High Vacuum Regulator User Manual
Contents
1. Bronze Filter 13 Adjusting Screw 7 Safety Jar 14 Control Screw Parts List Troubleshooting No reading on suction gauge Full scale reading on suction gauge at all settings Suction gauge reading creeps upwards Pipeline supply Safety Jar fitting O Ring Seal Connection to wall Blockage in regulator Debris on valve seat Debris on valve seat CLEMENTS Rectify Supply source Tighten into body Replace if damaged Tighten handwheel Dismantle and clean Dismantle and clean Dismantle and clean Suction gauge reading creeps downwards Pipeline supply Safety Jar fitting O Ring Seal Regulator Diaphragms Supply source Tighten into body Replace if damaged Dismantle and check replace if Slow response to suction setting Bronze Filter Metering Jet Clean or replace Replace if worn Troubleshooting 17 CLEMENTS 18 Warranty BMDi TUTA Healthcare Pty Limited BMDi TUTA Healthcare warrants that this product is free from defects in workmanship and materials for a period of 12 months from the date of shipment by BMDi TUTA Healthcare or its authorised agent to the purchaser Subject to the conditions of this warranty if the product fails to operate for any reason within the warranty period and the product is returned to the place of purchase at the purchaser s expense BMDi TUTA Healthcare will repair or replace the product free of charge If a valid warran2. should be equal to the pipeline vacuum Installation CLEMENTS Arrangement For Testing Vacuum Regulator Setting Regulator Gauge Fitted to Regulator or Line Variable Vacuum Source 53 to 92 kPa 50 l min On Off Valve Regulator Under Test Safety Test For A Vacuum Regulator With A Variable Setting e Install the regulator to be tested as shown in the diagram e Set the vacuum source to 79 kPa and the regulator to 20 kPa or one fifth of full scale e Reduce the vacuum source to 53 kPa and read the new occluded vacuum on the regulator gauge e Set the regulator to 53 kPa or four fifths of full scale and adjust the vacuum source from 53 kPa to 79 kPa e Read the new occluded vacuum on the regulator gauge e Adjust the vacuum source from 79 kPa to 53 kPa and read the new occluded vacuum on the regulator gauge e Repeat the above three times Safety Test CLEMENTS Spare Parts SUC 80330 Vacuum Gauge for High Vacuum Products SUC 80297 001 KIT Yellow medical suction tubing 20 metre roll SUC 81500 043 Vacuum Controller spring SUC 89101 KIT connector BS MK IV SUC 89102 KIT connector Puritan Bennett SUC 89104 KIT connector Drager SUC 89140 029 Knob Tension Spring SUC 89140 036 KIT Overhaul for Regulators O Ring x4 Large Diaphragm Small Diaphragm Valve Seat SUC 89140 085 MAK 300 antibacterial canister and lid SUC 89140 087 Adapter f
3. 37780 ARTG Number 174684 Class Class EU Class Ila Specifications CLEMENTS Transportation and Storage Environmental conditions for transportation and storage are shown in the following table Parameter Minimum Maximum Temperature 10 C 40 C Humidity 60 RH 95 RH Barometric Pressure 700 mBar 1060 mBar Warning Symbols Legend The warning symbols marked on the equipment and their meanings are shown as follows ZA Caution consult accompanying documents Waste Materials The contents of the collection jars suction tubing bacteria filter internal exhaust filter may contain biohazard wastes Handle using safe handling procedures which may include the use of rubber gloves and eye protection and dispose of according to local protocols for biohazard materials Recycling At the end of their service life the Controller should be dismantled if necessary and returned to a local materials recycling centre Transportation and Storage CLEMENTS Installation and Operation Carefully examine the suction regulator for any visual signs of damage that might have occurred during shipment Screw the suction regulator to the wall outlet with the index handwheel or slot V at back of body into mounting wall bracket Turn on full vacuum by rotating the control knob fully clockwise Occlude the inlet port at the bottom of the safety jar and check the reading on the gauge The reading
