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1. Model Suffix Code Description Restrictions 4 Value 3t h 50kg min RCCT36 Nominal Value 10t h 170 kg min RCCT38 Nominal Value 32t h 533 kg min RCCT39 Nominal Value 100 t h 1670 kg min RCCT39 IR Nominal Value 250 t h 4170 kg min RCCT39 XR Nominal Value 500 t h 8340 kg min only with HP Power supply A 90 264 V AC D 24 V DC Indicator direction H1 Detector installation horizontal tubes down recom for liquid service H2 Detector installation horizontal tubes up recom for gas service GA vo Detector installation vertical NO Without indicator Cable conduit connection M M20 x 1 female thread with cable glands A ANSI 12 NPT female thread without cable glands mandatory with FF1 FF3 Process connection size 23 3477 see table 11 10 01 DN 15 27 see table 11 10 02 DN 25 17 see table 11 10 04 DN 40 1 see table 11 10 05 DN 50 27 see table 11 10 06 DN 65 2 see table 11 10 08 DN 80 37 see table 11 10 10 DN 100 47 see table 11 10 12 DN 125 57 see table 11 10 15 DN 150 67 see table 11 10 20 DN 200 8 see table 11 10 see table 11 10 Process connection rating and style Al ASME flange class 150 process connection dim facing acc ASME B16 5 see table 11 10 A2 ASME flange class 300 process connection dim facing acc ASME B16 5 see table 11 10 A3 ASME flange class 600 process connection dim facing acc ASME B16 5 see table 11 10 4
2. Please avoid direct fixing at detector Please use the piping to support the detector This causes measurement errors In addition to secure the support of only one side of the pipe detector F0302 ai IMPORTANT When density measurement is used and the instrument is set up horizontally you will need to set a predetermined correction factor into the converter Please see chapter 7 7 Check the adjacent pipe A WARNING Eccentricity and inclination are dangerous and may cause leakage in the piping This may cause damage to he pipe flanges If the dimensions are not in tolerance or you have incline or eccentric pipes please correct before installing detectors F0304 ai If a new pipeline is provided it may have other foreign materials such as wood chips and welding trash Before installing please remove them by flushing Mounting of integral and remote type detector IMPORTANT Please prepare your flange bolts and nuts Please provide a gasket in the piping However if the gasket diameter is too large or too small 1 Mounting direction Please note the flow direction according the arrow on the instrument If flow is opposite to the direction of the arrow change parameter Flow Direction see chapter 7 17 2 Mounting Flange Install piping by using bolts nuts and gaskets Bolts nuts and gaskets are not included Please prepare those according the flanges
3. 6 2 6 3 Communication via HART Communicator 6 5 6 4 Unique functions of HART Communicator 6 6 6 5 Transmitting device variables via 6 7 6 6 Hardware Write Protect J J T T 6 8 7 PARAMETER DESCRIPTIOLN T 7 1 OV ervIeW 7 1 7 2 acie 7 2 7 3 Parameter tree Display menu J 7 21 7 4 Parameter tree HART menu 7 51 7 5 Mass flow functions Basic or Detailed Setup 7 83 7 6 Volume flow functions Basic or Detailed Setup 7 84 7 7 Density functions Basic or Detailed Setup 7 85 7 8 Temperature functions Basic or Detailed Setup 7 86 7 9 Velocity functions Detailed 7 86 7 10 Analog 1 functions Basic or Detailed Setup 7 87 7 11 Analog 2
4. Total net unit Select Mass 01 04 04 00 8 edition March 01 2011 00 7 16 HM OEE ca AR ARhEResSied Comte 2006 heve Rights Reserved Copyright 2003 Rota Yokogawa Total switch select Select Total volume unit Select 7 PARAMETER DESCRIPTION Reset Reset Master Power on Btu Scuft Total at alarm Select Hold x Hold Continue Total Total reset cntrl Select Inhibit R W X Inhibit Enable Total reset Select Not Execute RW X X Not Execute Reset flex totals Reset mass totals Reset volume totals Reset net totals Reset all totals se oem es Pu p fem Jobs E msnm 778 O eres enem ema Concentration meas unit Select Brix Wt sol Vol sol Wt Vol Parameter Data Data range Dec form point Total limit switch 0 to 9999999 0105 Total unit energy Select MJ Btu Energy factor heat of 0 to 100000 combustion Energy factor heat of MJ kg combust unit o x o R W c heat of combust unit 2 5 2 R W R W R W Btu lb MJ m N m x ar A 7 34 19 6 0 24 m I x X A 5 Mass flow unit H N mimimi mim x 5 fi Q 97 ARINTAR A x Tx Ix IX px x c el a dm W S SISISIRAIX m I x X barxK m x
5. RT 50 C 100 C 150 C 200 C 250 C 300 C A1 Flange acc ASME B16 5 Class 150 15 9 bar 15 3 bar 13 2 bar 12 0 bar 11 0 bar 10 2 bar 9 7 bar A2 Flange acc ASME B16 5 Class 300 41 4 bar 40 0 bar 34 5 bar 31 2 bar 28 7 bar 26 7 bar 25 2 bar ASME B16 5 Class 600 82 7 bar 80 0 bar 69 9 bar 62 8 bar 58 3 bar 54 9 bar 52 1 bar A4 Flange acc ASME B16 5 Class 900 124 1 bar 120 1 bar 104 4 bar 94 2 bar 87 5 bar 82 4 bar 78 2 bar A5 acc ASME B16 5 Class 1500 206 8 bar 200 1 bar 173 9 bar 157 0 bar 145 8 bar 137 3 bar 130 3 bar D2 Flange acc EN 1092 1 PN 16 16 bar 15 6 bar 14 2 bar 12 8 bar 11 7 bar 10 9 bar 10 3 bar D4 Flange acc EN 1092 1 PN 40 40 bar 39 1 bar 35 6 bar 32 0 bar 29 3 bar 27 2 bar 25 8 bar D5 Flange acc EN 1092 1 PN 63 63 bar 61 6 bar 56 0 bar 50 4 bar 46 2 bar 42 8 bar 40 6 bar D6 Flange acc EN 1092 1 PN 100 100 bar 97 7 bar 97 7 bar 80 0 bar 73 3 bar 68 0 bar 64 4 bar G9 Internal thread RCCS30 33 See tube pressure for option DS max pressure according A4 ASME class 900 T9 Internal thread NPT RCCS30 33 See tube pressure for option DS max pressure according A4 ASME class 900 G9 Internal thread RCCS34 See tube pressure for option DS max pressure according A4 ASME class 900 T9 Internal thread NPT RCCS34 See tube pressure for option DS max pressure according A4 ASME class 900 Pr
6. XXXX XX XXX XXX XX XXXX x XXXXX 7 77 7 PARAMETER DESCRIPTION Sel R W Sel Sel Sel IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup Net flo alm 1 crit Net flo alm 2 sel Measuring Range After slug Net flo alm 2 crit Slug detection Slug alarm select Not apply Apply Slug detection Slug duration Drive gain damping Empty pipe detect Empty pipe alm sel Not apply Apply Empty pipe detect Empty pipe crit After empty pipe Massflow Zero Measured Value Corrosion detect Not apply Apply Corrosion detect Fluid max temp 01R04B04 00E E 8th edition March 01 2011 00 7 78 R W R W R W R W Sel R W Sel R W Sel R W R W Sel Sel R W Sel Sel R W R W All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Detailed R W Setup Long Tag R W R W R W R W R Sensor S N R Final asmbly num R S N Converter R S N Detector R R Fld dev rev R R R R Device S W date R Review R Device info R Sensor S N R Final asmbly num R R Long Tag R R R R R R Fld dev rev R R R R Device S W date R S N Converter R S N Detector R All Rights Reserved Copyright O 2003 Rota Yokogawa 7 79 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Review Sensor Rev Fld Dev vars 1 01R04B04 0
7. 2004 DN 200 PN 40 z 1350 ERE IM 01R04B04 00E E 8th edition March 01 2011 00 11 22 All Rights Reserved Copyright O 2003 Rota Yokogawa 11 TECHNICAL DATA Table 11 10 Selection Table Process Connection and Materials Installation Length continued RCCS RCCS RCCS34 RCCS36 RCCS38 RCCS39 RCCS39 IR RCCS39 XR 32 SL TE RCCT36 RCCT38 SL Tm See RCCT39 XR 0131 DN 15 10K ER 0122 DN 15 20K maaa e 021 DN 25 10K EEN EEN A 0242 DN 25 20K ENEN ENEN m 04J1 DN 40 10K EE EE 5 04J2 DN 40 20K HSE O 5 0531 DN 50 10K P 05 2 DN 50 20K VE aea EA 5 081 DN80 10K 1000 1020 8 08J2 DN 80 20K 2100 IR S 10J1 DN 100 10K 1000 1020 1100 8 10J2 DN 100 20K 3000 1020 8 121 DN 125 10K 1100 ia aa 12J2 DN 125 20K 1000 1020 1100 1100 15J1 DN 150 10K EEA 15J2 DN 150 20K 1100 100 yy 0154 DN 15 240 240 2 0254 DN 25 240 240 370 0484 DN 40 240 240 370 500 0554 DN 50
8. Device variable Corresponding output not option KF2 Corresponding output option 2 PV Current output 1 lout 1 Current output 1 lout 1 SV Current output 2 lout 2 Not available TV Pulse output 1 Pout Pulse output 1 Pout QV Pulse output 2 Sout Not available The unit in which the device variable is transmitted is taken from the unit of the corresponding measure ment value as shown on the display To change the order of the device variables the output configuration has to be changed If one of the outputs is not available option KF2 or Pulse output 1 2 is configured as Status output or No Function the corresponding device variable can be freely selected via HART output configuration menu see Chapter 7 15 Setting via HART For setting the device variables there are the two common practice commands 51 assignment of device variables and 53 unit of device variables These commands are typically used by other HART devices like multiplexers Since the device variables are linked to the output configuration sending one of this commands will change the output configuration of ROTAMASS All Rights Reserved Copyright O 2003 Rota Yokogawa 6 7 01 04 04 00 8 edition March 01 2011 00 6 OPERATION VIA HART 6 6 Hardware Write Protect If software write protection via password is not suitable to protect the access to the converter a hardware write protection c
9. 4 12 4 8 5 Power supply wiring J J KEEN J J 4 15 4 8 6 Connecting to external instruments 4 18 4 8 7 Connecting HART Communication nn 4 22 4 8 8 Flowmeters with intrinsic safe OutputS neen T J 4 22 5 BASIC OPERATING PROCEDURES eenen eneen 5 1 5 5 1 5 2 Display MOdES A 5 3 5 3 Setting Via Keys tanai 5 4 5 4 Examples of parameter settings via keys 5 5 5 4 1 Display configuration set volume flow to line 1 5 5 5 4 2 Setting Temperature 20 120 C to Analog Output 2 5 6 5 5 Setting parameters in converter with option NC 5 8 5 6 Zero adjustment Autozero 5 9 IM 01R04B04 00E E 8th edition March 01 2011 00 ii All Rights Reserved Copyright 2003 Rota Yokogawa CONTENTS 6 OPERATION VIA HARII 6 1 6 1 Conditions of communication line 6 1 6 2 Communication via FieldMate
10. iaia 11 1 112 DIMENSIONS ica E 11 8 11 3 Model Suffix and Option Codes nes 11 15 APPENDIX 1 SOFTWARE CHANGE HISTORY A1 1 All Rights Reserved Copyright O 2003 Rota Yokogawa 01R04B04 00E E 8th edition March 01 2011 00 CONTENTS APPENDIX 2 Safety Instrumented Systems Installation A2 1 A2 1 Scope and P rpoSe Ulu uu Iis india A2 1 A2 2 Using Rotamass for a SIS Application A2 1 A22 T Safety Function u at A2 1 A2 2 2 Safety AC UAE Y a uu een tees A2 2 A2 2 3 Diagnostic Response u A2 2 VA SOR O uka aku Sas A2 2 A2 2 5 Proof Testing yu S D au q A2 2 A2 2 6 Repair and Replacement cional gedoken eden sedens A2 3 2 27 Startup TIMO A ti A2 3 A2 2 8 Firmware Updat is A2 3 42 29 Reliability Dafa seais A2 3 A2 2 10 Lifetime Ete cos A2 3 A2 2 11 Required Parameter Settings nes A2 3 A2 2 12 Environmental Limits nia A2 4 A2 2 13 Application Limils iiir conn e ei eoa iiia dias A2 4 A2 3 Definitions and Abbreviations J A2 4 A2 31 D efiniti bBSu r u TT A2 4 A2 3 2 Abbreviations u narra A2 4 01R04B04 00E E 8th edition March 01 2011 00 vi All Rights Reserved Copyright O 2003 Rota Yokogawa
11. 500 600 0654 DN 65 55 600 25 ie 25 1054 DN 100 1000 0158 240 240 a 0258 1 240 240 370 5 0458 1 240 240 370 500 9 05S8 2 500 600 0858 3 600 1058 4 1000 5 0252 DN 25 240 240 370 0452 DN 40 500 05S2 DN 50 600 a 10S2 DN 100 1000 4199 G female 260 260 0169 07 female 260 260 390 2309 03 female 260 260 390 41T9 NPT 4 female 260 260 0179 INPT female 260 260 390 23T9 INPT34 female 260 260 390 not possible with Option SFx SA SE All Rights Reserved Copyright O 2003 Rota Yokogawa 11 23 01R04B04 00E E 8th edition March 01
12. 3 4 3 6 The Remote Detector RCCS30 to 33 Tx 3 4 3 7 The Remote Detector RCCS34 to 39 lR 3 5 3 8 The Remote Detector RCCS34 to 39 IR TX 3 6 3 9 The Remote and Integral Type RCCx39 XR 3 7 3 10 Measurement system and applications 3 8 3 11 ad 3 9 Rights Reserved Copyright 2003 Rota i 01R04B04 00E E 8th edition March 01 2011 00 CONTENTS 4 INSTALLAT ION E 4 1 RE AA A a jun 4 1 4 2 Mounting of detector RCCS30 to 33 option PD 4 2 ES Le ET 4 2 4 4 Customer insulation EE Pel reb J 4 6 4 5 Mounting of converter RCCF31 to 2 inch pipe 4 6 4 6 Mounting of converter RCCR31 a 4 7 4 7 Alteration of display RCCT3 1 2 4 4 4 7 48 WING EE 4 8 4841 General A ness 4 8 4 8 2 Ground earth connections nes 4 10 483 technique ande dada did dida 4 11 4 8 4 Assembling and connecting the Remote Cable RCCY03
13. Detailed Temp alm 2 crit R W Setup Temp fix val sel Sel Temp fixed value R W Temp gain adjust Sel Config Output Input Analog output 1 Analog 1 select Sel Vol flo Dens Temp Conc meas Net flo None Analog 1 alarm Out lt 2 4mA Sel lt 3 6mA lt 4 0mA gt 21 0mA gt 21 6mA Hold Measured value Analog 1 low LMT R W Analog 1 high LMT R W Analog output 2 Analog 2 select Mass flo Sel Vol flo Dens Temp Conc meas Net flo None SV Analog 2 alarm Out lt 2 4mA Sel lt 3 6mA lt 4 0mA gt 21 0mA gt 21 6mA Hold Measured value Analog 2 low LMT R W Analog 2 high LMT R W Pulse Status 1 Pulse Stat 1 sel Pulse Sel Status out No function 01 04 04 00 8 edition March 01 2011 00 7 68 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Detailed Setup Sel Vol flo Dens Temp Conc meas Net flo None F Totl mass R Totl mass F Totl vol R Totl vol F Totl net R Totl net Freg Pulse out 1 TV Pls unit N g P kg P ct 79 b P cm3 P E m3 P gal P kgal P Cuft P bbl P Impgal P klmpgal P L N P m3 N P L Std P StdCuft P m3 Std P TV Pls rate R W TV Pls mode Sel On Active Off Active TV Pls width Sel 0 05ms 0 1ms 0 5ms 315 3 olo o TV Pls alarm Sel 0 Hz 0 Pulses Hold Measured value All Rights Reserved Copyright 2003 Rota Yokogawa 7 69 IM 01R04B04 00E E 8th edition Ma
14. Pulse 1 select Select Mass flow Volume flow Density Temperature Concentration Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net Pulse 1 unit IM 01R04B04 00E E 8th edition March 01 2011 00 Select Hz kg P t P Ib P cm P m P gal P kgal P Cuft P bbl P Impgal P klmpgal P I N P m N P SI P Scuft P Sm P Reset Reset Master Power on 8 Namur 20 5 Namur 21 6 not F Total mass Bee Bir edition Marsh UNE Zao Copyright 2008 Rota Y kog wa Rights Reserved Copyright 2003 Rota Yokogawa U z ZT g 3 D Q E 7 PARAMETER DESCRIPTION Parameter Data Data range Dec Reset Reset form point Master Power on execute 3 O to 11000 Unit P Oto5 Pulse 1 rate 0 to 10000 Hz Pulse 1 unit 1 ko P Pulse 1 active mode Select On Active RW On Active Off Active R W W Pulse 1 at alarm Select 0P 0Hz 0P Hz Measured Value Hold No function x x x x x x I Status out SO 1 active mode Select On Active Off Active Pulse Stat 2 select Pulse Status out No function SO 1 function Select No function R Flow Direction Total switch Mass flow alm 1 Mass flow alm 2 Mass flow alm 1 2 Vol flow
15. 01R04B04 00E E 8th edition March 01 2011 00 4 4 All Rights Reserved Copyright O 2003 Rota Yokogawa 4 INSTALLATION Flowmeter Flange Bolt F0305 ai 3 Mounting Clamp Clamp and gasket must be mounted to fit into the groove of the ferrules of the pipe fitted to cover the taper portion of the ferrule to the Coriolis flowmeter The ferrules clamps gaskets are not included and must be provided on site F0306 ai Gas flow measurement AN CAUTION A stable zero is mandatory for a good mass flow measurement Mechanical installation stress and flow noise influence zero stability Action has to be taken to avoid any generation of sound Recommendations Support the vveight of the detector by soft coupling silicon or other Rind of rubber support Do not bend or stress the detector via the adjacent pipe This is achieved by supporting the pipe 10D or more avvay from the detector Pipe reduction or extension should be avoided directly before or after the meter Avoid any control valves or orifices or any other sound generator near the detector All Rights Reserved Copyright 2003 Rota Yokogawa 4 5 IM 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 4 4 Customer insulation Customer insulation is only possible for remote detector RCCS3x with option S2 terminal box on distance The upper line of the insulation must be minimum 40 mm below the terminal box insulation IMPORTANT For explosio
16. 10 2 4 300 MET ER 10A3 4 600 En 12A1 5 150 Lee EE 12A2 5 300 m E 12A3 5 600 prx 15A1 6150 1350 15A2 l6 300 1850 15A3 6 600 20A1 8 150 1350 20A2 1350 01D4 01D6 PN 100 EE 02D4 PN 40 Fer um 02D6 PN 100 Em m 04D4 PN 40 mr En 04D6 PN 100 um Eu 05D4 PN 40 En zm 05D5 PN 63 ES cu 05D6 PN 100 vr I 08D4 PN 40 Du nz 08D5 PN 63 nu IE 08D6 PN 100 FE I 10D2 DN 100 PN 16 TE pw 10D4 DN 100 PN 40 EE 1005 DN 100 PN 63 1000 1100 mum FE Em 1006 DN 100 PN 100 1050 1100 EE pem pen 1202 DN125PN16 1100 1100 1204 DN125PN40 1000 1020 1100 1100 Flanges according to EN 1092 1 1205 DN125PN63 1000 1100 ans 1206 DN 125 100 1100 1140 IEEE mun m 1502 DN 150PN 16 oo 1100 1350 z 1504 DN150PN40 zin 1100 1100 1350 1505 DN 150 63 1140 cim 15D6 DN 150 PN 100 TE TE 1160 EE E Cum 2002 DN 200 PN 16 iso R
17. 200 to 200 C gt T P Temperature unit 0105 RV No function No function More than Less than Standard 200 to 230 maa 0105 Temperature unit R High Temp 0 to 400 C 111 Standard 200 to 230 z Temperature unit R High Temp 0 to 400 C P 5 S z 3 Mass flow Volume flow Density Temperature Concentration meas Net flow None lt 2 4mA lt 3 6mA 4 0mA gt 21mA gt 21 6mA Hold A 2 8 gt 5 Measured Value NAMUR 3 8 to 20 5 mA 2 Namur Not NAMUR 2 4 to 21 6 NAMUR 3 8 to 20 5 mA 2 4 not Namur 2 20 5 Namur Not NAMUR 2 4 to 21 6 zm 9 7 9 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Parameter Data Data range form Analog 2 select Select Mass flow Volume flow Density Temperature Concentration meas Net flow None Analog 2 alarm out Select lt 2 4mA lt 3 6mA 4 0mA gt 21mA gt 21 6mA Hold Measured Value Analog 2 low LMT Decimal NAMUR 3 8 to 20 5 mA Not NAMUR 2 4 to 21 6 mA Analog 2 high LMT Decimal NAMUR 3 8 to 20 5 mA Not NAMUR 2 4 to 21 6 mA Pulse Stat 1 select Select Pulse Status out No function
18. Fill the detector with fluid W 02 Fixed dens act Fixed Dens selected Parameter Dens fix val sel is enabled Bene fix val Salto W 03 Fixed temp act Fixed Temp selected Parameter Temp fix val sel is enabled Nal Sona VV 04 Fixed MF active Fixed MF selected Parameter MF fix val sel is enabled Set parameter MF fix val sel to inhibit y Autozero process is performed Wait until process stops eos Autozero running Autozone ISO DIA s started by user action or status input 30sec or 180sec max W 06 AZ val aitor Autozero value out of Auto zero value is out of the internal Stop flow during auto zero range detector depending range Check detector installation Ne Stop flow during auto zero Check W 07 AZ fluct error Autozero fluctuation out Auto zero fluctuation is out of the electrical installation vibrations and of range internal detector depending range density W 08 Sensor simul Sensor simulation active Fixed frequency or led phase dit Set Sensor simulation to inhibit ference is enabled W 09 Fixed Prim Out Analog output 1 fixed Analog output 1 fixed at 4mA for Set HART polling address to 0 multidrop operation Multidrop operation stops Analog output 1 reaches less than Increase or decrease current level of W 10 Prim Out sat Analog output 1 saturated 3 8mA or more than 20 5mA output 1 Analog output 2 reaches less than Increase or decrease current level of W 11 Sec Out sat Analog output 2 satura
19. Hazardous area Safe area ROTAMASS KF2 Pout 1 R barrier Ground F420 EPS All Rights Reserved Copyright 2003 Rota Yokogawa 4 23 IM 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 01R04B04 00E E 8th edition March 01 2011 00 4 24 All Rights Reserved Copyright 2003 Rota Yokogawa 5 BASIC OPERATING PROCEDURES 5 BASIC OPERATING PROCEDURES Data setting can be done by HART Communication see chapter 6 or with the 3 keys on the front panel The following section describes how to use the three panel keys A IMPORTANT Operate the display unit under the condition where direct sunlight etc do not shine to the setting switches directly when the parameter setting operation is carried out AN NOTE 1 Always use the setting switches with the cover of the ROTAMASS closed 2 Use these switches when covered by the glass window 3 If dirt dust or other substances surfaces on the display panel glass wipe them clean with a soft dry cloth 4 The operation with dirty gloves may cause a switch response error 5 1 Liquid crystal display Construction of ROTAMASS display LCD dot matrix 32 x 132 dots 1 line indication or 2 line indication or 3 line indication or e 4 line indication 3 infrared switches SHIFT confirm data setting or entry data setting or confirm parame
20. Remove the bypass and otherwise restore normal operation 1 This tests low loop voltage and high loop impedance related failures When all the tests listed above are executed a proof test coverage of 71 8 can be claimed This proof test in combination with automatic diagnostics will detect 94 of possible DU failures The following tools need to be available to perform proof testing Flowmeter display or alternatively for digital communication HART Handheld PRM or FieldMate Measurement instrument to verify output current Reference temperature measurement as close as possible to the meter under test The person s performing the proof test of the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter should be trained in SIS operations including bypass procedures flowmeter maintenance and company management of change procedures 01R04B04 00E E 8th edition March 01 2011 00 A2 2 All Rights Reserved Copyright O 2003 Rota Yokogawa A2 SAFETY INSTRUMENTED SYSTEMS INSTALLATION A2 2 6 Repair and Replacement Maintenance information can be found in section 8 Self diagnostic and Troubleshooting of the User s Manual ROTAMASS 3 Series Coriolis Mass Flow and Density Meter Integral Type RCCT3 Remote Type RCCF31 RCCS3 Remote Type RCCR31 RCCS3 IM 01R04B04 00E E If repair is to be performed with the process online the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter will need to be bypassed during t
21. uonoejep uonoeuip inse u edid MOI JON se ui uon Ie19edS UOISO1109 Bnis MOI seo pini Adu3 29 28 s 8 os 78 8 faoisiu MOIAI8AO wu ez queunsn 159 1ndino smes OJezoiny MeSg Beiq J043 indino pe 0197 ASA Jes poued 10995 ue1 dsiq Aejdsiq 19591 JUD 19501 OMS 129 93 MAE UR Tn yun jeu yun ssew yun joojes 912 eee 7 s i snquioo snqwoo euros xoy evo serene e jo 19H jo leo T GL Z md si si SI SI LAO LAL LAS LAS ano ra uonouny indui Woe IS IS snes 199jes uonouny were ye UIPIM ezen oejes 9E COS 205 eS nd esind c esind c esind c esind Jesind 15 uonouny were oren yun joojes 339199 21 2 Mods LOS esind asind peo esind esind esind ee em LOS I esind fesind e1S sind LAT LAT no joejes 12 Z mdmo z Bojeuy z 5oleuv 2 Bojeuy mo Tales MOJ Boreu I indjno Bojeuy Boyeuy Bojeuy Bojeuy yun 62 sn pe anjen 18188 quo WE les We wo wje les Buidwep AH1 yewo pun 8 2 ISDE ueo p xu m
22. 743 69 8 64 5 61 8 Other connections 100 100 96 5 55 5 80 5 74 3 69 8 64 5 61 8 PS Details see name plate item 2 statements only refer to the connection at the unit further reductions by gaskets and customer sided connection parts have to be considered separately 01R04B04 00E E 8th edition March 01 2011 00 10 2 All Rights Reserved Copyright O 2003 Rota Yokogawa 10 PED PRESSURE EQUIPMENT DIRECTIVE Rating of flange connections The user must dimension bolts and nuts as depending of pressure temperature flange material and seal so that the flange connection remains tight in the expected operating conditions The basic of calculation may be EN 1515 part 1 2 bolts and nuts EN 1591 part 1 2 flanges and seals For certain sealing materials it may occur that the sheet thickness of the flange at utilization of the full pressure range eg PN is no longer of sufficient size The user is responsible to take necessary measures before ordering for example selection of flanges with higher pressure rate selection of flanges with a flange face which is more thick as according standard PED data on the name plate of RCCT3x 1 Year of manufacturing 2 Max permitted pressure at room temperature for other temperatures see table 3 Max permitted temperature range 4 Test pressure for standard units without value because in this case generall
23. 8 edition March 01 2011 00 7 52 All Rights Reserved Copyright O 2003 Rota Yokogawa D D Sel Exe Exe Exe Exe Exe Exe Exe Exe D D D Sel D D Exe R W R W R W R W R W R W 7 PARAMETER DESCRIPTION Diag R Service 5 Oldest Initial R Val R R Temp R R AZ fluctuation R Sel Sel 30s Exe R Exe Exe Tag R W Long Tag R W All Rights Reserved Copyright 2003 Rota Yokogawa 7 53 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Display config Disp select 1 Disp select 2 01R04B04 00E E 8th edition March 01 2011 00 Vol flo Dens Temp Conc meas Net flo F Totl flex R Totl flex D Totl flex F Totl mass R Totl mass D Totl mass F Totl vol R Totl vol D Totl vol F Totl net R Totl net D Totl net F Totl energy Velocity Drive Gain Mass flo Vol flo Dens Temp Conc meas Net flo F Totl flex R Totl flex D Totl flex F Totl mass R Totl mass D Totl mass F Totl vol R Totl vol D Totl vol F Totl net R Totl net D Totl net F Totl energy Velocity Drive Gain None 7 54 Sel Sel All Rights Reserved Copyright O 2003 Rota Yokogawa Basic Setup Disp select 3 Disp select 4 Display contrast Mass flo Vol flo Dens Temp Conc meas Net flo F Totl flex R Totl flex D Totl flex F Totl mass R Totl mass D Totl mass F Totl vol D Totl vol F Totl net R Totl net D Totl net F Totl energy V
24. Sel Total mass unit All Rights Reserved Copyright 2003 Rota Yokogawa m 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup Total volume unit cm Sel ola 3 Impgal kimpgal N N 3 Scuft MMscuft 3 12 Total net unit w mpgal kimpgal J Sel u Total unit energy Heat of combustion R W Heat of combustion unit Sel Energy factor Total switch select Sel Mass total Volume total Net total Total limit switch R W Total at alarm Sel Continue total Total reset cntrl Sel Enable 01R04B04 00E E 8th edition March 01 2011 00 7 6 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Detailed Setup Total reset Not Execute Reset flex totals Exe Reset mass totals Exe Reset volume totals Exe Reset net totals Exe Reset all totals Exe HART communication Poll addr R W RW RW Concentration setup Reference Temperature R W RW RW RW RW RW RW Wt sol Vol sol Vol Wt Concentr meas format xxxxxxx Sel XXXXX X XXXX XX XXX XXX XX XXXX X XXXXX Rw Rw Rw RW All Rights Reserved Copyright O 2003 Rota Yokogawa 7 47 01 04 04 00 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup Net flow Net flow select 01R04B04 00E E 8th edition March 01 2011 00 7 Conc meas al
25. The formula for the Coriolis force is as follows Fe 2m x vj The entire measurement tube is deformed slightly by the Coriolis forces in the way shown This deformation is registered by movement sensors at points S and S For practical exploitation of this physical principle it is sufficient for the tube to perform sympathetic oscillations on a small section of a circular path This is achieved by exciting the measurement tube at point E by means of an electromagnetic exciter The general construction of a Coriolis mass flowmeter looks as followed Driver coil Sensor coils Temperature sensor All Rights Reserved Copyright 2003 Rota Yokogawa 3 1 IM 01R04B04 00E E 8th edition March 01 2011 00 3 Product description 3 2 The Integral Type RCCT34 to 39 IR The following drawing shows the general construction of the integral type ROTAMASS Display Terminal box power and l O Detector assembly F31 EPS 3 3 The Remote Field Mount Converter RCCF31 The following drawing shows the general construction of the remote field mount converter Terminal box detector connection Terminal box power and I O Display In i 9 01R04B04 00E E 8th edition March 01 2011 00 3 2 All Rights Reserved Copyright O 2003 Rota Yokogawa F32 EPS 3 Product description 3 4 The Remote Rack Mount Converter RCCR31 The following drawing shows the general construction of the remote rack mount converter
26. 1 INTRODUCTION This instrument has been adjusted at the factory before shipment To ensure correct use of the instrument please read this manual thoroughly and fully understand how to operate the instrument before operating it A NOTE This manual describes the hardivare and soft vvare configurations of the ROTAMASS Coriolis Massflowmeter Regarding This User s Manual This manual should be provided to the end user Before use read this manual thoroughly to com prehend its contents contents of this manual may be changed without prior notice All rights are reserved No part of this manual may be reproduced in any form without Yokoga wa s written permission Yokogawa makes no warranty of any kind with regard to this material including but not limited to implied warranties of merchantability and suitability for a particular purpose All reasonable effort has been made to ensure the accuracy of the contents of this manual However if any errors or omissions are found please inform Yokogawa Yokogawa assumes no responsibilities for this product except as stated in the warranty Please note that this user s manual may not be revised for any specification changes construction changes or operating part changes that are not considered to affect function or performance If the customer or any third party is harmed by the use of this product Yokogawa assumes no responsibility for
27. 104 F 65 149 C 65 C 149 F F 50 C 122 F 80 C 176 55 C 131 F 55 C 131 F 75 167 F 75 C 167 80 176 100C 212F 80 176 100 C 212 F FE m 50 122 120 248 40 C 104F 1200 2408 C 188F 115 239 Pm PE 80 176 160 320 vam 80 176 150 302 cnr ieper 70 C 158 F 180 C 356 F 80 176 150 C 302 F 80 176 220 428 65 149 F 275 C 527 F maximum ambient temperature for remote converter RCCF31 is 50 122 F he minimum ambient temperature for remote converter RCCF31 is 40 C 40 F he minimum ambient temperature for remote detector RCCS3 is 50 C 58 F nstallation Hazardous area Safe area RCCF31 Power supply I O control F92 EPS or installation of separate intrinsic safe ground see page 2 WARNING Substitution of components may impair intrinsic safety pe __ Title FM US C CONTROL DRAWING ROTAMASS REMOTE TYPE RCCF31 4 RCCS3 L Re YOKOGAWA e sso euw M 79664 Wehr e Germany Dawn a al Rev Update Date Editor Check 8300027 All Rights Reserved Copyright O 2003 Rota Yokogawa 9 15 IM 01 04 04 00 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Installation of intrinsic safe g
28. Yokogawa All Rights Reserved Copyright O 2003 Rota Yokogawa 1 5 Disposal Cleaning and Return For safe use WARNING If the process fluid is harmful to personnel handle the instrument carefully even after it has been removed from the process line for maintenance or other purposes Exercise extreme care to prevent the fluid from coming into contact with human skin and to avoid inhaling any residual gas Before sending it to the Seller for examination and or repair please clean the instrument thoroughly and make sure that no harmful chemicals are in or at the meter If the instrument contains unknown fluids the Seller will send it back to the Purchaser for cleaning on their cost A VVARNING ROTAMASS might be heavy instruments Please give attention to prevent that persons are not injured by carrying or installing It is preferable when carrying the instrument to use a cart and be done by two or more persons When removing the instrument from hazardous processes avoid contact with the fluid and the interior of the meter Warranty The warranty of the instruments shall cover the period noted on the quotation presented to the purchaser at the time of purchase The Seller shall repair the instrument free of charge when the fail ure occurred during the warranty period All inquiries on instrument failure should be direct ed to the Seller s sales representative from whom you purchased the instrument or your nearest sa
29. eA xy em em em ein em em em einge ein inei du BJadwap eJedwe e1edwe eodwue Jedwe 1941009 jesyo Aisuep Jes VIE 98 0 Bel 1nomo Buidwep AWN Au1 yun 072 pd isu q xy 4suag WIE wie UE isu q AIsueq Aysueq Aysueq Aysueq isu q yusueg ones i Aysueg Aysueq Aysueq yo g ue jes wie Wo wie 2 AYN yun 9 Z moy OA MOI OA OA MOI MOI OA OA OA MOI 195 2 195 Guiduuep h Jes Wo z ue yo wie Aun jeuuoj yun sz AW AW SSEIN Korssen SSEIN SSEN sse sse ssey SSEIN SSEN SSEIN 9 1HvH 1HvH 1HvH LYVH LYVH 08J01d SUM SA 895 piomssed 155018 fox 10 1081014 IUM preH 8 amp 5 5 UM ejqeu3 SUM 10H oido 7 1 01R04B04 00E E 8th edition March 01 2011 00 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Differences between display and HART setting The ROTAMASS software is continuously improved This leads to functions which are different in HART DD
30. hv B It API only with option CST Density format Select xxxxx X xxxx XX xxx XXX xx XXXX x XXXXX upper range value Density LRV Set a density value to the 4 mA or 0 Hz low range value Density URV Set a density value to the 20 mA or xxxxx Hz Abs URV LRV gt 0 05 kg l Density damping Set the damping time in s Damping time affects outputs and display After 5 times damping time the given value is displayed t 63 Density lowcut Set the low cut Low cut affects outputs and display Density alm 1 sel Select No function More than Less than Density alm 1 crit Select a density alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Density alm 2 sel Select No function More than Less than Density alm 2 crit Restrictions All alarms have to be in 0 110 of URV LRV Alarm criteria 2 must always be larger than alarm criteria 1 Select a density alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Density fix val sel Select Inhibit Enable Reference density Density offset Select a density value For gas measurement option GA set here your actual density for output of volume flow For output of standard or normal volume flow set the standard or normal density of your gas accordingly For liquid measurement this parameter can also be used to enter the sta
31. 01R04B04 00E E 8th edition March 01 2011 00 iv All Rights Reserved Copyright 2003 Rota Yokogawa CONTENTS 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 1 9 1 ATEX ascncicicac ica 9 1 9 1 1 Technical Data dia 9 1 912 Installatiohu u lI II iS 9 4 E a T X 9 7 9 1 4 Maintenance and repair U u 9 7 9 1 5 Ex relevant marking on name plates refer to chapter 3 11 9 7 9 2 FM USA Canada inicia 9 9 9 21 Technical Data viii 9 9 9 222 Installation mm 9 10 9 2 3 General warnings meme 9 12 9 2 4 Ex relevant marking on name plates refer to chapter 3 11 9 13 9 25 Control drawings iia 9 14 93 JECEX occiso ei eiii 9 19 9 3 1 Technical q uu 9 19 LESE m IIIa au waskawan ka 9 22 9 33 EP 9 24 9 3 4 Maintenance and J J 9 24 9 3 5 Ex relevant marking on name plates refer to chapter 3 11 9 25 9 4 INMETRO Brazil i iii ecann aannaaien iaaiiai asasan idae 9 26 9 5 COSTA VA 9 26 10 PED PRESSURE EQUIPMENT DIRECTIVE nes 10 1 11 Technical Data u u L L U uu 11 1 114 SPECHIEAHONS ee
32. 19 inch cassette Terminal board Input Output terminals YOKOGAWA 4 lt louti Py MN lout1 2 H ooo p ooo Detector connection terminals Ground Display and infrared switches terminals terminals rssers All Rights Reserved Copyright 2003 Rota Yokogawa 3 3 IM 01 04 04 00 8th edition March 01 2011 00 3 Product description 3 5 The Remote Detector RCCS30 to 33 The following drawing shows the general construction of the remote detector RCCS30 to 33 Name plate Terminal box 3 6 The Remote Detector RCCS30 to 33 Tx The following drawing shows the general construction of the remote detector RCCS30 to 33 Tx Process connection Heating connection Name plate IM 01 04 04 00 8th edition March 01 2011 00 3 4 All Rights Reserved Copyright O 2003 Rota Yokogawa 3 Product description 3 7 The Remote Detector RCCS34 to 39 IR The following drawing shows the general construction of the remote detector RCCS34 to 39 IR Terminal box Option S2 and MT F34 EPS All Rights Reserved Copyright O 2003 Rota Yokogawa 3 5 IM 01 04 04 00 8th edition March 01 2011 00 3 Product description 3 8 The Remote Detector RCCS34 to 39 IR The following drawing shows the general construction of the remote detector RCCS34 to 39 IR Tx Heating connection optional T2 or T3 Process connection Factory insulation Terminal box
33. 196 Vol flow damping Set the damping time in s Damping time affects outputs and display After 5 times damping time the given value is displayed t 63 Vol flow lowcut Set the low cut Low cut affects outputs and display Any low cut on mass flow will affect volume flow also A hysteresis of 0 0596 of Qnom on mass flow is given by the system Vol flow alm 1 sel Select No function More than Less than Vol flow alm 1 crit Select a volume flow alarm level What happens in case of an alarm has to be defined in Status 7 12 7 13 Vol flow alm 2 sel Select No function More than Less than Vol flow alm 2 crit Restrictions All alarms have to be in 0 110 of URV LRV Alarm criteria 2 must always be larger than alarm criteria 1 Select a volume flow alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 01R04B04 00E E 8th edition March 01 2011 00 7 84 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 7 Density functions Basic or Detailed Setup Density To set the functions of density measurement Notice Density measurement is only reliable if there is no gas in the liquid For liquid measurement a density lower 0 3 kg l is displayed as 0 0 kg l For gas measurement set a fixed density value Density unit Select g ml kg m Ib gal Ib Cuft g cm B hv B It B
34. 3 6 7 08 Temp sens fault nc mc hold 3 6mA 9 7 Choice of Total at alarm Detailed Setup 7 Totalizer 2 Choice of Output after Empty pipe Detailed Setup Empty pipe detect 3 Choice of Analog 1 2 alarm out Detailed Setup Config Output and NAMUR NOT NAMUR Measuring range Choice of After Slug Detailed Setup Slug detection 5 Only if Liquid is selected Detailed Setup Liquid gas selection 9 Choice of Pulse 1 at alarm or Pulse 2 at alarm Detailed Setup Pulse Status out 1 2 7 Status outputs active if All Errors or All Alarms 8 Errors is selected Detailed Setup Pulse Status out 1 2 9 Choice of jumper Burn out See chapter 8 7 9 Setting Burn out Mode Status outputs acc SO 1 2 function and SO 1 2 active mode All Rights Reserved Copyright O 2003 Rota Yokogawa 8 1 IM 01R04B04 00E E 8th edition March 01 2011 00 8 SELF DIAGNOSTIC AND TROUBLESHOOTING The following table shows possible countermeasures Alarm A Meaning Description Countermeasure Error E A 01 MF 1 criteria Mass flow L Alarm Mass flow below MF 1 criteria Increase mass flow Change setting A 02 MF 2 criteria Mass flow H Alarm Mass flow above MF 2 criteria Reduce mass flow Change setting A 03 VF 1 criteria Volume flow L Alarm Volume f
35. C 302 F 80 176 220 C 428 F 65 149 F 275 C 527 F yy p P JJ s seras he maximum ambient temperature for remote converter RCCR31 is 50 C 122 F he minimum ambient temperature for remote converter RCCR31 is 40 C 40 F he minimum ambient temperature for remote detector RCCS3 is 50 C 58 F nstallation Hazardous area Safe area RCCF31 Power supply 1 0 control Terminal Box F92 EPS or installation of separate intrinsic safe ground see page 2 WARNING Substitution of components may impair intrinsic safety o l pe sme FM US C CONTROL DRAWING ROTAMASS REMOTE TYPE RCCR31 RCCS3 L YOKOGAWA ae 79664 Wehr el Germany EE ES EN Fro usas ous ener e 8300028 All Rights Reserved Copyright O 2003 Rota Yokogawa 9 17 IM 01 04 04 00 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Installation of intrinsic safe ground Remove the cable between COM terminal and the ground terminal see below picture Connect the IS ground cable to the COM terminal Install the remote cable between Detector RCCS3 and Converter RCCR31 as shown below Note IS earth For AC version of RCCR31 maximum power supply is 250V AC For DC version maximum power supply is 28 8V DC In
36. In this case option S2 should be selected For temperatures below 70 C option LT is recommended on request Zero Adjustment Function Zero point can be adjusted either by setting the switches on display or with the HART communication or with status input when the fluid flow is stopped and the detector filled To ensure no flow conditions isolation valves should be installed To achieve the specified accuracy a zero should be performed at process conditions temp pressure Pressure Temperature Dependencies of Process Connections See also process pressure limits in chapter Normal operation conditions Rupture Disk The rupture disk is used as annunciation method in the case of tube rupture Dual Seal preferable for high pressure gas service Practically a tube rupture of ROTAMASS is not known to the manufacturer For large sizes it cannot be expected that the full line pressure can be released via the rupture disk If this is requested please contact Yokogawa for a special execution 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNICAL DATA Density Measurement We offer 3 levels of density measurement The standard adjustment also K4 delivers an accuracy up to 0 001 g cm if the fluid density is around 1 kg l However at elevated temperatures the density error may increase For option K4 the instrument is preheated ensuring long term stability However if high density stability is needed at high te
37. Pulse Default is URV 1000Hz F Total net gt Pulse Differences between Pulse and Frequency R Total net gt Pulse output Mass Flow gt Frequency For pulse output the mass or volume is internally Volume Flow gt Frequency totalized and if the increment is reached one Net Flow gt Frequency pulse is sent Density gt Frequency For a frequency output the measured value is Temperature gt Frequency calculated in actual frequency according to the Concentration meas gt Frequency definition of the user e g 10000 Hz 54321 kg h Notice By selecting a variable mass or volume with 50 duty cycle which can be totalized automatically the pulse Set as frequency output the pulse length is changing output is selected with the change of the measured value 01804804 8th edition March 01 2011 00 7 90 All Rights Reserved Copyright O 2003 Rota Yokogawa Set as a pulse output the pulse length is constant but the time between the pulses varies Even at constant flow the time between the pulses might vary because the microprocessor has to find a suitable gap in its timing to send the pulse Typical pattern for frequency output Typical pattern for pulse output 50 ms 0 1 kg P 2580 kg h Setting the pulse output Because the duty cycle of pulses is max 50 the max flowrate is restricted by the pulse width the unit and the pulse rate Max flow rate 1s pulse width 2 pulse rate time facto
