PD8-6310 ProtEX-MAX Instruction Manual
Contents
1. eese 20 Figure 7 ProtEX MAX Connections to a Serial Converter 21 Figure 8 RS 485 Wiring eeeeeeeeeeeeeeeenenennee nnne nnne 22 Figure 9 RS 485 Two Wire Multi Drop Wiring ees 23 Figure 10 General Four Wire Network Connection 27 Figure 11 General Two Wire Network Connection 27 Figure 12 Enclosure Dimensions Front View 30 Figure 13 Enclosure Dimensions Side Cross Section View 30 PD8 Series Explosion Proof Instrument Supplemental Manual SPECIFICATIONS Except where noted all specifications apply to operation at 25 C Instrument Specifications Refer to the data sheet and manual for the meter controller integrated to the PD8 General CONNECTIONS Screw terminals accept 12 to 22 AWG wire ENCLOSURE Explosion proof die cast aluminum with glass window corrosion resistant epoxy coating color blue NEMA 4X 7 amp 9 IP68 Default conduit connections Four 34 NPT threaded conduit openings and two 34 NPT metal conduit plugs with 12 mm hex key fitting installed Additional conduit opening configurations may be available verify quantity and sizes on specific device labeling during installation MOUNTING Four slotted flanges for wall mounting or NPS 172 to 27 or DN 40 to 65 mm pipe mounting See Mounting Dimensions on page 302. OVERALL 6 42 x 7 97 x 8 47 W x Hx D DIMENSIONS 163 mm x 202 mm x 215 mm APPROXIMATE SHIPPING WEIGHT 16 0 Ibs 7 26 kg WARRANTY 3 years parts and labor Serial Communications These specifications are not applicable to PD8 154 and PD8 154 series which have no serial communications COMPATIBILITY EIA 485 CONNECTORS MAX DISTANCE STATUS INDICATION Removable screw terminal connector 3 937 1 200 m max Separate LEDs for Power P Transmit TX and Receive RX PD8 Series Explosion Proof Instrument Supplemental Manual Digital Inputs amp Outputs Note PD8 Series PROVU integrated functionality models only See notices and warnings on page 18 CHANNELS 4 digital inputs amp 4 digital outputs per module One expansion module may be added for a total of 8 in puts amp 8 outputs SYSTEM Note The jumper located between the RJ45 connectors must be removed on the expansion module DIGITAL INPUT LOGIC HIGH 210 NDG DIGITAL INPUT LOGIC LOW 0 to 1 25 VDC DIGITAL OUTPUT LOGIC HIGH 3 1 to 3 3 VDC DIGITAL OUTPUT LOGIC LOW Sg SOURCE CURRENT 10 mA maximum output current SINK a gt CURRENT 1 5 mA minimum input current To be used as pull up for digital inputs only Connect normally open pushbuttons across 5 V amp DI 1 4 5 V TERMINAL AN DO NOT use 5 V terminal pin 1 to power external devices WARNING External Switch Contacts PD8 765 Series T
3. Figure 9 RS 485 Two Wire Multi Drop Wiring Notes 1 Termination resistors are optional and values depend on the cable length and characteristic impedance Consult the cable manufacturer for recom mendations 2 Referto RS 232 to RS 485 Converter documentation for further details 3 Use shielded cable twisted pair plus ground Connect ground shield only at one location j Observe all safety regulations Electrical wiring should be performed in accordance with all agency requirements and applicable national state and local codes to prevent damage to WARNING the meter and ensure personnel safety When using more than one instrument in a multi drop or multi point mode each meter must be provided with its own unique address Refer to the PROVU or Trident X2 instruction manual included with this ProtEX MAX for information on how to change the communication address 23 PD8 Series Explosion Proof Instrument Supplemental Manual Using PROVU Serial Adapters PROVU expansion modules and serial adapters are not included in the hazardous area approvals of the ProtEX MAX The PDA1232 and PDA8008 may be used only while the ProtEX MAX is in a NOTICE safe area and will disable some features while installed PROVU expansion modules and serial adapters are not recommended for use with the ProtEX MAX It is recommended that any serial protocol conversion required on the RS 485 communications connection be performed using
4. be present on any lead or terminal e Follow all fusing and wiring precautions requirements for the instrument integrated to the PD8 Series model number being connected To access the connectors remove the enclosure cover and unscrew the two captive screws that fasten the electronics module Signal connections are made to de pluggable connectors on the back of the electronics module Some connectors may be provided already connected These connections are required for proper operation of the ProtEX MAX and should not be removed unless instructed to by this manual Wires marked as being used for testing purposes should be removed Grounding connections are made to the two ground screws provided on the base one internal and one external After all connections have been completed and verified apply power to the unit Required amp Factory Wired Connections The ProtEX MAX comes with several pre wired connections These connections are detailed below and must be maintained in order for the instrument to function properly For details on the required wiring to maintain basic ProtEX MAX functions refer to the appropriate below section for the specific ProtEX MAX model number formed in accordance with all agency requirements and applicable Observe all safety regulations Electrical wiring should be per national state and local codes to prevent damage to the meter WARNING and ensure personnel safety PD8 Series Explo
