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NSH5 Series - Programmable Terminal - Operation Manual

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1. Dimensions 39 5 Z s lt 1 5 o 9 x 9 S a 40 5 g 0 6 m in m 6 N 100 42 5 j N BD un ET a i i y __ The Removable Box can be installed using any of the following three meth ods Mounting to a Panel To mount the Removable Box on a panel use the mounting brackets and tool Phillips screwdriver that are included in the package Note 1 Do notallow metal particles to enter the Removable Box while work is be ing done on the panel 2 The mounting panel must be between 1 6 and 4 8 mm thick 3 Secure the mounting brackets with a uniform tightening torque of 0 5 to 0 6 N m Use a panel that 15 clean undistorted and strong enough to ad equately support the Removable Box 4 Do not use the Removable Box in environments that require water resis tance or oil resistance 1 Referto the cutout dimensions in the following diagram and cut out a hole for embedding the Removable Box Then insert the Removable Box from the front side of the panel 61 595 lt 951 53 Installation Section 4 4 2 As shown the following diagram attach the mounting brackets to the Re movable Box mounting holes or slots 3 places 3 From the back of the panel hold the Removable Box to pull the mounting brackets toward you and tighten the moun
2. e lt KA 5 X 5 M 59 e 55 i RD es a E NAM MK MM MM 7 2505 450505050509 gt 2 7 Disable monitor lamp te s bs soe 059296990000 Ped 554 0525252522 e 5 Hand held PT 25 a e s 0060000500 554 5501 Enabl tch luded nabling SWILC Include CSE I 250525252600 50000 an ein tetele e ets A eee e e TE 252525252 660 6 th NSH5 SQROOB V2 Ve eee 27220 WI 50 5262525 as 2594 2262 5554 25 d 529 M oe lt eS n th x 55 ib Sx gt t 55 f A 22 lt 2 i gt 25 o M lt gt 25 PO P OR P X PR XS P OR P PA RUP UR ge M Pa Ku P X gh UR CAE ett MC RD vs 41 Nh 99 e x 20 ux gt ae NE e 59
3. Yes _______ Yes AwxanyArea No Auxiliary Area Yes COo inka es No _ No ule e e tion Flag Lo OL t F esp pletion Flag _____ ves N DM Area EE CE E __ j ______ Bark Station Status Monitor Address Allocation Destinations PT Memory PT Memory Allocation SW memory Internal holding word memory System word memory p 75 Types of Memory 76 Appendix C Appendix D Comparison of Functions with NS Designer The following tables menus Menu show the CX Designer menus commands and functions that correspond to NS Designer CX Designer menu function NS Designer menu command New Project Open Project S ave Project Save Project As Template Project Maintenance New Screen Open Screen Close Screen Save Screen Save Open Sheet Apply Sheet Import CSV File Export CSV File Transfer Data Print Recent Projects E xit Undo Redo Cut Paste Offset Paste Delete Find Replace S elect All Repeat File New Project File Open Project File Save Project File Save Project As File New Screen File Open Screen File Save Screen Sheet File Save All Project Workspace Screen S heet Tab Page File Apply Sheet File Import CSV File File Export CSV File P
4. Function switches 10 Color STN LCD Serial connection 5 series PLC RS 422A RS 232C Safety circuits 1 N NT Link 24 VDC External switch outputs I Function switches F1 F2 F6 and F7 power SUPP Y Stoplemergency stop switch Enabling switch Equipped with both a stop emergency stop switch and an enabling switch There are two switches provided for stopping machine operation while using the touch panel The stop emergency stop switch is for stopping operation intentionally and the enabling switch is for stopping machine operation without taking conscious action The emergency stop switch DPST NC contact bit is allocated one bit in the internal memory or in the host PLC memory and is hard wired to two external outputs It has a direct opening mechanism The enabling switch 3 position DPST NO is hard wired to an output It has a direct opening mechanism an easily confirmed click and a rubber cover Ten function switches SPST NO are provided They can be used for operations such as inching Six of the function switches can be allocated bits in internal memory or host PLC memory and four of the function switches can be output via hard wired external outputs Program free connection is possible to an OMRON PLC via RS 232C or RS 422A 5 7 STN display with 256 colors bit maps 4 096 colors is pro vided Overview Section 1 1 external end
5. EMGZAZ awoze ao ENB1A1 furens ENBIAI 4628 Lu Enoia ENBIA2 12 eneza ENB2A1 La aweze Ipse OV 656 awaze terminal C AN oR 28 Pas ss 52 Special Cable Specifications Section 1 3 CN2 9 pin D Sub L3 awen F 9 sG 0v AWG28 FG NC 20 N o RS 422A Wiring 1 d B 3 e wei E E a av 1 CN3 dee OH Awen ese F2 3 te paeme F6 Aw2s F 775 swcow hhn SWCOM AWG28 6 EMGIA1 Hoeren EMGIAT AWG28 _ 777 Emoia esena EMGIAZ AWG28 778 Emezan Herema 2 1 AWG28 _ 9 EMG2A2 cenm EMGZAZ Awe28 ENBIA2 hhn ENBIA AWG28 12 ENB2A1 sss ENB2A1 _ fheum ENB2A2 Awaze 66 eeen 0V 56 AWG28 15 os 17 Special Cable Specifications Section 1 3 CN2 4 9 pin D Sub AWG28 AWG28 AWG28 NC 18 Special Cable Specifications Section 1 3 1 3 4 Removable Box Cable Wiring Hard wired Signals The function keys and the emergency stop switch are connected through the Removable Box connected via the Removable Box Cable and output to safety circuits or other circuits connected to the hard wired terminal block Wiring the Serial Communications Line There i
6. Dirfilenstolls a weg Sae Ex Rt Types of Memory Comparison of Functions with NS Designer Recommended Enabling Circuits Removable Box Application Examples 61 62 63 65 65 67 73 75 71 81 87 97 About this Manual This manual describes the installation and operation of the NSH5 Programmable Terminal and includes the sections described below The NSH5 Programmable Terminal is a Hand held Programmable Terminal manufactured by OMRON that provides a touch panel and safety switches Please read this manual carefully and be sure you understand the information provided before attempting to install or operate the NSH5 Programmable Terminal Use this manual together with the NS series PT manual and be sure to read the precautions provided in the following section Precautions provides general precautions for using the NSH5 Programmable Terminal and related devices Section 1 describes the features nomenclature and functions of the NSH5 Programmable Terminal for first time users Section 2 describes wiring and grounding the power supply and how to connect the NSH5 Program mable Terminal using the S pecial Cable Section 3 describes the functions that have been expanded or newly added to the NSH5 Programma ble Terminal Section 4 describes the Removable Box which is connected to the NSH5 Section 5 describes inspection and maintenance and the cont
7. connected to the Removable Box s terminal block terminals and CONECT2 turn ON while the NSH5 is connected to the Removable Box and turn OFF while the NSH5 is not connected Therefore add programming to the ladder diagram so that the PLC clears the station number stored in DM00200 DM00201 DM00202 when the 1 0 turns OFF Monitoring 5580 and 5581 in NSH5 System Memory While the NSH5 is operating 5580 in system memory is periodically turned ON and OFF and SB1 is always ON As a result if the NSH5 and PLC are connected the PLC address allocated to SBO is also periodically turned ON and OFF Therefore add programming to the ladder diagram so that the PLC clears the station number stored in DM00200 DM00201 and DM00202 when the PLC address allocated to S BO does not change for a spec ified period of time indicating that the NSH5 and Removable Box not connected 96 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No V090 E 1 07 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Da Revised contem December 2005 Original production 02 January 2006 25 Step 3 added at bottom of page Page 38 Tables replaced at bottom of page Page 51 Mounting bracket dimensions added model added May 2006 Cover NSH5
8. 5 There may be some defective pixels in the display This is nota fault as long as the numbers of de fective light and dark pixels fall within the following standard range Standard range NSH5 SQROOB V2 Number of light and dark pixels 4 or fewer defects the size of 0 2 lt minor axis major axis 0 55 mm within 1 per 20 mm NSH5 SQGOOB V2 NSH5 SQR10B V2 NSH5 SQG10B V2 68 General Specifications Appendix A Operating Area Specifications Wem Shedfaios O Touch panel matrix ype 300 20 horizontal x 15 vertical 1 switch 16 x 16 dots Enabling switch Mechanical durability OFF to ON 1 000 000 min OFF to ON to OFF direct circuit breaking 100 000 min Electrical durability 100 000 min Stop emergency stop Mechanical durability 100 000 min switch Electrical durability 100 000 min User Memory Specifications Standard screen data capacity NSH5 SQLJ10B V2 60 MB No expansion structure NSH5 SQLIOOB V2 20 MB No expansion structure USB Interface Specifications Item Specifications Slave Applicable standards USB version 1 Baud rate Full speed 12 Mbps Low speed 1 2 Mbps Number of ports S upport transfer modes Controlled transfer batch transfer interrupt transfer 1 mA for host connection detection circuit External Output Interface Specifications Specifications Function switches SPST NO Rated voltage 24 V Max rated current 50 mA Emergency sto
9. HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron ca Cono Sur 54 11 4787 1129 OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE OMRON CHILE SALES OFFICE Paulo SP Brasil 55 11 2101 6300 www omron com br Santiago 56 2206 4592 OMRON ELECTRONICS MEXICO SA DE CV HEAD OFFICE OTHER OMRON LATIN AMERICA SALES Apodaca N L 52 811 156 99 10 mela omron com 56 2206 4592 V090 E1 07 6 08 Note Specifications are subject to change 2008 Omron Electronics LLC Printed in U S A
10. 4 DX i e lt 2225252525 gt ht 255 c 2 Emergency 6 Reset stop switch switch CO EE RE 555 S utut lt gt sete 4 Se 25 gt oe SS 25 ht gt 2525 lt gt fa 555 5525 ii S lt lt 25 25 i lt gt t ae E Ma tno co 25 gt ttt 5 7 lt gt 559 i 22 2 5 coxa i 252 OS AA ses eac uto des l 55 VPN CO lt bases imt 2426252522 252202550 SPSS 5 250059 CX MC Tat Me S tefte tun c9 9999999 gt 252 6252 3 Safety Relay Unit 2 4 Enable mode switch 4 gt amp gt gt ZA To ensure safe operation in an assembly robot line be sure to establish an overall equipment safety policy in line with the ISO 13849 safety category Assuring safe operation involves installing various safety equipment and robots must be taught at the time that production lines are set up Humans must also sometimes perform tasks in hazardous areas The procedure below describes how to use the enabling switch when bringing a device such as the NSH5 close to a robot to perform operations 1 Hol
11. Always use an NSH5 232CN 3M 10M Special Cable to connect the NSH5 PT to the Removable Box NSH5 SQGLIOB V2 S afety circuit Removable Box NSH5 AL001 RS 232C Connected via NSH5 232CN 3M 10M Special Cable Note 1 Always turn OFF the key switch before connecting or disconnecting the Cable using the Removable Box 2 Always use the Removable Box connected to the NSH5 SQGLJOB V2 PT the model with a gray emergency switch 4 2 Nomenclature and Functions 48 This section describes names and function of the components of the Remov able Box Hard wired Terminal Block Connects hard wired output signals Key Switch Used to turn the power ON and OFF DIP Switch Used to set RS 422A communications conditions Rotary S witch Used to setthe station number RS 422A Terminal Block Connects to RS 422A cable RS 232C Connector Connected to the Special Cable NSH5 232CN 3M 10M Hooks Used to mount the Removable Box to DIN Track Terminal block and connector pin arrangement details are shown below Nomenclature and Functions RS 422A Connector RS 232C Connector A W N e e e opc N DOL Section 4 2 Contents PinNo Signa Contents Pin No Signal Contents 2212 SmioiDine2 RD ____ _ Fun
12. Checking NS series PT Functions Operation and Restrictions e NS series Programmable Terminal Programming Manual V083 E 1 1 This manual is for NS V1 V2 series PTs NS12 V1 NS10 V1 NS8 V1 55 1 NS5 V2 The manual describes installation connections general specifications and hardware for NS series PTs e NS series Programmable Terminal Setup Manual 072 1 1 This manual is for NS series PTs NS12 NS10 NS 7 Checking PLC Functions and Operation e Relevant PLC User s Manual When information on PLC operation and functions is required refer to the user s manuals for the relevant PLC Special 1 0 Unit CPU Bus Unit or Com munications Unit Terminology Terminology NSH5 PLC Host CX Designer CS1G CPULJIL VI The following terminology is used in this manual Indicates products in the OMRON NSH5 Series of Programmable Terminals Indicates an OMRON Programmable Controller Indicates the PLC or IBM PC AT or compatible computer functioning as the control device and interfaced with the NS series PT Indicates the OMRON CX Designer NS CXDC1 VL The CX Designer is a Support Software application used to create screen data for NS series PTs Boxes in model numbers indicate variable characters For example CS 1G CPULTIL EVI indicates the following models CS1G CPU42 EV1 CS1G CPU43 EV1 CS1G CPU44 EV1 and CS1G CPU45 EV1 Read and Understand this Manual Please read and understand this manu
13. General Precautions NWARNING The user must operate the product according to the performance specifica tions described in the operation manuals Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems railroad systems aviation systems vehicles combustion systems medical equipment amuse ment machines safety equipment and other systems machines and equip ment that may have a serious influence on lives and property if used improperly consult your OMRON representative Make sure that the ratings and performance characteristics of the product are sufficient for the systems machines and equipment and be sure to provide the systems machines and equipment with double safety mechanisms This manual provides information for using the PT Be sure to read this man ual before attempting to use the software and keep this manual close at hand for reference during operation It 15 extremely important that PTs and related devices be used for the speci fied purpose and under the specified conditions especially in applications that can directly or indirectly affect human life You must consult with your OMRON representative before applying PTs to the above mentioned applications S afety Precautions R ead these safety precautions carefully and make sure you understand them before using the PT so that you can use it safely and correctly N WARNING Do not
14. and the ON OFF status can be monitored at the allocated address To specify the address in internal memory or host PLC memory that is to be allocated to the emergency stop switch first select PT System Setting in CX Designer and then click the NS Handy Terminal Tab In the Key Status Monitor Address Field click the Set 1 Button for Emergency Stop A and specify the address to allocate System Setting Initial History Video Printer NS Handy Terminal Allocate an address in internal memory or host memory to the Key Status Monitor Address emergency stop Switch ergency Stop A Set2 FA C F5 D F8 E Set5 F3 F Set6 F10 G Set r Station Status Monitor Address Address Set8 Cancel Help The following points apply to the emergency stop switch allocation Only bit addresses can be set Addresses either internal memory or host memory System memory SB cannot be allocated No address is allocated for the default setting The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5 It cannot be selected for any other PT model 35 Enabling Switch Section 3 3 3 3 Enabling Switch 3 3 1 Overview External Connection Diagram 36 In contrast to the emergency stop switch which lets a worker intentionally stop the machine in case of an emergency the enabling
