Communication Board: Z-331J/332J/333J User`s Manual
Contents
1. When using a communication board set SW1 module No on the I O board starting at 1 If the SW1 module No on an I O board is set to 0 an I O verification error Error code 60 will occur When set up as described above the relationship between the I O relay addresses and the installed ad dresses are as follows SW1 Module nol SWA SW2 I O relay address Installed address 30020 21 70022 23 10024 25 30026 27 7 0030 31 70032 33 30034 35 70036 37 0000 01 Communication 70002 03 board 10004 05 30006 07 3 0010 11 Communication 70012 13 board 30014 15 30016 17 H Wa l CH H l Wa l UO board OU UO board D D D D D D D D D D D DD VD AAA NAAA ol AA AN N OD OD o N olol Pi Oo M i Al CO CG PO CO ol Po 17 10 Switch and parameter settings 10 1 Working with a DL1 data link Z 331J and Z 332J should be used When using more than one board Set SWA 1 on the 2nd communication board OFF SWA 2 is always ON Set the function to 2 Set the station number lower digit Specify the station number 00 to 17 in octal a tation Set the station number upper digit ees b pai Set all to OFF 1 OFF Not used 2 OFF 3 OFF 4 OFF Specify the number of slave stations connected the number of l2. 01 115 7 17 16 15 14 13 12 11 10 For details about the DL9 data link see the JW 21CM User s Manual 19 PLC operation status monitor flag II 10 3 Working with M net Z 331J and Z 332J should be used SW NO Setting details When using more than one board Set SWA 1 on the 2nd communication board OFF SWA 2 is always ON Set the function to 7 Set the station number lower digit Specify the station number 00 to 17 in octal tation Set the station number upper digit x anaE Ge Specify communication mode 1 OFF Not used 2 OFF 3 Operation mode when a communication error occurs OFF Stop operation ON Continues communication with other normal stations 4 OFF Setting po a a Setting data transfer speed Setting Data transfer speed 0 19 2 KBPS 7 38 4 kBPS Setting this switch to other than 0 or 7 will cause a setting error The data transfer speed must be the same on all of the station SW8 Specify a data link area parameter storage area communication selection register Module and a flag area No Communication Error flag switch poe EE selection register Only when wens area EU option ORY when used as a used asa 11000 O SW0 000 to 017 11500 15010 11100 O SW1 000 to 017 11510 15110 11200 O SW2 000 to 017 11520 15210 11300 O SW3 00
3. LM When using more than one board Set SWA 1 on the 2nd communication board OFF SWA 2 is always ON 7 331J and Z 333J should be used Number of I O link bytes 1 2 4 10 20 40 Specify the total number of bytes occupied by all of the slave station modules Enter as an octal number SY Select asynchronous or synchronous calculation of the communication cycle and J board ON Synchronous 7 Always set to OFF 26 octal An example setting 11 modules with 16 points as slave stations 1 4 10 20 40 SY T ON 2 Mode select switch select a communication mode Communication mode 1 In the normal case the board checks the connection once per 100 cycles If there is a slave station that does not respond the board will repeat the connection check Communication mode 2 In the normal case the board checks the connection once per 100 cycles If there is a slave station that does not respond the board will assume this is a disconnected station and continue with the other normal slave stations Communication mode 3 The board checks the connection when power is first applied or the CHECK relay is ON If there is a slave station that does not respond the board will assume this is a disconnected station and continue with the other normal slave stations Setting this switch to other than 1 or 2 or 3 will cause a setting err
4. Where there is corrosive or flammable gas Where it directly receives vibration or shocks Where exposed to dust iron powder or salty atmosphere In conditions where the printed circuit boards of the J board may be directly affected by these causes make sure to provide an appropriate external case to cover the J board Where it is proximate to high voltage equipment driving power tools large open close surge gener ating devices and their wirings H Precautions at use Construct an emergency stop circuit externally to prevent damage to machines and personnel and connect with a halt output of the J board As the J board is board structure and it s electronic parts are exposed be careful when handling 1 Before you touch the board directly be sure to eliminate static electricity in your body 2 Do not touch directly with dirty hands such as stacked oil etc 8 Do not put the board alone directly on conductive objects such as metallic boards Be careful not to apply excessive force to each switch connector terminal block of the J board Make sure to turn OFF the power to all of the modules before connecting the board installing or removing the connectors or changing the settings on the switches E Precautions for grounding Provide class 3 grounding independently for FG terminal of the J board on a terminal block of the CPU board Do not use with a high voltage ground line in common H Precautions for wiring w
