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Cosasco® Wireless Corrosion Monitoring System

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1. secu tend say akan ba aa ku ski n k ku k k kk k ay Ak kaka MA kak b na d aka ak ek aka k k k 8 Weye avo rs r J_ _mr_er_obbem 12 Network Identification and JOIN Key Setup 12 Chapter 4 MWT 3905 Microcor and MWT 3905 QS QuicksandTM 15 Programming the MWT with Wireless Tools PC Software 15 Chapter 5 CWT 9020 Corrater Wireless Transmitter 25 Programming the CWT with Wireless Tools PC Software 25 HASTANATION OF THC OWT u uuu u uu un nhrhje rh rhrrrrrrrrrrrrrrrrkzrrrggg_ i 35 Chapter 6 MWT WE Cosasco Wireless Extender 37 e jlne e l e ilo a PEYE AD a ae eee au mu umama DE e a DK N eee eee Serene mre 37 Programming the Wireless Extender with Wireless Tools PG Software 37 Join Verification with Wireless Gateway cccccssccccsecesseeeceeeeeseeeesseeeeseeeesecesseeesseesseeeeaaees 44 Belle e DD a a r rg 45 Chapter Z iDIAGNOSIIGS siy c n sel i a Ar va HET ay aw SER dere Ok apashayku akan k UREN a D R REN 47 Chapter 8 Join Verification with Wireless Gateway
2. Rohrback Cosasco Systems Inc Tel 1 562 949 0123 11841 East Smith Avenue Fax 1 562 949 3065 Santa Fe Springs CA 90670 Email Website P N 702401 Manual rev D Cosasco Wireless Corrosion Monitoring System i Cosasco Wireless Corrosion Monitoring System ii CHECKMATE DL Wireless Configurator is a trademark of Rohrback Cosasco Systems Inc COSASCO CORROSOMETER CORRDATA MICROCOR MICROCOR TOOLS and CORRDATA PLUS are registered trademarks of Rohrback Cosasco Systems Inc Windows is a registered trademark of Microsoft Corporation No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying and recording for any purpose without the express written permission of Rohrback Cosasco Systems Inc Cosasco Wireless Corrosion Monitoring System iii Cosasco Wireless Corrosion Monitoring System iv Table of Contents Chapter 1 JItf od l HOT u u sare le e ek a dander crs uu pal ka n usu umma qas k Kak n aU kak d 1 Chapter 2 Required EquipmernLt kak kk kkKAk A KAK KAKA KAK KWA A AWA AHAA AHAA AWA AA WW 3 Chapter 3 Gateway Pre Configuration 5 qize Mir e meli len a inet creed etna e oats eet nata hatunsi u suu u uusha asist 5 wella aaay n g2 z Xzzzzzzz 8 Gateway Conitigurali r1
3. Click Next to Confirm Installation ie Wireless Tools Confirm Installation The installer is ready to install Wireless Tools on your computer Click Next to start the installation J lt s J g Click Close to Complete Installation iZ Wireless Tools Installation Complete Wireless Tools has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework Cosasco Wireless Corrosion Monitoring System 40 2 Run Wireless Tools a Click the Wireless Tools icon on your desktop or in the RCS folder of your Start Menu Programs list Ja Wireless Tools t Microcor Tools 7 Skype t fad Wireless Tools 4 Documents Yi Startup G L FL Prograrrrs T i P LEL sional Settings M i E es rO P Help and Support 2 Search k 2 Windows XP Shut Down start b Click on Panel Size to set your display preference This Manual will demo the x4 size Wireless Tools Panel Size About tument Diagnostics Maintenance Device Information Serial Communication Wireless Communication Cosasco Wireless Corrosion Monitoring System 41 3 Communications Required Step a Click Search Device button to auto detect communications port of connected Wireless Extender The Device Information commands used include The Hart Revision Device
4. ERM and EMC Radio Equipment Common Technical Requirements EN 301 489 17 V1 2 1 2002 ERM and EMC Specific Conditions for 2 4 GHz Systems EN 60950 1 2001 General Requirements Operating cautions for the following countries General authorization required for outdoor use and public service Outdoor use limited to 10 mW E 1 R P Ital If used outside of own premises general authorization is required Norway May be restricted in the geographical area within a radius of 20 km from the center of Ny Alesund Romania Use on a secondary basis Individual license required IEC Ex Certification FM IEC Ex FMG 09 2004 IEC Ex d ib Class I Zone 1 IIC T4 Ta 40C to 70C Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 702408 for instructions The MWT 3905 complies with the following IEC standards IEC 60079 0 2007 Electrical Apparatus for Explosive Gas Atmospheres General Requirements IEC 60079 1 2007 Electrical Apparatus for Explosive Gas Atmospheres Flameproof Enclosures d IEC 60079 11 2006 Electrical Apparatus for Explosive Gas Atmospheres Intrinsic Safety 35 Factory Mutual Approvals FM Approvals Certification The Microcor Wireless Transmitter MWT 3905 has been examined and tested to determine that the design meets basic electrical mechanical and fire protection requirements by FM Approvals a Nationally Recognized Testing Laboratory NRTL as accredited
5. Navigate to Setup gt Network gt Settings Cosasco Wireless Corrosion Monitoring System 13 Access the Gateway with Administrator access C to any other Gateways that may be currently installed d To complete configuration click Submit Enter Network ID only determined prior to starting setup Network ID should be unique gt EMERSON Process Management P 192 168 0 5 HE Diagnostics E Monitor ER explorer i Speed el wjiBardwidth H Internet protocol ae Security Time a abe E 192 165 0 6 Networs Settings Network ID 200 Security mode f No yes Generate Optimize for network size 150 devices Submit Common join key Access control list 61 100 cevices Af System Backup A Page Options PL Restart Apps HOS HART Changes i M Modbus m IPE orc ike Trends Network Settings highlighting Network ID screen Configure Gateway Network Join Key a Access the Gateway with Administrator access b Navigate to Setup gt Network gt Settings c Select the Yes indication next to Show join key this will allow you to view the join key as you enter it d Enter Network Join key only determined prior to starting setup e To complete configuration click Submit 23874520 o0000000 oon00000 oooooooo Show join key yes C No Join Key screen Note At this point you will need to complete the MWT s
6. Properties window and the Local Area Connection Properties window W NE DU POD Tu amp Local Area Connection Properties f Internet Protocol TCP IP Properties General Advanced General Connect using You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for EJ Broadcom Netxtreme 57x Gigabit Cont the appropriate IP settings This connection uses the following items v eh Elane haka or Microsoft Networks v oos Packet Scheduler vm arnet Protocol TCPAD 192 168 1 13 lt pS E Default gateway 1 ww rrrpy Y Install Description b Subnet mask 200 255 255 in DP Transmission Control ProtocolAnternet Protocol The default wide Use the following DNS server addresses area network protocol that provides communication across diverse interconnected networks Preferred DNS server Alternate DNS server i _ Show icon in notification area when connected Notify me when this connection has limited or no connectivity PC network settings screens 3 To access the web server page for the Gateway launch Internet Explorer and enter 192 168 1 10 in the address bar AOMroOack Losasco Systems Address bar screen Cosasco Wireless Corrosion Monitoring System 7 4 Due to default settings on the PC the first page will show a security warning Click on Con
7. roren write ID_ OOTBTEEQAFOOO4 reren pooooooo ooo0o0000 rite Join Kep Connect Disconnect VVU Cosasco Wireless Corrosion Monitoring System 21 1 Instrument a Click Instrument Identification button to read and write Information to the connected MWT The Instrument Identification commands used include The Long Tag Short Tag Descriptor and Date The Instrument commands can be configured on the Wireless Gateway interface also A good practice for recognizing connected devices is labeling them properly Location Serial Number etc 1 Long Tag The default value of the Long Tag is MWTxxxx where xxxx is the Serial Number of the unit The Long Tag can be modified to 32 characters but must be unique inside the wireless network 2 Short Tag The default value of the Short Tag is blank The Short Tag can be modified to 8 characters 3 Descriptor The default value of the descriptor is blank The Descriptor field can be 16 characters long and used for any type of description a user may need 4 Date Manually enter the date mm dd yyyy This field can store any date the user requires Fw Wireless Tools h ADOLUT Ea Communications Instrument Diagnostics Maintenance PA e Une dentification E MMT 102 Configuration SHATTAG Measurement MODBUS 45550 04 16 2010 __Bef esh neem _ This item is a
8. 531305 ikat was a CDA 687 Alum Brass Arsenical 6 32730 2507 Duplex Stamless Steel CDA 706 90 10 Copper Nickel 1 80 Grades 1A 1 2 3 or 5 Zinc CDA 715 70 30 Copper Nickel AISI 4130 Alloy Steel Lead NO04400 Monel 400 Nickel Copper 110 ETP Comm Pure N05500 Monel K 500 Nickel N06022 Hastelloy C22 Inconel Nickel N08825 NOTE These factors are recommended for use with the CWT 9020 when setting the MULTIPLIER value They are based upon use of Corrater electrodes which have surface areas of 5cm for standard probes and 0 5cm for flush probes 3 Cycle Time 5 10 15 or 20 minutes selectable Cosasco Wireless Corrosion Monitoring System 34 f Click Measurement button to read all dynamic variables The variables used include Primary Secondary Tertiary and Quaternary The variables are read only Note Valid readings will appear after 1 measurement cycle is complete Temperature may not read if probe does not support temperature PV Primary Variable Pitting in Pitting Units SV Secondary Variable Corrosion Rate in mils per year TV Tertiary Variable Probe Temperature in deg C functional for certain probes QV Quaternary Variable Battery Voltage in Volts eT 2 pi B1 Wireless Tools Panel Size About Cosasco Wireless Corrosion Monitoring System 35 Installation of the CWT The CWT 9020 is intended to be used with any standard 2 electrode CORRATER probes Three
