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1. You will then step through all of the setup screens and you can make any necessary changes Phone 866 290 7551 Fax 1 866 880 4155 27 of 64 172 Mallard CV Austin TX 78737 Industrial Andons WiFi Board Configuration Overview You can watch a video on configuring the wifi boards by going here www Andustrialandons com wifi wifi mp4 The WiFi board connects to the andon controller board via a serial link The WiFi board receives data from the controller board and relays it over a WiFi link The signal 1s sent to the IP address of the computer server that 1s running the Industrial Andons Service The Industrial Andons Service should be installed first before configuring the WiFi board because you will need the IP address of the computer server running the Industrial Andons Service The WiFi board also generates web pages that can be viewed with any standard web browser The web pages show the status of the four andon lamps and are also used to configure the WiFi board The wifi board 1s a 2 4GHz 802 11g low power module that connects at 56mb sec and uses 40mhz channel width Board Specifications The wifi board is a 2 4GHz 802 11g low power module that connects at up to 56mb sec and uses 40mhz channel width Resetting the Board Press small gold reset button here During the set up process if you ever have to start over you can reset the wifi board to its original configuration 1 Press the small gold reset button attache
2. 3nj22s Red EDP1 2h s Amber 1 1 3 129099 h Aff 4s Green 1 1 5 0 20000 40000 Blue 1 1 7 10000 30000 50000 Switch 11 Duration in Seconds Duration 11h 56m 58s 4h 4m 17s 2h 13m 48s Th 32m 55s 1h 2m 31s The Line Summaries option will give an overall aggregation of the data from all devices on the line so that you can see in total the Occurrences and Duration of all calls from all devices The Extended Switches selection is should only be turned on if you have times that lights will be on for periods longer than a shift ie you have a change over that lasts for 3 days Device 1 3 0 Total Occurences o mo 10 20 30 40 50 Station Summary Total Duration a o e 0 500 1000 1500 2000 2500 3000 3500 The Station Summary will give a similar overview as the Line Summary but only shows the andon calls related to the specific device Incident Reports Switch Red EDP1 Red EDP1 Red EDP1 Started 1 16 2015 9 08 40 AM 1 16 2015 9 17 54 AM 1 16 2015 9 33 29 AM Duration s gm 6s 2m 13s 11s Incident Reports Tier 1 Maintenance Maintenance Maintenance Tier 2 CNC CNC CNC Tier 3 Program Program Fixture Description Wrong program loaded on machine WRONG REV OF PROGRAM fixture not cleaned gunk build up If you use the Incident Matrix and file problem reports against your andon calls this will show the occurrences with
3. Industrial Andons uc Efficient Manufacturing Solutions User Manual v 1 2 2015 9 1 15 Full manual can be found online at www industrialandons com webmanual pdf Phone 866 290 7551 Fax 1 866 880 4155 of 64 172 Mallard CV Austin TX 78737 Contents Ibo Piridto pom SOUS PER a E A E E N T E ERE 4 Information to the User for a Class A Digital Device onsossssseenesssssssseeeesssssssseeersssssseseeeees 5 System OV OI VIC WW RE 6 ENA ODIDOBE DES e T E A E T T E E T R 7 eewo n dL VS es m sec sa E AT tenet uni ccvia deep Se UN reve Io O PUR EVE DN HEREDES 11 System Use and Error Signal YELLOW light flashing eeeeeeeeeeeeeeess 12 PIP AdU S SCVMM ETT E EO ESO 13 Datibase Set Upand NET c 14 Logging in for the first time site or corporate admin ssssssseseoeeerereesssssssssssssseeeerreeeeees 14 Sets Up Me SS VCS sinnena Ea Ea E a AE ERSS 15 Open Configure and Restart the Service sivsscccsccacesasinsiicasesdusadwaisiavsvandvondatdsandedeuswennodsaveasnseree 21 USB Cable Based Comparer Module eic esie core E E 26 Changing System Configuration Settings eeesseessseesseeeeee eene ne enne nennen nis 27 Industrial Andons WiFi Board Configuration sse nnne 28 CUD TUNG V TERA CHCIOTIGu eo eb bDeb di oido bodesdun die doi bid E iU dai irDube 34 Configure the Virtual Andon seeeesessssssss
4. Start While it is setup to start Automatically some AntiVirus software will require you to grant permission for this service to access the internet Don t close this window yet amp Services Sj oa File Action View Help HEB H m s n p amp Services Local Industrial Andons Shop Floor Name Description Status Startup Type Log On As 3 Industrial Andons Shop Floor Service Automatic Local Service a Intel R Capability Licensing Service Int 4s Version 1 2 Running Automatic Local Syste e 1 Intel R Centrino R Wireless Bluetooth Manages th Running Automatic D Local Syste Running Stop the service Restart the service Phone 866 290 7551 Fax 1 866 880 4155 25 of 64 172 Mallard CV Austin TX 78737 USB Cable Based Computer Module Turn on your Computer Module and plug the USB cable into your computer Your computer should automatically install the device drivers Go back and hit Restart on the service one more time Now test that data is being passed up to the Shop Floor View system Turn on a switch light on the system Then click on your site name in the upper left corner and then select View details under Live Data Austin Hle hararei Hepening inoden Repos hug Help Log XL Austin Control Panel Reporting Incidents Resources Vee al icu ec Gals of subse al caca such as oy Wey Lo Oe eed pega e Gee or ager dele Reed fel gre 3 queer Lease Pe c
5. function F11 Phone 866 290 7551 Fax 1 866 880 4155 5 of 64 172 Mallard CV Austin TX 78737 Estimated vs Actual Feature With this feature you can add an estimated vs actual field to a specific Floor Signal Station FSS cell in the web monitor To add a trigger goto the Lines and Devices tab on the Site Management page Expand the Devices for the line you want to add as the trigger expand the Estimated vs Actual Triggers and select Add Trigger Device Configuration 1 1 View details specific to this device You can also set switches to active inactive to ignore or include switch activities 1 1 Assigned as device 1 Create Template from this Device Device Switches Estimated vs Actual Triggers No Estimated vs Actual Triggers Found Triggers are used with the web monitor to display estimated vs actual totals Add Trigger OEE Triggers Estimated vs Actual Entry Tigger Name Rec Gonipkee View Tokens Ewitch On State Reri INFRI FFE ve Swit ON Estimated current 2d 11 Tire i Shift 5 Ey shift All Cay Every Day x Display im Call EN Seve Changes Name the Estimated vs Actual trigger and then select which switch will provide the count to the system this is what will index the Actual count Enter the Estimated number to be completed during a shift and the actual amount currently or leave blank Next select whether you need tracking by time or shift By time is fo
6. 4155 6 of 64 172 Mallard CV Austin TX 78737 standard Components Wireless Stack Light with Keyfob Control Upgradable to Wifi Floor Signal Station The WLRX is a standalone remote controlled stack light that is placed at or near the workstation V NON VN NN ON YN Y 4 light LED stack light Red Amber Green Blue Lights are remotely controlled by wireless keyfob Keyfob remote control has 4 sets of On Off buttons for turning on and off each light and has a range of 75 feet allowing increased flexibility between light mounting location and team member location Keyfobs have a belt clip on back or can easily be secured to a pole or other location Unit can identify and track 2 unique keyfobs Multiple keyfobs can be set identically for multiple users to turn lights on and off Standard power cord for connection to a 110 vac outlet Includes L Bracket for mounting Units are approximately 24 in overall length Optional Alarm can be added to any single light Units are upgradeable to WIFI for future data collection needs or to communicate with wifi based Plant Signal Unit Requires the purchase of wifi board for each light this enables the individual light to be viewed via the companies intranet Expanded data collection and notification capabilities requires the Shop Floor View Resource Control System Units are customizable call to discuss Phone 866 290 7551 Fax 1 866 880 4155 7 of 64 172 Mallard CV Austin TX 7873
7. 866 880 4155 4 of 64 172 Mallard CV Austin TX 78737 To configure the specific devices Floor Signal Stations in your system select the next to Expand Line Devices Lines s Lines group devices together to help better visualize your plant Line Configuration Line Make changes to the specific line Add devices or update switch colors that will filter down to all devices Line1 Assigned as line 1 Edit Details Expand Collapse Switch Colors Q Expand Incident Matix Expand Line Devices To change the name of the Device select the Edit Details button change the name and save the setting Device Configuration 1 1 View details specific to this device You can also set switches to active inactive to ignore or include switch activities dm Details 1 1 Assigned as device 1 Create Template from this Device Q Device Switches Q Estimated vs Actual Triggers OEE Triggers Phone 866 290 7551 Fax 1 866 880 4155 42 of 64 172 Mallard CV Austin TX 78737 Next expand out the Device Switches by clicking on the next to Device Switches There are two switch inputs for each color light On a standard system with one switch box the device will use the first of each of the inputs The system is also configured with a default label with tokens that will auto populate and display on the web monitor For example if this was Line 5 Unit 6 and the Yellow light switch 3 was turne