5. connectors or changing the default wiring of the ProtEX MAX external switch connectors will affect the function of the SafeTouch buttons NOTICE See External Switch Contacts in the Specification on page 8 for electrical specifications for using the external switch contacts 20 PD8 Series Explosion Proof Instrument Supplemental Manual Serial Communications Connections ProtEX MAX instruments with integrated PROVU and Trident X2 functionality have a 5 position terminal block for connecting RS 485 serial devices See Model Number Descriptions on page 4 for details on ProtEX MAX integrated instruments Vigilante Il integrated models do not have serial communications Figure 7 details the wiring connections from the ProtEX MAX to an RS 485 serial converter such as the PDA7485 or PDA8485 for a four wire network ProtEX MAX to RS 485 Serial Converter Connections RS 485 Serial ProtEX MAX RS 485 Converter Connections cl HE DO DI DO DI DI DO DI DO Figure 7 ProtEX MAX Connections to a Serial Converter PROVU amp Trident X2 Integrated Instruments Only Baud rates are adjustable and handled by the PROVU or Trident X2 see the included manuals for more details on programming the serial communications settings The ProtEX MAX has three diagnostic LEDs a Power P LED to show when the module is powered properly a Transmit Data TX LED to show when the module is being transmitted to by t
6. risk Precision Digital Corporation shall not be held liable for damages resulting from such improper use Failure to follow installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Never remove the instrument cover in explosive environments when the cir cuit is live Cover must be fully engaged to meet flameproof explosion proof require ments Information in this manual supersedes all enclosure compliance and agency approval information included in additional product manuals included with this product Limited Warranty Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under Specifications from the date of ship ment from the factory Precision Digital s liability under this limited warranty shall not exceed the purchase value repair or replacement of the defective unit Registered Trademarks All trademarks mentioned in this document are the property of their respective owners 2011 2015 Precision Digital Corporation All rights reserved www predig com 2 PD8 Series Explosion Proof Instrument Supplemental Manual INTRODUCTION The ProtEX MAX has been designed to offer the functions and features of any PROVU Trident X2 or Vigilante model in a great looking full approved explosion proof product The PD8 series is not just a 1 8 DIN meter mounted in an explosion p
7. ATEX1182 Quality Assurance Notification No SIRA 10 ATEX M462 Compliance with Standards Product Markings EN 60079 0 2009 9 II 2GD EN 60079 1 2007 Ex d IIC T Gb EN 60079 31 2008 Ex tb IIIC T90 C Db IP68 EN 61326 2006 Ta 40T to C IEC 61010 1 2010 amp EN61010 1 2010 T6 40 to 60 C including Group and National Differences T5 40C to 65 C as they apply for AU CA and US The standard EN 60079 0 2009 is no longer harmonized The require ments of this standard have been checked against the harmonized standard EN 60079 0 2012 and there were no major technical changes affecting the latest technical knowledge for the products listed above Community Directives 94 9 EC ATEX Directive 2004 108 EC EMC Directive Name Jeffrey Peters Company Precision Digital Corporation Title President Date 08 01 2014 31 PD8 Series Explosion Proof Instrument Supplemental Manual How to Contact Precision Digital For Technical Support Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com For Sales Support Call 800 343 1001 or 508 655 7300 Fax 508 655 8990 Email sales predig com For the latest version of this manual please visit www predig com LIM8 H 03 15
8. I Conducted 10 V 0 15 80 MHz 1kHz 8096 AM AC Surge 2 kV Common 1kV Differential Surge 1 kV CM Power Frequency 3 A m 70 V for 0 5 period Magnetic Field Voltage Dips 40 V for 5 amp 50 periods 70 V for 25 periods Voltage lt 5 V for 250 periods Interruptions PD8 Series Explosion Proof Instrument Supplemental Manual SAFETY INFORMATION AN WARNINGS e Read complete instructions prior to installation and operation of the instrument Installation and service should be performed only by trained service personnel Service requiring replacement of internal sub components must be performed at the factory Disconnect from supply before opening enclosure Keep cover tight while circuits are alive Conduit seals must be installed within 18 450mm of the enclosure or within 2 50mm for Zone installations Verify that the operating atmosphere of the instrument is consistent with the appropriate hazardous locations certifications If the instrument is installed in a high voltage environment and a fault or installation error occurs high voltage may be present on any lead Read all product labels completely and follow all instructions and requirements listed on the labels for installation or service INSTALLATION Install in accordance with applicable local and national regulations e g NEC For Installation in USA The ProtEX MAX must be installed in accordance with the National Electrical Code NEC
