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“Puma Evo” Unit

1. mirt 4 only if request GENERAL TECHNICAL DATA Input 32 VDC max Max Speed 50 000 10 rpm Min Speed 200 10 rpm Max torque 4 Nom Cooling Forced air Intermittent operation 5 min work 25 min stand by Air supply 420 20 kPa 4 2 0 2 bar at the exit of the syringe Water supply 120 20kPa 1 2 0 2 bar at the exit of the syringe Air cooling consumption 33 Spray air consumption e 5 Nl min Spray water consumption 35 cc min Classification IIa 93 42 EEC Directive Note The rotation velocity measurement unit SI is rad sec 1 rad sec ES RPM WARNING Before every use check that the handpiece is firmly secured to the micromotor and that the burr is correctly locked in the handpiece gripper Cool the operating area conveniently Only handpieces and burrs or other similar tools EC marked according to Directive 93 42 EEC must be used Do not use the instrument if it is visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre For the use of this instrument the rubber dam must be applied on the patient A cooling air stream through the hose is indispensable during the motor running Do not change the technical parametrer of the functionning USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional dilige
2. CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary DS Qc TECHNICAL DATA EQUIPMENT UNIT MEDICAL DEVICE CLASS IIa By 93 42 EEC DIRECTIVE q gt ELECTRO MEDICAL EQUIPMENT CLASS I TYPE B By CEI EN 60601 1 Standard THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT DEGREE OF PROTECTION AGAINST WATER INFILTRATION POWER SUPPLY MAXIMUM POWER INPUT Unit chair suction system working together MAINS VOLTAGE SINGLE PHASE A C AT INTERMITTENT OPERATION Refer to the use specifications WATER SUPPLY See note in TABLE OF EQUIPMENT CONFORMITY PRESSURE MAXIMUM CONSUMPTION IPXO 1450 VA 230 V 50 Hz DRINKING WATER 300 500 kPa 3 5 bar 3 l min at 450 kPa 4 5 bar Should the pressure be lower than 300 kPa 3 bars install a device upstream from the dental unit to ensure the necessary pressure autoclave Should the pressure exceed 500 5 bars install a suitable pressure reducing device upstream from the dental unit The water inlet MUST BE fitted with a cut off valve AIR SUPPLY PRESSURE CONSUMPTION VACUUM AIR FLOW RATE VACUUM VALUE UNIT WEIGHT UNIT MOTOR CHAIR WEIGHT UNIT OPERATING LIGHT MOTOR CHAIR WEIGHT ADDITIONAL WEIGHT ON THE INSTRUMENT TRAY OF THE DENTAL UNIT with self balancing of the arm MAXIMUM ADDITIONAL WEIGHT ON THE INSTRUMENT TRAY OF THE DENTA
3. E od m gn sap ce xx m 2 d Af ATTENZIONE NON STAZIONARE NELLA ZONA SOTTOSTANTE AL MUNTO DURANTE L USO DELLA POLTRONA WARNING 00 NOT STAY IN THE AREA UNDER THE UMIT J DURING THE USE OF THE CHAIR if ATTENTION PAS STATIONED DANS LA ZONE AU DESSOUS AU PENDANT L USAGE DU FAUTEUR ACHTUNG IM UNTEREN BEREICH DER ANLAGE 7 WAHREND DAS GERAT IN BETRIES ISTH Chair anti crush safety system Suction Stop device Warnings for chair lowering ATTENZIONE DISPOSITIVO DI SICUREZZA ATTENZIONE NON STAZIONARE NELLA ZONA SOTTOSTANTE ANTI SCHIACCIAMENTO IL RIUNITO durante l uso della potrona WARNING ANTI CRUSH SAFETY DEVICE WARNING DO NOT STAY IN THE AREA UNDER THE UNIT during the use of the chair ATTENTION DISPOSITIF DE SECURITE ANTI ECRASEMENT ATTENTION NE PAS STATIONER DANS LA ZONE AU DESSOUS L UNIT pendant l usage du fauteuil ACHTUNG SICHERHEITSABSCHALTUNG ACHTUNG KEINE GEGENSTANDE UNTER DIE ANLAGE ATENCION DISPOSITIVO DE SEGURIDAD STELLEN wahrend der Behandlungsstuhl arbeitet ANTIATRAPE ATENCION NO COLOCAR NINGUN OBJETO DEBAJO DEL ATTENTIE VERPLETTERINGSBEVEILIGING EQUIPO durante el funcionamiento del sill n If the chair meets with an obstacle while being ATTENTIE BEGEEF U NIET ONDER DE BEHANDELUNIT lowered the pressure on the base plate will als de stoel in gebruik is trigger the automatic safety system the downward m
4. after use Remove the aforesaid parts from the instruments Do not leave sharp and or pointed parts mounted on the equipment when it is left unattended It is mandatory to sterilize the cord attached instruments or their removable invasive parts after washing disinfecting the surfaces see specific instructions Sterilization must take place a steam autoclave at 135 C 2 1 bars sterilization requisites also prescribed by Italian Law Health Minister s Decree of 28 09 1990 art 4 It is mandatory to regularly carry out the sanitization procedures described in this manual in the paragraph on cleaning disinfection sterilization it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or It Ph Purified Water using the Separate Supply system 4 om p CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK DS 4 The Principal of the Dental Surgery is responsible for ensuring that the equipment environment and water supply comply with the basic requisites shown in the table below TABLE OF CONFORMITY OF EQUIPMENT Environment Water Suppl ITEM ESSENTIAL REQUIREMENTS L Premises a protected from risk of explosion non pressurized b temperature b
5. To cut off the spray adjust the controls on the Pict 3 Carter unit CONNECTION TO THE SUPPLY HOSE a r Jt is advisable to take off the outside cover as shown pict 3 e Place motor near the hose mating two spray tubes the long ones with the I 2 02 two steel sockets on the hose connection pict 4 CT lt lt 77 the motor against the hose and screw tight the locking ring Pict 2 Connection to the supply hose Place cover 1 again on to the motor and push until it clicks 4 D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt CONNECTING AND DISCONNECTING HANDPIECES Pict 4 Handpieces with ISO 3964 or INTRAmatic Lux type may CMS mum fitted Fit the handpiece over the connection stem and push until it clicks Be D sure the handpiece can swivel freely Damaged or worn handpieces are A A A not be used 4 aS Cmm disconnecting a handpiece simply pull it out as shown on pict 2 Pict 4 Connecting and disconnecting handpieces LIGHTING DEVICE The lighting device must be supplied with max 3 5 VDC The handpiece lights up automatically when the micromotor is running when it stops the light will stay on for a set time variable to a 20 s maximum REPLACING BULB Pict 5 Take off th
6. circuit feeding gt 1 66 Connector for spray S V Mra 44 V4 Vaz V 14 is 4 31 feeding 1 67 Connector for micromotor circuit feeding 1 68 Connector for 2nd micromotor selection circuit 1 69 Connector for ablator potentiometer 1 76 PUMA EVO control circuit 1 70 Connector for ablator potentiometer circuit 1 77 PUMA ELI control circuit 1 71 Connector for ablator potentiometer 1 78 X ray viewer 1 72 Connector for feeding and control of handpiece table from unit 1 79 Ablatore lever microswitch 1 73 Control board connectors 1 80 Micromotor control circuit 1 74 Connectors for handpieces double operativity 1 81 2nd Micromotor lever microswitch 1 75 PUMA EVO 5 control circuit 1 82 Microinterruttore leva Turbine lever microswitch d m D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK summary Es IS IN Ee Puma Evo PART V SCHEDULED MAINTENANCE PROGRAM SERVICING AND WARRANTY CONDITIONS d D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt SCHEDULED MAINTENANCE AND SERVICING INTRODUCTION In accordance with Directive 93 42 EEC Appendix 1 Item 13 6 par D the periodic maintenance program contains complete information regarding the nature and frequency of the operations necessary to constantly ensure the efficiency and safety of this equipment The Manuf
7. Caslellini 5 p A via Salicelo 22 DENTAL UNIT 40013 Castel Maggiore Bologna mod serial This form mus be taken by Ihe Authorized Caslellini Technician serial n stamp and signature of Authorized Castellini Technician License expiry date Cast U T008 3 inglesa SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and
8. s mouth or the device being used may be thrust into the Surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials personnel must duly protect their eyes breathing passages mouth and skin by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system after use on each patient The handpiece tips and wrench must be sterilised in a steam autoclave at 135 C 2 1 bars after their surfaces have been washed and disinfected see specific instructions The hygienic procedures described in this manual in the section on Cleaning Disinfection and Sterilisation must be regularly implemented All the operations described in this section must be carried out wearing disposable protective gloves CONNECTION OF THE SCALER The scaler must be fitted on its supply hose just by pushing it fully on the hose connector It s necessary to pay attention that the
9. Blocked air way Handpiece needs lubrication Worn out bearings Check tubing or replace it Lubricate repeatedly between brief runs Replace rotor assembly Very noisy handpiece Misaligned or very worn bur Fit in new bur Worn out bearings Replace rotor assembly Defective attaching or detaching bur Square section of shaft rounded key type bur clamp Worn key Worn clamp Not calibrated bur diameter Curved bur Defective attaching or detaching bur _Not calibrated bur diameter push button clamp Curved bur Worn clamp Button not fully pressed down Defective spray Blocked nozzles Burned out lamp Defective tube coupling No light in fibre optic handpiece Replace rotor assembly Order new key Replace clamp Use only quality burs Use new bur Use only quality burs Use new bur Replace rotor assembly Push the button at centre all the way Detach handpiece hold tube over cuspidor and blow out air and water N B Water regulator must be open Clean handpiece use supplied steel wire carefully so as not to ovalize nozzles Replace lamp Tighten fully the handpiece tube coupling ring or if not enough replace tube assembly Water leaks from coupling Loose tubing Tighten fully coupling ring Worn faston O Rings Replace and lubricate them 4 m D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt IMPLANTOR 2 and IMPLANTOR 21 MICROMOTOR impianta 2
10. Temperature exceeding the above stated limit may damage the handpiece Before carrying out the TIME FLUSHING disinfection cycle you must place the plastic ring 4 1 on the body of the syringe and above the water control as shown in Pict 4 to allow flow of the liquid for disinfecting the handpieces Whenever you appreciable decrease in the flow of water to the syringe and in any case at least once every six months you must replace 15B 1 the filter 501 part 15B 2 pict 5 situated in the lower part Pict 4 Disinfecting of the instrument tray Pict 5 Water ilter see Part I Instructions for Use and Maintenance Routine Maintenance a supplementary Threesteril syringe is present in the assistant s tray whenever you note an appreciable decrease in the flow of water to the syringe you must replace the filter part 5 1 pict 6 installed inside the dental unit body see Part IV Instructions for Installation Removal of Protective Coverings this filter must in any case be replaced at least once a year TROUBLESHOOTING In the event of a poor delivery of air and or 5 1 water do not try to adjust the pressure controls on the unit It is possible to clean the water duct on the nozzle by means of the supplied steel wire If a result is not achieved ask for Technical Assistance In the event of water d continuous leakage turn the Pict 3 Cleaning of the
11. height Overturn upholstery 1 9B 1 remove the 4 screws 1 9B 3 and take off the metal supporting frame 1 9B 2 Apply the fastening screw 1 9B 4 on the bottom of the front part of the seat upholstery 1 9B 1 leaving it loose Position the upholstery on the metal frame passing the head of the screw through the front widest part of the slot 1 9B 5 Place the seat upholstery on the metal supporting frame and adjust it so that it fits correctly on the rear part Then press to cause it to adhere to the two velcro inserts 1 9B 6 N B while carrying out the above steps alwas try to keep the seat upholstery in a horizontal position to avoid creating permanent creases and other surface imperfections i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ts IS IN AS 9 4 REPLACING THE LAMP OF THE NEGATOSCOPE FOR INTRAORAL X RAYS Pict 1 10 This lamp replacement 1 10 1 1 10 2 operation may be carried out solely by technical personnel authorised by Castellini according to the following instructions switch off the dental unit and remove the instruments from their holders in the instrument tray unscrew the 6 fastening screws 1 10 2 situated on the front of the instrument tray cover 1 10 1 lift the rear part 1 10 1 of the instrument tray cover and then lift and turn it 180 to make the job easier turn the locking lever of the lamp holder 1 1
12. prescriptions Temperature exceeding the above stated limit may damage the handpiece The traditional tip 4 1 pict 4 may be replaced subject to request with the surgical application tip 6 1 pict 6 by simply pulling it off the handle TROUBLESHOOTING j In the event of a poor delivery of air and or water do not try to adjust the pressure controls on the unit It is possible to clean the water duct on the nozzle by means of the supplied steel wire Pict 5 a result is not achieved ask for Technical Assistance Pict 6 Nozzle for surgical application In the event of water continuous leakage from the syringe nozzle turn the main switch of the unit off and ask for Technical Assistance the event of water leakage from the connection to the hose check that coupling ring 3 1 Pict 3 is correctly tightened n the event of heating device failure ask for Technical Assistance Warning The syringe nozzle may reach excessive temperature if the cooling air is not supplied s imultaneously when lighting the bulb on because of a device failure on the unit In this event turn the light off by means of the control on the unit and ask for Technical Assistance 4 44 i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK RI 4 CLEANAIR 2000 CLEANLIGHT 2000 TURBINE Summary GENERAL SPECIFICATIONS Testina Standard Testina miniature Speed 340 00
13. surgical alcohol Cleaning may be carried out only when the handpiece is cold and care must be taken to prevent liquids from getting inside the handpiece To prevent lamp efficiency from being impaired keep the fibre optic guide clean and avoid direct contact with restoration materials Remove any scale without using sharp or pointed tools which may damage the surface Only the fibre optic guide can be sterilised and exclusively autoclave at a temperature of up to 1359 and pressure of 210 kPa 2 1 bars for 20 min Always clean the fibre optic guide before sterilising it DO NOT AUTOCLAVE THE WHOLE HANDPIECE Warning Periodically check the autoclave according to the manufacturer s directions Temperatures beyond the stated limit may damage the optic fibre TROUBLESHOOTING Limited curing capacity Check that the fibre optic guide is clean and intact Request assistance from Service Personnel The lamp goes off before the cycle has ended The thermal protector has tripped Allow the lamp to cool down it s lighting intermittently the pre selected setting time led 4 m CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary IS IN xe B Puma Evo PART IV INSTRUCTIONS FOR THE INSTALLATION d m D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt ESSENTIAL REQUIREMENTS PREMISE THIS EQUIPMENT MUST BE INSTALLE
14. 1 5 3 AIR POUR SPRAY AND CHIP AIR LUFT F R SPRAY UND CHIP AIR AIRE PARA SPRAY Y CHIP AIR LUCHT VOOR SPRAY EN CHIP AIR ACQUA EAU WATER WASSER AGUA ARIA ALLA PEDALIERA AIR TO FOOT CONTROL AIR POUR PEDALIER LUFT F R FUBANLASSER AIRE PARA PEDAL LUCHT VOOR PEDAALWERK ARIA TURBINA AIR TO TURBINE AIR POUR TURBINE LUFT F R TURBINE AIRE PARA TURBOT AIR ARIA AIR LUFT AIRE LUCHT Pict 1 5 Foot control hydraulic connections d mes D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ts IS IN 9 4 1 7 1 1 7 a A1 S B1 B2 INSTALLING THE 1 7A 5 SCIALYTIC LAMP POST model for left right handed 1 7 4 CNN po dental unit Pict 1 7A To access the area from which you can adjust the levelling of the scialytic lamp proceed as follows Remove the two half covers of the rotation arm 1 8 7 and 1 8 10 Pict 1 8A by detaching the four Velcro inserts 1 8 9 Pict 1 7A After fitting the finishing ring 1 7A 1 on the lamp post 1 7A 2 connect the two connectors of the power cables 1 7A 4 and 1 7A 5 and insert the rotation pin of the lamp post 1 7A 3 into the arm 1 7A 2 taking care not to damage the cable 1 7 2 Pict 1 7A Installing the scialytic lamp post model for left right handed dental unit LEVELLING THE SCIALYTIC LAMP
15. 2150 mm H chstaussenmasse maximum am am m oe Maximumafmetingen 1040 mm 51 1 4 MIMIMALABST MD VOM DEM M GELN Cuota 4 86 b STE LL INI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK om IEEE 4 gt A HE 232854 556 22292 28922 5 3 un za E jii af zu OVERALL DIMENSIONS OF Puma 528435 ugg ua Evo Cart INSTRUMENT CART OF iH 520 DENTAL UNIT hs rrr ds a M ETE m SES z 27 1800 70 3 4 2150 920 7800 mm min 4 87 31 1 2 CASTELLINI Summary DENTIST S TABLE CODE 390U0100 SPRAY LIQUIDS _ _SPRAY AIR SYRINGE AIR TURBINE AIR DS 1 5 AIR FOR TANK R LE SELECTION Car Puma Evo unr T INSTRUCTIONS USE AND MAINTENANCE HANDBOOK UNIT HYDRAULIC SYSTEMS 4 lt 88 q gt DENTIST S TABLE CODE 390U0100 1 1 Scaler handpiece 1 2 Syringe 1 3 Micromotor 1 4 Turbine 1 5 Selector for water supply liquids tank 1 6 Solenoid valve for backdraw valve air and spray liquids 1 7 Valve for spray re aspiration 1 8 Tank for turbines oil 1 11 Solenoid valves for scaler selection 1 31 Solenoid valv
16. 3 2 Insert the connectors 1 1 3 and 1 1 4 pict 1 1 and 1 4 10 and 1 4 11 pict 1 4A of the cables coming off from the proper seat the electric circuit code E6000501 marked with CN1 CN14 CN19 CN20 3 Insert the water pneumatic and discharge connections to the proper pipe fittings placed on the floor of the dental cabinet see picts 1 5 and 1 1 and the installation plan by 1 1 scale 4 Connect the foot control following the instruction by the chapter FOOT PEDAL CONNECTIONS 5 For connect the Unit to a centralized suction system see chapter CONNECTION TO A SUCTION SYSTEM Before making the under mentioned operations mount again the protection 1 1 2 and fix it through the screws 1 1 1 then mount the cover 1 8 1 and fix it with the screw 1 8 2 1 8 CONNECTION FOR FOOT PEDAL Picts 1 4A 1 4B and 1 5 Get up the unit to the maximum height only for the ambidextrous version after mount the plastic cover of the chair base 1 4 2 insert throw the preposed chair cover hole terminals 1 4 8 foot pedal cable and fairlead 1 4 6 nsert terminals 1 4 8 to the proper connections on the circuit E6000501 and then connect the three tubes 1 5 1 1 5 2 1 5 3 with the proper inserts to the correspondent tubes connected to the unit see pict 1 5 Connect the yellow green cable fixing the ring terminal cable 1 4 13 to one of the two heart screws marked on pict 1 1 with the bo
17. Air liquid separator for drainage of aspirated liquids type CS1 D RR Tube for blood ejector cannula Tube for mist cannula Filter for aspirated liquids Arrangement for type C centralised air suction This arrangement requires a kit for the connection of the unit to a centralised suction system composed of the following parts assembled inside the unit Air liquid separator for drainage of aspirated liquids type CS1 D RR Pneumatic solenoid valve for suction selection Tube for blood ejector cannula Tube for mist cannula CENTRALISED LC SUCTION Filter for aspirated liquids Arrangement for LC centralised liquid ring suction This arrangement requires a kit for connecting the unit to a centralised suction system composed of the following parts assembled inside the unit Pneumatic solenoid valve for suction selection Tube for blood ejector cannula Tube for mist cannula Filter for aspirated liquids Suction with D RR COMBI CAS 1 amalgam separator device The use of amalgam separator devices in single surgery and centralised suction systems makes it possible to separate and collect amalgam residues in the liquid as well as perform air liquid separation The system is fitted with a highly efficient centrifuge amalgam separator with separate treatment of the two types of drainage from the unit 1 surgical suction drainage consisting in a little water approximately 100 ml min with a h
18. Castellini S p A and the replacement of the bulb doesn t modify it In case of necessity operate as follow Switch on and rotate the operating light head to the floor and project the lighted beam perpendicularly upon a white drawing sheet 70 cm about far from the frontal glass By means of a screwdriver adjust screws 3 1 3 2 3 3 which are accessible through the back slots so as to the lighted image becoming a rectangular pattern 20 x 10 cm about CLEANING OF THE OPTICAL PARTS Clean periodically the mirror and the frontal glass to prevent any luminosity level dropping This operation must be carried out when head is cold Use only ethyl denatured alcohol Dry surfaces carefully before switching on the operating light PANTOGRAPH ARM REGULATION 4 3 4 1 Pict 4 Whenever the head wouldn t stay in the position you desired it would be necessary to repeat the regulation of pantographed arm self balancement Do place the head as shown in the picture Unthread along the self balanced arm the 2 rubber foldings 4 1 Unscrew and take away the 4 fixing screws 4 2 and remove the arm covering 4 3 Screwing coupling box 4 4 with a screwdriver or a pin you shall increase it s spring tension unscrewing coupling box you ll decrease spring tension 4 1 4 2 Finally you have to replace both arm covering that Pict 4 Pantograph arm regulation rubber foldings d p CASTELLINI Puma E
19. Charter Group Headquarters 389 Chiswick High Road London W4 4AL UK Product Services MC3258 S5UE 3 PS 0403 DP
20. DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present L Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE
21. FRONT BACK Tecnico Autorizzato Castellini est epa uen Nome Cognome data di emissione egge data di scadenza CASTELLINI S p A Via Saliceto 22 Centro Impiantistico 40013 Castel Maggiore BO Tel 051 700877 llcense as Authorised Castellini Technician PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE CASTELLINI DENTAL UNIT The user is responsible for complying in full with the protocol for hygiene and maintenance of the dental unit when carrying out the maintenance operations reserved to the user him herself and adequately trained assistants The protocol for hygiene and maintenance of the dental unit represents an integral part of the equipment use and maintenance manual The manufacturer recommends posting the protocol for hygiene and maintenance of the dental unit on the wall to allow constant and immediate consultation 4 m p CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK lt gt WARRANTY CONDITIONS A Equipments manufactured by CASTELLINI S p A are covered by warranty for a period of 365 days from the date of intallation and therefore will be repaired and or replaced free of charge any part recognised defective during the warranty period with the exception of defects caused by fortuitous events natural wear and tear and defects due to the fault of the buyer negligence inexperience shocks falls accidental knocks At the installation date the Warr
22. French degrees b pressure 300 500 kPa 3 5 bars flow gt 3 l min at 450 kPa 4 5 bars Should the pressure be lower than 300 kPa 3 bars install a device upstream from the dental unit to ensure the necessary pressure autoclave Should the pressure exceed 500 kPa 5 bars install a suitable pressure reducing device upstream from the dental unit The water supply line must be fitted with an isolating valve N B To avoid the risk of contaminating the water supply as a result of the possible backflow of liquid from the dental unit after irrigating tips have come into contact with the patient or chemical agents instruments may be supplied using ONLY one of the following systems 1 Solely with liquid contained in the separate tank installed in the dental unit the separate supply system option must always be selected see section on Separate supply system in the user instructions 2 With mains water after a dental water supply system conforming to standard CEI EN 1717 has been installed upstream from the dental unit to guarantee the physical separation of mains water and instrument sprays e g WEK Metasys or equivalent Before the mounting of the unit WE PRESCRIBE TO clean thoroughly all pipes to prevent impurities from fouling the unit s water air circuits and to bleed extensively the water supply pipe so that no air bubbles remain in the system L Compressed air plant The compressor must be installed in a well
