Form 1436 X5DNET01.fm
Contents
1. T 2 22 E dx EL PRR ratte iov EX ls ocu ie mE Figure 3 Option board mounting locations Once the board is in place tighten the screws to a maximum of 26 in lbs 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 7 Next install the flexible circuit to finish the interface to the control board Refer to Figure 4 To install the flexible circuit first remove the keypad frame necessary in this size unit The frame is attached with two screws in opposite corners the screws thread into fasteners in the plastic assembly After the flexible circuit is installed replace these screws limiting the installation torque to 12 in lbs Figure 4 Flexible circuit interface to control board 115 VAC INTERFACE RELAY ENCODER INTERFACE TERMINALS Figure 5 115 VAC interface encoder terminals The option kit includes five 115 VAC inputs two additional programmable relays and an encoder interface The details of the terminals on the board related to the 115 VAC interface and the encoder are shown in Table 1 on page 7 Table 1 Encoder Interface Terminals Terminal Description Email usa dvacon com Fax 717 264 3115 8 VACON X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD Table 1 Encoder Interface Terminals 115 VAC logic input connect input to 115 VAC to activate DI A The programmable functionality of these2. RUSSIA ZAO Vacon Drives UL Letchika Babushkina 1 Stroenie 3 129344 Moscow telephone 7 495 363 19 85 fax 7 495 363 19 86 ZAO Vacon Drives 2ya Sovetskaya 7 office 210A 191036 St Petersburg telephone 7 812 332 1114 fax 7 812 279 9053 PRODUCTION Chambersburg USA 3181 Black Gap Road Chambersburg PA 17202 TB Wood s India Pvt Ltd 27 E Electronics City Hosur Road Bangalore 560 100 India Tel 91 80 30280123 Fax 91 80 30280124 SLOVAKIA Vacon s r o Branch Seberiniho 1 821 03 Bratislava Tel 421 243 330 202 Fax 421 243 634 389 SPAIN Vacon Drives 1 S A Miquel Servet 2 P I Bufalvent 08243 Manresa telephone 34 93 877 45 06 fax 34 93 877 00 09 SWEDEN Vacon AB Anderstorpsvagen 16 171 54 Solna telephone 46 0 8 293 055 fax 46 0 8 290 755 THAILAND Vacon South East Asia 335 32 5th 6th floor Srinakarin Road Prawet Bangkok 10250 Tel 66 0 2366 0768 UKRAINE Vacon Drives Ukraine Branch 42 44 Shovkovychna Str Regus City Horizon Tower Kiev 01601 Ukraine Tel 380 44 459 0579 Fax 380 44 490 1200 UNITED ARAB EMIRATES Vacon Middle East and Africa Block A Office 4A 226 54763 Dubai Airport Free Zone Dubai Tel 971 0 4 204 5200 Fax 971 0 4 204 5203 UNITED KINGDOM Vacon Drives UK Ltd 18 Maizefield Hinc
3. Table 21 AC DC Drive Object Class Code 0x2A Instance Attributes 1 Page 2 of 2 Een Data Attribute Name Services Minimum Description No Maxi Type aximum 9 N A CurrentActual 100m Get Attribute Single 0 3 Actual motor phase current 0x09 A Units 100 mA 1000 17 Output volt utput voltage 0x11 OutputVoltage V Get Attribute Single 0 3 Units Volts 690 30 Acceleration time 18 Get_Attribute_Singl axy AccelTime 100ms pp ires 1 2 Time from HighSpdLimit X et Attribute Single 32000 Units 100ms 30 Deceleration time 19 Get_Attribute_Singl DetelTime 100ms E y dn 1 2 Time from HighSpdLimit to 0 x et_Attribute_Single 32000 Units 100ms 0 20 Get_Attribute_Single Minimum speed limit LowSpdLimit RPM 7 0 2 p single Units RPM 12000 21 Get_Attribute_Singl ibus Mini d limit et_Attribute_Single inimum speed limi HighSpdLimit RPM 0 2 gis MighSpdLimiH RPM cot Attribute Single Units RPM 12000 29 N A Status of speed reference Ox1D RefFromNet Get Attribute Single 0 4 0 Local speed reference x 1 1 DeviceNet speed reference Table 22 Parameter Object Class Code 0x65 Instance Attributes 1 999 Default Attr Minimum Data Te Attribute Name Services Maximum Type Description 1 These instances give direct access to all drive parameters N A where the instance number 1 N
4. olo 182 so CO o or BR WO N gt 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 15 Table 9 Output Instances Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Fault Reset Run Fwd 20 Speed Reference low byte Speed Reference high byte NetRef NetCtrl Fault Reset Run Rev Run Fwd 21 De fault Speed Reference low byte Speed Reference high byte NetRef NetCtrl Fault Warning Faulted Speed Reference low byte Speed Reference high byte FBus Write1 low byte FBus Write1 high byte FBus Write2 low byte FBus Write2 high byte FBus Write1 low byte FBus Write1 high byte FBus Write2 low byte FBus Write2 high byte NetRef NetCtrl Fault Reset Run Rev Run Fwd 121 122 Speed Reference low byte Speed Reference high byte FBus Write1 low byte FBus Write1 high byte FBus Write2 low byte FBus Write2 high byte FBus Write3 low byte 9 FBus Write3 high byte 10 FBus Write4 low byte 11 FBus Write4 high byte 12 FBus Write5 low byte 13 FBus Write5 high byte 0 FBus Write1 low byte FBus Write1 high byte FBus Write2 low byte FBus Write2 high byte FBus Write3 low byte FBus Write3 high byte FBus Write4 low byte FBus Write4 high
5. 12 FaultRat single 0 4 0 No action 0x0C Set Attribute Single 1 0 gt 1 Fault reset request 1 No action N A If in a faulted state FaultCode 13 indicates the fault that caused 0x0D FaultCode Get_Attribute_Single 0 2 the transition to the faulted 65535 state See Table 14 on page 23 N A Status of Run Stop control li CtrlF Net Get Attribute Singl 0 4 i rd 0x0F 0 Control is local 1 Control is from networks Table 21 AC DC Drive Object Class Code 0x2A Instance Attributes 1 Page 1 of 2 Default cs Attribute Name Services Minimum Inu Description No Maxi Type aximum 3 NS 1 Dri 1 d AtReference Get_Attribute_Single 0 4 Tele actuat at spee 0x03 1 reference Requests speed reference to be local or from the network 0 Set reference to local 0 4 ee Get_Attribute_Single us 0x04 Set_Attribute_Single 1 Note that the actual status of torque or speed reference is reflected in Attribute 29 RefFromNet 4 1 0x06 DriveMode Get_Attribute_Single 1 8 1 Open loop speed Frequency 1 7 N A Actual drive speed best 0 07 SpeedActual RPM Get_Attribute_Single 0 3 approximation 10000 Units RPM 8 Get_Attribute_Single m Speed ref peed reference SpeedRef RPM 0 3 0 08 Set_Attribute_Single E Units RPM Email usa dvacon com Fax 717 264 3115 28 VACON X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD
