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Chap.1 Battery Charger Starter

1. m A W AIR LIQUIDE U T M WELDING Chargers boosters for engine starting Single phase or three phase input voltage CEMONT Transformer technology CRA CRT Wheel mounted heavy duty battery chargers and starters for fast charging storage batteries and fast starting of vehicles Particularly suitable for big engined vehicles such as tractors trucks etc Equipped with ammeter voltmeter insulated DIN 72553 cables protection against inverted polarity U ma Lu g oc lt L O AND BOOSTERS EN 60335 1 EN 60335 2 EN 55014 1 EN 55014 2 CEMONT CRA 900cD CHARGERS BOOSTERS FOR ENGINE STARTING Power supply V 230 single phase 230 400 three phase Frequency Hz 50 60 50 60 Charging and start up voltage V 6 12 24 12 24 Delivered equipped with RMS charging current A 47 79 51 135 145 Average charging current A 31 87 70 125 140 a a set of insulated crocodile EN 60335 2 29 clips with cables 500 6 V 770 12 2000 12 j Starting current 0 Volt A A a 24 1750 a a primary cable Starting current 1 Volt 280 6 V 440 12 1500 12 V m safety instructions EN 60335 2 29 V 460 24 V 1500 24 V user manual Maximum absorbed charge KW 3 20 3 6 37 start up power Chargeable batteries minima Ah 80 150 240 Chargeable batteries g with min max pre charge A D a Dimensions mm 5 0 x 900 x 520 570 x 900 x 520 Weight kg 49 68 Fuse A 3 x 100 7 x 100 D
2. s CEMONT Chargers Boosters Introduction AUTOMATIC BATTERY CHARGERS E CHARGER extra portable automatic E ID CHARGER extra portable automatic with display E CYBER 20 portable heavy duty automatic BATTERY CHARGERS E FAST portable professional range BATTERY BOOSTERS AND CHARGERS E START portable professional boosters E VELOX CRA CRT professional boosters with wheels E CYBER BOOST professional automatic boosters EMERGENCY BOOSTERS E PPS range pages 1 2 amp 1 3 page 1 5 page 1 6 page 1 page 1 8 page 1 9 pages 1 10 amp 1 11 page 1 12 page 1 13 AIR LIQUIDE a WELDING op oc Lu g oc lt L O AND BOOSTERS CEMONT oo 2 ee me E 20 Ah 60 Ah 90 100 Ah _ _ 150 Ah Automatic battery chargers gt Battery chargers Batteries and start up Much is said about how the battery in modern vehicles must supply a constantly increasing number of accessories radio satellite navigation system air conditioning pressure sensors lighting system windscreen wipers window defroster etc This increases the speed of discharge of the battery while on the other hand the alternator charges the battery If the trip is short home workplace for example then the energy supplied by the alternator is not enough to fully recharge the battery especially if the battery is not a high performance type In some cases this problem can be ov
3. deliver Slow charges are made with fairly low currents that in any case do not exceed approximately 1 10 of the capacity of the battery Fast charges are made with higher currents approximately 1 5 of the capacity of the storage battery During fast charges the charging time is generally controlled by a timer to avoid battery overheating Slow charges are preferable for a longer battery life preventing the battery from overheating Note that the exact state of charge of the battery can only be determined by a hydrometer that can measure the specific density of the electrolyte Guideline electrolyte density values are kg l at 20 C e 1 28 battery charged e 1 21 battery half charged e 1 14 battery discharged The battery charging time can vary according to EJ Ambient conditions Cold Hot PJ State of the battery Discharged Very discharged EJ Age of the battery Old New LEXICON What is a battery A battery is a device able to store electrical energy supplied to it by a direct current generator during charging in the form of chemical energy It returns this energy in the form of direct current electrical energy during discharging This energy storage and return process is repeated for the entire life of the battery The main parameters that define batteries and their performance levels are E Rated voltage Rated capacity E Fast discharge current at 18 C an