23. INSTALLED ON THE DENTAL UNIT After levelling the dental unit you must check whether the scialytic lamp is properly levelled by placing a spirit level first in point A and then in point B To make a levelling adjustment at point A set the lamp head in the working position and after loosening the four screws A1 and A2 turn the support of the lamp post until achieving optimal levelling then tighten only two of the screws A1 To make a levelling adjustment at point B adjust the tightness of the four grub screws B1 and B2 by tightening or loosening them in relation to the head of the rotation arm of the dental unit D Then firmly tighten the two screws A2 together with the other screws A1 4 77 CR STELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK om IEEE lt gt A2 B2 1 7A 1 1 8A 17 1 8A 16 Pict 1 7 Installing the scialytic lamp post model for right hand dental unit INSTALLING THE SCIALYTIC LAMP POST AND LEVELLING model for right hand dental unit Pict 1 7B Before starting installation remove the two side half covers 1 8 15 and 1 8A 16 Pict 1 7B of the supporting arm After fitting the finishing ring 1 7A 1 on the lamp post 1 7A 2 connect the two connectors of the power cables 1 7A 4 and 1 7A 5 and insert the pin of the lamp post 1 7A 3 into the arm 1 7A 2 After levelling the dental unit check whether the scialytic lam
24. L Check on rotation articulated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date PERIODIC CHECK form n 9 9 years This form chuly compiled sicrmgpas and signes by Cashalini Tacikhnicicr mus emain pernonently offined 1o as piod ihal ihe periodic ohssck hos been and must bo shown on roqued To lhe Supervisory DENTAL UNIT mod The Manufacturer notes that Turbadrills mus undergo compulsory general overhaul for this purpose they mud be sn ta ihe main office of 5 p A Salicelo 22 40013 Castel Maggiore Bologna serial n serial n stamp and signature of Authorized Castellini Technician License expiry date PERIODIC CHECK
25. L Check on water spray safety valve Check on connections and protective sheating of power cable Check on air water supply connections MECHANICAL DEVICES Check on balance of dental unit articulated arm 4 b L Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present L Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine su
26. Maintenance Operations in this Manual by technicians carrying a valid Castellini identification card 365 days after installation regardless of whether they have actually been used or not High speed drills manufactured by Castellini S p A must undergo the scheduled annual maintenance operations performed by qualified technicians authorised by Castellini except where otherwise stated in the part on Scheduled Maintenance Operations in this Manual The owner of the equipment is responsible for booking the services of the Castellini technician at all times The high speed drill must be returned to Castellini S p A three years after installation to be reconditioned at the manufacturing plant Subsequently high speed drills should be reconditioned every three years in addition to undergoing the above described scheduled annual maintenance operations CIRCUIT DIAGRAM LISTS OF COMPONENTS CALIBRATION INSTRUCTIONS Castellini S p A undertakes to provide on request circuit diagrams lists of components calibration instructions or any other information that may be required by qualified technicians authorized by Castellini and in possession of a valid professional licence to repair those parts of the equipment that may be repaired Castellini S p A reserves the right to modify the products at any moment without notice ATTENTION This unit complies with the EMC 89 336 EEC Directive according with the CEI EN 60601 1 2 Standard During
27. SUCTION STOP system 4 WATER UNIT 4 1 Spout for water to cuspidor 4 2 Jet for water to the bowl 4 3 Holder instruments bowl for AUTOSTERIL System 5 LUNA OPERATING LAMP only if required Pict 1A Evo CP unit HANGING TUBES table version DAMA chair 4 14 P CASTELLINI Summary IS IN 2 1 2 2 2 4 2 3 Pict 2A Dentists table S P R I version 2 1 2 7 2 9 2 5 2 15 2 8 2 2 EN 3 2 3 2 4 2 5 2 6 2 13 2 7 2 8 2 16 2 9 2 10 2 11 2 18 2 12 2 13 2 14 2 15 2 11 2 16 2 17 2 19 Pict 2C Control panel 2 10 2 6 2 18 2 19 4 D Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt 2 1 Pict 2B Dentists table HANGING CORDS version Scaler handpiece Syringe Micromotor Turbine X Ray viewer Motor rpm and scaler power display ON OFF scialytic lamp pulse control N W Pushing control for 1 sec to lighting the pilot light intermittently then push it again to obtain 3 regulation steps HIGH NORMAL LOW ON OFF X ray viewer light Chair up control Position 1 recall control Chair down control Position 2 recall control Backrest down control Position 3 recall control Backrest up control Position 4 recall control Automatic reset direct control Rinse position recall direct control Stop all chair
28. This form duly compiled stamped and signed by an Aadhorired Castellini Technician must remain permanently to manual as proof thal iha periodic check hos been piriormesd and musi be shown on reque to the Supervisory Aud horitios DENTAL UNIT mod serial n CHAIR mod serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Cast UT OOS 4 inglese 3 lt LINI PERIODIC CHECK form n 4 4 years This form mus laken by the Authorized Castellini Technician DENTAL UNIT mod serial n CHAIR mod serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod UTDOB E 4 inglesa SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling o
29. be laken by fhe Authorized Technician DENTAL UNIT mod The Manufacturer noles that Turbodrills mus undergo compulsory general overhaul for this purpose hey mus be sent lo main office of Castellini 5 via Salicelo 22 40013 Cadel Maggiore Bologna serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date 5 Mod Cast U T 008 E inglese Mod Cast 008 6 inglesa SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch L Check on water spray saf
30. body towards you When the unit body is halfway along the chair take the 5 instrument tray to the opposite side to the plumbing unit YO taking care to keep the arms in to avoid the unit from toppling over see 9C Step 4 Rotating and locking the plumbing unit Complete the rotation of the unit body taking it to the end of its stroke Pict 9D and ensure that the stopper pins 9 4 and 9 5 are inserted into their seats Pict 9C Step 3 The pivot of hydric 9 5 return automatically into their Pict 9D Step 4 seat rotating the group up to the maximum opening towards the outside Reposition the suction terminals in their seats and then insert the connectors at the other end of the tubes into the plumbing unit body Step 5 Assembling chair upholstery and positioning trays Rotate the instrument tray taking it to a position in which it will not hinder the reassembly of the seat upholstery and then fold the front part of the seat legrest outwards Reassemble the seat upholstery Pict 9E repeating the operations indicated in Step 1 in reverse order Fit the cup filler back in place Reposition the dentist s and assistant s instrument trays in the respective working areas Pict 9E Step 5 d nm b CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt DISINFECTION AND STERILIZATION Procedures and program for sanitizing the equipment ATTENTION
31. holder table control panel 3 1 3 2 2 20 Pict 2C Dentists table under view Pict 4 instruments assistant s table 3 11 3 10 3 13 3 14 3 19 3 1 Additional syringe only if required 3 2 Large aspiration typ 3 3 Small aspiration typ 3 4 Polymerizing light handpiece only if required 3 10 Automatic reset direct control 3 11 Chair up control 3 12 Chair down control 3 13 Backrest down control 3 14 Backrest up control 3 15 Rinse position recall direct control 3 16 Control for water to glass 3 17 Control for water to bowl 3 18 ON OFF scialytic lamp pulse control N W Pushing control for 1 sec to lighting the pilot light intermittently then push it again to obtain 3 regulation steps HIGH NORMAL LOW 3 19 Assistant call button 7 goes on only when operating instruments 3 16 3 12 3 17 3 15 348 22242 Pict Assistant s table controls panel 4 17 b CF LL INI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary IS IN q gt Puma Evo Cart Unit Picts 1C and 2E ri m d f f W i j w 9 11 gt WEF ds J E 1 4 1 1 1 6 2 4 2 3 Pict 2E Puma Evo Cart Unit 4 18 1 ELECTRIC FOOT CONTROL 1 1 Chair movement instrument function selection control by request 1 4 Air spr
32. syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present L Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date FISTELLINI PERIODIC CHECK form n 4 4 years
33. the directions provided in the chap LEVELLING THE DENTAL UNIT Pict C1 Installing the right hand unit LEVELLING THE UNIT Pict D1 First check that the chair base is properly secured to the floor and the stand is set in working position Now check that unit is perfectly flat by placing the level at point A then at point B Correct level at point A by tightening or loosening the dowel C1 then thoroughly tighten the two nuts A1 Correct the level at point B by tightening one by one the two dowels B1 then thoroughly tighten the two nuts B2 These steps are necessary when the floor is not perfectly level Ai C1 A1 Pict D1 Levelling the right hand unit d m D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ts IS IN 9 4 INSTALLING THE DENTAL UNIT only ambidextrous units Picts C2 D2 Having ensured that the installation work has been performed correctly according to the indications given in the 1 1 scale installation plan and in this manual perform the following operations in order 1 Using dolly a place crate containing the unit near the chair 2 Remove the cover to open and take out all the accessories attached to the unit Caution The safety binding that prevents the tray arm from rotating MAY BE REMOVED ONLY AFTER the dental unit has been completely fastened to the chair 3 Remove the casing on the supply compartment and the t
34. the instruments when the flow of disinfectant stops after about 1 5 minutes wait until the planned contact time 5 or 10 minutes depending on the level of treatment desired has lapsed rinse out the waterlines by carrying out a Time Flushing cycle see below Once the cycle is completed lubricate the rotary instruments and run them for a few instants 2 TIME FLUSHING sanitization or rinsing after Autosteril Carry out the preparatory steps described above or activate at the end of the Autosteril contact time 2a Time Flushing or Autosteril rinse with mains water position the liquid selection lever on H20 2 8 pict 6 press the start button 2 18 pict 2B Make sure that the liquid is discharged from the instruments when the flow stops after about 1 5 minutes reposition tubings and instruments on the handpiece holders 2b Time Flushing or Autosteril rinse with dedicated liquid position the liquid selection lever 2 8 6 insert a bottle of dedicated liquid see Separate Supply System position the liquid selection lever 2 8 pict 6 on press the start button 2 18 2B Make sure that the liquid is discharged from the instruments when flow stops reposition the instruments on the handpiece holders 4 22 b CASTE INI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK som Ee WS ES lt gt Pict 6 AUTOS
35. up to 20 s maximum Check the correct fitting of the burr pulling it by hand Wear Pict 5 Replacing high speed Pict 6 also the handpiece rotor REPLACING LAMP Pict 7 O Rings Disconnect the handpiece from faston coupling Unscrew the front part 9 of the faston coupling and remove bulb Put a new bulb in place and screw 9 again N B The bulb life is approximately 50 hours LUBRICATING HIGH SPEED HANDPIECE Pict 8 Use the spray can DAILY OIL to lubricate at least once daily and in the hereafter indicated circumstances the high speed handpiece Follow the instructions on can remembering to apply lubricant in two short sprays Pict 7 Replacing lamp 4 CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt Eliminate any excess lubricant before use by operating the handpiece hold it over cuspidor and wiping in with gauze and cotton Do this with burr in place to prevent mechanical damage to handpiece In addition it is imperative to lubricate as follows Before and after autoclaving Before and after every AUTOSTERIL disinfecting or sterilizing cycle Regular use of this spray lubricant assures best working order Proceed as shown in Pict 8 44 Should you observe a significant increase in the build up of 9 a condensation inside the filter 9 1 Pict 9 situated beneath the 9 dental unit instrument tray remove the cov
36. with the Castellini Dental Unit Tt is forbidden to use any product other than those explicitly named in this manual and in the Protocol for Hygiene and Maintenance of Dental Unit d m D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt The equipment is fitted with an I M Q certified 10 A 380 V power switch to simultaneously separate the positive and negative poles The equipment MUST be fitted at source with a wall mounted automatic differential switch manufactured in compliance with European standards with a minimum of 16 A 250 V and IAN differential power supply not above 0 03 A Where the above mentioned switch is not already available it must be fitted by personnel licensed to operate on the electricity mains supply system in the manner and under the terms envisaged in the relevant laws The Manufacturer warns that any failure to comply with the above prescription will be considered improper use in contradiction with the manufacturer s directions and as a result will compromise the essential safety requisites prescribed by Directive 93 42 EEC thereby invalidating the EC mark placed on the device Technicians are obliged to compile the Non conformity Report form and send it to Castellini S p A s main office whenever they observe that other medical devices and or accessories not authorised by Castellini or in any case outside the specifications of compatibility indica
37. within a year of the date shown on the cover and at least once a year thereafter WARNING DANGER OF BACTERIAL CONTAMINATION The liquid condensate inside the cover must be handled and disposed of by personnel wearing disposable gloves and eye protection and always in compliance with Sanitary Regulations for the disposal of Waste associated with a High Biological Hazard Pict 15C Turbine condensation filter LUBRICATION OF SEALS Use protective paste S1 Castellini Protettivo per O ring Pict 16A Directions wear protective gloves apply small quantities of paste on your fingertips and spread a fine layer of paste over the part to be lubricated directly with your fingers Pict 16A Lubrication of seals SUCTION FILTER CAP Pict 16B Clean and sanitize the conduits with STER 3 SIZE N PLUS according to the directions provided 4 EN we 7 raise a tube to keep the suction system on j take off the filter cap 13 2 Pict 13 a M lubricate the inner surface of the cap as shown in p 1 the pict ure 2 pe fit the cap back onto the filter Im CAUTION wear protective gloves ALWAYS OPERATE WITH THE SUCTION SYSTEM ON TUBE RAISED Pict 16B Suction filter cap SUCTION CANNULA HOSE CONNECTION B Picts 16C 16D B ye raise a cannula to maintain suction M remove the cannula body from its hose connection B X lubricate the O Ring shown b
38. 0 366 000 giri min 380 000 420 000 giri min Air working pressure handpiece 240 260 kPa 2 4 2 6 bar 260 280 kPa 2 62 8 bar Water pressure 37 40 It min 30 33 It min Air delivery 70 140 kPa 0 7 1 4 bar 70 140 kPa 0 7 1 4 bar Burr stem diameter 1 590 1 600 mm ISO 1797 1 1 590 1 600 mm ISO 1797 1 Max burr lenght 26 mm 19 mm Min burr lock lenght 11 7 mm 11 2 mm Max burr diameter 2mm 2mm Classification IIa 93 42 EEC Directive Note The rotation velocity measurement unit SI is rad sec 1rad sec 7 RPM 30 WARNING High speed handpiece An excessive pressure may damage the tooth Cool the operating area conveniently Stop the turbine immediately if the cooling media don t flow Do not use burrs with dimensions exceding the above mentioned limits Do not use worn or damaged burrs Handle burrs with care wearing protective gloves Castellini does not supply the burrs for the turbines and handpieces and PRESCRIBES the use of only burrs or other similar tools that bear the EC mark of conformity with EEC Directive 93 42 Before every use check that the burr is correctly locked in the gripper see section BURR LOCKING The burr release button becomes very hot if it is pushed while the turbine is running Pay the greatest attention not to push it unintentionally against the Patient s oral cavity Do not use the instrument if it is visibly damaged or if unusual noises and or vibrations are produced Conta
39. 0 4 as shown in the picture and then remove the lamp holder and lamp replace the lamp 1 10 5 after removing it from the holder Use only original replacement lamps supplied by the manufacturer making sure that the power indicated on the lamp 5 W corresponds to the rating shown on the negatoscope N B Do not touch the bulb with bare hands in the event of accidental contact cleanse using alcohol Pict 1 10 Replacing the negatoscope lamp for intraoral x rays 4 82 CR STELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK om IEEE lt gt ADJUSTING THE TENSION OF THE LEVERS ON THE INSTRUMENT TRAY MODEL S P R I Pict 1 11 1 11 3 71 11 1 1 11 5 1 11 6 1 11 6 Pict 1 11 Adjusting the tension of the levers on the instrument tray The return movement of the levers on the S P R I instrument tray is adjusted by the Manufacturer prior to dispatch of the dental unit Should further adjustment be required carry out the following steps Remove the upper part of the tray as shown in pict 1 10 With the levers in the rest position insert the tip of a screwdriver or another pointed tool through the two holes 1 11 6 of the lever return spring adjustment plate After loosening the retaining screw 1 11 7 turn the plate clockwise or anticlockwise to decrease or increase respectively the return force of the hose levers Then tighten the retaining screw and close t
40. 0 min after the use on each patient Never sterilize handpieces in dry heat sterilizers Before and after each autoclaving lubricate handpiece and clean fibre optic terminals Never leave handpieces in autoclave overnight always remove them from autoclave after each cycle Warning Check the autoclave periodically according to the manufacturer s prescriptions Temperature exceeding the above stated limit may damage the handpiece SERVICING THE CASTELLINI FASTON CONNECTION Lubricate at least weekly the O Rings with silicone lubricant S1 distributed by Castellini S p A Wearing protective disposable gloves apply a small amount of S1 on fingers and use it for lubricating If faston coupling leaks replace the O Rings grasp them with two fingers and slide them along one side and forward to remove them Slip on the new rings fit them properly into the grooves and lubricate Important The faston coupling CANNOT be sterilized in autoclave IMPORTANT WE PRESCRIBE TO STOP WORKING IMMEDIATELY IN THE EVENT OF UNUSUAL NOISE STRONG VIBRATION OR IF BUR IS NOT KEPT FIRMLY IN POSITION 4 51 b CHSTELLINI Qc DS TROUBLESHOOTING LIKELY CAUSE Irregular air pressure Air leaks at tubing coupling PROBLEM Low power on high speed handpiece abrupt rpm loss Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt REMEDY Check and adjust Tighten coupling ring or replace O Rings if worn
41. 1 2 Test level CEI EN 60601 1 2 Test level CEI EN 60601 1 2 Test level Residential Hospital CEI EN 60601 1 2 Test level Residential Hospital see next Page 8 i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK RI 4 Summary Voltage dips short 0 U for 0 5 cycles CEI EN 60601 1 2 Residential Hospital in terruptions 40 for 5 cycles Test level and voltage 70 0 for 25 cycles variations on power 0 U amp for 5s supply input lines CEI EN 61000 4 11 Power frequency CEI EN 60601 1 2 Residential Hospital 50 60 Hz Test level magnetic field CEI EN 61000 4 8 Annex C Recommended Separation Distance for non LIFE SUPPORTING EQUIPMENT EE NN microcellular microcellular phone CT2 CT3 CT1 CT2 CT3 P 01 DECT cellular phone wireless information technology equipment modems LANs cellular phone hand held USA 0 6 3 cellular phone hand held e g GSM and NMT 2 6 EUROPE 8 11 DECS 1800 walkie talkie rescue police maintenance 5 9 o o cellular phone bag mobile radio rescue police fire For transmitter using frequencies below 800 MHz the DISTANCE can be estimated using Equation A For transmitters using frequencies between 800 MHz and 2 GHz the DISTANCE can be estimated using Equation B d 2234 P where P is the rated power of the trasmitter in watt W according to the transmitter manufacturer d m D
42. 1 code F2210587 for ambidextrous version and code F2210B588 for right hand version and comply with the country legal provisions g scheduled technical maintenance is not performed at the times indicated h the user does not undertake all routine maintenance work and does not comply with the directions and rules in this use and maintenance manual Failure to comply with the above conditions automatically voids the guarantee terms and can endanger the safety requirements defined under 93 42 EEC Norm transferring full responsibility for safety and EEC mark compliance for the product on to those responsible for carrying out the operations described above 4 pases D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK RI 4 DENTAL CARE SETTING rules and recommendations Besides complying with the requisites provided by local laws for health care facilities the room should be at least 2 50 m in length optimal 3 30 m on its shorter side have washable flooring capable of withstanding shocks and chemical agents e g porcelain stoneware with no gaps between the tiles and if possible the surface where the walls and floor meet should be rounded to facilitate cleaning have walls covered up to h 2 00 m with washable materials resistant to chemical agents have lighting provided by two ceiling fixtures with a double fluorescent tube daytime light 55009K covered by alveolar grids arranged longitud
43. 10A 2 Activate the backrest recline control and simultaneously block its way the backrest should immediately stop moving Pict 10B Assistant Pict 10A Chair lowering anti crush safety system P 22 3 Check Assistant s Tray anti crush system Pict 10B Activate the backrest raising control and simultaneously lift the handle of the assistant s tray the backrest should come to an immediate halt and move down a few centimetres Should any of these systems fail to perform efficiently contact the Castellini Service Dept GENERAL AIR FILTER Pict 11 Il Filtro generale dell aria ha la funzione di trattenere le polveri e separare la condensa dell alimentazione pneumatica Il livello del liquido condensato non deve raggiungere l elemento filtrante 11 1 Per scaricare la condensa portare la poltrona all altezza massima Spegnere il riunito con l interruttore generale porre un recipiente sotto il filtro svitare la valvola di scarico 11 2 e scaricare la condensa ATTENZIONE l ampolla trasparente NON RESISTE ALL ALCOOL SOSTITUIRE l elemento filtrante una volta all anno 11 2 chiamare l Assistenza Tecnica 3 12 2 Pict 11 General air filter HPA FILTER Optional Pict 12 The HPA filter has the function of trapping air borne bacteria The internal cartridge is autoclaveable raise the chair to max height shut off the main switch of the dental unit operate the sy