6. 11 4166 5707 Fax 55 11 4166 5567 CANADA Vacon Canada 221 Griffith Road Stratford Ontario N5A 613 telephone 1 519 508 2323 fax 1 519 508 2324 CHINA Vacon Suzhou Drives Co Ltd Beijing Branch A528 Grand Pacific Garden Mansion 8A Guanghua Road Beijing 100026 telephone 86 10 51280006 fax 86 10 65813733 CZECH REPUBLIC Vacon s r o Kodanska 1441 46 110 00 Prague 10 telephone 420 234 063 250 fax 420 234 063 251 FRANCE Vacon France ZAC du Fresne 1 Rue Jacquard BP72 91280 Saint Pierre du Perray CDIS telephone 33 0 1 69 89 60 30 fax 33 011 69 89 60 40 GERMANY Vacon GmbH Gladbecker Strasse 425 45329 Essen telephone 49 0 201 806 700 fax 49 0 201 806 7099 Vacon OEM Business Center GmbH Industriestr 13 51709 Marienheide Germany Tel 49 02264 17 17 Fax 49 02264 17 126 INDIA Vacon Drives amp Control Plc Plot No 352 Kapaleeshwar Nagar East Coast Road Neelangarai Chennai 600041 Tel 91 44 244 900 24 25 ITALY Vacon S p A Via F lli Guerra 35 42100 Reggio Emilia telephone 439 0522 276811 fax 39 0522 276890 THE NETHERLANDS Vacon Benelux BV Weide 40 4206 CJ Gorinchem telephone 31 0 183 642 970 fax 31 0 183 642 971 NORWAY Vacon AS Bentsrudveien 17 3080 Holmestrand telephone 47 330 96120 fax 47 330 96130 ROMANIA Vacon Romania Reprezentanta Cuza Voda 1 400107 Cluj Napoca Tel 40 364 118 981 Fax 40 364 118 981
7. 4 7110 15 2220 18 5120 5 7120 16 2221 20 5200 10 7200 34 2222 28 5210 23 7310 22 2300 9 5300 24 29 7500 25 3110 13 5400 27 61441 26 3130 12 5430 31 3120 14 32 6100 1 Table xx below lists the advanced fault codes for the drive fault F38 related to the option board Faults not listed in the table use the drive fault code rather than the DeviceNet defined fault code For more information on drive faults see the X5 User s Manual The option board status LEDs are described on page 12 of this manual Table 15 Advanced Fault Codes Aayanced Fault Possible Cause Corrective Measures Fault Code Check option board status LEDs Option board is disconnected ribbon cable connection and 1 Option board loss damaged cycle power Replace option board if necessary 2 Unstable ID during power up Option board hardware issues Cyc e power If problem persists contact Vacon technical support 3 Option board changed Option board was changed during If the change was intentional last power down cycle power 4 Invalid ID Option board hardware issues power If prete persists contact Vacon technical support 5 Wrong or no daughter card Option DIMM module issues Cycle power If problem persists installed contact Vacon technical support 6 Option board software error Option board software issues Cycle power Ii problem persists contact Vacon technical support If the change was inte
8. A Get_Attribute_Single N A 2 corresponds to the parameter 0x01 Set_Attribute_Single number See the X5 User s N A Manual Ch 7 for detailed information about all drive parameters This class is a vendor specific object that provides direct DeviceNet access to all X5 parameters including those not defined by DeviceNet The instance corresponds to the parameter number For example if the user wants to set Preset Frequency 1 to 8 2 Hz the user would issue a SET ATTRIBUTE SINGLE request for Class 101 0x65 instance 303 attribute 1 with a value of 82 For the full list of drive parameters see the X5 User s Manual Chapter 7 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 29 Table 23 I O Configuration Object Class Code 0x80 Instance Attributes 1 Attr Data EI No Attribute Name Services d Type Description aximum 1 Get Attribute Single 71 Sets the input assembly for the 1 0 0x01 Input Assembly Sai Attribute Single 70 8 connection using the actual 182 assembly number 2 Get_Attribute_Single 21 Sets the output assembly for the 1 0 0x02 Output Assembly Set Attribute Single 20 8 connection using the actual 132 assembly number Sets the input assembly for the 1 0 connection using the assembly offset 3 Get_Attrib Singl ioa d 5 bes dt 5 2 assy 171 3 assy 172 4 assy 181 5 assy 182 Sets the o
9. Code Data Type Description WORD 1 16 bit word UINT 2 16 bit unsigned integer INT 3 16 bitsigned integer BOOL 4 Boolean SINT 5 Short integer DINT 6 Double integer LINT 7 Long integer USINT 8 Unsigned short integer UDINT 9 Unsigned double integer ULINT 10 Unsigned long integer REAL 11 Single floating point format IEEE 754 LREAL 12 Double floating point format IEEE 754 ITIME 13 Duration short TIME 14 Duration FTIME 15 Duration high resolution LTIME 16 Duration long DATE 17 Date see DeviceNet spec TIME OF DAY 18 Time of day DATE AND TIME 19 Date and time STRING 20 8 bit per character string STRING2 21 16 bit per character string STRINGN 22 N bytes per character string SHORT STRING 23 Short N byte character string BYTE 24 8 bit string DWORD 25 32 bit string LWORD 26 64 bit string 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD RESET SERVICE The X5 unit s identity object class 0x01 supports only the type 0 reset service The reset emulates power being cycled to the DeviceNet interface FAULT TRACKING Following is a cross reference listing of X5 AC drive faults and broadcast DeviceNet faults Table 14 Cross Reference List of X5 and DeviceNet Fault Codes DeviceNet X5 Drive DeviceNet X5 Drive DeviceNet X5 Drive Fault Fault Fault Fault Fault Fault 1000 8 3300 17 6310 2 2110 6 4210 7 6320 30 2120 11 4300 122121 7100 33 2200 3 5112