9. 9A to both the computer and the CWT v If using USB to RS232 adapter be sure to install supplied drivers by the manufacturer v Install Wireless Tools Software mportant To preserve battery life please ensure that the power module is removed from the CWT if it is not in use or connected to a Gateway 1 Install Wireless Tools Software h Insert the Setup and Installation CD that was included with the MWT Installation Kit provided with the MWT i Click Wireless Tools Software to install Adobe Flash Player 10 Fie View Control Help e MWT QUICKSTART GUIDE e COSASCO WIRELESS REFERENCE MANUAL ADOBE READER Nan CONTACT INFORMATI j Cosasco Wireless Corrosion Monitoring System 26 j A security warning window may appear If so click Run Another Security warning window will appear Click Run again File Download Security Warning Do you want to run or save this file Internet Explorer Security Warning The publisher could not be verified Are you sure you want to run this software ti Name setup msi Type Windows Installer Package 1 53MB Name setup msi From sfsoffice03 Engineering Design Software 7024 Publisher Unknown Publisher This file does not have a valid digital signature that verifies its publisher You should only run software from publishers you trust How can I decide what n While files from the Internet can be useful this file type can potential
10. If a probe is installed in an elbow fitting where flow changes direction position the probe so that the electrodes face the oncoming flow Refer to Figure 2 Flow Flow _ Recommended Not Recommended Figure 1 Probe Orientation Relative Figure 2 Probe Orientation to Flow at a Tee Fitting Cosasco Wireless Corrosion Monitoring System 36 Cosasco Wireless Corrosion Monitoring System 37 Chapter 6 MWT WE Cosasco Wireless Extender Introduction The Cosasco Wireless Extender MWT 3905 WE is used to expand the network when Cosasco Wireless Devices are located distances that are out of the wireless range direct to the gateway The Wireless Extender is identical to the MWT with the exception of the electronics measuring corrosion The Wireless Extender integrates seamlessly with other Cosasco Wireless Devices and Emerson Wireless devices using WirelessHART 7 protocol The Wireless Extender can be setup and configured using RCS s Wireless Tools Software or the convenient Checkmate DL W Wireless Configurator for Zone 1 hazardous areas The setup and installation of the Wireless Extender is similar to the MWT The following will take you through the necessary steps to easily setup and install Wireless Extenders 1 If you have not done so already for existing or new Cosasco Wireless Devices you will need to pre configure the Gateway Please refer to Chapter 3 Gateway pre configuration 2 Once you have pre configured
11. Monitoring System 45 c Once you have located the HART Tag you will need to wait for the HART Status item number 2 to turn green Since the Wireless Extender does not have any data associated with it the PV SV and TV variables as well as the Burst Rate will show as null values The QV Quaternary Variable is battery voltage in volts Diagnostics For diagnostics refer to Chapter 7 Sections 1a 1b 1c and 1e only Cosasco Wireless Corrosion Monitoring System 46 Cosasco Wireless Corrosion Monitoring System 47 Chapter 7 Diagnostics 1 Diagnostics Optional a Click Radio Communication bution to read the join status between the MWT and the Gateway The initial condition disconnected of the status code is 0000 Hex The completed Join process is indicated by O79F Hex code The mode will also confirm device connection by changing status from Active Search to Operational Please allow 5 minutes for the MWT to join the Gateway see Chapter 6 to view Gateway interface verification of successful join t Wireless Tools Panel Size About Communications j Instrument Diagnostics Maintenance Communications Instrument Diagnostics Maintenance p Power Module 079F Power Module 079F Run Self Test Run Self Test J lt lt lt lt lt lt lt lt J Refresh Refresh EBA Cosasco Wireless Corrosion Monitoring System 48 b Click Po
12. OME GE Ge BT Com 100 uF TEL PEPEK QF THE J A bee Ax IBE PLO OTD Lam 257 H L D AUTRE L R FM APPROVALS t WARMING SUBSTIMINGN OF COMPONENTS MAY MANR INTRINSIC SAFETY COAMEET TO ROHRBACK INSTALLATION SHOULD BE IN ACCORDANCE WITH THE AEQUIRENENTS FOA RESISTANCE PROBES INSTALLATION CF IRTRINGSCALLY SAFE SYSTEMS IN KAZARDOUS CLASSIFIED ONLY LOGATIONS PER LOCAL COGE SUCH AS THE NATIONAL ELECTRO CCOE TANGI EBA THE ENTITY COMCEPT ALLOWS INTERCONNECTION OF INT NSCALLY SAFE APPARATUS WITH ASSOCISTED APPMRATUS WHERE THE FOLLGWING IS TRUE Us 5 Pa Co Ci cable Lo Li L cote OR CAME s Drawing 702408 Appendix E
13. With the Wireless Gateway on and ready open the Gateway web server page via your web browser Click on Explorer from the left hand menu tree and wait for Wireless Extenders that you programmed to join with green status 192 168 0 6 Explorer Windows Internet Explorer __ m a D https 192 168 0 6 servlet hartstatus gt i Certificate Error 4 X Live Search File Edit View Favorites Tools Help ve Be gf 192 168 0 6 Explorer Mp E dah Page C Toos Smart i AEs Mea Wireless Gateway JO Of 192 168 0 6 a HC Diagnostics HART HART H Monitor Tan status acma MWT WE10I7 Eig Setup aes g Network gt a Internet protocol H Security A Time HC System Backup H Page Options Restart Apps ESA HART A fjGateway A jDevice i Hierarchy 3 Changes M Modbus SPC oPc Ike Trends TTC ee TTT T on 100 Z Last update PV sv TV Qv ra 06 29 10 all 7 241 V 11 05 13 NaN NaN 4 NaN 4 an N db b Once in the Explorer area you will need to locate the HART Tag item number 1 for the transmitter s you are connecting Note This may take several minutes for the Wireless Extender to connect for the first time Oxo 2Z Te Ez Le p Oe e HART ees li 06 29 10 7 241 vi MWT WETI T1 O oa NaN 4 NaN b NaN J NaN A Cosasco Wireless Corrosion
14. by the Federal Occupational Safety and Health Administration OSHA North American Certifications FM AExd ib Class l Zone 1 IIC T4 Ta 40C to 70C FMc Exd ib Class I Zone 1 IIC T4 Ta 40C to 70C Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 702408 for instructions The MWT 3905 complies with the following North American standards ANSI ISA 60079 0 2005 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Locations General Requirements Cosasco Wireless Corrosion Monitoring System 66 ANSI ISA 60079 1 2005 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Location Type of Protection Flameproof d ANSI ISA 60079 11 2005 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Locations Intrinsic Safety i Federal Communications Commission FCC and Industry Canada IC This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation of 20 cm from all persons Telecommunication Compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the radio frequency RF spectrum Nearly every country requires
15. this type of product certification RCS is working with governmental agencies around the world to supply fully compliant products and to remove the risk of violating country directives or laws governing wireless device usage Cosasco Wireless Corrosion Monitoring System 67 Cosasco Wireless Corrosion Monitoring System 68 Appendix B Certificates of Compliance FM Approvals FM Approvals 1151 Boston Providence Turnpike P O Box 9102 Norwood MA 02062 USA T 781 762 4300 F 781 762 9375 www fmapprovals com CERTIFICATE OF COMPLIANCE HAZARDOUS LOCATION ELECTRICAL EQUIPMENT PER CANADIAN REQUIREMENTS This certificate is issued for the following equipment MWT 3905 Microcor Wireless Transmitter W4 Ex d ib C74 Ta 40 C to 70 C IP66 Equipment Ratings Flameproof with Intrinsically Safe outputs for use in Class 1 Zone 1 Hazardous Classified Locabons FM Approved fer Rohrback Cosasco Systems 11641 East Smith Ave Santa Fe Springs CA 80870 23032790C Page 1 of 2 Cosasco Wireless Corrosion Monitoring System 69 lt FW Aaproval This certifies that the equipment described has been found to comply with the following Approval Standards and other documents Class 3800 1996 ANSVSA 60079 2005 ANSLISA 60079 1 2005 ANSHIEC 60529 2004 ANSIISA 60079 11 2006 Original Project ID 3032790 Approval Granted icdeober l ZOEF Subsequent Revision Reports Date Approval Amended Report Number Date Rep
16. your Cosasco Wireless Devices to an Emerson smart wireless gateway If this manual is followed completely you will have the necessary instruction to add your Cosasco Wireless Devices to an existing Emerson network or start your own network This manual will not cover the connection of any equipment outside of RCS equipment nor will it cover settings not used by RCS equipment If you wish to learn more about your Smart Wireless Gateway and how it can operate with other devices please reference the Emerson Gateway Manual contained on the CD that was included with the Gateway Cosasco Wireless Corrosion Monitoring System 2 Cosasco Wireless Devices Including MWT QWT WE Wireless Gateway A network of Cosasco Wireless Devices shown integrated into ICMS3 IIU or directly to a DCS SCADA System Cosasco Wireless Corrosion Monitoring System 3 Chapter 2 Required Equipment The following lists the equipment required to correctly setup and run a network of Cosasco Wireless Devices PC must meet the following requirements Operating System Requirements e Windows 2000 service pack 4 e Windows Server 2003 or newer e Windows XP Home or Professional service pack 1 or higher If the operating system requirement is not met the setup will display a message and stop e Windows 7 e Windows 8 Applications e Internet Explorer 6 0 or higher e Mozilla Firefox 1 5 or higher e Sun Microsystems Java Runtime 1 4 1 o