5. No SW Module No SW Module No SW BEI 6 3 Z 333J Communication board 3 Cc When installing one communication board use the unit with this switch set to the default all ON When installing two communication boards set SWA 1 of the 2nd Switches of the LM section Switch No Default setting Switch details Number of bytes in the O link gt 1 2 410 20 40 communication mode Mode change switch select the Termination resistance el W O bus connector communication board to OFF CN1 OY l bo l l e zm l C i i Assignment of LM section LEDs i zZ g CM Green E E CC _ SY Green col Int Green LM section LCH Green ON o MS Green LIER Red sw4 Lc _ FT Red m Li ISE Red L2 ME Red Ss Communication data SW2 FG Shielded terminal Connected Saal to the FG terminal internally O 1 2 4102040 SYT O Ground terminal SW2 7 Board size 5mm k 100 mm hp 25 mm pews og a 5 mm Gs lt CPU board Standoff hole D2 ii D2 D UO board or 170 mm W D2 communication Board size board D2 d 15 mm In case of fixing bracket A 5mm H CPU board should be installed on the top Board size bracket sizes are not includ
6. S lt Shielded terminal Connected to Sw2 iad the FG terminal internally CO 124102040 SYT Ground terminal Switches on the CM section SW details Default DL1 data link DL9 data link computer link 2 3 7 4 Station No lower digit Station No lower digit Station No lower digit Station No lower digit Station No upper digit Station No upper digit Station No upper digit Station No upper digit OFF not used OFF not used OFF not used OFF not used OFF only 2 wire ssi Total number of link esis system is usable OFF bytes when only used E OFF as master station Parity one OFE Even OFF Odd ON Number of slave Number of slave stations when only stations when only Data transfer speed Data transfer speed used as master station used as master station Termination resistance Termination resistance Termination resistance Termination resistance Module No SW Module No SW Module No SW Module No SW Switches on the LM section Switch No Default setting Switch details SW2 All OFF Number of bytes in the UO link SW3 1 Mode change switch select the communication mode SW4 OFF Termination resistance BER 6 2 Z 332J Communication board 2 2 When installing one communication board use the unit with this switch set to the default all ON When installing two communica
7. ceeccceeeeneeeeeeeeeneeeeeeeenneeseeeesueeeseeesnueeseeeesueeeseeeeseeseeensneeeeensneeneeeenses 5 4 4 M Net System enrio ni EEEE EEEE EAEAN 6 4 5 Computer link SYSTEM sirrien eanan aaaeeeaa aa eaaa aaaea ceded eaaa aaaea iaa araa anasan 7 4 6 VO link SYSTEM ens eaae aeaa aa aeaaaee asa Ee aa aeaaea Ae aAa EEEa SEa raa Ea 8 Chapter 5 Specifications 5 1 General specifications common specifications ccceeeceeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeenes 9 5 2 Data link function CM section cceeeeeeceeeeeeeeeeeeeeseeeeeeeeseeeeseeeeseaeeseeeeneaeseeseenaeseeeeenes 9 5 3 I O link master station function LM section ssssssssssssnsuunnsuunnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnna 10 Chapter 6 Name and description of each part 6 1 Z 331J Communication board s sssssssssnsssenssnnnnnunnnnunnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannn annman nna 11 6 2 Z 332J Communication board 2 eeecceescceeeneeeeeeeeeeneeeeneeeeeseaeenseeaesseaeseseeeesseeseseeeeeseeness 12 6 3 Z 333J Communication board 3 s sssssssssssssenssnnnnnennnnennenunnnnunnnnnnnuunnnunnnnnnnnnnnn nunne nnna nnn nenna 13 Chapter 7 Board Size ne aaa geg 14 Chapter 8 Wiring communication lines ceeceseseeceeeeeeeeeee ee eeeeeeeeeeeesneeeeneeeeeesaeseseeeesseeesesseeeeneneenees 15 Chapter 9 UO relay allocation assssssssnssnunnennnnnnnnnnnnennnnnnnnnnnnnnnnnenunnnnnnnnunnnnnnnnnunnunnnnnnnnnnnnnnnnnnnn nnmnnn nnn 16 Chapter 10 Se
8. 0 to 017 11530 15310 11400 O SW4 000 to 017 11540 15410 5 89000 O SW5 000 to 017 11550 15510 Setting switch 6 to 9 will cause a setting error Enabling the termination resistance Set this switch on last station to ON provides termination resistance Set this switch on stations in between to OFF no termination resistance Assignment of the communication selection register the numbers in the table are the slave station numbers 7 6 5 4 3 2 1 0 lt Bit address 115 0 07 06 05 04 03 02 O1 Start relay 7 Start relay ON Start communication OFF Stop communication Communication selection relay ON Does not communicate with this slave station OFF Communicates with this slave station Assignment of error flags the numbers in the table are the slave station numbers 7 6 5 4 3 2 1 0 DEE Bit address 415 1 07 06 05 04 03 02 01 00 LLE AL is determined by the setting on SW8 For details about the M net see the Maintenance Manual for Interface Modules 20 M net parameter settings Master station parameter settings ee Setting details Number of data bytes to transfer from the master station to slave station 01 decimal Number of data bytes to transfer from slave station 01 to the master station decimal Number of data bytes to transfer from the master station to slave station 02
9. 3 x 6 mm 4 pieces Tf Screw L1 UO link master station L2 section T LM 4 System configuration 4 1 Basic configuration limitation for installation Personal computer Stacking structure NC liquid crystal Connectable up to four I O boards terminal or similar or communication boards devices Communication board Communication board I O board Support IO board tool CPU board lt Proprietary cable ee PG pot JW 22KC 24KC MPF Upper stream communication port RS 232C 1 1 be cnp L Upper stream communication port RS 422A N 1 ene OP mec Up to two communication ue 24 VDC in standards can be used boards can be installed for communication with FG a host controller Simultaneous use of both standards is not possible Limitations when installing a communication board 1 Up to two sets of communication board can be installed When I O boards are included up to 4 sets can be installed 2 Only one communication board with an LM section I O link master station function can be installed lt Acceptable combinations when using two communication boards gt Z 331J Communication board 1 LM CM Z 332J Communication board 2 CM Z 332J Communication board 2 CM Z 332J Communication board 2 CM Z 332J Communication board 2 CM Z 333J Communicatio