4. 0 50 60 Charging voltage V 12 12 24 12 24 12 24 12 24 Absorbed power W 200 200 460 460 980 Charge positions 2 2 3 3 3 Absorbed current A 0 86 0 86 2 2 3 4 Effective charging current A 7 10 12 V 8 24V 15 12 V 18 24V 17 12 V 25 24 V 22 12 V 30 24 V Average charging current oie a A 5 8 12V 5 24V 10 12V 13 24V 12 2V 16 24V 15 12V 25 24V Dimensions mm 320 x 230 x 195 330 x 230 x 220 345 x 235 x 225 345 x 235 x 225 370 x 250 x 250 Weight kg 4 5 7 5 13 5 15 DESIGNATION FAST 7 FAST 10 AST 18 FAST 25 FAST 730 Applications FAST he M Bm E JE 20 Ah 60 Ah 90 100 Ah _____________ 150 Ah 200 Ah 240 Ah lt AIR LIQUIDE U T M WELDING 1 6 Battery chargers Single phase input voltage CEMONT 3 eae Transformer technology START Portable heavy duty battery chargers boosters for charging storage batteries and quick starting of vehicles A wide range for all charging and start up needs scooters motorcycles cars tractors campers vans trucks with diesel and petrol engines They are designed for normal charging fast charging and fast start up Equipped with ammeter to EN 60335 2 display the state of charge and E EN 55014 1 start up protection against eee EN 55014 2 overloads and inverted polarity E CHARGERS AND BOOSTERS Ge rh 2008 236 2008 238 4 4 EN 60335 1 PORTABLE BATTERY CHARGERS Delivered equi
5. EL CELL BATTERIES 2010 292 3500mA DC SIVGNA AMS 8 12 Voll gt S m ON m m REVERSE FAULT POWER CHARGING FULL ALARM LED e Reverse polarity e Battery fault e Charge indicator e Charge complete e Battery charge ON indicator ICHARGER 1 5 ff I CHARGER 5 3 CHARGER 9 0 Power supply V 230 single phase 230 single phase 230 single phase Frequency Hz 50 60 50 60 50 60 Charging input voltage V 6 12 6 12 12 Power consumption W 21 65 180 Charging positions 2 2 Starting current A 0 25 0 7 0 9 Charging current A 1 3 5 6 Rated capacity 15h Ah 35 120 225 Dimensions mm 55 x 32 x 130 75 x 40 x 160 90 x 50 x 210 Weigh kg 0 40 0 55 0 70 Applications CHARGER I 20 Ah 60 Ah 90 100 Ah gt 150 Ah Delivered equipped with ICHARGER 1 5 E I CHARGER 9 0 C Maas es ae with cables safety instructions a user manual AIR LIQUIDE i WELDING EN 60335 1 29 EN 55014 1 2 a set of insulated crocodile clips CHARGERS AND BOOSTERS AUTOMATIC BATTERY CHARGERS Ta 1 6 CEMONT ID CHARGER The ID charger is an intelligent battery charger that uses microprocessor controlled inverter technology The holding function means the charger can remain connected to the battery for a long period of time The digital display permits constant control of the charge settings Voltage V Holding current Constant volt
6. ESIGNATION CRA 900CD CRT 2000 2 Applications CRA CRT oa 2 ee we S 20 Ah 60 Ah 90 100 Ah _____________ 150 Ah Bae AIR LIQUIDE A aaisan WELDING 1 1 1 Chargers boosters for engine starting Single phase or three phase input voltage CEMONT Transformer technology CYBER BOOST Heavy duty battery boosters and boosters with charging and start up processes controlled and optimised by a microprocessor Equipped with three operating modes charge start up stand by Designed to charge and start storage batteries of the following types lead acid with liquid electrolyte lead acid with gel electrolyte recombination sealed and unsealed Total protection against any voltage or current peaks during start up and charging eliminating all danger for on board i electronics airbags ABS telephone etc ee BOOST 600 No need to remove the battery from the vehicle when a starting up or charging a Digital ammeter and voltmeter a Stand by mode to power vehicle memories if the battery needs to be disconnected a Start up and charging procedure managed and optimized by a microprocessor with automatic control of all parameters a Automatic choice of the charge program by inputting data related to the storage battery a Charging is done at constant voltage and current IU characteristic with two options normal charge and fast charge Designed to charge completely flat batter