9. NFPA 70 For Installation in Canada The ProtEX MAX must be installed in accordance with the Canadian Electrical Code CSA 22 1 All power supplies below 36 V and input circuits must be derived from a CSA Approved Class 2 source For European Community The ProtEX MAX must be installed in accordance with the ATEX directive 94 9 EC and the product certificate Sira 12ATEX1182 Disconnect from supply before opening enclosure Keep cover AN tight while circuits are alive Conduit seals must be installed within 18 450mm of the enclosure or within 2 50mm for Zone WARNING installations Wiring connectors are accessed by opening the enclosure To access electrical connectors remove the 2 captive screws and then remove the electronics module Connectors are on the rear of the electronics module PD8 Series Explosion Proof Instrument Supplemental Manual Unpacking Remove the instrument from packing box Inspect the packaging and contents for damage Report damages if any to the carrier If any part is missing or the instrument malfunctions please contact your supplier or the factory for assistance Pre Installed Conduit Stopping Plug The PD8 Series is supplied with two pre installed conduit plugs for installations that do not require the use of all conduit entries The conduit stopping plugs include an internal 12mm hexagonal socket recess for removal The pre installed plugs and their installation are included in the hazardous area
10. PD8 Series ProtEX MAX Supplemental Instruction Manual T amp BEI C e Modern Sleek and Practical Enclosure e Display Mountable at 0 90 180 amp 270 Degrees e Explosion Proof IP68 NEMA 4X Enclosure e PROVU Trident X2 or Vigilante II Functionality e SafeTouch Through Glass Button Programming e Flanges for Wall or Pipe Mounting e Modbus RS 485 Serial Communications Standard on Most Models e Free MeterView and MeterView Pro Software e All Models Include Sunlight Readable Displays PRECISION DIGITAL CORPORATION m MM M 89 October Hill Road Holliston MA 01746 USA PRECISION Tel 800 343 1001 Fax 508 655 8990 M HM www predig com PD8 Series Explosion Proof Instrument Supplemental Manual Disclaimer The information contained in this document is subject to change without notice Precision Digital makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose AN A CAUTION Read complete WARNING Risk of instructions prior to installation electric shock or and operation of the instrument personal injury AN WARNING This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at his her own
11. a PDA7485 RS 232 to RS 485 or PDA8485 USB to RS 485 serial converter located in a safe area 24 PD8 Series Explosion Proof Instrument Supplemental Manual OPERATION Overview The following instructions detail the operation of features specific to the ProtEX MAX For information on using the features of the integrated meter or controller including instrument programming configuration input output or display features see the PROVU Trident X2 or Vigilante Il instruction manual Setup and programming may be done through the infrared through glass SafeTouch buttons or using the mechanical buttons when uncovered There is a slide switch located on the connector board This is used to enable or disable SafeTouch Buttons SafeTouch Buttons The ProtEX MAX is equipped with four sensors that operate as through glass buttons So that it can be programmed and operated without removing the cover and exposing the electronics in a hazardous area These buttons can be disabled for security by selecting DISABLE on the switch labeled NO CONTACT BUTTONS located on the connector board To actuate a button press one finger to the glass directly over the marked button area Then retract finger more than three inches from the glass before pressing the next button When the cover is removed the four mechanical buttons located next to the sensors are used The sensors are disabled when a mechanical button is pressed and will automatically be re ena
12. aaa o ero 7 Serial Communications 7 Digital Inputs amp Outputs 8 External Switch Contacts 8 Product Ratings and Approvals 9 COMPLIANCE INFORMATION c r eren 10 Safety Aa aaa 10 Electromagnetic Compatibility 10 SAFETY INFORMATION 11 INSTALLATION eer rer rrr rr e n n 11 Unpacking eer eer rn n 12 Pre Installed Conduit Stopping Plug 12 Mounting AA 12 Cover Jam Screw eee ee eee ee e eene nnn eee 12 CONNECTIONS er rer rer rrr rr e T 13 Required amp Factory Wired Connections 13 Digital I O Connections 18 External Switch Contacts 19 Serial Communications Conn