38. Remote detector RCCS30 39 XR option FS1 Intrinsically safe AEx ia IIC Class 1 Zone 0 IS Class I Division 1 Groups A B C D 6 DIP Class Il III Division 1 Groups E F G IP67 NEMA 4X Remote converter RCCF31 option FF1 Housing explosion proof Provides intrinsically safe detector circuits AEx ia IIC Class Zone 1 T6 Class Division 1 Groups A B C D Class Division 1 Groups C D with option HP Class II III Division 1 Groups E F G AIS Class I II III Division 1 Groups A B C D E F G AIS Class I II III Division 1 Groups C D E F G with HP Remote converter RCCR31 option FS1 Intrinsic safe associated apparatus Provides intrinsically safe detector circuits AEx ia IIC Class I Zone 1 AIS Class l Division 1 Groups A B C D AIS Class l Division 1 Groups C D with option HP Integral type RCCT34 39 XR option FF1 Housing explosion proof AEx d ia IIC Class Zone 1 T6 Class Division 1 Groups A B C D Class Division 1 Groups C D with option HP Class II III Division 1 Groups E F G IP67 NEMA 4X Temperature classification The remote converter RCCF31 has a T6 temperature class rating for operation at ambient temperature up to 50 C 122 F Process temperature limits Heat carrier fluid temperature limits Standard 50 C to 150 C 58 F to 302 F with option MT 50 C to 2
39. Remote rack mount type RCCR31 with RCCS3 A WARNING 1 Remote rack mount converter RCCR31 must only be installed in safe area Ex type RCCR31 and RCCS3 must be connected to the suitable IS earthing system see installation diagram Converter and detector case must have connection to he potential equalisation facility Please confirm that the ground terminal on terminal board is firmly connected For EMC technical reasons the case of the detector is connected to the case of the converter via the shielding of the interconnecting cable Hazardous area Safe area RCCS3 RCCR31 Power supply I O control F93 EPS Terminal Board Exclusive rempte cable RCCY03 9 2 3 General warnings A WARNING Substitution of components may impair intrinsic safety Only trained persons may use the instrument in industrial location The instrument modification of parts replacement by other than authorized representatives of YOKOGAWA is prohibited and will void the certification If the cover of the converter case has to be opened following instructions must be followed Confirm that the power cables to the instrument are disconnected Wait 15 minutes after power is turned off before opening the covers The covers of display side and terminal box are fixed with special screws please use Hexagonal Wrench to open the covers Be sure to lock the cover with special screw using the Hexagonal Wrench after
40. Special Calibrations Mass Volume flow calibration with factory certificate option K2 Calibration with water at customer specified flow values according calibration order sheet Mass Volume flow calibration with DKD certificate EN17025 2005 option K5 Calibration with water at customer specified flow values according calibration order sheet Density calibration with factory certificate option K6 not with GA Adjustment and check with 3 different fluids fluid temperature influence adjustment for low ambient temperature influence and thermal treatment for long term density measurement stability enhanced temperature measurement see also page 11 6 Dual Seal Approval option DS Conform with ANSI ISA 12 27 01 Only for use with hazardous substances Up to ANSI class 900 line pressure Only with FM approval option For liquid application the leakage detection is realized by software in the converter For gas application options GA and RD rupture disk are mandatory Rupture disk is only for annunciation IM 01R04B04 00E E 8th edition March 01 2011 00 11 2 NORMAL OPERATING CONDITIONS Ambient Temperature Limits Remote detector RCCS3 Standard LT 50 C to 80 C Option HT 50 C to 65 C up to 280 C medium temperature 50 C to 55 up to 350 C medium temperature terminal box lower 100 C Remote converter RCCF31 RCCR31 and Integral type Display
41. Ventilation optional T3 F36 EPS IM 01R04B04 00E E 8th edition March 01 2011 00 3 6 All Rights Reserved Copyright O 2003 Rota Yokogawa 3 Product description 3 9 The Remote and Integral Type RCCx39 XR The following drawing shows the general construction of the RCCx39 XR Terminal box All Rights Reserved Copyright 2003 Rota Yokogawa Remote Type RCCS39 XR Option S2 and MT Integral Type RCCT39 XR F38 EPS 3 7 01R04B04 00E E 8th edition March 01 2011 00 3 Product description 3 10 Measurement system and applications ROTAMASS measures the mass flow of fluids directly The measurement system uses the Coriolis principle and is suitable for a wide range of continuous flow measurement applications in all branches of process technology ROTAMASS has two components the detector and the converter The detector measures the mass flow directly and converts it into electrical signals The converter evaluates the electrical signals and outputs the following values mass flow independent from media properties such as density temperature viscosity fluid density fluid temperature The values are displayed and output as electrical values for use by other systems The converter is operated by three infra red keys and a 4 line display and is standard equipped with HART communication protocol ROTAMASS is suitable for measuring liquids liquids with solid content multi phase mixtures mea
42. o x s g Temperature unit 3 o 2 lt 5 al ol E iel o R m ols els o o m x 3x 1 Temp unit R 5x 1 Temp unit m 5 2 lt 5 m x 3x 1 Temp unit R 1 Temp unit JR m I 212 III III DIDI II III All Rights Reserved Copyright O 2003 Rota Yokogawa 7 17 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Parameter Data Data range form oli Concentration meas format Select XXXXXXX XXXXX X XXXX XX XXX XXX XX XXXX X XXXXX 2 Concentration meas unit pe asd Pon Reset Power on Reset Master o z z z 385 meas unit Conc meas alm 1 sel Select No function More than Less than Conc meas alm 2 sel Select No function More than Less than Net flow select Select Mass FEE TT FP No function 3 No function 01 04 04 00 8 edition March 01 2011 00 7 18 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Reset Reset Master Power on RCCS34 39 fe E Parameter Data Data range form Net unit lI Net flow format Select XXXXXXX XXXXX X XXXX X
43. temperatures between 150 C and 230 C choose MT option and remote installation For low temperature fluids ask for special insulation If Rotamass detector with MT or HT is not insulated the accuracy specification can not be guaranteed The converter should not be exceeded more than 50 C Therefore never insulate the converter and keep the neck free from insulation too Yokogawa will not take any liability regarding customer insulation Relations between Options HT S2 and Tx T1 112 T3 The meters with high temperature options MT HT can be insulated either by the customer by using option S2 prolonged neck or by the factory through options Tx The Tx options already include the option S2 so that the S2 option can not be selected in case of the Tx options If the meter is not properly insulated by the customer the accuracy specification can not be guaranteed Installation above 100 C Process Temperature To provide enough cooling the instrument should be installed vertically or horizontally with the converter down This is rec ommended for size RCCT S36 and larger without Tx option Installation below 0 C Process Temperature The detector can be insulated to prevent ice capping either by the customer or by the manufacturer Ask your Yokogawa representative for special insulation If the customer wants to insulate by themselves a closed cell foam as insulation material is recommended to avoid water siphon
44. this instrument Wire the power supply cable keeping the distance of 1 cm or more from other signal wires Confirm the operating voltage of the converter before operation Please lock the cover of the converter with hexagon lock screw before operation only RCCF31 Connect the power supply cable to the terminals inside of the converter terminal box RCCT3 RCCF31 or on terminal board RCCR31 Confirm two ferrite core sets are attached to the flowmeter Insert the cables into ferrite core before connecting to the terminals Fix the ferrite core to the cable with clamping wire Connect the power cables to the terminals according to the figure below For the connection of protective ground conductor to PE terminal of RCCF31 RCCT3 use a crimp on ring type terminal For RCCR31 connect the protective ground conductor to PE terminal of terminal board F48 EPS RCCT3 RCCF31 RCCR31 01R04B04 00E E 8th edition March 01 2011 00 4 16 Rights Reserved Copyright 2003 Rota Yokogawa 4 INSTALLATION N CAUTION Special connections for Ex version The converter case must be connected to the potential equalisation facility of the hazardous area e g to the U clamp PA terminal on the outside at the converter Please refer to chapter 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Power supply cable Cable Use cables acc to VDE 0250 VDE 0281 or equivalents Outer di
45. xXx XXX x XXXXX Mass flow LRV R W RW Rw RW Mass fow am iss No function se More than Less than Mass flow alm 1 crit R W Mass flow alm 2 sel No function Sel More than Less than Mass flow alm 2 crit R W Mass flow fix val sel Inhibit Sel Enable Mass flow fixed val R W All Rights Reserved Copyright 2003 Rota Yokogawa 7 35 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup Volume flow Vol flow unit cm s Sel 3 3 3 3 m3 min m3 h al s al min al h al d Cuft s Cuft min Cuft h Cuft d bbl s bbl min bbl h bbl d mpgal s Impgal min o 5 3 2 2 mpgal h Impgal d I N s N min N h I N d m8 N s m8 N min N h m3 N SI s Sl min Sl h Sl d Scuft s Scuft min Scuft h Scuft d Sm s Sm3 min Sm8 h 3 CIC a 92 01 04 04 00 8 edition March 01 2011 00 7 36 Rights Reserved Copyright 2003 Rota Detailed Setup 7 PARAMETER DESCRIPTION Sel RW RW RW RW Vol flow alm 1 sel No function Sel R W Vol flow alm 2 sel No function Sel Vol flow alm 1 crit Vol flow alm 2 crit gm Density LRV R W Density URV R W Density damping R W All Rights Reserved Copyright 2003 Rota Yokogawa 7 37 01
46. 10 11 12 Quantity of connected field devices mn All Rights Reserved Copyright 2003 Rota Yokogawa 6 1 IM 01R04B04 00E E 8th edition March 01 2011 00 6 OPERATION VIA HART 6 2 Communication via FieldMate FieldMate is a PC based flexible field device management tool from Yokogawa Features Instant device recognition upon connection for HART FF Profibus and BRAIN devices Support of both FDT DTM and EDDL technologies Database support for offline maintenance Full history and audit trail Synchronization with PRM The segment viewer will automatically scan the bus and will list your devices Fieldmate start window aixi File View Action Tool Help Segment Viewer I HART 3 Built in Connection HART HART Manufacturer ID YOKOGAWA 0 000037 Device Type RCCT_F3 0x0042 Foundation Fieldbus Device Revision 4 Device ID 374264CFCO BRAIN gt User Defined Connection Tn 3 Device Navigator History Ready DefaultUser Ui IM 01R04B04 00E E 8th edition March 01 2011 00 6 2 All Rights Reserved Copyright 2003 Rota Yokogawa 6 OPERATION VIA HART RCCT_F3 DTM Start window DIM Works 0 DEVREV_4 RUTAMASSI HART DTM inline Paraiste 16 x El lle Ven Window alaj xi 77 2 str ses YOKOGAWA m JE 5 ColigasiSekup 99 bane setup PT Diaglservice a Process Variable FE pro
47. 140 F T5 50 C 122 F 80 C 176 F 80 C 176 F 90 C 194 F T4 s las dope eder 80 C 176 F 130 C 266 T3 80 176 F 150 C 302 F 80 C 176 F 150 C 302 F T2 80 C 176 F 150 C 302 F 80 C 176 F 150 C 302 F RCCS34 to RCCS39 XR RCCS34 to RCCS39 XR RCCT34 to RCCT39 XR without insulation with factory insulation Temp Max ambient Max process Max ambient Max process Max ambient Max process class temperature temperature temperature temperature temperature temperature T6 40 C 104 F 40 C 104 F 65 C 149 C 65 C 149 F 55 C 13192 65 C 149 C T5 55 C 131 F 55 C 1319F 75 167 F 75 C 167 F 55 13192 80 C 176 4 deer 19000 70 158 115 C 239 F 55 131 115 C 239 F T3 d 7 oie 70 158 F 180 C 356 F 55 C 131 F 150 C 302 F T2 80 C 176 F 220 428 F 65 C 149 F 275 C 527 F 55 C 131 F 150 C 302 F 1 80 C 176 F 220 428 45 C 113 F 350 C 662 F 55 C 131 F 150 C 302 F AN NOTE For customer insulation of RCCS30 to 39 XR the following must be regarded The table with factory insulation is calculated with 80 mm insulation and k factor 0 4 W m K If your insulation data are worse than these use table without insulation Flame proof Ex d relevant threa 1 2 F94 EPS ds at converter housing and covers en LE qual
48. 2011 00 11 TECHNICAL DATA IM 01R04B04 00E E 8th edition March 01 2011 00 11 24 All Rights Reserved Copyright 2003 Rota Yokogawa A1 SOFTWARE CHANGE HISTORY APPENDIX 1 SOFTWARE CHANGE HISTORY Table A1 1 Converter Software Change History Rev 14 08 2003 HART communication added IM 01R04B04 00E E ed 1 14 12 2005 1 04 xx 4 1 All alarms for status out introduced new density unit introduced IM 01R04B04 00E E ed 5 negative LRV value allowed 14 06 2006 1 05 xx 5 Standard and normal volume flow units introduced energy IM 01R04B04 00E E ed 5 totalizer and flow velocity introduced 20 07 2007 1 06 xx 2 7 digits for values new correction constants introduced new IM 01R04B04 00E E ed 6 sensor model 39 XR introduced 07 02 2008 1 07 xx 7 3 Standard concentration measurement added temperature offset IM 01R04B04 00E E ed 7 compensation and sensor correction constants introduced 24 03 2011 1 08 xx 4 Additional totalizer with free assignment new handling for IM 01R04B04 00E E ed 8 non Sl units improved scrolling in menu and input of numbers All Rights Reserved Copyright O 2003 Rota Yokogawa A1 1 IM 01804 04 00 8th edition March 01 2011 00 A1 SOFTWARE CHANGE HISTORY a Blank Page EJ 7777 s 01R04B04 00E E 8th edition March 01 2011 00 A1 2 All Rights Reserved Copyright O 2003 Rota Yokogawa A2 SAFETY INSTRUMENTED SYSTEMS INSTALLATION APPENDIX 2 Safety Instrumented Systems Install
49. 5 3 01 04 04 00 8 edition March 01 2011 00 5 BASIC OPERATING PROCEDURES 5 3 Setting via keys The three keys v are used to set parameters via display menu The following flowchart shows how to reach the modes by using the keys Chapter 7 2 shows the display parameter list and chapter 7 3 shows the parameter tree Measuring mode Entry mode 7 Indicate Setting enable SHIFT SET Parameter search mode downwards upwards lower layer SHIFT SET_ upper layer Parameter select mode Input data V scroll down or increment number SHIFT V scroll up SHIFT shift Cursor right SET set Parameter SHIFT SET to parameter search Data confirmation mode Data blinking SET Data determination mode No blinking Back to measuring mode if no key is pressed within 10s Back to measuring mode if no key is pressed within 120s F54 EPS The infrared keys be locked via HART by Hot Key Key Status IMPORTANT Depending on parameter setting only relating parameters are visible in the menu E g if Pulse Stat 1 select is set to Pulse the parameters concerning status out 1 SO1 do not appear in the menu Such dependences are described later in the related chapters 01R04B04 00E E 8th edition March 01 2011 00 5 4 All Rights Reserved Copyright O 2003 Rota Yokogawa 5 BASIC OPERATING PROCEDURES 5 4 Examples of parameter settings
50. 51 3 3 51 TP3 S1 4 q4 S1 S2 5 5 S2 S2 6 6 52 7 TE TP2 8 8 TP2 clamp TP3 9 9 TP3 Outer Shields COM 4 8 5 Power supply wiring The terminals for the power supply and for the l O ports are in a separate terminal box as shown in the figures below Cover locking screws Display O O O O Cover locking screws RCCT3 Integral type RCCF31 remote converter F0417 ai a Power terminal block Protective earth Input Output signal terminal M4 screw terminal block F0418 ai All Rights Reserved Copyright 2003 Rota Yokogawa 4 15 IM 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 1 A CAUTION Before starting the vviring turn off the source of the supply power and check with the tester that there is no voltage at the cable For RCCT3 RCCF31 the protective ground conductor must be connected to the separate PE terminal in the terminal box with Crimp on ring type terminal in order to avoid personal shock hazard For RCCR31 the protective ground conductor must be connected to the separate PE terminal on the terminal board in order to avoid personal shock hazard An exclusive external circuit breaker must be placed near each flowmeter Check the external circuit breaker s rating conforms to the requirements specified in the specification of
51. 7 R Total mass 8 F Total volume 9 R Total volume 10 F Total net 11 R Total net 12 Numbers may be displayed if selected via HART If F Total mass F Total volume or F Total net are selected pulse output only works at forward flow If R Total mass R Total volume or R Total net are selected pulse output only works at reverse flow Pulse 2 unit A NOTE To select the pulse output mass or volume has to be selected If mass flow or volume flow is selected the output delivers only frequency Select Hz g P kg P UP Ib P cm P I P m3 P gal P kgal P Cuft P bbl P Impgal P m N P SIP Scuft P Sm P If Pulse 2 select is Mass flow Volume flow Density Temperature or Concentration meas only Hz can be selected If Pulse 2 select is F Total mass R Total mass F Total volume R Total volume F Total net or R Total net only unit P can be selected m3 N P only for gas application SIP Scuft P Sm P only for gas application or if Reference density value is selected Pulse 2 rate The Pulse rate can be set according to the unit set in Pulse 2 unit Maximum pulse rate is 2000 Hz Pulse 2 active mode Select On Active Off Active The output levels depending on this parameter are shown on page 7 91 Pulse 2 width Select 0 05ms 0 1ms 0 5ms 1ms 5ms 10ms 50ms 100ms 500ms 1000ms Pulse 2 at alarm Select 0P 0Hz Measured value H
52. 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Basic Setup SO 1 function No Function Sel Flow direction Total Switch Mass flo alm 1 Mass flo alm 2 Mass flo alm 1 2 Vol flo alm 1 Vol flo alm 2 Vol flo alm 1 2 Dens alm 1 Dens alm 2 Dens alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Conc alm 1 Conc alm 2 Conc alm 1 2 Net flo alm 1 Net flo alm 2 Net flo alm 1 2 Slug Alarm Empty Alarm Corrosion Alarm All Alarms All Errors All Alarms amp Errors Pulse Status out 2 Pulse Stat 2 select Pulse Sel Status out Pulse out 2 Pulse 2 select Sel Val flo Dens Temp Conc meas Net flo None F Totl mass R Totl mass F Totl vol R Totl vol F Totl net R Totl net 01 04 04 00 8 edition March 01 2011 00 7 58 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Basic Setup QV Pls unit Sel klmpgal P L N P m3 N P L Std P StdCuft P m3 Std P QV Pls rate R W Sel All Alarms amp Errors All Rights Reserved Copyright 2003 Rota Yokogawa 7 59 01R04B04 00E E 8th edition March 01 2011 00 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Total flex select Volume F Totl flex Unit g cm3 L kgal klmpgal L N 3 N L Std StdCuft m3 Std g m m m m F Totl mass Unit t EA E bo 7 60
53. Active All Rights Reserved Copyright O 2003 Rota Yokogawa 7 43 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup HART output TESTA E Volume flow Density Temperature Concentration meas Net flow Volume flow Density Temperature Concentration meas Net flow F Total mass R Total mass F Total volume R Total volume F Total net R Total net F Total flex R Total flex D Total mass D Total volume D Total net D Total flex F Total energy Velocity Drive gain lt gt 5 5 o o o Mass flow Sel Volume flow Density Temperature Concentration meas Net flow F Total mass R Total mass F Total volume R Total volume F Total net R Total net F Total flex R Total flex D Total mass D Total volume D Total net D Total flex F Total energy Velocity Drive gain 01R04B04 00E E 8th edition March 01 2011 00 7 44 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Detailed Setup Mass flow Sel Volume flow Density Temperature Concentration meas Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net F Total flex R Total flex D Total mass D Total volume D Total net D Total flex F Total energy Velocity Drive gain Sel Volume z FE amp o Sel Total flex unit m Impgal z MN Scuft MMscuft Sms
54. C D Class II III Division 1 Group E F G d ia IIC Class Zone 1 T6 Conduit Seals required within 18 inches Use Conductors rated 70 C TYPE NEMA 4X IP67 A VVARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE Dual Seal RCCS3 option FS1 Control Drawing No 8300027 IS Class I Division 1 Group A B C D T6 Class II III Division 1 Group E F G ia IIC Class Zone 0 Use Conductors rated 20 C above max ambient temperature NEMA 4X IP67 Temperature Class see Control Drawing All Rights Reserved Copyright O 2003 Rota Yokogawa option FF1 HP Control Drawing No 8300026 Class 1 Division 1 Group C D Class II 111 Division 1 Group E F G AEx d ia IIB Class Zone 1 T6 Conduit Seals required within 18 inches Use Conductors rated 70 TYPE NEMA 4X IP67 A VVARNING VVAIT 15 MIN AFTER POVVER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCF31 option FF1 HP Control Drawing No 8300027 Class I Division 1 Group C D AIS Class I II III Division 1 Group C D E F G Class II III Division 1 Group E F G d ia IIB Class I Zone 1 T6 Conduit Seals required within 18 inches Use Conductors rated 70 TYPE NEMA 4X IP67 A VVARNING VVAIT 15 MIN AFTER POVVER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCR31 option FS1 HP Control Drawing No 8300028 AIS Class Division 1 Gro
55. CT NPT Converter Housing Epox M3810DD SP __ Base Board Set Std CF CT Base Board Set FB Std M3810DF SP CF CT Cap Assy Std HP M3810DS SP ___ CF CT Amplifier AC Std M3810DT SP Amplifier AC Std NM CF CT Amplifier AC Std XR lt 0 70 O VU lt z 2 VU ed o U 5 lt lt lt lt COI CO CO 2 00 00 Go zem lol uuu z E I v lt gt O 5 CF CT Amplifier AC Std XR NM CF CT Amplifier DC Std lt gt U lt O 5 M3810DZ SP Amplifier DC Std NM M3810EA SP CF CT Amplifier DC Std XR M3810EB SP Amplifier DC Std XR NM 5 ___ _ Amplifier AC Std IM3810ED SP FB Amplifier AC Std XR M3810EE SP FB Amplifier DC Std lt lt lt lt GJ Co CO SS CO CO eder Oojojojojojo mimimimimim TIM OI O D gt U U U U UTV M3810EF SP ___ _ Amplifier DC Std XR CF CT Display Set CF CT Display Set FB lt lt Q O CO OJo dd 72179 CF CT Cover with Window PU not M3810DK SP CF CT Cover with Window Epoxy not Ex lt amp e 5 CF CT Short Cover PU M3810DM SP Short Cover Epox M3810DN SP CF CT Small Cover PU lt Co SE ojo UU
56. Detailed Setup Display config Disp select 1 Volume flow Density Temperature Concentration meas Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain All Rights Reserved Copyright O 2003 Rota Yokogawa N 7 PARAMETER DESCRIPTION Sel Sel 31 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup se Drive gain None Se Drive gain None 01 04 04 00 8 edition March 01 2011 00 7 32 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Detailed Setup Sel Sel Sel Disp period os 1 2 3 4 5 0 5s 2 0s Sel aguas enis All Rights Reserved Copyright 2003 Rota Yokogawa 7 33 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup ROCS30 Sel RCCS31 RCCS36 RCCS39 IR RCCS39 XR RW RW RW RW RW RW RW Rw RW RW RW RW RW RW conto td variables Flow direction Forward se IM 01R04B04 00E E 8th edition March 01 2011 00 7 34 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Detailed Setup T se g min kg s kg min kg h kg d t min ais b s b min Ib h b d Mass flow format XXXXXXX Sel XXXXX X XXXX XX
57. IEC 61241 1 2004 IEC 61241 11 2005 Certificate IECEx KEM 06 0031X Remote detector RCCS30 39 XR option ES1 Intrinsically safe I 2G Ex ib IIB IIC T1 TG I 2D Ex ibD 21 Txxx xxx max surface temperature see below Max surface temperature Standard 150 MT 220 C HT 350 Degree of protection IP67 Ambient humidity 0 to 95 RH Ambient temperature range Standard and option MT 50 C to 80 C Option HT process temperature lt 280 50 C to 65 C Option HT process temperature lt 350 C 50 C to 55 C Process temperature limits Standard 50 C to 150 Option MT 50 C to 220 G Option HT 0 C to 350 C Heat carrier fluid temperature limits Standard 50 C to 150 Option MT 50 C to 220 G Option HT 0 C to 350 C Remote converter RCCF31 option EF1 Flame proof with intrinsic safe connection to detector ib II 2G Ex d e ib IIC 6 11 2G Ex d e ib IIB T6 with option HP I 2D Ex tD ibD A21 IP6x T75 C Max surface temperature 75 Degree of protection IP67 Power supply 90 to 250 V AC 50 60 Hz 20 5 to 28 8 V DC Power consumption max 25 VA 10 W Ambient humidity 0 to 95 RH Ambient temperature range 40 C to 55 All Rights Reserved Copyright 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Remote converter RCCF31 option EF2 Flame
58. IR only process connections S2 S4 S8 see also restrictions in table 11 10 As SF1 Test report roughness of wetted parts As SF2 3A declaration of conformity and 3A mark not with process connection S2 As SF2 EHEDG certificate not with process connection S2 Mounting set PD 2 inch pipe mounting set only RCCS30 to 33 not with Tx recommended for RCCS30 Housing Pressure Test 131 Rupture pressure proof test and certificate not for RCCS30 to 33 RCCS39 XR 60 bar RCCS34 RCCS36 40 bar RCCS38 10 bar RCCS39 RCCS39 IR Customer insulation Heating Terminal box on extension for high or low process temperature not with T1 T3 52 Factory Insulating Heating Insulation not for RCCS39 XR T2 Insulation Heat carrier heating not for RCCS39 XR Insulation Heat carrier heating with ventilation purge not for RCCS39 XR T3 X Ray Examination RT X ray examination of flange welding RCCS30 to 33 and RCCS34 with K4 K6 or LT only one sided PMI Examination PM4 PAMI test 4 test points process connection inlet outlet flow divider inlet only RCCS30 to 33 outlet 9 PM6 PAMI test 6 test points process connection inlet outlet measuring tubes flow not RCCS30 to 33 divider inlet outlet 3 Dye Penetration Test Dye penetration test of flange welding 0 Stainless steel cable gland Cable gland stainless steel 2 I Delivery to Japan For meters which are delivered to Japan EEE Quick Delivery QD Delivery w
59. Remote converter for 19 rack mounting to be connected to RCCS3 Power supply A 90 264 V AC D 24VDC Hazardous Area Approvals 7 ATEX associated apparatus for intrinsic safe detector connection for gas group IIC with for gas group IIB FM associated apparatus for intrinsic safe detector output with HP not for gas groups and B IECEx associated apparatus for intrinsic safe detector output for gas group IIC with HP for gas group IIB INMETRO associated apparatus for intrinsic safe detector output for gas group IIC with HP for gas group IIB GOST Approval QR1 Russian GOST approval see chapter 9 5 High Driving Power High Driving Power not for combination with RCCS30 to 34 recom mended for combination with RCCS36 to 39 strongly recommended for combination with RCCS39 IR mandatory for combination with RCCS39 XR Standard is acc NAMUR rec 43 No Combination _______ Nocombmainwindeecor C J Concentration Measurement 2 Standard concentration measurement Advanced concentration measurement details see table Advanced Concentration Measurement Options Subrack SR1 Subrack for 2 converter RCCR31 with mounting SR2 Subrack for 4 converter RCCR31 with mounting Instruction Manuals Quantity of instruction manuals in English 110 3 selectable 9 Quantity of instruction manuals German 1 to 3 selectable 2 Quantity of instruction manuals in French n 1 selectable 2 Special order Speci
60. Temp Conc meas Net flo None F Totl mass R Totl mass F Totl vol R Totl vol F Totl net R Totl net F Totl flex R Totl flex D Totl mass D Totl vol D Totl net D Totl flex F Totl energy Velocity Drive Gain Mass flo Vol flo Dens Temp Conc meas Net flo None F Totl mass R Totl mass F Totl vol R Totl vol F Totl net R Totl net F Totl flex R Totl flex D Totl mass D Totl vol D Totl net D Totl flex F Totl energy Velocity Drive Gain All Rights Reserved Copyright O 2003 Rota Yokogawa 7 73 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Mass flo Setup Vol flo Dens Temp Conc meas Net flo None F Totl mass R Totl mass F Totl vol R Totl vol F Totl net R Totl net F Totl flex R Totl flex D Totl mass D Totl vol D Totl net D Totl flex F Totl energy Velocity Drive Gain Total flex select Mass Sel Volume t F Totl flex Unit co klmpgal L N m3 N L Std StdCuft MMscuft m3 Std F Totl mass Unit gt 01R04B04 00E E 8th edition March 01 2011 00 7 74 Rights Reserved Copyright 2003 Rota Detailed Setup F Totl vol Unit cm3 mpgal klmpgal N L Std StdCuft MMscuft Std 3 2 Ts Tela 2 a Tr Silo co F Totl net Unit co O 3 Lx 3 m Impgal klmpgal L Std StdCuft m3 Std F Totl energy Unit Btu Ene
61. Temperature Concentration Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain Disp select 2 Select Mass flow Volume flow Density Temperature Concentration Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain None IM 01R04B04 00E E 8th edition March 01 2011 00 7 4 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Parameter Data Data range A Reset Reset form Master Power on execute Disp select 3 Select Mass flow R W X Temperature Volume flow Density Temperature Concentration Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain None Disp select 4 Select Mass flow X F Total mass Volume flow Density Temperature Concentration Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net
62. The RCCS30 to RCCS34 have also thread connection For this connections the max allowed tube pressure is the limitation For all other standard process connection please find the max process pressure in table 11 8 All Rights Reserved Copyright 2003 Rota Yokogawa Maximum tube pressure for SL SH up to 27 C RT Room Temp RCCS30 31 32 285 bar RCCS33 185 bar RCCS34 RCCT34 260 bar RCCS36 RCCT36 210 bar RCCS38 RCCT38 175 bar RCCS39 RCCT39 135 bar RCCS39 IR RCCT39 IR 110 bar RCCS39 XR RCCT39 XR 95 bar For higher medium temperatures maximum tube pressure needs to be derated as follows upto 50 C i 4 derating 51 to 100 C 2 11 101 to 150 C 20 derating 151 to 230 C 30 derating 231 to 350 C E 38 derating Higher pressure on request The maximum process pressure of a single instrument is given by the lower value either of the process connections table 9 or tubes The maximum temperature and process pressure limits of an instrument are marked on the name plate as TS and PS The given temperature pressure ranges are calculated and approved without corrosion or erosion The customer is fully responsible to select proper materials to withstand his corrosive or erosive conditions In case of heavy corrosion and or erosion the instrument may not withstand the pres sure and an incident may happen with human and or environmental harm Yokogawa will not
63. V AC 50 60 Hz 20 5 to 28 8 V DC Power consumption max 25 VA 10 W Ambient humidity 0 to 95 RH Ambient temperature range 40 C to 55 Integral type RCCT34 39 XR option EF2 Flame proof with intrinsic safe connection to detector ib Additional intrinsic safe outputs I 2G Ex d e ia ib IIC T6 T3 II 2G Ex d e ia ib IIB T6 with option HP Protection ia refers to the intrinsic safe outputs Protection ib refers to the connection to the detector I 2D Ex tD A21 IP6x T150 C Max surface temperature 150 C Degree of protection 67 Power supply 90 to 250V AC 50 60 Hz 20 5 to 28 8V DC Power consumption max 25VA 10W Ambient humidity 0 to 95 RH Ambient temperature range 40 C to 55 C The electronics of RCCT3 and RCCF31 are placed in a pressure tight section of the converter housing Ex d The kind of protection of the terminal enclosure is e but can become d by using Ex d certified cable glands Electrical data remote detector RCCS30 33 Driving circuit terminals D D Ex ib IIC Ui 16 V li 53 mA Pi 0 212 W Li 4 2 mH Ci negl small Ex ib IIB Ui 16 V li 153 mA Pi 0 612 W Li 4 2 mH Ci negl small Sensor circuits terminals S1 S1 or S2 S2 Ex ib IIC Ui 16 V li 80 mA Pi 0 32 W Li 4 2 mH Ci negl small Temperature sensor circuit terminals TP1 TP2 TP
64. a certificate with a 3 point roughness measurement certificate is delivered The EHEDG certificate shows that ROTAMASS conforms to the EHEDG criteria regarding the capability to be cleaned by a CIP process The evaluation does not include the process connections and seals Cavitation To avoid cavitation keep the back pressure of the fluid suffi ciently above the vapor pressure of the fluid For low viscous fluids following condition should be fulfilled at the given temperature Pack gt Prapor 0 7 Ap With Ap pressure loss e g given by the Yokogawa sizing software Long Term Stability To get stable deflection of the tubes by the coriolis forces the stiffness and therefore the wall thickness has to kept constant during measuring With corrosion or erosion the meter factor is drifting with time and recalibration is necessary Select the suitable resistant tube material for the process Recalibration Service Yokogawa offers via its European Flow Centre Rota Yokogawa Germany full recalibration service if necessary with a certificate traceable to German national standards Please contact your Yokogawa affiliate or directly Rota Yokogawa Germany All Rights Reserved Copyright 2003 Rota Yokogawa 11 TECHNICAL DATA Heat Tracing and Insulation Basically the detector can be insulated by the customer To be sure not to overheat the connection box choose one of Tx options insulation or heat tracing from Yokogawa For
65. any such harm owing to any defects in the product which were not predict able or for any indirect damages All Rights Reserved Copyright O 2003 Rota Yokogawa 1 INTRODUCTION Safety and Modification Precautions The following general safety precautions must be observed during all phases of operation service and repair of this instrument Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design manufacture and intended use of the instrument Yokogawa assumes no liability for the customer s failure to comply with these requirements If this instrument is used in a manner not specified in this manual the protection provided by this instrument may be impaired The following safety symbol marks are used in this user s manual and instrument A WARNING A WARNING sign denotes a hazard It calls attention to procedure practice condition or the like which if not correctly performed or adhered to could result in injury or death of personnel A CAUTION A CAUTION sign denotes a hazard It calls attention to procedure practice condition or the like which if not correctly performed or adhered to could result in damage to or destruction of part or all of the product L IMPORTANT An IMPORTANT sign denotes that attention is required to avoid damage to the instrument or system failure A NOTE A NOTE sign denotes information necessa
66. approval See chapter 9 3 9 5 Gost approval Rota Yokogawa has the Pattern Approval Certificate of Measuring Instruments which allows to export the instrument to Russia Kazakhstan Uzbekistan and other CIS countries Furthermore ROTAMASS is RTN GGTN approved for installation in hazardous areas For the export of ROTAMASS to CIS countries please contact your Yokogawa representative 01 04 04 00 8th edition March 01 2011 00 9 26 All Rights Reserved Copyright O 2003 Rota Yokogawa 10 PED PRESSURE EQUIPMENT DIRECTIVE All materials containing pressure process connections flow divider and tubes are traced back to the original manufacturer with a material certificate The PED limits the pressure and temp which can be found below The given temperature pressure ranges are calculated and approved without corrosion or erosion The customer is fully responsible to select proper materials to withstand his corrosive or erosive conditions In case of heavy corrosion and or erosion the instrument may not withstand the pressure and an incident may happen with human and or environmental harm Yokogawa will not take any liability regarding damage caused by corrosion erosion If corrosion erosion may happen the user has to check periodically if the necessary wall thickness is still in place ROTAMASS is produced according the determinations of directive 97 23 EG Directive for Pressure Equipment PED The units are cl
67. are undetected failures that prevent the safety instrumented function from performing its intended function The frequency of the proof tests or the proof test interval is to be determined in the reliability calculations for the safety instrumented functions for which the flowmeter is applied The actual proof tests must be performed more frequently or as frequently as specified in the calculation in order to maintain required safety integrity of the safety instrumented function The following tests need to be specifically executed when a proof test is performed The results of the proof test need to be documented and this documentation should be part of a plant safety management system Failures that are detected should be reported to Yokogawa Bypass the safety function and take appropriate action to avoid a false trip Verify current output with flow tube filled and zero flow rate within stated accuracy 3 Verify reasonability of current output with flow tube filled at two different flow rates able to be independently estimated to approximately 10 accuracy 4 Use display or digital communications to retrieve process temperature measurement and verify against independent measurement 5 Use display or digital communications to retrieve any diagnostics and take appropriate action Use display or digital communications to send the flowmeter to the high and low alarm level output state current and verify that the analog current reaches these values
68. dust application D Use ATEX certified Ex d cable glands for Ex d condition RCCT3x xxxA cable glands are enclosed Use the ATEX certified cable glands suitable for the conditions of use Ex de or Ex d or dust application For dust application D use cable glands with minimum IP67 protection Installation diagram option KF1 Hazardous area Safe area Power supply Rotamass x m E I O control F91 EPS Detailed information for connection intrinsic safe outputs option KF2 see chapter 4 8 8 IM 01R04B04 00E E 8th edition March 01 2011 00 9 4 All Rights Reserved Copyright 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Remote field mount type RCCF31 with RCCS3 WARNING Ex type RCCF31 and RCCS3 must be connected to the suitable 16 earthing system see installation diagram Converter and detector case must have connection to the potential equalisation facility Use the certified cable glands suitable for the conditions of use Please confirm that the ground terminal inside the terminal enclosure is firmly connected by means of a clip on eye let Ex e terminals for power supply and I O lines are designed for cables with cross section of 0 08 mm AWG 28 to 2 5 mm AWG 22 The strip length must be 5 to 6 mm 0 2 to 0 24 in For EMC technical reasons the case of the detector is connected to the case of the converter via the shielding of the int
69. engineer or skilled personal The procedures described in this chapter are not permitted for operators For the installation of explosion protected instruments see chapter 9 Explosion protected type instruments If the detector is not insulated the surface of detector may be very hot according to the process temperature A IMPORTANT Keep protection sheet on the flanges attached until the flowmeter is installed to piping Don t open the terminal box until the wiring procedure Leaving the box opened can result in insulation deterioration A newly installed piping line often contains foreign matters such as welding scrap and wood chips Remove them by flushing the piping before installing the flowmeter This will help to prevent not only damaging the flowmeter but making erroneous signal generated by foreign matters For RCCT3 RCCF31 at ambient temperature above 50 C a sunshade is recommended This is particularly important in countries with high ambient temperatures About the site To stabilize the instrument please consider the following items where to place the instrument for your long term use Ambient Temperature Please avoid installing in a place which has a large temperature gradient and variation as possible And if the meter is subjected to radiant heat from plant please use heat insulation measure or please set up so that is well ventilated Atmospheric conditions Please avoid to place in a corrosive at
70. es 70 C 158 F 180 C 356 F 55 C 131 F 150 C 302 F T2 80 C 176 F 220 C 428 F 65 C 149 F 275 C 527 F 55 C 131 F 150 C 302 F T1 80 C 176 F 220 428 45 C 113 F 350 C 662 F 55 C 131 F 150 C 302 F For customer insulation of RCCS30 to 39 XR the following must be regarded The table with factory insulation is calculated with 80 mm insulation and k factor 0 4 W m K If your insulation data are worse than these use table without insulation Flame proof Ex d relevant threads at converter housing and covers 1 F94 EPS No Position of thread quality of pitch ma x em 12 acc ISO 965 1 and ISO 965 3 acc ANSI B 1 20 1 If terminal enclosure is used as Ex e the threads 2 and 3 in above table must be not be regarded 9 21 All Rights Reserved Copyright 2003 Rota Yokogawa IM 01R04B04 00E E 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 3 2 Installation Integral type RCCT3 Ex type of ROTAMASS must be connected to the suitable IS earthing system see installation diagram Converter case must have connection to the potential equalisation facility If the connecting process tubing is part of the potential equalisation no additional connection is required 2 Use the certified cable glands suitable for the conditions of use The delivered cable glands are only for Ex e use For Ex d use certifi
