Baker Sure Chamfer User Manual
Contents
1. Ellington Industrial Supply Inc P 0 Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 Products TABLE OF CONTENTS 7 7 MACHINE FEATURES 12 1 NE mE uM EN EN 2 WN s 3 4 INSTALLATION rr r NN gt mE un 5 un EN mE NN Unpacking 17 Diagram B Adjusting for Off load Stacker Board Length 19 Diagram C Adjusting for Board Width j 20 Diagram D Adjusting for Chamfer Depth 21 Diagram E Adjusting for Off load Stacker Timing 22 23 O MAINTENANCE _ Inspection and Preventative Maintenance 24 ___ Trantorque Cam Bushing Locations 55 Chain Locations 266 Changing the Chamfer Length Cam 27 Setting the ChamferLengthCam 9 Trouble shooting Chart pg 7 PARTSANDSERVICE 2390 Parts List 30 32 Service Contact Information 009 Serial Number Location 32 8 DRAWINGS AND DIAGRAMS Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 2 INTRODUCTION Thank you and congratulations on the purchase of your new Baker Sure Chamfer has been designed to be durable productive and easy to use When properly used and maintained it will provide you with many years of profitable operation For safety2. Off load Off load Stacker The side of a machine where the work piece board exits The place where material is moved to after processing stacked and readied for un loading Production Rate A produced or processed guantity measure with respect to another measured guantity for example number of boards per minute Schematic A structural or procedural diagram typically of an electrical or hydraulic system Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 4 Manual Contents Notice This manual is not totally comprehensive It does not and cannot convey every possible safety and operational problem that may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial environment All federal and state laws and any regulations having jurisdiction covering the safety reguirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to such regulations Machine Specifications and Requirements FEATURES Production Rate Dimensions 8 Weight Cutters Approximately 28 Length 160 4 m Two 2 eight wing x 10 254mm diameter pieces minute or 1 600 Width 48 1 22m with replaceable tip one head floats to pieces hour Height 58 1 47m automatically adjust for material variance Weight 1 600 Ibs 726kg Sawdust Removal 6 152mm outlet min of 2 000 CFM suction required at machine dust remova
3. SEG i 4 2 Feed chain and stacker lift cam chain assembly Located on back side of machine 22222224 Chain tension should egual Y 1 2 deflection Feed chain tension adjust opposite of view above LOCUM Turn end nut to adjust chain tension b should equal _ Y deflection gt gum F3 EE ME P 4 Baker Chamfer Rev 1 09 05 26 Changing the Chamfer Length Cam Lockout Tagout prior to changing chamfer length cam Ensure machine power is off and locked out tagged out LJ Access the chamfer length cam F 1 via the access panel Q Carefully lift and secure the cutter head assembly frame to remove pressure on the chamfer length cam caused by the chamfer depth assembly wheel F 2 LI Use a hand tool to loosen and remove trantorque cam bushing then carefully pull chamfer length cam outward and off of the shaft LJ Place new chamfer length cam onto the shaft then return the trantorque cam bushin and hand tighten only Note Do not completely tighten bushing until chamfer length cam has been set per the instructions that follow on the next page Access Panel 1 vii Chamfer Depth malt Setting Assembly ift and secure cutter head assembh frame to remove pressure on the chamfer length cam caused by the chamfer depth assembly wheel Ch mfer Depth Setting Assembly A A A A EX Changer L
4. WWW BAKER ONLINE COM 13 SET UP AND OPERATION Operator Training m According to many OSHA ANSI STATE and LOCAL CODES it is the EMPLOYER S RESPONSIBILITY to gt Permit only trained and authorized employees to operate and maintain equipment gt Inspect and maintain guards safety devices and start stop controls gt Instruct train and supervise the safe method of work LJ Be sure personnel are properly trained and safety rules are clearly understood before operating or performing maintenance Operator Y Machine All of these together make up the safety system Y Guards Failure of any one of these tactors will increase Y Devices accident potential V Instructions Initial Start Up L Performa bump to the motor for phase rotation by turning on the power for 1 second Performa dry run without boards of the machine operation prior to loading and chamfering boards Adjustments m Adjustments will be required depending on the length and width of the material being processed or the desired chamfer depth L Detailed diagrams and instruction is provided on pages 18 23 Note t is recommend you run sufficient test boards through the equipment before making initial chamfer depth adjustments and after any other adjustments that are made Note Prior to start up and then again after two weeks check that all nuts bolts and chains are tight Then follow the instruction and schedule outlined in the Inspecti