44. 3 TAD system solenoid valve on y Puma Evo CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK S IN 4 UNIT ELECTRIC SYSTEMS CHAIR HYDRAULIC GROUP MOTOR CHAIR HYDRAULIC GROUP gessi CONTROL CODE 39070100 ASSISTANT TABLE FOOT CONTROL 1 Foot control 1 1 Chair controls CODE 390T01 00 1 2 Potentiometer regulation for micromotor speed control TABLE 41 3 Microswitch for handpieces activation 1 4 Microswitch for spray insertion 2 Circuit for motor chair and dental unit power E6000501 2 1 Motor chair Controller circuit E6000500 42 2 Connectors for foot control cable connections 2 3 Connection board for electric connection and aspiration motor connection 2 4 Main switch 2 5 F 6 3A radid fuse for primary transformer 2 6 Trasformer 230 24V 50 50Hz 400VA 2 7 Connector for 24V transformer connection 2 8 Connector for aspirator motor lighting 2 9 Main pilot light 2 10 Up and down chair motor 2 11 Backrest and return chair motor 2 7 2 12 Connector for power and up Cun here TM MITTIT m rari E pr Es and down chair motor 0909 dits 2 13 Connectors for power and backrest and return chair motor control 2 14 Microswitches for anti crush 20222222 safety device i ASPIRATOR 2 15 Backrest safety microswitch IH l8 23 2 16 Con
45. 97 1 To prevent damage NEVER release bur until high speed handpiece stops turning REPLACING HIGH SPEED HANDPIECE ROTOR lt 3 a n Picts 6 7 AM The rotor is field replaceable Unscrew of head 4 with A a the key pict 5 Before fitting a new rotor make sure that O Jr N Rings 5 are in their correct position in the head and Now screw on cap tightly N When replacing the rotor replace also the O Rings and A i V the wavy washer in the cap Pict 7 27 Pict 6 Replacing high speed Pict 7 replace also the O handpiece rotor Rings LIGHTING DEVICE The halogen microlamp on the faston coupling has to be powered with a maximum 3 5 VDC source NEVER touch it with bare hands If this occurs clean lamp with cotton wool and alcohol The lamp lights automatically when the high speed handpiece is working when it stops the light will stay on for a set time up to 20 s maximum d D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt REPLACING LAMP Screw coupling handpieces Pict 8 Detach handpiece from tubing slide off seal 8 and remove lamp 7 Put in new lamp replace seal 8 make sure holes are properly positioned reconnect handpiece to tubing N B The bulb life is approximately 50 hours Pict 8 Replacing lamp screw coupling LUBRICATING HIGH SPEED HANDPIECE handpi
46. AL DEVICE CLASS I by 93 42 EEC Directive ELECTRO MEDICAL EQUIPMENT CLASS I TYPE B By CEI EN 60601 1 THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT POWER SUPPLY MAXIMUM POWER INPUT 75 W VOLTAGE TO THE BULB 12 V DC HALOGEN BULB WITH AXIAL FILAMENT OSRAM HALO STAR 644505 12 V 75W CONTINUOUS OPERATION continuous LIGHTING PARAMETER LIGHTING AT 70 cm I position 20000 lux COLOR POINT PROJECTION at 20000 lux 4000 K LIGHT PROJECTION at 70 cm 20 X 10 cm OPERATING LIGHT RANGE VERTICAL TRANSLATION to the Y axis 87 cm X AXIS ROTATION 2809 2 AXIS ROTATION 602 Y AXIS ROTATION 1209 ARTICULATED ARM ROTATION AS SUPPORT POLE 3509 SUPPORT POLE ROTATION AS TO THE UNIT 1409 MAXIMUM WHOLE WEIGHT UNIT VERSION 13 kg Operating light head rotation axes 4 i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK RI q gt Summary PICTURES AND DESCRIPTIONS Pict 1 1 Operating handle 2 Operating light head 3 Self balanced pantograph arm Warning Do not use the lamp if the front glass or the external head casing are visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre For the mouvement of the light use the handles 1 1 only REPLACEMENT OF THE BULB 12 V 75 W HALOGEN type HALO STAR 644505 OSRAM Pict 2 Before executing this operation
47. AND MAINTENANCE HANDBOOK Summary IS v o 4 P HYDRAULIC GROUP SAFETY COVERS Picts 1 8A 1 8A 7 1 8A 14 Before accessing the general 1 8A 2 1 8A 8 electrical switching panel for the 1 8A 12 secondary low voltage circuits and their corresponding fuses it is essential to switch the 1 84 13 main switch on the unit to the off position Then remove the cover 1 8A 1 Pict 1 8A by carrying out the following steps remove the intake filter cap 13 2 unscrew and detach the separate supply reservoir and intake needle 2 30 and 2 31 take out the screw 1 8A 3 and loosen the two fastening knobs 1 8 4 situated beneath the cuspidor zone without removing them finally remove the two sealing caps 1 8A 5 and 1 8 6 take off the side cover To remove the inner side cover 1 8A 2 as well remove the four fastening SCrews 1 8A 7 screw 1 8A 8 and two knobs 1 8 5 1 8A 4 and take off the cover To remove the two side half covers 1 8A 9 and 1 8A 10 of 1 8A 15 the rotation arm of the dental unit eft right handed version only just pull them outwards firmly to detach the four Velcro inserts To remove the two side half covers 1 8 15 and 1 8 16 of the fixed arm of the dental unit right handed version only just take out the 3 screws 32 6 L8A17 000 Fii SU 1 8A 17 To access the zone beneath the ug cer
48. AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date PERIODIC CHECK form n 10 10 years Inia ton duly compiled damped ond ascned by an Technician mus remain lo manual pro Iho he paenodec check hos been pent ond must be shown on recpaues bo Ihe Supervision Pad homes DENTAL UNIT mod serial n serial n stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T O08 E 10 inglese form n 10 10 years This form must be taken by fhe Authorized Cogelini Technician DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T OOB E 10 inglese SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O
49. ANING DISINFECTING STERILIZING ATTENTION The instrument is supplied not sterile Before use sterilize according to the following specifications Use gauze or cotton soaked in ethyl alcohol at 70 to clean and disinfect syringe exterior Don t soak the syringe directly in solution Don t use an ultrasonic cleaner Clean fibre optics terminal with alcohol soaked cotton In case of irregular water output clean nozzle using the proper wire provided Only the outside cover of the syringe nozzle and handle together 2 1 pict 2 may be removed just pulling it away from the inside body 2 2 pict 2 which remains connected to the hose and sterilized in water steam autoclave up to 135 C 210 kPa 2 1 bar for 20 min In order to maintain a proper level of hygienic safety autoclave after Pict 5 Surgical application tip the use on each patient Don t remove the nozzle from the handle for sterilisation purpose Remove the outside cover of the siringe from autoclave immediately after the cycle Warning attention not to press and B controls Pict 1 when removing and fitting again the outside cover When fitting the outside cover make sure that inner slot 2 1A is in line with screw 2 2 Pict 2 The outside cover must be inserted all the way Important The nozzle 4 1 Pict 4 must be removed from the syringe body only when replacing the bulb Warning Check the autoclave periodically according to the manufacturer s
50. Always wear protective gloves when performing cleaning and disinfecting operations The products that can be employed with the unit are listed in the Products for use with dental unit paragraph and must be used according to product instructions Upholstery cleaning For a protective sanitising cleansing treatment use S7 Surface Treatment Castellini apply directly on the surface to be treated and spread evenly with a soft cloth Then remove residues with a dry cloth Surfaces cleaning Clean and decontaminate with Castellini STER 1 PLUS disinfection Disinfect using ethyl alcohol 7090 apply using a cloth rub in until absorption WATERLINES SUPPLYING SPRAYS cleaning Flushing Time Flushing with mains water see Chap on Autosteril Time Flushing decontamination Autosteril cycle with chemical sterilant see Chap on Autosteril Time Flushing Flexible shields Inside tray handpiece rests Autosteril Time Flushing holders cleaning clean and decontaminate with STER 1 PLUS Castellini according to the instructions provided WARNING contact with silicone materials for interocclusal records may cause irreparable damage to flexible shields and instrument cords disinfection disinfect using ethyl alcohol 70 in an autoclave with steam for 20 min at 135 C 210 kPa 2 1 bars sterilization to bleach flexible protections maintenance prepare a solution with 0 1 0 5 Active Chlorine such as AMUCHI
51. D only by specially trained and qualified technicians carrying a valid Authorised Castellini Technician identification card The use of persons not meeting the above requirements or in possession of an expired Castellini identification card will automatically and immediately invalidate the equipment guarantee and all certifications exonerating Castellini from any form of responsibility and transferring it de iure et de facto onto the person responsible for the operation together with any criminal or civil proceedings undertaken by Castellini and claims for any damages suffered by third parties including any further and or greater damages The specially trained and qualified technician carrying a valid Castellini identification card must not make alterations without prior authorisation arbitrarily tamper or incorrectly carry out maintenance operations i e not in compliance with the instructions issued by Castellini itself and must not use non original spare parts and or components nor connect Castellini products to any medical devices not approved by Castellini or not in compliance with the compatibility parameters specified by Castellini itself The specially trained and qualified technician carrying a valid Castellini identification card is not authorised to alter or in any way interfere with the electric mains supply system as the law requires such operations to be carried out by specially authorised technical personnel see applicabl
52. ELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK m p IS IS Be lt gt 2 7 2 18 2 5 2 8 sinstruments holder table control panel Pict 2E 2 5 X Ray viewer 2 6 Motor rpm and scaler power display 2 19 2 7 ON OFF scialytic lamp pulse control N W Pushing control for 1 sec to lighting the pilot light intermittently then push it again to obtain 3 regulation steps HIGH NORMAL LOW 2 8 ON OFF X ray viewer light 2 14 2 9 Chair up control Position 1 recall control 2 10 Chair down control Position 2 recall control 2 11 Backrest down control Position 3 recall control 2 12 Backrest up control Position 4 recall control 2 13 Automatic reset direct control 2 14 Rinse position recall direct control 2 17 2 15 Stop all chair movements recall memorised chair positions 2 16 Electric micromotor reverse speed control and assistant call button when operating instruments are in rest position 2 17 Control for turning on the heater to supply water to the cup and syringe and ENDO control for ablator and micromotor 2 15 2 18 Control for Time Flushing Autosteril system 2 13 2 19 Control for water to glass bowl Assistant s table and controls panel Picts 2C and 3B 2 20 Scaler power control POWER 2 21 rpm x 1000 Electric micromotor speed control 2 22 Lever for selecting liquid supply to instruments Pict 2E PUMA EVO 5 instruments
53. INTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date CASTELLI PERIODIC CHECK form n 7 7 years Ihis iom duly compiled stamped amd sined by an Ahaire Teschriceon mius eman permaner ollined blo manal as piod hal ihe peiodic check hos been puetommned ond mual be Shown on tregues lo Ife Supervisory DENTAL UNIT mod serial n CHAIR mod serial n stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E 7 inglese This form must be taken by tha Authorized Technician DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E 7 inglese SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubricat
54. IONS USE AND MAINTENANCE HANDBOOK RI q gt PIEZOSTERIL 5 PIEZOLIGHT 5 SCALER HANDPIECE GENERAL TECHNICAL DATA Electrical supply 32 VDC Max Input power 15 W Frequency 25 000 32 000 Hz Intermittent operation 20 min work 10 min stand by Water supply 90 140 kPa 0 9 1 4 bar at the exit of the syringe Classification IIa 93 42 EEC Directive WARNING Before every use check that the tip is correctly locked on the handpiece see section USING THE HANDPIECE Cool the operating area conveniently Do not use the instrument if the tip or handpiece are visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre For the use of this instrument the rubber dam must be applied on the patient In treatment procedures with tips that do not allow application of a dam the patient must be instructed to breathe through his her nose during treatment High frequency ultrasonic vibrations may interfere with pace maker operation Before treating pace maker carriers consult the pace maker manufacturer During the working this unit will not cause radio interference to the electric network USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind During use dust and fragments of material from the patient
55. L UNIT w o self balancing of the arm MOTOR CHAIR MEDICAL DEVICE CLASS I By 93 42 EEC DIRECTIVE 550 700 kPa 5 5 7 bar 50 l min at 400 kPa 4 bar 2300 l min 10 kPa 0 1 bar 90 kg 225 kg 238 kg 1 kg 2 kg ELECTRO MEDICAL EQUIPMENT CLASS I TYPE B By CEI EN 60601 1 Standard THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT POWER SUPPLY VOLTAGE SINGLE PHASE A C at POWER OF OPERATION COMMAND INTERMITTENT OPERATION WHOLE WEIGHT HEIGHT FROM THE POINT OF SEAT min 36 cm max 79 cm BACKREST HEIGHT FROM THE FLOOR min 37 cm MAX INCLINATIONS em om MAX LIFTING CAPABILITY 4 Page 10 DAMA for Puma Evo right hand version DAMA for Puma Evo right hand version 230 V 50 60 Hz 24 V 1 min of work 14 min of rest 135 kg DAMA for Puma Evo ambidextrous version min 41 cm max 84 cm DAMA for Puma Evo ambidextrous version min 42 cm max 85 cm CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary SN Type C CASTELLINI S p A Via Saliceto 2 40013 Castel Maggiore BO Italy 2005 AN TURBINE AND SCALER MICROMOTORS SYRINGE POLYMERIZING LIGHTS ASPIRATOR with working tips DAMA chair 4 UNIT IDENTIFICATION LABEL Mark of Conformity to 93 42 ECC Directive MEDICAL DEVICE eq
56. OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromo
57. ONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure L Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system Check on system of separate supply physiological solution Check on cup cuspidor timing L Check on suction system Suction Stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date CASTELLINI PERIODIC CHECK form n 2 2 years This form compiled stamped and signed by an Technician mus momen peman mamaa es procol hol the pasriodic check has peer ord mius be shown chi egies To he DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date PERIODIC CHECK form n 2 2 years This form must be taken by the Authorized Castellini Technician DENTAL UNIT mod serial n stamp and signature of Authorized Castellini Technician License expiry date 2 ch ur e e Fu e Mod Cost 1008 E 2 inglese SANITATION AND CLEANING Cleaning of la
58. OSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present L Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MA
59. REDISPOSITION POUR CONNEXION CARGA AGUA L ALIMENTATION INFORMATIQUE WATERTOEVOER Pict 1 1 Feeding box dental unit connections 4 71 CHSTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Qc 4 gt Pict 1 2 Feeding box dental unit connections 4 72 b i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ts IS IN AS 9 4 b MARRONE BLU BROWN BLUE MARON N AJ BLEU L AJ BRAUN BLAU MARRON AZUL BRUEN BLAUF C1 GIALLO VERDE YELLOW GREEN JAUNE VERT GELBEN GRUN AMARILLO VERDE GEEL GROENE ASPIRATOR Pict 1 3 Feeding box electric connections d D 6 CR STE LL INI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK om lE IS IN 1 1 1 1 1 2 1 4 10 1 4 11 1 4 3 1 4 2 oc 1 cp 1 4 9 143 t t 1 i 1 4 7 1 4 12 1 4 9 Pict 1 4A Foot control installation right hand unit 4 m D CASTELLINI Summary IS IN Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK lt 4 1 4 10 1 4 11 1 4 3 1 4 2 1 4 12 1 4 8 1 4 9 Pict 1 4B Foot control installation ambidextrous unit 4 75 b i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ts IS IN AS 9 4 ARIA SPRAY E CHIP AIR AIR FOR SPRAY AND CHIP AIR 1 5 2 1 5 1
60. TERIL TIME FLUSHING SYSTEM 4 23 b CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt SEPARATE SUPPLY SYSTEM The dental unit may supply the dental instrument sprays from two different sources normal supply with mains WATER provided that it is supplied by a system guaranteeing the physical separation between the water supply and instrument supply lines in conformity with standard EN 1717 Separate Supply from an independent tank either sterilizable or disposable 2 30 in Pict 6 We strongly suggest to supply always the instruments with dedicated liquid from the separate supplyng system on the unit the tank and intake tube 2 30 and 2 31 in Pict 6 may be removed and sterilized in an autoclave at 135 C 210 kPa 2 1 bars for 20 minutes The tank is also used for Autosteril Time Flushing depollution see Autosteril Time Flushing For the separate supply you may use a liquid poured into the tank provided or else Rinsing Agents in disposable containers which may be connected to the dental unit instead of the tank Purified Water P S or Isotonic Saline Solution Note The Rinsing Agents allowed for use with the Separate Supply System are listed in the paragraph on Products to be Used with the Castellini Dental Unit SELECTING THE SUPPLY SOURCE The control for selecting the supply source is a lever on the side of the Dental Instrument table 2 8 Pict 6 lever
61. TIONS USE AND MAINTENANCE HANDBOOK q gt Summary Puma Evo PART III OPERATING INSTRUMENTS d m9 D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt THREESTERIL SYRINGE GENERAL SPECIFICATION The Threesteril syringe is available just in the three ways cold model pressing control A water B air or A and B together spray effect pict 1 Air supply may be adjusted according to the pressure applied on control B The nozzle may be rotated Warning correctly fitted onto the syringe body technical service centre CONNECTION TO THE UNIT Slowly into the position that allows a complete fitting until it clicks with correct pressure for the syringe air pressure min 330 kPa 3 3 bar max 460 kPa 4 6 bar measured in position 2 5 pict 2 water pressure min 90 kPa 0 9 bar max 140 kPa 1 4 bar measured in position 2 4 pict 2 Do not exceed in any case these pressure ranges Pict 2 Connection to the unit USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind During use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potential
62. WNA Chlorine Oxidant diluted 10 in water or commercial Bleach diluted 10 in water Allow the parts to be bleached to soak for 1 2 hours Remove and rinse thoroughly Note immediately after treatment the part may become temporarily darkened but after a few hours of exposure to the air it will spontaneously regain its natural surface color This treatment also has a disinfectant effect WARNING In contact with acids the liquid releases a toxic gas Chlorine Irritant Rinse the treated materials thoroughly before reusing them Ceramic bowl cleaning domestic scale removing cleanser applied with a soft sponge non abrasive Tray handles Tank and hose for separate supply Cover of Autosteril tub cleaning cleaning and sanitizing with STER 1 PLUS Castellini disinfection disinfect using ethyl alcohol 70 vol sterilization in an autoclave with steam for 20 min at 135 C 210 kPa 2 1 bars Compressed air filter ampules General air filter and HPA filter cleaning clean with a neutral liquid detergent e g neutral Shampoo and warm water WARNING THE MATERIAL OF THE AMPOULES IS NOT ALCOHOL RESISTANT HPA filtering cartridge for compressed air sterilization in an autoclave with steam for 20 min at 135 C 210 kPa 2 1 bars 4 Page 27 b CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt SURGICAL SUCTION SYSTEM Suction tubes cleaning and sanitizi
63. Waste associated with a High Biological Hazard Before replacing the cover thoroughly wash and disinfect it Do not use products containing denatured alcohol since the material is not alcohol resistant CLEANING DISINFECTING STERILIZING ATTENTION The instrument is supplied not sterile Before use sterilize according to the following specifications Wear protective gloves Remove the burr Use gauze or cotton soaked in ethyl alcohol at 7090 to clean and or disinfect handpiece exterior DO NOT soak handpiece directly in solution DO NOT use an ultrasonic cleaner Clean the spray nozzle after each operation use the steel wire supplied and the syringe to blow on the nozzle Clean fibre optic terminals with alcohol soaked gauze In order to maintain a proper level of hygienic safety handpieces must be sterilized in autoclave with water steam up to 135 C 210 kPa 2 1 bar for 20 min after the use on each patient Never sterilize handpieces in dry heat sterilizers Before and after each autoclaving lubricate handpiece and clean fibre optic terminals Never leave handpieces in autoclave overnight always remove them from autoclave after each cycle 4 47 CASTELLINI I Qc Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt Before and after each autoclaving lubricate handpiece and clean fibre optic terminals Never leave handpieces in autoclave overnight always remove them from autoclave
64. able safety standards It will be necessary to wait for the lamp to cool down before resuming operation When the instrument is disabled due to overtemperature the lighted LEDs will flash DO NOT USE when the fibre optic guide is damaged The only on site servicing possible is replacement of the fibre optic guide MAINTENANCE Keep the fibre optic guide clean Carry out cleaning disinfection and sterilisation on a routine basis as described below CLEANING DISINFECTION AND STERILIZATION WARNING The instrument is supplied in a non sterile condition Before use sterilise it according to the directions provided below It shall be pointed out that the decree issued by the Italian Health Ministry on 28 September 1990 and published in the Official Gazette n 235 of 8 10 90 explicitly provides that reusable dental instruments coming into contact with the mucous membrane must be sterilised or disinfected where sterilisation is not possible after use on each patient The optical guide and handpiece casing can be cleaned with Ster 1 Plus and disinfected using a cotton dipped in 70 ethyl alcohol All operations described in this section must be performed wearing disposable protective gloves Cleaning may be carried out only when the handpiece is cold and care must be taken to prevent liquids from getting inside the handpiece The optical guide and handpiece casing can be cleaned with Ster 1 Plus and disinfected using a cotton wad dipped in
65. acturer notes that all scheduled maintenance and or servicing of this equipment MAY ONLY be performed by specialised personnel in possession of a regular currently valid Castellini Authorised Technician license See Part Important Information and Part Essential Rules As provided by Directive 93 42 EEC implemented in Italy through Law Decree n 46 of 24 January 1997 and Law Decree n 95 of 25 February 1998 Castellini S p A guarantees that the safety reliability and performance requisites certified by the EC mark will be maintained only if maintenance and or servicing is performed by persons who are specially trained authorised and updated by Castellini itself and in possession of a regular currently valid Castellini Authorised Technician license Any maintenance and or servicing performed by persons other than those authorised will be considered improper use in contradiction with the manufacturer s directions and will as a result compromise the essential safety requisites prescribed by Directive 93 42 EEC thereby invalidating the EC mark placed on the device The warranty will likewise become null and void see item A letter 2 of the Warranty Conditions and the manufacturer will be exempted from all the liabilities provided under President s Decree 224 88 and or applicable European Directives In light of the above considerations if maintenance and or servicing is entrusted to persons not in possession of a valid Cas
