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Model IR400 Infrared Gas Analyzer

1. o o ae 124 62 aa 124 11 11 Ba pa pal ga 3 TN1 TN2 TN3 TN4 TN5 6 Communication connector CN2 3 Cable connection connector CN1 5 Calibration solenoid valve drive signal output connector CN3 4 Analyzer main unit Input Output terminal module connection cable 1m Fig 2 2 Name Description Name Description 1 Mounting hole Used for mounting input 4 Input Output Used for connecting the output terminal module 24 5 6 places 2 nput Output terminal block TN 1 to TN 5 Input Output terminal for signals of analog output range identification contact alarm contact output etc Used for connecting the analyzer main unit and the input output terminal module 4 3 Cable connection connector CN1 terminal module connection cable 5 Calibration solenoid valve drive signal output connector 6 Communication connector analyzer main unit to the input output terminal module Cable connector for connecting the analyzer to the relay board for automatic calibration Connect communication cable Please refer to another manual IM 11G02P01 01E about communication function
2. Unit mm Closed Cabinet member 63233 Closed position flush or under 1 52t intermediate 22 7 member T Open Drawer member A 609 6 0 8 1 27 15 9 0 5 577 8 0 3 565 1 0 3 454 0 3 111 1 0 3 25 4 0 3 4 1 12 7 0 3 o st s ae S o z l 12 740 3 123 840 3 4 5x53 a 288 9 0 3 15 9 0 5 466 7 0 3 Reinforcement 191893 606620 8 plate 19 inch rack mounting method The weight of the instrument should be supported at the bottom of the unit or the side of the unit when mounted with the slide rails Also for facilitate maintenance a structure which allows extraction of the main unit by using the slide rail is recommended Slide rail mounted type Rack size 7 8 i S 450 or more il 465 Mounting diagram Slide rails 2 IM 11G02N01 01E Guide rail mounted type Rack size 7 38 450 or more i 465 Mounting diagram UN Guide rails Gulde rails For the guide rail mounted type a Unit mm 101 6 100 maintenance space 200 mm or more should be provided on top of the main unit lt 9 SPECIFICATIONS gt 9 15 STANDARD ACCESSORIES Name Pert Number Description Qty Power cable K9218SA stan
3. cl loi o vv zimixicimioinimislulolulmic 2nd range K L M P Q R S T U ist range 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 0 20ppm 0 50ppm z 0 100ppm 0 200ppm aii 0 250ppm iz 0 300ppm m 0 500ppm 0 1000ppm O Z Z 0 2000ppm OOA 0 5000ppm QOQ OOA Oo 0 1 OOA QO OOA zi 0 2 T QO OO OO 0 3 O OO OO OA z 0 5 Z OOA OOA OA 0 10 OOA OOA OOA OOA OOA 0 20 T OOA OOA OOA OOA 0 40 m mi OOA OOA 0 50 OOA OOA 0 70 Z OOA 0 100 Z m OA COz analyzer measurable range CO analyzer measurable range CH analyzer measurable range T03 2 ai SOz analyzer measurable range 77 NO analyzer measurable range c ml olulizi i xic iriolrimislulolumryo Table 9 2 Double component analyzer NO and SO 2nd component SOz 1st range SO 1st component A B D w E F G H NO st range 0 50ppm 0 100ppm 0 200ppm 0 250ppm 0 300ppm 0 500ppm 0 1000ppm 0 2000ppm 0 5000ppm 0 50ppm O O j 1 O O 0
4. 2nd component CO 1st range CO 1st component A B D Ww E F G H J CO2 1st range 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 A 0 50 ppm B 0 100 ppm O O O C 0 200 ppm O O O O COz2 D 0 250 ppm O 0 300 ppm O El 0 500 ppm O O F 0 1000 ppm O G 0 2000 ppm x 2 5 x 2 5 x25 x25 x5 x10 x10 o O H 0 5000 ppm x1 1 x1 x1 x2 x4 x4 Q 010 196 x1 x2 1 2 10 0 296 1 1 5 10 L 0 5 x2 x5 M 0 1096 x2 x2 x2 x2 x2 x2 x2x10 Ax2x5 x2 x5 10 2096 x1 x1 x1 x1 x1 x1 x1x10 Ax1x5 x1 x1 ODA Double components measurable 1st component CO2 2nd component CO vee Note 1st range low range must meet the combination in above table For 0 2 2nd range is specified both CO2 and CO measurements are availab is specified CO measurement is available up to 20 times of the 1st range COz measurement is available up to the ratio written after the Table 9 5 Three component analyzer NO SO CO mark Ais specified both CO2 and CO measurements are available up to ratio written after the A mark The ratio first value is for CO second value is for CO Example A x 2 x 5 means 2nd range of COz is available up to double of 1st range 2nd range of CO is available up to 5 times of 1st range x 1 means only 1st range 00 ppm range measurement is available up to 2
5. 6 3 6 2 2 Setting of manual Zero Calibration 6 5 6 2 3 Setting of calibration range 6 7 6 2 4 Setting of auto calibration component range 6 9 6 3 Alarm setting EREE 6 11 6 3 1 Setting Of alarm VAlWCS 6 11 6 3 2 Fiystefesis settifig A n n ana i eidaisdian aad 6 13 6 4 Setting of auto calibration L LLL R R Ri nem rini 6 14 6 4 1 Auto 6 14 6 4 2 Forced run stop of auto Calibration 6 17 6 5 Setting of auto zero calibration 2 6 20 6 5 1 Auto Zero Calibration salana d s na 6 20 6 5 2 Forced run stop of auto Zero Calibration 6 22 6 6 Peak alarm setting saci ticcccsccescscceccecaceeccteecceccteactecceeeneeccteeaeecoreaeessevasereseresteeseve 6 25 6 7 Parameter SQUiNG ciiiccscccccccccscecsescsvecsvsctvscavscivscerscevscarscnescarscavscarssaessers sari ter cers 6 27 6 8 Maintenance Mode sce ccs nR 6 34 6 9 6 40 6 9 1 Zero calibration isin
6. IM 11G02N01 01E 6 38 lt 6 SETTING AND CALIBRATION gt e Other parameter Description of each setting screen Limit O ref Value Station No Password Set Setthe password used to move from the parameter setting screen to the maintenance mode Arbitrary 4 digit number can be selected Set the oxygen concentration reference value at the time of oxygen correction calculation Settable in the range from 00 to 19 default 4 Set the oxygen concentration limit at the time of oxygen correction calculation Settable in the range from 01 to 20 default 17 Refer to the O correction concentration value in 5 3 Outline of display screen for oxygen correction calculation procedure Set the station No for MODBUS communication Settable in the range from 00 to 32 Range setting Moves to the screen on which measuring range is changed Maintenance Select an item Mode setting Password Set 465 Oz ref Value 4 2 limit 17 02 Station No 04 Range setting Press the a or the v key to move the cursor to the item vvhose setting is to be changed The values for passvvord oxygen correction limit and station No are highlighted Press the A or the o key to change the a to desired one and then press the key Note Pay attention not to forget the password Otherwise you cannot enter the maintenance mode
7. 9 1 9 2 Model and Suffix 665 9 7 9 3 External Dimensions ss iaicicsicccsscncssneccecsnasenssececsntcencecesscecsantcestecansevessne cence seasons 9 12 Customer Maintenance Parts List CMPL 11G02N01 01E Revision nformation ccccesecceesseeeeeseeeeeeeeseeeeeeeseneeseesneeeseseeaeeeseeeeeeeesseeeeenes i IM 11G02N01 01E lt 1 OVERVIEW gt 1 1 1 OVERVIEW This infrared gas analyzer type IR400 measures the concentration of NO 5 CO CO and CH contained in sampling gas on the principle that different atomic molecules have an absorption spectrum in the wave band of infrared rays and the intensity of absorption is determined by the Lambert Beer law Since this instrument incorporates a compact paramagnetic O sensor it allows measuring up to 5 components simultaneously by using the built in O sensor up to 4 components if O sensor is excluded Furthermore use of a microprocessor or large sized liquid crystal display realizes improvement of operability accuracy and multi functions This instrument is optimum for measuring combustible gas exhausted from boilers or incinerators and itis effective for steel gas analysis blast furnace steel converter thermal treatment furnace sintering Pellet equipment coke furnace storage and maturity of vegetable and fruit biochemistry microbe ferm
8. Item Parts No Qty Description 1 K9218SB 1 Fuse Time Lag Fuse 2 K9358QL 1 Fuse holder All Rights Reserved Copyright 2002 Yokogawa Electric Corporation CMIPL 11602N01 01E YOKOGAWA Subject to change without notice 1 2 Yokogawa Electric Corporation 2nd Edition Aug 2006 YK 6 Pipe Cell Block Cell CMPL 11602M01 01E Item a A RAS Parts No K9358SD K9358SQ K9358SR Description O ring O ring Out side O ring Out side CMPL 11602N01 01E 2 2 2nd Edition Aug 2006 YK Revision information Title Manual No Edition 1st 2nd 3rd 4th Model IR400 Infrared Gas Analyzer IM 11G02N01 01E Date Remark s Oct 2002 Newly published Aug 2006 Fully revised due to style change to S3 P v Added After Sales Warranty 2 1 Name and description of main unit Changed drawing partly 3 4 Piping Changed drawing partly 3 4 7 Example configuration of gas sampling system Changed drawing 5 1 Name and description of operation panel Changed drawing partly 9 1 Standard specifications Changed table Measurable component and measurement range 9 1 5 Standard Requirements for Sample Gas Changed description 9 2 Model and Suffix codes Changed table partly Measurable component and range 2 availability check table 2 4 Double component analyzer Chan
9. Switch Range Select method of 5 Selected range switch mode is highlighted Switch ranges with UP DOWN and ENT Press the 4 or the o key to select a Back with E gt desired switch mode 7 2 a Description of setting MR Select a desired range on this screen RR Select a desired range according to the remote range switch contact input AR Automatically svvitched from Range 1 to Range 2 when the measured concen tration exceeds 90 of Range 1 5111111077 from 2 to Range 1 when the measured concen tration becomes smaller than 80 of 4 22 Range 1 Operation set for each Ch only can be Range switch performed or previous screen s 6 Then press the key to the selection f MR is selected the cursor moves to Range Svvitch IM 11G02N01 01E 6 2 lt 6 SETTING AND CALIBRATION gt 6 1 2 Manual range switch The range of the measured component can be switched manually as follows 1 Select MR as range switch mode and then press the 2 Move the highlight of the cursor to range selection and then select a desired range by pressing the A or the o key The mark indicates the currently selected range 3 Then press the ev key and the measurement is carried out in the selected range Note If RR or AR is selected
10. bx Exhaust Release to atmosphere IM 11G02N01 01E lt 3 INSTALLATION gt 3 7 3 4 3 4 1 3 4 2 3 4 3 3 4 4 Sampling Conditions of sampling gas 1 Dust contained in the sampling gas should be completely removed with a filter For the final stage filter use a filter that allows removing dust particles of 0 3 mm 2 Dewpoint of sampling gas must be lower than the ambient temperature to avoid occurrence of drain in the gas analyzer If vapor is contained in the sampling gas dew point should be lowered to 0 C by using a dehumidifier 3 If SO mist is contained in the sampling gas use a mist filter or cooler to remove SO mist Other mists should be removed by using a mist filter or cooler 4 Corrosive gases such as CI F and HCl if they are contained in the sampling gas in considerable amounts will shorten the life of instruments 5 Temperature of sampling gas should be within to 50 C Provide a means that prevents entry of hot gas directly into the instrument Sampling gas flow Flow of sampling gas should be 0 5 0 2 L min Avoid flow fluctuation during measurement Observe the flow reading by a flowmeter provided as shown in the example of the sampling system configuration Item 3 4 7 Preparation of standard gas Routine calibration is required by standard gas for keeping this instrument under normal operation condition once a week Prepare a standard gas cylinder for zero
11. bul mode Enters passwords to switch to the Maintenance mode 1 1 To display the User mode press the User Mode Select an item i with UP DOWN and ENT key in the measurement mode Back with ESC For the maintenance mode see Item 6 8 2 Point the cursor to Parameter Setting 7 the a or o key Press the Switch Ranges key Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm 2 Parameter Setting 22 29 Parameter Select setting item 3 Inthe Parameter Setting screen that appears point the cursor to any item you want to set by pressing the a or Current Time 05 01 27 THU 13 50 key Press the ev key Key Lock OFF Output Hold OFF Current Reset Av Output Reset Response Time Average Period Backlight Timer ON 45min To Maintenance Mode 0000 20 O 29 IM 11G02N01 01E 6 28 lt 6 SETTING AND CALIBRATION gt In the Parameter Setting screen that appears enter the numeric values and set the items Entering the numeric values or setting the items should be carried out by using the or key To move the cursor to the right press the key After setting press the key that the parameter setting is carried out with the value you set 4 To close Parameter Setting screen To close the Parameter Setting screen or cancel this mode midway press the key A previous scree
12. 2 Mist filter Reference gas used for calibrating zero and span of the analyzer Removes drain mist and dust 9 Standard gas 6 Solenoid valve Used for introducing calibration gas 3 Safety drain The safety drain trap divided trap into two rooms for positive and Total 6 cylinders required for zero negative pressure It monitors aa gas NO SO CO and adjusts the sample gas z r pressure 4 Pump For aspiration of sample gas 10 Zirconia O 1 External zirconia oxygen sensor 5 Electronic gas Dries the moisture in sample gas d si V cooler to a dew point of approx 2 C onin Sampe gas This is not necessary in case when O sensor is built in 7 Membrane filter PTFE filter used to eliminate fine dust particles and permit monitoring of dust adhering condition on the front panel of the gas analyzer 11 NO NO converter Added to NOx analyzer A special catalyst material for efficient conversion of NO gas to NO is used IM 11G02N01 01E 3 10 lt 3 INSTALLATION gt 3 5 Wiring 3 5 1 Power inlet The power inlet is provided at the rear panel Connect supplied power cable to this power inlet Rear panel o 679 Ga Power inlet S Input Output terminal connector Grounding 2 pole plug When n
13. 9000 End of Auto Zero Setting IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt 6 21 Auto calibration status contact output is closed during auto zero calibration and is open in other cases z Example N Start Time SUN 12 00 Cycle 12 hour Flow Time 300 sec ON OFF ON In case where auto zero calibration is carried out at the above setting Sunday Monday Monday 12 00 0 00 12 00 L Cycle 25 M Auto zero calibration Zero Replace calibration meni time 1 300sec 300sec Gas replacement time after calibration is the same as the flovv time Flovv time An example of Ch1 through Ch5 enable as given in Item 6 2 4 Auto Calibration Components range Setting range Cycle 1 to 99 hours or 1 to 40 days initial value 7 days Flovv time 60 to 900 sec initial value 300 sec 7 Caution x When an auto zero calibration starts the measurement screen automatically appears Any key operation other than key lock ON OFF and Stop Auto Zero Calibration see Item 6 5 2 is not permitted during auto zero calibration Stop Auto Zero Calibration cannot be performed with the key lock to ON To cancel auto zero calibration forcedly set the key lock to OFF and then execute Stop Auto Zero Calibration f the auto calibration period and auto zer
14. 2nd Component 2nd Range note 2 6 3rd Component 1st Range note 2 3rd Component 2nd Range note 2 ZCHAMOANOVE ACLOMMSVOW 4th Component 1st Range note 2 0 To continued IM 11G02N01 01E lt 9 SPECIFICATIONS gt 9 9 Suffix code Option code Description 2nd Range note 2 4th Component Infrared gas analyzer 19 inch rack mounting type with slide rail 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 Not Available ZCANAOVETCACLIOMMSVNOD O Analyzer 1st Range note 2 0 5 0 10 0 25 Not available Zwna O Analyzer 2nd Range note 2 0 10 0 25 Not available Zwn Output 4 20 mA DC non isolation 0 1 V DC non isolation Piping Rc 1 4 1 4 NPT Indication Power Cable note 7 Japanese Power Cable rated voltage 125 V AC English Power Cable rated voltage 125 V AC UL English Power Cable rated voltage 250 V AC CEE Option O correction and O average note 4 Communication Internal purge note 5 Relay board note 6 W
15. 2nd component CO 1st range CO 1st component A B D Ww E F G H J COz 1st range 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 A 0 50 ppm O O O B 0 100 ppm C 0 200 ppm O O O O O O CO2 D 0 250 ppm O 0 300 ppm O E 0 500 ppm O F 0 1000 ppm o G 0 2000 ppm x 2 5 x 2 5 x 2 5 x 2 5 x5 x 10 x10 O Q H 0 5000 ppm x1 x1 x1 x1 x2 x4 x4 O O 10 196 x1 x2 x2 x 10 O 0 296 1 1 5 10 L 0 576 x2 x5 0 1096 x2 x2 x2 x2 x2 x2 x2x10 Ax2x5 x2 x5 0 2096 x1 x1 x1 x1 x1 x1 x1x10 Ax1x5 x1 x1 Double components measurable 1st component CO2 2nd component CO Note 1st range low range must meet the combination in above table For 0 200 ppm range measurement is available up to 25 times 2nd range O is specified both CO2 and CO measurements are available up to 20 times of the 1st range is specified CO measurement is available up to 20 times of the 1st range COz measurement is available up to the ratio written after the Jmark A is specified both CO2 and CO measurements are available up to ratio written after the A mark The ratio first value is for CO second value is for CO Example A x 2 x 5 means 2nd range of COz is available up to double of 1st range 2nd range of CO is available up to 5 times of 1st range x 1 means only 151 range Table 9 5 Three component analyzer NO SO CO See Table 9
16. s s l s s sn 3 10 3 5 1 Povver inlet a ab d E 3 10 3 5 2 Input Output terminal MOUIe 3 10 4 EE b 4 1 4 1 Preparation for Operation siccciccccscncecaccccctcetecessscntcndeeccancsassetescteasanesacnessatecasaceess 4 1 4 2 Warm up operation and regular 4 1 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS 5 1 5 1 Name and description of operation 5 1 5 2 Overview of display and operation 5 5 2 5 3 Outline of display 5 5 3 54 General 2 A A ii iii ii 5 6 IM 11G02N01 01E Toc 2 8 IM 11G02N01 01E lt CONTENTS gt SETTING AND 1 5 6 1 6 1 Switch of range wecsceiscecscesscecssecscecscetssecscetsceescesssecscssscuesensscecscedssnescetedeescedeceescsias 6 1 6 1 1 Setting of range svvitch 6 1 6 1 2 Manual range SWICK ic ssiiiicisiinntoicciiss ieeieeiceine eens atone 6 2 6 2 Calibration Setting zadar araya aaa asarada a a a a a a a a a s 6 3 6 2 1 Setting of calibration concentration
17. lolmiolulizi ix e mrliolruimisiololmimlic Table 9 2 Double component analyzer NO and 5 2nd component SOz 1st range SOz 1st component A B C D Ww F G H NO 1st range 0 50ppm 0 100ppm 0 200 0 250ppm 0 300ppm 0 500ppm 0 1000ppm 0 2000ppm 0 5000ppm 0 50ppm 0 100ppm 0 200ppm 0 250ppm 0 300ppm 0 500ppm 0 1000ppm 0 2000ppm 0 5000ppm Double components measurable range 1st component NO 2nd component 502 T04 ai O ololololololo O 1 o ololololololo O OlOTOT OTO olo IOIOIOIO OIO lo 1 OlOlOlOlOlOlO olo 1st range low range must meet the combination in above table 2nd range both NO and SO2 measurements are available up to 5000 ppm IM 11G02N01 01E lt 9 SPECIFICATIONS gt 9 11 Table 9 3 Two component analyzer NO and CO Both NO and CO analyzer must meet the range in Table 9 1 Single component analyzer Table 9 4 Two component analyzer CO and CO
18. Cycle 1 to 99 hours or 1 to 40 days initial value 7 days Flovv time 60 to 900 sec initial value 300 sec 7 Caution When an auto calibration starts the measurement screen automatically appears e Any key operation other than key lock ON OFF and Stop Auto Calibration see Item 6 4 2 is not permitted during auto calibration Stop Auto Calibration cannot be performed with the key lock to ON To cancel auto calibration forcedly set the key lock to OFF and then execute Stop Auto Calibration e Turn on the power again after it is turned off including the case of power failure at the time set as the next start time in auto calibration and then repeat it in the set cycle Remote start Whether the auto calibration is set at ON or OFF an auto calibration is available by keeping the remote start input closed for at least 1 5 seconds 74 Closed keep at least 1 5 sec Remote start input Open IM 11G02N01 01E 6 4 2 Forced run stop of auto calibration lt 6 SETTING AND CALIBRATION gt Auto calibration can be performed just once or forcibly stopped while the calibration is performed 6 4 2 1 Execution of auto calibration only once 1 Display the User Mode screen Move the cursor to Setting of Auto Calibration by pressing the or the key and then press the In the Setting of Auto Calibration item selection screen that appears point the
19. External Connection Diagram 1 2 3 4 5 6 7 70257 AC power supply E Output Temperature 50 60 Hz to IR400 alarm output F09 2 ai IM 11602N01 01E 9 18 lt 9 SPECIFICATIONS gt NO NO Converter Part number Mounting Target Gases Catalyst Replacement cycle Wetted materials Conversion efficiency Gas Flow Rate Ambient Temperature Power Supply Power Consumption K9350LE Non CE conformity K9350LF CE conformity Indoor surface mounting General boiler exhaust gas atmosphere Amount 2 cm Approx 8 months at flow rate of 0 5 L min with 596 10 ppm NO Temperature setpoint 220 5 C Sensing tip K thermocouple Ceramic Viton glass filter SUS316 90 or higher conforms to JIS 0 5 L min 5 to 45 C 100 VAC 50 60 Hz K9350LE 100 to 240 VAC 50 60 Hz K9350LF Approx 85 VA Safety and EMC conforming standards Installation altitude Pollution degree Installation category Note Safety EMC Note Z CAUTION 2000 m or less 2 Note l Note Installation category called over voltage category specifies impulse withstanding voltage Category Il is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EN61010 1 EN61326 1 Class A For use in industrial locations EN61326 2 3 EN61000 3 2 EN61000 3 3 EMC
20. 5 The cursor next to the range of the Cal Settings Select a range for selected Ch component is highlighted Auto Cal auto calibration Select the range to be calibrated mainly ing th key by pressing the A or Y key Chi Rangel 0 100 ppm 6 Then press the ev key and calibration is NOx Range 0 2000 ppm rformed in the selected Ch2 bRangel 0 100 ppm performed in the selected range a et b n Ch3 bRangel U 10 vol To close Auto Calibration CO2 Range 0 20 14 Component range setting 1 Ch4 1 100 ppm Auto calibration and the manual calibration Co Range 0 2000 ppm of the component with which AR has 7 7 been selected as range svvitch mode are performed in the range selected here In this 4 x case once the calibration is started the range End of Auto Calibration is automatically switched and on completion of the calibration the original range is resumed O The range identification contact is interlocked 2 withthe range ater swich 009 Hovvever if the hold setting is set to ON the contact status before calibration is maintained Q chi Rangel U 1U0 ppm 7 Press the 5 key in the state described in NOx Range 0 2000 ppm 5 and the highlight is switched between 5 m enable and disable auto calibration Ch3 Rangel 0 10 volf CO2 Range 0 20 __ vol 8 Select enable of disable by pressing Ch4 Rang
21. 6 8 Maintenance mode Set the dew point to 2 C by using an electronic cooler and introduce bubbled N or air gas to the analyzer shown on the figure On the screen select a desired Ch component by pressing the key adjust the value at right by pressing the the key so that the value at left falls within 10 make it as close to 0 as possible and then press the key to memorize the value Exiting by cancels the adiustment Or selecting the ALL and pressing the key zeroes all components integrally First adjust all components by selecting ALL and then perform fine adjustment for components one by one using A and keys If any components exceed the range of 0 to 10 vol96 no adjustment can be performed No interference compensation is required 7 3 5 Replacement of fuse on analyzer unit Moisture Select Ch No interference with UP DOWN and ENT Compensation Adj Back with ESC NOx 10 1 252 Ch2 S02 33 0 983 Ch3 CO2 13 0 000 Ch4 CO 20 1 922 ALL Valve OFF 11 0 9 29 Moisture Adjust with UP DOWN interference ENT Memorized Compensation Adj ESC Back Chi NOx 10 120 Ch2 802 33 0 983 Ch3 CO2 13 0 000 Ch4 CO 20 1 922 ALL Valve OFF Note Before the following work be sure to remove the cause of blown fuse short etc and 1 2 3 4 IM 11G02N01 01E repair T