10. inputs is controlled DI B by parameters 728 729 730 731 and 732 Each of these DI C inputs can emulate the function of the FWD REV R J EN MOL 011 012 013 014 DI5 input terminals on the X5 DI D control board DI E Refer to the X5 User s Manual for more information DPD 00089 ACn The neutral connection for the 115 VAC control inputs The third auxiliary relay The function of this relay is set by parameter 709 Functionally it is capable of each of the features outlined in the X5 user manual under parameters 705 708 RC3 Terminal NO3 is a normally open contact it closes when the relay activates NC3 is a normally closed contact it opens NC3 when the relay activates RC3 is the common terminal associated with both contacts The ratings of these contacts are 115 VAC 1 amp and 230 VAC 0 5 amp The fourth auxiliary relay The function of this relay is set by parameter 710 Functionally it is capable of each of the features outlined in NO4 the X5 user manual under parameters 705 708 Terminal 4 is normally open contact it closes when the relay activates NC4 is a normally closed contact it opens NC when the relay activates RC4 is the common terminal associated with both contacts The ratings of these contacts are 115 VAC 1 amp and 230 VAC 0 5 amp Channel A input from the encoder Compatible with line At driver open collector or totem pole outputs from an A enco
11. twisted shielded cable with t ire b Connections TES ee wo wire twisted shielded cable with two wire bus power cable and drain Isolation 500 VDC Baud rate 125 250 and 500 kbaud Product code 0 03 5 Product type 0x02 AC Drive Vendor ID 509 Device Net Network supply voltage 11 25 Vdc Other Network input current 28 mA typ 125 mA inrush 24 Table 3 describes the features and functions of DeviceNet Table 3 DeviceNet Features and Functionality Network size Up to 64 nodes Network length Selectable end to end network distance varies with speed Baud rate Distance 125 Kbps 500 m 250 Kbps 250m 500 Kbps 100 m Data packets 0 8 bytes Bus topology Linear trunkline dropline power and signal on the same network cable Busaddessina Peer to peer with Multi Cast one to many Multi Master and Master Slave Special case polled or change of state exception based System features Removal and replacement of devices from the network under power 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 11 PHYSICAL LAYER AND MEDIA The basic trunkline dropline topology provides separate twisted pair busses for both signal and power distribution Thick or thin cable can be used for either trunklines or droplines End to end network distance varies with data rate and cable size Devices can be powered directly from t
12. x x Drive Fault Faulted FaultCode x Ready 0 FwdMode 1 Read 1 1 0 0 Run Fwd Enabled in Start Forward RevMode 1 Read 1 0 1 0 Run R Enabled un Revi Start Reverse Faulted 1 FaultCode x Initiate Faulted Enabled x x x x x x Drive Fault Fault_Stop Stop FwdMode 0 RevMode 0 Ready 0 Enabled 1 0 0 x x X Stop Stopping Initiate Stop FwdMode 1 Enabled 1 1 0 0 0 1 ChangeDir Fwd Enabled RevMode 0 Change to Forward FwdMode 0 Enabled 1 0 1 0 1 0 ChangeDir Rev Enabled RevMode 1 Change to Reverse 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 21 Table 11 Explanation of State Transitions Page 2 of 2 Input Conditions Results 3 Old State tx 212403 Event New State Action eee pe es T 2 3 2 c a a Faulted 1 FaultCode x Initiate Faulted Stop Enabled 1 x x x SafeFault Fault Stop FwdMode 0 RevMode 0 Ready 0 Run1 Var 0 Run2 Var 0 FwdMode Run1 Var NOT PresetDir RevMode 0 Run2 Var Enabled 1 x x x x x SafeChange Enabled PresetDir SpeedRef Preset Speed TorqueRef Preset Torque Faulted 1 FaultCode x Stopping x x x x x x Drive Fault Fault_Stop Initiate Faulted Stop Ready 0 FwdMode 1 Stopping 1 1 0 0 X X Run Fwd Enabled Start Forward RevMode 1 Stoppi 1 0 1
13. 0 Run R Enabled opping x un Rev aa Start Reverse Stopping x 0 0 x x x Stop_Complete Ready Fault_Stopped x x x x x x Fault_Stop_ Complete Faulted Faulted Faulted x x x x x x Fault_Reset Ready Ready 1 EXPLICIT MESSAGING Explicit Messaging is used in commissioning and configuring the drive via the DeviceNet board Explicit messages provide multipurpose point to point communication paths between two devices They provide the typical request response oriented network communication used to perform node configuration and problem diagnosis Explicit messages typically use low priority identifiers and contain the specific meaning of the message right in the data field This includes the service to be performed and the specific object attribute address Email usa dvacon com Fax 717 264 3115 22 VACON X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD LIST OF OBJECT CLASSES The Communication Interface supports the following object classes Table 12 Object Classes Class Object 0x01 Identity 0x03 DeviceNet 0x05 DeviceNet Connection 0x28 Motor Data 0x29 Control Supervisor 0x2A AC DC Drive 0x65 Parameter 0x80 1 0 Configuration LIST OF TYPES The attribute list in Table 13 includes information on the data type of each attribute Table 13 Data Types Data Type Name Data Type
14. 6 MAC ID Switch ID switch setting was 0 06 Changed Get Attribute Single changed since power up 7 Baud Rate Switch Baud itch i aud Rate Switc Get_Attribute_Single 0 5 aud rate switc setting was 0x07 Changed changed since power up 8 MAC ID Switch Actual val f the MAC ID witc ctual value of the 0x08 Value Get Attribute Single M 8 switches DIP switches 0 5 9 Baud Rate Switch Actual val fthe baud rat aud Rate Switc ctual value of the baud rate 0x09 Value Cet Attfibute Single switches DIP switches 6 7 Email usa dvacon com Fax 717 264 3115 26 VACON X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD Table 19 Motor Data Object Class Code 0x28 Instance Attributes 1 Default Attribute Name Services Publ nd Description Maximum Type 1 6 Get_Attribute_Single oe Rated Stator Current i i RatedC t 100mA 0 2 diag Bslede rrenM car Units 100mA 65535 7 Get Attribute Single 2 Rated Base Voltage RatedVolt V 100 2 0x07 atedVoltagely Set_Attribute_Single Units V 9 Get_Attribute_Single Rated Electrical Frequency i i u RatedF H z 0 2 0x09 Single Units Hz 12 x 0x0C PoleCount Get_Attribute_Single 2 2 Number of poles in the motor 16 1760 Nominal speed at rated 19 BaseSpeed RPM att ib te Single 1 2 frequency f