4. CLEMENTS High Vacuum High Flow Regulator SUC 89140 SUC 89142 Q E j z u Q a ia NY a G c AS re 5 gt fe C a User Manual Manual No SUC 91005 426 Issue 8 CLEMENTS Safety Thank you for purchasing this Clements High Vacuum High Flow Regulator For your safety it is imperative that this unit only be operated by authorised personnel in accordance with the instructions as described in this manual Operated in this way the High Vacuum High Flow Regulator will provide the standard of service specified Due to continual improvements in product design the High Vacuum High Flow Regulator may vary in detail from the descriptions in this manual In the event of further questions please contact your local distributor or BMDi TUTA Healthcare direct User Manual High Vacuum High Flow Regulator Manual Number SUC 91005 426 Issue 8 Copyright 2010 BMDi TUTA Healthcare Pty Ltd The information in this manual was originated by and is the exclusive property of BMDi TUTA Healthcare Pty Ltd It is furnished for customer information only and is not an authorisation or licence to make this product or to furnish this information to others Level 17 275 Alfred St J BMDi TUTA Healthcare Pty Ltd North Sydney NSW 2060 Australia Phone 61 2 9466 5300 Fax 61 2 9922 7165 Website www medaust com Priory Analysts Ltd The Pinnacle 160 Midsummer Boulevard C 0 1 23 Milton Key
5. dismantled the procedures described below should be followed Tools Required Adjustable Wrench Allen Keys Circlip Pliers internal Small Screwdriver Drill Press or G Clamp Special Tools Clements SUC 89150 011 and SUC 89150 012 Disassembly 1 Remove vacuum gauge 2 Remove safety jar and bronze filter 3 Remove safety jar cap by unscrewing the securing screw Take care that the small O Ring seal is not lost 4 Remove the control knob by loosening the two grub screws 5 Remove the compression spring and the nylon and fibre washers 6 Remove the stop screw from the main body 7 Remove the circlip that retains the diaphragm assembly and the belleville washer 8 Remove the diaphragm assembly 9 Unscrew the diaphragm compressor left hand thread 10 Remove the circlip from the spring barrel and take out the control screw and spring 11 Remove the adjusting set screw washer and spring from inside the control screw 12 Remove the diaphragm and piston assembly 13 Remove the countersunk head screw and disassemble the diaphragm and piston assembly Disassembly 11 CLEMENTS Tool SUC 89150 011 Tool SUC 89150 012 Reassembly 1 2 7 8 9 Reassemble the diaphragm and piston assembly and replace the countersunk head screw Lightly grease the fibre washer and reassemble the adju
6. may be safely autoclaved at 121 C for 15 minutes Cleaning and Sterilisation CLEMENTS Periodic Maintenance Year 1st Quarter Check flow vacuum and bronze filter 2nd Quarter Check flow vacuum and bronze filter 3rd Quarter Check flow vacuum and bronze filter 4th Quarter Check flow and vacuum bronze filter bronze filter bronze filter bronze filter 2 Check flow Check flow Check flow Check flow and vacuum and vacuum and vacuum and vacuum inspect bronze filter bronze filter bronze filter and replace O ring and filter if necessary 3 Checkflow Check flow Check flow Check flow and vacuum and vacuum and vacuum and vacuum check bronze filter bronze filter bronze filter filter and seals replace if necessary 4 Check flow Check flow Check flow Check flow and vacuum and vacuum and vacuum and vacuum inspect bronze filter bronze filter bronze filter and replace O ring and filter if necessary 5 Checkflow Check flow Check flow Check flow and vacuum and vacuum and vacuum and vacuum check filter and seals replace if necessary 10 Periodic Maintenance CLEMENTS Disassembly and Reassembly The Clements Suction Regulator is a precision machined and assembled device that will under normal operation provide many years of service In the event of any malfunction that requires the unit to be