22. Comp Main Main Comp O is excluded from the number of components Main is signal input value from the main detector of each component Comp is signal input value from interference compensation detector of each component If low range exceeds the range of 0 to 10 vol detector signal of comp is not usable Sensor values of which are not included in measuring components should be ignored IM 11G02N01 01E lt 7 MAINTENANCE gt 7 7 3 4 5 9 Carry out the adjustment in the procedure in 4 and subsequent Adjust on the primary side of the optical system so that the values for to in 1 1 and 1 2 become as close to 0 as possible within 100 range Adjust on the secondary side of the optical system so that the values for to Win 2 1 and 2 2 become as close to 0 as possible within 100 range Operate the optical zero adjustment Optical zero adjustment knob knob to change the value displayed at SS or Optical stem ales a 42 FS QAI SF z Move the dimmer plate side vievv to 2 change the value displayed at or Ba x z z SES Move the dimmer plate sidewise to change the value displayed at or Move the dimmer plate sidewise to change the value displayed at or D Detector set bolt A 2 PE 2 Aa Optical system 1 Repeat the procedures in 4 to 7 to make all the displayed v
23. IM 11G02N01 01E lt 3 INSTALLATION gt 3 1 3 INSTALLATION lt gt DANGER This unit is Non Explosion proof type Do not use it in a place with explosive gases to prevent explosion fire or other serious accidents N CAUTION e Entrust the installation movement or re installation to a specialist or the supplier A poor installation may cause accidental tip over shock hazard fire injury etc e The gas analyzer is heavy It should be installed with utmost care Otherwise it may tip over or drop for example causing accident or injury For lifting the gas analyzer be sure to wear protective gloves Bare hands may invite an injury e This unit should be installed in a place which conforms to the conditions noted in the instruction manual Otherwise it may cause electric shocks fire or malfunction of the unit e During installation work care should be taken to keep the unit free from entry of cable chips or other foreign objects Otherwise it may cause fire trouble or malfunction of the unit 3 1 Installation conditions To install the analyzer for optimum performance select a location that meets the following conditions 1 This instrument is system built in type This instrument should be used while embedded in a panel locker or enclosure of steel sheet 2 Use this instrument indoors 3 Avibration free place 4 A place which is clean around the analyzer 5 Power supply Rated volt
24. IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt lt How to set change the range gt The measuring range can be arbitrarily selected in the minimum and the maximum range specified at the time of purchase The range to be used can be selected 1 or 2 1 Move the cursor to the item to be set by pressing the a or the key and then press the key 2 Move the cursor to the Ch component whose setting is to be changed by pressin the a or the key and then press the er key 3 Move the cursor to the item vvhose setting is to be changed by pressing the a or the S key and then press the key Settable range The value for range 1 and range 2 must fall within the range from the MIN and the MAX range including the MIN and the MAX range and at the same time range 1 must be smaller than range 2 The number of ranges is 1 or 2 4 Press the 4 or the o key to change the value Press the gt key to select the next digit In a state where the decimal point is highlighted press the a or the key and the decimal point position can be changed 5 When necessary change is made press the ev key 6 39 Maintenance Select an item Mode setting 2465 Password set Oz ref Value 12 2 limit 20 2 Station No 04 D Range setting I G O Maintenance Select Ch No Mode Range set chi 0 Che 502 Ch3 CO2 Ch4 CO Ch5 O2 Jl Maintenance Se
25. 4 04 2 11 18 10 5 New te 1 oO 4 0 02 2 4 Errors that occurred No 6 03 12 1 10 10 2 No 3 03 12 1 10 10 2 5 03 12 1 0 0 2 Old No 3 03 12 1 0 0 2 Next page Page 1 Clear Error Log Up to 14 errors can be saved in the error history the oldest error will be deleted one by one every time a new occurs If the power supply is turned OFF the contents in the error log file will not be lost or damaged Deletion of error history Press the key on the above screen and the Error Log Clear will be inverted Further pressing the key will clear the error history IM 11G02N01 01E lt 8 TROUBLE SHOOTING gt 8 2 Troubleshooting The following table shows how to remedy other troubles such as faulty readings Symptom Checking Item Remedy etc Zero calibration fails Error No 4 5 or 8 occurs e Check if the zero gas is supplied to the analyzer at the specified flow rate e Check the optical balance See Subsection 7 3 3 Optical zero adjustment method e Check the count value on the display panel Refer to the sensor input value by maintenance mode e Locate and check gas leaking points and take the proper remedy e Adjust the optical balance Span calibration fails Error No 6 7 or 8 occurs e Check if the span gas is supplied to the analyzer at the specified flow rate e Check if zero calibration can be performed properly e Check the c
26. Gas inlet tube set cap nut nner O ring Outer O ring O ring Window fixture Aslightly corroded infrared transmission window or sample cell can be remedied by gently rubbing with chromium oxide powder on cleaning cloth but an excessively corroded one must be replaced When cleaning do not exert an excessive stress IM 11G02N01 01E lt 7 MAINTENANCE gt 7 5 Sample gas outlet Sample cell Cell mounting tool VVindovv fixture O ring holder Outer O ring Inner O ring Infrared transmission window Sample gas inlet Reference cell unit Hole for bolt nit S for fixing together with distribution cell and detector Structure of sample cell of 32 16 8 4 2 mm long sample cell and reference cell are integrated Note Use the dedicated cell mounting tool furnished Fig 7 2 Structure of sample cell block cell IM 11G02N01 01E 7 6 lt 7 MAINTENANCE gt 7 3 3 Optical zero adjustment method optical balance adjustment Caution If the following operation is maladjusted the measurement may adversely be affected If you are not trained for adjustment do not carry out this operation but contact the distributor or our serviceman The adjustment is performed at reassembly after removing the sample cell etc for cleaning etc 1 2 Remove the top cover Allow dry N o
27. R H Tl Fl Hn FT Hil AJOJN Ch10 output Ch10 OUT 13 Ch9 output 14 I Ch9 OUT 15 Ch8 output Terminal block 1 lt TN1 gt Terminal block for analog output non isolated output 19 20 M3 5 screvv 11 16 H Ch8 OUT 18 Ch7 OUT Ch7 output Ch6 output Ch6 OUT Terminal block 2 lt TN2 gt Ch5 remote range OO ool x l ol ol BR wo rp o 10 20 M3 5 screvv svvitch input I R_RNG_Ch5 Ch4 remote range switch input 1 R_RNG_Ch4 1 Ch3 remote range svvitch input 4 R_RNG_Ch3 5 Ch2 remote range switch input d R_RNG_Ch2 Chi remote range 1 switch input d R_RNG_Ch1 Note 1 For external O2 sensor input Between 1 2 Ch5 output Between 3 4 4 output Between 5 6 output Between 7 8 2 output Between 9 10 1 output Between 11 12 Ch10 output Between 13 14 Ch9 output Between 15 16 Ch8 output Between 17 18 Ch7 output Between 19 20 Ch6 output Terminal block 2 lt TN2 gt Between 1 2 O sensor input For input of ZX8D zirconia oxygen sensor or externally oxygen sensor Must not be used unless external O sensor is provided Between 3 4 12 output Between 5 6 11 output Between 7 10 For internal connection Must not be wired Must not be used as junction terminal Between 11 12 Ch5 remote ra
28. Temperature temperature sensor input value No 5 03 1 1 D 0 5 O sensor input value No 9 12 1 0 Q 2 C m Next page Page 1 M Cloar Frrar act e Error Log screen Description of Error Log screen Error history Fourteen nevvest errors are logged For error number date and time year month day period of occurrence channel and other details of error refer to ltem 8 1 Error message Select Clear Error Log and press the key and the error log is cleared completely IM 11G02N01 01E e Calibration Log screen z Description of Calibration Log screen x Past calibration history Sensor input value concentration value and the date when zero span calibration is performed are logged The 10 nevvest calibration data is logged by each component Move the cursor to Clear Calibration Log and press the key and the calibration log is cleared completely Z1 Zero calibration Z of Range 1 S1 Span calibration S of Range 1 M Value of measuring detector at the time of calibration C Value of the interference compensation detector at the time of calibration Con Concentration value displayed before calibration a Caution lt 6 SETTING AND CALIBRATION gt 6 35 Maintenance Select Ch No Cal Log R cht NOx Ch2 S02 Ch3 CO2 Ch4 CO Ch5 Oz Clear Error Log l Maintenance Cal Log Chi NOx R M C Con YDHM 21 00023 00045 0 2 12111810 5
29. press the Ch2 SOz 020 ES key Ch3 2 O15 FS Ch4 CO 012 WFS Meaning of setting b Ch5 02 022 WFS The setting is expressed in against the range for both ranges When 0 to 1000 ppm is selected as the range for example if 10 FS is selected as hold 11 O 00 20 setting the output equivalent to 100 ppm is output and held irrespective of the measurement End of Hold Setting value at that time 7 4 8 Press the key to return to the Parameter Setting screen parameter setting screen Description of setting N e Instantaneous value display of the measurement cannot be held Output only can be held e f set value is selected for hold instantaneous O correction value is calculated and held based on the set value e Range identification contact output cannot be switched even if the range is switched during C the hold J IM 11G02N01 01E 6 32 lt 6 SETTING AND CALIBRATION gt Average value reset This mode is used to clear all average values O correction average and O average and restarts averaging All average values are reset at a time The indication value and output value is 0 ppm vol or so at the time of the reset input Refer to the average period Reset input o So long as close resetting lasts At the edge of changing from closing to opening the average action restarts 755 ccc Close hold at least 1 5 s
30. the screen is selected vvhile auto calibration is performed Stop is highlighted displaying a message to confirm the stop of auto calibration Press the key to stop the auto calibration forcibly and press the key to cancel not stopped select an item with UP D ane ENT Back with ESC User Mode Changeover of Range setting about Calibration Alarm Setting a Setting of Auto Calibration setting of Auto Zero Calibration setting of Peak Alarm Parameter Setting A O 29 Set Auto Cal Select setting item Start Time SUN 12 00 Cycle OF day Flow Time 300 sec ON OFF OFF Time MON 12 34 R Auto Calibration Stop AG O amp Set Auto Cal Auto Cal Stop ENT Run Stop ESC Cancel Start Time SUN 12 00 Cycle OF day Flow Time 300 sec ON OFF OFF Time MON 12 34 lt 6 SETTING AND CALIBRATION gt 6 19 Auto Calibration screen d A Example In case where setting the auto calibration components see Item 6 2 4 to Ch1 enable and Ch2 enable e Zero calibration cal 0 5 A message ZERO cal blinks at Ch1 and Ch2 Eroa 0 3 He 0 000
31. 0 0 He 2102 e Ch1 span calibration oan 9 0 8 Cal B A message SPAN cal blinks at Ch1 s02 0 0 0 00 g 0 0 0 00 e Ch2 span calibration o 00 1 r ppm Amessage SPAN cal blinks at Ch2 950 5 0 00 4 co 0 0 ppm 5 0 0 0 K Caution During auto calibration any key operation is not permitted other than operations such as key lock ON OFF and Stop Auto Calibration When the key lock is set at ON even the Auto Calibration Stop cannot be used To stop Auto Calibration forcedly set the key lock to OFF and then execute Auto Calibration Stop IM 11G02N01 01E 6 20 lt 6 SETTING AND CALIBRATION gt 6 5 Setting of auto zero calibration 6 5 1 Auto zero calibration Auto zero calibration is automatically carried out at the time when zero calibration is set Components for which a calibration is to be made are determined by setting of auto calibration component in Item 6 2 4 Before changing the setting of auto zero calibration set the ON OFF to OFF 1 During measurement press the key to display the User Mode 2 Point the cursor to Setting of Auto Zero Calibration by pressing the a or key Press the ev key 3 In the Setting of Auto Zero Calibration screen that appears point the cursor to any item you vvant to set by pressing the or key Press the key 4 In the Auto Zero Calibra
32. 0 to 20 of full scale full scale FS represents the percentage with the width of the range of each component regarded as 100 Hysteresis In case of upper limit alarm Alarm Setting Select Alarm No or Hysteresis setting Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 5 Alarm 6 3 Hysteresis O0 XFS Jl A Alarm Setting Set Hysteresis O to 20 FS available Alarm 1 Alarm 2 Alarm 3 Alarm 4 Alarm 5 Alarm 6 Hysteresis mo F5 2000 End of Hysteresis Setting Note The hysteresis is common to all alarms components An alarm output is turned ON if measurement value exceeds the upper limit value as shown below Once the alarm output has been turned ON it is not turned OFF as long as the indication does not fall below the hysteresis width from the upper limit value Hysteresis width Upper limit value ON conductive Alarm Contact output OFF open IM 11G02N01 01E 6 14 lt 6 SETTING AND CALIBRATION gt 6 4 Setting of auto calibration 6 4 1 Auto calibration Auto calibration is automatically carried out at the time when zero calibration and span calibration are set Before changing the setting of auto calibration set the ON OFF to OFF to 1 During measurement press the key to display the User Mode User Mode ee 2 Point the cursor to Setting of Auto Back with ESG Calibration by pressing the a
33. 19102 O2 109 100 0S 198109 OS 1981109 XON Pao payloads Jon payloads JON payloads 10N payloads JON payloads JON payloads JON payloads JON payloads Jon payloads JON 212 12 2 21 12 sj uueyo o 85 2 indino payloads JON 01100 2 O joquiAs po2 Sloquu S y 0 BUIPJONNe S U UO 11y pue SsfauUeYO 4 s rib lqe BuIMo O 43 JeuUeYD s u uo2 z JazAjeue O 1 1 11602001 01 5 6 lt 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS gt 5 4 General operation Measurement mode The measurement mode can be displayed up to 5 channels in a single screen 1 0 0 If 5 channels or more are to be displayed in By 50 0 0 7 5 7 v key 3 CO2 0 00 o scroll the channel one by one 00 5 0 00 Of JO H NOx 00 a Zero calibration 6 0 0 ppm me See 6 9 1 m CO2 7 0 10 0 0 0 vol o gt Span calibration 0 0 See
34. 2 the peak count alarm remains ON Since at 2 peaks are reduced to 4 times per hour it is turned OFF Like the hysteresis of the alarm setting the hysteresis prevents possible chattering when measured gas is fluctuated near the alarm value For 10 minutes after the power is turned ON a peak alarm counting is not carried out Releasing peak count alarm To release the peak count alarm set the peak alarm to OFF Turning on the peak alarm initiates counting from 0 IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt 6 27 6 7 Parameter setting It allows you to carry out the parameter setting such as time key lock etc as required Items to be set are as follows Description of setting items 9 R e Current Time Current year month date day of the vveek hour and minute setting The display appears in this order Note The clock backup time is 2 days f povver is turned on after it is kept off for 2 days or longer make the time setting again e Key Lock Sets vvith ON OFF so that any key operation except the key lock OFF cannot be performed e Output Hold Sets whether Calibration Output is held or not and the holding value setting e Reset Av Output Resets the average value e Response time Sets the response time of electrical system e Average Period Sets the moving average time e Backlight Timer Sets automatic OFF of the backlight of display unit and the time until backlight out
35. 2 for NO SO measurement of three component analyzer NO SO CO See Table 9 1 for CO measurement Table 9 6 Four component analyzer NO SO CO CO See Table 9 2 for NO SO measurement and Table 9 4 for CO CO measurement Table 9 7 O analyzer 0 25 2 3 Built in O analyzer measurable range A External zirconia type O analyzer in this case Yokogawa s ZX8D Style C measurable range T06 ai O analyzer is selectable independently of combination with other components IM 11G02N01 01E lt 9 SPECIFICATIONS gt 9 15 STANDARD ACCESSORIES Name Pert Number Description Qty Power cable K9218SA standard inlet type 2 5 m 1 Fuse K9218SB replacement fuse 250 V AC 3 15 A delay type x1 2 Input Output K9218SC External terminal module 1 terminal module Cable K92185D Connection cable between main unit 1 and input output terminal module 1 m Slide rail K9218SE Slide rail 2 Note Quantity in this is number of accessories supplied as standard For instance two K9218SE parts i e two slide rails are supplied as standard When ordering separately the required number of should be considered Dedicated Zirconia O Sensor to be purchased separately For O correction the IR400 can accept linearized 0 to 1 V DC signal coming from an analyzer calibrated to to 25960 of full scale Dedicated zirconia O sensor Model ZX8D is available
36. Contacts close at occurrence of manual or auto calibration error any of errors No 4 to 9 Auto calibration status contact outputs Contacts close during auto calibration Pump ON OFF contact output 3 Optional function O correction Correction formula C 210 o Cs 21 Os During measurement this contact close Vvhile calibration gas is flovving this contact open This contact is connected in power supply of pump and stop the sample gas while calibration gas flowing Correction of measured NO SO and CO gas concentrations into values at reference O concentration C Sample gas concentration after O correction Cs Measured concentration of sample gas Os Measured O concentration Limit setting 1 to 20 O default 17 On Reference O concentration value changeable by setting 0 to 19 O default 4 The result of calculation is indicated and output in an analog output signal IM 11G02N01 01E lt 9 SPECIFICATIONS gt 9 5 Average value after O correction and O average value calculation The result of O correction or instantaneous O value can be outputted as an average value in the preset period of time Used for averaging is the moving average method in which sampling is carried out at intervals of 30 seconds Output is updated every 30 seconds It is the average value in the determined period of time just before the latest updating Averaging time is settable within 1 to 59 minutes in incre
37. OFF of auto calibration J End of Auto Calibration Setting To close Setting of Auto calibration To close the Setting of Auto calibration or cancel this mode midway press the key A previous screen will return IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt lt Gas flow time gt setting 1 2 3 4 5 Note Press the key in a state vvhere the cursor is placed next to Flovv Time and the flovv time setting screen shovvn at right appears On the flovv time setting screen that appears move the cursor to the gas you vvant to change the setting by pressing the a or the key and then press the key The highlighted value can be changed Change the value by pressing the a or key and then move the cursor to the right by pressing the gt key After changing the value press the Press the key to retum to the automatic calibration setting screen Only the Chs used are displayed on this screen The EX time is the output signal hold extension time after the completion of calibration t is valid only when the hold setting is set to ON The Ex time set here is also the hold extension time at the time of manual calibration 6 15 Set Auto Cal Select setting item Start Time SUN 12 00 Cycle OF day R Flow Time ON OFF OFF Time MON 12 34 Auto Calibration Run te Set Auto Cal Se
38. R This relay board receives signals from connector CN3 of the IR400 I O terminal module and activates the calibration solenoid valve directly e Relay contact 1 normally closed contact contact capacity 250 V AC 2 A resistive load Part Numbers Item Part No Description Qty Relay board K9218SF For external contact point 1 Cable K9218SG For relay board 1 External Dimensions bol ee 6 bd 6 ee be CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 15 Max Mounting hole 24 5 140 150 F10 ai Connections CN9 CN1 CN2 CN3 CN4 CN5 CN6 CN7 CN8 Reserved Solenoid valve X xX X lt X X Solenoid valve driving povver For switching For zero gas Chi Ch2 Ch3 Ch4 Ch5 sample For span gas I O terminal module Relay board CN3 CN13 Dedicated cable D sub 9 pin straight cable 1 5 m FT1 ai Contact action e During measurement CN1 ON Others OFF During calibration CN1 OFF Others Contact corresponding to calibration timing is ON IM 11G02N01 01E 9 18 lt 9 SPECIFICATIONS gt Recommended Connector e CN1 to CNY NO NO Converter Part number Mounting Target Gases Catalyst Replacement cycle Wetted materials Conversion efficiency Gas Flow Rate Ambient Temperature Power Supply Power Consumption Housing VHR 2N Japan Solderless Terminals JST Contac
39. Regulatory Arrangement in Australia and New Zealand The product mounted in a steel enclosure conforms to the requirements of EMC directive This instrument is a Class A product and it is designed for use in the industrial environment Pleaseuse this instrument in the industrial environment only Weight Approx 1 1 kg K9350LE Approx 1 2 kg K9350LF Sample gas requirements Dust drain removed gas temperature at 150 C or less One year Use Spare Parts Item Part No Qty Catalyst for NO NO converter K9350LP 2 Glass wool for NO NO converter K9350LQ 2 Fitting for NO NO converter K9350LV 2 IM 11G02N01 01E
40. Sampling gas inlet 5 Sampling gas outlet Used for vvithdravving the main unit from the panel Used for ON OFF the analyzer Liquid crystal display and keys for setting various functions For connecting to the measuring gas tube Connect to the exhaust line A pair of sampling gas inlet outlet is provided for each measuring unit When ordered with purge the piping to measuring unit 2 is built inside In this case the sample gas outlet for measuring unit 2 is used for purge gas inlet 6 Sector motor 7 Light source cover 8 Input Output terminal connector 9 Power inlet 10 Protective cover For driving the rotation of sector Infrared light source is arranged in the cover For connecting to the external input output terminal module For connecting the power cable Protective cover for the light source and the motor May be removed during operation IM 11G02N01 01E lt 2 NAME AND DESCRIPTION OF EACH UNIT gt Input Output terminal module This analyzer provides input output of various signals from the supplied input output terminal module by connecting the instrument to this module Input Output terminal module gt 2 Input Output terminal block TN1 to TN5 1 Mounting hole 4 5 6 places