15. 2 1 Installation Environment Observe the following precautions when installing an NSH5 Programmable Terminal Precautions Do not install the PT in the following locations Locations subject to severe changes in temperature Locations subject to temperatures or humidity outside the range specified in the specifications Locations subject to condensation as a result of severe changes in tem perature Locations subject water oil or chemical spray Locations subjectto corrosive or flammable gases Locations subject to shock or vibration Locations outdoors directly subject to wind or rain Locations subject to strong ultraviolet light Take appropriate and sufficient countermeasures when installing systems in the following locations Locations subject to static electricity or other forms of noise Locations subject to strong electromagnetic fields Locations close to power lines Locations subject to possible exposure to radioactivity Note Before unpacking the PT or Peripheral Devices look the product over and check for any damage Gently shake the product and listen for any abnormal sounds 2 2 Power Supply and FG Wiring 2 2 Power Supply Wiring Connect a 24 VDC power supply to the power supply input terminals The fol lowing table shows the specifications for the power supply that can be con nected Determine the power supply specifications so that the power supply capacity is satisfied tem Spedfea
16. 24 VDC 24 V power supply input 21 Special Cable Specifications Section 1 3 Serial Interface RS 232C 422A 2 Sina Comes 2 _ 4 6 vo pv 87 7 10 Close 8 7 fso SedDabB _ External Output Interface CN3 Simi Cotes Fi Function switch F2 SWCOW NO 1 2 3 OOOOOOOOO ENB1A1 Enabling switch line 1 ENB1 A2 Enabling switch line 1 2 1 Enabling switch line 2 ENB2A2 Enabling switch line 2 V SG Station ID line 0 V 1 0 54 53 Note For details on station numbers refer to 3 8 Station Detection Function 5 _ 84 53 5 7 10 11 12 13 14 15 16 17 18 22 2 Grounding and Connections This section describes wiring and grounding the power supply and how to connect the NSH5 Programmable Terminal using the Special Cable 2 1 Installaton Environment ss 0001 dees AW 24 2 2 Power Supply and FG 24 2 2 1 Power Supply Wiring 24 2 BOONIIDS 25 2 3 Connecting the Special Cables 001000 2525420 s Ede tit 26 2 4 Attaching Hand Strap u la RR RM ESSE AS 3 2 5 Installing the Mounting 3 23 Installation Environment Section 2 1
17. 6 Interface 21 Overview Section 1 1 1 1 Overview 1 1 1 Whatls the NSH5 Programmable Terminal The NSH5 is an NSH5 series Hand held Programmable Terminal that pro vides both a touch panel and safety switches Touch panel NSH5 1 S afety switches WN Touch Panel The touch panel is the same as the one for NS5 series Programmable Termi nals with touch panels Connecting to an OMRON PLC by RS 232C or RS 422A does not require a program Function switches are also provided S afety Switches An emergency stop switch and an enabling switch are provided Be sure to externally connect them to safety circuits Use safety circuits that are capable of detecting shorts in the emergency stop switch and enable switch 1 1 2 NSH5 Models There are two NSH5 models one equipped with a red switch and the other with a gray switch The switching function is the same for both NSH5 SQRI 10 2 equipped with a red switch for use as an emergency stop switch This switch functions as the emergency stop switch so the PT must be mounted and used on a control panel in a way that it cannot be detached NSH5 SQGLIOB V2 equipped with a gray switch for use as a stop switch This functions as the stop switch and can be used in either the hand held or mounted condition Overview Section 1 1 1 1 3 NSH5 Features Screen USB port transfer amp
18. AS AWHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons Itis our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AN
19. DC and the nominal frequency is less than 200 Hz Overview Section 1 1 Standards Applicable to the NSH5 Main Point The standard covers all of the elements required in electrical devices such as control circuits functions and devices for electrical and electronic equipment safety measures and technical materials related for installation operation and maintenance Standard Related to Safety Switches EN 60947 5 1 Low voltage S witching Gear and Control Gear Part 5 Control Circuit Devices and Switching Elements Section 1 Electromechanical Control Circuit Devices IEC Standards IEC 60947 5 1 JIS Standards J 15 C 8201 5 1 Summary This standard applies to switching elements and control circuit devices cre ated for purposes such as control of switching control equipment signals and interlock Main Points Section 1 General Requirements Section 2 Special Requirements for Indicator Lights Section 3 Special Requirements for Direct Opening Operations The standards cover topics such as switching capacity temperature rise ter minal strength protective construction and direct opening operations Standard Regarding Emergency Stop Equipment EN 418 Emergency Stop Equipment Functional Aspects Principles for Design ISO Standards ISO 13850 15 Standards 15 9703 Summary This standard prescribes the design principles for emergency stop equipment Main Points A direct opening mechanism mu
20. DM 00050 No 3 SB Allocation Address SERIALA CIO00100 SW Allocation Address SERIALA DM00100 10 S elect Communication Setting from the PT Menu 11 Double click the Serial Port A Icon in the Comm Setting Dialog Box 12 Enter the desired setting in the NT Link 1 N Unit No Field Click the OK Button to close the dialog box ort PLO ISERIALA NT Link N Comm Speed 5 NT Link 1 N Unit No z For NSH5 No 2 enter 1 ForNSH5 No 3 enter 2 Enter the following numbers for each NSH5 PT NSH5 Station number Note f more than one NSH5 is connected at the same time be sure not to set the system memory addresses or station numbers for more than one PT If system memory addresses are duplicated oper ation problems can occur such as all NSH5 PTs displaying the same screen 5 Transferring Project Data Connect the personal computer running CX Designer to the NSH5 and transfer the project data station number screen data and other items to the NSH5 6 Operation Check Perform the following steps to check if the project data settings have been correctly entered 1 Connect NSH5 PTs 1 2 and 3 to Removable Boxes 1 3 and 8 respectively and turn ON each Removable Box key switches The NSH5 PTs will start After each NSH5 PT starts the initial display screen screen 0 will appear Also the numbers 1 3 and 8 will be stored in the Station Status Monitor Addres
21. Group Group Edit Group Ungroup Edit Label Change Settings at Once Flicker Password Tool Project Workspace Screen S heet Tab Page Project Workspace Screen Sheet Tab Page Validation Output Window Data Check Results Tab Page Unit S cale Setting Alarm E vent S etting E dit Edit Properties Data Log Setting Data Block Setting Change Input Order P roject P roperties Screen Properties System S etting Reset Defined Default Convert Register Hosts Align Distribute Make Same Size Order Nudge R otate F lip Modify Group Ungroup Grid Screen Maintenance Sheet Maintenance Error Check Validation Result Functional Object List List Up Functional Objects Used List Up Addresses Used Address Cross Reference Edit Background Bitmap Register Library Use Library Test Resource Report Option Window Window Cascade Cascade Window Tile Tile About NS Designer lt lt oo D D olo e iar G D C C lt Z D l gt WN D Uy Find Address Cross Reference Library Library Test Resource Report Options 7 Comparison of Functions with NS Designer 80 Appendix D Appendix E Recommended Enabling Circuits xample Using the Enabling Switch in an Assembly Robot Lin
22. H5 50 Nomenclature and Functions Section 4 2 RS 232C connector Note RD SD RS 5 0 V SG 24 V RS 422A connector SDA SDB Isolation between We T RDA RS 232 and RS 422A RDA RSA RSA4 a CEECEE OILS FG e FG S1 52 e 1 PN Relay NO ENB CH2 ov sc CT1 E PY CONECT2 EMG1A1 1 1 1 2 amp EMG1A2 2 1 amp 2 1 EMG2A2 2 2 1 1 1 1 ENB1A2 P P ENB1A2 ENB2A1 amp 2 1 ENB2A2 e ENB2A2 ri F3 Y Fi F2 e e F2 F6 amp F6 7 F7 swcom 7 Py swcom and CONNECT 2 are shorted in the NSH5 Cable NSH5 232CN 3 10 51 Switch Settings Section 4 3 4 3 Switch Settings Key Switch Power to the Removable Box is turned ON and OFF with the key switch The power is OFF when the key is in the vertical position Refer to the diagram below The key can be removed when the power is turned OFF 6 ODOOOODOODODDOOOOODODOOO 9 0 6 000000000000000000 0900099 0990 9909999 Note Always turn OFF the key switch before connecting disconnecting the Cable using the Removable Box DIP Switch The DIP switch is used to set RS 422A communications conditions Set the DIP switch before connecting the cable
23. L4 F S awa s swcom SwCoM AWG28 EuGlIAL 15 EMG1A1 AWG28 7 LEMG1A2 EMG1A2 AWG28 e EMG2AL 16 EMG2A1 AWG28 9 EMG2A2 35 EMG2A2 AWG28 ENBIAL 3 ENBIAL AWG28 L 11 ENB1A2 2 ENBIA2 AWG28 L 12 ENB2AL AWG28 13 ENB2A2 33 ENB2A2 AWG28 0v 56 3 lovci AWG28 sa lar 54 83 53 AWG28 s2 1 2 52 AWG28 22 CONECD Special Cable Specifications Section 1 3 1 3 5 External Wiring Diagram NSH5 024 V For 24 VDC power 24VDC Serial port on PLC Supply input Lov 2 _ For serial interface RS 232C SD Pin 2 RD Pin 3 pins 4 and 5 short circuited FG Connector hood RS 422A SDA 1 SDB 2 RDA Pin 6 RDB Pin 8 FG Connector hood Emergency stop switch CN3 DPST NC For external outputs m EMGIAI B EMG2A1 gt 2 S afety circuit A EMG2A2 EMG1A2 Enabling switch DPST NO unu E ENB2 S afety circuit ENB2A2 d ENB1A2 Function switches Four NO contacts to external devices 4 E O LC PLC F1 F2 F6 F7 O SW 1 3 6 Interface Specifications 24 VDC Interface CN1 PiNo Simi Comes n 3 0 V power supply input
24. Nomenclature and Functions 1 2 1 Front 1 2 2 Back LED indicator Stop emergency stop switch Function switches F1 F2 F6 and F7 are hard wired outputs FA F5 F8 29 and F 10 are software communications outputs 5 7 in STN EF o wires and RS 232C cable 3 or 10 m Loose wires and RS 422A cable 10 m Hand holds Hand holds Enabling switch Nomenclature and Functions Section 1 2 1 2 3 Top Memory Card slot USB port 7 wis Display Section Effective display area 5 7 inches Liquid crystal Color STN LCD with backlight Number of dots 320 x 240 Number of display colors 256 PG images 4 096 RUN Indicator The NSH5 status indicator is described in the following table RUN Indicator Normal operation Checking file system Error occurred at at startup startup Normal operation with battery voltage low or battery discon nected completed normally in progress ing Memory Card Backlight error discov transfer ered after startup Power is not being supplied fuse is burned out system program is damaged and cannot boot Memory Card transfer Error occurred dur Switch Section OMRON A165E S 03U Stop Emergency Stop Switch DPST NC contact External output Rated voltage 24 V Maximum rated current 100 mA minimum applicable load 1 mA at 5 VDC NO bit Allocated in internal memory or host PLC OMRON A4E B200VA Enabling Switch DPST NO conta
25. Pe zm Crimp terminal 0011 0 6 001T 6 ier 1574 Cable BIOS A 2805P BANDO 1 m ELECTRIC WIRE Heat shrinkable SUMITUBE F C 2 mm dia cable white 26 iae 7 NSHS232UL10MLOTNo 1 NSH5 422UL 10M SORS 80 10 _ 00 CNl 7309 9 z QO 30 mi d Mere in 9 9 P L 70 10 L EF IBN Bb symbo 4 N2 Crimp terminal SSHX030A902 JST 8 Piece 5 _ ______ 5 6 ens 0 24205 Was fis Pee Heat shrinkable SUMITUBE F2 Z 14 mm dia Sumitomo tube black IGMP 20 LAPP l Piece Housing M20 x 1 5 LAPP 100 Cable 2464 composite 27 Dr BAN B m shield ELECTRIC WIRE Housing ST PG16 1 Piece NM Lock nut 16 LAPP 1 Crimp terminal EE 3 7 JST Bim s 22 Heat shrinkable SUMITUBE F Z 2 mm dia Sumitomo cable white Cable UL1061 28 black DER Piece i L Special Cable Specifications Section 1 3 RS 232C Wiring 1 1 Fre CN3 6 EMGIA 8 EMG2A1 _ 9 2 2_ oo CN2 2 3 4 5 Wire size Outer shield AWG24 terminal AWG24 Signal Wire size Forked termina Forked termina Forked termina Forked termina Forked termina Forked termina Fork
26. Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation o
27. SQGOOB V2 added Pages 3 4 5 9 36 and 57 Emergency stop switch contact structure corrected August2006 Revised to add Removable Box October 2007 Overall Changed NSH Series to NSH5 Series Pages xix 3 to 6 8 9 23 and 71 Corrected emergency stop switch Page xxi Removed next to last paragraph before section 5 Page 11 Modified the paragraph and figures Pages 11 to 13 17 20 Changed gasket to packing and skintop to housing Pages 28 to 35 Modified sections 2 3 to 2 5 Page 44 Rewrote Replacing System Programs section Page 46 Removed procedure at bottom of page and replace paragraph above it Page 47 Removed 3 7 Screen Saver Prohibit Function Page 48 Added note 2 Page 54 Added information after ENB CH1 2 Page 72 Added durability specifications Added information on how to mount cable clamp to Section 2 07 une 2008 Overall Added NSH5 SQR10B V2 and NSH5 SQG10B V2 Page xi Added information on notation at top of page Page 2 Changed model numbers for NS H5 Page 4 Added model numbers and changed screen capacities Page 10 Changed model numbers and capacities Page 34 Changed model numbers in paragraph under 3 1 Creating Screen Projects and those under note 1 Page 39 Added paragraph on Memory Cards under table Page 44 Added list of products that PT can communicate with Page 48 Changed model numbers under 4 1 Overview of Removable Box Pages 58 and 59 Changed model number in graphics P
28. Signal Lines Make sure that the PLC s I O are correct NSH5 Special Cable Connector Make sure that the NSH5 Special Cable connector screws and the Removable Box are securely locked Hard wired Terminal Block The hard wired terminal block is removable Make sure it is securely con nected and that all screws are tight RS 422A Terminal Block Make sure that all lines between the PLC and the Removable Box are correct NSH5 Unit Number Setting When using more than one NSH5 PT make sure in advance that no unit numbers are used more than once If duplicate numbers exist a commu nications error will occur 55 Connection Method RS 422A Wiring Note Ground and Shield Wiring 56 Section 4 5 RS 422A Terminal Block on Removable Box PLC Name 1 ses ron I 2 8 pin terminal block NI 3 1 ONE S hield Use twisted pair wires for SDB and SDA and for RDB and RDA 1 Ground the shield only to the host PLC to prevent malfunctions due to ground potential differences 2 Recommended cables TKVVBS4P 03 100 m Tachii Electric Wire or AW G22 shielded cable Perform the following connections shield wiring and grounding in any com munications system using the Removable Box Incorrect connections may cause a host communications error Connecting the Removable Box D Sub Connector Be sure to fasten the screws on both sides of the D Sub connector If
29. and F8 to F10 Sel5 F10 G Set Station Status Monitor Address Address Set8 Cancel Help The following points apply to the function switch allocations Only bit addresses can be set e Addresses be Set either internal memory or host memory System memory SB cannot be allocated No address is allocated for the default setting The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5 It cannot be selected for any other PT model 3 5 Memory Cards Memory Cards are used for storing and transferring screen data log data and system programs This section provides an overview of Memory Card functions Refer to the NS Designer Operation Manual Cat No V074 E 1 for details on Support Software transferring methods 3 5 1 Memory Card Applications 38 Memory Cards can be used atthe PT itself Log files can be saved to a Mem ory Card as CSV files There are four kinds of log files as shown in the follow ing table Alarm event Stores alarm event history data that has been registered by CX history Designer Data log Stores trend data Operation log Stores screen operation log data Stores error log data for when macros are executed Log data is normally saved in internal memory that is backed up in the PT but can also be saved in CSV file format When log data is saved as a CSV file it 5 stored on the Me