13. approvals for the PD8 Series enclosure application of non setting solvent free thread sealant It is critical that all relevant hazardous area guidelines be followed for the WARNING installation or replacement of conduit or plugs j In hazardous areas conduit and conduit stopping plugs require the Mounting The ProtEX MAX Series has four slotted mounting flanges that should be used for pipe mounting or wall mounting Refer to Mounting Dimensions page 30 for details AN Do not attempt to loosen or remove flange bolts while the instrument is in service WARNING Cover Jam Screw The cover jam screw should be properly installed once the instrument has been wired and tested in a safe environment The cover jam screw is intended to prevent the removal of the instrument cover in a flameproof environment without the use of tools Using a M2 hex wrench turn the screw clockwise until the screw contacts the aluminum enclosure Turn the screw an additional 1 4 to 1 2 turn to secure the cover Caution Excess torque may damage the threads and or wrench PD8 Series Explosion Proof Instrument Supplemental Manual CONNECTIONS AN WARNINGS e Static electricity can damage sensitive components e Observe safe handling precautions for static sensitive components e Use proper grounding procedures codes e lf the instrument is installed in a high voltage environment and a fault or installation error occurs high voltage may
14. bled after 60 seconds of inactivity The SafeTouch Buttons are designed to filter normal levels of ambient interference and to protect against false triggering however it is recommended that the SafeTouch Buttons be disabled slide switch to LOCK if there is an infrared interference source in line of sight to the display The SafeTouch Buttons are configured by default to duplicate the function of the front panel mechanical pushbuttons associated with the integrated meter The symbols by each SafeTouch button correspond to a mechanical button Operation of the instrument is performed as described in the PROVU Trident X2 or Vigilante II instruction manual included with the ProtEX MAX SafeTouch Button Tips e Tothe extent possible install the display facing away from sunlight windows reflective objects and any sources of infrared interference Keep the glass window clean e Tighten the cover securely Use a password to prevent tampering Take caution when cleaning the window glass as it may result in unintentional SafeTouch button events Only clean the ProtEX MAX when the system is safely shut down and inspect WARNING the ProtEX MAX for proper configuration prior to system restart PD8 Series Explosion Proof Instrument Supplemental Manual Digital I O Digital inputs and outputs are only present on ProtEX MAX models with integrated PROVU functionality See Model Number Descriptions on page 4 for details on which inst
15. ections 21 Using PROVU Serial Adapters 24 OPERATION oo ner nnn nn nnn nnne enn nen 25 Overview eee e e n 25 SafeTouch Buttons crc rennen 25 Digital I O e ee r n r 26 Serial Communications Overview 26 TROUBLESHOOTING Lr rr 28 Troubleshooting Tips ee ee c 28 SERVICE rer rer rrr nr rrr rrr nr LLL 29 MOUNTING DIMENSIONS 30 EC DECLARATION OF CONFORMITY 31 PD8 Series Explosion Proof Instrument Supplemental Manual Table of Figures Figure 1 Integrated Vigilante Il PD8 154 6 amp PD8 158 6 Required CONNGCHIONS RANA ANAN NPA 14 Figure 2 Integrated Vigilante Il PD8 154 7 amp PD8 158 7 Required Connections a aaa ndn GLAD 15 Figure 3 Integrated Trident X2 PD8 765 Required Connections 16 Figure 4 Integrated PRoVu Required Connections 17 Figure 5 Digital l O Connections eene 18 Figure 6 External Switch Contacts
16. en two or more points nodes on a serial communications network Reliable data communications can be difficult in the presence of induced noise ground level differences and other hazards associated with installation of a network When communicating at high data rates or over long distances in real world environments RS 232 is often inadequate The differential data transmission of RS 485 offers superior performance in most applications Differential signals can help nullify the effects of ground shifts and induced noise signals that can appear as common mode voltages on a network A multi point network consists of multiple drivers and receivers connected on a single bus where any point node can transmit and or receive data RS 485 allows multiple drivers and receivers on the same two wire or four wire system The RS 485 standard specifies up to 32 drivers and 32 receivers on a single bus but with the 26 PD8 Series Explosion Proof Instrument Supplemental Manual introduction of automatic repeaters and high impedance drivers receivers this number can be extended to hundreds of points nodes on a network The cabling used for an RS 485 serial communications network should always be a high quality cable such as Belden 8162 or Alpha 6203C A two wire system requires two twisted pairs and a four wire system requires three twisted pairs the extra twisted pair is needed for the signal ground Figure 10 illustrates how to connect a gen