66. after each cycle Warning Check the autoclave periodically according to the manufacturer s prescriptions Temperature exceeding the above stated limit may damage the handpiece AN IMPORTANT WE PRESCRIBE TO STOP WORKING IMMEDIATELY IN THE EVENT OF UNUSUAL NOISE STRONG VIBRATION OR IF BUR IS NOT KEPT FIRMLY IN POSITION TROUBLESHOOTING PROBLEM Low power on high speed handpiece abrupt rpm loss Irregular air pressure Air leaks at tubing coupling LIKELY CAUSE REMEDY Check and adjust Tighten coupling ring or replace O Rings if worn Blocked air way Check tubing or replace it Handpiece needs lubrication Worn out bearings Very noisy handpiece Worn out bearings Misaligned or very worn bur Lubricate repeatedly between brief runs Replace rotor assembly Fit in new bur Replace rotor assembly Defective attaching or detaching bur key type bur clamp Worn key Worn clamp Not calibrated bur diameter Curved bur Defective attaching or detaching bur push button clamp Curved bur Worn clamp Not calibrated bur diameter Square section of shaft rounded Button not fully pressed down Defective spray Blocked nozzles light in fibre optic handpiece Burned out lamp Defective tube coupling Water leaks from coupling Loose tubing 4 Page 48 Replace rotor assembly Order new key Replace clamp Use only quality burs Use new bur Use only quality burs Use new bur Replace rotor as
67. ain air filter Cleaning and stability control of the foot pedal basement LUBRICATION Lubrication turbine daily oil Lubrication of micromotor handpiece Lubrication of O ring of quick coupling of turbine S1 Lubrication of O ring of quick coupling of micromotor S1 CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections Check on anchorageof casing protections of chair and dental unit FUNCTIONAL DIAGNOSTIC CHECKS 4 gt Check dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on cup cuspidor timing L Check on suction system Suction Stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date FUNCTIONAL DIAGNOSTIC CHECKS Check dental unit functions Check on Chair functions Programming system L Check o
68. amic cuspidor 1 8A 11 remove the filter 1 8A 12 detach the cuspidor water spout Pict 1 8A Hydraulic group safety covers and cup filler terminals 1 84 13 carefully raise the ceramic part and slide it along of the dentist s instrument tray 1 84 14 through the hole 1 8A 14 4 9 D O CASTELLINI Summary ts IS IN x Qc FITTING CHAIR UPHOLSTERY Pict 1 9A 1 9 1 9A 5 1 9A 2 1 94 7 1 9A 8 Pict 1 9A Fitting chai seatrest upholstery 1 9B 6 1 9B 1 a Pict 1 9B Fitting backrest and headrest upholstery 4 D Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt The chair is packed with the seat upholstery removed prevent the risk of damage during transport To fit the upholtery out the following steps Pict 1 9A e 1 9B Fit the rear backrest cover 1 94 6 using the four screws 1 9A 7 and 2 screws 1 94 4 provided Fit the front backrest cover 1 94 3 using the four screws 1 94 4 provided Insert the headrest removing screw 1 9A 5 if necessary adjust the 2 screws 1 9A 2 so that the rod slides more or less freely replace the screw 1 9 5 to prevent the headrest from being pulled out too far Fit the backrest upholstery 1 9A 8 in place starting from the middle fasteners and then proceeding to the lower and upper fasteners Position the chair seat and backrest at the maximum
69. anty Certificate must be returned to Castellini S p A headquarters duly filled signed and countersigned by the Castellini dealer otherwise the warranty will be automatically invalidated The parts to be repaired or replaced must be sent at customer expansas prepaid to our warehouses Parts under warranty with corresponding serial number will nat be sent before the defective part has been received unless an exception is made exclusively by CASTELLINIS p A The manufacturer s civil and criminal liability ceases and the warranty is automatically invalidated in following cases 1 if the user does not observe the essential environmental requirements given in the warnings section in the operation and maintenance manual supplied with the equipment and available on request at any time 2 if assembly addition re calibration adjustment and repair operations are not performed exclusively by Castellini authorized technical personnel with a valid licence 3 if oter medical devices and or accessories not envisaged by Castellini S p A or not meeting the compatibility specifications laid down by Castellini S p A are connected to Castellini products 4 if unauthorised modifications tampering or inappropriate maintenance operations are performed or if non original spare parts and or components are used 5 if the appliance is not used in accordance with the operating instructions as indicated in the operation and maintenance manual and for its i
70. asks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system HANDPIECE CONNECTION The handpiece must be connected to its hose by means of Castellini faston coupling which has four ways plus two electric contacts coupling section CASTELLINI FASTON ASSEMBLY AND DISASSEMBLY Pict 1 Screw in the faston tightly to the flexible handpiece tubing Lubricate O Rings with specific S1 lubricant Fit the handpiece over the faston couplir check that it is firmly connected pulling it by hand while rotating it To remove the handpiece pull back and slide off by turning it gently Dont remove Pict 1 Assembly disassemblY the handpiece while the burr is rotating Castellini faston handpiece d m9 D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt REGULATING DRIVING AIR PRESSURE Pict 2 Connect the fitting with the pressure gauge between the tubing and faston Operate the high speed handpiece and chec
71. ate 30 Sep 2005 Expiration Date 10 Dec 2010 Page 1 of 1 Conditions of Approval Validity of this certificate is conditional on the quality system being maintained to the requirements of the Directive This approval excludes all products designed and or manufactured by a third party on behalf of the company named on this certificate unless specifically agreed with BSI aS BSI Product Services EDA H Maylands Avenue Hemel Hempstead Hertfordshire HP2 4SQ United Kingdom Tel 44 0 1442 230442 www bsi global com Product Services BSI Group Headquarters 389 Chiswick High Road London W4 4AL Tel 0 208 996 9000 PS089 0205 EP i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ts IS IN AS 9 4 CERTIFICATE REGISTRATION Quality Management System This is to certify that Castellini S p A Sede Centrale Via Saliceto 22 40013 Castel Maggiore Bologna Italy Hold Certificate No FM 51210 and operate a Quality Management System which complies with the requirements of BS EN ISO 9001 2000 for the following scope The design manufacture installation maintenance and service of own brand dental equipment X ray units electrosurgical units and dental handpieces Provision of training and qualification for internal and external service engineers to install maintain and service company products For and on behalf of BSI f 909 9900 E Certification Manager Systems Assessmen
72. ated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date PERIODIC CHECK form n 6 6 years Iris form duly compiled sampad and signed by an Ceondellini Technician musi eman pimal hy 1e manual os prodl ihal the periodic chock hos buon amd mus bo shown on neque bo lho Supervisory DENTAL UNIT mod The Manufacturer notes thal Turbodrills must undergo compulsory general overhaul for this purpose they must be sent to the main office of Caslellini p A via Salicelo 22 40013 Castel Maggiore Bologna serial n serial n stamp and signature of Authorized Castellini Technician License expiry date PERIODIC CHECK form n 6 6 years This form mus
73. ay and chip air to instruments on memorised chair position recall control 1 5 Instruments operating lamp on control 2 SUPPORTING INSTRUMENT S TABLE 2 1 Scaler handpiece 2 2 Syringe 2 3 Micromotor 2 4 Turbine 3 ASSISTANT S TABLE 3 9 Base plate controlling the anti crush safety system and SUCTION STOP system 4 WATER UNIT 4 1 Spout for water to cuspidor 4 2 Jet for water to the bowl 4 3 Holder instruments bowl for AUTOSTERIL System 5 LUNA OPERATING LAMP only if required 2 1 CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt Connection box Pict 4 4 1 Main switch 4 2 ON lamp 4 3 F 6 3 A 230 V power supply line fuse Pict 4 Connection box FOOT CONTROL FUNCTIONS Pict 5 CHAIR CONTROLS Move the lever control 1 1 in the direction marked with C in the figure to lift the chair seat and in the opposite direction to lower it Turn the control knob 1 1 in the direction marked with A to lower the back and in the opposite direction marked with B to return to its upright position Pressing the lever 1 4 in the direction indicated by G with the instruments at rest and subsequently moving the control 1 1 in one of the 4 directions shown will call up one of the 4 memorised work programs The reset position can be recalled by pressing the lever 1 4 in the direction marked G with instruments on stand b
74. control elements do not use the equipment and contact the authorised service centre 4 D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt CHAIR MOVEMENTS DIRECT CONTROL MOVEMENTS pr po CHAIR 2 RECLINE UPRIGHT BACKREST movement controls 2 9 2 10 2 11 2 12 2B control the chair raising and lowering and backrest reclining and return functions The chair will continue moving as long as the pushbutton is pressed pushbutton LED on and will stop immediately on its release LED off MEMORISING CHAIR WORK POSITIONS The chair can memorise positions set by the User rinse reset and 4 work positions Use the movement controls 2 9 2 10 2 11 and 2 12 to take the chair to the desired position Press the control 2 15 and keep it pressed for at least 1 sec the control LED will flash Press the control you wish to associate to the chair position 2 9 2 10 2 11 2 12 2 13 2 14 Once memorisation has taken place the pushbutton LED 2 15 will go off RECALLING STORED POSITIONS ATTENTION before activating position recall ensure that the assistant s tray does not interfere with the movements of the backrest WORK POSITIONS Press the Programme STOP button 2 15 LED on button lights Within one second from pressing the Programme STOP button press the button with the required position number LED on button light
75. ct an authorised technical service centre For the use of this instrument the rubber dam must be applied on the patient The high speed air turbine has to be subjected to intermittent operation 20 min work 10 min stand by USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind During use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system HANDPIECE CONNECTIONS Handpieces without fiber optics handpiece with four ways coupling ISO 9168 Handpieces
76. diligence The following points should also be kept in mind During use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safe glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system 4 D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt SERVICING It is indispensable to supply the syringe with air and water conveniently filtered Regular maintenance of the filters in the unit and draining the condensate from the compressor tank is therefore recommemded Grease O rings 2 3 pict 2 with silicon lubricant S1 once a week Wearing protective disposable gloves apply a small amount of S1 on fingers and lubricate by it CLE
77. e instruments see part Operating Instruments USING SAFELY ru es and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind during use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials Personnel must duly protect their eyes breathing passages mouth and skin by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination During use materials and microorganisms coming from a patient may penetrate into the waterlines and be expelled into the next patient and into the environment The passive systems of protection installed in this equipment No retraction system Barrier Effect etc minimise the risk but cannot eliminate it completely We recommend performing a spray pipes disinfecting cycle with a contact time TC of 10 min at the start of each working day and after use on each patient the instruments have exposed tips and sharp parts burrs and other rotating instrument attachments scaler tips etc take care to avoid accidental cuts and punctures
78. e is ensured at three quarter of maximum power After having connected the handpiece S to its hose taking care to hold the handpiece vies NO NO vertical position Run scaler for a few seconds with the C1 C2 OUI NON NON tip held upwards until a constant spray is delivered JA NEIN NEIN Water spray varies according to running power and tip p The with tip C1 must not be operated a 4 perpendicularly to tooth or from the front but 2A 9 rather tangentially as shown 6 Applying slight i 1l ial lateral pressure move the handpiece back and forth as Pict 6 H mo if erasing with a rubber Tips C2 and P1 can also work perpendicularly to the tooth surface It is thus ABSOLUTELY ESSENTIAL to replace worn or damaged tips DO NOT CHANGE the structure of the tips by bending or filing them WARNING Do not use the handpiece on metal or ceramic fixtures The high frequency oscillations may damage them Pict 7 Tips provided in the box LIGHTING DEVICE only for Piezolight 5 oly The halogen bulb housed in the hose connection must be powered at a maximum of A 3 5 Vdc must never be touched with bare hands should this occur accidentally clean it with a cotton wad dipped in alcohol To replace the bulb pict 4 disconnect the handpiece from the hose and with the 9 aid of a pointed tool gently pry
79. e law Furthermore no alterations or technical operations of any kind or nature may be performed on the water mains supply and water treatment systems or generally to the area in which the equipment is to be installed as any works of this nature are the personal responsibility of the person legally responsible for the dental surgery see Important Warnings page 4 Operator s Instructions Any violation of the above renders the identification card null and void and requires its immediate surrender to Castellini Castellini reserve the right to undertake civil or criminal proceedings and to apply for compensation of any damages incurred including any further and or greater damages notwithstanding any applicable legal sanctions The technician as defined above must be aware of the contents of the entire manual including the section entitled Operator Instructions and must follow them scrupulously During installation the technician must follow all the instructions and recommendations contained in this manual as well as the Installation Check list attached to the equipment The Installation Check list must be signed by both the technician and the client The technician must also scrupulously fill in the documents and perform the duties for which he is competent as described in the Installation Certificate attached to the equipment signing the sections that concern him and asking the client and the sales personnel to sig
80. e outside cover and pull out the lamp with a little screwdriver or another tool Connect the lamp as to the bottom of its seat N B The bulb life is approximately 50 hours USING THE LOW SPEED MOTOR WITH EXTERNAL COOLING FLUID Pict 6 1 Move the ring nut 1 into the closed position 2 remove the cap 2 from the connector 3 and connect one end of the tube 4 in its place 3 connect the other end of the tube 4 to the external connector on the handpiece 4 adjust flow by means of the regulator 5 To switch back to the internal cooling fluid conpict uration disconnect the tube 4 and replace the cap 2 on the connector 3 Adjust flow with the ring nut 1 To replace the tube 4 hold the wheel of the regulator 5 in the completely open position Then remove the tube and replace it with a new one Pict 6 Replacing bulb The tube 4 and regulator 5 may be sterilised in a steam autoclave at 135 210 kPa 2 1 bar for 20 minutes They should be autoclaved after use on each patient N B After use of a potentially encrusting solution we prescribe to wash the hydraulic circuit with a water flow SERVICING NEVER LUBRICATE THE ELECTRICAL MICROMOTOR Pay attention that the lubrication oil for handpieces doesn t drip into the motor body At least once a week remove the outside cover and lubricate the two O rings on the micromotor body and the three spray seal rings on the handpiece connection stem p
81. eces Use the spray can DAILY OIL to lubricate at least once daily and in the hereafter indicated circumstances the high speed handpiece Follow the instructions on can remembering to apply lubricant in two short sprays Eliminate any excess lubricant before use by operating the handpiece hold it over cuspidor and wiping in with gauze and cotton Do this with bur in place to prevent mechanical damage to handpiece In addition it is imperative to lubricate as follows Before and after autoclaving Before and after every AUTOSTERIL disinfecting or sterilizing cycle Regular use of this spray lubricant assures best working order Proceed as shown in Pict 10 for screw coupling Should you observe a significant increase in the build up of condensation inside the filter 13 1 Pict 9 situated beneath the dental unit instrument tray remove the cover 13 2 by turning it clockwise about a 1 4 of a turn replace the filtering element 13 3 and eliminate the liquids present the filtering element must be replaced for the first time within a year of the date 55 02 0 shown the cover at least once year thereafter Pict 13 Condensation filter disassemble WARNING DANGER OF BACTERIAL CONTAMINATION The liquid condensate inside the cover must be handled and disposed of by personnel wearing disposable gloves and eye protection and always in compliance with Sanitary Regulations for the disposal of
82. ed in the separate supply tank following sterilization of the latter in an autoclave PRODUCTS FOR AUTOSTERIL SYSTEMS Ster4Spray Chemical Powder Sterilizer USE FOR AUTOSTERIL in solution following the indications on the label 16 20 grams of product in 1 litre of hot water 35 40 9 The solution must be used after 15 minutes and within 24 hours Disinfecting efficacy at different contact times 2 minutes low 5 minutes intermediate 10 minutes high C ATTENTION Do not use the solution to supply instrument sprays Ster4Spray 200g CODE N500P140 PRODUCTS FOR SANITIZING THE MEDICAL DEVICE ETHYL ALCOHOL AT 70 Solution 70 70 parts Ethyl Alcohol 30 parts Distilled Water To be prepared on the spot by the user Note in the Guidelines of Conduct for Health Personnel for Controlling HIV infections Ministry of Health 6 April 1989 this substance is listed among the high grade disinfectants effective against the HIV virus Ethyl Alcohol and Isopropyl Alcohol deactivate HIV in a few minutes They are not effective on bacterial spores Alcohol is most effective at a concentration of 70 higher or lower concentrations are less effective STER 1 PLUS Castellini Decontaminant for surfaces of Castellini Medical Devices for dentistry 1000 ml bottle STER 3 PLUS Castellini Concentrated sanitizing liquid for cleaning the Surgical Suction System 1000 ml bottle ST Surface Treatment Castelli
83. edal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring
84. eding 3 15 Connectors for feeding and assistant s table control circuit 3 18 Connectors for microswitch for handle security device for assistant s table 3 19 Connector for assistant s table microswitch selection 3 20 Connectors for heater tank circuit feeding 24 VAC 3 21 Connector for heater control circuit 4 91 b CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt DENTIST S TABLE CODE 39070200 CODE 39070200 1 79 1 80 1 81 1 82 1 1 Ablator handpiece T Y 1 2 Syringe tr T 1 3 Micromotor O F 1 4 Additional O F micromotor only if required 1 5 Turbine O F 1 11 Potentiometer for power regulation ablator handpiece 1 12 Solenoid valve for ablatore 1 13 Ablator handpiece feeder circuit 1 31 Potentiometer for speed micromotor regulation 1 32 Solenoid valve for micromotor selection 1 33 Micromotor feeding circuit 1 34 2nd micromotor selection circuit 1 41 2nd micromotor solenoid valve selection 1 51 2nd micromotor solenoid valve selection 1 52 O F feeding circuit 1 6 Spray solenoid valve 1 61 Dentist s table circuit 1 62 Connector for handopieces valve selection 1 63 Connector for handpieces 1 77 FROM UNIT BODY microswitch ge 1 64 Connector for O F m 1 handpieces cords feeding M 1 6 N 1 12 M 1 32 1 41 1 51 1 65 Connector for O F
85. eplace the filtering elements shut off the water supply to the dental unit shut off the main switch of the dental unit use the syringe to release residual pressure unscrew the cap 15A 1 and take out the filtering element 15A 2 replace the filtering element or clean it with either compressed air or water WATER FILTER FOR HANDPIECES SPRAY Pict 15B In the inner part of the holder instruments table is placed a water filter for the spray liquids of the operating instruments about 50 In case of pressure or water flow reduction of sprays to the handpieces and once at six months thereafter clean or subsitute the filtering element stop the hydric power of the unit close the main switch activate the syringe to discharge the remaining pressure unscrew the cap 15B 1 and pull out the filtering element 15B 2 substitute the filtering element or clean it with compressed air or water Page 31 P i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt TURBINE CONDENSATION FILTER Pict 15C Should you observe a significant increase in the build up of condensation inside the filter 15C 1 Pict 15C situated beneath the dental unit instrument tray remove the cover 15C 2 by turning it clockwise about a of a turn replace the filtering element 15C 3 and eliminate the liquids present A The filtering element must be replaced for the first time
86. er 9 2 by turning it 9 45 clockwise about 1 4 of a turn replace the filtering element 9 3 RA A the liquids present the filtering element must be replaced for the first time within a 2 2 104 year of the date shown on the cover and at least once a year thereafter Pict 9 Condensation filter WARNING DANGER OF BACTERIAL CONTAMINATION The liquid condensate inside the cover must be handled and disposed of by personnel wearing disposable gloves and eye protection and always in compliance with Sanitary Regulations for the disposal of Waste associated with a High Biological Hazard Before replacing the cover thoroughly wash and disinfect it Do not use products containing denatured alcohol since the material is not alcohol resistant CLEANING DISINFECTING STERILIZING ATTENTION The instrument is supplied not sterile Before use sterilize according to the following specifications Wear protective gloves Remove the burr Use gauze or cotton soaked in ethyl alcohol at 7090 to clean and or disinfect handpiece exterior DO NOT soak handpiece directly in solution DO NOT use an ultrasonic cleaner Clean the spray nozzle after each operation use the steel wire supplied and the syringe to blow on the nozzle Clean fibre optic terminals with alcohol soaked gauze In order to maintain a proper level of hygienic safety handpieces must be sterilized in autoclave with water steam up to 135 C 210 kPa 2 1 bar for 2