30. click the OK Button in the Edit Macro Dialog Box in the When Bit Changed Dialog Box and in the Project Property Dialog Box to close them Note For detailed information on the macro function refer to the NS Series Macro Reference 8 Select System Setting from the PT Menu 9 Click the Initial Tab in the S ystem Setting Dialog Box 92 Removable Box Application Examples Appendix F 10 Enter SERIALA 00000 in the SB Allocation Address Field and SERIALA DMOOO000 in the SW Allo cation Address Field Click the OK Button to close the dialog box System Setting x PT Initial History Video Printer NS Handy Terminal Initial Screen 0000 5 000400 Set Enter SERIALA 00000 and System Memory SB Allocation Address SERIALA DMO0000 SW Allocation Address SERIAL amp DMODODDn Set2 Option 558 SW Update Cycle to 256 Intervals of RUN signal Pulse _ 5 No of Times 1 to 256 System Memory List Memory Card Free Space Check Flag Free Space 024 1 11 5 Communication Setting from the PT Menu 12 Double click the Serial Port A Icon in the Comm Setting Dialog Box 13 Enter O the NT Link 1 N Unit No Field Click the OK Button to close the dialog box Comm Speed High Speed X NT Unit Enter 0 Use Save Project As on the CX Designer File Menu to save the pro
31. in the following diagram Do not ground the PT if there is a distance between the PT and the ground and one point grounding is difficult 2 PT is installed the same panel as a source of noise such as a mo tor or an inverter do not ground the PT NSH5 Host One point grounding Note sure to ground correctly to prevent malfunctioning due to noise 25 Connecting the Special Cable Section 2 3 2 3 Connecting the Special Cable This section describes how to connect the S pecial Cable to the PT Check before Connecting 1 2 3 1 Waterproof cable clamps are attached to both ends of the Special Cable The cable has inner and outer waterproof packing The packing is impor tant to maintain the cables waterproof capabilities so be sure it is not lost or damaged NSH5 PT Cable Clamp Cable attachment Cable Unitlock Packing cap packing housing ube 2 Besure the cable clamp housing is not damaged or dirty before inserting it into the PT If the housing is damaged have it repaired to retain the wa terproof capabilities Connection Procedure 1 2 3 1 Using a screwdriver loosen the four screws on the PT back cover 2 After the screws have been removed grasp the cover by the hand holds and lift it out 26 Connecting the Special Cable Section 2 3 3 When the cover has been removed and the back of the PT is open the connector and interface on the board in the PT can be seen 7
32. not be possible to use the PT in every environment 1 1 4 Product Specifications Specifications NSH5 SQROOB V2 5 7 color STN LCD 5 5 50600 2 320 x 240 NSH5 SQR10B V2 NSH5 SQG10B V2 Colors 256 bit maps 4 096 Screen capacity NSH5 SQII10B V2 60 MB NSH5 SQLIO0B V2 20 MB 1 USB port for transferring screen from the CX Designer Commercially available USB cable can be connected Memory Card Can be mounted Serial communications Either RS 232C or RS 422A depending on the Special Cable used The serial communi cations mode is 1 N NT Link 1 stop emergency stop switch DP S T NC contact NO bit 1 enabling output DPS T NO 10 function outputs 1 1 5 Applications Setting parameters and monitoring operation when starting up equipment or switching processes e Setting parameters and monitoring operation when an error occurs Overview Section 1 1 Setting parameters and monitoring operation anywhere in expansive facil ities 1 1 6 Switch Output Configuration The stop emergency stop switch uses DPST NC contact NO bit Of these DPST NC contacts are used for external hardware outputs The remaining NO bit can be allocated any bit in the internal memory or in the host PLC mem ory Six function switches can be allocated any bits in the internal memory or in the host PLC memory Four of the function switches can be output to exter nal conta
33. outputs Loose wires 21 lt 24 VDC power supply Note 1 When used in a safety control system the stop emergency stop switch and enabling switch must be connected to a safety circuit 2 Do notuse the function switches or the touch switches on the touch panel as emergency stop switches in situations involving potential risk to hu man life or serious damage 3 Use safety circuits that are capable of detecting shorts in the stop emer gency stop switch and enable switch 1 1 8 Safety Standards Overview of Standards General Standards EN 954 1 5 afety related Parts of Control Systems Part 1 General Principles for Design ISO Standards ISO 13849 1 JIS Standards JIS B 9705 1 Summary This standard applies to design procedures for parts in control systems that involve safety Main Point The levels for machines are determined by taking into consideration the degree of anticipated damage from light to heavy and the rate of occurrence from rare to frequent The danger level is classified into five categories and for each category the safety functions that should be provided for control parts are specified EN 60204 1 Electrical Equipment of Machines Part 1 Specification for General Requirements IEC Standards IEC 60204 1 15 Standards 15 B 9960 1 Summary This standard applies to electrical devices in which the power supply nominal voltage between lines is less than 1 000 V for AC or 1 500 V for
34. panel Relay cable included Connect the relay cable after first feeding the UL standard cable through the control panel wall Insert the cable clamp housing into the mounting hole in the control panel and Adjustthe cable length secure it in place with the lock nut from the inside place the rubber cable packing Tighten the lock nut to a torque of 4 0 to 5 0 N m inside the housing and then tighten the cap to secure the cable Attaching the Hand Strap Section 2 4 2 4 Attaching the Hand Strap 1 2 3 1 There are two holes on the leftside of the PT for attaching the hand strap Pass both ends ofthe hand strap through the holes Pass both ends of the hand strap through the two holes 2 Pullthe two ends of the hand strap together in the middle and attach them using the Velcro strip 2 5 Installing the Mounting Bracket 1 2 3 1 As shown below there are two holes for installing the mounting bracket Mounting bracket holes 3l Installing the Mounting Bracket Section 2 5 2 Secure the mounting bracket to the PT with the two screws Mounting bracket Note Tighten the screws to a force of 0 9 3 Attach a screw or other supportto the wall first and then hook the mounting bracket on it to install NSH5 Screw or other support Provided by the customer Mounting bracket ji Diameter 5 mm Diameter 10 mm Mounting Visor The emergency stop switch or the
35. stop switch could be inadvertently turned ON if the PT falls forward when used in a non mounted condition The Visor prevents this type of error from occurring Mount it as shown below using screws on the top and rear surfaces Note Tighten the screws to a force of 0 9 32 SECTION 3 Functions This section describes the functions that have been expanded or newly added to the NSH5 Programmable Terminal 3 1 2 3 3 3 4 3 5 3 6 3 7 3 8 Creating Screen Projects Emergency Stop Switch Enabling Switch 3 3 Overview Function Switches 3 4 Overview Memory Cards 3 5 1 Memory Card Applications 3 5 2 Mounting and Removing Memory 3 5 3 Replacing the System 3 5 4 Transferring Data with Memory USB es a RS 3 6 1 Connecting to the USB Usable Host Connection Station Detection Function 34 34 36 36 37 37 38 38 39 40 41 44 44 44 45 33 Creating Screen Projects Section 3 1 3 1 Creating Screen Projects Settings are required from the C X Designer to use function keys with software notification F3 to F5 and F8 to F10 or to obtain removable box station num bers The settings for these functions are enabled
36. switch Reset switch stop switch Enabling p T3 RC switch las E Um Lk 2 N N N N 3 4 38 gt gt 8 e e e e 2 NSH5 Hand held E1 E2 24 VDC power supply 91 52 Reset switch KM 1 2 Contactor V1 G1 2 62 10 to 115 00 to O7 TO to T1 NE1A terminals Connect a 24 VDC power supply to the V0 GO power supply terminals for the internal circuit 83 Recommended Enabling Circuits Appendix E Local Inputs Test Outputs seme Applicaton name source No TestPusefomTestOuput TO 5 2 1 I Emergency stop switch Enabling switch TestPusefomTestouput TO KeySwichNC Key swich for changino modes Door switch NS TestPusefiomTestOuput TO Reset Switch 2NO 1_ Reset sultch from Test Output__ T1 Reset Switch 2NO 2 ro espe SiS mo fems id Ci SS m o StmdadOupu _______ Modemdka r _ ouo saeyPuseTes _____ m Sayo Oui ssePuseTes KM2 Operation Chart Door opened iRun Mode Run to Teaching mode Teaching Mode Key switch mus INA INS Emergency stop switch pressed Emergency stop s
37. the NS H5 6 Operation Check Perform the following steps to check if the project data settings have been correctly entered 1 Connect the NSH5 to Removable Box 2 and turn ON the Removable Box key switch The NSH5 will start When the NSH5 starts the initial screen screen 0 will be displayed The number 2 will be stored in Station Status Monitor Address W 1000 2 Next 5581 is turned ON and the When bit changed macro 15 executed The code WRITECMEM SERIALA DM00200 W 1000 1 writes 2 to PLC address DM00200 The code 5SHOWPAGE W1000 changes the PT display to the screen for station 2 screen 2 E Station Status Monitor Address W 1000 0 2 DM00200 2 SHOWPAGE W1000 changes the screen display to screen 2 WRITECMEM SERIALA DM00200 W1000 1 writes 2 to DM00200 3 Disconnect the NSH5 from Removable Box 2 and turn OFF the Removable Box s key switch The power to the 5 5 will be turned OFF 89 Removable Box Application Examples Appendix F 4 NSH5 is no longer connected so DM00200 changes to 0 NSH5 a Power OFF 5 Connect the NSH5 to Removable Box 1 and turn ON the Removable Box s key switch The NSH5 will Start The number 1 Is stored in Station Status Monitor Address W1000 6 Next SB1 Is turned ON and the When a bit changed macro Is executed The code WRITECMEM SERIALA DM00200 W1000 1 writes 1 to PLC address DM00200 The code
38. these screws are not fastened the NSH5 PT s functional ground terminal and the Removable Box s FG will not be connected Ground Line Wiring The Removable is equipped with a functional ground A 1 Normally ground the Removable Box as shown in Figure A on the fol lowing page Connect the ground terminals on all Units and the functional ground and ground the line at one location to 100 or less Shortthe PLC s LG terminal and the GR terminal ground wire must be 2 mm or larger For detailed grounding instructions refer to the operation manual for the Communications Unit 2 If a source of noise such as a motor or inverter is grounded to the same panel do not ground the Removable Box s functional ground terminal A as shown in the Figure RS 422A Cable Shield Wiring Be sure to connect the shield on the RS 422A cable If the shield is not connected a host communications error may occur When connecting the ground terminals on all Units and the functional ground and grounding the line at one location to 100 or less connect the shield only at one end of each line as shown in Figure A If the Removable Box s functional ground terminal is not grounded con nect the shield at both ends of each line as shown in Figure B If a IW CIF11 is also connected in the system connect the lines and shield as shown in Figure B Connection Method Section 4 5 Figure A CPU Rack NSH
39. when NSH5 screen projects are created using CX Designer To create new projects using CX Designer select the NSH5 SQOLI V2 or the 5 5 501 V2 as the PT model An NSH5 screen project can be created using screen data created for an ear lier PT With the original screen project opened it can be converted to an NSH5 screen project by selecting Tool Convert Model from the menu then selecting the NSH5 SQOLI V2 or the NSH5 SQII V2 3 2 Emergency Stop Switch 34 Note Note The emergency stop switch can be used by workers to immediately stop the machine when an error occurs during operation or when a hazardous situa tion arises The emergency stop switch has a DPST NC contact structure for an external safety circuit At the same time a software condition NO bit can be used for internal or host notification making the overall combined emer gency stop switch a DPST NC contact NO bit switch Hard wired DPST NC contact Software NO bit DPST NC contact bit Use the software contact to monitor the emergency stop switch When the emergency stop switch is pressed to the lock position as shown below it will be turned OFF and locked This prevents the switch from being turned OFF by being accidentally bumped i e it will not operate unless it is pressed all the way to the lock position An emergency stop can thus be exe cuted only through a clear and intentional action The lock is cleared by turn ing th
40. 5 AL001 NSH5 232CN 3M 10M 8 Terminal block w RS422A NSH5 AL001 NSH5 232CN 3M 10M Terminal block ad CPU Rack RS422A RS422A FG NSH5 AL001 NSH5 232CN 3M 10M 4 Terminal block NSH PT RS422A E FG NSH5 AL001 NSH5 232CN 3M 10M E D p Terminal block VJ PT lt RS422A 5 5 1001 5 5 232 3 10 NSH FG RS422A FG 57 Connection Method Section 4 5 Connection Formats Connection via a NSH5 AL001 Removable Box NSH5 SQGLIOB V2 5 series PLC RS 232C RS 422A Special Cable NSH5 232CN 3M 10M 1 N Connections via NSH5 AL001 Removable Box The total communications distance can be up to a 500 m NSH5 SQGLIOB V2 NSH5 SQGLIOB V2 NSH5 SQGLIOB V2 CS C series PLC RS 422A 58 Connection Method Section 4 5 1 N Connections Including a Conversion Unit Other Than the NSH5 001 NSH5 SQGLIOB V2 5 series PLC 1001 RS 422A RS 232C Note 1 When the CJ 1W CIF11 is included in the connections the maximum communications distance is 50 m When the CJ 1W CIF 11 is notincluded in the connections the maximum communications distance is 500 m 2 If ground potential differences or noise is a concern the insulated NT 001 RS 232C 422A Conversion Unit is
41. Attachins the Hand S taps cs eiue Installing the Mounting Bracket SECTION 3 FUNCOMS 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 SA wed i eno dd eked Emercency St0p wi Enabling Switch Function Switches Memory Cards USB Port Usable Host Connection Station Detection Function SECTION 4 Connecting to the Removable Box 4 1 4 2 4 3 4 4 4 5 Overview of Removable Nomenclature and Bunctiolisrz sx uzi C E veiut a end Switch Settings Installation Connection Method xvii xvill xvill xxii oo mn 23 24 24 26 31 31 33 34 34 36 37 38 44 44 45 47 48 48 52 53 55 TABLE OF CONTENTS SECTION 5 Inspection and Maintenance 5 5 2 5 3 5 4 s ae Sex ea Inspection and Cleaning Error Message Tables Precautions When Replacing the Appendices A w Revision HIStory esce S URGE ev d General Specifications
42. Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyers application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not su
43. D OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions XV XVI PRECAUTIONS This section provides general precautions for using the NSH5 series Programmable Terminal The information contained in this section is important for the safe and reliable application of the PT You must read this section and understand the information contained before attempting to set up or operate an NSHS5 series 1 Intended xviii 2 General Precautions kun rcu ey dt xviii 3 Salety obs ba ues koe p ew xviii 4 Precautions for Safe 5 gt Operating Environment 6 C D OI Ivey i Oui XXII xvii Intended Audience 1 2 3 xviii Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical systems an electrical engineer or the equivalent Personnel in charge of introducing FA systems into production facilities Personnel in charge of designing FA systems Personnel in charge of installing and connecting FA systems Personnel in charge of managing FA systems and facilities
44. LC address allocated to 55 does not change for a specified period of time indicat ing that the NSH5 and Removable Box are not connected 90 Removable Box Application Examples Appendix F Connecting Multiple NSH5 PTs The following description describes how to connect multiple NS H5 PTs In this example three NSH5 PTs are connected stations No 1 to 3 Use the following procedures to set up these units PLC 2 The PLC is notified of the station numbers of the Removable Boxes thatare attached to NSH5 PTs result the PLC s processing can be changed depending E DM00202 8 on the Removable Box s station number Here the station numbers of NSH5 PTs 1 2 and 3 are DM002 stored in addresses DM00200 DM00201 and DM00202 00200 DM00201 3 Removable Boxes Station 1 NSH5 No 1 5 5 2 Station 0 Address allocated to 558 SERIALA CIO00000 Address allocated to SW 1 This screen will change SERIALA DM 00000 depending on the station number of the Removable Box that is connected to the NSH5 S creen for station 1 1 Removable Box Settings Screen for station 2 X ecd Station No 1 Address allocated for SB SERIALA CIO 00050 Address allocated for SW SERIALA DM00050 i Screen for station 8 Station 8 NSH 5 No 3 Screen 8 Station No 2 Address allocated for SB 000100 Address allocated for S W SERIALA DM00100 3 Scree