5. board length Always leave END cam aligned to center mark Verify bolts are tight when making length adjustments to other 2 cam lobes sas sas i Baker Sure Chamfer Rev 1 09 05 18 Diagram B Adjusting for Off Load Stacker Board Length LJ Ensure machine power is off and locked out tagged out LJ Loosen off load end stop so that it can slide easily LJ Measure from the front edge of the end stop to the end of the fence B1 amp B2 LJ To avoid blockage or kickback during off load set end stop distance to slightly exceed up to 6 inches the board length being chamfered 1 Re assemble and tighten all nuts and bolts Cycle sufficient test boards to verify proper adjustment has been made Front view of off load End Stop Adjust for length of board being chamfered Re assemble and tighten all nuts and bolts when finished Left side end view of Fence Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 19 Produc cis Adjusting for Board Width Ensure machine power is off and locked out tagged out LI Measure current board width setting by measuring from the inside edge of the fence to the inside edge of the holdover C 1 LIA spacer is attached for quick and easy adjustment from 3 5 to 5 5 C2 amp C3 Pull out on the front side motor to slide the entire assembly and lock or unlock spacer LJ An alternative method for adjusting width is to
6. department to visit your plant at your request there will be a charge for this service Call our service department for current prices Retain this Information for your Records Model Number Serial Number Date of Purchase Electrical Dust Removal Ellington Industrial Supply Inc P O Box 128 Ellington Missouri 63638 USA Web site www baker online com E mail info baker online com Phone 573 663 7711 Fax 573 663 2787 Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 7 RULES FOR SAFE OPERATION The purpose of safety symbols and signage is to draw your attention to real or possible hazardous conditions that may exist when operating this eguipment Please remember that safety symbols and signage alone do not eliminate danger and are not substitute for proper training and education regarding operational hazards This symbol and warning indicates a potentially hazardous A DANGER situation which if not avoided will result in death or serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided could result in death or
7. serious injury This symbol and warning indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury This warning provides notice and instruction regarding a potentially hazardous situation which if not avoided will result in serious injury or death SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT ALWAYS e ENSURE THAT TRAINED PERSONNEL OPERATE MAINTAIN AND REPAIR THIS EQUIPMENT TURN POWER OFF AND LOCKOUT TAGOUT PRIOR TO PERFORMING MAINTENANCE KEEP WORK AREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EQUIPMENT OPERATE THE EQUIPMENT AT THE RATE IT WAS DESIGNED FOR KEEP GUARDS IN PLACE WHEN OPERATING EQUIPMENT REMOVE TOOLS BEFORE HESUMING OPERATION USE PROPER EXTENSION CORD WEAR PROPER APPAREL AND AVOID CLOTHING AND ACCESSORIES THAT COULD GET CAUGHT IN MOVING PARTS e ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION e AVOID KICK BACK BY KNOWING WHAT CONDITIONS CAN CREATE IT CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY NEVER e LEAVE TOOL RUNNING OR UNATTENDED ALWAYS TURN POWER OFF e OPERATE EQUIPMENT WHEN TIRED FATIGUED OR UNDER THE INFLUENCE OF DRUGS OH ALCOHOL e ALLOW UNTRAINED PERSONNEL TO OPERATE MAINTAIN OR REPAIR THIS EQUIPMENT No list of safety expectations can ever be complete as every work environment is as different as the people operating it Always keep safety as your highest p