71. for Gas Measurement sense 7 104 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 1 8 1 Error descriptions and countermeasure J J 8 1 8 2 Reading Event Error History Diag Service Self test Status 8 3 8 3 Self test Diag Service U U 8 3 8 4 Signal and l O Test Diag Service 8 3 85 Output A aaa 8 4 8 6 Detector nocilla atacan 8 4 9 7 Troubleshooting n IIIa edi 8 5 871 NOIA eee 8 5 8 7 2 No key setting possible U uu u uu u 8 6 8 7 3 No HART communication Ga dea ixi ven deese 8 6 8 7 4 UNSTable Zero ii 8 7 8 7 5 Disagreement of indication with actual flow rate 8 8 8 7 6 Disagreement of indication with actual density 8 9 8 7 7 Disagreement of indication with actual temperature 8 10 8 7 8 Discrepancy of output signals to the assigned measurand 8 11 8 7 9 Setting Burn out modo ritiene eripe u u 8 12 8 8 Detection of metering tube failure 8 13 8 9 Customer Maintenance Part List 8 14
72. for produkter relateret til ATEX Ex er tilgeengelige p engelsk tysk og fransk Skulle De gnske yderligere oplysninger om h ndtering af Ex produkter p eget sprog kan De rette henvendelse herom til den neermeste Yokogawa afdeling eller forhandler Tutti i manuali operativi di prodotti ATEX contrassegnati con Ex sono disponibili in inglese tedesco e francese Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale mettersi in contatto con l ufficio Yokogawa pi vicino o con un rappresentante Todos los manuales de instrucciones para los productos antiexplosivos de ATEX est n disponibles en ingl s alem n y franc s Si desea solicitar las instrucciones de estos art culos antiexplosivos en su idioma local deber ponerse en contacto con la oficina o el representante de Yokogawa m s cercano Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging Ex zijn verkrijgbaar in het Engels Duits en Frans Neem indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger Kaikkien ATEX Ex tyyppisten tuotteiden k ytt hjeet ovat saatavilla englannin saksan ja ranskankielisin Mik li tarvitsette Ex tyyppisten tuotteiden ohjeita omalla paikallisella kielell nnne ottakaa yhteytt l himp n Yokogawa toimistoon tai edustajaan Todos os manuais de instrug es r
73. function More than Less than Net flow alm 1 crit Select a net flow alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Net flow alm 2 sel Select No function More than Less than Net flow alm 2 crit Restrictions URV LRV Alarm criteria 2 must always be larger than alarm criteria 1 All alarms have to be in 0 110 of Select a net flow alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 99 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION 7 20 Slug detection Detailed Setup Slug detection Detection of bubble flow Not available if gas measurement After slug criteria has been reached slug is supervised during slug is ordered duration If slug is still detected after slug duration has expired the selected action in After slug is taken See below table Slug alarm select Select Not apply Apply Drive gain To read drive gain To set a suitable slug criteria the customer must know the drive gain level of normal flow condition and of slug flow condition This function is suitable to evaluate this level Slug criteria Above this drive gain level slug flow is assumed Slug duration Duration time is designed to ignore short gas bubbles Only after Slug duration has expired the setting in After slug will be taken in accou
74. functions Basic or Detailed Setup 7 88 7 12 Pulse Status output 1 functions Basic or Detailed Setup 7 89 7 13 Pulse Status output 2 functions Basic or Detailed Setup 7 93 7 14 Status input functions Basic or Detailed Setup 7 94 7 15 HART output Detailed Setup 11122222 7 95 7 16 Totalizer functions Basic or Detailed Setup 7 96 7 17 Flow direction function Detailed Setup 7 97 7 18 Concentration measurement Detailed Setup 7 98 7 19 Net flow Detailed 0 0 0 2 2 2 1 7 99 7 20 Slug detection Detailed Setup 7 100 7 21 Empty pipe detection Detailed Setup 7 101 All Rights Reserved Copyright O 2003 Rota Yokogawa iii IM 01R04B04 00E E 8th edition March 01 2011 00 CONTENTS 7 22 Corrosion detection Detailed Setup 7 102 7 23 Detector data Detailed Setup 7 102 7 24 Autozero Diag Service J 7 103 7 25 Reading maximum fluid temperature Detailed Setup 7 104 7 26 Option GA
75. impair intrinsic safety Jose __ Title FM US C CONTROL DRAWING ROTAMASS REMOTE TYPE RCCF31 RCCS3 YOKOGAWA e 5307 e 79664 Wehr pe T Altar CAI bas sas 8300027 01 04 04 00 8th edition March 01 2011 00 9 16 All Rights Reserved Copyright O 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS azardous Locations emote Detector RCCS3 Class Division 1 Groups A B C D Class II and III Division 1 Groups E F G emote Converter RCCR31 AIS I 1 ABCD option HP only CD Intrinsic safe associated apparatus must be installed in safe area emperature Classification RCCS30 to RCCS33 RCCS34 to RCCS39 XR RCCS34 to RCCS39 XR without insulation with factory insulation T1 T3 Temp class Max ambient Max process tem Max ambient Max process Max ambient Max process temperature perature temperature temperature temperature temperature 50 C 122 F 60 C 140 F 40 C 104 40 104 65 C 149 C 65 149 F Ts 50 C 122 F 80 C 176 F 55 C 131 F 55 C 131 F 75 167 F 75 C 167 F 80 176 100 C 212 F 8oc 176 100 C 212 F asa w 50 C 122 1200 248 40 C 104F 1200 2080 7070 1588 115 C 239F EUM mn 80 176 160 C 320 F m 0 17 150 2 8060106 18000320 70C 158 F 180 C 356 F 80 176 150
76. inputs to the phase The verification is usually executed by analysis and or testing Validation The demonstration that the safety related system s or the combination of safety related system s and external risk reduction facilities meet in all respects the Safety Requirements Specification The validation is usually executed by testing Safety Assessment The investigation to arrive at a judgment based on evidence of the safety achieved by safety related systems Further definitions of terms used for safety techniques and measures and the description of safety related systems are given in IEC 61508 4 A2 3 2 Abbreviations FMEDA Failure Mode Effects and Diagnostic Analysis SIF Safety Instrumented Function SIL Safety Integrity Level SIS Safety Instrumented System SLC Safety Lifecycle 01R04B04 00E E 8th edition March 01 2011 00 A2 4 All Rights Reserved Copyright O 2003 Rota Yokogawa All Rights Reserved Copyright 2003 Rota Yokogawa IM 01R04B04 00E E 8th edition March 01 2011 00 YOKOGAWA ELECTRIC CORPORATION World Headquarters 9 32 Nakacho 2 chome Musashino shi Tokyo 180 8750 Japan www yokogawa com YOKOGAWA CORPORATION OF AMERICA 2 Dart Road Newnan GA 30265 USA www yokogawa com us YOKOGAWA EUROPE B V Euroweg 2 3825 HD AMERSFOORT The Netherlands www yokogawa com eu YOKOGAWA ELECTRIC ASIA Pte LTD 5 Bedok South Road Singapore 469270 Singapore www yokogawa com sg YOKOGAWA CHINA CO LT
77. is hot in case of high process temperature It is the sole responsibility of the user to establish proper means to prevent touching of the detector see also chapter 11 1 Max Min process temperature See chapter 11 1 Max process pressure See chapter 11 1 Tightness of the wetted PED relevant volume A factory test is done before delivery Corrosion and erosion effects It is the sole responsibility of the user to select proper wetted materials for the medium intended Medium to use see chapter 10 Life time evaluation Experience shows that the lifetime of Without erosion and corrosion the detector within the allowed operation conditions is more than 10 years Temperature shock Permanent temperature cycles of more than 100 C temp difference have to be avoided Tube failure can occur because of material wearing Instable fluids If instable fluids are transported it is the sole responsibility of the user that in case of decomposition the design limits are not exceeded Process pressure temp relation See chapter 10 Piping and support forces See chapter 4 3 Choice of gaskets and pre stress of the It is the sole responsibility of the Refer to EN 1591 1 process connections user to select suitable gaskets and to screw the process connections with the necessary torques Use of closing and openings Do not open the 1 4 NPT plugs in the body after tube failure bef
78. l No density measurement for gas application Type RCCx34 800 99 9 Qmax t h 5 17 50 170 300 600 Table 11 4 Accuracy at calibration conditions Qnom t h 3 10 32 100 250 500 Type Standard option K4 option K6 RCCS30 0 008 g cm en Qnom is the water flow rate at about 1 bar pressure drop gan The flowmeter has a default low cut of 0 05 of Qnom RCCS31 0 004 g cm 0 001 RCCS32 0 004 g cm 0 001 g cm 0 0005 g cm Accuracy mass flow RCCS33 0 004 _ 0 001 g cm 0 0005 Liquid 0 1 of flow rate zero stability flow rate 100 refer to table 11 2 0 5 of flow rate zero stability flow rate 100 refer to table 11 2 Gas option GA Accuracy volume flow SQRT mass flow error in density error in Please refer to the Yokogawa sizing software Accuracy based on the frequency output includes the com bined effects of repeatability linearity and hysteresis Repeatability for liquids 0 05 zero stability 2 flow rate 100 Error in 4559555555 DOBNODABNA04NHOATONDOO 8 100 Flow in of 150 F10 EPS Table 11 2 Zero Stability Type RCCS30 RCCS31 RCCS32 RCCS33 kg h 0 005 0 0085 0 019 0 045 Type RCCx34 RCCx36 RCCx38 RCCx39 ME x kgh 0 15 0 5 1 6 5 18 25 Al
79. loop provided there is a minimum load resistance of 2300 between the connection and the instrument To communicate it must be connected in parallel with the ROTAMASS RCCT_F3 the connections are not polarized The figure below shows the wiring connections for direct interface at the ROTAMASS RCCT_F3 Control room Receiving 4 to 20mA DC i Intermediate Pd tans i terminals mission line Terminal board X a RCCT_F3 I Receiver resistance HART HART Communicator Communicator Communicator F61 EPS Specifications of communication line Load resistance Minimum cable size Cable type Maximum twisted pair length Maximum multiple twisted pair length 230 to 600 Q for multidrop mode see figure below 24 AWG 0 51 mm diameter single pair shielded or multiple pair with overall shield 6 500 ft 2 000 m 3 200 ft 1 000 m Use the following formula to determine cable length for a specific application 65x106 C 10 000 C L length in feet or meters R resistance in ohms current sense resistance C cable capacitance in pF ft or pF m C 50 000 pF Where Load resistance and quantity of devices in multidrop mode Load resistance 800 700 600 500 400 300 200 100 6 7 8 9
80. of ROTAMASS increases rapidly This can be used for detecting a primary seal failure by the following an nunciation methods A Via too high density reading preferable with liquid application Set Basic setup Density Density URV about 0 3 kg l above the highest possible process density Set an output current or frequency to density transmission If the URV is reached e g 20 mA the primary seal failed Set Status output to Density alm 1 and status output will be active in case of tube failure B Via Status output and Empty pipe detection Only for liquid only possible with software version 1 7 or higher Check parameter Basic Setup Density Density URV Default value is 1 5 URV should be about 0 3 kg l higher than any density the process can provide Set parameter Detailed Setup Empty pipe detect Empty pipe alm sel Apply Set parameter Detailed Setup Empty pipe detect Empty pipe crit to a value which is a little bit higher than Density URV For detection with e g status output 1 Set Detailed Setup Config Output Input Pulse Status out 1 Pulse Stat 1 select Status out Set Detailed Setup Config Output Input Pulse Status out 1 501 function Empty alarm When the metering tube fails the detector housing is filled with the process medium and the density increases Alarm A15 Empty pipe detection appears display is blinking and the status output is set ac
81. on status output SO 1 2 function Flow direction If Reverse is selected the flow direction in the other direction of the arrow on the detector is used as positive values of fow All Rights Reserved Copyright 2003 Rota Yokogawa 7 97 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION 7 18 Concentration measurement Detailed Setup Concentration meas only for option CST or Cxx To set the functions of concentration measurement For xx 00 to 99 a customer specific or defined table is stored in the converter in factory For CST temperature coefficients have to be determined by the customer Concentration meas unit only available for option CST Select Brix Wt sol Vol sol Wt Vol Concentration meas format Concentration meas LRV low range value Select xxxxx X xxxx XX xxx XXX xx XXXX x XXXXX Set a concentration value to the 4 mA or 0 Hz Concentration meas upper range value Set a concentration value to the 20 mA or xxxxx Hz Abs URV LRV gt 10 Concentration meas damping Set the damping time in s Damping time affects outputs and display After 5 times damping time the given value is displayed t 63 Concentration meas lowcut Set the low cut Low cut affects outputs and display Concentration meas alm 1 sel Select No function More than Less than Concentration meas alm 1 crit Concentration meas a
82. or gt 21 0 mA If NOT is selected meter with option NA Measuring range from 2 7 21 3 mA Alarm level lt 2 4 mA or gt 21 6 mA Analog 1 high LMT high limit Detailed setup Configure output input The alarm is active if the measured value is higher than the high limit If NAMUR is selected meter without option NA Measuring range from 3 8 20 5 mA Alarm level lt 3 6 mA or gt 21 0 mA If NOT is selected meter with option NA Measuring range from 2 7 21 3 mA Alarm level lt 2 4 mA or gt 21 6 mA Example for Bi directional flow NAMUR 21 6 20 High LMT 20 5 mA 18 4 0 e g 0 16 8 0 e g 100 of flow 15 2 13 6 12 10 4 8 8 o 8 2 DI Q 2 O Output current mA 72 5 6 Possible Low cut Low LMT 3 8 mA 110 4 30 10 0 1 All Rights Reserved Copyright O 2003 Rota Reverse Flow Forward T76a EPS 7 87 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION 7 11 Analog 2 functions Basic or Detailed Setup Analog output 2 To set the current output 2 Analog 2 select Select Mass flow 0 Volume flow 1 Density 2 Temperature 3 Concentration meas 4 Net flow 5 None 6 Numbers may be displayed if selected via HART If None is sele
83. searches for ROTAMASS RCCT F3 on the 4 20mA loop when it is turned on When HART communicator is connected to it displays the online menu If RCCT F3 is not found it displays No device found Press OK Press OK F4 function key and the main menu appears Please retry after confirming the connection with F3 If there is no device specific DD installed in the HHT375 RCCT_F3 Dev v4 DD v1 the functionality of the HART Menu as listed in chapter 7 4 is not total supported In this case the HHT375 works in the Generic Mode which allows configuring the ROTAMASS with limited functionality For upgrading your HHT375 please use Easy Upgrade programming utility which is available from EMERSON Online Menu Summary No Display item Contents 1 Device Setup Set parameters for ROTAMASS 2 PV Display process value in engineering unit 3 PV AO Display analog output in mA 4 Review Review parameters for ROTAMASS 5 Service Not open All Rights Reserved Copyright O 2003 Rota Yokogawa 6 5 01R04B04 00E E 8th edition March 01 2011 00 6 OPERATION VIA HART The HART menu in chapter 7 4 shows the configuration of the online menu which is needed for the opera tion with HART communicator Select Device Setup to call up the desired item as follows There are two choices to select the desired menu item 1 Use the or T key to select the desired item and then press the g
84. shall be permitted to perform procedures relating to wiring e When connecting the wiring check that the supply voltage is within the range of the voltage specified for this instrument before connecting the power cable In addition check that no voltage is applied to the power cable before connecting the wiring protective grounding must be connected securely at the terminal with the mark to avoid danger to personnel 01R04B04 00E E 8th edition March 01 2011 00 1 2 3 Operation Do not open the cover until the power has been off for at least 10 minutes Only expert engineer or skilled personnel are permitted to open the cover 4 Maintenance e Maintenance on the Coriolis flowmeter should be performed by expert engineer or skilled personnel No operator shall be permitted to perform any operations relating to maintenance e Always conform to maintenance procedures outlined in this manual If necessary contact Yokogawa e Care should be taken to prevent the build up of dirt dust or other substances on the display panel glass or data plate If these surfaces do get dirty wipe them clean with a soft dry cloth 5 European Pressure Equipment Directive PED When using the instrument as PED compliant product be sure to read Chapter 10 before use 6 Hazardous Duty Type Instruments For explosion proof type instruments the description in chapter 9 EXPLOSION PRO TECTED TYPE INSTRUMENT ha
85. the display or with HART communication Two active current outputs 4 to 20 mA DOC galvanic separated from other signals Display Function Load resistance 20 Q to 600 Q 7 b to 4 lines lectable English G French Failure current according NAMUR NE43 languages Selo e English German French Ambient temperature effect lt 0 05 of span 10 C Russian Linearity 0 008 mA 0 05 of span Setting range URV for liquids 5 to 100 of Qnom Damping Functions Setting range URV for gases 1 to 10096 of Qnom Adjustable from 0 seconds to 200 seconds controls Two Pulse outputs status outputs display and outputs Passive Transistor contact output 30 V DC 200 mA Output rate Isolation Resistance of Converter Output 1 O to 10000 pulses s When surge arrestors are removed Output 2 0 to 2000 pulses s between power and ground terminal 100 500 V DC Option NM passive according EN 60947 5 6 between power and I O terminals 20 0 100 DC Option AP active output 12 V 6 mA R gt 10 kO between l O terminals and ground 20 MO 100 V DC Active pulse output is not isolated from current output 2 As frequency output Dielectric Strength Output 1 20 Hz to 10000 Hz When surge arrestors are removed Output 2 20 Hz to 2000 Hz between power and ground terminal 1 500 V AC for 1 minute Status input Voltage free contact Closed lt 200 Q i i i Open 100 Lightning Protection Arresters 2000 A are insi
86. unit MJ kg Btu lb MJ m N and Btu Scuft can be selected Total switch select Select Flex Total Mass Total Volume Total Net Total Total limit switch A totalizer limit can be set only to the forward totalizer selected in Total select If status output is set to Total switch status output is set active if the totalizer reaches this value Total switch is not active if set to 0 0 Total at alarm Select Hold Continue Total Characteristic of totalizer selected in Total select in case of the Total switch is active If Hold is selected forward and reverse totalising stops Total reset cntrl Select Inhibit Enable Enables or inhibits total reset 01R04B04 00E E 8th edition March 01 2011 00 7 96 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Total reset Select Not Execute Reset flex totals Reset mass totals Reset volume totals Reset net totals Reset all totals After execution of reset totals forward and reverse total of the selected totalizer will be set to zero indication If the total value 9999999 is reached the indication changes to exponential type During exponential indication the resolution is lower If full accuracy is needed total reset must be executed to reach precise 7 17 Flow direction function Detailed Setup Flow direction Select Forward Reverse See 7 12 and 7 13 according influence
87. version 0401 and display setting software version from 1 08 00 7 2 Parameter list Parameter Data Data range Dec Reset Reset form point wri Master Power on execute Enable WRT 10 min face To HART e E Software Seal Select Break pe __ 7 Select Not Execute Select Enable 5 English German French Russian pus from Que restera bue roter KN 272108 ps Tere favo Te Te favo Te bue Te favo Te favo Te lt A 5155 5 2 b als e o ES A ES BCE ER ER KA c ao Viole 2 Sle 5 3 sjelel e e 5 5 Es 7 o o o lt S meas unit D af alo eje pis lt lt als ala Uy 515 aja 9 s Concentration meas lt 112 2121212 5 2 2 D a o lt Velocity unit Decimal 0 to 11 typ Analog output 1 2 25212 2 3 els el 8 518 el 815 8 o R Total mass Total mass 01 04 04 00 8th edition March 01 2011 00 7 2 Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Parameter Data Data range Dec Reset Reset form point Master Power on Analog output 1 mA Self Test Select Not Execute E
88. via keys 5 4 1 Display configuration set volume flow to line 1 SET 123 450 kg h 0 99700 Display config Display select 1 12 3400 degC 12 3450 kg Display select 2 Y Display select 3 SET gt 2s SET Setting Enable Display select 1 Mass flow Mass flow vi Volume flow Density Temperature F Total flex R Total flex D Total flex SET select Main Menu A Language Process variables Diag Service Main Menu Display select 1 A Basic Setup Mass flow Detailed Setup A Volume flow w Review device info 2x SET SET 3x SHIFT SET or SHIFT SET gt 3s 12 3400 ms h 0 99700 Basic Setup A Tag Long Tag w Display config 12 3400 degC 12 3450 kg 2x v F55 EPS Basic Setup Display Config Mass flow Y Density All Rights Reserved Copyright 2003 Rota Yokogawa 5 5 01 04 04 00 8 edition March 01 2011 00 5 BASIC OPERATING PROCEDURES 5 4 2 Setting Temperature 20 120 C to Analog Output 2 SET 123450 0 99700 A Temperature unit 12 3400 degC Temperature LRV 12 3450 kg Y Temperature URV SET gt 25 Y Temperature LRV Temperature URV w Temperature damping SET SET A Language 000 00 degC Process variables 000 00 degC w Diag Service Setting Enable 3XV Edit number with SHIFT and Y Temperature LRV 000 00 degC 020 00 degC A Basic Setup Detailed Setup Y Review device info SET 2x SET
89. w Pa stwa lokalnym je zyku prosimy o kontakt z najblizszym biurem Yokogawy Vsi predpisi in navodila za ATEX Ex sorodni pridelki so pri roki v angli ini nem ini ter franco ini Ee so sorodna navodila potrebna v va em tukejnjem jeziku kontaktirajte va najblisi Yokogawa office ili predstaunika Az ATEX Ex m szerek g pk nyveit angol n met s francia nyelven adjuk ki Amennyiben helyi nyelven k rik az Ex eszk z k leirasait k rj k keress k fel a legk zelebbi Yokogawa irod t vagy k pviseletet OT Yokogawa Toate manualele de instructiuni pentru produsele ATEX Ex sunt in limba engleza germana si franceza In cazul in care doriti instructiunile in limba locala trebuie sa contactati cel mai apropiat birou sau reprezentant Yokogawa II manwali kollha ta l istruzzjonijiet g al prodotti marbuta ma ATEX Ex huma disponibbli bl Ingliz bil Germaniz u bil Franciz Jekk tkun tehtieg struzzjonijiet marbuta ma Ex fil lingwa lokali tieghek ghandek tikkuntattja lill egreb rapprezentan jew uffic ju
90. z oo UV M3810DP SP_ CF CT Small Cover Epox 3808 6 __ CF CT CS Complete O Ring Set Conv Sens 10pcs O Ring Set 109 4x3 1 NBR70 N7S33 59 M3809EG SP 10pcs O Ring Set 89 4x3 3 NBR70 N7S33 59 IM3809EH SP 10pcs O Ring Set 84x3 NBR70 N7S33 59 Opcs O Ring Set 81x4 NBR70 N7S33 59 M3810EH SP Cable Gland M20x1 5 Black M3810EK SP Cable Gland M20x1 5 Nickel plated Brass Cable Gland M20x1 5 Stainless Steel Cable Gland NPT1 2 14 Nickel plated Brass CS Cable Gland SetNPT Nickel plated Brass CS Cable Gland Set NPT Stainless Steel Adapter NPT 14 gt G1 2 x x M3808SZ SP X CS Connection Housing 316 Set xfx 12 M3808TA SP 5 Connection Housing Cover 316L Set CT x x 2 Pipe Mounting Set Option PD aera CF Mounting Bracket Bracket Mounting Set x 146 M3808TE SP CF Bracket Mounting St 1 x M3810EP SP CT Wiringlom______________________ x M3806ZZ SP____ CF CT Connection PartSet____________________ x x M3810DQ SP_ CY Cable TerminationSet_______________ lt lt lt O9 CO CG O O coo malo 00 0 OOo U U U O lt m O 02 70 9 GI ojo ojo mim Cir ao 38 a 2 5 7 9 c 0 lt 5 m I O 5 00 U U i A e pe e asss ss ETS 1 lt m A ao
91. 0 C to 55 C Remote converter RCCR31 option KS1 KEMA 02ATEX 2183 X Associated apparatus with intrinsic safe connection to detector ib 11 2 G Ex ib IIC 11 2 G Ex ib IIB with option HP 11 2 D Ex ibD Power supply 90 to 250 V AC 50 60 Hz 20 5 to 28 8 V DC Power consumption max 25 VA 10 W Ambient humidity O to 95 RH Ambient temperature range 40 C to 55 C Remote rack mount converter RCCR31 must only be installed in safe area 01R04B04 00E E 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Integral type RCCT34 39 XR option KF1 KEMA 02ATEX 2183 X Flame proof with intrinsic safe connection to detector ib 11 2G Ex d e ib IIC 6 II 2G Ex d e ib IIB T6 with option HP I 2D Ex tD A21 IP6x T150 C Max surface temperature 150 C Degree of protection 67 Power supply 90 to 250 V AC 50 60 Hz 20 5 to 28 8 V DC Power consumption max 25 VA 10 W Ambient humidity 0 to 95 RH Ambient temperature range 40 C to 55 C Integral type RCCT34 39 XR option KF2 KEMA O2ATEX 2183 X Flame proof with intrinsic safe connection to detector ib Additional intrinsic safe outputs I 2G Ex d e ia ib IIC T6 T3 11 2G Ex d e ia ib IIB T6 T3 with option HP Protection ia refers to the intrinsic safe outputs Protection ib refers to the connec
92. 008 abs T u 20 C For process temperatures more than 80 C higher lower than ambient temperature the detector should be insulated to maintain optimum accuracy Heating Tracing Heating with heat carrier insulation and protection housing The max surface temperature at the protection housing from inner heating is 40 C Above 150 C process temperature insulation from the manufacturer is recommended However up to 230 C process temperature the customer can insulate the detector themselves Option T1 only insulation and protection Option T2 insulation protection and heating line Option T3 like T2 but with ventilation Process connection for the heat carrier fluid see table 11 9 for D type flanges EN DN 15 PN 40 Form B1 for A type flanges ANSI Y 150 Ibs for J type flanges JIS DN15 10K Max pressure PN 40 Protection class IP54 install roof protected For fluid temperatures below 70 C select option LT and ask for special insulation see also page 11 5 Calibration for Liquids and Gases The ROTAMASS flowmeters are always factory calibrated with water Calibration Conditions Water 22 5 12 5 C Ambient temperature 22 5 C 12 5 C Process Pressure 1 to 2 bar abs Installation RCCS 30 to RCCS T38 vertical RCCS T39 to RCCS T39 XR horizontal All specifications are based on above mentioned calibration reference conditions a flow calibration protocol is attached to each instrument
93. 00ft 1000ft RCCY034 1 10ft 15ft 50ft 100ft 150ft Options Hazardous area installation Blue cable for Ex i indication Termination kits Quantity of additional termination kits xx 01 to 99 Quick delivery Delivery within 24 hours from factory only RCCY031 1 1003 L005 1010 01R04B04 00E E 8th edition March 01 2011 00 11 20 All Rights Reserved Copyright 2003 Rota Yokogawa 11 TECHNICAL DATA Advanced Concentration Measurement Options others on request recommended with option K6 Components Concentration Temp Source of concentration density table range range Brix Sugar Water 0 85 Brix 0 80 C PTB Messages 100 5 90 The density of watery Saccarose solutions after the introduction of the international temperature scale of 1990 ITS1990 Table 5 C10 WT Ethylene Glycol 10 50 WT 20 40 C Data table on request Water 1C11 Amylum starch 33 43 WT 35 45 C Data table on request Water 7 only with material All Rights Reserved Copyright O 2003 Rota Yokogawa 11 21 01804 04 00 8th edition March 01 2011 00 11 TECHNICAL DATA Table 11 10 Selection Table Process Connection and Materials Installation Length RCCS RCCS RCCS34 RCCS36 RCCS38 RCCS39 RCCS39 IR RCCS39 XR 30 32 33 RCCT34 RCCT36 RCCT38 RCCT39 RCCT39 IR RCCT39 XR SH SH SL HC SL HC SL HC SL HC SL HC SL HC O1A1 12 150 240 240 Wp 0142 300 2
94. 01 2011 00 4 INSTALLATION 6 Pulse Status Output according EN 60947 5 6 NAMUR option NM Pulse output 1 Pout can be ordered as NAMUR output Transmitter Relay ROTAMASS EE U 10k l Pulse output gt F426 EPS 7 Status input Sin Status input is designed for use with voltage free dry contact activate source current to detect the contact state Be careful not to connect to any signal source carrying any voltage Applying voltage may damage the input circuit Close 2000 max Open 100 min ROTAMASS di Voltage free contact input F415 EPS All Rights Reserved Copyright O 2003 Rota Yokogawa 4 21 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 4 8 7 Connecting HART Communication HART communication is available on analog output 1 and the HART communicator is connected via load resistance 230 600 O as shown on the figure below Control room Receivin 4 E SOMA DE heimen Intermediate mission line Terminal board terminals ROTAMASS Receiver resistance HART HART H Communicator Communicator Communicator F417 EPS 4 8 8 Flowmeters with intrinsic safe outputs ROTAMASS with option KF2 has one intrinsic safe curr
95. 01 2011 00 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 7 9 Setting Burn out mode The flowmeter is equipped with a CPU error burn out function used to set the analog output direction upon CPU error When factory shipment the output of CPU error burn out is set to HIGH The setting of the direction of analog output from burn out can be changed To change the direction of output arising from burn out switch the jumper J2 on the CPU Board see figure below g Low lt 3 6mA l High I gt 21 6mA CPU Board Wie Burn out F810 EPS Cable to display IM 01R04B04 00E E 8th edition March 01 2011 00 8 12 All Rights Reserved Copyright 2003 Rota Yokogawa 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 8 Detection of metering tube failure The ROTAMASS RCCx34 39 XR was tested and FM approved according to ANSI ISA 12 27 01 2003 for Canadian Dual Seal Approval For units with option DS this is stated on the name plate If ROTAMASS flowmeter is not used in Canada this functionality can also be used without Dual Seal approval The primary seal metering tube and the secondary seal withstand the maximum test pressures forced for the maximum flange pressure of 12 41 MPas 1800 psi Flange A4 ASME 900 However the enclosure do not withstand this pressure For details see GS 01R04B04 00E E When the metering tube fails the detector enclosure is filled with process medium and the density reading
96. 04 04 00 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Density lowcut Detailed Setup R W R W Density alm 1 crit R W Density alm 2 crit Density fix val sel inhibit Sel R W Reference density Density offset Pressure Unit e se R W R W Temperature unit degC Sel degF XXXXXXX Sel Temperature LRV R W Temperature URV R W Temperature damping R W Tempamise No function se Temp alm 1 crit R W 01 04 04 00 8 edition March 01 2011 00 7 38 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Tempamzss No function se Detailed Setup R W Temp alm 2 crit Temp fix val select inhibit Sel Temp fixed value R W RW Sel Config Output Input Analog output 1 Analog 1 select Mass flow Sel Volume flow Density Temperature Concentration meas Net flow None Analog 1 alarm Out lt 2 4 mA Sel lt 3 6 mA lt 4 0 mA gt 21 0 mA gt 21 6 mA Hold Measured value Analog 1 low LMT R W Analog 1 high LMT Analog output 2 Analog 2 select Mass flow Sel Volume flow Density Temperature Concentration meas Net flow None Analog 2 alarm Out lt 2 4 mA Sel lt 3 6 mA lt 4 0 mA gt 21 0 mA gt 21 6 mA Hold Measured value All Rights Reserved Copyright 2003 Rota Yokogawa 7 39 01R04B04 00E E 8th edition March 01 2011 00 7 PARAM
97. 0E E 8th edition March 01 2011 00 SK20 SKT SKTK lt Qnom skP SKPT FTC1 FTCK FPC FPTC FQC1 FQC2 N Autozero value Flow direction Mass flo unit Mass flo LRV Mass flo URV Mass flo damp Mass flo lowcut Mass flo alm 1 sel Mass flo alm 1 crit Mass flo alm 2 sel Mass flo alm 2 crit Mass flo fixed value Vol flo unit Vol flo LRV Vol flo URV Vol flo damp Vol flo lowcut Vol flo alm 1 sel Vol flo alm 1 crit Vol flo alm 2 sel Vol flo alm 2 crit Dens unit Dens LRV Dens URV Dens damp Dens lowcut Dens alm 1 sel Dens alm 1 crit Dens alm 2 sel Dens alm 2 crit Reference density Density offset Pressure Pressure unit 7 80 D D II ID D D D D D 22222022252 DVIIIIIII I IID All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Rev Fld Dev vars 1 Temperature unit Temp LRV Temp URV Temp damp Temp range select Temp alm 1 select Temp alm 1 crit Temp alm 2 select Temp alm 2 crit Temp fixed value D D DU U VU DU ID Velocity unit Rev Fld Dev Conc meas Unit vars 2 Conc meas LRV Conc meas URV Conc meas damp Conc meas lowcut Conc alm 1 select Conc alm 1 crit Conc alm 2 sel Conc alm 2 crit Net flo select Net flo unit Net flo LRV Net flo URV Net flo damping Net flo lowcut Net flo alm 1 sel Net flo alm 1 crit Net flo alm 2 sel Net flo alm 2 crit D D Rev Outputs Analog 1 sele
98. 1 2011 00 11 TECHNICAL DATA Remote detector RCCS3 Option Code Option Description Restrictions code Hazardous Area Approvals ATEX intrinsically safe approval FM intrinsically safe approval for USA Canada only with cable conduit A IECEx intrinsically safe approval INMETRO intrinsically safe approval for Brazil Custody Transfer Measurement Q01 European MID Approval fluids other than water refer to GS 01R04B07 00E OIML R 117 1 GOST Approval 7 Russian GOST approval see chapter 9 5 not with LT Kazakh GOST approval see chapter 9 5 not for RCCS39 XR not with LT Uzbekistan GOST approval see chapter 9 5 not for RCCS39 XR not with LT Dual Seal Approval Dual Seal approval conform with ANSI ISA 12 27 01 only RCCS34 to 39 XR only with FS1 not with process connection A5 Rupture disk only RCCS34 to 39 IR preferable with GA not with Tx mandatory if DS GA is selected Tag Number With customer specified tag number on name plate max 16 digits Flange Facing DN Flange with safety grooves acc to EN 1092 1 form D only for D2 to D6 not HC RJ Ring Type Joint Flanges only for A3 A4 A5 not HC Gas Measurement GA Gas measurement special factory adjustments and settings select affiliated RCCF31 or RCCR31 with GA to be conform with ANSI ISA 12 27 01 select RD Low temperature version AT 200 C lt lt 150 C not 530 to 33 not with KS1 FS1 ES1 US1 MT HT T1 T2 T3 QR1
99. 10 850 379 370 240 306 135 129 160 64 kg RCCT39 IR mm see table 10 870 455 453 272 338 200 155 200 92 kg RCCT39 XR mm see separate figure on page 11 11 Dimensions in mm Weights with smallest flanges IM 01 04 04 00 8th edition March 01 2011 00 11 8 Rights Reserved Copyright O 2003 Rota Yokogawa 11 TECHNICAL DATA Remote field mount Converter RCCF31 Without Indicator 17 120 17 120 F13EPS Weight Standardtype 4kg Explosion proof type 4 5 kg Remote rack mount Converter RCCR31 Terminal Board Cassette side view Cassette front view Dimensions in mm 19 inch rack European standard DIN 41494 Weight 1 5 kg F17 EPS All Rights Reserved Copyright O 2003 Rota Yokogawa 11 9 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNICAL DATA Remote Detector RCCS30 33 2 Opticn 52 Optien PD 2 inch pipe mounting set 111 95201 39 RCCS39 30 RCCS32 65 RCCS33 Dimensions in mm Weight without flanges 3 5kg Remote Detector RCCS34 39 IR L1 5 Option S2 and MT Note The flange dimensions depend on size and pressure rating of the flange Model L1 L2 L3 H1 Wi W2 H4 H5 H6 Weight RCCS34 mm see table 10 272 212 180 60 80 80 138 218 9 5 kg RCCS36 mm see table 10 400 266 233 76 90 80 138 218 13 kg RCCS38 mm
100. 15 field devices can be connected when set in the multi drop mode To activate multi drop communication the field device address must be changed to a number from 1 to 15 This change deactivates the 4 to 20 mA output and turns it to 4 mA Online gt Device setup Detailed setup HART Communication gt Poll address Write protect Write protect function is provided to inhibit parameter change That becomes active by entering a password in New password Write protect status is released for 10 minutes by entering the password in Enable wrt 10 min Setting the password Hotkey gt New password Enter new password to change state of write Hotkey gt Enable wrt 10 min Enable Write release write protect status for 10 minutes 01R04B04 00E E 8th edition March 01 2011 00 6 6 All Rights Reserved Copyright O 2003 Rota Yokogawa 6 OPERATION VIA HART While write protect status is released enter a new password twice within 30 sec in New Password It will not be possible to set a new password when 10 minutes have elapsed If a parameter which is write enabled is changed while the device is in Enable wrt 10min release time is extended for further 10 minutes When the write protect function is active its menu bar shows Yes data setting changes all parameters of RCCT F3 are inhibited and cannot be changed using the HART communicator Also the setting via the infrared pushbuttons is prohibit
101. 1R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup Pulse 2 select Mass flow Sel Volume flow Density Temperature Concentration meas Net flow F Total mass R Total mass F Total volume R Total volume F Total net R Total net Pulse 2 unit ao o kg P cm3 P m3 P al P kgal P Cuft P bbl P mpgal P klmpgal P m8 N P SI P Scuft P Sm3 P md o ct Z X 213 ES Pulse 2 rate Pulse 2 active mode Off Active Pulse 2 width 0 05ms Sel 0 1ms 0 5ms m 10ms 50ms 100ms 50ms 1000ms o IM 01R04B04 00E E 8th edition March 01 2011 00 7 42 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Detailed Setup Pulse 2 at alarm 0P 0Hz no Function Flow direction Sel Total switch Mass flow alm 1 Mass flow alm 2 Mass flow alm 1 2 Vol flow alm 1 Vol flow alm 2 Vol flow alm 1 2 Density alm 1 Density alm 2 Density alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Concentr meas alm 1 Concentr meas alm 2 Concentr meas alm Net flow alm 1 Net flow alm 2 Net flow alm 1 2 Slug Alarm Empty alarm Corrosion Alarm All alarms All errors All alarms amp errors 502 active mode Off Active Status input SI function Autozero Reset flex totals Reset mass totals Reset volume totals Reset net totals Reset all totals 0 signal lock Sl active mode Off
102. 2 RCCx39 XR Tubes and process connection 316L 1 4404 Table 11 5 Diameter of measuring tubes Type RCCS30 IRCCS31 IRCCS32 IRCCS33 Inner diameter mm 1 2 21 3 4 5 Wall thick nass mm 0 2 0 25 0 25 0 25 Type Rcoxs4 RCCX36 RCCx39 ROCX39 IXR mE 77 134 221 37 2 55 1 82 50 diameter Wall thick mm 089 124 165 26 29 32 Pressure Equipment Directive 97 23 Module H Fluid group 1 Category III RCCx34 RCCx38 Fluid group 2 SEP RCCx39 RCCx39 XR Fluid group 2 Cat For all Process Connections CRN 0F12074 5 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNICAL DATA ELECTRICAL SPECIFICATIONS Digital Communication Power Supply HART communication protocol rev 5 superimposed on AC type 90 V to 264 V 4 20 mA DOC signal lout1 90 V to 250 V for Ex type Load resistance 230 0106000 including cable DC type 20 5 V to 28 8 V Power line spacing gt 15 cm avoid parallel wiring External circuit breaker rating 5 A 250 V In the converter Cable length lt 2 km if CEV cables are used no power switch is installed Foundation Fieldbus communication FB see GS 01R04B05 00E Fuse on Base Board AC type 2 A T breaking capacity 1500A Setting Functions DC type 2 A T breaking capacity 1500A Parameter setting is possible by using the switches on VO Signals
103. 20 C 58 F to 428 F with option HT 0 C to 350 C 32 F to 662 F All Rights Reserved Copyright 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Electrical data remote converter RCCF31 RCCR31 and converter of integral type RCCTS Driving circuit terminals D D Uo 14 5 V lo 47 mA 0 171 W Lo 15 mH Co 0 65 UF Driving circuit terminals D D with option HP Uo 11 7 V lo 124 mA Po 0 363 W Lo 8 mH Co 10 3 uF Sensor circuits terminals S1 S1 or S2 S2 Uo 14 5 V lo 47 mA Po 0 363 W Lo 15 mH Co 0 65 UF Temperature sensor circuit terminals TP1 TP2 TP3 Uo 13 3 V lo 40 mA Po 0 133 W Lo 20 mH Co 0 91 UF Electrical data remote detector RCCS30 33 Driving circuit terminals D and D Ui 16 V li 53 mA Pi 0 212 W Li 4 2 mH Ci negligible small Driving circuit terminals D D with option HP Ui 16 V li 153 mA Pi 0 612 W Li 4 2 mH Ci negligible small Sensor circuits terminals S1 S1 or S2 S2 Ui 16 V li 80 mA Pi 0 32 W Li 4 2 mH Ci negligible small Temperature sensor circuit terminals TP1 TP2 TP3 Ui 16 V li 50 mA Pi 0 2 W Li negligible small Ci negligible small Electrical data remote detector RCCS34 39 XR Driving circuit terminals D and D Ui 16 V li 53 mA Pi 0 212 W Li 3 2 mH Ci negligible small Driving circuit terminals D D with op
104. 3 Ex ib IIC Ui 16 V li 50 mA Pi 0 2 W Li negligible small Ci negligible small IM 01R04B04 00E E 8th edition March 01 2011 00 Electrical data remote detector RCCS34 39 XR Driving circuit terminals D D ExibllC Ui 16 V li 53 mA Pi 0 212 W Li 3 2 mH Ci negligible small Ex ib IIB Ui 16 V li 153 mA Pi 0 612 W Li 3 2 mH Ci negligible small Sensor circuits terminals S1 51 or S2 S2 Ex ib IIC MUi 16 V li 80 mA Pi 0 32 W Li 2 1 mH Ci negligible small Temperature sensor circuit terminals TP1 TP2 TP3 Ex ib IIC Ui 16V li 50 mA Pi 0 2 W Li negligible small Ci negligible small Electrical data remote converter RCCF31 RCCR31 and converter of Intergral type RCCT3 Driving circuit terminals D D Ex ib IIC Uo 14 5 V lo 47 mA Po 0 171 W Lo 15 mH Co 0 65 UF Ex ib IIB Uo 11 7 V lo 124 mA Po 0 363 W Lo 8 mH Co 10 3 uF Sensor circuits terminals S1 S1 52 S2 Ex ib IIC Uo 14 5 V lo 47 mA Po 0 171 W Lo 15 mH Co 0 65 UF Ex ib IIB Uo 14 5 V lo 47 mA Po 0 171 W Lo 60 mH Co 4 07 UF Temperature sensor circuit terminals TP1 TP2 TP3 Ex ib IIC Uo 13 3 V lo 40 mA Po 0 133 W Lo 20 mH Co 0 91 UF Ex ib IIB Uo 13 3 V lo 40 mA Po 0 133 W Lo 80 mH Co 5 6 uF Current output only option KF2 Ex ia Ui 30 V li 165 mA Pi 1 25 W Li negligible