15. 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VRCONe 9 SPECIFICATIONS FOR ENCODER 115 VAC INTERFACE Encoder Interface 115 VAC Interface Speed regulation lt 0 1 Hz 1 On state 90 140 VAC Input frequency max 100 kHz Off state lt 10 VAC Input voltage 10 24 VDC 5 Input frequency 58 62 Hz 5 VDC 500 ohms Suggested pull up 12 VDC 1k ohms On off delay 30 ms maximum resistor 24 VDC 3 3k ohms Terminal block wire 12 24 AWG Terminal block wire 12 24 AWG limitations limitations SETUP AND USE 1 PID feedback plus optimal motor turning in SLV mode employed The encoder interface is most effective if used in conjunction with the vector mode of operation Refer to the X5 User s Manual Chapter 6 for information about using the vector mode Three additional parameters are provided to calibrate the encoder Parameter Parameter Name Range Default Value 219 Encoder Pulses per Revolution 0 16383 1024 220 Encoder Filter Time 10 1000 ms 20 ms 221 Encoder Speed Protection 0 20 0 0 Parameter 219 Encoder Pulses per Revolution can either be extracted from the encoder nameplate or the data sheet supplied with it Parameter 220 Encoder Filter Time is used to filter the encoder signal in the event of noise Parameter 221 is for limiting the response of the drive in the event of the loss of encoder signal Two other parameters are provided to allow m
16. Bus Write2 high byte NetRef NetCtrl Fault Reset Run Rev Run Fwd 121 OTN ao oy RY Ww rh 122 ojl vj N gt Speed Reference low byte Speed Reference high byte FBus Write1 low byte FBus Write high byte FBus Write2 low byte FBus Write2 high byte FBus Write3 low byte 9 FBus Write3 high byte 10 FBus Write4 low byte 11 FBus Write4 high byte 12 FBus Write5 low byte 13 FBus Write5 high byte 0 FBus Write low byte 1 FBus Write1 high byte FBus Write2 low byte FBus Write2 high byte FBus Write3 low byte FBus Write3 high byte FBus Write4 low byte FBus Write4 high byte FBus Write5 low byte FBus Write5 high byte 131 ojl NISJA CO rh 132 so 0 4 0 oO CGO 9 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 19 CONTROL SUPERVISOR BEHAVIOR The State Transition diagram in Figure 8 provides a graphical description of the states and corresponding state transitions for the control supervisor Control Supervisor State Transition Diagram Power_Off DriveFault Fault_Reset Initialization Complete Fault_Stop Complete Fault_Stop DriveFault DriveFault X _ Enabled ecu SafeChange DriveFault OR SafeFault Figure 8 Control Supervisor
17. State Transition Diagram Table 11 on page 20 explains the state transitions pictured in the flow diagram in Figure 8 Start Forward Start Reverse Change to Forward Change to Reverse and Stop Not Faulted Stop are static outputs of the control supervisor state machine They are commands to the drive when CtrlFromNet 1 When CtrlFromNet 0 control commands are from another source When performing changes to achieve programmed Safe State e Run Stop Direction can be changed because CtrlFromNet must equal 1 when in the Enabled state Reference in the drive can be changed to Preset Speed only if RefFromNet 1 Email usa dvacon com Fax 717 264 3115 20 VACON X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD Table 11 Explanation of State Transitions Page 1 of 2 Input Conditions Results 2 3 3 41 014 State E mi o gt o Event New State Action e lt c e w 2 T 2 2 2 x a a x x x x x Power Off NonExist Faulted 0 Ready 0 FwdMode 0 except x x x x x x Reset Startup RevMode 0 NonExist Runl Var 0 Run2 Var 0 Faulted 0 Ready 0 FwdMode 0 NonExist P 0 Start onExis x x x x x ower_On artup RevMode 0 Run1 Var 0 Run2 Var 0 Faulted 1 Startup x x x x x x Drive Fault Faulted Ede FaultCode x Initialization Startup x x x x x x Ready Ready 1 Complete Faulted 1 Ready x x x x
18. VACON DRIVEN BY DRIVES X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD FOR THE X5 AC DRIVE INSTALLATION MANUAL 110 Need Help This manual answers most installation and startup questions that may arise However if you have any problems please let your first call be to us Chambersburg PA 17202 Normal business hours North America 8 00 AM to 5 00 PM Eastern time 1 877 Vacon0 1 877 822 6606 After hours support is also available vacon and Vacon Inc are trademarks of Vacon Plc a member of Vacon Group All other product names are trademarks of their respective companies Copyright 2009 Vacon Incorporated All rights reserved X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 3 INSTALLING THE 5 1 DEVICENET COMMUNICATION OPTION BOARD INTRODUCTION The X5 frequency converters can be connected to DeviceNet using an option board the XSDNETO1 The converter can then be controlled monitored and programmed from the host system DeviceNet is an open network bsed on Controller Area Network CAN standards that is designed to connect low cost industrial control devices such as limit switches photoelectric sensors motor starters process sensors frequency converters panel displays and operator interfaces to a network and eliminate expensive hard wiring The direct connectivity provides improved communication between devices as well as important
