1747-IN515 - Rockwell Automation
Contents
1. St Installation Instructions Ly Guidelines for Handling Lithium Batteries Catalog Number 1747 BA Lithium batteries are primary not rechargeable cells that give extended memory support for Rockwell Automation products ONS o E EETA esas E ENE E page For More Information tate cte cece cssan ct aude dioreesaaeen rd eestor 3 Sale CON el UNO 11 eroas acacia encenion 4 Stoning Lithium Baterie S seni E E 5 Transporting Lithium Batteries oo ccc cccecececcsesecscseeececeststeteesseeees 5 Exporting to Foreign Countries Sc ccccscscect rasta cesses cetontavedacenacsdateenmeucaen 6 Lithium Battery Disposal ices icac haces isewitestesdvemvincostsrePacradeiwiccariss aaa decancigieodss 6 Overheated Batteries oo ccccccececscscscscessseseececstscscscseseseseetatscaceesess 8 In Case of a Lithium Fire oo cc ccccecccececececstscecsesesesesesecacstseasseseetaeaeenes 9 peee g e Uni E N A E A dt 9 kiniun Battery Locali essa 10 Installing the SLC 5 01 5 02 and Fixed Controller Battery 0 11 Installing the SLC 5 03 5 04 and 5 05 Battery 0 0 0 eee 11 Publication 1747 IN515A EN P May 2004 2 Guidelines for Handling Lithium Batteries Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Au2. 5 Close the processor door Installing the SLC 5 03 5 04 and 5 05 Battery To install or replace the lithium battery 1 Remove power from the SLC 500 power supply 2 Remove the processor from the chassis by pressing the retainer clips at both the top and bottom of the module and slide it out MarTa Do not expose the processor to surfaces or other areas that may hold an electrostatic charge Electrostatic charges can alter or destroy memory Publication 1747 IN515A EN P May 2004 3 Unplug the battery connector The figure on page 10 shows the battery connector location THIN GM The SLC 5 03 SLC 5 04 and SLC 5 05 processors have a capacitor that provides at least 30 minutes of battery back up while the battery is disconnected Data in RAM is not lost if the battery is replaced within 30 minutes 4 Remove the old battery 5 Insert a new battery into the battery retaining clips 6 Plug the battery connector into the socket 7 Insert the module back into the SLC 500 chassis 8 Restore power to the SLC 500 power supply Allen Bradley is a registered trademark of Rockwell Automation Inc SLC and MicroLogix are trademarks of Rockwell Automation Inc www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwe
3. Battery Retaining Clips SLC 5 01 and 5 02 processors AA White Lead Red Lead k _ Battery Connector Retainer Clips lt lt SLC 5 03 5 04 and 5 05 processors A d h Battery ar doh Battery Connector Publication 1747 IN515A EN P May 2004 Guidelines for Handling Lithium Batteries 11 Installing the SLC 5 01 5 02 and Fixed Controller Battery For battery installation or replacement do the following 1 Open the door of the processor Do not remove processor power msg Battery back up is optional with the SLC 500 fixed controllers and the 1747 L511 processors These processors are shipped from the factory with capacitor back up that provides memory back up of 5 30 days If you are installing a battery in a new processor battery never installed before remove the jumper from the battery connector socket Store the jumper in safe place for possible future use without the battery 2 Locate the battery Refer to page 10 for battery location If you are replacing an old battery unplug the existing battery connector and remove from the retainer clips 3 Insert a new or replacement battery in the holder making sure it is held in by the retainer clips 4 Plug the battery connector into the socket
4. for transporting lithium batteries are periodically revised Lithium Battery Disposal ATTENTION Do not incinerate or dispose of lithium batteries in general trash collection They may explode or rupture violently Check state and local regulations dealing with the disposal of these materials You are legally responsible for hazards created while your battery is being disposed For disposal batteries must be packaged and shipped in accordance with transportation regulations to a proper disposal site The U S Department of Transportation authorizes shipment of Lithium batteries for disposal by motor vehicle only in regulation 173 1015 of CFR 49 effective January 5 1983 For additional information contact U S Department of Transportation Research and Special Programs Administration 400 Seventh Street S W Washington D C 20590 Publication 1747 IN515A EN P May 2004 Guidelines for Handling Lithium Batteries 7 Although the Environmental Protection Agency at this time has no regulations specific to lithium batteries the material contained may be considered toxic reactive or corrosive The person disposing of the material is responsible for any hazard created in doing so State and local regulations may exist regarding the disposal of these materials For a lithium battery product safety data sheet contact the manufacturer Sanyo Energy Corporation or Tadarand US Battery Division 600 Supreme Drive 2 Sea