105. 34 to 39 XR option KS1 MT KEMA 01 ATEX 1075X II 2G Ex ib IIC IIB T1 T6 II2D Ex ibD A21 IP6x T220 C ENCLOSURE IP67 SEE CERTIFICATE FOR DATA RCCS34 to 39 XR option KS1 HT KEMA 01 ATEX 1075X II 2G Ex ib IIC IIB T1 T6 II2D Ex ibD 21 IP6x T350 C ENCLOSURE IP67 SEE CERTIFICATE FOR DATA 01R04B04 00E E 8th edition March 01 2011 00 RCCF31 option KF1 HP KEMA 02 ATEX 2183X II2G Ex d ib IIB T6 or II2G Ex de ib IIB T6 II2D Ex tD ibD A21 IP6x T75 C DIODE SAFETY BARRIER Um 250Vac dc ENCLOSURE IP67 SEE CERTIFICATE FOR DATA WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCF31 option KF2 HP KEMA 02 ATEX 2183X II2G Ex d ia ib IIB T6 or II2G Ex de ia ib IIB II2D Ex tD ibD A21 IP6x 75 DIODE SAFETY BARRIER Um 250Vac dc ENCLOSURE IP67 SEE CERTIFICATE FOR DATA WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCR31 option KS1 HP KEMA 02 ATEX 2183X II 2 G Ex ib IIB II 2 D Ex ibD DIODE SAFETY BARRIER Um 250Vac dc SEE CERTIFICATE FOR DATA All Rights Reserved Copyright 2003 Rota Yokogawa 9 2 FM USA Canada Applicable standards FM3600 FM3610 FM3615 FM3810 ANSI NEMA 250 IEC 60529 ANSI ISA 12 00 01 ANSI ISA 12 22 01 CSA C22 2 No 157 CSA C22 2 No 25 CSA C22 2 No 30 CSA C22 2 No 0 5 CSA C22 2 No 142 CSA C22 2 No 0 4 CSA C22 2 No 94 9 2 1 Technical Data
106. 40 240 E 01A3 600 250 250 F e 01 4 900 270 EE 01A5 900 1500 270 40 02 1 1 150 240 240 390 500 ESSEN 2 2 1 300 240 240 370 390 500 En mm mm mm 02A3 1 600 260 260 390 520 zF m ms pu pm mm 02A4 1 900 j m Eun ma Pex Bes pen pen 0245 1 900 1500 320 2450 540 m mm um zm Eus 04A1 172 150 250 250 390 500 520 600 m E ae 04A2 192 300 250 250 380 390 510 520 600 m Eam 04A3 192 600 270 270 400 530 eo m TE mm T EES m 04A4 1 900 22 BEN co as mm mm mun Eum 04A5 1 900 1500 340 40 7 coo K A O A O ee 05A1 2 150 5 2 2 300 CST 05A3 2 600 ESE am 05 4 2 900 que am 05A5 2 900 1500 555 06 1 2 150 ENT uon 06 2 212 300 PER FUR 06 212 600 TEXT TET 06 4 2172 900 08A1 3 150 nm Flanges according to ASME B16 5 08A2 3 300 Dem 08 3 600 TIT pm 08 4 3 900 nu 10A1 4 150 S 227
107. 5 lt lt lt GO CD CO ojojo nim VO S ep Kep s 77 el TT Reessessm M RRE eel E E E TT lt G SE ojo ole 01R04B04 00E E 8th edition March 01 2011 00 8 16 All Rights Reserved Copyright 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 1 ATEX In this section further requirements and differences for explosion proof type instrument are described For explosion proof type instrument the description in this chapter is prior to other description in this Instruction Manual Only trained persons may use the instrument in ind i i ROTAMASS is produced by Rota Yokogawa Rheinstr 8 D 79664 Wehr Germany 9 1 1 Technical Data Applicable standards EN 60079 0 2006 EN 60079 1 2007 EN 60079 7 2007 EN 60079 11 2007 EN 61241 0 2006 EN 61241 1 2004 EN 61241 11 2006 Remote detector RCCS30 39 XR option KS1 KEMA O1ATEX 1075 X Intrinsically safe I 2G Ex ib IIB IIC T1 TG 2D Ex ibD 21 IP6x Txxx xxx max surface temperature see below Max surface temperature Standard 150 C 220 C HT 350 C Degree of protection IP67 Ambient humidity 0 to 95 RH Ambient temperature range Standard and option MT 50 C to 80 C Option HT process temperature lt 280 C 50 C to 65 C Option HT process t
108. 7 6 Volume flow functions Basic or Detailed Setup Volume flow To set the functions of volume flow measurement Notice Volume flow is derived density and mass flow measurement Errors in density measurement e g from gas bubbles effects the accuracy of volume flow For liquid it is recommended to use mass flow as original measurement Density below roh 0 3 kg l volume flow is set to zero for liquids Vol flow unit Select cm s cm h l s l min l h l d m3 s m3 min m3 h m3 d gal s gal min gal h gal d Cuft s Cuft min Cuft h Cuft d bbl s bbl min bbl h bbl d Impgal s Impgal min Impgal h Impgal d I N s I N min I N h Nd m3 N s m3 N min m N h m3 N d Sl s Sl min Sl h Sl d Scuft s Scuft min Scuft h Scuft d Sm3 s Sm3 min 3 Sm d I N s I N min I N h Nd m3 N s m3 N min m N h m3 N d only for gas application Sl s Sl min SI h Sl d Scuft s Scuft min Scuft h Scuft d Sm3 s Sm min Sm h Sm d only for gas application or if Reference density value is selected Vol flow format Select XXXXXXX XXXXX X XXXx XX xxx XXX xx XXXX x XXXXX upper range value Vol flow LRV Set a volume flow value to the 4 mA or 0 Hz LRV can also be negative low range value to measure reverse flow Vol flow URV Set a volume flow value to the 20 mA or xxxxx Hz Abs URV LRV gt 5 of Qvnom for liquids For gas application ADs URV LRV gt
109. 804 04 01R04B04 00E E 8th edition March 01 2011 00 7 98 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 19 Net flow Detailed Setup Net flow To set the functions of net flow measurement Net flow is only available if concentration measurement is activated option Cxx Net flow select only available for option CST Select Mass Volume Net flow unit When Net flow select is set to Mass g s g min g h kg s kg min kg h kg d t min t h Ib s Ib min Ib h Ib d can be selected When Net flow select is set to Volume cm s cm min cm h 1 6 l min I h I d m3 s m min m h m3 d gal s gal min gal h gal d Cuft s Cuft min Cuft h Cuft d bbl s bbl min bbl h bbl d Impgal s Impgal min Impgal h Impgal d can be selected Net flow format Select xxxxx X xxxx XX upper range value Net flow LRV Set a net flow value to the 4 mA or 0 Hz low range value Net flow URV Set a net flow value to the 20 mA or xxxxx Hz Abs URV LRV gt 5 of Qnom Net flow damping Set the damping time in s Damping time effects outputs and display After 5 times damping time the given value displayed 63 Net flow lowcut Set the low cut effects output and display A hysteresis of 0 05 of Qnom is given by the system Net flow alm 1 sel Select No
110. AMETER DESCRIPTION 7 15 HART output Detailed Setup HART output To set the assignments of HART device variables which are reported via HART Universal Command 3 PV is Set the assignment of Primary variable PV PV is linked to Analog output 1 Changing of PV will change the assignment of Analog output 1 and vice versa Select Mass flow Volume flow Density Temperature Concentration meas Net flow None SV is Set the assignment of Secondary variable SV SV is linked to Analog output 2 Changing of SV will change the assignment of Analog output 2 and vice versa Select Mass flow Volume flow Density Temperature Concentration meas Net flow None If Analog output 2 is not available option KF2 an extended selection is available see HART Variable list below TV is Set the assignment of Tertiary variable TV TV is linked to Pulse output 1 if Pulse Stat 1 sel is set to Pulse In this case changing of TV will change the assignment of Pulse output 1 and vice versa Select Mass flow Volume flow Density Temperature Concentration meas Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net If Pulse Stat 1 sel is set to Status out or No function an extended selection is available see HART Variable list below This selection is stored separately from the selection for Pulse QV is Set the assignment of Quaternary variable QV QV is linked to Pulse o
111. ASME flange class 900 process connection dim facing ASME 16 5 see table 11 10 A5 ASME flange class 1500 process connection dim facing acc ASME B16 5 see table 11 10 D2 EN flange PN 16 process connection dim facing acc EN 1092 1 Form B1 see table 11 10 D4 EN flange PN 40 process connection dim facing acc EN 1092 1 Form B1 see table 11 10 D5 EN flange PN 63 process connection dim facing acc EN 1092 1 Form B2 see table 11 10 D6 EN flange PN 100 process connection dim facing acc EN 1092 1 Form B2 see table 11 10 J1 JIS flange 10K JIS B 2220 see table 11 10 J2 JIS flange 20K JIS B 2220 see table 11 10 52 Thread DIN 11851 see table 11 10 S4 Clamp process connection dimensions acc DIN 32676 see table 11 10 58 Clamp process connection dim acc Tri Clover Tri Clamp and Y Mini Clamp see table 11 10 G9 G female thread see table 11 10 T9 NPT female thread see table 11 10 Material of wetted parts 7 SL Stainless steel 316L 1 4404 HC Hastelloy C 22 2 4602 only RCCT34 to 39 IR 7 see selection table Process connection and materials table 11 10 Integral type RCCT3 Option Code Option Description Restrictions code Hazardous Area Approvals ATEX Flame proof converter Intrinsic safe detector with HP for gas group IIB ATEX Flame proof converter Intrinsic safe detector Intrinsic safe outputs with HP for gas group IIB FM approval for USA Canada Flame proof converter Intrinsic saf
112. Basic Setup A Tag A Temperature LRV Long Tag Temperature URV y Temperature damping Display config Temperature URV 5x Y Basic Setup Temperature Analog 1 select Y Analog 2 select 01R04B04 00E E 8th edition March 01 2011 00 5 6 All Rights Reserved Copyright 2003 Rota Yokogawa Temperature damping w Temperature unit F56 EPS 5 BASIC OPERATING PROCEDURES SET Temperature URV Analog 2 select 100 00 degC Density 000 00 degC Temperature Edit number with SHIFT and W 2x SET Basic Setup A Analog 2 select Temperature URV 100 00 degC 120 00 degC Pulse Status out 1 wv Pulse Status out 2 2x SHIFT SET or SHIFT SET gt 3s 123 450 kg h 0 99700 kg l 2x SET A Temperature URV Temperature damping w Temperature unit 12 3400 degC 12 3450 kg SHIFT SET F57 EPS Basic Setup A Temperature Analog 1 select Y Analog 2 select 2x Basic Setup Analog 2 select Pulse Status out 1 Pulse Status out 2 SET Analog 2 select Density A Density y Temperature All Rights Reserved Copyright O 2003 Rota Yokogawa 5 7 01R04B04 00E E 8th edition March 01 2011 00 5 BASIC OPERATING PROCEDURES 5 5 Setting parameters in converter with option NC If remote converter RCCF31 RCCR31 was ordered with option NC no combination the customer must set the parameters of the connected detector by himself In parameter Detail
113. CAL DATA Integral type RCCT3 Option Code continued Option Description Restrictions code JHP High Driving Power High Driving Power not for RCCT34 recommended for RCCT36 to 39 strongly recommended for RCCT39 IR mandatory for RCCT39 XR Fieldbus Communication Digital communication Foundation Fieldbus protocol refer to GS 01R04B05 00E ee lt Active Pulse Output One active pulse output not with KF2 EF2 UF2 NM NAMUR Switch One pulse output acc to EN 60947 5 6 NAMUR not with AP Analog Alarm Levels NA Analog output alarm levels 2 4 mA or 21 6 mA Standard is acc to NAMUR rec 43 Tag Number With customer specified tag number on name plate max 16 digits HART Tag Number Software Tag BT1 With customer specified tag number for HART communication in converter 8 digits for tag 22 digits for long tag Flange Facing DN Flange with safety grooves acc to EN 1092 1 form D only for D2 to D6 not HC RJ Ring Type Joint Flanges only for A3 A4 A5 not HC Gas measurement special factory adjustments and settings to be conform with ANSI ISA 12 27 01 select RD Custom 5 pts mass volume flow calibration using water with factory certificate traceable to German national standards Density adjustment thermal treatment accuracy 0 001 g cm Custom 10 pts mass volume flow calibration using water with DKD certificate according EN 17025 2005 Density calibration with 3 different fluids incl individual temperature compensa
114. CCR31 e Confirm two ferrite core sets are attached to the flowmeter e Insert the cable into ferrite core before connecting to the terminals Fix the ferrite core see figure on page 4 16 e Connect the cables to the terminals according to the figure below l O Terminal Overview Pulse Status output 2 Sout Status input Sin Pulse Status output 1 Pout Analog output 2 lout2 Analog output 1 lout 1 1 Analog signal output lout 1 and lout 2 ROTAMASS has 2 analog outputs 4 to 20 mA DC Load resistance 20 600 O KF2 has only one analog output which is intrinsic safe See chapter 4 8 8 ROTAMASS Receiving instrument Load resistance max 600 Q F411 EPS IM 01R04B04 00E E 8th edition March 01 2011 00 4 18 All Rights Reserved Copyright O 2003 Rota Yokogawa 4 INSTALLATION 2 Pulse Output passive Pout Sout ROTAMASS has 2 pulse outputs isolated transistor contact Attention must be paid to voltage and polarity when wiring KF2 has one passive pulse output which is intrinsic safe See chapter 4 8 8 Protective diode ROTAMASS 7 Pout Sout Qa Pulse output Mechanical counter 30VDC 200mA max ROTAMASS Pout Sout Pulse output Electronic counter F412 EPS 3 Status Output passive Pout Sout The pulse outputs can be set to status outputs by menu item Sinc
115. D 3F Tower D Cartelo Crocodile Building No 568 West Tianshan Road Changing District Shanghai China www yokogawa com cn YOKOGAWA MIDDLE EAST B S C c P O Box 10070 Manama Building 577 Road 2516 Busaiteen 225 Muharrag Bahrain www yokogawa com bh 01R04B04 00E E 8th edition March 01 2011 00 Yokogawa has an extensive sales and distribution network Please refer to the European website www yokogawa com eu to contact your nearest representative YOKOGAWA 4 All Rights Reserved Copyright O 2003 Rota Yokogawa Subject to change without notice
116. E IP67 DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA MAX SURFACE TEMP 75 WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCF31 option EF2 IECEx KEM 06 0031X Ex ia ib IC T6 or Ex de ia ib IIC T6 Ex tD ibD A21 IP6x T75 C ENCLOSURE IP67 DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA MAX SURFACE TEMP 75 WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE All Rights Reserved Copyright 2003 Rota Yokogawa RCCT3 option EF1 HP IECEx KEM 06 0031X Ex d ib IIB T6 T3 or Ex de ib IIB T6 T3 Ex tD A21 IP6x T150 C ENCLOSURE IP67 DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA MAX SURFACE TEMP T150 C WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCT3 option EF2 HP IECEx KEM 06 0031X Ex d ia ib IIB T6 T3 or Ex de ia ib IIB T6 T3 Ex tD A21 IP6x 150 ENCLOSURE IP67 DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA MAX SURFACE TEMP T150 C WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCF31 option EF1 HP IECEx KEM 06 0031X Ex d ib IIB 6 or Ex ib IIB T6 Ex tD ibD A21 IP6x T75 C ENCLOSURE IP67 DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA MAX SURFACE TEMP 75 WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCF31 opti
117. ETER DESCRIPTION Detailed Setup Analog 2 low LMT R W Analog 2 high LMT R W Pulse Status out 1 Pulse Stat 1 select Pulse Sel Status out No function Pulse 1 select Mass flow Sel Volume flow Density Temperature Concentration meas Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net Pulse 1 unit kg P Es I DIT cm3 P Q kgal P Cuft P bbl P Impgal P klmpgal P m3 N P SIP Scuft P Sm P Pulse 1 rate Pulse 1 active mode Off Active IM 01R04B04 00E E 8th edition March 01 2011 00 7 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Pulse 1 width Detailed Setup 0 05ms Sel 0 1ms 0 5ms 5ms 10ms 50ms 100ms 50ms 1000ms Pulse 1 at alarm 0P 0Hz Measured value Hold SO 1 function Flow direction Total switch Mass flow alm 1 Mass flow alm 2 Mass flow alm 1 2 Vol flow alm 1 Vol flow alm 2 Vol flow alm 1 2 Density alm 1 Density alm 2 Density alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Concentr meas alm 1 Concentr meas alm 2 Concentr meas alm Net flow alm 1 Net flow alm 2 Net flow alm 1 2 Slug Alarm Empty alarm Corrosion Alarm All alarms All errors E N All alarms amp errors SO1 active mode Off Active Pulse Status out 2 Pulse Stat 2 select No function All Rights Reserved Copyright 2003 Rota Yokogawa 7 41 IM 0
118. F T4 4 bed AE 70 158 115 C 239 F 50 122 115 239 F T3 2 le 2 U ed 70 158 F 180 C 356 F 50 C 122 F 150 C 302 F T2 80 C 176 F 220 C 428 F 65 C 149 F 275 C 527 F 50 C 122 F 150 C 302 F T1 80 176 F 220 C 428 F 45 C 113 F 350 C 662 F 50 C 122 F 150 C 302 F For customer insulation of RCCS30 to 39 XR the following must be regarded The table with factory insulation is calculated with 80 mm insulation and k factor 0 4 W m K If your insulation data are worse than these use table without insulation 9 2 2 Installation Integral type RCCT3 Hazardous area Rotamass RCCT3 Terminal Box IM 01R04B04 00E E 8th edition March 01 2011 00 9 10 All Rights Reserved Copyright O 2003 Rota Yokogawa Safe area Power supply I O control F91 EPS 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Remote field mount type RCCF31 with RCCS3 Hazardous area Safe area RCCF31 Power supply I O control Terminal Box __ F92 EPS The flowmeter must be connected to the potential equalization system For remote type converter and detector case must have connection to the potential equalisation facility For remote type at ambient temperature up to 60 C 140 F use remote cable RCCY031 or RCCY032 For remote type at ambient temperature up to 80 C 176 F use remote cable RCCY033
119. F Total energy Velocity Drive gain None All Rights Reserved Copyright 2003 Rota Yokogawa 7 5 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Parameter Data Data range Dec form point Disp contrast Disp Period Select 1 0s 2 0s Flow direction Select Forward Reverse g s Mass flow unit Select g min g h kg s kg min kg h kg d t min t h t d otos Reset Power on R read Reset W write Master Exe ex i Mass flow lowcut 0 to 10 of Qmax Mass flow unit E o o ecute W W W Mass flow format XXXXXXX XXXXX X xxxx XX xxx XXX xx XXXX x XXXXX Mass flow unit Sec x ala D n 27020 9 o 5 gt 2 3 x S 5 KE a a g io a No function Mass flow alm 1 sel Select No function R More than Less than Mass flow alm 1 crit Ll get Mass flovv unit Mass flovv alm 2 sel Select No function R More than Less than Mass flovv alm 2 crit ie 011066 Mass flow unit Mass flow fix val sel Select Inhibit R W Enable 01 04 04 00 8 edition March 01 2011 00 7 6 All Rights Reserved Copyright 2003 Rota Yokogawa No function x x x x x x x x 7 PARAMETER DESCRIPTIO
120. IFICATE FOR DATA WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCT3 option KF2 HP KEMA 02 ATEX 2183X II 2G Ex d ia ib IIB T6 T3 or II 2G Ex de ia ib IIB T6 T3 2D Ex tD A21 IP6x T150 C DIODE SAFETY BARRIER Um 250Vac dc TEMP CLASS T6 T5 4 PROCESS TEMP 65 80 115 150 C ENCLOSURE IP67 SEE CERTIFICATE FOR DATA WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE 01R04B04 00E E 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS RCCF31 option KF1 KEMA 02 ATEX 2183X II 2G Ex d ib IIC T6 or II 2G Ex de ib IIC T6 II2D Ex tD ibD A21 IP6x T75 C DIODE SAFETY BARRIER Um 250Vac dc ENCLOSURE IP67 SEE CERTIFICATE FOR DATA WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCF31 option KF2 KEMA 02 ATEX 2183X II 2G Ex d ia ib IIC T6 or Il 2G Ex de ia ib IIC 6 II 2D Ex tD ibD A21 IP6x T75 C DIODE SAFETY BARRIER Um 250Vac dc ENCLOSURE IP67 SEE CERTIFICATE FOR DATA WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCR31 option KS1 KEMA 02 ATEX 2183X II 2 G Ex ib IIC II 2 D Ex ibD DIODE SAFETY BARRIER Um 250Vac dc SEE CERTIFICATE FOR DATA RCCS30 to 39 XR option KS1 KEMA 01 ATEX 1075X II 2G Ex ib IIC IIB T1 T6 II2D Ex ibD A21 IP6x 150 ENCLOSURE IP67 SEE CERTIFICATE FOR DATA RCCS
121. ING 8 2 Reading Event Error History Diag Service Self test Status Event Overview Error Alarm Warning Reads the actual errors alarms and warnings EAW In Event Overview the number of the actual EAWs is shown In Error Alarm or Warning the description of the actual events can be found Hist Overview in Order Shows the latest 10 EAWs By comparing this with Hist Overview abs it can be checked if certain EAWs have vanished Hist Overview in Order Clear History Hist Overview abs Error Alarm Warning In Hist Overview abs the number of EAWs after the last clearance can be viewed In Error Alarm or Warning the description of the Select Execute Non execute If Execute is selected the latest 10 EAWs are cleared events after the last clearance can be found Hist Overview abs Clear History with this date Select Execute Not Execute If Execute is selected the user is asked to fill in a date mm dd yyyy If a date is set the errors and warnings are stored in the Error history Error History selected by date In Error History the number of EAWs of the last clearance of the Hist Overview abs can be viewed In Error or Warning the description of the events can be found The last 10 entries can be 8 3 Self test Diag Service Self test Status Select Self test Status If Self test is selected all error and alarm status are checked If Status is selecte
122. Is the tube filled with liquid completely and without bubbles density low reading For Remote type Is remote cable connected according chapter 9 and 4 8 4 Is temperature measurement correct Has corrosion or errosion occured too high density reading Is there sediment or clogging in the tubes Contact the nearest YOKOGAWA office or service center All Rights Reserved Copyright O 2003 Rota Yokogawa 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 7 6 Disagreement of indication with actual density Set correct density parameters Set Density fix val sel Inhibit Change piping Vertical installation is recommended Check installation Connect remote cable according chapter 9 and 4 8 4 Make troubleshooting according chapter 8 7 7 Let YOKOGAWA perform a new density and mass flow calibration Clean the tubes by means like water steam or other solvent F86 EPS 01R04B04 00E E 8th edition March 01 2011 00 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 7 7 Disagreement of indication with actual temperature Are temperature unit Set correct temperature URV LRV and lowcut set parameters correctly Is fixed temperature Set Temp fix val sel selected Tempy fix val sel Inhibit Enable For Remote type Is Connect remote cable remote cable connected according chapter 9 according chapter 9 and and 4 8 4 4 8 42 Compact type disconnect first the converter housing Disconn
123. Maximum length of remote cable is 50 m 164 ft Specified maximum ambient temperature of cables power supply and remote cable must be 20 41 F above maximum ambient temperature of flowmeter For AC version maximum power supply is 250 V AC Install according National Electrical Code Intrinsically safe circuits must be installed according NEC ANSI NPFA 70 amd ISA RP 12 6 Use certified XP explosion proof cable glands for power supply and Please confirm that the ground terminal inside the terminal enclosure is firmly connected by means of a clip on eye let For EMC technical reasons the case of the detector is connected to the case of the converter via the shielding of the interconnecting cable Installation of separate intrinsic safe ground for remote type RCCS3 with RCCF31 see Control Drawing 8300027 Remove the stopping plug on detector connecting side and replace it by a dust proofed cable gland Open the cover on detector connecting side of RCCF31 Remove the cable between COM terminal and the ground screw Put the intrinsic safe ground cable through the new installed cable gland Connect the IS ground cable to the COM terminal Install the remote cable between detector RCCS3 and converter 1 as shown in this chapter All Rights Reserved Copyright O 2003 Rota Yokogawa 9 11 01R04B04 00E E 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS
124. N Parameter Data Data range A Reset Reset form Master Power on execute Vol flow unit Select cm s cm3 min RCCS24 39 XR m3 h cm h Vs l min m s m8 min m8 h m8 d gal s gal min gal h gal d Cuft s Cuft min Cuft h Cuft d bbl s bbl min bbl h bbl d Impgal s Impgal min Impgal h Impgal d I N s I N min I N h I N d m3 N s m3 N min m3 N h m N d Sl s Sl min Sl h Sl d Scuft s Scuft min Scuft h Scuft d Sm s Sm min Sm h Sm d Vol flow format Select XXXXXXX XXXXX X xxx XXX xx XXXX X XXXXX All Rights Reserved Copyright 2003 Rota Yokogawa 7 7 IM 01 04 04 00 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Parameter Data Data range Dec form point 0 to 10 of Qvmax Vol flow unit Vol flow alm 1 sel Select No function More than Less than E Vol flow alm 1 crit Tia i Vol flow alm 2 sel Select No function More than Less than Vol flow alm 2 crit a vol flow unit Density unit Select g ml kg l kg m Ib gal Ib Cuft g cm g l B hv It API Density format Select XXXXXXX Reset Reset Master Power on 219 3 3 No function No function z XXXXX X XXXX XX XXX X
125. NS rey zone t F3 EPS 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Table 7 1 Max flowrate for different pulse settings reduced by 10 Pulse Width in ms 1000 500 100 50 10 1 0 5 0 1 0 05 Max pulse sending frequency for the different pulse settings in P s 0 45 0 9 4 5 9 45 90 450 900 4500 9000 Elsa Rule Maximum Flow Rate Unit rate g 0 1 162g h 324 g h 1 62 kg h 3 24 kg h 16 2 kg h 32 4 kg h 162 kg h 324 kg h 1 62 t h 3 24 t h g 1 11 62 kg h 3 24 kg h 16 2 kg h 32 4 kg h 162 kg h 324 kg h 1 62 t h 3 24t h 16 21 32 4 t h g 10 16 2 kg h 32 4 kg h 162 kg h 324 kg h 1 62 t h 3 24 th 16 2 t h 32 4t h 162t h 324 t h kg 0 1 162 kg h 324 kg h 1 62 t h 3 24 th 16 2 t h 32 4 th 162t h 324t h 1620 t h 3240 t h kg 1 1 62t h 3 24 th 162 32 4 t h 162th 324 th 1620 t h 3240 t h 16200 t h kg 10 16 2t h 32 4t h 162t h 324t h 1620 t h 3240 t h 16200 t h t 0 1 1620 324t h 16201 3240 t h 16200 t h t 1 1620 t h 3240 t h 16200 t h t 10 16200 t h Maximum Flow rate is also limited by sensor size The following tables show the physical output levels of the pulse status outputs depending
126. One active pulse output not with KF2 EF2 UF2 NM NAMUR Switch One pulse output acc EN 60947 5 6 NAMUR not with AP Standard is acc NAMUR rec 43 No Combination No combination windsor SS Concentration Measurement 2 CST Standard concentration measurement Oxx Advanced concentration measurement details see table Advanced Concentration Measurement Options Instruction Manuals Quantity of instruction manuals English n 110 selectable 2 ADn Quantity of instruction manuals in German 110 3 selectable 2 Quantity of instruction manuals in French 110 3 selectable 2 Quick Delivery QD Delivery within 24 hours from factory not with KF2 EF2 FF2 UF2 PJ AD FB GA QR1 QR2 QR3 PS X1 Z Special order Special design must be specification an extra sheet Select affiliated RCCS3 with the same approval type e g KFx with KS1 2 For detailed information please see TI 01R04B04 04E E Option K6 of RCCS3 is recommended with concentration measurement 9 If no instruction manual is selected only a CD with instruction manuals is shipped with the instrument More than 3 manuals of one language on request All Rights Reserved Copyright O 2003 Rota Yokogawa 11 19 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNICAL DATA Remote rack mount converter RCCR31 Model Suffix and Option Code Option Description Restrictions Code RCCR31
127. PECIFICATIONS Model Remote detector RCCS30 to 33 2 tubes low flow design Remote detector RCCS34 to 39 XR 2 tube design Remote field mount converter RCCF31 Remote rack mount converter RCCR31 Integral type RCCT34 to 39 XR 2 tube integral design Fluid to be measured Liquid gas or slurries Measurement Items Mass flow density temperature and derived from these values concentration volume flow and net flow Mass Flow Measurement Table 11 1 measuring range 11 TECHNICAL DATA Pressure Dependency The stiffness of the ROTAMASS tubes is slightly line pressure dependent The static pressure effect of mass flow and density can be corrected by setting the static pressure manually via menu Table 11 3 Static pressure effect on mass flow if not corrected we Rccs3o RCCS31 RCCS32 Rccs33 RCCx34 of ISs 0 00081 rate me RCCx36 Rccx3s Rccx39 poos poor of SE 0 00346 0 00950 0 01058 0 02920 0 00740 rate per bar HC 0 00336 0 00896 0 00808 001780 Density Measurement Adjustment with water and air at calibration temperature Type RCCS30 Rccs31 RCCS32 RCCS33 With option K4 thermal stabilized Qmax th 0 1 0 3 0 6 15 For option K6 see also Special calibrations on page 11 2 Qnom 0 045 0 17 0 37 0 9 Measuring range 0 3 kg l to 5 RCCx39 RCCx39 IR and RCCx39 XR to 2 kg
128. Penetration Test Dye penetration test of flange welding 1 Epoxy coating of converter housing P Epoxy Coating IX Standard concentration measurement Advanced concentration measurement details see table Advanced Concentration Measurement Options For meters which are delivered to Japan with Sl unit preset 2 pcs ANSI 1 2 NPT G1 2 adapter only with cable conduit A 1 to 3 selectable 9 Instruction Manuals Quich Delivery Quantity of instruction manuals in English Quantity of instruction manuals in German Quantity of instruction manuals in French Delivery within 24 hours from factory 1 to 3 selectable 9 1 to 3 selectable not RCCT39 IR RCCT39 XR not vvith process connection size 23 12 only vvith process connection rating A1 A2 D4 only material SL only for options KF1 FF1 EF1 UF1 HP AP NM NA BG P2 P3 P8 CST Cxx IEn IDN IFn Special order Special design must be specification an extra sheet O 2 Calibration order sheet must be delivered with the order This is available on the Flow Center Page at Coriolis RCCx3 Technical Information 9 Measuring tube PAMI test is performed per delivery batch 4 For detailed information please see TI 01R04B04 04E E Concentration measurement is recommended with option K6 5 If no instruction manual is selected only a CD with instruction manuals is shipped with the instrument More than 3 manuals of one language on
129. QR2 QR3 Extended temperature range IMT 70 C lt T um lt 230 C not RCCS30 to 33 always with S2 or Tx remote cable RCCY033 034 recommended HT High temperature version T medium UP to 350 C only with Tx or S2 customer insulation required only RCCS34 to 39 1R remote cable RCCY033 034 recommended Special Calibration Custom 5 pts mass volume flow calibration using water with factory certificate traceable to German national standards Density adjustment thermal treatment accuracy 0 001 g cm only RCCS31 to 39 not with GA Custom 10 pts mass volume flow calibration using water with DKD certificate according EN 17025 2005 Density calibration with 3 different fluids incl individual temperature compensation only RCCS32 to 39 not with GA only available if with certificate accuracy 0 0005 g cm converter is also ordered Certificates Certificate of compliance with the order acc to EN 1024 2004 2 1 As P2 Test report acc to EN 1024 2004 2 2 QIC Material certificate acc to EN 1024 2004 3 1 Pressure test report measuring system Oil and fat free for wetted surface acc to ASTM G93 03 level C WPS acc DIN EN ISO 15609 1 Welding Procedure Specification only for butt weld between process connection VVPQR acc DIN EN ISO 15614 1 Welder Performance Qualification Record and flow divider not for HC acc DIN EN 287 1 Welder Qualification Certificate Sanitary Type Surface roughness Ra 0 8 um only RCCS34 to 39
130. RCCR31 must only be installed in safe area 2 Ex type RCCR31 and RCCS3 must be connected to the suitable IS earthing system see installation diagram Converter and detector case must have connection to the potential equalisation facility 3 Please confirm that the ground terminal on terminal board is firmly connected 4 Ex e terminals for power supply and l O lines are designed for cables with cross section of 0 08 AWG 28 to 2 5 mm AWG 22 The strip length must be 5 to 6 mm 0 2 to 0 24 in 5 For EMC technical reasons the case of the detector is connected to the case of the converter via the shielding of the interconnecting cable Installation diagram Hazardous area Safe area RCCS3 RCCR31 Power supply Terminal Board I O control F93 EPS All Rights Reserved Copyright 2003 Rota Yokogawa 9 23 IM 01 04 04 00 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 3 3 Operation If the cover of the converter RCCF31 RCCT3 has to be opened following instructions must be followed Confirm that the power cables to the instrument are disconnected Wait 15 minutes after power is turned off before opening the covers The covers of display side and terminal box are fixed with special screws please use Hexagonal wrench to open the covers Be sure to lock the cover with special screw using the Hexagonal Wrench after tightening the cover se
131. S CET Jasa Jasa Erortisom Taga analog ouput oecmal 200220 ____ gt fm Analog output 2 Test 2 0 to 22 0 2 m Pulse output 1 Test 0 to 10000 1 H Status Output 1 Test Select On Active Off Active Pulse output 2 Test 0 to 10000 1 Status Output 2 Test Select On Active Off Active Status input Test ASCII Open Short Autozero tuning Select Inhibit Autozero Time Select 3 min ET E Autozero Exe Select Not Execute El 68 78 er P mina Desmar fansens Decimal f epenesons e gt Autozero fluctuation range 3 Output Trim AO 1 trim 4mA ACC To HART Output Trim AO 2 trim 4mA ACC To HART Output Trim AO 1 trim Output Trim AO 2 trim Decimal To HART 20mA a ASCII Long Tag ASCII 22 characters gt m lt m H execute Es LN usss CES LN LEN RIT B ET R W m 2 221 2 2 2 oro z O O ATA Z D ko S 5 5 S elg g 9 o gt gt m x e 8 x lt lt c o o c S 5 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 3 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Parameter Data Data range Reset Reset form wri Master Power on execute Disp select 1 Select Mass flow RW Mass flow Volume flow Density
132. SCRIPTION Sel R W Sel 7 27 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Basic Setup Pulse Status out 2 Pulse Stat 2 select Sel No Function Pulse 2 select Mass flow Sel Volume flow Density Temperature Concentration meas Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net Sel Pulse 2 unit g P VU I 5151 VU I cm3 P m P gal P kgal P Cuft P bbl P Impgal P klmpgal P m N P SI P Scuft P RW IM 01 04 04 00 8th edition March 01 2011 00 7 28 All Rights Reserved Copyright O 2003 Rota Yokogawa 1 7 PARAMETER DESCRIPTION Basic Setup 502 funcion No Function Sel 1 2 San Nefunetion Sel To Mass Sel All Rights Reserved Copyright 2003 Rota Yokogawa 7 29 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Sel Basic Setup Total flex unit m8 Impgal Kimpgal s Sel m m Total mass unit t Sel Total volume unit m kgal Impgal Kimpgal 3 m 3 3 m N N N N 01 04 04 00 8 edition March 01 2011 00 7 30 All Rights Reserved Copyright O 2003 Rota Yokogawa Total net unit Basic Setup 3 Impgal Kimpgal Total switch select Mass total Volume total Net total
133. Sel Sel Sel Sel All Rights Reserved Copyright 2003 Rota Yokogawa Basic Setup F Totl net Unit Detailed Setup All Rights Reserved Copyright 2003 Rota Yokogawa 7 61 7 PARAMETER DESCRIPTION Sel Sel Sel IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Disp Select 2 Setup Vol flo Drive Gain None Disp Select 3 01R04B04 00E E 8th edition March 01 2011 00 Drive Gain None 7 62 Sel Sel All Rights Reserved Copyright 2003 Rota Yokogawa Detailed Setup Display contrast 5 Display period RCCS30 All Rights Reserved Copyright 2003 Rota Yokogawa 7 63 7 PARAMETER DESCRIPTION Sel R W Sel Sel Sel IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed SK20 R W Setup R W SKTK R W R W R R W SKPT R W R W R W R W R W R W R W R W R W Config fld var Sel Sel g h kg h kg d Ib h Ib d Mass flo format Sel xx XXXX x XXXXX Mass flo LRV R W Mass flo URV R W IM 01R04B04 00E E 8th edition March 01 2011 00 7 64 All Rights Reserved Copyright O 2003 Rota Yokogawa Detailed Setup 7 PARAMETER DESCRIPTION Mass flo damping Mass flo lowcut Mass flo alm 1 sel Mass flo alm 1 crit Mass flow alm 2 sel Mass flo alm 2 crit Mass flo fix sel Inhibit Mass flo fix menu Mass flo fixed v
134. TING 8 7 2 No key setting possible Is parameter Key Status set enable Is display cable connected correct to CPU board Contact the nearest YOKOGAWA office or service center 8 7 3 No HART communication Is HART DD of Rotamass RCCT3 available in HART communicator Is HART communicator connected to Rotamass according chapter 4 8 7 Contact the nearest YOKOGAWA office or service center 01R04B04 00E E 8th edition March 01 2011 00 8 6 Set parameter Key Status enable Connect the cable in the correct position F82 EPS Store necessary DD in HART communicator Connect HART communicator according chapter 4 8 7 F83 EPS All Rights Reserved Copyright O 2003 Rota Yokogawa 8 7 4 Unstable zero Is the tube filled with liquid completely check the density Are bubbles in the liquid 15 electrical grounding correct according chapter 4 8 4 4 8 5 9 Is the flovvmeter located near motors transformers or other electric equipments Is the detector installed free of mechanical stress Is the connection box free of dirt and humidity only for remote installation Contact the nearest YOKOGAWA office or service center All Rights Reserved Copyright 2003 Rota Yokogawa 8 SELF DIAGNOSTIC AND TROUBLESHOOTING Fill the detector May be vertical installation is indicated Check piping and installation Make correct grounding Shield the flowmeter suf
135. The indication period of the display can be adjusted with parameter Detailed setup Display Config Disp period 5 2 Display modes The display can show the following indication modes 1 Measuring mode Actual selected measuring values are shown 2 Parameter setting mode 2 Entry mode A confirmation that setting via the infrared buttons should really happen 2b Parameter search mode Mode to search the parameter which should be changed 2c Parameter select mode Mode to rewrite data There are 4 types of data Select type not blinking Numerical type blinking Numerical type with sign blinking Character type blinking 2d Data confirmation mode Mode to confirm new value of selected parameter 2e Data determination mode Parameter setting is completed 3 Alarm mode Alarm or Error Code is displayed alternating with measuring mode 2s Alarm 4s Measure Warnings are not displayed Access to Warnings via Self Test Status In measuring mode the actual measured values according the display select parameters are indicated as shown in chapter 5 1 How to set display settings see chapter 5 4 Parameter setting mode is described in chapter 5 3 The language of the parameter setting mode can be selected in parameter Language or Detailed setup Display config language English German French or Russian can be selected All Rights Reserved Copyright O 2003 Rota Yokogawa
136. This function is useful if the maximum density This function is only good for liquids with relative constant density of the fluid is known and corrosion Set an upper density level If this density level is reached permanently may happen As alternative to this a warning occurs function the user can watch density periodically Corrosion alm sel Select Not apply Apply Corrosion crit Set density value up to Density URV or Density LRV whichever is higher Corrosion damp Set damping on density for comparison with Corrosion crit up to 10h 7 23 Detector data Detailed Setup The sensor model is defined in Parameter Detailed Setup Sensor model A WARNING The function Sensor model is only for changing a converter in case of maintenance Never change the sensor model if the sensor is not changed The sensor constants for the selected detector are stored in parameters Detailed Setup Sensor constants You find the main sensor constants on the name plate In case of doubt of the measured value please confirm that the proper sensor constants are stored The serial number of the converter is stored in Detailed Setup Device Information Serial no Converter The serial number of the detector is stored in Detailed Setup Device Information Serial no Detector For compact version RCCT3 there is only one serial number The tag number if provided by the customer option BG is stored in Basic s
137. Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain IM 01R04B04 00E E 8th edition March 01 2011 00 7 14 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Parameter Data Data range Dec B Reset Reset form point wri Master Power on execute Select Mass flow Volume flow Density Temperature Concentration meas Net flow None F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain SI function Select No function Autozero Reset flex totals Reset mass totals Reset volume totals Reset net totals Reset all totals 0 Signal lock SI Active mode Select On active Off active Total flex select Select Flex total Mass total Volume total Net total Flex total Temperature All Rights Reserved Copyright 2003 Rota Yokogawa 7 15 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Parameter Reset Reset Master Power on execute Total flex unit Select Total mass unit
138. User s ROTAMASS 3 Series Coriolis Mass Flow and Density Meter Manual Integral Type Remote Type RCCF31 RCCS3 Remote Type RCCR31 RCCS3 01R04B04 00E E vigilantplant YOKOGAWA w EE copyright July 2003 Ru enr 8th edition April 2011 R Germany CONTENTS Contents TINTRODUG HON ce 1 1 1 1 Using the Coriolis Flowmeter Safely 1 2 12 IA A IA A TEA 1 3 1 3 Instruction according 1 3 1 4 1 4 1 5 Disposal Cleaning and Return ns 1 5 1 6 Confirmation of accessories u u 1 8 2 TRANSPORTATION AND 2 1 3 PRODUCT DESCRIPTIOLN J J 3 1 3 1 The functional 2 3 1 3 2 The Integral Type RCCT34 to 39 IR 3 2 3 3 The Remote Field Mount Converter RCCF31 3 2 3 4 The Remote Rack Mount Converter RCCR31 3 3 3 5 The Remote Detector RCCS30 to 33
139. Volume Net If assignment is changed Flex totalizer will be set to zero Total flex unit will be set to default Total flex unit When Total flex select is set to Mass or Net the Total flex unit g kg t Ib can be selected When Total flex select is set to Volume or Net the Total flex unit I gal kgal bbl Impgal klmpgal m3 N SI Scuft MMscuft Sm be selected m3 N only for gas application SI Scuft MMscuft Sm only for gas application or if Reference density value is selected Total mass unit Select g kg t Ib Total volume unit For Total volume unit cm I m2 gal kgal bbl Impgal klmpgal I N m N SI Scuft MMscuft Sm3 can be selected m N only for gas application SI Scuft MMscuft Sm only for gas application or if Reference density value is selected Total net unit For option CST When Net flow select is set to Mass the Total net unit g kg 1 Ib can be selected When Net flow select is set to Volume the Total net unit I m2 gal kgal Cuft bbl Impgal kimpgal can be selected For option Cxx Selection depends from concentration unit Total energy unit Energy factor Heat of combustion Select MJ Btu Set the calorific value of the medium with the unit Energy factor Heat of combust unit The totalized energy of the medium can be indicated on display by F Total energy Heat of combust