7. age Constant current Analysis Impulse Complete charge cycle 5 phases for each type Intensity A of battery Benefits Quick The I charger takes less time to charge than traditional chargers a Universal Suited to all batteries a Intelligent Maximum safety for the electronics of vehicles Display The digital display allows you to view the charge settings s Multi current 3 charge levels slow normal and fast Temperature compensation The charge current depends on the temperature of the battery Energy savings The fan runs only when necessary a Safe Protected against reverse polarity overcharge and short circuiting Portable Light compact and insulated with IP65 protection IDCHARGER 22 Battery FRONT PANEL Grate W BESE Charge Rate View mode LED 3 selection button 6A Charge oe Battery selection LED percentage Battery selection 6B Battery voltage button 6C Charge current Charge start button View mode button Display Alarms Power supply V 230 single phase 230 single phase Frequency Hz 50 60 50 60 Charging input voltage V 12 6 12 24 Power consumption W 460 460 Charging positions 3 3 Starting current A 2 2 5 Charging current A 10 15 Rated capacity 15h Ah 300 400 Dimensions mm 250x 175x 150 250 x 175 x 150 Weight kg 1 5 1 5 Applications ID CHARGER ob 2 Re BD 20 Ah 60 Ah 90 100 Ah _____________ 150 Ah Battery charging installation Single pha
8. attery a Cigarette lighter socket m Peak current of 7000 amps with 12 volts and 3500 amps with 24 volts HOOR F gt CEMONT BOL Sobral V PPS30 gt BOOSTER aM P50 EN 60335 1 EN 61558 1 ee EN 55014 1 SF if EN 55014 2 60 Ah Fa oO r 90 100 Ah 150 Ah LA 200 Ah 240 Ah AIR LIQUIDE i WELDING P CEMONT BOOSTER Za AUTOMATIC CHARGERS BOOSTERS FOR ENGINE STARTING op ma Lu oc lt L O AND BOOSTERS
9. d are indicated on the rating plate that accompanies every battery EEN AA HAN SAA 1 RATE FAST DISCHARGE VOLTAGE CAPACITY CURRENT E Rate voltage The voltage difference measured across the poles of the battery with the circuit open and after a minimum 4 hours stabilisation time E Capacity Ah The quantity of charge that can be achieved by discharging a storage battery at a specific discharge rate current down to a preset voltage E Fast discharge current A Indication of the power the battery is able to deliver This value is measured by discharging a fully charged battery at 18 C at a constant preset current AIR LIQUIDE WELDING Y or Lu oc lt ZE O AND BOOSTERS Battery chargers Single phase power supply voltage CEMONT gie p p ppiy g Inverter technology INTELLIGENT ENERGY I CHARGER amp ID CHARGER E pa pe gt gt SAFE Will not damage your car s onboard electronics N TE LLI G N T ae than traditional battery chargers BA TTER Y CHAR GER S gt A a of batteries WITH gt gt REDUCED ENERGY CONSUMPTION Considerably reduced energy consumption compared to traditional battery chargers N VE R TE R gt gt AUTOMATIC When the charge is complete automatically goes to float mode TE CHN OL 0 G Y gt gt FLOAT CHARGE Keeps batteries charged even when they are not being used gt gt LONGER LIFE Battery is always cha