87. eration 13 minutes rest Acoustic signals at the start every 5 s and end of curing cycle Thermal protection against overheating Electrical protection Standards CEI EN 60601 1 and CEI EN 60601 1 2 Classification IIa 93 42 EEC Directive CONNECTING THE HANDPIECE AND FIBRE OPTIC LIGHT GUIDE Pict 1 The LEDA curing lamp must be fitted to the power cord e p g simply by pushing it into place see Pict 1 The connecting surfaces must be clean and dry The fibre optic guide rotatable by 360 must always be inserted all the way in to avoid losses in efficiency _ Pict 1 Connecting the handpiece and fibre optic guide PRELIMINARY STEPS Before using the lamp for the first time carry out the following steps clean and disinfect the handpiece sterilise the fibre optic guide which is supplied in a non sterile condition see Cleaning Disinfection and Sterilisation instructions below USING SAFELY rules and recommendations For safe use of the device it is important to observe the current standards of hygiene and good professional practice We also draw attention to the following rules do not use the device in the presence of flammable substances the device must not be used on patients or by users who have been fitted with pacemakers or other implantable devices do not use the device on patients who are undergoing treatment with photosensitising drugs never aim the light beam toward the e
88. es for micromotor selection 1 41 Solenoid valve for turbine selection Qc BOWL GLASS 2 1 LIQUIDS WASTE HYDRAULIC GROUP CODE 390U0200 2 1 Main switch for air and water 2 11 Not return valve for water 3 1 Main air filter 3 2 Pressure reducer for water to the bowl 3 3 Pressure reducer for water to glass and spray 3 4 Pressure reducer for air 3 5 Pressure reducer for spray liquids tank 3 6 Solenoid valve for water cut off valve 3 7 Water cut off valve 3 8 Solenoid valve for water to the bowl 3 9 Solenoid valve for water to the glass 4 89 Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt 3 15 DRAW BACK VALVE SPRAY LIQUIDS 27 SPRAY LIQUIDS aca ia n nc sh sa DE a Rr SYRINGE AIR L La Tut j i 9PRAY AIR uomo m EDO GNE GR GEO GRO GN UD m QM 5 3 10 Selection valve for spray liquid 3 11 Manometer 3 12 Valve spray liquids tank cup 3 13 Dedicated liquids tank cup 3 14 Security valve for dedicated liquids tank cup 3 15 Calibrated waste for vacuum dedicated liquids tank cup 3 16 Water heather for glass and spray liquids 4 1 Valve for turbine power and micromotor cooling 4 2 Spray air valve for chip air to the turbine and micromotor 4
89. etween 10 and 40 C Relative humidity between 30 9o and 75 90 d Air pressure between 700 hPa and 1060 hPa 700 1060 mbar a compliance with regulations concerning electrical installations in premises used for medical purposes All power and water supply installations must comply with the country legal provisions L Electrical installation L Electrical power supply b Single phase mains current 230 V 10 50 60 Hz 10 frequency Adequate for power requirements as specified on the appliance s rating information plate Single phase power 230 V 50 60 Hz Maximum allowed variation on electrical power supply 10 90 Max absorbed power 1 45 kVA The unit is fitted with a terminal board for connection to a permanent power supply system Upstream from the unit have to be installed a differential bipolar switch for at least 16 A 250 V with differential operating time current IAN 0 03 A The electrical wiring of the room and the heart connection must comply with the current regulations The addition of an air compressor will require a power supply and safety fuse that must be independent from the unit Water supply Compliance with the country s legal provisions on drinking water Water treatment plant Compliance with the country s legal provisions on drinking water Water supply Drinking water for domestic use duly filtered and decalcified for mouth rinse cup and cuspidor a hardness 15 20
90. ety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable Check on air water supply connections MECHANICAL DEVICES Check on balance of dental unit articulated arm 4 gt L Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGN
91. f micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable C
92. fault indication features When a key is pressed if the self diagnosis system detects a fault the following error indications may appear Raise led flashes if the raise key is pressed Raise chair limit stop Lower led flashes if the lower key is pressed Lower chair limit stop 7 Recline led flashes if the recline key is pressed Backrest recline limit stop Upright led flashes if the upright key is pressed Backrest upright limit stop 4 21 b CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt AUTOSTERIL TIME FLUSHING SYSTEM AUTOSTERIL system for decontaminating dental unit waterlines with a timed flow of liquid containing a chemical agent that kills spores viruses fungi and bacteria period of contact and rinse with mains water or dedicated liquid supplied from an independent reservoir The result varies according to the length of exposure and the product used and is achieved at the end of the contact time The final rinse removes product residues and leaves the last rinse liquid in the waterlines TIME FLUSHING sanitization of dental unit waterlines with a system that flushes out the waterlines with the liquid selected for the instrument sprays mains water or dedicated liquid supplied separately AUTOSTERIL and TIME FLUSHING are not designed to deliver liquids during treatment on patients The cycles must be run while the equipment is not in use The section entitled Product
93. firmly into place WATER SOLUTION H 0 1 Litre BOTTLE Litre BOTTLE 1 Shift the selector lever into pos V CAUTIONARY WARNING before using the spray on the patient check the type of liquid contained in the tank After using Physiological Solution or Isotonic Saline Solution immediately rinse out the circuits with a Simple flushing cycle see Autosterilo Time Flushing or by running the sprays with tap water for a few seconds Do not blend different products Before pouring a new product into a tank remove and rinse out the tank to eliminate residues of the previous product pour tap water into the tank and connect it back in place carry out a Time Flushing cycle with the separate supply system see paragraph on Autosteril Time Flushing to rinse out the circuit remove and empty the tank then fill it with the liquid chosen according to the directions provided Alternatively use disposable containers of a Rinsing Agent 4 24 i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt SUCTION SYSTEMS optional ATTENTION Suction system cannulas are not provided with the unit We recommend the use of cannulas that conform to Directive 93 42 EEC bearing a CE mark only Single surgery type S suction This type of suction requires the single surgery suction motor housed in a special box and a kit composed of the following parts mounted inside the unit
94. form n 9 9 years This fom mug be taken by the Authorized Castellini Technician DENTAL UNIT mod The Manufacturer notes Turbediills must undergo compulsory general overhaul for this purpose they mus ba sen lo the main office of Caslallini SpA via Salicelo 22 40013 Costal Maggiore Bologna serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E 9 inglese Mod Cast 008 9 inglese SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch L Check on water
95. ge containing 120 Tablets CODE N500PP80 Package containing 240 Tablets CODE N500PP79 AS AUTOSTERIL waterline decontamination PC cycle Sterilization of sterilizable pa instruments lubrication of Turbines and Micro motor handpiece before and after w treatment with DAZLY OIL ilizati i DAILY OIL STER 1 PLUS Sterilization of Flexible shields SPRAY W QUICK COUPLING CODE L0000945 1 Lt CODE N500P089 Cleaning of suction hoses with STER 3 SPRAY W QUICK COUPLING CODE 10000946 Package with six 1Lt SPRAY WITH SCREW CONNECTION CODE 10000950 Bottles CODE 10000813 22 pfuls in 1 litre of hot SPRAY WITH SCREW CONNECTION CODE L0000951 Cleaning and disinfecting of contaminated surfaces with STER 1 PLUS and ETHYL ALCOHOL 70 of disposable covers AUTOSTERIL waterline decontamination cycle Sterilization of sterilizable instruments lubrication of Turbines and Micro motor handpiece before and after treatment with DAILY OIL Sterilization of Flexible Shields Sterilization of Separate Supply Tank STER 3 PLUS ST Surface Treatment Elimination of disposable covers 1 Lt CODE N500P071 Bottle 400 ml Clean and disinfect contaminated surfaces Package with six 1Lt Bottles COPE CODE N500P150 with STER 1 PLUS and ETHYL ALCOHOL 70 QU Sanitizing protective detergent of Dental Chair surfaces and Stool Upholstery use c ST Surface Treatment Cleaning of surgical suctio
96. glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable Check on air water supply connections MECHANICAL DEVICES Check on balance of dental unit articulated arm 4 5 L Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on
97. h it is left Lastly screw down the dowel 4a to eliminate any gap between the two bases 1 and 2 Summary Pict C Levelling the chair base for ambidextrous unit 4 m i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Qc q gt LEVELLING THE CHAIR BASE right hand dental units only Pict C bis Having fixed the base to the floor if possible in the envisaged points indicated in picture C bis by the arrows 6 use the dowels 7 and lastly the dowel 8 to bring the underlying stainless steel plates into contact with the floor thus guaranteeing utmost chair stability RAISING THE CHAIR Pict D To make the up down movements of the chair seat necessary during dental unit installation more convenient to perform two pushbuttons D1 up and D2 down are provided on the movement control card in the area indicated in pict D Warning pushbuttons D1 and D2 work with an extremely low safety voltage but the main power terminals and main switch are powered with mains voltage Pict D Controls for chair up and down 4 66 b CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt INSTALLING THE RIGHT HAND UNIT Pict C1 Make sure that all pre installation work has been performed according to the instructions shown on the 1 1 scale installation plan diagram and in this manual then carry out the following operations in t
98. hanical system for the transformation of work layouts for both right and left handed dentists operations required for the abovementioned conversion consists in 5 quick and easy steps that can be performed by surgery staff Step 1 Positioning the unit and dismantling seat upholstery Position the chair approximately halfway up its height stroke and take the backrest to a completely upright position then switch off the main switch Dismantle the seat upholstery 9 1 pict 9A by detaching the two rear Velcro fasteners and sliding it forward ATTENTION remove the filler terminal on the cuspidor of the water delivery unit Pict 9A bis It is recommended to remove the suction terminals from the assistant s tray and disconnect the corresponding tubes from the unit body in order to prevent hindrances during the conversion manoeuvre Pict 9A Step1 Step 2 Releasing the unit a ia Fold the front metal part 84 of the seat leg rest back toward the backrest 9 2 2 d pict 9B Disengage anti 27 rotation stoppers AT pulling the knobs 9 4 and f 9 5 and at the same UT eal time exerting partial Pict 9A bis Disassembling rotation of the arm 9 3 the filler and unit body in order to keep the pins unlocked Pict 9B Step 2 Step 3 Instrument tray rotation 4 Position yourself in the centre of the chair and pull the unit
99. he instrument tray d mw D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Qc q gt 1 12 1 ADJUSTING THE WORKING PRESSURES Pict 1 12 The air and water pressures have been factory set to ensure the proper operation of the dental unit The manufacturer is not responsible for faulty operation that may result from any tampering with these settings All future adjustments of the pressure regulators must be done as follows only by qualified personnel authorized by the Castellini Company Pull the knob outwards to unlock the regulator Then turn it clockwise to increase the pressure or counterclockwise to reduce the pressure After the pressure has been adjusted lock the pressure regulator by pressing the knob in PRESSURE SETTINGS Drinking water syringe instrument spray water 90 140 kPa 0 9 1 4 bar Air for turbine and air micromotor 260 280 kPa 2 6 2 8 bar measured with the appropriate pressure gauge placed between the connector and the turbine Code 10001067 N W For a correct pneumatic feeding of the unit the manometer 1 12 1 placed on the general panel inside the unit body must show 430 470 kPa 4 3 4 7 bar Pict 1 12 Adjusting the working pressures 4 84 b CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK 4 gt Puma Evo Unit ambidextrous version DAMA motor chair Summar
100. he stated order 1 Using dolly a place crate containing the unit near the chair 2 Remove the cover to open and take out all the accessories attached to the unit Caution The safety binding that prevents the tray arm from rotating MAY BE REMOVED ONLY AFTER the dental unit has been completely fastened to the chair ATTENTION the safety strap that prevents the arm of the dentist tray from turning MAY ONLY BE REMOVED once the unit has been fixed to the chair 3 Remove the case of the power supply compartment and the two casing pieces from the articulated arm c and 1 in order to make the route to be followed by the cables to the floor visible when bringing the support e up to the attachment seat f ATTENTION the bundle of cables that comes out of the support e must pass over the cross member m that connects the two rods only waste tubings have to pass across the sliding ring part B Pict C1 4 Connect the chair to the electricity supply One the trolley a has been positioned next to the chair remove the bracket d from the plate e and rotate the unit on the pin b to bring the plate e parallel to the chair 5 Position the chair attachment seat f at the same height as the plate e then bring the unit closer to the chair to make the plate e match with the attachment seat f passing the threaded pins through the holes h in the plate e Before tightening the nuts all the way level the dental unit following
101. heck on air water supply connections MECHANICAL DEVICES Check on balance of dental unit articulated arm 4 gt L Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present L Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril sy
102. i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK CASTELLINI S p A Via Saliceto 22 40013 CASTEL MAGGIORE BOLOGNA ITALY Tel int code 051700877 Fax int code 051701056 E mail castellini castellini com INSTRUCTIONS USE AND MAINTENANCE HANDBOOK INSTRUCTIONS FOR THE INSTALLATION Puma Evo family Medical Device for Dentistry 385 2 106 1 CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK DS 6 4 gt Summary amp 4 Page 2 b i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK lt gt Puma Evo PART INSTRUCTIONS USE AND MAINTENANCE HANDBOOK CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt IMPORTANT NOTICE This unit is a medical device for dental treatment conforming to EEC Directive 93 42 MEDICAL DEVICES see enclosed certification of compliance and with CEI EN 60601 1 standard General standard for the safety of electromedical equipment It is intended to be used by dentists only who may avail themselves of the assistance of authorized personnel We prescribe to read the instructions contained in the users manual carefully before using the unit Furthermore before using any of the devices connected to the dental unit we prescribe to read the instructions attached to each single device carefully The instructions for ins
103. ic purposes The Puma Evo unit uses RF energy only for its internal function Therefore the RF emission is very low and not likely to cause any interference in nearby electronic equipment The Puma Evo unit is suitable for use in establishments directly connected to a public low voltage power supply network The Puma Evo unit is suitable for use in establishments directly connected to a public low voltage power supply network Annex B The Puma Evo unit is suitable for use in the specified electromagnetic enviroment The purchaser or user of the Puma Evo unit should assure that it is used in an electromagnetic enviroment as described below Immunity CEI EN 60601 1 2 Compliance Electromagnetic Enviroment Test Test level level Electrostatic discharge ESD CEI EN 61000 4 2 Radiated RF CEI EN 61000 4 3 Conducted Rf CEI EN 61000 4 6 Electrical fast transient burst CEI EN 61000 4 4 Surge CEI EN 61000 4 5 6 kV contact 8kV air Non life supporting Equipment 3 V m 80 MHz to 2 5 GHz Life supporting equipment 10 V m 80 MHz to 2 5 GHz Non life supporting equipment 3 V 150 kHz to 80 Mhz Life supporting equipment 3 V outside ISM band 10 V inside ISM band 2 kV for power supply lines 1 kV for input output lines gt 1 kV differential mode 2 kV common mode CEI EN 60601 2 Test level Residential Hospital CEI EN 60601 1 2 Residential Hospital Test level CEI EN 60601
104. ict 2 use the specific grease S1 distributed by CASTELLINI S p A Wearing protective disposable gloves apply a small amount of S1 on fingers and lubricate by it Any other technical assistance to the motor must be carried out by specialized personnel authorized by CASTELLINI S p A CLEANING DISINFECTING STERILIZING ATTENTION The instrument is supplied not sterile Before use sterilize according to the following specifications The outside cover of the motor may be cleaned and disinfected by means of cotton soaked in ethyl alcohol at 7090 Also it may be taken off as shown in pict 3 and sterilized in a steam autoclave up to 135 C 210 kPa 2 1 bar for 20 min In order to maintain a proper level of hygienic safety autoclave after the use on each patient Clean and desinfect prior to sterilizing IMPORTANT DO NOT AUTOCLAVE THE WHOLE MICROMOTOR DO NOT SOAK THE MICROMOTOR DIRECTLY IN SOLUTION Warning Check the autoclave periodically according to the manufacturer s prescriptions 4 54 CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt TROUBLE SHOOTING PROBLEM PROBABLE CAUSE SUGGESTED SOLUTION Motor fails to rotate and no voltage at Burnt out fuse in power supply Change fuse hose exit unit Power supply box failure Seek technical assistance Supply line failure Seek technical assistance Motor fails to rotate but there is voltage Motor is stuck Seek technical assistance at h
105. igh concentration of amalgam residues 2 cuspidor drainage consisting in a heavier water flow 3 l min with a low concentration of amalgam residues The system assures the separation of 9596 of amalgam in compliance with current international legislation DURR CS1 type systems on the other hand are aspirated liquid air separators and partial separators of solid residues of amalgam present only in the liquids aspirated through the suction E Eee dis pipes All systems are provided subject to request and assembled inside D RR COMBI CAS 1 the unit Arrangement for centralised mod DURR VSA suction system This arrangement includes the housing inside the unit body of a kit of components for connection to a single surgery or centralised suction system composed of pneumatic solenoid valve for selecting suction to the cannulas collector for drainage liquids from cuspidor and cup with solenoid valve for the activation of the aspiration system for the liquid drainage and filter for the treatment of solid residues d D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt CONVERSION OF THE Puma Evo UNIT FROM RIGHT HANDED TO LEFT HANDED CONFIGURATION only for ambidextrous dental units Picts 9A 9Abis 9B 9Bbis 9C 9D and 9E The ambidextrous version of the Puma Evo unit is fitted with a manual mec
106. in the range of 440 g 21 480 nm suitable for the majority of composites When in doubt refer to the composite specifications or contact the manufacturer 506 The device is designed to work intermittently 60 seconds of operation 13 2 3 20 Summary minutes of rest After connecting the handpiece to the power cord and inserting the fibre optic guide select the desired curing time by pressing and instantly releasing the button 2 2 2 Pict 2 in sequence the selected setting will be indicated by the lighting up of the corresponding LED 2 3 Pict 2 8 Pressing the button 2 2 longer will not change the time setting but will rather 2 4 activate the light intensity ramp up mode as signalled by the lighting up of the corresponding LED 2 4 To deactivate the ramp up mode press the button 2 2 Pict 2 Overall view and keep it pressed until LED 2 4 goes off To turn on the lamp press the button 2 1 Pict 2 As long as the button is pressed the device will emit light for targeting only releasing the button will activate the curing light The light goes off automatically when the set time has elapsed and emits an audible signal 3 beeps in rapid sequence The lamp can be turned off before the set time has elapsed by pressing the button again 2 1 Pict 2 During operation a beep will be emitted every 5 s A safety device shuts off the lamp if the temperatures exceed the limits established by applic
107. inally over the chair so that the long sides are parallel be free of non sanitary curtains upholstery furniture and furnishing complements ornamental plants Before installing the dental unit the principal of the Surgery must verify that the plumbing for water supply and drainage air supply lines centralised suction lines where applicable and electrical system all meet requirements He she must provide for any necessary work to be done following the instructions shown on the installation layout on a scale of 1 1 code F2210587 for ambidextrous model code F2210B588 for right hand model which is supplied on request prior to installation and the guidelines provided in the table Conformity of Equipment Environment and Supply Systems SETTING UP PROCEDURES Once the equipment is installed the following operations must be performed before it may be used Sterilization of instruments see part Operating Instruments Sterilization or disinfection of all sterilizable parts supplied non sterilized and disinfection of upholstery and any parts normally coming into contact with patients see par on cleaning disinfection and sterilization Performance of a spray pipes disinfecting cycle with a contact time TC of 10 mins see Autosteril and Time Flushing paragraph see section on Autosteril and Time Flushing Application of disposable protections where required Check that the burrs and tips are securely fitted into th
108. ing the unit in to align the pin m with the hole on the fixing plate t then slowly raise the chair to thread the pin in completely thread the thrust bearing ring z with an interior diameter of Zi 47 mm followed by the ball support cage v and the second thrust bearing ring with an interior diameter of Zi 45 mm onto the pin m and tighten self locking ring nut rotate the arm until the piston pin is engaged n in the support seat t and then tighten the ring nut until it abuts w using the wrench y before assembling the seat backrest block ensure that the cable cover J is mounted correctly Pict D2 Connect the ambidextrous unit to the chair 4 i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt INSTALLING THE UNIT S FEED BOX Picts 1 1 1 2 and 1 3 The service technician is also to secure at installation the supply box and make the hydro pneumatic and wiring connections as shown in Pict 1 1 1 2 1 3 After disconnect the main power by the main switch make the following operations 1 Unscrew the three screws part 1 1 1 pict 1 1 and pull the protection 1 1 2 connect the main power cable from the floor to the three terminal of the main board marked with LINE pict 1 3 the brown cable have to be connected to the terminal marked L the blue cable to the terminal N the yellow green cable tothe terminal see pict 1
109. ion or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch L Check on water spray safety valve Check on connect
