BlueWave ~ Intelligent Energy Control Quick Guide
Contents
1. cccceeceeeee cence eee 2 4 BW3 C Version Wiring CONNECTIONS ccceceee sees eee O 2 5 Occupancy Sensor Wiring CONNECTIONS cceeee eee 9 2 6 Light Level Sensor Wiring Connections 00ceeeeees 9 2 7 Remote Switch Wiring Connections cccceee ence ees 10 3 Operating Instructions ccccseeeeeeeeeeesseeeseeenseeeseeeeneeeeees 11 Sell WING DUOS ee 11 3 2 TNE MMIC AOR S nereseno E 12 3 3 Remote equipment sosssessssssrrosrressrrnsrrrsrrrrsrresrrererren 12 4 Engineer Functions cccccccssssecsseeeeeseeeeseeeeaseeeeeneeeseenseaes 13 4 1 Channel 1 amp 2 settings ccececccseeseeeee eee eeeeeeeeeeeeeeaeees 13 4 2 Mode settings c cece cccceeseceeeecsseceeeeeeeeeeeessanensanes 14 4 3 Example settings ccccscccssscccssseeeeeseeeeeeeesseessseessses D 4 4 Commissioning P eeemee dese E E 17 4 5 Timer setting E E T a ar 4 6 Light Level setting E P EA EE Y ar VOSUIOCINY e E E EE 18 BlueWave Intelligent Energy Control Installation and User Manual INTRODUCTION This manual describes the Installation and Operation of the BlueWave Intelligent Energy Control This control must be installed according to the current IEE Wiring Regulations and should include full disconnection means and fusing appropriate to the connected loads 1 TECHNICAL SPECIFICATIONS 1 1 Operating Environment Operating temperature range2. Notes ALM2 input open cct Use CH2 SW2 input Use CH2 SW2 input Use CH2 SW2 input Use CH2 SW2 input Use LUX4 input Use LUX4 CH2 SW2 Use LUX4 input Use LUX4 CH2 SW2 15 CHAN 2 Switch 1 Off Switch 2 On Switch 3 Off Switch 4 On CHAN 2 Switch 1 Off Switch 2 Off Switch 3 Off Switch 4 On CHAN 2 Switch 1 Off Switch 2 On Switch 3 Off Switch 4 Off Occupancy control according to ALM Occupancy Input 2 Light Level Control according to LUX 4 Light Level Sensor Input 2 No Occupancy control Light Level Control according to LUX 4 Light Level Sensor Input 2 Occupancy control according to ALM Occupancy Input 2 No Light Level Control 16 4 4 Commissioning settings F Four potentiometers are provided to set the time delays and light level setting 4 5 Timer setting Once the time range has been set using switch 3 of the mode switch block see 4 2 then the Time 1 or Time 2 potentiometer may be used to set the time delay for Channel 1 and Channel 2 At minimum position the timer will operate at approximately 10 seconds At maximum position the timer will operate at 60 minutes or 12 hours depending on the timer range setting To facilitate easy testing it is recommended to set the timer using the O to 60 minute range For example setting the timer potentiometer to half way the timer should run and test to approximately 30 minutes Adjusting the timer range to 0 to 12 hours will then in
3. the normally closed contact on the channel relay NC Where a volt free changeover contact is required the Normally Closed contact NC will be made when the controller output is in the ON condition and the Normally Open contact NO will be made when the controller output is in the OFF condition 2 3 BW2 C VERSION WIRING CONNECTIONS The terminal identification and description are provided below together with the maximum terminal capacity in mm shown in brackets Note that some terminals may require more than one cable to be terminated and therefore cable sizing should be selected accordingly The 12V dc and OV dc terminals for Input 1 and Input 2 may require several cables to be terminated according to the number of remote sensors required CONTROLS SUPPLY RELAY CONNECTIONS CH1 amp CH2 L Live supply input 2 5 NO Normally open relay output 2 5 E Earth termination point 2 5 COM Common relay input 2 5 N Neutral supply input 2 5 NC Normally closed relay output 2 5 SEE IMPORTANT NOTE ON PAGE 6 INPUT 1 12V dc output 1 5 INPUT 2 OV dc output 1 5 12V dc output 1 5 ALM1 Occupancy input NC 1 5 OV dc output 1 5 LUX3 Light level input 1 5 ALM2 Occupancy input NC 1 5 SW1 Remote volt free switch Chan 1 1 5 LUX4 Light level input 1 5 SW1 Remote volt free switch Chan 1 1 5 SW2 Remote volt free switch Chan 2 SW2 Remote volt free switch Chan 2 1 Figure BW2 C P