5. Batteries 9 In Case of a Lithium Fire ATTENTION Do not use water or carbon dioxide CO fire extinguishers in a lithium battery fire Lithium reacts with these substances If lithium is burning e avoid exposure to toxic fumes from burning lithium e smother the fire using a Class D fire extinguisher or a graphite powder such as Lith X e you can also use a long handled tool to apply an appropriate metal fire extinguishing powder Hazards to Personnel Potential hazards to personnel include e burns from overheated cells Wash skin with running water and go to the nearest medical center e injury from explosion or violent rupture of overheated cells e injury from fire caused by combustion of lithium e exposure to toxic or corrosive liquids or gases from the battery or its decomposition products Remove and discard contaminated clothing Wash areas where clothing touched skin If breathing difficulties result remove the person from the area administer oxygen then go to the nearest medial center If the battery contents come in contact with eyes rinse eyes immediately for at least 15 minutes without interruption Go to the nearest medical center and advise the attending physician of contact with lithium batteries Publication 1747 IN515A EN P May 2004 10 Guidelines for Handling Lithium Batteries Lithium Battery Location SLC 500 Fixed Controller Battery Connector Red
6. ctive eyewear clothes safety shield and self contained breathing apparatus Do not e pick up ruptured batteries with bare hands Lithium can cause skin burns Use tongs scoops or a shovel to place the batteries in a mineral oil filled container e breathe fumes Ventilate the area to disperse the fumes before entering the room If toxic or corrosive material comes in contact with your eyes or skin flush with water and consult a physician Dispose of clothing that is contaminated Use the following procedure to dispose of damaged and or leaking batteries 1 Put the damaged batteries in two polyethylene bags and add about 1 ounce of calcium carbonate CaCO3 to the inner bag Slowly leaking batteries have a deposit of white salt crystals on the outside of the battery casing 2 Heat seal both bags 3 Take the container outside and ventilate the area where you discovered the damaged batteries 4 Contact your local EPA office for information about battery disposal companies Overheated Batteries An overheated battery may explode or rupture violently If you must try to save the battery wear the protective clothing described above If a lithium battery overheats e take shelter e attempt to remove any external source of heat e remove power from any equipment involved e remove the battery to a well ventilated fire protected area after it cools Publication 1747 IN515A EN P May 2004 Guidelines for Handling Lithium
7. ft is not permitted A special provision of DOT E7052 11th Rev October 21 1982 par 8 a provides that Persons that receive cell and batteries covered by this exemption may reship them pursuant to the provisions of 49 CFR 173 22a in any of these packages authorized in this exemption including those in which they were received Publication 1747 IN515A EN P May 2004 6 Guidelines for Handling Lithium Batteries The Code of Federal Regulations 49 CFR 173 22a relates to the use of packaging authorized under exemptions In part it requires that you must maintain a copy of the exemption at each facility where the packaging is being used in connection with shipment under the exemption Shipment of depleted batteries for disposal may be subject to specific regulation of the countries involved or to regulations endorsed by those countries such as the IATA Restricted Articles Regulations of the International Air Transport Association Geneva Switzerland Do not ship lithium batteries on passenger aircraft Exporting to Foreign Countries Shipment of materials outside the United States is subject to specific regulations of the countries involved or to regulations endorsed by those countries such as the Restricted Articles Regulations of the International Air Transportation Association IATA Geneva Switzerland See the disposal section for other regulations which apply to the shipment of depleted batteries Regulations
8. is critical for successful application and understanding of the Identifies information about practices or circumstances that can lead to personal injury ATTENTION l i l or death property damage or economic loss Attentions help you e identify a hazard e avoid a hazard e recognize the consequence Labels may be located on or inside the drive to alert people that dangerous voltage may be present SHOCK HAZARD BURN HAZARD Labels may be located on or inside the drive to alert people that surfaces may be dangerous temperatures PEPE OLED E Publication 1747 IN515A EN P May 2004 Guidelines for Handling Lithium Batteries 3 For More Information Related Publications For Refer to this Document Pub No A more detailed description on how to install and use SLC 500 Fixed Hardware Style User 1747 6 21 your modular SLC 500 system A more detailed description on how to install and use SLC 500 Modular Hardware Style 1747 UM011 your modular SLC 500 system If you need to replace the 1747 BA battery in your MicroLogix 1500 controller refer to the MicroLogix 1500 Programmable Controllers User Manual publication 1764 UM001 How to Get More Information If you would like a manual you can e download an electronic version from the internet at www theautomationbookstore com e order a printed manual by contacting your local distributor or Rockwell Automation representative visiting www theautomationbo