140. X XXX XXX xx XXXX x XXXXX Net flow lowcut 0 to 10 of Qmax fryse a TEN oo Net flow alm 1 sel Select No function No function More than Less than All Rights Reserved Copyright O 2003 Rota Yokogawa 7 19 IM 01R04B04 00E E 8th edition March 01 2011 00 Qnom 7 PARAMETER DESCRIPTION Parameter Data Data range Dec R read Reset Reset form point write Master Power on Exe execute Net flow alm 2 sel Select No function R W X No function More than Less than Measuring range Select Namur Namur b AT m Slug alarm select Select Not Apply X Not Apply E Slug criteria 0 to 13 3 3 Slug duration 0 to 120 After slug Select Measured value Hold Drive gain damping Decimal 1 Select Not Apply Decimal 0105 Massflow Zero V V Sec Measured value Sec Empty pipe alm sel o l gt gt I gt I gt U a opujojojojo o o Empty pipe crit Density unit After empty pipe Measured value Hold Select Not Apply Apply Decimal 0 to Density URV 0105 Decimal 0 to 10 1 ma 16 characters 32 characters dd mm yyyy RCCS30 RCCS31 RCCS32 RCCS33 RCCS34 RCCS36 RCCS38 RCCS39 RCCS39 IR RCCS39 XR 2 Z 9 5 9 gt gt s 5 2 5 lt lt Corrosion alm sel Corrosion criteria Density unit h a Corrosion damp Fluid max temp Temperature u
141. XE All Rights Reserved Copyright O 2003 Rota Yokogawa 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Diag Service Self test Status Self Test LCD Test EXE Self Test EXE Key Test EXE Status Event Overview Error Alarm DDI Warning Hist Overfiew ord Hist Overview ord R Clear History EXE Hist Overfiew abs Hist Overview abs Error Alarm Warning Clear History EXE Input Output test Analog output 1 R W Analog output 2 R W Pulse output 1 R W RW Pulse output 2 R W RW Autozers history fluctuation R range mozo eum met Se mn se 30s IM 01R04B04 00E E 8th edition March 01 2011 00 7 22 All Rights Reserved Copyright O 2003 Rota Yokogawa Basic Soup Long Tag Display config Disp select 1 Volume flow Density Temperature Concentration meas Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain Disp select 2 Mass flow All Rights Reserved Copyright 2003 Rota Yokogawa Volume flow Density Temperature Concentration meas Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total ene
142. XX xx XXXX X XXXXX No function Density unit o More than Less than Density alm1 crit 0 to 5 Density unit X LRV m 2 sel Select No function R W X No function More than Less than ala x ala 5 5 gt lt po 1 5 IU I DI o g l bar Pressure 0 to 400 Pressure unit Select ar Si MPa Temperature unit Select degC degF K 01 04 04 00 8 edition March 01 2011 00 7 8 All Rights Reserved Copyright O 2003 Rota Yokogawa Density offset 9999 99 to 9999 99 b p Parameter Data Data range form Temperature format Temperature URV Temperature damping Temp alm 1 sel Temp alm 1 crit Temp alm 2 sel Temp alm 2 crit Temperature LRV Temp fix val select Select Inhibit Enable Temp fixed val nnd Analog 1 select Decimal Decimal Analog 1 alarm out Analog 1 low LMT Analog 1 high LMT All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Reset Master Reset Re Power on XXXXXXX x x E X x le gt XXXXX X xxx XXX xx XXXX x XXXXX Standard 200 to 230 C 0 to 5 m o o High Temp 0 to 400 C Standard 200 to 230 C 0 to 5 200 High 400 Temperature unit No function More than EXT than Standard 200 to 200
143. al Vol flo Vol flo Unit All Rights Reserved Copyright O 2003 Rota Yokogawa Un n ud m3 N min m3 N m3 N 7 65 IM 01R04B04 00E E 8th edition March 01 2011 00 R W R W Sel R W Sel R W Sel R W Sel 7 PARAMETER DESCRIPTION Detailed Setup L Std min m3 Std h m3 Std d Vol flo Format Sel XX XXXX X XXXXX Vol flo LRV R W Vol flo URV R W Vol flo damping R W Vol flo Lowcut R W Vol flo alm 1 sel Sel Vol flo alm 1 crit R W Vol flow alm 2 sel Sel Vol flo alm 2 crit R W Sel Sel 01 04 04 00 8 edition March 01 2011 00 7 66 All Rights Reserved Copyright O 2003 Rota Yokogawa Detailed Setup 7 PARAMETER DESCRIPTION Dens alm 1 crit Dens alm 2 sel Dens alm 2 crit Dens fix val sel Reference density bar MPa o degC All Rights Reserved Copyright 2003 Rota Yokogawa degF Temp Format XXXXXXX XXXXX X XXXX XX XXX XXX XX XXXX X XXXXX Temp LRV Temp URV Temp damping Temp alm 1 sel No function More than Less than Temp alm 1 crit Temp alm 2 sel No function More than Less than 7 67 IM 01R04B04 00E E 8th edition March 01 2011 00 R W R W R W R W Sel R W Sel R W Sel R W Sel Sel R W R W R W Sel R W Sel 7 PARAMETER DESCRIPTION
144. al design must be specification an extra sheet 2 O Select affiliated RCCS3 with the same approval type e g KS1 with KS1 2 For detailed information please see TI 01R04B04 04E E Option K6 of RCCS3 is recommended with concentration measurement 3 If no instruction manual is selected only a CD with instruction manuals is shipped with the instrument More than 3 manuals of one language on request Remote cable RCCY03 Model Suffix and Option Code Model Suffix Code Option Description Restrictions RCCY031 RCCY032 RCCY033 RCCY034 Cable ends 1 Length in 1 4 max ambient temperature 70 with FFx or FS1 50 Length in feet max ambient temperature 70 with FFx or FS1 50 Length in 1 max ambient temperature 105 with FFx or FS1 85 Length in feet max ambient temperature 105 C with FFx or FS1 85 No termination with one termination kit Terminated Cable length Lxxx Enter the length max 300m 999ft with FFx or FS1 max 50m 165ft the following lengths can be ordered e g 3m 1003 RCCY031 0 3m 5m 10m 15m 30m 50m 100m 150m 200m 250m 300m RCCY031 1 3m 5m 10m 15m 30m 50m RCCY032 0 10ft 15ft 50ft 100ft 150ft 300ft 500ft 1000ft RCCY032 1 10ft 15ft 50ft 100ft 150ft RCCY033 0 3m 5m 10m 15m 30m 50m 100m 150m 300m RCCY033 1 3m 5m 10m 15m 30m 50m RCCY034 0 10ft 15ft 50ft 100ft 150ft 300ft 5
145. al sleeve 1 5 mm F0410 ai For ATEX explosion proof application cable RCCY03 xLxxx KS1 blue color is recommended A NOTE Careful assembly of the cable is indispensable for correct connection between the detector and the converter This ensures good measuring results 01R04B04 00E E 8th edition March 01 2011 00 4 12 All Rights Reserved Copyright 2003 Rota Yokogawa 4 INSTALLATION Termination procedure Cable end detector Remove PVC outer sheeting and outer shielding 100 mm from the end Remove the clear wrap and the filler material Remove the foil that is around the isolated wires Clip off each drain wire close to the cable jacket Slide a shrink down plastic tube d 3 2 mm 20 mm over each of the 3 pairs and a shrink down plastic tube d 4 8 mm 20 mm over the triple of wires push it to the cable jacket and heat with hot air Strip 8 mm of the cable ends Fix the light blue terminal sleeves 0 25 mm to the wire endings of the 3 cable pairs Fix the orange terminal sleeves 0 5 mm to the wire endings of the cable triple Make a radial cut into the PVC outer sheeting 25 mm from the end and cut lenghtwise Rotamass Remote Cable RCCYOS Detector RCCS side Terminal sleeves 0 25mm light blue ie tada 4 plastic tube Cut d 3 2mm 5 6 7 8 Shrinkdown 9 plastic tube 5 Terminal sleeves 0 5mm orange Cable end converter Remove PVC outer sheeting and o
146. alised all cavities in the flowmeter Please check applicable description We confirm that there is no risk to man or enviroment through any residual liquid containes in this flowmeter Date Signature Company stamp All Rights Reserved Copyright O 2003 Rota Yokogawa 1 7 01R04B04 00E E 8th edition March 01 2011 00 1 INTRODUCTION 1 6 Confirmation of accessories When you received the instrument please check the following accessories RCCF31 remote type converter 1x ferrite cores for power line 1x ferrite core for I O lines 1x band for fixing the ferrite cores on power line 1x 2 inch pipe mounting bracket set 1x bracket 1x U bracket 2x nuts 2x washers 4x bolts with hexagon socket 1x terminal wiring auxiliary tool 1x cable gland for wiring port detector signal M20 cable gland metal for RCCF31 xxxM 1 2 cable gland metal for RCCF31 xxxA 2x cable gland for power supply and signal wiring port M20 cable gland plastic for 1 NPT 1 2 for RCCF31 xxxA cable glands for power supply and I O signal wiring port are not attached Remote type detector RCCS3 1x cable gland for wiring port detector signal 1x M20 cable gland for RCCS3x Mxxxxxx 1x NPT 1 2 cable gland 1x adapter M20 to NPT for RCCS3x Axxxxxx Integral 1x ferrite cores for power line 1x ferrite core for I O lines 1x band for fixing the f
147. alizer reaches the value set to parameter Total limit switch see 7 17 If an alarm function is selected status output becomes active if the concerning alarm occurs If All alarms is selected status output becomes active if at least one alarm occurs The same applies for errors with the setting All errors For All alarms amp errors the status output becomes active if at least one alarm or one error occurs SO1 active mode Select On Active Off Active The output levels depending on this parameter are shown on page 7 91 How to set status pulse or frequency output If Pulse is selected under Basis Setup the using the display keys equivalent via HART Pulse unit and Status Pulse rate Basic Setup or Detailed Setup Pulse Status out 1 Pulse Stat 1 select Select Status out Pulse or Frequency Basic Setup or Detailed Setup Pulse Status out 1 Pulse Stat 1 select Select Pulse Pulse 1 select have to be defined Under Detailed Setup Pulse unit Pulse rate Pulse active mode and Pulse width have to be defined If the pulse output is set under Basic Setup the pulse width is the width set under Detailed Setup If the pulse width is not configured under Detailed Setup menu the pulse width will be set default to F Total mass gt Pulse 1ms R Total mass gt Pulse If frequency is selected the frequency generated F Total volume gt Pulse at URV upper range value has to be defined R Total volume gt
148. alm 1 Vol flow alm 2 Vol flow alm 1 2 Density alm 1 Density alm 2 Density alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Concentr meas alm 1 Concentr meas alm 2 Concentr meas alm 1 2 Net flow alm 1 Net flow alm 2 Net flow alm 142 Slug alarm Empty alarm Corrosion alarm All alarms All errors All alarms amp errors All Rights Reserved Copyright 2003 Rota Yokogawa 7 11 01 04 04 00 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Parameter Data Data range Dec form point Pulse 2 select Select Mass flow Volume flow Density Temperature Concentration Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net Pulse 2 unit Select Hz g P kg P t P Ib P m8 P gal P kgal P Cuft P bbl P Impgal P klmpgal P m3 N P SI P Scuft P Reset Reset Master Power on execute IM 01R04B04 00E E 8th edition March 01 2011 00 7 12 All Rights Reserved Copyright 2003 Rota Yokogawa A O to 11000 Unit P 0105 Pulse 2 rate 0 to 2000 Hz pr Pulse 2 unit Pulse 2 active mode Select On Active Off Active Pulse 2 width Pulse 2 at alarm Select OP OHz Measured Value Hold 2000 Hz On Active 7 PARAMETER DESCRIPTION Parameter Data Data range Dec R read Reset Reset form point W write Master Power o
149. ameter DIN and NPT cable gland 6 5 to 10 5 mm in diameter Nominal cross section of conductive wire 0 5 to 2 5 mm Outer diameter of cores insulation part lt 3 6 mm Connecting length of conductive wire part lt 9 mm 24V DC connections For the DC power supply type connect a 24 V DC power supply following the precautions below 1 Connecting Power Supply Please refer to the Figure in right AC power supplies can not be connected Confirm the polarity of DC power supply L N G 20 5 to 28 8 V DC 2 Supply voltage rating The specification for the supply voltage is 20 5 28 8 V DC But because the input voltage of the converter drops due to cable resistance it should be used within the following range 3 Ground connection Connect ground as shown on page 4 8 due to EMC protection Allowed 1000 cable length 3300 m ft 20 22 24 26 28 30 voltage V Cable crosssection area 2mm2 Cable crosssection area 1 25mm F410 EPS All Rights Reserved Copyright 2003 Rota Yokogawa 4 17 IM 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 4 8 6 Connecting to external instruments Use cables with cross section 0 08 to 0 5 mm Connect the cables from the external instruments to the terminals inside of the converter terminal box RCCF31 or on terminal board R
150. an be set Open the cover of the converter Unscrew the 4 screws of the display and move the display aside Set the jumper on JP1 of CPU board as shown in the following picture CPU Board JP1 Cable to display Enable EN Protect F64 EPS The activated hard write protection is indicated on display via a lock symbol in the upper right corner see Chapter 5 1 General display indication Screw the display and close the cover The hardware write protection is prior to any other write protection and cannot be released by HART or other software means IM 01R04B04 00E E 8th edition March 01 2011 00 6 8 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 PARAMETER DESCRIPTION 7 1 Overview The table below shows an overview of functions of ROTAMASS RCCT3 RCCF31 RCCR31 In brackets the related chapters in this manual are indicated 19501 sweoid suleald 193S8JA dsa WAN bes unn lHVH M S UOISJ A Aal Aal Aal Aal Bien Sen abessoy 10 Be Gel 10 29149 M S pid duoseg nquisiq 29119 N S Sjuejsuoo pow Ezz exp 108098 Josueg JOSUSS 10199190 072 97 022 4 812 due 222 uonoejep 022 612 412 suonounj
151. ase refer to Chapter 9 Plastic gland F0401 ai 2 When waterproof property is necessary Wiring using waterproof glands To prevent water or condensation from entering the converter housing waterproof glands are recommended Do not over tighten the glands or damage to the cables may result Tightness of the gland can be checked by confirming that the cable is held firmly in place 3 Conduit Wiring When wiring the conduits utilize the waterproof gland to prevent water from flowing into wiring connection port Place the conduit pipe on an angle as shown in Figure below Install a drain valve at the low end of the vertical pipe and open the valve regularly EZ p d Drain valve F0402 ai All Rights Reserved Copyright 2003 Rota Yokogawa 4 9 IM 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 4 8 2 Ground earth connections IMPORTANT Grounding resistance of 10 or less is necessary For explosion proof type follow the domestic electrical requirements as regulated in each country The following table shows the grounding e Protective earth terminal connected as below e Detector connected to converter via remote cable Protective earth terminal connected as below Protective earth Protective earth Detector Detector Grounding resistance 10 Ohm or less Grounding resistance 10 Ohm or less F0431 ai The locat
152. assified as pipe according item 3 number 1 3 letter a first dash or according diagram 6 after appendix Il Classification as pipe For Fluid Group 1 and 2 article 9 chapter 2 For fluid group 2 with a max partial pressure of 1 5bar at T Medium liquid and gas x The basic safety requests for design production and testing for all units according to category I to Ill are generally determined for the requests of category The units which not included by PED article 3 paragraph are checked by a conformity valuation methode according appendix 11 module H The complete quality assurance system according PED appendix III module H was certified by the notified body Lloyd s Register Nederland B V Weena Zuid 170 NL 3012 NC Rotterdam ID No 0038 Number is printed on name plates see chapter 3 11 For the application the following notes have to be noticed Permitted maximum operating temperatures The pressure relevant temperature limits of the detector are 200 to 400 C These limits are reduced by measuring boundary conditions General 40 to 150 C Additional reductions for the use of special connections clamp pipe screwing have to be noticed ac cording the concerning standards All Rights Reserved Copyright 2003 Rota Yokogawa 10 1 01R04B04 00E E 8th edition March 01 2011 00 10 PED PRESSURE EQUIPMENT DIRECTIVE Dependence of the max permitted effective pressure of the ope
153. asurement to get best measuring results Flush the meter with the fluid under process conditions Stop flow the best way is closing valves upstream and downstream Wait 2 minutes in which density temperature and pressure should stabilize Density check for measurement of liquids control via expected medium density reading that the measuring tubes are gas free density not lower than expected Do not forget to insert the process pressure and pressure unit for the pressure compensation via Detailed Setup Config Fld vars Dens for measurement of gases there is no possibility to check the density reading as the density value of gases is lower than 0 3 kg l and the ROTAMASS switches automatically to O kg l see chapter 7 7 Perform Autozero Store the Autozero value in Autozero History if required Only if you enter the date the values will be stored Flow measurement can start For setting a proper Autozero the conditions have to be well defined Under certain circumstances it is recommended not to perform Autozero but use the Autozero value set during flow calibration in the factory zero flow condition cannot be guarantied while valves may be not tight two or multi phase medium whether the phases separates under no flow condition two phase medium whether there is gas contained in the fluid phase or liquid particles in the gas phase AN WARNING ROTAMASS incorporates two measuring tubes which vibrates at a res
154. ation AN WARNING The contents of this appendix are cited from exida com safety manual on the Rotamass 3 series Coriolis Mass Flow and Density meter specifically observed for the safety transmitter purpose When using the Rotamass 3 for Safety Instrumented Systems SIS application the instructions and procedures in this section must be strictly followed in order to preserve the transmitter for that safety level A2 1 Scope and Purpose This document provides an overview of the user responsibilities for installation and operation of the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter in order to maintain the designed safety level Items that will be addressed are proof testing repair and replacement of the flowmeter reliability data lifetime environmental and application limits and parameter settings A2 2 Using Rotamass 3 for a SIS Application A2 2 1 Safety Function This flowmeter is intended for use as a mass flow fluid density and fluid temperature measurement component in a Safety Instrumented System It has two 4 20 mA analog outputs two passive pulse outputs status outputs and one status input The flowmeter may be used with the two 4 20 mA outputs to feed signals to a logic solver that is part of the safety instrumented function SIF as shown in Figure A2 1 The fault annunciation mechanism is an out of range analog current In order to take credit for the automatic diagnostics in the flowmeter this annuncia
155. ative to measure reverse flow Mass flow URV upper range value Set a mass flow value to the 20 mA or xxxxxHz Abs URV LRV gt 5 of Qnom for liquids 1 for gases Mass flow damping Set the damping time in s Damping time affects outputs and display After 5 times damping time the given value is displayed t 63 Mass flow lowcut Set the low cut Low cut affects outputs and display and applies to negative and positive flow A hysteresis of 0 05 of Qnom is given by the system Mass flow alm 1 sel Select No function More than Less than Mass flow alm 1 crit Select a mass flow alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Mass flow alm 2 sel Select No function More than Less than Mass flow alm 2 sel Restrictions All alarms have to be in 0 110 of URV LRV Alarm criteria 2 must always be larger than alarm criteria 1 Select a mass flow alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Mass flow fix val sel Mass flow fixed value Select Inhibit Enable Select a fix Mass flow value only for test purpose or in case of maintenance The set value is added to the actual value In case of no flow it will vary with the zero fluctuation All Rights Reserved Copyright O 2003 Rota Yokogawa 7 83 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION
156. c E flammable we have checked that all cavities in the flowmeter are free from such substances flushed out and neutralised all cavities in the flowmeter Please check applicable description We confirm that there is no risk to man or enviroment through any residual liquid containes in this flowmeter Date Signature Company stamp 01 04 04 00 8th edition March 01 2011 00 1 6 All Rights Reserved Copyright 2003 Rota Yokogawa 1 INTRODUCTION Receiver PROFORMA INVOICE for Third party Countries Ref REPAIR for serial no We are sending following type of article via forwarding agent Yusen Air Raunheim Frankfurt Article Unit Price Total Price Type MS Code nominal value Charges for airworthy packing and delivery FOB Total value Value for customs purpose only current value Gross weight kg Net weight kg Customs Tariff No Country og origin Federal Republic of Germany Delivery note 2 fold accompanis the goods SPECIMEN Certificate Company Address Department Telephone Fax The attached flowmeter Order Serial No has been operated with following liquids Because the liquid is water endangering toxic caustic B flammable we have checked that all cavities in the flowmeter are free from such substances flushed out and neutr
157. cess Venables Process Variables Process variables All Rights Reserved Copyright 2003 Rota Yokogawa 6 3 01R04B04 00E E 8th edition March 01 2011 00 6 OPERATION VIA HART RCCT_F3 DTM Process variables LCD DEVIEY_4 ROTAMASSI HART OTM lt Online Parantater gt ial Fe Ene Tog vange AL gt Y ANS YOKOGAWA Mass Mo Dent BEE Terp ra WE reno B porters ETA correctes m m A RCCT F3 DTM Device information T DTM Works D DEVIEY_4 ROTAMASSI HART OTM Parameters B lei ad Pe Dee mae Meca em Ruins YOKOGAWA Device Rv 4 Dever Ey Device Into 1 Device into 2 gt Tag piara Long Tag NOTAMASS Descritor CORIOUISMETER Mertege ROTAMASSHARTDIM Dale TNT Sensor model nce gt Sema SM pe fra aant num Sensi no convener rs Serial no detector ora 00 a pl Bi A IM 01R04B04 00E E 8th edition March 01 2011 00 6 4 All Rights Reserved Copyright O 2003 Rota Yokogawa 6 OPERATION VIA HART 6 3 Communication via HART Communicator Keys and functions of HHT 375 Touch screen display Navigation keys 4 arrow keys Tab key On Off key HART communication terminals Hot key Enter key Function key Alphanumeric keypad The HART communicator automatically
158. cover detector and converter see figure below F0413 ai 2 Loosen the thread of cable gland and insert the cable into the cap and the clamp part See figure below 3 Remove the PVC outer sheathing 25 mm from the end and fold back outer shield over the clamp part See figure below Wiring port Cap Clamp part Cable Outer shield Cable gland of cable Screw part F0414 ai 4 Tighten the cable gland 5 Connect the numbered leads to the terminals as shown in the figure below 6 Connect inner shields to terminal COM RCCS3 RCCY03 RCCF31 D 1 1 D D 2 2 D Remote detector RCCS3 P x Remote Converter RCCF31 terminal S2 5 5 52 terminal S2 6 6 S2 TP1 7 7 TP1 TP2 8 8 2 TP3 9 9 shields F0415 ai 7 Close the connection box covers 01R04B04 00E E 8th edition March 01 2011 00 4 14 All Rights Reserved Copyright O 2003 Rota Yokogawa 4 INSTALLATION Cable connection to rack mount converter RCCR31 1 Loose the cable clamp on terminal board 2 Remove the 25 mm section of PVC outer sheathing from the cable and fix the outer ring of the cable with the cable clamp on terminal board see left figure below 3 Connect the numbered leads to the terminals as shown in the right figure below 4 Connect inner shields to terminal COM Detector Cable Converter 0 RCCS3 RCCY03 RCCR31 D 51 D 1 1 D 81 D 2 2 D TPI
159. ct Input PV Alarm 1 select PV Analog 1 low LMT PV Analog 1 high LMT Analog 2 select SV Alarm 2 select SV Analog 2 low LMT SV Analog 2 high LMT Pulse Stat 1 Pulse 1 select Pls Unit Pls Rate Pls Mode Pls Width Pls Alarm SO 1 function SO 1 active mode D D Pulse Stat 2 select Pulse 2 select Pls Unit Pls Rate D DDD D D D Z All Rights Reserved Copyright 2003 Rota Yokogawa 7 81 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Input function Sl active mode Total flex select F Totl flex Unit F Totl mass Unit F Totl vol Unit F Totl net Unit F Totl energy Unit Heat of combust unit Heat of combustion Total switch sel Total limit switch Total at alarm Total res cntrl Rev HART Poll addr 01R04B04 00E E 8th edition March 01 2011 00 7 82 D D D Z D D D D JL D gt D D Zm Z 2 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 5 Mass flow functions Basic or Detailed Setup Mass flow To set the functions of mass flow measurement Mass flow unit Select g s g min g h kg s kg min kg h kg d t min t h t d Ib s Ib min Ib h Ib d Mass flow format Select xxxx XX xxx XXX xx XXXX x XXXXX Mass flow LRV low range value Set a mass flow value to the 4 mA or 0 Hz LRV can also be neg
160. cted output is 4 mA Analog 2 alarm out Detailed setup configure out put input If NAMUR is selected meter without option NA lt 3 6 mA gt 21 mA Hold Measured value If NOT is selected meter with option NA lt 2 4 mA lt 3 6 mA lt 4 mA gt 21 mA gt 21 6 mA Analog 2 low LMT low limit Detailed setup configure output input The alarm is active if the measured value is lower than the low limit If NAMUR is selected meter without option NA Measuring range from 3 8 20 5 mA Alarm level lt 3 6 mA or gt 21 0 mA If NOT NAMUR is selected meter with option NA Measuring range from 2 7 21 3 mA Alarm level lt 2 4 mA or gt 21 6 mA Analog 2 high LMT high limit Detailed setup Configure output input The alarm is active if the measured value is higher than the high limit If NAMUR is selected meter without option NA Measuring range from 3 8 20 5 mA Alarm level lt 3 6 mA or gt 21 0 mA If NOT NAMUR is selected meter with option NA Measuring range from 2 7 21 3 mA Alarm level lt 2 4 mA or gt 21 6 mA 01R04B04 00E E 8 edition March 01 2011 00 7 88 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 12 Pulse Status output 1 functions Basic or Detailed Setup Pulse Status out 1 To set the pulse status output 1 Pulse Stat 1 select Select Pulse out Status out No func
161. cycling please refer to your na tional regulations Please find following help After remove of all products rests the instruments can be disassem bled and the parts treated different Naming R recycling D disposal Sd special disposal Name Body Converter Cover with Elec of housing window tron product ics Rota SS R Al R Al D Sd mass Glass In case of return of flow meters to Yokogawa for testing or repair purposes please fill out one of the following forms and send it with the equipment to YOKOGAWA 01R04B04 00E E 8th edition March 01 2011 00 1 INTRODUCTION Receiver Delivery Note for EU Countries Date Ref REPAIR for serial no We are sending following type of article via forwarding agent Yusen Air Raunheim Frankfurt Article Unit Price Total Price Type MS Code nominal value Charges for airworthy packing and delivery FOB Total value Value for customs purpose only current value Gross weight kg Net weight kg Customs Tariff No Country og origin Federal Republic of Germany Delivery note 2 fold accompanis the goods SPECIMEN Certificate Company Address Department Telephone Fax The attached flowmeter Type Order or Serial No has been operated with following liquids Because the liquid is water endangering toxic causti
162. d the existing errors and alarms are indicated in succession 8 4 Signal and l O Test Diag Service Input Output test These functions enable you to simulate the signals loop test The outputs can be checked with a multimeter Refer to the connecting diagrams in chapter 4 8 6 The test can be cancelled by pressing any key Analog output 1 Analog output 2 Pulse output 1 Status output 1 Pulse output 2 Status output 2 Status input Setting range 2 to 22 mA Setting range 2 to 22 mA Setting range 0 to 10000 Hz Setting range On Active or Off Active Setting range 0 to 2000 Hz Setting range On Active or Off Active Indication range Open or Short All Rights Reserved Copyright O 2003 Rota Yokogawa 8 3 IM 01 04 04 00 8th edition March 01 2011 00 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 5 Output trim Output trim With this function the 4 mA and the 20 mA can be adjusted if required AO 1 trim 4mA AO 1 trim 20mA The analog output 1 is set to the 4 mA or 20 mA Connect a load resistor between 20 and 600 2 and measure the output current This current value must be entered on request on display The deviation to 4 mA is corrected by the converter itself AO 2 trim 4mA AO 2 trim 20mA The analog output 2 is set to the internal 4 mA or 20 mA value Connect a load resistor between 20 and 600 Q and measure the output current This current value must be entered on reque
163. de converter for power supply lines Option KF2 EF2 UF2 2 intrinsic safe Outputs One passive current output additional power supply EMC needed Acc EN 61326 1 2006 EN 61326 2 3 2006 4 to 20 mA DC galvanic separated from other signals EN 61000 3 2 2006 EN 61000 3 3 1995 A1 A2 Supply voltage 10 5 V to 30 V DC without HART 165 mA Supply voltage 16 75 V to 30 V DC with HART 165 mA Load resistance 20 Q 600 Q Ambient temperature effect lt 0 05 of span 10 C One pulse output status output Passive Transistor contact output 30 V DC 100 mA Output rate 0 to 2000 pulses s As frequency output 20 Hz to 2000 Hz Option NM passive according EN 60947 5 6 No status input REMOTE CABLE RCCY03 SPECIFICATION Li2Y St CY 3x2 AWG24 1x3 AWG20 pair triple shielded pair triple twisted overall shielding RCCY033 034 and RCCY031 032 KS1 flame propagation acc IEC 60332 1 Table 11 7 Cable specifications Model code Temperature Wire gauge Resistance of Capacitance Capacitance Inductance range loop wire wire wire shield wire wire RCCYOSUOS2 5010 700 Goo 200nF km 065 mHkm s s wan mum um NEE EKE AE scm MES xm mum Dum IM 01R04B04 00E E 8th edition March 01 2011 00 11 4 All Rights Reserved Copyright O 2003 Rota Yokogawa PLANNING AND INSTALLATION HINTS Design Limits I
164. difications Users are prohibited from making any modifications of specifications or physical configuration such as adding or changing the configuration of external wiring ports 9 1 4 Maintenance and repair The instrument modification of parts replacement by other than authorized representatives of YOKOGAWA is prohibited and will void the certification 9 1 5 Ex relevant marking on name plates refer to chapter 3 11 RCCT3 option KF1 KEMA 02 ATEX 2183X II 2G Ex d ib IIC T6 T3 or II 2G Ex de ib IIC T6 T3 II2D Ex tD A21 IP6x T150 C DIODE SAFETY BARRIER Um 250Vac dc TEMP CLASS T6 T5 T4 T3 PROCESS TEMP 65 80 115 150 ENCLOSURE IP67 SEE CERTIFICATE FOR DATA WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCT3 option KF2 KEMA 02 ATEX 2183X II 2G Ex d ia ib IIC T6 T3 or Il 2G Ex de ia ib IIC T6 T3 2D Ex tD A21 IP6x T150 C DIODE SAFETY BARRIER Um 250Vac dc TEMP CLASS T6 T5 T4 T3 PROCESS TEMP 65 80 115 150 C ENCLOSURE IP67 SEE CERTIFICATE FOR DATA WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE All Rights Reserved Copyright O 2003 Rota Yokogawa RCCT3 option KF1 HP KEMA 02 ATEX 2183X II 2G Ex d ib IIB T6 T3 or II 2G Ex de ib IIB T6 T3 2D Ex tD A21 IP6x T150 C DIODE SAFETY BARRIER Um 250Vac dc TEMP CLASS T6 T5 T4 T3 PROCESS TEMP 65 80 115 150 C ENCLOSURE IP67 SEE CERT
165. e Heat of Combustion has to be set manually to the correct value 01 04 04 00 8th edition March 01 2011 00 7 104 All Rights Reserved Copyright O 2003 Rota Yokogawa 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 SELF DIAGNOSTIC AND TROUBLE SHOOTING 8 1 Error descriptions and countermeasure The self check function displays instrument errors warnings and alarms When an alarm or error occurs the code e g E 01 and the name e g Frequency fault appear on the display during display mode alternating with measuring value indication This does not happen in parameter setting mode The alarms errors and warnings are written into history see chapter 9 2 The following table shows the possible alarms warnings and error with the concerning influences on outputs and fields variables Alarm A Flow on Dis Density Temp Totalizer on Analog Frequ Pulse 4 Status outputs 7 Warning Name play on Display Display outputs outputs w nc no change nd not defined Error E 01 1 nc nc nc nc 6 Mass flow alm 1 gt A 02 MF 2 criteria nc nc nc nc 9 Mass flow alm 2 gt A 03 VF 1 criteria nc nc nc nc 9 Vol flow alm 1 gt A 04 VF 2 criteria nc nc nc nc 6 Vol flow alm 2 A 05 Dens 1 criteria nc nc nc nc 9 Density alm 1 gt A 06 Dens 2 criteria nc nc nc nc 9 Density al
166. e converter via the shielding of the interconnecting cable Cable glands for power and l O cables RCCF31 xxxM Ex e types are enclosed These cable glands can also be used for dust application tD Use IECEx certified Ex d cable glands for Ex d condition RCCF31 xxxA cable glands are enclosed Use the IECEx certified cable glands suitable for the conditions of use Ex de or Ex d or tD For dust application tD use cable glands with minimum IP67 protection Cable glands for detector connection terminal RCCF31 xxxM Cable glands are fitted in the concerning thread This cable gland can also be used for dust application tD RCCF31 xxxA Cable glands are enclosed This cable gland can also be used for dust application tD IM 01R04B04 00E E 8th edition March 01 2011 00 9 22 All Rights Reserved Copyright 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Installation diagram option EF1 Hazardous area Safe area RCCF31 Power supply Terminal Box I O control F92 EPS The inner shields shields of the cable pairs are connected together to COM terminal on converter side The outer shield of the cable is connected on both sides to the cases by cable gland Detailed information for connection intrinsic safe outputs option EF2 see chapter 4 8 8 Remote rack mount type RCCR31 with RCCS3 A WARNING 1 Remote rack mount converter
167. e detector only with cable conduit A with HP not for 2 active analog outputs 2 passive pulse outputs 1 status input groups A and B FM approval for USA Canada Flame proof converter Intrinsic safe detector only with cable conduit A with HP not for 1 passive analog output 1 passive pulse output groups A and B not IECEx Flame proof converter Intrinsic safe detector with HP for gas group IIB IECEx Flame proof converter Intrinsic safe detector Intrinsic safe outputs with HP for gas group IIB INMETRO Flame proof converter Intrinsic safe detector with HP for gas group IIB INMETRO Flame proof converter Intrinsic safe detector Intrinsic safe outputs with HP for gas group IIB Custody Transfer Measurement Q01 European MID Approval fluids other than water refer to GS 01R04B07 00E OIML R 117 1 GOST Approval QR1 Russian GOST approval see chapter 9 5 QR2 Kazakh GOST approval see chapter 9 5 not for RCCT39 XR not with HP QR3 Uzbekistan GOST approval see chapter 9 5 not for RCCT39 XR not with HP Dual Seal Approval DS Dual Seal approval conform with ANSI ISA 12 27 01 only with FF1 not with process connection A5 RD Rupture disk not wit RCCT39 XR preferable with GA mandatory if DS GA is selected This is a flame proof device not an intrinsic safe device All Rights Reserved Copyright O 2003 Rota Yokogawa 11 15 IM 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNI
168. e drawing chapter 4 3 Before starting the operation again be sure to lock the cover with the locking screws Prohibition of specification changes and modifications Users are prohibited from making any modifications of specifications or physical configuration such as adding or changing the configuration of external wiring ports 9 3 4 Maintenance and repair The instrument modification of parts replacement by other than authorized representatives of YOKOGAWA is prohibited and will void the certification IM 01R04B04 00E E 8th edition March 01 2011 00 9 24 All Rights Reserved Copyright 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 3 5 Ex relevant marking on name plates refer to chapter 3 11 RCCT3 option EF1 IECEx KEM 06 0031X Ex d ib IIC T6 T3 or Ex de ib IIC T6 T3 Ex tD A21 IP6x T150 C ENCLOSURE IP67 DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA MAX SURFACE TEMP T150 C WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCT3 option EF2 IECEx KEM 06 0031X Ex d ia ib IIC T6 T3 or Ex de ia ib IIC T6 T3 Ex tD A21 IP6x T150 C ENCLOSURE IP67 DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA MAX SURFACE TEMP T150 C WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCF31 option EF1 IECEx KEM 06 0031X Ex d ib IIC 6 or Ex de ib IIC T6 Ex tD ibD A21 IP6x T75 C ENCLOSUR
169. e this is an isolated transistor contact attention must be paid to voltage and polarity when wiring This output cannot switch an AC load To switch an AC load an intermediate relay see the figure below is required Protective diode ROTAMASS Pout Sout Pout Sout 30VDC 200mA max ROTAMASS Pout Sout qe re Magnetic valve F413 EPS All Rights Reserved Copyright 2003 Rota Yokogawa 4 19 IM 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 4 Pulse Output active option AP Pulse output 1 Pout can be ordered as active output Not possible with intrinsic safe outputs option KF2 ROTAMASS 15 V 10 Pulse rate 20 10000 Hz 10 kHz If the load resistance is 10 co OV 12 voltage pulse is obtained Electronic counter 5 Status Output active option AP FO427ai Status output 1 Pout can be ordered as active output Not possible with intrinsic safe outputs option KF2 ROTAMASS 12V 6mA max Load gt 10kQ Pout ROTAMASS 12V 6mA max Pon Magneti valve F421 EPS 4 20 All Rights Reserved Copyright 2003 Rota Yokogawa 01R04B04 00E E 8th edition March
170. ect the temperature sensor cables 7 8 9 from TP1 TP2 TP3 in detector RCCS3x terminal box Measure the resistances of detector temperature sensor terminals TP1 TP2 TP3 Resistance between TP1 2 500 2000 depending on medium temperature Resistance between TP1 50Q 200Q depending on medium temperature Resistance between TP2 TP3 lt 10Q PT 100 fault Resistance values are as Simulate the correct stored temp by a fixed temp value or connect an external PT100 For remote type Check Replace remote cable remote cable lines 7 8 9 Cable OK F87 EPS IM 01R04B04 00E E 8th edition March 01 2011 00 8 10 All Rights Reserved Copyright 2003 Rota Yokogawa 8 SELF DIAGNOSTIC AND TROUBLESHOOTING Check the electronics Connect Pt100 simulator to terminals TP1 TP2 TP3 in converter RCCF31 terminal box TP1 power sensor TP2 sensor TP3 power Measured temperature Converter fault values OK Contact the nearest YOKOGAWA office or service center Check your reference temperature F88 EPS 8 7 8 Discrepancy of output signals to the assigned measurand Is the setting of the Make correct parameter doubtful output signal setting correct Check output according Contact the nearest chapter 8 4 YOKOGAWA office or Output OK service center F89 EPS Check measurand All Rights Reserved Copyright 2003 Rota Yokogawa 8 11 IM 01R04B04 00E E 8th edition March
171. ed If 8 characters are input as space the Write protect function is in release status irrespective of time If both and HART Communicator power off and on again within 10 minutes after releasing of write protect status Enable Write becomes unavailable Software seal The Software seal menu is reserved as evidence so that user is able to confirm whether the Joker password is used or not This evidence is saved Hotkey gt Software seal The first indication in Software seal menu is keep After the joker password setting it shows break After setting a new password and release via Enable wrt 10 min the Software seal shows keep again Key Status Enable Infrared keys are activated Inhibit Infrared keys are deactivated Master Reset Default all parameters set to default except board constants calibration constants detector depending parameter and Concentration measuring settings in service menu 6 5 Transmitting device variables via HART While current output 1 is connected to a HART master it is possible to transmit up to 4 device variables named primary PV secondary SV tertiary TV and quaternary variable QV To select which measure ment value will be transmitted in which place there are basically two ways Setting via output configuration The 4 device variables are linked to the settings of the corresponding output according to the table
172. ed Setup Sensor model the sensor model must be selected Then the sensor model depending parameters are set automatically to default value Qnom Mass flow unit Mass flow LRV Mass flow URV Vol flow unit Vol flow LRV Vol flow URV Autozero range Autozero fluctuation range In parameter Detailed Setup Sensor constants the sensor constants from calibration certificate must be set If material of wetted parts is see instruction TI 01R04B04 03E E attached to the converter In Parameter Basic setup Tag or Basic setup Long tag the tag number must be set if necessary 01 04 04 00 8th edition March 01 2011 00 5 8 All Rights Reserved Copyright O 2003 Rota Yokogawa 5 BASIC OPERATING PROCEDURES 5 6 Zero adjustment Autozero After the flow meter is installed into the process pipe work set up the parameter corresponding to calibration certificate generally set up in the factory and perform the pre operation zero adjustment IMPORTANT Zero adjustment is required before beginning operation in order to obtain the output signals are accurately proportional to the flow Zero adjustment is performed to set the instrument to 0 when the flow rate is 0 IMPORTANT Stop flow before starting autozero valve on outputs During autozero time Flow is fixed to zero Totalizer stops counting Display switches do not work Following procedure should be executed after installation but before starting me
173. ed d type cable glands 3 Please confirm that the ground terminal inside the terminal enclosure is firmly connected by means of a clip on eye let Ex e terminals for power supply and l O lines are designed for cables with cross section of 0 08 mm Cable glands for power and l O cables RCCT3x xxxM e types are enclosed These cable glands can also be used for dust application tD Use IECEx certified Ex d cable glands for Ex d condition RCCT3x xxxA No cable glands are enclosed Use the IECEx certified cable glands suitable for the conditions of use Ex de or Ex d or tD For dust application tD use cable glands with minimum IP67 protection Installation diagram option EF1 Hazardous area Safe area Power supply Rotamass RCCT3 I O control Terminal Box Hb F91 EPS Detailed information for connection intrinsic safe outputs option EF2 see chapter 4 4 5 Remote field mount type RCCF31 vvith RCCS3 1 Ex type RCCF31 and RCCS3 must be connected to the suitable IS earthing system see installation diagram Converter and detector case must have connection to the potential equalisation facility 2 Use the certified cable glands suitable for the conditions of use 3 Please confirm that the ground terminal inside the terminal enclosure is firmiy connected by means of a clip on eye let 4 For EMC technical reasons the case of the detector is connected to the case of th