17. 3905 and all other wireless devices should be installed only after the Gateway has been installed and is functioning properly Wireless devices should also be powered up in order of proximity from the Gateway beginning with the closest This will result in a simpler and faster network installation The Microcor Wireless Transmitter can be installed on the top side or bottom of the line according to the probe installation Choose the best installation configuration that corresponds to the location of the probe Grounding An 8 to 14 AWG grounding wire can be attached to the transmitter at the grounding lug Connect the ground wire to earth ground per local electrical code Note Wireless devices should be powered up in order of proximity from the Gateway beginning with the closest device to the Gateway This will result in a simpler and faster network installation Direct Probe Mounting Top of the Line a Attach connector and tighten connector nut to mount the transmitter to the probe adapter ANTENNA b Rotate the antenna to vertical position ROTATABLE ANTENNA PROBE ADAPTER RETRACTABLE PROBE ASSEMBLY WITH SAFETY COSASCO ACCESS FITTING WITH PLUG ASSEMBLY ACCESS VALVE PROBE ASSEMBLY PROBE ASSEMBLY MWT Mounted on a Cosasco Access Fitting With MWT With a Retractable Probe Assembly Retrievable Probe Cosasco Wireless Corrosion Monitoring System 61 Side of the Line a Attach connector and tighten c
18. 55 Chapter 9 Physical Installation 55 Power Module IMSTAIATOM 4 i k 5 usu Dua k y ab l alen ek a da LEE da k d ush ayasa usapu 59 M i the Ziel Dal SeeeeODOOoOo eDeeeDDDDD M PP a nr r mm 59 Direct Prope Mounting ssor A r r r r rA e DVe bebeeYYX_v r p 60 Optional Remote Mounting i 4 5 2 y1 4 5 55 x5 23y ikakan yeda Z n n Vaya S Saon Gioia Ha Saka Wa NA e Ea KN AN 62 ACS MOUMUNG ACC65SOL Si sci yla eli bl e wee da na naa h Mal G n aa W Ma w b d Ae d AM K ba ek ka ek Dad 62 Appendix A Product Certifications T 64 Appendix B Certificates of Compliance T 68 Appendix C Manufacturer s Declaration of Conformity MwT 70 Appendix D Manufacturer s Declaration of Conformity c1 74 Appendix E Drawing 702408 76 Cosasco Wireless Corrosion Monitoring System v Cosasco Wireless Corrosion Monitoring System 1 Chapter 1 Introduction The Cosasco Wireless Corrosion Monitoring System is based on RCS s Microcor or Corrater technol
19. 6 V Lan TT 101 13 12 33 oO NaN DegC 00 30 00 Done TT T 2 Internet 100 Z E start E e 192 168 0 6 Explorer lt Microcor Tools Site RC FE J lt 3 1 35PM a Once in the Explorer area you will need to locate the HART Tag item number 1 for the transmitter s you are connecting Note This may take several minutes for the MWT to connect for the first time 1125 09 B o 1 732 User Defined 248 3 20 59 0 459 mils 11 25 09 24 021 Dege 13 12 33 NaN Deg ab Cosasco Wireless Corrosion Monitoring System 56 b Once you have located the HART Tag you will need to wait for the HART Status item number 2 to turn green Once the status goes green you will start receiving data for the PV TV and QV sections The different variables sections are as follows PV Primary Variable Metal Loss in mils or microns SV Secondary Variable Corrosion Rate in mils per year or microns per year TV Tertiary Variable Instrument Temperature in deg C QV Quaternary Variable Battery Voltage in Volts Note The SV will vary depending on the amount of time the Corrosion rate interval is setup for The HART status will turn green after the corrosion rate interval has been reached When all the MWT s show up with a green HART Status you will now need to change the Burst Rate back to an interval of at least 10 minutes or more as noted in Chapter 4 Section 4b From the left
20. Directives ATEX certification FM 09 ATEX 0018X Ex d ib Class I Zone 1 IIC T4 Ta 40C to 70C Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 702408 for instructions ATEX Directive 94 9 EC The MWT 3905 complies with the European ATEX Directive and the following standards EN 60079 0 2006 Electrical Apparatus for Explosive Gas Atmospheres General Requirements EN 60079 1 2007 Electrical Apparatus for Explosive Gas Atmospheres Flameproof Enclosures d EN 60079 11 2007 Electrical Apparatus for Explosive Gas Atmospheres Intrinsic Safety i Electromagnetic Compatibility Directive EMC 89 336 EEC Amended 91 263 EEC 92 31 EEC and 93 97 EEC The MWT 3905 complies with the European EMC Directive and the following standards EN 61326 1 2006 Electrical Equipment for Measurement and Control EN 61000 4 2 1995 A1 1998 A2 2001 EMC Electrostatic Discharge Immunity EN 61000 4 3 2006 A1 2008 EMC Radiated Radio Frequency Immunity EN 61000 6 4 2007 EMC Radiated Emissions CISPR 11 2004 Industrial Scientific and Medical ISM Radio Frequency Equipment Radio and Telecommunications Terminal Equipment Directive R amp TTE 1999 S EC The MWT 3905 complies with the European R amp TTE Directive and the following standards Cosasco Wireless Corrosion Monitoring System 65 EN 300 328 V1 7 1 2006 ERM and EMC Equipment Operating in the 2 4 GHz ISM Band EN 301 489 1 V1 6 2005
21. IP settings a Access the Gateway with Administrator access b Navigate to Setup gt Internet Protocol gt Address c Enter configuration information determined above d To complete configuration without a firewall click Submit and proceed with Gateway Restart when prompted 1420 z PERSON Wireless Gateway ji ia isin Primary Interface E Gitar ar IP address from a GHCE server El Obtain Domain Hame from GHP server Internet Protocol Address screen 2 Configure the Gateway for an Ethernet Network with a firewall by performing the following steps a Navigate to Setup gt Security gt Protocols b Click to enable Modbus TCP and disable Modbus TCP Secure security protocols c Click Submit and proceed with Gateway Restart when prompted proca nianagan Wireless Gateway AY SC tai j systemtest2 C Diagnostics El lan hicri t r gt hor i i Enable TCP Port UDP Port pim z ETI te yphletwork TT TT TT TT TT gHT i Pg internet protocol r _ _ eee Dot a nn e 5 Time _ D j S L B EJ Page Options E OPC Comm Secure EAE HART M Modbus Search Page 1 of 1 DPE orc Emer Feedback Termes Of Use 1420 H 3 0 7 Protocols screen Cosasco Wireless Corrosion Monitoring System 11 3 Configure the Gateway Modbus settings a Access the Gateway Web Interface with Administrator access b Navigate to Setup gt Modbus gt Communication c Configure the Gateway
22. Modbus Communication settings to match below d Click Submit and proceed with Gateway Restart when prompted 2 10 28 0 98 Modbus Communication Windows Internet Explorer Oo Emea Fie Edit view Favorites Tools Help I I sly Favorites q M suggested Sites gt Free Hotmail Web Slice Gallery 10 28 0 98 Modbus Communication fap B da Page Safety Tools SF 10 28 0 98 a Diagnostics Bj Network B Advanced i One Modbus Address O Multiple Modbus Addresses Modbus TCP Port 502 m Monitor Baud Rate 19200 SA Explorer Pari None O Even Oodd El Setup Stop Bits 1 O2 Network Response delay time ms j 2 Internet protocol Unmapped register read response Zero fill Illegal data addr ENN Security Unmapped register write response OK Illegal data addr H3 User Accounts Write behavior Synchronous OQueued most Current 3 Certificates eee 3 Access List Floating point representation Float ORound OScale u LIS protocols Use swapped floating point format OYes No Time Incorporate value s associated Q System Backup status as error Yes Ono H Page Options Value reported for error floating point NaN O Inf O Inf Oother 32767 _ Restart Apps Value reported for error rounded and native integer 32767 ak ds HART Scaled floating point maximum integer value 65534 L changes Use global scale
23. Start Menu Programs list m Wireless Tools Or fa RCS t Microcor Tools Skype tE Wireless Tools Prograrrs F TA Documents Yi Startup 2 r W vie Setti a gt Settings p Search k x Help and Support an J Run D Shut Down start C 2 x P d Click on Panel Size to set your display preference This Manual will demo the x4 size HE Wireless Tools About trument Diagnostics Maintenance Device Information Serial Communication Wireless Communication Cosasco Wireless Corrosion Monitoring System 29 3 Communications Required Step c Click Search Device button to auto detect communications port of connected MWT The option to manually choose a com port is also available The Device Information commands used include The Hart Revision Device Type of the Instrument Manufacturer s Code Serial Number and the Firmware Revision of the Device The Device Information is Read Only ja Wireless Tools B Panel Size About Cosasco Wireless Corrosion Monitoring System 30 d Click Wireless Communication button to configure the Network ID NW ID and Join Key of your connected MWT A special sequence is required for doing this configuration 9 Al Click Disconnect and wait until the status bar shown on the bottom of the panel indicates the end of the command Input NW ID and click Write ID Input J