10. Aa e it St SKI BT se 4 2 8 14 3 9 15 4 10 5 5 11 Only set when the board is a master station ep BS Setting Setting Setting Only set when the board is a master station Specify a data link area and a flag area Setting Data link Communi Initial sequence Link operation Monitor flag area cation monitor flag complete flag flag master master station slave station master station station 11000 to 15000 15001 15003 15020 to 15077 41100 to 15100 15101 15103 15120 to 15177 11200 to 15200 15201 15203 15220 to 15277 11300 to 15300 15301 15303 15320 to 15377 11400 to 15400 15401 15403 15420 to 15477 5 89000 15500 15501 15503 15520 to 15577 Module No switch Setting switch 6 to 9 will cause a setting error Enabling the termination resistance Set this switch on last station to ON provides termination resistance Set this switch on stations in between to OFF no termination resistance Assignment of communication flags numbers in the table are the station numbers of the PLCs 7 6 5 4 3 2 1 0 lt Bit address 115 2 07 06 05 04 03 02 01 EE will be deter 7153 1711614151 141131 421 411 40 Communication monitor flag ined by Seilirig ee e e e e s a T PLC operation status monitor flag I SW8 115 6 07 06 05 04 03 02
11. Equivalent to JIX X 5104 High Level Data Link Control procedure HDLC frame structure Error detection method CRC Communication circuit Number of stations supported Shielded twisted pair cables Total cable extension length Maximum 1 km party line connection Maximum of 16 1 master and 15 slave stations Number of link bytes Maximum of 64 bytes If the master station is a JW 21CM Z 331J or Z 332J the following limitations apply If the Number of slave stations is 1 32 bytes per station Number of slave stations is 2 to 3 16 bytes per station Number of slave station is 4 to 7 8 bytes per station Number of slave station is 8 to 15 4 bytes per station Link area Specified on SW8 module number switch Communication standard EIA RS 485 or equivalent Data transfer speed 153 6 KBPS Data transfer format Equivalent to JIX X 5104 High Level Data Link Control procedure HDLC frame structure Error detection method CRC Communication circuit Shielded twisted pair cables Total cable extension length Maximum 1 km party line connection Number of stations supported Maximum of 16 1 master and 15 slave stations Number of link bytes Maximum of 512 bytes If master station is JW 21CM Z 331J or Z 332J the following limitations apply If the Number of slave stations is 1 to 2 128 bytes per station Number of slave stations is 3 to 4 64 bytes per station Num
12. F SWA 2 ON LM section Dummy vacant Dummy vacant Dummy vacant CM section CM section CM section Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant LM section CM section CM section Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant 1 When using a communication board set SW1 module No on the I O board starting at 1 If the SW1 module No on an I O board is set to 0 an I O verification error Error code 60 will occur 2 Up to two communication boards can be connected Be careful that depending on the type of commu nication board there are some limitations to the working combinations 3 When one communication board is used use the setting for the1st board set all of the SWA switches ON If this board is set up as the 2nd board an I O verify error Error code 60 will occur 16 Setting example I O relay address SWA i 1 gt Communication board 10010 to 0017 Communication board 10000 to 0007 ii 10030 to 0037 SW1 RACK NO 64 points I O board 12 3 64 points I O board 10020 to 0027 CPU board f on OFF
13. Version 1 2 SHARP Produced in Oct 2005 Sharp Programmable Controller Board PC J board Z 300 series Model name Communication Board Z 331J 332J 333J We thank you for your purchase of SHARP Programmable Controller J board Z 300 Series This book Z 331J 332J 333J User s Manual mainly describes hardware contents such as specifications and system configuration of the communication board Before using the communication board we ask you to carefully read JW 21CM User s Manual and JW 23LM User s manual together with this manual See the J board Z 300 series Z 311J 312J Z 321J User s Manual Hardware version covering the instal lation methods and basic use of this board Models covered by this manual Details Communication board 1 Data link function CM I O link master station function LM Communication board 2 Data link function CM Communication board 3 I O link master station function LM Should you have any questions or inquires please feel free to contact one of our dealers or our service department Copying this manual in part of in total is prohibited The contents of this manual may be revised without notice Safety Precautions Read this user s manual and attached documents carefully before installation operation maintenance and checking in order to use the board correctly Understand all of the board knowledge safety information and cautions before starting to use In