174. eferentes aos produtos Ex da ATEX est o dispon veis em Ingl s Alem o e Franc s Se necessitar de instrug es na sua l ngua relacionadas com produtos Ex dever entrar em contacto com a delegac o mais pr xima ou com um representante da Yokogawa Tous les manuels d instruction des produits ATEX Ex sont disponibles en langue anglaise allemande et francaise Si vous n cessitez des instructions relatives aux produits Ex dans votre langue veuillez bien contacter votre repr sentant Yokogawa le plus proche Alle Betriebsanleitungen f r ATEX Ex bezogene Produkte stehen in den Sprachen Englisch Deutsch und Franz sisch zur Verf gung Sollten Sie die Betriebsanleitungen f r Ex Produkte in Ihrer Landessprache ben tigen setzen Sie sich bitte mit Ihrem rtlichen Yokogawa Vertreter in Verbindung Alla instruktionsb cker f r ATEX Ex explosionss kra produkter r tillg ngliga p engelska tyska och franska Om Ni beh ver instruktioner f r dessa explosionss kra produkter p annat spr k skall Ni kontakta n rmaste Yokogawakontor eller representant Oda eyxeupidua Aevrovpyytas vov mpoi vrov ue ATEX Ex diariBevrou ora Ayy ukd Peppard kau Fora Xe mepinrwon Tov xpevaleote odnyles pe Ex TOTUKY YAWTOR TAPAKANO LE ETLKOLVWUNOTE LE TANOLEOTEPO Ypapeio Yokogawa Y AVTUTP TWTO TNS 01R04B04 00E E 8th edition March 01 2011 00 1 4 GO G9 0 OG V etky n vod
175. elocity Drive Gain None Mass flo Vol flo Dens Temp Conc meas Net flo F Totl flex R Totl flex D Totl flex F Totl mass R Totl mass D Totl mass F Totl vol R Totl vol D Totl vol F Totl net R Totl net D Totl net F Totl energy Velocity Drive Gain None All Rights Reserved Copyright O 2003 Rota Yokogawa 7 55 7 PARAMETER DESCRIPTION Sel Sel Sel 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Basic Setup Sel min F Flo DI kg min kg h kg d min Ib min b h Ib d Mass flo LRV R W Mass flo URV R W Mass flo Damping R W Sel kg L kg m3 Ib gal Ib Cuft g L Density LRV R W Density URV R W Density damping R W Sel Temp LRV R W Temp URV R W Temp Damping R W Analog 1 select Sel Vol flo 01 04 04 00 8 edition March 01 2011 00 7 56 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Basic Setup Mass flo Sel Pulse Status out 1 Pulse Stat 1 select Sel Status out Pulse out 1 Pulse 1 select Sel Vol flo Dens Temp Conc meas Net flo None F Totl mass R Totl mass F Totl vol R Totl vol F Totl net R Totl net Sel Pls unit N 79 b P cm3 P L P m3 P al P kgal P Cuft P bbl P mpgal P klmpgal P L N P m3 N P L Std P StdCuft P m3 Std P TV Pls rate R W olsla All Rights Reserved Copyright 2003 Rota Yokogawa 7 57 01R04B04 00E E
176. emperature lt 350 C 50 C to 55 C Process temperature limits Standard 50 C to 150 C Option MT 50 C to 220 C Option HT 0 C to 350 C Heat carrier fluid temperature limits Standard 50 C to 150 C Option MT 50 C to 220 C Option HT 0 C to 350 C All Rights Reserved Copyright 2003 Rota Yokogawa 9 1 Remote converter RCCF31 option KF1 KEMA 02ATEX 2183 X Flame proof with intrinsic safe connection to detector ib II 2G Ex d e ib IIC 6 II 2G Ex d e ib T6 with option HP I 2D Ex tD ibD 21 IP6x T75 C Max surface temperature 75 C Degree of protection IP67 Power supply 90 to 250 V AC 50 60 Hz 20 5 to 28 8 V DC Power consumption max 25 VA 10 W Ambient humidity 0 to 95 RH Ambient temperature range 40 C to 55 C Remote converter RCCF31 option KF2 KEMA 02ATEX 2183 X Flame proof with intrinsic safe connection to detector ib Additional intrinsic safe outputs II 2G Ex d e ia ib IIC T6 1 2G Ex d e ia ib IIB T6 with option HP Protection ia refers to the intrinsic safe outputs Protection ib refers to the connection to the detector 2D Ex tD ibD A21 IP6x T75 C Max surface temperature 75 C Degree of protection IP67 Power supply 90 to 250 V AC 50 60 Hz 20 5 to 28 8 V DC Power consumption max 25 VA 10 W Ambient humidity 0 to 95 RH Ambient temperature range 4
177. emperature range can be confirmed It is not sufficient to proof correct measurement at one temperature or in a very narrow temperature range unless the process operates exclusively within this range 7 9 Velocity functions Detailed Setup Velocity To set the function of the medium velocity Not available for gas measurement GA Velocity unit Select m s ft s 01R04B04 00E E 8th edition March 01 2011 00 7 86 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 10 Analog 1 functions Basic or Detailed Setup Analog output 1 To set the current output 1 This output provides HART communication Analog 1 select Analog 1 alarm out Detailed setup configure output input Select Mass flow 0 Volume flow 1 Density 2 Temperature 3 Concentration meas 4 Net flow 5 None 6 Numbers may be displayed if selected via HART If None is selected output is 4 mA HART communication is available If NAMUR is selected meter without option NA lt 3 6 mA gt 21 mA Hold Measured value If NOT is selected meter with option NA lt 2 4 mA lt 3 6 mA lt 4 mA gt 21 mA gt 21 6 mA Analog 1 low LMT low limit Detailed setup configure output input The alarm is active if the measured value is lower than the low limit If NAMUR is selected meter without option NA Measuring range from 3 8 20 5 mA Alarm level lt 3 6 mA
178. ensitivity of the infrared switches by sticking a white piece of tape on your finger tip Setting via the infrared buttons can be blocked via the HART protocol If HART protocol is not used the infrared buttons can be blocked by a black tape glued behind the window IM 01R04B04 00E E 8th edition March 01 2011 00 5 2 All Rights Reserved Copyright O 2003 Rota Yokogawa 5 BASIC OPERATING PROCEDURES In the title indication the following abbreviations are used MASS FLOW RATE MFR Additional with option Cx VOLUME FLOW RATE VFR CONCENTRATION CON FORWARD MASS TOTAL FTM NET FLOW NET REVERSE MASS TOTAL RTM FORWARD NET TOTAL DIFFERENTIAL MASS TOTAL DTM REVERSE NET TOTAL RTN FORWARD VOLUME TOTAL FTV DIFFERENTIAL NET TOTAL DTN REVERSE VOLUME TOTAL RTV DIFFERENTIAL VOLUME TOTAL DTV DENSITY DEN TEMPERATURE TMP FORWARD ENERGY TOTAL FTE VELOCITY VEL FORWARD TOTAL FLEX REVERSE TOTAL FLEX RTL DIFFERENTIAL TOTAL FLEX DTL DRIVE GAIN DGN Number of figures totalizer lt 999999 1 sign 6 figures e g 123456 totalizer lt 9999999 1 sign 7 figures e g 1234567 totalizer gt 9999999 Exponential view e g 1 23E12 measured value 7 figures 1 sign e g 1234567 or 6 figures 1 sign 1 decimal point e g 123 456 unit 10 figures title 3 figures The contrast of the display can be adjusted with parameter Detailed setup Display Config Disp contrast
179. ent output and one intrinsic safe pulse status output The Ex data of this output can be found in chapter 9 1 The second current output the second pulse status output and the status input are not available The concerning parameters in the menu are not visible Current output The intrinsic safe current output is passive and an external power supply with shunt diode type barrier or isolation type barrier should be connected Example of installation Hazardous area Safe area ROTAMASS KF2 lout R barrier V out 4 20mA R load e Ground F418 EPS 01R04B04 00E E 8th edition March 01 2011 00 4 22 All Rights Reserved Copyright O 2003 Rota Yokogawa 4 INSTALLATION Power supply range 10 5 V 30 V DC for Not HART application Power supply range 16 75 V 30 V DC for HART application Load resistance 20 600 Q for Not HART application Load resistance 230 6000 for HART application Load resistance vs Power supply voltage Load resistance O HART communication available range 18 20 22 30 Power supply voltage V F419 EPS Pulse output The intrinsic safe pulse output is passive and an external power supply with shunt diode type barrier or isolation type barrier should be connected Maximum voltage 30 V DC Maximum current 100 mA Example of installation
180. ental limits of the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter are specified in the User s Manual ROTAMASS 3 Series Coriolis Mass Flow and Density Meter Integral Type RCCT3 Remote Type RCCF31 RCCS3 Remote Type RCCR31 RCCS3 IM 01R04B04 00E E A2 2 13 Application Limits The application limits of the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter are specified in the User s Manual ROTAMASS 3 Series Coriolis Mass Flow and Density Meter Integral Type RCCT3 Remote Type RCCF31 RCCS3 Remote Type RCCR31 RCCS3 IM 01 04 04 00 If the flowmeter is used outside of the application limits the reliability data listed in A2 2 9 becomes invalid A2 3 Definitions and Abbreviations A2 3 1 Definitions Safety Freedom from unacceptable risk of harm Functional Safety The ability of a system to carry out the actions necessary to achieve or to maintain a defined safe state for the equipment machinery plant apparatus under control of the system Basic Safety The equipment must be designed and manufactured such that it protects against risk of damage to persons by electrical shock a other hazards and against resulting fire and explosion The protection must be effective under all conditions of the nominal operation and under single fault condition Verification The demonstration for each phase of the life cycle that the output deliverables of the phase meet the objectives and requirements specified by the
181. erconnecting cable Cable glands for power and l O cables RCCF31 xxxM Exe types are enclosed These cable glands can also be used for dust application D Use ATEX certified Ex d cable glands for Ex d condition RCCF31 xxxA No cable glands are enclosed Use the ATEX certified cable glands suitable for the conditions of use Ex de or Ex d or dust application For dust application D use cable glands with minimum IP67 protection Cable glands for detector connection terminal RCCF31 xxxM Cable glands are fitted in the concerning thread This cable gland can be used for dust application D RCCF31 xxxA Cable glands are enclosed This cable gland can also be used for dust application D Installation diagram option KF1 Hazardous area Safe area RCCF31 Power supply AA Terminal Box S S S S 1 1 1 707070 mm I O control F92 EPS The inner shields shields of the cable pairs are connected together to COM terminal on converter side The outer shield of the cable is connected on both sides to the cases by cable gland Detailed information for connection intrinsic safe outputs option KF2 see chapter 4 8 8 All Rights Reserved Copyright O 2003 Rota Yokogawa 9 5 IM 01 04 04 00 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Remote rack mount type RCCR31 with RCCS3 Remote rack mount converte
182. errite cores on power line 1x terminal wiring auxiliary tool 2x cable gland for power supply and I O signal wiring port M20 Cable gland plastic for RCCT3x xxxMxxxxxx 1x NPT 1 2 cable gland 1x adapter M20 to NPT for RCCS3x Axxxxxx 01R04B04 00E E 8th edition March 01 2011 00 1 8 All Rights Reserved Copyright 2003 Rota Yokogawa 2 TRANSPORTATION AND STORAGE 2 TRANSPORTATION AND STORAGE Transport instructions When transporting the instrument you must observe the following safety instructions in order to avoid lethal injury damage to the instrument and other material damage The steps involved in transport may only be carried out by qualified persons taking into account the safety instructions Observe the transport instructions on the packaging Observe the below mentioned storage conditions Use only the original packaging The packaging material must be disposed of in accordance with the regulations transport braces must not be removed until installation e Read the chapter Safety instructions e To avoid any damages unpack the flowmeter only at the installation site e Mechanical shocks are to be avoided AN WARNING ROTAMASS is a heavy instrument Please be careful to prevent persons from injuring when it is handled Storage conditions Please note the following for storage purposes The detector and converter should be stored in its transport packaging Ch
183. etup Tag For integral type RCCT3x and remote type RCCF31 RCCR31 combined ordered with RCCS3x the detector data are factory stored in the concerning parameters For not combined remote type RCCF31 with option NC see chapter 5 5 If the parameter Detailed setup Sensor model is changed to another type the following parameters are changed to new default values corresponding to the selected model Qnom Mass flow unit Mass flow LRV Mass flow URV Vol flow unit Vol flow LRV Vol flow URV Autozero range Autozero fluctuation range and the sensor constants In this case the sensor constants the detector serial number and if available the tag number must be set to the values corresponding to the used detector as described above 01 04 04 00 8th edition March 01 2011 00 7 102 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 24 Autozero Diag Service Autozero Mass flow zero setting Please set zero under process conditions after warming up the converter Zero tuning Select Inhibit Enable Autozero time Select 3 min 30 sec Select the duration of autozero performing Recommended 3 min Autozero Exe Select Execute Not Execute If Execute is selected Autozero is started After autozero execution the autozero value is indicated for 3 seconds and the date should be entered format dd mm yyyy Pressing SET stores value date temperature and density in autozer
184. ficiently Locate the flowmeter as far as possible from these equipments Loose the process connections and make sure that they are in line Support only one adjacent pipe let one side of the adjacent pipe be soft Clean and dry the connection box Make sure that humidity cannot penetrate F84 EPS 01R04B04 00E E 8th edition March 01 2011 00 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 7 5 Disagreement of indication with actual flow rate Is zero point set correctly no yes Are mass flow unit URV no LRV and lowcut set correctly yes Is electrical grounding no correct according chapter 4 8 4 4 8 5 9 yes Is gas penetration in the yes fluid chek the density no For Remote type Is remote cable connected according chapter 9 and 4 8 1 yes Is the control measurement correct and reliable yes Contact the nearest YOKOGAWA office or service center IM 01R04B04 00E E 8th edition March 01 2011 00 8 8 Run autozero according chapter 5 6 Set correct mass flow parameters Make correct grounding Control the piping 15 there a location where air can be sucked in Connect remote cable according chapter 9 and 4 8 1 Check the control measurement F85 EPS All Rights Reserved Copyright O 2003 Rota Yokogawa Are density unit URV LRV and lowcut set correctly Is fixed density selected Density fix val sel Enable
185. gawa 7 103 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION 7 25 Reading maximum fluid temperature Detailed Setup Fluid max temp The highest measured medium temperature can be read in this parameter This parameter can not be reset or changed by the user 7 26 Option GA for Gas Measurement This option is factory set by order If this function is selected find the following restrictions Density measurement is not available the reference density value is always used and displayed Normal volume flow Set reference density to normal density Select normal volume flow units for volume total volume pulse output Standard volume flow Set reference density to standard density Select standard volume flow units for volume total volume pulse output Volume flow Set reference density to actual density Select volume flow units for volume total volume pulse output Corrosion detection is not available Empty pipe detection is not available Slug detection is not available The instrument is mass balanced with air at normal pressure lt can be used for liquids with reduced accuracy The minimum URV LRV range for mass flow volume flow and net flow is 1 of Qnom If Heat of Combustion unit is changed between mass related units MJ kg Btu lb and volume related units MJ m N Btu Scuft there is no conversion of Heat of Combustion value In this cas
186. hardware fault tolerance of 1 of the flowmeter up to this Safety Integrity Level depending the PFDavg calculation of the entire Safety Instrumented Function When using the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter in a redundant configuration the use of a common cause factor B factor of 2 is suggested A2 2 10 Lifetime Limits The expected lifetime of the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter is 10 years The reliability data listed in A2 2 9 is only valid for this period The failure rates of the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter may increase sometime after this period Reliability calculations based on the data listed in A2 2 9 for Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter lifetimes beyond 10 years may yield results that are too optimistic i e the calculated Safety Integrity Level will not be achieved A2 2 11 Required Parameter Settings The following parameters need to be set in order to maintain the designed safety integrity High Low Burn out jumper To specify if the output should go high gt 21 6 mA or low lt 3 6 mA upon detection of an internal failure Write Protect Security The write function should be disabled All Rights Reserved Copyright O 2003 Rota Yokogawa A2 3 01R04B04 00E E 8th edition March 01 2011 00 A2 SAFETY INSTRUMENTED SYSTEMS INSTALLATION A2 2 12 Environmental Limits The environm
187. he repair The user should setup appropriate bypass procedures for that Contact the Yokogawa sales office if this instrument requires repair The person s performing the repair and or replacement of the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter should have a sufficient skill level A2 2 7 Startup Time The flowmeter will generate a valid signal within 20 seconds of power on startup with the default 3 second dampening time Increasing the configurable dampening time adds to the startup time A2 2 8 Firmware Update In case firmware updates are required they will be performed at factory The replacement responsibilities are then in place The user will not be required to perform any firmware updates A2 2 9 Reliability Data A detailed Failure Mode Effects and Diagnostics Analysis FMEDA report is available from Yokogawa with all failure rates and failure modes The Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter is intended for use in a Low Demand Mode Low Demand Mode means the average interval between dangerous conditions occurs infrequently The Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter is certified up to SIL2 for use in a simplex 1oo1 configuration depending on the PFDavg calculation of the entire Safety Instrumented Function The development process of the Yokogawa ROTAMASS 3 Series Coriolis Mass Flow and Density Meter is certified up to SIL3 allowing redundant use with
188. i 2 1 mH Ci negligible small Temp sensor circuit terminals TP1 TP2 TP3 Ex ib IIC Ui 16 V li 50 mA Pi 0 2 W Li negligible small Ci negligible small Electrical data remote converter RCCF31 RCCR31 and converter of Intergral type RCCT3 Driving circuit terminals D D Ex ib IIC Uo 14 5 V lo 47 mA Po 0 171 W Lo 15 mH Co 0 65 UF Ex ib IIB Uo 11 7 V lo 124 mA Po 0 363 W Lo 8 mH Co 10 3 UF Sensor circuits terminals S1 S1 or S2 S2 Ex ib IIC Uo 14 5 V lo 47 mA Po 0 171 W Lo 15 mH Co 0 65 UF Temperature sensor circuit terminals TP1 TP2 TP3 Ex ib IIC Uo 13 3 V lo 40 mA Po 0 133 W Lo 20 mH Co 0 91 UF Current output only option KF2 Ex ia Ui 30 V 165 mA Pi 1 25 W Li negligible small Ci 6 91 nF Pulse output only option KF2 Ex ia Uo 30 V lo 100 mA Po 0 75 W Lo negligible small Co 4 51 nF All Rights Reserved Copyright 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Coherence between temperature class ambient and medium temperature temperature of heat carrier RCCS30 to RCCS33 RCCS30 to RCCS33 without insulation with factory insulation Temp Max ambient Max process Max ambient Max process class temperature temperature temperature temperature T6 50 C 122 F 60 C 140 F 60 C 140 F 60 C
189. ided Batch Process The specified mass flow accuracy applies if the batch process is gt 1 minute For shorter batch time At in s the accuracy decreases with the quare root of 60 At For short batches the opening and closing times of the valves have to be greater than 2 seconds IM 01R04B04 00E E 8th edition March 01 2011 00 Concentration Measurement for Liquids The Standard Concentration Measurement option CST is suitable for concentration measurement of emulsions or suspensions where the density of the solid is assumed to be fix It can also be used for mainly low concentration solutions if the two fluids are not strongly interacting The density change of the liquid components due to temperature can normally be described with a linear or quadratic function with very high accuracy within the desired measurement range The coefficients of these function linear and quadratic thermal expansion coefficients must be either known or have to be determined prior to using this function For interacting liquids the Advanced Concentration Measurement options should be used these options can be ordered using the appropriate Cxx concentration measurement option For more information please see 01R04B04 04E E Concentration Measurement with ROTAMASS All Rights Reserved Copyright O 2003 Rota Yokogawa Table 11 8 Pressure rating Type of process connection Process Temperature 11 TECHNICAL DATA
190. igher alarm appears if density is lower than Empty pipe crit If Empty pipe crit is equal or greater than Density URV or LRV whichever is higher alarm appears if density is higher than Empty pipe crit After empty pipe Select the behaviour of the outputs after empty pipe has happened Select Massflow Zero Measured Value Hold With this function the outputs can be set to zero if the detector runs empty during maintenance It is also uselul for batching if the batch starts with an empty pipe In such case please install the detector vertically Gas application Yes No pipe alm sel Apply Empty pipe crit lt Density URV L pipe crit gt Density URV or LRV whichever is a or LRV whichever is a Empty pipe OFF Econ Ser pipe Econ Eb pipe Empty pipe ON OFF ON OFF OFF Alarm off Alarm On Alarm off Alarm On Alarm off Alarm off if density lt if density gt empty pipe crit empty pipe crit Outputs either Outputs either Measured Measured Value Hold or Value Hold or 4mA 0Hz 4mA 0Hz All Rights Reserved Copyright O 2003 Rota Yokogawa 7 101 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION 7 22 Corrosion detection Detailed Setup Corrosion detection Detection of corrosion in pipe Not available if gas measurement After density value stored in Corrosion crit has been reached alarm is ordered Not working if a fixed output is activated if selected density value is set
191. ion of the protective earth terminal is at the terminal box of converter as shovvn in figure belovv In case of remote type the detector is grounded at the converter See figure above Use insulated PVC wire for 600 V for grounding wire cover locking screw Me protective earth terminal location cover locking screw integral type RCCF31 remote converter 20403 Protective earth terminal screw F0404 ai 01 04 04 00 8th edition March 01 2011 00 4 10 All Rights Reserved Copyright 2003 Rota Yokogawa 4 INSTALLATION 4 8 3 Wiring technique Cable connection on terminal block For connecting the cables to power and remote cable connection terminals a special tool is attached to the instrument The terminal looks as follows Cable connection port Wiring tool slot Wiring tool slot Cable connection lalalala 3 cs cs cs opojojojojojojojo YOKOGAWA es F0407 ai Tilt the tool until it opens the cable port and insert the cable Tilt the tool back and the opening is closed and the cable is fixed Remove the tool Fix the vvires one at a time please make sure that is secured to the wiring terminal block F0408 ai A IMPORTANT Do external electrical connection in co
192. it will deform and measurement will be strongly influenced Therefore the pressure test of the housing option J1 can only be done at the pressure where deformation does not happen All Rights Reserved Copyright 2003 Rota Yokogawa 11 TECHNICAL DATA Other 2 Phase Flow liquid solid and liquid liquid Two phase flow can generate minus span errors The errors are proportional to the difference in density between the 2 phases and the amount of the second phase If the particles or droplets are very small no errors will be generated Power supply and Power Consumption AC type 90 to 264 V AC 47 63 Hz For Ex version 250 V AC max DC type 20 5 to 28 8 V DC Consumption max 25VA 10W MECHANICAL SPECIFICATIONS Protection Class RCCT3x IP66 67 RCCF31 IP66 67 RCCS3x IP66 67 RCCS3x with Tx IP54 RCCR31 IP20 Materials Detector housing Stainless steel 304 1 4301 Detector terminal box 316L 1 4404 Detector gas filling plug 1 4305 Detector rupture disk RD 316L Field mount converter housing Aluminium alloy with Polyurethane corrosion resistant coating or epoxy coating option X1 Rack mount converter housing Aluminium Coating Color Field mount converter case Mint green Wetted Parts RCCS30 to 33 Tubes Hastelloy C 22 2 4602 Process connections 316L 1 4404 RCOx34 to 39 IR Tubes and process connection 316L 1 4404 1 4435 or Hastelloy C 22 2 460
193. ithin 24 hours from factory only 534 to 39 not with process connection size 23 12 only with process connection rating 1 2 D4 only material SL only for options KS1 FS1 ES1 US1 BG P2 P3 P8 Special order Special design must be specification an extra sheet 22 2221 Select affiliated converter RCCF31 RCCR31 with the same approval type e g ATEX 2 Calibration order sheet must be delivered with the order This is available on the Flow Center Page at Coriolis RCCx3 Technical Information 3 Measuring tube PAMI test is performed per delivery batch IM 01R04B04 00E E 8th edition March 01 2011 00 11 18 All Rights Reserved Copyright O 2003 Rota Yokogawa 11 TECHNICAL DATA Remote field mount converter RCCF31 Model Suffix and Option Code Option Description Restrictions Code RCCF31 Remote field mount converter to be connected to RCCS3 when ordered without detector combination option NC must be selected Power supply A 90 264 V AC D 24 V DC Indicator direction H2 With indicator NO Without indicator Cable conduit connection M M20 x 1 female thread with cable glands A ANSI gt NPT female thread only cable gland for detector connection mandatory with FF1 FF3 Hazardous Area Approvals ATEX Flame proof converter Intrinsic safe detector output with HP for gas group IIB ATEX Flame proof converter Intrinsic safe detector output Intrinsic safe with HP for gas group IIB outputs FM appr
194. ity of pitch engaged engagement 1 cover 2 case_ Thread on terminal box side 2 cover Thread on terminal box side 3 M__ Thread for cable glands M20 x 1 5 3 A F Thread for cable glands 1 2 NPT 1 814 mm 13 605 mm acc ISO 965 1 and ISO 965 3 acc ANSI B 1 20 1 If terminal enclosure is used as Ex e the threads 2 and 3 in above table must be not be regarded All Rights Reserved Copyright O 2003 Rota Yokogawa 9 3 IM 01 04 04 00 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 1 2 Installation Integral type RCCT3 1 Ex type of ROTAMASS must be connected to the suitable IS earthing system see installation diagram Converter case must have connection to the potential equalisation facility If the connecting process tubing is part of the potential equalisation no additional connection is required 2 Use the certified cable glands suitable for the conditions of use The delivered cable glands are only for Ex e use For Ex d use d type cable glands 3 Please confirm that the ground terminal inside the terminal enclosure is firmly connected by means of a clip on eye let Ex e terminals for power supply and I O lines are designed for cables with cross section of 0 08 mm2 AWG 28 to 2 5 mm AWG 22 The strip length must be 5 to 6 mm 0 2 to 0 24 in Cable glands for power and l O cables RCCT3x xxxM Ex e types are enclosed These cable glands can also be used for
195. l Rights Reserved Copyright O 2003 Rota Yokogawa RCCx34 0 003 g cm 0 001 g cm 0 0005 g cm RCCx36 0 0022 g cm 0 001 g cm 0 0005 g cm RCCx38 0 0015 g cm 0 001 g cm 0 0005 g cm RCCx39 0 0015 g cm 0 001 g cm 0 0005 g cm RCCx39 IR 0 0015 g em 2 RCCx39 XR 0 0015 g em 2 Repeatability RCCS32 33 RCCx34 39 XR 0 0005 g cm Std K4 Static pressure effect Compensated if static pressure is set in the menu Specification of high performance density measurement option K6 Ambient temp range 10 C to 50 Fluid temp range 50 C to 150 C Minimum flow rate for specified accuracy RCCx36 to RCCx39 700 kg h RCCx34 140 kg h RCCS33 90 kg h RCCS32 37 kg h Maximum flow rate Qnom Repeatability 0 0002 g cm Temperature measurement 0 5 C 0 2 of reading Density accuracy 0 0005g cm liquids not aerated no gas in the liquid Process temperature influence 0 000015 g cm abs Tfluid 20 C 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNICAL DATA Temperature Measurement Temperature measuring range of converter Standard LT MT 200 to 230 C 5 0 C to 400 C Accuracy Standard 70 C to 150 C 0 5 C 0 005 abs T 20 MT 70 C to 230 C 0 5 C 0 005 abs T um 20 C LT 200 C to 150 C 1 0 C 0 008 abs T u 20 C HT 0 C to 400 C 1 0 C 0
196. lass 900 69 Internal thread RCCS34 See tube pressure for option DS max pressure according A4 ASME class 900 T9 Internal thread NPT RCCS34 See tube pressure for option DS max pressure according A4 ASME class 900 Process Temperature up to 120 C 220 300 J1 acc JIS 2220 10K 14 bar 12 bar 10 bar J2 Flange acc JIS B 2220 20K 34 bar 31 bar 29 bar Process Temperature up to 140 C Pipe connection up to DN 40 40 bar re i 82 lace DIN 11851 DN 50 to DN 100 25 bar under the restriction using suitable gasket materials above DN 100 16 bar Process Temperature up to 150 C 7 Clamp connection up to 16 bar 54 50 32676 above 10 bar DN 50 Clamp acc Mini Clamp under the restriction using suitable gasket to 1 2 16 bar materials sg Clamp acc Tri Clamp up to 2 16 bar 10 bar above 2 all process connections acc AISI 316L 1 4404 1 4435 2 RT Room Temperature 1092 10 C to 50 ASME 16 5 29 C to 38 C b for special process connections For customer built models with Z No Option Z different values may be valid These details are written on the name plate field 13 Medium temperature Special connections RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C Flange ASME gt 300 100 100 94 2 83 3 75 8 69 5 64 3 60 8 58 0 Flange DIN PNxxx 100 100 96 5 55 5 805
197. les office of the Seller Should the instrument fail contact the Seller specifying the model and instrument number of the product in question Be specific in describing details on the failure and the process in which All Rights Reserved Copyright O 2003 Rota Yokogawa 1 INTRODUCTION the failure occurred It will be helpful if schematic diagrams and or records of data are attached to the failed instrument Whether or not the failed instrument should be repaired free of charge shall be left solely to the discretion of the Seller as a result of an inspection by the Seller The Purchaser shall not be entitled to receive re pair services from the Seller free of charge even during the warranty period if the malfunction or damage is due to improper and or inadequate maintenance of the instrument in question by the Purchaser handling use or storage of the instru ment in question beyond the design and or speci fications requirements use of the instrument in question in a location no conforming to the condi tions specified in the Seller s General Specification or Instruction Manual retrofitting and or repair by an other party than the Seller or a party to whom the Seller has entrusted repair services improper relocation of the instrument in question after delivery reason of force measure such as fires earthquakes storms floods thunder lightning or other reasons not attributable to the instrument in question For disposal and re
198. lm 2 sel Select a concentration alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Select No function More than Less than Concentration meas alm 2 crit Restrictions All alarms have to be in 0 110 of URV LRV Alarm criteria 2 must always be larger than alarm criteria 1 Select a concentration alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Concentration meas setup only for option CST To setup the coefficients used for calculation of concentration using the Standard Concentration Measurement Reference temperature Set the temperature where the reference density of both components of the mixture has been determined Ref density carrier Set the density of the carrier liquid determined at the reference temperature Temp coeff a carrier Set the linear temperature coefficient of the density of the carrier liquid Temp coeff b carrier Set the squared temperature coefficient of the density of the carrier liquid Ref density product Set the density of the product determined at the reference temperature Temp coeff a product Set the linear temperature coefficient of the density of the product Temp coeff b product Set the squared temperature coefficient of the density of the product For more information on concentration measurement see TI Concentration Measurement TI 01804
199. low below VF 1 criteria Increase volume flow Change setting A 04 VF 2 criteria Volume flow H Alarm Volume flow above VF 2 criteria Reduce volume flow Change setting A 05 Dens 1 criteria Density L Alarm Density below Dens 1 criteria Increase density Change setting A 06 Dens 2 criteria Density H Alarm Density above Dens 2 criteria Reduce density Change setting A 07 Temp 1 criteria Temperature L Alarm Temperature below Temp 1 criteria Increase temperature Change setting A 08 Temp 2 criteria Temperature H Alarm Temperature above Temp 2 criteria Reduce temperature Change setting A 09 Conc 1 criteria Concentration L Alarm Concentration below Conc 1 criteria Increase concentration Change setting A 10 Conc 2 criteria Concentration H Alarm Concentration above Conc 2 criteria Reduce concentration Change setting A 11 Netflow 1 crit Net flow L Alarm Net flow below Net flow 1 crit Increase net flow Change setting A 12 Netflow 2 crit Net flow H Alarm Net flow above Net flow 2 crit Reduce net flow Change setting A 13 Total thr exceed Total threshold exceed Prest Reset totalizer Change setting A 14 Slug detection Slug flow detected Slug criterion is reached Reduce gas bubbles in medium A 15 amr pipe Empty pipe detectd Empty pipe criterion is reached Fill pipe A 16 Corrosion det Corrosion detected Corrosion criterion is reached Change detector W 01 Density low Density lower 0 3 kg l Density lower than 0 3
200. m 1 Sel More than Less than Conc meas alm 1 Crit Conc meas alm 2 Sel More than Less than Conc meas alm 2 crit Volume Net flow unit o 3 9 2 kg min kg h kg d Umin EE sisisi lt lis 31 3 amp 5 e 5 gt a b min Ib d cm3 min cm h m m s m min m h m d gal s gal min gal h gal d Cuft s Cuft min Cuft h Cuft d bbl s bbl min Sel R W Sel R W Sel Sel 8 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION bbl h bbl d Impgal s Detailed Setup Impgal min Impgal h Impgal d Net fou forma Sel XX XXXX X XXXXX Net flow LRV R W Net flow URV R W Net flow damping R W Net flow lowcut R W Net flow Alm 1 Sel No function Sel Net flow Alm 1 Crit R W Net flow Alm 2 Sel function Sel Net flow Alm 2 Crit R W R Slug detection Slug alarm select Not apply Sel Apply R Slug duration R W After sug sel Drive gain damping All Rights Reserved Copyright 2003 Rota Yokogawa 7 49 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup Empty pipe detect Empty pipe alm sel Not apply Sel Apply Empty pipe crit R W After empty pipe Massflow Zero Sel Measured Value Not apply Se Apply Corrosion crit R W Corrosion damp R W Fluid ma
201. m 2 A 07 Temp 1 criteria nc nc nc nc 9 Temp alm 1 gt A 08 Temp 2 criteria nc nc ne nc 6 Temp 2 gt A 09 Conc 1 criteria nc nc nc nc 9 Conc meas alm 17 10 2 criteria nc nc nc nc 6 Conc meas alm 2 A 11 Netflow 1 crit nc nc nc nc 6 Net flow alm 1 gt A 12 Netflow 2 crit nc nc nc nc 6 Net flow alm 2 gt A 13 Total thr exceed nc nc hold continue nc 9 Total switch A 14 Slug detection eed udi nc nc 8 Slug alarm A 15 Empty pipe det itd nc nc nc 9 Empty pipe alm A 16 Corrosion det nc nc nc nc 9 Corrosion alm 7 W 01 Density low nc DEN 0 9 nc nc nc nc W 02 Fixed dens act nc DEN fix value nc nc nc nc W 03 Fixed temp act nc TEMP fix value nc nc nc nc MFL fix W 04 Fixed MF active value nc nc nc nc nc act zero W 05 Autozero running nc nc nc nc nc nc W 06 AZ val error nc nc nc nc nc nc W 07 AZ fluct error nc nc nc nc nc nc W 08 Sensor simul nc nc nc nc nc nc W 09 Fixed Prim Out nc nc nc 4mA nc nc W 10 Prim Out sat nc nc nc nc nc nc W 11 Sec Out sat nc nc nc nc nc nc W 12 Tert Out sat nc nc nc nc nc nc W 13 Quart Out sat nc nc nc nc nc nc E 01 Frequency fault nd Bets oe hold 3 6mA 9 9 7 Temp nc E 02 Signal fault nd nc hold 3 6mA 3 6 7 E 03 EEPROM fault nd nd hold 3 6mA 9 9 7 04 CPU fault nd nd nd 3 6mA 9 nd nd E 05 DSP fault nd nd hold 3 6mA 9 6 7 06 Sensor 1 fault nd 208 hold 3 6mA 9 9 7 07 Sensor 2 fault nd nc hold 3 6mA
202. mosphere as possible When used in corrosive atmosphere allow better ventilation Shock and vibration Please install in a place without shock and vibration as possible Explosion proof equipment installations If the product is installed in hazardous areas please notice the installation hints in chapter 9 Sequence of installation Mounting of detector RCCS30 to 33 on a 2 inch pipe if option PD was ordered see chapter 4 2 Piping of the detector or integral flowmeter in the line see chapter 4 3 Customer insulation of detector if necessary see chapter 4 4 Mounting of converter RCCF31 on a 2 inch pipe see chapter 4 5 Mounting of converter RCCR31 in a subrack see chapter 4 6 Alteration of converter display of converter RCCF31 if necessary see chapter 4 7 Wiring of converter see chapter 4 8 After installation an autozero according chapter 5 6 must be executed When carrying out the zero adjustment the measuring tube should be filled with the liquid at no flow It is therefore recommended to have shut off valves at appropriate points of the upstream vertical installation and downstream horizontal installation of the flowmeter All Rights Reserved Copyright O 2003 Rota Yokogawa 4 1 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 4 2 Mounting of detector RCCS30 to 33 option PD The detector RCCS30 to 33 can be mounted on a 2 inch pipe option PD with a bracket and U bolt ass
203. mperatures option HT is recommended Option K6 includes preheating a full calibration at 3 different densities increased temperature measurement specification and individual adjustment of the fluid temperature de pendency For more information please see TI 01R04B04 05E Density Measurement with ROTAMASS Overview density volume flow measurement Option Accuracy Certificate Description Application Standard 0 0015 g cm to Standard mass flow Standard adjustment with water and air Process medium and environment are 0 008 g cm factory calibration Density constants given in mass flow approximately at room temperature the density certificate certificate range is 0 9 kg l to 1 1 kg l Option K4 0 001 g cm Standard mass flow Thermal treatment of the sensor and Improved volume flow accuracy factory calibration special hardware design Process medium up to 150 C for higher certificate Standard adjustment with water and air temperature select option HT Density constants given in mass flow Density range is 0 9 kg l to 1 1 kg l certificate Option K6 0 0005 g cm Separate factory Thermal treatment of the sensor and Density and concentration measurement in density calibration special hardware design addition to the mass flow certificate Density calibration with 3 different liquids Process medium up to 150 C for higher Individual adjustment of the fluid temperature select opti
204. n Exe execute SO 2 function Select No function Flow Direction Total switch Mass flow alm 1 Mass flow alm 2 Mass flow alm 1 2 Vol flow alm 1 Vol flow alm 2 Vol flow alm 1 2 Density alm 1 Density alm 2 Density alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Concentr meas alm 1 Concentr meas alm 2 Concentr meas alm 1 2 Net flow alm 1 Net flow alm 2 Net flow alm 1 2 Slug alarm Empty alarm Corrosion alarm All alarms All errors All alarms amp errors SO 2 active mode Select On active R W X On active Off active PV is Select Mass flow RW X Mass flow Volume flow Density Temperature Concentration meas Net flow None All Rights Reserved Copyright 2003 Rota Yokogawa 7 13 IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Parameter Data Data range Dec B Reset Reset form point wri Master Power on execute SV is Select Mass flow RW X Density Volume flow Density Temperature Concentration meas Net flow None F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain TVis Select Mass flow RW X F Total mass Volume flow Density Temperature Concentration meas Net flow None F Total flex R Total flex D Total flex F Total mass R Total mass D
205. n proof types see tables Temperature classification in chapter 9 4 5 Mounting of converter RCCF31 to 2 inch pipe The field mount converter RCCF31 can be mounted on a 2 inch pipe Therefore use the delivered bracket and U bolt assy gt F0309 ai IM 01 04 04 00 8th edition March 01 2011 00 4 6 All Rights Reserved Copyright O 2003 Rota Yokogawa 4 INSTALLATION 4 6 Mounting of converter RCCR31 in a subrack If the remote rack mount converter RCCR31 was not ordered with option SR1 or SR2 the customer has to mount it to an own 197 subrack The terminal board must be fixed by 6 screws M2 5x10 to the rear side of the subrack screw 2 5 x 10 2 2 A 22 We eet screw 2 5 x 10 The RCCR31 rack cassette must be inserted into the subrack 4 7 Alteration of display RCCF31 LCD display can be turned its direction with respect to piping configurations Removing four screws adjusting display s orientation and fixing the screws tightly again as shown in figure below Lock screw for cover Ex d ARE IMPORTANT Fix the lock screw for use in hazardous area After modification the user must ensure that the cover is screwed down tightly to maintain the IP rating of the housing failure to do so may allow moisture ingress and failure of electronic components All Rights Reserved Copyright 2003 Rota Yokogawa 4 7 IM 01R04B04 00E E 8th edition Ma