7. nes MK9 1FF United Kingdom CLEMENTS Contents Specifications 4 Transportation and Storage 5 Installation and Operation 6 Safety TOSE a inala lekin kek a ka k n a an R k 7 DATE Parts iii ul 8 Cleaning and Sterilisation 9 MAINTENANCE nomma 10 Disassembly and Reassembly 11 Parts Assembly SUC 89140 14 Parts Assembly SUC 89142 15 Parts List itunes 16 Troubleshooting cscs 17 ACTA 18 CLEMENTS Intended Use To vary the vacuum level of a continuous vacuum source within the stated operating vacuum range for the aspiration of fluids and particulate matter in medical procedures carried out by clinically trained and authorised personnel Specifications Vacuum Range 0 to 96 kPa 0 to 760 mmHg Flow Rate 0 to 35 Litres of Free Air Per Minute Regulator Suspended frictionless double diaphragm Porous bronze filter 90 micron Pressure safety valve ball and seat type Bourdon tube type Dual scale graduated in kPa and mmHg Gauge Range 0 to 100 kPa graduated at 5 kPa 0 to 760 mmHg graduated at 20 mmHg Duty Cycle Continuous operation Dimensions 278H x 65W x 132D Weight 1 0kg Ambient Temperature 5 C to 35 C Standard Conditions 25 C Sea Level 101kPa GMDN Code
8. off the zero position with the knob in the off position and the inlet occluded Remove the control knob label Using a small screwdriver through the hole in the control knob and with the control knob in the off position turn the adjusting set screw until the vacuum gauge reads zero This should be done whilst regulator is connected to a 0 12 lpm flowmeter to assist in checking for vacuum leakage Ensure that the grub screws in the knob are tight and replace the label Test the regulator as described in the Installation and Operation section Item Description Item Description 9 Control Knob 2 Valve 3 J Outer Spacer 10 Large Diaphragm Control Spring 11 Small Diaphragm Diaphragm Compressor 12 Jar Cap 6 Bronze Filter 13 Adjusting Screw Safety Jar 14 Control Screw Reassembly 13 CLEMENTS Parts Assembly SUC 89140 EL ANO 14 N N DD AAAS ENS A KSI Z a ri SA Z NFA NNN T Lie ez ZE LE KKK Sig AZ gt e Parts Assembly JS vas wa VA LLLA ZA RNN er NSSS NEE Sr eZ CLEMENTS Parts Assembly SUC 89142 Parts Assembly CLEMENTS 16 Parts List Item Description Item Description 1 Gauge 8 Piston Assembly 2 Valve 9 Control Knob 3 J Outer Spacer 10 Large Diaphragm 4 Control Spring 11 Small Diaphragm 5 Diaphragm Compressor 12 Jar Cap 6
9. or attaching canister to regulators SUC 89150 011 Regulator Assembly Handle SUC 89150 012 Regulator Assembly Tube SUC 89210 Safety Jar for Regulator SUC 89240 081 MAK 500 canister with lid SUC 89240 084 MAK 500 jar only SUC 89240 088 MAK 300 jar only SUC 89240 090 HEPA bacterial filters for MAK 300 Pack of 20 SUC 89250 024 Safety Valve Kit SUC 89310 001 Porous Bronze Filter Pack of 20 SUC 89455 001 KIT Plastic V bracket to hold suction devices Pack of 5 SUC 91005 426 User Manual for High Vacuum Regulator SUC 89140 SUC 89142 Spare Parts CLEMENTS Cleaning and Sterilisation Regulator Warning Do not immerse or autoclave the Regulator unless the gauge diaphragm assembly and nylon balls have been removed Cleaning Clean using a pH neutral disinfectant for wiping or immersion cleaning Flush after immersing using distilled water and dry thoroughly before reassembly of the Regulator Sterilisation The Regulator may be safely autoclaved at 121 C for 15 minutes once the gauge diaphragm assembly and nylon balls have been removed Cleaning and Sterilisation Jar Cleaning Clean using a pH neutral disinfectant for wiping or immersion cleaning Flush after immersing using distilled water and dry thoroughly before reassembly of the Jar Sterilisation The MAK collection jar and components are all autoclavable The jar and components