17. eral four wire network a four wire network actually contains 5 wires PDA8485 RS 485 DEVICE Figure 10 General Four Wire Network Connection Figure 11 illustrates how to connect a general two wire network a two wire network actually contains 3 wires Note that the PDA7485 and PDA8485 have DIP switches that allow for two wire connections without the need to externally wire the DO to the DI and the DO to the DI see the converter section for complete details PDA8485 RS 485 DEVICE Figure 11 General Two Wire Network Connection 27 PD8 Series Explosion Proof Instrument Supplemental Manual TROUBLESHOOTING The ProtEX MAX rugged design should make it unusual for the installer or operator to refer to this section of the manual If the instrument is not working as expected refer to the recommendations below Troubleshooting Tips Symptom Check Action SafeTouch buttons do not respond Serial Communications Power LED Indicator is off If mechanical button was pushed The SafeTouch buttons will be re enabled automatically 60 seconds after the last button push If slide switch on connector board is in DISABLE position switch to ENABLE Strong direct sunlight may interfere with SafeTouch button operation It is recommended to operate the buttons by standing so as to block direct sunlight Check modular cable connection Check power to the device Meter not communicating with MeterView MeterView Pro or
18. he PC side and a Receive Data RX LED to show when the module is sending data to a receiving device The following diagrams detail how to connect the RS 485 serial communications from the ProtEX MAX to a RS 485 RS 232 serial converter PDA7485 in four wire and two wire configurations 21 PD8 Series Explosion Proof Instrument Supplemental Manual RS 232 Serial Connections to PC PDA7485 RS 232 to RS 485 Converter Twisted Pair Shield ProtEX MAX RS 485 Connector DI DI DO DO c 0OOOQ Figure 8 RS 485 Wiring 1 Termination resistors are optional and values depend on the cable length and characteristic impedance Consult the cable manufacturer for recom mendations 2 Refer to RS 232 to RS 485 Converter documentation for further details 3 Use shielded cable twisted pairs plus ground Connect ground shield only at one location Observe all safety regulations Electrical wiring should be performed in accordance with all agency requirements and applicable national state and local codes to prevent damage to WARNING the meter and ensure personnel safety 22 PD8 Series Explosion Proof Instrument Supplemental Manual RS 232 Serial Connections to PC PDA7485 RS 232 to RS 485 Converter Shield ProtEX MAX 1 ProtEX MAX n RS 485 Connector RS 485 Connector Twisted Pair pi Di DO po Lk gt pi Di DO po 4 Tc BEE LI pw L Mid AASA Ka HA SA EL
19. he PROVU Trident X2 or Vigilante Il instruction manual included with this ProtEX MAX Example A PD8 6000 6H2 will include this manual as well as the PD6000 PROVU instruction manual LIM6000 Refer to the PROVU PD6000 manual for all setup programming and most electronics specifications Refer to this manual for operation of the SafeTouch through glass button programming on board RS 485 connections digital inputs outputs enclosure information and all approvals N For PD8 6xxx 7xxx models only Transmitter supplies rated 25 mA max each NOTICE PD8 Series Explosion Proof Instrument Supplemental Manual MODEL NUMBER DESCRIPTIONS Model Description aa a AR PD8 154 4 Point Alarm Annunciator Vigilante II PD154 PD8 158 8 Point Alarm Annunciator Vigilante Il PD158 PD8 765 Large Display Universal Input Meter Trident X2 PD765 PD8 6000 Process Meter PRoVu PD6000 PD8 6060 Dual Input Process Meter PROVU PD6060 PD8 6080 Modbus Serial Input Scanner PRoVu PD6080 PD8 6081 Feet amp Inches Modbus Serial Input Scanner PRoVu PD6081 PD8 6100 Strain Gauge Meter PRoVu PD6100 PD8 6200 Analog Input Rate Totalizer PRoVu PD6200 PD8 6210 Analog Input Batch Controller ProVu PD6210 PD8 6262 Dual Analog Input Batch Controller PRoVu PD6262 PD8 6300 Pulse Input Rate Totalizer PRoVu PD6300 PD8 6310 Pulse Input Batch Controller PRoVu PD6310 PD8 6363 Dual Pulse Input Rate Totalizer PROVU PD6363 PD8 7000 Tem
20. m of the enclosure e Verify that the operating atmosphere of the instrument is consistent with the appropriate hazardous locations certifications e If the instrument is installed in a high voltage environment and a fault or installation error occurs high voltage may be present on any lead e Read all product labels completely and follow all instructions and requirements listed on the labels for installation or service If the enclosure is sound and undamaged then only the internal electronics housing will need to be returned to the factory for service Contact the factory for RMA number and return instructions 29 PD8 Series Explosion Proof Instrument Supplemental Manual MOUNTING DIMENSIONS All units inches mm lt 3 35 85 1 2 25 57 1 20 33 28 4 _ a T 97 202 4 Y 642 163 0 m Figure 12 Enclosure Dimensions Front View lt 4 17 106 0 Figure 13 Enclosure Dimensions Side Cross Section View 30 PD8 Series Explosion Proof Instrument Supplemental Manual PRECISION DIGITAL 3 EC DECLARATION OF CONFORMITY Issued in accordance with ATEX Directive 94 9 EC Manufacturer Precision Digital Corporation 89 October Hill Rd Ste 5 Holliston MA 01746 USA Device PD8 Series Device Notified Body Sira Certification Service notified body no 0518 Rake Lane Eccleston Chester CH4 9JN England EC Type Examination Certificate Sira 12