19. byte FBus Write5 low byte FBus Write5 high byte 131 o Oo OI Ojo DM OF S O N OF N O OO N 132 CO NT 6 1 or BR OO N gt Email usa dvacon com Fax 717 264 3115 16 VACON X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD The default active output assembly is 21 and the default input assembly is 71 The active assemblies are configured using class 0x80 1 0 messages 20 21 70 and 71 are standard Common Industrial Protocol CIP assemblies 1 0 messages 121 122 131 132 171 172 181 and 182 are vendor specific messages that allow for customized assemblies The values of the following parameters indicate which drive parameters are read or written to by the 1 0 assembly Table 10 Parameter Assignments Parameters 880 894 Parameter Parameter Name Range Default 880 FBus Read 1 103 Output Voltage 881 FBus Read 2 104 Output Current 882 FBus Read 3 0 65535 105 Drive Load 883 FBus Read 4 107 Drive Temp 884 FBus Read 5 909 DI Status 890 FBus Write 1 907 Cntl Word 2 891 FBus Write 2 402 Accl Ramp 1 892 FBus Write 3 0 65535 403 Decel Ramp 1 893 FBus Write 4 920 510 Vmet Level 894 FBus Write 5 921 SIO Imet Level Examples Examples 1 and 2 on the following pages show how using t
20. d parameters can be found in the X5 User s Manual DPD 00089 Email usa dvacon com Fax 717 264 3115 10 VACON X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD The encoder interface can easily serve as one of the inputs to the X5 s Keeper Function data logging See the X5 User s Manual for more information Both the Vmet and Imet output from the drive can be configured to indicate the status of the encoder Parameters 700 Vmet and 702 Imet that relate to the setup and calibration of the Vmet and Imet outputs both have selections related to the status of the encoder input The Program Sequencer function can also key off the encoder s home pulse To make use of this function the encoder s home pulse 1 pulse per revolution must be connected to the C input of the encoder board ENCODER INTERFACE TROUBLESHOOTING Any problem with the encoder interface will result in an F37 fault Four advanced fault codes are available to help you determine whether you have an encoder calibration problem or a defect For more information on troubleshooting refer to the Troubleshooting chapter in the X5 User s Manual For information on setting parameters see Chapter 7 in the X5 User s Manual USING DEVICENET CONNECTIONS Following are the specifications for DeviceNet connections Table 2 DeviceNet Connection Specifications Interface Pluggable connector 5 08 mm Data transfer method CAN adii T ire
21. der If itis an open collector or totem pole type encoder outputs are used connect the A terminal to Ecom Channel B input from the encoder Compatible with line B driver open collector or totem pole outputs from an B encoder If itis an open collector or totem pole type encoder outputs are used connect the B terminal to Ecom Channel C input from the encoder Compatible with line C driver open collector or totem pole outputs from an cC encoder If itis an open collector or totem pole type encoder outputs are used connect the C terminal to Ecom Power supply terminal for use with a customer supplied encoder It can be either 12 VDC or 5 VDC based on the VDC position of the encoder interface power supply selector shown in Figure 1 on page 5 Voltage regulation 5 maximum current available is 100 mA Ecom Signal common for the encoder interface Note that the connections described in Table 1 work only when the encoder has an internal pull up resistor on the open collector Alternatively it might be preferable to pull the channel high and attach the open collector to the channel For example if using Channel A A on the option board would be tied to VDC and A would be connected to the open collector coming from the encoder The advantage in this method is that no pull up down resistors are needed if the encoder has an internal pull up this does not affect anything 24 hour support 1
22. device level diagnostics not easily accessible or available through hard wired 1 0 interfaces The DeviceNet model is application independent it provides the communication services needed by various types of applications Many of today s lower level industrial control devices must retain their low cost low resource characteristics even when directly connected to a network DeviceNet takes this into consideration by defining a specific instance of the model for communications typically seen in a master slave application This is referred to as the Predefined Master Slave Connection Set DeviceNet allows the interchangeability of simple devices while making interconnectivity for more complex devices possible In addition to reading the state of discrete devices DeviceNet provides the capability to report temperatures to read the load current in a motor starter to change the deceleration rate of drives or to count the number of packages that have passed on a conveyor in the previous hour This option also provides two additional control relays each rated for 115 VAC 1 amp or for 230 VAC 0 5 amp NOTE This network communication interface included with the X5 option is warranted to meet the core specifications for DeviceNet Many existing software applications are custom engineered and may contain brand specific communication that will not be supported by the X5 without modification No guarantee of compatibility with any specific system i
23. he FBus Write 2 Parameter 402 would allow the 1 0 assembly to set the drive 5 acceleration rate Example 1 Input Assemblies Page 1 of 2 Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Running 1 Fwd Faulted 70 2 Speed Actual low byte 3 Speed Actual high byte 0 At Ref Ref from Net Ctrl from Net Ready Running 2 Rev Running 1 Fwd Warning Faulted 1 Drive State 2 Speed Actual low byte 3 Speed Actual high byte 0 At Ref Ref from Net Ctrl from Net Ready Running 2 Rev Running 1 Fwd Warning Faulted Drive State Speed Actual low byte Speed Actual high byte FBus Read low byte FBus Read high byte FBus 2 low byte FBus Read high byte 171 SLO oO BR Wy dM 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 17 Example 1 Input Assemblies Page 2 of 2 Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 FBus Read1 low byte 1 172 FBus Read1 high byte FBus Read2 low byte 2 3 FBus Read high byte 0 At Ref Ref from Net Ctrl from Net Ready Running 2 Rev Running 1 Fwd Warning Faulted 1 Drive State Speed Actual low byte Speed Actual high byte FBus Read low byte FB