4. to On lux override e On lux override to Off lux high The status of each channel can be ascertained from the LED indicators described overleaf 11 3 2 The indicators Indicators show the status of each channel SYMBOL DESCRIPTION STATUS Red solid Automatic off Red flashing evenly Override off Red short off flash Off lux high Blue solid Automatic on J OVERRIDE Blue flashing evenly Override on Cx Blue short off flash On Lux override Red and blue flashing evenly Remote Override on Red and blue all on Test Mode on Em Ce 3 3 Remote equipment The BlueWave Intelligent Energy Control will often have remote equipment connected Remote equipment can include Occupancy sensors Daylight sensors internal or external Momentary switches push button Override switches rocker or key operated The controller will react to the information provided by the switches and sensors The function of the controller will depend on the settings selected by the installer These are described fully in the Engineer Functions section BlueWave BlueWave Engraved Occupancy Sensor Light Level Sensor Override key switch amm j 4 x Inside Sensor External w Sensor The controller includes an independent adjustable timer for each channel an independent light level setting for each light level sensor and can be set to operate in a variety of modes to suit the application 12 4 ENGINEER FUNCTIONS This sec
5. 02 C to 40 C Operating humidity range 0 to 90 RH Control IP rating IP30 Pollution degree Il environment Control safety construction Class Il Mains supply 230Vac nominal 200Vac to 265Vac actual 50Hz Recommended control supply fuse 3A Rated impulse voltage 2500V Dimensions 216mm X 124mm X 62mm Conformities EMC 89 336 EEC LVD 73 23 EEC 1 2 Performance Specifications An independently mounted electronic control for surface mounting Operation is by Class A software and Type 1A action The mains supply to the electronic circuit is to be protected by a fuse Remote switch inputs will be volt free 12Vdc 5mA Occupancy sensor inputs are volt free normally closed contacts open on detection of occupancy as Chalmor BW MINI BW 35 BW CUR BW MW and PIR CM Lux sensor readings are from a photo diode operating at 12V dc as Chalmor BW LUX or BW LUX WP Maximum sensor rating 175mA Timer Range 10s 60m or 10s 12 hours selectable Light Level Control Min to Max Status Indicators Red LED Channel off Blue LED Channel on 1 3 BW2 C Version Electrical Specifications The power supply is isolated therefore all remote sensor and remote switch wiring to the control does not need to be mains level rated but should be insulated to the highest voltage present where entering the control box Channel 1 volt free changeover relay rating 16A 240Vac resistive 6A 240Va
6. BlueWave Intelligent Energy Control Installation and User Manual for BW2 C and BW3 C versions Quick Guide BLUE WAVE fo cco INTELLIGENT ENERGY CONTROL CHANNEL 1 J OVERRIDE 2 OVERRIDE or on CHANNEL 2 ISOLATE ALL SUPPLIES BEFORE OPENING Press button to override or activate Channel 1 Es Press button to override or activate Channel 2 Indicators show the status of each channel SYMBOL DESCRIPTION STATUS Red solid Automatic off Red flashing evenly Override off Red short off flash Off lux high Blue solid Automatic on w Blue flashing evenly Override on Cro Blue short off flash On Lux override Ee E Red and blue flashing evenly Remote Override on Red and blue all on Test Mode on CE A BlueWave Intelligent Energy Control Installation and User Manual CONTENTS PPV OGUG HON uesa EEEE 3 1 Technical Specifications 0 cccceeessessseeeeeesseeeseeeeneeeees 3 1 1 Operating Environment cccccsseeeeceeeeeeeeeeeeeeeeeeeeeneaees 3 1 2 Performance Specifications PEE 1 3 BW2 C Version Electrical Specifications PEE EEE 1 4 BW3 C Version Electrical Specifications sce 4 2 Installation Instructions cccceceeeseeeeeeeeeeeneeeeneenee ee aeeeeneenes 4 2 1 Mounting the Control Assembly 000 ccc eeeeeeeeecseeeeee 2 2 General Wiring Specifications ccccceeccee eee eeeeeeeeeae ees 2 3 BW2 C Version Wiring Connections