8. Dhr omiri adeo fra hoa ibat berated jara ntis Tig iomain cens pun inler ete praz stes You now need to enter the IP addresses for your wifi based Plant Signal Units or other wifi devices that you want to relay the signal to for each line and or unit Be sure to ask your IT group for the IP address of each device when it is configured on your network For physical andon devices leave the default port setting to 123 If you are using the Andon App on an Android device change the port setting to 8001 and select Mobile from the Type drop down Phone 866 290 7551 Fax 1 866 880 4155 19 of 64 172 Mallard CV Austin TX 78737 If you have issues with the device getting the signal from the relay feature you can enable the Relay Repeat at the bottom and it will resend the signal out to the device the designated number of times Select Next a Industrial Andons Configuration Wizard c Ez Configure your service and other options PN t Fill in the required information and hit next to advance to the next section l In order to take advanatage of the switch relay feature please provide the following information New Relay Line w Device v IP Port 123 Type v Add Line Device Destination IP Port Type 01 Any 192 168 0 18 8001 MobileS v Enable Relay Repeat and repeat 5 time s Delete m ar v5 24 1 Review your settings and select Finish You have now installed the service Now you can open th
9. LA201 WLRE Cc To create a drop down list forthe field enter the item here and hit a add Check this box to create a free Remove form text box for additional data OT l or to fill using a barcode scanner L Teste for input 7 From Fle C3 Check this baxto automatically pull a value froma file that hasa single value init Add up to 5 Extra Data Fields Cmm j Remove Fields and Save Using the Virtual Andon Once the entire configuration is complete click on Save to save the settings and open the Virtual Andon user window Z Man O E gt fe Industrial Andons Ld a pea ila inane Only checked Active a D 7 E switches willshow up button will glow and show how long it has been on Click on the logo to open the Configuration page Any visible extra data fields will show up here Phone 866 290 7551 Fax 1 866 880 4155 37 of 64 172 Mallard CV Austin TX 78737 Renaming Your Site Name It s now time to configure the Shop Floor View system so that it is Labeled to fit your site Goto Site Management Configuration and click on Edit Details to the right under Basic Details Site Details Contact Bob Wilson Address 17Z hlallard Cv City StaterPaostal Time Zone au R26 80 central Tigre US amp Canada Save Changes p pee Phone 866 290 7551 Fax 1 866 880 4155 38 of 64 172 Mallard CV Austin TX 78737 Shifts The system has a default
10. Totty amp hoo o Line1 1 1 Line1 1 3 Line1 1 4 Phone 866 290 7551 Fax 1 866 880 4155 50 of 64 2 7 172 Mallard CV Austin TX 78737 Viewing Web Monitor Full Screen in Kiosk Mode Kiosk mode is when Internet Explorer runs and none of the taskbars title bars or menus are displayed This gives you a clean TV type view of the content and not a web page feel of the content Kiosk mode is similar to Full Screen Mode except that Kiosk Mode locks the window making it more difficult for users to close or change the view How to configure a shortcut for kiosk mode 1 Open the Industrial Andons Web Monitor view that you want to create the shortcut to open 2 Copy the address in the tool bar 3 Right click on the desktop and select New Shortcut 4 Type in the following into the window but don t hit Next yet C Program Files Internet Explorer iexplore exe k nohome 5 Now put in one space after nohome above and paste in the monitor web address 6 Select Next and the shortcut will be created on the desktop 7 The shortcut should open on the active screen so if you want it to open on a secondary monitor place the shortcut on that screen and make sure it 1s the active monitor when opening the link 8 To exit Kiosk Mode hit CTRL W You can also always run the Web Monitor in Full Screen Mode To enable this view open the Web Monitor and place the window in the monitor where you want it displayed Hit
11. close the window Phone 866 290 7551 Fax 1 866 880 4155 22 of 64 172 Mallard CV Austin TX 78737 USB Connection Monitor Configuration This step only applies if you checked the third box above indicating that you are using the USB based Computer Module The service will monitor that the Computer Module is connected and operating properly If the Computer Module is accidentally turned off or disconnected for longer than 2 minutes the service can automatically send out an email notification letting the interested parties know of the problem The system will continue to send out email notifications every 10 minutes until the problem is resolved When the Computer Module is reconnected or turned back on the service will automatically reconnect and restart the service bringing the system back online os Industrial Andons Corfiguretion Wizard ees Cenligure your service and olher option amp T All inthe required infomation and ht rest to advance to the neat section t Email aleda can be send to you in the event that the USB device loses conmectviy Please provide a sil of email address that you would kke to receive these natricationa Email Address Email Addessae i bot geindustrialandars com Delmtn E F ne Back Mead gt cg In the screen shown enter and then add all desired recipients to get notifications that there is a problem with the system Then select Next Phone 866 290 7551 Fax 1
12. leave the Target Port set to 8000 and press the Save Config button Phone 866 290 7551 Fax 1 866 880 4155 31 of 64 172 Mallard CV Austin TX 78737 Once the page refreshes scroll to the next box down and fill in the appropriate data for your network MAC Address Host Name IP Address Gateway Subnet Mask Primary DN5 Secondary DN5 551D Mode Active Channels Security OD T 1ErCD U0 i 4E D amp LAFINCH Enable DHCP 132 168 123 123 132 168 123 1 255 255 255 0 169 254 1 1 0 0 0 0 IADOTECDOTAEDSG Infrastructure 1 6 11 AdHaoc None WEP WPA WPA 2L WEP Configuration Authentication Wep Keys Open Shared WPA WPA 2 Configuration WPA WPA 2 Passphrase Save Canfig e Select a suitable hostname e If you have a central DHCP server check that box If not select an IP address that is within the network you intend to use You must also set the gateway address the subnet mask and the DNS server addresses e Set the SSID to the ID of the network you intend to use If you have a central wireless access point select the Infrastructure mode If not select ad hoc Note this board and the relay or database server device must use the same SSID If you only have a few WiFi boards in the current installation it doesn t matter which mode you use If you have more than a few it is better to set up a wireless access point or WAP Otherwise all the boards in the installati
13. packet up to the web server First confirm in the service wizard that the correct username and password have been entered This is not the login that you use to log into the Shop Floor View system This is found under your site information Second check with your IT group and confirm whether or not you are using a proxy server If you are you will want to open the service wizard and configure the proxy server information Third the data is likely getting blocked by your firewall or other internet filters Follow the below steps to run the service in debug mode This will log any issues and get information on where the service is not able to communicate Click on Start or the Windows icon in your tool bar then Right click on computer and select Manage Open the service stop it and enter debug then start the service Properties Local Computer a Service name lAWebAccess Display name Industrial Andons WebAccess Description Path to executable C Program Files amp 86 Industrial amp ndons Industrial Andons WebAccess Se Sar pe Help me configure service startup options Service status Started You can specify the start parameters that apply when you start the service from here debug Phone 866 290 7551 Fax 1 866 880 4155 63 of 64 172 Mallard CV Austin TX 78737 Go to Event Viewer Windows Logs and Application Clear the current log and then flip a switch and refresh the view A