45. Manual Multivendor Connection for connection methods 3 8 Station Detection Function The station detection function allows the NSH5 to read the box number Switches 4 bit switches for removable boxes Thus when a removable box Is connected the NSH5 is able to detect it By automatically displaying station screens and by giving notification of which Station the PLC is currently in the stations that can be operated can be lim ited To ensure safety other forms of operation are disabled Internal Memory The PT s station detection function can be allocated any address in the inter Allocation nal memory and the status can be monitored at the allocated address To specify the address in internal memory that is to be allocated for the station status monitor address first select PT System Setting in C X Designer ver sion 6 5 or higher and then click the NS Handy Terminal Tab In the Station Status Monitor Address Field click the appropriate Set Button and specify the address that is to be allocated When removable boxes are used the station numbers for the removable boxes are acquired and notification is provided to one word in either W or HW in PT memory If function key status cannot be obtained due to a prob lem such as a hardware error or when a status error flag for an error such as a communications error is generated notification is provided to the same word Bit allocations within the word is as follow
46. NSH5 Series NSH5 SQROOB V2 NSH5 SQGOOB V2 NSH5 SQR10B V2 NSH5 SQG10B V2 Hand held Programmable Terminal OPERATION MANUAL NSH5 Series NSH5 SQROOB V2 NSH5 SQGOOB V2 NSH5 SQR 10B V2 NSH5 SQG10B V2 Hand held Programmable Terminal Operation Manual Revised June 2008 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed precautions can result in injury to people or dam age to property N DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Additionally there may be severe property damage NWARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Additionally there may be severe property damage N Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage OMHRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product The abbreviation Ch which appears in some displays and on some OMRON products often means w
47. ON DIP Switch Battery interface DIP switch pins are ON when the right Serial interface External output interface 24 VDC interface 4 Using your hand lightly tighten the waterproof packing while it is attached to the housing Then use a wrench to tighten the waterproof packing to a force of 4 0 to 6 0 N m to secure it in place 5 Insert the cable into the PT until the heat shrinking tube is visible on the inside Heat shrinking tube 6 Insert the cable packing into the inside of the cable clamp housing and lightly tighten the cap by hand Cable packing 27 Connecting the Special Cable Section 2 3 Insert the Special Cable into the PT 7 Tighten the cap with a wrench to a force of 2 0 to 3 0 N m to ensure that the cable will not easily come loose if pulled Note Inspect the cable periodically to see if it has become loose 8 Connecteach connector as shown below 28 Connecting the Special Cable Section 2 3 Note Be sure to correctly connect the connectors as shown in the following dia gram Serial interface White 20 pin connector 24 VDC power supply interface Black 3 pin connector External output in
48. SHOW PAGE W 1000 changes the PT display to the screen for station 1 screen number 1 DM00200 0 Station 8 The PLC clears DM00200 DM00200 1 WRITECMEM SERIALA DM00200 W 1000 1 writes 1 to DM00200 Station 1 Station 2 Station 8 SHOWPAGE W1000 changes to screen no 1 NSH5 Screen 01 Station Status Monitor Address W1000 01 Detection Method for NSH5 Disconnected Status When the NSH5 is not connected to any Removable Box the station number sentto the PLC must be cleared Use one of the following methods to clear the station number Monitoring the signal from the terminal block Monitoring 5580 and 5581 in NSH5 system memory Monitoring the Signal from the Terminal Block connected to the Removable Box s terminal block terminals and CONECT2 turn ON while the NSH5 is connected to the Removable Box and turn OFF while the NSH5 is not connected Therefore add programming to the ladder diagram so that the PLC clears the station number stored in DM00200 when the 1 0 turns OFF Monitoring 5580 and 5581 in NSH5 System Memory While the NSH5 is operating 5580 in system memory is periodically turned ON and OFF and 6581 is always ON As a result if the NSH5 and PLC are connected the PLC address allocated to SBO is also periodically turned ON and OFF Therefore add programming to the ladder diagram so that the PLC clears the station number stored in DM00200 when the P
49. T Transfer File Print File Recent Projects File Exit Edit Undo Edit Redo Edit Cut Edit Copy Edit Paste Edit Repeat Edit Delete Edit Find Edit Replace Edit Select All Edit Repeat Comparison of Functions with NS Designer Appendix D Menu View Functional Object Fixed Object 78 CX Designer menu function NS Designer menu command View Previous Label S witch Label Zoom View Zoom View Refresh Refresh Rere _ Functional Object Alarm E vent Summary amp History Alarm E vent Summary amp His tory Functional Object Date Functional Object Time Functional Object Data Log Graph Functional Object Data Log Table Functional Object Video Display Functional Object Frame Comparison of Functions with NS Designer Appendix D Menu CX Designer menu function NS Designer menu command Settings PT Object Properties PT Edit Label Edit Edit Properties PT Flicker PT Password PT Unit Scale PT Alarm E vent Setting PT Data Log Setting PT Data Block Setting PT Change Input Order PT Project Properties PT Screen Sheet Properties PT System Setting PT Communication S etting Reset Defined Default Convert PT Communication Setting Object Properties Layout E dit Align Distribute Edit Make Same Size Edit Order Edit Nudge E dit Rotate F lip Edit Edit Node Edit
50. TY USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM
51. after approximately 75 000 hours at normal temperature and humidity The service life is shortened in an extremely cold environment Replace the backlight if the brightness dimin ishes and the screen becomes difficult to read Replacing the Battery Screen data such as calendars clocks and log data are backed up by a lith ium battery The battery service life is approximately five years when used in an environment with a temperature of 25 C If the temperature at the location of use is higher than this the battery life will be shortened Change the battery at suitable intervals in accordance with the operating environment It is recommended that a spare battery be kept on hand so that the battery can be quickly replaced when necessary Replacement Battery The replacement battery shown below is a lithium battery for backing up the memory contents Model Specifications CJ 1W BATO1 Replacement battery for the NSH5 Replacement Criteria Replace the battery under the following conditions When five years have elapsed since a new battery was last installed Within five days of when the RUN indicator turns orange Note 1 Never use a battery that has been subjected to any strong impact such as being dropped on the floor as the battery may lead fluid 2 Before installing a battery check the battery type and be sure to install it correctly 62 Inspection and Cleaning Section 5 2 Replacement Procedure Use the following procedu
52. age 68 Changed model numbers in bottom table Page 69 Changed model numbers under User Memory Specifications Page 75 Corrected symbol from EC to E18 97 98 Revision History Terms and Conditions of Sale OMRON 5 7 10 11 12 13 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyer s purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whic
53. al before using the product Please consult yur OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY 5 exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR xiii Application Considerations SUITABILI
54. ample RecoverUpdate 7 0715 the file for version 7 0 2 Insertthe Memory Card into the PT and turn ON the power supply The covery update program will start automatically 3 The indicator will flash green when the download has been completed nor mally 1 For details on the recovery update program select Start Program CX One CX Designer How to recover the system prog Ver 7 0 2 Refer to information on the procedure for recovery and update and to the Setup Manual for troubleshooting information if an error is displayed when you use the recovery update program The System Program is stored under the CX Designer s install folder default location is C Program Files Omron C X One C X Designer in folders that are created for each type and version as follows 15 ystemBackupWSH5WILI 1 NSH5 system program 1 LI will be replaced by numbers indicating the system program version For example RecoverUpdate 7 O is the for version 7 0 To replace a system program use Windows Explorer or another method to copy each of the folders for the required system program under bank1 to the route directory of the Memory Card For details on methods for transferring data from the Memory Card to the PT refer to 3 5 4 Transferring Data with Memory Cards The system backup folder can be created only if C X Designer is installed from the stand alone CD ROM If the CX Designer is installed from CX On
55. attempt to take the PT apart and do not touch any internal parts while the power is being supplied Doing either of these may result in electrical shock OK Precautions for Safe Use N WARNING Always ensure that personnel in charge properly perform installation inspection and maintenance for the PT Personnel in charge refers to individuals qualified and responsible for ensuring safety during machine design installation operation main tenance and disposal Ensure that installation and post installation checks are performed by personnel in charge who possess a thorough understanding of the machinery to be installed Do not attempt disassemble repair or modify the PT Doing so may impair the safety functions Always connect the stop emergency stop switch and enabling switch to safety cir cuits Serious accidents may occur if connection is made to a PLC and there is a malfunction When using the function switches or switches on the touch panel do not create switches that may cause injury or damage property Install a monitoring circuit or other device in output signals that may result in serious accidents Con struct the system so that switching of important operations is performed in devices outside the PT For devices and components connected to the PT that affect safety use appropriate products meeting the required safety level and safety category S ystem safety and the appropriate safety category must be e
56. aws and regulations Visual Replacement every five years Error Message Tables Section 5 3 5 3 Error Message Tables When a Project Is Newly d The combination of attempt was made to S elect a version to match the the selected PT selecta version notsupported model and system by NSH5 SQI V2 version is invalid During System Setup Error message Contents Countermeasure There is an errorin illegal address or other Check the key status monitor the communications than bit address has been address and correct address input format set for the key status monitor address that was set address emergency stop function switches F3 F4 F5 F8 F9 F10 An illegal address or other Check the station status moni than a word address has been tor address and correct the set for the station status moni address that was set tor address 5 cannot be spec SB was specified for the sta Set an address other than ified tion status monitor address 5 SW cannot be SW was specified for the sta Set an address other than specified tion status monitor address SW S pecify a mem address notin the PT Check the station status moni ory address memory was specified for the tor address and set an station status monitor address in the PT memory address The combination of attempt was made to con Selecta version that matches the selected PT vert a project t
57. changed O ption 4 Perform the following in the When a Bit Changed Dialog Box Select the When a bit changed option Enter SB7 in the Address Field Selectthe Execute when ON Option in the Action Timing Area S elect the option When bit changed Enter 5581 Action Timing Execute when ON OFF Set Execute when ON se C Execute when OFF cancel Edit Macro Selectthe Execute when ON Option 5 Click the Edit Macro Button next to the When bit changed Option 88 Removable Box Application Examples Appendix F 6 Enter the following macro and the click the OK Button Writes the station number to DM00200 Entered before SHOWPAGE WRITECMEM SERIAL SHOWP AGE PW 000 WRITECMEM SERIALA DM00200 W 1000 1 SHOW PAGE W 1000 Opens the screen with the same number as the station number Select Command lt Switch Screen SHOWPAGE n Switch to screen No n SHOWPAGE Y Insert 7 After all settings have been entered click the OK Button in the Edit Macro Dialog Box in the When Bit Changed Dialog Box and in the Project P roperty Dialog Box to close them Note For detailed information on the macro function refer to the NS Series Macro Reference 5 Transferring Project Data Connect the personal computer running CX Designer to the NSH5 and transfer the project data station number screen data and other items to
58. cna 9 0 1 000 SEE Loopback connector CM 80 10 5 80 3000 OQ m gt Lf X __ c CN2 7L30 dia 9 gt 80 AR D ANI Ec 10 T pem eS 1 71 30 dia 02 4 m f es 70 10 L CN7 7 L 200 10 03 02 Loopback connector When connecting to an OMRON PLC the control signals must be looped back NE Connect loopback connectors to CN8 and CN7 59 09 4 7 eee symbo 4 22 Crimp terminal SSHX036A902 Piece 5 Crmptemina DFILA42BSCFA HRS 18 Heat shrinkable FS 7 14 mm dia tube E em eem rr nee Housing Housing 5 20 15 M20 x 1 5 LAPP 1 jPiee Cable 2464 composite 27 DE BAN shield ELECTRIC WIRE i pee fen 1 pee da fena CHmptemimi __ Piece ds Housing fis CNS CHmptemimi __ 5 Pece 11 Special Cable Specifications Section 1 3 Circuit Product name Quantity Unit symbol 12 D Sub 9 pin plug XM2A 0901 OMRON D Sub 9 pinhood 25 0911 OMRON 19 CN7 Housing SMR 02V N Le uM JT 4 Housing SMP oVNC ST 2
59. ct External output Rated voltage 24 V Maximum rated current 100 mA minimum applicable load 4 mA at 24 VDC 3 position switch Operating patterns Operation OFF to ON to OFF Reset OFF to ON momentary 3 position operation Special Cable Specifications Memory Card Section USB Port Serial Communications Port Special Cable Connectors Inside Back Cover Section 1 3 Function Switches F1 22 F6 and F7 External outputs Rated voltage 24 V Maximum rated current 50 mA F3 24 F5 F8 and 10 Allocated bits in internal memory or host PLC A Memory Card is mounted here Mode Capaciy Memory type HMC EF183 128 MB Flash memory HMC EF283 256 MB Flash memory HMC EF583 512 MB Flash memory Screen data data logs operation logs error logs and recipes can be saved The USB port is connected to a computer using a commercially available USB cable and used to transfer screens The serial port is used for RS 232C or RS 422A communications through the Special Cable Serial communication mode NT link 1 N mode 1 24 VDC power supply inputs CN2 Serial interface CN3 External outputs 1 3 Special Cable Specifications 1 3 1 Special Cable Models Note Loose wire D Sub UL standard and Removable Box Cables are available Cables are provided for both RS 232C and RS 422A depending on the serial communications protocol Cable type Communications Serial Length connector communications Loo