206. ndard density of your liquid for output of standard volume flow or for the actual density in case of density disturbances If the Rotamass detector is installed horizontally bend down the value from the following table must be entered according to the concerning sensor model 530 13 50 g l RCCS31 1 80 g l RCCS32 2 00 g l RCCS33 0 60 g l RCCx34 0 90 g l RCCx36 0 35 g l RCCx38 to 39 XR O g l default Pressure Set the average static line pressure Static pressure effect on density and mass flow will be corrected auto matically Pressure unit Select bar psi MPa ROTAMASS is density calibrated vertically If the ROTAMASS detector is installed horizontal an density offset value from the above table has to be entered to the parameter reference density As positive values if the tubes are down and as negative value if the tubes up All Rights Reserved Copyright O 2003 Rota Yokogawa 7 85 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION 7 8 Temperature functions Basic or Detailed Setup Temperature To set the functions of temperature measurement Notice Standard range 200 to 230 High temp range HT 400 C Temperature Unit Select degC degF K Temperature format Select XXXXX X xxxx XX xxx XXX xx XXXX x XXXXX Temperature LRV low range value Set a temperature value
207. nformity with EN 61010 1 or equivalent national regulations For hazardous area installation in Europe ATEX use standard EN 60079 14 as a guideline Do not switch power supply on before all wiring is finished All Rights Reserved Copyright O 2003 Rota Yokogawa 4 11 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION 4 8 4 Assembling and connecting the Remote Cable RCCY03 Remote type converter RCCF31 RCCR31 are used with remote type detector RCCS3 To connect these instruments use pair triple twisted cable with overall shielding type Li2Y st CY 3x2AWG24 1x3 AWG20 exclusive cable RCCY03 The maximum length is 300 m 984 ft 50 m 164 ft for FM applications Cross sectional view of remote cable RCCYOS Plastic sheat Outer shield Wrap Aluminium foil ED Core Filler imershiad F0409 ai For RCCY03 1 L the cable is completely terminated For RCCY03 0 L the termination set is attached and the customer has to terminate the cable by his own The termination set contains 6 x 20 mm 0 15 m shrink down plastic tube d 3 2 mm Et tE tE 2 20 mm 0 05 m shrink down plastic tube d 4 8 mm 18 conductor markers Gu Gu II Gu 3 12 terminal sleeves 0 25 mm light blue gt gt WH JD DD gt c 1919 Do ec Do gt gt a D gt oc 6 terminal sleeves 0 5 mm orange B gt gt gt OE 1 termin
208. nit Distributor Sensor model DICTOIOI lt olies ie fe s 9 ofo 0 not used Assembly number 0 not used Serial no Converter ix Serial no Detector ix Ij x Universal rev Software x x x I 5 E x gt m E P gs x x x Decimal 3 digits Decimal 7 digits ASCII 20 char ASCII dd mm yyyy IM 01R04B04 00E E 8th edition March 01 2011 00 7 20 All Rights Reserved Copyright 2003 Rota Yokogawa Hardware rev Device S W version Device S W date IU 2 2 2 2 2 2 I E ev Sensor S N Fld dev rev gt 7 PARAMETER DESCRIPTION 7 3 Parameter tree Display menu Process View fld dev vars Mass flow Variables Volume flow Density Temperature Concentration meas Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity D D DU DU OO D D IIA Z Drive gain Analog output 1 Analog Output 1 Analog Output 1 R Analog Output 1mA R Analog output 2 Analog Output 2 R Analog Output 2 R Analog Output 2mA R Pulse Status out 1 Pulse output 1 R Pulse Status out 2 Pulse output 2 R Sel Reset flex totals EXE Reset volume totals EXE Reset all totals E
209. nt In normal slug application set slug duration to zero After slug Select Measured value Hold If Hold is selected mass flow and density keep their value before occurrence of the slug alarm and as long as slug alarm is detected Drive gain damping Set drive gain damping time to get a constant drive gain level Gas application No Slug alarm select Apply Yes No EEE c d After duration Function active Slug detection On Slug detection off Alarm off Alarm on Alarm off Measurement Measurement continued continued or value hold Slug detection off Influence of slug on mass flow density and drive gain mass flow if Hold mass flow if duration time lt gt Measured value mass flow density drive gain slug flow single bubble T88 EPS IM 01R04B04 00E E 8th edition March 01 2011 00 7 100 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 21 Empty pipe detection Detailed Setup Empty pipe detection Detection of empty pipe Not available if gas measurement After Empty pipe crit has been reached alarm option GA is ordered output is activated if selected This function can also be used to detect tube failure see chapter 8 8 Empty pipe alm sel Select Not apply Apply Empty pipe crit Set density value as criteria when empty pipe alarm should happen If Empty pipe crit is smaller than Density URV or LRV whichever is h
210. o history Note Autozero function can t be terminated Autozero value will be calculated and used once the function has been started Autozero value Result of Autozero Exe Autozero check Autozero history Indicates 5 latest autozero values with date of execution temperature and density during execution only if date has been entered This function allows checking the quality of autozero condition and long term zero drift Autozero check Autozero initial Indicates the factory autozero value Autozero check Autozero range Indicates the typical maximum autozero range lf this range is exceeded during autozero the warning W06 is generated Check the detector installation Autozero check Autozero fluctuation range Warning If the sensor model is changed Autozero fluctuation range is zero Indicates the factory Autozero fluctuation range determined during calibration If this range is exceeded during autozero the warning W07 is generated Check the electrical installation the plant vibration and the density is the detector fully filled A IMPORTANT Stop flow before starting autozero valve on output During autozero time Flow is fixed to zero Totalizer stops counting Display keys do not work Additional information and how to start autozero and how to read autozero history is described in chapter 5 6 Zero adjustment All Rights Reserved Copyright O 2003 Rota Yoko
211. ocess Temperature up to 120 C 220 J1 acc JIS B 2220 10K 14 bar 12 bar 10 bar 42 Flange acc JIS 2220 20K 34 bar 31 bar 29 bar Process Temperature up to 140 C Pipe connection up to DN 40 40 bar 52 DIN 11851 DN 50 to DN 100 25 bar under the restriction using suitable gasket materials above DN 100 16 bar Process Temperature up to 150 C 7 54 Clamp connection up to DN 50 16 bar acc DIN 32676 Above DN 30 Tobar under the restriction using suitable gasket materi Clamp Mini Clamp up to 1 2 16 bar als S8 Clamp acc Tri Clamp up to 27 16 bar above 2 10 bar all process connections are made of material 1 4404 1 4435 equivalent to group 2 3 material AISI 316L ASME 16 5 2 RT Room Temperature 1092 10 C to 50 C ASME 16 5 29 C to 38 All Rights Reserved Copyright O 2003 Rota Yokogawa 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNICAL DATA 11 2 Dimensions Integral Type RCCT34 39 1R Without Indicator With Indicator Note The flange dimensions depend on size and pressure rating of the flange Model L1 L2 L3 H1 H2 H3 H4 wi w2 Weight RCCT34 RCCT36 see table 10 mm see table 10 400 266 RCCT38 mm see table 10 490 267 274 222 288 100 89 110 26 kg RCCT39 mm see table
212. old If 2 is selected in case of alarm the pulse output is stopped If Measured value is selected the pulse output keeps on measuring If Hold is selected the pulse output keeps the value before entering the alarm error state All Rights Reserved Copyright O 2003 Rota Yokogawa 7 93 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION SO 2 function Select No Function Flow direction Total limit switch Mass flow alm 1 Mass flow alm 2 Mass flow alm 1 2 Vol flow alm 1 Vol flow alm 2 Vol flow alm 1 2 Density alm 1 Density alm 2 Density alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Concentration meas alm 1 Concentration meas alm 2 Concentration meas alm 1 2 Net flow alm 1 Net flow alm 2 Net flow alm 1 2 Slug alarm Empty alarm Corrosion alarm All alarms All errors All alarms amp errors If Flow direction is selected status output becomes active for forward flow and not active for reverse flow if parameter flow direction set to forward It is the other way round if parameter flow direction is set to reverse see 7 17 If Total limit switch is selected status output becomes active when the totalizer reaches the value set to parameter Total limit switch see 7 17 If an alarm function is selected status output becomes active if the concerning alarm occurs If All alarms is selected status output becomes active if at least one alarm occurs The same applies for er
213. on EF2 HP IECEx KEM 06 0031X Ex ia ib IIB T6 or Ex de ia ib IIB T6 Ex tD ibD A21 IP6x T75 C ENCLOSURE IP67 DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA MAX SURFACE TEMP 75 WARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE IM 01R04B04 00E E 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS RCCR31 option ES1 RCCR31 option ES1 HP IECEx KEM 06 0031X IECEx KEM 06 0031X II 2 G Ex ib IIC II 2 G Ex ib IIB II 2 D Ex ibD II 2 D Ex ibD DIODE SAFETY BARRIER U 250V DIODE SAFETY BARRIER U 250V SEE CERTIFICATE FOR DATA SEE CERTIFICATE FOR DATA RCCS30 to 39 XR option ES1 IECEx KEM 06 0031X Ex ib IIC IIB T1 T6 Ex ibD 21 IP6x T150 C ENCLOSURE IP67 SEE CERTIFICATE FOR DATA MAX SURFACE TEMP 150 RCCS30 to 39 XR option ES1 MT IECEx KEM 06 0031X Ex ib IIC IIB T1 T6 Ex ibD 21 IP6x T220 C ENCLOSURE IP67 SEE CERTIFICATE FOR DATA MAX SURFACE TEMP 220 RCCS30 to 39 XR option ES1 HT IECEx KEM 06 0031X Ex ib IIC IIB T1 T6 Ex ibD 21 IP6x T350 C ENCLOSURE IP67 SEE CERTIFICATE FOR DATA MAX SURFACE TEMP 350 9 4 INMETRO Brazil RCCS3x with option US1 same as IECEx ES1 RCCT3x with options UF1 UF2 same as IECEx EF1 EF2 RCCR31 with options UF1 UF2 same as IECEx EF2 RCCR31 with option US1 same as IECEx ES1 Same parameters and specifications as IECEx
214. on HT temperature dependency Density range 0 3 kg l to 2 kg l Best volume flow accuracy Explosion Proof Concept and Option HP The detector is intrinsically safe the converter flame explosion proof RCCF31 or intrinsically safe associated apparatus RCCR31 The driving power from converter to detector is limited and protected by a barrier which is part of the converter The barrier is protecting the detector either for gas group IIC or IIB option HP With option HP the detector driving power is higher which is benefit to 2 phase flow This is also true for non hazardous applications Option KF2 delivers one passive intrinsic safe current and one pulse output however the converter is flame explosion proof Gas Measurement For gas applications please choose the option GA Density reading below 0 3 kg l is not possible Volume flow is calculated by using the fix density value stored in Reference density Based on the selection of the gas density the follow ing volume flow rates can be calculated standard reference normal and operating Besides the corresponding volume flow rate units can be selected Some functions are unavailable for gas measurement including concentration measurement empty pipe slug or corrosion detection Good and stress free installation is mandatory for a stable Zero Attention to resonance phenomenons has to be taken if gas compressors are used in the pipe Flow noise has to be avo
215. on March 01 2011 00 7 PARAMETER DESCRIPTION Basic Setup Sel degF Temperature LRV R W Temperature URV R W Temperature damping R W Analog 1 select Mass flow Sel Volume flow Density Temperature Concentration meas Net flow None Analog 2 select Mass flow Sel Volume flow Density Temperature Concentration meas Net flow None Pulse Status out 1 Pulse Stat 1 select Sel Status Out No Function Pulse 1 select Mass flow Sel Volume flow Density Temperature Concentration meas Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net 01 04 04 00 8 edition March 01 2011 00 7 26 All Rights Reserved Copyright 2003 Rota Yokogawa Basic Setup All Rights Reserved Copyright 2003 Rota Yokogawa Pulse 1 unit Pulse 1 rate SO 1 function N g P kg P VU 315 i Ib P cm P gal P kgal P Cuft P bbl P mpgal P klmpgal P m N P SI P Scuft P Smz P Flow direction Total switch Mass flow alm 1 Mass flow alm 2 Mass flow alm 1 2 Vol flow alm 1 Vol flow alm 2 Vol flow alm 1 2 Density alm 1 Density alm 2 Density alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Concentr meas alm 1 Concentr meas alm 2 Concentr meas alm Net flow alm 1 Net flow alm 2 Net flow alm 1 2 Slug Alarm Empty alarm Corrosion Alarm All alarms All errors E m N All alarms amp errors 7 PARAMETER DE
216. on the setting of parameter Pulse 1 2 active mode or SO 1 2 active mode On active Output Situation Output transistor Level Pout Level Pout Passive Active AP No Alarm No Pulse open OFF High Us High 15 VDC Alarm Pulse closed ON Low lt 1 V Low lt 1 V Level Sout No Alarm No Pulse open OFF High Us Alarm Pulse closed ON Low lt 1 V Off active Output Situation Output transistor Level Pout Level Pout Passive Active AP No Alarm No Pulse closed ON Low lt 1 V Low lt 1 V Pul tat t 1 adii Alarm Pulse open OFF High Us High 15 VDC Level Sout No Alarm No Pulse closed ON Low x 1 V mieu Qu Alarm Pulse open OFF High Us Us is the external power supply voltage of the pulse status output 01R04B04 00E E 8th edition March 01 2011 00 7 92 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 13 Pulse Status output 2 functions Basic or Detailed Setup Pulse Status out 2 To set the pulse status output 2 Pulse Stat 2 select Select Pulse out Status out No function If Pulse is selected Status out 2 SO is not available If Status out is selected pulse parameters are not available Pulse 2 select Select Mass flow 0 Volume flow 1 Density 2 Temperature 3 Concentration meas 4 Net flow 5 None 6 F Total mass
217. onance frequency between 100 Hz and 200 Hz Under certain circumstances there is a similar resonance frequency in the pipe work or fixture which might be excited In this case high zero fluctuation may occur and Autozero value can t be executed properly Changes in the mechanical support of the detector should be done to decouple the detector from the vibrating structures All Rights Reserved Copyright 2003 Rota Yokogawa 5 9 01R04B04 00E E 8th edition March 01 2011 00 5 BASIC OPERATING PROCEDURES How to perform Autozero via keys SET 123 450 kg h 0 99700 Zero tunin 12 3400 degC 12 3450 kg SET Setting Enable Autozero tuning Inhibit A Inhibit y Autozero tuning Inhibit Enable SET Language Process variables V Diag Service 2XY A Diag Service Basic Setup W Detailed Setup SET Diag Service A Selftest Status tuning Input Output test RR zero me W Autozero check W Auto zero exe 2x w 2XY Autozero check Autozero w Output trim Diag Service Auto zero exe y Autozero A Auto zero exe Autozero value w Zero tuning SET Output trim Not execute w Self Test Status F58 EPS 01R04B04 00E E 8th edition March 01 2011 00 5 10 All Rights Reserved Copyright 2003 Rota Yokogawa Auto zero Exe _ A Execute w Not Execute 2x SET Autozero Autozero exe Doing Autozero 180sec Reading Autozero history see also chap
218. oose a storage place that meets the following requirements Protection from rain and humidity Free of mechanical vibration and shocks e Ambient temperature between 40 C to 55 C RCCT3 RCCF31 RCCR31 50 C to 80 C RCCS3 Atmospheric humidity ranging from O to 100 Operation above 95 for longer times is not recommended Before storing a used flowmeter remove any fluid from the flowmeter line completely Properties of the instrument can change when stored outdoors All Rights Reserved Copyright 2003 Rota Yokogawa 2 1 01R04B04 00E E 8th edition March 01 2011 00 2 TRANSPORTATION AND STORAGE 01R04B04 00E E 8th edition March 01 2011 00 2 2 All Rights Reserved Copyright 2003 Rota Yokogawa 3 Product description 3 PRODUCT DESCRIPTION 3 1 The functional principle The ROTAMASS instrument measures the mass flow with the help of the so called Coriolis force This force occurs when the medium being measured is flowing at velocity v through a tube that is rotating around an axis perpendicular to the direction of flow at angular velocity When the medium moves away from the axis of rotation it must be accelerated to an increasingly high peripheral velocity The force required for this is called Coriolis force after its discoverer The Coriolis force reduces the rotation The opposite effect occurs when the medium flows towards the axis of rotation Then the Coriolis force amplifies the rotation
219. or noise effects Thereafter always use the transceiver outside the area affected by noise Installation A CAUTION The function ground terminal or the PE terminal have to be connected to protective ground to ensure electro magnetic interference protection To ensure the EMC specifications the following measures must be carried out 1 Put the power cables through the ferrite core clamp before connecting to the terminals as shown in chapter Installation Power supply wiring 2 Put the cables through the ferrite core clamp before connecting to the terminals as shown in chapter Installation Power supply wiring 3 Connect protective ground conductor of power supply to PE terminal in the terminal box see chapter Installation Power supply wiring 4 In case of Explosion proof type instrument fur ther requirements are described in chapter 9 EXPLOSION PROTECTED TYPE INSTRUMENTS The description in this chapter is prior to other de scriptions in this instruction manual 01R04B04 00E E 8th edition March 01 2011 00 1 INTRODUCTION 1 4 ATEX Documentation This is only applicable to the countries in European Union 0 00 060 9 00 All instruction manuals for ATEX Ex related products are available in English German and French Should you require Ex related instructions in your local language you are to contact your nearest Yokogawa office or representative Alle brugervejledninger
220. ore it is ensured that the housing is pressure free and free of hazardous substances Pressure shock water hammer and Dynamical exceeding of the given Water hammer can lead to tube pressure surges max pressure at process temp has failures Installation to be avoided Filling and emptying of the pipe work The detector is part of a pipe work It has to be taken into account that fluid can remain in the measuring tubes Disposal cleaning and return See chapter 1 5 Flow direction of the unit See chapter 4 1 and marking on the After installation with wrong flow detector direction only indication error wrong sign can be corrected via software Installation position of the unit See chapter 4 3 A wrong installation position gives only measuring disturbances Pipe stress by weight of the instrument See chapter 4 3 Permitted ambient conditions See chapter 11 1 temperature humidity External fire External fire can result in The instrument itself does not Outer Rise in pressure by temperature contain flammable materials influence Damage of gaskets It is in the sole responsibility of the user to implement suitable means to prevent large damage in the case of fire Earthquake resistance Damage of the mounting screws Check by user 01R04B04 00E E 8th edition March 01 2011 00 10 4 T101 EPS All Rights Reserved Copyright 2003 Rota Yokogawa 11 TECHNICAL DATA 11 1 Specifications PERFORMANCE S
221. oval for USA Canada Flame proof converter Intrinsic safe detector only with cable conduit A with HP not for output 2 active analog outputs 2 passive pulse outputs 1 status input groups A and B FM approval for USA Canada Flame proof converter Intrinsic safe detector only with cable conduit A with HP not for output 1 passive analog output 1 passive pulse output groups A and B IECEx Flame proof converter Intrinsic safe detector output with HP for gas group IIB IECEx Flame proof converter Intrinsic safe detector output Intrinsic safe with HP for gas group IIB outputs INMETRO Flame proof converter Intrinsic safe detector output with HP for gas group IIB INMETRO Flame proof converter Intrinsic safe detector output Intrinsic safe with HP for gas group IIB outputs Custody Transfer Measurement Q01 European MID Approval fluids other than water refer to GS 01R04B07 00E OIML R 117 1 GOST Approval QR1 Russian GOST approval see chapter 9 5 QR2 Kazakh GOST approval see chapter 9 5 not with HP QR3 Uzbekistan GOST approval see chapter 9 5 not with HP Fieldbus Communication Digital communication Foundation Fieldbus protocol refer to GS 01R04B05 00E JHP High Driving Power High Driving Power not for combination with RCCS30 to 34 recommended for combination with RCCS36 to 39 strongly recommended for combination with RCCS39 IR mandatory for combination with RCCS39 XR Active Pulse Output
222. p STATUS a 8 9 10 11 12 13 14 15 Model code Serial number Ambient temperature range Current output range and load resistance range Power supply range Maximum supply voltage and maximum current for passive pulse and status output Calibration constants of detector see also on calibration certificate Number of notified body according ATEX only for ATEX certified flowmeters Number of notified body according PED only for units with process connections more than DN25 Area for Ex relevant marking see chapter 9 The CE mark is not present for FM approved units PS maximum permissible pressure TS maximum permissible process temperature Material of metering tubes Year of manufacturing Customer specified tag number if option BG was ordered Name plate of Remote Converter RCCF31 RCCR31 O O O1 EN 1 3 4 5 6 7 ROTAM SS WASSF 55 MASSFLOW CONVERTER NEE tern w CURRENT OUTPUT PULSE OUTPUT dT STATUS OUTPUT o Model code Serial number Year of manufacturing Ambient temperature range Power supply range Current output range and load resistance range Maximum supply voltage and maximum current for passive pulse output Maximum supply voltage and maximum current for passive status output Number of notified body according ATEX only for ATEX certified flowmeters Area for Ex relevant marking see chapter 9 The CE mark is not present for FM approved uni
223. proof with intrinsic safe connection to detector ib Additional intrinsic safe outputs II 2G d e ia ib IIC T6 2G Ex d e ia ib IIB T6 with option HP Protection ia refers to the intrinsic safe outputs Protection ib refers to the connection to the detector 2D Ex tD ibD A21 IP6x T75 C Max surface temperature 75 Degree of protection IP67 Power supply 90 to 250 V AC 50 60 Hz 20 5 to 28 8 V DC Power consumption max 25 VA 10 W Ambient humidity 0 to 95 RH Ambient temperature range 40 C to 55 C Remote converter RCCR31 option ES1 Associated apparatus with intrinsic safe connection to detector ib 11 2 G Ex ib IIC 11 2 G Ex ib IIB with option 11 2 D Ex ibD Power supply 90 to 250 V AC 50 60 Hz 20 5 to 28 8 VDC Power consumption max 25 VA 10 W Ambient humidity 0 to 95 RH Ambient temperature range 40 C to 55 C Remote rack mount converter RCCR31 must only be installed in safe area 01R04B04 00E E 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Integral type RCCT34 39 XR option EF1 Flame proof with intrinsic safe connection to detector ib 11 2G d e ib IIC 6 2G Ex d e ib IIB 6 T3 with option HP I 2D Ex tD A21 IP6x T150 C Max surface temperature 150 C Degree of protection IP67 Power supply 90 to 250
224. r Example Max Q should be calculated in kg min Pulse width 50 ms Pulse rate 0 1 kg P Time factor related to s 60 P min Max Q 15 0 055 2 0 1kg P 60P min 60kg min If the flow is higher than max Q pulses will be lost Therefore it is mandatory to choose the pulse width rate so that the calculated max Q is always 10 higher than the maximum expected flowrate All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 10 higher is recommended because the duty cycle is not always exact 50 For certain pulse widths the duty cycle at max Q is larger than 50 so fewer pulses can be generated These pulses are delivered later when the flowrate is again below max Q minus 10 To avoid this situation it is recommended to keep the flowrate always 10 below max Q Example Flowrate 11 t h Pulse unit kg Pulse rate 0 1 kg P Time factor related to s 3600 P h Check Lowest pulse width 0 5 s pulse rate time factor max flow rate 0 5 s 0 1 kg P 3600 P h 11000 kg h 16 4 ms customer should select 10 ms pulse width or lower Max Q 18000 kg h 11000 kg h lt 18000 kg h 10 Result Pulse width 10 ms Pulse rate 0 1 kg P For a first orientation the max Q for certain pulse widths and units for a pulse rate of 0 1 1 and 10 are given in the table 7 1 Max flow restriction this amount will be lost Max flow from pulse width unit rate SIG GES
225. r RCCR31 may only be installed in safe area Ex type RCCR31 and RCCS3 must be connected to the suitable 16 earthing system see installation diagram Converter and detector case must have connection to the potential equalisation facility Please confirm that the ground terminal on terminal board is firmly connected For EMC technical reasons the case of the detector is connected to the case of the converter via the shielding of the interconnecting cable Installation diagram Hazardous area Safe area RCCS3 RCCR31 Power supply Terminal Board I O control Exclusive rempte cable RCCY03 F93 EPS IM 01 04 04 00 8th edition March 01 2011 00 9 6 All Rights Reserved Copyright 2003 Rota Yokogawa 9 1 3 Operation 9 EXPLOSION PROTECTED TYPE INSTRUMENTS If the cover of the converter RCCF31 RCCT3 has to be opened following instructions must be followed Confirm that the power cables to the instrument are disconnected Wait 15 minutes after power is turned off before opening the covers The covers of display side and terminal box are fixed with special screws please use Hexagonal Wrench to open the covers Be sure to lock the cover with special screw driver using the Hexagonal Wrench after tightening the cover Before starting the operation again be sure to lock the cover with the locking screws Prohibition of specification changes and mo
226. rating temperature a for Standard process connections Process Temperature RT 50 C 100 C 150 C 200 C 250 C 300 C 350 C Type of process connection Flange acc ASME B16 5 Class 45 9 bar 15 3bar 13 2 bar 120bar 11 0bar 10 2bar 97bar 8 4 bar A1 150 A2 er acc ASME B16 5 Class 4414 bar 40 0bar 345bar 31 2bar 28 7bar 26 7bar 25 2bar 24 0 bar A3 ne acc ASME B16 5 Class ga 7 80 0bar 69 9bar 62 8bar 58 3bar 549bar 52 1bar 50 1 bar 4 acc ASME B16 5 Class 194 4 bar 120 1 bar 104 4 942bar 875bar 824bar 78 2 75 2 bar ha ASME B16 5 Class 206 8 bar 200 1 bar 173 9 bar 157 0 145 8 bar 137 3 bar 130 3 bar n D2 Flange acc EN 1092 1 PN 16 16 bar 15 6 bar 14 2 bar 12 8 bar 11 7 bar 10 9 bar 10 3 bar 9 9 bar D4 Flange acc EN 1092 1 PN 40 40 bar 39 1 bar 35 6 bar 32 0 bar 29 3 bar 27 2 bar 25 8 bar 24 7 bar 05 Flange acc EN 1092 1 PN 63 63 bar 61 6 bar 56 0 bar 50 4 bar 46 2 bar 42 8 bar 40 6 bar 138 9 bar D6 acc EN 1092 1 100 100 bar 97 7 bar 97 7 bar 80 0 bar 73 3 bar 68 0 bar 64 4 bar 61 8 bar G9 thread RCCS30 33 566 tubo pressure for option DS max pressure T9 Internal thread NPT See tube pressure for option DS max pressure 530 33 according 4 ASME c
227. rch 01 2011 00 4 INSTALLATION 4 8 Wiring 4 8 1 General items Notes concerning the wiring When wiring please observe the following precautions A VVARNING In order to prevent damage from condensation ensure isolation of the terminal box of the Coriolis flowmeter Conduit wiring is recommended Please use wiring conduit thick steel or flexible In order to prevent rainwater from flowing or remain into the wiring pipe please keep the watertight using a seal tape Before opening the terminal box be sure to turn off the power Please fully tighten the terminal box cover When removing the cover please unlock the locking screw clockwise See figure below After mounting the cover please lock the cover by turning the locking screw counterclockwise See figure below For explosion proof wiring please see chapter 9 Cover locking screw _ Indicator gt LL Cover locking screw Integral type RCCF31 Remote type converter ai IM 01 04 04 00 8th edition March 01 2011 00 4 8 All Rights Reserved Copyright 2003 Rota Yokogawa 4 INSTALLATION Wiring port handling 1 When waterproof property is unnecessary For meters with NPT 1 2 threads the wiring port is sealed with a cap not water proof that must be removed before wiring For the unused wiring port please prepare plug by the customer For explosion proof ple
228. rch 01 2011 00 7 PARAMETER DESCRIPTION Detailed Sel Setup Flow direction Temp alm 2 All alarms amp errors SO 1 active mode Off Active Pulse Status 2 Pulse Stat 2 sel Sel Status out Sel 01 04 04 00 8 edition March 01 2011 00 7 70 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Sel Detailed Freq Pulse out2 QV Pls unit Hz Setup Impgal P m3 Std P QV Pls rate QV Pls mode Off Active All Rights Reserved Copyright O 2003 Rota Yokogawa 7 71 01 04 04 00 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Sel Setup Status out 2 SO 2 function Flow direction Total switch Mass flo alm 1 Mass flo alm 2 Mass flo alm 1 2 Vol flo alm 1 Vol flo alm 2 Vol flo alm 1 2 Dens alm 1 Dens alm 2 Dens alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Conc alm 1 Conc alm 2 Conc alm 1 2 Net flo alm 1 Net flo alm 2 Net flo alm 1 2 Slug alarm Empty alarm Corrosion alarm All alarms All errors All alarms amp errors SO 2 active mode On Active Off Active Sel totals Reset net totals Reset all totals signal lock Sel 01 04 04 00 8 edition March 01 2011 00 7 72 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Detailed HART Output Mass flo Setup Vol flo Dens Temp Conc meas Net flo None Mass flo Vol flo Dens
229. request IM 01R04B04 00E E 8th edition March 01 2011 00 11 16 All Rights Reserved Copyright O 2003 Rota Yokogawa Remote detector RCCS3 Model and Suffix Code 11 TECHNICAL DATA Model Suffix Code Description Restrictions RCCS30 Nominal Value 0 045 t h 0 75 kg min RCCS31 Nominal Value 0 17 th 2 8 kg min RCCS32 Nominal Value 0 37 t h 6 2 kg min RCCS33 Nominal Value 0 9 t h 15 kg min RCCS34 Nominal Value 3th 50 kg min RCCS36 Nominal Value 101 170 kg min RCCS38 Nominal Value 321 533 kg min RCCS39 Nominal Value 100 t h 1670 kg min RCCS39 IR Nominal Value 250 t h 4170 kg min RCCS39 XR Nominal Value 500 t h 8340 kg min select affiliated RCCF31 or RCCR31 with HP Cable conduit connection M M20 x 1 female thread with cable glands A ANSI 12 NPT female thread only with cable gland for detector connection mandatory with FS1 Process connection size 41 Y see table 11 10 01 DN 15 see table 11 10 23 3477 see table 11 10 02 DN 25 17 see table 11 10 04 DN 40 1127 see table 11 10 05 DN 50 27 see table 11 10 06 DN 65 2 see table 11 10 08 DN 80 87 see table 11 10 10 DN 100 47 see table 11 10 12 DN 125 57 see table 11 10 15 DN 150 67 see table 11 10 20 DN 200 87 see table 11 10 Process connection rating and style A1 ASME flange class 150 process connection dim facing acc ASME B16 5 see table 11 10 A2 ASME flange class 300 proce
230. rgy Velocity Drive gain None D 7 DESCRIPTION R W R W Sel Sel IM 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Basic Setup Disp select 3 Mass flow Sel Volume flow Density Temperature Concentration meas Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain None Disp select 4 Mass flow Sel Volume flow Density Temperature Concentration meas Net flow F Total flex R Total flex D Total flex F Total mass R Total mass D Total mass F Total volume R Total volume D Total volume F Total net R Total net D Total net F Total energy Velocity Drive gain None IM 01R04B04 00E E 8th edition March 01 2011 00 7 24 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION Sel Basic Setup Display contrast 1 0 M 2 2 gt A p 5 Sel g min g h kg s kg min kg h kg d Umin o b s Ib min b h b d Mass flow LRV R W Mass flow URV R W Mass flow damping R W gm sel kg l kg m b gal Ib Cuft g cm g l B hv It API Density LRV R W Density URV R W Density damping R W All Rights Reserved Copyright 2003 Rota Yokogawa N 25 IM 01R04B04 00E E 8th editi
231. rgy factor Total switch select Total limit switch All Rights Reserved Copyright 2003 Rota Yokogawa 7 75 7 PARAMETER DESCRIPTION Sel Sel Sel Sel R W Sel R W Sel Sel 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION Detailed Setup Total reset Not execute Reset flex total Reset mass total Reset volume total Reset net total Reset all totals degBrix Conc meas Format sol wt sol vol Wt Vol XXXXXXX XXXXX X XXXX XX XXX XXX XX XXXX x XXXXX Conc meas alm 1 sel Conc meas alm 1 crit 01R04B04 00E E 8th edition March 01 2011 00 No function More than Less than 7 76 Exe Exe Exe Exe Exe Exe R W R W R W Exe R W R W R W R W R W R W R W Sel Sel R W R W R W R W Sel R W All Rights Reserved Copyright 2003 Rota Yokogawa All Rights Reserved Copyright 2003 Rota Yokogawa Detailed Conc meas alm 2 sel Setup Net flow select Not applicable Net flo Unit kg s 6 5 b min b h cm3 s cm3 min cm3 h E L min T T T 55 gt 5 E m3 s m3 min al s al min al h al d Cuft d bbl s bbl min bbl h bbl d Impgal s mpgal min mpgal h mpgal d Net flo Format XXXXXXX XXXXX X mss m min ga min Cufmin ________ uh uud bs bon Impgal s Impgalh
232. rors with the setting All errors For All alarms amp errors the status output becomes active if at least one alarm or one error occurs SO2 active mode Select On Active Off Active The output levels depending on this parameter are shown on page 7 91 Detailed information about using the pulse and status output see chapter 7 12 7 14 Status input functions Basic or Detailed Setup Status input To set the status input SI function Select No function Autozero Reset flex totals Reset mass totals Reset volume totals Reset net totals Reset all totals 0 signal lock If Autozero is selected active status input starts autozero procedure If parameter Total reset cntrl is enabled f Reset flex totals is selected active status input sets flex totalizer to zero f Reset mass totals is selected active status input sets mass totalizer to zero f Reset volume totals is selected active status input sets volume totalizer to zero f Reset net totals is selected active status input sets net totalizer to zero f Reset all totals is selected active status input sets all totalizer to zero Sl active mode Select On Active Off Active If On Active is selected the status input is closed active If Off Active is selected the status input is open active 01R04B04 00E E 8th edition March 01 2011 00 7 94 All Rights Reserved Copyright O 2003 Rota Yokogawa 7 PAR
233. round Pad stopping plug on detector connecting side of RCCF31 and replace it by a dust proofed cable gland Open the cover on detector connecting side of RCCF31 Remove the cable between COM terminal and the ground screw see below picture Put the intrinsic safe ground cable through the new installed cable gland Connect the IS ground cable to the COM terminal Install the remote cable between Detector RCCS3 and Converter RCCF31 as shown below COM terminal Remove cable NON HAZARDOUS LOCATION Power supply 1 0 control Case earth clamp 15 Note For AC version of RCCF31 maximum power supply is 250V AC For DC version maximum power supply is 28 8V DC Install in accordance with NFPA 70 Max cable length of remote cable 50m 164ft Connect inner shields of remote cable together to COM terminal on converter side Connect outer shield of remote cable on both sides to case by cable gland The installation must be in accordance with the national electrical code 70 article 504 to 510 and ANSI ISA RP 12 06 01 The non intrinsically safe terminals must not be connected to any device that uses or generates more than 250Vrms or dc unless it has been determined that the voltage was adequately isolated Installation must be in accordance with the Canadian Electrical Code when installed in Canada WARNING Substitution of components may
234. ry for essential understanding of operation and features IM 01R04B04 00E E 8th edition March 01 2011 00 1 INTRODUCTION Protective grounding terminal Functional grounding terminal This terminal should not be used as a pro tective grounding terminal Alternating current Direct current 1 1 Using the Coriolis Flowmeter Safely A VVARNING 1 Installation e Installation of the Coriolis flowmeter must be performed by expert engineer or skilled personnel No operator shall be permitted to perform procedures relating to installation Coriolis flowmeter is a heavy instrument Be careful that no damage is caused to personnel through accidentally dropping it or by exerting excessive force on the Coriolis flowmeter When moving the Coriolis flowmeter always use a trolley and have at least two people carry it When the Coriolis flowmeter is processing hot fluids the instrument itself may become extremely hot Take sufficient care not to get burnt Where the fluid being processed is a toxic sub stance avoid contact with the fluid and avoid inhaling any residual gas even after the instru ment has been taken off the line for maintenance and so forth e All procedures relating to installation must comply with the electrical code of the country where it is used 2 Wiring wiring of the Coriolis flowmeter must be performed by expert engineer or skilled personnel No operator
235. s priority to the other descriptions in this instruction manual All instruction manuals for ATEX Ex related products are available in English German and French Should you require Ex related instruc tions in your local language you should contact your nearest Yokogawa office or representative Only trained personal should install and maintain instruments in hazardous areas The protective grounding terminal must be connected to a suitable IS grounding system Avoid mechanical generated sparks while working on the equipment and peripherial devices in hazardous areas All Rights Reserved Copyright O 2003 Rota Yokogawa 1 2 Warranty The warranty terms of this instrument that are guaranteed are described in the quotation We will make any repairs that may become neces sary during the guaranteed term free of charge Please contact our sales office if this instrument requires repair If the instrument is faulty contact us with com plete details about the problem and the length of time it has been faulty and state the model and serial number We would appreciate the inclu sion of drawings or additional information The results of our examination will determine whether the meter will be repaired free of charge or on an at cost basis The guarantee will not apply in the following cases Damage due to negligence or insufficient main tenance on the part of the customer Problems or damage res
236. see table 10 490 267 274 89 110 100 148 228 22 kg RCCS39 mm see table 10 850 379 370 129 160 135 166 246 60 kg RCCS39 IR mm see table 10 870 455 453 155 200 200 198 278 88 kg RCCS39 XR mm see separate figure on page 11 11 Dimensions in mm Weights with smallest flanges 01804 04 00 8th edition March 01 2011 00 11 10 All Rights Reserved Copyright O 2003 Rota Yokogawa Remote Detector RCCS39 XR Integral Type RCCT39 XR 11 TECHNICAL DATA L1 5 see table 8 380 1280 Dimensions in mm Weight RCCS39 XR 290 320 kg depending on flanges RCCT39 XR 295 325 kg depending on flanges 280 230 Option S2 and F20 EPS All Rights Reserved Copyright O 2003 Rota Yokogawa 11 11 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNICAL DATA Remote Detector RCCS30 33 with Option Tx Insulation Heating see table 8 102 418 N N Process connection Heating connection N optional T2 or T3 Ventilation optional T3 Dimensions in mm Weight without process flanges 12kg F21 EPS Table 11 9 Heat tracing connection types depending on process connection type Process connection Standard heating connection Ax ASME 150 Dx EN DN 15 PN 40 Jx JIS 10K DN15 S2 S4 EN DN 15 PN 40 S8 ASME 150 G9 EN DN 15 PN 40 T9 ASME 150 o
237. small Ci 6 91 nF Pulse output only option KF2 Ex ia Uo 30 V lo 100 mA Po 0 75 W Lo negligible small Co 4 51 nF All Rights Reserved Copyright 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS Coherence between temperature class ambient and medium temperature temperature of heat carrier RCCS30 to RCCS33 RCCS30 to RCCS33 without insulation with factory insulation Temp Max ambient Max process Max ambient Max process class temperature temperature temperature temperature T6 50 C 122 F 60 C 140 F 60 C 140 F 60 C 140 F T5 50 C 122 F 80 C 176 F 80 C 176 F 90 C 194 F T4 BO las some 80 C 176 F 130 C 266 T3 80 C 176 F 150 C 302 F 80 C 176 F 150 C 302 F T2 80 C 176 F 150 C 302 F 80 C 176 F 150 C 302 F RCCS34 to RCCS39 XR RCCS34 to RCCS39 XR RCCT34 to RCCT39 XR without insulation with factory insulation Temp Max ambient Max process Max ambient Max process Max ambient Max process class temperature temperature temperature temperature temperature temperature T6 40 104 F 40 C 104 F 65 149 65 149 F 55 C 131 F 65 C 149 C T5 55 C 131 F 55 C 131 F 75 C 167 75 167 55 13192 80 176 4 4 4 5 70 158 115 239 55 C 131 F 115 C 239 F ps i