14. about the DL1 data link see the JW 21CM User s Manual 18 10 2 Working with a DL9 data link Z 331J and Z 332J should be used Setting details When using more than one board Set SWA 1 on the 2nd communication board OFF SWA 2 is always ON Set the function to 3 Set the station number lower digit Specify the station number 00 to 17 in octal Ex Master station gt 00 Slave station 6 gt 06 Set the station number upper digit Specify the total number of link bytes Number of slave stations No of 1 2 3 to 5to 9 to Link area on the bytes 4 8 15 master station Number of link bytes per station OFF OFF 64 32 16 8 4 2 Setting q11000 1 1100 11200 11300 1 1400 89000 31000 31100 11200 OFF OFF ON 128 64 32 16 8 4 4300 89000 OFF ON OFF 256 128 64 32 16 8 41000 11100 89000 OFF ON ON 512 128 128 64 32 16 Limited to 89000 The number of link bytes per station is each number of bytes for sending master to slave and receiving slave to master data If a JW 10CM is used for the master station the number of link bytes per station can be freely assigned zup to 128 bytes For details see the JW 10CM user s manual Specify the number of slave stations connected the number of link bytes will be determined accordingly No of boards No of boards No of boards connected connected connected 0 6 12 a
15. ber of slave station is 5 to 8 32 bytes per station Number of slave station is 9 to 15 16 bytes per station Link area Specified with SW8 module number switch Communication EIA RS 485 or equivalent standard Data transfer speed 19 2 kKBPS 38 4 kBPS Same as M net interface between modules Start 1 data 7 Even parity 1 Stop 1 Communication Shielded twisted pair cables Total cable extension length Maximum 1 circuit km party line connection Number of stations supported Number of link bytes Maximum of 64 bytes Link area Specified as a parameter specify the parameter address using SW8 Communication standard Data transfer speed 300 600 1200 2400 4800 9600 19200 BPS Start stop synchronization Start 1 data 7 parity 1 stop 2 Characters used ASCII letters and numbers Shielded twisted pair cables Total cable extension length Maximum 1 km party line connection Wiring method 2 line system 4 line system is not available Data transfer format Maximum of 8 1 master and 7 slave stations EIA RS 485 or equivalent Data transfer format Communication circuit Number of stations supported Maximum of 32 1 master and 31 slave stations 5 3 I O link master station function LM section For the Z 331J and Z 333J Item Specifications Communication standard EIA RS 485 or equivalent Data transfer speed 172 8 kbps Start s
16. ck circuit outside of the J board and integrate the J board s halt output Otherwise the machine breakdown or accident may be caused by the trouble of the programmable controller e Turn OFF the power source before detaching or attaching the module Or electric shock malfunction or trouble may be caused A Caution e Manipulation for program change forced output RUN or STOP during operation should be done with particular care by confirming safety Misoperation may lead to machine trouble or accident Follow the power input order specified Otherwise the J board malfunctions and damages machines or cause an accident 4 Maintenance OG Prohibit e Don t disassemble or modify Or fire trouble or malfunction may be caused A Caution e Make sure to turn OFF the power before removing installing the board installing the connectors or changing the switch settings Table of contents Page eater T Outline E 1 Chapter 2 Precautions for USG Eeer EES SEN 1 Chapter 3 Product design cccicccciscccectcccanccneenctesentecececneressecestneceevesceetedecesnseveuaeceectsacvanceevedeceenecrescneeee 2 Chapter 4 System configuration 4 1 Basic configuration limitation for installation ccccccsesceeseeeeeeeeeeeseeeeeeeeeeesneeeeeeeeeees 3 4 2 DL1 data link system 0 ceecceeeeneeeeeeeeeeee eee eeeneeeeeeeenneeeseeeenueeseeeeseeeeseeeeseesaeensneeaeensneeeeeeensons 4 4 3 DLO data link system
17. decimal Number of data bytes to transfer from slave station 02 to the master station decimal Number of data bytes to transfer from the master station to slave station 03 decimal Number of data bytes to transfer from slave station 03 to the master station decimal Number of data bytes to transfer from the master station to slave station 04 decimal Number of data bytes to transfer from slave station 04 to the master station decimal Number of data bytes to transfer from the master station to slave station 05 decimal Number of data bytes to transfer from slave station 05 to the master station decimal Number of data bytes to transfer from the master station to slave station 06 decimal Number of data bytes to transfer from slave station 06 to the master station decimal Number of data bytes to transfer from the master station to slave station 07 decimal Number of data bytes to transfer from slave station 07 to the master station decimal Number of slave stations connected decimal Note Always set to 00 Slave station parameter settings Slave Parameter g Settin station no address Se Gau Slave 000 Number of data bytes to transfer from the master station to slave station 01 decimal lt station 01 001 Number of data bytes to transfer from slave station 01 to the master station decimal a Slave 000 Nu