14. the basic information filed against the call Phone 866 290 7551 Fax 1 866 880 4155 172 Mallard CV Austin TX 78737 61 of 64 Occurrences Switch Amber 1 2 3 Amber 1 2 3 Red 1 2 1 Red 1 2 1 Amber 1 2 3 Red 1 2 1 All Occurrences Started 1 16 2015 9 20 42 AM 2 10 2015 1 19 58 PM 2 10 2015 1 24 58 PM 2 12 2015 5 56 31 PM 2 12 2015 5 58 56 PM 2 13 2015 7 21 56 AM Stopped 1 16 2015 9 20 46 AM 2 10 2015 1 21 38 PM 2 10 2015 1 25 06 PM 2 12 2015 6 00 00 PM 2 12 2015 6 00 44 PM 2 13 2015 7 23 51 AM Duration 1m 39s 8s 3m 305 485 1m 55s All Occurrences will show every andon call for the selected switches for the shift selected Shit Summary ExportRawData OEE Report Export Raw Data Export Raw Data Provides a report that shows all activity for the given time range including extended data provided by virtual andons Starting From Email Recipients To Create Report Exporting the Raw Data is a way for you to access the full raw data in the system so that you can do your own analysis and drop the data into your own templates You can either download the excel file or email it by selecting some recipients before hitting the Create Report button Phone 866 290 7551 Fax 1 866 880 4155 172 Mallard CV Austin TX 78737 62 of 64 Troubleshooting Data is Not Being Passed to the Web Server One of the most common installation issues is that the service is unable to pass the data
15. then you can turn on lights virtual and physical and pass data to the Shop Floor View system just like the physical andon units 1 Download the zip file from the IAWebaccess site or provided by Industrial Andons 2 Unzip the folder and then run the setup exe file Be sure to first right click and Run as Administrator S setup exe 3 Select Install Application Install Security Warning Publisher cannot be verified Are you sure you want to install this application Name Office Andon From Hover over the string below to see the full domain CA Dropbox Andon Virtual Andon Custom Virtual Andons Toro Virtual Andon Toro Publisher Unknown Publisher Install Don t Install While applications can be useful they can potentially harm your computer If you do not trust the source do not install this software More Information Phone 866 290 7551 Fax 1 866 880 4155 34 of 64 172 Mallard CV Austin TX 78737 4 Select Config a Welcome Thank you for choosing Industrial Andons First we must begin our configuration process in order to property setup your system This is only needed once and can be changed in the future by clicking the To get started please begin the configuration process by clicking Config at the bottom or hitting the enter key If you get an error opening or saving your configuration settings you will need to find the Industrial Andons folder under your pr
16. want the Web Monitor to play a sound when a new signal comes in from this switch you can select the desired Audio Alert from the choices shown NOTICE Depending on your browser you might get an error the first time a signal comes in and it tries to play the sound Once you allow it your browser will play all melodies without issue for as long as the window stays open and active Switch Details Name Hed LINE DEVICE SWITCH Active On Audio Alert Phone 866 290 7551 Fax 1 866 880 4155 44 of 64 172 Mallard CV Austin TX 78737 Report Required and Notifications email and text 1 1 Assigned as device 1 Create Tem plate Trom this Device Devica Switches Switch Enabled Red UINE DEVeCE 5 TC H Enabled Red LINEV DEVSZE 8WTTCHA Enabled Amber LIHEN HDEVICEN TSWITC H8 Enabled Edil Details Audic Net Configured Nea Configured Honrarias Ir Net Configured You can now go all the way down to the Switch resolution to set up various notifications Under User Actions select Notifications If you are planning on filing reports against andon calls you will need to turn the Trigger On under Incident Reporting This will place every occurrence in a special queue where users Can go in and enter reasons and a description as to what the problem was Notifications Trigger is b Create Report On Light On On Timer Change On State Change On
17. 101110 1111111101 01 11111110 11111111 lt HostName gt k_BackingField BobTower PC lt SerialNumber gt k BackinaField A6005vav Application IAWebAccess 0 Information N A Logged 3 7 2012 1 35 07 PM Task Category None Keywords Classic Computer BobTower PC Task Category Source IAWebAccess IAWebAccess IAWebAccess IAWebAccess IAWebAccess IAWebAccess IAWebAccess De U E 5 Lii A gt Open Saved Log Create Custom Vie Import Custom Vie Clear Log Filter Current Log n Properties Find Save All Events As Attach a Task To thi Event Properties Attach Task To This m If data is being passed you should see information like above Before exiting go back and restart the service which will take it out of debug mode making the system run better Phone 866 290 7551 Fax 1 866 880 4155 172 Mallard CV Austin TX 78737 64 of 64
18. 551 Fax 1 866 880 4155 3 of 64 172 Mallard CV Austin TX 78737 Declaration of Conformity Andon Communication System Model Number A201 Compliance Test Report Number B31001A1 B31001A2 Compliance Test Report Date April 2006 Responsible Party in USA Industrial Andons c 172 Mallard Cove Austin TX 78737 4556 This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If the unit does cause harmful interference to radio or television reception please refer to your user s manual for instruction on correcting the problem the undersigned hereby declare that the equipment specified above conforms to the above requirements Place Hays County Date October 2011 Signature Robert Wilson Owner Industrial Andons Phone 866 290 7551 Fax 1 866 880 4155 4 of 64 172 Mallard CV Austin TX 78737 Information to the User for a Class A Digital Device WARNING This equipment has been tested and found to comply with the limits for Class A digital de
19. 7 Floor Signal Station FSS Proprietary Wireless gt A four light LED stack light Red Amber Green Blue Switch box FSS SB or Keyfob FSS KF input Switch box on a 6 meter cordset has four colored pushbutton switches for turning on the lights and actuating the andon system plus one momentary switch for cancelling the tone on the Plant Signal Unit PSU gt Keyfob remote control has 4 sets of On Off buttons for turning on and off each light and has a range of 775 feet Keyfobs have a belt clip on back or can easily be secured to a pole or other location gt 2setsofinputs for each light Default input turns lights on solid second input turns on flashing If two inputs are used and both on switch box and or keyfob lights will flash twice as fast for added visual control Additional switch boxes SB1 or keyfobs KFob can be added Additional tapped and plugged holes for easily adding receptacles and switch boxes or other switches sensors timers etc gt 7 additional inputs contact closure activated that can be used to send data to the Shop Floor Viewer for collection and analysis gt Floor Signal Station can be mounted to any 7 pipe nipple or optional tripod stand for quick set up Standard grounded power cord for connection to a 110 vac outlet Units can be used with Plant Signal Units Units are customizable call to discuss Phone 866 290 7551 Fax 1 866 880 4155 8 of 64 172 Mall
20. 866 290 7551 Fax 1 866 880 4155 47 of 64 172 Mallard CV Austin TX 78737 Web Monitor Now it s time to set up the Web Monitor Go to Monitor Views tab and you can either edit an existing view or create a new view oite Management Manage site settings line configurations switch details and web monitor views Camig ratian ser Kantar seges Lines and Oevines a Monitor Views oet up a group of devices to monitor which can be assigned to a display device for viewing View Configuration LA Corigure dels weed dentes zones aed alia senkire shuld be eel um ee ven l Ma description ghon Thr vies E Acie The zone column hes been Disabled Edt Delais Expand i Collapse Assigned Devices Expand Collapse Assigned Zones Expand Collapse G ssgned Grd Switches Select Edit Details to change the name of the view and to turn On or Off the Zone Column Label for the rows in the monitor The Large Scale feature should be used for views with more than 50 devices This view will put the standard label in the boxes but will then only show the color of what light is on and not the time or switch labels This improves responsiveness of views when there are many devices in the view view Details Soe omen Phone 866 290 7551 Fax 1 866 880 4155 48 of 64 172 Mallard CV Austin TX 78737 Click on Expand Collapse Assigned Devices to add or edit devices assigned to a view View Configu
21. 866 880 4155 23 of 64 172 Mallard CV Austin TX 78737 You will then see the final page with shows a summary of the selected settings ul Industrial Andons Configuration Wizard olalla Configure your service and other options n T Fill in the required information and hit next to advance to the next section Ar RA Please review your settings Clicking Finish will commit changes Clicking next will commit the following changes Using Web Service Yes Web Account Collector321144H Using Proxy Mo Using Relay Feature Yes R3 n Depending on your antivirus and firewall settings you may get a pop up to enable the service to function properly m This Application is trying to access the Internet Application Industrial ndons WebAccess Service is trying to open a connection to the Internet 6 Do you wish to allow this access The remote server is not in your list of safe networks If you are not familiar with the server we suggest you block it Phone 866 290 7551 Fax 1 866 880 4155 24 of 64 172 Mallard CV Austin TX 78737 Installation Complete Industrial Andons WebAccess Service has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework Go to the Start Menu and type Services When the services window opens scroll down and you will see the Industrial Andons WebAccess and hit