60. ct outputs The enabling switch DPST NO can also be output to external contact out puts NSH5 Stop emergency stop switch Q nee DPST NC contact NO bit i Stop emergency stop switch Internal memory C Stoplemergency stop switch ep 10 function switches i RS 232C 1 5 422 Enabling switch DPST NO External output s Color STN LCD 24 VDC power supply Enabling switch outputs 4 function Stop emergency stop DPST NO switch outputs Switch outputs DPST NC The hard wired outputs operate even when the PT power supply is OFF 1 1 7 External Connections Use a Special Cable NSH5 232 422 CW L UL type NSH5 232 422UL loose wires and D Sub connector on one end to connect the signals as follows Emergency stop switch stop switch When using as a safety system connect to safety components Do not connect to the PLC Enabling switch When using as a safety system connect to safety components Do not connect to the PLC Serial communications RS 232C or 5 422 Connect to the serial port of the PLC Function switches Connectto an DC Input Unit of the PLC Overview Section 1 1 S pecial Cable 3 or 10 m gt e RS 232C NSH5 232L IL L ULIM 5 series PLC Safety circuits Safety switch switch outputs
61. ction switch common z 37 Frame ground 2 6 8 2 3 49 Nomenclature and Functions Section 4 2 Hard wired Terminal Block Be sure the wires connected to the hard wired output terminals have a total length of no more than 3 meters Pinno Sig Contents a CONECT2 Cable Connection Confirmation Line 3 Function switch F1 6 7 F m 9 SWCOM Function switch common 1o 1 2 These signal lines are used to confirm that the NSH5 Cable is connected to the Removable Box Attaching the connector will short the and CONECT2 pins When using a PLC Unit use these signal lines to confirm the connection 1 2 These signal lines are used to confirm the key switch condition when using the NSH5 in Teaching Mode If the key switch is turned ON the internal relay is turned ON which will short the ENB CH1 and 2 pins The key ON OFF position can be checked using external contacts Use these signal lines when using the enabling switch as described in Appendix E Recommended Enabling Circuits 24 VDC 0 VDC Power to the NSH5 is supplied from the 5 5 1001 EMGIAI EMGIA2 EMG2A1 EMG2A2 When the power is OFF the Internal relay NC is turned ON placing the stop Switch line in loopback status When the power Is ON the internal relay NC is turned OFF and the stop Switch line is connected to the NS
62. curs refer to Troubleshooting below Use screen operations to select the transfer direction download upload contents project project amp system program or system program and banks Use the following procedure to manually transfer data 1 2 3 10 11 12 Turn ON the power to the Insert the Memory Card into the PT Simultaneously press two of the four corners of the PT touch panel to dis play the System Menu Screen Display the S pecial Screen Tab Page under system settings and execute Memory Card transfer on page 2 2 of the screen Select the display language The following screen will be displayed at the PT if English is the language selected Card Transfer Direction Contents Pro ject A Card Hardware S pecify the transfer direction download upload contents project project amp system program or system program and bank The IPP file name and system version that are stored in both the specified bank of the Memory Card and the PT will be displayed in the Project File and System Version fields Check the contents and the press the Go Button A message asking for confirmation of the transfer will be displayed Press the Yes Button to execute the specified data transfer operation When data is downloaded the screen data previously stored in the PT will be deleted A warning message will be displayed if the PT model system program screen data version or lang
63. d the NSH5 5 in the diagram enabling switch in the middle position 2 Turn the enable mode switch 4 from normal mode to enable mode While teaching the door interlock switch 1 is disabled and the disable monitor lamp 7 lights The reasons for installing the switch are as follows It restricts the personnel doing the teaching to those who have a key It makes personnel conscious of teaching and entering a hazardous area O perations from outside are disabled while teaching is in progress The door interlock switch signal 1 can be controlled by the enabling switch The disable monitor lamp is litto let other personnel in the area know that teaching is in progress 3 Carry the NSH5 into the hazardous area and perform the operation 4 Ifeither the enabling switch or the emergency stop switch is actuated during operation use the reset switch 6 to manually reset the equipment 5 The emergency stop switch 2 is always enabled Block Diagram When a Relay Unit Is Used 1 In normal mode safety line 1 is enabled and the door interlock switch 1 is enabled by the Safety Relay Unit 2 Enable Safety Relay Unit 2 by holding the NSH5 s enabling switch in the middle position 3 Turn the enable mode switch 4 from normal mode to enable mode and switch from safety line 1 to safety line 2 4 Always keep the emergency stop switch 2 ready to operate 5 If either the enabling switch or the emergency stop switch is actuated du
64. d while holding the PT This is a class A product In residential areas it may cause radio interfer ence in which case the user may be required to take adequate measures to reduce interference 5 Operating Environment Precautions N Caution Do not install the control system in the following locations Locations subject to severe changes in temperature Locations subject to temperatures or humidity outside the range specified in the specifications Locations subject to condensation as a result of severe changes in tem perature Locations subject water oil or chemical spray Locations subjectto corrosive or flammable gases Locations subject to shock or vibration Locations outdoors directly subject to wind or rain Locations subject to strong ultraviolet light XXI EC Directives 6 6 N Caution Take appropriate and sufficient countermeasures when using systems in the following locations e Locations subject to static electricity or other forms of noise Locations subject to strong electromagnetic fields Locations close to power lines e Locations subject to possible exposure to radioactivity EC Directives Note Conforming Directive The NSH5 series PTs conform to the EMC Directive EMC Directive Conformance OMRON products are designed as electrical devices for use built into other devices or the overall machine As individual devices they comply with the related EMC standards see n
65. e rein stall the system program by following the procedure for using a recovery update program described above 3 5 4 Transferring Data with Memory Cards Note Using a Memory Card with the PT allows system programs programs required for operating the PT such as programs for communications and fonts and screen data to be transferred to and from the PT There are several types of data transfers including manual transfers in which the data to be transferred and the direction of transfer are selected manually downloads in which data is transferred automatically from the Memory Card to the PT uploads in which data is transferred automatically from the PT to the Memory Card and bank specifications four banks max The transfer method is specified using the System Menu 1 Before transferring data check to be sure that the system programs and screen data types match those in the PT 2 Do not perform the following operations while accessing the Memory Card The data may be damaged and the Memory Card may need to be formatted Turning OFF the power to the PT Removing the Memory Card 41 Memory Cards Manual Transfer 42 1 2 3 Section 3 5 Always follow the correct procedure for removing a Memory Card If the PT system has been damaged due to the power being turned OFF while a file is being written it may not be possible to use normal downloading to replace a system program If this situation oc
66. e there are two types of serial communications wiring RS 232C connector and RS 422A connector For RS 232C or RS 422A connector the connector is a 9 pin male D Sub connector and can be directly connected to the RS 232C RS 422A port of an OMRON SYSMAC CS CJ series PLC A conversion cable must be prepared in order to connect to any other host 15 8070 gt ms 10 000 300 We Productname Quan Pressure welded DF3 3S 2R260 01 socket Socket crimp ter DF3 2428SCC minal 15 Special Cable Specifications Section 1 3 RS 232C Wiring 16 Preductmame ____ Maker Quantity SHDR IVS iFSN TSTM co Il Coat SSH 003GA P02 LE SN ST Mf Co 8 _ CHmpsoket DribisDS2C s 6 Socket crimp ter DF11 2428SCA HRS 18 minal tube 8 Packing GPM20 LAPP KABLE Housing black BS M20 x 1 5 LAPP KABLE Cable UL20233 SLB black LAPP KABLE 2Cx 24 4P 28 26 28 Forked terminal 9 pin D Sub plug 2 09 OMRON 9 pin D Sub hood 25 09 OMRON 1 gt frase CN3 e 6 AWG28 Forked terminal terminal 7 AWG28 G28 SWCOM awoze eenma AwG28 Lr pene ENGI 8 EMG2AL 2 1 terminal EMG2A1 AWG28 G28 9 tme
67. e button clockwise in the direction of the RESET arrows Lock position 1 When detaching and using the PT in a hand held condition use the NSH5 SQGLIOB V2 with grey switch This functions as the stop switch and can be used in either the hand held or mounted condition When using the NSH5 SQRLIOB V2 with red switch it functions as the emergency stop switch so the PT must be mounted and used on a control panel in a way that it cannot be de tached Both gray and red switches have the same switching function 2 The emergency stop must be enabled in all modes and it musttake high est priority over any other control operations ISO 13850 Item 4 1 IEC 60204 1 Item 9 2 3 An emergency stop switch must be located near each control panel or other operation site and it must be accessible for rapid use in case of emergency ISO 12100 2 Item 3 7 ISO 13850 Item 4 4 and IEC 60204 1 Item 10 7 Emergency Stop Switch Section 3 2 4 To ensure a secure stop the stop category must be 0 or 1 ISO 13850 Item 4 4 IEC 60204 1 Item 9 2 External Connection The status of the emergency stop switch s DPST NC contact is output exter Diagram nally by hard wired outputs via the Special Cable NSH5 Emergency stop switch DPST NC S pecial Cable EMGIAL jen x S afety circuit Internal Memory or Host The emergency stop switch can be allocated any bit address in the internal PLC Memory Allocation memory or host PLC memory
68. e eject button will pop out Note Tighten the cover to a force of 0 9 Removing a Memory Card Press the eject button to remove the Memory Card To prevent the Memory Card from popping out and falling hold the Memory Card with your index fin ger while pushing the eject button with your middle finger 3 5 3 Replacing the System Program The system program in the PT can be replaced or upgraded to a higher ver sion There are two methods that can be used to replace the system program Using a recovery upgrade program Transferring system program data Note 1 The system program must be version 8 0 or higher to be installed 2 Consult your OMRON representative if a system program of a version lower than 8 0 is to be installed 3 Use the recovery update program to install the system program Using a Recovery Use the following procedure to replace the system program if the system pro Upgrade Program gram becomes corrupted and the PT will not start or to upgrade the system program in the PT 40 1 2 3 Note Transferring System Program Data Section 3 5 1 Copy all of the files and folders in the RecoverUpdate L1 LI folder inside the CX Designer installation folder default rogramF iles O mron C X One C X Designer to a Memory Card This program can be selected when installing the CX Designer L1 LI will be replaced by numbers indicating the system program ver sion For ex
69. ect to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer All sales and shipments of Products shall be shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include
70. ed termina Forked termina Forked termina Forked termina Forked termina Forked termina Forked termina Forked termina Forked termina Forked termina Forked termina Forked termina AWG 28 AWG 28 AWG 28 AWG 28 SWCOM AWG 28 1 1 AW G 28 2 AW 28 2 1 AW 528 EMG2A2 AW G 28 1 1 528 ENB1A2 AW G 28 ENB2A1 AW G 28 ENB2A2 AW 528 0V SG AW G 28 AW 28 AW G 28 AW G 28 AW G 28 on on o Oo 13 Special Cable Specifications Section 1 3 RS 422A Wiring 14 1 Pin No Signal 1 2 9 2 2_ 16 3 Pin No Wire size AWG 28 SD AWG28 FG AWG 28 4 Outer shield AWG24 e AWG24 CN4 S2 1 EE 1 AWG28 Special Cable Specifications Section 1 3 CN2 CN4 2 RD 6 0 56 8 Close of f 81 so Ay cae soet _ 10 SDa Wa SDA AWG28 mi E ermine 1 3 3 Loose wire D Sub Cable Cable Dimensions Wiring Hard wired Signals The function keys and the emergency stop switch are directly connected via the connecting cable to the PLC or device 1 terminals Wiring the Serial Communications Line Depending on the type of cabl
71. ents of error messages for the NSH5 Programmable Terminal The Appendices provide specifications dimensions memory reference tables and recommended enabling circuits NWARNING Failure to read and understand the information provided in this manual may result in per sonal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given Related Manuals Related manuals are listed below The LI symbol at the end of the catalog number is the revision code Operating the CX Designer e C X Designer Operation Manual 088 1 This manual describes the installation method basic operating procedures and the user interface of the CX Designer Typical features and applications methods are also described Operating methods procedures and settings for the CX Designer can be displayed on the screen using online help Online help can be referred to for normal operations Refer to the following manuals for detailed information of the operation of NS series PTs Checking NS series PT Functions Applications and Troubleshooting e NS series Programmable Terminal Programming Manual 073 1 This manual describes functions and applications of NS series PTs Also included are descriptions of remedies for faults that occur in NS series PTs
72. erefore confirm that the overall machine or equipment complies with EC Directives SECTION 1 Introduction This section describes the features nomenclature and functions of the NSH5 Programmable Terminal for first time users el dat ton Dale ea unici ate Sees 2 1 1 1 What Is the NSH5 Programmable Terminal 2 DID INS ES 2 t153 aur 3 1 1 4 Product Specifications 2 5 2 4 Applications ose e tur acepte dde edt ent teu Cela 4 1 1 6 Switch Output Configuration 5 extemal Connections XE Tue eX RE he EE bL 5 lilke Safely Standards u uma Pa 6 1 2 Nomenclature and Functions 8 F Jo ces rte Re ROO 8 7 2 ara hate ere 8 52827 NOD beatae ohne eds 9 1 3 Cable Specinications L peer Gada eee eae Read eRe 10 3 1 Special Cable Models ERE nie es 10 l 3 2 6 4245 boe eid 10 1 3 3 Loose wire D Sub Cable 15 1 3 4 Removable Box Cable 19 1 3 5 External Wiring 21 1 3
73. etails on opening the cover refer to 3 5 Memory Caras 3 7 Usable Host Connection Methods The NSH5 has one serial port corresponding to serial port A in the NS Series for connecting to the PLC Unlike with the NS Series itis not possible to con nect using serial port B the Ethernet port or Controller Link When using Designer to set the connection method do not set any communications ports other than serial port A The communications methods shown in the following table can be set using the serial port Host connection method Usability 1 N NT Link OK See note 1 Li NT Link Host Link OK Host Link OK with restrictions See note 2 Note 1 Only one NSH5 can be connected to any one communications porton the PLC More than one PT cannot be connected at the same time 2 Only PT memory can be allocated as the notification destination for the emergency stop switch and function switches F3 to F5 and F8 to F10 Host allocations are not possible The PT can also communicate with the following products e Mitsubishi FX series A series and Q series PLCs SIEMENS S7 300 series PLCs Yaskawa MP series Machine Controllers Yaskawa Varispeed F 7 series and VS mini V7 series Inverters Rockwell Automation Allen Bradley SLC500 MicroLogix PLC 5 Com pactLogix and ControlLogix Controllers Products supporting Modbus RTU 44 Station Detection Function Section 3 8 Refer to the Host Connection
74. fficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s