24. System 16 c A security warning window may appear If so click Run Another Security warning window will appear Click Run again File Download Security Warning Do you want to run or save this file Internet Explorer Security Warning The publisher could not be verified Are you sure you want to run this software ti Name setup msi Type Windows Installer Package 1 53MB Name setup msi From sfsoffice03 Engineering Design Software 7024 Publisher Unknown Publisher This file does not have a valid digital signature that verifies its publisher You should only run software from publishers you trust How can I decide what n While files from the Internet can be useful this file type can potentially D software to run harm your computer lf you do nottrust the source do not run or save this software Whats the risk d The Wireless Tools Setup Wizard window will appear Click Next to begin installation i Wireless Tools Welcome to the Wireless Tools Setup Wizard The installer will guide you through the steps required to install Wireless Tools on your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel if Wireless Tools Select Installatio
25. Type of the Instrument Manufacturer s Code Serial Number and the Firmware Revision of the Device The Device Information is Read Only RCS Ox601C SN 102 Ox000403 Cosasco Wireless Corrosion Monitoring System 42 b Click Wireless Communication button to configure the Network ID NW ID and Join Key of your connected Wireless Extender A special sequence is required for doing this configuration 1 Click Disconnect and wait until the status bar shown on the bottom of the panel indicates the end of the command 2 Input NW ID and click Write ID 3 Input Join Key and click Write Join Key 4 Click Connect and wait until the status bar shown on the bottom of panel indicates that connect is OK Click Refresh to verify NW ID Join Key cannot be checked Wireless Extender Wireless Gateway communication Refer to Chapter 5 Section 1 or see Chapter 6 for join verification with Gateway Interface Wireless Tools mk 7 IL Panel Size About Communication instrument Diagnostics Maintenance fa Coda RES 060C sN 1027 0000403 Cosasco Wireless Corrosion Monitoring System 43 4 Instrument a Click Instrument Identification button to read and write Information to the connected Wireless Extender The Instrument Identification commands used include The Long Tag Short Tag Descriptor and Date The Instrument commands can be configured on the Wireless Gateway interface also A good practice f
26. ach of the field devices Explorer View HART devices paramnters and value Setup Contqure the 1420 for opersteon configure field devices comfqure Modbus Commurncations and rege ter mapp n d Help Obtain help for installation setup various frequently asked questions term definitions and a site map to view the naveqation hetrarchy Feedback Terms Of Use 1420 HG 3 0 5 8 Sd Local intraret Home page screen Gateway Configuration 1 Password setup a Click Setup gt Security gt User Accounts to change the Gateway passwords These passwords allow for varying levels of application access The administrator can modify any system or field device setting In contrast the operator is only able to modify some parameters Use caution when changing the administrator password If the administrator password Is lost you will not be able to continue with the Gateway setup Note A hard reset is available if the password is lost or an error occurs during programming Please contact RCS technical support for assistance amp EMERSON E iiaa T M Ceagnestics s monitor CM Euplerer qaj Setup A ol phatwark H Fg intamet protocol N Secunty er acco Tj Certificares L Access List Time DZ Page Opuens 1 Restart Apps PE HART M Modbus SG oe lik Trends units 1420 Wireless Gateway amp Warning Use cautior when changing the administrator passwend H the administrator passwend is lost y
27. ay Setup Bg internet protocol H Security j Time cim System Backup cias Page Options gi Restart Apps BAA HART SfpGateway H Hierarchy _Changes ni M Modbus SIPC oPc ke Trends After making a change to a device transmit interval it is recommended that you go to the network bandwidth setup page to verify that the network supports this change O a a d Click on Explorer from the left hand menu tree and wait for device s to show green status again Status time will vary depending on the new Burst Rate applied Cosasco Wireless Corrosion Monitoring System 58 Cosasco Wireless Corrosion Monitoring System 59 Chapter 9 Physical Installation Power Module Installation Ensure that the Power Module is connected to the transmitter Power Module RCS P N 748400 is intrinsically safe and may be connected disconnected in a hazardous location By ANTENNA INTRINSICALLY SAFE BATTERY PACK N Pd BATTERY CAN ONLY BE INSTALLED IN ONE PROBE ee DIRECTION CONNECTOR ti N R3 232 FORT WITH PROTECTIVE COVER MAIN HOUSING Note Wireless devices should be powered up in order of proximity from the Gateway beginning with the closest device to the Gateway This will result in a simpler and faster network installation Cosasco Wireless Corrosion Monitoring System 60 Mount the Transmitter The Microcor Wireless Transmitter MWT
28. blisher This file does not have a valid digital signature that verifies its publisher You should only run software from publishers you trust How can I decide what While files from the Internet can be useful this file type can potentially software to run harm your computer If you do nottrustthe source do not run or save this software What s the risk d The Wireless Tools Setup Wizard window will appear Click Next to begin installation if Wireless Tools Welcome to the Wireless Tools Setup Wizard e The installer will guide you through the steps required to install Wireless Tools on your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel Cosasco Wireless Corrosion Monitoring System 39 e Click Next after selecting the Install directory Default directory is recommended if Wireless Tools Select Installation Folder The installer will install Wireless Tools to the following folder To install in this folder click Next To install to a different folder enter it below or click Browse Folder C Program Files ACS Wireless Tools Install Wireless Tools for yourself or for anyone who uses this computer O Everyone Just me f
29. ds CAN CSA 60079 0 2011 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Locations General Requirements CAN CSA 60079 1 2011 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Location Type of Protection Flameproof d CAN CSA 60079 11 2011 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Locations Intrinsic Safety ANSI UL 60079 0 Fifth Edition Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Locations General Requirements ANSI UL 60079 1Sixth Edition Electrical Apparatus for use in Class Zones 0 1 and 2 Hazardous Location Type of Protection Flameproof d ANSI UL 60079 11 Fifth Edition Electrical Apparatus for use in Class Zones 0 1 and 2 Hazardous Locations Intrinsic Safety oo 5 Tre l Federal Communications Commission FCC and Industry Canada IC This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation of 20 cm from all persons Telecommunication Compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the radio frequency RF spectrum Nearly every country requires this type of product certification RCS
30. ed m Wireless Tools ex Panel Size About Communications Instrument Diagnostics Maintenance Radio Comm Additional 4 Power Module Unused m G Su gt nused efVoltage OK Run Self Test Probe OK robe In Range ADC OK Cosasco Wireless Corrosion Monitoring System 52 d Click Variables button to read Device Variable Information The following are standardized HART commands Process data should be Good and Limit Status should be Not Limited 1 Primary Variable Status Process Data Status Good or Bad Limit Status Constant or Not Limited 2 Secondary Variable Process Data Status Good or Bad Limit Status Constant or Not Limited 3 Tertiary Variable Process Data Status Good or Bad Limit Status Constant or Not Limited 4 Quaternary Variable Process Data Status Good or Bad Limit Status Constant or Not Limited Wireless Tools Panel Size About Communications Instrument Diagnostics Maintenance Power Module stal acess Data Status ee Good rhe tal mE a Lars Run Self Test Cosasco Wireless Corrosion Monitoring System 53 e Click Run Self Test button to test EPROM Battery Voltage and Instrument Temperature Tests t Wireless Tools Elini j Panel Size About Communications Instrument Diagnostics Maintenance Aadio Comm Power Module Device Variables Fun Self Test Run Self Test OK Cosasco Wireless Corrosion Monitoring Syst