7. CB connections fF Bas Aux ALH Lik DEM TEAST LI miaka HEDE CHiN CHAN WHN hife S Lux 1 LUXx 2 2 4 BW3 C VERSION WIRING CONNECTIONS The terminal identification and description the maximum terminal capacity in mm sh are provided below together with own in brackets Note that some terminals may require more than one cable to be terminated and therefore cable sizing should be selected accordingly The 12V dc and OV dc terminals for Input 1 and Input 2 may requi re several cables to be terminated according to the number of remote sensors required CONTROLS SUPPLY L Live supply input 2 5 E Earth termination point 2 5 N Neutral supply input 2 5 INPUT 1 12V dc output OV dc output ALM1 Occupancy input NC LUX3 Light level input 1 Swi Remote volt free switch Chan 1 1 5 Swi Remote volt free switch Chan 1 1 5 Figure BW3 C PCB connections Tink 2 LUX ME 1 SSeS ie min max ad iB i RELAY CONNECTIONS CH1 CH2 amp CH3 NO Normally open relay output 2 5 COM Common relay input 2 5 NC Normally closed relay output 2 5 SEE IMPORTANT NOTE ON PAGE 6 Channel 3 relay replicates Channel 2 INPUT 2 12V dc output 1 5 OV dc output 1 5 ALM2 Occupancy input NC 1 5 LUX4 Light level input 1 5 SW2 Remote volt free switch Chan 2 SW2 Remote volt free switch Chan 2 1 LUX 2 2 5 OCCUPANCY SENSOR 12V WIRING CONNECTIONS Where oc
8. c inductive fluorescent 3A 240Vac compact fluorescent Channel 2 volt free changeover relay rating 16A 240Vac resistive 6A 240Vac inductive fluorescent 3A 240Vac compact fluorescent Relay contacts make to the normally closed NC contact when the channel is ON and to the normally open NO contact when the channel is OFF This provides a fail safe facility in the event of a controls supply fault 1 4 BW3 C Version Electrical Specifications The power supply is isolated therefore all remote sensor and remote switch wiring to the control does not need to be mains level rated but should be insulated to the highest voltage present where entering the control box Channel 1 volt free changeover relay rating 16A 240Vac resistive 6A 240Vac inductive fluorescent 3A 240Vac compact fluorescent Channel 2 volt free changeover relay rating 16A 240Vac resistive 6A 240Vac inductive fluorescent 3A 240Vac compact fluorescent Channel 3 volt free changeover relay rating 16A 240Vac resistive 6A 240Vac inductive fluorescent 3A 240Vac compact fluorescent Channel 3 relay replicates Channel 2 operation 2 INSTALLATION INSTRUCTIONS 2 1 Mounting the Control Assembly For installations where the integral push buttons are to be used the controller should be positioned to allow the user easy access to the push buttons for Channel 1 amp Channel 2 operation The controller can be positioned with the cable entry to
9. crease the setting to 6 hours 4 6 Light Level setting Once the light level sensor has been selected using switch 3 or 4 of the Channel 1 2 switch block see 4 1 then the LUX 1 potentiometer sets the light level for the sensor connected to Input 1 LUX 3 and the LUX 2 potentiometer sets the light level for the sensor connected to Input 2 LUX 4 At minimum position the light level is set low so it has to be very dark before the channel will operate At maximum the light level is set high so the channel will operate in relatively bright conditions The setting can be adjusted to suit the application between these two points using the appropriate potentiometer By starting with the potentiometer in the moon position the setting can be increased by rotating the potentiometer clockwise The channel relay will switch when the current light level reading has been reached Using this position as a reference point the setting may be adjusted as described Ideally set the lux setting when the light level is at the point where lighting is required to switch on 17 4 7 Test mode A test mode is provided through DIL switch 4 of the mode switch block see 4 2 When the switch is on all control functions are bypassed and all LED indicators will be on All channel relays will operate to the Channel ON condition This facility may be used when the BlueWave is first installed and awaiting commissioning or to test that the control relays s
