legs one with cut out 4 Rubber feet for legs 4 LongLeg Supports 4 Short Leg Supports 2 Fence Guide Rails Mitre Guide Fencealuminum Blade Guard Assembly Dust Extractor Funnel plastic Dust Extractor Hose plastic Bracket for Extractor Hose Push Stick 19x13mm Spanner Tommy Bar Riving Knife Fixings Kit Contents 31 x M6 Bolts 6mm 4x Coach Bolts 35mm 2x M6 Wing Nuts 2x Plastic Thumb Knob 4x M4 Washers 2x Dome Head Self Tapping Screws 5mm 31xM 6 Washers 33 x M6 Self Locking Nuts x L Bolt with 2 Nuts 2x Rubber Washers 2x Cable Ties START ASSEMBLY Follow these steps to assembl
13. e Adjustas necessary If the blade touches the insert remove it and adjust by slacking off the six screws holding the support brack ets for the motor assembly then move the motor assembly until the blade is lined up in the inserts slot Retighten the fixings and replace the insert and screws Fix the Saw Guard Assembly Raise the blade up to its highest setting and put the Saw Guard Assembly on top of the riving knife with the hose spigot facing upwards It is fixed to the top of the knife with the M6 dome crosshead set pin and self locking nut supplied Tighten the fixing then check to make sure the Guard Assembly rises and falls when you wind the blade up and down Check that the side cheeks of the assem bly are free to move up and down AN Never use this saw without the Guard and Riving Knife fitted and working properly Assemble the Dust Collection Hose and Bracket e Push the Dust Collection Hose onto the spigots on the blade guard and the dust extractor adaptor as shown Bolt the bracket on the saw table with two M6 hex head x 6mm bolts self locking nuts and was hers as shown an alternative position for this bracket is on either side of the rear legs Assemble the Guide for Ripping cutting with the grain e Attach the Fence to the Mitre guide with two M6 x 5mm Bolts wing nuts and washers as shown Slide the assembly into the Rip Fence Guide e To adjust the angle loosen the knob and rotate
14. e the saw refer to parts illustration and the images following each section e The saw is assembled with the saw table facing down wards i e upside down until the frame assembly is complete Put a packing piece under the saw table at one end so that the riving knife bracket is not touching the surface e Make sure the saw table is stable before starting e Assembly is then completed with the saw turned the right way up Fix the Legs e Fix the Motor Switch Leg first use 2 x M6 16mm bolts washers self locking nuts Fix through inner holes only the other fixings are added later e Donottighten the fixings yet e Fix the other legs in the same manner Note The legs and corners of the saw table are numbe red to locate the leg in the appropriate corner Ferm Ferm 13 Fix the On Off Switch e Fix the on off switch with the green button facing the saw table Use the two 5mm dome head self tapping screws tighten witha crosshead screwdriver Fix the Cable e Fix the cable with the two cable ties leaving enough slack Motor Assembly to rotate Fix the Leg Supports e Locate the two longand two short leg supports e Fixas shown using M6 x 6mm bolts self locking nuts and washers e Install with the wider face of the angle facing towards the underside of the saw table Do not tighten the bolts yet Ferm Install the Dust Extractor Adaptor e Use 4xM4x 10mm hex bolts and washers to fix the
15. enclosed guarantee card CE DECLARATIONOFCONFORMITY UK We declare under our sole responsibility that this productis in conformity with the following standards or standardized documents EN 1 870 1 EN 60204 1 EN 55014 1 EN 55014 2 EN 6 1000 3 2 EN 6 1000 3 3 inaccordance with the regulations 98 3 7 EEC 73 23 EEC 89 336 EEC Approved by TUV Rheinland Product Safety GmbH Certificate Numbers SI 2057251 amp CC 9930375 GENEMUIDEN NL W Kamphof _ Quality department from 01 09 2002 in h lI MAINTENCE CARE AND REPAIR AN Switch off and unplug the machine before carrying out any cleaning adjusting or changing blades CLEANING Clean the saw with a soft brush or a cloth just moistened with soapy water dry off afterwards Do not use flammable liquids to clean the saw they can damage the plastic parts and are a fire risk FAULTS Switch OFF immediately at the mains plug and remove the plug when e Theplugor cable is damaged e Theswitch onthe machine is defective e You smell or see smoke caused by scorched insula tion in the machine The motor runs hot over 70 degrees C Themotor has been overloaded Cut more slowly e Remove sawdust from vents Inside machine and around the motor e Themotor is defective Take to your local dealer for repair The saw does not work when switched on e Damaged plug fuse Replace as required e Defective switch Take to local dealer for repair