21. n four wires connect the remote switch inputs of the annunciator to the ProtEX MAX connector board These wires must remain connected for the SafeTouch buttons to function N The connections described in this section must remain connected for the SafeTouch buttons to function NOTICE 24V Input on ProtEX MAX Connector Board 24V Output on Vigilante II 2i a Integrated Electronics Qo Qo pem POWER Input Channels 8 7 6 5 4 3 2 1 COM SIL ACK RST FI FO 1 2 3 4 5 6 7 8 9 0 2 1 Not all connectors shown Connectors shown for orientation and location reference Drawing not to scale oooQooQ Si S2 S3 S4 COM ProtEX MAX Connector Board Figure 2 Integrated Vigilante Il PD8 154 7 amp PD8 158 7 Required Connections 15 PD8 Series Explosion Proof Instrument Supplemental Manual Required Connections on PD8 765 Series Models ProtEX MAX units with Trident X2 integrated functionality have two factory wired connectors A modular cable must connect from the rear of the integrated Trident X2 electronics to the ProtEX MAX connector board The Trident X2 integrated models also have a 5 position external switch connector wired from the rear of the integrated Trident X2 electronics to the ProtEX MAX connector board as shown below This must remain connected as shown to the ProtEX MAX connector board for the SafeTouch Buttons to function on these models N The connections described in this section must remain con
22. nected for the SafeTouch buttons to function NOTICE Not all connectors shown Power and 2 3 input connectors shown for orientation and location reference only Drawing not to scale POWER Trident X2 External Switch Connector MENU P Ack COM 2 9 4 2022m AAAA ke Modular connection from integrated Trident X2 electronics to ProtEX MAX connector board 20000 Si S2 S3 S4 COM ProtEX MAX Connector Board Figure 3 Integrated Trident X2 PD8 765 Required Connections 16 PD8 Series Explosion Proof Instrument Supplemental Manual Required Connections on PD8 6000 PD8 6060 PD8 6080 PD8 6081 PD8 6100 PD8 6200 PD8 6210 PD8 6300 PD8 6310 and PD8 7000 Series Models One factory installed M LINK cable connects the integrated PROVU electronics to the ProtEX MAX connector board Not all connectors shown Power connector shown for orientation and location reference Drawing not to scale M LINK on PROVU Integrated Electronics POWER 1 2 eo Ne s M LINK connection from Integrated PROVU electronics to ProtEX MAX connector board M LINK on ProtEX MAX Connector Board Figure 4 Integrated PRoVu Required Connections PD8 Series Explosion Proof Instrument Supplemental Manual Digital I O Connections ProtEX MAX models with integrated PROVU functionality have a 10 position terminal block for connecting the digital inputs and outputs See Model Number Descriptions
23. on page 4 for details on ProtEX MAX integrated instruments 1 2 3 4 5 6 7 8 9 10 o o QO0O0O0O0O0000 45 Hi D 13 4 O1 O2 03 O4 G V v 5VDC DI1 4 DO1 4 GND Figure 5 Digital I O Connections PROVU Integrated Instruments Only The digital inputs are configured at the factory to function identi cally to the front panel pushbuttons in order to work with the SafeTouch buttons Changing the programming of the digital in puts will affect the function of the SafeTouch buttons Observe all safety regulations Electrical wiring should be per formed in accordance with all agency requirements and applicable national state and local codes to prevent damage to the meter WARNING and ensure personnel safety PD8 Series Explosion Proof Instrument Supplemental Manual External Switch Contacts ProtEX MAX models with integrated Vigilante Il PROVU or Trident X2 may be wired with external switch contacts See Model Number Descriptions on page 4 for details on ProtEX MAX integrated instruments For Vigilante Il Integrated Functionality Instruments The ProtEX MAX includes a removable screw terminal connector with external switch contacts See the Vigilante Il instruction manual for more information on connecting these external switch contacts For PROVU Integrated Functionality Instruments The ProtEX MAX includes 4 digital inputs These digital inputs are preconfigured at the factory to function as external contacts