75. hat is being the PT model model and system edited to a PT model that is version is invalid not supported 5 4 Precautions When Replacing the If a fault is discovered in the inspection and the PT must be replaced observe the following precautions Before replacing the PT back up all of the PT s project data If the PT is repaired by OMRON the project data may be deleted Before replacing the PT be sure to turn OFF the power supply After replacing the PT check to be sure that there are no errors in the new PT If the PT is to be returned to OMRON for repair attach a document to the PT describing the problem in as much detail as possible and send the PT to an OMRON representative listed at the end of the manual 65 Precautions When Replacing the Section 5 4 66 Appendix A General Specifications Q 5 D n b e h e ct 5 Specifications Rated power supply voltage 24 VDC Allowable power supply voltage range 20 4 to 27 6 VDC 24 VDC 15 Power consumption Ambient operating temperature 0 to 40 C See note 1 Ambient storage temperature 20 to 60 C See note 1 Ambient operating humidity 35 to 85 max with no condensation Ambient operating environment Noise resistance Conforming to IEC 61000 4 4 2 kV power supply line Vibration resistance during operation 10 to 57 Hz with double amplitude of 0 075 mm 57 to 150 Hz with acceleratio
76. hever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Governmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subj
77. ion 1 S creen for Station 2 S creen for Station 8 4 MacroSettings Use the following steps to change screens depending on value changes of the Station Status Monitor Ad dress and notify the PLC of the station number 1 Select Project Properties from CX Designer s PT Menu 2 Click the Macro Tab in the Project P roperty Dialog Box 3 Click the Set Button for the When a bit changed O ption 4 Perform the following in the When a Bit Changed Dialog Box Select the When bit changed option e Enter SB1 the Address Field Selectthe Execute when ON Option in the Action Timing Area Select the option When bit changed Enter 5587 Action Timing Execute when ON OFF Set Execute when seg C Execute when OFF v When a bit changed Edit Macro Select Execute when ON Option 5 Click the Edit Macro Button next the When a bit changed Option 6 Enter the following macro and the click the OK Button Execution Condit Wh lue changed Large Font Cancel Writes the station number to DM00200 Entered before SHOWPAGE WRITECMEM SERIALA D SHOWP AGE SW 000 WRITECMEM SERIALA DM00200 W 1000 1 SHOW PAGE W 1000 Opens the screen with the same number as the station number Select Command lt Switch Screen gt SHOWPAGE n Switch to screen No n SHOWPAGE Insert 7 After all settings have been entered
78. ions Power supply voltage 24 VDC Allowable power supply voltage 20 4 to 27 6 VDC 24 VDC 15 fluctuation range Power supply capaci Wire the power supply input terminals to the 24 VDC power supply as shown below 24 VDC Du Functional ground o 24 VDC interface at NSH5 Note 1 Do not connect an AC power supply to the power supply terminals 24 Power Supply FG Wiring Section 2 2 2 Use a DC power supply with little voltage fluctuation 3 Do not perform a dielectric strength test 4 To comply with the Low voltage Directive in the EC Directives use a pow er supply with reinforced insulation R einforced insulation is a single insu lation method that can protect against electrical shock to the same degree as double insulation Recommended model 582 03024 manufactured by OMRON 5 Insert a 3 A fuse immediately after the secondary output from the power supply 6 To comply with UL recognized standards always use a Class 2 power supply A Class 2 power supply refers to one in which the current and voltage levels of the product s secondary output are both limited 100 VA max and which has undergone and passed the necessary tests forUL certification 2 2 2 FG Wiring The cable connected to the PT has a functional ground terminal FG Wire them according to the conditions described below 1 2 3 1 Ifthere is a ground potential difference between the NSH5 and the host install them as shown
79. ject data created so far for NSH5 No 1 as separate projects for NSH5 No 2 and NSH5 No 3 For each of the newly created project use the following procedure to designate the PLC address that the sta tion number will be sent to 1 Select Project Properties from CX Designer s PT Menu 2 Click the Macro Tab in the Project Property Dialog Box 3 Click the Set Button for the When a bit changed Option 4 Click the Edit Macro Button next the When bit changed Option 93 Removable Box Application Examples Appendix F b Editthe macro Edit Macro Execution Condition When a value changed Large Font Gancel Program WRITECMEM SERIALA DM0020 SHOWP AGE 000 Change the station write destination For project No 2 enter 0 002071 and for No enter DM00202 WRITECMEM SERIALA DM00201 W 1000 1 SHOW PAGE W 1000 Select Command KNOT NOT operation of Insert PLC addresses are use for the following applications Application DM00200 Stores the station number of the Removable Box that is connected to NSH5 No 1 DM00201 Stores the station number of the Removable Box that is connected to NSH5 No 2 DM00202 Stores the station number of the Removable Box that is connected to NSH5 No 3 Note When entering the above macro for each NSH5 project be sure the PLC write address is not used by any other project Duplicate project addresses will resul
80. ment There are three levels of adjustment by operating the touch panel See note 2 Automatic backlight O F F Screen saver function 1 to 255 min in units of 1 min turned function ON OFF by system memory operation Backlight error detection Error is detected automatically at startup and the RUN indicator flashes green as notification See note 3 Front panel indicator RUN Lit green PT 15 operating normally Flashing green The Memory Card transfer has ended normally or a backlight error was detected immediately after the power was turned ON Lit orange Immediately after power is turned ON indicates file system check in progress battery low or disconnected and operat ing normally Flashing orange Memory Card transfer in progress Lit red Memory Card transfer has ended abnormally Note 1 This is the estimated time until brightness is reduced by half at room temperature and humidity It is only a reference value The service life will be drastically shortened if the PT is used at low temper atures For example using the PT at O C will reduce the service life to approximately 10 000 hours reference value 2 The brightness cannot be greatly adjusted 3 This function does not detect the end of service life It detects when the backlight is not lit due to a disconnection or other error Backlight error detection indicates that all backlights are OFF 4 Contact your nearest OMRON representative to replace the backlight
81. mory Card The CSV files containing log data are saved in the log folder created in the Memory Card The following data can be transferred using a Memory Card System programs programs required for operating the PT such as for communications and fonts Section 3 5 Screen data data used the PT display The transfer method is manual transfer i e the data to be transferred and the transfer direction are selected manually and operations are specified from the S ystem Menu Note There are four recommended Memory Card models each of which has a dif ferent capacity Mode Capaciy Memory type HMC EF183 128 MB Flash memory HMC EF283 256 MB Flash memory HMC EF583 512 MB Flash memory A Memory Card can be overwritten approximately 100 000 times When using a PC card socket in devices such as notebook computers use an HMC AP 001 Memory Card Adapter Note Use the Memory Cards recommended by OMRON Operation may not be cor rect if other memory cards are used 3 5 2 Mounting and Removing Memory Cards Mounting a Memory Card 1 2 3 1 As shown below to mountthe Memory Card to the Memory Card interface first loosen the two screws securing the cover on the top of the PT 39 Section 3 5 2 After the screws have been removed open the cover by pulling it up and forward with a finger 3 Insertthe Memory Card all the way in As this is done th
82. n of 9 8 m s thirty minutes each in X Y and Z directions Drop test See note 2 External dimensions Enclosure rating See note 3 Ground Battery life Battery life 5 years 25 C Low battery Replace within five days of the indicator turning orange SRAM RTC D gt backup possible The SRAM and RTC can be backed up by a super capacitor for five minutes after the old battery is removed after the power has been turned ON for five minutes Applicable standards EC Directives and UL508 Note 1 Use the PT within the ambient operating and storage temperature ranges shown below 95 80 60 Storage 0 35 2 Operation EB AR GASPAR BEFORE REDE KRG FOP XI 22 72422222524 n m EUR p EX N 20 0 10 20 30 40 50 60 70 80 Temperature 2 Conformance is evaluated under applicable test conditions and it may not be possible to use the PT in every environment 3 Conformance is evaluated under applicable test conditions and it may not be possible to use the PT in every environment When used over a long period of time the drip proof packing may become damaged or dirty and lose its effectiveness 67 General Specifications Appendix A Display Specifications Hm O Display pane Left right 50 down 50 up 45 Backlight note 4 Brightness adjust
83. ns are created for each NSH5 station Different addresses are used to inform the PLC of each 5 5 station number 1 2 and 3 and separate projects are created The station number for each Removable Box is set using the rotary switch For setting details refer to 4 2 Nomenclature and Functions and Functions and 4 3 Switch Settings 2 Station Status Monitor Address Settings Use the following procedure to enter settings in the CX Designer These settings are for NSH5 1 1 Select System Setting from the CX Designer s PT Menu Click the NS Handy Terminal Tab in the S ystem Setting Dialog Box Enter W1000 in the Station Status Monitor Address Field Click the OK Button to close the System Setting Dialog Box 2 3 4 System Setting x hitial History Video Printer NS Handy Terminal Key Status Monitor Address F3 B emo 2 po seg F5 D poa Se B204 7 56205 FI0 G B2006 7 seg Station Status Monitor Address Address ow 000 Cancel 3 Enter W1000 for the Station Status Monitor Address 91 Removable Box Application Examples Appendix F 3 Creating Screens for Each Station Create screens for stations so that the station numbers and the screen numbers match Screen number Application 0 lnitialscreen Displayed when NSH5 is started Screen for Stat
84. of the S pecial Cable 3 m 10 m has both a 9 pin D Sub male connector and loose wires for the stop emergency stop switch enabling switch and function switches e Screen transfers are enabled by connecting a computer running CX Designer to the USB port standard feature Project data can be shared with panel mounted NS series Programmable Terminals Smart Active Parts library for NS series PTs can be used Memory Card can be mounted to save screen data data logs tion logs error logs and recipes e The is waterproof to a IP 65 degree of protection See note 1 PT withstands shock from dropping it one meter JIS 3502 and IEC 61131 2 See note 2 PT features a lightweight 1 kg hand held design removable box is automatically detected when it s connected The box number is set using the DIP switch on the removable box When the PT is connected the box number is automatically detected and the screens corresponding to the box number are automatically displayed on the PT At same time the PLC can be notified of the box number Note 1 Conformance is evaluated under applicable test conditions and it may not be possible to use the PT in every environment When used over a long period of time the drip proof packing may become damaged or dirty and lose its effectiveness 2 Conformance is evaluated under applicable test conditions and it may
85. ord and is abbreviated Wd in documentation in this sense The abbreviation PLC means Programmable Controller PC is used however in some Program ming Device displays to mean Programmable Controller Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient opera tion of the product 1 2 3 1 Indicates lists of one sort or another such as procedures checklists etc Important The LCD panel is created using extremely advanced technology but there may still be some defective pixels such as pixels that will not light or that are lit continuously These are characteristic of LCDs and do not indicate a fault Although manufacturing processes are managed to eliminate defective pixels as much as possible eliminating all of them is not possible using currently available technology The display device may be changed to make improvements without prior notice Trademarks Windows is a registered trademark of Microsoft Corporation in the United States and other countries Other brand and product names are trademarks or registered trademarks of their respective owners OMRON 2005 rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwi
86. ote so that they can more easily be built into other devices or the overall machine The actual products have been checked for conformity to EMC standards Whether they conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine con form to EMC standards Applicable EMC Electromagnetic Compatibility standards are as follows EMS Electromagnetic Susceptibility EN 61131 2 EMI Electromagnetic Interference EN 61131 2 Radiated emission 10 m regulations Complying with EC Directives XXII 1 2 3 NSH5 series PTs comply with EC Directives Observe the following precau tions to ensure that the customer s device and the overall machine also com ply with EC Directives 1 Use reinforced insulation or double insulation for the DC power supply to the PT Ensure that a stable power output can be provided even if a 10 ms interruption occurs atthe input 2 The PT conforms to the EN 61131 2 butthe radiated emission character istics 10 m regulations may vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must th
87. p switch DPST NC contact NO bit Rated voltage 24 V Max rated current 100 mA Min applicable load 1 mA at5 VDC Enabling switch DPST NO Rated voltage 24 V Max rated current 100 mA Min applicable load 4 mA at 24 VDC 69 General Specifications Appendix A DIP Switch Built in terminating resistance resistance o G E connected Is not connected JAWwaysOFF Always OFF FF Always OFF Always OFF Removable Box Specifications hm 20 4 to 27 6 VDC 24 VDC 15 10 to 90 with no condensation Vibration resistance during operation 5 to 9 1 Hz with 4 5 mm eagle 9 1 to 1501 with acceleration of 14 7 m s for 60 minutes each in X Y and Z directions Insulation resistance 20 MQ between all RS 422A signals and functional ground Dielectric strength 720 VDC for 1 min between all RS 422A signals and functional ground leakage current 5 mA max Shock resistance during operation 147 m s three times each in X Y and Z directions Durability of internal relays Mechanical 10 million operations at switching frequency of 36 000 operations h See note 2 Electrical 100 000 operations min at rated load with switching frequency of 1 800 operations h Note 1 Do notuse the Removable Box in environments that require water resistance or oil resistance 2 The durability is for an ambient temperature of 15 to 35 and an ambien
88. programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OInorn Automation simple powerful OMRON ELECTRONICS LLC AMERICAS HEADQUARTERS Schaumburg IL USA 847 843 7900 800 556 6766 www omron247 com OMRON CANADA INC
89. r proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between