41. Supply calibration gas with concentration set to the span value to perform the span calibration For the span calibration gas for the NOx SO CO CO measurement use the standard gas with a concentration of 90 or more of the range value For the span calibration gas for the O measurement use the standard gas with a concentration of 90 or more of the range value when measuring with the built in O sensor and use the standard gas of 1 to 2 vol when measuring with an external zirconia O sensor 1 2 Caution Press the key on the Measurement screen to display the Manual Span Calibration screen pressing the or key and press the The calibration gas is supplied Select Ch 1 be calibrated by VVhen both from Calibration Range of the Cal ibration Setting mode is set span calibration s performed together vvith 2 Ranges 3 Note VVait until the indication is stabilized in the state vvhere the calibration gas is supplied After the indication has been stabilized press the key Span calibration of Range selected by the cursor is performed For the Ch component for vvhich AR is selected in 6 1 1 Setting range switch mode the cursor automatically moves to the range selected in Setting of auto calibration component range 6 2 4 and calibration is carried out within that range To close Span Calibration To close the Span Calibration or cancel this m
42. When setting all components to at once ZERO Cal ENT Go on Calibration ZERO Cal ENT Go on Calibration of selected Ch of selected Ch ESC Not calibration ESC Not calibration Chi Chi lyRangel1 0 100 ppm D 01 Range 0 2000 ppm NOx Range 0 2000 ppm Ch2 l Rangel 0 100 ppm Ch2 lyRangel 0 100 ppm D 03 502 Range 0 2000 ppm 502 Range 0 2000 ppm Ch3 1 0 10 Ch3 lykangel 0 10 volt 0 CO2 Range 0 20 CO2 Range 0 20 11 Ch4 1 0 100 ppm Chi yRange1 0 100 ppm Q 01 CO Range 0 2000 ppm CO Range 0 2000 ppm Ch5 Rangel 0 10 vol Ch5 Rangel 0 10 vol Oz Range 0 25 vol i Oz Range 0 25 vol l 2100 A single cursor will appear Cursors will appear at all components where at once is set IM 11G02N01 01E 6 2 3 Setting of calibration range lt 6 SETTING AND CALIBRATION gt 6 7 This mode is used to set if the range of each Ch component at the calibration manual calibration or auto calibration should be calibrated with a single range or 2 ranges 1 During measurement press the key to display the User Mode 2 Point the cursor to Calibration Parameters by pressing the A or key Press the ev key 3 n the Calibration Parameters screen that appears point the cursor to About Calibration Range by pressing the A or o key Press the 4 In the Calibration Range Ch Selection screen that appears point the cursor
43. amp Select an item with UP DOWN and ENT Back with ESC Cal Parameters 3 Calibration Valve About ZERO Calibration About Calibration Range Auto Calibration Components Range A A er Select Ch No for setting calibration value CH RANGE ZERO Q Chi U 10Uppm 41000 0 2000ppm 00000 Ch2 100 0000 502 Q 2000ppm_ 00000 Ch3 U 10vol 000 00 CO2 O 20vol 000 00 Ch4 U 10Uppm 000 co O 2000ppm 00000 Ch5 U 10vol 21 00 Oz 0 25014 21 00 1 O amp Cal Settings Cal Value IM 11G02N01 01E 5 lt 6 SETTING AND CALIBRATION gt In the Calibration Concentration Selection screen that appears select any concentration item you want to set by pressing the A key Then press the ev key and the selected value is highlighted n the Calibration Concentration Value 6 Setting screen that appears enter calibration gas concentration values zero and span For value entry press the a 1 digit value increases or decreases By pressing the the digit moves After setting save the entry by pressing the key The saved value becomes valid from the next calibration process Note Enter settings that correspond to each range If zirconia type is used as O sensor select 21 00 for the field of Zero when air is used and select the concentration listed on the cylinder if the air contained in a cylinder
44. and description of main 2 2 1 2 2 Input Output terminal module 2 2 3 INSTALLATION aaa ababya 3 1 3 1 Installation conditio NSi 3 1 3 2 a ae AE a 3 2 3 2 1 Installation of analyzer main 3 2 3 2 2 Mounting input output terminal module 3 3 3 3 PIPINO sec cece seg Dace cee etic cred dss cee etic ced cnet cue etic cng cg Shee case teeny 3 4 3 4 Sampling sacs sees cces yaaa aiyd daala ady sl a a a al a al a al a a aa al z 3 7 3 4 1 Conditions Of sampling 85 3 7 3 4 2 Samp GAS 3 7 3 4 3 Preparation of standard 3 7 3 4 4 Reduction of moisture interference l 3 7 3 4 5 Purging of instrument NsidE sssrin 3 8 3 4 6 Pressure at sampling gas outlet 3 8 3 4 7 Example configuration of gas sampling system 3 9 3 5 VViring l y y s yasa ay paya aydaa dayda aad a ya aa s s s qs s
45. calibration and span calibration Analyzer without Analyzer with built in Analyzer with external measurement O sensor zirconia O sensor Zero gas N gas N gas Dry air or atmospheric air Span gas other Gas with concentration 1 Gas with concentration of Gas with concentration of 90 than for O of 90 or more of full 90 or more of full scale or more of full scale measurement scale Span gas for O Gas with concentration of 1 to 2 measurement 9076 or more offull scale or atmospheric air 21 Reduction of moisture interference NO and SO measurement is subject to moisture interference As shown by the configuration example on the next page provide a device for humidifying zero calibration gas thus controlling the moisture content at a constant level moisture content in sample gas should also be controlled here in configuring a sampling system That allows the same moisture content as in the case of measurement to be contained in zero gas for calibration IM 11G02N01 01E 3 8 lt 3 INSTALLATION gt 3 4 5 Purging of instrument inside The inside of instrument need not be purged generally except for the following cases 1 A combustible gas component is contained in sample gas 2 Corrosive gas is contained in the atmospheric air at the installation site 3 The same gas as the sample gas component is contained in the atmospheric air at the installation site n such cases as above the inside
46. current concentration values of the measured components contained in gas that is now under measurement e O correction concentration values Ch components where cv is displayed as cv CO in the component display are calculated from the following equation by setting sampling components O instantaneous concentration values and O correction reference value see item 6 8 _ 21 c On The value of the O correction reference value Correction output s7 o5 s Value set by application Os Oxygen concentration Cs Concentration of relevant measured component Note that Os does not exceed the O limit value The converted sampling components are NOx SO and CO only e O correction concentration average value In the Ch component and O average value where is displayed as y CO in the component display a value obtained by averaging O correction concentration value or O average value in a fixed time is output every 30 seconds Averaging time can be changed between 1 minute and 59 minutes or 1 hour and 4 hours according to the average time settings See 6 7 Parameter setting The set time is displayed as 1 h for instance in the range display The measurement ranges of O correction concentration value and O correction concentration average value are the same as that of the measuring components Also the measurement range of O average value is the same as that of O
47. enabled sampling check the points relating only to the sample gas and take the proper remedy e If not enabled check the calibration related error items IM 11G02N01 01E lt 9 SPECIFICATIONS gt 9 1 9 SPECIFICATIONS 9 1 General specifications Measurable gas components and measuring range Minimum range 1 Maximum range NO 0 50 ppm 0 5000 ppm SO 0 50 ppm 0 10 vol CO 0 20 ppm 0 100 vol CO 0 50 ppm 0 100 vol CH 0 200 ppm 0 100 vol paramagnetic 0 5 vol 0 25 vol o Zirconia 0 5 vol 0 25 vol e Max 5 components measurement including e Measuring range ratio s 1 5 O lt 1 25 except for O e For measurable components and possible combinations of measuring ranges refer to Tables 9 1 to 9 7 Principle of measurement NO 5 CO CO CH Non dispersion infrared ray absorption method Single light source and double beams double beam system Paramagnetic sensor built in or zirconia O sensor externally installed Display Digital indication in 4 digits LCD vvith back light e Instantaneous value of each component e Instantaneous value after O correction only in NO SO CO measurement with O e Average value after O correction only in NO CO measurement with e O average value Analog output signals Inputs outputs of analog signals are possible by combining with t
48. from Yokogawa Measuring method Zirconia system Measurable component and measuring range Measurable component Minimum range Maximum range Oxygen O 0 5 vol 0 25 vol Repeatability Within 0 5 of full scale Linearity Within 1 of full scale Zero drift Within 1 of full scale week Span drift Within 2 of full scale week Response time Approx 20 seconds for 90 response Measured gas flow rate 0 5 0 25 L min Remark The Zirconia system due to its principle may produce a measuring error due to relative concentration versus the combustible O gas concentration Also a corrosive gas SO of 250 ppm or more etc may affect the life of the sensor Gas inlet outlet size Rc1 4 Povver supply 90 to 126 V AC or 200 to 240 V AC 50 60 Hz Enclosure Steel casing for indoor application ndication Temperature indication LED Temperature alarm output Contact output 1a contact Contact capacity 220 V AC 1 A resistive load Safety and EMC conforming standards Installation altitude 2000 m or less Pollution degree 2 Note Installation category II Note Note Installation category called over voltage category specifies impulse withstanding voltage Category Il is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment Safety EN61010 1 EMC EN
49. gas flovv time 3 External hold Close Remote hold Input o Open Output hold 4 Screen display during Holding The on Hold message blinks on the measuring screen Since the screen displays the process of calibration is displayed during the manual calibration on Hold is not displayed even if the output signal is held but the screen is displayed vvith the hold extending time 5 If calibration is cancelled after the calibration gas is supplied regardless of during manual calibration or auto calibration the holding extending time vvill be performed IM 11G02N01 01E 6 30 lt 6 SETTING AND CALIBRATION gt 6 You can select the value for hold from the value immediately before entering output hold current and arbitrary value setting Follow the procedures shown below to make the setting 1 Press the key in a state where the cursor is placed next to Hold 2 ON or OFF is highlighted Press the a or the key to select ON or OFF Press the key to retum to 1 3 Press the key in a state ON OFF is highlighted and Current or Setting is highlighted Select Current or Setting by pressing the 4 or the o key 4 Press the key vvhile Current is selected to return to 1 Press the key vvhile Setting is selected to go to the setting entering screen Current Holds the value immedi
50. is performed Press the ev key after the selection and the specified calibration is performed End of Calibration Range Setting To close Setting of Calibration Range To close Setting of Calibration Range or to cancel this mode midvvay press the key A previous screen will return Example b Ch1 1 Range 1 0 to 100 ppm both NOx 1 Range 2 0 to 2000 ppm Ch2 Range 1 0 to 100 ppm SO Range 2 0 to 2000 ppm current Ch1 Range 1 and Range 2 are calibrated together with zero and span calibration Ch2 Only currently displayed range is calibrated with zero and span calibration J Note To perform calibration for both set the same calibration gas concentration for both ranges z Manual Calibration screen VVhen setting NOx and CO to both ZERO Cal ENT Go on calibration of selected Ch ESC Not calibration Chi bRangel 0 100 ppm R 05 NOx x l o ppm Ch2 gt Range ppm 502 2 7 000 ppm ee Ch3 mlyRangel U 10 vol CO2 Range 20 vol Ch4 Rangel 0 100 ppm CO alar l qu ppn Ch5 ange Oz y Range 2100 x cursors vvill appear in both ranges Ch1 and Ch4 J IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt 6 9 6 2 4 Setting of auto calibration component range Select the Ch component and the range with which auto calibration is to be performed The
51. of Auto Calibration T Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting 0 9 Set Auto Zero Cal Select setting item Start Time SUN 12 00 Cycle 07 day Flow Time 300 sec ON OFF OFF Time THU 10 56 R Auto Zero Calibration Stop Ik O Set Auto Auto Zero Stop Zero Cal ENT Run Stop ESC Cancel Start Time SUN 12 00 Cycle 07 day Flow Time 300 sec ON OFF OFF Time THU 10 56 Auto Zero Calibration Bugle IM 11G02N01 01E 6 23 6 24 lt 6 SETTING AND CALIBRATION gt if Auto Zero Calibration screen D Example In case where setting the auto calibration components see Item 6 2 4 to Ch1 enable and Ch2 enable e Zero calibration A message ZERO cal blinks Ezccel 05 at Ch1 and Ch2 al 05 gt 0 00 Ho 0 0 21 02 C 2 Caution During auto zero calibration any key operation is not permitted other than operations such as key lock ON OFF and Stop Auto Zero Calibration When the key lock is set at ON even the Stop Auto Zero Calibration cannot be used To stop auto zero calibration forcedly set the key lock to OFF and then execute Auto Zero Calibration Stop IM 11G02N01 01E 6 6 Peak alarm setting lt 6 SETTING AND CALIBRATION gt 6 25 When the peak
52. of analyzer should be purged with the air for instrumentation or N Purging flow rate should be about 1 L min If dust or mist is contained in purging gas it should be eliminated completely in advance 3 4 6 Pressure at sampling gas outlet Pressure at the sampling gas outlet should be adjusted to atmospheric pressure IM 11G02N01 01E lt 3 INSTALLATION gt 3 4 7 Example configuration of gas sampling system The following illustrates a typical system configuration for five component gas measurement for monitoring combustion exhaust gas from boiler refuse incinerator etc Contact Yokogawa for system configuration matching the particular use or further information 1 Probe Infrared gas analyzer main unit CO COa Oz 10 68 Teflon tube il 7 Membrane filter 8 Flowmeter 2 Mist filter converter I Membrane filter Infrared gas analyzer main unit NO SOz a 6 6 k k ko x xo x valve 3 Safety XD Pressure drain reducing valve trap OIG 10 1 Zirconia No soJ coJ col 0 Oz senor No VNo N 45 N Zx8D C 1 Electronic gas cooler ee ra 9 Standard gas Exhaust Drain Name Name 1 Probe Description Description Adiusts and monitors the flovv rate of sample gas Gas extractor vvith a heating type 8 Flovvmeter stainless steel filter of standard mesh 40 um
53. signal 4 to 20 mA DC or 0 to 1 V DC selected when ordering Non insulated output Allovvable load 4 to 20 mA DC 550 Q or less 0 to 1 V DC 100 kO or more e Analog output is provided from each terminal corresponding to the channel displayed in the measurement screen All of analog output signals for the instrument are not isolated It is recommended to isolate signals individually to prevent interference from unnecessary signals or to prevent external interference especially leading the cable of more than 30 meters or to outdoor 2 O sensor input Terminal block 2 1 to 2 Input signal External zirconia O analyzer Zirconia O sensor signal ZX8D output External O analyzer 0 to 1 V DC DC input resistor of 1MQ or more e It is used when the external zirconia O analyzer or external O analyzer is specified as order e To connect to the output of the external zirconia analyzer or external O analyzer prepared separately e n case of an external O analyzer input a signal of 0 to 1 V DC with respect to O full scale of the analyzer e n case of built in O analyzer do not use the terminals O sensor input is not isolated It is recommended to isolate when an external O analyzer is installed apart from this analyzer Zirconia O sensor ZX8D should be installed at a location that is as close to this instrument as possible 3 Contact input D Terminal block 2 1 to 20 Terminal block 3 5
54. so FAA o 0 0 ppm AA 10 0 106 0 0 ppm chn CV wey CO2 Ba CV CO 0 10 Q vol Scroll 111 0 100 0 0 ppm CO S Oz 4 0 100 0 0 ppm O 12 T25 0 0 0 vol PEAR COUNTER 5 22 Q O O vol CO 500ppm 0 times H 3 4 5 6 3 7 8 4 corrected instantaneous value CV x CV corrected average value AV Fig 5 3 Name and function of measurement mode screen For outputs of more than 5 channels scroll the arrow key A or to view No Name Function No Name Function 1 Component Displays component of 5 Peak alarm Displays peak alarm display instantaneous value corrected component component instantaneous value corrected display average value etc 2 Concentration Displays measured value of 6 Peak alarm Displays peak alarm display concentration concentration concentration display display Upper limit value 3 Range display Displays range values 7 Peak alarm Displays the alarm times times exceeding the peak value 4 Unit display Displays unit with ppm and 8 Peak alarm Displays units of peak vol unit display alarm with times H IM 11G02N01 01E 5 4 lt 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS gt e Instantaneous value and concentration value The concentration display of Ch component where sampling components such as CO CO or O are displayed in the component display indicates
55. the analyzer and I O terminal module on the same panel a Ground the panel casing Don t separate the analyzer and terminal module and be sure to ground them together IM 11G02N01 01E 3 4 lt 3 INSTALLATION gt 3 3 Piping Piping should be connected to the gas inlets and outlets of the front panel of the analyzer e Use a corrosion resistant tube of Teflon stainless or polyethylene to connect the instrument to a sampling system Even if there is a danger of corrosion refrain from using a tube of rubber or soft vinyl The instrument provides inaccurate indication due to gas absorption by piping materials e Pipe connection port is Rc1 4 female thread or 1 4 NPT Piping should be cut as short as possible for a quick response About 4 mm inner diameter is recommended Entry of dust into the instrument may result in defective operation Use a clean piping or coupling Connect the gas tube by the following method YOKOGAWA Sampling gas outlet For measuring unit 1 Sampling gas inlet n 5 o Sampling gas inlet For measuring unit 2 Sampling gas outlet Purge gas inlet Sampling gas inlet Attach the gas tube to introduce gas to be measured such as one that has completed dehumidification process and standard gases for zero and span calibration to thi
56. to the Ch you vvant to set by pressing the A or o key Press the key Select an item with UP DOWN and ENT Back with ESC User Mode Switch Ranges T Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting L 0 0 29 Select an item with UP DOWN and ENT Back with ESC Cal Parameters Calibration Valve About ZERO Calibration 3 About Calibration Range Auto Calibration Components Range O Cal Settings Select Ch No Cal Range Bi ca Renae 100 CO2 Range 0 20 014 current SS fange 0 200 on GS vali current 110 O amp IM 11G02N01 01E 6 8 lt 6 SETTING AND CALIBRATION gt 5 On the calibration range selection Cal Settings Set calibration range screen that appears select both or Cal Range current or both range current by pressing the a or key Chi Rangel 0 100 ppm If both is selected zero or span moz l e ppm S ange ppm calibration is performed with Range 1 802 Range 20n an and Range 2 of the selected Ch Ch3 Rangel vol interlocked 02 2 vol Ch4 Rangel 0 100 pem both If current is selected zero or span CO Range du ppm calibration is performed only for the Ch5 Rangel vol range displayed when calibration of Oz Range 0 2 vols selected Ch
57. with the zero gas supplied After the indication has been stabilized press the key Zero calibration in range selected by the cursor is carried out Note For the Ch component for which AR is selected in 6 1 1 Setting range switch mode the cursor automatically moves to the range selected in Setting of auto calibration component range 6 2 4 and calibration is carried out within that range To close Zero Calibration To close the Zero Calibration or cancel this key mode midway press the Aprevious screen will return IM 11G02N01 01E 169 ZERO Cal Select Ch No with UP DOWN and ENT Back with ESC chi Rangel 0 100 ppm 0 0 NOx Range 0 2000 ppm bRangel U 1UU ppm 0 0 S02 Range 0 2000 ppm Ch3 pRange1 U 10 vol 0 00 CO2 Range 0 20 _ vol Ch4 bRangel 0 100 ppm 0 0 CO Range 0 2000 Ch5 Rangel 0 10 pRange 0 25 20 09 ZERO Cal Select Ch No Press the ENT key to feed calibration gas Chl yEange1 0 100 ppm 0 0 NOx Range 0 2000 ppm yRange1 0 100 ppm 0 0 502 Range 0 2000 ppm Ch3 h yRangel 0 10 vol 0 00 CO2 Range 0 20 _ vol Ch4 pRange1 0 100 ppm 0 0 CO Range 0 2000 Ch5 Rangel 0 10 vol Oz y Range 1 25 vol 20 09 A O O G ZERO Cal ENT Go on calibration of selected Ch ESC Not calibration Chi Rangel 0 100 ppm NOx Range 0 2000 ppm Ch2 1 0 100 ppm 502 Range 0 2000 ppm Ch3 1 0 10 CO2 R
58. 0 25 Vo VO Ch3 Rangel 0 10 14 0 006 CO2 Range 0 20 _ _ vol Ch4 hyRangel 0 100 ppr 0 2 CO Range 0 2000 ppm 0 09 8 2 5 delete the error display 22 Error No 5 back to MEAS NOx Calibration error Cause Span gas is not flowing Deviation of Zero point due to contamination Low sensitivity of detector Calibrated forcedly Calibration is continued Unless another calibration error occurs calibration is carried out to the end the Measurement screen returns Error log file If error occurs the history is saved in an error log file The error log file exists in the maintenance mode Error log Errors that screen o NO JT 90 8 So 136 Acc 0 000 Aco 0 0 c 0 09 Maintenance ENT Clear Error Log ESC Back Error Log Error No Y M D H M 4 04 2 11 18 10 5 a 1 04 4 0 2 2 1 occurred No 6 03 12 1 000 10 2 No 9 03 12 1 10 10 2 No 5 03 12 1 0 0 2 No 9 03 12 1 0 0 2 Next page Page 1 3 Clear Error Log Date and time when an error occurred Component with which the error occurred Up to 14 errors can be saved in the error history the oldest error will be deleted one by one every time a new occurs If the power supply is turned OFF the contents in the error log file will n
59. 1 05439 01254 1895 12111810 If the following operation is maladjusted the measurement may be adversely and excessively affected Carry out the operation with utmost attention e Optical adjustment screen For details of this item refer to Item 7 3 3 Optical zero adjustment method Press key and turn ON the solenoid valve signal for each calibration gas by using the a or key Maintenance ENT Selectable flow gas Optical Adj GaAs Sample IM 11G02N01 01E 6 36 lt 6 SETTING AND CALIBRATION gt e Moisture interference adjustment screen f 50 a Maintenance Select Ch No For details of this item refer to Item 7 3 4 with UP DOWN and ENT Moisture interference adjustment method Back with ESC Description of moisture interference N Chi NOx 10 1252 adiustment screen eee l n values on the left side of screen the moisture Cha 502 33 0 983 interference for each component is already offset Ch3 CO2 13 0 000 The figu res at right are interference compensation Ch4 CO 20 1922 coefficients ALL Move the y cursor to a desired Ch component Valve OFF by pressing the A or the o key and then OOG G press the key and the selected value at right b is highlighted Maintenance Adjust with UP DOWN ENT Memorized Check that the gas for moisture interference ESC Back compensation is flowing change t