10. cupancy detection is required a range of BlueWave sensors are designed for use with the BlueWave controller BW MINI sensors draw 12mA PIR CM sensors draw 14mA BW MW sensors draw 30mA Overall the sensors that can be connected should not excced 175mA The preferred cable is 4 core stranded and connections will be as follows BlueWave Controller BlueWave Sensor gt gt ALM gt ALARM 1 or 2 Note Tamper amp LED terminals on the BlueWave PIR sensor s are not used Where more than one sensor is required for a channel installation should be as above with the exception of the wiring To use two or more sensors connect amp in parallel and connect amp ALM contacts ALARM in series Connections on different versions of sensors may vary slightly to the drawing PIR 1 PIR g ALARM LED serac TAMPER 1 sev ALARM LED scr TAMPER W Lew OOOO 0009 OOO See 2 6 LIGHT LEVEL SENSOR 12V WIRING CONNECTIONS Where light level sensing is required BlueWave Lux sensors are designed for use with the BlueWave controller An inside sensor BW LUX is suitable for wall mounting An outside sensor BW LUX WP is suitable for fixing to 20mm conduit and may be used inside or externally Both sensors draw 10mA Up to two lux sensors may be connected one to LUX3 and one to LUX4 Overall the sensors that can be connected should not excced 175mA The preferred cable is 3 or 4 core stranded and connections will be a
11. cupancy input 2 Switch 1 ON Switch 2 ON Use Occupancy inputs 1 amp 2 13 Switch 3 and Switch 4 are used to select the Lux Sensor inputs to be used for each Channel Switch 3 OFF Switch 4 OFF Do not use Light Level Sensor inputs Switch 3 ON Switch 4 OFF Use Light Level Sensor input 1 LUX 3 Switch 3 OFF Switch 4 ON Use Light Level Sensor input 2 LUX 4 Switch 3 ON Switch 4 ON Use Light Level Sensor inputs 1 amp 2 LUX 3 and LUX 4 ALM LUX ALM LUX CHAN 1 CHAN 2 Example settings are provided in section 4 3 4 2 Mode settings The DIL switch labelled MODE sets the demand mode and timer range for both channels plus Auto or Test mode Switch 1 OFF Channel 1 operates Automatically Auto On Auto Off Switch 1 ON Channel 1 operates in Demand mode Manual On Auto Off Switch 2 OFF Channel 2 operates Automatically Auto On Auto Off Switch 2 ON Channel 2 operates in Demand mode Manual On Auto Off Switch 3 OFF Timer delay range is 10 seconds to 60 minutes Switch 3 ON Timer delay range is 10 seconds to 12 hours Switch 4 OFF Normal mode Switch 4 ON Test mode see 4 7 DEM TEST TIMERS 0 0 60m 1 0 12h MODE Example settings are provided in section 4 3 14 4 3 Example settings Channel 1 DIL Switch 1 2 3 4 Operation Channel 1 Light Switch On Off ON OFF OFF OFF Occupancy via ALM1 ON OFF OFF OFF As above with demand ON OFF OFF OFF Occupancy via ALM2 OFF ON OFF OFF As abov
12. e with demand OFF ON OFF OFF Resetting 0 12h timer OFF OFF OFF OFF On Off 0 60m timer OFF OFF OFF OFF Lux Control OFF OFF ON OFF As above with demand OFF OFF ON OFF Occ via ALM1 LUX3 ON OFF ON OFF As above with demand ON OFF ON OFF Test OFF OFF OFF OFF Or Or Or Or ON ON ON ON Operation Channel 2 DIL Channel 2 Switch 1 2 3 4 Light Switch On Off OFF ON OFF OFF Occupancy via ALM1 ON OFF OFF OFF As above with demand ON OFF OFF OFF Occupancy via ALM2 OFF ON OFF OFF As above with demand OFF ON OFF OFF Resetting 0 12h timer OFF OFF OFF OFF On Off 0 60m timer OFF OFF OFF OFF Lux Control OFF OFF OFF ON As above with demand OFF OFF OFF ON Occ via ALM1 LUX4 ON OFF OFF ON As above with demand ON OFF OFF ON OFF OFF OFF OFF o or or or ON ON ON ON Test Mode DIL Switch 1 2 3 4 ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON or or or only ON ON ON Mode DIL Switch 1 2 3 4 OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON or or or only ON ON ON Notes ALM1 input open cct Use CH1 SW1 input Use CH1 SW1 input Use CH1 SW1 input Use CH1 SW1 input Use LUXS input Use LUX3 CH1 SW1 Use LUXS input Use LUX3 CH1 SW1