16. es not turn on and off Have your tool repaired by an expert This appliance is manufactured in accordance with rele vant safety standards Only experts must carry out repai ring of electrical appliances otherwise considerable dan ger for the user may result Storing tools When not in use tools should be stored in the dry out of reach of children LUBRICATION The machine requires no user lubrication Ferm Assemble the Guide for Crosscutting cutting across the grain e Loosen the wing nuts and remove the Fence from the Mitre Guide e Install the mitre guide in the Crosscut Guide and remove the bolts wing nuts and washers Fit the Push Stick Bracket e Attach the bracket the front face of the leg opposite the motor switch as shown Ferm THE OPTIONAL ACCESSORY KIT If purchased This kit can be supplied as an additional item at extra cost The fullassembly instructions are packed with the kit Items included are Extension Table 2 Short Support Brackets 2 Long Brackets Wheels Kit 2 Handles Fit the items as follows EXTENSION TABLE The table fits at either A Right hand side of the Saw Table use the short supports e Usetwo M6 hex head x 16mm bolts self locking nuts and washers to attach the extension table s long edge with the four notches to the right hand of the saw table e Assemble the support brackets to the outer end of the extension table and the leg support using fo
17. escription drugs OPERATIONAL SAFETY Warning This machine can produce noise fine dust which can be harmful to your health anyone in the work area should wear a suitable dust mask ear defen ders and other protection equipment as appropriate Use dust extraction Concentrate Routine and repetition can lead to mistakes Remember that a slight lack of concentration can result in serious injuries in a split second Keep work area clean Cluttered areas and benches invite injuries Consider the work environment Do not expose power tools to rain or use them in damp or wet locations Keep work area well lit Do not use power tools in the presence of flammable liquids vap ours or gases Guard against electric shock This unit contains dangerous voltages Use a RCD resi dual current device to provide protection against elec trical shock Prevent body contact with grounded sur faces e g pipes or radiators Keep children and pets away Do not let children or pets come into contact with the tool extension cable or work area Do not force the tool It will work better and safer at the rate for which it was intended Use the right tool Do not force small tools or attachments to do the job ofa heavy duty tool Do not use tools for purposes for which they were not intended for example do not usea circular saw for cutting trees or logs Ferm EXPLODED VIEW Ferm I5 SPARE PARTS LIST FZT 315
18. t is adjusted with the crank handle on the front of the motor housing each turn moves the blade 1 2 cm e Toadjustturn the handle until the blade is at the desi red height this handle should move easily do not force it or you will damage the thread e Thecut depth is indicated onthe depth scale Note The scale is for indication only ifan accurate cut depth is required measure from blade tip to table and set as required e Check the voltage on the saw corresponds with your power supply voltage and that the plug and lead are in good condition e Ensuretheworkarea is well lit e It you use fluorescent tube lights install at least two which will negate the strobe effect that can make a revolving blade appear as if it s not moving e Check you have a blade suitable for the saw and the material being cut and that it is in good condition and secure If any teeth are missing or the blade shows cracks or other damage Replace immediately e Do not use parts other than supplied with the machine to make the blade fit properly e Turn the saw blade by hand to see that it turns freely in all positions If the blade touches any part of the table fence or guard the saw must be readjusted before use e Checkall adjusting screws are secure e Check that the saw is standing on a level stable sur face and cannot move unexpectedly e Make sure all four legs are firmly in contact with the floor e Runthe saw idle for 30 seconds If there
19. ur M6 hex head bolts self locking nuts and washers e Line up the extension table with the saw table and tighten the fixings B Rear edge of the Saw Table use the long sup ports e Remove the two fixings from the rear face of the right hand leg e Usethemandanother to bolt the deeper of the short edges of the extension table to the rear edge of saw table e Assemble the support brackets to the outer end of the extension table and the leg support using four M6 hex head bolts self locking nuts and washers e Line up the extension table with the saw table and tighten the fixings WHEELS KIT e Bolt the brackets with the fixings supplied to the lower end of the legs at the rear end of the saw HANDLES e Bolt the handles the front edges of the legs at the front switch end of the saw BEFORE OPERATION ADJUST THE BLADE HEIGHT AND BLADE ANGLE AN Ensure the saw is unplugged from mains Adjusting the blade angle The unit can saw at any angle up to 45 degrees e Slacken off the hand wheels on either side of the motor housing and push it to set to the desired angle The angle is indicated on the degree scale Screw the plastic thumb wheel in to lock Note The degree scales are for indication only For accurate angles test the set angle by sawing a piece of scrap first measuring and adjusting the saw as required To adjust the blade height proceed as follows AN Ensure the saw is unplugged from mains The blade heigh
Download Pdf Manuals
Related Search