60. 100ppm j O OF j j O OF 0 200ppm o OF o 7 5 5 5 oF 0 250ppm oF r os z 7 e O 0 300ppm OF j j j 0 500ppm j 0 1000ppm 0 2000ppm Os OF 0 5000ppm Double components measurable range 1st component NO 2nd component 502 T04 EPS 1st range lovv range must meet the combination in above table 1 2nd range of both NO and SOz measurements are available up to 1000 ppm 2 2nd range of NO and SOz measurements are available up to 1000 ppm and 2000 ppm respectively 3 2nd range of NO and SOz measurements are available up to 2000 ppm and 1000 ppm respectively 4 2nd range of both NO and SOzare available up to 2000 ppm 5 2nd range of both NO and SOzare available up to 5000 ppm IM 11G02N01 01E lt 9 SPECIFICATIONS gt 9 11 Table 9 3 Two component analyzer NO and CO Both NO and CO analyzer must meet the range in Table 9 1 Single component analyzer Table 9 4 Two component analyzer CO and CO
61. 2 Setting selection screen The setting selection screen is configured as shown below Inthe status display area the current status is displayed Inthe message display area messages associated with operation are displayed e Inthe setting item and selection item display area items or values to be set are displayed as required To work on the area move the cursor to any item by using a and keys LCD screen Message display area Status display area A x P Setting item selection item 7 7 display area Cursor Fig 5 4 IM 11G02N01 01E 5 5 lt 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS gt 80L y 1d 9x anjea aene sue w e OyL 0 2 5 4991109 1 ndino 1 61 e s ulo q Wee unos ye d ou XON lo q JO ed pU v UO ejds p v eBues siy UIY IM ON eu JO SY 30N yi 1d 9x y 1d 9x y id x y 1d x AR 09 1081109 PAR 2005 1091107 02 91109 ne XON yoaU09 tae QS 109 00 2109 100 ne XON panog OS 10981109 OD 1091100 XON 10981109 OS 1981109 XON 131109 AR O AR 02 108109 Ne 02 19102 AR O Ne 02 191102 ne XON 1291100 21091100 XON 190109 AR O PAR 205 1091107 ne XON 129100 OS 1981109 109 00 ne lt Ne 02
62. 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 Not available 2nd Component 1st Range note 2 To be continued zc ovovxmxerommsuoucr 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 176 0 276 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 Not available IM 11G02N01 01E 9 8 lt 9 SPECIFICATIONS gt Suffix code Option code Description Infrared gas analyzer 19 inch rack mounting type with slide rail 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 Not Available 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 2096 0 4096 0 5096 0 7096 0 100 Not available 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 Not available 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 Not available
63. 5 times e up to 20 times of the 1st range See Table 9 2 for NO SO measurement of three component analyzer NO SO CO See Table 9 1 for CO measurement Table 9 6 Four component analyzer NO SO CO CO See Table 9 2 for NO SO measurement and Table 9 4 for CO CO measurement Table 9 7 O2 analyzer 2 3 Built in O analyzer measurable range A T06 ai External zirconia type O analyzer in this case Yokogawa s ZX8D Style C measurable range analyzer is selectable independently of combination with other components IM 11G02N01 01E 9 12 lt 9 SPECIFICATIONS gt 9 3 External Dimensions lt Analyzer main unit gt Unit mm lt Side View gt lt Top View gt M4 For mounting slide rail o ry 8 sik LO 65 2 co N N 1 5 N YY i yy 38 lt Front View gt g Power switch YOKOGAWA 4 Sample gas outlet Rc1 4 or 1 4NPT Sample gas inlet Rc1 4 or 1 4NPT Purge inlet Rc1 4 or 1 4 a 465 a s 483 a lt Rear View gt 429 lt Rack mounting hole gt M5 EIA 101 6 mm JIS 100 mm Power inlet 100 to 240 V AC 50 60 Hz Connector for input output terminal module IM 11G02N01 01E lt 9 SPECIFICATIONS gt 9 13 Input Output Terminal Mod
64. 6 9 2 z 0 00 Ot LO RA 0 0 ol 0 0 KCO 0 0 ooo Ae 0 00 PEARK COUNTER CO 500ppm 0 _times H displays User Mode Select an item 95 with UP DOWN and ENT Changeover of Range Back with ESC Calibration Changeover of Range a FE Setting about Calibration Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting For the setting contents refer to 1 4 Chapter 6 Setting and calibration IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt 6 1 6 SETTING AND CALIBRATION 6 1 Switch of range 6 1 1 Setting of range switch mode Set the range switch mode as follows ie 1 Press the key in measurement mode to User Mode select an item aiit display the User mode screen 2 With rec 2 Move the cursor to Switch Ranges and press the T Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting 1 229 3 Channel Selection screen appears Switch Range Select Ch No Move the cursor by pressing the A or with UP DOWN and ENT the o key on the channel selection Back with ESC screen that appears and select Ch component 4 Then press the
65. 61326 1 Class A For use in industrial locations EN61326 2 3 EN61000 3 2 EN61000 3 3 EMC Regulatory Arrangement in Australia and New Zealand Note The product mounted in a steel enclosure conforms to the requirements of EMC directive IM 11G02N01 01E 9 16 lt 9 SPECIFICATIONS gt N CAUTION This instrument is a Class A product and it is designed for use in the industrial environment Pleaseuse this instrument in the industrial environment only Dimensions H x W x 140 x 170 x 190 mm Weight Approx 3 kg Finish color Munsell 5Y 7 1 Suffix code Option code Description Dedicated zirconia O sensor Power supply 1545 90 126 V AC 50 60 Hz T 200 240 V AC 50 60 Hz Non CE conformity CE conformity Siyle code External Dimensions of ZX8D Unit mm more x 150 or IIIIIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIILIl N 4 M4 0 0 5 OXYGEN ANALYZER po gt 2 150 or more 150 or e 5 more 2 ek bbae 7 tlouri Lams o o r 8 0 be 1 70 OXYGEN ANALYZER 152 mn Outer dimensions Mounting dimensions El o 150 or more Maintenance space
66. A Subiect to change vvithout notice IM 1 1 G02N01 01 E F 4th Edition Yokogavva Electric Corporation lt 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS gt Overview of display and operation panels e Measurement mode 041 2 Measurement mode 011 0 Measurement mode Y User mode e User mode gt Alarm Setting 4 added according to the i code symbol when CO e and O components exist 1 The panel configuration is changed depending on the display channel The measurement mode screen can be vievved by scrolling the arrovv key up and dovvn gt ZERO Calibration e Switch Ranges e Calibration e Selection of items i Parameters Start Time Switch Ranges o Flovv Time 1 Calibration Parameters e Alarm Setting Auto calibration ON OFF Auto Calibration Run stop Setting of Auto Calibration Setting of Auto Zero calibration Auto Setting of Peak Alarm al ram Parameter Setting ee Setting of Auto Start Time 2 The peak alarm setting is Zero calibration Cycle Setting of Peak Alarm gt SPAN Calibration e Selection of items Calibration value Zero calibration Calibration range Auto calibration components range Cycle e Selection of items Flow Time i ON OFF Auto zero Calibration Run stop 22 asa VU 00 Setting e Selectio
67. Ch for which AR has been selected as range switch mode is calibrated in the range set here even when auto calibration is performed 1 During measurement press the key to display the User Mode Point the cursor to Calibration Parameters by pressing the A or key Press the n the Calibration Parameters screen that appears point the cursor to Auto Calibration Components Range by pressing the A or key Press the key In the Auto Calibration Components Range selection screen that appears point the cursor to the Ch you want to set by pressing the a or key Press the er key ie Select an item with UP DOWN and ENT Back with ESC User Mode Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting O Select an item with UP DOWN and ENT Back with ESC Cal Parameters Calibration Valve About ZERO Calibration About Calibration Range 3 Auto Calibration Components Range 00 5 Cal Settings Select Ch Auto Cal Chi Rangel 0 100 ppm enable NOx Range 0 2 o enable Ch2 yEangel U ppm S02 lu min Ch3 yEangel U Vo CO2 15 vol Ch4 bRangel U ppm CO Hz Ch5 angel U Vo bRange 0 25 vol O amp IM 11G02N01 01E 6 10 lt 6 SETTING AND CALIBRATION gt
68. ION ON SAFETY Others Addition of the description Addition of the Notes on Use in Korea Changed the description of the After Sales VVarranty p 6 38 Section 6 8 Description of each setting Addition of the default value p 9 1 Section 9 1 General specifications Safety and EMC conforming standards Addition of the CAUTION p 9 5 Section 9 2 Model and Suffix codes Table Addition of the W 0 300 ppm p 9 8 Section 9 2 Model and Suffix codes Table 1 Addition of the W 0 300 ppm p 9 13 Section 9 3 External Dimension STANDARD ACCESSORIES Changed the rating level of the fuse K9218SB p 9 18 Section 9 3 NO2 NO Converter Replacement cycle Changed of the description IM 11G02N01 01E E If you want have more information about Yokogawa products you can visit Yokogavva s home page at the follovving vvebsite Home page http Avvvvv yokogavva com an E Written by Environmental amp Analytical Products PMK Dept IA Div Product Business Center Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Printed by KOHOKU PUBLISHING amp PRINTING INC IM 11G02N01 01E User s Supplement nfrared Gas Analyzer Thank you for selecting Model IR400 Infrared Gas Analyzer The user s manual IM 11G02N01 01E 4th edition supplied with the product has been amended as follows please
69. O 209 1091109 OS 1981109 O XON 1081109 10 00 y OO 200 payloads Jon payloads 10N payloads Jon payloads 10N payloads 10N payloads 10N payloads 10N payloads Jon payloads JON 2 2121212 2 2 2 8HO LUD 949 SUD payloads Jon u01 991109 O z q z ieuE O 1u uodulo2 lqeinsp yy sjauueyo o 85 indino joquws apoy 91004 5 y 0 51491400 JI9Y pue S UUEU 1494 jqe SU l uucu 5 U9 UO04D IM 11G02N01 01E 6 40 6 9 6 9 1 lt 6 SETTING AND CALIBRATION gt Calibration Zero calibration It is used for zero point adjustment For zero calibration gas suited for an application should be used according to 3 Standard gas in Item 3 3 Sampling 1 Press the key on the Measurement screen to display the Manual Zero Calibration screen Select the Ch component to be calibrated by pressing the A lor the o After selection press the zero gas will be supplied key Caution For the Ch components that is set to both in the Zero Calibration of the Calibration Setting mode zero calibration is also carried out at the same time Wait until the indication is stabilized
70. O span calibration span calibration g Power for relay drive Contact output for Ch2 5 O 5V DC span calibration OOOO lt D sub 9P gt Connector lt CN3 gt provides outputs in combination with calibration action during auto calibration and manual calibration An output is from a transistor ratings 5 V 50 mA A transistor is turned ON before starting each calibration Sample selection output is ON during measurement and OFF during calibration If calibration is not performed the other transistors are OFF In case of auto calibration sequential output is ON OFF according to the setting Refer to Item 6 4 Setting of auto calibration Note No 9 pinis for solenoid valve ON OFF relay drive power 5 V DC 0 5 A max Use No 9 with reference to the diagram Example of using solenoid valve drive signal output for calibration lt Electrical system gt l l l l 1 gt Solenoid valve So drive povver l l l l SV1 to SV4 solenoid valves VO terminal module Relay board Flowmeter lt Gas sampling system gt O Membrane filter Refer to Item 3 4 7 Example configuration Svi Xe Sv2 SVG sva ko Of gas sampling system I esr m Electronic gas cooler Zero Chi Chi Span Span Standard gas for calibration b Relay board and exclusive cable D sub 9
71. RATION gt simultaneously or each component should be calibrated while selecting one by one 1 2 3 4 During measurement press the key to display the User Mode Point the cursor to Calibration Parameters by pressing the A lor key Press the n the Calibration Parameters screen that appears point the cursor to About ZERO a pressing the A or key Press the key In the Manual ZERO Calibration Ch Selection screen that appears point the cursor to Ch component you want to set by using the a or key Press the ev key to Select an item with UP DOWN and ENT Back with ESC User Mode Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting O Select an item with UP DOWN and ENT Back with ESC Cal Parameters Calibration Valve SS About ZERO Calibration About Calibration Range Auto Calibration Components Range O 29 Cal Settings Select Ch No ZERO Cal Q Ch Rangel 0 100 ppm M Ranae id 5 at once once Ch2 angel U ppm 502 2 idi ppm Ch3 angel D at once once 4 angel U ppm CO Range 0 2000 ppm Ch5 Rangel 0 10 vol Range 0 25 14 1100 O 66 IM 11G02N01 01E 6 5 6 6 lt 6 SETTING AND CALIBRATION gt 5 In the Manual ZERO Cali
72. User s Manual Model IR400 Infrared Gas Analyzer IM 11G02N01 01E vigilantplant YOKOGAWA 6 IM 11G02N01 01E 4th Edition Yokogawa Electric Corporation lt Introduction gt 1 PREFACE We are grateful for your purchase of Yokogawa s Infrared Gas Analyzer Model IR400 First read this instruction manual carefully until an adequate understanding is acquired and then proceed to installation operation and maintenance of the analyzer Wrong handling may cause an accident or injury The specifications of this analyzer are subject to change without prior notice for further product improvement Modification of this analyzer is strictly prohibited unless a written approval is obtained from the manufacturer Yokogawa will not bear any responsibility for a trouble caused by such a modification This instruction manual shall be stored by the person who actually uses the analyzer After reading the manual be sure to store it at a place easier to access This instruction manual should be delivered to the end user without fail Manufacturer Yokogawa Electric Corporation Type Described in Yokogawa s company nameplate on main frame Date of manufacture Described in Yokogawa s company nameplate on main frame Product nationality Japan Request e t is prohibited to transfer part or all of this manual without Yokogawa s permission in written format e Description in this manual is subject to change without
73. acement periods may vary depending on the field date Recommended check and maintenance periods o El o o im olm da 577 Procedure and criteria 612 5 3 Maintenance items S Slol Ela gt a 210 212 1 919 m o o S 0 Z m O jw 1 1 Light source Recommended replacement period Every five years 1 Sector motor Recommended replacement period Every two years 1 S Detector without Recommended replacement period Every five years 1 4 O ring Recommended replacement period Every tvvo years els o inspect it when cleaning of measuring cell See Sec 7 3 4 LCD panel Recommended replacement period Every five years 1 s Power supply Recommended replacement period Every five years 1 m Measuring cell Set up an appropriate maintenance period by referring to o the check results 8 1 Reference cell Recommended replacement period Every five years 1 o In the check and maintenance columns place a check mark O for check and confirmation work a dark star for replacement and a white star for parts preparation for preventive maintenance 1 These are work of service person contact our service persons 6 Precautions to be taken while checking 1 2 When handling reference gas during calibration carefully read the refer
74. age 100 V to 240 VAC Operating voltage 85 V to 264 V Rated frequency 50 60 Hz Power consumption 250 VA max Inlet Conformity to EN60320 Class type 3 pin inlet 6 Operation conditions Ambient temperature 5 to 45 C Ambient humidity 90 RH or less no condensation IM 11G02N01 01E 3 2 lt 3 INSTALLATION gt 3 2 Installation 3 2 1 Installation of analyzer main frame Installation methods for the analyzer main unit are divided into 2 types Type External dimensions Mounting dimensions Unit mm Mounting method 19 inch rack mounting guide rail method 19 inch rack mounting slide rail method M6 450 or more 465 Slide rail Supports mass Slide rail Supports mass Note 1 Check and maintenance of the analyzer main unit may be carried out with the top cover detached The guide rail method may be used if a space accessible for maintenance is provided at the top of the main unit If maintenance space is not provided specially it is recommended to use the slide rail method Recommended slide rail Product No 305A 24 manufactured by Accuride International Co Note 2 For 19 inch rack mounting the weight of the analyzer is supported with the bottom of the case with the side of the case in case of slide rail me
75. alibration Run stop e Setting of Auto Calibration es e Setting of Auto Zero calibration es r Setting of Peak Alarm ii e Parameter Setting e Selection of items Start Time Cycle Flow Time ON OFF Auto zero Calibration Run stop e Selection of items Peak Alarm ON OFF Peak Value Peak Count Hysteresis Selection of items Current time Current time setting Key lock Key lock ON OFF Output Hold ON OFF Reset Av Output Average value resetting Response time Average Period Response time filter Average Period setting Backlight Timer ON OFF time up time To Maintenance mode Maintenance mode entry of passvvord lt 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS gt 5 3 5 3 Outline of display screen 1 Measurement mode screen appears vvhen the povver is turned ON The measurement screen depends on the number of components The following screen configuration as shown as an example is for NO SO CO CO and O output 12 channel 1 2 1 2 ich i CV ara NOx av NOx 1 0 100 0 0 pon 9 000 0 ppm aiso a
76. alues come close to 0 as possible within 100 range Adjust the dimmer plate which is the nearest to the zero adjustment knob first and sequentially Dimmer plate After the optical balance adjustment mount the top cover of the analyzer unit then carry out a moisture interference compensation adjustment and perform zero and span calibrations Before moving the dimmer plate loosen the detector set bolts just enough to make the plate movable for snug adjustment 7 3 4 Moisture interference compensation adjustment method If the following operation is maladjusted the measurement may adversely be affected If you are not trained for adjustment do not carry out this operation but contact the distributor or our serviceman Caution Proceed to an adjustment if excessively beyond 2 5 affected moisture interference After the end of optical balance adjustment be sure to carry out moisture interference compensation adjustment 1 YOKOGAWA o After vvarm up select the lovv range allovv dry gas ida N air to flow at 0 5 L min and carry out zero Flow meter calibration Bubble Electrical Cooling Unit Drain IM 11G02N01 01E 2 3 lt 7 MAINTENANCE gt Display the moisture interference compensation screen of the analyzer unit see
77. ands may result in injury e Be sure to fix the casing before transporting the analyzer Transportation in unstable state may result in injury e The gas analyzer is heavy Two or more persons should carry it while exercising due care Otherwise unexpected harm to your body or injury may result Take care not to let cable chips and other foreign objects enter the unit during installation work Otherwise fire failure or malfunction may result IM 11G02N01 01E lt Introduction gt n Caution on piping lt gt DANGER Be sure to observe the following precautions while install ing piping Improper piping may result in gas leakage If the leaking gas contains a toxic component serious ac cidents may result If it contains combustible gases explo sion or fire may result Connect pipes correctly referring to the instruction manual e Discharge the exhaust gas outdoors to prevent it from remaining within the sampling device or indoors Relieve the exhaust gas from the analyzer to the atmospheric pressure to prevent buildup of undesirable pressure to the analyzer Otherwise piping within the analyzer may be disconnected resulting in gas leakage e Use pipes and pressure reducing valves to which no oil grease is attached for piping Otherwise fire may result Caution on wiring N CAUTION e Be sure to turn off the power before installing wiring Otherwise electric shock may re
78. ange 0 20 Ch4 pkRangel 0 100 ppm CO Range 0 2000 ppm Ch5 To Measurement screen after executing Manual Zero Calibration lt 6 SETTING AND CALIBRATION gt 6 41 6 9 2 Span calibration It is used to perform a span point adjustment Supply calibration gas with concentration set to the span value to perform the span calibration For the span calibration gas for the NOx SO CO CO measurement use the standard gas with a concentration of 90 or more of the range value For the span calibration gas for the O measurement use the standard gas with a concentration of 90 or more of the range value when measuring with the built in O sensor and use the standard gas of 1 to 2 vol when measuring with an external zirconia O sensor 1 Press the key on the Measurement screen to display the Manual Span Calibration screen pressing the or key and press the The calibration gas is supplied 2 Select Ch YR be calibrated by Caution VVhen both from Calibration Range of the Calibration Setting mode is set span calibration is performed together with 2 Ranges 3 Wait until the indication is stabilized in the state where the calibration gas is supplied After the indication has been stabilized press the key Span calibration of Range selected by the cursor is performed Note For the Ch component for which AR is selected in 6 1 1 Setting range switch mo
79. as inlet outlet size Rc1 4 Power supply 90 to 126 V AC or 200 to 240 VAC 50 60 Hz Enclosure Steel casing for indoor application Indication Temperature indication LED Temperature alarm output Contact output 1a contact Contact capacity 220 V AC 1A resistive load Safety and EMC conforming standards Safety EN61010 1 Pollution degree 2 Note Installation category II Note Note Installation category called over voltage category specifies impulse withstanding voltage Category Il is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EMC EN61326 EN61000 3 2 EN61000 3 3 Dimensions H x W x 140 x 170 x 190 mm Weight Approx 3 kg Finish color Munsell 5Y 7 1 IM 11G02N01 01E 9 16 lt 9 SPECIFICATIONS gt Option code Description 1 Dedicated zirconia O sensor 00 90 126 V AC 50 60 Hz 25555 200 240 V AC 50 60 Hz ra Non CE conformity 2 CE conformity External Dimensions of ZX8D 170 OXYGEN ANALYZER TEMP 0000000022000000 0000000002000000 Gas d ri 172 3 outlet FO9 ai 50 60 Hz IM 11G02N01 01E 57 7 AC power supply E Output Temperature to IR400 alarm output FO9 2 ai 9 SPECIFICATIONS 9 17 Dedicated relay board Option code
80. as range svvitch mode this operation cannot be performed The range for O correction value O correction average value and O average value is automatically svvitched if corresponding nstantaneous value range is svvitched To close the setting Press the key to end the setting of range switch mode or range switch operation or stop the operation in the middle and the setting operation is made invalid and the previous screen appears Switch Range Select method of Switch ranges with UP DOWN and ENT Back with ESC Chl gt Rangel 0 100 NOx da Range 0 2000 Ch2 AR Rangel 0 100 ppm 02 gt Range 0 2000 Ch3 AR gt Rangel 10 vol CO2 Range 0 20 vol Ch4 n Rangel 0 100 ppm CO Range 0 2000 ppm Ch MR gt Rangel 0 10 vol Range 0 25 vol l 222 Swtich Range Select ran ge with UP DOWN and ENT Back with ESC Rangel 0 10 R t Rangel 2 00 Rangel U Range 0 20 Rangel 0 10 Range 0 20 Rangel 10 Range 0 25 1100 O amp End of Range Switch 77 Range identification contact operation the range switch mode selected The range identification contact output corresponding to each Ch component is conductive when Range 1 is selected and open when Range 2 is selected which is applicable to any of Note that even if the range is switched during the hold of measurement value by remote hold conta