13. is possible to connect both a Momentary push button and a Permanent override switch to the same channel However when the Permanent override switch is in use the momentary push button will not function Note 2 It is possible to connect a single Momentary switch or Permanent override switch to both channels In this case simply connect the remote switch es in parallel to the SW1 and SW2 terminals BlueWave Controller Override switch SW1 gt COM SW1 gt N O SW2 gt COM SW2 gt N O Note 3 Where more than one remote switch is required simply connect additional switches in parallel 10 3 OPERATING INSTRUCTIONS The BlueWave Intelligent Energy Control front panel incorporates a push button plus one red and one blue LED indicator for each channel BLUE WAVE ue INTELLIGENT ENERGY CONTROL CHANNEL 1 2 OVERRIDE J 3 OVERRIDE orr E on CHANNEL ISOLATE ALL SUPPLIES BEFORE OPENING 3 1 The buttons The built in push buttons or remote momentary switches have the following functions CHANNEL 1 Press button to override or activate Channel 1 Em Press button to override or activate Channel 2 The action of the press button depends on the status of the controller and operates as follows e Off to On demand mode e On to Off demand mode Off to Override On auto mode On to Override Off auto mode Override On to Off auto mode Override Off to On auto mode e Off lux high
14. llow these guidelines may result in electrical interference or unsatisfactory operation When making connections to screw terminals please ensure that no more than 6mm of insulation is stripped back and that no stray wire strands escape 0 12V outputs for occupancy and lux sensors and remote switch inputs should be connected by 0 75mm cable of maximum length 100m The remote light level sensor s may be placed at a distance of up to 10m from the control unit If the cable run is long or will be close to mains wiring then we recommend using screened 0 75mm cable Connect the screen to a ground terminal All sensor and signal wiring should be kept separate from mains wiring to minimise noise pick up Where longer sensor wiring is required then leaded transient suppressors should be fitted to the controller The suppressor should be fitted across the lux sensor input amp LUX and the occupancy input amp ALM An appropriate part is available from RS components part number 348 6700 IMPORTANT NOTE The BlueWave controller is designed to fail safe so that if the controls supply or controller power supply fails then the connected load will fail to the on condition Care should be taken to connect the load appropriately For example if the BlueWave controller is switching lighting circuits then the appropriate lighting circuit should be connected to the common on the channel relay COM and the lighting load connected to
15. s follows BlueWave Controller BlueWave Sensor gt gt 2 LUX gt LUX 3 or 4 Where one sensor is to be shared by two channels installation should be as above To use one sensor for two channels simply connect a link between the LUX terminals for Input 1 and Input 2 LUX 3 and LUX 4 2 7 REMOTE SWITCH 12V WIRING CONNECTIONS Where remote switching is required two switch options exist a Momentary push button retractive switch will replicate the function of the built in Channel 1 or Channel 2 push buttons to override or activate the channel when the button is pressed contact made as follows BlueWave Controller Momentary switch SW1 gt COM SW1 gt PRESS TO MAKE N O BlueWave Controller Momentary switch SW2 gt