31. electrode probes can also be used but for simplicity and economy it is recommended that 2 electrode probes be used Probes with replaceable cylindrical electrodes are generally referred to as standard probes and probes with disc electrodes are referred to as flush probes because the electrodes are flush with the end surface of the probe The probes are available in many designs including fixed adjustable retractable and retrievable mounting configurations Also probe electrodes are available in many element and alloy materials The material selected should closely match the material of construction of the pipe or vessel for which corrosion information is desired Probes should be installed where corrosion is most likely to be greatest so that readings will truly represent the most aggressive system corrosion rates Preferably they should be located where the liquid flow velocity past the electrode exceeds 1 foot per second 0 3 m sec if it is required to measure corrosion rates representative of a flowing environment Alignment of the electrodes relative to the direction of process flow is important to obtain reliable corrosion rate measurements Proper alignment is with the imaginary line connecting the center lines of the two electrodes perpendicular to the direction of the process flow Refer to Figure 1 With this orientation one electrode does not shade the other electrode and both are subject to nearly the same corrosive environment
32. em 54 2 Maintenance Firmware Updates a Click Load Program once a new Firmware version has been assigned The current firmware revision should be checked with RCS Customer Service before updating for your respective instrument CWT MWT MWT QS WE TF Wireless Tools Cosasco Wireless Corrosion Monitoring System 55 Chapter 8 Join Verification with Wireless Gateway Once you have programmed all the MWT s that you will be joining to the network you will want to verify that they are joined to the Gateway 1 Join Verification with 1420 Wireless Gateway With the Wireless Gateway on and ready open the Gateway web server page via your web browser Click on Explorer from the left hand menu tree and wait for device s programmed in chapter 4 to join with green status f 192 168 0 6 Explorer Windows Internet Explorer Go gt https 192 168 0 6 servlet hartstatus y Certificate Error gt x Live Searc File Edit View Favorites Tools Help We dr gl 192 168 0 6 Explorer Ep EJ deh lt Page j Toos gt Smart ab EMERSON Wireless Gateway A ool E SA 192 168 0 6 Hom ni HART HART Burst tti Diagnostics i a A Tag Status Last update PY sv TV QY Fate H onitor 11 25 09 1 732 User Defined 248 24 000 DeqC 6 863 V aa mwT1017 eeek 0 459 mils 245 2 00 10 00 aga Setup 11 25 09 24 021 DegC 23 750 DegC 7 23
33. ements IEC 60079 1 2007 Electrical Apparatus for Explosive Gas Atmospheres Flameproof Enclosures d IEC 60079 11 2006 Electrical Apparatus for Explosive Gas Atmospheres Intrinsic Safety Factory Mutual Approvals FM Approvals Certification The Microcor Wireless Transmitter MWT 3905 has been examined and tested to determine that the design meets basic electrical mechanical and fire protection requirements by FM Approvals a Nationally Recognized Testing Laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA Cosasco Wireless Corrosion Monitoring System 72 North American Certifications FM AExd ib Class I Zone 1 IIC T4 Ta 40C to 70C FMc EExd ib Class I Zone 1 IIC T4 Ta 40C to 70C Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 702408 for instructions The MWT 3905 complies with the following North American standards ANSI ISA 60079 0 2005 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Locations General Requirements ANSI ISA 60079 1 2005 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Location Type of Protection Flameproof d ANSI ISA 60079 11 2005 Electrical Apparatus for use in Class I Zones 0 1 and 2 Hazardous Locations Intrinsic Safety i Federal Communications Commission FCC and Industry Canada IC This device complies with Part 15 of the FCC Rule
34. etup before you can complete the gateway setup Cosasco Wireless Corrosion Monitoring System 14 Cosasco Wireless Corrosion Monitoring System 15 Chapter 4 MWT 3905 Microcor and MWT 3905 QS Quicksand Note All references to the MWT are applicable to the MWT 3905 QS Quicksand Wireless Transmitters hereafter unless otherwise noted Once you have completed the pre configuration of the Gateway you can program and add in MWT s to the network using RCS s Wireless Tools Software on the CD included with the Installation Kit Programming the MWT with Wireless Tools PC Software Preset check list v Be sure the power module is installed in the MWT prior to start of programming v Connect the communication cable 748110 9A to both the computer and the MWT v If using USB to RS232 adapter be sure to install supplied drivers by the manufacturer v Install Wireless Tools Software mportant To preserve battery life please ensure that the power module is removed from the MW T if it is not in use or connected to a Gateway 1 Install Wireless Tools Software a Insert the Setup and Installation CD that was included with the MWT Installation Kit provided with the MWT b Click Wireless Tools Software to install Adobe Flash Player 10 Fie View Control Help MWT QUICKSTART GUIDE COSASCO WIRELESS REFERENCE MANUAL ADOBE READER CONTACT INFORMATION Cosasco Wireless Corrosion Monitoring
35. gain and offset Yes No Global scale gain 10o BR ME Global scale offset oo yet Mapping 3 Import Export Rp SSM Do 2 E Network Connections 10 28 0 98 Protocols Removable Disk E Internet a Ri00 7 i Protocols JPG Paint My 11 05 PM Modbus Communications screen Cosasco Wireless Corrosion Monitoring System 12 Network Identification and Join Key Setup Note please follow this section step by step out to avoid any problems or future complications 1 Configure Gateway Network Name a Access the Gateway with Administrator access b Navigate to Setup gt Network gt Settings c Enter Network Name only determined prior to starting setup d To complete configuration click Submit Tar F 192 168 0 6 Wetwors Settings EMERSON li Process Management a 192 168 0 5 EL jari Diagnostics Network name imyNet O o aen Monitor ER explorer Network ID ang Security mode Common join key Access control list k Show join key Yes No a dwidth Generate random join key Generate lp andwi ie 2 Internet protocol Optimize for network size 1 50 devices 51 100 cevices FL Security Oo Time submit HL System Backup ne Page Options oo Restart Apps BAY HART LJ Changes Bl M Modbus IPE OFC Hike Trends Network Settings highlighting Network name screen 2 Configure Gateway Network ID a b
36. hand menu tree navigate to HART gt Device Highlight and then enter the new Burst Rate Click Submit P 192 168 0 6 HART Device Setup Windows Internet Explorer le xj z Fo m GAT ls https 192 168 0 6 servlet hartdevice 2 Certificate Error 4 X Live Search File Edit View Favorites Tools Help we Ge gf 192 168 0 6 HART Device Setup EJ dah page Gtools Ss i EMERSON Wirel Gat i Process Manaqement re ess a eway P 192 168 0 6 Cep Diagnostics B Monitor Explorer g Setup E Network Internet protocol 9 Security Time Hig System Backup Hg Page Options L Restart i Apps eer tteeGateway lt lt First mm H Hierarchy Submit L Changes M Modbus SIPC opc Page 1 of 1 Done TT TT Internet 00 4 Cosasco Wireless Corrosion Monitoring System 57 c The following screen will appear Click Return to Form 2 192 168 0 6 HART Device Setup Windows Internet Explorer File Edit View Favorites Tools Help we de gb 192 168 0 6 HART Device Setup fp EJ dah peace Goo gt Smart i EMERSON Error EA Xx Live Search nas sauna Wireless Gateway Ra Sf 192 168 0 6 HE Diagnostics x Description From To Status HE Monitor Changing transmit interval for device MWT1017 00 02 00 00 10 00 E Explorer Waiting for refresh of device MWT1017 A i
37. is working with governmental agencies around the world to supply fully compliant products and to remove the risk of violating country directives or laws governing wireless device usage Place and Date of Issue October 17 2012 Rohrback Cosasco Systems Inc Santa Fe Springs CA 90670 Authorized ar LEE f Steven L Stricklin Quality Assurance Manager Cosasco Wireless Corrosion Monitoring System 76 EUROPEAN UNION EU ATEX CERTIFICATION Fw DS ATEX GOTA Ex d b CLASS L DORE 1 IK T Ta 40C TO 4700 HORTH AMERICAN CERTIFICATION Fw E d fin CLASS Z HE i Il 456 T 70 rz Ex d b CLASS L ZONE 1 IK TO 720 EiT 2908 PI GROUND aN 1 KART li IEC Ex CERTIFICATION ENCLOSURE IPS FOR USE Gal WITH POWER MOOULE P N ARDE i Fa FW EL Ex FMG 00 2014 en PIN 2 RS 232 EG Ec d ib CLASS IONE 1 HC T 405 TO 708 s ai a N AN 4 57 NO CONNECTION a PN 3 R5232 COMMUNICATION PORT CONNECTOR ENTITY PARAMETERS RS 3232 HART ETE PH TO FIH 8 GR Pil 3 T PH 5 PH i T PH Yow 11 1 V lij lt 11 1 Y lam 11 1 111 V la 11 2 m li 22 9 mA las 35 1 m Li Pasa 31 1 mii Pi 2EB mili Fam 155 6 mW 2T CONNEC PORT Gaon a 1 5 uF m a 1 5 uf Lem 283 5 mH lim Lem 11 3 mH oF J 378 gH alem W PROSE POAT CONNECTOR PROBE PORT CONNECTOR ENTITY PARAMETERS PN C GR D OF E GR F T PIN A Lye Td Y Lye V m OREI Po 15 4 mW p 166 mw B
38. issions CISPR 11 2004 Industrial Scientific and Medical ISM Radio Frequency Equipment Radio and Telecommunications Terminal Equipment Directive R amp TTE 1999 S EC The MWT 3905 complies with the European R amp T TE Directive and the following standards EN 300 328 V1 7 1 2006 ERM and EMC Equipment Operating in the 2 4 GHz ISM Band EN 301 489 1 V1 6 2005 ERM and EMC Radio Equipment Common Technical Requirements Cosasco Wireless Corrosion Monitoring System 71 EN 301 489 17 V1 2 1 2002 ERM and EMC Specific Conditions for 2 4 GHz Systems EN 60950 1 2001 General Requirements Operating cautions for the following countries Countr Restriction Bulgaria General authorization required for outdoor use and public service France Outdoor use limited to 10 mW E I R P tal If used outside of own premises general authorization is required Norway May be restricted in the geographical area within a radius of 20 km from the center of Ny Alesund Romania Use on a secondary basis Individual license required Country Approvals Vietnam MICROCOR A007404212AE01A2 IEC Ex Certification FM IEC Ex FMG 09 2004 IEC Ex d ib Class I Zone 1 IIC T4 Ta 40C to 70C Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 702408 for instructions The MWT 3905 complies with the following IEC standards IEC 60079 0 2007 Electrical Apparatus for Explosive Gas Atmospheres General Requir