22. All Day Every Day shift This should be left intact so that no matter what hours end up being worked they system will capture the data However you can add additional shifts to the system as necessary The system can handle swing or crew shifts as well where people work different hours on different days It is important to have all shifts in the system as you can assign users to a shift Whena user is assigned to a specific shift they will not receive notifications from the system when it is not during their shift shifts In addtion to adding shifts you can also add non working time such as breaks Shift Name Working Days Options ee E Day Start Stop Non Working Events Sunday 0001 2359 Monday 0001 2359 Tuesday 0001 2359 Wednesday 0001 2359 Thursday 0001 2359 Friday 0001 2359 Saturday 0001 2359 Add new dh Phone 866 290 7551 Fax 1 866 880 4155 172 Mallard CV Austin TX 78737 39 of 64 Adding New Users Click on the Users tab from the Site Administration screen Austin Site Management Reporting Incident Reports Austin v Help Log Out oite Management Manage site settings line configurations switch details and web monitor views Configuratio onitor Views Lines and Devices Site Users You can assign different roles to grant users access to various areas of the site Add User Select Add User and fill in the required data The email entered here is what the s
23. Computer Management File Action View Help Computer Management Local il System Tools b CB Task Scheduler F Event Viewer p E Custom Views 4 Lay Windows Logs Application Security Setup System g Forwarded Events Lewel i Information D Information Information i Information i Information i Information i Information Date and Time 3 3 2012 9 03 54 AM 3 3 2012 9 03 54 A 3 3 2012 9 03 51 A 3 3 2012 9 03 51 AM 3 3 2012 9 03 51 AM 3 3 2012 9 03 51 AM M M 3 3 2012 9 03 46 AM Click on each log to see the status of the actions s M e af W Computer Management Lc a System Tools J Task Scheduler 4 d Event Viewer 3 Custom Views 4 a Windows Logs Application Security E Setup System L E Forwarded F Applications and 4 Subscriptions b Shared Folders b amp Local Users and Gro Performance i Device Manager 4 Storage m Disk Management 4 Es Services and Applicatior TE Services ad WMI Control 4 Information Information Information Information Information Information Event 0 AWebAccess Date and Time 3 7 2012 1 35 07 PM 3 7 2012 1 35 07 PM 3 7 2012 1 35 07 PM 3 7 2012 1 35 07 PM 3 7 2012 1 35 07 PM 3 7 2012 1 35 07 PM Event ID IAWebAccess IAWebAccess IAWebAccess IAWebAccess IAWebAccess IAWebAccess USB Payload lt Data gt k_BackingField 01 01 11
24. Counter Change Phone 866 290 7551 Fax 1 866 880 4155 172 Mallard CV Austin TX 78737 Save changes Close 45 of 64 On Timer Change This sends out email messages based off how long the switch has been on You can add multiple alerts sent out at different time intervals You can use the token TIME in the subject line that will automatically fill in how long the light has been on On Timer Change Trigger is EB Last Alert Email Subject Alarm has been on for TIME minutes Q view Tokens Alert Intervals Interval min Repeat Recipients 2 Off Wilson Bob Delete 10 OT Wilson Bob X Ivey John x Delete Add Alert On State Change This sends out a notification as soon as the switch hits the desired state turn on off or both Notifications Incident Reporting On Timer Change On State Change Trigger is EN Notify On Light On Email Subject IA Red Light On Q view Tokens Recipients Wilson Bob Phone 866 290 7551 Fax 1 866 880 4155 46 of 64 172 Mallard CV Austin TX 78737 On Counter Change This notification is sent based off the number of times a switch is turned on This can be used as an electronic kanban signal This is often used on switches not tied to turning a light on and can be used with an added limit switch On Counter Change moris B Max Count 24 Current Count a Email Subject Line 1 Final Station Pallet is FULL 24 pieces View Tokens Recipients Wilson Bob X Phone
25. Fax 1 866 880 4155 13 of 64 172 Mallard CV Austin TX 78737 Database Set Up and Use Logging in for the first time site or corporate admin Goto https www ShopFloorView com and login with the Username and Password provided by Industrial Andons llc DHS https www shoptioonviey corm D at ShapFioor Signin Please sign in Bot C Remember me You will now see the Home Page c NEN Qo BB tet orm dentem one p A BB riem inn ironi e FETAH Dne H of f stin Efe Kinagoemeni Fiepeding intent Aeoois Austin v reg Lag Cri EE gt Austin Control Panel Reporting Incidents Resources Were a collected debe nr iutesris of risa sucht as by Views ayer ate reports Biar mi risrers desinat Med help ot hasse a quasiney Proven ts indus shift ure Sie kariaia cae ca usb Ded d on TH A rin site Management Live Data Perlite apei aeftraja 306 your ide such is Dre detaia pAOPSOI rares dea fs rares hasibe SSI OES SAO Fes ana qsondor iiis IRSE Phone 866 290 7551 Fax 1 866 880 4155 14 of 64 172 Mallard CV Austin TX 78737 First select the Site Management button and select the Configuration tab below the header Austin Site Management Heporting Incident Reports Site Management Manage site settings line configurations switch details and web monitor views ni Users Monitor Views Lines and Devices Site Info
26. PI THIS 347 35 Zl LETT Imm Liari od LREN H DEVE Ei E351 EH Liri tesi OH WAS 317754 PA vira 5 p ads Pu 1x3 mI Select User Actions and Edit for the desired occurrence Now based off the line the occurrence happened on the appropriate Incident Matrix will be loaded onto the screen Select the appropriate categories and then a Brief and Full description can be added The Brief Description and problem categories will be shown on the Shift Report Incident Details When 1 16 2015 3 08 40 PM 1 16 2015 3 17 46 PM Start Stop Duration What Line1 1 1 Red LINE DEVICE S Light being ON Address Switch State Problem Maintenance Program Root Level 1 Level 2 Brief Description Wrong program loaded on machine Full Description New rev of program was released last night but not saved to the right directory Therefore team member pulled what they thought was the current version A3 has been started to resolve If the report is complete select Save amp Close If more information needs added later or by someone else select Save Only and the report can be reopened later Phone 866 290 7551 Fax 1 866 880 4155 59 of 64 172 Mallard CV Austin TX 78737 Running Reports Shift Summary The Shift Summary Report is the standard report designed to give an overview of the performance of a Line for a shift or period of time Select the Reporting tab from the top of the Shop Floor View screen Shift
27. Summary Provides a report that shows activity for the selected shift or all shifts for the given time range Shift Every Shift vi Line Summaries Eg Starting From 4 16 2015 To 4 17 2015 Extended Switches OFF Line Line1 v Station Summaries Eg Incident Reports OFF All Occurrences Eg Switches to Include Z SW 1 my Z SW 2 E wi SW 3 E Z SW 4 E ivi SW 5 lg ivi SW 6 E M SW 7 NM vi SW 8 I i SW 9 gg lvi SW 10 my Mi SW 11 E Mi SW 12 my MJ SW 13 i lvi SW 14 B lvi SW 15 my Mi SW 16 lg Email Recipients Create Report PDF Create Report XLS Select the Shift Date Range and Line that you want to see data for If you select the All Day Every Day shift this will show data for the entire day for the chosen line and not just a specific shift Next you can choose to see data for all switches or filter out information you don t want to see that might skew the charts if the green light is on when all others are off you may want to turn off the green switches To turn off a switch uncheck the box next to the switch Phone 866 290 7551 Fax 1 866 880 4155 60 of 64 172 Mallard CV Austin TX 78737 Line Line1 Every Shift Date 4 20 2015 Total Occurrences Line Summary Top Occurrences 0 50 100 150 200 250 of Occurances Switch Red EDP1 Amber 1 1 3 Blue 1 1 7 Green 1 1 5 Switch 11 Occurences 188 90 61 60 30 Total Duration Top Duration Name