81. ately before the hold Setting Holds the value arbitrarily set IM 11G02N01 01E Parameter Select Current Time Key Lock R Output Hold Reset Av Output Response Time Average Period Display OFF To Maintenance Mode setting item 05 01 27 THU 13 50 OFF ON Current Reset ON 5min 0000 l Parameter Current Time Select Hold ON or OFF 05 01 27 THU 13 50 Current Time Key Lock Output Hold Reset Av Output Response Time Average Period Display OFF To Maintenance Mlode to Key Lock OFF Output Hold ee Current Reset Av Output Reset Response Time Average Period Display OFF ON 5min To Maintenance Mode 0000 4 OM Parameter Select Hold setting 05 01 27 THU 13 50 OFF ON Reset ON 5 min 0000 lt 6 SETTING AND CALIBRATION gt 6 31 O 0 Parameter Select Ch No Hold 5 Onthe parameter hold screen that appears move the cursor next to the Ch component you want to make the setting by pressing the a or the v key and then press the key N chi NOx O10 FS Ch2 502 020 FS Ch3 CO2 015 FS Ch4 CO 012 FS Ch5 02 022 FS 6 value is highlighted indicating that V O amp the value can be changed Change the Parameter Set Hold value value by pressing the a or the key Hold Oto 100 FS and then move the cursor to the right by pressing the key Chl Nox io WFS 7 After the value is changed
82. bration Cal Settings Set each or both Ch Selection screen that appears select at ZERO Cal at ZERO Calibration once or each by pressing the or o key VVhen selecting at once the Chl Rangel 0 100 ppm Ch components to be set can be NOx Range 0 2000 ppm zero calibrated at the same time Ch2 Rangel 0 100 ppm When selecting each either of the Ch Soz Range 0 2000 ppm PN SE GMEL ME SA Ch3 Rangel 0 10 vol components to be selected is zero calibrated CO2 Range 0 20 vol After setting press the ev key Ch4 Rangel 100 ppm CO Range 0 2000 ppm Ch5 Rangel 0 10 vol Oz Range 0 25 14 To close the setting End of To close the manual zero calibration setting or to 9 Manual Zero Calibration Setting cancel this mode midway press the key A previous screen will return Example Whether each or at once can be determined for each Ch component e Setting each Select the Ch component on the manual zero calibration screen and then perform zero calibration Setting at once At a manual zero calibration zero of Ch components for which at once was selected can simultaneously be calibrated When the cylinder air or atmospheric air is used for the zero gas select at once 7 Manual Calibration screen N When setting all components to each e
83. ct input or the hold of measurement value at the time of calibration the range identifica tion contact output maintains the contact state immediately before the hold After stop of the hold the contact state of the current range is resumed 7 IM 11G02N01 01E 6 2 6 2 1 Calibration setting lt 6 SETTING AND CALIBRATION gt 6 3 This mode is used to set calibration concentration and actions The calibration setting involves calibration concentration zero calibration calibration range and auto calibration component Setting of calibration concentration It allows you to set concentrations of the standard gas zero and span of each channel used for calibration 1 2 3 4 During measurement press the key to display the User Mode Point the cursor to Calibration Parameters by pressing the a or v key Press the n the Calibration Parameters screen that appears point the cursor to Calibration Value by pressing the A or key Press the n the Calibration Concentration Ch Selection screen that appears point the cursor to Ch you vvant to set by using the A or v key Press the ev key Ioe Select an item with UP DOWN and ENT Back with ESC User Mode Switch Ranges T Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting bom
84. cursor to Auto Calibration Run by pressing the or o key Press the ev key Run is highlighted displaying a message to confirm the execution of auto calibration Press the key to execute the auto calibration forcibly and press the key to cancel 6 17 Select an item with UFPZDOWN and ENT Back with ESC User Mode Changeover of Range setting about Calibration Alarm Setting C Setting of Auto Calibration Setting of Auto Zero Calibration setting of Peak Alarm Parameter Setting 20 2 amp Set Auto Cal Select setting item Start Time SUN 12 00 Cycle OF day Flow Time ON OFF OFF Time MON 12 34 Q Auto Calibration Run Q amp Set Auto Cal Auto Cal Run ENT Run Stop ESC Cancel Start Time SUN 12 00 Cycle 07 day Flow Time ON OFF OFF Time MON 12 34 Auto Calibration Hii IM 11G02N01 01E 6 18 lt 6 SETTING AND CALIBRATION gt 6 4 2 2 Forced stop of auto calibration This mode is used to stop the auto calibration forcedly 1 2 3 IM 11G02N01 01E In the User Mode that is displayed point the cursor to Setting of Auto Calibration by pressing the a or v key Press the ev key n the Setting of Auto Calibration item selection screen that appears point the cursor to Auto Calibration Stop by pressing the a or key Press the Auto Calibration Stop appears vvhen
85. d it is designed for use in the industrial environment Pleaseuse this instrument in the industrial environment only 2 Standard Functions Output signal holding Output signals are held during manual and auto calibrations by activation of holding turning ON its setting The values to be held are the ones just before start calibration mode or setting value It is selectable Indication of instantaneous values will not be held Remote output holding Output signal is held at the latest value or setting value by short circuiting the remote output holding input terminals Holding is maintained while the terminals are short circuited Indication of instantaneous values will not be held Switch ranges The switch ranges is available in manual auto and remote modes Only preset switch method is effective Manual Allows range to switch by key operation Auto Allows range to switch from low to high range when 90 FS or more is available in the low range Allows range to switch from high to low range when 80 FS or less is available in the low range Remote No voltage contact input for measurable components Allows range to switch via an external signal when remote range switch input is received When the contact input terminals for each component are short circuited the first range is selected and it is switched to the second range when the terminals are open Range identification signal The present measuring range is identifi
86. dane 6 40 6 9 2 6 41 MAINTENANCE 781 7 1 Daily COCK iin n 7 1 7 2 Daily check and maintenance Procedures ecesceeceeeeeeeeeseeeeseeeeeeesereeeeeees 7 1 7 3 Maintenance of analyzer unit sV S L R YR iii iii n 7 2 7 3 1 Cleaning method for sample cell pipe cell 7 2 7 3 2 Cleaning method for sample cell block cell 7 4 7 3 3 Optical zero adjustment method optical balance adjustment 7 6 7 3 4 Moisture interference compensation adjustment method 7 7 7 3 5 Replacement of fuse on analyzer 7 8 7 4 Inspection and maintenance of limited service life components 7 9 TROUBLE SHOOTING 8 1 8 1 8 1 8 2 Troubleshooting 8 3 9 SPECIFICATIONS Un s 9 1 9 1 General specifications YARALAR ARAR YR ALA RA
87. dard inlet type 2 5 m Fuse K9218SB replacement fuse 250 V AC 3 15A delay type x1 2 Input Output K9218SC External terminal module terminal module Cable K9218SD Connection cable between main unit 1 and input output terminal module 1 m Slide rail K9218SE Slide rail 2 Note Quantity in this is number of accessories supplied as standard For instance two K9218SE parts i e two slide rails are supplied as standard When ordering separately the required number of should be considered Dedicated Zirconia O Sensor to be purchased separately For O correction the IR400 can accept linearized 0 to 1 V DC signal coming from an analyzer calibrated to 0 to 25 O of full scale Dedicated zirconia O sensor Model ZXSD is available from Yokogawa Measuring method Zirconia system Measurable component and measuring range Measurable component Minimum range Maximum range Oxygen O 0 5 vol 0 25 vol Repeatability Within 0 5 of full scale Linearity Within 1 of full scale Zero drift Within 1 of full scale week Span drift Within 2 of full scale week Response time Approx 20 seconds for 90 response Measured gas flow rate 0 5 0 25 L min Remark The Zirconia system due to its principle may produce a measuring error due to relative concentration versus the combustible O gas concentration Also a corrosive gas SO of 250 ppm or more etc may affect the life of the sensor G
88. de the cursor automatically moves to the range selected in Setting of auto calibration component range 6 2 4 and calibration is carried out within that range To close Span Calibration To close the Span Calibration or cancel this mode midway press the Aprevious screen will return key Jb SPAN Cal Select Ch No with UP DOWN and ENT Back with ESC y angel uu ppm 0 0 CO Range 0 2000 ppm Ch5 Rangel U 10 vol Oz y Range 11 25 volil 20 09 11 0 O 00 SPAN Select Ch No with UP DOWN and ENT Back with ESC Chi 0 0 NOx CS ch2 0 0 802 Ch3 pRange1 0 10 0 00 CO2 Range 0 20 Ch4 0 0 Range 0 2000 ppm Ch5 Rangel U 10 vol Oz y Range 0 25 vol 20 09 A O 9 SPAN Cal ENT Go on calibration of selected Ch ESC Not calibration Chi 1 0 100 ppm 0 0 NOx Range 0 2000 ppm Ch2 lykRangel U 100 ppm 502 Range 0 2000 ppm Ch3 CO2 Ch4 CO Range ppm Ch5 Rangel 0 10 vol Oz y Range 0 25 vol2 B To Measurement screen after executing Manual Span Calibration IM 11602N01 01E lt 8 TROUBLE SHOOTING gt In case of Error No 5 and No 7 ZERO cal ENT Go on cal gt pRangel 0 100 ppn Range 0 2000 ppr ibration of selected CH ESC Not calibration Error No 5 Hu A 4 e Pressing Rangel 0 10 bRange
89. e number of measuring components and measuring range effects of interfering gases When sample gas contains gas components listed below the measurement accuracy may suffer Consult Yokogawa for countermeasures or effect on accuracy Analyzer Interference gas Effect SO analyzer NO 50 ppm of NO is equivalent to 6 ppm of SO CO 15 of CO is equivalent to 7 to 10 ppm of CO CO analyzer N O 1000 ppm of N O is equivalent to 80 ppm of CO CH analyzer CO 15 of CO is equivalent to approx 3 ppm of CH IM 11G02N01 01E 9 6 lt 9 SPECIFICATIONS gt 5 Standard Requirements for Sample Gas Flow rate Temperature Pressure Dust Mist Moisture Corrosive component Standard gas for calibration 6 Installation Requirements 0 5 20 2 L min 0 to 50 C 10 kPa or less Gas outlet side should be open to the atmospheric air 100 ug Nm or less in particle size of 1 um or less Unallowable Below a level where saturation occurs at 2 C condensation unallowable HCl 1 ppm or less Zero gas Dry N Span gas Each sample gas having concentration 90 to 100 of its measuring range recommended Gas beyond concentration 100 FS is unusable In case a Zirconia O analyzer is installed externally and calibration is carried out on the same calibration gas line Zero gas Dry air or atmospheric air provided without CO sensor Span gas For other than O measurement each sample
90. e of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment EMC EN61326 1 1997 A1 1998 A2 2001 ClassA EN61000 3 2 2000 EN61000 3 3 1995 A1 2001 Note The product mounted in a steel enclosure conforms to the requirements of EMC directive CAUTION This instrument is a Class A product and it is designed for use in the industrial environment Pleaseuse this instrument in the industrial environment only 2 Standard Functions Output signal holding Remote output holding Switch ranges Manual Auto Remote Range identification signal Auto calibration Output signals are held during manual and auto calibrations by activation of holding turning ON its setting The values to be held are the ones just before start calibration mode or setting value It is selectable Indication of instantaneous values will not be held Output signal is held at the latest value or setting value by short circuiting the remote output holding input terminals Holding is maintained while the terminals are short circuited Indication of instantaneous values will not be held The switch ranges is available in manual auto and remote modes Only preset switch method is effective Allows range to switch by key operation Allows range to switch from low to high range when 90 FS or more is available in the low range Allows range to switch from high to l
91. e setscrew 2 pieces from the top cover and remove it Remove the internal gas inlet tube Loosen both right and left screws for cell holding plate Remove the sample cell only Turn to the left the sample cell window and remove it from the sample cell see Fig 7 1 For cleaning the window and cell inside surface first eliminate coarse dust by soft brush or the like and then wipe them by soft rag The window is easy to get scratched Pay utmost attention so as not to damage it After the end of sample cell cleaning mount the cell in place and proceed to running After cleaning sample cell be sure to perform optical zero adjustment see Item 7 3 3 and moisture interference compensation adjustment see Item 7 3 4 Screw Cell holding A S plate sey Gas outlet l E Screw i A gal holding plate BN L Gas inlet ample cell Reference cell Caution If the window or the cell interior is very dirty use a soft cloth moistened with absolute alcohol A slightly corroded infrared transmission window or sample cell can be remedied by gently rubbing with chromium oxide powder on cleaning cloth but an excessively corroded one must be replaced When cleaning do not exert an excessive stress IM 11G02N01 01E lt 7 MAINTENANCE gt 7 3 Infrared transmission 4 window 1155 waow noor O ring Bonded together vee Sa
92. easurable component and range availability check table Table 9 1 Single component analyzer NO SO CO CO or CH B D W E F G H 0 100ppm 0 200ppm 0 250ppm 0 300ppm 0 500ppm 0 1000 0 2000ppm 0 5000ppm m m x000 OO x000 x000 l Ye 0 100ppm O OO x000 x000 x000 O xOOOA OOO 0 200ppm 0 250ppm 0 300ppm 0 500ppm 0 1000ppm 0 2000ppm 0 5000ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 xEOOA k xEoo OOA Ye Ye OOA k cli lolmlolulixi ixicirioinimixslulolu ic 1st range 0 20ppm 0 50ppm 0 100ppm 0 200ppm 0 250ppm 0 300ppm 0 500ppm 0 1000ppm 0 2000ppm 0 5000ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 COz analyzer measurable range CO analyzer measurable range CH analyzer measurable range SOz analyzer measurable range NO analyzer measurable range c
93. ec Open Response time Parameter Select Ch No The response time of the electrical system can be Response Time changed Setting is available by components U chi NOx 1f0 sec Note It does not provide exact seconds for the setting time but it gives a guide Ch2 502 20 506 of the setting time Ch3 02 15 sec The setting value can be modified as Ch4 CO 12 sec requested by the customer Ch5 Oz 22 gec Average period Parameter Select Ch No It allows you to set an average period of the Average Period average value of O correction and O average It enables you to set an average time of 1 to 59 minutes 1 minute step or 1 to 4 hours 1 hour 2 Ch9 diN x f hour ChiO 802 1 hour Ch11 CO2 01 hour Changing the setting resets the average value Ch12 02 01 hour of O correction and O average value Pressing the validates the resetting only for components whose setting was changed z Example of average action N In case the average period was set to 1 hour Reset i Average value Time 1 Time e Sampling occurs every 30 seconds Every 30 seconds the average for last 1 hour time setting is output Atthe instant of resetting zero is assumed for all past values It means that the average value will not be correct for 1 hour after resetting J IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt 6 33 Backlight Timer Automatic OFF setting o
94. ed by a contact signal The contact output terminals for each component are short circuited when the first range is selected and when the second range is selected the terminals are open Auto calibration Auto calibration is carried out periodically at the preset cycle When a standard gas cylinder for calibration and a solenoid valve for opening closing the gas flow line are prepared externally by the customer calibration will be carried out with the solenoid valve drive contacts for zero calibration and each span calibration turned on off sequentially at the set auto calibration timing IM 11G02N01 01E 9 10 lt 9 SPECIFICATIONS gt Measurable component and range availability check table Table 9 1 Single component analyzer NO SO CO CO or CH B D Ww E F G H 1st range 0 100ppm 0 200ppm 0 250ppm 0 300ppm 0 500ppm 0 1000ppm 0 2000ppm 0 5000ppm 0 20ppm 0 50ppm x OOO O Yo xOOO oo x x000 0 100ppm xOOO O 0 200ppm x x xugo OA 0 250ppm xLEO4A OOA Ye 0 300ppm 0 500ppm 0 1000ppm 0 2000ppm 0 5000ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100
95. el 0 100 ppm the A or key CO Range 0 2000 ppm 9 Then press the key Ch Rangel 0 10 vols Oz Range 0 25 vol il AO To close the setting X 0 6 End of Auto Calibration Press the key to exit Auto Calibration Component Setting components range setting and the previous screen appears Operation by setting a Auto calibration is performed under the following rules 1 Zero calibration is performed at the same time for the Ch component with which enable is selected at the time of auto calibration and auto zero calibration 2 Span calibration is performed in the order from smallest Ch No for the Ch component with which enable is selected at the time of auto calibration 2 Note ZERO calibration on auto calibration and auto zero calibration of the component vvith which enable is selected are performed in batch irrespective of the description in 6 2 2 Setting of manual zero calibration IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt 6 11 6 3 Alarm setting 6 3 1 Setting of alarm values The High Low limit alarm output setting for the measured concentration and power off alarm alarm 6 only setting can be made during measurement Arbitrary 6 alarm contact outputs can be used To change alarm setting set the alarm ON OFF setting to OFF and then change the value 1 During measurement press the key User Mode Select an it
96. em to display the User Mode with UP DOWN and ENT Back with ESC 2 Point the cursor to Alarm Setting by pressing the Jor o key Switch Ranges Press the Calibration Parameters 3 Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting WO 2 amp 3 After the alarm No selection screen has Alarm Setting Select Alarm No or appeared point the cursor to the Alarm Hysteresis setting No you want to set by pressing a or key SS Alarm 1 Press the er key Alarm 2 Alarm 3 Alarm 4 Alarm 5 Alarm 6 Hysteresis OO XFS il 4 After the alarm item selection screen has ve gt appeared operate the a or key until Alarm Setting select an item pam the cursor is aligned with a desired item Alarm 1 Mi Back with ESC and press the R Channel Ch 1 H Limit Range 1 100 0 ppm Range 2 2000 ppm Note L Limit Range 1 000 0 ppm Set the values so that H limit value gt Range2 0000 ppm L limit value and that H limit value Kind of Alarm High L limit value gt hysteresis ON OFF OFF A G O amp IM 11G02N01 01E 6 12 lt 6 SETTING AND CALIBRATION gt 5 After setting the alarm setting is now completed by pressing the en key To close the Alarm Setting To close the Alarm Setting or to cancel this mode midvvay press the key A previous screen vvill return Sett
97. ence gas instruction manual to use the gas correctly In particular special attention must be taken in handling carbon monoxide gases otherwise you may suffer from gas poisoning During maintenance checks be sure to keep the near fan on If any gas leaks you may suffer from gas poisoning When replacing the analyzer gas filter or conducting maintenance service of the washer completely shut the calibration gas valve Otherwise you may suffer from gas poisoning IM 11G02N01 01E lt 8 TROUBLE SHOOTING gt 8 1 8 TROUBLE SHOOTING 8 1 Error message If errors occur the following contents are displayed Error display Error contents Probable causes Error No 1 Motor rotation detection signal faulty e Motor rotation is faulty or stopped e Motor rotation detector circuit is faulty Note Sector motor is a consumption part It is recommendable to exchange the motor once two years Error No 4 Zero calibration is not within e Zero gas is not supplied Error No 5 Amount of zero calibration indication much due to dirty cell value is over 50 of full scale e Optical balance is maladjusted Error No 6 Span calibration is not within the e Span gas is not supplied allowable range Calibrated concentration setting does not match Error No 7 Amount of span calibration difference 1 1 7U rf d i between indication value and R 5 a no he d ul y calibrated concentration
98. entation air pollution incinerator exhaust gas desulfurization denitration automotive emission excluding tester protection against disasters detection of explosive gas and toxic gas combustion gas analysis of new building material growth of plants chemical analysis petroleum refinery plant petroleum chemistry plant gas generation plant environment landing concentration tunnel concentration parking lot building management and various physical and chemical experiments IM 11G02N01 01E lt 2 NAME AND DESCRIPTION OF EACH UNIT gt 2 1 2 UNIT 2 1 Name and description of main unit NAME AND DESCRIPTION OF EACH L l Front panel YOKOGAVVA 4 1 Handle 1 Handle L P Serere e Oo 2 Power switch Sampling gas inlet For measuring Sampling gas outlet unit 1 Sampling gas inlet Sampling gas or purge gas inlet For measuring unit 2 3 Display operation panel 5 Back panel 6 Sector motor 10 Protective cover 7 Light source cover Fig 2 1 9 Power inlet 8 nput Output terminal connector Name Description Name Description 1 Handle 2 Povver svvitch 3 Display operation panel 4
99. er connector to change the plug shape for the AC cord of the following products e IR400 O0J e IR400 IM 11G02N01 01E lt Introduction gt After Sales Warranty E Do not modify the product E Yokogawa warrants the product for the period stated in the pre purchase quo tation Yokogawa shall conduct defined warranty service based on its stand ard When the customer site is located outside of the service area a fee for dispatching the maintenance engineer will be changed to the customer E During the warranty period for repair under warranty carry or send the prod uct to the local sales representative or service office Yokogawa will replace or repair any damaged parts and return the product to you e Before returning a product for repair under warranty provide us with the model name and serial number and a description of the problem Any diagrams or data explaining the problem would also be appreciated If we replace the product with a new one we won t provide you with a repair report E In the following cases customer will be charged repair fee regardless of war ranty period e Failure of components which are out of scope of warranty stated in instruction manual e Failure caused by usage of software hardware or auxiliary equipment which Yokogawa did not supply e Failure due to improper or ins
100. es Perform the various settings according to Chapter 6 Setting and Calibration 4 Zero calibration and span calibration Perform zero calibration and span calibration after warm up operation Refer to Chapter 6 9 Calibration 5 Introduction and measurement of measuring gas Introduce the measuring gas into the analyzer unit before starting measurement IM 11G02N01 01E lt 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS gt 5 1 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS This section describes the display unit and operation panel of the analyzer unit It also explains the name and description of function on the operation panel 5 1 Name and description of operation panel Display Unit YOKOGAWA Power switch ihe amp S eoo o TOLO LOLON Operation panel e Display unit The measurement screen and the setting items are displayed e Operation panel The configuration is as shown below 3 UP key 5 ESCAPE 1 MODE key 7 ZERO key d f PORA 2 SIDE key 8 SPAN key 4 DOWN key 7 ENTRY Fig 5 1 Name Description Name Description 1 MODE key Used to switch the mode 5 ESCAPE key Used to return to a previous screen or cancel the setting midway 2 SIDE key Used to change the selected 6 ENTRY key Used for confirmation of selected item by moving the cursor and