110. ions and protective sheating of power cable Check on air water supply connections MECHANICAL DEVICES Check on balance of dental unit articulated arm 4 b L Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present L Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air wa
111. it s necessary to take away the electric current from the unit Bring the head 1 2 pict 1 in an accessible position for the operator and orientate it up as shown in the picture Wait some minutes for the frontal glass cooling and hold it by hand unscrewing the fixing screws 2 1 as to whole loosening these screws go down without fall After taking away the frontal glass wait some minutes and then be sure that the internal parts are cold to make any operations because the whole lighting group reaches high temperatures during the operation Unthread the lighting cover 2 3 from its guide 2 4 loosen the security dowels 2 5 using the hexagon wrench supplied and take away the halogen bulb 2 6 Replace the old bulb with an identical one avoiding to touch with the fingers the new bulb for not shorten the lenght to insert it into the bulb support use for protection the plastic case of the wrapping Screw the security dowels 2 5 and take away the plastic case Pict 2 Replacement of the bulb After inserting again the lighting cover 2 3 in its guide 2 4 mount the frontal glass in its side and screw the fixing screws 2 1 keeping it by a hand 4 37 CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt FOCUSING OF THE LUNA OPERATING LIGHT Pict 3 The focusing of the Luna operating light Pict 3 is carried out by
112. k pressure Pict 2 Driving air pressure 260 280 kPa 2 6 2 8 bar for Hi Power 2 Ceramic e Titanium Gold 2 Pict 2 Regulating driving air pressure 280 300 kPa 2 8 3 bar for Titanium Gold 2 Miniature E REGULATING SPRAY WATER Pict 3 Use the ring on the tubing coupling to control water supply BURR LOCKING Burr locking push button type Pict 4 Simply press down with thumb in the centre of handpiece head back cover to remove and introduce a new burr and lift thumb to lock in place protective gloves Push burr all the way in for correct fitting Always use burrs with 1 590 1 600 mm standard stem ISO 1797 1 To prevent damage NEVER release burr until high speed handpiece stops turning REPLACING HIGH SPEED HANDPIECE ROTOR Picts 5 6 The rotor is field replaceable Unscrew cap of head 4 with the key pict 5 Before fitting a new rotor make sure that O Rings 5 are in their correct position i e in Pict 4 Burr locking the head and cap Now screw on cap tightly When replacing the rotor replace also the O Rings and the wavy washer in the cap Pict 6 LIGHTING DEVICE The halogen microlamp on the faston coupling has to be powered with a maximum 3 5 VDC source NEVER touch it with bare hands If this occurs clean lamp with cotton wool and alcohol The lamp lights automatically when the high speed handpiece is working when it stops the light will stay on for a set time
113. lizer When sterilizing the handpiece take care the tip has been removed Never leave a scaler in autoclave always remove it from autoclave after each cycle In the same way it s possible to sterilize tips tips holder spanner and the whole box Pict 4 Replacement of the bulb 4 57 CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt Warning Check the autoclave periodically according to the manufacturer s prescriptions Temperature exceeding the above stated limit may damage the handpiece TROUBLESHOOTING Unsatisfactory power Be sure that the handpiece is correctly fitted on its hose Check the setting of the power control on the unit table Be sure that tip is screwed on properly Check that tip is not worn out Ask for Technical Assistance No vibration Do not insist with foot control Ask for Technical Assistance Poor water flow Check the setting of the water control on the unit table or on the hose connection Be sure that water passage on the tip is not clogged Eventually blow it with air by means of the syringe Ask for Technical Assistance 4 m9 p CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt LEDA POLYMERIZING LAMP GENERAL TECHNICAL DATA Power supply 32 VDC Max electrical input 10 5 W Light source 1 LED 5 W Wavelength 440 480 nm Curing time settings 20 40 60s Intermittent operation 60 seconds of op
114. lt and the notched washer Mount the cable clamp 1 4 7 under the fairlead 1 4 6 and fix it with proper screws 1 4 9 and then assemble the plastic cover 1 4 2 blocking it with screws 1 4 3 4 D CASTELLINI Summary IS IN Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK 4 1 1 2 1 1 1 1 1 1 COLLEGAMENTO ELETTRICO ALLA ASPIRAZIONE CENTRALIZZATA ELECTRIC CONNECTION FOR CENTRALIZED ASPIRATION CONNEX ELECTRIQUE POUR ASPIRATION CENTRALISEE d ELEKTRISCHERANSCLUSS 1 1 3 ABSAUGUNG ALIMENTACION ELECTRICO PARA ASPIRACION i CENTRALIZADO Y i ELEKTRISCHE VOEDING AU VOOR GECENTRALISEERDE AFZUIGSYSTEEM 1 1 4 4 y 74M ASPIRAZIONE CENTRALIZZATA CENTRALIZED ASPIRATION ASPIRATION CENTRALISEE ZENTRALE ABSAUGUNG ASPIRRACION CENTRALIZADO 115 GECENTRALISEERDE AFZUIGSYSTEEM SCARICO ACQUA WASTE WATER DECHARGEMENT EAU ALIMENTAZIONE ELETTRICA WASSER ABFLUSS ELECTRIC FEEDING DESCARGA AGUA CONNEXION ELECTRIQUE LS T AIR CONNECTION WATERLEIDING ELEKTRISCHE AUR STUNG ALIMENTACION ELECTRICA CONNEXION AIR ELEKTRISCHE VOEDING AIR ZULEITUNG CARGA AIRE CARICO ACQUA PREDISPOSIZIONE PER COLLEGAMENTO SLU HTTOEV ER WATER CONNECTION ELETTRICO ALLA RETE INFORMATICA PREDISPOSITION FOR ELECTRIC CONNEXION EAU CONNECTION TO THE COMPUTER NETWORK WASSER ZULEITUNG _ P
115. ly infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system SERVICING It is indispensable to supply the syringe with air and water conveniently filtered Regular maintenance of the filters in the unit and draining the condensate from the compressor tank is therefore recommemded Grease O rings 2 3 pict 2 with silicon lubricant S1 once a week Wearing protective disposable gloves apply a small amount of S1 on fingers and lubricate by it 4 41 b It allows supply of either water air or spray i e water and air simultaneously by Before every use check that the nozzle and the external casing are Do not use the instrument if it is visibly damaged Contact an authorised The inner body of the Threesteril syringe is already connected to the unit Fit the outside body paying attention not to p
116. main switch before each technical repair or maintenance that requires the access to the inner parts of the units protected by covers The Castellini S p A Company is not responsible for any damages to person or things caused by the failure to performe the operation above described CONTROLS The controls panel on the doctor s table has direct controls described in pictures 2B The controls panel on the assistant s table has direct controls described in pictures 3B The foot controls are described on the pages FOOT CONTROLS FUNCTIONS other controls are indicated at the Cpt FOOT CONTROL FUNCTIONS OPERATIVE INSTRUMENTS The operative instruments must be activated through the foot control see FOOT PEDAL FUNCTIONS WARNING The mouvements of the instruments table of the assistant table and of the light must bedone using the handles on the tables and on the light 4 m D CR STELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK om AN SB lt gt Puma Evo and Puma Evo Unit S P R I and HANGING CORDS Dentist s table version Picts 1 and 1A 1 ELECTRIC FOOT CONTROL 1 1 Chair movement instrument function selection control by request 1 4 Air spray and chip air to instruments on memorised chair position recall control 1 5 Instruments operating lamp on control 2 DENTIST S TABLE 3 ASSISTANT S TABLE 3 9 Base plate controlling the anti crush safety system and
117. mating surfaces 1 and 2 pict 2 be clean and dry 3 2 4 ro ax Oe 3 1 2 Pict 2 Connection to the Pict 2 Connection to the D 6 lv h Iv A p 6 supply hose supply hose amp lt 99 Y EE Pict 1 Box for PIEZOSTERIL 5 Pict 1 Box for PIEZOLIGHT 5 sterilization sterilization 4 m D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt ELECTRICAL SUPPLY The input for the scaler must be provided by the specific power supply circuit assembled in the unit and the relative cable and wiring Adjust the controls on the unit table to control power and water flow Liquid delivery is adjusted via the regulator applied on the instrument coupling Pict 3 HANDPIECE OPERATION The scaler must be operated only with its proper tips pict 7 provided in the box The tips have to be screwed on exclusively by means of the proper dynamometric Va Spanner also provided in the box 4 pict 1 The scaler has to be subjected to intermittent operation as follows 20 min works 10 min stand by Irrigate abundantly during treatment Do not operate in the absence of liquid When using specific tips for dry procedures operate at e Pict 3 Regulation of water flow con punta C1 with C1 tip intervals lasting no longer than 3 seconds avec l insert C1 Optimum performanc
118. mentary instruments plus 2 suction tubes 2 suction canulas 1 syringe model THREESTERIL a ternative options 1 curing lamp LEDA model a ternative options DENTIST TABLE with the following instruments max 4 Puma Evo DENTIST TABLE with the following instruments max 5 Puma Evo 5 ABLATOR handpiece model PIEZOSTERIL 5 PIEZOLIGHT 5 alternatively SYRINGE model MULTISTERIL 2 TITANIUM F MULTISTERIL 2 alternatively MULTISTERIL 2L alternatively THREESTERIL alternatively ELECTRIC MICROMOTOR model IMPLANTOR 2L IMPLANTOR 2 alternatively CAMERA FOR DENTAL INSPECTIONS model VIDEORCAM only by request TURBINE model CLEANAIR 2000 CLEANLIGHT 2000 alternatively HI POWER 2 CERAMIC alternatively TITANIUM GOLD 2 alternatively TITANIUM GOLD 2 MINIATURE alternatively See VIDEOR handbook CASTELLINI firm doesn t authorize the application of other devices unnamed in this list UNIT OPERATIONS MAIN SWITCH The unit is provided with a combined main switch positioned in the lower part of the chair Pict 4 part 4 1 which activates or disactivates au together position I or position O of the lever the electric supply the water supply and the compressed air supply which are all necessary to operate the wait WE RECOMMEND turning off the aforesaid main switch each day before switching off for the night and before breaks lasting a few hours or more WE RECOMMEND turning off the
119. movements recall memorised chair positions Electric micromotor reverse speed control and assistant call button when operating instruments are in rest position Control for turning on the heater to supply water to the cup and syringe and ENDO control for ablator and micromotor Control for Time Flushing Autosteril system Control for water to glass bowl CF L L INI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK omer Ee E I Pict 1B Evo 5 unit 5 holder instruments table version DAMA chair lt e Pict 2D 5 holder instruments table version lt Page 16 q gt Puma Evo 5 Unit 5 holder Instruments table version Picts 1B and 2D 1 ELECTRIC FOOT CONTROL 1 1 Chair movement instrument function selection control by request 1 4 Air spray and chip air to instruments on memorised chair position recall control 1 5 Instruments operating lamp on control 2 DENTIST S TABLE 3 ASSISTANT S TABLE 3 9 Base plate controlling the anti crush safety system and SUCTION STOP system 4 WATER UNIT 4 1 Spout for water to cuspidor 4 2 Jet for water to the bowl 4 3 Holder instruments bowl for AUTOSTERIL System 5 LUNA OPERATING LAMP only if required 2 1 Scaler handpiece 2 2 Syringe 2 3 Micromotor 2 4 Turbine 2 5 Additional turbine only if required Cr ST
120. mp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Steriilisation of HPA filter cartrige if present Cleaning of Amalgam separator if present Cleaning of water filter 50u 251 Condensate drainage of general main air filter Cleaning and stability control of the foot pedal basement LUBRICATION Lubrication turbine daily oil Lubrication of micromotor handpiece Lubrication of O ring of quick coupling of turbine S1 Lubrication of O ring of quick coupling of micromotor S1 CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections Check on anchorageof casing protections of chair and dental unit SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Steriilisation of HPA filter cartrige if present L Activation of Time Flushing System Autosteril System Cleaning of Amalgam separator if present Cleaning of water filter 50u 251 Condensate drainage of general m
121. n CONDUITS with STER 3 PLUS 3 measuring caps in 1 liter of hot water Cleaning of Suction System FILTER Cleaning of cuspidor drain FILTER Sterilisation of cuspidor water spout cup filler cuspidor dentist s tray handles and handpiece protection all removable and autoclaveable Replace cartridge of FILTER if present Cleaning of AMALGAM SEPARATOR filter if present Note see instructions for replacing the amalgam collector Cleaning of GLASS FRONT and REFLECTING MIRROR of the Operating Light cartridge HPA CODE H4200025 d m D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK RI q gt ROUTINE MAINTENANCE procedures and maintenance to be performed by Dental Surgery Personnel Routine checks and maintenance ensure that the equipment preserves its functional and safety features and are the user s responsibility In addition to routine maintenance periodic scheduled maintenance must be performed by a Castellini Service Center which must be called by the user at the intervals indicated in the Chapter on Schedule Technical Maintenance PROCEDURES CHECK ON CRUSH PREVENTION SYSTEMS Pict 10 1 Check on chair lowering anti crush safety system Pict 10A 1 Activate the chair lowering control and simultaneously press the safety base plate the chair should come to an immediate stop and rise a few centimetres 2 Check on backrest reclining anti crush safety system Pict
122. n instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on cup cuspidor timing L Check on suction system Suction Stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date ME sitis n CASTELLINI PERIODIC CHECK form n 3 years Ihis iom duly complied slamped ond signed by on The Manufacturer nales thal Turbodirills must undergo Cosielini Technicion musi remain per he compulsory general overhaul for this purpose do menu os prooi iot he periodic check hos been mus ba seni to main office of ond mual be shown on recauiest bo lhe Superoy Casallini via 22 40013 Castel Maggiore Bologna DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod UTOD E inglese PERIODIC CHECK form n 3 3 years The Manufacturer notes thal Turbodrills must undergo compulsory general overhaul for this purpose they must be sant main office af
123. n those that concern them A copy of the Installation Certificate and of the Installation Check list must be forwarded to Castellini S p A on the day the equipment is installed The technician must hand to the client a Malfunction accident report form inviting him to keep it safe and explaining that such form is to be used by technicians only to report any specific malfunction and or accident to Castellini S p A The owner of the equipment is responsible for booking the services of the Castellini technician at all times The technician who performs the scheduled maintenance operations is responsible for correctly and accurately filling in the attached forms see Scheduled maintenance operations and must sign them taking the responsibility for their accuracy upon himself The technician must explain to the user and any assistants how to use and maintain the device according to the directions provided herein The technician must thoroughly explain to the user and any assistants how to properly perform the maintenance operations described in the Protoco for Hygiene and Maintenance of Dental Unit Also see Protocol for Hygiene and Maintenance of the Castellini Dental Unit The technician must inform the user that all routine maintenance and sanitation of the dental unit must be performed exclusively with the products lubricants included specified by Castellini see Routine Maintenance Program and Products to be used
124. nce The following points should also be kept in mind During use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system REGULATION P The input for the micromotor must be provided by fe the special Castellini stabilized power supply box uS uer r g os inside the unit and the relative cable and wiring a To control speed or change direction of rotation I Gr adjust the controls on the unit 1 ie The amount of water for the spray is easily Fal 7 4 gulated by opening or closing the control on the LS pipe connection as shown in pict 1
125. nection board for 3 8 230V activation and aspiration power 2 17 Connection board for 32 VDC Lll Li 24 and 24 VAC for services 218 2 18 Aspiration pneumatic valve m 3 2 19 Clipboard for assistant call 2 20 Connectors for power and unit control 2 21 Connectors for scialytic lamp electric feeding 2 22 Videorcam external feeding 3 Hydraulic group power circuit E6000522 3 1 Assistant table power and control panel circuit p 247 O L 4 90 b i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt 3 2 E6000521 Feeding and heather tank control circuit 3 3 NTC liquids heater temperature control 3 4 Heater for water to glass spray liquids and syringe 3 5 Feeding and heater control connectors 3 6 NC Solenoid valve for liquids blocking air 3 7 Solenoid valve for water to the bowl 3 8 Solenoid valve for water to the glass 3 9 Microswitch for assistant s table tips selection 3 10 Microswitch for handle security device for assistant s table 3 11 Operating lamp 3 12 Connectors for feeding and unit control from the motor chair 3 13 Connectors for feeding and unit control dentist s table 3 14 32 VDC feeding connectors 3 15 Connectors for feeding and control assistant s table 3 16 Connector for glass and bowl solenoid valve fe
126. ng aspirate the diluted solution of STER 3 PLUS according to the instructions provided then replace the disposable cannulas or rinse out and sterilize the reusable cannulas Cannulas connectors cleaning Clean and decontaminate using Castellini STER 1 PLUS disinfection Disinfect using ethyl alcohol 7090 vol sterilization The cannula connectors are disconnected from their respective hoses and sterilised in a steam autoclave for 20 min at 135 C 210 kPa 2 1 bar Suction system filter cleaning clean and sanitize the CONDUITS see Suction tubes activate the suction system by raising a cannula while the suction is on remove the pressure plug 13 2 Pict 13 dispose of the residues and wash the filter under running water OPERATING LIGHT INSTRUMENTS see the instructions for each instrument in Parts LUNA operating lamp Operating Instruments in this manual D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK START OF THE WORKING DAY AFTER EACH PATIENT END OF THE WORKING DAY MONTHLY S 9 9 9 9 5 4 EQUIPMENT SANITIZATION SCHEDULE TIME FLUSHING cycle simple flushing with tap water Application of sterilized Flexible Protections Application of disposable covers for the Chair and Dental Unit Insertion of VF CONTROL PLUS tablet in the filter of the suction system VF CONTROL PLUS Packa
127. ni Sanitizing protective detergent for Dental Chair and Stool Upholstery 400 ml bottle WMF CONTROL PLUS Castellini Sanitizing anti foaming tablet for surgical suction circuits Formats SMALL 240 1 7 g tablets and MAGNUM 120 2 4 g tablets Use in the suction system filter and in each suction cannula AUTOCLAVEABLE TANK for separate supply system PROTECTIVE SHIELDS Disposable covers for Chair headrest backrest and seat Disposable adhesive cover for Control Panel Flexible autoclaveable shields for Instrument Tray Handpiece Holder Autosteril receptacles PRODUCTS FOR MAINTENANCE DAILY OIL Castellini Lubricating spray for daily turbine maintenance Format 200 ml cylinder 61 Castellini Protettivo per O Ring Protective silicone paste Format 20 g tube commercial VASELINE SODIUM HYPOCHLORITE 5 6 of Active Chlorine commercial bleach DILUTED BEFORE USE USE to bleach flexible shields 1090 solution to be prepared by user on the spot 1 part bleach 9 parts water AMUCHINA Electrolytic Chlorine Oxidizer DILUTED BEFORE USE USE to bleach flexible shields 1090 solution to be prepared by user on the spot 1 part bleach 9 parts water d D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Puma Evo PART II OPERATING LAMP LUNA 4 D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt TECHNICAL DATA MEDIC
128. nnel authorised by Castellini S p A The dental equipment has been setted by Castellini S p A to supply water and air with correct pressure for the syringe air pressure min 330 kPa 3 3 bar max 460 kPa 4 6 bar measured in position 2 5 pict 2 water pressure min 90 kPa 0 9 bar max 140 kPa 1 4 bar measured in position 2 4 pict 2 Do not exceed in any case these pressure ranges After having fitted the syringe on its hose tighten ring 3 1 pict 3 INTEGRATED LIGHTING DEVICE The bulb will light on as soon as the syringe is lifted from the dental unit table at the same time a jet of air will flow to remove the generated heat Light will remain on till the syringe is placed on the unit table again The bulb must be supplied with max 3 5 Vdc j i i t Pict 3 Attachment to the unit m REPLACING THE BULB Pict 4 Remove the nozzle 5 1 from the syringe outer body just pulling it off and by means of a pointed device remove the bulb 5 2 Fit the new bulb into position coupling the two contacts with the socket contacts the bulb fits properly only in this position Don t touch the bulb with bare hands If this occurs clean it with cotton and alcohol N B The bulb life is approximately 50 hours Pict 4 Replacing the bulb USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional
129. ntended purpose 6 if the electrical water and compressed air systems the water outlet system and the suction system if any are not set up in accordance with the conditions given in the operations and maintenance manual see environment set up section and 1 1 scale installation plan drawing and in compliance with legislation in the country of use 7 if regular scheduled maintenance procedures ore not carried out or any of the requirements of the operation and maintenance manual are not met We also stress that when the equipment is sald as new failure to observe the system specifications laid down by CASTELLINI S p A or attributing to the devices performance and or compatibility data that differ from those stated by CASTELLINI S p A will release CASTELLINI S p A of all responsability regarding the CE marking on the product The warranty does not cover guards glass parts ceramic parts enamelled parts light bulbs warning lamps switches upholstery electric cables tubes in general B Equipments of other brands will be covered by the warranty issued by the original manufacturer In any case CASTELLINI does not assume any responsibility regarding the warranty 4 96 b q gt CASTELLINI PERIODIC CHECK form n 1 1 year his form duly compiled stamped ond signed by am Authorized Fochnickoan mast romain permoaroniiy to manual as prooi that ihe periodic chock hos been peo
130. o prevent probable damage during movements avoid grasping the chair by the rear covering casing or by the front edge of the seat legrest as indicated in pict B above Grip the chair holding the top or bottom part of the articulated lifting arm only as shown in pict B below or use specially designed lifting equipment see pict A We recommend reassembling the upholstery on the chair seat only once all unit installation operations are complete It is advisable to complete all the chair s installation steps before fitting the upholstery to the chair s seat CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt LEVELLING THE CHAIR BASE ambidextrous dental units only Pict C The specific base 2 for the ambidextrous unit is sent separately from the chair Having fixed it to the floor use the six adjustment dowels 5 pict C to give the platform a stable position even on Slightly uneven floors Place the chair over it and fasten the base 1 using the six screws 3 Assemble the unit body on the chair then proceed as follows Check that the unit is level by placing a spirit level on the fixed horizontal arm of the dentist s tray turning it first to the rest position and then to the work position Tighten or loosen the adjustment dowels 4 to obtain a good level and the utmost stability of the chair on the floor the instrument tray must remain stable in the position in whic