10. rmal wear and tear BMDi TUTA Healthcare will not be responsible for damage or loss caused during shipping In Australia apart from any warranties implied by the Trade Practices Act 1974 all other warranties expressed or implied and whether arising by virtue of statute or otherwise are hereby excluded Outside Australia all other warranties expressed or implied and whether arising by virtue of statute or otherwise including any warranties implied by the Vienna Convention are hereby excluded BMDi TUTA Healthcare obligations under this warranty are limited to the repair or replacement of the product within the terms of this warranty and the total liability of BMDi TUTA Healthcare for loss or damage of every kind whether arising pursuant to the terms of the sale of the product or otherwise in connection with the product is limited to the amount paid by the purchaser to BMDi TUTA Healthcare for the product Apart from any liability imposed by Part VA of the Trade Practices Act BMDi TUTA Healthcare accepts no other liability for any loss or damage occasioned including consequential loss or damages in any way as a result of the use of the product The warranty does not extend to cover damage to the following parts as they are inherently prone to wear e motor brushes This warranty does not extend to cover corrosion due to any cause nor to any damage to painted or anodised surfaces BMDi TUTA Healthcare will give the purchaser
11. sting set screw washer and spring into the control SCrew Insert the control screw and spring into the spring barrel and secure with the medium sized circlip Replace the diaphragm compressor left hand thread so that it rests lightly against the diaphragm assembly Replace the belleville washer Compress the belleville washer and replace the large circlip Clements special tools SUC 89150 011 and SUC 89150 012 will be needed for this operation Refit the stop screw into the main body Refit the vacuum gauge using a suitable thread sealant Place the nylon and fibre washers and knob spring into position 10 Lightly grease the O Ring and refit the jar cap to the main body with the securing screw 11 Place the bronze filter in its position with a twisting 12 action Reassembly 12 13 14 15 16 17 18 19 20 CLEMENTS Insert the safety jar into the jar cap Connect the regulator to a vacuum supply Occlude the inlet hole at the bottom of the main body and slowly adjust the control screw until the vacuum gauge just lifts off the zero position When first occluding the inlet take care that the gauge does not over run the end of its scale Carefully push the control knob onto the control screw and lock it into position with the socket head screw Ensure that the stop pin is hard against the right hand side of the stop screw Ensure that the vacuum gauge still lifts slightly
12. the benefit of any manufacturer s warranty in respect of any components in the product which were not manufactured by BMDi TUTA Healthcare if such a manufacturer s warranty is available Warranty 19
13. ty claim is made within 30 days from the date of shipment then BMDi TUTA Healthcare will also reimburse the purchaser for reasonable freight costs in returning the product to the place of purchase Conditions of Warranty 1 The product must be returned to the place of purchase with proof of purchase 2 This warranty is only available to the original purchaser of the product 3 The product must not have had its serial number removed defaced or changed its casing opened its power supply altered or have been tampered with in any other way 4 This warranty does not cover e inadequate or incorrect site preparation e improper installation e connection to the wrong voltage e failure of the product due to misuse ethe use or operation of the product outside of the physical electrical or environmental specifications of the product euse in a manner or environment in which the product is not designed to be used e improper adjustment calibration or operation by the purchaser ethe use of accessories including consumables hardware or software which were not manufactured or approved in writing by BMDi TUTA Healthcare Warranty 10 11 12 13 CLEMENTS e any modifications of the product which were not authorised in writing by BMDi TUTA Healthcare eany contamination or leakages caused or induced by the purchaser and e inadequate or improper maintenance of the product This warranty does not cover no
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