8. turn the indexer nut to move the entire sliding assembly in or out C2 amp C3 Cycle sufficient test boards to verify proper adjustment has been made To check current board width setting measure from inside edge of Fence to inside edge of Holdover per the picture to the left View with sliding cutter head assembly set at 3 5 with the 5 5 spacer unlocked View with the 5 5 spacer locked in position Inside of Note Pull outward on the top of motor to WM a slide the entire sliding cutter head assembly for easy locking or un locking of the attached spacer Indexer Nut gt Indexer Nut C 2 C 3 Baker Sure Chamfer Rev 1 09 05 20 ts Diagram D Adjusting for Chamfer Depth 1 Ensure machine power is off and locked out tagged out LJ Access the chamfer depth setting assembly via the access panel D 1 41 Measure current chamfer depth setting by measuring from the surface of the feed rail to the bottom of the cutter head assembly cross member D 3 Access 1 Turn indexer nut right to raise assembly 8 decrease Panel chamfer depth turn indexer nut left to lower assembly amp increase chamfer depth D 2 Note t is recommend you run sufficient test boards through the equipment before making initial chamfer depth adjustments hie Cha Depth m Setting ssembly T a A View of the chamfer dept
9. CKET 80A24 W 1 Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 30 Part No 8 Pic Description Part No 8 Pic Description 133397 SPROCKET 80B24 W 3 133379 SPROCKET 60B36 X 1 1 4 BORE W NO K WAY NO FIXED BORE 141606 CHAMFER HEAD 10 X 8 W 2 BORE NO KEYS LEFT RIGHT SET SCREWS CUTTER TEETH LEFT SIDE 121021 CHAIN 80 HOLLOW PIN CUTTER TEETH RIGHT SIDE ELECT 5HP MOTOR REDUCING WASHER 1 X 1 2 3600RPM 184TC 230 460V HOSTILE DUTY 5 1 1 2 RED MEDIUM T 2PC LOCKING COLLAR 1 1 2 HAMMER TIP AN e COT STEEL EXTENSION SPRING AJAX 64A SPRING 3 X 3 BUSHING TRANTORQUE 1 1 2 LONG DBL NUT BUSHING TRANTORQUE 1 1 8 DBL NUT BUSHING TRANTORQUE 1 SHORT BEARING MCGILL CAMFOLLOWER LEESON GEAR BOX 20 1 W 3HP MOTOR C FACE 208 230 460V AC 161172 DOG BOARD PUSHER Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 31 Part No 8 Pic Description Description ELECT RECESSED PUSH ELECT TWIST RELEASE E BUTTON KILL BUTTON ELECT DUST ELECT N O C BLOCK GREEN CAPS RUBBER BOOT ELECT N C C BLOCK RED m WHEELS RED MICRO po EN SCOOTER W BEARING SPHERICIAL ROD END 171095 SPHERICIAL ROD END LEFT 5 8 18 MALE w RIGHT 5 8 18 FEMALE THREAD THREAD NL EC Service Contact Information In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday Serial Numbe
10. COM 6 Defective Parts Parts claimed defective must be returned freight prepaid to our plant in Ellington Missouri Any part determined defective due to faulty workmanship or materials will be replaced or repaired at our option free of charge F O B our plant This warranty does not cover expendable items i e drive belts band wheels conveyor belting blades cutters guides etc Except as expressly provided herein this warranty is in lieu of all other warranties expressed or implied including a warranty of merchantability or fitness for a particular purpose This warranty is void if any part of the unit has been tampered with modified altered or operated with parts other than supplied or recommended by Ellington Industrial Supply Inc In no event shall Ellington Industrial Supply Inc be liable for special indirect incidental or consequential damages however arising including but not limited to the loss of earnings or the cost of downtime Service Policy In the event that you have any problems call us at 573 663 7711 any time between 8 00 AM and 5 00 PM CST Monday through Friday A member of our trained staff will answer any questions you may have We charge nothing for this service The only charge is for replacement parts not covered by warranty or after our inspection we deem that the problem is due to operator error or lack of proper maintenance or neglect If it is necessary for a member of our service
11. Cutters Risk Of Serious Injury Keep Hands Out Of Dust Chute Lock out and Tag out Before Servicing EAR PROTECTION REQUIRED e WHEN OPERATING THIS MACHINE DANGER SHARP CUTTERS Adhere to ALL Safety Warnings WARNING AVOID SERIOUS INJURY OR DEATH MOVING PARTS CAN CRUSH ID CUT Do Not Operate With Guard Removed Do Not Operate Without Guards Products Safety First t Always allow all moving parts to stop completely before changing blade or servicing machine Never operate machine without guards and doors in place ts Always wear eye and ear protection when operating machine t Never wear loose clothing when operating this machine te Always keep fingers and hands away from blade while operating machine Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 10 Machine Safety Decal Locations AVOID SERIOUS INJURY OR DEATH AVOID SERIOUS INJURY OR DEATH Sharp Cutters Risk Of Serious Injury FLYING OBJECTS AND LOUD Keep Hands Out NOISE HAZAADS Of Dust Chute Wear Approved Lock out and Tag out Ear and Eye Before Servicing Protection AVOID SERIOUS INJURY OR DEATH Incoming Boards may Pinch Or Cut Keep Hands Clear Of Moving Pieces Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 11 ADANGER AVOID SERIOUS INJURY OR DEATH PINCH POINT Keep Hands Away From Sharp Chain AVOID SERIOUS INJURY OR DEATH Id MOVIN