131. of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable Check on air water supply connections MECHANICAL DEVICES Check on balance of dental unit articulated arm 4 5 L Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present L Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm
132. ose exit Handpiece is stuck Remove clean and grease handpiece Send handpiece to manufacturer Motor rotates but speed cannot be Foot control potentiometer Change potentiometer regulated failure Seek technical assistance Stabilized power supply unit Seek technical assistance failure Motor run is intermittent Supply cable failure Change supply cable Damaged bearings Seek technical assistance Motor fails to provide sufficient power Power supply unit failure Seek technical assistance Motor failure The motor heats up too much Inadequate cooling air Seek technical assistance Only the motor rotates but not the Handpiece is fitted incorrectly Remove handpiece and re fit correctly Handpiece is broken down Send handpiece to manufacturer Connection joint damaged Seek technical assistance Handpiece rotates on its attachment Handpiece is stuck Remove clean and grease handpiece Send handpiece to manufacturer Handpiece cannot be locked on the Handpiece damaged Change handpiece connection stem Latch damaged Seek technical assistance Water leakage from handpiece Worn or damaged seal rings Change the rings or seek technical assistance Water leakage from pipe connection Worn or damaged seal rings Change the rings or seek technical assistance IMPORTANT WE PRESCRIBE TO STOP WORKING IMMEDIATELY IN THE EVENT OF UNUSUAL NOISE STRONG VIBRATION OR BUR 15 NOT KEPT FIRMLY IN POSITION 4 Page 55 b CASTELLINI Puma Evo UNIT INSTRUCT
133. ovement will stop immediately and the chair will rise a few centimetres to free the obstacle Another automatic stop system controls the backrest lowering function When the chair is stationary pressing on the base plate will activate the dental unit suction stop device The assistant s tray is also fitted with an anti crush safety feature If the chair backrest interferes with the handle of the aforesaid tray as it returns to an upright position the chair must stop immediately and lower itself a few centimetres 4 12 CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt MEDICAL DEVICES APPLIES TO THE UNIT The dental units Puma Evo may be completed with the following devices DAMA dental CHAIR LUNA operating light SURGICAL SUCTION single surgery UNIJET model or alternatively setup for centralized suction systems Centralised liquid ring suction system Centralised air type C suction system Centralised suction system with D RR COMBI CAS 1 type amalgam separator device Suction cannulas bearing EC mark of conformity with Dir 93 42 EEC sterilizable or disposable rigid mist cannula with 15 7 16 2 mm diameter connector rigid blood saliva ejector cannula with 10 7 11 mm diameter connector flexible blood saliva ejector cannula with 6 0 6 5 mm diameter connection ASSISTANT S TRAY unit from 4 WAY including one of the following supple
134. p is properly levelled by carrying out the steps described in the previous page for left right handed dental units 4 m D CHSTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Qc q gt SAFETY COVERS COVER FOR CHAIR CIRCUITS FOR SUPPLY BOX AND SAFETY PEDESTAL Pict 1 8 The Castellini Company strongly recommend that cover 1 8 1 which prevents access to parts connected to the electrical mains be removed with the following procedure only by qualified persons trained and authorized by Castellini Take the chair to a height just below the maximum and switch off the electricity supply Remove the screws 1 8 2 Grasp the cover 1 8 1 slide it forward and lift unhooking it from the two anchoring pins 1 8 3 Attention the power terminal board and main switch contacts are always live After cover 1 8 1 has been replaced the three securing screws 1 8 2 must be tightened The plastic cover 1 8 4 protect the contact with the up down mechanical device of the chair to dismout it it S necessary to slide it upward pulling and disconnecting it from its seat The plastic cover of the security base 1 8 5 is necessary for protect the chair security anticrushing device to dismout it it s necessary unscrew the two fixing screw 1 8 6 and pull it 1 8 4 1 8 6 1 8 5 Pict 1 8 Safety covers for chair base d D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE
135. positioned on 0 mains supply tap water gt FILLING REPLACING THE LIQUID IN THE TANK Separate sterilizable reusable tank position the selector lever on 0 lever positioned on separate supply from independent tank disconnect the sterilizable tank from its screw coupling by turning it anti clockwise remove the intake tube by turning it anti clockwise sterilize the tank and tube an autoclave for 20 min at 135 C 210 kPa 2 1 bars pour the liquid chosen into the sterilized tank wearing sterile gloves and avoiding all contact with surrounding surfaces screw the sterilized tube back into place reconnect the tank lifting it up around the intake tube and screw it firmly into place AUTOCLAVEABLE Shift the selector lever into position BOTTLE CODE N5000096 Replace the bottle at least once in a year Disposable container of Rinsing Agent position the selector lever on 0 disconnect tank or empty disposable container by turning it anti clockwise remove the intake tube by turning it anti clockwise and sterilize it in an autoclave for 20 min at 135 210 kPa 2 1 bars wearing sterile gloves and avoiding all contact with surrounding surfaces screw the sterilized tube back into place open a new container of Rinsing Agent by removing the cap directly connect the container lifting it up around the intake tube and screw BURIEIED SALINE it
136. pply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt Summary Puma Evo APPENDIX I CERTIFICATIONS 4 Appendix I CERTIFICATIONS b Q CA STE LL INI Puma EvO UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK smo AN SB 4 EC Certificate Full Quality Assurance No CE 01083 Issued to Castellini Spa Sede Centrale Via Saliceto 22 Castel Maggiore Bologna 40013 Italy In respect of The design development manufacture and installation of dental equipment x ray generators and their supports and stands electrosurgical units and dental handpieces on the basis of our examination under the requirements of Council Directive 93 42 EEC Annex ll Section 3 2 For and on behalf of the British Standards Institution a Notified Body for the above Directive Notified Body Number 0086 Anne Boyd Managing Director BSI Product Services First Issued 11 Dec 1995 D
137. r damaged burrs Handle burrs with care wearing protective gloves Castellini does not supply the burrs for the turbines and handpieces and PRESCRIBES the use of only burrs or other similar tools that bear the EC mark of conformity with EEC Directive 93 42 Before every use check that the burr is correctly locked in the gripper see section BURR LOCKING The burr release button becomes very hot if it is pushed while the turbine is running Pay the greatest attention not to push it unintentionally against the Patient s oral cavity Do not use the instrument if it is visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre For the use of this instrument the rubber dam must be applied on the patient The high speed air turbine has to be subjected to intermittent operation 20 min work 10 min stand by USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind During use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields m
138. r omaes ond nna bao shon om necu fo Superviscon Puit horit ios DENTAL UNIT mod serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E 1 Inglese PERIODIC CHECK form n 1 1 year This fom mus be taken by the Authorized Castellini Technician DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E inglese SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Steriilisation of HPA filter cartrige if present L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement LUBRICATION Lubrication turbine daily oil Lubrication of micromotor handpiece Lubrication of O ring of quick coupling of turbine S1 Lubrication of O ring of quick coupling of micromotor S1 CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and glass Q Surface cleaning of den
139. ress A and B controls Pict 1 amd rotating The dental equipment has been setted by Castellini S p A to supply water and air CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt CLEANING DISINFECTING STERILIZING Warning The instrument is supplied not sterile Before use sterilize according to the above specifications Use gauze or cotton soaked in surgical alcohol to clean and disinfect syringe exterior Don t soak the syringe directly in solution Don t use an ultrasonic cleaner In case of irregular water output clean nozzle using the proper wire provided Only the outside cover of the syringe nozzle and handle together 2 1 pict 2 may be removed just pulling it away from the inside body 2 2 pict 2 which remains connected to the hose and sterilized in water steam autoclave or chemiclave up to 135 C 210 kPa 2 1 bar for 20 min In order to maintain a proper level of hygienic safety autoclave after the use on each patient Don t remove the nozzle from the handle for sterilisation purpose Remove the outside cover of the syringe from autoclave immediately after the cycle Warning Pay attention not to press A and B controls Pict 1 when removing and fitting again the outside cover When fitting the outside cover rotate slowly into the position that allows a complete fitting until it clicks Warning Check the autoclave periodically according to the manufacturer s prescriptions
140. rifications regarding the scope of this certificate and the applicability of ISO 9001 2000 requirements may be Management obtained by consulting the organization The British Standards Institution is incorporated by Royal Charter S stems Group Headquarters 389 Chiswick High Road London W4 4AL UK y MC4402 ISSUE 1 5A 0102 UK DP CR STELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ts IS IN AS 9 4 CERTIFICATE OF REGISTRATION Quality Management System This is to certify that Castellini S p A Sede Centrale Via Saliceto 22 Castel Maggiore Bologna 40013 Italy Hold Certificate No MD 76089 and operate a Quality Management System which complies with the requirements of ISO 13485 2003 for the following scope The design manufacture installation maintenance and service of own brand dental equipment x ray units electrosurgical units and dental handpieces Provision of training and qualification for internal and external service engineers to install maintain and service company products to maintain compliance of products For and on behalf of BSI Alastair Trivett Managing Director BSI Product Services Global First issued 23 Jan 2004 Date 30 Oct 2006 Expiration Date 22 Jan 2010 Page 1 of 1 This certificate remains the property of BSI and shall be returned immediately upon request PS PE The British Standards Institution is incorporated by Royal
141. ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch
142. ringe to release the air pressure unscrew the transparent ampoule with your hands 11 1 pull out the cartridge 11 2 and sterilize it in an autoclave at 135 C 210 kPa 2 1 bars for 20 min DO NOT USE DRY STERILIZERS re insert the sterilized cartridge by applying pressure and screw the ampoule back in place tightening it all the way WARNING the ampoule is NOT ALCOHOL RESISTANT REPLACE the cartridge once a year Pict 12 HPA filter 4 30 i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK DS Pict 13 Suction system filter WATER FILTERS Pict 15A Pict 15B Water filter for handpieces spray 4 q gt SUCTION SYSTEM FILTER Pict 13 Keep the suction filter 13 1 clean and free of residues according to the cleaning directions provided in the chap on Cleaning Disinfection and Sterilization After cleaning place one or two VF Control plus sanitizing antifoaming tablets inside the filter CAUTION wear protective gloves Always operate with the suction system on tube raised under responsibility of dental surgery personnel Each dental unit has two water filters a general filter in the base of the chair 50 um with a yellow label and a filter for the instruments in the Water Supply Unit 25 with a red label In the event of a decrease in pressure or in water flow and in any case at least once a year clean or r
143. rting special fittings that all components are correctly installed and that the maintenance operations schedule recommended by the manufacturer is followed PERMITTED ENVIRONMENTAL CONDITIONS FOR TRANSPORT AND STORAGE Ambient temperature between 20 and 70 C R H Relative humidity between 10 and 100 96 Atmospheric pressure between 500 and 1060 hPa 500 1060 mbar The appliance MUST NOT be removed from its packaging during transport and storage After installation the first test operation must not be performed until the appliance has reached ambient operating temperature 10 40 C 4 63 b CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK DS q gt INSTALLING THE CHAIR AND THE UNIT TRANSPORTATION OF THE CHAIR Pict A To convey the chair to the installation site more easily it is recommended to use the carrying handles 1a to be fitted onto the steel frame of the chair base using the safety screws 2a and washers 3a provided Pict B How to grip the chair 4 64 2 INSTALLING THE CHAIR Pict B Tilt the mobile part of the seat and remove the covering casing at the base of the chair Position the chair according to the power supplies arranged on the floor of the surgery and fasten it using the screws with screw anchors provided 2 screws for right hand unit or 3 screws for ambidextrous version In order t
144. s The chair adopts the memorised position at the end of the movement the two LEDS switch off Any chair control key stops all automatic movements in progress N W Also pressing the foot control lever see chapter FUNCTION OF PEDAL BOARD will call up one of the 4 memorised work programs RESET By pressing the Reset button 2 13 pict 2B the memorised position is recalled if the operating lamp is on it will switch off automatically The position allows patients to get in and out of the chair with greater ease Any chair control key stops the automatic movement in progress N B It is also possible to use the foot control to recall the reset position see FOOT CONTROL FUNCTIONS paragraph RINSE Press the Rinse button 2 14 LED on button lights This function moves the backrest 2 only The movement stops when the memorised position is reached the LED remains lit By pressing the button again 2 14 the backrest returns to the position it was in prior to the rinse movement when the chair reaches the initial position the Led switches off Any chair control key stops the automatic movement in progress 4 20 b i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt SAFETY SYSTEMS SELF DIAGNOSIS AND AUTOMATIC LOCK Summary The chair is fitted with a self diagnosis system for particular faults with automatic lock and
145. s to be used with Castellini Dental Units indicates the specific disinfectant product to be used for Autosteril cycles and the dedicated liquid for the Separate Supply system CAUTION Always check what kind of liquid is contained in the tank both before carrying out decontamination cycles and resuming normal use PREPARATION Before carrying out Autosteril or Time Flushing cycles disconnect the Turbine Micromotor Scaler handpieces and open the flow regulators in the tubing terminals all the way insert the tubing terminals in their receptacles in the water delivery unit Pict 6 CAUTION to treat the internal tubing of the Syringe THREESTERIL model only place the ring provided over the water button When flow from the other instruments stops remove the ring to stop flow Note the cycles may also be performed with the handpieces connected to the tubings as long as care is taken to remove burrs rotary instruments and Scaler tips before inserting to instruments in their receptacles 1 AUTOSTERIL Carry out the preparatory steps described above position the liquid selection lever on 2 8 pict 6 Prepare the disinfectant solution in the tank following the manufacturer s directions Then connect the tank to the fitting provided see Separate Supply System position the liquid selection lever 2 8 pict 6 on press the start button 2 18 pict 2B Warning make sure that the liquid is discharged from
146. sembly Push the button at centre all the Detach handpiece hold tube over cuspidor and blow out air and water N B Water regulator must be open Clean handpiece use supplied steel wire carefully so as not to ovalize nozzles Replace lamp Tighten fully the handpiece tube coupling ring or if not enough replace tube assembly Tighten fully coupling ring CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK RI 4 HI POWER 2 CERAMIC TITANIUM GOLD 2 TITANIUM GOLD 2 MINIATURE TURBINE GENERAL TECHNICAL DATA Summary Hi Power 2 Ceramic Titanium Gold 2 Miniature Titanium Gold 2 Speed 350 000 366 000 rpm 380 000 400 000 rpm Air working pressure handpiece 260 280 kPa 2 6 2 8 bar 280 300 kPa 2 8 3 bar Air delivery 48 51 It min 44 47 Water pressure 70 140 kPa 0 71 4 bar 70 140 kPa 0 71 4 bar Burr stem diameter 1 590 1 600 mm ISO 1797 1 1 590 1 600 mm ISO 1797 1 Max burr lenght 26 mm 19 mm Min burr lock lenght 11 7 11 2 Max burr diameter 2 2mm Classification IIa 93 42 EEC Directive Note The rotation velocity measurement unit SI is rad sec 1 rad sec E RPM Warning High speed handpiece An excessive pressure may damage the tooth Cool the operating area conveniently Stop the turbine immediately if the cooling media don t flow Do not use burrs with dimensions exceding the above mentioned limits Do not use worn o
147. spray safety valve Check on connections and protective sheating of power cable L Check on air water supply connections SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 251 Replacement of general air filter filtering element Replacement of suction filter Steriilisation of HPA filter cartrige if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable Check on air water supply connections MECHANICAL DEVICES Check on balance of dental unit articulated arm 4 5 L Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL
148. stem Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date PERIODIC CHECK form n 5 5 years This dorm duly compiled stamped and signed by an Authorized Costellini Technician musi remain permaneonity ated fo manual as proot that the periodic check has boan pueri and must bo shown on request fo tho Superisony Authowilios DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date PERIODIC CHECK form n 5 5 years This form must be taken by the Aulhiorzed Casallini Technician DENTAL UNIT mod serial n serial n stamp and signature of Authorized Castellini Technician License expiry date Mod Cas 008 5 inglese Mod Cast U T O06 E 5 inglese SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement REPLACEMENT
149. sts a flat rate calling cost and the cost of replacing any worn parts according to the existing contract conditions unless otherwise indicated on the periodic check forms themselves Should any faults be revealed during the scheduled maintenance checks the technician will either service the equipment or replace any worn parts IN THE PERIODIC CHECK FORMS THE MANUFACTURER PRESCRIBES A COMPULSORY GENERAL OVERHAUL OF TURBODRILLS 3 YEARS AFTER THEIR INSTALLATION FOR THIS PURPOSE THE TURBODRILLS MUST BE SENT TO THE MAIN OFFICE OF CASTELLINI S P A Via Saliceto 22 40013 Castel Maggiore Bologna AND MUST UNDERGO FURTHER OVERHAULS EVERY THREE YEARS DESCRIPTION OF SCHEDULED MAINTENANCE OPERATIONS All scheduled maintenance must include all the operations specified in the Check List on the back of each periodic check form The Check List must be completely filled out and duly stamped and signed by the technician who performs the maintenance d m D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt SERVICING The manufacturer accepts no liability for guaranteeing the certifications pertaining to the device compliance with the EC mark requisites or the conformity of this device with current laws as prescribed by Leg Decree 626 94 and or applicable European Directives if servicing is not carried out in full accordance with the rules provided in this manual See in particular Part IV Instruc
150. t Originally registered 9 Jul 1999 Latest issue 30 Dec 2003 Page 1 of 1 MGMT SYS UKAS RvA C 030 003 P This certificate remains the property of BSI and shall be returned immediately upon request This certificate does not expire To check its validity telephone 44 0 20 8996 9001 or visit wed www bsi global com ClientDirectory Further clarifications regarding the scope of this certificate and the applicability of ISO 9001 2000 requirements may be obtained by consulting the organization Management Group Headquarters 389 Chiswick High Road London W4 4AL UK systems The British Standards Institution is incorporated by Royal Charter MC4403 ISSUE 1 5A 0201 UK DP 4 KD CASTE INI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK om IEEE lt gt Sede Centrale f lt Via Saliceto 22 40013 Castel Maggiore A Bologna 4 Italy Operate a Quality Management System which complies with the requirements of 3S EN ISO 9001 2000 for the activities detailed in the scope of registration Certificate No FM 51210 Signed on behalf of BSI d riginally registered 9 Jul 1999 MGMT SYS RvA C 030 2 003 This is not a legal document and cannot be used as such This certificate does not expire To check its validity telephone 44 0 20 8996 9001 or visit www bsi global com ClientDirectory Further cla
151. tal unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Steriilisation of HPA filter cartrige if present L Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot pedal basement LUBRICATION Lubrication turbine daily oil Lubrication of micromotor handpiece Lubrication of O ring of quick coupling of turbine S1 Lubrication of O ring of quick coupling of micromotor S1 CHECKS ON SAFETY PROTECTION DEVICES Check chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve Check on connections and protective sheating of power cable Check on air water supply connections FUNCTIONAL DIAGNOSTIC CHECKS 4 gt L Check on dental unit functions L Check on Chair functions Programming system L Check on instrument functions L Check on turbine supply pressure L Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system Check on system of separate supply physiological solution Check on cup cuspidor timing L Check on suction system Suction Stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date FUNCTI