39. lready open Cosasco Wireless Corrosion Monitoring System 22 b Click Configuration button to configure Burst Interval Measurement Interval Probe Range Primary Variable Units Corrosion Rate Algorithm and Corrosion Rate Interval The Configuration panel is read and write enabled 1 Burst Interval Configures the interval in which the MWT s transmit measurement data to the Gateway For initial setup the burst interval should be set to 2 minutes A burst rate of 2 minutes will allow multiple readings to be taken in a short amount of time to allow for faster system setup Burst rate should be changed to an interval of 10 minutes or more RCS does not recommend a time interval below 10 minutes either through the Checkmate DL W or through the Gateway Web Server Input value must be an integer between 10 and 60 Probe Range Configures the span of the probe in mils Span is displayed on actual Probe Primary Variable Units Metal Loss in mils or microns Corrosion Rate Algorithm Configuration allows data to be calculated in Linear Regression or 24 Hour filter Algorithm The MWT s are configured to 24Hr filter by with an additional 12hr filter by default Please refer to RCS Application notes for case by case applications on CR algorithms Corrosion Rate Interval Configures the interval in which the MWT s will calculate Corrosion Rate Algorithm Negative Rate Suppression By default the MWT s are enabled with Negative Rate S
40. ly D software to run harm your computer lf you do nottrust the source do not run or save this software Whats the risk k The Wireless Tools Setup Wizard window will appear Click Next to begin installation i Wireless Tools Welcome to the Wireless Tools Setup Wizard The installer will guide you through the steps required to install Wireless Tools on your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel if Wireless Tools Select Installation Folder The installer will install Wireless Tools to the following folder To install in this folder click Nest To install to a different folder enter it below or click Browse Folder C Program Files RCS Wireless Tools Install Wireless Tools for yourself or for anyone who uses this computer O Everyone Just me Cosasco Wireless Corrosion Monitoring System 27 m Click Next to Confirm Installation ig Wireless Tools Confirm Installation a n Click Close to Complete Installation ig Wireless Tools Installation Complete Cosasco Wireless Corrosion Monitoring System 28 2 Run Wireless Tools c Click the Wireless Tools icon on your desktop or in the RCS folder of your
41. n Folder The installer will install Wireless Tools to the following folder To install in this folder click Nest To install to a different folder enter it below or click Browse Folder C Program Files RCS Wireless Tools Install Wireless Tools for yourself or for anyone who uses this computer O Everyone Just me Cosasco Wireless Corrosion Monitoring System 17 f Click Next to Confirm Installation ig Wireless Tools Confirm Installation a g Click Close to Complete Installation ig Wireless Tools Installation Complete Cosasco Wireless Corrosion Monitoring System 18 2 Run Wireless Tools a Click the Wireless Tools icon on your desktop or in the RCS folder of your Start Menu Programs list m Wireless Tools Or fa RCS t Microcor Tools Skype tE Wireless Tools Prograrrs F TA Documents Yi Startup 2 r W vie Setti a gt Settings p Search k x Help and Support an J Run D Shut Down start C x P b Click on Panel Size to set your display preference This Manual will demo the x4 size HE Wireless Tools J About trument Diagnostics Maintenance Device Information Serial Communication Wireless Communication Cosasco Wireless Corrosion Monitoring System 19 3 Communications Required Step a Click Search Device button to auto detect communications p
42. ogy The Microcor will provide corrosion rates and metal loss for data in any process media at speeds approaching real time over a wireless network The Corrater will provide corrosion rates and imbalanced pitting for data in aqueous based processes over a wireless network Each Cosasco Wireless Device works as a node in a self organizing network mesh to ensure consistent delivery of data Secure and easily configurable the self organizing network ensures an adaptive and flexible approach to wireless data transfer Unlike many approaches to in plant wireless systems which require direct line of sight between the instrument and the communications gateway the RCS approach ensures network integrity by allowing Cosasco Wireless Devices to communicate with each other Because every device serves as a network connector there can be no single point of failure In the event a temporary obstruction blocks a direct connection the network automatically reroutes the signal to an adjacent device ensuring network reliability and data integrity A network of Cosasco Wireless Devices can operate as an independent system or can integrate into your existing DCS SCADA RCS offers the ICMS4 Corrosion Management Systems for larger scaled systems with Corrdata Live software For smaller scale systems RCS offers the Intelligent Interface Unit see diagrams on next page The scope of this manual is to cover all the necessary equipment and settings required to connect
43. oin Key and click Write Join Key Click Connect and wait until the status bar shown on the bottom of panel indicates that connect is OK Click Refresh to verify NW ID Join Key cannot be checked To verify MWT Wireless Gateway communication Refer to Chapter 5 Section 1 or see Chapter 6 for join verification with Gateway Interface k azan 2 ispa Panel Size About COM14 Cosasco Wireless Corrosion Monitoring System 31 2 Instrument d Click Instrument Identification button to read and write Information to the connected MWT The Instrument Identification commands used include The Long Tag Short Tag Descriptor and Date The Instrument commands can be configured on the Wireless Gateway interface also A good practice for recognizing connected devices is labeling them properly Location Serial Number etc 5 Long Tag The default value of the Long Tag is CW Ixxxxxxxx where xxxxxxxx IS the Serial Number of the unit The Long Tag can be modified to 32 characters but must be unique inside the wireless network 6 Short Tag The default value of the Short Tag is blank The Short Tag can be modified to 8 characters 7 Descriptor The default value of the descriptor is blank The Descriptor field can be 16 characters long and used for any type of description a user may need 8 Date Manually enter the date mm dd yyyy This field can store any date the user requires Panel Size About Cosasco Wireless Corrosion Monit
44. onnector nut to mount the transmitter to the probe adapter b Rotate the antenna to vertical position MWT With Fixed Probe Mounted on the Side of the Pipe Bottom of the Line a Attach connector and tighten connector nut to mount the transmitter to the probe adapter b Rotate the antenna to vertical position PROBE ASSEMBLY PROBE ASSEMBLY ANTENNA MWT Mounted on Underside of Pipe Cosasco Wireless Corrosion Monitoring System 62 Optional Remote Mounting Bottom of the Line shown a Secure the transmitter to the remote mounting post using appropriate accessories b Attach connector and tighten connector nut of the optional flexible cable to the probe adapter and attach the other end to the transmitter c Rotate the antenna to vertical position DP ree MOUNTING BRACKET PROBE ASSEMBLY MOUNTED ON THE UNDERSIDE OF FLEXIBLE CABLE THE PIPE OPTIONAL MOUNTING POST MWT Mounted in a Remote Location RCS Mounting Accessories LOCK WASHER m Uy BOLT AND HEX NUT 2 DIA MOUNTING POST NOT SUPPLIED MOUNTING PLATE LOCK WASHER AND HEX NUT Cosasco Wireless Corrosion Monitoring System 63 Cosasco Wireless Corrosion Monitoring System 64 Appendix A Product Certifications Product Name Microcor Wireless Transmitter Model MWT 3905 Approved Manufacturing Location Rohrback Cosasco Systems Inc Santa Fe Springs California USA European Union EU
45. or outdoor use and public service Outdoor use limited to 10 mW E I R P ltaly If used outside of own premises general authorization is required May be restricted in the geographical area within a radius of 20 km from the center of Ny Alesund Use on a secondary basis Individual license required Cosasco Wireless Corrosion Monitoring System 75 IEC Ex Certification IECEx SIR 12 0059 Ex d ib IIC T4 Gb Ta 40 C to 70 C Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 710932 for instructions The CWT 9020 complies with the following IEC standards IEC 60079 0 2011 Electrical Apparatus for Explosive Gas Atmospheres General Requirements IEC 60079 1 2007 04 Electrical Apparatus for Explosive Gas Atmospheres Flameproof Enclosures d IEC 60079 11 2011 06 Electrical Apparatus for Explosive Gas Atmospheres Intrinsic Safety i CSA International CSA Certification The Corrater Wireless Transmitter CWT 9020 has been examined and tested to determine that the design meets basic electrical mechanical and fire protection requirements by CSA a Nationally Recognized Testing Laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA North American Certifications Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 710932 for instructions The CWT 9020 complies with the following North American standar