101. eset input RESET L Auto calibration r remote start input R CAL 11 12 13 14 15 16 17 18 19 10 20 M3 5 screw 7 Ch5 range identification 1 contact output RNG_ID Ch5 71 Ch4 range identification contact output RNG_ID Ch4 7 Ch3 range identification contact output RNG_ID Ch3 7 Ch2 range identification contact output RNG_ID Ch 7 Cht range identification contact output RNG_ID Ch1 Terminal block 5 lt I N5 gt Unassigned Alarm 3 output asic Alarm 2 output 11 12 13 14 15 16 ALM_2 i Alarm 1 output ALM_1 KL Note 1 Unassigned terminals are used for internal connection So they should not be used as repeating terminals either 17 18 M3 5 screw 19 20 Unassigned J Alarm 6 output _ ALM_6 Alarm 5 output ALM_5 Alarm 4 output ALM_4 Terminal block 2 lt TN2 gt sensor input O _IN Le Ch12 output M Ch12_OUT LL Ch11 output Ch11_OUT LL Unassigned Unassigned 11 12 13 14 15 16 17 18 19 10 20 M3 5 screw 7 Ch5 remote range svvitch input R_RNG Ch5 Ch4 remote range svvitch input R_RNG_Ch4 Ch3 remote range switch input R RNG Ch3 Ch2 remote range svvitch input R_RNG_Ch2 Ch1 remote range switch input 1 1 1 For e
102. etting Between 3 4 Contact output of auto calibration status When the auto calibration is carried out and remote hold is ON it is conductive Remains open otherwise Between 5 6 Pump ON OFF contact output Used when turning ON OFF the pump t is open during auto and manual calibration status and conductive during measurement Between 7 8 Calibration error contact output It is conductive when an error occurs during zero calibration or span calibration It is normally open Between 9 10 Itis conductive when an error occurs to the analyzer unit It is normally open Between 11 20 For internal connection wiring is not allowed Do not use it as junction terminal IM 11G02N01 01E 3 16 lt 3 INSTALLATION gt Unassigned Ch3 a Ch2a Chia Terminal block 5 lt TN5 gt ee meres L Tel Unassigned alarm output 1 POVVER OFF Ch5 alarm output 2720 arm output ALM 2 x arm output Ch4 alarm output ALM 1 Ch4 M3 5 screvv IM 11G02N01 01E Povver disconnection Terminal block 5 lt TN5 gt Betvveen 2 3 and 4 Betvveen 5 6 and 7 Betvveen 8 9 and 10 Betvveen 12 13 and 14 Between 15 16 and 17 Betvveen 18 19 and 20 Ch3 alarm output VVhen the output exceeds the set value it is conductive betvveen 2 and 3 and open betvveen 3 and 4 Othervvise itis open between 2 and 3 and conductive betvveen 3 and 4 Ch2 alarm
103. etting screen to display the Password Setting screen 2 Enter the password and the Maintenance gt 50 Value Mode item selection screen will be 2 call 09 displayed Point the cursor to the item 4 Optical Adjustment you want to set by pressing the 4 or 5 Interference Compensation Adi key and press the 6 Output Adi 3 Next each Maintenance screen is f Other Parameter displayed 8 To Factory Mode Note To Factory Mode is used for our service engineers only Refrain from Jl A using this mode 4 Press the key to return to the Each Maintenance screen Maintenance Mode item selection screen from each screen Maintenance sensor Input r bulun of Sensor Input Value screen m sensor input sensor input e NOx M NOx sensor input value NOx d 20789 499 TEMP 15735 e NOx C NOx interference compensation z 1518 sensor input value C 495 l CO2 1120 e SO M SO sensor input value al e SO C SO interference compensation co 39 sensor input value 80 e CO M CO sensor input value Maintenance ENT Clear Error Log e CO C CO interference compensation Mode ESC Back sensor input value Error Log e CO M CO sensor input value Emor No Y M D H M Ch No 4 04 2 11 8 100 5 CO C CO 71 7 7 7 No 1 04 1 10 12 2 4 sensor input value No 6 03 12 1 0 0 2 f No 9 03 12 1 0 10 2
104. f the backlight of the LCD unit can be made When the specified time elapses from when the measurement screen is resumed the backlight is automatically turned off Press any key to reset backlight OFF Only when ON is selected the time until auto Parameter Select ON or OFF OFF is displayed Press the gt key in this state and the time setting can be changed by pressing the a or the o key Current Time 05 01 27 THU 13 50 Press the key to confirm the selection Key Lock OFF f OFF is selected the backlight is not turned off Output Hold ON Previous value Reset Av Output Reset Response Time Average Period Backlight Timer BM 5min To Maintenance Mode 0000 Maintenance mode Enter the password and then press the key to enter the maintenance mode The passvvord can be set by the passvvord setting in maintenance mode Default passvvord setting at the time of delivery from the factory is 0000 You can enter the maintenance mode vvith the value before it is changed IM 11G02N01 01E 6 34 lt 6 SETTING AND CALIBRATION gt 6 8 Maintenance mode This mode is used for check of sensor input values display of error log files or setting of passwords etc First enter a password and then use it from the next operation This mode is displayed by selecting the Maintenance Mode from Item 6 7 Parameter Setting Maintenance Select operating item Mode 1 Select the Maintenance mode from the Parameter S
105. gas having concentration 90 to 100 of its measuring range For O measurement O gas of 1 to 2 vol Indoor use Select a place where the equipment does not receive direct sunshine draft rain or radiation from hot substances If such a place cannot be found a roof or cover should be prepared for protection e Avoid a place where receives heavy vibration Select a place where atmospheric air is clean IM 11G02N01 01E 9 2 Suffix code Option code Model and Suffix codes lt 9 SPECIFICATIONS gt Description Measurable component note 8 Infrared gas analyzer 19 inch rack mounting type with slide rail A B C D F G H J K 1st 2nd 3rd 4th NO SO CO CO CH NO NO CO NO NO 502 CO CO SO SO CO CO O Analyzer 2 VVithout O analyzer External zirconia type O sensor purchase separately ZX8D Note 10 External O analyzer note 1 Built in paramagnetic type O sensor 1st Component 1st Range note 2 CAMAOVEHK ACLIOMMSVNOWDS lt 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0 300 ppm 0 500 ppm 0 1000 ppm 0 2000 ppm 0 5000 ppm 0 1 0 2 0 3 0 5 0 10 0 20 0 40 0 50 0 70 0 100 0 20 ppm note 3 1st Component 2nd Range note 2 zc oxvouvx xeronmesuoumr 0 50 ppm 0 100 ppm 0 200 ppm 0 250 ppm 0
106. ged table partly Aug 2007 5 4 General operation Partially changed the figure 6 2 Calibration setting Partially changed the figure and descriptions in Setting range of values 6 4 1 Auto calibration Partially changed the figure and descriptions in Caution 6 4 2 Execution of auto calibration Partially changed descriptions in 3 Forced stop of auto calibration Partially changed descriptions in 3 6 5 1 Auto zero calibration Partially changed descriptions in Caution 6 5 2 Forced run stop of auto zero calibration Partially changed descriptions in 3 Forced stop of auto zero calibration Partially changed descriptions in 3 6 6 Peak alarm setting Partially changed the figure and descriptions 6 9 1 Zero calibration Partially changed the figure and descriptions in Caution 6 9 2 Span calibration Partially changed the figure 9 1 General specifications Safety and EMC conforming standards Changed descriptions and added Note 9 2 Model and Suffix code Deleted Footnote 8 and changed descriptions of Footnote 8 former 9 9 3 External Dimensions Changed power supply specification of NO2 NO converter External Dimensions NO2 NO Converter Changed Part number descriptions added Safety conforming standards descriptions deleted CE Marking descriptions and changed External Dimensions drawings Jun 2012 p iv CAUT
107. he input output terminal module 4 to 20 mA DC or 0 to 1 V DC non isolated output 12 points max max load 550 O for 4 to 20 mA DC min load 100 kO for to 1 VDC Refer to Table 9 2 for the channel No of displayed values and analog output signals Analog input signal For signal input from externally installed O sensor Signal requirement 1 Signal from Zirconia O sensor when ZX8D C or ZX8D D 2 0 to 1 V DC from an O sensor Input section is not isolated This feature is effective when an O sensor is not built in Depend on O input signal measured concentration indication and O conversion IM 11G02N01 01E lt 9 SPECIFICATIONS gt Relay Contact output 1a contact 250 V AC 2 A resistive load Instrument error calibration error range identification auto calibration status pump ON OFF peak alarm 1c contact 250 V AC 2 A resistive load Selectable 6 outputs High Lovv limit alarm contact output Povver disconnection alarm All relay contacts are isolated mutually and from the internal circuit Contact input Transmission output Power supply Operation conditions Storage conditions Dimensions H W D Weight Finish color Enclosure Material of gas contacting parts Gas inlet outlet Purge gas flow rate Installation altitude IM 11G02N01 01E No voltage contact ON 0 V OFF 5 V DC 5 mA flowing at ON Remote range switch auto calibration remote star
108. he moisture interference compensation coefficient using Chl 0 1 268 the a or the key adjust the value at left Ch2 502 33 0 983 so that it becomes near zero and then press Ch3 CO2 13 0 000 the key to log moisture interference 0 20 z compensation value Ch4 C ALL Valve OFF Caution Since an interference compensation detector is not provided if the 1st range is beyond 0 to 10 vol no interference adjustment can be performed no need IM 11G02N01 01E e Output adjustment screen Description of output adjustment screen Analog output adjustment screen Connect the digital multi meter to the output terminal corresponding to the number of OUT to be adjusted and adjust the value so that 4 mA or 0 V is output at zero and 20 mA or 1 V is output at span Move the cursor using the a or the key to the output OUT No and zero span to be adjusted and then press the key The selected value is highlighted Adjust the value while watching the output by pressing the a or the o key Press the key to select the next digit On completion of the adjustment press the key lt 6 SETTING AND CALIBRATION gt 6 37 Maintenance Mode Output Adj Adjust OUTPUT ZERO and SPAN Span OUT Zero 11845 7 1 01900 12500 11945 6 01900 12500 11845 01900 12500 01900 12500 01900 12500 01900 12500 Maintenance Mode Output Adj
109. ient temperature 5 to 45 C Ambient humidity 90 RH max non condensing Ambient temperature 20 to 60 C Ambient humidity 90 RH max non condensing Analyzer main unit 177 x 483 x 578 mm Excluding handles Input Output terminal module 164 x 318 x 55 mm Approx 22 kg only Analyzer Off white Munsell 10Y7 5 0 5 or equivalent Steel blue gray Front panel Casing Steel casing for indoor use Gas inlet outlet SUS304 Sample cell SUS304 chloroprene rubber Infrared ray transmitting window CaF2 O sensor sample cell SUS316 Internal piping Toaron Teflon Rc1 4 or 1 4 NPT internal thread 1 L min when required lt 9 SPECIFICATIONS gt 9 3 Safety and EMC conforming standards Installation altitude 2000 m or less Pollution degree 2 Note Installation category II Note Note Installation category called over voltage category specifies impulse withstanding voltage Category Il is for electrical equipment Pollution degree indicates the degree of existence of solid liquid gas or other inclusions which may reduce dielectric strength Degree 2 is the normal indoor environment Safety EN61010 1 EMC EN61326 1 Class A For use in industrial locations EN61326 2 3 EN61000 3 2 EN61000 3 3 EMC Regulatory Arrangement in Australia and New Zealand Note The product mounted in a steel enclosure conforms to the requirements of EMC directive N CAUTION This instrument is a Class A product an
110. imit value If it is desired to set the H limit value below the L limit value already stored in the memory reduce the L limit value beforehand and vice versa P Typical on screen display when an alarm occurs R VVhen an H limit alarm occurs the H alarm H alarm 5P message comes on in the field of relevant B so Ch component oa 00 L alarm for L limit alarm HH alarm ce 0003 for HH limit alarm and LL alarm for Co 00 LL limit alarm T He 2100 J Note Fo 10 minutes after turning on power the alarm judgment is inactive IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt 6 13 6 3 2 Hysteresis setting To prevent chattering of an alarm output near the alarm setting values set the value of hysteresis 1 Inthe Alarm No Selection screen that appears point the cursor to Hysteresis by pressing the A lor key Press the ee key 2 Inthe Hysteresis Value Setting screen that appears enter hysteresis values For the value entry 1 digit value is increased or decreased by pressing the or key and pressing the ey moves the digit After setting press the key To close the Hysteresis Setting To close the Hysteresis Setting or to cancel the mode midway press the key A previous screen will return Setting range
111. ing range on to 100 FS Settable in each range Description of setting items Cursor for setting value Alarm Setting Select an item Alarm 1 with UP DOWN and ENT Back with ESC R Channel Ch 1 H Limit Range 1 00 0 ppm Range 2 2000 ppm L Limit Range 1 000 0 ppm Range 2 0000 ppm Kind of Alarm High ON OFF OFF 0006 End of Alarm Seiting The alarm contact assigned the same number as the alarm is operated accordingly Channel Channel setting targeted for issuance of alarm Power off alarm can be selected for alarm 6 One Ch No can be selected for multiple alarms H Limit value Sets the high limit value concentration of alarm L Limit value Sets the low limit value concentration of alarm Kind of Alarm Selects one of High limit alarm Low limit alarm and High limit or Low limit alarm HH limit alarm and LL limit alarm High HH Alarm contact closes when above H limit alarm Low LL Alarm contact closes when below L limit alarm High or Low Alarm contact closes when above H limit value or below lower limit value If Power is selected for Channel the contact is closed at all times while the power is on irrespective of the setting made here Alarm 6 only ON OFF Enables the alarm function if set at ON or disables the alarm function if set at OFF e The H limit value cannot be set below the L limit value and the L limit value cannot be set above the H l
112. is over 50 1 ae S 7 ha d oo t 7 of full scale etector sensitivity has deteriorated Error No 8 Measured values fluctuate too much Calibration gas is not supplied during zero and span calibration e Time for flowing calibration gas is short Error No 9 Calibration is abnormal during auto Error corresponding to No 4 to No 8 occurred calibration during auto calibration Error No 10 Output cable connection is improper Wiring is detached between analyzer and interface module e Wiring is disconnected between analyzer and interface module When errors No 1 and No 10 occur analyzing block error contact output is closed When errors No 4 to No 9 occurs calibration error contact output is closed Screen display and operation at the occurrence of error In case of Error No 1 to No 4 No 6 No 8 to No 10 Measurement screen Display of error contents Auto Cal error Beto No s 0 0 8 2 Error 9 50 to MEAS H 136 COz 0 000 Hce 0 0 se 77 Calibration error He 21 00 e Calibration gas is not flowing Gas flowing time is short e Setting conc is different from Press the key to delete the error display Dirt in sanelecell If the ce key is pressed vvithout removing the cause of an error the error will be displayed again When more than o
113. is used To close the setting To close the calibration concentration value setting process or cancel this mode midway press the key A previous screen will return or key and OG G Cursor for setting value Cal Settings Select setting value Cal Value CH Chi 2 0100 0 NOx 00 02000 Ch2 0100 0 502 02000 Ch3 010 00 CO2 020 00 Ch4 D 0100 0 CO 00 1 02000 Ch5 10vo12 21 00 Oz 0 25vo0l 21 00 Naration Cal Settings Cal Value value ae o c 5 2 ai mc D m c Chd T Pp oococococricoic sis 5 occ ee ee cc o EN o 3 o o o iS c li ib J 2000ppm J 10vol 21 00 bvol 21 00 9000 End of Calibration Concentration Setting Setting range of value NOx SO CO CO CH external O measurement and built in paramagnetic O sensor External Zirconia O measurement Span gas 1 to 105 of full scale Full scale FS is the same as each range value Zero gas 5 to 25 vol Span gas 0 01 to 5 vol The setting cannot be performed beyond the range IM 11G02N01 01E S 6 2 2 Setting of manual zero calibration When zero calibration is made manually set either all measurement components should be calibrated lt 6 SETTING AND CALIB
114. items or values and for execution numeral digit of calibration 3 UP key Used to change the selected item 7 ZERO key Used for zero calibration by moving the cursor and to increase numeral value 4 DOWN key Used to change the selected item 8 SPAN key Used for span calibration by moving the cursor and to decrease numeral value IM 11G02N01 01E 5 2 5 2 c vf e Measurement mode 22 lt 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS gt Overview of display and operation panels e Measurement mode 1 The panel configuration is changed depending on the display channel The measurement mode screen can be viewed by scrolling the arrow key up and down gt ZERO Calibration yi e User mode e Measurement mode 2 1 User mode Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero calibration Setting of Peak Alarm Parameter Setting 2 The peak alarm setting is added according to the code symbol when CO and O components exist Fig 5 2 IM 11G02N01 01E e Switch Ranges e Calibration Parameters e Alarm Setting gt SPAN Calibration e Selection of items Calibration value Zero calibration Calibration range Auto calibration components range Selection of items Start Time Cycle Flovv Time Auto calibration ON OFF Auto C
115. ith O correction and O average value IA With peak count alarm note 4 IC RS 232C note 9 Analyzer internal purging With dedicated cable Footnotes 1 2 3 4 A signal from the external O analyzer should be 0 1 V DC linear to full scale Possible combinations of ranges are specified in separate tables Only available for CO measurement Option code P Analyzer internal purging must be specified O correction is available only for NO CO and 5 Both average value output after O correction and average O value output are provided at the same time A peak count alarm can be provided only for CO measurement When internal purging is specified with 3 or 4 component analyzers only one set of gas inlet outlet can be used and thus NO converter cannot be connected between two measurement sections Should be specified when using a solenoid valve for automatic calibration Suffix Codes E and U are power cables with different voltage rating and plug type Select appropriate code according to the operating power supply voltage to be used in the field Suffix Code E is of the North American plug type and U of the European type For NOx measurement a NO NO converter P N K9350LE or K9350LF should be purchased separately Should be specified when using Modbus communication 280 style D is specified for CE marking IM 11G02N01 01E 9 10 lt 9 SPECIFICATIONS gt M
116. lect a Flow time R Zero 350 sec Chi Span 350 sec Ch Span 350 sec Ch3 Span 350 sec Ch4 Span 300 sec Ch5 Span 300 sec Ex time 300 sec J o o Set Auto Cal Set flow time of calibration gas 60 to 900 sec Zero G50 sec Chi Span 350 sec Ch2 Span 350 sec Ch3 Span 350 sec Ch4 Span 300 sec Ch5 Span 300 sec Ex time 300 sec 0009 End of Gas Flovv Time Setting IM 11G02N01 01E 6 16 lt 6 SETTING AND CALIBRATION gt Auto calibration status contact output is closed during auto calibration including Ex time and is open in other cases Example a N Start Time SUN 12 00 Cycle 1 day Flovv Time Zero 350 sec Ch1 Span 350 sec Ch2 Span 350 sec Ch3 Span 350 sec Ch4 Span 300 sec Ch Span 300 sec EX time 300 sec ON OFF ON n case where auto calibration is carried out at the above setting Sunday Monday Tuesday 12 00 12 00 12 00 L Cycle J Sp Satis poe 2 2 22 02 1 Auto calibration Fein Chi Ch2 Ch3 Ch4 Ch5 Replace Calibration Span Span Span Span Span ment time alpration calibration calibration calibration calibration calibration 350sec 350seci 350sec 350sec 3005 300 300sec Flow time An example of Ch1 through Ch5 enable as given in Item 6 2 4 Auto Calibration Components range J Setting range
117. lect range or Mode range num Range Set Chi NOx MIN range 100 0 ppm Range 4 500 0 ppm Range 2 1000 ppm R MAX range 2000 ppm Range num 2 6 66 Maintenance Set range Mode Range Set Chi NOx M N range 100 0 ppm Range 1 00 0 ppm Range 2 1000 ppm MAX range 2000 ppm Range num 2 0 4000 00 End of Set Change the Range IM 11G02N01 01E 6 40 6 9 6 9 1 lt 6 SETTING AND CALIBRATION gt Calibration Zero calibration It is used for zero point adjustment For zero calibration gas suited for an application should be used according to 3 Standard gas in Item 3 3 Sampling 1 Press the key on the Measurement screen to display the Manual Zero Calibration screen Select the Ch component to be calibrated by pressing the or the After selection press the key and zero gas will be supplied 2 key Caution For the Ch components that is set to both in the Zero Calibration of the Calibration Setting mode zero calibration is also carried out at the same time Wait until the indication is stabilized with the zero gas supplied After the indication has been stabilized press the key Zero calibration in range selected by the cursor is carried out 3 Note For the Ch component for which AR is selected in 6 1 1 Setting range switch mode the cursor automatically moves to the range selected in Se
118. ltaneously Opening it restarts the average value For details refer to Item 6 7 Parameter setting Average Value Resetting Between 9 10 Automatic calibration remote start input After shorting for 1 5 sec or more automatic calibration is started by the opening input whether the automatic calibration setting is ON OFF For details refer to Item 6 4 Setting of auto calibration Between 11 12 Ch range identification contact output Between 13 14 4 range identification contact output Between 15 16 range identification contact output Between 17 18 2 range identification contact output Between 19 20 1 range identification contact output Action of range identification signal output is conductive at low and open at high range IM 11G02N01 01E lt 3 INSTALLATION gt 3 15 Terminal block 4 lt TN4 gt Peak count alarm output PEAK ALM Auto calibration status contact output ACAL MNT L Pump ON OFF f contact output PUMP Calibration error contact output CAL ALM L nstrument error contact output FAULT L M3 5 screw Unassigned Unassigned Unassigned Unassigned Lo i Unassigned Terminal block 4 lt TN4 gt Between 1 2 Peak count alarm contact output It is conductive when peak count exceeds the setting time It remains open below the setting time For setting and operation refer to Item 6 6 Peak alarm s