152. talling the device and the instructions for technical service and repair are held by the CASTELLINI AUTHORISED TECHNICIAN IN POSSESSION OF A VALID LICENCE The Manufacturer will not be held responsible for the safety reliability or performance of the equipment in the event of civil or penal proceedings if a the essential environmental requirements as stated in the Table on Compliance of Installations Premises and Supply are not met b assembly additions adjustments re settings repairs are not performed by AUTHORISED CASTELLINI TECHNICIANS IN POSSESSION OF A VALID CASTELLINI IDENTIFICATION CARD C any medical devices other than those authorised by Castellini itself or devices that fail to meet the compatibility parameters specified by Castellini S p A are connected to Castellini equipment d unauthorised modification arbitrary tamperings incorrect maintenance operations are carried out or if non original Spare parts and or components are used e the equipment is not used in compliance with the instructions for use as set out in the use and maintenance manual or if it is used for purposes other than those for which it is designed f the power water and compressed air supply the water drainage system and the air extraction system where applicable do not comply with the conditions stated in the use and maintenance manual see preparing for installation paragraph and equipment installations plan scale 1
153. ted by Castellini S p A have been connected to Castellini products evidence of unauthorised modifications arbitrary tampering or maintenance work not complying with the directions provided by Castellini evidence of previous use of non original spare parts and or components The dental unit MUST be provided with an earth connection in compliance with BS standard The dental unit is designed to be permanently connected to the power mains by means of a suitable input terminal board The safety fuse is inserted on the live pole conductor with brown insulation sheath marked with wiremarker L Access to the fuse part 4 3 pict 4 is only possible by means of a special screwdriver n order to correctly connect the dental unit to the mains the dentist s chair to the dental unit and where applicable the air extractor to the dental unit follow instructions at the pictures 1 1 1 2 1 3 1 4A 1 4B 1 5 If the installation of an air compressor is required separate power supply and protection device are necessary Before proceeding with the installation the pipework should be thoroughly cleaned to avoid the penetration of any sediments in the water and compressed air circuit of the dental unit and the water pipes should be bled to eliminate any air bubbles n order for the dental unit to work efficiently it is essential that the room in which it is to be installed is adequately prepared that care is taken in transpo
154. tellini Authorised Technician license the safety of this device WILL NOT BE GUARANTEED BY THE EC MARK and the user will be working with a product that does not comply with current regulations according to the requisites stated by Legislative Decree 626 94 and or applicable European Directives SCHEDULED PERIODIC MAINTENANCE The Manufacturer notes that scheduled periodic maintenance MUST BE performed according to the terms and procedures indicated below in order to preserve the validity of all the certifications pertaining to the device and the manufacturer s liability in regard to the EC mark on the product itself Periodic maintenance operations must be performed at the time intervals indicated in the periodic check forms provided below The owner of the device is always responsible for calling in the technician who must meet the requisites described above The Technician who performs scheduled maintenance will ensure that the periodic check forms provided are duly and accurately compiled and on his own responsibility he will sign and stamp them The periodic check forms are in two copies one must remain attached to this manual as proof that the periodic check has been carried out The owner of the device is responsible for keeping all the technical documents regarding maintenance work and the periodic check forms which must be shown to inspectors on request For each scheduled maintenance operation the user will be charged hourly labour co
155. ter Check on Time Flushing Autosteril system Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date PERIODIC form n 8 8 years This iom duy compiled sampe ond signed by an Cod eliini Technican mual remain pennonently Ole To monas cs prod Whol hee periodic check Ios poertonmecd ord musi be shown on neque To Ihe Supervisory ies DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry dare PERIODIC CHECK form 8 8 years This farm musi ba taken by fhe Authorized Castellini Technician DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E 8 inglese Mod Cast U T O08 E 8 inglese SANITATION AND CLEANING Cleaning of lamp reflector and glass L Surface cleaning of dental unit and chair with STER 1 PLUS Cleaning of surgical suction system with STER 3 PLUS Activation of Time Flushing System Autosteril System Cleaning and stability control of the foot p
156. the bulb from the hose connection Insert a new bulb taking care to line up its contacts with those in socket the bulb can be fitted properly only in this position The bulb life is approximately 50 hours FITTING TIPS INTO THE PIEZOLIGHT 5 After screwing in the tip continue turning the wrench until the arrow on the wrench itself is aligned with the notch on the front end of the handpiece pict 5 SERVICING It is requested a weekly lubrication of the O ring on the water connection 3 pict 2 by means of the proper S1 silicon lubricant distributed by Castellini S p A Wearing protective disposable gloves apply a small amount of S1 on fingers and lubricate by it Screw off a tip at least once a month to prevent autolocking CLEANING DISINFECTING STERILIZING ATTENTION The instrument is supplied not sterile Before use sterilize according to the following specifications Prima Use gauze or cotton soaked in ethyl alcohol at 70 to clean and or disinfect handpiece exterior Do not use ME an ultrasonic cleaner Do not soak a scaler directly in solution Pict 5 How to fit tips into the Scaler tips may be disinfected by immersion in ethyl alcohol at 70 Clean and disinfect handpiece handpiece and tips before sterilizing Clean tips with running water before sterilizing The scaler must be sterilized in autoclave with water steam up to 135 C 210 kPa 2 1 bar for 20 min Never sterilize it in dry heat steri
157. the working this unit will not cause radio interference to the electric network See chapter INFORMATIONS ABOUT CONFORMITY BY Puma Evo DENTAL EQUIPMENT AT EEC CEI EN 60601 1 2 NORMS 2001 EDITION SCRAPPING If scrapped the equipment must be disposed of in accordance with the provisions of applicable legislation The materials used to construct the equipment do not constitute a hazard for humans or animals in the event of contact or exposure For disposal of the amalgam separator if present strictly follow the instructions and warnings given in the section ACCESS TO AMALGAM SEPARATOR 4 D CHSTELLINI I lt Puma Evo 7 INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt INFORMATIONS ABOUT CONFORMITY BY Puma Evo DENTAL EQUIPMENT AT CEI EN 60601 1 2 NORMS 2001 EDITION Annex A The Puma Evo unit is suitable for use in the specified electromagnetic enviroment The purchaser or user of the Puma Evo unit should assure that it is used in an electromagnetic enviroment as described below CS Compliance Electromagnetic Enviroment Radiated and conducted RF emission Harmonic emissions Voltage fluctuations flicker emissions CEI EN 61000 3 3 Class B Complies Complies The Puma Evo unit is suitable for use in domestic establishments directly connected to the low voltage power supply network which supplies buildings used for domest
158. tion System with protective paste 51 Protettivo per O Ring Empty out condensation from GENERAL AIR FILTER Note the Turbine Micro motor handpiece and Air Micro motor must also be lubricated before and after autoclave sterilization cycles DAILY OIL SPRAY W QUICK COUPLING CODE L0000945 SPRAY W QUICK COUPLING CODE L0000946 SPRAY WITH SCREW CONNECTION CODE L0000950 SPRAY WITH SCREW CONNECTION CODE L0000951 WEEKLY With S4 Protective for O Ring lubricate O Ring of quick coupling of TURBINE if present O Ring of coupling of MICRO MOTOR HANDPIECE Connectors of internal section of SYRINGE With Vaseline lubricate Red gaskets PROTECTIVE PASTE S1 50 g CODE N500LP89 MONTHLY Check CRUSH PREVENTION SAFETY systems of the Chair YEARLY Replace filtering element of GENERAL AIR FILTER Replace cartridge of HPA FILTER if present Replace the separate supply system bottle at least once in a year CONTACT SERVICE CENTER for Scheduled Technical Maintenance 4 m D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt PRODUCTS TO BE USED WITH THE CASTELLINI DENTAL UNIT RINSING AGENTS FOR SEPARATE SUPPLY SYSTEM ISOTONIC SALINE SOLUTION OGNA S p A 1000 ml disposable bottle to be connected to dental unit PURIFIED SOLUTION P S OGNA S p A 1000 ml disposable bottle to be connected to dental unit PHYSIOLOGICAL SOLUTION Pharmaceutical product that may be us
159. tions for installers ESSENTIAL RULES The Manufacturer again emphasises that only persons in possession of a currently valid Castellini Authorised Technician license may service the equipment See above considerations in the Introduction of this manual Technical personnel as specified above may not connect to Castellini products any other medical devices and or accessories that are not recommended by Castellini or are in any case outside the parameters of compatibility indicated by Castellini S p A Unauthorised modifications arbitrary tampering and maintenance work not complying with the directions provided by Castellini are likewise forbidden as is the use of non original spare parts and or components Any failure to comply with the above prescriptions will be considered improper use in contradiction with the manufacturer s directions and will as a result compromise the essential safety requisites prescribed by 93 42 EEC Directive thereby invalidating the EC mark placed on the device All liabilities will fall on whoever has performed the work without authorisation IMPORTANT Original Castellini spare parts and or components are exclusively available through the Castellini S p A main office and local Authorised Service Centres Whenever servicing is to be carried out the user is fully entitled to ask the technician to show his license as Authorised Castellini Technician which must be identical to the facsimile shown below
160. tip main switch of the unit off and ask for Technical Assistance Pict 6 Water filter only for additional syringe 4 42 i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt MULTISTERIL 2 TITANIUM SYRINGE GENERAL SPECIFICATION The Multisteril 2 Titanium syringe is available in three models cold warm and warm with an integrated device for lighting the operating area It allows supply of either water air or spray i e water and air simultaneously by pressing control A water B air or A and B together spray effect See pict 1 Air supply may be adjusted according to the pressure applied on control B The nozzle may be rotated It holds the bulb and the fiber optics C pict 1 for lighting the operating field when requested The warm syringe has to be subjected to intermittent operation as follows 10 s work 5 min stand by Pict 1 Overall view Warning Before using the syringe be sure that nozzle and outside cover are correctly fitted on the syringe body Don t use the syringe if it is visibly damaged Contact an authorized technical service centre CONNECTION TO THE UNIT The Multisteril 2 Titanium syringe needs specific supply circuits for air water and power therefore it can be fitted only on specifically arranged dental units Its eventual connection to not originally arranged units must be carried out by skilled perso
161. tor S1 LUBRICATION Lubrication turbine daily oil Q Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES L Check on chair descent safety stop L Check on chair backrest safety stop L Check on functioning of main switch L Check on water spray safety valve Check on connections and protective sheating of power cable Check on air water supply connections MECHANICAL DEVICES Check on balance of dental unit articulated arm 4 5 L Check on balance of lamp articulated arm L Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Check on Chair functions Programming system Check on instrument functions L Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system L Check on supply system L Check on system of separate supply physiological solution Check on amalgam separator device if present L Check on suction system Suction stop RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm L Check on rotation articul
162. uipped by correspondent number to the NOTIFIED ORGANIZATION BSI Notified Body number authorized to issue the Conformity Certificate IDENTIFICATION LABEL 2005 m year of production UNI EN 980 SYMBOL CORRESPONDING TO PART APPLIED TYPE B as per CEI EN 60601 1 It indicates the degree of protection against direct and indirect contacts SERIAL NUMBER OF THE UNIT UNI EN 980 Through this number may be recognized the year and the month of production The first two pictures indicate the year other one letter indicated the month of production for example 05A January 05 COMMERCIAL DENOMINATION OF THE UNIT CONNECTION VOLTAGE TO THE MAINS ALTERNATE CURRENT MAINS FREQUENCY IN HERTZ MAXIMUM POWER IN KILOVOLTAMPERE ABSORBED FROM THE UNIT Symbol to draw attention about further information written on USE AND MAINTENANCE HANDBOOK CONTINUOUS OPERATION DUTY TYPE OF PARTS SPECIFIED according to the following user instructions 20 min work 10 min rest 5 min work 25 min rest 10 s work 5 min rest 60 s work 13 min rest 10 min work 20 min rest 1 min work 14 min rest Symbol released from RAEE Directive Dir 2002 96 ECC signed applicable legislation of the Country It indicate that when the equipment will be scrapped it will be destroied in differential way according to the overwrite Directive 4 11 b i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK RI q gt
163. ventilated room and not in close proximity of heat sources or exhaust air from the vacuum system Compressed air supply L Vacuum system L Waste water line a Compressed air pressure between 550 kPa and 700 kPa 5 5 7 bar b Capacity in excess of or equal to 50 1 min at 400 kPa 4 bar C Dew point less or equal to 10 C The compressor air supply line must be fitted with an isolating valve The pipework system must be installed if you intend connecting the unit to a centralized suction system For a single dental unit it is sufficient to connect the aspirator to the unit through the appropriate tube supplied The vacuum suction system must discharge the exhaust air outside to atmosphere Air flow rate 300 l min Vacuum value 10 kPa 0 1 bar We recommend a waste line slope of 1 cm for each metre of distance from the unit to the main waste A p trap must be installed drain line outside the unit 4 m D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt MAINTENANCE AND REVISIONS The dental patient chair dental unit including all the tools and devices connected to it with the exception of high speed drills operating lamp x ray equipment compressor and any other device manufactured by Castellini S p A that forms an independent unit must undergo the scheduled annual maintenance operations except where otherwise indicated in the part on Scheduled
164. vo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK unit body fitting version om AS IS I version appliqu a l unit versione applicata al riunito LUNA operati ng lig ht an dem Anlage aufgesetzte Ausfuhrung 4 modelo aplicado a l equipo dental behandelunitversie 190 mm 690 mm 740 mm 94 i 27 1 4 1 4 As 29 1 4 9 Riunito PUMA EVO PUMA EVO Unit PUMA EVO Dentaleinheit Unit Dentaire PUMA EVO Equipo PUMA EVO Behandelunit PUMA EVO MISURA MASSIMA OVERALL DIMENSIONS MAX ABSTAND EXTENSION MAXIMALE MISURA MAXIMA MAXIMUMAFSTAND 79 1 2 1600 mm _ 63 2020 mm Quote misurate con la poltrona tutta bassa Lowest chair position measures Ruhesposition abstanden Mesures avec la fauteuil toute bas Cuotas con il sillon toda baja A 388 ae LA TES IEE LEE J i PAVIMENTO FLOOR PLANCHER FUSSBODEN SUELO VLOERBEVESTIGING t I MM VI MEE d 12 EIS a Eg Py 1 R 690 mm R 740 mm X350 DIEI TETTE em L mE a f Misure d ingombro massimo Overall dimensions H chstaussenmasse Mesures d encumbrement maximum Medidas de impedimento maximo Max afmetingen 4 39 P i CASTELLINI Puma Evo UNIT INSTRUC
165. with fiber optics handpiece with four ways plus two electric contacts coupling d D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK q gt REGULATING DRIVING AIR PRESSURE Pict 2 Connect the fitting with the pressure gauge between the tubing and handpiece or between the tubing and faston Operate the high speed handpiece and check pressure The standard head and miniature head handpieces can be interchanged without adjusting prressure Driving air pressure range Screw coupling handpieces 240 250 kPa 2 4 2 5 bar per testina standard 260 280 kPa 2 6 2 8 bar per testina miniature REGULATING SPRAY WATER Pict 3 Use the ring on the tubing coupling to control water supply Pict 3 Regulating spray water BURR LOCKING SYSTEMS Burr locking screw type with key Pict 4 Fit key 2 into head introduce bur 3 and turn knob clockwise tightening gently The key can be sterilized in autoclave Burr locking push button type Pict 5 Simply press down with thumb in the centre of handpiece head back cover to remove and introduce a new bur and lift thumb to lock in place Pict 5 Burr locking push Pict 4 Burr locking screw type ict 5 Burr locking push button type With key Check the correct fitting of the bur pulling it by hand Push bur all the way in for correct fitting Always use burs with 1 590 1 600 mm standard stem ISO 17
166. wo casing pieces of the articulated arm f and g in order to make the route to be followed by the cables to reach the floor visible 4 Remove the protection e fastened with Velcro and the cable protection j pict D2 then unscrew the four clamping screws p to remove the case n Disconnect the two connectors r and s to allow the removal of the seat 5 Remove the four seat clamping screws h and then raise the entire seat backrest block Connect the chair to the electricity supply Picture C2 shows the sequence to be followed when bringing the platform closer in order to arrange the unit for connection to the chair Firstly the fitter must loosen the nut c bringing the chair case closer and rotating the arm 1 on the pin b to take the trolley with the unit body as close as possible to the chair Pict C2 Levelling the ambidextrous unit 4 m D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK Summary ts IS IN 9 4 CONNECT THE AMBIDEXTROUS UNIT TO THE CHAIR Pict D2 Completely lower the chair using the two buttons D1 and D2 pict D and proceed as follows thread the cables and the hydraulic pneumatic connections of the unit inside the chair ATTENTION the bundle of cables that comes out of the support e must pass over the cross member m that connects the two rods check the presence of the bearing and the thrust bearing ring m of the arm in point x then br
167. y MAXIMALABSTAND VAN DE RUGLEUNING MAXIMA MEDIDA RESPALDO MAXIMUMAFSTAND SITZMAXIMALABSTAND MAXIMA MEDIDA ASIENTO R CKENLEHNE MAXIMUMAFSTAND VAN DE ZITTING 2050 mm 500 mm 43 1 4 1100 mm LL gt 54 2 72 e uu ug DHr 20 EE S 74 7 525 5 PEE LUNGHEZZA TOTALE POLTRONA TUTTA SDRAIATA lt 3 1800 mm TOTAL CHAIR LENGHT REST POSITION 85 LONGUEUR MAXIMALE DU FAUTEUIL POSITION DE REPOS 70 3 4 GESAMTGEABSTAND STUHL PAUSE POSITION ire d ingombro MEDIDA TOTAL DEL SILLON TODA BAJA T di sions 2 1 50 m m MAXIMUMAFSTAND ZITTING STOEL RUST POSITIE H chstaussenmasse Medidas de impedimento maximo 84 1 2 Mesures d encumbrement maximum Maximumafmetingen T IT ITI TTA Muro We Wand Pared i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK summary IS IN 9 4 lt a z 2 THE i E mle N 2 e z 2 Ss H gt E 652 uz TE 59 152 x H di 523 1800 mm LONGUEUR MAXIMALE DU FAUTEUIL POSITION DE REPOS 70 3 4 GESAMTGEABSTAND STUHL POSITION MEDIDA TOTAL DEL SILLON TODA BAJA MAXIMUMAFSTAND ZITTING STOEL RUST POSITIE
168. y and subsequently turning the lever 1 5 in direction F to the end of its stroke INSTRUMENTATION CONTROLS By extracting an instrument from the handpiece holder on the tray and rotating the lever 1 5 in the direction marked obtains the following functions Activation and adjustment of the turbine or air powered or electric micromotor speed Activation of the scaler handpiece By pressing the lever 1 4 in the direction marked G and simultaneously turning the lever 1 4 1 5 1 5 one enables the handpiece spray function Pict 5 Foot control only when the instrument has been extracted CASTELLINI recommends using the spray when using micromotors with turning speeds higher than 20 000 rpm By pressing the lever 1 4 in the direction marked G without moving the lever 1 5 one obtains either the CHIP AIR effect a blast of air is issued from the turbine or micromotor to clean the operating field only when the instrument has been extracted By moving the control 1 1 in direction A one enables disables the electric micromotor turning direction inverter only when the instrument has been extracted OPERATING LAMP CONTROL with the chair and instruments on stand by by turning the lever 1 5 in direction F to the end of its stroke and holding it in position for approx 1 second one enables disables the work light Attention In the event of visible damage to the outer case of the foot control and or
169. y arrow lubricate red B gasket by Vaseline insert VF Control plus tablet inside the hose connection before fitting each cannula back in place J Pict 16D Suction cannula body connection DENTAL INSTRUMENTS see specific instructions in Part Operating Instruments of this manual OPERATING LIGHT see the specific instructions in Part Operating Lamp of this manual WARNING wear protective gloves always perform this operation with the suction on cannula raised Pict 16C Suction cannula hose connection 4 m D i CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK SEE lt gt ROUTINE MAINTENANCE PROGRAM The manufacturer notes that all routine maintenance and sanitation of the dental unit must be performed EXCLUSIVELY with the products lubricants included specified by Castellini It is forbidden to use any products other than those explicitly named in this manual and in the Protocol for Hygiene and Maintenance of the Dental Unit The Manufacturer warns that any failure to comply with the above prescription will be considered improper use in contradiction with the manufacturer s directions and as a result will compromise the essential safety requisites DAILY Lubricate TURBINE with DAILY OIL Lubricate MICRO MOTOR HANDPIECE according to the handpiece manufacturer s directions Lubricate AIR MICRO MOTOR with DAILY OIL Lubricate FILTER CAP of the Suc
170. yes special care should be taken and suitable protective eyewear should be provided for patients who are particularly sensitive or have undergone cataract surgery or have a clinical history of retinal disease protect eyes adequately by wearing glasses full face shield During use wear a suitable protective shield available from Castellini order code 10001225 or filter glasses providing protection against blue light to a wavelength of 520 nm available from distributors of dental supplies do not aim the light beam at soft tissues gums mucous membrane or skin since overexposure may cause irritation The fibre optic guide should be positioned directly over the material to be cured while carrying out cleaning and disinfection operations take care that no cleaning agent gets inside the device After use on each patient it is mandatory to sterilise the fibre optic guide in a steam autoclave at 135 and 2 1 bars after the surface has been cleaned and disinfected The hygienic maintenance procedures described herein in the section on Cleaning Disinfection and Sterilisation must be routinely applied Do not use the device if it is damaged Contact an authorised Service Centre Suspend operation immediately if the device becomes abnormally hot 4 m D CASTELLINI Puma Evo UNIT INSTRUCTIONS USE AND MAINTENANCE HANDBOOK RI q gt USING THE HANDPIECE The wavelength of the light emitted by the device falls with

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