10. ercome by using a high capacity battery But if this unit is not properly maintained by the user then it inevitably leads to a loss of performance And even though modern batteries are designed to resist extreme climatic conditions it is inevitable that during the winter the battery performance drops E Battery booster and chargers Emergency booster This is caused both by a reduction of the chemical reactions in the battery and by a greater demand for energy from the starter motor The following chart shows the performance trend as the temperature changes This is why engine ignition failure is generally a wintertime problem Power required by the engine Temperature 29 Battery capacity How a traditional electromechanical booster operates Using a starter to start a vehicle becomes necessary every time the storage battery does not have enough energy to power the starter motor In this case the energy that is required can be taken by connecting the starter to the mains power and setting it to start up mode To find which starter is suitable for the needs of our battery we just have to find the values given on the battery rating plate at FAST COLD DISCHARGE CURRENT and compare these with the values indicated under the item Starting current 1 Volt C EN 60335 2 29 on the starter These values must be similar This is the case when the battery is fully discharged If the battery is charged in advance the
11. esigned for normal VD charging fast charging and fast start up They are equipped with ammeters to display the state of gt charge and start up and are VELOX S502 protected against overloads and inverted polarity 2008 239 Delivered equipped with a set of insulated crocodile clips with cables a primary cable Safety instructions VELOX 320 2 VELOX 420 2 ff VELOX 520 2 f VELOX 650 CD2 J VELOX 12001 CD2 Power supply V 230 single phase 230 single phase 230 single phase 230 single phase 230 400 three phase Frequency Hz 50 60 50 60 50 60 50 60 50 60 Charging and start up voltage V 12 24 12 24 12 24 12 24 12 24 RMS charging current A 32 38 45 66 165 Average charging current EN 60335 2 29 A 28 34 40 60 160 Starting current 0 Volt A 300 400 500 650 1250 Starting current 1 Volt EN 60335 2 29 A 230 280 300 400 1000 Maximum absorbed charge start up power kW 0 9 8 1 8 4 1 3 10 1 8 15 5 29 Chargeable batteries Bea a Ah 20 35 35 50 45 65 65 120 120 200 Chargeable batteries with min max pre charge Ah 45 65 65 100 80 150 150 240 240 Dimensions mm 360 x 670 x 380 360 x 670 x 380 350 x 750 x 320 350 x 750 x 320 470 x 800 x 360 Weight kg 15 15 21 24 43 Fuse A 2x50 1x 50 1x 80 2 x 100 2 x 100 4x 100 DESIGNATION VELOX 320 2 VELOX 420 2 VELOX 520 2 VELOX 650 CD2 VELOX 1200T CD2 Applications VELOX db 2 A S se S g 20 Ah 60 Ah 90 100 Ah 4150Ah 200 Ah 240 Ah
12. ies Delivered equipped with EN 60335 1 EN 60335 2 EN 55014 1 EN 55014 2 j t a set of insulated crocodile clips with cables a a primary cable safety instructions Power supply V 230 single phase user manual Frequency Hz 50 60 Charging and start up voltage V 6 12 24 RMS charging current A 52 Average charging current A 40 EN 60335 2 29 Starting current 1 Volt A 400 12 V EN 60335 2 29 300 24 V Maximum absorbed charge start up power kW 11 Maximum rechargeable Ah 500 batterires Dimensions mm 330 x 270 x 500 C Applications CYBER BOOST CYBER BOOST 1000 AIR LIQUIDE WELDING CEMONT PPS 18 A 12 volt jump starter for professional use reserved for dealers roadside assistance a All materials used are of the highest quality a SUPERFLEX cables Very high conductivity for best performance Double insulation for extra safety Maximum flexibility even at subzero temperatures Hard wearing and resistant to kinks Solid brass contact clips a Cigarette lighter socket a Peak current of 1400 amps Emergency jumpstart pack PPS 18 PPS 30 PPS 70 PPS 30 A 12 volt jump starter for professional use reserved for dealers roadside assistance and agriculture a All materials used are of the highest quality SUPERFLEX cables Very high conductivity for best performance Double insulation for extra safety Max