24. other programs Check serial cable Check protocol selected on device Check instrument address amp baud rate Check program address amp baud rate If only the TX or DATA IN data status LED is flashing when serial communications attempted Check serial cable Check protocol selected on device Check instrument address amp baud rate Check program address amp baud rate Seco cC eo N0 IN ore If both data status LEDs TX and RX are off when trying to communicate Kamara all unnecessary cables and instruments from the bus Try getting the system to work with only one device to ease troubleshooting and then expand the system one device at a time Communications slow Increase the baud rate Random communication errors 1 Increase the TX delay time 2 Decrease the baud rate Power LED is off 1 Check modular cable connection 2 Check power to instrument Other symptoms not described above Call Technical Support for assistance or the instruction manual included with this ProtEX MAX 28 PD8 Series Explosion Proof Instrument Supplemental Manual SERVICE AN WARNINGS e Installation and service should be performed only by trained service personnel Service requiring replacement of internal sub components must be performed at the factory e Disconnect from supply before opening enclosure Keep cover tight while circuits are alive Conduit seals must be installed within 18 450m
25. perature Meter PRoVu PD7000 Ordering Configuration Example The model number of a PD8 Series ProtEX MAX is in the format of PD8 followed by the numeric model number of the product whose features the ProtEX MAX shares Note that only H SunBright display models are available ProtEX MAX models with integrated PRoVu functionality Example A PD8 6000 6H2 is the model number of a dual line process meter with the features and options of a PD6000 6H2 all PD6000 PROVU features with AC line power 2 relays and a SunBright sunlight readable display PROVU Based Configuration Example PD8 6 0 0 0 6 H 2 Any PROVU SunBright Display Model Trident X2 Based Configuration Example PD8 17 6 5 16 X 2 1 0 Any Trident X2 Model Vigilante II Based Configuration Example PD8 1 5 14 1 6 R 2 1 Any Vigilante Il Model 4 PD8 Series Explosion Proof Instrument Supplemental Manual Table of Contents INTRODUCTION 3 MODEL NUMBER DESCRIPTIONS 4 Ordering Configuration Example 4 SPECIFICATIONS e eo nnn ren rn nnne 7 Instrument Specifications 7 General n
26. rident X2 integrated functionality models only See Vigilante l Instruction Manual for information on PD8 154 and PD8 158 Series external switch contact specifications Open State 5 VDC open contact on switch input terminals Closed contact switch input terminal to common ground Closed State active low 0 to 0 4 VDC or open collector transistor acti vated input PD8 Series Explosion Proof Instrument Supplemental Manual Product Ratings and Approvals FM Enclosure Type 4X IP66 Class Division 1 Groups B C D Class Il Division 1 Groups E F G Class Ill Division 1 T5 T6 Class I Zone 1 AEx d IIC Gb T5 T6 Zone 21 AEx tb IIIC T90 C Ta 40 C to 65 C T6 Ta 40 C to 60 C T5 Ta 40 C to 65 C Certificate Number 3047283 CSA Class Division 1 Groups B C D Class Il Division 1 Groups E F G Class III Division 1 Class Zone 1 Ex d IIC Zone 21 Ex tb IIIC T90 C 40 C lt Tamb lt 60 C Temperature Code T6 40 C lt Tamb lt 65 C Temperature Code T5 Enclosure Type 4X amp IP66 Certificate Number 2531731 ATEX amp 112GD Ex d IIC T Gb Ex tb IIIC T90 C Db IP68 Ta 40 C to C TE 40 C to 60 C T5 40 C to 65 C Certificate number Sira 12ATEX1182 IECEx Ex d IIC T Gb Ex tb IIIC T90 C Db IP68 Ta 40 C to C TE 40 C to 60 C T5 40 C to 65 C Certificate Number IECEx SIR 12 0073 Special Conditions for Safe Use Use suitably cer
27. roof housing a special bezel and electronics were designed exclusively for the ProtEX MAX The bezel and faceplate give the front panel a very finished appear ance and house the additional electronics for the PD8 The user has the ability to program and operate the instrument without opening the housing using the built in SafeTouch through glass button programming or serial communications port with free Modbus protocol included serial communications not present on PD8 154 or PD8 158 Series models How to Use this Manual This ProtEX MAX includes this manual addendum and a complete panel meter in struction manual for a PROVU Trident X2 or Vigilante II This manual addendum combines with the additional included manual to provide you complete product infor mation This manual contains all the information on the ProtEX MAX enclosure SafeTouch through glass button programming and the on board functions that may include RS 485 serial communications digital inputs digital outputs and other fea tures not included in the base model These features have electrical wiring connec tions on the round board mounted to the rear of the electronics housing Information in this manual supersedes all enclosure compliance and agency approval information included in additional product manuals included with this product NOTICE For information on programming your product the user interfaces or general instru ment specifications please refer to t