12. G PARTS CAN CRUSH AND CUT Do Not Operate With Guard Removed MACHINE FEATURES We want to highlight the unigue and special features that make the Baker Sure Chamfer fast easy and smooth to operate Heavy duty steel construction Totally all electric powered no air or hydraulics reguired Single chain drive takes boards from in feed hopper through cutters to off load stacker Machine operates on 20 degree angel for easy material handling and smooth operation gt A single sliding cutter head assembly allows for quick and easy board width adjustment Over head view of the A single chain transports boards sliding cutter head assembl from in feed to off load stacker gt e sd nu MM Dust Removal Cutter head assembly Chute Inside view of heavy duty attached to stainless feed chain steel rails for easy adjustment Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 12 INSTALLATION Receiving and Inspection LJ Upon receipt and prior to signing carrier s documents conduct a walk around and visual inspection of your new equipment Note any damage in writing upon the carrier s bill of lading and contact us immediately Note All new equipment is assembled and thoroughly tested prior to shipment however damage may occur during transit which could cause the machine to not operate correctly during start up Unpacking LJ If machine was delivered via flatb
13. below E 3 L Tighten the stacker cam stacker lift cam and lift cam stop nuts bolts 1 Use a hand tool to cycle the feed chain forward and verify that the stacker lift bar rises as the board pusher dog clears the hold down wheel per E 4 amp E 5 below LJ Replace guard and run test boards to verify proper stacking is occurring With board pusher dog in position noted on previous page adjust the 3 parts to the left to the positions in the picture to the left Cycle the feed chain forward and verify that the stacker lift bar rises as the board pusher dog clears the hold down wheel After completing its cycle the stacker lift bar drops below the deck awaiting the next board to be stacked Baker Sure Chamfer Rev 1 09 05 23 MAINTENANCE Inspection and Preventative Maintenance Note Prior to start up and then again after two weeks check that all nuts bolts and chains are tight then follow the schedule outlined below from that point forward DANGER Lockout Tagout power supply prior to inspecting or performing any preventative maintenance Entire Machine Daily Use an air hose to blow off the dust and wood chips that accumulate in and around the machine Carbide cutters Daily Safely check sharpness by inspecting chamfer quality replace as necessary Illustration below Drive motor Daily Check for excessive heat and vibration Illustration below Monthly Check Tran torque ca
14. e are equal to what the machine was wired for at the factory Inspect for loose connection s lf trouble continues contact our service department or have a qualified electrician trouble shoot the problem Boards jam or kick back Power down and Lockout Tagout machine Clear machine and re start operations Check end stop to ensure it is set for the board length being chamfered see Diagram B on page 19 Degrading chamfer quality Power down and Lockout Tagout machine Safely inspect cutter blades for sharpness replace as necessary Check and verify depth of chamfer setting Boards wont stack Power down and Lockout Tagout machine e Check end stop to ensure it is set for the board length being chamfered see Diagram B on page 19 e Check off load stacker timing set or re set if necessary see Diagram E on pages 22 23 Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 29 PARTS AND SERVICE Parts List 101194 BEARING 1 1 2 2 BOLT mm FLANGE 5 8 BOLT HOLE 101146 3 4 PRESS IN STYLE A A BEARING WITH RING 1 1 2 PRESS IN STYLE BEARING WITH RING 101 193 BEARING 1 POWER HOLD BEARING GUIDE WHEEL DOWN m ROLLER BEARING 6202LL X 5 8 CHAIN 60 CONNECTOR 121009 CHAIN 60 ROLLER LINK 500A1 1 2 MORSE BUSHING MORSE TORQUE LIMITER UNSCRAMBLER SPROCKET 500AG625 SPROCKET 60B28 X 1 1 4 SPROCKET 6012 X 1 1 4 131 082 SPROCKET 60BB13H 5 8 xU IDLER 131100 SPROCKET 60B20F X 1 133378 SPRO