90. re to replace the battery 1 29 1 Remove the back cover from the The battery is located as shown the diagram below For details on removing the back cover refer to 2 3 Con necting the Special Cable Note Replace the battery within five minutes of disconnecting it 5 2 Inspection and Cleaning Clean and inspect the NSH5 series PT regularly to ensure that it is always used under optimum conditions Cleaning If the display gets dirty the screen becomes difficult to read Clean the screen periodically as follows Wipe the display daily with a dry soft cloth If the soil is particularly heavy attempting to remove it by wiping with a dry cloth may damage the front sheet of the PT In that case wipe it with a damp cloth f the soiling cannot be wiped off with a dry cloth cloth with diluted neutral detergent 296 and wring it out well before using it f rubber or vinyl products tape etc left stuck to the display for long periods they will cause staining If such items are stuck to the display remove them during cleaning Note Never use chemical dusters or volatile solvents such as benzenes or thinners Inspection Interval In normal environments inspect the PT at intervals of six months to one year If the PT is used in an environment that is extremely hot and humid or very dusty shorten the inspection interval 63 Inspection and Cleaning Item
91. recommended for all connec tions 59 Connection Method Section 4 5 60 SECTION 5 Inspection and Maintenance This section describes inspection and maintenance and the contents of error messages for the NSH5 Programmable Terminal EE 62 3 2 Inspection and Cleaning u isse EI EET eee 63 353 Error Message E UEM Pa COLS EE 65 5 4 Precautions When Replacing the 65 61 Maintenance Section 5 1 5 1 Maintenance Perform maintenance operations to keep the NSH5 series PT in optimum condition NWARNING Do not disassemble the PT or touch the inside of the PT while the power is turned ON Doing so may result in electrical shock Backing Up Project Data Be sure to back up project data and store it in a secure location in case the PT should have to be sent out for repairs or be replaced Keeping a Spare PT It is recommended that a spare PT be kept on hand in order to enable faster system recovery in case the original PT should be damaged or the screen cannot be read due to reaching the end of the backlight service Replacing the Backlight If the brightness of the backlight is diminished and the screen becomes diffi cult to read the backlight must be replaced A backlight cannot be replaced by the user If this situation occurs please contact an OMRON representative Ordinarily a backlight would need to be replaced
92. ribed in this section In this section actual examples are given for creating applications including the required CX Designer set tings The communications address and set values used in the following descriptions are only examples The user must adjust these examples to suit their own actual application conditions 1 screen thatis displayed will change depending on the station number of the Removable Box connected to the NSH5 2 The PLC is notified of the station number of the Removable Box attached to the NSH5 The method for clearing the station number sentto the PLC when the NSH5 is not connected is also described Connecting a Single NSH5 PT The following description is for connecting a single NSH5 Use the following steps to setup the system 2 The PLC is notified of the station number of the Removable Box that is attached to the NSH5 As a result the PLC s processing can be changed depending on the Removable Box s station DM00200 2 number the station number is stored DM00200 Station 3 Station 8 1 This screen will change depending on the station number of the Removable Box that is connected to the NSH5 Removable Boxes Station 1 NSH5 EI Station 1 screen Station 2 screen Station 8 screen 1 Removable Box Setting The station number for the Removable Box is set using the rotary switch For setting details refer to 4 2 Nomenclature and Functions and Functions and 4 3 Switch Set
93. ring operation use the reset switch 6 to manually reset the equipment 81 Recommended Enabling Circuits Appendix E 1 Door interlock switch DANS 6 Reset switch Safety line 1 Manual reset 4 Enable mode switch 5 Hand held PT A22K Key switch NC contact 7 Disable monitor lamp Enabling switch A4E included am on NSH5 SQROOB V2 Auto reset AGE KM1 i E Advantages 2 Emergency stop switch Reset mode can be selected individually 6 Reset switch e Operation of each switch can be monitored um e Disadvantages KM2 A Manual reset e There are many Safety Relay Units used Circuit Diagram Reset sw Door Interlock SW A 2 I D4NS Key Selector SW A22K 2NC 2NO Reset r J E SW E 2 kmi AUT EI ir 82 13 23 39 41 2 G9SA 301 2 KT21HT224T 234 A HB H14H 24 4 84 2 42 Enable SW A4E Disable teaching mode Emergency m monitor signal slop SW Reset r 1t 2JL A SW Eu a d 2 DUAN 1 1 1 2 KM1 KMI E 82 Recommended Enabling Circuits Appendix E Block Diagram When an SNC Unit Is Used 9000 9 8 lt lt wil 414 OO Tn 5 KM1 NC Emergency Key switch Door
94. ry Card and reset the PT Does the screen volume exceed the memory capacity of the PT Project Transmission Error Do the NS series NSH5 series and NSJ series The project cannot be transferred projects systems and PT models match for the because it does not match transmission source and destination System Transmission Error The system cannot be transferred because the hardware does not match Cannot source data Continue Does the transfer source directory exist downloading uploading Note If the Yes Button is pressed and data is transferred the previous data atthe transfer des tination will be deleted After checking the message reset the PT and transfer the data again If the PT system has been damaged due to the power being turned OFF while a file 5 being written it may not be possible to use normal downloading to replace system program If the system program cannot be replaced or has been corrupted and the PT will not start refer to 3 5 3 Replacing the System Program and replace the system program using the information provided there 43 USB Port Section 3 6 3 6 USB Port The USB port can be used to transfer screens created by the CX Designer For details refer to the NS Series Setup Manual Cat No V083 E 1 3 6 1 Connecting to the USB Port Open the cover on top of the PT as shown in the following diagram and con nect a commercially available USB cable to the USB port For d
95. s Bit 15 Board Error Bit ON Error Bit 14 Host Communications Error Bit OFF Normal sia NNNM Rewa Bi gt o Reemd S S o o BS SSCS pt BG Reemd gt o S4 Station ID line 4 signal status 0 Not connected 53 Station ID line 3 signal status 1 to 15 binary format 52 Station ID line 2 signal status 5tation number 51 Station ID line 1 signal status Any number from 1 to 15 can be set for a station box For station number switches wire station ID line signals S1 to S4 in relation to the station num bers as shown in the following table Station number comected 3 Tz s Ts s 8 5 uo nr 45 Station Detection Function Section 3 8 Station number comected 3 Tz s Ts 8 so n 2 1 1 0 1 0 1 0 1 0 1 0 1 0 1 01 1 Signal level ON 0 Signal level OFF System Setting Initial History Video Printer NS Handy Terminal Key Status Monitor Address Emergency Stopl Set2 Set3 F5 D Set6 Internal memory allocation for station detection function Station Status Monitor Address Address Set8 Help The following points apply to
96. s The NSH5 has ten function switches and the status of these switches can be sent to hard wired outputs or to internal memory or host PLC memory Hard wired outputs 1 1 i Software NO conditions 4 The status of function switches F1 F2 F6 and F7 is output externally by hard wired outputs via the Special Cable The status of the six remaining switches F3 F4 F5 F8 F9 and F10 are output to internal memory or host PLC memory The status of function switches F1 F2 F6 and F7 are output externally by hard wired outputs via the S pecial Cable NSH5 S pecial Cable NSH5 function switches F3 to F5 and F8 to F10 can be allocated any bit addresses in the internal memory or host PLC memory and their ON OFF status can be monitored at the allocated address To specify the address in internal memory or host PLC memory that is to be allocated to a function switch first select PT System Setting in CX Designer and then click the NS Handy Terminal Tab In the Key Status Monitor Address Field click the appropriate Set Button and specify the address that 15 to be allocated 37 Section 3 5 System Setting Initial History Video Printer NS Handy Terminal Key Status Monitor Address EN ms 72 FA C 7 F5 D St Allocate addresses in internal memory or host memory to function switches F3 to F5
97. s W 1000 for NSH5 PTs 1 2 and 3 respectively After 5 1 is turned ON in each NSH5 PT the When a bit changed macro is executed In NSH5 No 1 the code WRITECMEM SERIALA DM00200 W1000 1 writes 2 to DM00200 and the code SHOWPAGE W 1000 changes the screen to the screen for station number 2 screen 2 Similarly NSH5 No 2 writes 3 to DM00201 which displays screen 3 Finally NSH5 No 3 writes 8 to DM00202 which displays screen 8 NO 95 Removable Box Application Examples Appendix F The macro code DM00202 8 WRITECMEM SERIALA DM00200 W 1000 1 writes 1 3 and 8 to addresses DM00200 DM00201 DM00200 21 and DM00202 respectively Removable Boxes NSH 5 No 3 een 8 NSH5 No 1 N Station Status Monitor Address Station Status Monitor Address Station Status Monitor Address W 1000 0 51 1000 0 53 W 1000 0 58 The code SHOWPAGE W1000 changes the screen to 1 to 3 and to 8 Note The operation for disconnecting and re connecting any of the NSH5 PTs is the same as with a single NSH5 PT Detection Method for NSH5 Disconnected Status When the NSH5 is not connected to any Removable Box the station number sentto the PLC must be cleared Use one of the following methods to clear the station number e Monitoring the signal from the terminal block Monitoring 5 0 and SB1 in NSH5 system memory Monitoring the Signal from the Terminal Block
98. s only one type of RS 232C connector It is a 37 pin male D Sub con nector and can be directly connected to the RS 232C port on the NSH5 1001 Removable Box Cable Dimensions NSH5 232CN 3M 10M 1 80 10 _ 30 r 2 7130 dia 8 gt OO 2 CN3 L 70 10 L NNNM uM symbol 4 CN2 __ 55 00 2 ST 8 Pieces 6 CN3 __ DFlL 2M28SCFA hrs 18 Pieces Heat shrinkable F2 7 14 mm dia lll Tube 2 eue uer p rece B Cable 2464 composite 27 conductor Bando Elec shield tric Wire fena D SUBS7P Plug XM2A3700 omron Pieces D SUB37P Hood 2 711 _______ 11 Piece Cable UL1061AWG 28 UMEN Kyowa Elec m tronic Instruments Hi label NSH amp 23RONGMIOTNo us Pieces 19 Special Cable Specifications Section 1 3 RS 232C Wiring 20 CN1 CN4 Wire size _ l FG 37 FG O uter shield V F AWG24 7 8 19 19 24V AWG24 CN3 4 L1 BH F x 2 E2 AWG28 x 3 F o F AWG28
99. s to Inspect Note 64 Section 5 2 Inspect the following items to determine whether there is any divergence from the stated criteria If there is either improve the surrounding environment so that the values fall within the stated range or adjust the PT by for example re tightening screws Inspected Inspection details Criteria item Powersupply Fluctuation in power Allowable voltage Tester voltage Supply terminal volt age fluctuation range 24 VDC 15 Ambient envi Ambient temperature 0 to 40 C con Ambient humidity 35 to 85 Hygrometer Presence of dust There must be no Visual accumulated dust Presence of oil There must be no oil penetrating between the front panel sheet and the plastic Mounting con Looseness of mount Mustbe tightened to Phillips screwdriver ditions ing brackets the specified torque Connecting cable Must be fully inserted Visual connections and locked with no looseness Looseness of screws There must be no Phillips screwdriver in external wiring looseness Conditions of exter Mustnotbe starting Visual tester nal connecting cables to break or have other faults Consumable Brightness of back Mustbe sufficiently Visual parts light bright Backlight service life 50 000 hours at 25 1 Do not disassemble for repairs or modification 2 Disposal of batteries may be regulated by local authorities Dispose of them in accordance with the applicable l
100. se without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication PRECAUTIONS APER ine CQ BW N Intended Audience General Precautions Safety Precautions TABLE OF CONTENTS Precautions for Safe Use Opera ng Environment Precautions cs ee RE t eae EC Directives SECTION 1 Introduction OVEN EW oe 8 sO Re OQ as 1 2 Nomenclature and 1587 lt Special Cable v esos x EDEN SEI SECTION 2 Grounding and Connections 2 2 2 2 3 2 4 2 5 Installation Environment Powersu pply and Connecting he Special Jble Dd dta
101. se wire 9 D Sub RS 232C NSH5 232CW 3M I oO NSH5 232CW 10M 9 pin D Sub RS 422A NSH5 422CW 10M 10 m Loose wires UL standard Loose wires RS 232C NSH5 232UL 3M idis NSH5 232UL 10M Loose wires RS 422A NSH5 422UL 10M Removable 37 pin D Sub RS 232C NSH5 232CN 3M 20X NSH5 232CN 10M Always use a UL standard Cables for applications requiring UL certification 1 3 2 UL standard Cable Wiring Hard wired Signals 10 The function keys and the emergency stop switch are directly connected via the connecting cable to the PLC or device 1 0 terminals Special Cable Specifications Section 1 3 Wiring the Serial Depending on the type of cable there are two types of serial communications Communication Line wiring RS 232C connector and RS 422A connector The RS 232C type comes equipped with a relay cable This type can connected to the RS 232C port of the OMRON SYSMAC CS CJ series PLC The RS 422A type has a loose wire connector and the signal must be converted by the CJ1W CIF11 Conversion Unit then connected to the RS 232C port of the OMRON SYS MAC 5 series PLC Cable Dimensions NSH5 232UL 3M 10M 3 0 CN5 93 CN6 i g 5 r 1 232 Relay cable MSIE IS 30 8
102. st be provided A self holding mechanism must be provided The stopping device must be in a form that Is easy to operate such as a pro truding pushbutton a wire or a rope The stopping device must be red with a yellow background The following safety standards apply to the NSH5 PT Based on EN 60204 1 Complies with EN 954 1 EN 60204 1 Safety Standard IEC204 1 EN60204 1 Electrical Safety Standard for Machinery stipulates that an emergency stop switch must be red and a stop switch must be gray or black When detaching and using the PT separate from the system always use a PT with a gray switch In the EN60204 1safety standard emergency stop and emergency shutdown are defined as emergency switches Emergency stop Stop category 0 or 1 Emergency shutdown Stop category 0 only Nomenclature and Functions Section 1 2 Itis stipulated in EN 60204 1 that the pushbutton for an emergency stop must be red and the background yellow In SEMI S2 as well the background for an emergency shutdown pushbutton must be yellow To comply with these standards a yellow seal is included with the product to affix around the emergency stop switch EN 954 1 General Design Principles Redundant conformity is provided with an enabling switch and an emergency stop switch The emergency stop switch is a three pole switch 3PST NC with a DPST NC contact structure and a SPST NC contact structure for an emergency stop notification signal 1 2
103. switch makes it eas ier to avoid danger with no conscious decision by a worker When work is required in hazardous areas e g during maintenance devices with enabling switches provide an important safety measure by preventing unexpected operations from occurring while work is underway in the those areas Manual operation of devices is permitted while the enabling switch is lightly pressed At soon as a hazardous situation arises however operation is stopped if the worker instinctively either lets go of the enabling switch or grasps it more tightly Some standards such as the ANSI RIA R 15 06 and CSA Z434 03 Industrial Robot Standards and the ANSI B11 19 Machine Tool Standards require the use of enabling switches In EN 60204 1 enabling switches are not required but are recommended as auxiliary devices Enabling switch Hard wired DPST NO contact 3 position Pressure Ordinary pressure Pressed in Turns ON Turns OFF The status of the enabling switch s DPST NO contact is output externally using a hard wired output from the S pecial Cable NSH5 Enabling switch DPST NO S pecial Cable 1 2 PS 1 ENB2Al ES S afety circuit ENB2A2 i Function Switches Section 3 4 3 4 Function Switches 3 4 1 Overview External Connection Diagram Internal Memory or Host PLC Memory Allocation Function switches Four NO contacts output to external device