46. or recognizing connected devices is labeling them properly Location Serial Number etc 1 Long Tag The default value of the Long Tag is MWTxxxx where xxxx is the Serial Number of the unit The Long Tag can be modified to 32 characters but must be unique inside the wireless network 2 Short Tag The default value of the Short Tag is blank The Short Tag can be modified to 8 characters 3 Descriptor The default value of the descriptor is blank The Descriptor field can be 16 characters long and used for any type of description a user may need 4 Date Manually enter the date mm dd yyyy This field can store any date the user requires Wireless Tools Panel Size About Communications Instrument Diagnostics Maintenance Instrument Identification E ng MWTAWE 1027 i Shot Tag SHRTTAG Descriptor MODBUS 45550 Fi Date 04 15 2010 MM DDAYYYY C Wie This item is already open b Please refer to section b1 of Chapter 4 to configure initial burst rate Page 22 c Configuration of the Wireless Extender is now complete and should be joined to the Gateway and other Wireless devices in the network Cosasco Wireless Corrosion Monitoring System 44 Join Verification with Wireless Gateway Once you have programmed all the Wireless Extenders that you will be joining to the network you will want to verify that they are joined to the Gateway 1 Join Verification with 1420 Wireless Gateway a
47. oring System 32 e Click Configuration button to configure Burst Interval Measurement Interval Alloy Multiplier Standard or Flush probe and Cycle Time The Configuration panel is read and write enabled FN Wireless Tools 1 Panel Size About Burst Interval Configures the interval in which the CWT s transmit measurement data to the Gateway For initial setup the burst interval should be set to 2 minutes A burst rate of 2 minutes will allow multiple readings to be taken in a short amount of time to allow for faster system setup Once instrument is connected to gateway burst rate should be changed to an interval of 10 minutes or more RCS does not recommend a time interval below 10 minutes either through the Checkmate DL W or through the Gateway Web Server Input value must be an integer between 10 and 60 minutes Cosasco Wireless Corrosion Monitoring System 33 2 Alloy Multiplier The probe alloy multiplier is a proportionality factor that relates the electrical polarization characteristics of a probe to its corrosion rate See table below to select appropriate multiplier UNS Code UNS Code Material E03005 Pipe Grade Carbon Steel N10276 Hastelloy C276 A91100 Aluminum 1100 0 R50400 ASTM B 348 Grades 2 4 Titanium 530400 AISI 304 Stainless Steel 531600 AISI 316 Stainless Steel CDA 443 Arsenical Admiralty L S31603 AISI 316L Stainless Steel C445 CDA 445 Phosphorized Adm j C64200 CDA 642 Al Silicon Bronze 4
48. ort Number Date FM Approvals LLC Way ustes B Marquedant roup Manager Electrical October 2004 Date Cosasco Wireless Corrosion Monitoring System 70 Appendix C Manufacturer s Declaration of Conformity Product Name Microcor Wireless Transmitter Model MWT 3905 Approved Manufacturing Location Rohrback Cosasco Systems Inc Santa Fe Springs California USA European Union EU Directives ATEX certification FM 09 ATEX 0018X Ex d ib Class I Zone 1 IIC T4 Ta 40C to 70C Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 702408 for instructions ATEX Directive 94 9 EC The MWT 3905 complies with the European ATEX Directive and the following standards EN 60079 0 2006 Electrical Apparatus for Explosive Gas Atmospheres General Requirements EN 60079 1 2007 Electrical Apparatus for Explosive Gas Atmospheres Flameproof Enclosures d EN 60079 11 2007 Electrical Apparatus for Explosive Gas Atmospheres Intrinsic Safety i Electromagnetic Compatibility Directive EMC 89 336 EEC Amended 91 263 EEC 92 31 EEC and 93 97 EEC The MWT 3905 complies with the European EMC Directive and the following standards EN 61326 1 2006 Electrical Equipment for Measurement and Control EN 61000 4 2 1995 A1 1998 A2 2001 EMC Electrostatic Discharge Immunity EN 61000 4 3 2006 A1 2008 EMC Radiated Radio Frequency Immunity EN 61000 6 4 2007 EMC Radiated Em
49. ort of connected MWT The option to manually choose a com port is also available The Device Information commands used include The Hart Revision Device Type of the Instrument Manufacturer s Code Serial Number and the Firmware Revision of the Device The Device Information is Read Only f Wireless Tools Communications Instrument Diagnostics Maintenance E3 PSM DEN RCS 0601C Seach 1016 0s0003F8 oa ma Device Information Cosasco Wireless Corrosion Monitoring System 20 b Click Wireless Communication button to configure the Network ID NW ID and Join Key of your connected MWT A special sequence is required for doing this configuration 1 Click Disconnect and wait until the status bar shown on the bottom of the panel indicates the end of the command 2 Input NW ID and click Write ID Input Join Key and click Write Join Key 4 Click Connect and wait until the status bar shown on the bottom of panel indicates that connect is OK Click Refresh to verify NW ID Join Key cannot be checked co To verify MWT Wireless Gateway communication Refer to Chapter 5 Section 1 or see Chapter 6 for join verification with Gateway Interface Fw Wireless Tools eee pe aE e ee Panel Size About Communications Instrument Diagnostics Maintenance Device Information CS MuT 0E0AF Serial Transm on COME L onimunication ACS D 5U1C Wireless 1027 Ox000403 Communication
50. ou will mol be able to ri setup tha 1420 New Administrator Password Confirm Naw Malntananca Password Confirm New Operator Password Confirm Naw Exac utluna Password Conlirm Terms Of Use i a A J ig gl gd Poe Password Edit screen Cosasco Wireless Corrosion Monitoring System 9 2 Time and Date setup a On the left hand side menu select SETUP then TIME b Select the option to set with PC time c Then click on Submit 1420 labie Wireless Gateway 192 168 1 10 HC Diagnostics A Monitor Your PC s time 11 17 06 09 41 26 921 Le x 1420 time systemtest2 11 17 06 09 42 11 829 s Explorer 0 days 00 00 44 908 S ANetwork Method used to set time O Network Time Protocol NTP Bonon 2 Internet protocol C Security 0 Page Options 2 Restart Apps A HART M Modbus SPC orc like Trends l Time setup Screen IP configuration IT Process Control Network Administrator or Technician can provide the following Prior to the gateway being installed and connected to a live control network it should be configured with an IP address as well as other TCP IP network settings Required information e Specify an IP address or use a DHCP server e Hostname e Domain Name e P address e Netmask e Gateway Cosasco Wireless Corrosion Monitoring System 10 1 Configure Gateway Ethernet
51. r newer If the user manual is being installed the following application is also required e Adobe Acrobat 5 0 or newer If the Network Assistant or OPC Proxy Setup utilities are being installed the following application is also required e NET Framework 2 0 If any of the above requirements are not met the setup disc will install the following e Internet Explorer 6 0 service pack 1 e Sun Microsystems Java Runtime 1 5 0 10 e Adobe Acrobat Reader 8 0 e NET Framework 2 0 Cosasco Wireless Corrosion Monitoring System 4 Hard disk space Requirements e Maximum installation including all upgrades performed by the setup disc 250 MB Typical installation all features but none of the above installed 35 MB Hardware Requirements e Ethernet port framework 2 0 e Crossover Cable e Cosasco Wireless Device e Cosasco Wireless Device Power Module e R 1420 Gateway e 24Vdc Power Supply Cosasco Wireless Corrosion Monitoring System 5 Chapter 3 Gateway Pre Configuration Required Equipment v 24Vdc power supply v R 1420 Gateway v PC with matching requirements v Ethernet Crossover Cable The first step in setting up a network of Cosasco Wireless Devices is to configure the Gateway This chapter explains how to setup a completely new network of Cosasco Wireless Devices and Gateway If you have an existing network of Cosasco Wireless Devices and Gateway and will be adding Cosasco Wireless Devices to an e
52. s Operation is subject to the following conditions This device may not cause harmful interference This device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure a minimum antenna separation of 20 cm from all persons Telecommunication Compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the radio frequency RF spectrum Nearly every country requires this type of product certification RCS is working with governmental agencies around the world to supply fully compliant products and to remove the risk of violating country directives or laws governing wireless device usage Place and Date of Issue January 29 2010 Rohrback Cosasco Systems Inc Santa Fe Springs CA 90670 Authorized Signature Steven L Stricklin Quality Assurance Manager Cosasco Wireless Corrosion Monitoring System 73 Cosasco Wireless Corrosion Monitoring System 74 Appendix D Manufacturer s Declaration of Conformity Product Name Corrater Wireless Transmitter Model CWT 9020 Approved Manufacturing Location Rohrback Cosasco Systems Inc Santa Fe Springs California USA European Union EU Directives ATEX certification Sira 12ATEX1151 II 2 G Ex d ib IIC T4 Gb Ta 40 C to 70 C Enclosure IP66 For use only with Power Module P N 748400 See Installation Drawing 710932 for instruc