15. ed trailer remove straps or chains securing it in place Q If machine was delivered by crate carefully remove upper crating materials from the base skid LI Remove lag screws strapping etc that attaches the Lift Points machine to the skid Machine Moving Lift machine at the indicated lift points only o Use safety strap to avoid tip over LJ Transport machine to the installation site Machine Positioning Placement Leveling Alignment LI For optimum performance designate a solid and level foundation that is covered and dry free of environmental elements such as rain or snow that could cause electrical or slip hazards LJ Provide a minimum of 3 feet of clear workspace in front of the electrical panel LI Provide a minimum of 4 feet of clear workspace in front of in feed hopper and off load Stacker areas Power and Utilities Requirements L For safe and effective operation confirm your incoming voltage and available amperage is equal to what the machine has been wired for at the factory A DANGER gt A qualified electrician should complete electrical connections and check for correct motor directional rotation L Ensure all wiring and electrical connections are located in a safe position and away from any hazardous conditions L Efficient dust and chip removal requires a minimum of 2 000 CFM suction at the machine dust removal chute This is an employer owner responsibility Baker Sure Chamfer Rev 1 09 05
16. ength Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 27 Setting the Chamfer Length Cam 1711932 Lockout Tagout prior to setting or re setting chamfer length cam Cutter Guard Ensure machine power is off and locked out tagged out L Remove the quard that covers the cutter heads and the quard for the main drive chain Q Carefully lift and secure the cutter head assembly frame to remove pressure on the chamfer length cam caused by the chamfer depth assembly wheel see F 2 on previous page LI Use a hand tool on the main drive chain sprocket nut to Main Drive cycle the feed chain forward until the back of a board pusher Chain Guard dog is set 5 inches from the board separator F 3 LJ Ensure trantorque cam bushing is loose enough that the chamfer length cam can be rotated by hand and setto the position noted below F 4 L When the tasks above are complete tighten the trantorque cam bushing to the recommended tightness of 440 ft Ibs L NOTE See Diagram A for instruction on adjusting chamfer length cam for in feed board length Diagram B for adjusting off load stacker length and Diagram D for setting chamfer depth L When all settings are complete return and secure the guards and access panel 1 Cycle sufficient test boards to verify proper settings have been made Baker Sure Chamfer Rev 1 09 05 28 Machine wont start Verify incoming voltage and available amperag
17. h setting assembly via the access panel Adjust indexer to move chamfer Pu depth wheel assembly up or down to achieve desired chamfer depth hitom of Cutter mHead Assembly Measure current chamfer depth setting per the illustration to the left Run sufficient test boards to verify desired chamfer depth is being achieved S rfac of Feed F ai A mm _ ics Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 21 D BAKER Produci Adjusting for Off Load Stacker Timing Note 7he off load stacker is tested and pre set prior to delivery so ideally no adjustments should need to be made upon receipt and start up Ensure machine power is off and locked out tagged out L Remove the guard on the back of the machine to access the off load stacker components Using a hand tool cycle the feed chain sprocket until the board pusher dog is in the position noted in the illustrations below E 1 8 E2 Remove guard to access off load stacker components Cycle the feed chain until the board pusher dog is in the position noted to the left Extended view of above photo Baker Sure Chamfer Rev 1 09 05 22 Adjusting for Off Load Stacker Timing continued LJ With the board pusher dog in the position noted on the previous page loosen the nuts bolts for the stacker cam stacker lift cam and lift cam stop and adjust to the positions illustrated
18. ing device in accordance with an established procedure that ensures that the energy isolating device and the equipment being controlled cannot be operated until the lockout device is removed Servicing Workplace activities such as constructing installing setting up adjusting and or inspecting modifying and maintaining and or servicing machines or Maintenance equipment These activities include lubrication cleaning or un jamming of machines or equipment and making adjustments or tool changes where the employee may be exposed to the unexpected energy start up of equipment or release of hazardous energy The placement of a tagout device on an energy isolating device in accordance with an established procedure to indicate that the energy isolating device and the equipment being controlled may not be operated until the tagout device is removed Example of lockout tags lockout hasp and keyed lock Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 9 Machine Safety Decals AVOID SERIOUS INJURY OR DEATH PINCH POINT Keep Hands Away From Sharp Chain A WARNING AVOID SERIOUS INJURY OR DEATH FLYING OBJECTS AND LOUD 6 NOISE HAZARDS Wear Approved Ear and Eye Protection EYE PROTECTION REGUIRED WHEN OPERATING THIS w MACHINE AVOID SERIOUS INJURY OR DEATH Incoming Boards may Pinch Or Gut Keep Hands Clear Of Moving Pieces A WARNING AVOID SERIOUS INJURY OR DEATH Sharp