24. he bus and communicate with each other using the same cable Nodes can be removed from or inserted in the network without powering down the network Power taps can be added at any point in the network which makes redundant power supplies possible The trunkline current rating is 8 amps An opto isolated design option allows externally powered devices for example AC drives starters and solenoid valves to share the same bus cable Terminator 2 Terminator Trunk line Zero drop Short drops Figure 6 Thick or thin cable can be used for either trunklines or droplines The X5DNETO1 DeviceNet board is connected to the fieldbus through a 5 pin pluggable bus connector See Figure 1 on page 5 for the location of the bus connector Communication with the control board of the frequency converter takes place through the flexible circuit applied last during the installation process DEVICENET TERMINALS Table 4 describes the DeviceNet terminal assignments Table 4 DeviceNet Terminals Terminal Description Signal Reference 1 Communication power supply ground V 2 Communication signal low CAN_L 3 Cable shield Drain 4 Communication signal high CAN_H 5 Communication power supply 24V V Email usa dvacon com Fax 717 264 3115 12 VACON X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD LED INDICATIONS The DeviceNet Option Board includes two LED status indicators Networ
25. inuous control of the frequency converter They provide a dedicated special purpose communication path between a producing application master and one or more consuming applications slaves They are exchanged across single or multi cast connections and typically use high priority identifiers 1 0 polling messages contain no protocol in the 8 byte data field The meaning of the message is implied by the connection ID CAN identifier Before messages are sent using these IDs both the device sending and receiving them must be configured The configuration contains the source and destination object attribute addresses for the master and the slave The polling message flow is shown in Figure 7 Data Output Assembly l E IK 11 11 Data Input Assembly Slave Master aste 5 Figure Z Polling Message Diagram for 1 Messaging Input and Output Assembly Instances The following tables outline the supportedinputand outputinstances available underthe DeviceNet communication link to the X5 unit Table 8 Input Instances Page 1 of 2 Speed Actual low byte Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Running Faulted 1 Fwd 70 1 2 Speed Actual low byte 3 Speed Actual high byte 0 At Ref Ref from Ctrl from Ready Running Running Warning Faulted Net Net 2 Rev 1 Fwd 7 Drive State Default At Ref Reff
26. k Status and Module Status See Figure 1 on page 5 for the location of these LEDs on the board Network status provides information on the network connection status and module status provides information on the DeviceNet module itself The following tables explain the meaning of the status LEDs Table 5 Network Status LED If the LED is This means The DeviceNet option is not online OFF The device has not completed the Dup_MAC_ID test If the module status LED is off the device is not receiving power Network Status LED Green The DeviceNet option is online and is allocated to a master Green flashing 0 the Dup_MAC ID test is online Red flashing One or more 1 0 connections are in the timed out state Red The DeviceNet option cannot communicate on the network Table 6 Module Status LED If the LED is This means OFF There is no power applied to the DeviceNet option board Green The option board is operating normally Module Status The option board is in Standby state or the device needs LED Green flashing commissioning because of a missing incomplete or incorrect configuration Red flashing The option board has detected a recoverable fault Red The option board has detected an unrecoverable fault GETTING STARTED USING THE DEVICENET OPTION BOARD Before using the DeviceNet option board you must configure the device baud rate and node or MAC address
27. kley Fields Industrial Estate Hinckley LE10 1YF Leicestershire telephone 44 0 1455 611 515 fax 44 01455 611 517 UNITED STATES Vacon Inc 3181 Black Gap Road Chambersburg PA 17202 telephone 1 877 822 6606 fax 1 717 267 0140 ii D D a 1 1 o
28. mmary Status of the Device Defined in ODVA DeviceNet specifications N A 0 Nonexistent 8 State Get_Attribute_Single 0 8 1 Device Self testing 5 2 Standby 3 Operational 4 Major Recoverable Fault 5 Major Unrecoverable Fault Table 17 DeviceNet Object Class Code 0x03 Class Attributes 0 Default I Attribute Name Services Minimum Bos Description No Maxi Type aximum 1 2 0x01 Revision Get Attribute Single 2 2 Revision of this object x 2 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON e 25 Table 18 Instance Attributes 1 Default du Attribute Name Services Minimum Data Description o Maxi Type aximum 1 MAC ID Get_Attribute_Single 8 Node add ode address 0x01 Set_Attribute_Single 43 0 The baud rate of the device 2 Get_Attribute_Singl 00 125K Baud Rate ll die Mel 0 8 0x02 Set_Attribute_Single 2 01 250K 02 500K 3 Get_Attribute_Single BOI m 0 4 Bus 0ff Int t 0x03 Set_Attribute_Single EX 4 Get Attribute Single Number of ti CAN tt umber of times went to Bus 0ff Count z E 0 8 0x04 VOU ST cet Attribute Single the bus off state Allocation Choice Master s MAC ID Structure of Byte Allocation Choice byte 5 Allocati Bit 0 Explicit messaging ocation 1 0x05 Information GeL Aniete Single ia Bit 1 Polled 1 0 USINT Master s MAC ID 0 63 valid 255 unallocated 0