28. abd to Heer reme vare adent n e bha uan noa Hen Ley Confirm the location and select Next So that the service can run whether you are logged in or not you may want to select Everyone at the bottom left Drea nali reali jina hrs iab poer erroe io he near ridi IMLITDLILSOI WI MI MMIT TENTI LL EI TD uud Ege IC Pup oe Fes ale cnr orn ne iod le s mur eA cae Bera D Lrsa lara boca denen abaco Serie kx peed rfur angina abo nad Ce a ET il jui Phone 866 290 7551 Fax 1 866 880 4155 172 Mallard CV Austin TX 78737 17 of 64 On some operating systems the Configuration Wizard will open automatically If it does not you will either need to goto your Start Menu and find the Industrial Andons folder and run the Configuration Wizard or in Windows 8 find the application on your splash screen d Configuration Wizard 1 Right click program and Run as Administrator this is different from running a program while logged in as an Administrator Determine which boxes you need to check 1 If you are using the web based system to capture data select the first box 2 If you are using the wifi based Floor Signal Stations and wifi based Plant Signal Units all devices have to be configured on your wifi network select the second box You can use all together in which case you will select both boxes 3 The third option is if you are using the USB based computer module In other wor
29. ard CV Austin TX 78737 Plant Signal Unit PSU Proprietary PSU P and Wifi PSU W versions PSU aggregates signals from up to 15 Floor Signal Stations FSS s that are assigned to the same line Anytime a new light is turned on the tone module will begin to play the single line melody until all lights are turned off or a tone cancel signal is received from a FSS Four flashing LED lights color matched to the four colors on the FSS s One 105 db horn style tone modules with 32 selectable melodies Standard grounded power cord for connection to a 110v a c outlet gt One Plant Signal Unit can control up to 15 Worker Signal Stations Upto 15 Plant Signal Units can exist in one rf environment Optional Multi tone PSU PSU Multi has a louder 119db horn and has a Compact Flash Card that allows customers to select and change the melodies played Unit can also be configured to play different melodies depending on which FSS sent the signal or other logic call to discuss options Phone 866 290 7551 Fax 1 866 880 4155 9 of 64 172 Mallard CV Austin TX 78737 Shop Floor View Resource Control System Computer Module and Software All wireless systems can add this option in the future with no changes to the existing equipment The Shop Floor View software is a web based subscription service The service can be easily accessed from any computer with an internet connection Shift Summary Report Trim Qual
30. d at the site collecting data Download the latest version below Collector11 Password is i Detected Version 5 2 2 2 Latest Software Software Operating System Version Released Data Collection Service Windows XP x32 x64 E ot 9 02 2014 EE Windows 2003 Server Windows 7 x32 x64 FTDI Drivers External Site Windows XP x32 x64 3 1 7 8 30 2010 Download Windows 2003 Server Windows 7 x32 x64 Save and extract the files just downloaded Extract all files E Name Type Cor p io Install Wizard msi Windows Installer Package vads 8 setup exe Application Phone 866 290 7551 Fax 1 866 880 4155 16 of 64 172 Mallard CV Austin TX 78737 Right click the setup exe file and select it to run as admin Even if you are an admin on the computer this will help keep the computer from locking the program folder as read only Run the setup exe file Mame Date modified 9 InstallWizard msi 12 12 2011 5 18 PM Readme txt 11 15 2011 3 50 PM T setup exe N 12 12 2011 5 18 PM Select Next W eWo nme To The Industrial Amians WwebsSccess Service STP wizard Type Size Windows Installer 514 KB Text Document 1 KB Application 418 KB The maks odd ge it pou ed gh Pie secs iq ez bo imd oll p iha Stet Sari hc bi re EID CHINE TECH u aFH H3 This meaa pnan c poea b enc gano bec acd nbeanalinn s ali ir sare chien ic ded si dd on rd Has papam ca 57g nofi c domes seni tn cese ed ono penis end enl ha ponen
31. d on the Label would read Yellow 5 6 3 Using tokens and a coding system is an easy way to convey a lot of information quickly and to ensure the system records all occurrences uniquely Device Configuration 1 1 View details specific to this device You can also set switches to active inactive to ignore or include switch activities 1 1 Assigned as device 1 Create Template from this Device Device Switches Switch Red LINE DEVICE SWITCH Red LINE DEVICE SWITCH Amber LINE DEVICE SWITCH Amber LINE DEVICE SWITCH Green LINE DEVICE SWITCH Green LINE DEVICE SWITCH Blue LINE DEVICE SWITCH Blue LINE DEVICE SWITCH Phone 866 290 7551 Fax 1 866 880 4155 172 Mallard CV Austin TX 78737 Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Audio Not Configured Not Configured Not Configured Not Configured Not Configured Not Configured Not Configured Not Configured Edit Details jons 8 3 User Actions User Actions User Actions User Actions User Actions User Actions User Actions User Actions 43 of 64 To change the name of a switch select User Actions and Edit Then change the name accordingly You can also turn a switch off if you do not want the system to anything with data coming in from that switch If you
32. d to SW1 Phone 866 290 7551 Fax 1 866 880 4155 28 of 64 172 Mallard CV Austin TX 78737 2 With the button pressed connect the power and the Red LED should come on solid for 5 10 seconds and then flicker and a blue LED will also light up 3 Release the button turn unit off and back on Unit is now reset Initial Configuration The WiFi board is delivered from the factory with certain default settings e On power up the board will attempt to connect to an ad hoc WiFi network with the SSID set to IA oooooooxxxx where XXXXXXXXXXXX is replaced by the MAC address of the wireless chip without the colons So if the MAC address is 00 1E C2 00 22 98 the initial SSID will be IAO01EC2002298 This guarantees that if several boards are powered up in WiFi range of each other they won t conflict because each one has a unique SSID e To connect to the board to configure it open the wireless network on your pc click on search for available wireless networks and click on the SSID of the board you want to configure e By default the boards use an IP address of 192 168 123 123 To finish connecting to the board set your PC s network address to 192 168 123 100 and your netmask to 255 255 255 0 Then open a browser window and enter http 192 168 123 123 in the address field e You should see a web page like Figure 1 Phone 866 290 7551 Fax 1 866 880 4155 29 of 64 172 Mallard CV Austin TX 78737 Industrial Ando
33. ds the computer module plugs directly into your computer via USB cable If you are you will need to select this box ull Industnal Ardon Configuration Ward Configure your service and other options F om the required hiemen and hi red bo schemes 1p the mec section WE you et ues tet heia ndana leh Portal Esa ou will need your data ciada uxemm ame zndpzxrwecrd 5 ee panin peny iba 15 Web Fira Wed you ze uem ie Series Seay Festum Yol wl res 2 kew wert tha bna anc IF scd mexer ycu pien an imn 2o rel ny debe x Yan wall be oon the Sto Aay fraus VW cu cus cena Fue LIEE Cate Leider Devvasa Fen phair mahi dure de cora anal working Propet Sel wc poring with italien X Tus p ud Beg Oe USE Oe olcdor Desc Phone 866 290 7551 Fax 1 866 880 4155 18 of 64 172 Mallard CV Austin TX 78737 Go back to the Webpage and enter the Username shown and then display the password under Options and enter it next to the Username If you are using a proxy server check the box and fill in the data Otherwise just hit Next Data Collector In ander fo cef dora fo 99k shea data noliechor serre nost Ec Installed at he se ooking dita Peowninad thie birst version bein Pala oo Ehon Pee i Detecten Version I 5 2 2 2 i IP Er Lee iT a Industial Andans Contiguration Wizard eel 7 Condi ayes wel alo T ae FI nhe recul nionemion sed 71 nec so ranae Iz Phe cmd ecl cn Erg Wee zd Guhl ha E xm
34. e Incident Reports section of the website Notifications Incident Reporting Trigger is ESN Light On Create Report On On Timer Change On State Change On Counter Change Different areas have different problems depending on the process equipment materials or other conditions Therefore each line can have a different Incident Matrix To set up the matrix go to the Lines and Devices tab on the Site Management page and go to the Line level and expand the Expand Incident Matrix Phone 866 290 7551 Fax 1 866 880 4155 56 of 64 172 Mallard CV Austin TX 78737 Lines s Lines group devices together to help better visualize vour plant Line Configuration Line1 MER changes W lhe spacie line fuse denies v updale swich Colors Urat wall Hber deri Io ap ieres Lingi Assigned as ling 41 Edk Details Expand Collapse Switch Colors Expand Incident Matix Incident Matrix Define incident Tps bo help organize kauges when they occur mm FEN m REI TTE EMITTE E Fi aes a Tengen Phone 866 290 7551 Fax 1 866 880 4155 57 of 64 172 Mallard CV Austin TX 78737 First create your top level Root Items Select the item and rename it Then you can use the Create button to add up to two sub levels In the example below you see that the top level has been designated by groups like Maintenance Material Handling Production and Quality Under those groups you get greater level of detail for categorizing