19. l chute POWER Cutter Motors Feed Motor Electrical Two 2 5 HP 3 7kw One 1 3 HP 1 5kw Standard 220V 440V 3 phase 60Hz Other voltages available upon request machine comes completely pre wired NEMA 12 enclosure with starters disconnects control voltage transformer and circuit overload protection start stop station with All stop button CAPACITIES Material Length Material Width Material Thickness Minimum 30 76 cm Minimum 3 76 mm Minimum 3 8 10 mm Maximum 56 142 cm Maximum 6 152 mm Maximum 1 72 38 mm Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 5 Warranty Ellington Industrial Supply Inc machinery is warranted against defects in material or workmanship starting from the date of shipment from the manufacturing plant This warranty is given solely to the original purchaser of the equipment and is in no way to be expressed or implied that itis transferable to any other parties without the written consent and approval from the CEO or Sales Manager of Baker Products Our one 1 year warranty period covers all items built at our manufacturing facilities including structural frame cowlings doors shafting dust chutes belt extenders conveyor wheels and guards We honor six 6 months of warranty coverage for miscellaneous vendor purchased supplied items including bearings chain sprockets hydraulic components etc Ninety 90 days of warranty coverage Is pr
20. m bushings to ensure tightness bushings 5 Recommended tightness 440 ft Ib of torque Illustration page 25 Chains should have Y2 deflection not loose floppy or too tight Illustration page 26 Chain lubrication Lubricate all drive chains Recommend Zep 2000 Check Daily Check Daily k E Check cutter blades daily by Check drive motor daily for monitoring chamfer quality excessive heat and vibration Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 24 Trantorgue Cam Bushing Locations 5 in All Recommend tightness 440 ft Ib DANGER Lockout Tagout power supply prior to checking torque and remember to re install guards before re starting machine operations Check One on each Cutter head Assembly 2 Monthly Stacker Lift Cam 1 a o mE LN ka ne a Fa im L Main Drive Chain 1 Chamfer Length Cam 1 ES YP pr Baker Sure Chamfer Rev 1 09 05 25 1 b Chain Locations Mei Lockout Tagout prior to performing any checks or maintenance Check Monthly Lube amp keep Main drive chain chain tension at gt deflection Chain tension should egual 1 2 deflection a V I la I Ta ly 2 i ye r 7 Inside view of heavy duty P feed chain V 1 I i I I I I A I E K nan
21. on and Preventative Maintenance section Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 14 Getti ng Started Control Station To BEGIN Processing Step 1 Verify desired board width length and chamfer depth is set Reference the section on Making Adjustments for detailed diagrams and instruction Step 2 Complete a visual inspection to ensure all guards covers are in place and secure Step 3 Engage Cutter s via control station press the green cutter button s Step 4 Load boards onto the in feed hopper ALL STOP Step 5 Engage feed chain via control station press the 18 3 green feed start button Step 6 Monitor equipment operation and un load finished material as necessary Dust Removal Chute Adjustable End Stop To STOP Processing Step 1 Disengage feed chain via control station press the red Feed Stop button Step 2 Disengage cutter heads by pressing the All Stop button Cutter heads will coast to a stop General Clean Up L Follow proper Lockout Tagout procedures prior to cleaning any part of the machine LJ Use an air hose to blow off the dust and wood chips that accumulate in and around the machine Machine operator is closer to operating mechanism of the machine during clean up than during production extra care should be taken L Do NOT clean with flammable or combustible materials LJ Follow applicable codes and standards with regard