53. the Gateway you will now need to program the Wireless Extenders Programming the Wireless Extender with Wireless Tools PC Software Preset Check List v Be sure the power module is installed in the Wireless Extender prior to start of programming v Connect the communication cable 748110 9A to both the computer and the MWT v If using USB to RS232 adapter be sure to install supplied drivers by the manufacturer v Install Wireless Tools Software mportant To preserve battery life please ensure that the power module is removed from the Wireless Extender if it is not in use or connected to a network 1 Install Wireless Tools Software a Insert the Setup and Installation CD that was included with the MWT Installation Kit Cosasco Wireless Corrosion Monitoring System 38 b Click Install Wireless Tools Software Adobe Flash Player 10 File View Control Help MWT QUICKSTART GUIDE e COSASCO WIRELESS REFERENCE MANUAL ADOBE READER CONTACT INFOR c A security warning window may appear If so click Run Another Security warning window will appear Click Run again File Download Security Warning Internet Explorer Security Warning Do you want to run or save this file The publisher could not be verified Are you sure you want to run this software Name setup msi Type Windows Installer Package 1 53MB From Asfsoffice03 Engineering Design Software 7024 Name setup msi Publisher Unknown Pu
54. tinue to this website not recommended to continue s egy Laz L Ljj al ig Ej j u Pe NE Sk Pee Tali face gk jen 6 Oa Be Of eee Poe by E i arh OE i oF Bi Cae dil Lrru Pelid Bet Ai j RE lt n Ban T Task i tal There is 4 problem with this website s security certificete eal Ero Cue ri ve meal We eee th Sari riman Lin wana paa xwi do nel Contin i ths webi Security Warning screen 5 You will then be prompted by a login screen The User name and Password have been preset for convenience However if the entries get removed or changed the User name is admin and the password is default Click OK to continue Connect to 197 168 1 10 The server 192 166 1 10 at WiHart GW Restricted Access requires a Username and password Liser name admin x Remember my password Login screen Cosasco Wireless Corrosion Monitoring System 8 The web server home page will automatically open 192 168 1 10 1420 HG Home Page Microsoft Internet Explorer provided by Rosemount Inc 3 2 Sic ole File Ed wew Favorites Took Hel amp e Q he A Z WW vera AA deers b tpe Ji 192 160 1 10 fservietihome v o h S EMERSON i Dew Diagnostics x E Monitor IA explorer Setup 1420 cA Wireless Gateway a Core Diagnostics View status of modbus communications the client server parameters and much more Monitor View data from e
55. tions ATEX Directive 94 9 EC The CWT 9020 complies with the European ATEX Directive and the following standards EN 60079 0 2006 Electrical Apparatus for Explosive Gas Atmospheres General Requirements EN 60079 1 2007 Electrical Apparatus for Explosive Gas Atmospheres Flameproof Enclosures d EN 60079 11 2012 Electrical Apparatus for Explosive Gas Atmospheres Intrinsic Safety i Electromagnetic Compatibility Directive EMC 89 336 EEC Amended 91 263 EEC 92 31 EEC and 93 97 EEC The CWT 9020 complies with the European EMC Directive and the following standards EN 61326 1 2006 Electrical Equipment for Measurement and Control EN 61000 4 2 2008 A1 1998 A2 2001 EMC Electrostatic Discharge Immunity EN 61000 4 3 2006 A1 2008 EMC Radiated Radio Frequency Immunity EN 61000 6 4 2007 EMC Radiated Emissions CISPR 11 2004 Industrial Scientific and Medical ISM Radio Frequency Equipment Radio and Telecommunications Terminal Equipment Directive R amp TTE 1999 S EC The CWT 9020 complies with the European R amp TTE Directive and the following standards EN 300 328 V1 7 1 2006 ERM and EMC Equipment Operating in the 2 4 GHz ISM Band EN 301 489 1 V1 6 2005 ERM and EMC Radio Equipment Common Technical Requirements EN 301 489 17 V1 2 1 2002 ERM and EMC Specific Conditions for 2 4 GHz Systems EN 60950 1 2001 General Requirements Operating cautions for the following countries General authorization required f
56. uppression al Wireless Tools Panel Size About Cosasco Wireless Corrosion Monitoring System 23 c Click Measurement button to read all dynamic variables The variables used include Primary Secondary Tertiary and Quaternary The variables are read only Note Valid readings will appear after 1 measurement interval PV Primary Variable Metal Loss in mils or microns SV Secondary Variable Corrosion Rate in mils per year or microns per year TV Tertiary Variable Instrument Temperature in deg C QV Quaternary Variable Battery Voltage in Volts e OMN f Wireless Tools Size Communications Instrument Diagnostics Maintenance Instrument Identification Configuration MYT TO16 Mw T TE Measurement Rasa ENGINEERING M 11730 2011 Rete Cosasco Wireless Corrosion Monitoring System 24 Cosasco Wireless Corrosion Monitoring System 25 Chapter 5 CWT 9020 Corrater Once you have completed the pre configuration of the Gateway you can program and add in GWT s or MWT s Chapter 4 to the network using RCS s Wireless Tools Software on the CD included with the Installation Kit NOTE If Wireless Tools is installed already skip step one below Programming the CWT with Wireless Tools PC Software Preset check list v Be sure the power module is installed in the CWT prior to start of programming v Connect the communication cable 748110
57. used t Wireless Tools About Communications Instrument Diagnostics Maintenance w i ROMCheckSum OK 4 4i ddd 4 Additional byte 1 Bit 6 Supply Voltage Level OK Bit 4 Supply Voltage Hardware OK Bit 3 Ambient Temperature Hardware OK Bit 2 Ambient Temperature Limits OK Bits 7 5 1 0 are unused t Wireless Tools Panel Size About Sa a sewka Communications Instrument Diagnostics Maintenance Additional x Power Module Unused Device o SupploltLevel OK nused I SuppliyoltiHw OK Run Self Test AmbientT empHw OK AmbientT empLimits OK nused nused 43 Cosasco Wireless Corrosion Monitoring System 51 5 Additional byte 2 Bits 7 0 are unused 6 Additional byte 3 Bit 5 Over Range OK Bit 4 Range Time Out OK Bit 3 Under Range OK Bit 2 In Range Bits 7 6 1 and 0 are unused Note These bits are related to fault probe detection If values don t match for Additional byte 3 or 4 likely there is a probe problem Troubleshoot MWT with a test probe t Wireless Tools z Panel Size About Communications Instrument Diagnostics Maintenance Power Module nused i verRange OK angeT imeQut OK Fun Self Test ngerRage OK nRange nused nused 7 Additional byte 4 Bit 6 Corrosion Rate Calculation OK Bit 4 Reference Voltage OK Bit 3 Probe OK Bit 1 Probe In Range Bit 0 Bit 0 ADC OK Bits 7 5 and 2 are unus
58. wer Module buiton to read battery power information 1 Capacity This is a calculated estimate of remaining power 2 Remaining months at 10 Min Intervals This is a calculated estimate of remaining power with the use of 10 min burst measurement intervals 3 Remaining months at 60 Min Intervals This is a calculated estimate of remaining power with the use of 60 min burst measurement intervals Wireless Tools Instrument Diagnostics Maintenance Aun Self Test enem This item is already open Cosasco Wireless Corrosion Monitoring System 49 c Click Device button to read Device Status Information To check proper functionality of the device you must click on each byte to view individual bit information 1 Main Bit 7 Device OK Bit 6 Config OK Bit 0 5 Unused t Wireless Tools Size Abol it Power Module Decive OK tarted Unused Run Self Test A kk k Unused Unused Refresh Unused 2 Standard Bit 6 Electronics OK Bit 5 Environmental Condition OK Bit 4 Voltage OK Bit 1 NVM OK Bit 0 Normal Mode Bits 7 3 and 2 are Unused t Wireless Tools Standard Stat x Power Modu 2 Electronics OK EnyCond OK ye Voltage OK n Ser Ter AZ NVM OK Normal Mode anna Td a ddd Cosasco Wireless Corrosion Monitoring System 50 3 Additional byte 0 Bit 6 NVMem OK Bit 4 NVMem2 OK Bit 0 ROM CheckSum OK Bits 7 5 3 2 and 1 are un
59. xisting network skip to Chapter 4 PC Initialization To configure the Gateway a local connection between a PC Laptop and the Gateway need to be established 1 Connect the 24 VDC supply to the Gateway and the crossover network cable into the Ethernet 1 socket right hand RJ45 Ethernet port viewed from bottom of 1420 and into the network port on the laptop PC Only use the right hand network socket on the Gateway that has been set to a TCP IP address of 192 168 1 10 Once the crossover cable is connected the network connection will take a couple of minutes to initialize 2 The PC laptop address and host settings need to be changed manually using the following procedure for Internet Explorer on Windows The procedure for other operating systems and web browsers may vary slightly a Onthe PC laptop install the Java Plug in found on the Disk 1 CD provided with the Gateway The Plug in can also be found at http java com Cosasco Wireless Corrosion Monitoring System 6 b To Establish the PC Laptop settings navigate to Start gt Control Panel gt Network Connections Select Local Area Connection Right click to select Properties Select Internet Protocol TCP IP then click the Properties button Select the Use the following IP address button and set IP address to 192 168 1 13 Set the Subnet Mask to 255 255 255 0 Set the Default Gateway to 192 168 1 1 Leave DNS fields blank Select OK for both the Internet Protocol TCI IP

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