238. ss connection dim facing acc ASME B16 5 see table 11 10 A3 ASME flange class 600 process connection dim facing acc ASME B16 5 see table 11 10 A4 ASME flange class 900 process connection dim facing acc ASME B16 5 see table 11 10 A5 ASME flange class 1500 process connection dim facing acc ASME B16 5 see table 11 10 D2 EN flange PN 16 process connection dim facing acc EN 1092 1 Form B1 see table 11 10 D4 EN flange PN 40 process connection dim facing acc EN 1092 1 Form B1 see table 11 10 D5 EN flange PN 63 process connection dim facing acc EN 1092 1 Form B2 see table 11 10 D6 EN flange PN 100 process connection dim facing acc EN 1092 1 Form B2 see table 11 10 J1 JIS flange 10K JIS B 2220 see table 11 10 J2 JIS flange 20K JIS B 2220 see table 11 10 52 Thread DIN 11851 see table 11 10 S4 Clamp process connection dimensions acc DIN 32676 see table 11 10 58 Clamp process connection dim Tri Clover Tri Clamp and Y Mini Clamp see table 11 10 G9 G female thread see table 11 10 T9 NPT female thread see table 11 10 Material of wetted parts 7 SH 316L 1 4404 and Hastelloy C 22 2 4602 for tube only RCCS30 to 33 SL Stainless steel 316L 1 4404 only RCCS34 to 39 XR Hastelloy C 22 2 4602 only RCCS34 to 39 IR 1 see selection table Process connection and materials table 11 10 All Rights Reserved Copyright 2003 Rota Yokogawa 11 17 01R04B04 00E E 8th edition March 0
239. st on display 8 6 Detector cleaning A CAUTION For integral type Ambient temperature may not exceed 55 C The equipment can be CIP cleaned Steam below 230 C is not a problem However you should take care that the cleaning operation does not last so long that the converter temperature exceed 55 Switch power off during cleaning 01R04B04 00E E 8th edition March 01 2011 00 8 4 All Rights Reserved Copyright O 2003 Rota Yokogawa 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 7 Troubleshooting A IMPORTANT If the indicated countermeasures do not remedy the fault or in case of troubles which can not be remedied by the user please contact your Yokogawa service centre If there is an error alarm or warning displayed deal with the error according to 8 1 Error descriptions and countermeasure In the following some problems are listed which may not be indicated as error alarm or warning First make sure that no error alarm or warning is displayed 8 7 1 No indication Is the power supply Check the power supply voltage between terminals connections L and N correct Is display cable connected Connect the cable in the correct to CPU board correct position Contact the nearest YOKOGAWA office or service center F81 EPS All Rights Reserved Copyright O 2003 Rota Yokogawa 8 5 01R04B04 00E E 8th edition March 01 2011 00 8 SELF DIAGNOSTIC AND TROUBLESHOO
240. stall in accordance with NFPA 70 Max cable length of remote cable 50m 164ft Connect inner shields of remote cable together to COM terminal on converter side Connect outer shield of remote cable on both sides to case by cable gland RCCS3 and clamp on terminal board RCCR31 Remove cable COM terminal 1 0 control Case earth clamp The installation must be in accordance with the national electrical code NFPA70 article 504 to 510 and ANSI ISA RP 12 06 01 The non intrinsically safe terminals must not be connected to any device that uses or generates more than 250Vrms or dc unless it has been determined that the voltage was adequately isolated Installation must be in accordance with the Canadian Electrical Code when installed in Canada WARNING Substitution of components may impair intrinsic safety Ere Fe sr o m ume oe 01R04B04 00E E 8th edition March 01 2011 00 YOKOGAWA 79664 Wehr Germany 9 18 FM US C CONTROL DRAWING ROTAMASS REMOTE TYPE RCCR31 RCCS3 Drawing 8300028 All Rights Reserved Copyright O 2003 Rota Yokogawa 9 3 IECEx AN WARNING Only trained persons use this instrument in ndustrial locations 9 3 1 Technical Data Applicable Standard IEC 60079 0 2004 IEC 60079 1 2007 IEC 60079 7 2006 IEC 60079 11 2006 IEC 61241 0 2004
241. stallation at highest point of a piping system Avoid it as this can lead to collection of gas bubbles Flow Installation with pressure below 1 bar abs Avoid it as suction can draw air into the measuring tube leading to incorrect measurements Free outlets to contain ers or vessels can generate low pressure by earth gravity acceleration ios F41 EPS Donot stress the detector mechanically Fix the pipe not on both ends of the detector but only at one side Let the other side run free for minimum mechanical stress on the detector Please use the standard reducers if the piping s cross section differs at the inlet or outlet point of the flowmeter Use shut off valve and bypass line To facilitate zero adjustment and maintenance providing a bypass line is recommended Bypass valve Coriolis flowmeter F0301 ai Supporting the Coriolis flowmeter N WARNING Please prevent the detector from pipeline stretching vibration or shock Please prevent the detector from direct fixing See figure below Please fix the pipe at first and support the detector with piping See figure below Please fix only one side of the detector instead of both sides so as to minimize mechanical stress to the detector All Rights Reserved Copyright 2003 Rota Yokogawa 4 3 IM 01R04B04 00E E 8th edition March 01 2011 00 4 INSTALLATION pipe detector pipe pipe detector pipe Y Y Y Y
242. suring gases restricted by density and pressure loss simultaneous measurement of mass flow density temperature volume flow and cumulated mass and volume measuring of concentrations of liquid mixtures solutions and suspensions connection to controllers and process control systems ROTAMASS provides the following l O connections and can be configured for a wide variety of different measurement applications controlling checking monitoring metering mixing filling 2 active analog outputs 2 passive pulse outputs status outputs 1 status input optional AP 1 active pulse output status output optional NM 1 pulse output status output according EN 50227 NAMUR optional KF2 1 passive analog output Ex ia 1 passive pulse output status output Ex ia These capabilities make ROTAMASS ideal for the increasing demand of requirements for automation and the growing trend towards batch processes optional FB see IM 01R04B05 00E E 1 Foundation Fieldbus communication line optional FB and KF4 see IM 01R04B05 00E E 1 intrinsic safe Ex ia Foundation Fieldbus communication line IM 01R04B04 00E E 8th edition March 01 2011 00 3 8 All Rights Reserved Copyright O 2003 Rota Yokogawa 3 Product description 3 11 Name Plates Name plate of Integral type RCCT3 O O1 WN 10 11 12 13 14 15 SERIAL No AMB SUPPLY CURRENT Le 120 PULSE am
243. t key 2 Press the number key displayed for the desired item To return to the previous display press the lt key Entering setting and sending data The data which is input with the keys is set in the HART communicator by pressing ENTER Then by pressing SEND the data is sent to RCCT Note that the data is not sent to ROTAMASS if SEND is not pressed All the data set with the HART communicator is held in memory unless power is turned off so all data can be send to RCCT F3 in one lot Parameter setting on the display with the infrared keys is prohibited during HART communication A IMPORTANT Do not turn power off just after HART Communicator settings sending have been made If ROTAMASS is turned off less than 30 seconds after parameters have been set the set data will not be stored and the data returns to previous settings 6 4 Unique functions of HART Communicator Check on communication error When over run error framing error parity error or buffer overflow error is detected the data including the information of errors is returned and the error message is indicated on HHT Time recording Online gt Device setup gt Detailed setup gt Device information gt Date Month and day can be set in a number of 2 figures Year in 4 figures Multi drop communication Field devices in multi drop mode refer to the connection of several field devices on a communication single line Up to
244. t is the responsibility of the user to use the instrument within the given design limits Erosion and corrosion influence the accuracy and may restrict the temperature pressure limits Therefore corrosion and erosion should be avoided Installation The flowmeter can be installed vertically horizontally or in any other position as long as the measuring tubes are completely filled with the measured liquid during measurement Redundant Installation If two flowmeters of the same size are installed in series mutual interference called cross talk may take place Cross talk occurs due to the fact that both meters have the same resonance frequency If serial installation is planned please contact your Yokogawa representative who can ensure that a frequency adjustment is made to one of the meters at the factory Sizing The measuring range and accuracy are virtually independent of fluid conditions and size of the connecting pipe Select a suitable nominal size from pressure loss calculation Check whether the measuring range and accuracy at minimal flow fit the application The calculations of the pressure loss are based on Newtonian fluids For correct calculation of the pressure drop use the YOKOGAWA Sizing software Sanitary Applications For sanitary applications select process connection S2 S4 or S8 The wetted surface will be Ra lt 1 6 um However if option SFx is selected the surface roughness will be Ra lt 0 8um and with SF2
245. take any liability regarding damage caused by corrosion erosion If corrosion erosion may happen the user has to check periodically if the necessary wall thickness is still in place Gas Content Limits for Liquid Gas Mixtures Gas content limit is defined as the amount of gas in a liq uid gas mixture which generates an error frequency error in the converter The gas content limit is dependent on viscosity surface tension and bubble size of the liquid gas mixture Furthermore it is highly flow rate dependent the higher the flow rate the lower the gas content limits The stated values are for a flow of 50 of Qnom and water air without HP 530 to 32 no limitation RCCS33 non Ex type no limitation RCCS33 Ex type approx 35 RCCx34 no limitation RCCx36 approx 50 RCCx38 approx 30 RCCx39 approx 7 RCCx39 IR approx 3 RCCx39 XR approx 2 with option HP With option HP the gas content limits are improved With liquid gas mixtures the specified mass flow accuracy will not be achieved For short time aeration a function can be activated to keep the current outputs constant during the aeration time Secondary Containment The housings of the RCCS30 33 and the RCCx39 XR are not rated for secondary containment Rupture pressure for RCCx34 38 is typical above 120bar for RCCx39 above 80 bar for RCCx39IR above 50bar Hovvever if the detector housing is exposed to this pressure
246. ted 3 8mA or more than 20 5mA output 2 Relation between pulse width and Decrease length of pulse width or W 12 Tert Out sat Pulso Sialis output 1 pulse rate of Pulse Status output 1 increase amount of pulse rate of pulse saturated is too high output 1 Relation between pulse width and Decrease length of pulse width or W 13 Quart Out sat Pulse St tus output 2 pulse rate of Pulse Status output 2 increase amount of pulse rate of pulse saturated i is too high output 2 E 01 Frequency fault Frequency fault detected Driving frequency out of range Check cable Remote and detector E 02 Signal fault Signal fault detected Phase difference out of range Check cable Remote and detector E 03 EEPROM fault EEPROM fault detected CRC Error Contact Yokogawa service E 04 CPU fault CPU fault detected Micro processor is not working Contact Yokogawa service E 05 DSP fault DSP fault detected Micro processor is not working Contact Yokogawa service E 06 Sensor 1 fault en Signal fault Sensor 1 signal below 7 for 3 min Check cable Remote and detector E 07 Sensor 2 fault Signal fault Sensor 2 signal below 7 for 3 min Check cable Remote and detector Temperature Sensor Sons 5 Check cable Remote and detector E 08 Temp sens fault Fault detected lt 220 or gt 550 Check temperature IM 01R04B04 00E E 8th edition March 01 2011 00 8 2 All Rights Reserved Copyright O 2003 Rota Yokogawa 8 SELF DIAGNOSTIC AND TROUBLESHOOT
247. ter SHIFT move cursor right to next position SHIFT return to higher menu level YOKOGAWA 4 move to lower parameter or increment value SHIFT move to upper parameter F51 EPS General display indication Lock symbol for indication of hardware write protect u Indication of title 123 450 Indication of numeric value kg h Indication of unit F52 EPS All Rights Reserved Copyright O 2003 Rota Yokogawa 5 1 01R04B04 00E E 8th edition March 01 2011 00 5 BASIC OPERATING PROCEDURES 123 450 4 line indication 12 3400 0 99700 12 3450 1 23 450 kg h 3 line indication 12 3400 degC 0 99700 kg l 1 23 450 kg h 2 line indication 12 3400 degC 123 450 kg h F53 EPS A NOTE The infrared switches operate as ON status by detecting the infrared ray reflection from a finger put over the switches through the glass plate of the cover Switches are just below the printed letters SET SHIFT on the faceplate When you touch the switches please note the following The switches may operate even when you do not touch the glass plate if your fingers come near the glass plate so please touch the switches sliding with your finger from the lower part of the glass plate Also be sure not to touch more than one switch at one time by covering your other fingers over the faceplate unless you would like to push SHIFT SET or SHIFT 5 You can increase the s
248. ter 7 24 123 450 kg h 0 99700 12 3400 degC 12 3450 kg Setting Enable SET Menu A Language Process variables VW Diag Service 2XV Diag Service Basic Setup V Detailed Setup SET Diag Service A Seftest Status Input Output test W Autozero check 5 BASIC OPERATING PROCEDURES After 30s 180s Autozero Auto zero Exe XXX After 35 Autozero Date DD MM YYY Y 00 00 2000 Set date with SHIFT YW Then press 2x SET gt Autozero data are written in Autozero history 3x SHIFT SET gt Measuring mode F58a EPS Autozero check Autozero w Output trim SET Autozero check Autozero histor Autozero initial 77 Autozero range 05 05 2003 10 06 2003 w 15 07 2004 SET AZ hist 05 05 2003 0000 00 kg h 00 0000 kg l 0030 00 degC SHIFT SET Autozero 05 05 2003 10 06 2003 W 15 07 2004 2XV All Rights Reserved Copyright 2003 Rota Yokogawa 5 11 F59 EPS IM 01R04B04 00E E 8th edition March 01 2011 00 5 BASIC OPERATING PROCEDURES a Blank Page 01 04 04 00 8th edition March 01 2011 00 5 12 All Rights Reserved Copyright 2003 Rota Yokogawa 6 OPERATION VIA HART 6 OPERATION VIA HART 6 1 Conditions of communication line A HART communicator can communicate with the ROTAMASS RCCT_F3 from the control room the ROTAMASS site or any other wiring termination point in the
249. thers on request IM 01R04B04 00E E 8th edition March 01 2011 00 11 12 All Rights Reserved Copyright 2003 Rota Yokogawa 11 TECHNICAL DATA Remote Detector RCCS34 39 IR with Option Tx Insulation Heating Heating connection optional T2 or T3 Process connection Ventilation D1 5 H6 optional T3 W3 Note The flange dimensions depend on size and pressure rating of the flange Model L1 L4 L5 D1 D2 H6 H7 H8 H9 W3 Weight RCCS34 mm see table 10 420 310 200 330 218 411 273 138 240 18 kg RCCS36 mm see table 10 540 439 250 380 218 464 326 138 260 25 kg RCCS38 mm see table 10 640 530 250 430 228 524 376 148 260 37 kg RCCS39 mm see table 10 1000 884 350 580 246 684 520 165 304 95 kg RCCS39 IR mm see table 10 1040 932 350 590 278 730 530 200 343 125 kg Dimensions in mm Weights with smallest flanges including insulation cover and heat tracing Standard heating connection according table 11 9 All Rights Reserved Copyright 2003 Rota Yokogawa 11 13 IM 01R04B04 00E E 8th edition March 01 2011 00 11 TECHNICAL DATA Adapter 1 27 NPT 61 2 option AD2 e Te T po el pee 01R04B04 00E E 8th edition March 01 2011 00 11 14 All Rights Reserved Copyright O 2003 Rota Yokogawa 11 TECHNICAL DATA 11 3 Model Suffix and Option Codes Integral type RCCT3 Modell and Suffix Code
250. ticle 504 to 510 and ANSI ISA RP 12 06 01 The non intrinsically safe terminals must not be connected to any device that uses or generates more than 250Vrms or dc unless it has been determined that the voltage was adequately isolated Installation must be in accordance with the Canadian Electrical Code when installed in Canada WARNING Substitution of components may impair intrinsic safety ONE NAME TITEL 09022008 FM CSA CONTROL DRAWING ROTAMASS RCCT3 53 07 Butz R b 1 9 05 Butz R vorocana DWG No 7 WEH Rev UPDATE No rr EDITOR CHECKED GERMANY 8300026 1 1 01R04B04 00E E 8th edition March 01 2011 00 9 14 All Rights Reserved Copyright O 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS azardous Locations emote Detector RCCS3 Class Division 1 Groups A B C D Class II and III Division 1 Groups E F G emote Converter RCCF31 Class Division 1 Groups A B C D or Class 1 Zone 1 Group IIC Class Division 1 Groups C D or Class 1 Zone 1 Group IIB option HP Class II and III Division 1 Groups E F G emperature Classification RCCS30 to RCCS33 RCCS34 to RCCS39 XR RCCS34 to RCCS39 XR without insulation with factory insulation T1 T3 Temp class Max ambient Max process tem Max ambient Max process Max ambient Max process temperature perature temperature temperature temperature temperature 50 C 122 F 60 C 140 F 40 104 40
251. tightening the cover see drawing chapter 4 3 Prohibition of specification changes and modifications Users are prohibited from making any modifications of specifications or physical configuration such as adding or changing the configuration of external wiring ports IM 01R04B04 00E E 8th edition March 01 2011 00 9 12 All Rights Reserved Copyright O 2003 Rota Yokogawa 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 2 4 Ex relevant marking on name plates refer to chapter 3 11 RCCT3 option FF1 Control Drawing No 8300026 Class Division 1 Group B C D Class II III Division 1 Group E F G AEx d ia IIC Class 1 Zone 1 T6 Conduit Seals required within 18 inches Use Conductors rated 70 TYPE NEMA 4X IP67 A VVARNING VVAIT 15 MIN AFTER POVVER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCF31 option FF1 Control Drawing No 8300027 Class Division 1 Group C D AIS Class II III Division 1 Group A B C D E F G Class II III Division 1 Group E F G AEx d ia IIC Class I Zone 1 T6 Conduit Seals required within 18 inches Use Conductors rated 70 TYPE NEMA 4X IP67 A VVARNING VVAIT 15 MIN AFTER POVVER DISCONNECTION BEFORE OPENING THE ENCLOSURE RCCR31 option FS1 Control Drawing No 8300028 AIS Class I Division 1 Group A B C D AEx ia IIC Class I Zone 1 option FF1 DS Control Drawing No 8300026 Class Division 1 Group A B
252. tion If Pulse is selected Status out 1 SO is not available If Status out is selected pulse parameters are not available Pulse 1 select Select Mass flow 0 Volume flow 1 Density 2 Temperature 3 Concentration meas 4 Net flow 5 None 6 F Total mass 7 R Total mass 8 F Total volume 9 R Total volume 10 F Total net 11 R Total net 12 Numbers may be displayed if selected via HART If F Total mass F Total volume or F Total net are selected pulse output only works at forward flow If R Total mass R Total volume or R Total net are selected pulse output only works at reverse flow Pulse 1 unit A NOTE To select the pulse output mass or volume has to be selected If mass flow or volume flow is selected the output delivers only frequency Select Hz g P kg P UP Ib P cm P I P m3 P gal P kgal P Cuft P bbl P Impgal P m N P SIP Scuft P Sm P If Pulse 1 select is Mass flow Volume flow Density Temperature or Concentration meas only Hz can be selected If Pulse 1 select is F Total mass R Total mass F Total volume R Total volume F Total net or R Total net only unit P can be selected m3 N P only for gas application SIP Scuft P Sm P only for gas application or if reference density value is selected Pulse 1 rate The Pulse rate can be set according to the unit set in Pulse 1 unit Maximum pulse rate is 10000 Hz P
253. tion only RCCT34 to 39 not with GA with certificate accuracy 0 0005 g cm Certificates Certificate of compliance with the order acc to EN 1024 2004 2 1 As P2 Test report acc to EN 1024 2004 2 2 QIC Material certificate acc to EN 1024 2004 3 1 Pressure test report measuring system Oil and fat free for wetted surface acc to ASTM G93 03 level C WPS acc DIN EN ISO 15609 1 Welding Procedure Specification only for butt weld between process connection VVPQR acc DIN EN ISO 15614 1 Welder Performance Qualification Record and flow divider not for material HC acc DIN EN 287 1 Welder Qualification Certificate Sanitary Type Surface roughness Ra 0 8 um Gas Measurement Special Calibration only RCCT34 to 39 not with GA not RCCT39 XR only process connections 52 S4 S8 see also restrictions in table 11 10 As SF1 Test report roughness of wetted parts As SF2 3A declaration of conformity and 3A mark As SF2 EHEDG certificate not with process connection S2 not with process connection S2 Customer Presetting IPS Housing Pressure Test 131 Rupture pressure proof test and certificate not for RCCT39 XR 60 bar RCCT34 RCCT36 40 bar RCCT38 10 bar RCCT39 RCCT39 IR X Ray Examination X ray examination of flange welding RCCT34 with K4 or K6 only one sided PMI Examination PAMI test 6 test points process connection inlet outlet measuring tubes flow divider inlet outlet 3 Dye
254. tion HP Ui 16 V li 153 mA Pi 0 612 W Li 3 2 mH Ci negligible small Sensor circuits terminals S1 S1 or S2 S2 Ui 16 V li 80 mA Pi 0 32 W Li 2 1 mH Ci negligible small Temperature sensor circuit terminals TP1 TP2 TP3 Ui 16 V li 50 mA Pi 0 2 W Li negligible small Ci negligible small 01R04B04 00E E 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS RCCS30 to RCCS33 without RCCS30 to RCCS33 insulation with factory insulation Temp Max ambient Max process Max ambient Max process class temperature temperature temperature temperature T6 50 C 122 F 60 C 140 F 60 C 140 F 60 C 140 F T5 50 C 122 F 80 C 176 F 80 C 176 F 90 C 194 F 80 0 176 F 100 212 sere 130 C 266 F 80 C 176 F 150 302 80 176 F 150 302 F T2 80 C 176 F 150 C 302 F 80 C 176 F 150 C 302 F RCCS34 to RCCS39 XR RCCS34 to RCCS39 XR RCCT34 to RCCT39 XR without insulation with factory insulation Temp Max ambient Max process Max ambient Max process Max ambient Max process class temperature temperature temperature temperature temperature temperature T6 40 104 F 40 C 104 F 65 C 149 C 65 C 149 F 50 C 122 F 65 C 149 C T5 55 C 131 F 55 C 131 F 75 C 167 F 75 C 167 F 50 C 122 F 80 C 176
255. tion mechanism must be connected Figure A2 1 Example Safety Instrumented Function Saftety PLC DCS mass flow rate volume flow rate density temperature concentration net flow rate Actuators All Rights Reserved Copyright 2003 Rota Yokogawa A2 1 IM 01804 04 00 8th edition March 01 2011 00 A2 SAFETY INSTRUMENTED SYSTEMS INSTALLATION A2 2 2 Safety Accuracy The flowmeter has a specified safety accuracy of 2 This means that internal component failures are listed in the device failure rate if they will cause an error of 2 or greater A2 2 3 Diagnostic Response Time The flowmeter will report an internal failure within 3 minutes of fault occurrence for amplitude errors and within 1 second of fault occurrence for all other errors e g frequency error signal fault A2 2 4 Setup During installation the flowmeter must be setup with engineering unit parameters This is typically done with a handheld device These parameters must be verified during the installation to insure that the correct parameters are in the flowmeter Engineering range parameters can be verified by reading these parameters from the optional local display or by checking actual calibration of the flowmeter Calibration of the flowmeter must be done after parameters are set A2 2 5 Proof Testing The objective of proof testing is to detect failures within the flowmeter that are not detected by the diagnostics of the flowmeter Of main concern
256. tion to the detector I 2D Ex tD A21 IP6x T150 C Max surface temperature 150 C Degree of protection 67 Power supply 90 to 250 V AC 50 60 Hz 20 5 to 28 8 V DC Power consumption max 25 VA 10 W Ambient humidity 0 to 95 RH Ambient temperature range 40 C to 55 The electronics of RCCT3 and RCCF31 are placed in a pressure tight section of the converter housing Ex d The kind of protection of the terminal enclosure is e but can become d by using Ex d certified cable glands Electrical data remote detector RCCS30 33 Driving circuit terminals D D Ex ib Ui 16 V li 53 mA Pi 0 212 W Li 2 4 2 mH Ci negl small Ex ib IIB Ui 16 V li 153 mA Pi 0 612 W Li 4 2 mH Ci negl small Sensor circuits terminals S1 S1 52 S2 Ex ib IIC Ui 16 V li 80 mA Pi 0 32 W Li 4 2 mH Ci negl small Temp sensor circuit terminals TP1 TP2 TP3 Ex ib IIC Ui 16 V li 50 mA Pi 0 2 W Li negligible small Ci negligible small IM 01R04B04 00E E 8th edition March 01 2011 00 Electrical data remote detector RCCS34 39 XR Driving circuit terminals D D Ex ib Ui 16 V li 53 mA Pi 0 212 W Li 3 2 mH Ci negligible small Ex ib IIB Ui 16 V li 153 mA Pi 0 612 W Li 3 2 mH Ci negligible small Sensor circuits terminals S1 S1 or S2 S2 Ex ib IIC Ui 16 V li 80 mA Pi 0 32 W L
257. tive C Via rupture disk option RD preferable with gas application When the metering tube fails the installed rupture disk bursts at about 20 bar 290 psi For gas application the result will be a whistle by the gas blowing out Rupture disk is only for annunciation AN WARNING If rupture disk bursts the hazardous process medium is pressed out of the detector housing to the environment Take care that no worker gets contact to the medium All Rights Reserved Copyright 2003 Rota Yokogawa 8 13 01R04B04 00E E 8th edition March 01 2011 00 8 SELF DIAGNOSTIC AND TROUBLESHOOTING 8 9 Customer Maintenance Part List Converter RCCF31 RCCT3 Detector RCCS30 33 Option PD IM 01R04B04 00E E 8th edition March 01 2011 00 8 14 All Rights Reserved Copyright O 2003 Rota Yokogawa 8 SELF DIAGNOSTIC AND TROUBLESHOOTING Detector RCCS34 39 XR NI All Rights Reserved Copyright 2003 Rota Yokogawa 8 15 IM 01 04 04 00 8th edition March 01 2011 00 8 SELF DIAGNOSTIC AND TROUBLESHOOTING nu M3808PC SP lt 0 5 gt ao 5 1 Complete CF M20 Converter Housing M3808PC SP Complete CF M20 Converter Housing Epox Complete CF NPT Converter Housing M3808PG SP __ CF NPT Converter Housing Epox Complete CT M20 Converter Housing M3808NN SP CT M20 Converter Housing Epox Complete CT NPT Converter Housing Complete
258. to the 4 mA or O Hz Temperature URV upper range value Set a temperature value to the 20 mA or xxxxx Hz Abs URV LRV gt 10K Temperature damping Set the damping time in s Damping time affects outputs and display After 5 times damping time the given value is displayed t 63 Temperature alm 1 sel Temperature alm 1 crit Select No function More than Less than Select a temperature alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Temperature alm 2 sel Select No function More than Less than Temperature alm 2 crit Restrictions All alarms have to be in 0 110 of URV LRV Alarm criteria 2 must always be larger than alarm criteria 1 Select a temperature alarm level What happens in case of an alarm has to be defined in Status out 7 12 7 13 Temperature fix val select Select Inhibit Enable Temperature fixed value Select a temperature value in case of malfunction of the built in temperature sensor Temperature gain The ROTAMASS temperature sensor is installed outside of the measuring tubes So at high or low fluid temperature the temperature measurement may show a deviation as a function of the quality of heat insulation This function allows correcting temperature measurement for better accuracy in mass flow and density Note It is not recommended to use this function unless correct measurement over the complete process t
259. ts Customer specified tag number if option BG was ordered All Rights Reserved Copyright 2003 Rota Yokogawa 3 9 01R04B04 00E E 8th edition March 01 2011 00 3 Product description Name plate of Remote Detector RCCS3 1 2 3 ROTAMASS MASSFLOW METER V MODEL mf METER FACTORS SR Op Model code Serial number Calibration constants of detector see also on calibration certificate Number of notified body according ATEX only for ATEX certified flowmeters Number of notified body according PED only for units with process connections greater than DN25 Area for Ex relevant marking see chapter 9 The CE mark is not present for FM approved units PS maximum permissible pressure TS maximum permissible process temperature Material of metering tubes Year of manufacturing Customer specified tag number if option BG was ordered O1 WN Name plate of RCCT3 and RCCS3 with option DS Dual Seal approval In general the name plates of these units are the same as shown above The difference is as followed PS is named as Working pressure range TS is named as Process temperature range Dual Seal is additionally stated on the name plate IM 01 04 04 00 8th edition March 01 2011 00 3 10 All Rights Reserved Copyright O 2003 Rota Yokogawa 4 INSTALLATION 4 INSTALLATION 4 1 General AN WARNING This instrument must be installed by an expert
260. ulse 1 active mode Select On Active Off Active The output levels depending on this parameter are shown on page 7 91 Pulse 1 width Select 0 05ms 0 1ms 0 5ms 1ms 5ms 10ms 50ms 100ms 500ms 1000ms Pulse 1 at alarm Select 0P 0Hz Measured value Hold If 2 is selected in case of alarm the pulse output is stopped If Measured value is selected the pulse output keeps on measuring If Hold is selected the pulse output keeps the value before entering the alarm error state All Rights Reserved Copyright O 2003 Rota Yokogawa 7 89 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION SO 1 function Select No Function Flow direction Total limit switch Mass flow alm 1 Mass flow alm 2 Mass flow alm 1 2 Vol flow alm 1 Vol flow alm 2 Vol flow alm 1 2 Density alm 1 Density alm 2 Density alm 1 2 Temp alm 1 Temp alm 2 Temp alm 1 2 Concentration meas alm 1 Concentration meas alm 2 Concentration meas alm 1 2 Net flow alm 1 Net flow alm 2 Net flow alm 1 2 Slug alarm Empty alarm Corrosion alarm All alarms All errors All alarms amp errors If Flow direction is selected status output becomes active for forward flow and not active for reverse flow if parameter flow direction set to forward It is the other way round if parameter flow direction is set to reverse see 7 17 If Total limit switch is selected status output becomes active when the tot
261. ulting from handling operation or storage that violates the intended use and specifications Problems that result from using or performing maintenance on the instrument in a location that does not comply with the installation location specified by Yokogawa Problems or damage resulting from repairs or modifications not performed by Yokogawa or someone authorized by Yokogawa Problems or damage resulting from inappropri ate installation after delivery Problems or damage resulting from disasters such as fires earthquakes storms floods or lightning strikes and external causes 1 3 Instruction according EMC The ROTAMASS Coriolis flowmeter is conform to the European EMC Guideline and fulfills the following standards EN 61326 1 2006 EN 61326 2 3 2006 EN 61000 3 2 2006 EN 61000 3 3 1995 1 2 ROTAMASS is class A product and should be used and installed properly according to the EMC Class A requirements All Rights Reserved Copyright O 2003 Rota Yokogawa 1 INTRODUCTION Restriction on Use of Radio Transceiver IMPORTANT Although the products has been designed to resist high frequency electrical noise if a radio transceiver is used near the flowmeter or its external wiring the transmitter may be affected by high frequency noise pickup To test for such effects bring the transceiver in use slowly from a distance of several meters from the flowmeter and observe the measurement loop f
262. up C D ia IIB Class I Zone 1 option FF1 HP DS Control Drawing No 8300026 Class Division 1 Group C D Class II III Division 1 Group E F G AEx d ia IIB Class Zone 1 6 Conduit Seals required within 18 inches Use Conductors rated 70 C NEMA 4x IP67 A VVARNING WAIT 15 MIN AFTER POWER DISCONNECTION BEFORE OPENING THE ENCLOSURE Dual Seal RCCS3 option FS1 DS Control Drawing No 8300027 IS Class I Division 1 Group A B D T6 Class II III Division 1 Group E F G AExia IIC Class Zone 0 Use Conductors rated 20 C above max ambient temperature TYPE NEMA 4X IP67 Temperature Class see Control Drawing Dual Seal IM 01R04B04 00E E 8th edition March 01 2011 00 9 EXPLOSION PROTECTED TYPE INSTRUMENTS 9 2 5 Control drawings Hazardous Locations Class I Division 1 Groups A B C D or Class Zone 1 Group IIC Class Division 1 Groups C D or Class Zone 1 Group IIB option HP and Class ll and III Division 1 Groups E F G Temperature classification temperature or temperature of heat carrier NPT 1 2 The minimum ambient temperature is 40 C 40 F Installation HAZARDOUS LOCATION NON HAZARDOUS LOCATION Rotamass RCCT3 For AC version maximum power supply is 250V AC For DC version maximum power supply is 28 8V DC The installation must accordance with the national electrical code NFPA70 ar
263. uter shielding 100 mm from the end Remove the clear wrap and the filler material Remove the foil that is around the isolated wires Do not clip off the drain wires Twist the 4 drain wires together and fix the 1 5 mm terminal sleeve Slide a shrink down plastic tube d 3 2 mm 220 mm over each of the 3 pairs and a shrink down plastic tube d 4 8 mm 20 mm over the triple of wires push it to the cable jacket and heat with hot air Strip 8 mm of the cable ends Fix the light blue terminal sleeves 0 25 mm to the wire endings of the 3 cable pairs Fix the orange terminal sleeves 0 5 mm to the wire endings of the cable triple Make a radial cut into the PVC outer sheeting 25 mm from the end and cut lenghtwise Slide the conductor markers onto the pairs of wires on both sides of the cable so that the pairs are numbered 1 2 3 4 5 6 and the triple 7 8 9 Each cable must have the same number on detector and on converter side Rotamass Remote Cable RCCYO3 Converter RCCF31 side Terminal sleeve 1 5mm Terminal sleeves 0 25mm light blue Shrinkdown Cut plastic tube N d 3 2mm All Rights Reserved Copyright 2003 Rota Yokogawa 4 13 01R04B04 00E E 8th edition March 01 2011 00 Shrinkdown plastic tube d Smm Terminal sleeves 0 5mm orange 4 INSTALLATION Cable connection to detector RCCS3 and field mount converter RCCF31 1 Remove connection box
264. utput 2 if Pulse Stat 2 sel is set to Pulse In this case changing of QV will change the assignment of Pulse output 2 and vice versa Select Mass flow Volume flow Density Temperature Concentration meas Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net If Pulse output 2 is not available option KF2 or Pulse Stat 2 sel is set to Status out or No function an extended selection is available see HART Variable list below This selection is stored separately from the selection for Pulse HART Variable list Variables which are not allowed will be rejected by Invalid Selection For HART communication Mass flow Volume flow Density Temperature Concentration meas Net flow None F Total mass R Total mass F Total volume R Total volume F Total net R Total net F Total flex R Total flex D Total mass D Total volume D Total net D Total flex F Total energy Velocity Drive Gain All Rights Reserved Copyright O 2003 Rota Yokogawa 7 95 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION 7 16 Totalizer functions Basic or Detailed Setup Totalizer To set totalizer function Totalizer increments the forward flow if flow direction is forward or the reverse flow if flow direction is reverse Total flex select Flex totalizer is available as a secondary total for mass volume or net Select Mass
265. work range Electronic work range 40 C to 55 Cold start above 30 Where meters are mounted in direct sunlight it is recommended to install a sunshade This is particularly important in countries with high ambient temperatures 20 C to 55 Ambient Humidity Limits 0 to 95 RH Process Temperature Limits Detector RCCS30 to 33 50 C to 150 C RCCS34 to 39 XR 70 C to 150 C RCCS34 to 39 XR MT 70 C to 230 C Range 150 C 230 C recommended with Tx option RCCS34 to 39 XR LT 200 C to 150 C RCCS34 to 39 IR HT 0 C to 350 C only with Tx option For use in hazardous area 50 C is low limit Integral type RCCT34 to 39 XR 50 C to 150 C Heat Carrier Fluid Temperature Limits option T2 or T3 only for remote type RCCS30 to 39 IR Standard 0 C to 150 C With option MT 0 C to 230 C With option HT 0 C to 350 C With option LT 200 C to 150 C For fluid temperatures below 70 C select option LT and ask for special insulation see also page 11 5 Process Pressure Limits According to the flange ratings EN PN 16 max 16 bar EN PN 40 max 40 bar EN PN 63 max 63 bar ENPN 100 max 100 bar ASME class 150 max 16 bar ASME class 300 max 41 bar ASME class 600 max 83 bar ASME class 900 max 124 bar ASME class 1500 max 207 bar JIS 10K max 14 bar 1 4 MPa JIS 20K max 34 bar 3 4 MPa
266. x temp T g R W Long Tag R W Descriptor R W Message R W Date R W Sensor model R Sensor S N R Assembly number R Serial no converter R Serial no detector R Device SW Device S W date R Device id R Universal rev R Fld dev rev R Software rev R Hardware rev R 01804804 00 Sib edition March 01 2011 00 N 50 All Rights Reserved Copyright 2003 Rota Yokogawa 7 PARAMETER DESCRIPTION 7 4 Parameter tree HART menu Online Device setu Set parameters for Rotamass see below PV Display process value in engineering unit PV AO Display analogue output in mA Review Review parameters for Rotamass see below Service Not open Device setup Language English Sel Russian Process View fld dev vars R variables R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R All Rights Reserved Copyright 2003 Rota Yokogawa 7 51 01R04B04 00E E 8th edition March 01 2011 00 7 PARAMETER DESCRIPTION SO 2 mode View Input Input function Total res cntrl Inhibit Reset flex totals Reset all totals Diag Self test Status Self test LCD Key Test Service Self Test Status Hist Overview ord Hist Overview ord Clear History ord Not execute Execute Abs Set 1 Set 10 History Set Hist overview H error H Alarm H Warning Clear History abs 01 04 04 00
267. y 4 3 Piping IMPORTANT When the following notes are not observed flow measurements may not be correct and can damage the instrument Please make correct piping design in accordance with the present guidelines A IMPORTANT Please be careful to install the flowmeter not too close to motors transformers inverters and other power source induction failure may occur 1 The upstream and downstream piping length has no influence on the functioning of the instrument 2 Piping requirements for proper operation e Coriolis mass flowmeter can be installed vertically horizontally or at any angle from the horizontal position However the piping must be installed to ensure that the measuring tube is always filled with liquid position of installation of the detector is arbitrary A vertical mounting is recommended however 01 04 04 00 8th edition March 01 2011 00 4 2 All Rights Reserved Copyright O 2003 Rota Yokogawa 4 INSTALLATION Vertical installation recommended Makes pipe easier to empty in case of maintenance start up product change Helps gas bubbles to escape Only one shut off valve is required to ensure no flow for setting Autozero Flow Horizontal installation For liquids Measuring tube downwards so that no gas can collect if no flow U For gasses Measuring tube upwards so that no liquid can collect if no flow Flow In
268. y PT 1 5 x PS 5 Material of medium wetted parts with pressure load Operation restriction The operator is responsible that no corrosion and or erosion is caused by the medium which reduces the safety of the unit as pressure vessel Corrosion and erosion can make the unit fail and can lead to the endangering of persons and facilities If corrosion and erosion are possible the integrity of the tubes has to be checked periodically The following usages of the instruments are not permitted use as climbing aid e g during assembling work on pipe system use as support for external load e g support for piping or tray surface for heavy tools e g during piping work Material removal by any kind of machining e g drilling sawing etc Painting of the name plate Brazing or welding of parts to the instrument Any repair modification or supplements or the installation of spare parts is only permitted if it is done in accordance to this instruction manual Other work must be agreed by YOKOGAWA beforehand YOKOGAWA will not take over any liability for damages caused by unauthorized work on the instrument or prohibited usage of the instrument All Rights Reserved Copyright O 2003 Rota Yokogawa 10 3 IM 01R04B04 00E E 8th edition March 01 2011 00 10 PED PRESSURE EQUIPMENT DIRECTIVE Information of potential hazardous situations Endangering by Description Remarks Surface temperature Surface temperature
269. y na obsluhu pre pr stroje s ATEX Ex s k dispoz cii v jazyku anglickom nemeckom a franc zskom V pr pade potreby n vodu pre Ex pr stroje vo Va om n rodnom jazyku skontaktujte pros m miestnu kancel riu firmy Yokogawa V echny u ivatelsk p ru ky pro v robky na n se vztahuje nev bu n schv len ATEX Ex jsou dostupn v angli tin n m in a francouz tin Po adujete li pokyny t kaj c se v robk s nev bu n m schv len m ve va em lok ln m jazyku kancel Yokogawa Visos gamini ATEX Ex kategorijos Eksploatavimo instrukcijos teikiami angle ir pranc z kalbomis Nor dami gauti prietais Ex dokumentacij kitomis kalbomis susisiekite su artimiausiu bendrov s Yokogawa biuru arba atstovu Visas ATEX Ex kategorijas izstr d jumu Lieto anas instrukcijas tiek pieg d tas ang u v cu un fran u valod s Ja v laties sa emt Ex ieri u dokument ciju cit valod Jums ir j sazin s ar firmas Jokogava Yokogawa tuv ko ofisu vai p rst vi Ex toodete kasutamisjuhendid on esitatud inglise saksa ja prantsuse keeles Ex seadmete muukeelse dokumentatsiooni saamiseks p rduge l hima lokagava Yokogawa kontori v i esindaja poole Wszystkie instrukcje obstugi dla urzadze w wykonaniu przeciwwybuchowym Ex zgodnych z wymaganiami ATEX dostepne sa w jezyku angielskim niemieckim i francuskim Jezeli wymagana jest instrukcja obstugi

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