22. ovided on all electrical parts All electrical components and wiring has been installed in accordance with the National Electrical Code NEC of the United States of America Ellington Industrial Supply Inc does not warranty this machine to meet any other requirements or jurisdiction of any electrical or safety codes of any other state municipality other country or jurisdiction The purchaser assumes all risk and liability whatsoever resulting from the use thereof whether used singularly or in conjunction with other machinery or apparatus including but not limited to all matters resulting from sawdust generation Note No warranty is provided on any electrical components or parts if equipment is powered or connected to a roto phase electrical converter in order to create a three phase power supply for operational current from a single phase source Any change in materials design or performance intended to improve any product of Ellington Industrial Supply Inc shall not obligate Ellington Industrial Supply Inc to modify any previously manufactured equipment This manual may contain details that if not properly followed can affect the performance of your equipment You are responsible for proper use and maintenance of your equipment and we reserve the right to deny warranty work if deemed to be caused by a lack of proper maintenance or negligence by the owner or any of their employees Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE
23. r Location The model and serial number are located on the front right side of the machine Please refer to your serial number and model number when speaking to a service technician or ordering replacement parts Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 32 DRAWINGS AND DIAGRAMS Main Diagram F1 MS 1 OL1 1 1 m LEFT T CUTTER I 5 HP F2 MS2 012 RIGHT LI CUTTER I 5 HP F3 53 COLI ut FEED CI 3 HP F4 TI F5 X1 110 VAC LI MMON Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 33 Logic Diagram HUETRAL START feni art LEFT CUTTER RIGHT CUTTER FEED 5 NEA Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 34 Block Diagram SETTE a E KE F3 F4 H MS1 MS2 MS3 F5 Block Description PartNo Bi 30 AMP BREAKER _ 452491 ____ FNQ 25 FNQ 25 151399 151390 151386 151324 151324 151350 OL1 151309 OL2 151309 OL3 151839 OVERLOAD Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 35
24. rds ranging from 30 inches min to 56 inches max in length 3 inches min to 6 inches max in width and 3 8 inch min to 1 2 inch max thickness It processes approximately 28 boards a minute or roughly 1 600 an hour The Baker Sure Chamfer has one 1 stationary cutter head while the other cutter head assembly is attached to a slide rail system that produces more consistent chamfers as a result of board width variance The sliding assembly provides quick and easy adjustments for larger or smaller board widths Adjustments will be required depending on the length and width of the material being processed or the desired chamfer depth Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 3 Note that the Baker Sure Chamfer has a single 6 inch dust removal chute and will not operate without proper dust collection for chip removal This machine requires a minimum of 2 000 CFM suction at the dust removal chute Definition of Terms AllStop Safety button typically red designed to immediately shut down machine operation Bevel Cut An angled cut through a board Cam An eccentric or multiply curved wheel mounted on a rotating shaft used to produce variable or reciprocating motion in another engaged or contacted part CFM cubic feet per A measure of the volume of a substance flowing through air within a fixed period of time minute A beveled cut along the edge of a board or piece of material Cutter Head A device that
25. reasons and for your own best use of the Baker Sure Chamfer we insist that you read this manual fully and constantly review and refer back to it as necessary No one should attempt to operate or perform maintenance on this equioment until they have been trained and taken the time to read and understand the information contained in this manual Machine Purpose The Baker Sure Chamfer is designed to cut chamfer pallet deck boards so the edge of one or two faces are beveled either along the full or specified length of board or between the stringers or blocks facilitating ease of entry of pallet jack wheels and tines of forklift trucks en LAS N Width Stringer Board am Stringer V Block bye emt VAT Bottom g Notch ior mi M Overall Height DeckBoard all Height Four Way Entry pe Hand A AFF ALLE N Jack Openings XEN 4 2 LEK Opening ih M N Top Deck Board Opening Height XY tt Tead Board S P i Deck Spacing Deck Spacin Bottom Deck Board Deck Spacing 106 Deckboard Stringer Pallet Block Pallet Machine Function The Baker Sure Chamfer is a totally all electric powered machine that utilizes a 3 horsepower motor for the main drive power and a 5 horsepower motor for each of the 2 eight wing 10 inch diameter cutting heads and simple to use in feed hopper and off load stacker The standard Baker Sure Chamfer has capacity for boa