18. ed Board type Z 331J Communication board 1 117 5 mm 16 6 mm D2 Approx 180 g Z 332J Communication board 2 117 5 mm 16 6 mm D2 Approx 180 g Z 333J Communication board 3 117 5 mm 16 6 mm D2 Approx 180 g The weight includes the standoff and screws For building up of J board assemble the boards using the attached standoffs and screws as shown below A bly drawi Assembly drawing P Screw Semuth M3 X 6 mm Attached to each of board CPU board Attached to I O board l Standoff 15 mm 20 mm communication board 7 VOboard Communication board D D D D Attached to I O board communication board S Standoff 15 mm 20 mm i VOboard 27 Communication board _ T Fixing bracket A Standoff 10 mm Attached to CPU board Screw Semuth M3 X 6 mm Attached to each of board For connecting between the boards match position of each connection connector CN1 and secure their inserts For removal be careful not to forcibly pull them in incorrect direc tion Required tools for building up Phillips screw driver Standoff shape Box hex driver for 5 5 mm 14 8 Wiring communication lines When wiring the communication cables use crimped terminals that meet the following conditions Applicable crimping terminal size Communication board a 6mmor less b 3 mm or less M3 self up
19. ink bytes will be determined accordingly Settin Number of Number of Number of Number of 9 slave stations link bytes Setting slave stations link bytes per connected per station connected station 8 32 bytes 9 10 16 bytes 11 12 13 8 bytes 14 7 7 15 If a JW 10CM is used for the master station the number of link bytes per station can be freely assigned up to 128 bytes When 0 is specified a setting error will occur TM ol O DW S co co For details see the JW 10CM user s manual SW8 Specify a data link area and a flag area Module No Setting Data link area Communication flag area switch 0 11000 to 1077 15000 to 15017 11100 to 1177 15100 to 15117 11200 to 1277 15200 to 15217 11300 to 1377 15300 to 15317 11400 to 1477 15400 to 15417 89000 to 89077 15500 to 15517 Setting switch 6 to 9 will cause a setting error Enabling the termination resistance Set this switch on last station to ON provides termination resistance Set this switch on stations in between to OFF no termination resistance Assignment of communication flags numbers in the table are the station numbers of the PLCs 7 6 5 4 3 2 1 0 lt Bit address 115 0 07 06 05 04 03 02 01 00 17 16 15 14 13 12 11 10 n i will be determined by setting SW8 For details
20. mber of data bytes to transfer from the master station to slave station 02 decimal station 02 001 Number of data bytes to transfer from slave station 02 to the master station decimal Slave 000 Number of data bytes to transfer from the master station to slave station 03 decimal station 03 001 Number of data bytes to transfer from slave station 03 to the master station decimal Slave 000 Number of data bytes to transfer from the master station to slave station 04 decimal station 04 001 Number of data bytes to transfer from slave station 04 to the master station decimal o Slave 000 Number of data bytes to transfer from the master station to slave station 05 decimal station 05 001 Number of data bytes to transfer from slave station 05 to the master station decimal Slave 000 Number of data bytes to transfer from the master station to slave station 06 decimal station 06 001 Number of data bytes to transfer from slave station 06 to the master station decimal a Slave 000 Number of data bytes to transfer from the master station to slave station 07 decimal station 07 001 Number of data bytes to transfer from slave station 07 to the master station decimal Specify the parameters in memory on the CPU board using a support tool The offset address SW for the parameters is determined by the SW8 setting Specify the number of slave stations connected regardless of the settings in the communication relay selecti
21. n AA 4 4 M net system The Z 331J and Z 332J can be used for this system Number of stations that can be connected Maximum of 8 modules Total extension distance 1 km Data transfer speed 19 2 kbps 38 4kbps Number of link points Maximum 64 bytes wat JWS0 70 100 JW30H JW50H 70H 1 00H CPU board net specifi cation JW 21CM equipment JW 10CM Communication method for M net The M net uses a communication method for sending and receiving data between a master and a slave station This method cannot be used for direct communication between slave stations Master station 00 station Slave station 01 Sending data to Receiving data slave station 01 from master station Receiving data from Sending data to slave station 01 master station Slave station 02 Sending data to Receiving data slave station 02 from master station Sending data to Vv Receiving data from i slave station 02 master station Slave station 03 Sending data to Receiving data slave station 03 from master station Sending data to Receiving data from master station slave station 03 M net is a communication system used to create a data link between a programmable controller and other equipment It is a communication conform to the Standard fo
22. n board 3 LM For I O assignment details see section 9 I O relay allocation in this manual 4 2 DL1 data link system The Z 331J and Z 332J can be used for this system Number of stations that can be connected Maximum of 16 modules Total extension distance 1 km Data transfer speed 153 6 kbps Number of link points Maximum 64 bytes If JW21CM or J board is used as master module the number of link points per station is limited by the number of stations connected J board Communication board LO board CPU board JW20 JW20H JW50 70 100 LO board CPU board JW 10CM Communication method for DL1 data link The DL1 data link uses a communication method to send data between the master module and a slave module and between slave modules as shown below Master station g Slave station 01 Slave station 02 Slave station 03 00 station Own station Receiving data Fo sending data from master station Receiving data from master station Receiving data SCH f from master station gt Receiving data from Own station Receiving data from slave station 01 sending data slave station 01 Receiving data from Cl slave station 01 Receiving data from Receiving data from Own station Receiving data from slave station 02 slave station 02 sending data slave station 02 Receiving data from Receiving data from Receiving data from O