28. ruments qualify The ProtEX MAX has four digital inputs and four digital outputs External digital inputs can function similarly to the front panel function keys cally to the front panel pushbuttons in order to work with the SafeTouch buttons Changing the programming of the digital in NOTICE puts will affect the function of the SafeTouch buttons f The digital inputs are configured at the factory to function identi They can be configured to trigger certain events i e acknowledge reset alarms reset max and or min values disable enable all output relays and hold current relay states provide direct menu access point or mimic front panel keys Digital outputs can be used to remotely monitor alarm relay output states or the states of a variety of actions and functions executed by the meter See the PROVU Instruction Manual included with this instrument for details on programming the Digital I O Serial Communications Overview RS 232 and RS 485 are standard interfaces approved by the Electronic Industries Alliance EIA for connecting serial devices In EIA terms the device e g meter that connects to the interface is called a Data Communications Equipment DCE and the device to which it connects e g the computer is called a Data Terminal Equipment DTE RS 485 can support multi point connections per line because it uses lower impedance drivers and receivers Line drivers and receivers are used to exchange data betwe
29. sion Proof Instrument Supplemental Manual Required Connections on PD8 154 6 and PD8 158 6 Series Models ProtEX MAX units with Vigilante Il integrated functionality have two factory wired connectors Four wires connect the remote switch inputs of the annunciator Two wires connect the DC power supply on the main meter electronics to the ProtEX MAX connector board These must remain connected as shown for the SafeTouch Buttons to function on these models N The connections described in this section must remain connected for the SafeTouch buttons to function NOTICE Low Voltage Input on ProtEX MAX Connector Board Low Voltage P Supply Lines p Low Voltage Annunciator Power Supply Input I Input Channels s xl 8 7 6 5 4 3 2 1 ICOM SIL ACK RST FI 1 2 3 4 5 6 7 B 12 ooooooodQo Not all connectors shown Connectors shown for orientation and location reference Drawing not to scale DOODO Si S2 SI S4 COM ProtEX MAX Connector Board Figure 1 Integrated Vigilante Il PD8 154 6 amp PD8 158 6 Required Connections PD8 Series Explosion Proof Instrument Supplemental Manual Required Connections on PD8 154 7 and PD8 158 7 Series Models Low voltage PD8 154 7 and PD8 158 7 models require low voltage power to be supplied to the power supply connector on the ProtEX MAX connector board as well as to the integrated Vigilante II connections as described in the Vigilante II Instruction Manual In additio
30. tified and dimensioned cable entry device and or plug The equipment shall be installed such that the supply cable is protected from mechanical damage The cable shall not be subjected to tension or torque If the cable is to be terminated within an explosive atmosphere then appropriate protection of the free end of the cable shall be provided Cable must be suitable for 90 C Year of Construction This information is contained within the serial number with the first four digits representing the year and month in the YYMM format For European Community The ProtEX MAX must be installed in accordance with the ATEX directive 94 9 EC and the product certificate Sira 12ATEX1182 PD8 Series Explosion Proof Instrument Supplemental Manual COMPLIANCE INFORMATION Safety LOW VOLTAGE EN 61010 1 2010 DIRECTIVE Safety requirements for measurement control and laboratory use Electromagnetic Compatibility EMISSIONS EN 55022 2010 Class A ITE emissions requirements Radiated Class A Emissions AC Mains Class A Conducted Emissions IMMUNITY EN 61326 1 2006 Measurement control and laboratory equipment EN 61000 6 2 2005 EMC heavy industrial generic immunity standard RFI Amplitude 80 1000 MHz 10 V m 8096 AM 1 kHz Modulated 1 4 2 0 GHz 10 V m 8096 AM 1 kHz 2 0 2 7 GHz 10 V m 8096 AM 1 kHz Electrical Fast Tran 2 kV AC mains 1kV other sients Electrostatic 4 kV contact 8kV air Discharge RF
31. to duplicate the front button functions of the instrument The factory configuration uses the following corresponding digital input terminals for external switch contacts Digital Input Factory Default Function Connection 11 MENU 12 RIGHT arrow 13 UP arrow 14 ENTER arrow See Digital Inputs amp Outputs in the Specification on page 8 for details on the digital inputs cally to the front panel pushbuttons in order to work with the SafeTouch buttons Changing the programming of the digital in NOTICE puts will affect the function of the SafeTouch buttons 1 The digital inputs are configured at the factory to function identi PD8 Series Explosion Proof Instrument Supplemental Manual For Trident X2 Integrated Functionality Instruments The ProtEX MAX includes a removable screw terminal connector for external switch contacts External switch contacts may be wired across the switch contact and COM on the connector labeled Trident X2 External Switch Connections in the Figure below 4 Additional connections shown for 1 1 b orientation and location clarity Refer 77 to Trident X2 instruction manual for details on other connections Trident X2 External Switch Connector MENU P ACK COM DOO AAAA M ProtEX MAX Connector Board ooo OO MENU A P ACK COM Figure 6 External Switch Contacts Trident X2 Integrated Instruments Only Removing the
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