9. ll Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1747 IN515A EN P May 2004 PN 40071 177 01 1 Copyright 2007 Rockwell Automation Inc All rights reserved Printed in Singapore
10. okstore com and placing your order calling 1 800 963 9548 USA Canada or 001 330 725 1574 Outside USA Canada Publication 1747 IN515A EN P May 2004 4 Guidelines for Handling Lithium Batteries Safety Considerations ATTENTION Failure to follow the guidelines in this document may result in damaged equipment and or personal injury Use the battery for its intended application only TA Ponor e charge the battery e open puncture or crush the battery e incinerate or expose the battery to high temperatures e solder leads e short positive or negative terminals together e ship or dispose of battery except according to the procedures in this document For lithium batteries installed in Class I Division 2 Hazardous Locations Explosion Hazard Batteries must only be changed in an area known to be non hazardous AVERTISSEMENT RISQUE D EXPLOSION Afin d eviter tout risque d explosion s assurer que l emplacement est designe non dengereux avant de changer la batterie Publication 1747 IN515A EN P May 2004 Guidelines for Handling Lithium Batteries 5 Storing Lithium Batteries e Store in a cool dry environment typically 20 to 25 C 68 to 77 F with 40 60 relative humidity Regularly monitor the temperature and humidity of the storage area e Use a first in first out system for handling stored batteries e Store the battery with a copy of this publication in the original c
11. ontainers away from flammable materials e Keep track of storage time Reference storage time to the date of manufacture e Do not store batteries longer than 10 years e Do not store used batteries longer than 3 months before disposal e Clearly mark the contents of the storage area e Place a Lith X or Class D Powder fire extinguisher in a readily accessible area in or around the storage area e Ventilate and protect the storage area against fire You must have a system that automatically detects and extinguishes fires and automatically activates an alarm signal e Do not smoke in the storage area Transporting Lithium Batteries One or Two Batteries Each battery contains 0 23 grams of lithium Therefore up to two batteries can be shipped together within the United States without restriction Regulations governing shipment to or within other countries may differ Three or More Batteries Procedures for the transportation of three or more batteries shipped together within the United States are specified by the Department of Transportation DOT in the Code of Federal Regulations CFR49 Transportation An exemption to these regulations DOT E7052 covers the transport of certain hazardous materials classified as flammable solids This exemption authorizes transport of lithium batteries by motor vehicle rail freight cargo vessel and cargo only aircraft providing certain conditions are met Transport by passenger aircra
12. tomation sales office or online at http www ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion ina hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT ne information that
13. view Blvd Bensenville IL 60106 Port Washington NY 11050 USA USA Collect batteries for disposal carefully to prevent short circuiting compacting or destroying the battery case Disposing of Depleted Batteries 1 Visually inspect all batteries for damage to the battery casing or leakage of electrolyte If a battery is damaged and or leaking see the following section on handling damaged batteries 2 If the battery has leads and is clean and undamaged use side cutters to remove the leads as close to the body of the battery as possible Maat Do not damage the battery case when removing leads 3 Put clean and undamaged batteries in a polyethylene bag and heat seal the bag 4 Store the bagged batteries in a closed metal container filled with vermiculite Alternate layers of batteries and vermiculite 5 Contact your local Environmental Protection Agency EPA office for information about battery disposal companies and proper labeling of battery containers Lithium batteries can be stored and shipped as universal waste in most states in the United States of America Alternately you can ship lithium batteries as hazardous waste Publication 1747 IN515A EN P May 2004 8 Guidelines for Handling Lithium Batteries Disposal of Damaged and or Leaking Batteries ATTENTION If the batteries are badly damaged and or leaking evacuate all personnel from the immediate area You must wear protective clothing prote
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