23. on ON OFF 21 10 4 Working with a computer link Z 331J and Z 332J should be used SW NO Setting details When using more than one board Set SWA 1 on the 2nd communication board OFF SWA 2 is always ON Set the function to 4 Set the station number lower digit Specify the station number 01 to 37 in octal Ex Station No 01 gt 01 Station No 17 gt 17 Set the station number upper digit Specify communication mode 1 Always set to OFF 2 Always set to OFF Used only with a 2 wire system 3 Always set to OFF 4 Select parity check OFF Odd ON Even EH Ss as ES Setting data transfer speed Setting Data transfer speed 0 19200 BPS 9600 BPS 4800 BPS 2400 BPS 1200 BPS 600 BPS 6 300 BPS Setting this switch to other than 7 to F will cause a setting error The data transfer speed must be the same on all of the station SW8 Specify a flag area Module Global address command complete flag 15000 15001 15002 15003 15004 Setting switch 7 to 9 will cause a setting error Enabling the termination resistance Set this switch on last station to ON provides termination resistance Set this switch on stations in between to OFF no termination resistance For details about computer links see the JW 21CM User s Manual 22 10 5 Working with an I O link master station
24. on the master station User s Manual Goes ON when a switch setting error occurs Goes ON when an error occurs in the master station Goes ON when the WDT times out Goes ON when a circuit error occurs in the master station Goes ON when a switch setting error occurs in the master station Goes ON when a communication error occurs Goes ON when a communication error occurs There are no LEDs to display the error code Check the error status by monitoring the status register 41571 For details about errors and troubleshooting see the JW 21CM User s Manual Maintenance Manual for Interface Modules and the JW 23LM User s Manual 24 SHARP MANUFACTURING SYSTEMS CORPORATION Information about Sharp image sensor camera and programmable controller is available at our internet homepage http sharp world com sms 1 2v 10 2005 0 11 M S
25. or Enabling the termination resistance Set this switch on last station to ON provides termination resistance Set this switch on stations in between to OFF no termination resistance Total number of bytes 2 bytes 16 points x 11 modules 22 bytes decimal gt i I O link area 1100 to 177 10100 Status input 10101 Slave station data Slave station address 01 10102 Slave station data Slave station address 02 10103 Slave station data Slave station address 03 Ch we 10176 Slave station data Slave station address 76 10177 Slave station data Slave station address 77 Error flag assignment the numbers in the table are the slave station numbers 15707 15706 15705 15704 15703 15702 15701 15700 Read relay Operation relay HALT CHECK 15717 15716 15715 15714 15713 15712 15711 15710 Error data Note There is no module no switch for the LM section It is set to 0 internally For details about the I O link see the JW 23LM User s Manual 23 Output Input 11 Indicator lamps CM section For DL1 data links DL9 data links and computer links LED name Display condition Recovery CM green Goes ON during link operations while communicating SD green Goes ON while sending data RD green Goes ON while receiving data RS green Goes ON during link operations request to send Goe
26. ork Be sure to follow our recommendation for communication cables Use of cables other than the recommended cables may cause improper communication in certain conditions Do not run communication cables parallel to or close to power lines high voltage lines or I O cables Never connect multiple communication cables from a single point Make sure to turn ON the termination resistance switch on the last station in a circuit Example of incorrect wiring Example of good wiring End station End station Relay terminals Turn ON the termination Turn ON the termination resistance switch resistance switch 3 Product design E Z 331JN Communication board 1 H lj l 16 6mm L1 II il f L2 Data link section SHIELD CM FG Accessories Standoff used to attach the PC board to the fixing bracket 15 mm 6 mm protrusion 4 pieces Standoff Screw Semuth M3 x 6 mm 4 pieces q Screw L1 I O link master station L2 section SE LM E Z 332J Communication board 2 f L2 Data link section CM SHIELD Accessories Standoff used to attach the PC board to the fixing bracket 15 mm 6 mm protrusion 4 pieces KW Standoff Screw Semuth M3 x 6 mm 4 pieces 9 Screw E Z 333J Communication board 3 fol 1 ct mai Accessories Standoff used to attach the PC board to the fixing bracket 15 mm 6 mm protrusion 4 pieces amp Standoff Screw Semuth M