35. e service and change some settings to make it more robust If there is a problem restarting the service go to the Industrial Andons program file folder and right click the folder and select options n k ThisPC Local Disk C amp Program Files x86 ru Name Date modified Type di Industrial Andons 2 18 2014 1 24 PM File falder Make sure the Read Only box is not checked If it is uncheck it and select apply to all folders and sub folders Go back and rerun the Wizard in admin mode Phone 866 290 7551 Fax 1 866 880 4155 20 of 64 172 Mallard CV Austin TX 78737 Open Configure and Restart the Service Different versions of windows have different ways to find the list of services running on the computer It can typically be accessed by going to the Device Manager and then under Administration In Windows 7 you can type services in the start search tab and it will pop up there Programs 3 SA Services m Com ponent Services 8 services exe Control Panel 6 fe View local services F3 Manage Information Cards that are used to log on to online ser F3 Windows CardSpace Documents 693 amp services html services html amp services html Music 1 ij Free conomics mp3 p See more results In Windows 8 search for services Search Everywhere services x View local services Phone 866 290 7551 Fax 1 866 880 4155 21 of 64 172 Mallard CV Aust
36. ent status of all andon lights via the internet and display this information on large screen displays Phone 866 290 7551 Fax 1 866 880 4155 10 of 64 172 Mallard CV Austin TX 78737 Set Up Physical System 1 Carefully remove the tripod stands if purchased and set them up You do not have to use the stands The Worker Signal Stations can be mounted directly to equipment using a standard 77 pipe nipple attached to a pipe flange 2 Remove the Floor Signal Station 3 Attach Floor Signal Station to the tripod stand using the pipe nipple and the female pipe thread 4 Place the Floor Signal Station and cut the zip ties holding the wires bundled together You are now ready to place the Floor Signal Station and start using the system 5 All components with your andon system are already coded to work as one complete system However you can mix components with other Industrial Andons LLC andon systems The following page shows the structure for the dip switches 6 You are now ready to prepare the Plant Signal Unit Before hanging the unit you will want to set the volume With the horn style tone generator you change the volume by removing the screws and opening the cover on the top of the horn The cover has been labeled Volume Gently turn the dial inside for the desired volume 7 You can also change the melody To change the melody please refer to the Patlite Tone Module owner s manual which is included with your Indus
37. ht is on the station is stopped 100 However when the Amber light is on they are still working at 50 Then decide whether you want the value displayed in the cell on the web monitor OEE Entry Trigger Name OEE View Tokens Shift All Day Every Day Not Working Switches Switch a Use Red LINE DEVICE SWITCH 100 Red LINE2 DEVICE2 SWITCH 100 OFF Amber LINE DEVICE SWITCH 50 Amber LINE DEVICE SWITCH 100 OFF Green LINE DEVICE SWITCH 100 OFF Green LINE DEVICE SWITCH 100 OFF Blue LINE DEVICE SWITCH 100 OFF Blue LINE DEVICE SWITCH 100 OFF Display in Cell EN Phone 866 290 7551 Fax 1 866 880 4155 55 of 64 172 Mallard CV Austin TX 78737 Problem Matrix You can create a 3 tiered hierarchical matrix by which you can categorize and record problems This is used in the Incident Reporting if it was enabled under the Notifications portion of each switch 1 1 Assigned as device 1 Create Template from this Device Edit Details Q Device Switches Switch Friendly Name Enabled Audio Options 1 Red EDP1 Enabled Ding User Actions 2 Red LINE DEVICE SWITCH Enabled Not Configured Edit Notifications 3 Amber LINE DEVICE SWITCH Enabled Not Configured Then turn the selection under Incident Reporting to On for the desired switch All future andon calls on this switch will now create an incident report under th
38. in TX 78737 Double click on Services and then scroll down until you see the Industrial Andons Shop Floor Service and double click on it Services File Action View Help MEB um an w C Services Local Industrial Andons Shop Floor Name Description Status Startup Type Log On As Service S Industrial Andons Shop Floor Service Automatic Local Service thins CENE AE i Intel R baa e Service Int la Version 1 2 PME Local Syste SA Intel R Centrino R Wireless Bluetooth Manages th Running Automatic D Local Syste Restart the service In the new window select the Recovery tab and set all three Failure Action Options to Restart the Service Various push updates or other computer activities can occasionally stop a non essential from Windows point of view service By setting these choices to automatically restart the service your service should not completely stop T 8 29 7 8 AN 08 NR E Industrial Andons V i First failure Second failure Subsequent failures Restart the Service Reset fail count after days Restart service after minutes Enable actions for stops with errors Restart Computer Options Run program Pragrarm Browse Command line parameters Append fail count to end of command line fail 25 15 2 Select OK then go back to the General tab and select the Start button to restart the service and then OK to
39. ity Lina m mem CELILTEEY 10d 2U h TM fowl bcc amne PII Tam Duct Ti ETT TS cb M CECI 2 Toa Buh Crome ipe i deci i Fas I EEI Way as Tim L i d I Loa h dm TE T Wedel i ab ih ED Prime Fat sa ES i F i HIE j Phospn WI t ae ee m Switch RS it Dance te Sa ae Dirin Fa m I Se em Fes i FR A A j ET a 3 s Vini LTH Ex Tr P Kam bee Jmn Toa TE CT eee ee ot eed ie eek fone ei k E harg pom bran vun lr tern ee nora ch nom 1 m Pe ul ad Swett A m5 mp T T Fai Els WI FLUIT Pars iuam Pee Fhe mul be eis coer ae eee ee ae r F r E ma je rrei PERATA ae LET Egan n a cd n ZIT 5 ra ee eck LE Lat ba Lara Vive XH Cum ae Lud Firm la brio ira sped sey omui umm cms gt The computer module is the physical component which monitors a wireless environment and collects all signals from the various andon systems in the environment and sends a record of all signals to the software in the attached computer computer to be supplied by customer gt The software allows you to send out different email messages tied to each andon light per Floor Signal Station You can also tie automation into the andon lights or utilize up to 7 more discrete inputs not tied to lights gt You can count operations time operations automatically Tagspecific switches so that a problem report is required when the switch is turned on Runreports and use pivot tables to analyze the data Youcan also view the curr
40. nd how they communicate to one another You do not have to have all the components and may have a custom system that is different than shown below Proprivtay Wreless Suai uh Shop fioc Vues Siri Cinna jereirk indusral Andes sb M C bead tup Flo Vies Isid d Fir arid Fui mua j nds m E 8o Pu ee Limi catgut Hopara Rake Feu Epl E ec sms L Dad cun lr Soci dandi ad T airh nmm e ps LIgmbericdi oa men ru gea few de meee Lert 1 j TR aes m taht hana rod e Cre ae EEE ATE ke adle rap mrdik bum ekr nid m UTA irn ra inr hin Matin bes i E vei crim mde rud are br mrt sri hii ad palin dime UA fe ingen hari Lan arra et ul ee aed wa E Lam alin s DR hin IES ELA do ed hne ne E cfe uod fa ck hacc x eb Uu pc uer E Eh TH we nut Mist ion Bauern pa nr eZ Dita Comme T am Nagel derriere uri Complete Wil Based 5ysizin with Shop Flo View Sire eras pi ae we p E a Pu uie 3 r i p 2 i Thimna Adios wel V x based Shop Figo jeu AB BaciecbixmlbgnapkR PDC adhem tad eee rs pe Sere ie AES l j aE Howa im E Tum f pua uda cam hi zm gc rdi ti ii Ht Wil Els Bandi Fari murs cipere ee j toria aac qa Cu medii Dra H qbr la muri The pe npa dee EH Tirer ind parti riw rempen evt Kilip chee ies d ow ier indi ponies Fhap siii ipia e l Ties Cut i the avian Alia fel Cn oe dz erro wy Dirag Capran fi eck Phone 866 290 7551 Fax 1 866 880
41. ns Efficient Manufacturing Solutions www Industrial ndons com Version 1 00 Copyright 2009 Industrial 4ndons Figure 1 Overview Page e Once the board is operating with the andon controller the status of the lamp stack will be shown here If any of the lamps are lighted the corresponding colored boxes will be filled in on this page The boxes will be clear if the corresponding lamp is not lighted When there is a change in state you will need to hit refresh on your web browser to see the change e The box to the right of the lamp stack image shows the last command the board received from the andon controller board It is used for debugging e Click on the Network Configuration Tab Figure 2 will appear Phone 866 290 7551 Fax 1 866 880 4155 30 of 64 172 Mallard CV Austin TX 78737 Industrial BE Andons EN Eficient Manufacturing Solutions www IndustrialAndons com Version 1 10 Network Configuration Network wit ode Pe a oq DO Target IP Address 1921681231 Target Port 8000 L Se ns nes m BON nomaa SOROR ea ROOROHSOR SS ROOM DSA D NOE OR ESOR SUUM HOUR ESA BS OR HH R OR Sa COD ROOM B RE ROUROR OS NORD A A EON RON ee MOOR BG NCC ROO ee ee Rom mom a Figure 2 Configuration Page e The first thing you must do is enter the ip address of the computer server running the Industrial Andons Service and