104. t humidity of 2596 to 7596 70 General Specifications Terminal Block Specifications ltem Specifiations R ated voltage 250 VAC R ated current 10 A Use wires that are 1 25 or larger No of terminals RS 232C Specifications Specifications Communications standard EIA RS 232C Communications distance Conector 37 pin D sub connector RS 422A Specifications Cem Specifications Communications standar EIA RS 422A Communications distance Comedor epn Appendix A 71 General Specifications 72 Appendix A 176 Appendix Dimensions NIU DA PS WAU LN D PO J g 1 73 Dimensions Appendix B Mounting Bracket Dimensions Unit mm L 24 j ol MN y N 9 i mn Y Two 4 4 dia holes Two M4 holes pec oe Visor Dimensions 52 3 74 Types of Memory Function Switch and Emergency Stop Switch Notification Destinations PT Memory Symbol PT Memory Allocation 8 7 mternalbit memory SW ________ HW 7 mtemalhodingwordmemory 88 _______ J 00 SW ________ Host PLC Memory series PLC PLC es ______ Y ___ ____
105. t in the PLC not being able to correctly judge which NSH5 PT is connected to which Removable Box 6 After all settings have been entered click the OK Button in the Edit Macro Dialog Box in the When a Bit Changed Dialog Box and in the Project Property Dialog Box to close them 7 Select PT from the System Setting Menu 8 Click the Initial Tab in the System Setting Dialog Box 9 Change the SB Allocation Address and the SW Allocation Address Fields After entering the new data click the OK Button to close the dialog box System Setting x PT Initial History Printer NS Handy Terminal Initial Screen 0000 5 0000 Set System Memory For NSH5 No 2 enter SERIALA 00050 and SB Allocation Address SERIALAOOTOD o o SERIA LA DM00050 location ress et2 eo For 5 5 3 enter SERIALA 00100 and iin SEHRIALA DMO0100 in each of these addresses SB SW Update Cycle 1 2 Gycled to 256 Intervals of RUN signal Pulse b _ 5 No of Times 1 to 256 System Memory List Memory Card Free Space Check Flag Free Space 024 KByte Cancel Help 94 Removable Box Application Examples Appendix F The settings entered for each NSH5 PT are as follows NSH5 System Memory Allocation 1 S B Allocation Address SERIALA CIO00000 SW Allocation Address SERIALA DM00000 No 2 SB Allocation Address SERIALA CIO00050 SW Allocation Address SERIALA
106. terface Black 18 pin connector Serial interface External output interface 24 VDC interface 9 When using RS 422A communications turn ON DIP switch pin 1 termi nating resistance ON only when the PT is wired as the end communica tions node DIP switch pin 1 connects and disconnect the terminating resistance Always leave pins 2 to 4 turned OFF default setting 10 Replace the cover insert the four mounting screws and tighten them to a force of 0 4 N m 29 Connecting the Special Cable Section 2 3 Mounting to a Control Panel 1 2 3 30 A UL standard cable connection example is given below 1 When using UL standard cable itis necessary to cuta hole in the control panel to secure the cable clamp Cable Clamp Mounting Hole Dimension 23 0 2 mm 2 Feedthe UL standard cable through the hole then secure the cable clamp to the control panel from the inside using the lock nut When using the NSH5 232UL 3M 10M always connect relay cable which is equipped with an RS 232C connector after feeding the UL standard cable through the hole in the wall of the control panel Tighten the lock nut to a force of 2 0 to 3 0 Cable Cap packing Housing Lock nut Cuta cable clamp mounting hole in the control panel using the cable diameter as a guide then feed the cable through the hole Control
107. the allocation for the station detection function Only word addresses can be set e Addresses can be in either internal memory only System memory SW cannot be allocated No word address is allocated in the default setting The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5 It cannot be selected for any other PT model 46 4 Connecting to the Removable Box This chapter describes the Removable Box which is connected to the 5 5 4 1 Overview of Removable Box 48 4 2 Nomenclature and Functions 48 LM SWIfGh Settinastu ruruy STETIT 32 AE kahan ka 53 455 2 55 47 Overview of Removable Section 4 1 4 1 Overview of Removable Box An NSH5 AL001 Removable Box can be connected between the NSH5 SQGLIOB V2 PT the model with a gray stop switch and the host PLC to enable easily attaching and detaching the NS H5 without affecting the wiring to the PLC or safety circuits The Removable Box also enables converting between RS 232C and RS 422A The Removable Box is equipped with a rotary switch to set the station number used to identify the Removable Box and a DIP switch for setting RS 422A communications conditions S ystem Configuration The NSH5 PT is connected to a PLC through the Removable Box
108. the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition claimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the
109. thod that is capable of providing the same level of protection against electric shock as double insulation Do not connect the power supply terminals to an AC power source Do not perform a dielectric strength test Inserta 3 A fuse immediately after the secondary output the pow er supply Use a DC power supply with minimal voltage fluctuation Rated power supply voltage 24 VDC Allowable range 20 4 to 27 6 VDC Capacity 10 W min XIX Precautions for Safe Use 4 Always use Class 2 power supply for compliance with UL standards A Class 2 power supply refers to one in which the current and voltage levels of the products secondary output are both limited 100 VA max and which has undergone and passed the necessary tests for UL certification Properly ground the PT to prevent malfunction due to noise Never touch the electronic components or patterns on product boards with your bare hands Touch grounded metal to discharge any static elec tricity before handling the When connecting the cable to the PT make sure to secure the cable and the PT Do not pull on the cable with a force greater than 60 N Thoroughly check the wiring before supplying power e Turn OFF the power supply to the PT before connecting or disconnecting the cable Be sure to tighten the connector screws after connecting the cable entire system may fail to operate depending on how the power supply is
110. ting bracket screws to secure the Removable Box Mounting to a DIN Track Catch the upper hook on the back of the Removable Box on the DIN Track and push in the direction of the arrow and secure the Removable Box with the bottom latch Attach End Plates to the right and left of the Removable Box so that it does not shift in either direction Note When mounting the Removable Box on DIN Track be sure to secure the cable so that no load is placed on the connector The Removable Box or DIN Track may be damaged if the cable places a load on the connector 54 Connection Method Section 4 5 Removing from a DIN Remove the End Plates and then insert a screwdriver in the hooks on the Track base of the Removable Box and pull down e RS n Mounting to a Panel Referring to the dimensions in the following diagram cut three holes in a panel with a minimum thickness of 2 mm Secure the Removable Box to the panel with screws using the screw 4M 14 mounting holes on the Remov able Box r1 N Mounting holes Recommended mounting dimensions Note To ensure that the Removable Box is mounted securely use a panel with a thickness of at least 2 mm 4 5 Connection Method The Removable Box is connected between the NSH5 PT and a PLC Precautions Prior to Check the following items prior to wiring Winng
111. tings 2 Station Status Monitor Address Settings Use the following procedure to enter settings in the CX Designer 1 Select System Setting from the CX Designer s PT Menu 2 Click the NS Handy Terminal Tab in the S ystem Setting Dialog Box 3 Enter W1000 in the Station Status Monitor Address Field Station 2 87 Removable Box Application Examples Appendix F 4 Click the OK Button to close the System Setting Dialog Box PT Initial History Video Printer NS Handy Terminal Key Status Monitor Address Emergency Stop 82000 Setl 82001 Set2 FAQ 82002 Set3 B2003 Set4 B2004 Seti F9 F B2005 Set amp F10 G B2006 Set Station Status Monitor Address Address pw 000 3 Enter W1000 for the Station Status Monitor Address Cancel 3 Creating a Screen for Each Station Create screens for stations so that the station numbers and the screen numbers match Application 0 litalscreen Displayed when NSH5 is started Screen for Station 1 Screen for Station 2 8 S creen for Station 8 4 MacroSettings Use the following steps to change the screen and notify the PLC of the NSH5 s station number based on changes to the Station Status Monitor Address 1 Select Project Properties from CX Designer s PT Menu 2 Click the Macro Tab in the Project P roperty Dialog Box 3 Click the Set Button for the When a bit
112. to the Removable Box i Built in terminating resistance resistance resistance setting is connected is not connected Do not change these settings Always send Note When using a single NSH5 PT turn OFF pin 4 always send When using more than one NSH5 PT turn ON pin 4 RS 232C CS control In station detection mode use the rotary switch to set a station number between 1 and 15 for the Removable Box Set this switch before connecting any cables to the Removable Box Station number 0 means that the Remov able Box is not connected For details on the station detection function refer to 3 8 Station Detection Function Factory setting Station number __ 0 1 2 3 4 5 6 7 8 9 1011 12 13 14 15 Rotary switch 0 1 2 3 4 5 6 7 8j9jA b C D E F Note Always turn OFF the Removable Box s key switch before setting the switch or the rotary switch 52 Installation Section 4 4 4 4 Installation
113. tor data timers or counters Changing the operating mode Force setting resetting bits Changing settings for timers or counters Never use volatile solvents such as paint thinner or benzene or chemical wipes for cleaning Do not attempt to disassemble repair or modify the PT XX Operating Environment Precautions 5 e When disposing of batteries comply with all local ordinances that apply to disposal Do not connect a USB connector to any device that is not applicable Before connecting a USB connector to a device check the external appearance of the device and make sure that the device is free from dam age When mounting the battery be sure to use the correct battery and mount it correctly Dispose of the product and batteries according to local ordi f nances as they apply Have qualified specialists properly dis pose of used batteries as industrial waste rs RA E ithe a g backlight in the PT contains mercury Do not dispose of the together with other waste to be sent to a disposal site Dispose of the PT according to local ordinances as they apply Do not turn OFF the power supply to the PT while downloading or upload ing screen data or system programming The screen data and system programming may become corrupted Secure the PT s cable at the control panel when connecting it to the con trol panel Be sure not to trip over the cable when moving aroun
114. turned ON or OFF Follow specified procedures for turning the power supply ON and OFF Thoroughly confirm operation of screen data macros and host program ming before starting actual use Do not perform the following operations while the Memory Card is being accessed Turning OFF the power supply to the PT Removing the Memory Card Always follow specified procedures for removing the Memory Card To ensure system safety incorporate programming at the host to periodi cally accesses a RUN signal to confirm that the PT is operating properly Press touch switches with a force of 30 N max Confirm system safety before pressing touch switches Use caution when pressing touch switches if there is no display shown or if the touch switch backlight is not lit The inputs may not be read properly if touch switches are pressed in rapid succession Confirm one input before proceeding with the next Confirm that the created screen data is backed up in the CX Designer before initializing the screen data e When changing the password in the System Menu do not reset the PT turn OFF the power supply until the write operation has been performed i e until the Write Button returns to normal The screen may not func tion if the password is not properly saved When using the device monitor function thoroughly confirm system safety before performing the following operations Changing present values for moni
115. uage for the language stored in the PT are dif ferent from that for the data stored in the Memory Card Press the Yes But ton to continue the data transfer While the data is being transferred an uploading or downloading screen will be displayed A screen indicating that the transfer has been completed will be displayed when the data transfer is finished If an error occurs a transfer error screen will be displayed If that occurs referto Troubleshoot ing below The indicator will flash green when the data transfer has been completed Atthis point the Memory Card can be removed Press the Reset Button to reset the PT If the wrong data is downloaded execute the transfer operation again Troubleshooting Section 3 5 The system settings set in the System Setting using the CX Designer are not changed for the upload operation If an error occurs while data is being transferred a transfer error screen will be displayed Check the following items for the messages that are displayed Emormessage tems Memory Card Error Is a Memory Card inserted into the PT Card Check the Memory Card and reset the PT Project Transmission Error Was the Memory Card removed during data Transmission failed Check the transfer Memory Card and reset the PT Is there insufficient free space on the Memory S ystem Transmission Error Card Transmission failed Check the Is the Memory Card damaged Memo
116. valuated for the entire system Consult a certified third party organization to determine the appropriate safety category t is the user s responsibility to ensure that system safety adheres to relevant stan dards Connect the emergency stop switch and enabling switch on the PT so that they function according to stop category 0 or 1 described in IEC EN 60204 1 Do not operate the PT on the floor or on a tabletop are two types of switches on the a red one for use as an emergency stop switch and a gray one for use as a stop switch Use each of these for its intended purpose When using a PT with a red emergency stop switch attach the cable from the system securely so it cannot be easily disconnected When using a PT with a gray stop switch in an application where the PT is detached from the system make sure that the emergency stop switch and the stop switch can be clearly distin guished 4 Precautions for Safe Use When unpacking the PT and peripheral devices check that they are not damaged Lightly shake the products to confirm that no abnormal sound 5 made Use a power supply with the following specifications for the PT and for supplying power to the emergency stop switch enabling switch function switches and station detection For compliance with the EC Directives Low Voltage Directive use a power supply with reinforced insulation Reinforced insulation refers to a single insulation me
117. witch pressed Emergency stop switch Dooropened Doorclosed Door switch IN6 IN7 H 1350 ms min 350 ms min 350 ms min 350 ms min 350 ms min 350 me min Reset switch E IN8 IN9 E li itch OFF Enabling switc N nabling switc 0 E x Enabling Enabling switch ON gt switch IN2 IN3 KM1 KM2 contacts OUTO OUT1 EDM feedback IN10 Mode indicator T3 Idle to Run EDM feedback time 84 Appendix E Recommended Enabling Circuits 00 08 Reset switch 2140 1 4 00 04 Key switch NO 00 05 Key switch NO 00 05 Door switch 245 1 00 07 Door switch 2 0 2 00 09 Reset switch 2 0 2 00 00 E stop 2 0 1 00 001 Estep 22 2 E stco 00 02 Enable switch 2 0 1 00 03 Enable switch 2 0 2 Program Example 00 0 EDM FEEDBACK 00 07 reset request for RUN 00 000 Safey Output 00 01 Safety Output 00 05 reset request for TEA EnableSW 6 00 004 mode status 85 Recommended Enabling Circuits Appendix E 86 Appendix Removable Box Application Examples Installing NSH5 AL001 Removable Boxes enables using the station status monitor address function to create an application like the one desc

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