13. imum flexibility even at subzero temperatures Hard wearing and resistant to kinks Solid brass contact clips a Cigarette lighter socket a Peak current of 3500 amps PPS 18 PPS 30 PPS 70 Operating voltage 12V 12V 12 24 V Peak current 1400 A p 3500 A p 7000 3500 A p Internal battery 12 V 23 Ah 12 V 23 Ah 12 V 46 Ah24 V 23 Ah Starting current 250 A 1150A 2300 A Recharging voltage 230 V 230 V 230 V Recharging supply 12V 1 5 Ah 12V 1 5 Ah 12V 4 Ah Charging voltage max 14 9 V max 14 9 V max 14 9 V 25 2 V External fuse 500 A 1 Thermal cutout 20 A Number of batteries 1 1 2 Surge protection Sealed battery Shockproof ABS case Automatic charger Charging cables Insulated crocodile clips Diameter of cables 25 mm 25 mm 50 mm Length of cables 64 cm 110 cm 165 cm Dimensions LxPxH 24x13x26 cm 21x21x34 cm 30x27x34 cm Weight 5 8 kg 10 5 kg 19 kg PPS 18 PPS 30 PPS 70 Applications PPS PPS 70 A 12 volt 24 volt jump starter for heavy professional use reserved for starting commercial vehicles without battery or with a flat battery All materials used are of the highest quality a SUPERFLEX cables Very high conductivity for best performance Double insulation for extra safety Maximum flexibility even at subzero temperatures Hard wearing and resistant to kinks Solid brass contact clips a Anderson type voltage selection sockets a Ceramic fuses for protecting the vehicle b
14. mpletely flat batteries Battery chargers Single phase input voltage Digital control Transformer technology EN 60335 1 EN 60335 2 are EN 55014 1 C8 EN 55014 2 2008 286 AUTOMATIC BATTERY CHARGERS Delivered equipped with a set of insulated crocodile Clips with cables a primary cable safety instructions user manual Power supply 230 single phase Frequency Hz 50 60 Charging voltage V 6 12 24 Absorbed power 1000 Average charging current 20 Maximum rechargeable battery i 200 Dimensions 310 x 190 x 290 Weight 12 Co Applications CYBER 20 90 a nea 150 Ah 200 Ah 240 Ah m AIR LIQUIDE WELDING 1 T7 Battery chargers Single phase input voltage CEMONT Se as Transformer technology FAST Single phase heavy duty battery charger ideal for recharging 12 24 V high capacity batteries A sturdy metal case makes it perfect for all work environments Equipped with ammeter to display the charging current protection against inverted polarity and overloads thermal protection EN 60335 1 EN 60335 2 EN 55014 1 EN 55014 2 2008 283 Delivered equipped with a set of insulated crocodile clips with cables a primary cable safety instructions FAST 7 FAST 10 FAST 18 FAST 25 FAST 30 Power supply V 230 single phase 230 single phase 230 single phase 230 single phase 230 single phase Frequency Hz 50 60 50 60 50 60 50 6
15. n a less powerful starter can be selected AIR LIQUIDE WELDING CEMONT Why a battery discharges EJ Car unused for a prolonged period PJ Difficult or repeated starting EJ Use of the car for short trips that do not permit the battery to recharge Inefficient dynamo or alternator J Leaving lights or other parts of the electrical system on for long periods with the car ignition off All these causes make it necessary to check the battery in order to avoid difficult start ups that help cause premature battery wear It may happen that the battery is no longer able to store energy usually caused by inadequate maintenance or incorrect use In this case one or more battery cells have short circuited recharging in this case is useless and the only thing to do is to replace the battery Electricity consumption by a car Fans Air conditioning Audio system Car radio Engine heating Mixed heating Alternator cooling Lighting system Catalyst heater Battery insulation Windshield wiper Heated sprayers Heated seats Heated locks Pressure sensors Alarm system Defroster Heated mirrors Satellite navigation system Various monitoring systems Charging a battery Delivery of electrical current Positive Negative plate plate Battery charging can be done for different time periods depending on the capacity of the battery its state of charge and the current we want the appliance to