29. ne voltage DO NOT TOUCH Use only electrically insulated tools Before servicing any drive Disconnect all power Place a DO NOT TURN ON label on the drive disconnect Lock the disconnect in the open position Failure to observe these precautions will cause shock or burn resulting in severe personal injury or death Figure 1 shows the layout of the option board and the location of important components on it 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 5 Encoder 115 VAC Switch 7 6 Switch 5 0 Interface Terminals Set Baud Rate Set MAC Node Address BE ESAE ARE 25100064 07234729 REVA DeviceNet Module Status LED Network Status LED Terminal Block Figure 1 Option board layout Before you can install the option board you must first remove the drive cover Figure 2 shows the locations of the cover screws The torque range for the X5 Size 1 cover is 18 26 in lbs Cover screw locations Cover screw locations Figure 2 Cover assembly and screw locations Email usa dvacon com Fax 717 264 3115 6 VACON XBDNETO1 DEVICENET COMMUNICATION OPTION BOARD The option board is installed just above the control board in all configurations a Size 1 unit is shown in Figure 3 for reference The screws labeled A must be removed from the X5 those labeled B need only to be loosened to accept the board slot
30. ntional 7 Option board removed Option board was removed during cycle power Otherwise follow last power down sequence corrective measures for fault code 1 Email usa dvacon com Fax 717 264 3115 24 VACON X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD APPENDIX X5 COMMUNICATION INTERFACE OBJECT PROFILES In the following tables attributes shown in bold face are stored in the non volatile part of the drive and maintain their values after a power loss All other settable attributes will power up at their default values Table 16 Identity Object Class Code 0x01 Instance Attributes 1 Attr paraul Data Attribute Name Services Minimum Description No Maxi Type aximum 2 Identificati f each dor b 1 Vendor ID Get Attribute Single 509 2 number 509 2 Indicati fth l f 2 Device Type Get_Attribute_Single 2 2 ndication ot tne genera products 2 This i d igned by th 3 Product Code Get_Attribute_Single 3 2 Pee oy ine vendor to describe the device 0x1301 T 4 Revision Get Attribute Single N A 2 Ot mie efte Te DEN Object represents N A N A Summary status of the device 5 Status Get Attribute Single 0 8 Defined in ODVA DeviceNet 255 specifications 0 6 Serial Number Get_Attribute_Single N A 9 Serial number of the device OxFFFFFFFF X5 7 Product Name Get_Attribute_Single X5 25 Human readable identification X5 Su
31. ore flexibility in encoder selection and to improve PID application usage Parameter Parameter Name Range Default Value Quadrature Quadrature 223 Single Channel 224 Encoder Range 0 24000 rpm 0 Parameter 223 Encoder Type allows the use of either quadrature or single channel types of encoders Parameter 224 Encoder Range improves PID application flexibility This parameter should be used in situations where the encoder feedback signal is not always directly proportional to the motor speed for example a winder using an encoder mounted on an idler pulley feeding a winding spool The PID may be attempting to maintain a constant linear speed on the wound media but as the diameter of the media on the spool changes the motor turning the spool needs to vary its speed to maintain the linear speed at the idler pulley When parameter 224 is set to it is ignored and the PID calculates the feedback percentage based on parameter 301 Maximum Frequency When this parameter is set to a non zero value the PID uses instead Parameter 224 s setting to calculate the feedback percentage Encoder feedback works similarly to an analog input as configured in parameters 850 PID Configure 851 PID Feedback 852 PID Prop 853 PID Int Gain and 859 PID Derivative Gain The feed forward options are suggested for setting parameter 850 More specific details on each of the liste
32. rom Net Ctrl from Net Speed Actual high byte Ready Running 2 Rev Running 1 Fwd Warning Faulted Drive State Speed Actual low byte 171 Speed Actual high byte FBus Read 1 low byte FBus Read1 high byte FBus Read low byte SN 0 1 OI OO N Email usa dvacon com Fax 717 264 3115 FBus Read2 high byte 14 VACON X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD Table 8 Input Instances Page 2 of 2 Instance Byte Bit 7 Bit 6 Bit5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 FBus Read1 low byte FBus Read high byte FBus Read low byte FBus Read2 high byte At Ref Ref from Ctrl from Ready Running Running Warning Faulted Net Net 2 Rev 1 Fwd Drive State 172 S Oo Speed Actual low byte Speed Actual high byte FBus Read1 low byte FBus Read high byte FBus Read low byte FBus Read2 high byte FBus Read3 low byte FBus Read3 high byte FBus Read4 low byte FBus Read4 high byte FBus Read5 low byte FBus Read5 high byte FBus Read1 low byte FBus Read1 high byte FBus Read2 low byte FBus 2 high byte FBus Read3 low byte FBus Read3 high byte FBus Read4 low byte FBus Read4 high byte FBus Read5 low byte FBus Read5 high byte 181 o N ao oO R amp R wD N