COM SW2 gt PRESS TO MAKE N O Ranges of suitable push buttons are available from Chalmor engraved to suit the application eg Demand Override Lighting etc b Permanent override switch rocker switch or key switch overrides the channel to Permanent Override On when the switch is engaged contact made To override both channels with a single switch use a double pole switch BlueWave Controller Permanent override switch SW1 gt COM SW1 gt N O BlueWave Controller Permanent override switch SW2 gt COM SW2 gt N O When the permanent override switch is in the Override position the red and blue LED s will flash evenly for any channel that is in override mode Note 1 It
16. the bottom or the top depending on the cable routing The controller back box can be rotated through 180 degrees to accommodate top or bottom cable entry Allow adequate cabling so that the controller may be opened freely to allow visibility and adjustment of the control settings Do not mount the controller on a warm surface or where it could be affected by direct sunlight or other heat sources The mounting surface should be non conducting or earth bonded and should prevent access to the rear of the control 216 0 mm gt 184 0 mm gt i i 124 0 mm lt 80 0 mm gt The housing consists of a two part plastic moulding held together by four screws Plugs are supplied to cover the screws following installation Knockouts are provided for cable glands to allow mains and remote sensor and switch cables to be fitted to the control assembly Knock the plastic out to fit the glands as required Never leave holes that allow finger access NOTE Some cable knockouts will be restricted when the controller lid is fitted to the back box Take care to ensure that only suitable knockouts are used which will depend on the orientation of the controller back box 2 2 General Wiring Specifications A suitably qualified person must make all wiring connections Please refer to the following wiring connection drawings see 2 3 and 2 4 and observe the notes referring to cable type and length Failure to fo
17. tion is to be used by the installing commissioning engineer and will help with the correct set up of the BlueWave Intelligent Energy Control The settings are adjusted using the 3 sets of DIL switches at the top of the controller PCB When the DIL switch is pushed up towards the top of the PCB the switch is on When the DIL switch is pushed down towards the bottom of the PCB the switch is off ON OFF ALM LUX ALM LUX DEM 4 TEST TIMERS 0 0 60m 1 0 12h CHAN 1 CHAN 2 MODE Each channel of the BlueWave controller can be set to operate as e Light Switch e Light level controller Manual On Manual Off Auto On Auto Off e Light level controller e Occupancy controller Manual On Auto Off demand Auto On Auto Off e Occupancy and light level e Timer Resetting 0 60m controller Auto On Auto Off e Timer Resetting 0 12h e Occupancy controller Manual On Auto Off demand e Timer On Off 0 60m demand e Occupancy and light level e Timer On Off 0 12h demand controller Manual On Auto Off demand 4 1 Channel 1 amp 2 settings The DIL switch labeled CHAN 1 sets the functions of Channel 1 The DIL switch for CHAN 2 sets the functions of Channel 2 Switch 1 and Switch 2 are used to select the Occupancy Sensor inputs to be used for each Channel Switch 1 OFF Switch 2 OFF Do not use Occupancy inputs Switch 1 ON Switch 2 OFF Use Occupancy input 1 Switch 1 OFF Switch 2 ON Use Oc
18. witch on regardless of the sensor conditions When the switch is moved to the OFF position the BlueWave will behave as if it has been powered up for the first time and will resoond to any new sensor or switch inputs when detected 18 19 Document reference BlueWave Instructions Issue 4 29 August 2007 AVING ENERGY MANAGING RESOURCES Chalmor Ltd Unit 1 Albert Road Industrial Estate Luton LU1 3QF www chalmor co uk Tel 01582 748700 Fax 01582 748748 20
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