16. pped with a a set of insulated crocodile Clips with cables a a primary cable safety instructions DESIGNATION START 320 2 START 420 2 START 520 2 Power supply V 230 single phase 230 single phase 230 single phase Frequency Hz 50 60 50 60 50 60 Charging and start up voltage V 12 24 12 24 12 24 RMS charging current A 32 38 45 Average charging current EN 60335 2 29 A a a a Starting current 0 Volt A 300 400 500 Starting current 1 Volt C EN 60335 2 29 A 230 280 300 Maximum absorbed charge start up power kW 0 9 8 1 8 4 1 3 10 Chargeable batteries g g p na aa Ah 20 35 35 50 45 65 Chargeable batteries with min max pre charge al E Saa et SU don Dimensions mm 345 x 210 x 280 345 x 210 x 280 280 x 460 x 260 Weight kg 10 13 16 Fuse A 2 x 50 2x 50 2 x 100 DESIGNATION START 320 2 START 420 2 START 520 2 Applications START Zim diski gt o T 20 Ah 60 Ah 90 100 Ah ______________ 150 Ah AIR LIQUIDE A aa 1 9 WELDING Single phase input voltage CEMONT Se eas Chargers boosters for engine starting Transformer technology VELOX Wheel mounted heavy duty battery chargers boosters for charging storage batteries and quick starting of vehicles A wide range for all charging and start up needs EN 60335 1 scooters motorcycles cars EN 60335 2 tractors campers vans and trucks EN 55014 1 with diesel or petrol engines i ae EN 55014 2 They are d
17. rged to 100 prolonging battery life gt gt SPACE SAVING small lightweight compact AIR LIQUIDE 1 4 WELDING CEMONT The I charger is an intelligent battery charger that uses microprocessor controlled inverter technology The holding function means the charger can remain connected to the battery for a long period of time Four phases optimize the charging process Voltage V Holding current Constant voltage Constant current Soft start Intensity A Avantages a Quick The I charger takes less time to charge than traditional chargers Universal Suited to all batteries a Intelligent Maximum safety for the electronics of vehicles Ready to use Connect and charge a Safe Protected against reverse polarity overcharge and short circuiting a Portable Light compact and insulated with IP65 protection FRONT PANEL Charge voltage LED Battery type LED Charge start LED Charge voltage selector Battery type selector Charge start consent LED ev 6v J cet sta gt CEMONT ICHARGER 5 3 INVERTER BATTERY CHARGER NORMAL AND GEL CELL BATTERIES REVERSE FAULT POWER CHARGING FULL 3500mA DC 5300mA RMS 6 12 Volt Battery charging installation Single phase power supply Inverter technology gt _ INVERTER BATTERY CHARGER IOMA DC ISOOMA AMS 6 12 Vom 2008 562 gt ICHARGER 5 3 INVERTER BATTERY CHARGER NORMAL AND G
18. se power supply Inverter technology EN 60335 1 29 EN 55014 1 2 2010 299 ALARM LED e Reverse polarity e Element short cicuited e Element broken e Short circuit Delivered equipped with a set of insulated crocodile Clips with cables a Safety instructions user manual AIR LIQUIDE m WELDING CEMONT CYBER 20 CYBER 20 is a heavy duty battery charger where battery charging is managed and optimised by a microprocessor It has a smart charging technique suitable for modern vehicles with many electronic devices No voltage or current peaks and consequently no damage to on board electronics airbags ABS telephone etc Not necessary to remove the battery for recharging a Battery maintenance function Digital ammeter and voltmeter gt U CHARACTERISTIC gt Recognises the state of charge of the battery with automatic charging in two phases without overheating U gt During charging voltage is limited to prevent the formation of flammable and noxious gases PROTECTIONS a Thermostatic protection a Protection against inverted polarity overload and short circuit across terminals a Protection against mistaken setting of the storage battery parameters a Protection against overvoltage which could damage the vehicle s on board electronics Automatic shutdown when charging is terminated Display state of charge Possibility of charging co

Chap.1 Battery Charger Starter

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