42. ogram files C Program Files x86 Then right click on the Industrial Andons folder select properties and make sure the folder is not Read Only Uncheck and hit Apply QC di k Computer Local Disk C Program Files x86 Organize Open Include in library Share with Burn New folder sk P Name Date modified EE Desktop n Industrial Andons 8 27 2013 11 30 AM Jj Downloads Industrial Andons Properties a Industrial Andons Type File folder m Location C Program Files x85 E Size 17 1 MB 17 993 328 bytes m Size on disk 17 2 MB 18 071 552 bytes Contains 40 Files 4 Folders aa Created Thursday June 07 2012 6 34 32 PM Attributes Read only Only applies to files in folder BH Phone 866 290 7551 Fax 1 866 880 4155 35 of 64 172 Mallard CV Austin TX 78737 Enter the Line and Unit that the Shop Floor View System SFV will associate with this installation on this computer Doll nat use anesthatare already used by physical andons Check this baxto keep the Virtual Andon ontop of all windows on yourdesktop Check boxes next to the switches you want to appear inthe listof active switches Configure the Virtual Andon a Conic Taso Cerpen Ean Enter the IP Address ofthe computer running the service Ifyou run the service onthe Basic Configuration Company Name ndustrisl Andons same computer running the Vir
43. on have to process every message even ones that are not addressed to them e There are eleven possible WiFi channels available numbered 1 11 In most cases the defaults shown will work fine If you have many many Phone 866 290 7551 Fax 1 866 880 4155 172 Mallard CV Austin TX 78737 32 of 64 WiFi boards in range of each other it might be better to have some boards use different channels e Select no security WEP security or WPA If you select WEP or WPA you have to enter keys or a passphrase Every device on this SSID has to use the same values in order to connect to the network e CLICK ON Save Config At this point the device will no longer be connected to the computer via the ad hoc connection as it is trying to connect to the network and should be viewable on your list of connected network devices See Red LED status for connection status Red LED Light Flashing The Red LED on the WiFi board indicates the connectivity of the board as follows Solid LED ad hoc mode or ad hoc transitioning to infrastructure Fast blink infrastructure connected on for about 1 2 second off for about 1 2 second No LED infrastructure was connected but now lost Slow blink infrastructure connection failed retrying Phone 866 290 7551 Fax 1 866 880 4155 33 of 64 172 Mallard CV Austin TX 78737 setting up the Virtual Andon The virtual andon system is a computer based andon system You can install the program on a computer
44. r projects with lead times longer than 1 shift Typically it will be tracked by shift and you will need to select the shift this applies to Phone 866 290 7551 Fax 1 866 880 4155 52 of 64 172 Mallard CV Austin TX 78737 Finally select whether you want the value shown in the cell on the web monitor or not The Shop Floor View system will then calculate the takt rate based off the shift selected and the available time subtracting out the non value added times from the shift It will then determine what the current number completed should be If the OEE feature is also being used on this device The two values will toggle back and forth at the bottom of the cell Phone 866 290 7551 Fax 1 866 880 4155 53 of 64 172 Mallard CV Austin TX 78737 Phone 866 290 7551 Fax 1 866 880 4155 54 of 64 172 Mallard CV Austin TX 78737 OEE Triggers This feature can calculate the current OEE of a workstation based off the assumption that when certain switches are on the station is not performing at all or at full capacity If this is integrated with a piece of equipment the calculation will potentially be more accurate Select OEE Triggers under the desired device and then Add Trigger Give the trigger a name and select the shift to use The system needs a shift so that it can calculate the total available time in which to base 100 OEE Then select which switches will impact OEE and by how much In this example when the Red lig
45. ration L Tongu dals axnkgnesn devices zonmos and what sihes Shik e acm in thr vic 14 Hoe description given ras weve rz Actme The zone column has teen Disabled Edi Detonls O Expand i Collapse Assigned Devices Dewice Alias Summary 1 7 Lii EHnIPACF mow 1 Cal 1 TERES 1 2 INE HIDE VS Row 1 Col 2 Lizer Artions 13 L NEHDEVICE Row 2 Cal 1 REESE 14 IUL JUL VEL Hw at ul z Ag Aa h Deyita To add a new device select Assign New Device The Alias blank is what shows up in the block as the label when no light is on You can use tokens to pull the label in or type it it Assignment Details 1 3 Lincd 1 1 Once complete click on the name of the view to open the link to the view View Configuration A Contgure details assigned dewoes Iines amd what satkhes should be achive in the view a desc pltian giren ThE view E Acknve The Fant zelumn has boon Dlsablad Fak Orals Expand Collapse Assigmed Devices Expand Collapse Assigned Zones Expand Collapse Assigned Grid Switches Phone 866 290 7551 Fax 1 866 880 4155 49 of 64 172 Mallard CV Austin TX 78737 This will open the view you just created and will show any lights that are on in the system The fonts and grid will resize to the shape of the window B8B hine 50 hn icennare com mnl simonr nenas apindcid fe m c G Indien Andans nckietrisi Ss ndieimal Anocznz gig GB The City Hil Country B f B Beo Paer e
46. rmation Basic Details Change basic site details Setting up the service A service is a small program that runs in the background and once configured does not require any input from the user In order to use the Shop Floor View system you have to install Industrial Andons service on a computer This service manages the secure passing of data from the local physical or virtual andon system up to the web servers Scroll down till you see the section labeled Data Collector Data coliectar TiCHRADIEO DU i ii MER GOCDADT ee ee UN Fu DAS Cd rt mus EXE es memarlths ee DG aam 42 ir rami loan Cate Coersor Garces Gio BF pred 3t11 Botdd Cra cari nina SUDO phe pus P echo FTIF D vers E derra on Mido EP ti an px Dii fina Puch Phone 866 290 7551 Fax 1 866 880 4155 15 of 64 172 Mallard CV Austin TX 78737 Load FTDI Drivers FTDI Drivers If you are using the USB based computer module When you plug the device into your computer the computer should automatically install the device and give you a message that your device has been installed and is ready to use If the computer says that it cannot find the device drivers you can download them here by following the link provided Next select Download next to the Data Collection Service row to install the service which will pass the data from the physical devices to the website Data Collector In order to get data to the site a data collector service must be installe
47. rn the Floor Signal Station off and then back on to reset the unit If this occurs make sure that the Plant Signal Unit is turned on and set to the same line code as the Floor Signal Station If this is correct then you may need to move the Floor Signal Station or Plant Signal Unit to a better location to improve communications Phone 866 290 7551 Fax 1 866 880 4155 12 of 64 172 Mallard CV Austin TX 78737 DIP Address Settings All of your physical devices are set using DIP switches These are factory set based on the information provided to Industrial Andons LLC when the system was ordered so it should not be necessary to change these settings in the beginning However things change So if there is a need to change units around use the below chart to change the settings DIP Switch Addresses L1 LI a Uh St 2 III T Sample DIF switch w a Ni configuration showing for Line 1 Floor Signal Station 1 IHE tao Lx Ba dla us PW m smni moe RE 1 1 131117 LII m Dip Up ON V Dip Down Dip Up V Dip Down The first four dip switches set the Line number and must be the same for all transmitters and receiver ina system If the second four dip switches are ERO the unit will be a receiver unit If the second four are set to 1 15 it will be a transmitter unit In other words the setting of the second four dip switches determines the functionality of the system Phone 866 290 7551