27. r the interface between modules 4 5 Computer link system The Z 331J and Z 332J can be used for this system No of connected stations Max 32 stations Total extension length 1 km Transfer rate 300 to 19200 bps Host device Personal computer monitor etc J board unication I O board CPU board JW20 JW20H JW50 70 100 JW50H 70H 100H board uo board CPU board JW 21CM JW 10CM Computer link communication system The computer link is a communication method in which the J board responds to commands from a host personal computer and display unit as shown in the figure below Host J board or JW PLC station No 01 Command Personal computer gt monitor etc Response J board or JW PLC station No 02 Command Response J board or JW PLC station No 03 Command gt Response 4 6 I O link system The Z 331J and Z 333J can be used for this system Number of stations that can be connected Maximum of 32 modules Total extension distance 1 km Data transfer speed 172 8kbps Number of I O link points Maximum 504 points board I O board CPU board 1 0 link slave module I O link slave module Others valve unit etc I O link slave module I O link communication system The I O link is a communication method in which the master station communica
28. s ON while testing used for factory inspections by the T green manufacturer Check the switch setting Replace the board FT red Goes ON when the WDT times out Replace the board ER red Goes ON when a switch setting error occurs In case of M net LED name Display condition Recovery CM green Goes ON during link operations while communicating SD green Goes ON while sending data RD green Goes ON while receiving data RS green Goes ON during link operations request to send T green Goes ON while testing used for factory inspections by the manufacturer ER red Goes ON when a switch setting error occurs Check the switch setting Check the parameter setting Check for a disconnection in the communication cable Replace the board FT red Goes ON when the WDT times out Replace the board Note There are no LEDs to display the error code Check the error status by monitoring system memory 170 and up LM section LED name Display condition Recovery CM green Goes ON during link operations while communicating SY green Goes ON when synchronous is selected as communication cycle type HL green Goes ON when the internal relay HALT is ON CH green Goes ON when the internal relay CHECK is on in communication mode 3 MS green Goes ON when a communication error occurs See the JW 23LM Goes ON when a switch setting error occurs
29. screw Ka z A SHIELD Communication Recommended cables Hitachi Cable Ltd S IREV SW2 0 5 Fujikura Ltd RG 22B U 15 9 I O relay allocation 8 bytes are occupied by the units for assignment as I O relays for the communication boards I O relays are assigned as dummies on the communication boards and are not functional However please note that these assignments can affect the I O relay addresses on other I O boards I O address assignment for each communication board An example using the 1st communication board SWA 1 ON SWA 2 ON H 2Z 331J E 2 332 H 2 333 Communication board 1 Communication board 2 Communication board 3 Assignment HO relay address LM section Installed address Assignment Dummy vacant HO relay address Installed address Assignment HO relay address Installed address LM section CM section CM section Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant Dummy vacant I O relay assignment when using two communication boards Possible combinations when using two communication boards 1st communication board HO relay address Installed address SWA 1 ON SWA 2 ON 2nd Installed address er VO relay communication address board SWA 1 OF
30. tes with slave stations as remote I Os Master station 10100 Slave station 01 Status when 8 point input is used 40101 Slave station 02 when 8 point output is used 10102 y Slave station 03 when 16 point input is used 10103 10104 lt Slave station 05 when 16 point output is used 10105 10106 10107 Status is an area to store communication information such as error codes 5 Specifications 5 1 General specifications common specifications Ambient operating temperature humidity Specifications 0 to 55 C 35 to 9O RH non condensing Ambient storage temperature humidity Vibration 20 to 70 C 35 to 90 RH non condensing Equivalent to JISC 0911 Vibration width 0 15 mm 10 to 58 Hz 1G 55 to 150 Hz 2 hours each on the X Y and Z axes Shock Equivalent to JISC 0912 10G 3 times each on the X Y and Z axes Noise immunity 1000 Vp p 1 us using a noise simulator Charge placed on the power line Installation Any orientation Grounding Class 3 ground 5V current 170 mA approximately 180 g consumption 100 mA approximately 180 g weight 80 mA approximately 180 g 5 2 Data link function CM section For the Z 331J and Z 332J Item Specifications Communication standard EIA RS 485 or equivalent Data transfer speed Data transfer format 153 6 kbps
31. this user s manual safety precautions are ranked into Danger and Caution as follows Wrong handling may possibly lead to death or heavy injury Wrong handling may possibly lead to medium light injury or loss on properties Even in the case of A Caution a serious result may be experienced depending on the circumstances Anyway important points are mentioned Be sure to observe them strictly The picture signs of prohibit and compel are explained below S It means a don t For example prohibition of disassembly is indicated as KN QO It means a must For example obligation of grounding is indicated as H 1 Installation A Caution Use in the environments specified in the catalog and user s manual Electric shock fire or malfunction may be caused when used in the environments of high temperature high humidity dusty or corrosive atmosphere vibration or impact Install according to the instruction manual and user s manual Wrong installation may cause drop trouble or malfunction e Never admit wire chips or foreign matter Or fire trouble or malfunction may be caused 2 Wiring compel e Be sure to ground Unless grounded electric shock or malfunction may be caused AA Caution e Wiring should be done by a qualified electrician Wrong wiring may lead to fire trouble or electric shock 3 Use lt gt Danger e Assemble the emergency stop circuit and interlo