119. ments of 1 minute or 1 to 4 hours in increments of 1 hour Average value resetting The above mentioned output of average value is started from the initial state by opening the average value resetting input terminals after short circuiting for 1 5 seconds or longer Output is reset by short circuiting and restarted by opening CO concentration peak count alarm added only for CO O measurement Alarm output turns on according to the preset concentration and count Whenever the instantaneous value of CO exceeds the preset concentration value count increments If the count exceeds the preset value in one hour the alarm contacts close Communication function RS 232C 9pins D sub Half duplex bit serial Start stop synchronization Modbus protocol Contents Read Wright parameters Read measurement concentration and instrument status Remark When connecting via RS 485 interface a RS 232C RS 485 converter should be used 4 Performance Repeatability 0 5 of full scale Linearity 1 of full scale Zero drift 1 of full scale week 2 of full scale week range between 0 to 50 ppm and 0 to 200 ppm 2 of full scale day smaller than to 50 ppm range Span drift 2 of full scale week 2296 of full scale day smaller than to 50 ppm range Response time for 90 FS response Within 60 seconds including replacement time of sampling gas when gas flow rate is 0 5 L min Gas replacement time depends on th
120. mple gas inlet Cell gt Sample gas outlet Fig 7 1 Structure of sample cell pipe cell IM 11G02N01 01E 7 4 lt 7 MAINTENANCE gt 7 3 2 Cleaning method for sample cell block cell 1 2 3 4 5 If the window or the cell interior is very dirty use a soft cloth moistened with absolute alcohol Caution Turn off the power switch stop the sample gas and allow the zero gas to flow for several minutes to purge the cell interior Loosen the setscrew 2 pieces from the top cover and remove it Remove the internal gas inlet tube Loosen the 2 detector set bolts Note The distribution cell block cell and detector are fastened by the same bolts Using the furnished cell mounting tool turn the window fixture to the left and remove it from the cell See the structure of sample cell block cell in Fig 7 2 For cleaning the infrared transmission window and cell inside surface first eliminate coarse dust by soft brush or the like and then wipe them by soft rag The window is easy to get scratched Pay utmost attention so as not to damage it After the end of sample cell cleaning mount the cell in place and proceed to running After cleaning sample cell be sure to perform optical zero adjustment see Item 7 3 3 and moisture interference compensation adjustment see Item 7 3 4 7 3 TElai
121. n of items Fig 5 2 IM 11602N01 01E Peak Alarm ON OFF Peak Value Peak Count Hysteresis i e Selection of items Current time Current time setting Key lock Key lock ON OFF Output Hold ON OFF Reset Av Output Average value resetting Response time Response time filter Average Period Average Period setting Backlight Timer ON OFF time up time To Maintenance mode Maintenance mode entry of passvvord 5 5 lt 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS gt 1e 80L anyen suea LAB UL U llo HO O 5 4991109 indino oe uo e s ulo q wueje 01 00 ye d v L XON wo0 9 q 4olEolpul y UO Zeldsip y Suei Siu Ulu 1849W ON SU JO SV y id x yi d x y 1d x y id x y id x Ne 02 0900 tae QS 1081109 XON 1294100 O9 panog OS 1981109 XON 0809 o y AB NE 02 1291102 QS 129 102 YON panog 2 1021100 OS 1981109 XON 108109 o AR O ne 02 109 00 NE 02 1291102 ne O 02 108109 ne XON 102 00 OD 198109 XON 3098109 AB O tae 209 1091109 ne XON 191100 OS 1091109 ne XON 1291100 Ne 20 O 02 1291102 O9 e109 ne
122. n will return Parameter Set day of week Current Time 05 01 27 13 50 Key Lock OFF Output Hold OFF Current Reset Av Output Reset Response Time Average Period Backlight Timer ON 5 min To Maintenance Mode 0000 LOOO End of Parameter Setting Setting Range 0 to 100 FS 1 to 60 sec e Hold setting e Response time e Average period 1 to 59 min or 1 to 4 hours with hour e Backlight Timer 1 to 60 min initial value OFF e Maintenance mode 0000 to 9999 When setting the unit of 1 to 59 minutes is terms of minute or 1 to 4 hours initial value 15 sec initial value 1 hour initial value 0000 Output Hold By setting an output hold to ON an output signal of each channel are held during the calibration manual calibration and auto calibration and for the gas flow time refer to Item 6 4 Setting of Auto Calibration Regardless of Hold ON OFF setting an output signal can be held via an external input 1 Manual calibration Calibration Press the ee key to flow gas To execute calibration press the Hold extending Output hold time l Time set to gas flow time See Item 6 4 Auto Calibration IM 11G02N01 01E lt 6 SETTING AND CALIBRATION gt 6 29 2 Auto calibration Auto calibration start Auto calibration end Calibration Hold extending time Output hold o x re Time hold set to the
123. ne error occurs pressing the key moves to another error display IM 11G02N01 01E 8 2 lt 8 TROUBLE SHOOTING gt In case of Error No 5 and No 7 ZERO cal ENT Go on calibration SPAN cal error of selected CH Error No 5 ENT Force Cal ESC Not calibration ESC Stop cal and back to MEAS Chl P Error No PPM 3083 ibrati Error No 5 NOx Calibration error l piandel 0 100 bpm i 136 dc 202 Range 0 2000 ppm Span gas is not flowing Ch3 yEange1 0 10 14 0 006 Deviation of zero point due to contamination CO2 Range 0 20 1 Low sensitivity of detector Ch4 bRangel 0 100 ppm 0 2 CO Range 0 2000 ppm Ch5 Rangel 0 10 vol 0 09 y Fange 0 25 volg e Pressing se delete the error display Calibrated forcediy Calibration is continued Unless another calibration 9 0 8 error occurs calibration is carried out to the end the S 1 1 Measurement screen returns z 3 6 a Hee 0 000 co 0 0 s 0 09 I Error log file If error occurs the history is saved in an error log file The error log file exists in the maintenance mode Error log screen Date and time when an error occurred Component with which the error occurred fi Maintenance Mode Error Log ENT Clear Error Log ESC Back Error No Y M D H M
124. nent Analyzer for NO SO CO NO SO CO 4 component Analyzer for NO SO CO CO 5 Note When there are two measuring units the built in O sensor must be connected to the measuring unit 2 3 5 Measuring unit 1 IM 11G02N01 01E 3 6 lt 3 INSTALLATION gt Example of connecting each measuring unit e One pair of gas inlet outlet Sampling gas 1 Filter Flovvmeter 0 5 L min IR400 Sampling gas inlet Sampling gas outlet Exhaust Release to atmosphere e Two pair of gas inlet outlet 1 Sampling gas Vv R400 NO NO Filter Flovvmeter Sampling gas 0 5 L min inlet For IN measuring Sampling gas unit 1 v lt outlet Filter Flovvmeter 577 2 0 5 L min For measuring lt Sampling gas unit 2 outlet Note The NO NO converter is used gt Exhaust when NO measurement is used for NOx measurement Release to atmosphere e Two pair of gas inlet outlet 2 IR400 Sampling gas 7 Filter _ Filter pis NO NO 1 Sampling gas converter inlet For Flovvmeter measuring 0 5 L min Sampling gas unit 1 outlet Sampling gas inlet For measuring Sampling gas unit 2 outlet Note The NO NO converter is used when NO measurement is used for NOx measurement
125. nge switch input Between 13 14 Ch4 remote range switch input Between 15 16 Ch3 remote range switch input Between 17 18 Ch2 remote range switch input Between 19 20 Ch1 remote range switch input Action of remote range switch High range is selected when open Low range is selected when short circuited For details of action see Item 6 1 Switch of range IM 11G02N01 01E 3 14 lt 3 INSTALLATION gt Terminal block 3 Terminal block 3 lt TN3 gt lt TN3 gt Between 1 4 For internal connection Must not assijn d T 1 11 1 Ch range identification be vvired Must not be used as L 2 yo H contact output RNG_IDCh5 junction terminal Unassigned 3 13 Cha range identification L 44 contact output RNG IDch4 Between 5 6 Remote hold input Remote hold input T 5 15 14 Ch3 range identification No hold when open Output hold R HOLD L 6 16 contact output RNG_IDCh3 when short circuited 7 7 l For details refer to Item 6 7 Average value reset Ch2 range identification P t tti Output Hold input RESET L g 1g contact output RNG_IDCh2 arameter setting Uutput Hoia Auto calibration og 19 H cht range identification Between 7 8 Average value reset input input R_CAL L 10 20 contact output ANG_IDCh1 Short circuiting the contact input M3 5 screw for at 1 5 sec or more resets O average and O corrected average simu
126. number of times CO concentration exceeds the upper limit value during measurement exceeds the set number an alarm is provided The peak alarm and this setting screen appear only when an option is added 1 Press the key in the Measurement mode and the User mode appears 2 Point the cursor to Setting of Peak Alarm by pressing the a or o key Press the 3 In the Peak Alarm Setting item selection screen that appears point the cursor to any item you vvant to set by pressing the 4 or v key Press the 4 Then enter numeric values and perform the setting Entering the numeric values or setting the items should be carried out by using the A or key After setting press the key and the set values are saved Description of setting items e Peak Alarm ON OFF of peak alarm e Alarm Value If measuring value exceeds the set alarm value a peak counter counts 1 time When a peak in excess of the setting time occurs a peak count alarm output is provided e Alarm Count e Hysteresis To prevent possible chattering when the measuring value may exceed the set peak concentration by only 1 time the peak count has an allowance in the hysteresis 777 4 Select an item with UP DOWN and ENT Back with ESC User Mode Switch Ranges Calibration Parameters Alarm Setting Setting of Auto Calibration Setting of Auto Zero Calibration 3 Set
127. o calibration period have overlapped the auto calibration is retained ignoring the auto zero calibration of that period When the hold setting is set to ON the hold time of auto calibration contact and measurement value output signal is extended after calibration for gas replacement time Turn on the povver again after it is turned off including the case of povver failure at the time set as the next start time in auto zero calibration and then repeat it in the set cycle IM 11G02N01 01E 6 22 6 5 2 Forced run stop of auto zero calibration lt 6 SETTING AND CALIBRATION gt Auto zero calibration can be performed just once or auto zero calibration can be forcibly stopped during calibration 6 5 2 1 Execution of auto zero calibration just once 1 2 3 IM 11G02N01 01E Move the cursor to Setting of Auto Zero Calibration by pressing the a or v key on the User Mode screen and then press the key n the Setting of Auto Zero Calibration item selection screen that appears point the cursor to Auto Zero Calibration Run by pressing the 4 or o key Press the Run is highlighted displaying a message to confirm execution of auto zero calibration Press the key to execute the calibration forcibly and press the key to cancel Select an item with UP DOWN and ENT Back with ESC User Mode Switch Ranges Calibration Parameters Alarm Setting Set
128. ode midway press the key A previous screen will return key lt 6 SETTING AND CALIBRATION gt 6 41 SPAN Cal Select Ch No with UP DOWN and ENT Back with ESC chi yRange1 0 100 ppm 0 0 NOx R ge ppm ange 0 2000 pRangel 0 100 ppm Range 0 2000 ppm 1 10 Range 0 20 pRangel 0 100 ppm Range 0 2000 Rangel 0 10 y Range 0 25 vol vol SPAN Cal Select Ch No with UP DOWN and ENT Back with ESC Chi 0 0 NOx CS ch2 0 0 802 Ch3 pRange1 0 10 0 00 CO2 Range 0 20 Ch4 0 0 Range 0 2000 ppm Ch5 Rangel U 10 vol Oz 2 0 25 vol 20 09 O 209 SPAN Cal ENT Go on calibration of selected Ch ESC Not calibration Chl bRange 0 100 ppm 0 0 NOx Range 0 2000 ppm Ch2 Range 0 100 ppm 502 Range 0 2000 ppm Ch3 CO2 Ch4 CO Range ppm Ch5 Rangel 0 10 vol y Range 0 25 012 0 To Measurement screen after executing Manual Span Calibration IM 11G02N01 01E lt 7 MAINTENANCE gt 7 1 7 MAINTENANCE 7 1 Daily check 1 Zero calibration and span calibration 1 Perform zero calibration For the calibration procedures refer to Item 6 9 1 Zero calibration 2 Then perform span calibration For the calibration procedures refer to Item 6 9 2 Span calibration 3 Zero calibration and span calibration should be carried out once a week as re
129. oise source is in the vicinity Avoid installing this instrument near an electrical unit high frequency furnace or electric welder that generates much electrical noise If using the Mairi R s povver sup instrument near such a noise generating unit is o Varistor or unavoidable use a different power line to avoid noise spark killer izn Install connect OF ace the source generating source e Mount a noise suppressor such as varistor or spark killer as shovvn at right figure to the noise generating unit when noise is generated from relays or solenoid valves Mount the suppressor near the noise generating source or it will have no effect 3 5 2 Input Output terminal module This analyzer should be connected to the input output terminal module by supplied exclusive cable Plug this cable connector into the receptacle at the rear panel of the analyzer and the receptacle on the PC board of the input output module Connect the exclusive cable so that the ferrite core attached to the cable comes to the analyzer side Ferrite core to analyzer side CM O L 27 AE Tf Analyzer Exclusive cable 1 meter long nput Output terminal module IM 11G02N01 01E lt 3 INSTALLATION 3 11 1 Analog output signal AO Terminal block 1 1 to 20 Terminal block 2 3 to 6 Output
130. or key Press the ev key Changeover of Range setting about Calibration Alarm Setting 4 Setting of Auto Calibration petting of Auto Zero Calibration Setting of Peak Alarm Parameter setting 3 n the Setting of Auto Calibration 4 O Q screen that appears point the cursor to any item you want to set by pressing the or key Press the ev key Set Auto Cal Select setting item 4 Auto Calibration Parameter Setting screen that appears perform the 2 Start Time SUN 12 00 value entry or the setting For the value ow Time entry or setting change use the a or ON OFF OFF key To change the setting use the gt key to move the cursor to the right Time MON 12 34 After setting press the ev key and setting of auto calibration is carried out Auto Calibration Run Description of setting items AV 00 O 9 e Start Time Setting at the first calibration Set Auto Cal Set Start Time day of the week hour minute e Cycle A period between the start time of one calibration and another Start Time BUM 12 00 unit hour day Cycle 07 day Flow Time e Flow Time The time required for replacement ON OFF OFF by calibration gas l Time required for replacement of Time MON 12 34 sample gas after the calibration is completed Set by calibration gas Auto Calibration Run See the next page paga LOOO ON OFF ON
131. ot be lost or damaged Deletion of error history Press the the IM 11G02N01 01E key on the above screen and the Error Log Clear vvill be inverted Further pressing key will clear the error history 9 2 lt 9 SPECIFICATIONS gt Relay Contact output 1a contact 250 V AC 2 A resistive load Instrument error calibration error range identification auto calibration status pump ON OFF peak alarm 1c contact 250 V AC 2 A resistive load Selectable 6 outputs High Low limit alarm contact output Power disconnection alarm All relay contacts are isolated mutually and from the internal circuit Contact input Transmission output Power supply Operation conditions Storage conditions Dimensions H W D Weight Finish color Enclosure Material of gas contacting parts Gas inlet outlet Purge gas flow rate IM 11602N01 01E No voltage contact ON 0 V OFF 5 V DC 5 mA flowing at ON Remote range switch auto calibration remote start remote holding average value resetting pump ON OFF Isolated from the internal circuit with photocoupler Contact inputs are not isolated from one another Solenoid valve drive signal for automatic calibration Transistor output 100 mA or less Voltage rating 100 to 240 VAC Allowable range 85 to 264 VAC Frequency 50 60 Hz Power consumption 250 VA max Inlet Conform to EN60320 Protection Class type Amb
132. ount value on the display panel Refer to the sensor input value by maintenance mode e Locate and check gas leaking points and take the proper remedy e If zero calibration fails first attempt remedies for zero calibration trouble Are there any changes from when zero gas is supplied Error occurs during auto calibration Error No 9 occurs Take either of the above remedies depending on the source of the error zero calibration or span calibration trouble Drift e Check if the sample gas is supplied to the analyzer at the specified flow rate e Check the optical system e g the sample cell window O ring detector window and inside of the cell for heavy dirt e Locate and check gas leaking points and take the proper remedy See Section 3 3 e Clean the cell and window Replace the part See Subsections 7 3 1 and 7 3 2 Readings are abnormally high or low e Check for the influence of interference from moisture e Check if the sample gas contains interfering components in large quantities or not Adjust interference from moisture e Investigate the components of the sample gas and then contact our service person Readings do not increase e Check if the sample gas is supplied to the analyzer at the specified flow rate e Check if the zero and span calibration is enabled e Locate and check gas leaking points and take the proper remedy See Section 3 3 e If
133. output When the output exceeds the set value it is conductive between 5 and 6 and open between 6 and 7 Otherwise it is open between 5 and 6 and conductive between 6 and 7 Ch1 alarm output When the output exceeds the set value it is conductive between 8 and 9 and open between 9 and 10 Otherwise it is open between 8 and 9 Analyzer unit power OFF output When the analyzer unit is turned ON it is conductive between 12 and 13 and open between 13 and 14 When the analyzer unit is turned OFF it is open between 12 and 13 and conductive between 13 and 14 Ch5 alarm output When the output exceeds the set value it is conductive between 15 and 16 and open between 16 and 17 Otherwise it is open between 15 and 16 and conductive between 16 and 17 Ch4 alarm output When the output exceeds the set value it is conductive between 18 and 19 and open between 19 and 20 Otherwise it is open between 18 and 19 and conductive between 19 and 20 For detailed action of the alarm contact refer to Item 6 3 Alarm setting lt 3 INSTALLATION gt 3 17 Connector lt CN3 gt Solenoid valve drive signal output for calibration Connector lt CN3 gt Transistor output Contact output for sample gas selection 1 O 2 Contact output for zero calibration 3 O Contact output for Ch3 span calibration 7 Contact output for Ch4 span calibration Contact output for Ch5 Contact output for Ch1 4
134. ow range when 80 FS or less is available in the low range No voltage contact input for measurable components Allows range to switch via an external signal when remote range switch input is received When the contact input terminals for each component are short circuited the first range is selected and it is switched to the second range when the terminals are open The present measuring range is identified by a contact signal The contact output terminals for each component are short circuited when the first range is selected and when the second range is selected the terminals are open Auto calibration is carried out periodically at the preset cycle When a standard gas cylinder for calibration and a solenoid valve for opening closing the gas flow line are prepared externally by the customer calibration will be carried out with the solenoid valve drive contacts for zero calibration and each span calibration turned on off sequentially at the set auto calibration timing IM 11G02N01 01E 9 4 lt 9 SPECIFICATIONS gt Auto calibration cycle setting Auto calibration cycle is set Gas flow time setting Auto calibration remote start Auto zero calibration Setting is variable within 1 to 99 hours in increments of 1 hour or 1 to 40 days in increments of 1 day The time for flowing each calibration gas in auto calibration is set Settable within 60 to 900 seconds in increments of 1 second Auto calibration is car
135. prior notice for further improvement Media No IM 11G02N01 01E YK Ath Edition Aug 2012 YK IM 11G02N01 01E All Rights Reserved Copyright 2002 Yokogawa Electric Corporation Il lt Introduction gt CAUTION ON SAFETY First of all read this Caution on safety carefully and then use the analyzer in the correct Way e The cautionary descriptions listed here contain important information about safety so they should always be observed Those safety precautions are ranked in 3 levels DANGER CAUTION and PROHIBITION lt gt DANGER Improper handling may cause dangerous situations that may result in death or serious injury N CAUTION Improper handling may cause dangerous situations that may result in medium level troubles minor injury or property damage KS PROHIBITION Items which must not be done are noted Caution on installation and transport of gas analyzer lt gt DANGER e The unit is not of explosion proof specifications Do not use it in an atmosphere of explosive gases Otherwise serious accidents such as explosion or fire may result N CAUTION e Install the analyzer observing the rules provided in this manual in a place that endures the weight of the analyzer Installation in an inadequate place may cause turnover or fall resulting in injury Be sure to wear protective gloves when lifting the analyzer Lifting it with bare h
136. quired 2 Flow rate check 1 Sampling gas flow and purge gas flow are as follows e Sampling gas flow 0 5 0 2 L min e Purge gas flow About 1 L min 2 Check and maintenance should be carried out every day as required 7 2 Daily check and maintenance procedures Table 7 1 Maintenance and check table Indication value Indication values are 1 Dust is mixed in 1 Clean the sampling cell lower sampling cell In addition check sampling Indication values are devices especially gas filter higher 2 Air is absorbed midway 2 Find out cause of leak and in the sampling pipe repair Daily check Purge gas flow is Standard flow is beyond Adjust be needle valve of flow included when purging 1 the specified flow rate of rater gas in sample gas flow 0 5 L min 0 3 to 0 7 L rate min Zero point of gas It is deflected Adjust analyzer Span point of gas It is deflected Adjust analyzer Gas analyzer Regardless of any Overhaul phenomena Yearly check Weekly check IM 11G02N01 01E 7 2 7 3 7 3 1 lt 7 MAINTENANCE gt Maintenance of analyzer unit Cleaning method for sample cell pipe cell This section is strictly factory adjusted Handle it with utmost attention If it is absolutely required contact us 1 2 3 Turn off the power switch stop the sample gas and allow the zero gas to flow for several minutes to purge the cell interior Loosen th
137. r air to flow through the analyzer unit sample gas inlet until the reading stabilizes The sample gas is introduced directly to the INLET of analyzer unit through the gas cylinder Proceed to an optical adjustment in the maintenance mode The display on the operation panel of the main unit is as Optical system 2 Piping at optical balance adjustment not required for measuring unit 1 only o tical system 1 asuring unit 1 Introduce directly from cylinder illustrated on the right Balance adjustment is not required if the display falls within 100 Maintenance Press the ENT key Optical Adj to feed zero gas Set zero gas _ 30 60 1 1 2 1 m 2 2 O Gas lt Correspondence between measurement detector and indicated position No of components to be measured 1 component meter Main 1 Comp _ NO S NO NO SO SO z _ 5 Main Comp Main Comp 5 5 CO CO co co colcol li TO 2 Main Comp Main Comp NO CO NO NO _ co co IL Main Comp Main Comp 3 component meter NO NO SO SO CO CO a NO SO CO Main Comp Main Comp Main Comp 4 component meter NO NO SO SO CO CO CO NO SO CO CO Main Comp Main