48. ssseeee nennen eene nnn nnne ness esee nnn nnne eene 36 Data Tagging Configuration uoces errore ro recte aenea escas Ue aras e pase r eme au aan sepes Uo crues oasia 37 Usme the Viral Ando ooo awe tacui cbesdisue prod ebu idu E i dud ac cbdU ii su NM DUCES 37 FRC iia ail YOU RR MITT 38 vj 39 esM MB staat 40 Renaming Lines and DEVICES C 4 Phone 866 290 7551 Fax 1 866 880 4155 2 of 64 172 Mallard CV Austin TX 78737 Report Required and Notifications email and text eeeessseeeeeeeeeeeeeeee 45 PVE Ts INCU Osa tear tetti teri EE aa toon tuta foco MU tata aed ceancd o So tS ceed aed Ace 48 Viewing Web Monitor Full Screen in Kiosk Mode eesseseeeneeeeeeeenn 5l Es mated VS Acal Eeat fe aesnstesirta MR macerata Swssda Mk recu A REUS w acd mata ua 57 OFE PT SSC ee Ec Wan eee Wee ese 25 Problem Mali s niece ere M IM Mende bes dci epH I LM IP Dp Ar ceci a 56 Enters neiden Repor S o5 distinte tao oem buo aem as cra sa Ca istam b cae vitas a ena bU cue 50 tne SU A suse cede sed enceinte cse cud RM rer E E 6l SEiQLLOTI SUM a Per a a Cn re Onn OC JOU 6l Incident REDO Soara a A E 6l PAC CUE ICC ona a E E duds haan oom naadedaasaazeunn 62 EPOCE R IW DI oa THEE 62 Troubles hoon S ecen TU 63 Data is Not Being Passed to the Web Server sssssesseeee eene nnne 63 Phone 866 290 7
49. the issues Once the full matrix has been created it can be saved as a template and applied to other lines You can also use the template as a starting point for the other lines and then customize as necessary Incident Matrix Define incident types to help organize issues when they occur Create Root L Create Delete 4 W Maintenance 4 Vy Blank Press amp Die Height Scrap Other 4 WM CNC Fixture Program Tooling d Other 4 WM Mil Coolant Sensor W Collet Other Materials V Production Wy Quality Phone 866 290 7551 Fax 1 866 880 4155 58 of 64 172 Mallard CV Austin TX 78737 Entering Incident Reports NOTICE When you enter a problem report or start and save a report you MUST enter something in all three Tiers and the Brief Description box in order to save or save and close a report Select Incident Reports from the top of the page This will open the page that shows all open reports that are waiting for a report to be filed against the occurrence Austin arbanagemem Reporting incen epre A Hep LogCun Site Incidents TIBIA bees feat have nec ol on Locument incikdents cn Pew UL ead ela MEI Site Incidents Open Incidents Bime E DE E ot cas Ene De Decus tor tnis HE ep Can be ae Bnd Ce Erie d normas ihe Carel b Gonos aud ieee Burr Changed To Evert Stare Even Stopped Duratina x Limrig Fed LINES DEVICES eT Cet ight beng CI AGH X DE A
50. trial Andons Owner s Manual 8 You are now ready to hang your Plant Signal Unit and position your Floor Signal Stations and start using your system Phone 866 290 7551 Fax 1 866 880 4155 11 of 64 172 Mallard CV Austin TX 78737 system Use and Error Signal YELLOW light flashing To use your system make sure all components have their antenna securely installed and that all components are turned on At the Floor Signal Stations turn on the desired toggle switch and the corresponding light on the Floor Signal stack light will turn on Almost immediately the matching strobe light and tone module on the Plant Signal Unit will turn on If you want the lights to stay on but the melody to stop press the momentary button on the switch box This will activate the Tone Cancellation feature The tone will remain off until a new signal comes in The Tone Cancellation can be initiated from any Floor Signal Station coded to the same line Your andon system uses transceivers to communicate between the Floor Signal Stations and the Plant Signal Unit This means that when a switch is turned on at the Floor Signal Station it starts sending out its message once every second until it receives a confirmation signal back from the Plant Signal Unit that it received its message If the Floor Signal Station doesn t get a confirmation signal in about 10 seconds it will shut down and the Yellow light will begin flashing If this occurs you will have to tu
51. tual Andon Program enter Location Austin l localhost hera Additional data can be sentto Coniicursion tes location the SFY system Clickhere to ConfigurationFies configure the extra data fields Aways on top 7 Levin Button Configuration we Ej litional data can be sentto Add Id be FI the SFV system Clickhereto s m configure the extra data fields m Labels switches foreasier F identification This doesnot i update switch names in the SFY only for the user interface ofthe Virtual Andon Checking this box will tum on the lightwhen all others are off Ifselected you must first turn the light onthen it will go aff any time the other are off Can be used totrack uptime or availability if another lightis used when busy Phone 866 290 7551 Fax 1 866 880 4155 36 of 64 172 Mallard CV Austin TX 78737 Data Tagging Configuration You can tag all of your andon calls with up to 5 additional data fields This means every andon signal will pass this extra data to the Shop Floor View System and will be recorded with that occurrence The extra data can be downloaded and analyzed when the raw data is exported to Excel EE DataPack 7 5 Check hereifyouwantthe box to Data Tegging Configuration be shownon the user screen f wt Visibla the value daesn t change you can Model C3 Label for the datafscid uncheckto save real estate
52. usses Stoll unde she Img Auer weksle Iur Ure anie View delais rns Irene site Management Define specie setings tor your she such as ins decals deion assagmams sach Mayya and mon or wives You should see some entries on the page like this Site Logging View data hitting your site VISITS 1 38 21 PR T Ce peur JU or Lao oem T Dane 142 TOI eee Pv ual ER ce nasi Cer mie rel en TX Tas 1423 0656256535 p agi 111 31111 111111117 Teske T3 1 Ins Biumber age aici TEM Ear 3 4 Sr TOC dE ExtendedDala i F ingerPrint 00008022607 16018 Oiccurrec AP Dane 423 06629635 Tepe 05 a 1 12 2018 1 58 20 PM T leniName Johnson apa eraa Dasle 13210952321537 Data ype virtual Dens cel nTa s Chien Name rn Tata ML ele vene 1427 Se TS Lae 111 11110 111111117 Disce uris 67 PLigSumber 0177 gk ed Tb 43564 38 5 Ab CME TETA ExInnden are ingeni m Topo 70 10187 Spares T re 1421060754 Se Tyac o Phone 866 290 7551 Fax 1 866 880 4155 26 of 64 172 Mallard CV Austin TX 78737 Changing System Configuration Settings If you need to make changes to the configuration settings like adding a new wifi device or changing an email on the list of recipients Go to the Start or Windows icon select All Programs and find the Industrial Andons folder Then Right Click on the Configuration Wizard select properties and then the Run this program as an administrator under the Compatibility tab
53. vice pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction s manual may cause interference to radio communications Operation of this equipment in a residential area is likely to cause interference in which case the user will be required to correct the interference at his own expense The user is cautioned that changes and modifications made to the equipment without approval of the manufacturer could void the user s authority to operate this equipment Warranty Industrial Andons LLC offers a 90 day full parts and labor warranty on all workmanship issues The warranty does not cover abuse neglect or improper use or installation Defective components must be shipped back to Industrial Andons LLC for evaluation Industrial Andons LLC maintains the right to decide whether defective components will be replaced repaired in part or repaired in whole Should you have a question with you system after the 90 days please contact us for support We will support and service our product after purchase Phone 866 290 7551 Fax 1 866 880 4155 5 of 64 172 Mallard CV Austin TX 78737 System Overview The below two diagrams show an overview of all the standard components in a system a
54. ystem will use to send out notifications If you want a text message to be sent enter the proper email to text format for your cell carrier here You must assign users to a shift in order to receive notifications The system will only send them notifications during their assigned shift times This is so they do not get notifications when they are not at work If they need to get notifications all the time assign them to the All Day Every Day Shift Add User New User O Existing User Name John Username JohnD Email Role John industrialandon Administrator Password Password Password Assigned Shift All Day Every Day Save Changes Close Phone 866 290 7551 Fax 1 866 880 4155 40 of 64 172 Mallard CV Austin TX 78737 Renaming Lines and Devices Now you can rename your Lines Devices and Switches to suite your needs Select the Lines and Devices tab and then the Edit Details Site Management Manage site settings line configurations switch details and web monitor views Goniguradon Bers Manor views Lines and Dewites Lines s Lines group devices together to help better visualize your plant Line Configuration Line1 Make changes to ihi sper Hr Ine Add diodes or update swtirh calor Tat will Ther dawn ho all desees Lina Assigned as line 1 Change the name of the Line here and then save the change Line Details Line Name Line1 Line Number Phone 866 290 7551 Fax 1

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