32. tion I O bus connector SWA sw4 swo boards set SWA 1 of the 2nd O o bus connector O communication board to OFF CN1 ua E gt Assignment of CM section LEDs CM Green W SD CM section as ste GE Swi be ee n on Green LT Green sw7 ICH ER Red L Li __ FT Red I m Communication data L2 l BEEN g Shielded terminal Connected to the FG terminal internally ts oe Ground terminal O Switches on the CM SW details Default DL1 data link DL9 data link computer link 2 3 7 4 Station No lower digit Station No lower digit Station No lower digit Station No lower digit Station No upper digit Station No upper digit Station No upper digit Station No upper digit OFF not used OFF not used OFF not used OFF not used OFF OFF OFF only 2 wire system is usable Total number of link Communication mode OFF bytes when only used OFF as master station when an error occurs Parity OFF OFF Even OFF Odd ON Number of slave Number of slave stations when only stations when only Data transfer speed Data transfer speed used as master station used as master station Termination resistance Termination resistance Termination resistance Termination resistance Module No SW Module
33. top synchronization Error detection method Parity and transfer verification Shielded twisted pair cables Total cable extension length Maximum 1 km party line connection Transfer format Communication circuit Number of stations supported Maximum of 32 Number of link points Maximum of 504 I O ink area 10100 to 0177 Flag area 11570 to 1571 10 6 Name and description of each part 6 1 Z 331J Communication board 1 SWA When installing one communication 9 board use the unit with this switch set to the default all ON When installing two communication boards set SWA 1 of the 2nd CC UC bus connector Sw Swo communication board OFF CN1 END x GC Assignment of CM section LEDs 2 CM Green 1 SD Green CM section SW8 RD Green Swi RS Green T Green e DN lt 5 ER Red sw7 E FT Red Loe L1 l L2 Communication data i Te Shielded terminal Connected to SSS Se al S the FG terminal internally Ll FG k Ground terminal i i co Assignment of LM section LEDs l l SS CM Green J lt SY Green ck ones a HL Green ICH Green LM section MS Green ON lt SW3 JER Red sw4 LIFT Red T SE Red 12 ME Red L2 Communication data
34. tting switch and parameter settings 10 1 Working with a DL1 data link cccccceseeeeee eee eeee eee eeeneeee een neeeeeeensneeeeeeenseeeeeeseeseeneensneneenees 18 10 2 Working with a DLO data ink cccceseeeeee eee eeee cence eneeeee een seeeeeensneeeeeeenseceeeeeeeseeeeensneeeenees 19 10 3 Working with Manet erreira EEEE 20 10 4 Working with a Computer link sssssssnsseunnnunnnunnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnn REENEN e 22 10 5 Working with an I O link master station LM cssscceeseceesseeeeeeeeeeeneeeeneeeeeseeseeseeeeneas 23 Chapter 11 Indicator lamps cccceeeesseeeeeeeeeeeneeseeeeeeessaeseseneeenaesesneeeeeeaeaeaneaeseenesegaaeseneeaesneeseseaeeeneeees 24 1 Outline The Z 331J 332J 333J are communication boards for the J board programmable controller Z 300 se ries hereafter simply referred to as the J board You can use these modules to construct various communication systems such as a data link between PLCs a computer link between host computers or an I O link Also these boards let you use the J board in a system that combines the Sharp JW series and ZW series PLCs 2 Precautions for use H Precautions for installation Never install J board in the following locations Where proximate to any heat generating object or ambient temperature exceeding 0 to 55 C range at storage 20 to 70 C Where temperature rapidly changes and gives dew condensation
35. wn station slave station 03 slave station 03 slave station 03 sending data 4 3 DLY data link system The Z 331J and Z 332J can be used for this system Number of stations that can be connected Maximum of 16 modules Total extension distance 1 km Data transfer speed 153 6 kbps Number of link points Maximum 512 bytes If JW21CM or J board is used as master module the number of link points per station is limited by the number of stations connected J board JW20 JW20H JW50 70 100 Conn ana ee JW30H JW50H 70H 100H oard UO board board vo board CPU board CPU board JW 21CM JW 10CM Communication method for a DL9 data link The DL9 data link uses a communication method for sending and receiving data between a master and a slave station This method cannot be used for direct communication between slave stations Master station 00 station Slave station 01 Sending data to slave station 01 Receiving data from master station Receiving data from Sending data to slave station 01 master station Slave station 02 Sending data to Receiving data slave station 02 from master station Receiving data from Sending data to slave station 02 master station Slave station 03 Sending data to Receiving data slave station 03 from master station Receiving data from Sending data to slave station 03 master statio
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