138. ration librati Pump ON OFF contact calibration ca ibration 1 Sample selection output 1 i Ch1 span calibration output 1 1 1 1 1 1 1 1 1 1 Zero calibration output Zero gas 1 1 1 1 1 1 1 350 s Ch3 span calibration output 252 058555 Ch1 span gas Ch2 span calibration output 350 s Ch4 span calibration output i Ch5 span calibration output i Automatic calibration contact 1 Output hold function Pi with hold ON setting Hold extension time IM 11G02N01 01E lt 4 OPERATION gt 4 1 4 OPERATION 4 1 Preparation for operation 1 Tube and wiring check Double check if tubes of the gas sampling and exhaust ports are correctly connected Double check for proper wiring 4 2 Warm up operation and regular operation 1 Operation procedure 1 Turn ON the power switch on the front panel of the analyzer unit The measurement screen appears on the front display panel in 1 or 2 seconds 2 Wait for about 4 hours until the instrument is warmed up About 4 hours are required until the instrument allows accurate measurement Note When in warm up the concentration reading may be beyond OE eS upper limit of range or Sa lower limit of range But it is not an error 3 Setting of various set valu
139. replace the corresponding page in your copy with the attached revised page Note Page 5 2 Section 5 2 Overview of display and operation panels Changed of figure 5 2 Page 5 5 Section 5 3 Outline of desplay screen 3 Changed of table Page 6 40 Section6 9 1 Zero calibration Changed of attached figure Page 6 41 Section 6 9 2 Span Calibration Changed of attached figure Page 8 2 Section8 1 Error message In case of Error No 5 and No 7 Changed of at tached figure Page 9 2 Section 9 1 General Specifications Changed the dimensions of the input output terminal module Page 9 3 Section 9 1 General Specifications Modify description of the safety and EMC conforming standards Page 9 10 Section 9 2 Model and Suffi x codes Table 9 2 Double component analyzer NO SO Changed of the table 9 2 Page 9 11 Section 9 2 Model and Suffi x codes Measurable component and range avail ability check table Changed the vvriting of the table 9 7 Page 9 15 Section 9 3 External Dimensions Dedicated Zirconia O2 Sensor Modify descrip tion of the safety and EMC conforming standards Page 9 16 Section 9 3 External Dimensions External Dimensions of ZX8D Change of figure Page 9 18 Section 9 3 External Dimensions NO2 NO Converter Modify description of the safety conforming standards All Rights Reserved Copyright 2002 5th Edition Mar 2015 YK YOKOGAW
140. ried out only once according to an external input signal Calibration sequence is settable in the same way as the general auto calibration Auto calibration is started by opening the auto calibration remote start input terminals after short circuiting for 1 5 seconds or longer Auto zero calibration is carried out periodically at the preset cycle This cycle is independent on Auto calibration cycle When zero calibration gas and solenoid valve for opening closing the calibration gas flow line are prepared externally by the customer zero calibration will be carried out with the solenoid valve drive contact for zero calibration turned on off at the set auto zero calibration timing Auto zero calibration cycle setting Auto zero calibration cycle is set Gas flow time setting Upper lower limit alarm Instrument error contact output Calibration error contact output Setting is variable within 1 to 99 hours in increments of 1 hour or Setting is variable within 1 to 40 days in increments of 1 day The timing for flowing Zero gas in auto zero calibration is set Settable 60 to 900 seconds in increments of 1 second Alarm contact output turns on when measurement value reach to the preset high or low limit alarm value Contacts close when the channel value of each channel becomes larger than the high alarm limit value or smaller than the low alarm limit value Contacts close at occurrence of analyzer error No 1 3 or 10
141. s inlet Gas flow to be introduced should be constant within the range of 0 5 0 2 L min Sampling gas outlet Exhaust measured gas through the outlet Attach the tube to exhaust measured gas outdoors or to the atmosphere Purge gas inlet It is used for purging the inside of the total gas analyzer When the analyzer must be purged refer to Item 3 4 5 Purging of instrument inside Use dry gas N or instrumentation air for purge gas flow rate of 1 L min or more should be used and no dust or mist is contained IM 11G02N01 01E Internal piping diagram lt 3 INSTALLATION gt Measuring unit 2 L Sampling cell Note 2 cells may be used by combination of 1 d Built in iBuilt in 1 O sensor 1 O sensor 1 T oh T OUTLET INLET Sampling gas inlet range Sampling gas outlet Sampling gas inlet Sampling gas outlet For measuring unit 1 For measuring unit 2 Note When the purge gas inlet is provided the piping to measuring unit 2 is built inside Correspondence of measured components and measuring units Measuring components Measuring unit 1 Measuring unit 2 1 component Analyzer for Each component None NO SO CO CO and CH 2 component Analyzer for NO SO None NO SO and CO CO CO CO 2 component Analyzer for NO CO NO CO 3 compo
142. sult Be sure to perform class D grounding work Otherwise electric shock or failure may result e Select a proper wiring material that satisfies the ratings of the instrument Otherwise electric shock or fire may result e Be sure to connect a power supply of correct rating Otherwise fire may result Caution on use lt gt DANGER e Be sure to read the instruction manual for reference gases before handling reference gases such as calibration gas to use them properly N CAUTION e Leaving the analyzer unused for a long time or restarting it after long term suspension requires procedures different from normal operation or suspension procedures Be sure to follow the instructions in each instruction manual Otherwise intended performance may not be achieved or accidents or injury may result Do not operate the analyzer for a long time with its door left open Otherwise dust foreign matter etc may stick on internal walls thereby causing faults KS PROHIBITION Do not touch the input output terminals with metal or finger Otherwise electric shock or injury may result Do not smoke or use flames near the analyzer Otherwise fire may result e Do not allow water to enter the analyzer Otherwise electric shock or internal fire may result IM 11G02N01 01E V lt Introduction gt lt gt DANGER Caution on maintenance and check e Before performing work with the co
143. t SVH 21T 1 1 Japan Solderless Terminals K9350LE Non CE conformity K9350LF CE conformity Indoor surface mounting General boiler exhaust gas atmosphere Amount 2 cm Approx 8 months at flow rate of 0 5 L min with 5760 10 ppm NO Temperature setpoint 220 10 C Sensing tip K thermocouple Ceramic Viton glass filter SUS31 90 or higher conforms to JIS 0 5 L min 5 to 45 C 100 VAC 50 60 Hz K9350LE 100 to 240 VAC 50 60 Hz K9350LF Approx 85 VA Safety conforming standards EN61010 1 Pollution degree 2 Installation category II Weight Approx 1 1 kg K9350LE Approx 1 2 kg K9350LF Sample gas requirements Dust drain removed gas temperature at 150 C or less One year Use Spare Parts Item Part No Qty Catalyst for NO NO converter K9350LP 2 Glass wool for NO NO converter K9350LQ 2 Fitting for NO NO converter K9350LV 2 IM 11G02N01 01E lt 9 SPECIFICATIONS gt 9 19 External Dimensions Unit mm 150 Gas Outlet 09 5 05 5 VViring Diagram 78 Gas Inlet 09 5 05 5 100V AC Shared with internal wiring 110 Approx 130 K9350LE Unit mm 148 Gas Outlet 09 5 5 5 Power Inlet Gas Inlet 9 5 5 5 Front View Side View K9350LF IM 11G02N01 01E Customer Model IR400 Maintenance Infrared Gas Analyzer Parts List
144. t remote holding average value resetting pump ON OFF Isolated from the internal circuit with photocoupler Contact inputs are not isolated from one another Solenoid valve drive signal for automatic calibration Transistor output 100 mA or less Voltage rating 100 V to 240 V AC Allowable range 85 V to 264 V AC Frequency 50 Hz 60 Hz Povver consumption 250 VA max Inlet Conform to EN60320 Protection Class type Ambient temperature 5 C to 45 C Ambient humidity 90 RH max non condensing Ambient temperature 20 C to 60 C Ambient humidity 90 RH max non condensing Analyzer main unit 177 x 483 x 578 mm Excluding handles Input Output terminal module 164 x 318 x 55 mm Approx 22 kg only Analyzer Off white Munsell 10Y7 5 0 5 or equivalent Steel blue gray Front panel Casing Steel casing for indoor use Gas inlet outlet SUS304 Sample cell SUS304 chloroprene rubber Infrared ray transmitting window CaF2 O sensor sample cell SUS316 Internal piping Toaron Teflon Rc1 4 or 1 4 NPT internal thread 1 L min when required 2000 m or less lt 9 SPECIFICATIONS gt 9 3 Safety and EMC conforming standards Safety EN61010 1 2001 Pollution degree 2 Note Installation category II Note Note Installation category called over voltage category specifies impulse withstanding voltage Category Il is for electrical equipment Pollution degree indicates the degree of existenc
145. th straight cable 1 5 meters are available on request IM 11G02N01 01E 3 18 lt 3 INSTALLATION gt 7 Timing of solenoid valve drive signal for calibration 1 Manual calibration see Item 6 9 Calibration e Zero calibration Pump ON OFF contact Sample selection output Zero calibration output Ch1 to Ch5 span calibration output Output hold function with hold ON setting e Span calibration Pump ON OFF contact Sample selection output Zero calibration output Ch1 span calibration Ch2 span calibration Output hold function with hold ON setting IM 11G02N01 01E Ul END Calibration end on 211020 a on 1 on i Calibration gas flow off Output signal hold J off Hold extension time z When selecting Calibration end Ch2 using and 4 keys 1 Calibration gas flovv 4 1 i i Hold extension time Output signal hold 1 Note The hold extension time depends on the gas flow time of the automatic calibration settings lt 3 INSTALLATION gt 3 19 2 In case of automatic calibration example shown in Item 6 4 1 Automatic calibration settings Automatic calibration start Ch1 span Ch3 span calibration calibration Ch2 span Ch5 span Ch4 span calibration Zero calib
146. thod For mounting dimensions of the slide rail see Item 9 3 External diagram Don t install the analyzer at a place which is exposed to direct sunlight The analyzer should be installed at a place where ambient temperature is within 5 to 45 C and temperature fluctuation during use is minimum IM 11G02N01 01E lt 3 INSTALLATION gt 3 3 3 2 2 Mounting input output terminal module Mount the input output terminal module on the panel observing the following method Note To avoid the effect of noise generated from external units mount the I O terminal module mounting plate on the panel for continuity at the mounting surface and connect the panel to the same ground as the analyzer main unit External dimensions Mounting dimensions Mounting method Panel plate 4 5 mounting hole x 6 places MAMIR 777 B Terminal e gt ja Connection cable 2 Rectangular hole 302 To analyzer rear panel Screwed to panel Note How to ground analyzer main unit and I O terminal module To avoid the effect of noises etc from external units it is recommended to ground them by the procedure described below I O terminal module sheet metal and panel into continuity at portion Bring analyzer main unit and panel into continuity at portion or rail mounting portion No grounding is required at the power terminal Mount
147. ting of Auto Calibration 3 Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting bo 0 Set Auto Select setting item Zero Cal Start Time SUN 12 00 Cycle OF day Flow Time 300 sec ON OFF OFF Time MON 12 34 Q Auto Zero Calibration Run 0 49 amp Set Auto Auto zero Run Zero Cal ENT Run Stop ESC Cancel Start Time SUN 12 00 Cycle OF day Flow Time 300 sec ON OFF OFF Time MON 12 34 Auto Zero Calibration Hill 6 5 2 2 Forced stop of auto zero calibration lt 6 SETTING AND CALIBRATION gt This mode is used to cancel the auto zero calibration forcedly 1 2 3 In the User Mode that is displayed point the cursor to Setting of Auto Zero Calibration by pressing the 4 or key Press the ev key n the Setting of Auto Zero Calibration item selection screen that appears point the cursor to Auto Zero Calibration Stop by pressing the A or v key Press the er key Auto Zero Calibration Stop appears when the screen is selected while auto zero Calibration is performed Stop is inverted Amessage appears prompting you to verify that you want to stop auto zero calibration Press the key to stop the auto zero calibration forcibly and the key to cancel not stopped Select an item with UP DOWN and ENT Back with ESC User Mode Switch Ranges Calibration Parameters Alarm Setting Setting
148. ting of Peak Alarm Parameter Setting Q 29 Select setting item Peak Alarm B Peak Alarm OFF Alarm Value 0500 ppm Alarm Count 05 times Hysteresis OO 125 IL O amp set Peak Alarm or Peak Alarm Peak Alarm DFF Alarm Value 0500 ppm Alarm Count 05 times Hysteresis OO XFS I O O End of Peak Alarm Setting IM 11G02N01 01E 6 26 lt 6 SETTING AND CALIBRATION gt Setting range e Alarm value 10 to 1000 ppm 5 ppm step initial value 500 ppm e Alarm count 1 to 99 times gt initial value 5 times e Hysteresis O to 20 of full scale initial value 0 of full scale full scale represents the percentage with the CO range regarded as 100 Action of peak alarm 1 A peak count alarm is conductive at 5 times hour ON Example 2 A peak count alarm is open at 4 times hour OFF Peak concentration Measured values 3 hours ago 2 hours ago 1 hour ago Current hour Peak count alarm If CO concentration exceeds the alarm value counting will begin If the number of peaks is over the set times per hour a peak alarm contact output becomes closed ON If it is less than the set times per hour it is open OFF Since 5 times of peaks hour is marked at 1 section from the above graph the peak count alarm is turned ON Since peaks of more than 5 times per 1 hour occur at the interval between 1 and
149. tion Parameter Setting screen that appears perform the value entry or the setting For the value entry or setting change use the a or key To change the setting use the key to move the cursor to the right After setting press the key and auto zero calibration is carried out by the entered setting value a Description of setting items e Start Time Setting at the first calibration day of the vveek hour minute e Cycle A period betvveen the start time of one calibration and another unit hour day e Flow Time The time required for the calibration gas to be replaced in the cell ON OFF ON OFF of auto zero calibration J To close Setting of Auto Zero calibration To close the Setting of Auto Zero calibration or cancel this mode midway press the key A previous screen will return User Mode Switch Calibration Parameters Alarm Setting Setting of Auto Calibration SS Setting of Auto Zero Calibration Setting of Peak Alarm Parameter Setting Select an item with UP DOWN and ENT Back with ESC Ranges 11 O Q Set Auto Zero Cal Q Start Time SUN 12 00 Cycle 07 day Flow Time 300 sec ON OFF OFF Auto Zero Calibration Run Select setting item Time MON 12 34 Joos Set Auto Zero Cal Q Start Time S N 12 00 Cycle 07 day Flow Time 300 sec ON OFF OFF Auto Zero Calibration Run Set Start Time Time MON 12 34
150. to 10 t is for a contact input at no voltage An input is provided when switching to short circuit on or open off e No voltage is applied to the terminals 4 Contact output DO Terminal block 3 11 to 20 Terminal block 4 and Terminal block 5 e Contact rating 250 V AC 2 A load resistance e An output is for a relay contact output An output is provided when switching to conductive on or open off Wiring of analog output signal O sensor input and contact input should be fixed separately from the wiring of power supply and contact output Note To avoid the effect of noise generated from external units be sure to ground the analyzer main unit Continue between the I O module mounting plate and the panel and connect the panel casing to the same ground as the analyzer IM 11G02N01 01E 3 12 lt 3 INSTALLATION gt 5 List of terminal blocks Terminal block 1 lt TN1 gt Ch5 output Ch5 OUT 1 Ch4 output Ch4_OUT 1 Ch3 output Ch3_OUT 1 Ch2 output Ch2_OUT 1 Ch1 output Ch1 OUT Fil 11 12 13 14 15 16 17 18 19 10 20 M3 5 screw Ch10 output _ Ch10 OUT 7 Ch9 output _ Ch9 OUT Ch8 output Ch8 OUT 1 Ch7 output Ch7_OUT l Ch6 output Ch6_OUT bul Terminal block 3 lt TN3 gt Unassigned Unassigned i Remote hold input F R_HOLD L Average value r
151. tting of auto calibration component range 6 2 4 and calibration is carried out within that range To close Zero Calibration To close the Zero Calibration or cancel this key mode midway press the A previous screen will return IM 11G02N01 01E i ZERO Cal Select Ch No with UP DOWN and ENT Back with ESC SS Chi y angel 0 100 ppm 0 0 NOx Range 0 2000 ppm bRangel U 1UU ppm 0 0 S02 Range 0 2000 ppm Ch3 1 0 10 vol 0 00 CO2 Range 0 20 _ vol Ch4 bRangel 0 100 ppm 0 0 CO Range 0 2000 Ch5 Rangel 10 y Range 0 25 14 20 09 ZERO Cal Select Ch No Press the ENT key to feed calibration gas Chl yEange1 0 100 ppm 0 0 NOx Range 0 2000 ppm yRange1 0 100 ppm 0 0 502 Range 0 2000 ppm Ch3 h yRangel 0 10 vol 0 00 CO2 Range 0 20 vol Ch4 pRange1 0 100 ppm 0 0 CO Range 0 2000 Ch5 Rangel 0 10 vol Oz y Range 1 25 vol 20 09 A 0 O G ZERO Cal ENT Go on calibration of selected Ch ESC Not calibration Ch1 Range 0 100 ppm 0 0 NOx Range 0 2000 ppm Ch2 Rangel 0 100 ppm J 039 502 Range 0 2000 ppm Ch3 pkangel 0 10 volsig 0 34 CO2 Range 0 20 Ch4 hlyRangel 0 100 ppm 1141 Range 0 2000 ppm Ch5 Rangel 0 10 vol Oz Range 0 25 vol M 20 09 To Measurement screen after executing Manual Zero Calibration 6 9 2 Span calibration t is used to perform a span point adjustment
152. ufficient maintenance by user e Failure due to misoperation misuse or modification which Yokogawa does not authorize e Failure due to power supply voltage frequency being outside specifications or abnormal e Failure caused by any usage out of scope of recommended usage e Any damage from fire earthquake a storm and flood lightning disturbance riot warfare radiation and other natural changes E Yokogawa does not warrant conformance with the specific application at the user site Yokogawa will not bear direct indirect responsibility for damage due to a spe cific application E Yokogawa will not bear responsibility when the user configures the product into systems or resells the product E Maintenance service and supplying repair parts will be covered for five years after the production ends For repair this product please contact the nearest sales office described in this instruction manual IM 11G02N01 01E Model IR400 lt CONTENTS gt Toc 1 Infrared Gas Analyzer IM 11G02N01 01E 4th Edition CONTENTS INTRO DUG TION scsi asia oii eee i PREFACE Aaaa a i CAUTION ON SAFETY ss ssscscsecccsscicstecsccnssaanceesteccssnreacnesenaecsunecesceeesctecsdescaonecnastresieecansrceesteccne ii After Sales Warranty ccccscsssesscsesessecsecseeseesecsesseeseesetseeseeseesneneeseesansneeseeseneaes v 2 NAME AND DESCRIPTION OF EACH UNIT 2 1 2 1 Name
153. ule K9218SC Accessory Mounting hole Unit mm 6 04 5 hole 5 316 i 150 150 8 140 164 154 8 a Bs 28 824 1 H o Terminal Terminal Terminal Terminal Terminal block block block block block lt TN1 gt lt TN2 gt TN3 lt TN4 gt lt TN5 gt Screw terminals M3 5 Connector lt CN2 gt 29 54 5 Input Output terminal L 280 8 module connector lt CN1 gt Connector lt CN3 gt Cable for Connecting Input Output Terminal K9218SD Accessory i 1000 30 Dimensions for Mounting Input Output Terminal Module M4 screw 4 150 i 150 Ww 142 p 302 Cut M4 screvv holes at 6 positions Drill a rectangular hole of 302 x 142 mm or more in the center FO5 EPS IM 11G02N01 01E 9 14 lt 9 SPECIFICATIONS gt EXTERNAL DIMENSIONS of ACCESSORY SLIDE RAIL Model 305A 24 Accuride International Inc
154. urn OFF the main power supply SW of the analyzer Loosen setscrews 4 pcs from the top of the analyzer and remove the top cover Turn the fuse holder shown in Fig 7 3 counterclockwise and put it out and the cap will be removed Remove the fuse 250 V AC 3 A from the holder Replace it with a new one Mount the fuse holder cap and cover for analyzer indication unit in the reverse procedure Turn ON the power supply SW The work will be completed if the analyzer is normally worked L Fuse holder lt Front Fig 7 3 lt 7 MAINTENANCE gt 7 9 7 4 Inspection and maintenance of limited service life components The analyzer uses limited life components The recommended replacement periods are listed in the below table 1 2 Limited service life components are those which wear out or for which failure is presumed within five years under normal operating or storage conditions Components with more than five years of service life are the exception The following table only involves the recommended periods for conducting preventive maintenance for limited service life components these periods do not guarantee that accidental failures will not occur The recommended replacement periods are tentative and depend on operating conditions The recommended repl
155. ver of the analyzer kept open for maintenance and check be sure to purge completely not only within the analyzer but also measuring gas lines with nitrogen or air Otherwise poisoning fire or explosion may result due to gas leakage N CAUTION Be sure to observe the following to perform work safely avoiding electric shock or injury Remove the watch and other metallic objects before work Do not touch the instrument wet handed e If the fuse is blown eliminate the cause and replace it with the one of the same capacity and type Otherwise electric shock or accidents may result Do not use replacement parts other than those specified by the manufacturer Otherwise intended performance may not be achieved or accidents or failures may result Dispose replacement parts such as maintenance parts as in combustibles according to the local waste disposal regulations Others N CAUTION e If the cause of a fault cannot be identified by referring to the instruction manual be sure to contact your dealer or Yokogawa technician in charge of adjustment Disassembling the instrument carelessly may result in electric shock or injury Do not use the supplied power cord with another device E Notes on Use in Korea The AC cord with the following products is not compliant with the safety standards in Korea Please do not use it to connect household appliances in Korea It is prohibited to use an adapt
156. xternal O sensor input Terminal block 4 Peak count alarm output PEAK_ALM Auto calibration status contact output L ACAL MNT Pump ON OFF f contact output PUMP L Calibration error contact output CAL_ALM L Instrument error contact output FAUL T lt TN4 gt 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 M3 5 screw Connector lt CN3 gt 1 Unassigned 5 1 Unassigned J J Unassigned 7 J Unassigned Unassigned Solenoid valve drive signal output for calibration Transistor output Contact output for sample gas selection Contact output for zero calibration Contact output for Ch1 span calibration Contact output for Ch2 span calibration Note 2 The allocation of each channel Ch1 to Ch12 depends on measured gas components Refer to the table on the next page IM 11G02N01 01E 2 3 5 lt D sub 9P gt Contact output for Ch3 span calibration Contact output for Ch4 span calibration Contact output for Ch5 span calibration Power for relay drive 5V DC lt 3 INSTALLATION gt 3 13 6 Description on terminal block Terminal block 1 lt TN1 gt Ch5 output Ch5 OUT Ch4 output Ch4 OUT Ch3 output Ch3 OUT Ch2 output Ch2 OUT Ch1 output Ch1 OUT Note 1 Oz sensor input O2_IN Ch12 output Ch12_OUT Ch11 output Ch11_OUT Unassigned Unassigned 1 1 1

Model IR400 Infrared Gas Analyzer

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