26. riority and always use this machine with caution and respect Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 8 BAKE i Control of Hazardous Energy Lockout Tagout Lockout Tagout LOTO refers to specific practices and procedures to safeguard employees from the unexpected energy startup of machinery equipment or the release of hazardous energy during service or maintenance activities This requires that a designated individual turn off and disconnect the machinery equipment from its energy source s before performing service or maintenance and that the authorized employee s lock and tag the energy isolating device s to prevent the release of hazardous energy and take steps to verify that the energy has been isolated effectively List of Related Terms An employee whose job requires them to operate a machine or piece of Employee equipment on which service or maintenance is being performed under Lockout Tagout Authorized A person who locks or implements a tagout system procedure on machines Employee or equipment to perform the service or maintenance on that machine or equipment An authorized employee and an affected employee may be the same person when the affected employee s duties also include performing service or maintenance Any source of electrical mechanical hydraulic pneumatic chemical thermal or other energy Lockout The placement of a lockout device such as a lock on an energy isolat
27. rotates on an axis and cuts or chamfers Sliding Cutter A cutter head device that is capable of moving either for adjustment or to compensate for Head material variance Deck board One or more boards or panels comprising the top or bottom surface of the pallet Diagram A plan sketch drawing or outline designed to demonstrate or explain how something works or to clarify the relationship between the parts of a whole The term dog refers to a steel block or tooth that is attached to the feed chain and holds a log or board firmly in place for processing Edge Guide A straight edge that is used to guide a tool or material along a piece of material EndStop A mechanism designed to stop the progress of an off loading board Fence A straight guide used to keep a board a set distance from a blade or cutter Hold down A device that holds down and steadies the material as it is being cut A device that holds the material against the fence or rail while being processed Indexer Bolt Bolt used to move a device in out up or down In feed The direction a work piece board is fed into a blade or cutter In feed Hopper The place where material is loaded and readied for processing Lift Point A point where pressure can and should be applied for lifting Lockout The term Lockout Tagout requires authorized employee s to lock and tag the energy isolating Tagout device s to prevent the release of hazardous energy in order to prevent injury to employees
28. s to Ventilation and monitoring of work area for excessive accumulation of hazardous vapors Wearing personal protective equipment for handling materials Using proper procedure for disposing of all waste materials Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 15 Stack of boards at in feed ready for processing Note the optional vertical dust chute in picture to the left Standard models include 90 degree dust chute Stack of chamfered boards at off load stacker ready for removal Baker Sure Chamfer Rev 1 09 05 WWW BAKER ONLINE COM 16 Chamfer Illustration Work Flow 8 Finished Product T Pr Work Flow Direction Baker Sure Chamfer Rev 1 09 05 17 Making Adjustments Adjustments will be reguired depending on the length and width of the material being processed or the desired chamfer depth Detailed diagrams and instruction follows Adjusting for In feed Board Length Ensure machine power is off and locked out tagged out 1 Access the chamfer length cam 1 via the access panel L Loosen and adjust the START cam lobe and CENTER cam lobe to the actual board length LJ Close and secure the access panel L Remember to also adjust the off load end stop see Diagram B on page 19 m Cycle sufficient test boards to verify proper adjustment has been made 1 Never adjust the END cam lobe from the position noted in the illustration below Panel Set to actual
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