33. rom nameplate 0x0F Set_Attribute_Single 24000 Units RPM Table 20 Control Supervisor Object Class Code 0x29 Instance Attributes 1 Page 1 of 2 Default Aii Attribute Name Services Minimum Data Description No Maxi Type aximum 0 3 Get_Attribute_Single Run1 a p 0 4 Run F d R t 0x03 m Set Attribute Single 4 Get_Attribute_Single Run2 _ 0 4 Run R t 0x04 2k Set Attribute Single 0 a NetCtrl Get_Attribute_Single 0 Requests Run Stop control 0x05 Set_Attribute_Single 1 to be local from network State of Control Supervisor Instance 1 Startup i N A 2 Not Ready o State Get_Attribute_Single 0 8 3 Ready x 7 4 Enabled 5 Stopping 6 Fault Stop 7 Faulted 7 N A Running Forward Status 0x07 Running1 Get Attribute Single 0 4 0 Other state 1 1 Running forward 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 27 Table 20 Control Supervisor Object Class Code 0x29 Instance Attributes 1 Page 2 of 2 8 N A Running Reverse Status 0 08 Running2 Get_Attribute_Single 0 4 0 Other state 1 1 Running reverse 9 N A Ready to Accept a Run Event 0x09 Ready Get_Attribute_Single 0 4 0 Other state x 1 1 Ready 10 N A Fault Occurred 0 0 Faulted Get_Attribute_Single 0 4 0 No faults present 1 1 Fault occurred latched 0 Fault Reset Request
34. s made The user is responsible for any interface software and hardware needed to make an application function APPLICABLE DOCUMENTS This manual is supplied as a supplement to the X5 AC Drive User s Manual DPD 00089 previously Form 1434 OPTION KIT CONTENTS The option kit includes the following materials Part Number Description 25100064 DeviceNet PC board assembly 32100391 Flexible cable assembly Email usa dvacon com Fax 717 264 3115 4 VRCON X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD INSTALLATION PROCEDURES A WARNING SENSITIVE EQUIPMENT This assembly contains static sensitive components It should be handled only by a static safe installer using a grounded wrist strap Failure to observe this precaution may cause premature equipment failure A DANGER HAZARDOUS VOLTAGE Disconnect all power before servicing a drive unit or its components WAIT 5 MINUTES until the DC bus capacitors discharge Ensure that any other power sources that may feed control logic have been disconnected DO NOT short across DC bus capacitors or touch unshielded components or terminal strip screw connections with voltage present Install all covers before applying power or starting and stopping the drive The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment Many parts in a drive including printed circuit boards operate at li
35. to the desired values using the DIP switches on the option board See Figure 1 on page 5 for the location of the two DIP switches they are spaced somewhat apart from each other The leftmost switch is called switch 7 and the rightmost switch is called switch 0 Switches 7 and 6 set the baud rate and switches 5 to 0 set the node address MAC ID By default the baud rate is set to 125K and the node address is zero 0 Since all new devices are factory set to node address 0 it is recommended that the address be changed Table 7 shows the resulting baud rate for all possible combinations of switches 7 and 6 Table 7 Setting Baud Rates Baud Rate Switch 7 Switch 6 125K 0 0 250K 0 1 500K 1 0 500 1 1 The MAC ID is a 6 bit digital value ranges from 0 63 controlled switches 0 5 Switch 5 is the most significant switch 0 is the least significant Note If power is applied to the option board before the value of the baud rate or MAC ID is changed power must be cycled before the new settings take effect COMMUNICATING WITH DEVICENET 24 hour support 1 877 822 6606 X5DNETO1 DEVICENETTM COMMUNICATION OPTION BOARD VACON 13 DeviceNet provides two different types of messaging They are 1 0 Messaging e Explicit Messaging I 0 MESSAGING Input Output 1 0 polling messages are for time critical control oriented data The messages are transferred between the devices all the time and are used for cont
36. us Read high byte 181 FBus 2 low byte FBus Read high byte FBus Read3 low byte vlo NISJA AJOJN FBus Read3 high byte 182 FBus Read4 low byte N gt FBus Read4 FBus Read5 high byte low byte eit FBus Read5 FBus Read1 high byte low byte gt FBus Read1 high byte FBus Read2 low byte FBus Read2 high byte FBus Read3 FBus Read3 hi low byte gh byte FBus 4 low byte FBus Read4 hi gh byte FBus Read5 low byte FBus Read5 high byte sO OT BR Wy Email usa dvacon com Fax 717 264 3115 18 VACON X5DNETO1 DEVICENET COMMUNICATION OPTION BOARD Example 2 Output Assemblies Instance Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Fault Reset Run Fwd 20 Speed Reference low byte Speed Reference high byte NetRef NetCtrl Fault Reset Run Rev Run Fwd c N 21 Speed Reference low byte Speed Reference high byte NetRef NetCtrl Fault Reset Run Rev Run Fwd ojl vj N gt Speed Reference low byte Speed Reference high byte FBus Write1 low byte FBus Write high byte FBus Write2 low byte FBus Write2 high byte FBus Write low byte FBus Write high byte FBus Write2 low byte F
37. utput assembly for the 1 0 connection using the assembly offset 2 1 0 assy 20 Duns 2 5 2 assy 121 3 assy 122 4 assy 131 5 assy 132 Email usa dvacon com Fax 717 264 3115 HEAD OFFICE AND PRODUCTION Vaasa Vacon Plc Runsorintie 7 65380 Vaasa firstname lastname dvacon com telephone 358 0 201 2121 fax 358 0 201 212 205 PRODUCTION Suzhou China Vacon Suzhou Drives Co Ltd Building 11A 4288 Xinglong Street SIP Suchun Industrial Square Suzhou 215126 telephone 86 512 62836630 fax 86 512 62836618 Naturno Italy Vacon S R I Via Zone Industriale 11 39025 Naturno SALES COMPANIES AND REPRESENTATIVE OFFICES FINLAND Helsinki Vacon Plc Ayritie 8 01510 Vantaa telephone 358 0 201 212 600 fax 358 0 201 212 699 Tampere Vacon Plc Vehnamyllynkatu 18 33580 Tampere telephone 358 0 201 2121 fax 358 0 201 212 750 AUSTRALIA Vacon Pacific Pty Ltd 5 66 74 Micro Circuit Dandenong South VIC 3175 telephone 61 0 3 9238 9300 fax 61 0 3 92389310 AUSTRIA Vacon AT Antriebssysteme GmbH Aumihlweg 21 2544 Leobersdorf telephone 43 2256 651 66 fax 43 2256 651 66 66 BELGIUM Vacon Benelux NV SA Interleuvenlaan 62 3001 Heverlee Leuven telephone 432 0116 394 825 fax 32 0 16 394 827 BRAZIL Vacon Brazil Alameda Mamor 535 Alphaville Barueri SP Tel 55
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